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CN201304491Y - Dedicated vehicle eccentric machine - Google Patents

Dedicated vehicle eccentric machine Download PDF

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Publication number
CN201304491Y
CN201304491Y CNU2008201687938U CN200820168793U CN201304491Y CN 201304491 Y CN201304491 Y CN 201304491Y CN U2008201687938 U CNU2008201687938 U CN U2008201687938U CN 200820168793 U CN200820168793 U CN 200820168793U CN 201304491 Y CN201304491 Y CN 201304491Y
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CN
China
Prior art keywords
lever
eccentric
cam
main shaft
tool holder
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Expired - Fee Related
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CNU2008201687938U
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Chinese (zh)
Inventor
单新平
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Seenpin Precision Products (Zhejiang) Co Ltd
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Seenpin Precision Products (Zhejiang) Co Ltd
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Priority to CNU2008201687938U priority Critical patent/CN201304491Y/en
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Abstract

The utility model relates to a lathe for processing metal revolving body, which has the characteristics of reliable part clamping, high machining precision, high production efficiency and convenient operation. The technical problem to be solved is to provide a lathe capable of processing a tiny eccentric shaft effectively. The technical scheme is that a dedicated vehicle eccentric machine comprises a main shaft provided with an eccentric gripping head and at least one tool holder; the main shaft and the tool holder are respectively driven by a power plant through a transmission chain; the main shaft is vertically arranged; the eccentric gripping head is mounted at the top end of the main shaft; the tool holder is positioned on a track which is vertically arranged; and the tool path movement of the tool holder is realized through the driving of a lever cam mechanism. The lever cam mechanism comprises a cam driven by the power plant and a lever driven by the cam; the lever is hinged on an upright column; the right end of the lever is propped against the cam, and the left end of the lever drives the tool holder to slide along the track so as to realize tool path movement. A return spring exerts a force on the tool holder, so that the tool holder is provided with static energy to slide upward.

Description

专用车偏心机 Special vehicle eccentric machine

技术领域 technical field

本实用新型涉及一种金属加工机床,尤其是加工金属回转体的车床。The utility model relates to a metal processing machine tool, in particular to a lathe for processing metal rotary bodies.

背景技术 Background technique

以数码相机,数码摄象机为代表的众多数码产品及精密仪器仪表中,有很多高精度的金属切削件,特别是微小的偏心轴;由于零件小精度高,用普通机床制造难度较大;主要是:1、零件偏心方向无法控制;2、零件夹装困难;由于零件的夹紧部位短,主轴处于水平状态使得零件的重心落在夹紧面以外,夹紧时必须把零件托住较为困难;3、刀具的进给无法精确控制,加工精度低。Among many digital products and precision instruments represented by digital cameras and digital cameras, there are many high-precision metal cutting parts, especially tiny eccentric shafts; due to the small size and high precision of the parts, it is difficult to manufacture them with ordinary machine tools; Mainly: 1. The eccentric direction of the part cannot be controlled; 2. The clamping of the part is difficult; because the clamping part of the part is short and the main shaft is in a horizontal state, the center of gravity of the part falls outside the clamping surface, and the part must be supported when clamping. Difficulty; 3. The feed of the tool cannot be precisely controlled, and the machining accuracy is low.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是克服上述背景技术的不足,提供一种偏心车床的改进,该车床应能有效地加工微小的偏心轴,具有零件装夹可靠、加工精度高的特点;并且生产效率高、操作便利。The technical problem to be solved by the utility model is to overcome the deficiency of the above-mentioned background technology, and provide an improvement of an eccentric lathe, which should be able to effectively process tiny eccentric shafts, and has the characteristics of reliable parts clamping and high processing accuracy; and production High efficiency and convenient operation.

本实用新型采用的技术方案是:专用车偏心机,包括装有偏心夹头的主轴以及至少一个刀架,主轴以及刀架分别由动力装置通过传动链驱动;其特征在于所述的主轴垂直布置,所述的偏心夹头安装在主轴的顶端;所述的刀架定位在竖直设置的轨道上,刀架的走刀运动由动力装置通过杠杆凸轮机构的驱动来实现。The technical solution adopted by the utility model is: eccentric machine for special vehicle, including a main shaft equipped with an eccentric chuck and at least one tool holder, the main shaft and the tool holder are respectively driven by a power device through a transmission chain; it is characterized in that the main shaft is arranged vertically , the eccentric collet is installed on the top of the main shaft; the tool rest is positioned on a vertical track, and the tool movement of the tool rest is realized by the drive of the power device through the lever cam mechanism.

所述的杠杆凸轮机构包括由动力装置驱动的凸轮以及由该凸轮驱动的杠杆;杠杆铰接在立柱上,杠杆的右端受到凸轮的顶压,杠杆的左端则推动所述的刀架沿着轨道滑动实现进刀运动。The lever cam mechanism includes a cam driven by the power unit and a lever driven by the cam; the lever is hinged on the column, the right end of the lever is pressed by the cam, and the left end of the lever pushes the tool holder to slide along the track Realize the feed movement.

所述的刀架还受到一回复弹簧的施力,以使其具备往上滑动的势能。The tool rest is also biased by a return spring, so that it has the potential energy to slide upwards.

所述的轨道是刀架与刀架座之间相互嵌合的燕尾槽。The track is a dovetail groove that fits between the knife rest and the knife rest seat.

所述的动力装置是电机。The power device is a motor.

本实用新型的工作原理是:电机通过传动带驱动主轴,使得主轴顶端的偏心夹头带动所夹持的被加工零件一起高速旋转;同时电机驱动凸轮转动,凸轮又推动杠杆摆动,杠杆的另一端就顶压刀架使其(克服回复弹簧的压力)沿着轨道向下运动,刀架上的车刀就对加工零件实现了切削加工;切削完成后,凸轮通过杠杆对刀架的顶压力消失,刀架即被回复弹簧所施加的压力驱动回到起始位置。The working principle of the utility model is: the motor drives the main shaft through the transmission belt, so that the eccentric chuck at the top of the main shaft drives the clamped parts to rotate at high speed; at the same time, the motor drives the cam to rotate, and the cam pushes the lever to swing, and the other end of the lever is Press the tool holder to make it (overcome the pressure of the return spring) move down along the track, and the turning tool on the tool holder realizes the cutting process on the machined parts; after the cutting is completed, the pressing force of the cam on the tool holder through the lever disappears, The tool holder is driven back to the initial position by the pressure applied by the return spring.

本实用新型的有益效果是:1、主轴改为垂直布置,工作时只要把零件放在偏心夹头的定位面上,夹紧时无需将零件托住,给装夹零件带来很大的便利;2、加装用凸轮控制的自动走刀系统,可以比较精确地控制进刀的起始和结束位置,较精确地控制刀具的进给均匀性,保证加工精度;而且设置了粗车、精车二个控制凸轮,可进一步提高加工精度;3、采用了作为标准件的偏心夹头和刀架,不但能够确保零件的加工要求,而且设备的成本也得以进一步降低;4、生产率高;操作人员只需装夹待加工零件和取下成品,其余加工进刀均能自动进行;所以生产效率高,特别适合批量零件加工。The beneficial effects of the utility model are as follows: 1. The main shaft is changed to a vertical arrangement. When working, only the parts need to be placed on the positioning surface of the eccentric chuck, and there is no need to hold the parts when clamping, which brings great convenience to the clamping parts. ;2. The automatic tool feeding system controlled by the cam can be installed to control the starting and ending position of the tool more accurately, and the feeding uniformity of the tool can be more accurately controlled to ensure the machining accuracy; Turning two control cams can further improve the machining accuracy; 3. The eccentric chuck and tool holder are used as standard parts, which can not only ensure the processing requirements of the parts, but also further reduce the cost of the equipment; 4. High productivity; operation The personnel only need to clamp the parts to be processed and remove the finished products, and the rest of the processing can be carried out automatically; so the production efficiency is high, especially suitable for batch parts processing.

附图说明 Description of drawings

图1是本实用新型的主视结构示意图。Fig. 1 is a front structural schematic view of the utility model.

图2是本实用新型的俯视结构示意图。Fig. 2 is a top view structural diagram of the utility model.

图3是本实用新型的左视结构示意图。Fig. 3 is a left view structural diagram of the utility model.

图4是图3中的刀架及偏心夹头部位的放大结构示意图。Fig. 4 is an enlarged structural schematic diagram of the tool rest and the eccentric chuck in Fig. 3 .

图5是图4中的偏心夹头的俯视方向放大结构示意图。Fig. 5 is a schematic diagram of the enlarged structure of the eccentric chuck in Fig. 4 in the top view direction.

具体实施方式 Detailed ways

如图所示,专用车偏心机,该机的主轴6的顶端装有偏心夹头7,并且垂直、可转动(通过轴承)地定位在托架5上;动力装置(电机16)通过传动链(皮带20)驱动主轴转动。该机又设置有至少一个刀架9,该刀架定位在竖直设置的轨道上;图中可知:刀架座8固定在立柱4上,所述的轨道是刀架与刀架座之间相互嵌合的燕尾槽。所述的刀架是标准件,可直接外购获得。As shown in the figure, the special vehicle eccentric machine, the top of the main shaft 6 of the machine is equipped with an eccentric chuck 7, and is positioned vertically and rotatably (through bearings) on the bracket 5; the power unit (motor 16) passes through the transmission chain (Belt 20) drives the main shaft to rotate. This machine is provided with at least one knife rest 9 again, and this knife rest is positioned on the track of vertical arrangement; As can be seen in the figure: knife rest seat 8 is fixed on the column 4, and described track is between the knife rest and the knife rest seat Interfitting dovetail slots. The tool rest is a standard part and can be purchased directly.

所述的杠杆凸轮机构包括由动力装置驱动的凸轮1以及由该凸轮驱动的杠杆13;图中,立柱的顶部通过支撑块12上的铰接轴11铰接着杠杆13,杠杆右端的定位销15顶压在凸轮的周向工作面上;杠杆左端固定的螺钉顶压在刀架9顶端调节螺钉10上。这样,动力装置(电机18)通过减速机17以及传动带驱动凸轮转动后,又驱动杠杆的摆动,推动刀架沿着刀架座8往下滑动进行进刀运动。由于凸轮的周向工作面形状决定刀架的进刀速度,所以需要根据加工零件的材质,加工精度粗糙度等不同的要求,设计和加工凸轮的升程曲线,以确保各种不同材质不同技术要求的偏心零件的加工精度。The lever cam mechanism includes a cam 1 driven by the power unit and a lever 13 driven by the cam; in the figure, the top of the column is hinged to the lever 13 through the hinge shaft 11 on the support block 12, and the positioning pin 15 at the right end of the lever pushes Be pressed on the circumferential working surface of cam; Like this, power unit (motor 18) drives the swing of lever again after speed reducer 17 and transmission belt drive cam, promotes knife rest to slide down along knife rest seat 8 and carries out feed motion. Since the shape of the circumferential working surface of the cam determines the feed speed of the tool holder, it is necessary to design and process the lift curve of the cam according to the different requirements of the material of the processed parts, the machining accuracy and roughness, so as to ensure that various materials and different technologies The machining accuracy of the required eccentric parts.

图4中可知:拉杆26向上从刀架的孔中穿越后连接在杠杆上,拉杆上又穿套一弹簧25,弹簧的底端被拉杆托持,弹簧的上端就对刀架施加向上的压力,使刀架9具备往上滑动返回至起始位置的势能,也使杠杆左端固定的螺钉始终顶压在刀架9顶端的调节螺钉10上。It can be seen in Fig. 4 that the pull rod 26 passes upwards through the hole of the tool rest and is connected to the lever, and a spring 25 is worn on the pull rod, the bottom end of the spring is held by the pull rod, and the upper end of the spring exerts upward pressure on the knife rest , so that the knife rest 9 has the potential energy to slide upwards and return to the initial position, and the fixed screw at the left end of the lever is pressed against the adjusting screw 10 at the top of the knife rest 9 all the time.

所述的偏心夹头7是标准件,可直接外购获得。该偏心夹头内设有偏心定位结构,偏心夹头的偏心方向可以事先调整正确;零件装夹时,只要把零件插入偏心夹头中心的定位孔7-1后夹紧零件即可,方便又省力。The eccentric chuck 7 is a standard part and can be purchased directly. The eccentric chuck is equipped with an eccentric positioning structure, and the eccentric direction of the eccentric chuck can be adjusted correctly in advance; when the parts are clamped, just insert the parts into the positioning hole 7-1 in the center of the eccentric chuck and then clamp the parts, which is convenient and convenient. Save effort.

进一步,本实用新型在偏心夹头周围的对称方向布置了二个刀架,分别用二个凸轮控制进刀,同时进行粗车和精车;不但使得粗车、精车在一个循环中完成,而且粗车刀具22与精车刀具23呈180度对称布置,粗车、精车在径向的切削力对零件向一边推动的影响可相互抵消,减少了细长零件车削时的让刀的可能性,加工质量也得到进一步提升。Further, the utility model arranges two tool rests in the symmetrical direction around the eccentric chuck, respectively uses two cams to control the knife feeding, and simultaneously performs rough turning and finishing turning; not only the rough turning and finishing turning can be completed in one cycle, Moreover, the rough turning tool 22 and the finishing turning tool 23 are arranged symmetrically at 180 degrees, and the radial cutting force of the rough turning and finishing turning can cancel each other out to push the parts to one side, which reduces the possibility of giving up the tool when turning the slender parts performance, processing quality has also been further improved.

图中还有:控制刀架左右移动的调节手柄27。Also have among the figure: the adjusting handle 27 that controls knife rest to move left and right.

Claims (5)

1, the eccentric machine of special-purpose vehicle comprises main shaft (6) and at least one knife rest (9) that eccentric clamping (7) are housed, and main shaft (6) and knife rest are driven by driving-chain by power set respectively; It is characterized in that described main shaft is arranged vertically, described eccentric clamping is installed in the top of main shaft; Described knife rest is positioned on the track of vertical setting, and the feed campaign of knife rest is realized by the driving of power set by lever and cam mechanism.
2, the eccentric machine of special-purpose vehicle according to claim 1 is characterized in that described lever and cam mechanism comprises the cam (1) that driven by power set and by this cam-actuated lever (13); Lever is hinged on the column (4), and the right-hand member of lever is subjected to the roof pressure of cam, and the left end of lever then promotes described knife rest and slides along the track realization feed campaign.
3, the eccentric machine of special-purpose vehicle according to claim 1 and 2 is characterized in that described knife rest also is subjected to the application of force of a returning spring (25), so that it possesses the potential energy that up slides.
4, the eccentric machine of special-purpose vehicle according to claim 3 is characterized in that described track is a mutual chimeric dovetail groove between knife rest (9) and the carriage saddle (8).
5, the eccentric machine of special-purpose vehicle according to claim 4 is characterized in that described power set are motors.
CNU2008201687938U 2008-11-25 2008-11-25 Dedicated vehicle eccentric machine Expired - Fee Related CN201304491Y (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102094872A (en) * 2009-12-04 2011-06-15 奥莱亚尔实业公司 Test device for a flexible separator
CN103796777A (en) * 2011-09-16 2014-05-14 艾坡泰克设备及不锈钢制品有限公司 Tool assembly for a rotating device
CN104708021A (en) * 2013-12-12 2015-06-17 铜陵市永生机电制造有限责任公司 Device for turning eccentric circle by profiling
CN105562720A (en) * 2014-10-24 2016-05-11 江苏拓海煤矿钻探机械有限公司 Automatic adapter machining equipment with cam mechanism
CN107552814A (en) * 2017-10-12 2018-01-09 山东丽鹏股份有限公司 Lever declines delivering gear
CN107738007A (en) * 2017-09-20 2018-02-27 厦门华天涉外职业技术学院 A kind of ellipsoid spiral camber feeler mechanism and its control method
CN110125448A (en) * 2019-05-06 2019-08-16 福鼎市福海化油器有限公司 Carburetor oil drain screw machine tool
CN112589136A (en) * 2020-11-20 2021-04-02 亿山精密实业(深圳)有限公司 Device for machining tool back shaft of automatic lathe T2

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102094872A (en) * 2009-12-04 2011-06-15 奥莱亚尔实业公司 Test device for a flexible separator
CN102094872B (en) * 2009-12-04 2015-11-25 奥莱亚尔实业公司 For testing the testing apparatus of flexible separator
CN103796777A (en) * 2011-09-16 2014-05-14 艾坡泰克设备及不锈钢制品有限公司 Tool assembly for a rotating device
CN104708021A (en) * 2013-12-12 2015-06-17 铜陵市永生机电制造有限责任公司 Device for turning eccentric circle by profiling
CN105562720A (en) * 2014-10-24 2016-05-11 江苏拓海煤矿钻探机械有限公司 Automatic adapter machining equipment with cam mechanism
CN107738007A (en) * 2017-09-20 2018-02-27 厦门华天涉外职业技术学院 A kind of ellipsoid spiral camber feeler mechanism and its control method
CN107738007B (en) * 2017-09-20 2020-09-29 厦门华天涉外职业技术学院 Ellipsoidal spiral curved surface profiling mechanism and control method thereof
CN107552814A (en) * 2017-10-12 2018-01-09 山东丽鹏股份有限公司 Lever declines delivering gear
CN110125448A (en) * 2019-05-06 2019-08-16 福鼎市福海化油器有限公司 Carburetor oil drain screw machine tool
CN110125448B (en) * 2019-05-06 2020-06-02 福鼎市福海化油器有限公司 Carburetor oil drain screw machine tool
CN112589136A (en) * 2020-11-20 2021-04-02 亿山精密实业(深圳)有限公司 Device for machining tool back shaft of automatic lathe T2

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Granted publication date: 20090909

Termination date: 20121125