CN102166603A - A rotary extrusion sealing device for a pipe fitting sealing machine - Google Patents
A rotary extrusion sealing device for a pipe fitting sealing machine Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种管件封口机的旋挤封口装置。The invention relates to a rotary extrusion sealing device of a pipe fitting sealing machine.
背景技术Background technique
现有封口机的封口装置,主要包括主轴以及倾斜设于主轴前端的刀具,刀具只能沿主轴轴向进给,不能绕主轴周向旋转并同时沿垂直于主轴的方向移动,所以对金属管件端部进行封口时,很难形成与金属管侧壁相垂直的封口壁,且封口壁的厚度也存在厚薄不均的缺陷,封口效果差,影响金属管的使用寿命。The sealing device of the existing sealing machine mainly includes the main shaft and the tool inclined at the front end of the main shaft. The tool can only be fed along the axial direction of the main shaft, and cannot rotate around the main shaft and move along the direction perpendicular to the main shaft at the same time. When the end is sealed, it is difficult to form a sealing wall perpendicular to the side wall of the metal tube, and the thickness of the sealing wall also has the defect of uneven thickness, the sealing effect is poor, and the service life of the metal tube is affected.
发明内容Contents of the invention
针对现有技术存在的不足,本发明提供一种封口机的旋挤封口装置,其封口刀可绕主轴周向旋转并同时沿垂直于主轴的方向移动。Aiming at the deficiencies in the prior art, the present invention provides a rotary extrusion sealing device of a sealing machine, the sealing knife of which can rotate around the main shaft and move in a direction perpendicular to the main shaft at the same time.
本发明的技术方案是这样实现的:Technical scheme of the present invention is realized like this:
一种管件封口机的旋挤封口装置,其特征在于:包括主轴、设于主轴前端的刀盘、设于刀盘上的封口刀、封口刀导向机构以及移刀机构,主轴由主轴驱动机构驱使旋转,封口刀在封口刀导向机构的导引下沿垂直于主轴轴线的方向滑移而靠近或远离主轴轴线,移刀机构带动封口刀沿封口刀导向机构滑移。A rotary extrusion sealing device for a pipe fitting sealing machine, characterized in that it includes a main shaft, a cutter head arranged at the front end of the main shaft, a sealing knife arranged on the cutter head, a sealing knife guiding mechanism and a knife moving mechanism, and the main shaft is driven by the main shaft driving mechanism When rotating, the sealing knife slides along the direction perpendicular to the axis of the main shaft under the guidance of the sealing knife guiding mechanism to approach or move away from the axis of the main axis, and the knife moving mechanism drives the sealing knife to slide along the sealing knife guiding mechanism.
本发明具有如下优点:1、主轴驱动机构驱使主轴带动刀盘旋转,使封口刀绕主轴周向旋转;同时,移刀机构带动封口刀沿封口刀导向机构滑移,使封口刀沿垂直于主轴轴线的方向滑移而靠近或远离主轴轴线,从而对待加工管件的开口端可实现旋挤封口加工,最终形成与待加工管件侧壁相垂直的封口壁,且封口壁厚薄一致,封口效果好。2、整个旋挤封口装置结构简单紧凑,控制方便。The present invention has the following advantages: 1. The main shaft driving mechanism drives the main shaft to drive the cutter head to rotate, so that the sealing knife rotates around the main shaft; at the same time, the knife moving mechanism drives the sealing knife to slide along the sealing knife guiding mechanism, so that the sealing knife is perpendicular to the main shaft The direction of the axis slides to be close to or away from the spindle axis, so that the open end of the pipe to be processed can be sealed by rotary extrusion, and finally a sealing wall perpendicular to the side wall of the pipe to be processed is formed, and the thickness of the sealing wall is consistent, and the sealing effect is good. 2. The entire rotary extrusion sealing device has a simple and compact structure and is easy to control.
所述封口刀导向机构包括刀盘上的导槽、滑条和刀座,导槽凹设于刀盘端面,刀座设于导槽内,滑条固定在导槽的内侧壁上并嵌入刀座侧壁,滑条与主轴轴线垂直,刀座沿滑条及导槽滑移,封口刀固设在刀座前表面。结构简单,封口刀可在封口刀导向机构的导引下自由移动。The sealing knife guide mechanism includes a guide groove on the cutter head, a slide bar and a knife seat, the guide groove is recessed on the end face of the cutter head, the knife seat is arranged in the guide groove, the slide bar is fixed on the inner side wall of the guide groove and embedded in the knife On the side wall of the seat, the slide bar is perpendicular to the axis of the main shaft, the knife seat slides along the slide bar and the guide groove, and the sealing knife is fixed on the front surface of the knife seat. The structure is simple, and the sealing knife can move freely under the guidance of the sealing knife guiding mechanism.
上述移刀机构包括第一连杆、拨叉、第二连杆、滑套、中心杆以及中心杆驱动件,拨叉由前拨臂和后拨臂连接而成且呈勾状,拨叉通过一铰接轴枢设在刀盘上,该铰接轴位于前拨臂与后拨臂连接处,前拨臂的延伸端与第一连杆的一端铰接,第一连杆的另一端与刀座铰接,后拨臂的延伸端与第二连杆的一端铰接,第二连杆的另一端与滑套铰接,滑套、中心杆和中心杆驱动件与主轴共轴线,滑套可轴向滑移地插入主轴的中空处,中心杆可轴向滑移地穿过主轴的中空处,中心杆前端与滑套固定,中心杆的后端从主轴中露出并与中心杆驱动件联接,中心杆驱动件可带动中心杆沿主轴移动。结构简单,通过移刀机构可方便控制封口刀移动。The above-mentioned knife moving mechanism includes a first connecting rod, a shift fork, a second connecting rod, a sliding sleeve, a central rod and a driving member of the central rod. A hinged shaft is pivotally arranged on the cutterhead, the hinged shaft is located at the junction of the front shifting arm and the rear shifting arm, the extension end of the front shifting arm is hinged with one end of the first connecting rod, and the other end of the first connecting rod is hinged with the knife seat , the extension end of the rear shift arm is hinged with one end of the second connecting rod, the other end of the second connecting rod is hinged with the sliding sleeve, the sliding sleeve, the central rod and the driving part of the central rod are coaxial with the main shaft, and the sliding sleeve can slide axially The central rod can be axially slid through the hollow of the main shaft, the front end of the central rod is fixed with the sliding sleeve, the rear end of the central rod is exposed from the main shaft and connected with the driving part of the central rod, and the central rod drives The part can drive the central rod to move along the main shaft. The structure is simple, and the movement of the sealing knife can be conveniently controlled by the knife moving mechanism.
所述导槽内设有两个刀座,两个刀座上分别固定有一封口刀;所述移刀机构包括两个第一连杆、两个拨叉、两个第二连杆,每个刀座分别通过一第一连杆、一拨叉和一第二连杆与滑套联接传动,第一组刀座、第一连杆、拨叉、第二连杆与第二组刀座、第一连杆、拨叉、第二连杆对称布置。结构简单,布局合理,且封口刀对称设置时,可保证封口刀向主轴中心滑移时待加工管件的端部受力均衡,利于形成与侧壁垂直且厚薄一致的封口壁,待加工管件端部封口效果好。Two knife seats are arranged in the guide groove, and a sealing knife is respectively fixed on the two knife seats; the knife moving mechanism includes two first connecting rods, two shift forks, and two second connecting rods, each The knife seat is connected and driven by a first connecting rod, a shift fork and a second connecting rod and the sliding sleeve respectively, and the first group of knife seats, the first connecting rod, the shift fork, the second connecting rod and the second group of knife seats, The first connecting rod, the shift fork and the second connecting rod are arranged symmetrically. The structure is simple, the layout is reasonable, and when the sealing knife is arranged symmetrically, it can ensure that the force on the end of the pipe to be processed is balanced when the sealing knife slides to the center of the spindle, which is conducive to the formation of a sealing wall that is perpendicular to the side wall and has the same thickness. The sealing effect is good.
所述主轴枢设在封口机机架上且轴向定位,所述主轴驱动机构与主轴后端联接。结构简单,布局合理。The main shaft is pivotally arranged on the frame of the sealing machine and positioned axially, and the main shaft driving mechanism is connected with the rear end of the main shaft. The structure is simple and the layout is reasonable.
所述主轴驱动机构包括电动机和带传动机构,电动机固定在封口机机架内,带传动机构的主动轮固定在电动机的轴上,带传动机构的从动轮固定在主轴后端。结构简单,控制方便。The main shaft driving mechanism includes a motor and a belt transmission mechanism, the motor is fixed in the sealing machine frame, the driving wheel of the belt transmission mechanism is fixed on the shaft of the motor, and the driven wheel of the belt transmission mechanism is fixed at the rear end of the main shaft. Simple structure and convenient control.
附图说明Description of drawings
图1为本发明之旋挤封口装置的结构示意图;Fig. 1 is the structural representation of rotary extrusion sealing device of the present invention;
图2是图1的C-C结构剖视图。Fig. 2 is a sectional view of the C-C structure in Fig. 1 .
图3是本发明之刀盘、封口刀及移刀机构的装配结构图。Fig. 3 is an assembly structure diagram of the cutter head, the sealing knife and the knife moving mechanism of the present invention.
图4是应用本发明之旋挤封口装置的封口机的立体图;Fig. 4 is the perspective view of the sealing machine applying the rotary extrusion sealing device of the present invention;
图5是封口机的主视图;Fig. 5 is the front view of sealing machine;
图6是图4的A-A剖视图;Fig. 6 is the A-A sectional view of Fig. 4;
图7是图5的B-B剖视图;Fig. 7 is the B-B sectional view of Fig. 5;
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
如图1至图3所示,一种管件封口机的旋挤封口装置,包括枢设在封口机机架1上且轴向定位的主轴2、设于主轴2前端的刀盘5、设于刀盘5上的封口刀51、封口刀导向机构以及移刀机构,主轴2由主轴驱动机构驱使旋转,封口刀51在封口刀导向机构的导引下沿垂直于主轴2轴线的方向滑移而靠近或远离主轴轴线,移刀机构带动封口刀51沿封口刀导向机构滑移。所述封口刀导向机构包括刀盘5上的导槽50、上下两个滑条52和两个对称设置的刀座53,导槽50凹设于刀盘5端面,刀座53设于导槽50内,上下滑条52分别固定在导槽50的上下内侧壁上并分别嵌入两刀座53侧壁,滑条52与主轴2轴线垂直,刀座53沿滑条52及导槽50滑移,两刀座53的前表面分别固设有一封口刀51。As shown in Figures 1 to 3, a rotary extrusion sealing device for a pipe sealing machine includes a
所述移刀机构54包括两个对称布置的第一连杆541、两个对称布置的拨叉542、两个对称布置的第二连杆543、滑套544、中心杆545以及中心杆驱动件,拨叉542由前拨臂和后拨臂连接而成且呈勾状,拨叉542通过一铰接轴枢设在刀盘5上,该铰接轴位于前拨臂与后拨臂连接处,前拨臂的延伸端与第一连杆541的一端铰接,第一连杆541的另一端与刀座53铰接,后拨臂的延伸端与第二连杆543的一端铰接,第二连杆543的另一端与滑套544铰接,使每个刀座53分别通过一第一连杆541、一拨叉542和一第二连杆543与滑套544联接传动;滑套544、中心杆545和移刀轴546与主轴2共轴线,滑套544可轴向滑移地插入主轴2的中空处,中心杆545可轴向滑移地穿过主轴2的中空处,中心杆545前端与滑套544固定,且滑套544可相对中心杆545转动,中心杆545的后端从主轴2中露出并与中心杆驱动件联接,中心杆驱动件可带动中心杆545沿主轴2移动。The knife moving mechanism 54 includes two symmetrically arranged first connecting
所述主轴驱动机构3与主轴2后端联接,主轴驱动机构3包括电动机31和带传动机构,电动机31固定在机架1内,带传动机构的主动轮32固定在电动机31的轴上,带传动机构的从动轮33固定在主轴2后端。The main shaft driving mechanism 3 is connected with the rear end of the
如图所示4至图7所示,一种应用上述旋挤封口装置的封口机,包括机架1、控制器(图中未示出)、主轴2、主轴驱动机构3和夹持待加工工件的夹紧装置4,主轴2枢设在机架1的轴座14上且轴向定位,夹紧装置4的模具与主轴2共一轴线并靠近主轴2前端,主轴2前端固定有刀盘5,主轴2后端联接主轴驱动机构3,主轴驱动机构3驱使主轴2转动;刀盘5上设有封口刀51及封口刀导向机构,封口刀51在封口刀导向机构的导引下沿垂直于主轴2轴线的方向滑移而靠近或远离主轴2轴线,机架1或刀盘5上设有移刀机构54,移刀机构54带动封口刀51沿封口刀导向机构滑移;机架1与夹紧装置4之间有移料装置,移料装置带动夹紧装置4沿主轴2轴线滑移而使夹紧装置4靠近或远离刀盘5端面。As shown in Figures 4 to 7, a sealing machine using the above-mentioned rotary extrusion sealing device includes a
上述主轴驱动机构3包括电动机31和带传动机构,电动机31固定在机架1内,带传动机构的主动轮32固定在电动机31的轴上,带传动机构的从动轮33固定在主轴2后端。Above-mentioned main shaft driving mechanism 3 comprises
上述封口刀导向机构包括刀盘5上的导槽50、上下两个滑条52和两个对称设置的刀座53,导槽50凹设于刀盘5端面,刀座53设于导槽50内,上下滑条52分别固定在导槽50的上下内侧壁上并分别嵌入两刀座53侧壁,滑条52与主轴2轴线垂直,刀座53沿滑条52及导槽50滑移,两刀座53的前表面分别固设有一封口刀51。The above-mentioned sealing knife guide mechanism includes a
上述移刀机构54包括两个对称布置的第一连杆541、两个对称布置的拨叉542、两个对称布置的第二连杆543、滑套544、中心杆545以及中心杆驱动件,中心杆驱动件包括移刀轴546、移刀滑板547、移刀导向机构和移刀驱动机构,拨叉542由前拨臂和后拨臂连接而成且呈勾状,拨叉542通过一铰接轴枢设在刀盘5上,该铰接轴位于前拨臂与后拨臂连接处,前拨臂的延伸端与第一连杆541的一端铰接,第一连杆541的另一端与刀座53铰接,后拨臂的延伸端与第二连杆543的一端铰接,第二连杆543的另一端与滑套544铰接,使每个刀座53分别通过一第一连杆541、一拨叉542和一第二连杆543与滑套544联接传动;滑套544、中心杆545和移刀轴546与主轴2共轴线,滑套544可轴向滑移地插入主轴2的中空处,中心杆545可轴向滑移地穿过主轴2的中空处,中心杆545前端与滑套544固定,且滑套544可相对中心杆545转动,中心杆545的后端从主轴2中露出并与中心杆驱动件中的移刀轴546固定,移刀轴546枢设在移刀滑板547的轴承座5472上且轴向定位;所述移刀导向机构包括设置在机架1上的移刀导轨12和移刀滑板547底部固设的滑座5471,移刀驱动机构带动移刀滑板547通过其滑座5471在移刀导轨12上沿主轴2轴线方向滑移而使移刀滑板547靠近或远离主轴2后端,所述移刀驱动机构包括受控制器控制的伺服电机71、减速器72、带传动机构和滚珠丝杠螺母副,伺服电机71和减速器72固定在机架1内,伺服电机71的轴与减速器72的输入轴联接,带传动机构的主动轮73固定在减速器72的输出轴上,带传动机构的从动轮74固定在滚珠丝杠螺母副的丝杠75上,丝杠75枢设在机架1的定位轴承座11上,滚珠丝杠螺母副的螺母76与移刀滑板547固定。The knife moving mechanism 54 includes two symmetrically arranged first connecting
上述移料装置包括移料滑板61、移料导向机构和移料驱动机构,上述夹紧装置4包括设于一框架内的下模座41、上模座42以及一设于框架外并作用于上模座的驱动气缸43,上模座42上和下模座41上以可拆卸的方式分别设有一相对的半圆形夹具421和411,其中,下模座41固定在移料滑板61上,上模座42与下模座41之间设有一导引杆44,上模座42可在驱动气缸43的作用下沿导引杆44靠近或远离下模座41,从而松开或夹紧待加工工件。对于不同外径的待加工工件,只需更换相应的夹具421和411,即可对不同外径的待加工工件进行封口。移料驱动机构带动移料滑板61沿移料导向机构滑移,从而带动夹紧装置4沿主轴2轴线方向滑移而靠近或远离封口刀53;所述移料导向机构包括设置在机架1上的移料导轨62和夹紧装置4底部固设的滑座63,移料滑板61通过滑座63在移料导轨62上沿主轴2轴线方向滑移;所述移料驱动机构包括受控制器控制的伺服电机64、减速器65、带传动机构和滚珠丝杠螺母副,伺服电机64和减速器65固定在机架1内,伺服电机64的轴与减速器65的输入轴联接,带传动机构的主动轮66固定在减速器65的输出轴上,带传动机构的从动轮67固定在滚珠丝杠螺母副的丝杠68上,丝杠68枢设在机架1的轴承座13上,滚珠丝杠螺母副的螺母69与移料滑板61固定。The above-mentioned material transfer device includes a material
本发明之封口机对待加工工件如管件进行封口处理的方法,包括如下步骤:The sealing machine of the present invention carries out the method for sealing processing workpieces such as pipe fittings, comprising the following steps:
A、提供一具有开口端的管体;A. Provide a pipe body with an open end;
B、利用夹紧装置夹持管体;B. Use the clamping device to clamp the pipe body;
C、提供一主轴,主轴一端固定有面对管体开口端的刀盘,刀盘上设有封口刀,借助上述所述的主轴驱动机构驱使主轴转动,从而带动封口刀高速旋转;C. Provide a main shaft, one end of the main shaft is fixed with a cutter head facing the opening end of the pipe body, the cutter head is provided with a sealing knife, and the main shaft is driven to rotate by means of the above-mentioned main shaft driving mechanism, thereby driving the sealing knife to rotate at a high speed;
D、借助设于所述夹紧装置下方的移料装置带动夹紧装置沿主轴轴线滑移而使夹紧装置带动管体沿主轴轴线方向运动而靠近封口刀,同时,利用上述所述的移刀机构带动封口刀沿设于刀盘内的与主轴垂直的封口刀导向机构滑移,使封口刀沿垂直于主轴轴线的方向滑移而靠近主轴轴心,使封口刀从管体开口端的外缘向中心挤压管体开口端,并重复挤压若干次,直至管体开口端形成设计要求的形状。D. Drive the clamping device to slide along the axis of the main shaft by means of the material shifting device arranged below the clamping device, so that the clamping device drives the pipe body to move along the axis of the main shaft and approach the sealing knife. At the same time, use the above-mentioned moving The knife mechanism drives the sealing knife to slide along the sealing knife guiding mechanism set in the cutter head and is perpendicular to the main shaft, so that the sealing knife slides along the direction perpendicular to the main shaft axis and close to the main shaft axis, so that the sealing knife slides from the outside of the open end of the pipe body. Squeeze the open end of the pipe body from the edge to the center, and repeat the extrusion several times until the open end of the pipe body forms the shape required by the design.
E、借助上述所述的移料装置带动夹紧装置沿主轴轴线滑移而使夹紧装置带动管体远离封口刀,对封口后的管件进行退料处理,送入下一道工序。E. The clamping device is driven to slide along the spindle axis by means of the above-mentioned material shifting device, so that the clamping device drives the pipe body away from the sealing knife, and the sealed pipe is returned to the next process.
以上仅是对本发明中的一具体实施例加以说明,凡是按照本发明中的设计理念所做出的等效变换或修饰,均应认为落入本发明的保护范围。The above is only an illustration of a specific embodiment of the present invention, and any equivalent transformation or modification made according to the design concept of the present invention shall be deemed to fall within the protection scope of the present invention.
Claims (6)
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| CN111804761A (en) * | 2020-07-14 | 2020-10-23 | 深圳市瀚云通科技有限公司 | A tube shell shrinking extrusion molding machine |
| CN115608865A (en) * | 2021-07-16 | 2023-01-17 | 三花控股集团有限公司 | Pipe fitting processing method, pipe fitting processing part and pipe fitting |
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| CN102166603B (en) | 2013-04-24 |
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