CN102057076B - Coating system and method for coating a substrate - Google Patents
Coating system and method for coating a substrate Download PDFInfo
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- CN102057076B CN102057076B CN2009801216674A CN200980121667A CN102057076B CN 102057076 B CN102057076 B CN 102057076B CN 2009801216674 A CN2009801216674 A CN 2009801216674A CN 200980121667 A CN200980121667 A CN 200980121667A CN 102057076 B CN102057076 B CN 102057076B
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
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Abstract
Description
技术领域 technical field
本发明涉及用于对衬底进行处理的涂覆系统,包括:室布局,所述室布局包括第一处理室以及第二处理室;其中,所述第一处理室被布置在所述涂覆系统的串联部分的前进路径上,并且所述第二处理室被布置在所述涂覆系统的串联部分的返回路径上。而且,本发明还涉及用于尤其是在如上所述的涂覆系统中涂覆衬底的方法。The invention relates to a coating system for processing a substrate, comprising: a chamber layout comprising a first processing chamber and a second processing chamber; wherein the first processing chamber is arranged in the coating On the forward path of the series part of the system and the second process chamber is arranged on the return path of the series part of the coating system. Furthermore, the invention also relates to a method for coating a substrate, especially in a coating system as described above.
背景技术 Background technique
在很多技术应用中,在一系列涂覆步骤中将多个层堆叠(layer stack)沉积到衬底上。例如,在TFT(薄膜晶体管)金属化处理中,通过溅射处理来沉积两种或三种不同的金属。由于不同的处理步骤中的不同涂覆率和多个层的不同厚度,在涂覆工作台上沉积不同层所用的处理时间变化很大。In many technical applications, multiple layer stacks are deposited onto a substrate in a series of coating steps. For example, in TFT (Thin Film Transistor) metallization, two or three different metals are deposited by a sputtering process. Due to the different coating rates in the different process steps and the different thicknesses of the layers, the process time taken to deposit the different layers on the coating station varies widely.
为了沉积多个层堆叠已经提出了涂覆和处理室的很多配置。例如,使用串联布局的涂覆室,也使用群集布局的涂覆室。典型的群集布局包括中央管理室以及连接到中央管理室的很多涂覆室。涂覆室可以被装备来进行相同或不同的涂覆处理。然而,尽管在串联系统中对处理的管理非常容易,但是处理时间由最长的处理时间决定。因此,影响处理的效率。另一方面,群集工具允许不同的周期时间(cycle time)。然而,管理可能非常复杂,其需要在中央管理室提供精细的传输系统。Many configurations of coating and processing chambers have been proposed for depositing multiple layer stacks. For example, coating chambers arranged in series are used, and coating chambers arranged in clusters are also used. A typical cluster layout includes a central management room and many coating booths connected to the central management room. Coating chambers can be equipped to perform the same or different coating processes. However, although the management of the processing is very easy in a series system, the processing time is determined by the longest processing time. Therefore, the efficiency of processing is affected. Cluster tools, on the other hand, allow for different cycle times. However, management can be very complex requiring an elaborate transmission system at a central management office.
组合了串联和群集构思的可替换构思已在文件EP 1 801 843 A1中描述,该文件的内容通过引用被结合于此。文件描述了用于沉积TFT层堆叠的涂覆系统,该涂覆系统具有:传入室(lock-in chamber),用于第一金属化处理的金属化工作台,中央管理室,用于第二金属化处理的两个金属化工作台,以及用于第一处理的第二金属化工作台。用于第二处理的金属化室被布局为彼此并联并被交替使用。用于第一金属化处理的处理室被串联布局使得每个衬底在两个室中均被处理。系统的周期时间通过串联构思和群集构思的组合而得到减小,这是因为组合降低了处理的复杂性同时提高了生产能力。An alternative concept combining series and cluster concepts has been described in document EP 1 801 843 A1, the content of which is hereby incorporated by reference. The document describes a coating system for depositing TFT layer stacks with: a lock-in chamber, a metallization station for the first metallization process, a central management chamber for the second Two metallization stations for the second metallization process, and a second metallization station for the first process. The metallization chambers for the second process are arranged in parallel with each other and used alternately. The process chambers for the first metallization process are arranged in series so that each substrate is processed in both chambers. The cycle time of the system is reduced by the combination of series concept and cluster concept because combination reduces processing complexity while increasing throughput.
文件US 2007/020903A2公开了用于制作膜堆叠的方法以及用于在衬底上形成膜堆叠的处理系统。Document US 2007/020903 A2 discloses a method for making a film stack and a processing system for forming a film stack on a substrate.
然而,在特定的涂覆室必须经过维护处理或者清洁处理的情况下(例如改变溅射靶时),涂覆系统的操作必须完全停止。However, in the event that a particular coating chamber has to undergo a maintenance treatment or a cleaning treatment (for example when changing a sputtering target), the operation of the coating system must be completely stopped.
发明内容 Contents of the invention
本发明的目的Purpose of the invention
本发明的目的是提高涂覆系统的总生产能力和效率,尤其是针对TFT金属应用。The purpose of the present invention is to increase the overall throughput and efficiency of coating systems, especially for TFT metal applications.
技术方案Technical solutions
该目的通过提供根据权利要求1所述的涂覆系统,以及根据权利要求11所述的用于涂覆衬底的方法来解决。从属权利要求针对本发明的优选特征。This object is solved by providing a coating system according to claim 1 , and a method for coating a substrate according to
根据本发明的一种涂覆系统用于对衬底进行处理并包括:室布局,所述室布局包括第一处理室以及第二处理室;其中,所述第一处理室被布置在所述涂覆系统的串联部分的前进路径上,并且所述第二处理室被布置在所述涂覆系统的串联部分的返回路径上。所述第一处理室以及所述第二处理室两者都被布置在第一传输室和第二传输室之间,所述第一传输室和所述第二传输室被配置为将衬底从所述第一串联部分的所述前进路径传送到所述第二串联部分的所述返回路径并且反之亦可。A coating system according to the present invention is used for processing a substrate and comprises: a chamber layout comprising a first processing chamber and a second processing chamber; wherein the first processing chamber is arranged in the on the forward path of the serial part of the coating system, and the second process chamber is arranged on the return path of the serial part of the coating system. Both the first processing chamber and the second processing chamber are arranged between a first transfer chamber and a second transfer chamber configured to transfer a substrate From the forward path of the first serial section to the return path of the second serial section and vice versa.
在常规工作模式中,即,如果第一处理室和第二处理室都处于工作状态,则前进路径被定义为从传入室到第二传输室的衬底的移动路径并且返回路径被定义为从第二传输室到传出室的衬底的移动路径。为了沿着传送路径传输,衬底可由衬底托架支撑。衬底可附着于衬底托架。在另一个实施例中,衬底可在没有托架的情况下(例如利用气垫传输系统)通过涂覆系统。In normal operating mode, i.e., if both the first process chamber and the second process chamber are in operation, the forward path is defined as the movement path of the substrate from the incoming chamber to the second transfer chamber and the return path is defined as The movement path of the substrate from the second transfer chamber to the outgoing chamber. For transport along the transport path, the substrate may be supported by a substrate carrier. A substrate can be attached to the substrate holder. In another embodiment, the substrate can be passed through the coating system without a carrier (eg, using an air cushion transport system).
第一处理室和第二处理室并联地布置布置并被布置为与传入/传出工作台和第一传输室串联。第一传输室被布置在传入/传出工作台与第一及第二处理室之间,并且被配置为将从传入/传出工作台接收的衬底分别传输到第一处理室和第二处理室。此外,涂覆系统包括第二传输室,该第二传输室被布置为与第一及第二处理室串联并且被配置为将从第一处理室或第二处理室接收的衬底传送到另一室。The first processing chamber and the second processing chamber are arranged in parallel and arranged in series with the in/out station and the first transfer chamber. The first transfer chamber is arranged between the in/out table and the first and second processing chambers, and is configured to transfer substrates received from the in/out table to the first processing chamber and the second processing chamber, respectively. Second processing room. Additionally, the coating system includes a second transfer chamber arranged in series with the first and second processing chambers and configured to transfer a substrate received from the first processing chamber or the second processing chamber to another one room.
处理室可以是任何处理工作台,特别是用于在第一衬底上沉积层或层堆叠的涂覆工作台。在TFT涂覆处理中,两个、三个或更多个金属层被沉积在衬底上。第一处理室和第二处理室可以是例如用于通过第一溅射处理提供Mo层的金属涂覆工作台。第三处理室和第四处理室可以是例如用于通过第二溅射处理在第一衬底上提供A1层的金属涂覆工作台。更多的衬底,例如第二、第三、第四衬底等可进入涂覆系统并且在涂覆系统中与第一衬底相继地和同时间地受到处理。即,不同的处理和传输步骤可重叠。The processing chamber may be any processing station, in particular a coating station for depositing a layer or layer stack on a first substrate. In the TFT coating process, two, three or more metal layers are deposited on the substrate. The first process chamber and the second process chamber may be, for example, metal-coated stations for providing a Mo layer by a first sputtering process. The third and fourth process chambers may be, for example, metallized stations for providing an Al layer on the first substrate by a second sputtering process. Further substrates, such as second, third, fourth, etc., may enter the coating system and be processed in the coating system sequentially and simultaneously with the first substrate. That is, different processing and transmission steps may overlap.
涂覆系统的特征在于管理和处理工作台的特定布局。两个传输室都可从各个处理室接收衬底并且可以将衬底馈送到第一和第二处理室两者中。因此,在第一或第二处理室中的一个由于准备、维护、清洗等被关闭的情况下,第一和第二处理室中的另一个仍然可以工作并且对通过处理室的衬底进行处理。当然,当第一或第二处理室中的一个被关闭时,周期时间增加,这是因为每个衬底在两个方向上不是通过第一处理室就要通过第二处理室。因此在串联路径中由于缺少的第一或第二处理室而存在瓶颈。当前进路径和返回路径共用特定的处理室时,整个涂覆系统的生产能力和效率降低。然而,可以避免整体涂覆系统的工作不得不停止的情况,因而提高涂覆系统的可用性。The coating system is characterized by a specific layout of the management and processing stations. Both transfer chambers can receive substrates from respective processing chambers and can feed substrates into both the first and second processing chambers. Thus, in the event that one of the first or second process chambers is shut down for preparation, maintenance, cleaning, etc., the other of the first and second process chambers can still be active and process substrates passing through the process chambers . Of course, when one of the first or second process chambers is closed, the cycle time increases because each substrate passes through either the first process chamber or the second process chamber in both directions. There is thus a bottleneck in the series path due to the missing first or second process chamber. When the forward and return paths share a specific process chamber, the throughput and efficiency of the overall coating system is reduced. However, a situation in which the work of the overall coating system has to be stopped can be avoided, thus improving the availability of the coating system.
相比于文件EP 1 801 843 A1中所描述的构思,引入了额外的传输室,其允许使用与特定的涂覆工作台并联地布置的对应涂覆工作台来使串联路径上的衬底绕过特定的涂覆工作台。这个创造性的概念可被应用于每个涂覆系统,在涂覆系统中,在串联系统(或者组合的串联-群集系统)的前进路径中的处理室被布置成与串联系统(或者组合的串联-群集系统)的返回路径中的对应处理室并联,这两个处理室均被布置在第一传输室和第二传输室之间,允许将在前进路径(或返回路径)上传送的衬底通过从前进路径改变到返回路径或者反之,来绕过两个处理室中的一个。当分别通往第三和第四处理室的途中、以及分别从第三和第四处理室返回的途中在两个处理室中进行相同的处理的情况下,该构思尤其适用。Compared to the concept described in document EP 1 801 843 A1, an additional transfer chamber is introduced which allows the substrates on the serial path to be wound around using a corresponding coating station arranged in parallel with a specific coating station. through a specific coating bench. This inventive concept can be applied to every coating system in which the process chambers in the forward path of the tandem system (or combined tandem-cluster system) are arranged in parallel with the tandem system (or combined tandem - parallel connection of the corresponding processing chambers in the return path of the cluster system, both of which are arranged between the first transfer chamber and the second transfer chamber, allowing substrates to be transferred on the forward path (or return path) One of the two process chambers is bypassed by changing from the forward path to the return path or vice versa. This concept is especially applicable when the same treatment is carried out in two treatment chambers on the way to the third and fourth treatment chamber respectively, and on the way back from the third and fourth treatment chamber respectively.
优选地,室布局包括用于分别将衬底传入所述涂覆系统中和/或将衬底传出所述涂覆系统之外的传入/传出工作台。第一处理室和第二处理室被布置成与传入/传出工作台、第一传输室以及第二传输室串联。Preferably, the chamber layout comprises in/out stations for transferring substrates into and/or out of said coating system, respectively. The first processing chamber and the second processing chamber are arranged in series with the in/out station, the first transfer chamber and the second transfer chamber.
具体而言,第一处理室和第二处理室包括用于通过第一涂覆处理在衬底上沉积层的涂覆工具。第一涂覆处理可以是金属化处理,例如Mo金属化处理。涂覆处理可以是溅射处理。In particular, the first process chamber and the second process chamber comprise coating tools for depositing a layer on a substrate by a first coating process. The first coating treatment may be a metallization treatment, such as a Mo metallization treatment. The coating process may be a sputtering process.
在本发明的优选实施例中,室布局至少包括用于对衬底进行处理的至少第三处理室,其中第三处理室被连接到第二处理室。In a preferred embodiment of the invention, the chamber layout comprises at least a third process chamber for processing the substrate, wherein the third process chamber is connected to the second process chamber.
具体而言,室布局包括与连接到所述第二传输室的所述第三处理室并联布置的第四处理室。第四处理室可被布置成与第三处理室并联,并且第二传输室被配置为将分别从第一处理室和第二处理室接收的衬底传送到第三处理室和第四处理室中的一者。在第三处理室和第四处理室中可沉积相同的涂覆层,例如,第三和第四处理室可以是用于通过溅射处理在衬底上沉积Al层的涂覆工作台。由于这样的事实:在TFT系统中Al层的厚度远大于其下和其上所覆的Mo层的厚度,所以第三处理室和第四处理室作为群集工具工作,例如,它们交替地从第二传输室装载。In particular, the chamber layout comprises a fourth processing chamber arranged in parallel with said third processing chamber connected to said second transfer chamber. The fourth processing chamber may be arranged in parallel with the third processing chamber, and the second transfer chamber is configured to transfer substrates received from the first processing chamber and the second processing chamber to the third processing chamber and the fourth processing chamber, respectively. one of. The same coating layer may be deposited in the third and fourth process chambers, for example, the third and fourth process chambers may be coating stations for depositing an Al layer on the substrate by sputtering. Due to the fact that in a TFT system the thickness of the Al layer is much greater than the thickness of the underlying and overlying Mo layers, the third and fourth processing chambers work as cluster tools, e.g. Two transfer chambers are loaded.
事实上,第一传输室被设置用于在第一和第二处理室和/或传入/传出室中的至少两者之间传输衬底。第二传输室被设置用于在第一、第二、第三和/或第四处理室中的至少两者之间传输衬底。第一和/或第二传输室可以是真空传输室。In fact, the first transfer chamber is arranged for transferring the substrate between at least two of the first and the second process chamber and/or the transfer/transfer chamber. A second transfer chamber is provided for transferring substrates between at least two of the first, second, third and/or fourth processing chambers. The first and/or second transfer chamber may be a vacuum transfer chamber.
在常规处理中,第一衬底从传入室沿着前进路径传输,沿着第一衬底保持器通过第一传输室,进入第一处理室以在其中获得第一涂覆。然后第一衬底被传送到第二传输室并且进入第三处理室和第四处理室中的任一个以在其中获得第二涂覆。之后,第一衬底在返回路径上被向回传送,通过第二传输室进入第二处理室以在其中获得第三涂覆。然后第一衬底被传送通过第一传输室进入传出室以将经涂覆的衬底从涂覆系统中移出。In conventional processing, a first substrate is transported from an incoming chamber along an advancing path, through a first transport chamber along a first substrate holder, into a first processing chamber to obtain a first coating therein. The first substrate is then transferred to the second transfer chamber and into either of the third processing chamber and the fourth processing chamber to obtain a second coating therein. Thereafter, the first substrate is transported back on the return path through the second transport chamber into the second process chamber to obtain a third coating therein. The first substrate is then conveyed through the first transfer chamber into the transfer chamber to remove the coated substrate from the coating system.
可替代地,例如在第一涂覆室不处于工作状态的情况下,正在前进路径上传输的衬底可以替代地被传送到第二处理室以获得第一涂覆。或者,例如在第二涂覆室不处于工作状态的情况下,正在返回路径上传输的衬底在返回到第一传输室的途中,可被传送到第一处理室而不是第二涂覆室以获得第三涂覆。Alternatively, eg in case the first coating chamber is not in operation, the substrate being transported on the forward path may instead be transported to the second process chamber to obtain the first coating. Alternatively, a substrate being transported on the return path may be transported to the first process chamber instead of the second coating chamber on its way back to the first transport chamber, for example if the second coating chamber is not in operation to obtain a third coat.
无论第一处理室和第二处理室处于工作状态的任何时候,组合的串联-群集系统提供了高效率。如果处理室中的一个或多个不能使用,系统仍能以降低了的效率进行工作,但是可几乎连续地保证涂覆系统的可用性。The combined series-cluster system provides high efficiency whenever the first process chamber and the second process chamber are in operation. If one or more of the process chambers is unavailable, the system can still operate at a reduced efficiency, but the availability of the coating system can be guaranteed almost continuously.
优选地,第三处理室和第四处理室包括用于使用第二涂覆处理在衬底上沉积层的涂覆工具。第二涂覆处理可以使金属化处理,例如Al金属化处理。第二金属化处理可以是溅射处理。Preferably, the third process chamber and the fourth process chamber comprise coating means for depositing a layer on the substrate using the second coating process. The second coating process may be a metallization process, such as Al metallization process. The second metallization process may be a sputtering process.
第一处理室和第二处理室被配置为提供第一涂覆处理,第三处理室和第四处理室被配置为提供第二涂覆处理。例如,在TFT涂覆系统中,第一处理可以是第一金属化处理,并且第二处理可以是第二金属化处理。这两个处理中的一者或两者可以利用溅射方法进行。The first and second processing chambers are configured to provide a first coating process, and the third and fourth processing chambers are configured to provide a second coating process. For example, in a TFT coating system, the first process may be a first metallization process and the second process may be a second metallization process. Either or both of these treatments can be performed using sputtering methods.
具体而言,传入/传出工作台包括传入室和传出室。传入室定义了在涂覆系统中被处理的衬底的前进路径的开始,传出室定义了衬底的返回路径的结束。例如,前进路径被定义为在传入室和第二传输室之间,并且返回路径被定义为在第二传输室和传出室之间。前进路径或者返回路径可以在布置在路径上的室由于例如维护目的等处于非工作状态的情况下中断。然而,第一传输室和第二传输室的布置允许衬底绕过分别在前进路径和返回路径上的处理室,这是因为第一和第二处理室被配置为将衬底从涂覆系统的前进路径传送到返回路径并且反之亦可。Specifically, the incoming/outgoing workbench includes incoming chambers and outgoing chambers. The incoming chamber defines the beginning of the forward path of the substrate being processed in the coating system and the outgoing chamber defines the end of the returning path of the substrate. For example, a forward path is defined between the incoming chamber and the second transfer chamber, and a return path is defined between the second transfer chamber and the outgoing chamber. The forward path or the return path may be interrupted in case a chamber arranged on the path is inactive for eg maintenance purposes or the like. However, the arrangement of the first and second transfer chambers allows the substrate to bypass the process chambers on the forward and return paths, respectively, because the first and second process chambers are configured to transport the substrate from the coating system The forward path transfers to the return path and vice versa.
优选地,第一传输室与第一处理室和第二处理室连接,第一处理室和第二处理室与第二传输室连接,并且第三处理室和第四处理室与第二传输室连接。Preferably, the first transfer chamber is connected with the first processing chamber and the second processing chamber, the first processing chamber and the second processing chamber are connected with the second transfer chamber, and the third processing chamber and the fourth processing chamber are connected with the second transfer chamber connect.
第一传输室可包括具有用于保持衬底的至少一个衬底保持器的第一可转动模块。第一可转动模块被配置为使衬底保持器相对于第一处理室、第二处理室、传入室和/或传出室对准以从其接收衬底,或者将传输室中所接收的衬底递送到各个室。The first transfer chamber may comprise a first rotatable module having at least one substrate holder for holding a substrate. The first rotatable module is configured to align the substrate holder with respect to the first processing chamber, the second processing chamber, the incoming chamber, and/or the outgoing chamber to receive a substrate therefrom, or to receive a substrate in a transfer chamber. The substrates are delivered to the individual chambers.
第二传输室可包括具有用于保持衬底的至少一个衬底保持器的第二可转动模块。第二可转动模块被配置为使衬底保持器相对于第一处理室、第二处理室、第三处理室和/或第四处理室对准成一直线以从其接收衬底,或者将传输室中所接收的衬底递送到各个室。The second transfer chamber may comprise a second rotatable module having at least one substrate holder for holding a substrate. The second rotatable module is configured to align the substrate holder with respect to the first processing chamber, the second processing chamber, the third processing chamber, and/or the fourth processing chamber to receive a substrate therefrom, or to transfer the The substrates received in the chambers are delivered to the respective chambers.
具体而言,第一和/或第二可转动模块具有用于保持第一衬底和/或第二衬底的至少第一衬底保持器和第二衬底保持器。第一衬底保持器和第二衬底保持器被布局成使得,当第一衬底保持器被对准以从特定的室接收第一衬底或者向特定的室递送衬底时,第二衬底保持器被对准以从另一个室接受第二衬底或者向另一个室递送第二衬底。(一个或多个)可转动模块(当转动衬底托架时)改变衬底相对于传送路径的对准状况。对准状况的改变的角度对应于可转动模块的转动角度。具体而言,为了将衬底从第一传送路径传输到第二传送路径,模块被转动180°。In particular, the first and/or second rotatable module has at least a first substrate holder and a second substrate holder for holding a first substrate and/or a second substrate. The first substrate holder and the second substrate holder are arranged such that when the first substrate holder is aligned to receive a first substrate from or deliver a substrate to a particular chamber, the second substrate holder The substrate holder is aligned to receive a second substrate from or deliver a second substrate to the other chamber. The rotatable module(s) (when rotating the substrate carrier) change the alignment of the substrate relative to the transport path. The angle of change in alignment corresponds to the angle of rotation of the rotatable module. Specifically, in order to transfer the substrate from the first transfer path to the second transfer path, the module is turned by 180°.
在如上所述的涂覆系统中的根据本发明的用于涂覆衬底的方法包括以下步骤:The method according to the invention for coating a substrate in a coating system as described above comprises the following steps:
a)经由传入室将衬底传入所述涂覆系统中;a) introducing a substrate into the coating system via an introduction chamber;
b)将所述衬底传送到第一传输室中;b) transferring the substrate into a first transfer chamber;
c)将所述衬底传送到第一处理室和第二处理室中的一者中以利用第一处理对所述衬底进行处理;c) transferring the substrate into one of a first processing chamber and a second processing chamber to process the substrate with a first process;
d)将所述衬底传送到第二传输室中;以及d) transferring the substrate into a second transfer chamber; and
将所述衬底传送到第三处理室和第四处理室中的一者中以利用第二处理对所述衬底进行处理。优选地该方法还包括以下步骤:The substrate is transferred into one of the third processing chamber and the fourth processing chamber to process the substrate with a second process. Preferably the method also includes the steps of:
f)将衬底从第三处理室或者第四处理室传送到第二传输室中;以及f) transferring the substrate from the third processing chamber or the fourth processing chamber to the second transfer chamber; and
g)将衬底传送到所述第一处理室或者所述第二处理室中以利用第三处理对衬底进行处理。第三处理可与第一处理相同或不同。g) transferring the substrate into the first processing chamber or the second processing chamber to process the substrate with a third process. The third treatment may be the same as or different from the first treatment.
步骤g)可包括如下步骤:将所述衬底传送到与所述步骤c)中相同的处理室中以利用第三处理对所述衬底进行处理。当第一或第二处理室中的一个由于维护目的等处于非工作状态时可应用该步骤。Step g) may include the step of transferring the substrate into the same processing chamber as in step c) to process the substrate with a third process. This step may be applied when one of the first or second process chambers is not in operation due to maintenance purposes or the like.
该方法还包括以下步骤:h)将所述衬底传送到所述第一传输室中;以及i)将所述衬底传送到传出室中。The method also includes the steps of: h) transferring the substrate into the first transfer chamber; and i) transferring the substrate into a transfer chamber.
优选地该方法被用于生产TFT薄膜晶体管。Preferably the method is used to produce TFT thin film transistors.
上述方法通过对第二衬底和更多的衬底进行处理来相继地重复。衬底相继地通过处理工作台。在涂覆系统的群集配置中,可同时,即时间重叠地对两个或更多个衬底(取决于用于特定处理的涂覆室的数目)进行处理。在涂覆系统的配置的(一个或多个)串联部分中,衬底相继地在各处理室中受到处理。The method described above is successively repeated by processing the second substrate and further substrates. The substrates pass sequentially through the processing station. In a cluster configuration of coating systems, two or more substrates (depending on the number of coating chambers used for a particular process) can be processed simultaneously, ie overlapping in time. In the tandem part(s) of the configuration of the coating system, the substrates are processed successively in the processing chambers.
通过本发明,可实现涂覆系统的高生产能力,同时基本上避免整体系统的停工期。By means of the present invention, a high throughput of the coating system can be achieved while substantially avoiding overall system downtime.
要求上述特征本质上的任意组合的权利。The right is claimed to essentially any combination of the above-mentioned features.
附图说明 Description of drawings
参考附图,从下面的优选实施例的描述中,本发明的更多的特征和优势将不言自明。附图解释Further features and advantages of the present invention will be self-evident from the following description of preferred embodiments with reference to the accompanying drawings. Explanation of drawings
图1是根据本发明的涂覆系统的示意性示图;并且Figure 1 is a schematic representation of a coating system according to the present invention; and
图2示出了根据本发明的涂覆系统的不同工作模式。Figure 2 shows different modes of operation of the coating system according to the invention.
具体实施方式 Detailed ways
如图1所示,根据本发明的涂覆系统1包括传入/传出传出(lock-in/lock-out)工作台,该传入/传出工作台包括传入室3和传出室4。衬底馈送和接收部分2包括摆动模块(气压)和用于将衬底馈送到系统1中和/或接收在系统1中经处理的衬底的气动转动模块。此外,涂覆系统1包括与传入室3和传出室4连接的第一传输室5。As shown in Figure 1, a coating system 1 according to the present invention includes an incoming/outgoing (lock-in/lock-out) workbench comprising an
在传输室5中,布置了第一可转动传输模块6。可转动模块6具有被布置在可转动平台上的两个衬底保持器7a,7b。衬底保持器7a,7b可绕中心轴转动,使得衬底保持器7a,7b可被放置为分别与传入室3和传出室4对准。In the transfer chamber 5 a first
涂覆工作台1还包括第一处理室8和第二处理室9,第一和第二处理室都被装备用于在衬底上沉积第一金属层,例如,Mo金属化层。第一处理室8和第二处理室9与第一传输室5连接。可转动传输模块6可被转动,使得第一衬底保持器7a与传入室3和第一处理室8对准,并且第二衬底保持器7b与传出室4和第二处理室9成对准,并且反之亦可。The coating station 1 also comprises a
此外,涂覆系统1包括具有第二可转动传输模块11的第二传输室10,第二可转动传输模块11包括第三衬底保持器12a和第四衬底保持器12b。第二传输室10被配置为与第一传输室5类似或一样。Furthermore, the coating system 1 comprises a
第二传输室被连接到第一处理室8和第二处理室9以及第三处理室13和第四处理室14。第三处理室13和第四处理室14被布置成在第二传输室10处并联(即,像群集布局一样)。第三处理室13和第四处理室14被装备用于在衬底上沉积第二金属层,例如Al金属化层。可转动传输模块11可被转动,使得第三衬底保持器12a与第一处理室8和第三处理室13对准,并且第四衬底夹持器12b与第二处理室9和第四处理室14对准,并且反之亦可。The second transfer chamber is connected to the
传入室3,第一衬底保持器7a以及第一处理室8界义了衬底生产线的串联前进路径F。第二处理室9,第二衬底保持器7b和传出室4界定了生产线的串联返回路径R。第二传输室10,第三处理室13和第四处理室14界定了群集工具,其中并联的处理室13和第四处理室14被布局在第二传输室10处。还可以存在与第三和第四处理室相同类别或不同类别的其他涂覆室。The
在常规的涂覆处理中,即当第一处理室8,第二处理室9,第三处理室13和第四处理室14处于工作状态时,第一衬底经由传入室3被传入在系统中以进入第一传输室5。进入第一传输室5的第一衬底经过第一衬底保持器7a被传送到第一处理室中,以通过溅射处理获得第一金属化层,例如Mo层。然后,第一衬底被传送到第二传输室10中。第一衬底随后被传送到第三处理室13或者第四处理室14中,以通过第二溅射处理获得第二金属化层,例如Al层。由于第二层比第一层厚,因此在第三处理室13或第四处理室14中用于产生第二层的周期时间比在第一处理室8或第二处理室9中用于产生层的周期时间显著更长。In the conventional coating process, that is, when the
在此期间,第二衬底可以经由传入室3,第一传输室5和第一处理室8进入第二传输室10。第二衬底被传输到第三处理室13和第四处理室14两者中未被第一衬底占据的任一处理室。然后,第一衬底被传输回到第二传输室10以及第二处理室9,以在第一溅射处理中获得第三金属化层,例如Mo层。During this period, the second substrate can enter the
在此期间,第三衬底可以进入第二传输室10并被传输到第三处理室13和第四处理室14两者中未被第二衬底占据的任一处理室。当第一衬底被传送通过第一传输室5和传出室4时,第二衬底被传送到第二处理室9以获得第三金属化层。更多的衬底可跟随第三衬底通过涂覆系统以在其上沉积TFT层堆叠。During this time, the third substrate may enter the
在这个(常规的)工作模式中,衬底没有在前进路径F和返回路径R之间被传输。第一传输室5用作将衬底直接从传入室3传输到第一处理室8中、以及在第二处理室9和传出室4之间传输的传输室。转动模块6保持预定位置。In this (conventional) mode of operation, the substrate is not transported between the forward path F and the return path R. The
在图中所指示的另一情形中,第二处理室9由于维护(例如更换溅射靶)而处于非工作状态。当这种情形发生时,第一处理室8用作用于在涂覆系统1中被处理的每个衬底上沉积第一金属化层和第三金属化层的处理室。In another situation indicated in the figure, the
具体而言,第一衬底经由传入室3进入涂覆系统1中,并通过第一传输室5沿着第一衬底保持器7a被传送到第一处理室8中,以通过第一溅射处理获得第一金属化层,例如Mo层。然后,第一衬底被传送到第二传输室10中并且被传送到第三处理室13和第四处理室14中的一者中,以通过第二溅射处理获得第二金属层,例如Al层。之后,在第二衬底从第一处理室8进入第二传输室10中的同时,第一衬底被传送回第二传输室10。然后,在第二衬底被传送到第三处理室13或第四处理室14的同时,第一衬底与第一处理室8对准并被传送回第一处理室8中以获得第三金属化层。然后,第一衬底进入第一传输室5中。可转动传输模块6被转动,使得第一衬底与传出室4对准。在可转动传输模块6处于位置的情况下,另一衬底可经由传入室3进入第一传输室5中。之后,第三衬底在第一处理室8中被处理。Specifically, the first substrate enters the coating system 1 via the
这个过程随着新的衬底进入涂覆系统1并代替离开涂覆系统1的另一衬底而连续地重复。当然,在第一处理室8或第二处理室9(还有第三处理室13或第四处理室14)的停工期的情况下,处理确定数目的衬底所用的周期时间将增大。然而,不需要停止整体涂覆系统1的操作,因而保证了系统的可用性。在通过涂覆系统1的传送期间,衬底通常以基本竖直的姿态排列。在室之间安装有闸式阀用于室的真空密封。This process is continuously repeated as a new substrate enters the coating system 1 and replaces another substrate leaving the coating system 1 . Of course, in the event of a downtime of the
在第二工作模式中,例如,当第二处理室9处于非工作状态时,从第三处理室13或第四处理室14返回的衬底绕过第二处理室9。第一传输室5和第二传输室10能够使衬底离开返回路径R并且在前进路径F上绕过第二处理室9。In the second working mode, for example, when the
图2说明了根据本发明的涂覆系统的不同工作模式。Figure 2 illustrates the different modes of operation of the coating system according to the invention.
在第一工作模式a)中,第一处理室8,第二处理室9,第三处理室13和第四处理室14全部均处于工作状态。因此,可执行上述常规涂覆过程。在这个工作模式中,衬底在系统中在室8(Mo),13或14(Al;可替换地),和9(Mo)中被相继地处理。即,第一衬底,第三衬底,第五衬底等在第三室中被处理,并且第二衬底,第四衬底,第六衬底等在第四处理室14中被处理。周期时间将因此增加。In the first working mode a), the
在第二工作模式b)中,在对于Mo层和Al层的相同的沉积率而第四处理室14处于非工作状态的情况下,周期时间增加了s。因此,瓶颈是分别在第三处理室13和第四处理室14中的Al涂覆处理。In the second operating mode b), the cycle time is increased by s for the same deposition rate of the Mo layer and the Al layer while the
在第三工作模式c)中,第二处理室9处于非工作状态。由于对于所有衬底Mo层仅在第一处理室8中沉积,所以周期时间增加。该模式中的瓶颈是传输室中的衬底的传输和转动,即,衬底管理。In the third working mode c), the
在第四工作模式d)中,第一处理室8和第四处理室14在处于非工作状态。周期时间由于以下瓶颈而增加:在传输室5和传输室10中的管理以及第三处理室13中的Al涂覆。In the fourth working mode d), the
总而言之,本发明提供了如下所述的三明治布局来提高系统的可用性:两个并联的涂覆室被布局在两个传输室之间,两个平列的涂覆室中的一者属于前进路径F,另一者属于返回路径R,两个传输室被配置为将衬底从前进路径F传送到返回路径R并且反之亦可。In summary, the invention provides a sandwich layout as follows to increase the availability of the system: two parallel coating chambers are arranged between two transfer chambers, one of the two parallel coating chambers belongs to the forward path F, the other belongs to the return path R, two transfer chambers are configured to transfer substrates from the forward path F to the return path R and vice versa.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/135,581 US20090304907A1 (en) | 2008-06-09 | 2008-06-09 | Coating system and method for coating a substrate |
| EP20080157866 EP2133445B1 (en) | 2008-06-09 | 2008-06-09 | Coating System and Method for Coating a Substrate |
| US12/135,581 | 2008-06-09 | ||
| EP08157866.8 | 2008-06-09 | ||
| PCT/EP2009/053105 WO2010000503A1 (en) | 2008-06-09 | 2009-03-16 | Coating system and method for coating a substrate |
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| CN102057076B true CN102057076B (en) | 2013-03-06 |
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| KR (1) | KR20110018425A (en) |
| CN (1) | CN102057076B (en) |
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| US9922854B2 (en) * | 2010-04-30 | 2018-03-20 | Applied Materials, Inc. | Vertical inline CVD system |
| TWI451521B (en) * | 2010-06-21 | 2014-09-01 | 細美事有限公司 | Substrate processing equipment and substrate processing method |
| EP2489759B1 (en) * | 2011-02-21 | 2014-12-10 | Applied Materials, Inc. | System for utilization improvement of process chambers and method of operating thereof |
| JP6211086B2 (en) * | 2012-09-10 | 2017-10-11 | アプライド マテリアルズ インコーポレイテッドApplied Materials,Incorporated | Substrate processing system and method for processing a substrate |
| KR101985922B1 (en) * | 2014-02-04 | 2019-06-04 | 어플라이드 머티어리얼스, 인코포레이티드 | System for depositing one or more layers on a substrate supported by a carrier and method using the same |
| DE102016125278A1 (en) * | 2016-12-14 | 2018-06-14 | Schneider Gmbh & Co. Kg | Apparatus, method and use for coating lenses |
| US12162796B2 (en) | 2019-07-25 | 2024-12-10 | Applied Materials, Inc. | Substrate processing system for processing of a plurality of substrates and method of processing a substrate in an in-line substrate processing system |
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| JPS63303062A (en) * | 1987-06-02 | 1988-12-09 | Nec Corp | Apparatus for producing semiconductor integrated circuit |
| US6919001B2 (en) * | 2000-05-01 | 2005-07-19 | Intevac, Inc. | Disk coating system |
| JP2002309372A (en) * | 2001-04-13 | 2002-10-23 | Canon Inc | In-line type film forming apparatus, film forming method, and liquid crystal element |
| JP2004241319A (en) * | 2003-02-07 | 2004-08-26 | Sony Corp | Film forming equipment |
| JP4417734B2 (en) * | 2004-01-20 | 2010-02-17 | 株式会社アルバック | In-line vacuum processing equipment |
| US7432201B2 (en) * | 2005-07-19 | 2008-10-07 | Applied Materials, Inc. | Hybrid PVD-CVD system |
| EP1801843B1 (en) * | 2005-12-22 | 2013-07-03 | Applied Materials GmbH & Co. KG | Arrangement and method for the treatment of substrates |
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| JP2008028036A (en) * | 2006-07-19 | 2008-02-07 | Phyzchemix Corp | Apparatus for manufacturing semiconductor |
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| CN102057076A (en) | 2011-05-11 |
| WO2010000503A1 (en) | 2010-01-07 |
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| TWI495753B (en) | 2015-08-11 |
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