CN102319803A - A kind of process and mould thereof that draws the flange moulding - Google Patents
A kind of process and mould thereof that draws the flange moulding Download PDFInfo
- Publication number
- CN102319803A CN102319803A CN201110241010A CN201110241010A CN102319803A CN 102319803 A CN102319803 A CN 102319803A CN 201110241010 A CN201110241010 A CN 201110241010A CN 201110241010 A CN201110241010 A CN 201110241010A CN 102319803 A CN102319803 A CN 102319803A
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- flange
- moulding
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- mould
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- 238000000034 method Methods 0.000 title claims abstract description 57
- 238000000465 moulding Methods 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 26
- 239000011230 binding agent Substances 0.000 claims abstract description 4
- 238000004080 punching Methods 0.000 claims abstract description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- 239000011324 bead Substances 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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Abstract
The present invention relates to the diel field, particularly be to realize drawing the process and the mould of flange moulding in the diel.This method will draw that moulding combines with flange, in punching course, part done according to having Z-shaped flange moulding of binder up and down, and drawing and moulding is on holding pad under the flange, and part material in forming process is pushed down always.Thereby slowed down the speed that material flows into, solved wrinkling, the folded material phenomenon of part.
Description
Technical field
The present invention relates to the diel field, particularly be to realize drawing the process and the mould of flange moulding in the diel.
Background technology
In recent years, along with the automobile industry develop rapidly, the die industry competition is fierce more; In view of the increasing situation of cost pressure, change traditional Sheet Metal Forming Technology, reduce the usage quantity of stamping procedure and lathe; Practice thrift cost, become the necessary Consideration of mould design.
Drawing is the stamping procedure that becomes plane woolen cloth or operation part curve form, and curved surface mainly relies on and is positioned at extending to form of punch base material.For the drawing work of complicated shape spare, automobile tail light fixed head for example, part sidewall height is very high, and the folded material in sidewall bottom surface is serious, the forming parts difficulty.Through the test of many times analysis, utilize traditional drawing work part to be difficult to moulding.Therefore, a kind of method of exigence addresses the above problem on the basis that does not increase the mould operation.
Summary of the invention
The object of the present invention is to provide a kind of process of drawing the flange moulding, this method can address the above problem under the situation that does not increase mould operation, press machine.
Concrete technical scheme is following:
A kind of process of drawing the flange moulding; This method will draw that moulding combines with flange, in punching course, part done according to having Z-shaped flange moulding of binder up and down; Drawing and moulding is on holding pad under the flange; Part material in forming process is pushed down always, thereby has slowed down the speed that material flows into, and has solved wrinkling, the folded material phenomenon of part.
Further, said part begins flanging process after drawing completion, and the top and bottom of part sidewall are pushed down always, finishes until flange.
Further, in the said turn-up process, be provided with step surface and bead above the part sidewall, slow down its flowing velocity in turn-up process, solved folded material, wrinkling.
Further, in the said drawing process,, on the product press surface, bead is set for the ease of adjusting the speed that flows of its material.
Further, in the above-mentioned process two symmetrical components are made together, or solved under the situation of its side force, suitable equally to single part.
Another object of the present invention provides a kind of mould that is exclusively used in said method.
A kind of mould that is used to draw the flange moulding technique; This mould comprises upper bolster 1, die 3, goes up holding pad 2, die shoe 6, flanging die 4, blank holder 7, draws punch 5 and punch retainer 8; Wherein said punch 5 and the blank holder 7 of drawing continues motion as the holding pad of flange and finishes until flange after drawing end; Said die 3 is as the die of drawing work content and the die of flanging process content.
Further, in said drawing process, draw punch 5 and be movable pattern with punch retainer 8.
Further, pressure source is the push rod 9 of lathe, draws punch 5, blank holder 7 and punch retainer 8 at first at flange and under the thrust of push rod 9, begins flange.This pressure source also can be nitrogen spring 10, and its initial pressure is greater than pressure-pad-force and drawing pressure.
Further, die 3 is as the die of drawing work content and the flange die of flanging process content, and in turn-up process, the flanging die 4 that is arranged on the die shoe 6 turns over material on die 3.
Further, in said drawing process, blank holder 7 is as the parts of in drawing work, pushing down material, and its pressure source is the nitrogen spring 10 that is installed in the punch retainer 8.
The invention has the beneficial effects as follows: utilize above-mentioned process,, slowed down the speed that material flows into, can under the situation that does not increase mould operation, press machine, solve wrinkling, the folded material phenomenon of part because part material in forming process is pushed down always.
Description of drawings
Fig. 1 is the schematic diagram of process of the present invention
Fig. 2 is the A-A cutaway view of mould of the present invention
Fig. 3 is the B-B cutaway view of mould of the present invention
Among the figure: 1. holding pad 3. dies 4. flanging dies 5. draw punch 6. die shoes 7. blank holders 8. punch retainers 9. push rods 10. nitrogen springs on the upper bolster 2..
The specific embodiment
Specify principle of the present invention below in conjunction with accompanying drawing.
Fig. 1 is the schematic diagram of one embodiment of the present invention.As shown in Figure 1, through the produced part of this process as an example, be that two symmetrical parts are made together in this example, this method is suitable equally to single part, note the solution of its side force.This method will draw that moulding combines with flange, in punching course, part done according to having Z-shaped flange moulding of binder up and down.
Draw regional Y is pushed down after drawing work finishes always; Guarantee in turn-up process, can not influence the quality of product because of flowing of material; In flange zone X at first, that exterior material inwardly flows is too fast, the very high meeting of flange height in the flange zone X with draw regional Y junction and serious folded material, wrinkling occur.As shown in Figure 2, the upper side in the flange zone is provided with step surface and bead, holding pad 2 is set in upper bolster 1 pushes down material, slows down its flowing velocity in turn-up process, has solved folded material, wrinkling.
This mould comprises upper bolster 1, die 3, goes up holding pad 2, die shoe 6, flanging die 4, blank holder 7, draws punch 5 and punch retainer 8.
Like Fig. 2, shown in Figure 3, in drawing process, draw punch 5 and be movable pattern with punch retainer 8, pressure source is the push rod 9 of lathe, draws punch 5, blank holder 7 and punch retainer 8 at first at flange and under the thrust of push rod 9, begins flange.This pressure source also can be nitrogen spring, notices that its initial pressure is greater than pressure-pad-force and drawing pressure.
Die 3 is as the die of drawing work content and the flange die of flanging process content, and in turn-up process, the flanging die 4 that is arranged on the die shoe 6 turns over material on die 3.
Claims (10)
1. process of drawing the flange moulding; It is characterized in that; This method will draw that moulding combines with flange, in punching course, part done according to having Z-shaped flange moulding of binder up and down; Drawing and moulding is on holding pad under the flange, and part material in forming process is pushed down always.
2. a kind of process of drawing the flange moulding according to claim 1 is characterized in that said part begins flanging process after drawing completion, and the top and bottom of part sidewall are pushed down always, finish until flange.
3. a kind of process of drawing the flange moulding according to claim 1 is characterized in that, in the said turn-up process, is provided with step surface and bead above the part sidewall.
4. a kind of process of drawing the flange moulding according to claim 1 is characterized in that, in the said drawing process, on the product press surface, bead is set.
5. a kind of process of drawing the flange moulding according to claim 1 is characterized in that, in the said process two symmetrical components is made together, or is solved under the situation of its side force, is suitable for single part.
6. one kind is used for the mould that draws the flange moulding technique as claimed in claim 1; It is characterized in that; This mould comprises upper bolster, die, goes up holding pad, die shoe, flanging die, blank holder, draws punch and punch retainer; Wherein said punch and the blank holder of drawing continues motion as the holding pad of flange and finishes until flange after drawing end.
7. a kind of mould that draws the flange moulding technique according to claim 6 is characterized in that, in said drawing process, drawing punch and punch retainer is movable pattern.
8. a kind of mould that draws the flange moulding technique according to claim 6 is characterized in that pressure source is the push rod of lathe, draws at first under punch, blank holder and the punch retainer thrust at push rod at flange to begin flange.
9. a kind of mould that draws the flange moulding technique according to claim 6; It is characterized in that; Die is as the die of drawing work content and the flange die of flanging process content, and in turn-up process, the flanging die 4 that is arranged on the die shoe turns over material on die.
10. a kind of mould that draws the flange moulding technique according to claim 6; It is characterized in that; In said drawing process; Blank holder is as the parts of in drawing work, pushing down material, and its pressure source is the nitrogen spring that is installed in the punch retainer, and its initial pressure is greater than pressure-pad-force and drawing pressure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110241010A CN102319803A (en) | 2011-08-22 | 2011-08-22 | A kind of process and mould thereof that draws the flange moulding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110241010A CN102319803A (en) | 2011-08-22 | 2011-08-22 | A kind of process and mould thereof that draws the flange moulding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102319803A true CN102319803A (en) | 2012-01-18 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110241010A Pending CN102319803A (en) | 2011-08-22 | 2011-08-22 | A kind of process and mould thereof that draws the flange moulding |
Country Status (1)
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| CN (1) | CN102319803A (en) |
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102615177A (en) * | 2012-03-31 | 2012-08-01 | 重庆至信实业有限公司 | Method and die for molding backseat side cover plate of automobile |
| CN102672024A (en) * | 2012-05-22 | 2012-09-19 | 奇瑞汽车股份有限公司 | Trimming method for automobile beam part |
| CN102896225A (en) * | 2012-09-25 | 2013-01-30 | 内蒙古红岗机械厂 | Self-centering seal head stamping die, process and seal head turning alignment tool |
| CN103567317A (en) * | 2012-07-30 | 2014-02-12 | 苏州飞宇精密科技股份有限公司 | Integrated synchronous stripping device |
| CN103658289A (en) * | 2013-12-23 | 2014-03-26 | 安徽江淮汽车股份有限公司 | Punching forming method and die |
| CN104325018A (en) * | 2014-10-31 | 2015-02-04 | 奇瑞汽车股份有限公司 | Drawing and flanging two-purpose die |
| CN104492944A (en) * | 2014-11-25 | 2015-04-08 | 重庆市天益模具有限公司 | Drawing die of automobile taillight mounting plate |
| CN104889246A (en) * | 2015-05-18 | 2015-09-09 | 湖南湖大艾盛汽车技术开发有限公司 | Drawing die structure with double press materials feeding and punching method utilizing drawing die structure |
| CN106001278A (en) * | 2016-07-05 | 2016-10-12 | 上海众大汽车配件有限公司 | Drawing die for inner plates of rear wheel covers of automobiles |
| CN106270189A (en) * | 2016-08-12 | 2017-01-04 | 广州汽车集团股份有限公司 | A kind of a kind of method that drawing, flange double-purpose mould and a mould are dual-purpose |
| CN106270167A (en) * | 2015-06-29 | 2017-01-04 | 福特汽车公司 | For the tool and method by prototype part drawing and flange |
| CN106734570A (en) * | 2016-12-20 | 2017-05-31 | 柳州通为机械有限公司 | A kind of mould punching process in automobile panel |
| CN107597941A (en) * | 2017-09-29 | 2018-01-19 | 庆铃汽车（集团）有限公司 | The preformed compound drawing process of reverse binder |
| CN107855413A (en) * | 2016-09-22 | 2018-03-30 | 宝山钢铁股份有限公司 | The outer plate stamping and forming die of aluminium doors and method for controlling springback |
| CN110802170A (en) * | 2019-11-04 | 2020-02-18 | 黑龙江工程学院 | Integral forming stamping die for corrugated diaphragm |
| CN113617916A (en) * | 2021-06-29 | 2021-11-09 | 柳州职业技术学院 | Method for designing molded surface of outer plate mold of automobile tail door |
| CN115971342A (en) * | 2022-12-14 | 2023-04-18 | 烟台丛林精密机械有限公司 | Superplastic stretching and integrated forming die for complex aluminum alloy plate |
| CN116766680A (en) * | 2023-08-18 | 2023-09-19 | 天津世亚模具股份有限公司 | Production line control system and control method |
| CN116871402A (en) * | 2023-06-06 | 2023-10-13 | 中国第一汽车股份有限公司 | Double-stamping forming method for unilateral flanging part |
| CN117505676A (en) * | 2023-11-17 | 2024-02-06 | 湖北齐星模具制造股份有限公司 | A reinforced beam forming process and its mold structure |
| CN119839153A (en) * | 2024-09-24 | 2025-04-18 | 东风汽车集团股份有限公司 | Stamping drawing material pressing surface flanging die and method |
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| JPH06154899A (en) * | 1992-11-19 | 1994-06-03 | Toyota Motor Corp | Drawing method |
| JPH08290219A (en) * | 1995-04-18 | 1996-11-05 | Toyota Motor Corp | Press molding method and apparatus |
| CN1136480A (en) * | 1995-02-10 | 1996-11-27 | 奥吉哈拉美国公司 | Stretch controlled forming mechanism and method for forming metal blanks |
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| CN101450363A (en) * | 2007-11-30 | 2009-06-10 | 比亚迪股份有限公司 | Forming method of vehicle outer plate |
| CN101941032A (en) * | 2010-07-15 | 2011-01-12 | 联伟汽车零部件(重庆)有限公司 | Local drawing and molding technology for rear cover plate of front section of automotive girder |
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| JPH06154899A (en) * | 1992-11-19 | 1994-06-03 | Toyota Motor Corp | Drawing method |
| CN1136480A (en) * | 1995-02-10 | 1996-11-27 | 奥吉哈拉美国公司 | Stretch controlled forming mechanism and method for forming metal blanks |
| JPH08290219A (en) * | 1995-04-18 | 1996-11-05 | Toyota Motor Corp | Press molding method and apparatus |
| EP2060336A1 (en) * | 2007-11-16 | 2009-05-20 | Audi Ag | Tool for cutting and flanging flat workpieces as well as cutting and flanging procedure |
| CN101450363A (en) * | 2007-11-30 | 2009-06-10 | 比亚迪股份有限公司 | Forming method of vehicle outer plate |
| CN101941032A (en) * | 2010-07-15 | 2011-01-12 | 联伟汽车零部件(重庆)有限公司 | Local drawing and molding technology for rear cover plate of front section of automotive girder |
Cited By (27)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102615177A (en) * | 2012-03-31 | 2012-08-01 | 重庆至信实业有限公司 | Method and die for molding backseat side cover plate of automobile |
| CN102615177B (en) * | 2012-03-31 | 2014-05-14 | 重庆至信实业有限公司 | Method and die for molding backseat side cover plate of automobile |
| CN102672024A (en) * | 2012-05-22 | 2012-09-19 | 奇瑞汽车股份有限公司 | Trimming method for automobile beam part |
| CN103567317A (en) * | 2012-07-30 | 2014-02-12 | 苏州飞宇精密科技股份有限公司 | Integrated synchronous stripping device |
| CN102896225A (en) * | 2012-09-25 | 2013-01-30 | 内蒙古红岗机械厂 | Self-centering seal head stamping die, process and seal head turning alignment tool |
| CN103658289A (en) * | 2013-12-23 | 2014-03-26 | 安徽江淮汽车股份有限公司 | Punching forming method and die |
| CN103658289B (en) * | 2013-12-23 | 2015-09-30 | 安徽江淮汽车股份有限公司 | A kind of impact forming method and mould |
| CN104325018A (en) * | 2014-10-31 | 2015-02-04 | 奇瑞汽车股份有限公司 | Drawing and flanging two-purpose die |
| CN104492944A (en) * | 2014-11-25 | 2015-04-08 | 重庆市天益模具有限公司 | Drawing die of automobile taillight mounting plate |
| CN104889246A (en) * | 2015-05-18 | 2015-09-09 | 湖南湖大艾盛汽车技术开发有限公司 | Drawing die structure with double press materials feeding and punching method utilizing drawing die structure |
| CN104889246B (en) * | 2015-05-18 | 2017-05-24 | 湖南湖大艾盛汽车技术开发有限公司 | Drawing die structure with double press materials feeding and punching method utilizing drawing die structure |
| CN106270167A (en) * | 2015-06-29 | 2017-01-04 | 福特汽车公司 | For the tool and method by prototype part drawing and flange |
| CN106270167B (en) * | 2015-06-29 | 2020-02-07 | 福特汽车公司 | Tool and method for drawing and flanging a prototype part |
| CN106001278A (en) * | 2016-07-05 | 2016-10-12 | 上海众大汽车配件有限公司 | Drawing die for inner plates of rear wheel covers of automobiles |
| CN106270189A (en) * | 2016-08-12 | 2017-01-04 | 广州汽车集团股份有限公司 | A kind of a kind of method that drawing, flange double-purpose mould and a mould are dual-purpose |
| CN107855413A (en) * | 2016-09-22 | 2018-03-30 | 宝山钢铁股份有限公司 | The outer plate stamping and forming die of aluminium doors and method for controlling springback |
| CN106734570A (en) * | 2016-12-20 | 2017-05-31 | 柳州通为机械有限公司 | A kind of mould punching process in automobile panel |
| CN107597941A (en) * | 2017-09-29 | 2018-01-19 | 庆铃汽车（集团）有限公司 | The preformed compound drawing process of reverse binder |
| CN110802170A (en) * | 2019-11-04 | 2020-02-18 | 黑龙江工程学院 | Integral forming stamping die for corrugated diaphragm |
| CN113617916A (en) * | 2021-06-29 | 2021-11-09 | 柳州职业技术学院 | Method for designing molded surface of outer plate mold of automobile tail door |
| CN115971342A (en) * | 2022-12-14 | 2023-04-18 | 烟台丛林精密机械有限公司 | Superplastic stretching and integrated forming die for complex aluminum alloy plate |
| CN115971342B (en) * | 2022-12-14 | 2023-09-19 | 烟台丛林精密机械有限公司 | Superplastic stretching integrated forming die for complex aluminum alloy plate |
| CN116871402A (en) * | 2023-06-06 | 2023-10-13 | 中国第一汽车股份有限公司 | Double-stamping forming method for unilateral flanging part |
| CN116766680A (en) * | 2023-08-18 | 2023-09-19 | 天津世亚模具股份有限公司 | Production line control system and control method |
| CN116766680B (en) * | 2023-08-18 | 2023-12-05 | 天津世亚模具股份有限公司 | Production line control system and control method |
| CN117505676A (en) * | 2023-11-17 | 2024-02-06 | 湖北齐星模具制造股份有限公司 | A reinforced beam forming process and its mold structure |
| CN119839153A (en) * | 2024-09-24 | 2025-04-18 | 东风汽车集团股份有限公司 | Stamping drawing material pressing surface flanging die and method |
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Inventor after: Zhao Bin Inventor after: Zhou Ping Inventor after: Xu Haimei Inventor before: Zhao Bin Inventor before: Xu Haimei Inventor before: Zhou Ping |
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Application publication date: 20120118 |