CN103579009A - Package substrate, manufacturing method of the package substrate, chip packaging structure and manufacturing method of the chip packaging body - Google Patents
Package substrate, manufacturing method of the package substrate, chip packaging structure and manufacturing method of the chip packaging body Download PDFInfo
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Abstract
一种封装基板,其包括铜箔基板、溅镀铜层、多个导电接点、介电层及导电线路层,所述溅镀铜层形成于所述铜箔基板表面,所述多个导电接点形成于所述溅镀铜层远离所述铜箔基板的表面,所述介电层位于所述导电线路层合所述溅镀铜层之间,所述介电层内形成有与多个导电接点一一对应的多个导电盲孔,所述导电线路层包括与多个导电盲孔一一电导通的多条导电线路及与所述多条导电线路一一电连接的多个连接垫,每个导电接点通过一个对应的导电盲孔、一条对应的导电线路与一个对应的连接垫相互电导通。本发明还提供该封装基板的制作方法及封装结构及芯片封装体制作方法。
A packaging substrate, which includes a copper foil substrate, a sputtered copper layer, a plurality of conductive contacts, a dielectric layer and a conductive circuit layer, the sputtered copper layer is formed on the surface of the copper foil substrate, and the plurality of conductive contacts Formed on the surface of the sputtered copper layer away from the copper foil substrate, the dielectric layer is located between the conductive circuit layer and the sputtered copper layer, and a plurality of conductive lines are formed in the dielectric layer. A plurality of conductive blind holes corresponding to the contacts one by one, the conductive line layer includes a plurality of conductive lines electrically connected to the plurality of conductive blind holes one by one and a plurality of connection pads electrically connected to the plurality of conductive lines one by one, Each conductive contact is electrically connected to each other through a corresponding conductive blind hole, a corresponding conductive line and a corresponding connection pad. The invention also provides a manufacturing method of the packaging substrate, a packaging structure and a manufacturing method of a chip packaging body.
Description
技术领域 technical field
本发明涉及芯片封装技术领域,尤其涉及一种封装基板及其制作方法、芯片封装结构及芯片封装体的制作方法。 The invention relates to the technical field of chip packaging, in particular to a packaging substrate and a manufacturing method thereof, a chip packaging structure and a manufacturing method of a chip packaging body.
背景技术 Background technique
封装基板可为芯片提供电连接、保护、支撑、散热、组装等功效,以实现多引脚化,缩小封装产品体积、改善电性能及散热性、超高密度或多芯片模块化的目的。 The packaging substrate can provide electrical connection, protection, support, heat dissipation, assembly and other functions for the chip to achieve multi-pin, reduce the volume of packaged products, improve electrical performance and heat dissipation, ultra-high density or multi-chip modularization.
在采用封装基板对芯片进行封装的过程中,当封装基板的厚度较小时,需要采用硬性的承载板进行支撑。现有技术中,通常同时制作正反两个基板同时进行封装,而将承载板设置在两个基板之间。为了能够使得封装后得到的正反两面的芯片封装体相互分离,通常需要采用一种特殊的铜箔作为承载板与封装基板相连接的部分。所述特殊的铜钵为两层铜箔之间夹设一层胶层的结构,并且两层铜箔的厚度不同。这种铜箔的价格昂贵,增加了芯片封装的成本。 In the process of packaging the chip with the packaging substrate, when the thickness of the packaging substrate is small, it is necessary to use a rigid carrier plate for support. In the prior art, usually the front and back substrates are manufactured at the same time for encapsulation, and the carrier board is arranged between the two substrates. In order to separate the front and back chip packages obtained after packaging, it is usually necessary to use a special copper foil as the part connecting the carrier board and the package substrate. The special copper bowl has a structure in which an adhesive layer is sandwiched between two layers of copper foil, and the thickness of the two layers of copper foil is different. Such copper foil is expensive, which increases the cost of chip packaging.
发明内容 Contents of the invention
因此,有必要提供一种封装基板及其制作方法、芯片封装结构及芯片封装体的制作方法,以降低芯片封装的成本。 Therefore, it is necessary to provide a packaging substrate and a manufacturing method thereof, a chip packaging structure and a manufacturing method of a chip packaging body, so as to reduce the cost of chip packaging.
一种封装基板,其包括铜箔基板、溅镀铜层、多个导电接点、介电层及导电线路层,所述溅镀铜层形成于所述铜箔基板表面,所述多个导电接点形成于所述溅镀铜层远离所述铜箔基板的表面,所述介电层位于所述导电线路层合所述溅镀铜层之间,所述介电层内形成有与多个导电接点一一对应的多个导电盲孔,所述导电线路层包括与多个导电盲孔一一电导通的多条导电线路及与所述多条导电线路一一电连接的多个连接垫,每个导电接点通过一个对应的导电盲孔、一条对应的导电线路与一个对应的连接垫相互电导通。 A packaging substrate, which includes a copper foil substrate, a sputtered copper layer, a plurality of conductive contacts, a dielectric layer and a conductive circuit layer, the sputtered copper layer is formed on the surface of the copper foil substrate, and the plurality of conductive contacts Formed on the surface of the sputtered copper layer away from the copper foil substrate, the dielectric layer is located between the conductive circuit layer and the sputtered copper layer, and a plurality of conductive lines are formed in the dielectric layer. A plurality of conductive blind holes corresponding to the contacts one by one, the conductive line layer includes a plurality of conductive lines electrically connected to the plurality of conductive blind holes one by one and a plurality of connection pads electrically connected to the plurality of conductive lines one by one, Each conductive contact is electrically connected to each other through a corresponding conductive blind hole, a corresponding conductive line and a corresponding connection pad.
一种封装基板的制作方法,包括步骤:提供第一铜箔基板、胶片及第二铜箔基板,并将胶片压合在第一铜箔基板与第二铜箔基板之间得到承载基板,所述承载基板具有相对的第一表面和第二表面;在所述第一表面形成第一溅镀铜层,在所述第二表面形成第二溅镀铜层;在所述第一溅镀铜层上电镀形成多个第一导电接点,在所述第二溅镀铜层上电镀形成多个第二导电接点;在所述多个第一导电接点及第一溅镀铜层上压合第一介电层及第一导电层,在多个所述第二导电接点及第二溅镀铜层上压合第二介电层及第二导电层;在第一介电层及第一导电层内形成与多个第一导电接点一一对应的多个第一导电盲孔,并将第一导电层制作形成第一导电线路层,所述第一导电线路层包括与多个第一导电盲孔一一电导通的多条第一导电线路及与所述多条第一导电线路一一电连接的多个第一连接垫,使得每个第一导电接点通过一个对应的第一导电盲孔、一条对应的第一导电线路与一个对应的第一连接垫相互电导通,在第二介电层及第二导电层内形成多个第二导电盲孔,并将第二导电层制作形成多根第二导电线路及多个第二连接垫,每个第二导电接点通过对应的第二导电盲孔及第二导电线路与第二连接垫相互电导通,从而获得多层基板;以及在第一铜箔基板及第二铜箔基板之间对所述多层基板进行分割,并去除第一铜箔基板与第二铜箔基板之间的胶片,从而得到两个相互分离的封装基板。 A method for manufacturing a packaging substrate, comprising the steps of: providing a first copper foil substrate, a film, and a second copper foil substrate, and pressing the film between the first copper foil substrate and the second copper foil substrate to obtain a carrier substrate, the The carrier substrate has opposite first surface and second surface; a first sputtered copper layer is formed on the first surface, and a second sputtered copper layer is formed on the second surface; a second sputtered copper layer is formed on the first sputtered copper layer. A plurality of first conductive contacts are formed by electroplating on the layer, and a plurality of second conductive contacts are formed by electroplating on the second sputtered copper layer; a first conductive contact is pressed on the plurality of first conductive contacts and the first sputtered copper layer. A dielectric layer and a first conductive layer, the second dielectric layer and the second conductive layer are laminated on a plurality of the second conductive contacts and the second sputtered copper layer; the first dielectric layer and the first conductive layer A plurality of first conductive blind holes corresponding to the plurality of first conductive contacts are formed in the layer, and the first conductive layer is fabricated to form a first conductive circuit layer, and the first conductive circuit layer includes a plurality of first conductive circuit layers. Blind holes—a plurality of first conductive lines that are electrically connected one by one and a plurality of first connection pads that are electrically connected to the plurality of first conductive lines one by one, so that each first conductive contact passes through a corresponding first conductive blind The hole, a corresponding first conductive line and a corresponding first connection pad are electrically connected to each other, forming a plurality of second conductive blind holes in the second dielectric layer and the second conductive layer, and forming the second conductive layer A plurality of second conductive lines and a plurality of second connection pads, each second conductive contact is electrically connected to the second connection pad through the corresponding second conductive blind hole and the second conductive line, thereby obtaining a multilayer substrate; and The multilayer substrate is divided between the first copper clad substrate and the second copper clad substrate, and the film between the first copper clad substrate and the second copper clad substrate is removed, so as to obtain two mutually separated packaging substrates.
一种芯片封装结构,其包括铜箔基板、溅镀铜层、多个导电接点、介电层、导电线路层、防焊层及芯片,所述溅镀铜层形成于所述铜箔基板表面,所述多个导电接点形成于所述溅镀铜层远离所述铜箔基板的表面,所述介电层位于所述导电线路层合所述溅镀铜层之间,所述介电层内形成有与多个导电接点一一对应的多个导电盲孔,所述导电线路层包括与多个导电盲孔一一电导通的多条导电线路及与所述多条导电线路一一电连接的多个连接垫,每个导电接点通过一个对应的导电盲孔、一条对应的导电线路与一个对应的连接垫相互电导通,所述防焊层覆盖所述多条导电线路的表面以及从导线线路层暴露出的介电层的表面,并暴露出所述多个连接垫,每个连接垫表面形成有金层,所述芯片设置于防焊层表面,并通过键合线与每个连接垫表面的所述金层电连接。 A chip packaging structure, which includes a copper foil substrate, a sputtered copper layer, a plurality of conductive contacts, a dielectric layer, a conductive circuit layer, a solder resist layer and a chip, and the sputtered copper layer is formed on the surface of the copper foil substrate , the plurality of conductive contacts are formed on the surface of the sputtered copper layer away from the copper foil substrate, the dielectric layer is located between the conductive circuit layer and the sputtered copper layer, the dielectric layer There are a plurality of conductive blind holes corresponding to a plurality of conductive contacts one by one, and the conductive line layer includes a plurality of conductive lines electrically connected to the plurality of conductive blind holes and electrically connected to the plurality of conductive lines. A plurality of connection pads are connected, each conductive contact is electrically connected to a corresponding connection pad through a corresponding conductive blind hole, a corresponding conductive line, and the solder resist layer covers the surfaces of the multiple conductive lines and from The surface of the dielectric layer exposed by the wire line layer exposes the plurality of connection pads, a gold layer is formed on the surface of each connection pad, the chip is arranged on the surface of the solder resist layer, and is connected to each connection pad through a bonding wire. The gold layer on the surface of the connection pad is electrically connected.
一种芯片封装体的制作方法,包括步骤:提供所述的封装基板; A method for manufacturing a chip package, comprising the steps of: providing the package substrate;
在封装基板上封装一个芯片,使得芯片与导电线路层的连接垫电连接;将封装基板中的铜箔基板从溅镀铜层表面分离;去除每个封装基板中的溅镀铜层,以暴露出所述多个导电接点;以及在封装基板中的每个导电接点上均形成一个焊球,从而得到芯片封装体。 Package a chip on the package substrate so that the chip is electrically connected to the connection pad of the conductive circuit layer; separate the copper foil substrate in the package substrate from the surface of the sputtered copper layer; remove the sputtered copper layer in each package substrate to expose forming the plurality of conductive contacts; and forming a solder ball on each conductive contact in the packaging substrate, thereby obtaining a chip package.
一种芯片封装体的制作方法,包括步骤:提供所述的封装结构; A method for manufacturing a chip package, comprising the steps of: providing the package structure;
将封装结构中的铜箔基板从溅镀铜层表面分离;去除溅镀铜层,以暴露出所述多个导电接点;以及在封装结构中的每个导电接点上均形成一个焊球,从而得到芯片封装体。 separating the copper foil substrate in the packaging structure from the surface of the sputtered copper layer; removing the sputtered copper layer to expose the plurality of conductive contacts; and forming a solder ball on each conductive contact in the package structure, thereby A chip package is obtained.
一种芯片封装体的制作方法,包括步骤:提供两个铜箔基板及一个胶片,并将胶片压合在所述两个铜箔基板之间得到承载基板,所述承载基板具有相对的两个溅镀表面;在每个溅镀表面均溅镀形成一层溅镀铜层;在每层溅镀铜层上通过电镀形成多个导电接点; A method for manufacturing a chip package, comprising the steps of: providing two copper foil substrates and a film, and pressing the film between the two copper foil substrates to obtain a carrying substrate, the carrying substrate has two opposite Sputtered surfaces; each sputtered surface is sputtered to form a layer of sputtered copper; each layer of sputtered copper is formed by electroplating a plurality of conductive contacts;
在承载基板的两侧各压合一层介电层及一层导电层,并使得所述介电层与多个导电接点、溅镀铜层相接触;在每侧的介电层及导电层内形成与多个导电接点一一对应的多个导电盲孔,并将导电层制作形成导电线路层,所述导电线路层包括与多个导电盲孔一一电导通的多条导电线路及与所述多条导电线路一一电连接的多个连接垫,使得每个导电接点通过一个对应的导电盲孔、一条对应的导电线路与一个对应的连接垫相互电导通,从而获得多层基板;在两个铜箔基板之间对所述多层基板进行分割,并去除两个铜箔基板之间的胶片,从而得到两个相互分离的封装基板,每个封装基板均包括一个所述铜箔基板、一层溅镀在所述铜箔基板表面的所述溅镀铜层、多个位于溅镀铜层表面的所述导电接点、一层压合于所述溅镀铜层表面的所述介电层及一层压合于所述介电层表面的所述导电线路层; A dielectric layer and a conductive layer are laminated on both sides of the carrier substrate, and the dielectric layer is in contact with a plurality of conductive contacts and a sputtered copper layer; the dielectric layer and the conductive layer on each side Form a plurality of conductive blind holes corresponding to a plurality of conductive contacts one by one, and make the conductive layer to form a conductive circuit layer, the conductive circuit layer includes a plurality of conductive circuits electrically connected to the plurality of conductive blind holes and The plurality of conductive lines are electrically connected to a plurality of connection pads, so that each conductive contact is electrically connected to each other through a corresponding conductive blind hole, a corresponding conductive line and a corresponding connection pad, thereby obtaining a multilayer substrate; The multi-layer substrate is divided between two copper foil substrates, and the film between the two copper foil substrates is removed, so as to obtain two mutually separated package substrates, each package substrate includes one of the copper foil A substrate, a sputtered copper layer sputtered on the surface of the copper foil substrate, a plurality of conductive contacts on the surface of the sputtered copper layer, a layer of the sputtered copper layer pressed on the surface of the sputtered copper layer a dielectric layer and a layer of the conductive circuit layer laminated on the surface of the dielectric layer;
在每个封装基板上封装一个芯片,使得芯片与导电线路层的连接垫电连接;将每个封装基板中的铜箔基板从溅镀铜层表面分离;去除每个封装基板中的溅镀铜层,以暴露出所述多个导电接点;以及 Package a chip on each package substrate so that the chip is electrically connected to the connection pad of the conductive circuit layer; separate the copper foil substrate in each package substrate from the surface of the sputtered copper layer; remove the sputtered copper in each package substrate layer to expose the plurality of conductive contacts; and
在每个封装基板中的每个导电接点上均形成一个焊球,从而得到芯片封装体。 A solder ball is formed on each conductive contact in each packaging substrate, thereby obtaining a chip package.
与现有技术相比,本技术方案提供的封装基板进行制作过程中,通过在承载基板的表面形成溅镀铜层,并利用溅镀铜层具有可电镀性和可剥离性,在溅镀铜层上电镀形成导电图形以进行后续的封装基板的制作。在封装基板封装芯片过程中,可以容易地将封装基板中的支撑部分去除。因此,本技术方案提供的封装基板及芯片封装体的制作方法,可以避免使用价格较为昂贵的特殊铜箔结构,从而降低了封装基板及芯片封装体的制作成本。本技术方案提供的封装基板具有体积小,易于制作的特点。 Compared with the prior art, during the manufacturing process of the packaging substrate provided by this technical solution, a sputtered copper layer is formed on the surface of the carrier substrate, and the sputtered copper layer has electroplatability and strippability, and the sputtered copper layer Electroplating on the layer forms a conductive pattern for subsequent fabrication of the packaging substrate. During the process of packaging chips with the packaging substrate, the supporting part in the packaging substrate can be easily removed. Therefore, the manufacturing method of the packaging substrate and the chip package provided by the technical solution can avoid the use of a relatively expensive special copper foil structure, thereby reducing the manufacturing cost of the packaging substrate and the chip package. The packaging substrate provided by the technical solution has the characteristics of small size and easy fabrication.
附图说明 Description of drawings
图1是本技术方案实施例提供的第一铜箔基板、第一铜箔、胶片、第二铜箔及第二铜箔基板的剖面示意图。 Fig. 1 is a schematic cross-sectional view of the first copper foil substrate, the first copper foil, the film, the second copper foil and the second copper foil substrate provided by the embodiment of the technical solution.
图2是本技术方案实施例提供的压合第一铜箔基板、第一铜箔、胶片、第二铜箔及第二铜箔基板后得到承载基板的剖面示意图。 Fig. 2 is a schematic cross-sectional view of the carrier substrate obtained after laminating the first copper foil substrate, the first copper foil, the film, the second copper foil and the second copper foil substrate according to the embodiment of the technical solution.
图3是图2中承载基板的两个表面分别形成第一溅镀铜层和第二溅镀铜层后的剖面示意图。 3 is a schematic cross-sectional view of two surfaces of the carrier substrate in FIG. 2 after the first sputtered copper layer and the second sputtered copper layer are respectively formed.
图4是图2中的承载基板中形成第一工具孔后的剖面示意图。 FIG. 4 is a schematic cross-sectional view of the carrier substrate in FIG. 2 after forming a first tool hole.
图5是图4的第一溅镀铜层上形成第一光致抗蚀剂图形,在第二溅镀铜层上形成第二光致抗蚀剂图形后的剖面示意图。 FIG. 5 is a schematic cross-sectional view of forming a first photoresist pattern on the first sputtered copper layer and forming a second photoresist pattern on the second sputtered copper layer in FIG. 4 .
图6是图5在第一光致抗蚀剂图形中形成第一导电图形,在第二光致抗蚀剂图形中形成第二导电图形后的剖面示意图。 FIG. 6 is a schematic cross-sectional view of FIG. 5 after the first conductive pattern is formed in the first photoresist pattern and the second conductive pattern is formed in the second photoresist pattern.
图7是图6去除第一光致抗蚀剂图形和第二光致抗蚀剂图形后的剖面示意图。 FIG. 7 is a schematic cross-sectional view of FIG. 6 after removing the first photoresist pattern and the second photoresist pattern.
图8是图7的第一导电图形上压合第一介电层和第一导电层并在第二导电图形上压合第二介电层和第二导电层后的剖面示意图。 FIG. 8 is a schematic cross-sectional view of the first dielectric layer and the first conductive layer laminated on the first conductive pattern in FIG. 7 and the second dielectric layer and the second conductive layer laminated on the second conductive pattern.
图9是图8的第一介电层和第一导电层中形成第一导电盲孔,在第二介电层和第二导电层中形成第二导电盲孔的剖面示意图。 FIG. 9 is a schematic cross-sectional view of forming a first conductive blind hole in the first dielectric layer and the first conductive layer and forming a second conductive blind hole in the second dielectric layer and the second conductive layer in FIG. 8 .
图10是图9中的第一导电层制作形成第一导电线路层,第二导电层制作形成第二导电线路层后得到多层基板的剖面示意图。 10 is a schematic cross-sectional view of a multi-layer substrate obtained after the first conductive layer in FIG. 9 is fabricated to form a first conductive circuit layer, and the second conductive layer is fabricated to form a second conductive circuit layer.
图11是图10的第一导电线路上形成第一防焊层,第一连接垫上形成第一金层,第二导电线路上形成第二防焊层,第二连接垫上形成第二金层后的剖面示意图。 Figure 11 is the first solder resist layer formed on the first conductive line in Figure 10, the first gold layer formed on the first connection pad, the second solder resist layer formed on the second conductive line, and the second gold layer formed on the second connection pad sectional schematic diagram.
图12是切割图11的多层基板的剖面示意图。 FIG. 12 is a schematic cross-sectional view of cutting the multi-layer substrate of FIG. 11 .
图13是图12切割多层基板后得到的第一封装基板和第二封装基板的剖面示意图。 FIG. 13 is a schematic cross-sectional view of the first packaging substrate and the second packaging substrate obtained after cutting the multilayer substrate in FIG. 12 .
图14是图13的封装基板封装芯片后的剖面示意图。 FIG. 14 is a schematic cross-sectional view of the packaging substrate of FIG. 13 after packaging chips.
图15是图14的封装基板去除第一铜箔基板后的剖面示意图。 FIG. 15 is a schematic cross-sectional view of the packaging substrate in FIG. 14 after removing the first copper foil substrate.
图16是图15的封装基板去除第一溅镀铜层后的剖面示意图。 FIG. 16 is a schematic cross-sectional view of the package substrate in FIG. 15 after removing the first sputtered copper layer.
图17是本技术方案提供的封装后得到的芯片封装体的剖面示意图。 FIG. 17 is a schematic cross-sectional view of a chip package obtained after packaging provided by the technical solution.
主要元件符号说明 Description of main component symbols
如下具体实施方式将结合上述附图进一步说明本发明。 The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings.
具体实施方式 Detailed ways
本技术方案提供的封装基板的制作方法包括如下步骤: The manufacturing method of the packaging substrate provided by the technical solution comprises the following steps:
第一步,请参阅图1,提供第一铜箔基板11、第二铜箔基板12、第一铜箔13、第二铜箔14及胶片15。
The first step, referring to FIG. 1 , is to provide a first
第一铜箔基板11和第二铜箔基板12均为双面背胶铜箔基板,均包括上下两层铜箔层及位于两铜箔层之间的绝缘层。
Both the first
第一铜箔基板11、第二铜箔基板12及胶片15的形状及大小均相同。第一铜箔13和第二铜箔14的形状与第一铜箔基板11的形状相同,第一铜箔13和第二铜箔14的尺寸小于第一铜箔基板11的尺寸。具体的,第一铜箔13和第二铜箔14的横截面积小于第一铜箔基板11的横截面积。胶片15包括中心区151及环绕中心区151的边缘区152。中心区151的形状与第一铜箔13和第二铜箔14形状相同,尺寸大小相等。
The shape and size of the first
本实施例中,第一铜箔基板11和第二铜箔基板12的绝缘层均为FR4环氧玻璃布层压板制成。胶片15为FR4环氧玻璃布半固化胶片。
In this embodiment, the insulating layers of the first
第二步,请参阅图2,依次堆叠并一次压合第一铜箔基板11、第一铜箔13、胶片15、第二铜箔14及第二铜箔基板12成为一个整体,得到承载基板10。
The second step, please refer to Figure 2, stack and press the first
堆叠所述第一铜箔基板11、第一铜箔13、胶片15、第二铜箔14及第二铜箔基板12时,使得第一铜箔基板11、第一铜箔13、胶片15、第二铜箔14及第二铜箔基板12中心相互对齐。由于第一铜箔13和第二铜箔14的尺寸小于第一铜箔基板11、第二铜箔基板12及胶片15尺寸,第一铜箔13和第二铜箔14分别与胶片15的中心区151相对应。在进行压合时,胶片15的边缘区152的两侧分别与第一铜箔基板11和第二铜箔基板12相互结合,胶片15的中心区151的两侧分别与第一铜箔13和第二铜箔14相互结合,胶片15的中心区151并不与第一铜箔基板11和第二铜箔基板12相互结合。
When stacking the first
承载基板10具有相对的第一表面101和第二表面102,其中第一表面101为第一铜箔基板11的一个铜箔层的表面,第二表面102为第二铜箔基板12的一个铜箔层的表面。
The
承载基板10具有产品区域103及环绕产品区域103的非产品区域104。产品区域103的横截面积小于第一铜箔13的横截面积。产品区域103在第一铜箔基板11表面的正投影位于第一铜箔13在第一铜箔基板11表面的正投影内。
The
可以理解的是,承载基板10也可以不包括由第一铜箔13和第二铜箔14,第一铜箔基板11和第二铜箔基板12通过胶片15结合。
It can be understood that the
第三步,请参阅图3,在承载基板10的第一表面101形成第一溅镀铜层21,在承载基板10的第二表面102形成第二溅镀铜层22。
The third step, please refer to FIG. 3 , is to form a first sputtered
本实施例中,形成的第一溅镀铜层21和第二溅镀铜层22的厚度均小于1微米。优选地,第一溅镀铜层21和第二溅镀铜层22的厚度为0.1微米至1微米。由于第一溅镀铜层21和第二溅镀铜层22采用溅镀铜的方式形成,所以第一溅镀铜层21和第二溅镀铜层22具有良好的电镀性及可剥离性。第一溅镀铜层21和第二溅镀铜层22可以采用现有的溅镀铜技术形成。
In this embodiment, the thicknesses of the formed first sputtered
其中一种溅镀铜的方法为:将所述铜靶材设置于所述真空溅镀装置的阴极,使所述承载基板10与阴极相对,将所述承载基板10设置于所述真空溅镀装置的阳极。对所述真空溅镀装置抽真空并预热,充入惰性气体后,在所述铜靶材和承载基板10之间施加高压直流电,以分别在承载基板10两侧形成第一溅镀铜层21和第二溅镀铜层22。本实施例中,真空溅镀装置内压强约为1.3×10-3Pa,温度约为60℃。通过供气装置往真空溅镀装置内充入氩气后,由于辉光放电(glow discharge)产生的电子激发氩气,产生等离子体,等离子体将铜靶材的原子轰出,沉积在承载基板10的表面。第一溅镀铜层21和第二溅镀铜层22的厚度可以通过调整溅镀的时间进行控制。
One method of sputtering copper is as follows: the copper target is arranged on the cathode of the vacuum sputtering device, the
请参阅图4,本实施例中,在形成第一溅镀铜层21和第二溅镀铜层22之后,还可以包括在承载基板10内形成多个第一工具孔16的步骤。形成的第一工具孔16的开设的位置与胶片15的边缘区152相对应。即第一工具孔16贯穿胶片15的边缘区152及边缘区152对应的第一铜箔基板11、第一铜箔13、第二铜箔14及第二铜箔基板12。第一工具孔16用于下一步骤中进行定位。
Referring to FIG. 4 , in this embodiment, after forming the first sputtered
第四步,请参阅图5至图7,在第一溅镀铜层21上形成第一接点图形31,在第二溅镀铜层22上形成第二接点图形32。第一接点图形31包括多个第一导电接点311,第二接点图形32包括多个第二导电接点321。
The fourth step, referring to FIGS. 5 to 7 , is to form a
第一接点图形31和第二接点图形32的形成可以采用如下方法:
The formation of the
首先,在第一溅镀铜层21的表面形成第一光致抗蚀剂图形41,在第二溅镀铜层22的表面形成第二光致抗蚀剂图形42。具体的,可以先通过贴合干膜或者印刷液态感光油墨形成覆盖整个第一溅镀铜层21和第二溅镀铜层22的光致抗蚀剂层。然后,通过曝光及显影选择性去除部分所述光致抗蚀剂层后形成第一光致抗蚀剂图形41和第二光致抗蚀剂图形42。
First, a
然后,通过电镀方式,在从第一光致抗蚀剂图形41露出的第一溅镀铜层21表面形成第一接点图形31,在从第二光致抗蚀剂图形42露出的第二溅镀铜层22表面形成第二接点图形32。
Then, form the
最后,去除第一光致抗蚀剂图形41和第二光致抗蚀剂图形42。本实施例中,可以采用剥膜液与第一光致抗蚀剂图形41和第二光致抗蚀剂图形42发生反应,从而使得第一光致抗蚀剂图形41从第一溅镀铜层21表面脱离,第二光致抗蚀剂图形42从第二溅镀铜层22表面脱离。
Finally, the
第一接点图形31及第二接点图形32均位于产品区域103内。第五步,请参阅图8,在第一溅镀铜层21及第一接点图形31的表面层压第一介电层51及第一导电层61,在第二溅镀铜层22及第二接点图形32的表面层压第二介电层52及第二导电层62。
Both the
其中,第一介电层51和第一导电层61可以为一个整体结构,即由第一介电层51和第一导电层61共同构成的单面覆铜基板。第二介电层52和第二导电层62也可以为一个整体结构,即由第二介电层52和第二导电层62共同构成的单面覆铜基板。
Wherein, the
在此步骤之后,还可以包括在压合于一起的第一介电层51、第一导电层61、承载基板10、第二介电层52及第二导电层62内形成第二工具孔17,第二工具孔17可以与第一工具孔16相互重合。第二工具孔17用于在后续外层制作过程中进行定位。
After this step, it may also include forming a
第六步,请参阅图9及图10,在第一导电层61及第一介电层51内形成多个第一导电盲孔53,在第二导电层62及第二介电层52内形成多个第二导电盲孔54,并将第一导电层61制作形成第一导电线路层63,将第二导电层62制作形成第二导电线路层64,第一导电接点311通过第一导电盲孔53与第一导电线路层63相互电导通,第二导电接点321通过第二导电盲孔54与第二导电线路层64相互电导通,得到多层基板110a。
The sixth step, please refer to FIG. 9 and FIG. 10, form a plurality of first conductive
第一导电盲孔53的形成可以采用如下方法:
The formation of the first conductive
首先,采用激光烧蚀的方式在第一导电层61和第一介电层51内形成第一孔55,第一接点图形31从第一孔55的底部露出。
Firstly, a first hole 55 is formed in the first
然后,在第一孔55的内壁及从第一孔55露出的第一接点图形31形成导电金属层56,从而得到第一导电盲孔53。所述导电金属层56可以采用化学镀铜及电镀铜的方式形成。可以理解的是,导电金属层56也可以形成于整个第一导电层61上,以增加第一导电层61的厚度。
Then, a conductive metal layer 56 is formed on the inner wall of the first hole 55 and the
第二导电盲孔54的形成方法可以与第一导电盲孔53的形成方法相同。
The forming method of the second conductive
第一导电线路层63和第二导电线路层64可以通过影像转移工艺及蚀刻工艺形成。本实施例中,第一导电线路层63包括多条第一导电线路631及多个第一连接垫632。第一导电线路631电连接于第一导电盲孔53与第一连接垫632之间。第二导电线路层64包括第二导电线路641及第二连接垫642。第二导电线路641电连接于第二导电盲孔54与第二连接垫642之间。可以理解的是,第一导电线路631的条数及第一连接垫632的个数可以根据待封装的芯片进行设定,当待封装的芯片需要与多个第一连接垫632进行连接时,第一导电线路层63可以设定有多根第一导电线路631及多个第一连接垫632。同样,第二连接垫642及第二导电线路641的数量均可以为多个。
The first
第七步,请参阅图11,在第一导电线路631上形成第一防焊层71,并在第一连接垫632上形成第一金层72。在第二导电线路641上形成第二防焊层81,并在第二连接垫642上形成第二金层82。
In the seventh step, please refer to FIG. 11 , a first solder resist
第一防焊层71及第二防焊层81可以通过印刷液态防焊油墨,然后烘烤固化形成。第一金层72和第二金层82可以通过镀镍金的方式形成。
The first solder resist
第八步,请参阅图12及图13,沿着产品区域103与非产品区域104的交界线,对多层基板110a进行切割形成环形的切口105,从而得到相互分离的第一封装基板100a和第二封装基板100b。
The eighth step, referring to FIG. 12 and FIG. 13 , is to cut the
在产品区域103内,第一铜箔13和第二铜箔14与胶片15相互结合,第一铜箔基板11及第二铜箔基板12并不与胶片15相互结合,当沿着产品区域103与非产品区域104的交界线,对多层基板110a进行切割时,第一铜箔基板11及第二铜箔基板12均与胶片15相互分离,从而得到两个相互分离的第一封装基板100a和第二封装基板100b。
In the
当第一铜箔基板11与第二铜箔基板12之间不设置有第一铜箔13和第二铜箔14时,可以采用切割胶片15的方式将第一铜箔基板11和第二铜箔基板12相互分离,从而得到相互分离的第一封装基板100a和第二封装基板100b。
When the first
请参阅图13,第一封装基板100a的结构与第二封装基板100b的结构相同。其中,第一封装基板100a包括依次设置的第一铜箔基板11、第一溅镀铜层21、第一介电层51及第一导电线路层63。第一导电线路层63包括第一导电线路631及第一连接垫632。在第一溅镀铜层21上形成有多个第一导电接点311,在第一介电层51内形成有第一导电盲孔53,每个第一导电接点311通过第一导电盲孔53与第一导电线路631相互电导通。在第一导电线路631上形成有第一防焊层71,在第一连接垫632上形成有第一金层72。
Referring to FIG. 13 , the structure of the
第二封装基板100b包括依次设置的第二铜箔基板12、第二溅镀铜层22、第二介电层52及第二导电线路层64。第二导电线路层64包括第二导电线路641及第二连接垫642。在第二溅镀铜层22上形成有多个第二导电接点321,在第二介电层52内形成有多个第二导电盲孔54,每个第二导电接点321通过一个第二导电盲孔54与一根第二导电线路641及第二连接垫642相互电导通。在第二导电线路641上形成有第二防焊层81,在第二连接垫642上形成有第二金层82。
The second packaging substrate 100 b includes a second
本技术方案还提供一种芯片封装方法,包括步骤: The technical solution also provides a chip packaging method, comprising the steps of:
第一步,请参阅图13,提供上述方法制得的封装基板。本实施例中,以第一封装基板100a为例来进行说明。
The first step, please refer to FIG. 13 , is to provide the packaging substrate prepared by the above method. In this embodiment, the
第二步,请参阅图14,将芯片200封装于第一封装基板100a,得到芯片封装结构100c。
The second step, please refer to FIG. 14 , is to package the
将芯片200封装于第一封装基板100a可采用传统的芯片封装方法,具体可以为:
A traditional chip packaging method can be used to package the
首先,将芯片200贴合于第一封装基板100a。本实施例中,芯片200贴合于第一防焊层71上。在进行贴合时,可以在第一防焊层71与芯片200之间设置胶层,从而使得芯片200较稳定地贴合于第一防焊层71。
First, the
然后,采用打线接合(wire bonding)的方法,连接该芯片200的每个电极垫与对应的一个第一连接垫632之间形成键合线210。
Then, a wire bonding method is used to connect each electrode pad of the
最后,在芯片200及第一封装基板100a上形成封装材料220,使得所述芯片200、键合线210及第一封装基板100a的第一防焊层71和第一连接垫632完全被封装材料220覆盖。封装材料220可以为热固化树脂,如聚酰亚胺树脂(polyimide resin)、环氧树脂(epoxy resin)或有机硅树脂(silicone resin)等。
Finally, the
第三步,请一并参阅图15,将第一铜箔基板11从芯片封装结构100c去除。
The third step, please refer to FIG. 15 , is to remove the first
由于第一溅镀铜层21的厚度很小,与第一铜箔基板11及第一介电层51的结合力较小,第一溅镀铜层21具有可剥离特性。在外力的作用下,可将第一铜箔基板11与第一溅镀铜层21分离,从而将第一铜箔基板11从芯片封装结构100c去除。
Since the thickness of the first sputtered
第四步,请参阅图16,将第一介电层51上粘附的第一溅镀铜层21去除。
The fourth step, please refer to FIG. 16 , is to remove the first sputtered
本实施例中,通过微蚀的方式将第一介电层51上还剩余有部分粘附的第一溅镀铜层21去除。采用微蚀药液与第一介电层51上剩余有部分粘附的第一溅镀铜层21进行反应,使得第一介电层51剩余有部分粘附的第一溅镀铜层21被溶解,从第一介电层51表面去除,使得每个第一导电接点311暴露出。
In this embodiment, the partly adhered first sputtered
第五步,请参阅图17,在每个第一导电接点311上形成均形成一个焊球240,以得到一个芯片封装体300。
In the fifth step, referring to FIG. 17 , a
请参阅图17,本技术方案提供的芯片封装体300包括依次设置的第一介电层51、第一接点图形31、第一导电线路层63、芯片200、多根键合线210及封装材料220。第一接点图形31和第一导电线路层63位于第一介电层51的相对两侧第一接点图形31包括多个第一导电接点311。第一导电线路层63包括第一导电线路631及第一连接垫632。第一介电层51内设置有第一导电盲孔53。每个第一导电接点311通过一个对应的第一导电盲孔53与第一导电线路631相互电导通。每根键合线210对应连通于芯片200的一个电极垫与对应一个第一连接垫632之间在第一导电线路631上形成有第一防焊层71,在第一连接垫632上形成有第一金层72。封装材料220与第一介电层51形成有第一导电线路层63的表面相接触,使得第一导电线路层63、芯片200、多根键合线210完全位于封装材料220内部。每个焊球240均形成于一个第一导电接点311上。
Please refer to FIG. 17, the
本技术方案提供的封装基板进行制作过程中,通过在承载基板的表面形成溅镀铜层,并利用溅镀铜层具有可电镀性和可剥离性,在溅镀铜层上电镀形成接点图形以进行后续的封装基板的制作。在封装基板封装芯片过程中,可以容易地将封装基板中的支撑部分去除。因此,本技术方案提供的封装基板及芯片封装体的制作方法,可以避免使用价格较为昂贵的特殊铜箔结构,从而降低了封装基板及芯片封装体的制作成本。本技术方案提供的封装基板及芯片封装体具有体积小,易于制作的特点。 During the manufacturing process of the packaging substrate provided by this technical solution, a sputtered copper layer is formed on the surface of the carrier substrate, and the sputtered copper layer has electroplatability and strippability, and the sputtered copper layer is electroplated to form a contact pattern. Subsequent fabrication of the packaging substrate is carried out. During the process of packaging chips with the packaging substrate, the supporting part in the packaging substrate can be easily removed. Therefore, the manufacturing method of the packaging substrate and the chip package provided by the technical solution can avoid the use of a relatively expensive special copper foil structure, thereby reducing the manufacturing cost of the packaging substrate and the chip package. The package substrate and chip package body provided by the technical solution have the characteristics of small size and easy manufacture.
可以理解的是,对于本领域的普通技术人员来说,可以根据本发明的技术构思做出其它各种相应的改变与变形,而所有这些改变与变形都应属于本发明权利要求的保护范围。 It can be understood that those skilled in the art can make various other corresponding changes and modifications according to the technical concept of the present invention, and all these changes and modifications should belong to the protection scope of the claims of the present invention.
Claims (14)
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