CN103763907B - To distribute tangent annulus and inscribe sub-circle ring array electromagnetic shielding optical window based on two-dimensional quadrature - Google Patents
To distribute tangent annulus and inscribe sub-circle ring array electromagnetic shielding optical window based on two-dimensional quadrature Download PDFInfo
- Publication number
- CN103763907B CN103763907B CN201410051636.9A CN201410051636A CN103763907B CN 103763907 B CN103763907 B CN 103763907B CN 201410051636 A CN201410051636 A CN 201410051636A CN 103763907 B CN103763907 B CN 103763907B
- Authority
- CN
- China
- Prior art keywords
- annulus
- sub
- inscribe
- rings
- basic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
Abstract
Description
技术领域technical field
本发明属于光学透明件电磁屏蔽领域,特别涉及一种基于二维正交分布相切圆环及内切子圆环阵列的电磁屏蔽光窗。The invention belongs to the field of electromagnetic shielding of optical transparent parts, in particular to an electromagnetic shielding light window based on a two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays.
背景技术Background technique
随着电磁波应用频谱的展宽和强度的增加,对航天航空装备、先进光学仪器、通讯设备、医疗诊断仪器和保密设施等领域应用的电磁屏蔽光窗的要求越来越高,主要是要求光窗具有超强的宽波段电磁屏蔽能力的同时,还具有极高的透光率,对光学成像、观测、探测的影响越小越好。比如,航天航空装备领域中飞行器的光窗,必须高品质的实现舱内外的电磁信号隔离,一方面屏蔽外部电磁干扰和有害电磁信号,以免造成舱内电子设备失效,一方面防止舱内电子设备工作时电磁信号透出光窗造成电磁泄漏,但光窗的透光性是其必备的功能,对光窗进行电磁屏蔽应尽可能的减小对其透明性的影响,特别是尽可能的不影响光学探测或光学成像功能;与此类似,先进光学仪器的光窗也要有尽可能高的透光率和尽可能低的成像质量影响,以实现高品质的探测和测量,同时要防止电磁干扰对仪器内部光电探测器件的影响;对于党政机关、军事指挥场所、重要科研单位的保密建筑设施,需要对其房屋的窗玻璃在保证采光性的同时,进行电磁屏蔽设计,以防止室内电脑等电子设备工作时重要信息以电磁辐射形式向窗外传播造成泄密;医疗用电磁隔离室光窗要保证室内的电磁波绝大部分被屏蔽而防止室外操作人员长期被电磁波辐射而损害健康,等等。目前这类光窗的电磁屏蔽主要采用透明导电薄膜、金属诱导透射型多层膜结构、带阻型频率选择表面和具有毫米亚毫米周期的金属网栅等。With the widening and increasing intensity of the electromagnetic wave application spectrum, the requirements for electromagnetic shielding light windows used in aerospace equipment, advanced optical instruments, communication equipment, medical diagnostic instruments and security facilities are getting higher and higher, mainly requiring light windows While having a super strong broadband electromagnetic shielding ability, it also has a very high light transmittance, and the less impact on optical imaging, observation, and detection, the better. For example, the optical window of an aircraft in the field of aerospace equipment must achieve high-quality isolation of electromagnetic signals inside and outside the cabin. On the one hand, it can shield external electromagnetic interference and harmful electromagnetic signals to avoid failure of electronic equipment in the cabin. When working, the electromagnetic signal passes through the light window to cause electromagnetic leakage, but the light transmission of the light window is an essential function. The electromagnetic shielding of the light window should minimize the impact on its transparency, especially as much as possible. Does not affect optical detection or optical imaging capabilities; similarly, light windows for advanced optical instruments must have the highest possible light transmittance and the lowest possible impact on imaging quality in order to achieve high-quality detection and measurement, while preventing The influence of electromagnetic interference on the photoelectric detection device inside the instrument; for the confidential building facilities of party and government organs, military command places, and important scientific research units, it is necessary to carry out electromagnetic shielding design on the window glass of the house while ensuring lighting to prevent indoor When computers and other electronic equipment are working, important information is transmitted to the outside in the form of electromagnetic radiation to cause leakage; the light window of the electromagnetic isolation room for medical use must ensure that most of the electromagnetic waves in the room are shielded to prevent outdoor operators from being radiated by electromagnetic waves for a long time and damage their health, etc. . At present, the electromagnetic shielding of this kind of light window mainly adopts transparent conductive film, metal-induced transmission multilayer film structure, band-stop frequency selective surface and metal grid with millimeter-submillimeter period, etc.
透明导电薄膜是一种以氧化铟锡为主要材料的透明金属氧化物薄膜,常应用于可见光波段透明的场合,但是不能兼顾较宽的透光波段,虽具有较宽的微波屏蔽波段但屏蔽能力不强。金属诱导透射型多层膜结构采用多层薄金属膜与介质膜复合结构来实现对电磁波的屏蔽,对低频微波屏蔽能力较强,透光区域主要为可见光和紫外光,但透光率不高。频率选择表面采用周期性谐振单元结构实现带通或带阻滤波器功能,由于其金属覆盖率较高,能够很好地反射工作频带以外的干扰电磁波,但是光学透光率较低,降低了光学探测的成像质量,给光学图像处理、模式识别、目标搜索和跟踪带来了困难。综上所述,同时满足光窗的宽波段高透光率和宽频段电磁屏蔽两个要求,上述各技术方案均存在明显不足。相比而言,具有毫米亚毫米周期的金属网栅,由于其周期比干扰电磁波长小得多,可以实现较强的低频宽波段电磁屏蔽;而金属网栅周期又远大于光学波长,可以保证光学波段的透光率。因此,毫米亚毫米周期的金属网栅具有良好的透明导电性能,可满足光窗对高透光率和宽频段电磁屏蔽的要求,在光窗电磁屏蔽技术领域得到了广泛的应用:Transparent conductive film is a kind of transparent metal oxide film with indium tin oxide as the main material. It is often used in the occasions where the visible light band is transparent, but it cannot take into account the wider light transmission band. Although it has a wider microwave shielding band, the shielding ability Not strong. The metal-induced transmission multilayer film structure uses a composite structure of multilayer thin metal film and dielectric film to realize the shielding of electromagnetic waves, and has a strong shielding ability for low-frequency microwaves. The light-transmitting area is mainly visible light and ultraviolet light, but the light transmittance is not high. . The frequency selective surface uses a periodic resonant unit structure to realize the function of a bandpass or bandstop filter. Due to its high metal coverage, it can well reflect the interference electromagnetic waves outside the working frequency band, but the optical transmittance is low, which reduces the optical efficiency. The imaging quality of detection brings difficulties to optical image processing, pattern recognition, target search and tracking. To sum up, all the above-mentioned technical solutions have obvious deficiencies in meeting the two requirements of wide-band high light transmittance and wide-band electromagnetic shielding of the light window at the same time. In contrast, the metal grid with a millimeter-submillimeter period can achieve strong low-frequency broadband electromagnetic shielding because its period is much smaller than the interference electromagnetic wavelength; and the metal grid period is much larger than the optical wavelength, which can ensure The light transmittance of the optical band. Therefore, the metal grid with a millimeter-submillimeter period has good transparent and conductive properties, which can meet the requirements of high light transmittance and broadband electromagnetic shielding for light windows, and has been widely used in the field of light window electromagnetic shielding technology:
1.专利03135313.5“一种电磁屏蔽观察窗”用单重或多重金属丝网以及类半导体量子阱结构组合成电磁屏蔽结构,可实现10GHz以内超过50dB的屏蔽效率,该结构在可见光高透射区域的透光率达到50%以上。1. Patent 03135313.5 "an observation window for electromagnetic shielding" uses a single or multiple wire mesh and a semiconductor quantum well structure to form an electromagnetic shielding structure, which can achieve a shielding efficiency of more than 50dB within 10GHz. The light transmittance reaches more than 50%.
2.专利93242068.0“电磁屏蔽玻璃”在两层玻璃之间夹导电金属网,在玻璃外侧用导电透明膜使之粘合在金属窗框上以构成电磁屏蔽结构,该结构有一定的采光性。2. Patent 93242068.0 "Electromagnetic shielding glass" sandwiches conductive metal mesh between two layers of glass, and uses conductive transparent film on the outside of the glass to bond it to the metal window frame to form an electromagnetic shielding structure. The structure has certain lighting properties.
3.专利94231862.5“无莫尔条纹电磁屏蔽观察窗”采用由两层数目不同的金属网平行放置,且它们经线或者纬线有一定的夹角,以达到克服莫尔条纹现象,实现更清晰的视野。3. Patent No. 94231862.5 "Moire-free electromagnetic shielding observation window" adopts two layers of metal mesh with different numbers placed in parallel, and their warp or weft has a certain angle to overcome the phenomenon of moiré and achieve a clearer view .
4.专利02157954.7“高屏效防信息泄漏玻璃”在金属丝网两侧各有一层聚碳酸脂胶片,胶片外侧各贴附一层玻璃,最后热压而成电磁屏蔽结构,该结构在透光率达到60%的情况下,具有较强的屏蔽效率。4. Patent 02157954.7 "High screen efficiency anti-information leakage glass" has a layer of polycarbonate film on both sides of the wire mesh, and a layer of glass on the outside of the film, and finally heat-pressed to form an electromagnetic shielding structure. When the rate reaches 60%, it has strong shielding efficiency.
5.专利200610084149.8“电磁波屏蔽薄膜及其制造方法”描述了一种由光刻工艺形成的具有金属网状图案的高透明电磁屏蔽薄膜,该发明的主要目的在于减少金属耗用量和克服在金属层和薄膜基材之间使用固化胶造成的环境污染。5. Patent 200610084149.8 "Electromagnetic wave shielding film and its manufacturing method" describes a highly transparent electromagnetic shielding film with a metal mesh pattern formed by photolithography. Environmental pollution caused by the use of cured glue between layers and film substrates.
6.美国专利US4871220“Shortwavelengthpassfilterhavingametalmeshonasemiconductingsubstrate”描述了一种具有正方形结构的金属网栅,用于实现光窗的抗电磁干扰性能。6. US Patent No. US4871220 "Short wave length pass filter having a metal mesh nasemiconducting substrate" describes a metal grid with a square structure, which is used to realize the anti-electromagnetic interference performance of the light window.
7.专利201010239355.8“一种具有经纬形网栅结构的电磁屏蔽共形光学窗”描述了一种通过金属网栅技术和共形光学窗技术实现的具有经纬形金属网栅结构的共形电磁屏蔽光学窗,主要解决共形光学窗金属网栅的结构设计问题,提高共形光学窗的电磁屏蔽性能。7. Patent 201010239355.8 "An electromagnetic shielding conformal optical window with latitude and longitude grid structure" describes a conformal electromagnetic shielding with a latitude and longitude metal grid structure realized by metal grid technology and conformal optical window technology The optical window mainly solves the structural design problem of the metal grid of the conformal optical window and improves the electromagnetic shielding performance of the conformal optical window.
8.专利200610010066.4“具有圆环金属网栅结构的电磁屏蔽光学窗”描述了一种具有圆环外形的金属网栅单元,用于实现光学窗的电磁屏蔽功能;相比单层方格金属网栅,透光率和屏蔽能力得到了提高,高级次衍射造成的杂散光也得到了一定的均化。8. Patent 200610010066.4 "Electromagnetic shielding optical window with ring metal grid structure" describes a metal grid unit with a ring shape, which is used to realize the electromagnetic shielding function of the optical window; compared with single-layer square metal grid The light transmittance and shielding ability have been improved, and the stray light caused by high order diffraction has also been homogenized to a certain extent.
9.专利200810063988.0“一种具有双层方格金属网栅结构的电磁屏蔽光学窗”描述了一种由结构参数相同的方格金属网栅或金属丝网平行放置于光学窗或透明衬底两侧构成的电磁屏蔽光学窗,在不降低透光率的同时,大幅度提高了电磁屏蔽效率。9. Patent 200810063988.0 "An Electromagnetic Shielding Optical Window with a Double-layer Grid Structure" describes a grid or wire mesh with the same structural parameters placed in parallel on both sides of the optical window or transparent substrate. The electromagnetic shielding optical window formed by the side can greatly improve the electromagnetic shielding efficiency without reducing the light transmittance.
10.专利200810063987.6“一种具有双层圆环金属网栅结构的电磁屏蔽光学窗”描述了一种由两层圆环金属网栅加载于光学窗两侧构成的电磁屏蔽光学窗,解决高透光率和强电磁屏蔽效率不能同时兼顾的问题。10. Patent 200810063987.6 "An Electromagnetic Shielding Optical Window with a Double-layer Ring Metal Grid Structure" describes an electromagnetic shielding optical window composed of two layers of ring metal grids loaded on both sides of the optical window to solve the problem of high transparency. The problem that light efficiency and strong electromagnetic shielding efficiency cannot be taken into account at the same time.
11.美国Battelle研究院JenniferI.Halman等人开发的基于圆环单元的毂-辐条型结构和多圆环交叠结构的感性金属网栅(JenniferI.Halman等,“Predictedandmeasuredtransmissionanddiffractionbyametallicmeshcoating”.Proc.SPIE,2009,7302:73020Y-1~73020Y-8),并认为,该结构可使得网栅高级次衍射分布均化,实现低旁瓣,对成像有利。11. The hub-spoke structure based on the ring unit and the inductive metal mesh grid with multi-ring overlapping structure developed by JenniferI.Halman et al. of Battelle Research Institute of the United States (JenniferI.Halman et al., "Predicted and measured transmission and diffusion by ametallic mesh coating". Proc. SPIE, 2009 , 7302:73020Y-1 ~ 73020Y-8), and believed that this structure can make the high-order diffraction distribution of the grid uniform, and realize low side lobe, which is beneficial to imaging.
12.美国ExoticElectro-Optics公司的IanB.Murray、美国亚利桑那大学的VictorDensmore和VaibhavBora等人共同报道了对毂-辐条型结构和多圆环交叠结构的感性网栅引入了参数随机分布设计后对衍射特性的影响(IanB.Murray,VictorDensmore,VaibhavBora等人,“NumericalcomparisionofgridpatterndiffractioneffectsthroughmeasurementandmodelingwithOptiScansoftware”,Proc.SPIE,2011,8016:80160U-1~80160U-15),指出各圆环间距和直径在一定范围内随机取值,有利于提高高级次衍射分布的均匀性。12. IanB.Murray from Exotic Electro-Optics, USA, Victor Densmore from the University of Arizona, VaibhavBora, etc. jointly reported that the inductive grids with hub-spoke structure and multi-ring overlapping structure introduced random distribution of parameters to the diffraction The impact of characteristics (IanB.Murray, VictorDensmore, VaibhavBora et al., "NumericalcomparisonofgridpatterndiffractioneffectthroughmeasurementandmodelingwithOptiScansoftware", Proc.SPIE, 2011, 8016: 80160U-1~80160U-15), pointed out that the spacing and diameter of each ring are randomly selected within a certain range, It is beneficial to improve the uniformity of high-order diffraction distribution.
上述各方案由于采用金属网栅(或金属丝网)作为屏蔽的核心器件,可以实现较好的电磁屏蔽效果和一定的透光率。但采用金属网栅(或金属丝网)作为电磁屏蔽结构,就不可避免的受到网栅在光学波段衍射的影响。由于金属网栅的周期在毫米或者亚毫米量级,为实现较高的透光率,其金属线条宽度一般在微米和亚微米量级,这样的结构参数在光学波段具有非常强的衍射效应。入射光绝大部分能量被金属网栅透射,透射部分包含零级衍射光和高级次衍射光,通常,零级次衍射光是用于成像和观测的有用信息,高级次衍射光则构成杂散光,对成像和探测产生干扰。因此,应尽可能的提高零级次衍射光所占的比重,同时,在高级次衍射光不可避免出现的前提下,尽可能使高级次衍射光分布比较均匀,其形成的杂散光成为比较均匀的背景或者噪声。The above schemes can achieve better electromagnetic shielding effect and a certain light transmittance due to the use of metal grids (or wire mesh) as the core shielding device. However, if a metal grid (or wire mesh) is used as the electromagnetic shielding structure, it will inevitably be affected by the diffraction of the grid in the optical band. Since the period of the metal grid is on the order of millimeters or submillimeters, in order to achieve high light transmittance, the width of its metal lines is generally on the order of microns and submicrons. Such structural parameters have a very strong diffraction effect in the optical band. Most of the energy of the incident light is transmitted by the metal grid, and the transmitted part includes zero-order diffracted light and high-order diffracted light. Usually, zero-order diffracted light is useful information for imaging and observation, and high-order diffracted light constitutes stray light. , interfere with imaging and detection. Therefore, the proportion of zero-order diffracted light should be increased as much as possible. At the same time, under the premise that high-order diffracted light is inevitable, the distribution of high-order diffracted light should be made as uniform as possible, and the stray light formed by it becomes relatively uniform. background or noise.
目前金属网栅主要为传统方格网栅结构,如上述专利1-6所主要采用的结构(专利7的结构由于加工在曲面之上,是一种类方格结构),方格网栅结构透光能力与屏蔽能力存在固有的矛盾,难以同时兼顾高透光率和强电磁屏蔽效率,特别是方格网栅的高级次衍射能量主要集中在互相垂直的两轴上,对成像质量有一定的影响,甚至在高成像质量要求的场合难以应用。改变网栅衍射特性一般需要改变其结构特征,上述专利200610010066.4“具有圆环金属网栅结构的电磁屏蔽光学窗”提出用金属圆环构建成圆环金属网栅,改善了方格金属网栅高级次衍射能量集中分布的缺点,并可以缓解其透光能力与屏蔽能力的矛盾。上述文献11和12中,JenniferI.Halman等人和IanB.Murray等人,也都提出了基于圆环单元的金属网栅结构来提高高级次衍射分布的均匀性,但JenniferI.Halman等人的研究也是单周期圆环排列结构,且排列方向确定,其对调节高级次衍射的作用与专利200610010066.4提出的结构相当,而IanB.Murray等人的研究虽然更进一步,提出随机交叠圆环结构,令圆环直径和间距在一定范围内随机分布取值,实现进一步提高高级次衍射分布均匀性,但圆环直径和间距的随机分布改变了网孔分布的均匀性,将损害电磁屏蔽效率。At present, the metal grid is mainly a traditional square grid structure, such as the structure mainly used in the above-mentioned patents 1-6 (the structure of patent 7 is a kind of grid structure because it is processed on a curved surface), and the square grid structure is transparent. There is an inherent contradiction between light ability and shielding ability, and it is difficult to take into account high light transmittance and strong electromagnetic shielding efficiency at the same time. In particular, the high-order diffraction energy of the square grid is mainly concentrated on two mutually perpendicular axes, which has a certain impact on the imaging quality. It is even difficult to apply in occasions with high image quality requirements. Changing the grid diffraction characteristics generally requires changing its structural characteristics. The above-mentioned patent 200610010066.4 "Electromagnetic shielding optical window with a ring metal grid structure" proposes to use a metal ring to form a ring metal grid, which improves the advanced quality of the square metal grid. The shortcomings of the concentrated distribution of sub-diffraction energy can alleviate the contradiction between its light transmission ability and shielding ability. In the above-mentioned documents 11 and 12, JenniferI.Halman et al. and IanB.Murray et al. also proposed a metal grid structure based on circular ring units to improve the uniformity of the high-order diffraction distribution, but the research of JenniferI.Halman et al. It is also a single-period ring arrangement structure, and the arrangement direction is determined. Its effect on adjusting high-order diffraction is equivalent to the structure proposed in patent 200610010066.4. Although the research of IanB. Murray et al. went further, they proposed a random overlapping ring structure, so that The ring diameter and spacing are randomly distributed within a certain range to further improve the uniformity of the high-order diffraction distribution, but the random distribution of the ring diameter and spacing changes the uniformity of the mesh distribution, which will damage the electromagnetic shielding efficiency.
随着电磁环境的日益复杂,对电磁屏蔽光窗的透光能力和电磁屏蔽能力的要求在不断提高,尤其是在航空航天装备领域和先进光学仪器领域,已经要求光窗达到95%甚至更高的透光率的同时,还具有极低的成像质量影响,在低于20GHz的微波频率范围实现30dB以上的屏蔽效率,这使得现有的技术难以实现。专利200810063988.0和专利200810063987.6均采用了双层金属网栅平行放置于光窗透明基片或衬底的两侧构成,两层金属网栅具有相同的单元外形和结构参数,通过优化两层网栅的间距,实现不降低透光率的同时,大幅度提高了电磁屏蔽效率。但这种双层网栅结构高级次衍射杂散光分布仍然与透光率相同的单层网栅相当,不完全满足未来航空航天装备和先进光学仪器等领域对低成像质量影响的要求。With the increasingly complex electromagnetic environment, the requirements for the light transmission ability and electromagnetic shielding ability of the electromagnetic shielding light window are constantly increasing, especially in the field of aerospace equipment and advanced optical instruments, the light window has been required to reach 95% or even higher While having high light transmittance, it also has extremely low impact on imaging quality, and achieves a shielding efficiency of more than 30dB in the microwave frequency range below 20GHz, which makes it difficult to achieve with existing technologies. Patent 200810063988.0 and Patent 200810063987.6 both adopt double-layer metal grids placed in parallel on both sides of the transparent substrate or substrate of the light window. The two-layer metal grids have the same unit shape and structural parameters. By optimizing the two-layer grids The distance between them can greatly improve the electromagnetic shielding efficiency without reducing the light transmittance. However, the high order diffraction stray light distribution of this double-layer grid structure is still equivalent to that of a single-layer grid with the same light transmittance, which does not fully meet the requirements of future aerospace equipment and advanced optical instruments on low imaging quality.
发明内容Contents of the invention
本发明的目的在于克服上述已有的光窗电磁屏蔽技术方案的不足,特别是针对现有单层方格金属网栅、单层圆环网栅、双层方格和圆环网栅存在高级次衍射造成的杂散光分布相对集中的问题,研发一种基于二维正交分布相切圆环及内切子圆环阵列的电磁屏蔽光窗,达到实现高级次衍射的深度均化和极低的成像质量影响的目的。The purpose of the present invention is to overcome the deficiencies of the above-mentioned existing optical window electromagnetic shielding technical solutions, especially for the existence of advanced In order to solve the problem of relatively concentrated stray light distribution caused by sub-diffraction, an electromagnetic shielding light window based on two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays was developed to achieve depth homogenization and extremely low Imaging quality affects the purpose.
本发明的目的是这样实现的:采用一种基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,电磁屏蔽光窗中的金属网栅由相同直径的金属圆环作为基本圆环按二维正交分布排列密接排布构成并加载于光窗透明基片表面,且相邻基本圆环外切连通;在每个基本圆环内设有与其内切连通、金属的子圆环,所述的基本圆环与其内切连通的子圆环共同组成二维网栅阵列结构的基本单元;所述的基本圆环与其内切连通的子圆环的直径为毫米和亚毫米量级,所述的基本圆环与其内切连通的子圆环的金属线条宽度为微米和亚微米量级;所述的外切连通包括:①两圆环外切且外切切点处设置将两圆环连通的连接金属,②两圆环在连接处线条呈无缝交叠结构,③两圆环在连接处线条呈无缝交叠结构的同时,在交叠处设置将两圆环连通的连接金属;所述的内切连通包括:①两圆环内切且内切切点处设置将两圆环连通的连接金属,②两圆环在连接处线条呈无缝交叠结构,③两圆环在连接处线条呈无缝交叠结构的同时,在交叠处设置将两圆环连通的连接金属。The purpose of the present invention is achieved like this: adopt a kind of electromagnetic shielding light window based on two-dimensional orthogonal distribution tangent ring and inscribed sub-ring array, the metal grid in the electromagnetic shielding light window is made of metal rings of the same diameter. The basic rings are arranged in close contact with two-dimensional orthogonal distribution and loaded on the surface of the transparent substrate of the light window, and the adjacent basic rings are circumscribed and connected; each basic ring is provided with its inscribed connection, metal The sub-rings, the basic ring and its inscribed sub-rings together form the basic unit of the two-dimensional grid array structure; the diameter of the basic ring and its inscribed sub-rings is millimeters and sub-rings On the order of millimeters, the metal line width of the sub-ring connected between the basic ring and its inscribed ring is on the order of micron and submicron; the described circumscribed connection includes: ① the two rings are circumscribed and the circumscribed points are set The connecting metal that connects the two rings, ②The lines at the joint of the two rings are in a seamless overlapping structure, ③The lines at the joint of the two rings are in a seamless overlapping structure, and at the same time, the two rings are set at the overlap Connected connecting metal; the inscribed connection includes: ① two rings are inscribed and a connecting metal connecting the two rings is set at the inscribed tangent point; ② two rings have a seamless overlapping structure at the joint; ③ While the lines at the joint of the two rings are in a seamless overlapping structure, a connecting metal connecting the two rings is provided at the overlap.
上述的基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,所述的每个基本单元内子圆环个数大于或等于2个,且直径相同或不同,相邻子圆环的圆心和基本圆环圆心连线所组成的夹角为任意角度,不同基本单元中的子圆环为等直径或非等直径圆环,个数相同或不同。In the above-mentioned electromagnetic shielding light window based on the two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays, the number of sub-rings in each basic unit is greater than or equal to 2, and the diameters are the same or different, and the adjacent sub-rings The included angle formed by the center of the ring and the line connecting the centers of the basic rings is any angle, and the sub-rings in different basic units are rings of equal diameter or non-equal diameter, and the numbers are the same or different.
上述的基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,所述的基本单元内相邻子圆环可以外切连通或相交。The above-mentioned electromagnetic shielding light window is based on the two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays, and the adjacent sub-rings in the basic unit can be circumscribed or intersected.
作为一种优选的结构方式,上述的基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,所述的基本单元中子圆环的直径相同,相邻子圆环的圆心和基本圆环圆心连线所组成的夹角相等。As a preferred structure, the above-mentioned electromagnetic shielding light window based on the two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays, the diameters of the sub-rings in the basic unit are the same, and the diameters of adjacent sub-rings The included angle formed by the line connecting the center of the circle and the center of the basic ring is equal.
作为一种优选的结构方式,上述的基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,所述的不同基本单元中的子圆环个数相同,直径相等。As a preferred structure, the above-mentioned electromagnetic shielding light window based on the two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays has the same number of sub-rings in different basic units and the same diameter.
作为一种优选的结构方式,上述的基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,所述的不同基本单元中的子圆环相对位置相同,并由一个基本单元复制后按二维正交分布排列密接排布构成二维网栅阵列。As a preferred structure, the above-mentioned electromagnetic shielding light window based on the two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays, the relative positions of the sub-rings in the different basic units are the same, and a basic After the cells are copied, they are arranged in close contact with each other according to two-dimensional orthogonal distribution to form a two-dimensional grid array.
作为一种优选的结构方式,上述的基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,所述的二维网栅阵列中,相邻基本单元中的子圆环相对位置不同,并由一个基本单元复制后按二维正交分布排列密接排布构成二维网栅阵列,其中任意一个基本单元相对于其相邻基本单元在二维平面内绕自身基本圆环圆心旋转一定角度。As a preferred structure, the above-mentioned electromagnetic shielding light window based on the two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays, in the two-dimensional grid array, the sub-rings in adjacent basic units The relative positions are different, and a two-dimensional grid array is formed by copying a basic unit and arranged closely in two-dimensional orthogonal distribution, in which any basic unit circles its own basic circle in a two-dimensional plane relative to its adjacent basic units The center of the circle is rotated by a certain angle.
作为一种优选的结构方式,上述的基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,所述的同一行中的任意基本单元相对相邻基本单元旋转的角度相同。As a preferred structure, the above-mentioned electromagnetic shielding light window based on the two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays, any basic unit in the same row rotates at the same angle relative to the adjacent basic unit .
上述的基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,所述的基本圆环与子圆环均由导电性能良好的合金构成,且合金厚度大于100nm。The above-mentioned electromagnetic shielding light window based on two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays, the basic rings and sub-rings are both made of alloy with good electrical conductivity, and the thickness of the alloy is greater than 100nm.
上述的基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,所述的粘接层用铬或者钛材料构成。In the electromagnetic shielding light window based on two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays, the bonding layer is made of chromium or titanium.
本发明的创新性和良好效果是:The innovation and good effect of the present invention are:
电磁屏蔽光窗中的金属网栅由相同直径的金属圆环作为基本圆环按二维正交分布排列密接排布构成并加载于光窗透明基片表面,且相邻基本圆环外切连通;本发明的创新性在于:在每个基本圆环内设有与其内切连通、金属的子圆环,所述的基本圆环与其内切连通的子圆环共同组成二维网栅阵列结构的基本单元;所述的基本圆环与其内切连通的子圆环的直径为毫米和亚毫米量级,所述的基本圆环与其内切连通的子圆环的金属线条宽度为微米和亚微米量级;所述的外切连通包括:①两圆环外切且外切切点处设置将两圆环连通的连接金属,②两圆环在连接处线条呈无缝交叠结构,③两圆环在连接处线条呈无缝交叠结构的同时,在交叠处设置将两圆环连通的连接金属;所述的内切连通包括:①两圆环内切且内切切点处设置将两圆环连通的连接金属,②两圆环在连接处线条呈无缝交叠结构,③两圆环在连接处线条呈无缝交叠结构的同时,在交叠处设置将两圆环连通的连接金属。本发明的创新性产生的良好效果主要集中于均化金属网栅的高级次衍射能量分布,具体如下:The metal grid in the electromagnetic shielding light window is composed of metal rings of the same diameter as the basic rings arranged in a two-dimensional orthogonal distribution and arranged in close contact, and loaded on the surface of the transparent substrate of the light window, and the adjacent basic rings are circumscribed and connected. The innovation of the present invention lies in that: each basic ring is provided with a metal sub-ring that is inscribed and communicated with it, and the described basic ring and its inscribed and connected sub-rings together form a two-dimensional grid array structure The basic unit; the diameter of the basic ring and its inscribed sub-rings is on the order of millimeters and submillimeters, and the metal line width of the basic ring and its inscribed sub-rings is microns and sub-millimeters micron level; the circumscribed connection includes: ① the two rings are circumscribed and the connecting metal connecting the two rings is arranged at the circumtangent point; ② the lines at the joint of the two rings are in a seamless overlapping structure; While the lines at the joints of the rings are in a seamless overlapping structure, a connecting metal connecting the two rings is arranged at the overlap; the inscribed connection includes: ① the two rings are inscribed and the inscribed point is set with a The connecting metal of the two rings, ②The lines at the joint of the two rings are in a seamless overlapping structure, ③The lines at the joint of the two rings are in a seamless overlapping structure, and at the same time, the two rings are connected at the overlap connection metal. The good effect produced by the innovation of the present invention mainly focuses on the high-order diffraction energy distribution of the homogenized metal grid, as follows:
金属网栅中的基本圆环采用二维正交分布为基本排列方式很好地克服传统方格金属网栅存在的高级次衍射能量集中分布的缺点,具有良好的均化高级次衍射能量分布的特性,这是本发明金属网栅的均化高级次衍射能量分布的原因之一。The basic rings in the metal grid adopt two-dimensional orthogonal distribution as the basic arrangement, which overcomes the shortcomings of the concentrated distribution of high-order diffraction energy in the traditional grid metal grid, and has a good homogenized high-order diffraction energy distribution. This is one of the reasons for the homogeneous high-order diffraction energy distribution of the metal grid of the present invention.
金属网栅中的子圆环阵列,因为在每个基本单元中的子圆环个数、直径和位置关系的不同,使其结构疏松,排布杂散,因此高级次衍射能量较低,而且高级次衍射分布较均匀,避免出现像传统方格金属网栅存在的高级次衍射能量集中分布的情况,这是本发明金属网栅均化高级次衍射能量分布的原因之二。The sub-ring array in the metal mesh grid, because of the difference in the number, diameter and positional relationship of the sub-rings in each basic unit, makes its structure loose and stray, so the high-order diffraction energy is low, and The higher-order diffraction distribution is relatively uniform, avoiding the concentrated distribution of higher-order diffraction energy that exists in traditional square metal grids. This is the second reason for the metal grid of the present invention to homogenize the distribution of higher-order diffraction energy.
在基本圆环中加入子圆环组成基本单元,在保证透光率相同时,与仅有基本圆环阵列的结构相比,需要增加基本圆环的直径,从整体上降低了各阵列的高级次衍射能量;又因为子圆环阵列结构产生的高级次衍射与基本圆环阵列结构的高级次衍射发生叠加的概率很低,尤其是优化结构和参数后它们能量较高的高级次衍射不发生叠加,从而均化了高级次衍射能量分布,这是本发明金属网栅均化高级次衍射能量分布的原因之三。Adding sub-rings to the basic ring to form the basic unit, while ensuring the same light transmittance, compared with the structure with only the basic ring array, it is necessary to increase the diameter of the basic ring, which reduces the advanced level of each array as a whole. Second diffraction energy; and because the superposition probability of the high order diffraction produced by the sub-annular array structure and the high order diffraction of the basic annular array structure is very low, especially after optimizing the structure and parameters, their higher energy high order diffraction does not occur Superposition, thereby homogenizing the distribution of high-order diffraction energy, which is the third reason why the metal grid of the present invention homogenizes the distribution of high-order diffraction energy.
每个基本单元都可以以其基本圆环的圆心为中心旋转一定角度,不改变金属网栅的孔径比进而不影响透光率,但可对高级次衍射级能量分布进一步进行调制,能够更好地均化高级次衍射能量分布,这是本发明金属网栅均化高级次衍射能量分布的原因之四。Each basic unit can be rotated at a certain angle around the center of its basic ring without changing the aperture ratio of the metal grid and thus not affecting the light transmittance, but the energy distribution of the higher-order diffraction orders can be further modulated to achieve better This is the fourth reason why the metal grid of the present invention homogenizes the energy distribution of high-order diffraction.
综上,本发明的金属网栅结构可实现网栅高级次衍射能量分布的深度均化,这是本发明的最突出效果。另外,在基本圆环结构中加入子圆环有效地改善了金属圆环网栅结构的均匀性,且基本单元以其基本圆环的圆心为中心旋转一定角度时,也不会改变金属网栅结构的均匀性,在对高级次衍射级能量分布进行有效调制的同时,基本不影响电磁屏蔽效果,甚至在某些优选方案中可以提高电磁屏蔽效果。To sum up, the metal grid structure of the present invention can realize the depth homogenization of the high-order diffraction energy distribution of the grid, which is the most prominent effect of the present invention. In addition, adding sub-rings to the basic ring structure effectively improves the uniformity of the metal ring grid structure, and when the basic unit rotates at a certain angle around the center of the basic ring, it will not change the metal grid structure. The uniformity of the structure basically does not affect the electromagnetic shielding effect while effectively modulating the energy distribution of the high-order diffraction order, and even improves the electromagnetic shielding effect in some preferred solutions.
附图说明Description of drawings
图1是基于二维正交分布相切圆环及内切子圆环阵列的电磁屏蔽光窗的一种优选结构剖面示意图。Fig. 1 is a schematic cross-sectional view of a preferred structure of an electromagnetic shielding light window based on a two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays.
图2是基于二维正交分布相切圆环及内切子圆环阵列的电磁屏蔽光窗的基本圆环分布示意图。Fig. 2 is a schematic diagram of the basic ring distribution of the electromagnetic shielding light window based on the two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays.
图3是分别含有2,3,4,5个相同直径外切连通子圆环的基本单元示意图。Fig. 3 is a schematic diagram of basic units respectively containing 2, 3, 4, and 5 circumconnecting sub-rings of the same diameter.
图4是分别含有3,4,5,6个相同直径相交连接子圆环的基本单元示意图。Fig. 4 is a schematic diagram of basic units respectively containing 3, 4, 5, and 6 intersecting linker rings of the same diameter.
图5是由不同直径子圆环构成基本单元的示意图。Fig. 5 is a schematic diagram of a basic unit composed of sub-rings with different diameters.
图6是两圆环外切连通方式示意图。Fig. 6 is a schematic diagram of the circumscribed connection mode of two circular rings.
图7是两圆环内切连通方式示意图。Fig. 7 is a schematic diagram of the inscribed connection mode of two circular rings.
图8是本发明的基本单元相对相邻基本单元一种旋转方式示意图。Fig. 8 is a schematic diagram of a rotation mode of a basic unit of the present invention relative to an adjacent basic unit.
图9是已有方格网栅结构示意图。Fig. 9 is a schematic diagram of an existing square grid structure.
图10是已有方格网栅高级次衍射及其相对强度分布示意图。Fig. 10 is a schematic diagram of the existing square grid high-order diffraction and its relative intensity distribution.
图11是已有圆环网栅结构示意图。Fig. 11 is a schematic diagram of the existing ring grid structure.
图12是已有圆环网栅高级次衍射及其相对强度分布示意图。Fig. 12 is a schematic diagram of the high-order diffraction of the existing annular grid and its relative intensity distribution.
图13是本发明中优选方案A的金属网栅结构示意图。Fig. 13 is a schematic diagram of the metal grid structure of preferred solution A in the present invention.
图14是本发明中优选方案A的金属网栅高级次衍射及其相对强度分布示意图。Fig. 14 is a schematic diagram of the high-order diffraction of the metal grid and its relative intensity distribution of the preferred solution A in the present invention.
图15是本发明中优选方案B的金属网栅结构示意图。Fig. 15 is a schematic diagram of the metal grid structure of the preferred solution B in the present invention.
图16是本发明中优选方案B的金属网栅高级次衍射及其相对强度分布示意图。Fig. 16 is a schematic diagram of the high-order diffraction of the metal grid and its relative intensity distribution of the preferred solution B in the present invention.
图17是四种网栅结构高级次衍射最大相对强度对比图。Fig. 17 is a comparative diagram of the maximum relative intensity of high-order diffraction of four kinds of grid structures.
图中件号说明:1.粘接层2.保护层3.增透膜4.透明基片5.金属网栅6.基本圆环7.子圆环8.连接金属Part number description in the picture: 1. Adhesive layer 2. Protective layer 3. Anti-reflection film 4. Transparent substrate 5. Metal grid 6. Basic ring 7. Sub-ring 8. Connecting metal
具体实施方式Detailed ways
下面参照附图和优选实施例对本发明进一步的描述:The present invention is further described below with reference to accompanying drawing and preferred embodiment:
基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,其特征在于:电磁屏蔽光窗中的金属网栅5由相同直径的金属圆环作为基本圆环6按二维正交分布排列密接排布构成并加载于光窗透明基片表面,且相邻基本圆环6外切连通;在每个基本圆环6内设有与其内切连通、金属的子圆环7,所述的基本圆环6与其内切连通的子圆环7共同组成二维网栅阵列结构的基本单元;所述的基本圆环6与其内切连通的子圆环7的直径为毫米和亚毫米量级,所述的基本圆环6与其内切连通的子圆环7的金属线条宽度为微米和亚微米量级;所述的外切连通包括:①两圆环外切且外切切点处设置将两圆环连通的连接金属8,②两圆环在连接处线条呈无缝交叠结构,③两圆环在连接处线条呈无缝交叠结构的同时,在交叠处设置将两圆环连通的连接金属8;所述的内切连通包括:①两圆环内切且内切切点处设置将两圆环连通的连接金属8,②两圆环在连接处线条呈无缝交叠结构,③两圆环在连接处线条呈无缝交叠结构的同时,在交叠处设置将两圆环连通的连接金属8。透明基片4可为任意透明材料,只要其能够作为满足使用场合要求的透明光窗材料,同时能够将金属网栅5按一定的工艺流程加工于其上;根据工艺流程,金属网栅5可通过粘接层1加载在透明基片4表面;单层或者多层增透膜3增强光窗的透光能力,单层或者多层的保护层2,目的是防止金属部分长期暴露于空气中造成腐蚀和氧化,降低屏蔽能力,同时也防止金属网栅5被划伤。Based on the two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays, the electromagnetic shielding light window is characterized in that: the metal grid 5 in the electromagnetic shielding light window consists of a metal ring of the same diameter as the basic ring 6 according to the two-dimensional Orthogonal distribution and close arrangement are formed and loaded on the surface of the transparent substrate of the light window, and the adjacent basic rings 6 are circumscribed and connected; each basic ring 6 is provided with a metal sub-ring 7 that is inscribed and communicated with it. , the basic ring 6 and its inscribed sub-ring 7 together form the basic unit of the two-dimensional grid array structure; the diameter of the basic ring 6 and its inscribed sub-ring 7 are mm and The sub-millimeter level, the metal line width of the sub-ring 7 connected with the basic ring 6 and its inscribed part is micron and sub-micron level; the described circumscribed connection includes: The connection metal 8 connecting the two rings is set at the point, ② the lines of the two rings are in a seamless overlapping structure, and ③ the lines of the two rings are in a seamless overlapping structure, and the overlapping structure is set The connection metal 8 connecting the two rings; the inscribed communication includes: 1. the two rings are inscribed and the connecting metal 8 connecting the two rings is set at the inscribed tangent point; Seam overlapping structure, ③ the lines of the two rings are in a seamless overlapping structure at the joint, and a connecting metal 8 connecting the two rings is arranged at the overlap. The transparent substrate 4 can be any transparent material, as long as it can be used as a transparent light window material that meets the requirements of the application, and the metal grid 5 can be processed on it according to a certain process flow; according to the process flow, the metal grid 5 can be Loaded on the surface of the transparent substrate 4 through the adhesive layer 1; the single-layer or multi-layer antireflection film 3 enhances the light transmission ability of the light window, and the single-layer or multi-layer protective layer 2 is used to prevent the metal part from being exposed to the air for a long time Corrosion and oxidation are caused, the shielding ability is reduced, and the metal grid 5 is prevented from being scratched.
本发明的基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,由相同直径的金属圆环作为基本圆环6按二维正交分布排列密接排布构成网栅阵列并加载于光窗透明基片表面,且相邻基本圆环6外切连通,基本圆环6的分布如图2所示,图2中点A,B,C,D为四个相邻基本圆环6的圆心,四个相邻基本圆环中的任意一个圆环都与另外两个圆环相邻且外切连通,以圆心ABCD为顶点可构成一个正方形,其他任意四个按这种相邻方式排布的基本圆环6的圆心为顶点也构成正方形,即所有基本圆环6的圆心构成二维正交等距的点阵,这样的排布方式确保所有的基本圆环6是按照二维正交分布密接排布构成金属网栅5。The electromagnetic shielding light window based on the two-dimensional orthogonal distribution tangent ring and the inscribed sub-ring array of the present invention uses metal rings of the same diameter as the basic rings 6 to be closely arranged in two-dimensional orthogonal distribution to form a grid array And loaded on the surface of the transparent substrate of the light window, and the adjacent basic rings 6 are circumscribed and connected. The distribution of the basic rings 6 is shown in Figure 2. Points A, B, C, and D in Figure 2 are four adjacent basic The center of the ring 6, any one of the four adjacent basic rings is adjacent to the other two rings and connected circumscribedly, a square can be formed with the center of the circle ABCD as the vertex, and any other four are as follows The centers of the basic rings 6 arranged adjacently form a square as the apex, that is, the centers of all the basic rings 6 form a two-dimensional orthogonal equidistant lattice. Such an arrangement ensures that all the basic rings 6 are The metal mesh grid 5 is formed by a two-dimensional orthogonal distribution and a close-connected arrangement.
本发明的基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,每个基本圆环6内具有与该圆环内切连通的子圆环7,基本圆环6与其内切连通的子圆环7共同组成二维网栅阵列结构的基本单元。基本圆环6和子圆环7的直径在毫米和亚毫米量级,基本圆环6和子圆环7的金属线条宽度在微米和亚微米量级,以保证高透光率和良好的电磁屏蔽效果。此外,各圆环部分由导电性能良好的金属构成,如金、银、铜、铝等纯金属及金属合金,且金属厚度大于100nm。The present invention is based on two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring array electromagnetic shielding light windows, each basic ring 6 has a sub-ring 7 inscribed with the ring, and the basic ring 6 and its The inscribed connected sub-rings 7 together form the basic unit of the two-dimensional grid array structure. The diameter of the basic ring 6 and the sub-ring 7 is on the order of millimeters and submillimeters, and the width of the metal lines of the basic ring 6 and the sub-rings 7 is on the order of microns and sub-microns, so as to ensure high light transmittance and good electromagnetic shielding effect . In addition, each ring part is made of a metal with good electrical conductivity, such as gold, silver, copper, aluminum and other pure metals and metal alloys, and the thickness of the metal is greater than 100 nm.
本发明的基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗,每个基本单元内子圆环7的个数大于或等于2个,且直径相同或不同,相邻子圆环7的圆心和基本圆环6圆心连线所组成的夹角为任意角度;基本单元内相邻子圆环7相切连通或相交。如图3和图4所举优选方案为基本单元中子圆环7的直径相同,并且相邻子圆环7的圆心和基本圆环6圆心连线所组成的夹角相等:图3为基本单元中相同直径的子圆环7外切连通,其中图3(a)(b)(c)(d)分别表示子圆环7个数为2,3,4,5的基本单元示意图;图4为基本单元中相同直径的子圆环7相交连接,其中图4(a)(b)(c)(d)分别表示子圆环7个数为3,4,5,6的基本单元示意图。图5列举了一个由三个不同直径子圆环7构成基本单元的示意图,其中R1、R2、R3为子圆环7的半径,且R1≠R2≠R3,相邻子圆环7圆心和基本圆环6圆心连线所组成的夹角不同。In the electromagnetic shielding light window based on two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays of the present invention, the number of sub-rings 7 in each basic unit is greater than or equal to 2, and the diameters are the same or different. The angle formed by the center of the ring 7 and the line connecting the centers of the basic ring 6 is any angle; the adjacent sub-rings 7 in the basic unit are tangentially connected or intersected. As shown in Fig. 3 and Fig. 4, the preferred scheme is that the diameter of the sub-annular 7 in the basic unit is the same, and the angle formed by the center of the adjacent sub-annular 7 and the line connecting the centers of the basic annulus 6 is equal: Fig. 3 is the basic The sub-rings 7 of the same diameter in the unit are circumscribed and connected, and Fig. 3 (a) (b) (c) (d) respectively represent the schematic diagrams of the basic units of the 7 sub-rings whose numbers are 2, 3, 4, and 5; 4 is the intersecting connection of the sub-rings 7 of the same diameter in the basic unit, where Figure 4 (a) (b) (c) (d) respectively represent the schematic diagrams of the basic units with 7 sub-rings numbered 3, 4, 5, and 6 . Figure 5 lists a schematic diagram of a basic unit composed of three sub-rings 7 with different diameters, wherein R1, R2, and R3 are the radii of the sub-rings 7, and R1≠R2≠R3, the centers of adjacent sub-rings 7 and the basic The included angles formed by the lines connecting the centers of the rings 6 are different.
图6,图7分别表示各两圆环外切连通和内切连通,通过线条交叠或设置(如覆盖)保证金属环切点间可靠电联接的金属,以确保相切的金属圆环之间密接连通导电。其中,图6(a)(b)(c)分别表示在外切连通时两圆环呈无缝交叠结构示意图:图6(a)为两圆环无缝交叠的一般情况,即两圆环的圆心距小于两圆环外切时的圆心距,且大于两圆环外切时的圆心距与两圆环线条宽度之和的差值,图6(b)为无缝交叠的一种特殊情况,两圆环线条的内外轮廓相互外切,图6(c)为无缝交叠的另一种特殊情况,两圆环的圆心距等于两圆环外切时的圆心距与两圆环线条宽度之和的差值,即两圆环线条的内轮廓外切,而图6(d)中由于两圆环外切,因此需要在切点处设置保证金属环切点间可靠电联接的金属。图7(a)(b)分别表示在内切连通时两圆环呈无缝交叠结构示意图:图7(a)表示在内切连通时两圆环无缝交叠的一般情况,即两圆环的圆心距大于两圆环内切时的圆心距,且小于或等于两圆环内切时的圆心距与直径较大圆环线条宽度的和,图7(b)表示在内切连通时两圆环无缝交叠的一种特殊情况,两圆环的圆心距等于两圆环内切时的圆心距与直径较大圆环线条宽度的和,即两圆环线条的外轮廓内切,而图7(c)表示直径较小圆环线条的外轮廓与直径较大圆环线条的内轮廓内切,此时需要在切点处设置保证金属环切点间可靠电联接的金属。此外,如果两圆环无缝交叠时两金属圆环的交叠面积较小,不足以确保两金属圆环之间有可靠的电联接,也需要在切点处设置保证金属圆环切点间可靠电联接的金属,以确保实现金属环的外切连通或内切连通。而图6(d)和图7(c)所示是一种优选的切点处金属连接方式,切点处覆盖的连接金属8为矩形,矩形的边长大于金属环线条宽度,矩形覆盖切点连接处时要使矩形的一条边完全落在一个金属环线条内,而其对边要完全落在相切的另一个金属环线条内。依据不同的加工方法和工艺水平,圆环切点处也可以采用其它形式的连接金属,只要能够使相切的两金属环具有可靠的电联接即可。Fig. 6 and Fig. 7 respectively represent the circumscribed communication and inscribed communication of each two circular rings, and the metals that ensure the reliable electrical connection between the tangent points of the metal rings are ensured by lines overlapping or setting (such as covering), so as to ensure that the tangent metal rings are connected to each other. Closely connected to conduct electricity. Among them, Figure 6(a)(b)(c) respectively show the schematic diagrams of the seamless overlapping structure of the two rings when they are circumscribed connected: Figure 6(a) shows the general situation of the seamless overlapping of the two rings, that is, the two circles The center-to-center distance of the rings is less than the distance between the two rings when they are circumscribed, and is greater than the difference between the center-to-center distance when the two rings are circumscribed and the sum of the line widths of the two rings. Figure 6(b) is a seamless overlapping In a special case, the inner and outer contours of the two rings circumscribe each other. Figure 6(c) is another special case of seamless overlap. The center distance of the two rings is equal to the distance between the centers of the two rings and the The difference between the sum of the widths of the ring lines, that is, the inner contours of the two ring lines is circumscribed, and in Figure 6(d) because the two rings are circumscribed, it is necessary to set a reliable electric current between the tangent points of the metal rings at the point of tangency. Jointed metal. Figure 7(a) and (b) respectively show the schematic diagrams of the seamless overlapping structure of two rings when inscribed connected: Figure 7(a) shows the general situation of seamless overlapping of two rings when inscribed connected, that is, two The center-to-center distance of the ring is greater than the distance between the two rings when they are inscribed, and is less than or equal to the sum of the center-to-center distance when the two rings are inscribed and the line width of the larger-diameter ring. Figure 7(b) shows that the inscribed connection A special case where two rings overlap seamlessly, the distance between the centers of the two rings is equal to the sum of the distance between the centers of the two rings when they are inscribed and the line width of the ring with a larger diameter, that is, the inner contour of the lines of the two rings Fig. 7(c) shows that the outer contour of the ring line with a smaller diameter is inscribed with the inner contour of the ring line with a larger diameter. . In addition, if the overlapping area of the two metal rings is small when the two rings overlap seamlessly, it is not enough to ensure a reliable electrical connection between the two metal rings, and it is also necessary to set a guaranteed metal ring tangent point at the tangent point. Metals that can be electrically connected between metal rings to ensure the circumscribed or inscribed communication of the metal rings. Figure 6(d) and Figure 7(c) show a preferred metal connection method at the tangent point, the connecting metal 8 covered at the tangent point is a rectangle, the side length of the rectangle is greater than the line width of the metal ring, and the rectangle covers the cut When pointing the connection, one side of the rectangle should completely fall within a metal ring line, and its opposite side should completely fall within another tangent metal ring line. According to different processing methods and technological levels, other forms of connecting metals can also be used at the tangent point of the rings, as long as the two tangent metal rings can have reliable electrical connection.
本发明中,不同基本单元中的子圆环7为等直径或非等直径圆环,个数相同或不同,以达到均化高级次衍射造成的杂散光的目的。作为一种优选方案,基本单元中子圆环7的直径相同,相邻子圆环7的圆心和基本圆环6圆心连线所组成的夹角相等;在此基础上,不同基本单元中的子圆环7个数相同,直径相等。作为这种优选方案的一个特例,不同基本单元中的子圆环7相对位置相同,并由一个基本单元复制后按二维正交分布排列密接排布构成金属网栅5。为了实现良好的均化高级次衍射造成的杂散光效果,作为这种优选方案的另一个特例,本发明中金属网栅5阵列中的相邻基本单元中的子圆环7相对位置不同,并由一个基本单元复制后按二维正交分布排列密接排布构成二维网栅阵列,其中任意一个基本单元相对于其相邻基本单元在二维平面内绕自身基本圆环6圆心旋转一定角度,同一行中的任意基本单元相对相邻基本单元旋转的角度可以相同;例如,图8是本发明的基本单元相对相邻基本单元一种旋转方式示意图,其中金属网栅5的基本单元选用图4(b)的结构,同一行中每个基本单元相对相邻基本单元依次旋转了60°角。In the present invention, the sub-rings 7 in different basic units are equal-diameter or non-equal-diameter rings, and the numbers are the same or different, so as to achieve the purpose of homogenizing the stray light caused by high-order diffraction. As a preferred solution, the diameters of the sub-rings 7 in the basic unit are the same, and the angles formed by the centers of the adjacent sub-rings 7 and the lines connecting the centers of the basic rings 6 are equal; The 7 sub-rings have the same number and equal diameters. As a special example of this preferred solution, the relative positions of the sub-rings 7 in different basic units are the same, and the metal mesh grid 5 is formed by a two-dimensional orthogonal distribution after duplication of a basic unit. In order to achieve a good homogenization of the stray light effect caused by high-order diffraction, as another special case of this preferred solution, the relative positions of the sub-rings 7 in adjacent basic units in the metal grid 5 array in the present invention are different, and A basic unit is copied and arranged closely in two-dimensional orthogonal distribution to form a two-dimensional grid array, in which any basic unit is rotated at a certain angle around the center of its own basic ring 6 in a two-dimensional plane relative to its adjacent basic units , the rotation angles of any basic unit in the same row relative to adjacent basic units can be the same; for example, Fig. 8 is a schematic diagram of a rotation mode of a basic unit of the present invention relative to adjacent basic units, wherein the basic unit selection diagram of the metal grid 5 In the structure of 4(b), each basic unit in the same row is rotated by 60° relative to the adjacent basic units.
图9和图10分别为美国专利US4871220已有的方格网栅结构示意图和其高级次衍射及其相对强度分布示意图,图11和图12分别为专利200610010066.4已有的圆环网栅结构示意图和其高级次衍射及其相对强度分布示意图;图13和图14分别为本发明中优选方案A的金属网栅结构示意图和其高级次衍射及其相对强度分布示意图,优选方案A中的金属网栅选用图3(c)的结构作为基本单元并且各基本单元之间没有相对旋转;图15和图16分别为本发明中优选方案B的金属网栅结构示意图和其高级次衍射及其相对强度分布示意图,优选方案B的金属网栅仍然选用图3(c)的结构作为基本单元,但与优选方案A不同的是,优选方案B的相邻基本单元按照图8所示的旋转方式进行了旋转,且旋转角度为22.5°。Fig. 9 and Fig. 10 are the schematic diagrams of the existing square grid structure and its high-order diffraction and its relative intensity distribution in US Patent No. 4871220 respectively. Fig. 11 and Fig. 12 are the schematic diagrams of the existing ring grid structure and Its schematic diagram of high order diffraction and its relative intensity distribution; Fig. 13 and Fig. 14 are respectively the schematic diagram of the metal grid structure of the preferred scheme A in the present invention and its high order diffraction and its relative intensity distribution diagram, the metal grid in the preferred scheme A The structure of Fig. 3 (c) is selected as the basic unit and there is no relative rotation between the basic units; Fig. 15 and Fig. 16 are the schematic diagram of the metal grid structure of the preferred scheme B in the present invention and its high-order diffraction and its relative intensity distribution Schematic diagram, the metal grid of the preferred scheme B still uses the structure of Figure 3(c) as the basic unit, but different from the preferred scheme A, the adjacent basic units of the preferred scheme B are rotated according to the rotation method shown in Figure 8 , and the rotation angle is 22.5°.
为了说明本发明在均化高级次衍射能量分布作用中的优越性,基于标量衍射理论,对上述四种结构的高级次衍射能量分布情况以及高级次衍射最大相对强度进行理论计算,计算时使各结构的透光率相同(均为95.4%),其零级相对强度均为91%,即成像有用信息比例相同。图10,图12,图14和图16分别给出了四种结构的高级次衍射均化程度,表明:优选方案A和B中的金属网栅结构与方格、圆环网栅相比,最高级次衍射相对强度明显降低,且在相同考察区间内高级次衍射斑的个数明显增加,因而避免了高级次衍射能量集中在少数衍射级次上的问题,使高级次衍射能量分布更加均匀;图17是上述四种结构的高级次衍射最大相对强度的具体数值,可见,方格金属网栅结构的高级次衍射最大相对强度相对于其他结构明显偏高,本发明的优选方案A所对应的金属网栅结构的高级次衍射最大相对强度已经明显降低,从0.0259%(已有的圆环网栅结构的高级次衍射最大相对强度)下降到0.0168%,降低了35%,高级次衍射的均化效果明显;优选方案B的金属网栅结构的高级次衍射最大相对强度进一步降低,从0.0259%(已有的圆环网栅结构的高级次衍射最大相对强度)下降到0.0058%,降低了78%,完成了对高级次衍射的深度均化。综上所述,本发明的金属网栅结构对均化高级次衍射能量分布的效果十分显著,不仅优于美国专利US4871220已有的方格金属网栅结构,也优于专利200610010066.4已有的圆环金属网栅结构。In order to illustrate the superiority of the present invention in the homogenization of the high-order diffraction energy distribution, based on the scalar diffraction theory, the theoretical calculations are carried out on the high-order diffraction energy distribution of the above four structures and the maximum relative intensity of the high-order diffraction. During the calculation, each The light transmittance of the structure is the same (both are 95.4%), and their zero-order relative intensities are both 91%, that is, the proportion of useful information for imaging is the same. Fig. 10, Fig. 12, Fig. 14 and Fig. 16 respectively provide the homogenization degree of high-order diffraction of four kinds of structures, show that: the metal grid structure in preferred scheme A and B is compared with square grid, ring grid, The relative intensity of the highest-order diffraction is significantly reduced, and the number of high-order diffraction spots is significantly increased in the same investigation interval, thus avoiding the problem that the high-order diffraction energy is concentrated on a few diffraction orders, and making the high-order diffraction energy distribution more uniform ; Fig. 17 is the concrete numerical value of the maximum relative intensity of the higher order diffraction of above-mentioned four kinds of structures, it can be seen that the maximum relative intensity of the higher order diffraction of the lattice metal grid structure is obviously higher than other structures, and the preferred scheme A of the present invention corresponds The maximum relative intensity of high-order diffraction of the metal grid structure has been significantly reduced, from 0.0259% (the maximum relative intensity of high-order diffraction of the existing circular ring grid structure) to 0.0168%, which is reduced by 35%. The homogenization effect is obvious; the maximum relative intensity of the higher-order diffraction of the metal grid structure of the preferred scheme B is further reduced, and drops to 0.0058% from 0.0259% (the maximum relative intensity of the higher-order diffraction of the existing circular ring grid structure), which reduces the 78%, completed the depth averaging of high-order diffraction. In summary, the metal grid structure of the present invention has a very significant effect on homogenizing the distribution of high-order diffraction energy, which is not only superior to the existing grid metal grid structure in US Patent No. Ring metal grid structure.
本发明基本圆环6和子圆环7的组成方式,使得网孔相对比较平均,在深度均化高级次衍射能量分布的同时,仍具有较好的透光性和屏蔽性能,当用于构造双层金属网栅结构时,可改善透光率和屏蔽效率的矛盾问题,与此同时,由于本发明单层结构深度均化高级次衍射能量分布,又可以解决已有双层金属网栅结构中由于单层网栅结构的限制而不能进一步均化高级次衍射能量分布的问题。The composition of the basic ring 6 and the sub-ring 7 of the present invention makes the mesh relatively average, and while the depth averages the high-order diffraction energy distribution, it still has good light transmission and shielding performance. When used to construct a double When the single-layer metal grid structure is used, the contradictory problem of light transmittance and shielding efficiency can be improved. At the same time, because the single-layer structure of the present invention is deeply homogenized and the distribution of high-order diffraction energy can be solved, it can also solve the problem in the existing double-layer metal grid structure. Due to the limitation of the single-layer grid structure, it is impossible to further homogenize the distribution of high-order diffraction energy.
本发明的基于二维正交分布相切圆环及内切子圆环阵列电磁屏蔽光窗中的金属网栅5可以采用如下的加工方法加工制作:由电子束直写等方式制作掩模,光窗透明基片4进行清洗后镀铬或者钛作为粘接层1,其上镀金属薄膜,然后涂覆光刻胶,利用已加工好的掩模进行光刻,最后进行干法或者湿法刻蚀,去胶后得到网栅图案。也可以省去掩模制作环节,而直接采用激光直写的办法来制作基于二维正交分布相切圆环及内切子圆环阵列的金属网栅图案。其它的微电子加工工艺流程或二元光学元件制作流程等也可以用来制作本发明的金属网栅结构。The metal mesh grid 5 in the electromagnetic shielding light window based on the two-dimensional orthogonal distribution of the tangent ring and the inscribed sub-ring array of the present invention can be processed by the following processing method: a mask is made by electron beam direct writing, etc. The window transparent substrate 4 is cleaned and then plated with chrome or titanium as the adhesive layer 1, coated with a metal film, then coated with photoresist, photolithography is carried out using the processed mask, and finally dry or wet etching is carried out , to get the grid pattern after removing the glue. It is also possible to omit the process of making the mask, and directly use the method of laser direct writing to make the metal grid pattern based on the two-dimensional orthogonal distribution of tangent rings and inscribed sub-ring arrays. Other microelectronic processing processes or binary optical element manufacturing processes can also be used to manufacture the metal grid structure of the present invention.
本发明所涉及的透明基片4由实际应用场合决定,可以是普通玻璃、石英玻璃、红外材料、透明树脂材料等。本发明的基本圆环6及子圆环7金属结构要根据透明基片4采取合适的加工工艺流程使之完全覆盖于透明基片4之上,并且能够和窗框等实现可靠的电联接或密封以保证优良的电磁屏蔽功能。实际应用中,附有本发明网栅结构的透明基片4可以镀增透膜来增加透光能力,也可以在网栅层表面镀保护层以防止金属结构长期放置于空气中遭到腐蚀或氧化而降低屏蔽能力,也防止网栅层遭到划伤、磨损或其它破坏。The transparent substrate 4 involved in the present invention is determined by the actual application, and can be ordinary glass, quartz glass, infrared material, transparent resin material and the like. The metal structure of the basic ring 6 and the sub-ring 7 of the present invention should be based on the transparent substrate 4 to take a suitable processing process to make it completely covered on the transparent substrate 4, and can realize reliable electrical connection or connection with the window frame or the like. Sealed to ensure excellent electromagnetic shielding function. In practical applications, the transparent substrate 4 with the grid structure of the present invention can be coated with an anti-reflection film to increase the light transmission capacity, and can also be coated with a protective layer on the surface of the grid layer to prevent the metal structure from being corroded or placed in the air for a long time. Oxidation reduces the shielding ability and also prevents the grid layer from being scratched, worn or otherwise damaged.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410051636.9A CN103763907B (en) | 2014-02-14 | 2014-02-14 | To distribute tangent annulus and inscribe sub-circle ring array electromagnetic shielding optical window based on two-dimensional quadrature |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410051636.9A CN103763907B (en) | 2014-02-14 | 2014-02-14 | To distribute tangent annulus and inscribe sub-circle ring array electromagnetic shielding optical window based on two-dimensional quadrature |
Publications (2)
Publication Number | Publication Date |
---|---|
CN103763907A CN103763907A (en) | 2014-04-30 |
CN103763907B true CN103763907B (en) | 2015-11-25 |
Family
ID=50531040
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201410051636.9A Active CN103763907B (en) | 2014-02-14 | 2014-02-14 | To distribute tangent annulus and inscribe sub-circle ring array electromagnetic shielding optical window based on two-dimensional quadrature |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN103763907B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110545653B (en) * | 2019-09-09 | 2020-08-28 | 中国科学院福建物质结构研究所 | A metal mesh grid and electromagnetic shielding optical window |
CN114727577B (en) * | 2022-04-22 | 2023-03-28 | 有研国晶辉新材料有限公司 | Electromagnetic shielding metal mesh for optical window and preparation method thereof |
CN116471824B (en) * | 2023-04-20 | 2024-07-23 | 深圳品微光学科技有限公司 | Metal mesh grid structure for electromagnetic shielding optical window |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1200231A (en) * | 1996-08-30 | 1998-11-25 | 鹿岛建设株式会社 | Window glass with electromagnetic shielding properties |
CN1889822A (en) * | 2006-05-22 | 2007-01-03 | 哈尔滨工业大学 | Electromagnetic screening optical window with circular ring metal meshed gate structure |
CN103369939A (en) * | 2013-06-26 | 2013-10-23 | 中国科学院上海光学精密机械研究所 | Electromagnetic shielding optical window |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8361540B2 (en) * | 2008-12-16 | 2013-01-29 | Lockheed Martin Corporation | Randomized circular grids for low-scatter EM shielding of a sensor window |
-
2014
- 2014-02-14 CN CN201410051636.9A patent/CN103763907B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1200231A (en) * | 1996-08-30 | 1998-11-25 | 鹿岛建设株式会社 | Window glass with electromagnetic shielding properties |
CN1889822A (en) * | 2006-05-22 | 2007-01-03 | 哈尔滨工业大学 | Electromagnetic screening optical window with circular ring metal meshed gate structure |
CN103369939A (en) * | 2013-06-26 | 2013-10-23 | 中国科学院上海光学精密机械研究所 | Electromagnetic shielding optical window |
Also Published As
Publication number | Publication date |
---|---|
CN103763907A (en) | 2014-04-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN103763897B (en) | Multi-period driving and driven nested circular ring array electromagnetic shielding optical window with concentric circular rings | |
CN103826428B (en) | Based on triangle and quadrature hybrid distribution annulus and the electromagnetic shielding optical window of sub-circle ring array | |
CN103813702B (en) | Double-layer staggered orthogonal tangent circle ring and the sub- circle ring array electromagnetic shielding optical window of inscribe | |
CN100403866C (en) | Electromagnetic shielding optical window with circular metal grid structure | |
CN100556266C (en) | A kind of electromagnetic shielding optical window with double-layer circular ring metallic mesh structure | |
CN103813701B (en) | Double-deck triangle and quadrature hybrid distribution annulus and sub-circle ring array electromagnetic shielding optical window | |
CN103763907B (en) | To distribute tangent annulus and inscribe sub-circle ring array electromagnetic shielding optical window based on two-dimensional quadrature | |
CN110348100B (en) | Metal mesh grid structure based on randomly distributed rings and design method thereof | |
CN103763896B (en) | The electromagnetic shielding optical window of double-layer staggered multicycle metal ring nested array | |
CN103874404B (en) | There is the intersection angular distribution metal ring array electric magnetic screen optical window of the sub-annulus of inscribe | |
CN103763900B (en) | Orthogonal annulus and sub- circle ring array electromagnetic shielding optical window with circumscribed connection annulus | |
CN103763903B (en) | Donut two-dimensional quadrature distribution array electromagnetic shielding optical window with the sub- annulus of inscribe | |
CN103763908B (en) | Based on the electromagnetic shielding optical window of multicycle metal ring nested array | |
CN103763901B (en) | Based on the electromagnetic shielding optical window of the tangent annulus of angular distribution and the sub-circle ring array of inscribe | |
CN101917837A (en) | An electromagnetic shielding conformal optical window with a latitude and longitude grid structure | |
CN103763902B (en) | Based on the electromagnetic shielding optical window of four circumscribed orthocycle rings and sub-annulus unit | |
CN103763906B (en) | Circumscribed annulus connects the angular distribution circle ring array electromagnetic shielding optical window with sub-annulus | |
CN103763899B (en) | Orthogonal circle ring array electromagnetic shielding optical window with two groups of circumscribed annulus and sub- annulus | |
CN103763904B (en) | There is the donut angular distribution array electric magnetic screen optical window of the sub-annulus of inscribe | |
CN103763909B (en) | Arraye electromagnetic shielding optical window with concentric circular ring clusters and internally-tangent sub circular rings | |
CN103763898B (en) | Based on the electromagnetic shielding optical window of the nested annulus orthogonal array of multicycle principal and subordinate | |
CN103813700B (en) | Based on the electromagnetic shielding optical window of multicycle metal ring two-dimensional quadrature nested array | |
CN103763905B (en) | Array electromagnetic shielding optical window with three-period externally-tangent circular rings and internally-tangent sub circular rings |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant |