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CN103703926B - Corn ear-picking stubble-cutting stem-cutting header capable of breaking off ears from upside - Google Patents

Corn ear-picking stubble-cutting stem-cutting header capable of breaking off ears from upside Download PDF

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Publication number
CN103703926B
CN103703926B CN201410013800.7A CN201410013800A CN103703926B CN 103703926 B CN103703926 B CN 103703926B CN 201410013800 A CN201410013800 A CN 201410013800A CN 103703926 B CN103703926 B CN 103703926B
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stem
cut
fringe
stubble
cutting
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CN103703926A (en
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李其昀
陈美舟
孙雪峰
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Shandong University of Technology
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Shandong University of Technology
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Abstract

一种上掰穗式玉米摘穗切茬切茎割台涉及一种适用于安装在玉米收获机上的摘穗装置,属于玉米收获机械技术领域。包括辊板结合式掰穗单元、茎秆拨送机构和切茬切茎装置,其特征在于:所述的辊板结合式掰穗单元有一对输送辊和置于这对输送辊下方的一对挡穗板组成,该机构与收获机械的机架固定连接,并且与地面成前高后低的倾斜状态配置(工作状态时);所述的茎秆拨送机构是伸缩杆齿式机构,该机构设置于掰穗单元后方;所述切茬切碎机构由切茬装置和切碎装置组成,切茬机构设置于掰穗单元的下方,切碎机构设置于茎秆拨送机构的下方;本发明模拟人工摘玉米穗的弯曲折断原理,可根本上解决现有的拉伸挤压方法造成的玉米损伤,并可大幅度降低摘穗功耗。

The utility model relates to an ear-picking and stubble-cutting and stalk-cutting platform for corn with upper ears, which relates to an ear picking device suitable for being installed on a corn harvester, and belongs to the technical field of corn harvesting machinery. It includes a roller plate combined fringe breaking unit, a stalk feeding mechanism and a stubble and stem cutting device, and is characterized in that: the roller plate combined fringe breaking unit has a pair of conveying rollers and a pair of conveying rollers placed below the pair of conveying rollers This mechanism is fixedly connected with the frame of the harvesting machine, and is configured with the ground in an inclined state (in working state); The mechanism is arranged behind the fringe breaking unit; the stubble cutting and chopping mechanism is composed of a stubble cutting device and a chopping device, the stubble cutting mechanism is set under the fringe breaking unit, and the chopping mechanism is set under the stalk delivery mechanism; The invention of the principle of simulating the bending and breaking of artificially picked corn ears can fundamentally solve the corn damage caused by the existing stretching and extrusion method, and can greatly reduce the power consumption of picking ears.

Description

一种上掰穗式玉米摘穗切茬切茎割台A cutting platform for ear-picking and stubble-cutting and stem-cutting of corn with upper ear

技术领域 technical field

本发明涉及一种适用于安装在玉米收获机上的玉米摘穗装置,属于玉米收获机械技术领域。 The invention relates to a corn ear picking device suitable for being installed on a corn harvester, belonging to the technical field of corn harvesters.

背景技术 Background technique

摘穗装置是玉米收获机的关键工作部件,目前按工作原理可分为辊式和板式两种。板式摘穗装置属于被动型摘穗,是通过挡穗板卡住玉米果穗的根部,由拉茎辊强行将玉米茎秆拉断以实现摘穗的目的。该装置容易造成断茎、堵塞的问题。辊式的工作原理是靠输送辊对玉米茎秆和果穗的拉伸与挤压作用完成摘穗作业。现有辊式摘穗装置中,大多数输送辊采用表面附加螺旋凸棱的结构,对果穗根部产生挤压和揉搓的作用力,极易啃伤玉米穗,无法根本上解决输送辊对玉米穗的挤压与啃伤作用。要想解决这一难题,有必要探寻新原理和新装置。 The ear picking device is the key working part of the corn harvester. At present, according to the working principle, it can be divided into two types: roller type and plate type. The plate-type ear-picking device belongs to the passive ear-picking device. The root of the corn ear is clamped by the ear-stopping plate, and the corn stalk is forcibly broken by the stem-pulling roller to achieve the purpose of ear-picking. This device easily causes the problems of broken stems and blockage. The working principle of the roller type is to complete the ear picking operation by stretching and squeezing the corn stalk and ear by the conveying roller. In the existing roller-type ear picking devices, most of the conveying rollers adopt a structure with spiral ribs attached to the surface, which produces a force of squeezing and kneading on the root of the ear, which is very easy to gnaw the ear of corn, and cannot fundamentally solve the problem of the impact of the conveying roller on the ear of corn. The squeezing and gnawing effect. To solve this difficult problem, it is necessary to explore new principles and new devices.

研究发现,人们进行玉米摘穗采用的是使果穗弯曲折断,并且由于人手的特殊材料构成,对玉米果穗的挤压力很小,不会产生损伤玉米现象,成为玉米摘穗新方法研究的基础。 Research has found that people use corn ear picking to bend and break the ear, and due to the special material composition of the hands, the extrusion force on the corn ear is very small, and there will be no damage to the corn phenomenon, which has become the basis for the study of new methods of corn ear picking .

发明内容 Contents of the invention

本发明的目的是提供一种上掰穗式玉米摘穗切茬切茎割台,以克服现有技术的缺点。 The object of the present invention is to provide an upper-cracking corn ear-picking and stubble-cutting and stem-cutting platform, so as to overcome the disadvantages of the prior art.

为了达到上述目的,本发明采用的技术方案是:借助仿生学研究的成果,着眼于摘穗方法的创新,通过模仿人工摘玉米穗工作的原理,设计出的与玉米收获机架相连的上掰穗式玉米摘穗切茬切茎割台。 In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: with the help of the results of bionics research, focusing on the innovation of the ear picking method, and by imitating the working principle of manual picking corn ears, the upper stalk connected with the corn harvesting frame is designed. Ear-type corn ear-picking, stubble-cutting and stem-cutting platform.

结合附图,说明如下:一种上掰穗式玉米摘穗切茬切茎割台,包括辊板结合式摘穗装置、茎秆拨送机构和切茬切茎装置,其特征在于:所述的辊板结合式掰穗单元有一对输送辊2和置于这对输送辊下方的一对挡穗板1组成,工作时,该机构与收获机械的机架固定连接,并且与地面成前高后低的倾斜状态配置;所述的茎秆拨送机构是伸缩杆齿式机构,该机构设置于掰穗单元后方;所述切茬切茎机构由切茬装置和切茎装置组成,切茬机构设置于掰穗单元的下方,切茎机构设置于茎秆拨送机构的下方;工作时,玉米植株由夹持装置引导进入辊板结合式掰穗单元,使玉米果穗处于输送辊2的下方,切茬装置将进入摘穗辊的植株切断,相向旋转的两个输送辊2夹持引导植株向上向后运动,挡穗板1接触果穗,并对果穗施加侧向向下推力,使果穗产生弯曲折断脱离植株,摘穗后的玉米秸秆保持直立状态,茎秆拨送机构的伸缩齿3将玉米秸秆拉下,使得玉米秸秆落回地面,切茎装置将拉回地面的秸秆切茎还田。 In conjunction with the accompanying drawings, the description is as follows: an upper ear picking and stubble cutting and stem cutting platform for corn, including a roller-plate combined ear picking device, a stem dialing mechanism and a stubble and stem cutting device, characterized in that: The roller-plate combined ear breaking unit consists of a pair of conveying rollers 2 and a pair of fringe retaining plates 1 placed below the pair of conveying rollers. When working, the mechanism is fixedly connected with the frame of the harvesting machine and is at a front height with the ground. It is configured in a low-back inclined state; the stalk sending mechanism is a telescopic rod-toothed mechanism, which is arranged behind the fringe breaking unit; the stubble cutting and stem cutting mechanism is composed of a stubble cutting device and a stem cutting device. The mechanism is set under the ear breaking unit, and the stem cutting mechanism is set under the stalk delivery mechanism; when working, the corn plant is guided by the clamping device into the roller plate combined ear breaking unit, so that the corn ear is under the conveying roller 2 , the stubble cutting device cuts off the plants entering the ear picking rollers, and the two oppositely rotating conveying rollers 2 clamp and guide the plants to move upwards and backwards. The corn stalks are bent and broken away from the plant, and the corn stalks after ear picking remain upright. The telescopic teeth 3 of the stalk delivery mechanism pull down the corn stalks, so that the corn stalks fall back to the ground, and the stem cutting device will cut the stalks back to the ground and return them to the field. .

所述的输送辊2的表面设有互为反向分布的螺旋凸棱,其芯部采用刚体材料,螺旋凸棱采用柔性材料制成;所述的挡穗板1置于输送辊2下方,成对存在,为主要的掰穗机构。 The surface of the conveying roller 2 is provided with spiral ribs distributed in opposite directions, its core is made of rigid material, and the spiral ribs are made of flexible material; the fringe baffle 1 is placed under the conveying roller 2, It exists in pairs and is the main fringe breaking mechanism.

所述的一对输送辊2之间的间隙前端大后端小。 The front end of the gap between the pair of conveying rollers 2 is large and the rear end is small.

所述的一对输送辊2的运转方式是互为正、逆时针向外旋转。 The operation mode of the pair of conveying rollers 2 is that they are positive to each other and rotate outwards counterclockwise.

所述的茎秆拨送机构是伸缩杆齿式机构,由伸缩齿3、偏心滚筒4和伸缩齿槽5组成,其运转方向为向前转。 The stem dialing mechanism is a telescopic rod-toothed mechanism, which is composed of telescopic teeth 3, eccentric rollers 4 and telescopic tooth slots 5, and its running direction is forward rotation.

所述的切茬装置由一对切茬刀片11和切茬管轴10组成。 The stubble cutting device is composed of a pair of stubble cutting blades 11 and a stubble cutting tube shaft 10 .

所述的切茎装置由动刀座8、均匀安装的动刀片7、动刀座轴9和定刀片6组成。 Described stem cutting device is made up of movable knife seat 8, movable blade 7 evenly installed, movable knife seat shaft 9 and fixed blade 6.

本发明的有益效果是:1)本发明模仿人工摘玉米穗的弯曲原理,可以从根本上解决现有拉伸挤压方法造成的玉米损伤;2)通过输送辊和挡穗板的结合,实现模仿人工摘玉米穗的效果,有效防止啃伤玉米果穗,从根本上解决输送辊对玉米的挤压和啃伤作用;3)输送辊向外旋转,实现对茎秆的向上运送作用;4)挡穗板卡住玉米果穗的根部,实现人工向下掰玉米的效果;5)输送辊之间的间隙大于玉米秸秆直径,不存在对玉米茎秆的挤压作用,可以获得完整的玉米茎秆,也有利于玉米茎秆的综合利用。 The beneficial effects of the present invention are: 1) The present invention imitates the bending principle of manual picking of corn ears, and can fundamentally solve the corn damage caused by the existing stretching extrusion method; Imitate the effect of picking corn ears by hand, effectively prevent the corn ears from being gnawed, and fundamentally solve the extrusion and gnawing effect of the conveying roller on the corn; 3) The conveying roller rotates outward to realize the upward transportation of the stalk; 4) The ear baffle catches the root of the corn ear to achieve the effect of manually breaking the corn; 5) The gap between the conveying rollers is larger than the diameter of the corn stalk, so there is no extrusion effect on the corn stalk, and the complete corn stalk can be obtained , It is also conducive to the comprehensive utilization of corn stalks.

附图说明 Description of drawings

图1是摘穗装置结构示意图; Fig. 1 is the structural representation of ear picking device;

图2是图1的俯视图; Fig. 2 is the top view of Fig. 1;

图3是输送辊结构示意图; Fig. 3 is a structural schematic diagram of a conveying roller;

图4是输送辊旋转方向; Fig. 4 is the direction of rotation of the conveying roller;

图5是掰穗示意图; Fig. 5 is a schematic diagram of breaking off ears;

图中:1. 挡穗板,2. 输送辊,3. 伸缩齿,4. 偏心滚筒,5. 伸缩齿槽,6. 切茎定刀片,7. 切茎动刀片,8. 动刀座,9. 动刀座轴,10.切茬管轴,11.切茬刀片,12.玉米植株。 In the figure: 1. Fringe retainer, 2. Conveyor roller, 3. Telescopic tooth, 4. Eccentric roller, 5. Telescopic tooth groove, 6. Stem cutting fixed blade, 7. Stem cutting movable blade, 8. Moving knife seat, 9. Shaft of moving knife seat, 10. Stubble cutting pipe shaft, 11. Stubble cutting blade, 12. Corn plant.

具体实施方式 Detailed ways

下面结合附图给出的实施例对本发明做进一步的详细描述。 The present invention will be described in further detail below in conjunction with the embodiments given by the accompanying drawings.

参照图1、图2,一种上掰穗式玉米摘穗切茬切茎割台,包括辊板结合式掰穗单元、茎秆拨送机构和切茬切茎装置,其特征在于:所述的辊板结合式掰穗单元有一对输送辊2和置于这对输送辊下方的一对挡穗板1组成,工作时,该机构与收获机械的机架固定连接,并且与地面成前高后低的倾斜状态配置;所述的茎秆拨送机构是伸缩杆齿式机构,该机构设置于掰穗单元后方;所述切茬切茎机构由切茬装置和切茎装置组成,切茬机构设置于掰穗单元的下方,切茎机构设置于茎秆拨送机构的下方;工作时,玉米植株由夹持装置引导进入辊板结合式掰穗单元,使玉米果穗处于输送辊2的下方,切茬装置将进入摘穗辊的植株切断,相向旋转的两个输送辊2夹持引导植株向上向后运动,挡穗板1接触果穗,并对果穗施加侧向向下推力,使果穗产生弯曲折断脱离植株,摘穗后的玉米秸秆保持直立状态,茎秆拨送机构的伸缩齿3将玉米秸秆拉下,使得玉米秸秆落回地面,切茎装置将拉回地面的秸秆切茎还田。 Referring to Fig. 1 and Fig. 2, an upper-cracking ear-picking and stubble-cutting and stem-cutting platform for corn includes a roller-plate combined ear-cracking unit, a stalk transfer mechanism and a stubble-cutting and stem-cutting device, which is characterized in that: The roller-plate combined ear breaking unit consists of a pair of conveying rollers 2 and a pair of fringe retaining plates 1 placed below the pair of conveying rollers. When working, the mechanism is fixedly connected with the frame of the harvesting machine and is at a front height with the ground. It is configured in a low-back inclined state; the stalk sending mechanism is a telescopic rod-toothed mechanism, which is arranged behind the fringe breaking unit; the stubble cutting and stem cutting mechanism is composed of a stubble cutting device and a stem cutting device. The mechanism is set under the ear breaking unit, and the stem cutting mechanism is set under the stalk delivery mechanism; when working, the corn plant is guided by the clamping device into the roller plate combined ear breaking unit, so that the corn ear is under the conveying roller 2 , the stubble cutting device cuts off the plants entering the ear picking rollers, and the two oppositely rotating conveying rollers 2 clamp and guide the plants to move upwards and backwards. The corn stalks are bent and broken away from the plant, and the corn stalks after ear picking remain upright. The telescopic teeth 3 of the stalk delivery mechanism pull down the corn stalks, so that the corn stalks fall back to the ground, and the stem cutting device will cut the stalks back to the ground and return them to the field. .

所述的茎秆拨送机构是伸缩杆齿式机构,由伸缩齿3、偏心滚筒4和伸缩齿槽5组成,其运转方向为向前转。 The stem dialing mechanism is a telescopic rod-toothed mechanism, which is composed of telescopic teeth 3, eccentric rollers 4 and telescopic tooth slots 5, and its running direction is forward rotation.

参照图3,所述的输送辊2的表面设有护为反向分布的螺旋凸棱,其芯部采用刚体材料,螺旋凸棱采用柔性材料制成。所述的挡穗板1置于输送辊2下方,成对存在,为主要的掰穗机构。 Referring to Fig. 3, the surface of the conveying roller 2 is provided with helical ribs distributed in opposite directions, its core is made of rigid material, and the helical ribs are made of flexible material. The fringe retaining boards 1 are placed below the conveying rollers 2, exist in pairs, and are the main fringe breaking mechanism.

所述的一对输送辊2之间的间隙前端大后端小。 The front end of the gap between the pair of conveying rollers 2 is large and the rear end is small.

参照图4,所述的一对输送辊2的运转方式是互为正、逆时针向外旋转。 Referring to FIG. 4 , the operation mode of the pair of conveying rollers 2 is positive and outward rotation counterclockwise.

Claims (5)

1. one kind is broken fringe formula corn picker to cut stubble and cut the stem ceding of Taiwan, comprise roller harden box-like break fringe unit, stem stalk pulls over mechanism and cut stubble cut stem device, it is characterized in that: the described roller box-like fringe unit of breaking that hardens has a pair conveying roller (2) and is placed in this to below conveying roller a pair gear fringe plate (1) composition, this mechanism is fixedly connected with the frame of harvest machinery, and with ground Cheng Qiangao after low heeling condition configure, described stem stalk mechanism of pulling over is the tooth-like mechanism of expansion link, and this organization establishes is in breaking fringe unit rear, batch organization establishes, by cutting batch device and cutting stem device and form, is cut in the below of breaking fringe unit by described Qie Chaqie stem mechanism, cuts stem organization establishes and to pull in stem stalk the below of mechanism, during work, milpa is guided by clamping device and enters roller and harden and box-likely break fringe unit, corn ear is made to be in the below of conveying roller (2), cut batch device the plant entering snapping bar is cut off, two conveying roller (2) clampings of opposite direction rotating guide plant upwards to move backward, gear fringe plate (1) contact fruit ear, and the downward thrust of side direction is applied to fruit ear, make fruit ear produce bending fractureing and depart from plant, maize straw after harvesting is kept upright state, maize straw is left behind by the pull over expansion teeth (3) of mechanism of stem stalk, maize straw is fallen back ground, cut stem device and the stalk retracting ground is cut stem also field.
2. break fringe formula corn picker on according to claim 1 to cut stubble and cut the stem ceding of Taiwan, it is characterized in that, the surface of described conveying roller (2) is provided with the spiral ridge of oppositely distribution each other, and its core adopts body material, and spiral ridge adopts flexible material to make; Described gear fringe plate (1) is placed in conveying roller (2) below, and existing in pairs, is main spike cutting machine structure.
3. break fringe formula corn picker on according to claim 1 to cut stubble and cut the stem ceding of Taiwan, it is characterized in that, the large rear end, front end, gap between described a pair conveying roller (2) is little.
4. break fringe formula corn picker on according to claim 1 to cut stubble and cut the stem ceding of Taiwan, it is characterized in that, the drive manner of described a pair conveying roller (2) be each other forward and inverse hour hands to inner rotary.
5. break fringe formula corn picker on according to claim 1 to cut stubble and cut the stem ceding of Taiwan, it is characterized in that, described stem stalk mechanism of pulling over is the tooth-like mechanism of expansion link, and be made up of expansion teeth (3), Eccentric cylinder (4) and flexible teeth groove (5), its rotation direction is forwards.
CN201410013800.7A 2014-01-13 2014-01-13 Corn ear-picking stubble-cutting stem-cutting header capable of breaking off ears from upside Expired - Fee Related CN103703926B (en)

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