CN103348815A - Machine for harvesting corn, peeling corn husks and separating straws, and working method of machine - Google Patents
Machine for harvesting corn, peeling corn husks and separating straws, and working method of machine Download PDFInfo
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Abstract
本发明涉及一种玉米收割、剥皮、秸秆分离机,包括车体、玉米割台、玉米穗升运器、输茎装置、秸秆皮瓤分离装置和玉米储仓,其特征在于,所述的玉米收割、剥皮、秸秆分离机还包括玉米剥皮机;所述玉米穗升运器包括第一玉米穗升运器和第二玉米穗升运器,所述第一玉米穗升运器连接摘穗割台及玉米剥皮机,所述第二玉米穗升运器连接玉米剥皮机与所述的玉米储仓。本发明还涉及一种如上述玉米收割、剥皮、秸秆分离机的工作方法。本发明针对玉米收割机的升运机构进行改进,增加了玉米剥皮机,改进传统玉米剥皮机的安装结构,使采收的玉米与秸秆分离后还能得到进一步加工后才入库,大大降低了玉米采摘期田间作业的劳动强度。
The invention relates to a corn harvesting, peeling, and straw separator, which includes a car body, a corn header, a corn ear lifter, a stem transporting device, a straw husk separating device and a corn storage bin, and is characterized in that the corn Harvesting, peeling, and stalk separator also include a corn peeling machine; the corn ear elevator includes a first corn ear elevator and a second corn ear elevator, and the first corn ear elevator is connected to the corn ear elevator. platform and a corn peeling machine, the second corn ear elevator is connected to the corn peeling machine and the corn storage bin. The present invention also relates to a working method of the above-mentioned corn harvesting, peeling and straw separator. The invention improves the lifting mechanism of the corn harvester, adds a corn peeling machine, and improves the installation structure of the traditional corn peeling machine, so that the harvested corn can be further processed before storage after being separated from the straw, which greatly reduces the Labor intensity of field operations during corn harvesting.
Description
技术领域technical field
本发明涉及一种玉米收割、剥皮、秸秆分离机及其工作方法,属于农业机械的技术领域。The invention relates to a corn harvesting, peeling and straw separator and a working method thereof, belonging to the technical field of agricultural machinery.
背景技术Background technique
现阶段的玉米收割机采用单独收穗或收穗并玉米秸秆粉碎还田的方法。一般玉米秸秆粉碎后用作肥料,但是玉米秸秆分为秸秆外皮、瓤、叶几部分,其中瓤、叶腐烂后可以当作土地肥料,而外皮的主要成分为纤维,腐烂需要的时间较长且不能改善土壤,玉米秸秆粉碎还田后易造成土壤膨松从而降低土壤的储水能力,所以将玉米秸秆粉碎还田的方法,玉米秸秆并没有得到充分的利用而且对农业生产造成一定的负面影响。而玉米秸秆可用作造纸原料,如若将玉米秸秆外皮、瓤及叶分离并做晾晒干燥处理后分类利用,玉米秸秆的利用价值将会进一步提高。The corn harvester at the present stage adopts the method of separately harvesting ears or harvesting ears and crushing corn stalks to return to the field. Generally, corn stalks are crushed and used as fertilizers, but corn stalks are divided into straw skin, pulp and leaves. Among them, the pulp and leaves can be used as soil fertilizer after decay, while the main component of the skin is fiber, which takes a long time to rot. It can not improve the soil. After the corn stalks are crushed and returned to the field, it is easy to cause soil swelling and reduce the water storage capacity of the soil. Therefore, the method of crushing corn stalks and returning them to the field has not been fully utilized and has a certain negative impact on agricultural production. . Corn stalks can be used as raw materials for papermaking. If the husk, pulp and leaves of corn stalks are separated and dried in the sun, the utilization value of corn stalks will be further improved.
针对现有技术的需求,中国专利文献CN102972151A公开了玉米收割、秸秆分离机及收割方法,其中所述的收割机将玉米收割、秸秆分离相结合,不但保证了玉米的保量收割,同时还兼并对玉米秸秆的内外层分离的技术效果,使玉米秸秆的利用价值将会进一步提高。但是该专利文献中所记载的收割机并不能对玉米穗进行有效地剥皮处理。In response to the needs of the existing technology, the Chinese patent document CN102972151A discloses corn harvesting, straw separator and harvesting method, wherein the harvester combines corn harvesting and straw separation, which not only ensures the harvest of corn in a guaranteed quantity, but also merges The technical effect of separating the inner and outer layers of the corn stalk will further increase the utilization value of the corn stalk. But the harvester described in this patent document can not carry out effectively peeling process to ear of corn.
中国专利文献CN200966239公开了一种具有剥皮机的挂接式玉米收割机,该收割机包括拖拉机,拖拉机前部用悬架连有割台,割台后部与拖拉机前端之间有横向搅龙,拖拉机右侧有升运器,升运器前端与搅龙相连,升运器后端是果穗出口,拖拉机的后部上方有果穗箱,拖拉机的后部、果穗箱的下面用悬挂架连有秸秆还田机,果穗箱的上方有对辊式玉米剥皮机,对辊式玉米剥皮机的入口在升运器果穗出口的下方,玉米剥皮机下方有振动筛,割台的悬挂架、果穗箱升举架和秸秆还田机的悬挂架与拖拉机液压泵之间连有液压系统,割台、搅龙、升运器端、玉米剥皮机和秸秆还田机的动力输入端与拖拉机动力输出轴之间连有传动装置。该专利文献在实际应用中的技术不足在于,该收割机只能针对玉米进行收割和剥皮,但是未对玉米秸秆进行分离处理,不能实现玉米秸秆的生态还田。同时,该专利文献中所述的玉米剥皮机整体呈较大倾斜角度设置在所述收割机的后方,而在实际应用中,当所述收割玉米数量增加时,所述玉米穗会因重力作用、未被有效剥皮,便直接沿对辊式玉米剥皮机进入至果穗箱,进而影响玉米剥皮的技术效果。Chinese patent document CN200966239 discloses a mounted corn harvester with a peeler, the harvester includes a tractor, the front of the tractor is connected to a header with a suspension, and there is a horizontal auger between the rear of the header and the front end of the tractor. There is an elevator on the right side of the tractor, the front end of the elevator is connected with the auger, the rear end of the elevator is the ear outlet, the ear box is located above the rear of the tractor, and the straw is connected to the rear of the tractor and under the ear box with a suspension frame Returning machine, there is a double-roller corn peeling machine above the ear box, the entrance of the double-roller corn peeling machine is below the ear outlet of the elevator, there is a vibrating screen under the corn peeling machine, the suspension frame of the header, the ear box elevator The hydraulic system is connected between the lifting frame and the suspension frame of the straw returning machine and the tractor hydraulic pump, and the power input end of the header, auger, elevator end, corn peeling machine and straw returning machine and the power output shaft of the tractor. There is a transmission device between them. The technical deficiency of this patent document in practical application is that the harvester can only harvest and peel the corn, but does not separate the corn stalks, and cannot realize the ecological return of the corn stalks. At the same time, the corn peeling machine described in this patent document is set at the rear of the harvester at a relatively large inclination angle as a whole, and in practical applications, when the amount of harvested corn increases, the ears of corn will be affected by gravity. , If it is not effectively peeled, it will directly enter the ear box along the double-roller corn peeling machine, which will affect the technical effect of corn peeling.
中国专利文献CN202210960U公开一种玉米收割机,包括机架、装在机架上的驾驶室、玉米剥皮机、摘棒辊、秸秆放堆控制装置、集粮仓、升运器。割台两侧设装有心形或桃形夹持片的夹持链条,夹持链条后端设摘棒辊,所有摘棒辊的摘棒段上焊接有菱形铁条,其中构成摘棒辊两外侧的辊下部焊接有螺旋导向筋。摘棒后的玉米秸秆整棵放置秸秆放堆平台上,由秸秆放堆控制装置定时将秸秆成堆放置玉米地垄沟中,玉米棒经升运器送入玉米剥皮机,经剥皮进入集粮箱,定期翻转集粮仓装车运走。该专利文献中所设置的玉米剥皮机也是倾斜设置在收割机的后部,其倾斜设置角度较大,在实际应用中,当所述收割玉米数量增加时,所述玉米穗会因重力作用、未被有效剥皮,便直接进入集粮仓,进而影响玉米剥皮的技术效果。Chinese patent document CN202210960U discloses a corn harvester, which includes a frame, a cab mounted on the frame, a corn peeler, a rod picking roller, a straw stacking control device, a grain collection bin, and an elevator. There are clamping chains equipped with heart-shaped or peach-shaped clamping pieces on both sides of the header, and rod-picking rollers are installed at the rear end of the clamping chains. Diamond-shaped iron bars are welded on the rod-picking sections of all the rod-picking rollers, which constitute two rod-picking rollers. The lower part of the outer roller is welded with spiral guide ribs. After picking the cobs, the whole corn stalks are placed on the straw stacking platform, and the straw stacking control device regularly puts the straws into piles in the corn field ditch, and the corn cobs are sent to the corn peeling machine through the elevator, and then into the grain collection box after peeling. , Regularly turn over the granary and load it away. The corn peeling machine provided in this patent document is also arranged obliquely at the rear portion of the harvester, and its inclined setting angle is relatively large. In practical applications, when the amount of harvested corn increases, the ears of corn will be If it is not effectively peeled, it will directly enter the grain collection bin, which will affect the technical effect of corn peeling.
发明内容Contents of the invention
针对现有技术的不足,本发明提供一种玉米收割、剥皮、秸秆分离机。Aiming at the deficiencies of the prior art, the invention provides a corn harvesting, peeling and straw separator.
本发明还提供一种上述玉米收割、剥皮、秸秆分离机的工作方法。The present invention also provides a working method of the corn harvesting, peeling and straw separator.
本发明的技术方案在于:Technical scheme of the present invention is:
本发明中所述的“前”和“后”,以玉米收割、剥皮、秸秆分离机的车头方向为“前”,车尾方向为“后”。"Front" and "rear" described in the present invention take the direction of the front of the corn harvesting, peeling and straw separator as "front", and the direction of the rear as "rear".
一种玉米收割、剥皮、秸秆分离机,包括车体、玉米割台、玉米穗升运器、输茎装置、秸秆皮瓤分离装置和玉米储仓,其特征在于,所述的玉米收割、剥皮、秸秆分离机还包括玉米剥皮机;A corn harvesting, peeling, and stalk separator machine, including a car body, a corn header, a corn ear lifter, a stem transporting device, a straw husk separation device, and a corn storage bin, characterized in that the corn harvesting, peeling , Straw separator also includes corn peeling machine;
所述的玉米割台,位于车体前部,包括用于收割玉米用的摘穗割台和位于所述摘穗割台下面用于割断并收集玉米秸秆的收茎割台;The corn header is located at the front of the car body and includes an ear harvesting header for harvesting corn and a stalk harvesting header for cutting and collecting corn stalks under the ear picking header;
所述的输茎装置,用于输送玉米秸秆,所述输茎装置的前部与所述收茎割台连接,所述输茎装置的后部与所述秸秆皮瓤分离装置相连;The stem transporting device is used for transporting corn stalks, the front part of the stem transporting device is connected to the stem harvesting platform, and the rear part of the stem transporting device is connected to the straw husk separating device;
所述秸秆皮瓤分离装置,用于玉米秸秆的皮瓤分离;The straw husk separation device is used for separating the husk and pulp of corn stalks;
所述玉米穗升运器用于将玉米穗依次运至玉米剥皮机和玉米储仓;The corn ear elevator is used to transport the corn ears to the corn peeling machine and the corn storage bin in sequence;
所述玉米储仓,位于车体的后部,用于盛装剥皮后的玉米穗。The corn storage bin is located at the rear of the car body and is used to store the peeled corn ears.
根据本发明优选的,所述的玉米穗升运器包括多级玉米穗升运器。Preferably according to the present invention, the corn ear elevator includes a multi-stage corn ear elevator.
根据本发明优选的,所述玉米穗升运器包括两级玉米穗升运器,即第一玉米穗升运器和第二玉米穗升运器,所述第一玉米穗升运器连接摘穗割台及玉米剥皮机,所述第二玉米穗升运器连接玉米剥皮机与所述的玉米储仓。Preferably according to the present invention, the ear of corn elevator includes two stages of ear of corn elevator, that is, the first ear of corn elevator and the second ear of corn elevator, and the first ear of corn elevator is connected to the The ear harvesting platform and the corn peeling machine, the second corn ear elevator is connected with the corn peeling machine and the corn storage bin.
根据本发明优选的,所述第一玉米穗升运器底端安装在摘穗割台处,第一玉米穗升运器的顶端安装在玉米剥皮机的入口处,用于将摘穗割台收获的玉米穗输送至玉米剥皮机的入口处,以进行下一步的玉米剥皮工序;其中第二玉米穗升运器的底端安装在玉米剥皮机的出口处,第二玉米穗升运器的顶端安装在玉米储仓的上方,用于将在玉米剥皮机上剥除苞叶的玉米穗运送至玉米储仓。本发明设计有两级升运器的目的在于:使玉米穗剥皮工序与玉米穗回收工序完全分离,确保玉米穗的剥皮率,防止带皮玉米穗未经剥皮、便在重力的作用下混入玉米储仓,增加了玉米穗进一步加工的效果,减少后续人工筛选的劳动量。Preferably according to the present invention, the bottom end of the first corn ear elevator is installed at the ear cutting platform, and the top end of the first corn ear elevator is installed at the entrance of the corn peeling machine, which is used to lift the ear harvesting platform The harvested corn ears are transported to the entrance of the corn peeling machine to carry out the next step of the corn peeling process; wherein the bottom of the second corn ear elevator is installed at the outlet of the corn peeling machine, and the second corn ear elevator The top is installed above the corn silo and is used to transport the ears of corn that have been shucked on the corn peeler to the corn silo. The purpose of the two-stage elevator designed in the present invention is to completely separate the corn ear peeling process from the corn ear recovery process, ensure the peeling rate of the corn ear, and prevent the corn ear with skin from being mixed into the corn under the action of gravity without peeling. The storage warehouse increases the effect of further processing of corn ears and reduces the labor load of subsequent manual screening.
根据本发明优选的,在所述第一玉米穗升运器的顶端位置、且在所述玉米剥皮机上方设置有风扇。此处设计的优点在于:此处的风扇安装在玉米剥皮机的上方,工作时,将混入玉米穗的玉米叶和苞叶吹出玉米剥皮机,直接落入田间,减少了收集玉米穗的杂叶含量,降低后续人工筛选的强度。由于干燥的玉米叶子可能在摘穗辊上和玉米穗一同摘下,没能进入输茎装置,而是通过玉米穗升运器进入玉米剥皮机中;加之玉米剥皮机工作时剥除的苞叶可能没及时进入橡胶剥皮辊下方,而是与玉米穗混在一起,为避免玉米穗与上述杂叶的混杂在玉米剥皮机的上方安装风扇,其动力由玉米剥皮机上的链轮提供,工作时,通过不断旋转的风扇产生的风力将玉米叶子和苞叶吹出玉米剥皮机,落入田间。Preferably according to the present invention, a fan is arranged at the top position of the first corn ear elevator and above the corn peeling machine. The advantage of the design here is that the fan here is installed above the corn peeling machine. When working, the corn leaves and bracts mixed with the corn ears are blown out of the corn peeling machine and directly fall into the field, reducing the miscellaneous leaves collected from the corn ears content, reducing the intensity of subsequent manual screening. Since the dried corn leaves may be picked off together with the ears of corn on the ear picking roller, they fail to enter the stem transporting device, but enter the corn peeling machine through the corn ear elevator; It may not enter under the rubber peeling roller in time, but mixed with the ears of corn. In order to avoid the mixing of ears of corn and the above miscellaneous leaves, a fan is installed above the corn peeling machine, and its power is provided by the sprocket on the corn peeling machine. When working, The wind generated by the constantly rotating fan blows the corn leaves and husks out of the corn huller and into the field.
根据本发明优选的,所述玉米收割、剥皮、秸秆分离机还包括玉米脱粒机,所述玉米脱粒机安装于所述玉米剥皮机和玉米储仓之间;所述玉米穗升运器包括三级玉米穗升运器,即第一玉米穗升运器、第二玉米穗升运器和第三玉米穗升运器,所述第一玉米穗升运器连接摘穗割台及玉米剥皮机,所述第二玉米穗升运器连接玉米剥皮机与玉米脱粒机,所述第三玉米穗升运器连接玉米脱粒机和所述的玉米储仓。Preferably according to the present invention, the corn harvesting, peeling, and straw separator also include a corn thresher, and the corn thresher is installed between the corn peeling machine and the corn storage bin; the corn ear elevator includes three Level corn ear elevator, that is, the first corn ear elevator, the second corn ear elevator and the third corn ear elevator, the first corn ear elevator is connected to the ear picking platform and the corn peeling machine , the second corn ear elevator is connected to the corn peeling machine and the corn thresher, and the third corn ear elevator is connected to the corn thresher and the corn storage bin.
根据本发明优选的,所述第一玉米穗升运器底端安装在摘穗割台处,第一玉米穗升运器的顶端安装在玉米剥皮机的入口处,用于将摘穗割台收获的玉米穗输送至玉米剥皮机的入口处,以进行下一步的玉米剥皮工序;其中第二玉米穗升运器的底端安装在玉米剥皮机的出口处,第二玉米穗升运器的顶端安装在玉米脱粒机的上方,所述玉米脱粒机用于对剥皮后的玉米穗进行脱粒,第三玉米穗升运器的底端安装在所述玉米脱粒机的的出料口,所述第三玉米穗升运器的顶端安装在玉米储仓的上方,用于将脱粒出的玉米粒运送至玉米储仓。Preferably according to the present invention, the bottom end of the first corn ear elevator is installed at the ear cutting platform, and the top end of the first corn ear elevator is installed at the entrance of the corn peeling machine, which is used to lift the ear harvesting platform The harvested corn ears are transported to the entrance of the corn peeling machine to carry out the next step of the corn peeling process; wherein the bottom of the second corn ear elevator is installed at the outlet of the corn peeling machine, and the second corn ear elevator The top is installed above the corn thresher, and the corn thresher is used to thresh the peeled corn ears, and the bottom of the third corn ear elevator is installed at the discharge port of the corn thresher. The top of the third corn ear elevator is installed above the corn storage bin, and is used for transporting the threshed corn kernels to the corn storage bin.
根据本发明优选的,在所述第一玉米穗升运器的顶端位置、且在所述玉米剥皮机上方设置有风扇。Preferably according to the present invention, a fan is arranged at the top position of the first corn ear elevator and above the corn peeling machine.
根据本发明优选的,所述的玉米剥皮机包括同平面并排设置的多组剥皮单元和在剥皮单元下方设置有搅龙,沿所述剥皮单元的轴向的一端为玉米剥皮机的入口,沿所述剥皮单元的轴向的另一端为玉米剥皮机的出口;所述剥皮单元包括剥皮钢棍和剥皮胶辊,所述的剥皮钢棍和剥皮胶辊相对设置,剥皮时,所述剥皮钢棍和剥皮胶辊分别向彼此的方向转动,以将玉米苞叶卷夹至剥皮钢棍和剥皮胶辊之间,利用两个辊的转动将玉米苞叶从两辊之间的间隙拉下,实现玉米穗和玉米苞叶的有效分离。所剥下的玉米苞叶掉入剥皮单元下方的搅龙内,通过搅龙将苞叶排出。Preferably according to the present invention, the corn peeling machine includes multiple groups of peeling units arranged side by side on the same plane and an auger is arranged below the peeling unit, one end along the axial direction of the peeling unit is the entrance of the corn peeling machine, along the The other end of the axial direction of the peeling unit is the outlet of the corn peeling machine; the peeling unit includes a peeling steel rod and a peeling rubber roller, and the described peeling steel rod and the peeling rubber roller are arranged oppositely. When peeling, the peeling steel The stick and the peeling rubber roller are rotated towards each other to clamp the corn bract roll between the peeling steel rod and the peeling rubber roller, and the corn bract is pulled down from the gap between the two rollers by the rotation of the two rollers. Realize the effective separation of corn cobs and corn bracts. The stripped corn husks fall into the auger below the peeling unit, and the husks are discharged by the auger.
根据本发明优选的,所述剥皮单元的数量为8组。Preferably according to the present invention, the number of the peeling units is 8 groups.
根据本发明优选的,所述剥皮钢棍包括辊体、在辊体表面设置有凸起的钢筋螺纹;所述的剥皮胶辊包括辊体,在辊体的表面包覆有橡胶层,在橡胶层的表面设置有橡胶凸楞。此处设计的优点在于,剥皮钢棍和剥皮胶辊相对转动,由于剥皮钢棍和剥皮胶辊对玉米穗的抓取力不同,使得玉米穗旋转,同时两辊之间的有苞叶的玉米穗受到相对旋转的切向抓力将苞叶抓住剥下,苞叶从两辊之间的间隙拉下。在辊体表面设置有凸起的钢筋螺纹,在转动时还使玉米穗由入口向出口输送。Preferably according to the present invention, the peeling steel roll includes a roller body, and a raised steel thread is provided on the surface of the roller body; the peeling rubber roller includes a roller body, and a rubber layer is coated on the surface of the roller body, and the The surface of the layer is provided with rubber embossments. The advantage of the design here is that the peeling steel rod and the peeling rubber roller rotate relatively, and because the peeling steel rod and the peeling rubber roller have different grasping forces on the ear of corn, the ear of corn rotates, and at the same time, the corn with bracts between the two rollers The bracts are grasped and peeled off by the tangential grasping force of the relative rotation, and the bracts are pulled down from the gap between the two rollers. The surface of the roller body is provided with raised steel thread, which also makes the ear of corn conveyed from the inlet to the outlet when it rotates.
根据本发明优选的,在所述剥皮单元的上方、且沿垂直于剥皮单元轴向的方向设置有安装有压送轮的压送轮传动轴,所述压送轮传动轴驱动压送轮向玉米剥皮机的出口方向顺时针转动,用于将玉米穗从玉米剥皮机入口拨动至玉米剥皮机的出口,直至拨入所述的第二玉米穗升运器的底端。此处设计的优点在于,安装有压送轮的压送轮传动轴可将玉米穗压在剥皮钢棍和剥皮胶辊上,增加摩擦且不跳动,利于剥皮;另一方面所述的安装有压送轮的压送轮传动轴使玉米穗由玉米剥皮机的入口拨送至出口。Preferably according to the present invention, above the peeling unit and along a direction perpendicular to the axial direction of the peeling unit, a pinch wheel transmission shaft with a pinch wheel installed is arranged, and the pinch wheel drive shaft drives the pinch wheel to The outlet direction of the corn peeling machine turns clockwise, and is used to move the ear of corn from the entrance of the corn peeling machine to the outlet of the corn peeling machine until it is dialed into the bottom end of the second corn ear elevator. The advantage of the design here is that the pinch wheel transmission shaft with the pinch wheel can press the ear of corn on the peeling steel rod and the peeling rubber roller, which increases friction and does not jump, which is beneficial to peeling; on the other hand, the installation has The pinch wheel transmission shaft of the pinch wheel makes the ears of corn be transferred from the entrance of the corn peeler to the exit.
根据本发明优选的,所述的玉米剥皮机与水平面的夹角范围:0-6°。此处设计的优点在于:本发明采用微小倾斜夹角或水平设置玉米剥皮机,避免未剥皮的玉米穗直接滚入第二玉米穗升运器,提高对玉米穗的剥皮效果。Preferably according to the present invention, the angle range between the corn peeling machine and the horizontal plane is 0-6°. The advantage of the design here is: the present invention adopts a small inclined angle or horizontally arranges the corn peeling machine to avoid unpeeled corn ears from directly rolling into the second corn ear elevator and improve the peeling effect on corn ears.
根据本发明优选的,所述摘穗割台包括多组收割单元,每组收割单元包括摘穗割台底板、割台护罩、在割台护罩内安装的拨禾链和摘穗辊,相邻设置的收割单元之间形成收割通道。Preferably according to the present invention, described fringing harvesting platform comprises multiple groups of harvesting units, and each group of harvesting unit comprises fringing header base plate, header shield, reel chain and fringing roller installed in the header shield, Harvesting passages are formed between adjacent harvesting units.
根据本发明优选的,所述摘穗割台包括5组收割单元,形成4条收割通道。Preferably according to the present invention, the ear-picking header includes 5 groups of harvesting units, forming 4 harvesting passages.
根据本发明优选的,在所述割台护罩的前端设置有扶杆器,所述扶杆器与所述摘穗割台底板之间的设置角度范围α=130-150°。此处设计扶杆器的作用是防止摘穗割台的前端插入地面,避免摘穗割台前部受损,而且所述的扶杆器还具有扶起倾倒的秸秆使其进入收茎割台的作用。Preferably, according to the present invention, a pole supporter is provided at the front end of the header shield, and the setting angle range between the pole supporter and the bottom plate of the fringe-picking header is α=130-150°. The function of the pole supporter designed here is to prevent the front end of the ear harvesting platform from being inserted into the ground, avoiding damage to the front of the ear harvesting platform, and the pole supporter also has the function of lifting up the dumped straw to make it enter the stem harvesting platform role.
根据本发明优选的,所述扶杆器的包括两根互成夹角设置的主钢筋,所述两根主钢筋之间的夹角范围:β=30-45°。此处设计的作用在于,节约成本,便于维护。Preferably according to the present invention, the pole lifter includes two main steel bars arranged at an included angle to each other, and the angle range between the two main steel bars: β=30-45°. The role of the design here is to save costs and facilitate maintenance.
根据本发明优选的,在所述扶杆器的包括两根互成夹角设置的主钢筋之间还设置有一根辅钢筋。此处设计的作用在于,增加了所述扶杆器的工作强度,避免折弯。Preferably, according to the present invention, an auxiliary steel bar is further arranged between the two main steel bars arranged at an angle to each other in the pole lifter. The effect of the design here is to increase the working strength of the pole supporter and avoid bending.
根据本发明优选的,在摘穗割台的上部固定设置有一条横跨所述收割通道的档杆。所述挡杆的作用是阻止玉米秸秆直接进入到第一玉米升运器内,使玉米秸秆由收茎割台、输茎装置进入秸秆皮瓤分离装置。Preferably according to the present invention, on the upper part of the ear-picking header, there is fixedly provided with a gear lever spanning the harvesting channel. The function of the blocking rod is to prevent the corn stalks from directly entering the first corn elevator, so that the corn stalks enter the straw husk and pulp separation device from the stem harvesting platform and the stem transporting device.
所述的收茎割台、输茎装置、秸秆皮瓤分离装置均可采用现有技术,参见中国专利文献CN102972151A。The described stem harvesting platform, stem transporting device, and straw husk separating device can all adopt the prior art, see Chinese patent document CN102972151A.
一种如上述玉米收割、剥皮、秸秆分离机的工作方法,包括步骤如下:A working method of corn harvesting, peeling, and straw separator as described above, comprising the following steps:
1)调整玉米割台与地面的角度及高度:调整所述收茎割台的底板与地面的高度范围为8-10cm,收茎割台与摘穗割台的夹角为10°-15°;所述摘穗割台上的摘穗辊将玉米穗从直立的玉米秸秆上摘下,所述挡杆阻止玉米秸秆直接进入到第一玉米升运器内;1) Adjust the angle and height between the corn harvesting platform and the ground: adjust the height range between the bottom plate of the stem harvesting platform and the ground to be 8-10cm, and the angle between the stem harvesting platform and the ear picking platform is 10°-15° The ear-picking roller on the ear-picking header removes the ear of corn from the upright corn stalk, and the retaining rod prevents the corn stalk from directly entering the first corn elevator;
2)玉米穗经第一玉米穗升运器进入玉米剥皮机进行剥皮;同时秸秆由收茎割台割断并通过收茎割台上的收茎搅龙进入到输茎装置中;2) The ear of corn enters the corn peeling machine through the first corn ear lifter for peeling; at the same time, the straw is cut by the stem harvesting platform and enters the stem transporting device through the stem harvesting auger on the stem harvesting platform;
3)秸秆靠输茎装置中的链耙总成将割断的秸秆输送至切流滚筒;同时,被剥皮后的玉米穗沿玉米剥皮机的出口进入到第二玉米升运器,最终落入玉米储仓;3) The straw is transported to the cutting flow drum by the chain rake assembly in the stem delivery device; at the same time, the peeled corn ear enters the second corn elevator along the exit of the corn peeling machine, and finally falls into the corn elevator. warehouse;
4)秸秆由切流滚筒抛入玉米秸秆皮瓤分离装置,通过玉米秸秆皮瓤分离装置的轴流滚筒和筛子的作用将玉米秸秆撕裂,分为细条状的秸秆外皮、不规则块状瓤和小片状的叶片;4) The straw is thrown into the corn straw husk separation device by the tangential flow drum, and the corn stalk is torn by the action of the axial flow drum and the sieve of the corn stalk husk separation device, and divided into thin strips of straw skin and irregular lumps. and small flake leaves;
5)不规则块状瓤和小片状的叶片由筛子的孔落下,由第一分配搅龙和第二分配搅龙将其输送至车体后方的抖动筛板,瓤及叶片靠底部风扇及抖动筛的抖动作用,沿车体的后方排出;5) Irregular lumps and small pieces of leaves fall from the holes of the sieve, and are transported to the shaking sieve plate at the rear of the car body by the first distribution auger and the second distribution auger. The shaking effect of the shaking screen is discharged along the rear of the car body;
6)细条状的秸秆外皮由秸秆皮分散装置打散后排出,完成作业。6) Thin strips of straw skin are dispersed by the straw skin dispersing device and then discharged to complete the operation.
根据本发明优选的,在步骤3)中,所述的剥皮后的玉米穗沿第二玉米升运器进入所述的玉米脱粒机,经脱粒后的玉米粒经第三玉米升运器运输至所述的玉米储仓。Preferably according to the present invention, in step 3), the peeled corn ears enter the corn thresher along the second corn elevator, and the threshed corn kernels are transported to the The corn storage bin.
本发明技术复杂,说明书仅对本发明的技术要点进行详述,说明书未详述部分均可采用现有技术。The technology of the present invention is complicated, and the description only details the technical points of the present invention, and the parts not detailed in the description can adopt the prior art.
本发明的有益效果是:The beneficial effects of the present invention are:
1.本发明针对玉米收割机的升运机构进行改进,增加了玉米剥皮机和玉米脱粒机,改进传统玉米剥皮机的安装结构,使采收的玉米与秸秆分离后还能得到进一步加工后才入库,大大降低了玉米采摘期田间作业的劳动强度。1. The present invention improves the lifting mechanism of the corn harvester, adds a corn peeling machine and a corn thresher, and improves the installation structure of the traditional corn peeling machine, so that the harvested corn can be further processed after being separated from the stalks. Storage greatly reduces the labor intensity of field operations during the corn picking period.
2.本发明设计有多级升运器的目的在于:使玉米穗剥皮工序与玉米穗回收工序完全分离,确保玉米穗的剥皮率,防止带皮玉米穗未经剥皮、便在重力的作用下混入玉米储仓,增加了玉米穗进一步加工的效果,减少后续人工筛选的劳动量。2. The purpose of the multi-stage lifter designed by the present invention is to completely separate the ear of corn peeling process from the ear of corn recovery process, ensure the peeling rate of the ear of corn, and prevent the ear of corn with skin from being unpeeled under the action of gravity. Mixed into the corn storage bin, which increases the effect of further processing of corn ears and reduces the labor load of subsequent manual screening.
3.本发明还对传统的玉米剥皮机进行技术改进:剥皮钢棍和剥皮胶辊相对转动,由于剥皮钢棍和剥皮胶辊对玉米穗的抓取力不同,使得玉米穗旋转,同时两辊之间的有苞叶的玉米穗受到相对旋转的切向抓力将苞叶抓住剥下,苞叶从两辊之间的间隙拉下。在辊体表面设置有凸起的钢筋螺纹,在转动时还使玉米穗由入口向出口输送。采用安装有压送轮的压送轮传动轴可将玉米穗压在剥皮钢棍和剥皮胶辊上,增加摩擦且不跳动,利于剥皮;另一方面所述的安装有压送轮的压送轮传动轴使玉米穗由玉米剥皮机的入口拨送至出口。3. The present invention also carries out technical improvement to the traditional corn peeling machine: the peeling steel rod and the peeling rubber roller rotate relatively, because the grasping force of the peeling steel rod and the peeling rubber roller to the ear of corn is different, the ear of corn is rotated, and the two rollers simultaneously The ears of corn with bracts in between are caught and peeled off by the tangential grasping force of relative rotation, and the bracts are pulled down from the gap between the two rollers. The surface of the roller body is provided with raised steel thread, which also makes the ear of corn conveyed from the inlet to the outlet when it rotates. The pinch wheel transmission shaft equipped with pinch wheels can press the ear of corn on the peeling steel rod and the peeling rubber roller, which increases friction without jumping, which is beneficial to peeling; on the other hand, the pinch wheel equipped with pinch wheels The wheel transmission shaft makes the ear of corn transfer from the entrance of the corn peeling machine to the exit.
4.本发明对摘穗割台的前部进行机械改造,增设了扶秆器,其作用是防止摘穗割台的前端插入地面,避免摘穗割台前部受损,而且所述的扶正器还具有扶起倾倒的秸秆进入割台的作用。4. The present invention mechanically transforms the front part of the fringe harvesting platform, and adds a stalk supporter, whose function is to prevent the front end of the fringe harvesting platform from being inserted into the ground, avoiding damage to the front part of the fringe harvesting platform, and said righting The device also has the function of lifting the dumped straw into the header.
5.本发明根据生产的需要,设计了包括5组收割单元,形成4条收割通道的摘穗割台,增加了收割通道的数量设置多收割通道是为使收获能力提高,使产量增大,减少工时。5. according to the needs of production, the present invention has designed and included 5 groups of harvesting units, forming the harvesting platform of 4 harvesting passages, increasing the number of harvesting passages and setting many harvesting passages to improve the harvesting ability and increase the output. Reduce working hours.
6.本发明在摘穗割台的上部固定设置有一条横跨所述收割通道的档杆。所述挡杆的作用是阻止玉米秸秆直接进入到第一玉米升运器内,使玉米秸秆由收茎割台、输茎装置进入秸秆皮瓤分离装置。6. The present invention is fixedly provided with a gear lever across the harvesting channel on the top of the ear picking platform. The function of the blocking rod is to prevent the corn stalks from directly entering the first corn elevator, so that the corn stalks enter the straw husk and pulp separation device from the stem harvesting platform and the stem transporting device.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2是图1的侧视图;Fig. 2 is a side view of Fig. 1;
图3是本发明中收茎割台和输茎装置的剖视图;Fig. 3 is the cross-sectional view of harvesting stem harvesting platform and losing stem device among the present invention;
图4是本发明中摘穗割台的局部剖视图;Fig. 4 is the partial cross-sectional view of the fringe harvesting platform among the present invention;
图5是本发明中玉米剥皮机的结构示意图;Fig. 5 is the structural representation of corn peeling machine among the present invention;
图6是扶杆器的俯视图;Fig. 6 is the top view of pole supporter;
图7是扶杆器的侧视图;Fig. 7 is a side view of the pole supporter;
在图1-7中,1’、摘穗割台,2’、收茎割台,3’、输茎装置,4’、第一玉米穗升运器,5’、风扇,6’、玉米剥皮机,7’、玉米储仓,8’、秸秆皮分散装置,9’、防堵装置,10’、挡杆,11’、扶杆器,12’、秸秆皮瓤分离装置,13’、第二玉米穗升运器;In Fig. 1-7, 1', ear picking header, 2', stem harvesting header, 3', stem transporting device, 4', first ear elevator of corn, 5', fan, 6', corn Peeling machine, 7', corn storage bin, 8', straw husk dispersing device, 9', anti-blocking device, 10', retaining rod, 11', pole supporter, 12', straw husk separating device, 13', a second ear elevator;
21、剥皮钢棍,22、剥皮胶辊,23、压送轮传动轴,24、压送轮;31、割台护罩,32、拨禾链,33、摘穗辊,34、摘穗割台底板;35、收割通道;36、主钢筋、37、辅钢筋;21, peeling steel rod, 22, peeling rubber roller, 23, pressure feeding wheel transmission shaft, 24, pressure feeding wheel; 31, cutting platform shield, 32, reeling grain chain, 33, picking ear roller, 34, picking ear cutting Platform floor; 35, harvesting channel; 36, main reinforcement, 37, auxiliary reinforcement;
a、收茎搅龙,b、链耙总成,c、切流滚筒,d、轴流滚筒,e、筛子,f、抖动筛板,g、第一分配搅龙,h、第二分配搅龙,i、底部风扇。a, stem harvesting auger, b, chain rake assembly, c, tangential flow drum, d, axial flow drum, e, sieve, f, shaking sieve plate, g, first distribution auger, h, second distribution agitator Long, i, bottom fan.
具体实施方式:Detailed ways:
下面结合实施例和说明书附图对本发明做详细的说明,但不限于此。The present invention will be described in detail below in conjunction with the embodiments and the accompanying drawings, but is not limited thereto.
如图1-7所示。本发明中所述的“前”和“后”,以玉米收割、剥皮、秸秆分离机的车头方向为“前”,车尾方向为“后”。所述的收茎割台、输茎装置、秸秆皮瓤分离装置均可采用现有技术,参见中国专利文献CN102972151A。As shown in Figure 1-7. "Front" and "rear" described in the present invention take the direction of the front of the corn harvesting, peeling and straw separator as "front", and the direction of the rear as "rear". The described stem harvesting platform, stem transporting device, and straw husk separating device can all adopt the prior art, see Chinese patent document CN102972151A.
实施例1、Embodiment 1,
一种玉米收割、剥皮、秸秆分离机,包括车体、玉米割台、玉米穗升运器、输茎装置3’、秸秆皮瓤分离装置12’和玉米储仓7’,其特征在于,所述的玉米收割、剥皮、秸秆分离机还包括玉米剥皮机6’;A corn harvesting, peeling, and straw separator, including a car body, a corn header, a corn ear lifter, a stem transporting device 3', a straw husk separating device 12' and a corn storage bin 7', characterized in that the The corn harvesting, peeling and straw separator described above also includes a corn peeling machine 6';
所述的玉米割台,位于车体前部,包括用于收割玉米用的摘穗割台1’和位于所述摘穗割台下面用于割断并收集玉米秸秆的收茎割台2’;The corn header is located at the front of the car body and includes an ear harvester 1' for harvesting corn and a stalk harvester 2' located below the ear harvester for cutting and collecting corn stalks;
所述的输茎装置3’,用于输送玉米秸秆,所述输茎装置3’的前部与所述收茎割台2’连接,所述输茎装置3’的后部与所述秸秆皮瓤分离装置12’相连;The stem transporting device 3' is used to transport corn stalks, the front part of the transporting stem device 3' is connected to the harvesting platform 2', and the rear part of the transporting device 3' is connected to the straw The skin and flesh separation device 12' is connected;
所述秸秆皮瓤分离装置12’,用于玉米秸秆的皮瓤分离;The straw husk separation device 12' is used for the husk separation of corn stalks;
所述玉米储仓7’,位于车体的后部,用于盛装剥皮后的玉米穗;Described corn storage bin 7 ', is positioned at the rear portion of car body, is used for containing the ear of corn after the peeling;
所述玉米穗升运器包括第一玉米穗升运器4’和第二玉米穗升运器13’,所述第一玉米穗升运器4’连接摘穗割台1’及玉米剥皮机6’,所述第二玉米穗升运器13’连接玉米剥皮机6’与所述的玉米储仓7’。The corn ear elevator includes a first corn ear elevator 4' and a second corn ear elevator 13', and the first corn ear elevator 4' is connected to the ear picking platform 1' and the corn peeling machine 6', the second corn ear elevator 13' is connected to the corn peeling machine 6' and the corn storage bin 7'.
所述第一玉米穗升运器4’底端安装在摘穗割台处,第一玉米穗升运器4’的顶端安装在玉米剥皮机6’的入口处,用于将摘穗割台1’收获的玉米穗输送至玉米剥皮机6’的入口处,以进行下一步的玉米剥皮工序;其中第二玉米穗升运器13’的底端安装在玉米剥皮机6’的出口处,第二玉米穗升运器13’的顶端安装在玉米储仓7’的上方,用于将在玉米剥皮机6’上剥除苞叶的玉米穗运送至玉米储仓7’。The bottom end of the first corn ear elevator 4' is installed at the ear cutting platform, and the top of the first corn ear elevator 4' is installed at the entrance of the corn peeling machine 6' for removing the ears from the ear cutting platform. The ear of corn of 1 ' harvest is transported to the entrance of corn peeling machine 6 ', to carry out the corn peeling operation of next step; Wherein the bottom of the second ear of corn lifter 13 ' is installed in the outlet of corn peeling machine 6 ', The top of the second corn ear elevator 13' is installed above the corn storage bin 7', and is used for transporting the corn ears that have been stripped of bract leaves on the corn peeling machine 6' to the corn storage bin 7'.
所述的玉米剥皮机6’包括同平面并排设置的8组剥皮单元和在剥皮单元下方设置有搅龙,沿所述剥皮单元的轴向的一端为玉米剥皮机的入口,沿所述剥皮单元的轴向的另一端为玉米剥皮机的出口;所述剥皮单元包括剥皮钢棍21和剥皮胶辊22,所述的剥皮钢棍21和剥皮胶辊22相对设置,剥皮时,所述剥皮钢棍21和剥皮胶辊22分别向彼此的方向转动,以将玉米苞叶卷夹至剥皮钢棍21和剥皮胶辊22之间,利用两个辊的转动将玉米苞叶从两辊之间的间隙拉下,实现玉米穗和玉米苞叶的有效分离。所剥下的玉米苞叶掉入剥皮单元下方的搅龙内,通过搅龙将苞叶排出。Described corn peeling machine 6 ' comprises 8 groups of peeling units arranged side by side on the same plane and auger is arranged below the peeling unit, along the axial end of the described peeling unit is the entrance of the corn peeling machine, along the described peeling unit The other end of the axial direction is the outlet of the corn peeling machine; the peeling unit includes a peeling
所述的玉米剥皮机6’与水平面的夹角:5°。Described corn peeling machine 6 ' and the included angle of horizontal plane: 5 °.
所述摘穗割台1’包括5组收割单元,每组收割单元包括摘穗割台底板34、割台护罩31、在割台护罩31内安装的拨禾链32和摘穗辊33,相邻设置的收割单元之间形成收4条割通道35。Described fringe harvesting platform 1 ' comprises 5 groups of harvesting units, and each group of reaping units comprises fringing
实施例2、Embodiment 2,
如实施例1所述的一种玉米收割、剥皮、秸秆分离机,其区别在于,在所述第一玉米穗升运器4’的顶端位置、且在所述玉米剥皮机6’上方设置有风扇5’。A corn harvesting, peeling, and straw separator as described in Example 1, the difference is that, at the top position of the first corn ear elevator 4' and above the corn peeling machine 6', a Fan 5'.
实施例3、Embodiment 3,
如实施例1所述的一种玉米收割、剥皮、秸秆分离机,其区别在于,所述剥皮钢棍21包括辊体、在辊体表面设置有凸起的钢筋螺纹;所述的剥皮胶辊22包括辊体,在辊体的表面包覆有橡胶层,在橡胶层的表面设置有橡胶凸楞。A corn harvesting, peeling, and straw separator as described in Example 1, the difference is that the peeling
实施例4、
如实施例3所述的一种玉米收割、剥皮、秸秆分离机,其区别在于,所述的玉米剥皮机与水平面的夹角为:0°,呈水平设置。在所述剥皮单元的上方、且沿垂直于剥皮单元轴向的方向设置有安装有压送轮24的压送轮传动轴23,所述压送轮传动轴23驱动压送轮24向玉米剥皮机6’的出口方向顺时针转动,用于将玉米穗从玉米剥皮机6’入口拨动至玉米剥皮机6’的出口,直至拨入所述的第二玉米穗升运器13’的底端。A corn harvesting, peeling, and straw separator as described in Example 3, the difference is that the angle between the corn peeling machine and the horizontal plane is 0°, and it is set horizontally. Above the peeling unit, and along the direction perpendicular to the axial direction of the peeling unit, a pinch
实施例5、Embodiment 5,
如实施例1所述的一种玉米收割、剥皮、秸秆分离机,其区别在于,在所述割台护罩31的前端设置有扶杆器11’,所述扶杆器11’与所述摘穗割台底板34之间的设置角度范围α=130°-150°。A corn harvesting, peeling, and straw separator as described in Example 1, the difference is that a pole supporter 11' is provided at the front end of the header shield 31, and the pole supporter 11' is connected to the The setting angle range α=130 °-150 ° between the fringe harvesting
实施例6、Embodiment 6,
如实施例5所述的一种玉米收割、剥皮、秸秆分离机,其区别在于,所述扶杆器11’的包括两根互成夹角设置的主钢筋36,所述两根主钢筋36之间的夹角范围:β=30-45°在所述扶杆器11’的包括两根互成夹角设置的主钢筋之间还设置有一根辅钢筋37。A corn harvesting, peeling, and stalk separator as described in Example 5, the difference is that the support device 11' includes two main steel bars 36 arranged at an angle to each other, and the two main steel bars 36 Angle range between them: β=30-45° An
实施例7、Embodiment 7,
如实施例1所述的一种玉米收割、剥皮、秸秆分离机,其区别在于,在摘穗割台1’的上部固定设置有一条横跨所述收割通道的档杆10’。A kind of corn harvesting, peeling, stalk separator as described in embodiment 1, its difference is, on the top of ear-picking head 1 ', be fixedly provided with a bar 10' across the described harvesting channel.
实施例8、Embodiment 8,
一种如实施例1-7所述玉米收割、剥皮、秸秆分离机的工作方法,包括步骤如下:A working method of corn harvesting, peeling and stalk separator as described in embodiment 1-7, comprising steps as follows:
1)调整玉米割台与地面的角度及高度:调整所述收茎割台2’的底板与地面的高度范围为8-10cm,收茎割台2’与摘穗割台1’的夹角为10°-15°;所述摘穗割台1’上的摘穗辊33将玉米穗从直立的玉米秸秆上摘下,所述挡杆10’阻止玉米秸秆直接进入到第一玉米升运器4’内;1) Adjust the angle and height between the corn harvesting platform and the ground: adjust the height range between the bottom plate of the stem harvesting platform 2' and the ground to be 8-10cm, and the angle between the stem harvesting platform 2' and the ear picking platform 1' 10°-15°; the
2)玉米穗经第一玉米穗升运器4’进入玉米剥皮机6’进行剥皮;同时秸秆由收茎割台2’割断并通过收茎割台2’上的收茎搅龙a进入到输茎装置3’中;2) The ear of corn enters the corn peeling machine 6' through the first corn ear lifter 4' for peeling; at the same time, the straw is cut off by the stem harvesting platform 2' and enters the corn through the stem harvesting auger a on the stem harvesting platform 2' In the stem transporting device 3';
3)秸秆靠输茎装置3’中的链耙总成b将割断的秸秆输送至切流滚筒c;同时,被剥皮后的玉米穗沿玉米剥皮机6’的出口进入到第二玉米升运器13’,最终落入玉米储仓7’;3) The straw is transported to the cutting flow drum c by the chain rake assembly b in the stem conveying device 3'; at the same time, the peeled corn ear enters the second corn elevator along the exit of the corn peeling machine 6' Device 13', finally falls into the corn storage bin 7';
4)秸秆由切流滚筒c抛入玉米秸秆皮瓤分离装置12’,通过玉米秸秆皮瓤分离装置12’的轴流滚筒d和筛子e的作用将玉米秸秆撕裂,分为细条状的秸秆外皮、不规则块状瓤和小片状的叶片;4) The straw is thrown into the corn straw husk separation device 12' by the cutting flow drum c, and the corn stalks are torn by the action of the axial flow drum d and the sieve e of the corn stalk husk separation device 12' and divided into thin strips of straw Outer skin, irregular lumpy flesh and small flaky leaves;
5)不规则块状瓤和小片状的叶片由筛子e的孔落下,由第一分配搅龙g和第二分配搅龙h将其输送至车体后方的抖动筛板f,瓤及叶片靠底部风扇i及抖动筛的抖动作用,沿车体的后方排出;5) Irregular lumps and small pieces of leaves fall from the holes of the sieve e, and are transported to the shaking sieve plate f, flesh and leaves by the first distribution auger g and the second distribution auger h at the rear of the car body It is discharged along the rear of the car body by the shaking effect of the bottom fan i and the shaking screen;
6)细条状的秸秆外皮由秸秆皮分散装置打散后排出,完成作业。6) Thin strips of straw skin are dispersed by the straw skin dispersing device and then discharged to complete the operation.
实施例9、
如实施例1-7所述的一种玉米收割、剥皮、秸秆分离机,其区别在于,所述玉米收割、剥皮、秸秆分离机还包括玉米脱粒机,所述玉米脱粒机安装于所述玉米剥皮机6’和玉米储仓7’之间;所述玉米穗升运器包括三级玉米穗升运器,即第一玉米穗升运器4’、第二玉米穗升运器13’和第三玉米穗升运器,所述第一玉米穗升运器4’连接摘穗割台1’及玉米剥皮机6’,所述第二玉米穗升运器13’连接玉米剥皮机6’与玉米脱粒机,所述第三玉米穗升运器连接玉米脱粒机和所述的玉米储仓7’。A corn harvesting, peeling, and straw separator as described in Embodiment 1-7, the difference is that the corn harvesting, peeling, and straw separator also includes a corn thresher, and the corn thresher is installed on the corn Between the peeling machine 6' and the corn storage bin 7'; the corn ear elevator includes a three-stage corn ear elevator, that is, the first corn ear elevator 4', the second corn ear elevator 13' and The third corn ear elevator, the first corn ear elevator 4' is connected to the ear picking platform 1' and the corn peeling machine 6', and the second corn ear elevator 13' is connected to the corn peeling machine 6' With the corn thresher, the third corn ear elevator is connected with the corn thresher and the corn storage bin 7'.
所述第一玉米穗升运器4’底端安装在摘穗割台1’处,第一玉米穗升运器4’的顶端安装在玉米剥皮机6’的入口处,用于将摘穗割台1’收获的玉米穗输送至玉米剥皮机6’的入口处,以进行下一步的玉米剥皮工序;其中第二玉米穗升运器13’的底端安装在玉米剥皮机6’的出口处,第二玉米穗升运器13’的顶端安装在玉米脱粒机的上方,所述玉米脱粒机用于对剥皮后的玉米穗进行脱粒,第三玉米穗升运器的底端安装在所述玉米脱粒机的的出料口,所述第三玉米穗升运器的顶端安装在玉米储仓7’的上方,用于将脱粒出的玉米粒运送至玉米储仓。The bottom end of the first corn ear elevator 4' is installed at the ear picking platform 1', and the top of the first corn ear elevator 4' is installed at the entrance of the corn peeling machine 6' for ear picking The ears of corn harvested by the header 1' are transported to the entrance of the corn peeling machine 6' for the next corn peeling process; wherein the bottom end of the second corn ear lifter 13' is installed at the exit of the corn peeling machine 6' place, the top of the second corn ear elevator 13' is installed above the corn thresher, and the corn thresher is used for threshing the peeled corn ears, and the bottom end of the third corn ear elevator is installed on the corn thresher. The discharge port of the corn thresher, the top of the third corn ear elevator is installed above the corn storage bin 7', and is used to transport the threshed corn kernels to the corn storage bin.
实施例10、Embodiment 10,
一种如实施例9所述玉米收割、剥皮、秸秆分离机的工作方法,包括步骤如下:A working method of corn harvesting, peeling and stalk separator as described in
1)调整玉米割台与地面的角度及高度:调整所述收茎割台2’的底板与地面的高度范围为8-10cm,收茎割台2’与摘穗割台1’的夹角为10°-15°;所述摘穗割台1’上的摘穗辊33将玉米穗从直立的玉米秸秆上摘下,所述挡杆10’阻止玉米秸秆直接进入到第一玉米升运器4’内;1) Adjust the angle and height between the corn harvesting platform and the ground: adjust the height range between the bottom plate of the stem harvesting platform 2' and the ground to be 8-10cm, and the angle between the stem harvesting platform 2' and the ear picking platform 1' 10°-15°; the
2)玉米穗经第一玉米穗升运器4’进入玉米剥皮机6’进行剥皮;同时秸秆由收茎割台2’割断并通过收茎割台2’上的收茎搅龙a进入到输茎装置3’中;2) The ear of corn enters the corn peeling machine 6' through the first corn ear lifter 4' for peeling; at the same time, the straw is cut off by the stem harvesting platform 2' and enters the corn through the stem harvesting auger a on the stem harvesting platform 2' In the stem transporting device 3';
3)秸秆靠输茎装置3’中的链耙总成b将割断的秸秆输送至切流滚筒c;同时,被剥皮后的玉米穗沿玉米剥皮机6’的出口进入到第二玉米升运器13’,所述的剥皮后的玉米穗沿第二玉米升运器13’进入所述的玉米脱粒机,经脱粒后的玉米粒经第三玉米升运器运输至所述的玉米储仓7’;最终落入玉米储仓7’;3) The straw is transported to the cutting flow drum c by the chain rake assembly b in the stem conveying device 3'; at the same time, the peeled corn ear enters the second corn elevator along the exit of the corn peeling machine 6' 13', the peeled corn ears enter the corn thresher along the second corn elevator 13', and the threshed corn kernels are transported to the corn storage bin through the third corn elevator 7'; finally fell into the corn storage bin 7';
4)秸秆由切流滚筒c抛入玉米秸秆皮瓤分离装置12’,通过玉米秸秆皮瓤分离装置12’的轴流滚筒d和筛子e的作用将玉米秸秆撕裂,分为细条状的秸秆外皮、不规则块状瓤和小片状的叶片;4) The straw is thrown into the corn straw husk separation device 12' by the cutting flow drum c, and the corn stalks are torn by the action of the axial flow drum d and the sieve e of the corn stalk husk separation device 12' and divided into thin strips of straw Outer skin, irregular lumpy flesh and small flaky leaves;
5)不规则块状瓤和小片状的叶片由筛子e的孔落下,由第一分配搅龙g和第二分配搅龙h将其输送至车体后方的抖动筛板f,瓤及叶片靠底部风扇及抖动筛的抖动作用,沿车体的后方排出;5) Irregular lumps and small pieces of leaves fall from the holes of the sieve e, and are transported to the shaking sieve plate f, flesh and leaves by the first distribution auger g and the second distribution auger h at the rear of the car body It is discharged along the rear of the car body by the shaking effect of the bottom fan and the shaking screen;
6)细条状的秸秆外皮由秸秆皮分散装置打散后排出,完成作业。6) Thin strips of straw skin are dispersed by the straw skin dispersing device and then discharged to complete the operation.
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| CN104663118A (en) * | 2015-04-04 | 2015-06-03 | 甘肃农业大学 | Pea combine harvester under corn/pea intercropping model |
| CN105103780A (en) * | 2015-07-25 | 2015-12-02 | 郑宇虎 | Multi-purpose and no-row combined corn harvester |
| CN105103780B (en) * | 2015-07-25 | 2018-02-02 | 郑宇虎 | A kind of multipurpose is not to row corn combine |
| CN105123114A (en) * | 2015-08-27 | 2015-12-09 | 潍坊学院 | Full-hydraulic drive layered corn combined harvester |
| CN107371619A (en) * | 2016-05-14 | 2017-11-24 | 勇猛机械股份有限公司 | A kind of harvester cutting bench |
| CN106258196A (en) * | 2016-08-06 | 2017-01-04 | 河北首丰农业机械科技有限公司 | Survey the crop harvesting method produced for community and implement the equipment of the method |
| CN107493816A (en) * | 2017-09-30 | 2017-12-22 | 北华大学 | Maize straw classification harvest all-in-one |
| CN108335298A (en) * | 2018-03-20 | 2018-07-27 | 东南大学 | Cereal-granules counting device |
| CN108335298B (en) * | 2018-03-20 | 2020-06-16 | 东南大学 | Grain particle counting device |
| CN113748840A (en) * | 2021-10-28 | 2021-12-07 | 山东金大丰机械有限公司 | Ear picking double-roller, corn harvester header and corn harvester |
| CN114223390A (en) * | 2021-11-12 | 2022-03-25 | 吉林中之林农业科技有限公司 | Unmanned remote control corn full-harvesting robot system |
| CN114223390B (en) * | 2021-11-12 | 2025-10-17 | 吉林中之林农业科技有限公司 | Unmanned remote control corn full-harvesting robot system |
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