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CN102801226A - Rotary motor, method for manufacturing the same, and device possessing the same - Google Patents

Rotary motor, method for manufacturing the same, and device possessing the same Download PDF

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Publication number
CN102801226A
CN102801226A CN2012101589283A CN201210158928A CN102801226A CN 102801226 A CN102801226 A CN 102801226A CN 2012101589283 A CN2012101589283 A CN 2012101589283A CN 201210158928 A CN201210158928 A CN 201210158928A CN 102801226 A CN102801226 A CN 102801226A
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China
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stator core
resin
electric rotating
rotating machine
stator
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CN2012101589283A
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CN102801226B (en
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澁谷隆明
松浦贤司
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Yaskawa Electric Corp
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Yaskawa Electric Corp
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  • Iron Core Of Rotating Electric Machines (AREA)
  • Motor Or Generator Frames (AREA)

Abstract

The invention provides a rotary motor capable of improving the cooling efficiency of a stator coil, a method for manufacturing the same, and a device possessing the same. Especially, a resin used for injection molding a stator iron core and the stator coil comprises a hole part reaching the exterior of the resin from the annular shaft direction end face of the stator iron core, the annular stator iron core is fixed in the interior of a frame possessed by the rotary motor, and the stator coil is arranged on the stator iron core. The hole part is arranged such that a plurality of parts from the peripheral part of the annular shaft direction end face of the stator iron core are opened outwards the resin separately, and are arranged as annular shaft directions of which the hole shaft directions are parallel with the stator iron core.

Description

旋转电机、旋转电机的制造方法以及具备旋转电机的装置Rotating electric machine, method of manufacturing rotating electric machine, and device including rotating electric machine

技术领域 technical field

本发明涉及一种旋转电机、旋转电机的制造方法以及具备旋转电机的装置。The present invention relates to a rotating electrical machine, a method of manufacturing the rotating electrical machine, and a device including the rotating electrical machine.

背景技术 Background technique

以往,存在定子铁心设置在框架内部的旋转电机。在所涉及的旋转电机中,存在用树脂对卷绕在定子铁心上的定子线圈与定子铁心进行注塑的情况(例如,参照专利文献1)。Conventionally, there is a rotating electric machine in which a stator core is provided inside a frame. In such a rotating electric machine, the stator coil wound on the stator core and the stator core may be injected with resin (for example, refer to Patent Document 1).

专利文献1:日本国特开平8-47218号公报Patent Document 1: Japanese Patent Application Laid-Open No. 8-47218

在旋转电机中,优选能够高效地散热工作时从定子线圈产生的热。但是,在用树脂对定子铁心与定子线圈进行注塑的上述专利文献1的旋转电机中,并没有特意地采取针对于该散热的对策。In a rotating electrical machine, it is desirable to be able to efficiently dissipate heat generated from stator coils during operation. However, in the rotating electrical machine of Patent Document 1 in which the stator core and the stator coil are injection-molded with resin, no special measures are taken against the heat dissipation.

发明内容 Contents of the invention

所公开的技术是鉴于上述内容的技术,其目的在于提供一种能够提高定子线圈的冷却效率的旋转电机、旋转电机的制造方法以及具备旋转电机的装置。The disclosed technology is based on the foregoing, and an object thereof is to provide a rotating electric machine capable of improving the cooling efficiency of a stator coil, a method of manufacturing the rotating electric machine, and an apparatus including the rotating electric machine.

在本申请所公开的旋转电机中,对环状的定子铁心与定子线圈进行注塑的树脂具有从所述定子铁心的环轴方向端面到达该树脂外部的孔部,环状的定子铁心固定在框架内部,定子线圈设置在所述定子铁心上。In the rotating electrical machine disclosed in the present application, the resin injection-molded with the annular stator core and the stator coil has a hole extending from the end surface of the stator core in the ring axis direction to the outside of the resin, and the annular stator core is fixed to the frame. Internally, stator coils are provided on the stator core.

根据本申请所公开的旋转电机的1个形态,能够提高定子线圈的冷却效率。According to one aspect of the rotating electric machine disclosed in the present application, the cooling efficiency of the stator coil can be improved.

附图说明 Description of drawings

图1是表示实施例涉及的旋转电机的结构的模式图。FIG. 1 is a schematic diagram showing the configuration of a rotating electric machine according to an embodiment.

图2是表示实施例涉及的旋转电机的结构的模式图。FIG. 2 is a schematic diagram showing the configuration of a rotating electric machine according to the embodiment.

图3是表示实施例涉及的模具的模式图。Fig. 3 is a schematic diagram showing a mold according to an example.

图4A是表示实施例涉及的旋转电机的制造方法的断面模式图。FIG. 4A is a schematic cross-sectional view illustrating a method of manufacturing the rotating electric machine according to the embodiment.

图4B是表示实施例涉及的旋转电机的制造方法的断面模式图。4B is a schematic cross-sectional view illustrating a method of manufacturing the rotating electric machine according to the embodiment.

图4C是表示实施例涉及的旋转电机的制造方法的断面模式图。4C is a schematic cross-sectional view illustrating a method of manufacturing the rotating electric machine according to the embodiment.

图4D是表示实施例涉及的旋转电机的制造方法的断面模式图。4D is a schematic cross-sectional view illustrating a method of manufacturing the rotating electric machine according to the embodiment.

图5是表示具备实施例涉及的旋转电机的装置的示意图。FIG. 5 is a schematic diagram showing a device including a rotating electric machine according to an embodiment.

图6A是表示实施例涉及的温度传感器的安装工序的断面模式图。FIG. 6A is a schematic cross-sectional view showing a mounting process of the temperature sensor according to the embodiment.

图6B是表示实施例涉及的温度传感器的安装工序的断面模式图。FIG. 6B is a schematic cross-sectional view showing a mounting process of the temperature sensor according to the embodiment.

图6C是表示实施例涉及的温度传感器的安装工序的断面模式图。FIG. 6C is a schematic cross-sectional view showing a mounting process of the temperature sensor according to the embodiment.

图7是表示实施例涉及的定子铁心由多个分割铁心构成的旋转电机的模式图。7 is a schematic diagram showing a rotating electrical machine in which a stator core is composed of a plurality of split cores according to an embodiment.

符号说明Symbol Description

L-环轴;1、1a-旋转电机;2-框架;3-定子铁心;3a-线圈骨架;30、30a-孔部;31-定子线圈;32-树脂;33-温度传感器;35-粘结剂;36-分割铁心;37-周向中央部;4-托架;6-轴;7、34、91-引线;8-转子铁心;81-永久磁铁;100、110-模具;101、111-底面;102、112-支撑销;103、113-内壁;104、114-外壁;200-装置。L-ring shaft; 1, 1a-rotating motor; 2-frame; 3-stator core; 3a-coil skeleton; 30, 30a-hole; 31-stator coil; 32-resin; 33-temperature sensor; 35-glue Binder; 36-split iron core; 37-circumferential central part; 4-bracket; 6-axis; 7, 34, 91-lead; 8-rotor core; 81-permanent magnet; 100, 110-mold; 111-bottom surface; 102, 112-support pin; 103, 113-inner wall; 104, 114-outer wall; 200-device.

具体实施方式 Detailed ways

下面,参照附图对本申请所公开的旋转电机、旋转电机的制造方法以及具备旋转电机的装置的实施例进行详细说明。而且,本发明不限定于以下所示的实施例中的例示。Hereinafter, embodiments of the rotating electric machine, the method of manufacturing the rotating electric machine, and the device including the rotating electric machine disclosed in the present application will be described in detail with reference to the drawings. In addition, this invention is not limited to the illustration in the Example shown below.

实施例Example

首先,使用图1与图2对实施例涉及的旋转电机的结构进行说明。图1与图2是表示实施例涉及的旋转电机1的结构的模式图,在图1中模式地表示图2中的旋转电机1的X-X线断面。First, the configuration of the rotating electrical machine according to the embodiment will be described using FIGS. 1 and 2 . 1 and 2 are schematic diagrams showing the structure of a rotating electrical machine 1 according to an embodiment, and FIG. 1 schematically shows a cross section along line X-X of the rotating electrical machine 1 in FIG. 2 .

另外,在图2中模式地表示图1中的旋转电机1的Y-Y线断面。而且,为了便于说明,在图2中示出了处于拆下连接在后述的温度传感器33上的引线34与托架4的状态的旋转电机1。In addition, FIG. 2 schematically shows a Y-Y line cross section of the rotating electric machine 1 in FIG. 1 . 2 shows the rotating electric machine 1 in a state where the lead wire 34 and the bracket 4 connected to the temperature sensor 33 described later are removed for convenience of description.

如图1与图2所示,本实施例涉及的旋转电机1具备框架2、定子铁心3、托架4、轴承5、轴6、转子铁心8、位置检测器9与罩10。As shown in FIGS. 1 and 2 , a rotating electrical machine 1 according to this embodiment includes a frame 2 , a stator core 3 , a bracket 4 , a bearing 5 , a shaft 6 , a rotor core 8 , a position detector 9 and a cover 10 .

而且,通过轴6将旋转电机1与外部装置(省略图示)联动连结。下面,对旋转电机1为电动机、外部装置为电动机的负载的情况进行说明。Further, the rotary electric machine 1 is linked to an external device (not shown) via a shaft 6 . Next, a case where the rotary electric machine 1 is a motor and the external device is a load of the motor will be described.

框架2是筒状形成的框体,在内部收容定子铁心3与转子铁心8。另外,在框架2的开口端部设置托架4。托架4的外周部安装在框架2的开口端部,用内周部保持轴承5。The frame 2 is a cylindrical casing, and accommodates the stator core 3 and the rotor core 8 therein. In addition, a bracket 4 is provided at the open end of the frame 2 . The outer peripheral part of the bracket 4 is attached to the opening end part of the frame 2, and the bearing 5 is held by the inner peripheral part.

定子铁心3是对多张薄电磁钢板进行重叠而形成的环状构件。所涉及的定子铁心3在安装有已卷绕定子线圈31的线圈骨架3a的状态下通过热装固定在框架2的内周面上。而且,用具有热硬化性的树脂32对定子铁心3、线圈骨架3a与定子线圈31进行注塑。The stator core 3 is an annular member formed by laminating a plurality of thin electromagnetic steel sheets. The stator core 3 is fixed to the inner peripheral surface of the frame 2 by shrink fitting in a state where the bobbin 3 a around which the stator coil 31 is wound is mounted. Furthermore, the stator core 3 , the bobbin 3 a and the stator coil 31 are injection-molded with a thermosetting resin 32 .

另外,轴承5保持轴6,以便使其能够以定子铁心3的环轴L为转轴进行旋转。而且,在定子线圈31上连接用于供给驱动轴6的三相电力的引线7。引线7通过框架2的支撑构件21而引出到框架2的外部。In addition, the bearing 5 holds the shaft 6 so as to be rotatable around the ring axis L of the stator core 3 as a rotation axis. Furthermore, lead wires 7 for supplying three-phase electric power for driving the shaft 6 are connected to the stator coil 31 . The lead wires 7 are drawn out to the outside of the frame 2 through the supporting member 21 of the frame 2 .

另外,在定子铁心3的内周侧隔着空隙相对配置转子铁心8。转子铁心8是对多张薄电磁钢板进行重叠而形成的圆筒状构件,作为一例,在周面上配置多个永久磁铁81。所涉及的转子铁心8以定子铁心3的环轴L为转轴进行旋转。In addition, the rotor core 8 is disposed opposite to the inner peripheral side of the stator core 3 with a gap therebetween. The rotor core 8 is a cylindrical member formed by laminating a plurality of thin electromagnetic steel sheets, and as an example, a plurality of permanent magnets 81 are arranged on the peripheral surface. The involved rotor core 8 rotates around the ring axis L of the stator core 3 as the rotation axis.

位置检测器9是检测轴6的旋转位置的回转式编码器(Rotary Encoder)或旋转变压器(resolver)等。在所涉及的位置检测器9上连接用于向规定的控制装置(省略图示)输出关于轴6的旋转位置的检测结果的引线91。而且,用罩10覆盖位置检测器9。The position detector 9 is a rotary encoder, a resolver, or the like that detects the rotational position of the shaft 6 . A lead wire 91 for outputting a detection result of the rotational position of the shaft 6 to a predetermined control device (not shown) is connected to the position detector 9 . Furthermore, the position detector 9 is covered with a cover 10 .

在所涉及的旋转电机1中,由于向卷绕在定子铁心3上的定子线圈31中通电,因此在定子铁心3的内侧产生旋转磁场。而且,转子铁心8由于该旋转磁场与转子铁心8的永久磁铁81产生的磁场的相互作用而进行旋转,轴6伴随该转子铁心8的旋转而进行旋转。In this rotating electric machine 1 , since electricity is supplied to the stator coil 31 wound around the stator core 3 , a rotating magnetic field is generated inside the stator core 3 . Then, the rotor core 8 rotates due to the interaction between the rotating magnetic field and the magnetic field generated by the permanent magnet 81 of the rotor core 8 , and the shaft 6 rotates according to the rotation of the rotor core 8 .

而且,在将旋转电机1作为发电机时,进行与电动机相反的动作。即,转子铁心8伴随轴6的旋转而进行旋转,在定子铁心3的定子线圈31中产生电流。Furthermore, when the rotating electrical machine 1 is used as a generator, the opposite operation to that of the motor is performed. That is, the rotor core 8 rotates with the rotation of the shaft 6 to generate current in the stator coil 31 of the stator core 3 .

而且,对定子铁心3、线圈骨架3a与定子线圈31进行注塑的树脂32具备从定子铁心3的环轴L方向端面到达树脂32外部的孔部30。具备所涉及的孔部30的树脂32与未具有孔部30的树脂32相比表面积大,因此冷却效率高。Furthermore, the resin 32 that injects the stator core 3 , the bobbin 3 a and the stator coil 31 has a hole 30 extending from the end surface of the stator core 3 in the ring axis L direction to the outside of the resin 32 . The resin 32 having the holes 30 has a larger surface area than the resin 32 without the holes 30 , and therefore has high cooling efficiency.

因此,在旋转电机1中,用树脂32进行注塑的定子线圈31的冷却效率得到提高。另外,由于孔部30到达的定子铁心3的环轴L方向端面上未特意形成有孔等,因此该孔等对电磁特性不产生影响。Therefore, in the rotating electric machine 1, the cooling efficiency of the stator coil 31 injected with the resin 32 is improved. In addition, since no holes or the like are intentionally formed on the end surface of the stator core 3 in the ring axis L direction where the hole portion 30 reaches, the holes or the like do not affect the electromagnetic characteristics.

另外,设置在树脂32中的孔部30从树脂32的环轴L方向端面穿通到定子铁心3的环轴L方向端面。由此,在旋转电机1中,在工作时从定子线圈31产生的热通过定子铁心3从孔部30高效地散热到树脂32的外部。In addition, the hole portion 30 provided in the resin 32 penetrates from the end surface of the resin 32 in the ring axis L direction to the end surface of the stator core 3 in the ring axis L direction. Thus, in the rotary electric machine 1 , heat generated from the stator coil 31 during operation is efficiently dissipated from the hole 30 to the outside of the resin 32 through the stator core 3 .

另外,如图2所示,孔部30如下,从定子铁心3的环轴L方向端面上的周缘部的多个部位(在此是12个部位)分别朝着树脂32外部开口。由此,在旋转电机1中,能够从多个孔部30分别高效地进行散热。In addition, as shown in FIG. 2 , the holes 30 are opened toward the outside of the resin 32 from a plurality of locations (12 locations here) on the periphery of the end surface of the stator core 3 in the ring axis L direction. Accordingly, in the rotating electrical machine 1 , heat can be efficiently dissipated from each of the plurality of hole portions 30 .

而且,将多个孔部30对于定子铁心3的环轴L方向端面沿着定子铁心3的周向等间隔设置。由此,在旋转电机1中,由于能够从定子铁心3的环轴L方向端面上的各部位均等地散热,因此能够更加高效地将由定子线圈31产生的热散热到树脂32的外部。Furthermore, the plurality of hole portions 30 are provided at equal intervals along the circumferential direction of the stator core 3 with respect to the end surface of the stator core 3 in the ring axis L direction. As a result, in the rotating electrical machine 1 , heat can be dissipated evenly from each portion of the end surface of the stator core 3 in the direction of the ring axis L, and thus heat generated by the stator coil 31 can be more efficiently dissipated to the outside of the resin 32 .

另外,在多个孔部30当中,在1个孔部30的内部设置温度传感器33。由此,在旋转电机1中,能够通过温度传感器33检测定子线圈31的温度。In addition, a temperature sensor 33 is provided inside one of the hole portions 30 among the plurality of hole portions 30 . Accordingly, in the rotating electrical machine 1 , the temperature of the stator coil 31 can be detected by the temperature sensor 33 .

从而,在旋转电机1中,使规定的控制装置监视由温度传感器33检测的温度,在温度超过规定的阈值时,能够通过控制装置进行异常发热的报警或使旋转电机1停止工作。Therefore, in the rotating electrical machine 1, a predetermined control device can monitor the temperature detected by the temperature sensor 33, and when the temperature exceeds a predetermined threshold, the control device can issue an alarm for abnormal heat generation or stop the rotating electric machine 1 from operating.

另外,如图2所示,温度传感器33设置在多个孔部30当中的配置于引线7被配置的区域以外的区域的孔部30中,引线7连接在定子线圈31上。由此,在旋转电机1中,能够防止连接在温度传感器33上的引线34与连接在定子线圈3 1上的引线7在框架2内部发生干涉。In addition, as shown in FIG. 2 , the temperature sensor 33 is provided in the hole portion 30 disposed in a region other than the region where the lead wire 7 is disposed among the plurality of hole portions 30 connected to the stator coil 31 . Accordingly, in the rotating electrical machine 1, it is possible to prevent the lead wire 34 connected to the temperature sensor 33 from interfering with the lead wire 7 connected to the stator coil 31 inside the frame 2.

而且,也可以将温度传感器33设置在从全部孔部30中选择的多个孔部30中。在所涉及的情况下,在定子铁心3的环轴L方向端面上沿着周向等间隔设置温度传感器33。Furthermore, the temperature sensor 33 may be provided in a plurality of hole portions 30 selected from all the hole portions 30 . In this case, temperature sensors 33 are arranged at equal intervals along the circumferential direction on the end face of the stator core 3 in the direction of the ring axis L. As shown in FIG.

根据所涉及的结构,能够检测出环状配置的多个定子线圈31的温度分布。因此,根据旋转电机1,即使一部分定子线圈31引起异常发热,也能够通过对应于引起所涉及的异常发热的定子线圈31的温度传感器33适当地检测产生异常发热。According to this configuration, the temperature distribution of the plurality of stator coils 31 arranged in an annular shape can be detected. Therefore, according to the rotating electrical machine 1 , even if some stator coils 31 generate abnormal heat, the occurrence of abnormal heat can be appropriately detected by the temperature sensor 33 corresponding to the stator coil 31 that caused the abnormal heat.

另外,孔部30被设置成孔轴方向平行于定子铁心3的环轴L方向。因此,安装温度传感器33的作业者在将托架4嵌合在框架2上之前,从框架2的环轴L方向上目视框架2内部的树脂32,从而能够容易地确认安装温度传感器33的孔部30的位置。由此,温度传感器33的安装作业的作业性得到提高。In addition, the hole portion 30 is provided such that the hole axis direction is parallel to the ring axis L direction of the stator core 3 . Therefore, before fitting the bracket 4 to the frame 2, the operator who attaches the temperature sensor 33 can visually observe the resin 32 inside the frame 2 from the direction of the ring axis L of the frame 2, thereby easily confirming the position of the attachment temperature sensor 33. The position of the hole portion 30. Thereby, the workability of the mounting operation of the temperature sensor 33 is improved.

而且,优选孔部30的孔轴方向平行于定子铁心3的环轴L方向,但是不需要一定平行于环轴L方向。Also, the hole axis direction of the hole portion 30 is preferably parallel to the ring axis L direction of the stator core 3 , but does not necessarily have to be parallel to the ring axis L direction.

另外,在用树脂32对定子铁心3、线圈骨架3a与定子线圈31进行注塑时,将树脂32设置成从框架2向环轴L方向突出规定长度。所涉及的树脂32从框架2的突出部分32a,作为在安装托架4时的安装位置定位构件来发挥作用。In addition, when the resin 32 is used to inject the stator core 3 , the bobbin 3 a and the stator coil 31 , the resin 32 is provided so as to protrude from the frame 2 in the direction of the ring axis L by a predetermined length. The resin 32 functions as a mounting position positioning member when the bracket 4 is mounted from the protruding portion 32 a of the frame 2 .

由此,安装托架4的作业者不需要进行复杂的对位,能够只通过将从框架2的突出部分32a嵌合在托架4上而简单地安装托架4。Thereby, the operator who installs the bracket 4 can easily attach the bracket 4 only by fitting the protrusion part 32a from the frame 2 to the bracket 4, without performing complicated alignment.

而且,如前所述,树脂32具备多个孔部30。因此,例如,即使在从框架2的突出部分32a的直径多少大于托架4的直径的情况下,由于在嵌合托架4时孔部30发生变形并发挥应力避让的作用,因此也能够将托架4嵌合于树脂32上。Furthermore, as described above, the resin 32 has a plurality of hole portions 30 . Therefore, for example, even if the diameter of the protruding portion 32a from the frame 2 is somewhat larger than the diameter of the bracket 4, since the hole portion 30 is deformed when the bracket 4 is fitted and plays a role of avoiding stress, it is possible to The bracket 4 is fitted to the resin 32 .

即,在旋转电机1中,在从框架2的突出部分32a的直径多少大于托架4的直径的情况下,在不对该部分32a实施变小直径的加工等繁杂的作业的情况下能够安装托架4。That is, in the rotating electrical machine 1, when the diameter of the protruding portion 32a from the frame 2 is somewhat larger than the diameter of the bracket 4, the bracket can be attached without performing complicated operations such as processing to reduce the diameter of the portion 32a. rack 4.

接下来,使用图3说明对定子铁心3与定子线圈31进行注塑时使用的模具。图3是表示实施例涉及的模具100的模式图。Next, a mold used for injection molding the stator core 3 and the stator coil 31 will be described with reference to FIG. 3 . FIG. 3 is a schematic diagram showing a mold 100 according to the embodiment.

如图3所示,模具100具备由环(doughnut)状的底面101、从底面101的内周竖立设置的内壁103、从底面101的外周竖立设置的外壁104形成的空间。As shown in FIG. 3 , the mold 100 has a space formed by a doughnut-shaped bottom surface 101 , an inner wall 103 erected from the inner periphery of the bottom surface 101 , and an outer wall 104 erected from the outer periphery of the bottom surface 101 .

另外,底面101如下形成,与筒状框架2的外径相比外周更大,与定子铁心3的内经相比内周更小。而且,在底面101上竖立设置支撑定子铁心3的环轴L方向端面的多个支撑销102。将这些多个支撑销102分别沿着底面101的周向等间隔设置在底面101上的周缘部。In addition, the bottom surface 101 is formed such that the outer circumference is larger than the outer diameter of the cylindrical frame 2 and the inner circumference is smaller than the inner diameter of the stator core 3 . Further, a plurality of support pins 102 for supporting the end surface of the stator core 3 in the direction of the ring axis L are vertically provided on the bottom surface 101 . The plurality of support pins 102 are arranged at equal intervals along the circumferential direction of the bottom surface 101 on the peripheral portion of the bottom surface 101 .

而且,在图3中,虽然为了便于说明将模具100的底面101作为平面进行图示,但是根据旋转电机1的设计,以任意形状形成模具100的底面101。In addition, in FIG. 3 , the bottom surface 101 of the mold 100 is shown as a plane for convenience of description, but the bottom surface 101 of the mold 100 can be formed in an arbitrary shape according to the design of the rotary electric machine 1 .

而且,在实施例涉及的旋转电机1的制造方法中,在将框架2装填于模具100中后,将热硬化性的树脂32填充于模具100中,之后对模具100进行加热,在框架2内部热装有定子铁心3。从而使树脂32硬化,用树脂32对定子铁心3、线圈骨架3a与定子线圈31进行注塑。而且,使用图4A、图4B、图4C与图4D详细地后述用所涉及的树脂32对定子铁心3、线圈骨架3a与定子线圈31进行注塑的制造工序。Furthermore, in the manufacturing method of the rotating electric machine 1 according to the embodiment, after the frame 2 is loaded in the mold 100, the thermosetting resin 32 is filled in the mold 100, and the mold 100 is heated, and the inside of the frame 2 The stator core 3 is hot-fitted. As a result, the resin 32 is hardened, and the stator core 3 , the bobbin 3 a and the stator coil 31 are injected with the resin 32 . 4A, FIG. 4B, FIG. 4C and FIG. 4D will be described later in detail about the manufacturing process of injecting the stator core 3, the bobbin 3a and the stator coil 31 with the resin 32.

接下来,使用图4A、图4B、图4C与图4D说明实施例涉及的旋转电机1的制造方法。下面,说明用树脂32对定子铁心3、线圈骨架3a与定子线圈31进行注塑的制造工序,对于其他的制造工序,由于与一般的旋转电机的制造方法相同,因此省略说明。Next, the manufacturing method of the rotating electric machine 1 which concerns on an Example is demonstrated using FIG. 4A, FIG. 4B, FIG. 4C, and FIG. 4D. Next, the manufacturing process of injecting the stator core 3, the bobbin 3a, and the stator coil 31 with the resin 32 will be described. The other manufacturing processes are the same as the manufacturing method of a general rotating electric machine, and thus will not be described.

图4A、图4B、图4C与图4D是表示实施例涉及的旋转电机1的制造方法的断面模式图。而且,在以下说明的工序中使用的模具110如下,除了底面111被加工成规定形状之外,具备与图3所示的模具100相同的形状。4A , 4B, 4C and 4D are schematic cross-sectional views illustrating a method of manufacturing the rotating electric machine 1 according to the embodiment. Furthermore, the mold 110 used in the steps described below has the same shape as the mold 100 shown in FIG. 3 except that the bottom surface 111 is processed into a predetermined shape.

即,如图4A所示,模具110具备由竖立设置有支撑销112的环状的底面111、从底面111的内周竖立设置的内壁113、从底面111的外周竖立设置的外壁114形成的空间。That is, as shown in FIG. 4A , the mold 110 has a space formed by an annular bottom surface 111 on which the support pin 112 is erected, an inner wall 113 erected from the inner periphery of the bottom surface 111, and an outer wall 114 erected from the outer periphery of the bottom surface 111. .

而且,如图4B所示,在使用所涉及的模具110用树脂32对旋转电机1的定子铁心3、线圈骨架3a与定子线圈31进行注塑的情况下,将在内部热装有定子铁心3的框架2装填于模具110中,在定子铁心3上卷绕有定子线圈31。Furthermore, as shown in FIG. 4B , when the stator core 3 , the bobbin 3 a and the stator coil 31 of the rotating electric machine 1 are injection-molded with the resin 32 using the mold 110 , the stator core 3 is shrink-fitted inside. The frame 2 is loaded in the mold 110 , and the stator coil 31 is wound around the stator core 3 .

具体而言,将框架2从定子铁心3的环轴L方向装填于模具110的内部,以便使在由底面111、内壁113与外壁114形成的环状空间中的环轴与定子铁心3的环轴L一致。Specifically, the frame 2 is loaded inside the mold 110 from the ring axis L direction of the stator core 3 so that the ring axis in the annular space formed by the bottom surface 111 , the inner wall 113 and the outer wall 114 is aligned with the ring axis of the stator core 3 . Axis L coincides.

此时,定子铁心3的环轴L方向端面(在图4B中是定子铁心3的下侧端面)被竖立设置在模具110的底面111上的支撑销112所支撑。At this time, the end surface of the stator core 3 in the ring axis L direction (the lower end surface of the stator core 3 in FIG. 4B ) is supported by the support pins 112 erected on the bottom surface 111 of the mold 110 .

接下来,盖体120封闭模具110上部的开口部。所涉及的盖体120是如下构件,底面预先被加工成规定的形状,形成有用于将树脂32导入到模具110内部的导入孔121。Next, the lid body 120 closes the upper opening of the mold 110 . The cover body 120 is a member whose bottom surface is processed in advance into a predetermined shape and has an introduction hole 121 for introducing the resin 32 into the mold 110 .

接下来,如图4C所示,从盖体120的导入孔121将树脂32导入到模具110的内部,在模具110内部填充树脂32。而且,加热模具110与盖体120。从而使树脂32硬化,用树脂32对定子铁心3、线圈骨架3a与定子线圈31进行注塑。Next, as shown in FIG. 4C , the resin 32 is introduced into the mold 110 through the introduction hole 121 of the cover body 120 , and the resin 32 is filled in the mold 110 . Furthermore, the mold 110 and the cover 120 are heated. As a result, the resin 32 is hardened, and the stator core 3 , the bobbin 3 a and the stator coil 31 are injected with the resin 32 .

此时,在模具110中,即使被加热的模具110的热使框架2热膨胀导致框架2的内经扩大,也由于支撑销112支撑定子铁心3的下侧端面,因此能够防止定子铁心3由于树脂32的导入压等而在环轴L方向上错开。由此,在实施例涉及的制造方法中,能够防止框架2与定子铁心3在对于环轴L方向的相对位置上产生不均。At this time, in the mold 110, even if the heat of the heated mold 110 thermally expands the frame 2 and expands the inner diameter of the frame 2, since the support pin 112 supports the lower end surface of the stator core 3, the stator core 3 can be prevented from being damaged by the resin 32. The introduction pressure and so on are staggered in the direction of the ring axis L. Accordingly, in the manufacturing method according to the embodiment, it is possible to prevent unevenness in the relative positions of the frame 2 and the stator core 3 with respect to the ring axis L direction.

接下来,在实施例涉及的制造方法中,如图4D所示,从模具110中取出用树脂32对定子铁心3、线圈骨架3a与定子线圈31进行注塑的框架2。由此,在树脂32中的对应于支撑销112的部位,形成从定子铁心3的环轴L方向端面到达树脂32外部的孔部30。Next, in the manufacturing method according to the embodiment, as shown in FIG. 4D , the frame 2 in which the stator core 3 , the bobbin 3 a and the stator coil 31 are injected with the resin 32 is taken out from the mold 110 . As a result, the hole 30 extending from the end surface of the stator core 3 in the direction of the ring axis L to the outside of the resin 32 is formed at a portion of the resin 32 corresponding to the support pin 112 .

这样,在实施例涉及的制造方法中,由于在用树脂32进行注塑的工序中形成孔部30,因此在从模具110中取出注塑后的框架2时,不仅从树脂32外表面散热残存在树脂32中的热,而且也能够从孔部30进行散热。In this way, in the manufacturing method according to the embodiment, since the hole 30 is formed in the step of injecting the resin 32, when the injected frame 2 is taken out from the mold 110, not only heat radiation from the outer surface of the resin 32 remains in the resin 32, and can also dissipate heat from the hole 30.

接下来,使用图5对具备实施例涉及的旋转电机1的装置进行说明。图5是表示具备实施例涉及的旋转电机1的装置200的示意图。而且,在图5中,示出了在装置200内部的旋转电机1的配设位置。另外,在图5中,示出了与图2所示的旋转电机1的断面相同的断面。Next, an apparatus including the rotating electric machine 1 according to the embodiment will be described using FIG. 5 . FIG. 5 is a schematic diagram showing an apparatus 200 including the rotating electrical machine 1 according to the embodiment. Furthermore, in FIG. 5 , the arrangement position of the rotating electric machine 1 inside the device 200 is shown. In addition, in FIG. 5, the cross section similar to the cross section of the rotating electric machine 1 shown in FIG. 2 is shown.

如图5所示,在装置200内部具备旋转电机1。在所涉及的装置200的情况下,虽然在旋转电机1的框架2内部容易储存从定子线圈31产生的热,但是由于旋转电机1的树脂32具备多个孔部30,因此能够从树脂32的外表面与孔部30高效地向外部散热。As shown in FIG. 5 , the rotating electric machine 1 is provided inside the device 200 . In the case of the device 200, although the heat generated from the stator coil 31 is easily stored inside the frame 2 of the rotating electrical machine 1, since the resin 32 of the rotating electrical machine 1 has a plurality of holes 30, it is possible to obtain heat from the resin 32. The outer surface and the hole portion 30 efficiently dissipate heat to the outside.

另外,在设置在装置200内部的旋转电机1中,在配置于装置200内部空间中的中心点侧的孔部30中设置温度传感器33。在制造所涉及的装置200的情况下,例如,在将旋转电机1设置在装置200内部之后,在多个孔部30当中的离装置200的内部空间中的中心点的距离最近的孔部30中安装温度传感器33。In addition, in the rotating electric machine 1 provided inside the device 200 , the temperature sensor 33 is provided in the hole portion 30 disposed on the center point side in the internal space of the device 200 . In the case of manufacturing the device 200 concerned, for example, after the rotating electrical machine 1 is installed inside the device 200, the hole part 30 closest to the center point in the internal space of the device 200 among the plurality of hole parts 30 Install temperature sensor 33 in.

而且,也可以将温度传感器33预先安装在规定的孔部30中,调整旋转电机1的设置角度,以便使安装有温度传感器33的孔部30离装置200的内部空间中的中心点的距离最短。Also, the temperature sensor 33 may be installed in a predetermined hole 30 in advance, and the installation angle of the rotating electrical machine 1 may be adjusted so that the distance between the hole 30 where the temperature sensor 33 is installed and the center point in the internal space of the device 200 is the shortest. .

这样,通过在配置于装置200内部空间中的中心点侧的孔部30中设置温度传感器33,从而能够从配置在内部空间的中心点附近的孔部30通过定子铁心3检测出定子线圈31的温度,预料内部空间的中心点附近呈比较高的温度。In this way, by providing the temperature sensor 33 in the hole 30 arranged on the center point side in the internal space of the device 200, the temperature of the stator coil 31 can be detected through the stator core 3 from the hole 30 arranged near the center point of the internal space. The temperature is expected to be relatively high near the central point of the inner space.

从而,在装置200中,在其他孔部30内的温度超过规定阈值之前,在设置有温度传感器33的孔部30内的温度超过规定阈值的时刻,能够迅速地检测出定子线圈31的异常发热,因此能够提高可靠性。Therefore, in the device 200, abnormal heating of the stator coil 31 can be quickly detected when the temperature in the hole 30 provided with the temperature sensor 33 exceeds the predetermined threshold before the temperature in the other hole 30 exceeds the predetermined threshold. , so reliability can be improved.

而且,在装置200的内部设置有用于冷却内部空间的风扇、通风路的情况下,也能够在配置于内部空间中的最下风头位置附近的孔部30中设置温度传感器33。Furthermore, when a fan and a ventilation path for cooling the internal space are provided inside the device 200 , the temperature sensor 33 can also be provided in the hole 30 disposed near the lowest air head position in the internal space.

由此,通过用温度传感器33检测装置200内部空间中的预料呈比较高的温度的位置附近的温度,从而能够更早地检测出定子线圈31的异常发热。Accordingly, abnormal heat generation of the stator coil 31 can be detected earlier by using the temperature sensor 33 to detect the temperature near a position expected to have a relatively high temperature in the internal space of the device 200 .

另外,在装置200的内部空间当中,在呈比较高的温度的位置为该内部空间的中心点附近以外的情况下,也能够在配置于该呈比较高的温度的部分的位置附近的孔部30中设置温度传感器33。In addition, in the case where the position having a relatively high temperature in the internal space of the device 200 is not near the center point of the internal space, the hole disposed near the position having a relatively high temperature can also be 30 is provided with a temperature sensor 33 .

而且,到此为止,虽然对设置在树脂32中的孔部30的形状为筒状的情况进行了说明,但是并不是将孔部30的形状限定于筒状。例如,也能够将设置温度传感器33的孔部30的面向树脂32外部的开口部形成为漏斗状。Moreover, although the case where the shape of the hole part 30 provided in the resin 32 is cylindrical was demonstrated so far, the shape of the hole part 30 is not limited to a cylindrical shape. For example, the opening of the hole 30 in which the temperature sensor 33 is provided, which faces the outside of the resin 32 , can also be formed in a funnel shape.

接下来,使用图6A、图6B与图6C说明在开口部形成为漏斗状的孔部30a中安装温度传感器33的工序。图6A、图6B与图6C是表示实施例涉及的温度传感器33的安装工序的断面模式图。Next, the process of attaching the temperature sensor 33 to the hole 30 a having an opening formed in a funnel shape will be described with reference to FIGS. 6A , 6B, and 6C. 6A, 6B, and 6C are cross-sectional schematic views showing the mounting process of the temperature sensor 33 according to the embodiment.

如图6A所示,也能够将多个孔部30当中的设置温度传感器33的孔部30a的面向树脂32外部的开口部形成为漏斗状。如图6B所示,在所涉及的开口部形成为漏斗状的孔部30a中安装温度传感器33的情况下,首先,在孔部30a中插入温度传感器33。As shown in FIG. 6A , an opening facing the outside of the resin 32 in the hole 30 a where the temperature sensor 33 is provided among the plurality of holes 30 can also be formed in a funnel shape. As shown in FIG. 6B , when installing the temperature sensor 33 in the hole 30 a whose opening is funnel-shaped, first, the temperature sensor 33 is inserted into the hole 30 a.

接下来,如图6C所示,向插入有温度传感器33的孔部30a内部流入耐热性的粘结剂35,在孔部30a内的粘结剂35的体积提高而粘结剂35开始在漏斗状的开口部滞留的时刻停止流入。而且,通过使流入到孔部30a中的粘结剂35固化,从而将温度传感器33固定在孔部30a内。Next, as shown in FIG. 6C, the heat-resistant adhesive 35 is poured into the hole 30a in which the temperature sensor 33 is inserted, and the volume of the adhesive 35 in the hole 30a increases and the adhesive 35 begins to flow into the hole 30a. The inflow stops when the funnel-shaped opening stagnates. And the temperature sensor 33 is fixed in the hole part 30a by hardening the adhesive 35 which flowed into the hole part 30a.

这样,通过预先将安装温度传感器33的孔部30a的开口部形成为漏斗状,从而在向孔部30a流入粘结剂35时,能够容易地判别是否在孔部30a中流入了足够量的粘结剂35。In this way, by forming the opening of the hole 30a where the temperature sensor 33 is mounted in a funnel shape, it is possible to easily determine whether or not a sufficient amount of adhesive has flowed into the hole 30a when the adhesive 35 flows into the hole 30a. Binder 35.

另外,根据所涉及的孔部30a,即使在流入的粘结剂35量稍微多的情况下,也能够将过多流入部分的粘结剂35滞留在漏斗状的开口部内,因此能够防止粘结剂35从孔部30a溢流而粘结在其他构件上。In addition, according to the hole portion 30a, even if the amount of the adhesive 35 that flows in is slightly large, the adhesive 35 that has flowed in too much can be retained in the funnel-shaped opening, so that sticking can be prevented. The agent 35 overflows from the hole portion 30a and adheres to other members.

而且,到此为止,虽然对定子铁心3在周向上一体形成的旋转电机1进行了说明,但是定子铁心3也可以由多个分割铁心构成。接下来,使用图7对定子铁心由多个分割铁心构成的情况进行说明。In addition, although the rotary electric machine 1 in which the stator core 3 is integrally formed in the circumferential direction has been described so far, the stator core 3 may be composed of a plurality of split cores. Next, a case where the stator core is composed of a plurality of split cores will be described with reference to FIG. 7 .

图7是表示实施例涉及的定子铁心由多个分割铁心36构成的旋转电机1a的模式图。而且,在图7所示的旋转电机1a中,对与图2所示的旋转电机1相同的构成要素标注了相同的符号。另外,在图7中示出了为了说明分割铁心36而排除一部分树脂32的旋转电机1a。FIG. 7 is a schematic diagram showing a rotating electric machine 1a in which the stator core is composed of a plurality of split cores 36 according to the embodiment. In addition, in the rotating electric machine 1 a shown in FIG. 7 , the same reference numerals are assigned to the same components as those in the rotating electric machine 1 shown in FIG. 2 . In addition, FIG. 7 shows the rotating electric machine 1 a in which a part of the resin 32 is excluded for the purpose of explaining the split core 36 .

如图7所示,旋转电机1a的定子铁心由可在周向上分割的多个分割铁心36构成。在所涉及的定子铁心中,在各分割铁心36上分别安装卷绕有定子线圈31的线圈骨架3a。As shown in FIG. 7 , the stator core of the rotary electric machine 1a is composed of a plurality of split cores 36 that can be split in the circumferential direction. In this stator core, bobbins 3 a around which stator coils 31 are wound are attached to respective split cores 36 .

于是,在具备分割铁心36的旋转电机1a的情况下,在对分割铁心36、线圈骨架3a与定子线圈31进行注塑的树脂32中,对于每个分割铁心36设置孔部30。由此,在旋转电机1a中,能够从对应于各分割铁心36的孔部30散热由卷绕在各分割铁心36上的各定子线圈31产生的热。Therefore, in the case of the rotating electric machine 1 a including the split cores 36 , the hole 30 is provided for each split core 36 in the resin 32 injection-molded for the split cores 36 , the bobbin 3 a , and the stator coil 31 . Accordingly, in the rotating electrical machine 1a, the heat generated by the stator coils 31 wound on the respective split cores 36 can be dissipated from the holes 30 corresponding to the respective split cores 36 .

而且,在具备分割铁心36的旋转电机1a情况下,以从定子铁心的环轴L方向端面上的各分割铁心36的周向中央部37到达树脂32外部的方式设置各孔部30。Furthermore, in the case of the rotating electric machine 1a including the split cores 36, the holes 30 are provided so as to extend from the circumferential center portion 37 of each split core 36 on the end surface of the stator core in the ring axis L direction to the outside of the resin 32.

由此,根据旋转电机1a,由于能够从各分割铁心36上的周向中央部37分别均等地散热,因此能够向树脂32外部高效地散热由各定子线圈31产生的热。Thus, according to the rotating electric machine 1a, heat generated by each stator coil 31 can be efficiently dissipated to the outside of the resin 32 because the heat can be dissipated uniformly from the circumferential center portion 37 on each of the split cores 36 .

但是,在设置图7所示的孔部30的情况下,使用在底面上设置有支撑销的模具用树脂32进行注塑,支撑销支撑各分割铁心36的环轴L方向端面上的周向中央部37。However, when the holes 30 shown in FIG. 7 are provided, injection molding is performed using a mold resin 32 provided with support pins on the bottom surface. Section 37.

因此,在向模具中填充树脂32时,设置在模具底面上的支撑销支撑定子铁心的环轴L方向端面上的各分割铁心36的周向中央部37。Therefore, when filling the mold with resin 32 , the support pins provided on the bottom surface of the mold support the circumferential center portion 37 of each split core 36 on the end surface of the stator core in the ring axis L direction.

由此,在旋转电机1a中,在用树脂32进行注塑时,即使被加热的模具的热使框架2热膨胀导致框架2的内经扩大,也能够防止各分割铁心36在环轴L方向上错开。Thus, in the rotary electric machine 1a, when the resin 32 is injected, even if the inner diameter of the frame 2 expands due to the thermal expansion of the frame 2 by the heat of the heated mold, the split cores 36 can be prevented from shifting in the direction of the ring axis L.

而且,各分割铁心36也可以由进一步可在定子铁心的径向上分割的分割铁心构成。即,各分割铁心也可以由构成定子铁心的内周部的内铁心与构成外周部的外铁心构成。在所涉及的情况下,在对定子铁心与定子线圈31进行注塑的树脂32中,设置分别对应于各内铁心与各外铁心的孔部30。Furthermore, each split core 36 may be constituted by a split core that is further divisible in the radial direction of the stator core. That is, each split core may be composed of an inner core constituting the inner peripheral portion of the stator core and an outer core constituting the outer peripheral portion. In this case, in the resin 32 that injects the stator core and the stator coil 31 , hole portions 30 corresponding to the respective inner cores and respective outer cores are provided.

而且,在由内铁心与外铁心构成分割铁心的情况下,使用在底面上竖立设置有支撑销的模具用树脂32进行注塑,支撑销支撑各内铁心与各外铁心。由此,在进行注塑时,能够防止各内铁心与各外铁心在环轴L方向上与框架2错开。Furthermore, when the split core is composed of an inner core and an outer core, injection molding is performed using a mold resin 32 with support pins standing upright on the bottom surface, and the support pins support the inner cores and the outer cores. Thereby, during injection molding, it is possible to prevent each inner core and each outer core from being shifted from the frame 2 in the ring axis L direction.

另外,在上述的实施例中,虽然对在孔部30中设置温度传感器33的情况进行了说明,但是也能够在未设有温度传感器33的孔部30中设置用于检测旋转电机1的振动的振动传感器。这样,在实施例涉及的旋转电机1中,不另外设置用于设置振动传感器的空间,而能够设置振动传感器。In addition, in the above-mentioned embodiment, although the case where the temperature sensor 33 is provided in the hole portion 30 has been described, it is also possible to provide a sensor for detecting the vibration of the rotating electric machine 1 in the hole portion 30 where the temperature sensor 33 is not provided. vibration sensor. In this way, in the rotating electrical machine 1 according to the embodiment, the vibration sensor can be installed without separately providing a space for installing the vibration sensor.

另外,在上述的实施例中,虽然使用了热硬化性的树脂32,但是树脂32也可以是热可塑性的树脂。在此情况下,在旋转电机1中,在制造时用树脂32对定子铁心3、线圈骨架3a与定子线圈31进行注塑时,通过孔部30能够缩短加热软化的树脂32的温度降低而发生硬化为止所需的时间,缩短制造时间。In addition, although the thermosetting resin 32 was used in the above-mentioned embodiment, the resin 32 may be a thermoplastic resin. In this case, in the rotary electric machine 1, when the stator core 3, the bobbin 3a, and the stator coil 31 are injected with the resin 32 at the time of manufacture, the temperature drop of the resin 32 that is heated and softened by the hole 30 can be shortened and hardened. The time required so far shortens the manufacturing time.

Claims (13)

1. an electric rotating machine is characterized by,
The resin that the stator core and the stator coil of ring-type carried out injection moulding has from the annulate shaft direction end face of said stator core and arrives the outside hole portion of this resin, and the stator core of ring-type is fixed on framework inside, and stator coil is arranged in the said stator core.
2. electric rotating machine according to claim 1 is characterized by,
Has a plurality of said hole portion.
3. electric rotating machine according to claim 1 and 2 is characterized by,
A plurality of positions of the circumference of said hole portion from the annulate shaft direction end face of said stator core are respectively towards said resin outside opening.
4. according to any described electric rotating machine in the claim 1 to 3, it is characterized by,
Said hole portion is set up the pore-forming direction of principal axis and is parallel to said annulate shaft direction.
5. according to any described electric rotating machine in the claim 1 to 4, it is characterized by,
Said stator core is made up of a plurality of iron cores of cutting apart,
Said hole portion is arranged on each said cutting apart in the iron core.
6. electric rotating machine according to claim 5 is characterized by,
Said hole portion said from the said annulate shaft direction end face of said stator core cut apart circumferential central portion unshakable in one's determination, and to arrive said resin outside.
7. according to any described electric rotating machine in the claim 1 to 6, it is characterized by,
Said resin has the part of giving prominence to towards this annulate shaft direction from the annulate shaft direction end face of said framework,
Said electric rotating machine possesses the carriage of the periphery of annulate shaft direction end face side that is arranged on said framework and the ledge that covers said resin.
8. according to any described electric rotating machine in the claim 1 to 7, it is characterized by,
In the portion of said hole, be provided with temperature sensor.
9. electric rotating machine according to claim 8 is characterized by,
Said hole portion forms funnel-form towards the outside peristome of said resin.
10. according to Claim 8 or 9 described electric rotating machines, it is characterized by,
Said temperature sensor is arranged in the said hole portion beyond the zone that the lead-in wire that is disposed at said stator coil is configured.
11. the manufacturing approach of an electric rotating machine is characterized by, and comprising:
On said annulate shaft direction, in like bed die, load the operation of said framework; Periphery is greater than the external diameter of the tubular framework of the stator core that the ring-type that is provided with stator coil is arranged in internal fixation; With the diameter of this stator core in week more erect the supporting pin that is provided with the annulate shaft direction end face that supports said stator core on the circlet shape bottom surface; Possess the inwall that is provided with by interior Zhou Shuli and erect the space that the outer wall that is provided with and said bottom surface form from the periphery of said bottom surface from said bottom surface
And the operation of said stator core and said stator coil being carried out injection moulding through potting resin in the said mould that is filled with this framework.
12. a device that possesses electric rotating machine is characterized by,
The resin that the stator core and the stator coil of ring-type carried out injection moulding has from the annulate shaft direction end face of said stator core and arrives the outside hole portion of this resin; The stator core of ring-type is fixed on the framework inside that electric rotating machine possesses, and stator coil is arranged in the said stator core.
13. the device that possesses electric rotating machine according to claim 12 is characterized by,
Said electric rotating machine is arranged on the inside of said device,
Be provided with temperature sensor in the said hole portion of the central point side in being disposed at the inner space of said device.
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