CN102426401A - Polarization conversion element and reflective liquid crystal projector using it - Google Patents
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Abstract
Description
本申请是下述申请的分案申请:This application is a divisional application of:
发明名称:偏振光变换元件和使用了它的反射型液晶投影仪Title of Invention: Polarized Light Conversion Element and Reflective Liquid Crystal Projector Using It
申请日:2003年7月31日Application date: July 31, 2003
申请号:03152230.0Application number: 03152230.0
技术领域 technical field
本发明涉及用于液晶投影仪的偏振光变换元件,进而涉及使用了它的反射型液晶投影仪。The present invention relates to a polarized light conversion element used in a liquid crystal projector, and further relates to a reflective liquid crystal projector using the same.
背景技术 Background technique
液晶投影仪作为个人计算机及电视机之类能够放大视频等的影像并在屏幕上放映的装置正得到广泛的应用。而且,以往,使用了透射型液晶盒的投影仪为主流,但近年来以小型化及高精细化为目的,正在开发使用了反射型液晶盒的反射型液晶投影仪。Liquid crystal projectors are widely used as devices such as personal computers and televisions that can enlarge images such as video and project them on a screen. Further, projectors using transmissive liquid crystal cells have been the mainstream in the past, but in recent years, reflective liquid crystal projectors using reflective liquid crystal cells have been developed for the purpose of miniaturization and high definition.
如根据图1说明反射型液晶投影仪的概念,则这种液晶投影仪通常由光源系统10、图像形成系统20和放大投射系统30构成。光源系统10有白色光源11、UV·IR滤色镜12和聚光透镜13,来自白色光源11的白色光L通过UV·IR滤色镜12滤除紫外线和红外线,进而用聚光透镜13聚光,并使之传送到图像形成系统20。再有,在光源系统10中,一般利用偏振光束分离器14(也往往简称为PBS)变换为P偏振光或S偏振光。在白色光源11中,通常使用金属卤化物灯或高压汞灯等的高亮度灯。As the concept of a reflective liquid crystal projector is described with reference to FIG. 1 , such a liquid crystal projector is generally composed of a
在图像形成系统20中,用分色镜和二向色棱镜将白色光L分光为红色光R、绿色光G和蓝色光B,用对应于各自颜色的液晶盒形成各自颜色的图像,接着,在进行色合成后,被传送到放大投影系统30。在图1中,示出使用了分色镜21、22的例子。即,第一分色镜21仅透过红色光R和蓝色光B,透过此处的红色光R和蓝色光B被传送到第二分色镜22。被第一分色镜21反射的绿色光G被传送到全反射镜23,在此处反射后被传送到绿光用的偏振光束分离器24G。另一方面,第二分色镜22仅透过蓝色光B,通过第一分色镜21到达了此处的红色光R和蓝色光B之中,红色光R被第二分色镜22反射,被传送到红光用的偏振光束分离器24R,蓝色光B透过第二分色镜22,被传送到蓝光用的偏振光束分离器24B。In the
这样,由于被分光并到达各自的偏振光束分离器24R、24G、24B的偏振光变成P偏振光或S偏振光,所以如果预先设置各偏振光束分离器24R、24G、24B,使得所入射的P偏振光或S偏振光反射到液晶盒26R、26G、26B一侧,则被各偏振光束分离器的面反射到其背面一侧,经对应于各色的偏振光变换元件40R、40G、40B,到达反射型液晶盒26R、26G、26B,在此处形成各色的图像。而且,被设置在反射型液晶盒26R、26G、26B的背面一侧的反射面反射的偏振光再次通过液晶盒26R、26G、26B、偏振光变换元件40R、40G、40B、以及偏振光束分离器24R、24G、24B,被传送到色合成棱镜28,在此处进行色合成,被传送到放大投射系统30。再有,在光源系统10内未设置偏振光束分离器14时,在与设置在图像形成系统20内的各色对应的偏振光束分离器24R、24G、24B中,所需的P偏振光或S偏振光被反射,被传送到液晶盒26R、26G、26B一侧,剩下的通过透射或反射到光源一侧而被消耗掉。In this way, since the polarized light that is split and reaches the respective
在图像形成系统20中,也往往使用使特定波长的线偏振光旋转的元件。作为那样的元件,有Colour Link公司制造的“Colour Select”等。另外,偏振光变换元件40R、40G、40B用来一边使线偏振光的偏振面旋转,一边使线偏振光大致变成圆偏振光。在图1中示出了在偏振光束分离器24R、24G、24B与液晶盒26R、26G、26B之间配置偏振光变换元件40R、40G、40B的例子,但可视情况,也往往不在该位置而在偏振光束分离器24R、24G、24B的正面一侧,即在分色镜22与偏振光束分离器24B之间、以及在全反射镜23与偏振光束分离器24G之间配置偏振光变换元件。另外,在此处,示出了最初对绿色光进行分光,接着对红色光和蓝色光进行分光的形式,但利用分色镜的选择,分光的顺序可任意地变更。Also in the
放大投射系统30有投射透镜31,在此处,对应于各自的光的图像被放大,并将放大的图像投影到屏幕32上。The
关于这样的反射型液晶投影仪或其中使用的偏振光束分离器及偏振光变换元件,迄今已提出了各种提案(例如,特开2000-206463号公报、特开2001-209024号公报、特开2001-215491号公报、以及特开平11-231132号公报)。Regarding such a reflective liquid crystal projector or a polarization beam splitter and a polarization conversion element used therein, various proposals have been made (for example, JP-A-2000-206463, JP-A-2001-209024, JP-A 2001-215491 and JP-A-11-231132).
被用于反射型液晶投影仪的偏振光变换元件由于在强光的照射下发热,所以用空冷风扇使表面冷却,但为了提高冷却效率,如增加风量,则长时间的送风会使偏振光变换元件的表面附着灰尘,而如降低送风效率,则偏振光变换元件中贮热,使特性发生变化,从而存在长时间使用时所显示的图像的色平衡、对比度、亮度、均匀性等的显示品位降低的问题。The polarized light conversion element used in reflective liquid crystal projectors generates heat under the irradiation of strong light, so the surface is cooled by an air-cooled fan. However, in order to improve the cooling efficiency, if the air volume is increased, the polarized light will be damaged by long-term air supply. Dust adheres to the surface of the conversion element, and if the air blowing efficiency is lowered, heat will be stored in the polarization conversion element and the characteristics will change, so there will be problems in the color balance, contrast, brightness, uniformity, etc. of the displayed image during long-term use. Displays grade-reduced issues.
发明内容 Contents of the invention
因此,本发明人为了开发可实现在长时间中显示品位稳定的反射型液晶投影仪的偏振光变换元件,一直在进行研究。其结果是,发现对于在玻璃基体材料上贴合延迟片的偏振光变换元件,通过用特定的材料构成该延迟片,可抑制因热造成的性能变化,进而通过使该延迟片的表面形成特定性能,即使用空冷风扇提高冷却效率,也不会附着灰尘,可得到所投射的图像的色平衡及对比度、亮度、均匀性等显示品质的降低很少的反射型液晶投影仪,从而达到本发明的目的。Therefore, the inventors of the present invention have conducted studies to develop a polarization conversion element for a reflective liquid crystal projector that can realize a stable display quality over a long period of time. As a result, it was found that, for a polarization conversion element in which a retarder is bonded to a glass base material, by constituting the retarder with a specific material, it is possible to suppress a change in performance due to heat, and further, by forming the surface of the retarder with a specific Performance, even if the air-cooling fan is used to improve the cooling efficiency, dust will not adhere, and the color balance, contrast, brightness, and uniformity of the projected image can be obtained. A reflective liquid crystal projector with little reduction in display quality, thereby achieving the present invention the goal of.
即,本发明提供了在玻璃基体材料上层叠由具有140℃以上的玻璃转变温度和50×10-13cm2/达因以下的光弹性系数的树脂构成的延迟片、在该延迟片的露出面上的表面接触角为80度以上的偏振光变换元件。在该偏振光变换元件中除了玻璃基体材料和延迟片以外,也可层叠线偏振片。That is, the present invention provides a glass base material laminated with a retarder made of a resin having a glass transition temperature of 140°C or higher and a photoelastic coefficient of 50×10 -13 cm 2 /dyne or lower, and where the retarder is exposed A polarized light conversion element having a surface contact angle of 80 degrees or more on one surface. In this polarization conversion element, a linear polarizing plate may be laminated in addition to the glass base material and the retardation plate.
该偏振光变换元件被组装在反射型液晶投影仪中使用。因此,本发明还提供了将上述偏振光变换元件配置在与反射型液晶盒的反射面相反一侧而成的反射型液晶投影仪。更具体地说,该反射型液晶投影仪具有:白色光源;具有把来自该白色光源的白色光分光为红色光、绿色光和蓝色光的三原色光用的二向色性涂层的光学部件;仅使各自颜色中的P偏振光或S偏振光反射到液晶盒一侧用的偏振光束分离器;反射型液晶盒;以及上述偏振光变换元件。This polarization conversion element is incorporated into a reflective liquid crystal projector and used. Therefore, the present invention also provides a reflective liquid crystal projector in which the above-mentioned polarization conversion element is arranged on the side opposite to the reflective surface of the reflective liquid crystal cell. More specifically, the reflective liquid crystal projector has: a white light source; an optical component having a dichroic coating for splitting white light from the white light source into three primary colors of red light, green light, and blue light; A polarizing beam splitter for reflecting only P-polarized light or S-polarized light of each color to the liquid crystal cell side; a reflective liquid crystal cell; and the above-mentioned polarization conversion element.
附图说明 Description of drawings
图1是概略地示出反射型液晶投影仪的结构例的图。FIG. 1 is a diagram schematically showing a configuration example of a reflective liquid crystal projector.
图2是示出本发明的偏振光变换元件的层结构的例子的剖面示意图。2 is a schematic cross-sectional view showing an example of the layer structure of the polarization conversion element of the present invention.
具体实施方式 Detailed ways
应用于本发明的偏振光变换元件的玻璃基体材料只要透明即可,并无特别限定,例如可以是白板玻璃、蓝板玻璃、蓝宝石玻璃板、石英玻璃板等。尤其是,由于蓝宝石玻璃板及石英玻璃板的导热系数大,散热效率优良,十分理想。蓝宝石玻璃板是氧化铝(Al2O3)的单晶体,例如用EFG法(边缘限定薄膜馈送生长法)形成为板状后即可被使用。石英玻璃板是SiO2的单晶体,天然石英与人造石英均可。再有,在使用蓝宝石玻璃板及石英玻璃板时,有必要使其晶轴与延迟片的延伸轴大体一致,或大致错开90度。另外,在蓝宝石玻璃板及石英玻璃板上层叠偏振片时,有必要使玻璃的晶轴与偏振片的吸收轴大体一致,或大致错开90度。The glass base material used in the polarization conversion element of the present invention is not particularly limited as long as it is transparent, and examples thereof include white plate glass, blue plate glass, sapphire glass plate, and quartz glass plate. In particular, the sapphire glass plate and the quartz glass plate are ideal because of their high thermal conductivity and excellent heat dissipation efficiency. The sapphire glass plate is a single crystal of alumina (Al 2 O 3 ), and can be used after being formed into a plate shape by, for example, EFG (Edge-Defined Film Feed Growth). The quartz glass plate is a single crystal of SiO 2 , and both natural quartz and artificial quartz are available. In addition, when using a sapphire glass plate or a quartz glass plate, it is necessary to make the crystal axis substantially coincide with the extension axis of the retarder, or deviate by approximately 90 degrees. In addition, when laminating a polarizing plate on a sapphire glass plate and a quartz glass plate, it is necessary to make the crystal axis of the glass substantially coincide with the absorption axis of the polarizing plate, or deviate by approximately 90 degrees.
在玻璃板的场合,其厚度通常为0.1~3mm左右,最好为0.3~2mm左右。另外,玻璃板的形状和外形尺寸根据作为目标的反射型液晶投影仪,特别是在其中使用的液晶盒的形状及外形尺寸进行适当的选择,如给出有代表性的例子,则有一边边长为10~100mm的矩形或正方形,直径为5~100mm的圆形或椭圆形等。In the case of a glass plate, its thickness is usually about 0.1 to 3 mm, preferably about 0.3 to 2 mm. In addition, the shape and external dimensions of the glass plate are appropriately selected according to the target reflective liquid crystal projector, especially the shape and external dimensions of the liquid crystal cell used therein. Rectangular or square with a length of 10-100 mm, round or oval with a diameter of 5-100 mm, etc.
玻璃基体材料最好在与层叠了延迟片一侧相反一侧的面,即露出面上具有抗反射层。另外,玻璃基体材料在其单面或双面形成二向色性涂层,可以具有仅透过特定波长范围的光,而不透过其它波长范围的光的特性。在单面有二向色性涂层时,可以在该二向色性涂层上层叠延迟片,或可以在与二向色性涂层相反一侧的面上层叠延迟片。另外,玻璃基体材料可以是贴合了2个或2个以上的玻璃部件的偏振光束分离器。在偏振光束分离器的玻璃面上也可以具有上述二向色性涂层。还可以使用平凸透镜或平凹透镜等。The glass base material preferably has an antireflection layer on the surface opposite to the side on which the retarder is laminated, that is, the exposed surface. In addition, a dichroic coating is formed on one or both sides of the glass base material, which may have the property of only transmitting light in a specific wavelength range and not transmitting light in other wavelength ranges. When there is a dichroic coating on one side, a retarder may be laminated on the dichroic coating, or a retarder may be laminated on the side opposite to the dichroic coating. In addition, the glass base material may be a polarizing beam splitter in which two or more glass members are bonded together. The above-mentioned dichroic coatings may also be present on the glass side of the polarizing beam splitter. A plano-convex lens, a plano-concave lens, or the like may also be used.
在玻璃基体材料上层叠有延迟片,而该延迟片由具有140℃以上的玻璃转变温度和50×10-13cm2/达因以下的光弹性系数的树脂构成。如果采用由玻璃转变温度低于140℃或光弹性系数大于50×10-13cm2/达因的树脂构成的延迟片,则组装了该延迟片的液晶投影仪被长时间使用时,很容易招致显示品质的降低。再有,光弹性是指对各向同性,即双折射为0的物质施加外力而在内部产生应力时,呈现光学各向异性而表现出双折射的现象。当假定作用在物质上的应力(作用在单位面积上的力)为σ,双折射为Δn时,应力σ与双折射Δn在理论上呈正比例关系,可表示为Δn=Cσ,该C为光弹性系数。换言之,若取作用于物质上的应力σ为横轴,该应力作用时的双折射Δn为纵轴,则在理论上两者的关系为一直线,该直线的斜率即为光弹性系数。A retarder made of a resin having a glass transition temperature of 140° C. or higher and a photoelastic coefficient of 50×10 −13 cm 2 /dyne or lower is laminated on a glass base material. If a retarder made of a resin with a glass transition temperature lower than 140°C or a photoelastic coefficient greater than 50×10 -13 cm 2 /dyne is used, the liquid crystal projector incorporating the retarder is easily damaged when used for a long time. Incurs a reduction in display quality. In addition, photoelasticity refers to a phenomenon in which an isotropic, ie, birefringence-zero substance exhibits optical anisotropy and birefringence when an external force is applied to a substance having a birefringence of 0 and internal stress is generated. When it is assumed that the stress (force acting on a unit area) acting on the material is σ and the birefringence is Δn, the stress σ and birefringence Δn are theoretically proportional, which can be expressed as Δn=Cσ, where C is the light modulus of elasticity. In other words, if the stress σ acting on the material is taken as the horizontal axis, and the birefringence Δn when the stress acts is taken as the vertical axis, then in theory the relationship between the two is a straight line, and the slope of the straight line is the photoelastic coefficient.
在本发明中,作为延迟片,可使用玻璃转变温度为140℃以上、光弹性系数为50×10-13cm2/达因以下的树脂。该玻璃转变温度以150℃以上为宜,在160℃以上则更好。另外,光弹性系数以10×10-13cm2/达因以下为宜,在6×10-13cm2/达因以下则更好。对构成延迟片的树脂的玻璃转变温度的上限没有特别限制,例如可以是玻璃转变温度为300℃左右的树脂。另外,对光弹性系数的下限也没有特别限制,例如.可以是光弹性系数为0.1×10-13cm2/达因左右的树脂。In the present invention, a resin having a glass transition temperature of 140° C. or higher and a photoelastic coefficient of 50×10 −13 cm 2 /dyne or lower can be used as the retarder. The glass transition temperature is preferably 150°C or higher, more preferably 160°C or higher. In addition, the photoelastic coefficient is preferably not more than 10×10 -13 cm 2 /dyne, more preferably not more than 6×10 -13 cm 2 /dyne. The upper limit of the glass transition temperature of the resin constituting the retarder is not particularly limited, and may be, for example, a resin having a glass transition temperature of about 300°C. In addition, the lower limit of the photoelastic coefficient is not particularly limited, for example, it may be a resin with a photoelastic coefficient of about 0.1×10 −13 cm 2 /dyne.
作为表现出玻璃转变温度为140℃以上、光弹性系数为50×10-13cm2/达因以下的特性的树脂,例如可举出采用了降冰片烯类的单体的环状聚烯烃类树脂、聚碳酸酯类树脂、聚砜类树脂、聚醚砜类树脂、聚酯类树脂、聚酰亚胺类树脂、聚酰胺类树脂、聚芳酯类树脂等。在市售的降冰片烯类树脂膜中,有ジエイエスア-ル(株)制的“アト-ン”(商品名)及日本ゼオン(株)制的“Zeonex”(商品名)等。另外在市售的聚碳酸酯类树脂膜中,有帝人(株)制的“ピユアエ-スWR”(商品名)等。Examples of resins exhibiting properties such as a glass transition temperature of 140°C or higher and a photoelastic coefficient of 50×10 -13 cm 2 /dyne or lower include cyclic polyolefins using norbornene-based monomers, for example. Resin, polycarbonate resin, polysulfone resin, polyethersulfone resin, polyester resin, polyimide resin, polyamide resin, polyarylate resin, etc. Commercially available norbornene-based resin films include "Art-n" (trade name) manufactured by Geyesuar Co., Ltd., "Zeonex" (trade name) manufactured by Nippon Zeon Co., Ltd., and the like. In addition, there are "Puyuae-su WR" (trade name) manufactured by Teijin Co., Ltd. among the commercially available polycarbonate-based resin films.
从这些树脂制作延迟片时,例如可将由这些树脂构成的膜拉伸,根据拉伸的程度可制作具有目标延迟的延迟片。另外,也可采用市售的延迟片。延迟片的厚度通常为10~500μm左右,最好在50μm以上、150μm以下。When producing a retarder from these resins, for example, a film made of these resins can be stretched, and a retarder having a desired retardation can be produced according to the degree of stretching. Alternatively, a commercially available retarder can also be used. The thickness of the retarder is usually about 10 to 500 μm, preferably not less than 50 μm and not more than 150 μm.
在延迟片为1/4波长片的场合,该延迟值当透过该延迟片的光为红色光时为145~175nm左右,当为绿色光时为125~145nm左右,以及当为蓝色光时为108~125nm左右。在延迟片为1/2波长片的场合,该延迟值当透过该延迟片的光为红色光时为290~350nm左右,当为绿色光时为250~290nm左右,以及当为蓝色光时为216~250nm左右。When the retarder is a 1/4 wavelength plate, the retardation value is about 145-175nm when the light passing through the retarder is red light, about 125-145nm when it is green light, and about 125-145nm when it is blue light. It is about 108-125nm. When the retarder is a 1/2 wavelength plate, the retardation value is about 290-350nm when the light passing through the retarder is red light, about 250-290nm when it is green light, and about 250-290nm when it is blue light. It is about 216-250nm.
这种延迟片在玻璃基体材料的一个面一侧,例如经粘结剂层而被层叠。作为此时的粘结剂,通常采用透明的光学上各向同性的物质。具体地说,最好是丙烯酸类感压型粘结剂、尿烷类感压型粘结剂、硅酮类感压型粘结剂等感压型粘结剂。粘结剂层的厚度通常为10~60μm左右,最好为10~30μm。再有,感压型粘结剂也称为粘结剂。Such a retarder is laminated on one side of a glass base material via, for example, an adhesive layer. As the binder at this time, a transparent optically isotropic substance is usually used. Specifically, pressure-sensitive adhesives such as acrylic pressure-sensitive adhesives, urethane-based pressure-sensitive adhesives, and silicone-based pressure-sensitive adhesives are preferable. The thickness of the adhesive layer is usually about 10 to 60 μm, preferably 10 to 30 μm. In addition, the pressure-sensitive adhesive is also referred to as an adhesive.
该粘结剂最好是25℃时松弛弹性模量的减少率在-0.14~-0.09范围内的感压型粘结剂。粘结剂一般表现出粘弹性,如对粘弹性体瞬时地赋予应变γ0后使之保持恒定,则应力σ(t)随时间而减少,最终趋近于恒定值,该恒定值称为应力松弛,但此时,松弛的应力σ(t)可表示为σ(t)=G(t)·γ0,G(t)是与时间相关的弹性模量,称之为松弛弹性模量。换言之,松弛弹性模量是随时间减少的应力σ(t)与从外部施加的恒定应变γ0之比。而且,25℃时松弛弹性模量的减少率意味着以温度25℃时测定的松弛弹性模量G(t)为纵轴,以时间t(单位:秒)为横轴作双对数图时的暂时斜率,为下式中的值a,The adhesive is preferably a pressure-sensitive adhesive whose relaxation elastic modulus decrease rate is in the range of -0.14 to -0.09 at 25°C. Adhesives generally exhibit viscoelasticity. If the viscoelastic body is given a strain γ 0 instantaneously and kept constant, the stress σ(t) decreases with time, and finally tends to a constant value, which is called stress However, at this time, the relaxed stress σ(t) can be expressed as σ(t)=G(t)·γ 0 , G(t) is the elastic modulus related to time, called the relaxed elastic modulus. In other words, the relaxed modulus of elasticity is the ratio of the stress σ(t) decreasing with time to the constant strain γ0 applied from the outside. In addition, the decrease rate of the relaxation modulus at 25°C means that when the relaxation modulus G(t) measured at a temperature of 25°C is plotted on the vertical axis and the time t (unit: second) is on the horizontal axis, a log-logarithmic graph is drawn. The temporary slope of , is the value a in the following formula,
log10[G(t)]=a·log10[t]+blog 10 [G(t)] = a·log 10 [t] + b
(式中,a和b为常数)。松弛弹性模量的减少率a可从log10[G(t)]对log10[t]之值按最小二乘法求得。(where a and b are constants). The reduction rate a of the relaxation elastic modulus can be obtained from the value of log 10 [G(t)] to log 10 [t] by the least square method.
在本发明的偏振光变换元件中,最好将延迟片层叠2片以上。此时,多片延迟片的延迟值既可以相同,也可以不同。另外,延迟片层叠2片以上时的贴合角度可作成使各自的相位滞后轴方向大体一致,也可使这些方向错开。如果贴合2片1/4波长片使各自的相位滞后轴大体一致,则发现与1/2波长片有同样的功能。另外,如果层叠延迟值在275nm±10nm的范围内的延迟片与延迟值在140nm±5nm的范围内的延迟片,使相位滞后轴错开60度,则发现在宽广的波长范围内具有1/4波长片的功能。In the polarization conversion element of the present invention, it is preferable to laminate two or more retardation films. At this time, the retardation values of the plurality of retarders may be the same or different. In addition, the lamination angle when two or more retardation plates are stacked may be such that the respective retardation axis directions are substantially aligned, or these directions may be deviated. When two 1/4 wavelength plates are bonded together so that their respective retardation axes are substantially aligned, it is found that the same function as that of the 1/2 wavelength plate is obtained. In addition, when a retarder with a retardation value in the range of 275nm±10nm and a retarder with a retardation value in the range of 140nm±5nm are stacked, and the phase retardation axis is shifted by 60 degrees, it is found that a 1/4 The function of the wavelength plate.
本发明的偏振光变换元件除了玻璃基体材料和延迟片以外,还可以是层叠了线偏振片的偏振光变换元件。作为线偏振片,通常采用在偏振镜膜的单面或双面层叠保护膜的偏振片。作为偏振镜膜,例如可采用将二色性染料或碘吸附到聚乙烯醇类树脂膜中使之取向的偏振镜膜,而尤其是吸附二色性染料使之取向的偏振镜膜在耐热性等方面较为理想。作为线偏振片的保护膜,例如可采用由二乙酰基纤维素或三乙酰基纤维素之类的纤维素类树脂构成的膜。The polarization conversion element of the present invention may be a polarization conversion element in which a linear polarizing plate is laminated in addition to the glass base material and the retardation plate. As a linear polarizing plate, a polarizing plate in which a protective film is laminated on one or both sides of a polarizer film is generally used. As the polarizer film, for example, a polarizer film in which a dichroic dye or iodine is adsorbed into a polyvinyl alcohol resin film to align it can be used, and especially a polarizer film in which a dichroic dye is adsorbed and aligned is heat-resistant. It is ideal in terms of sex and so on. As a protective film of a linear polarizing plate, for example, a film made of a cellulose-based resin such as diacetyl cellulose or triacetyl cellulose can be used.
线偏振片例如经粘结剂层被层叠在延迟片与玻璃基体材料之间,或层叠在与贴合了延迟片的面相反一侧的玻璃基体材料面上。作为构成粘结剂层的粘结剂,最好使用与前面说明过的同样的感压型粘结剂,此时,最好是25℃时松弛弹性模量的减少率为-0.14~-0.09的感压型粘结剂。粘结剂层的厚度通常为10~60μm左右,最好为10~30μm。The linear polarizing plate is laminated, for example, between the retarder and the glass base material via an adhesive layer, or is laminated on the surface of the glass base material opposite to the surface on which the retarder is bonded. As the adhesive constituting the adhesive layer, it is preferable to use the same pressure-sensitive adhesive as described above, and at this time, it is preferable that the decrease rate of the elastic modulus of relaxation at 25°C be -0.14 to -0.09 pressure-sensitive adhesive. The thickness of the adhesive layer is usually about 10 to 60 μm, preferably 10 to 30 μm.
延迟片与线偏振片的配置应加以适当选择,例如可举出如下的形态。The arrangement of the retardation plate and the linear polarizing plate should be appropriately selected, and examples include the following forms.
①使延迟片的相位滞后轴与线偏振片的吸收轴一致,① Make the phase lag axis of the retarder coincide with the absorption axis of the linear polarizer,
②使延迟片的相位滞后轴与线偏振片的吸收轴错开45度,② Make the phase lag axis of the retarder and the absorption axis of the linear polarizer stagger by 45 degrees,
③使延迟片的相位滞后轴与线偏振片的吸收轴错开67.5度。③ Make the retardation axis of the retarder and the absorption axis of the linear polarizer stagger by 67.5 degrees.
另外,对于层叠前面例示的延迟值在275nm±10nm的范围内的延迟片与延迟值在140nm±5nm的范围内的延迟片、使它们的相位滞后轴错开60度这样的层叠延迟片,最好将线偏振片的吸收轴与延迟值在275nm±10nm的范围内的延迟片的相位滞后轴配置成错开15度。该层叠顺序例如可举如下的结构作为理想的结构。In addition, it is preferable to laminate a retarder having a retardation value in the range of 275nm ± 10nm and a retardation film having a retardation value in the range of 140nm ± 5nm and shift their retardation axes by 60 degrees. The absorption axis of the linear polarizing plate and the retardation axis of the retardation plate having a retardation value in the range of 275 nm±10 nm were arranged so as to be shifted by 15 degrees. For this lamination order, the following structure can be mentioned as an ideal structure, for example.
①延迟值为140nm±5nm的延迟片/延迟值为275nm±10nm的延迟片/线偏振片/玻璃基体材料,①Retardation film with a retardation value of 140nm±5nm/retardation film with a retardation value of 275nm±10nm/linear polarizer/glass base material,
②延迟值为140nm±5nm的延迟片/延迟值为275nm±10nm的延迟片/玻璃基体材料/线偏振片,②Retardation film with a retardation value of 140nm±5nm/retardation film with a retardation value of 275nm±10nm/glass base material/linear polarizer,
③延迟值为140nm±5nm的延迟片/玻璃基体材料/延迟值为275nm±10nm的延迟片/线偏振片。③Retardation film with retardation value of 140nm±5nm/glass matrix material/retardation film/linear polarizer with retardation value of 275nm±10nm.
在本发明的偏振光变换元件中,延迟片的一个面露出于空气层,该露出面的反射率在2%以下,还可以在1%以下,由于可抑制因反射光引起的漫射光的发生,该值是较为理想的。这样,为降低反射率,例如可在延迟片的露出面上形成抗反射层。抗反射层可用通常的方法设置在延迟片的表面上。再有,延迟片的露出面的反射率在可见光的整个领域内可在2%以下,但对于通过此处的光的波长范围,如为2%以下,就是有效的。In the polarization conversion element of the present invention, one surface of the retarder is exposed in the air layer, and the reflectance of the exposed surface is 2% or less, and can also be 1% or less, because the occurrence of stray light caused by reflected light can be suppressed. , this value is ideal. In this way, in order to reduce the reflectance, for example, an antireflection layer may be formed on the exposed surface of the retarder. The antireflection layer can be provided on the surface of the retarder by a usual method. In addition, the reflectance of the exposed surface of the retarder may be 2% or less in the entire range of visible light, but it is effective if it is 2% or less for the wavelength range of light passing there.
作为抗反射层,通常使用的物质例如可举出从金属、金属氧化物和金属氟化物中选出的单层或多层物质。作为金属,例如可举出银等,作为金属氧化物,例如可举出氧化硅、氧化铝、氧化钛、氧化钽、氧化钇、氧化锆等,作为金属氟化物,例如可举出氟化镁等。该抗反射层可以是单层,也可以是由2层、3层、4层或4层以上的层构成的多层。抗反射层的厚度或其为多层时各层的厚度可根据其层数、各层中所用的物质的折射率等进行适当的选择。As the antireflection layer, generally used substances include, for example, single-layer or multilayer substances selected from metals, metal oxides, and metal fluorides. Examples of metals include silver and the like; examples of metal oxides include silicon oxide, aluminum oxide, titanium oxide, tantalum oxide, yttrium oxide, and zirconium oxide; and examples of metal fluorides include magnesium fluoride. wait. The antireflection layer may be a single layer, or may be a multilayer composed of 2, 3, 4 or more layers. The thickness of the antireflection layer or the thickness of each layer when it is multilayered can be appropriately selected according to the number of layers, the refractive index of the substance used in each layer, and the like.
这种抗反射层例如可用真空蒸镀法、溅射法、离子镀法之类的物理气相淀积(PVD)法、镀膜法等通常的方法敷设。Such an antireflection layer can be deposited by a usual method such as vacuum evaporation, sputtering, physical vapor deposition (PVD) such as ion plating, or coating.
再有,在抗反射层与延迟片之间可以有固化膜层。作为固化膜层,例如可举出使由丙烯酸类树脂、硅酮类树脂、蜜胺类树脂、尿烷类树脂、环氧类树脂等固化性树脂构成的层固化而成的层。这类层通常称为硬涂层。作为构成固化膜层的丙烯酸类树脂,可例示出环氧基丙烯酸酯类树脂、聚酯丙烯酸酯类树脂、丙烯酸酯类树脂、甲基丙烯酸酯类树脂、丙烯酸尿烷类树脂等。由固化性树脂构成的层例如可通过将固化性树脂涂敷在延迟膜的表面上而设置。固化性树脂可含有均涂剂、聚合引发剂等添加剂。固化涂膜层的厚度最好为1~10μm左右,如为2~5μm左右则更好。Furthermore, there may be a cured film layer between the antireflection layer and the retarder. As a cured film layer, the layer which hardened the layer which consists of curable resins, such as an acrylic resin, a silicone resin, a melamine resin, a urethane resin, and an epoxy resin, is mentioned, for example. Such layers are often referred to as hardcoats. Examples of the acrylic resin constituting the cured film layer include epoxy acrylate resins, polyester acrylate resins, acrylate resins, methacrylate resins, and acrylic urethane resins. The layer made of curable resin can be provided, for example, by applying a curable resin on the surface of the retardation film. The curable resin may contain additives such as a leveling agent and a polymerization initiator. The thickness of the cured coating layer is preferably about 1 to 10 μm, more preferably about 2 to 5 μm.
固化性树脂的涂敷方法不作特别限定,例如可用辊涂法、照相凹版涂法、喷涂法等方法涂敷。如此得到的固化性树脂可通过紫外线照射、电子束照射、热固化等方法使之固化,形成固化膜层。固化膜层的厚度通常为10μm以下,最好为1μm以上,还可为6μm。固化膜层的厚度如超过10μm,则固化膜层有容易引起裂痕的趋势。另一方面,该厚度如小于1μm,则容易对可见光产生干涉。The coating method of the curable resin is not particularly limited, and it can be applied by methods such as roll coating, gravure coating, and spray coating, for example. The curable resin obtained in this way can be cured by methods such as ultraviolet irradiation, electron beam irradiation, and thermal curing to form a cured film layer. The thickness of the cured film layer is usually less than 10 μm, preferably more than 1 μm, and can also be 6 μm. When the thickness of the cured film layer exceeds 10 μm, the cured film layer tends to easily cause cracks. On the other hand, when the thickness is less than 1 μm, interference with visible light tends to occur.
现根据图2说明本发明的偏振光变换元件的合适的层结构。在图2的(a)中,在玻璃基体材料41的一个面上经粘结剂层(未图示)层叠延迟片42,构成偏振光变换元件40。而且,在玻璃基体材料41的露出面45上,形成抗反射层48。另外,在延迟片42的露出面46上,也形成抗反射层49。另一方面,在图2的(b)中,在玻璃基体材料41的一个面上,经各自的粘结剂层(未图示)依次层叠线偏振片43和延迟片42,构成偏振光变换元件40。在该例中,也在玻璃基体材料41的露出面45上,形成抗反射层48,另外,在延迟片42的露出面46上,也形成抗反射层49。A suitable layer structure of the polarization conversion element of the present invention will now be described with reference to FIG. 2 . In (a) of FIG. 2 , a retarder 42 is laminated on one surface of a glass base material 41 via an adhesive layer (not shown) to form a polarization conversion element 40 . Furthermore, an antireflection layer 48 is formed on the exposed surface 45 of the glass base material 41 . In addition, an antireflection layer 49 is also formed on the exposed surface 46 of the retarder 42 . On the other hand, in (b) of FIG. 2 , on one surface of the glass base material 41, a linear polarizing plate 43 and a retardation plate 42 are sequentially stacked via respective adhesive layers (not shown) to form a polarization conversion Element 40. Also in this example, an antireflection layer 48 is formed on the exposed surface 45 of the glass substrate 41 , and an antireflection layer 49 is also formed on the exposed surface 46 of the retarder 42 .
对本发明的偏振光变换元件而言,在延迟片42的外表面,例如具有抗反射层49的面上的接触角在80度以上。该表面接触角如为100度以上则更好。此处所说的接触角是用水作液体时的值。如接触角不到80度,则由于灰尘等微粒及污渍容易附着,使用了具有这样的表面的偏振片变换元件的液晶投影仪在长时间使用时,对比度有容易降低的趋势。再有,接触角的上限为180度。For the polarization conversion element of the present invention, the contact angle on the outer surface of the retarder 42, for example, the surface with the antireflection layer 49, is 80 degrees or more. This surface contact angle is more preferably 100 degrees or more. The contact angle mentioned here is a value when water is used as a liquid. If the contact angle is less than 80 degrees, particles such as dust and stains tend to adhere, and a liquid crystal projector using a polarizer conversion element having such a surface tends to decrease contrast when used for a long time. In addition, the upper limit of the contact angle is 180 degrees.
延迟片42例如具有抗反射层49时,抗反射层49的露出面(与延迟片42相反一侧的表面)的接触角为80度以上即可。For example, when the retarder 42 has the antireflection layer 49, the exposed surface of the antireflection layer 49 (the surface opposite to the retarder 42) may have a contact angle of 80 degrees or more.
具有抗反射层的延迟片在市场上也已有售,但通常的抗反射层不具有此处规定的接触角。因此,在抗反射层49的上表面要敷设由氟化物构成的层,可将接触角作成80度以上。为此所用的氟化物只要能将接触角作成80度以上,并无特别限定,为防止表面污染,通常所用的物质例如可举出含氟硅烷化合物等。为防止在表面上附着指纹等污渍,通常使用这种氟化物。作为理想的含氟硅烷化合物,具体地说,例如可举出用下述通式(I)表示的化合物。Retarders with antireflection layers are also commercially available, but typical antireflection layers do not have the contact angles specified here. Therefore, a layer made of fluoride is deposited on the upper surface of the antireflection layer 49, and the contact angle can be set to 80 degrees or more. The fluoride used for this purpose is not particularly limited as long as it can make the contact angle at least 80 degrees. For preventing surface contamination, commonly used ones include, for example, fluorine-containing silane compounds. This fluoride is commonly used to prevent stains such as fingerprints from adhering to the surface. Specific examples of desirable fluorine-containing silane compounds include compounds represented by the following general formula (I).
式中,R0表示碳的数目为1~16的直链状或分支状全氟烷基,X表示碘原子或氢原子,Y表示氢原子或低级烷基,Z表示氟原子或三氟甲基,R1表示可加水分解的基,R2表示氢原子或非活性的一价有机基,a、b、c和d各自独立地表示0~200的整数,e表示0或1,m表示0~1的整数,n表示0~2的整数,p表示1以上的整数。In the formula, R represents a linear or branched perfluoroalkyl group with 1 to 16 carbons, X represents an iodine atom or a hydrogen atom, Y represents a hydrogen atom or a lower alkyl group, and Z represents a fluorine atom or a trifluoroform R1 represents a hydrolyzable group, R2 represents a hydrogen atom or an inactive monovalent organic group, a, b, c and d each independently represent an integer from 0 to 200, e represents 0 or 1, and m represents An integer of 0 to 1, n represents an integer of 0 to 2, and p represents an integer of 1 or more.
更具体地说,例如可举出用下式(II)表示的、分子量约为4,500的含氟硅烷化合物(关于这些含氟硅烷化合物,例如可参照特开平1-294709号公报)。More specifically, examples thereof include fluorine-containing silane compounds represented by the following formula (II) and having a molecular weight of about 4,500 (for these fluorine-containing silane compounds, see JP-A-1-294709, for example).
在使用了本发明的偏振光变换元件的反射型液晶投影仪中,所投射的图像的显示品质的降低减少了。具体地说,在比构成反射型液晶投影仪的液晶盒靠正面的一侧,即与反射型液晶盒的反射面相反的一侧,配置并使用该偏振光变换元件。更具体地说,在图1所示的反射型液晶投影仪中,可作为配置在与各三原色对应的液晶盒26R、26G、26B的正面的偏振光变换元件40R、40G、40B中的至少一个使用。也往往视情况将偏振光变换元件配置在偏振光束分离器24R、24G、24B的正面一侧,即分色镜22与偏振光束分离器24R之间,分色镜22与偏振光束分离器24B之间,以及全反射镜23与偏振光束分离器24G之间。无论哪种情况,均具有:白色光源11;把来自光源11的白色光L分光为红色光R、绿色光G和蓝色光B的三原色光用的具有二向色性涂层的光学部件(通常称为分色镜)21、22;仅使各自颜色的P偏振光或S偏振光反射到液晶盒26R、26G、26B一侧用的偏振光束分离器24R、24G、24B;液晶盒26R、26G、26B;配置在比该液晶盒26R、26G、26B的至少一个靠正面一侧(不是紧前面也可)的本发明的偏振光变换元件。In the reflective liquid crystal projector using the polarization conversion element of the present invention, deterioration in display quality of projected images is reduced. Specifically, the polarization conversion element is arranged and used on the front side of the liquid crystal cell constituting the reflective liquid crystal projector, that is, on the side opposite to the reflective surface of the reflective liquid crystal cell. More specifically, in the reflective liquid crystal projector shown in FIG. 1, at least one of the
对反射型液晶投影仪而言,在被分光后的三原色光之中,蓝色光的光能特别高,所以对于与这种蓝色光B对应的液晶盒26B的偏振光变换元件40B,宜于使用本发明的偏振光变换元件,但不言而喻,对于与红色光R对应的偏振光变换元件40R及与绿色光G对应的偏振光变换元件40G,也可使用本发明的偏振光变换元件。对于偏振光变换元件40R、40G、40B的全部,均可有效地使用本发明的偏振光变换元件。For reflective liquid crystal projectors, among the three primary colors of light after being split, the light energy of blue light is particularly high, so for the
对这样的反射型液晶投影仪而言,在将本发明的偏振光变换元件配置在图1所示的位置,即配置在偏振光束分离器24R、24G、24B与液晶盒26R、26G、26B之间时,图2所示的偏振光变换元件40的延迟片42一侧也可朝向图1中的液晶盒26R、26G或26B一侧、偏振光束分离器24R、24G或24B一侧的任何一侧配置,但偏振光变换元件40的延迟片42一侧以朝向液晶盒26R、26G或26B一侧配置的情况居多。For such a reflective liquid crystal projector, the polarized light conversion element of the present invention is arranged at the position shown in FIG. 2, the side of the retardation plate 42 of the polarization conversion element 40 shown in FIG. However, the retarder 42 side of the polarization conversion element 40 is often arranged facing the
[实施例][Example]
以下,给出具体的例子,进一步详细说明本发明,但本发明不受这些例子限定。Hereinafter, specific examples will be given to further describe the present invention in detail, but the present invention is not limited by these examples.
例1example 1
将环状聚烯烃类树脂膜“ア-トン”[ジエイエスア-ル(株)制,玻璃转变温度约为170℃,光弹性系数为4×10-13cm2/达因]拉伸,制成延迟值为112nm、138nm和153nm的延迟片。在各自的延迟片的单面上涂敷丙烯酸类固化树脂并使之干燥后,用紫外线固化,形成约3μm厚的丙烯酸类树脂固化层。在该丙烯酸类树脂固化层的表面,用蒸镀形成抗反射层。进而在该抗反射层的表面上涂敷与下式相当的分子量约为4,500的含氟硅烷化合物。The cyclic polyolefin-based resin film "A-TON" [manufactured by Jiei Esual Co., Ltd., with a glass transition temperature of about 170°C and a photoelastic coefficient of 4×10 -13 cm 2 /dyne] was stretched to produce Retarders with retardation values of 112nm, 138nm and 153nm. An acrylic cured resin was coated and dried on one side of each retarder, and then cured with ultraviolet rays to form a cured acrylic resin layer with a thickness of about 3 μm. On the surface of the cured acrylic resin layer, an antireflection layer was formed by vapor deposition. Furthermore, a fluorine-containing silane compound having a molecular weight of about 4,500 corresponding to the following formula was coated on the surface of the antireflection layer.
所得到的含氟硅烷化合物涂敷面的接触角为110度。然后,通过丙烯酸类粘结剂,用未涂敷该含氟硅烷化合物的面,将上面得到的延迟片贴合到在对单面进行了抗反射处理的玻璃的未进行抗反射处理的那一面上,制成偏振光变换元件。该偏振光变换元件具有图2的(a)所示的层结构。The contact angle of the obtained fluorine-containing silane compound-coated surface was 110 degrees. Then, the above-obtained retardation plate was bonded to the non-antireflection-treated side of a single-side antireflection-treated glass using the side not coated with the fluorine-containing silane compound via an acrylic adhesive. On, the polarized light conversion element is made. This polarization conversion element has a layer structure shown in FIG. 2( a ).
在这些偏振光变换元件之中,使用了延迟值为112nm的延迟片的偏振光变换元件对投射型液晶显示装置(反射型液晶投影仪)的蓝通道是有效的,另外,使用了延迟值为138nm的延迟片的偏振光变换元件对绿通道同样是有效的,使用了延迟值为153nm的延迟片的偏振光变换元件对红通道也同样是有效的。而且,如果将这些偏振光变换元件设置在反射型液晶投影仪的各通道上使用,则可使显示品位的降低变小。Among these polarization conversion elements, the polarization conversion element using a retardation film with a retardation value of 112nm is effective for the blue channel of a projection type liquid crystal display device (reflection type liquid crystal projector). The polarization conversion element using a 138nm retarder is also effective for the green channel, and the polarization conversion element using a retardation film with a retardation value of 153nm is also effective for the red channel. Furthermore, if these polarization conversion elements are installed and used in each channel of a reflective liquid crystal projector, the degradation of display quality can be minimized.
例2Example 2
将与例1中所使用的相同的环状聚烯烃类树脂膜“ア-トン”拉伸,制成延迟值为112nm、138nm和153nm的延迟片。在它们的单面上,用蒸镀形成抗反射层。进而在该抗反射层的表面上涂敷与例1中所使用的相同的分子量约为4,500的含氟硅烷化合物。所得到的含氟硅烷化合物涂敷面的接触角为110度。然后,通过丙烯酸类粘结剂,用未涂敷该含氟硅烷化合物的面,将上面得到的延迟片贴合到在对单面进行了抗反射处理的玻璃的未进行抗反射处理的那一面上,制成偏振光变换元件。该偏振光变换元件也具有图2的(a)所示的层结构。The same cyclic polyolefin-based resin film "A-ton" as used in Example 1 was stretched to prepare retarders having retardation values of 112 nm, 138 nm, and 153 nm. On one side of them, an antireflection layer was formed by vapor deposition. Further, the same fluorine-containing silane compound having a molecular weight of about 4,500 as used in Example 1 was coated on the surface of the antireflection layer. The contact angle of the obtained fluorine-containing silane compound-coated surface was 110 degrees. Then, the above-obtained retardation plate was bonded to the non-antireflection-treated side of a single-side antireflection-treated glass using the side not coated with the fluorine-containing silane compound via an acrylic adhesive. On, the polarized light conversion element is made. This polarization conversion element also has the layer structure shown in FIG. 2( a ).
在这些偏振光变换元件之中,使用了延迟值为112nm的延迟片的偏振光变换元件对投射型液晶显示装置(反射型液晶投影仪)的蓝通道是有效的,另外,使用了延迟值为138nm的延迟片的偏振光变换元件对绿通道同样是有效的,使用了延迟值为153nm的延迟片的偏振光变换元件对红通道也同样是有效的。而且,如果将这些偏振光变换元件设置在反射型液晶投影仪的各通道上使用,则可使显示品位的降低变小。Among these polarization conversion elements, the polarization conversion element using a retardation film with a retardation value of 112nm is effective for the blue channel of a projection type liquid crystal display device (reflection type liquid crystal projector). The polarization conversion element using a 138nm retarder is also effective for the green channel, and the polarization conversion element using a retardation film with a retardation value of 153nm is also effective for the red channel. Furthermore, if these polarization conversion elements are installed and used in each channel of a reflective liquid crystal projector, the degradation of display quality can be minimized.
[发明的效果][Effect of the invention]
本发明的偏振光变换元件有效地被用于反射型液晶投影仪中,将该偏振光变换元件配置在液晶盒的正面的反射型液晶投影仪可使所投射的图像的色平衡、对比度、亮度、均匀性等显示品质的降低变小。The polarized light conversion element of the present invention is effectively used in a reflective liquid crystal projector, and the reflective liquid crystal projector in which the polarized light conversion element is arranged on the front of the liquid crystal cell can improve the color balance, contrast, and brightness of the projected image. , uniformity, and other display quality decreases.
Claims (3)
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| JP2003004947A (en) * | 2001-06-25 | 2003-01-08 | Sumitomo Chem Co Ltd | Polarization conversion element and projection type liquid crystal display device using the same |
| JP2003172819A (en) * | 2001-12-05 | 2003-06-20 | Sumitomo Chem Co Ltd | Polarization conversion element and projection type liquid crystal display |
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| JP2002207117A (en) * | 2001-01-04 | 2002-07-26 | Sumitomo Chem Co Ltd | Polarization conversion element and projection type liquid crystal display device using the same |
| CN1388387A (en) * | 2001-05-29 | 2003-01-01 | 住友化学工业株式会社 | Polarized light conversion element and projection liquid crystal display using the same polarized light conversion element |
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