Existing rare earth permanent-magnetic material has developed the three generations, and first and second generation is with SmCo
5And Sm
2Co
17The intermetallic alloy of type rare earth-cobalt is representative, sees document E.A.Nesbitt and J.H.Wernick Rare Earth Permanent Magnets Academie Press New rork and Landon 1973.The third generation develops into Nd
2Fe
14The Type B magnet is seen document M.Sagawa, F.Fujimura, N.Togawa, H.Yamamoto and Y.Matsuura, J.Appl.Phys, 55(1984) 2083.
Since first and second in generation rare earth permanent-magnetic material, its composition mainly is a cobalt, and the resource scarcity of cobalt, the material cost costliness.Thereby to develop into iron be the third generation Nd of main component
2Fe
14The permanent magnetic material of Type B, but the temperature performance of this type magnet is not good enough, simultaneously, and Nd only
2Fe
14The Type B magnet, kind is single.See above-mentioned one, two, the existing deficiency of three generations's rare earth permanent-magnetic material, still need to open up and develop new rare earth-fe permanent magnetic material.Poplar Ying Chang in 1981 etc. at first succeed in developing has ThMn
12The R(Fe of type crystal structure, Mn)
12And R(Fe, Al)
12The rare earth intermetallic compound of rich Fe, seeing reference the document poplar should be prosperous, Acta Metallurgica Sinica the 17th volume (1981) 335Y, C.Yang et al., J.Appl.phys., 52(1981) 2077 and Y.C.Yang et al., J.Appl.phys., 53(1982) 1958 on this basis, in recent years, further succeed in developing R(Fe, Ti)
12, R(Fe, V)
12Deng the rare-earth-iron intermetallic compound, it seems from its intrinsic magnetic properties, can be used to make the high-coercive force permanent magnet.The document K.H.J.Bushow that sees reference, J.Appl.Phys., 63(1988) 3130 and Ying-chang Yang et al., J.Appl.Phys., 63(1988) 3702.The present invention is has ThMn
12The permanent magnetism manufacturing process of the rare-earth-iron intermetallic compound of type structure.
Subject matter of the present invention is as follows:
At first, ThMn
12The rare earth-fe permanent magnetic material of type structure, its composition are R(Fe
1-xM
x)
12, wherein R is a rare earth element, and M is an element, can be elements such as Mn, Al, Ti, Ga, Zn as M, and the numerical value of x is between 0.1-0.3.Crystal structure is ThMn
12The type body-centered structure of the quartet.X x ray diffraction spectral line and lattice constant are seen attached list.
Subordinate list: Sm(Ti
0.1Fe
0.9)
12X x ray diffraction spectral line
Hkl d(
) (measured value) d(
) (calculated value) 1%(measured value)
211 2.9894 2.9890 20
310 2.7037 2.7058 14
301 2.4494 2.4511 42
002 2.3921 2.3955 22
400 2.1405 2.1401 78
321 2.1263 2.1275 100
202 2.0918 2.0908 69
420 1.9157 1.9145 15
411 1.9066 1.9055 15
222 1.8788 1.8790 29
312 1.7957 1.7947 8
510 1.6799 1.6795 8
501 1.6119 1.6130 5
332 1.5443 1.5442 9
440 1.5135 1.5141 23
521 1.5095 1.5096 16
422 1.4976 1.4964 12
530 1.4698 1.4690 14
303 1.3952 1.3948 6
512 1.3761 1.3760 7
611 1.3524 1.3512 11
323 1.3267 1.3263 19
532 1.2532 1.2530 15
631 1.2346 1.2342 23
602 1.2264 1.2269 35
550 1.2115 1.2119 5
004 1.1986 1.1991 34
622 1.1796 1.1795 5
721 1.1420 1.1430 9
Sm(TiFe wherein)
12Magnetic as follows:
The C axle is a direction of easy axis, anisotropy field H
A, under room temperature, be 104 kilooersteds; When temperature is 1.5K, its H
ABe 268 kilooersteds.Curie temperature Tc is 600K.Saturation magnetization Ms at room temperature is 935 Gausses; When temperature was 1.5K, Ms was 1027 Gausses.The theoretical value of maximum magnetic energy product (BH)
MaxAbout 41,000,000 is high difficult to understand.
Secondly, at above-mentioned R(Fe
1-xM
x)
12In the composition, other element such as Co, Ni, Cu, V, Cr, Mo, the Fe of Zr replacement equivalent or the Curie temperature Tc that M can further improve magnetic material of (atomic ratio 0.1% to 30%) in right amount mix, be that Tc can be up to 600-1000K, and improve saturation magnetic moment, can be as the Fe atomic magnetic moment from 1.65 μ
B-1.80 μ
B, and the coercive force of magnet can reach 6 kilooersteds-9 kilooersted.
In addition, this invention ThMn
12Fast cold-set process has been adopted in the making of the rare-earth-iron permanent magnet of type structure, makes the magnet of high-coercive force.The numerical value of its HCJ can reach 6 kilooersteds-9 kilooersted.
This technical process is: by prescription composition batching, master alloy melting in arc furnace or induction furnace.Foundry alloy is put into silica crucible or boron nitride crucible.The diameter of nozzle is the 0.1-1 millimeter, and the distance at nozzle and copper roller edge is the 0.1-0.5 millimeter, melts in induction furnace.Be ejected on the copper roller at the alloy that makes fusion under the high pressure ar gas acting then, the alloy chilling forms amorphous.The linear velocity of copper roller is the 20-25 meter per second.The amorphous thin ribbon that obtains is heated to 630-700 ℃ in a vacuum, makes the amorphous thin ribbon crystallization become crystallite.After 800-850 ℃ of heat treatment 5-10 minute, be quenched to room temperature then.
Its fast cold-set process process and each parameter can be summarized as follows:
On the basis of the above, can continue to hold concurrently with traditional sintered magnet technology, i.e. abrasive dust in addition, the magnetic field orientating die mould, sintering is made anisotropy magnet.
Because the magnetic material of this invention, its main component is an iron, and iron cheap, raw material is sufficient, yet performance can replace SmCo again
5Deng rare earth-cobalt permanent magnet.This is the Nd that continues
2Fe
14A kind of new rare earth-fe permanent magnetic material after the B.It can be widely used in electrical equipment, motor and the electronic instrument.
Embodiment
Smelting nut alloy, composition adopts SmTi(Fe
1-xT
x)
12, wherein T is its above-mentioned kind element, x is 0.01-0.2, will add excessive Sm(during prescription between 5%-30%).
Adopt fast cold-set process, make amorphous with the method that single roller is fast cold, about 25 meter per seconds of cooldown rate, to the amorphous sample heating crystallization of producing, about 640 ℃ of crystallization temperature is heat-treated again, about 800 ℃ of treatment temperature, about 10 minutes of temperature retention time.
Magnet performance is Curie temperature Tc600K-800K, HCJ iHc 6 kilooersteds-8 kilooersted.