CN100420803C - A reinforced concrete three-dimensional load-bearing structure floor - Google Patents
A reinforced concrete three-dimensional load-bearing structure floor Download PDFInfo
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Abstract
一种钢筋砼立体承力结构楼盖,包括现浇钢筋砼上板(1)、现浇钢筋砼肋(2)、空腔模壳(3),空腔模壳(3)间隔布置,其间为现浇钢筋砼肋(2),其上为现浇钢筋砼上板(1),三者浇注成整体,其中空腔模壳(3)包括上顶板(4)、周围侧壁(5)及下底(6),彼此连接构成多面体封闭空腔(7),上顶板(4)、周围侧壁(5)分别与现浇钢筋砼上板(1)、现浇钢筋砼肋(2)叠合,在空腔(7)内有至少一根以上的杆件(8),本发明的特征在于在空腔(7)内的杆件(8)为曲线杆、折线杆、缆索、等截面直杆、变截面实心直杆、上开口空心杆或者其组合,或者变截面空心直杆与上述杆件的组合,空腔模壳(3)上有吊挂件(38)或/和提手柄(35)。
A reinforced concrete three-dimensional load-bearing structure floor, comprising a cast-in-place reinforced concrete upper slab (1), a cast-in-place reinforced concrete rib (2), a cavity formwork (3), and the cavity formwork (3) is arranged at intervals, wherein It is a cast-in-place reinforced concrete rib (2), on which is a cast-in-place reinforced concrete upper plate (1), and the three are poured into a whole, wherein the cavity formwork (3) includes an upper top plate (4) and surrounding side walls (5) and the lower bottom (6), which are connected with each other to form a polyhedral closed cavity (7), the upper roof (4), the surrounding side walls (5) are respectively connected with the cast-in-place reinforced concrete upper plate (1), and the cast-in-place reinforced concrete ribs (2) Superimposed, there is at least one rod (8) in the cavity (7), and the present invention is characterized in that the rods (8) in the cavity (7) are curved rods, broken line rods, cables, etc. Cross-section straight rods, variable cross-section solid straight rods, upper opening hollow rods or combinations thereof, or a combination of variable cross-section hollow straight rods and the above-mentioned rods, the cavity formwork (3) has a hanging piece (38) or/and a handle (35).
Description
本申请为申请日为2002年4月30日、申请号为200510073675.X、名称为“一种钢筋砼立体承力结构楼盖”的发明专利申请的分案申请。This application is a divisional application of an invention patent application with an application date of April 30, 2002, an application number of 200510073675.X, and a title of "a reinforced concrete three-dimensional load-bearing structure floor".
(一)技术领域 (1) Technical field
本发明涉及一种钢筋砼立体承力结构楼盖。The invention relates to a reinforced concrete three-dimensional load-bearing structure floor.
(二)背景技术 (2) Background technology
目前,砖混结构和框架结构的建筑物大部份采用预制空心板作为楼盖板,这种楼盖板具有施工速度快,造价低等优点。但由于相邻两块预制空心板之间没有牢固连结,仅用水泥砂浆填缝,因而整体性差,不利于抗震,而且经常出现缝隙开裂、渗水等现象。为解决上述问题,很多楼宇采用了现浇砼楼盖(实心、空心)的方法,较好地解决了抗震、开裂和渗水等问题,但这类楼盖施工相对较难,且成本相对较高。随着建筑技术及经济的发展,对建筑物的质量提出了更高的要求,越来越多的楼宇采用了现浇砼楼盖技术,特别是采用现浇砼空心楼盖技术。专利号为93206310.1的“模壳构件”实用新型专利,公开了一种工业与民用建筑密肋空腔楼盖用的一种预制填充构件,它由上底、下底及侧壁构成,四周的侧壁与上底、下底构成全封闭空腔多面体结构,模壳体内设有加强肋以增强模壳构件的自身支撑强度,模壳自身不易破损。当其应用于密肋空腔楼盖时,按设计要求,将模壳构件摆放在楼层间的支撑物上,模壳构件间留出一定的间隙空间,布置钢筋,并用水泥进行浇注,模壳构件与钢筋水泥一起即构成上下表面都十分平整的整体楼盖结构,模壳构件在楼盖中既是内模又是填充配套构件,施工省事、简便。但这种模壳构件由于其内部设置的加强肋为板式的加强肋,重量相对较重,材料耗用大,同时其板式的加强肋只考虑了模壳上顶板不易破损或仅满足施工抗压荷载的要求,没有考虑将模壳设计成主承力构件,与现浇砼结构组合而构成共同受力的结构体系,以抵抗各种复杂的拉、压、剪、扭、振动等外力的作用。欧洲专利号为EP0884427A2、国际专利分类号为E04B5/21、名称为“A bettersolution for the concrete boxes normally used in the fungiformpavements”的欧洲专利申请,涉及了有关用回收塑料制造砼用空腔模壳,以及该模壳在砼道路工程与砼楼盖工程中的应用,该模壳由上顶板、周围侧壁及下底构成,上顶板、周围侧壁及下底彼此连接构成多面体封闭空腔,在空腔内设置有5根空心的圆锥形向下开口的杆件,该杆件与下底和四周侧壁为一次注塑成型,上顶板通过螺栓与四周侧壁连接而形成塑料模壳整体。同样,该种塑料模壳只考虑了模壳上顶板不易破损或仅满足施工抗压荷载的要求,其圆锥形向下开口的空心杆件虽能方便叠套运输,但并没有考虑将模壳设计成主承力构件,与现浇钢筋砼结构组合而构成共同立体受力的结构体系,以抵抗各种复杂的外力的作用,特别是模壳内无法抵御上下拉力和水平剪力等的作用。因此,研制一种新型能抵抗各种复杂的外力作用,同时还具有重量轻、材料耗用少的的钢筋砼立体承力结构楼盖已为急需。At present, most buildings with brick-concrete structure and frame structure use prefabricated hollow-core slabs as floor slabs, which have the advantages of fast construction speed and low cost. However, because there is no firm connection between two adjacent prefabricated hollow slabs, only cement mortar is used to fill the joints, so the integrity is poor, which is not conducive to earthquake resistance, and cracks and water seepage often occur in the gaps. In order to solve the above problems, many buildings adopt the method of cast-in-place concrete floors (solid and hollow), which better solve the problems of earthquake resistance, cracking and water seepage, but the construction of such floors is relatively difficult and the cost is relatively high . With the development of construction technology and economy, higher requirements are put forward for the quality of buildings. More and more buildings adopt the technology of cast-in-place concrete floors, especially the technology of cast-in-place concrete hollow floors. Patent No. 93206310.1 is a utility model patent for "formwork components", which discloses a prefabricated filling component for industrial and civil buildings with ribbed cavity floors. It consists of an upper bottom, a lower bottom and side walls. The side wall, the upper bottom and the lower bottom form a fully enclosed cavity polyhedron structure, and reinforcing ribs are provided in the formwork shell to enhance the self-supporting strength of the formwork components, and the formwork itself is not easy to be damaged. When it is applied to the ribbed cavity floor, according to the design requirements, the formwork components are placed on the supports between the floors, a certain gap is left between the formwork components, the steel bars are arranged, and cement is poured. Together with the reinforced concrete, the shell members form an overall floor structure with very smooth upper and lower surfaces. The formwork members are both internal molds and filling supporting components in the floor, which saves trouble and is convenient for construction. However, this kind of formwork member is relatively heavy in weight and consumes a lot of materials because the internal reinforcement ribs are plate-type reinforcement ribs. At the same time, the plate-type reinforcement ribs only consider that the top plate of the formwork is not easy to be damaged or only meet the construction pressure resistance. Load requirements, without considering the design of the formwork as the main load-bearing component, combined with the cast-in-place concrete structure to form a structural system under common stress, to resist various complex external forces such as tension, compression, shear, torsion, and vibration . The European patent application with the European patent number EP0884427A2, the international patent classification number E04B5/21, and the title "A better solution for the concrete boxes normally used in the fungiform pavements" involves the use of recycled plastics to manufacture concrete cavity formwork, and The formwork is applied in concrete road engineering and concrete floor engineering. The formwork is composed of an upper roof, surrounding side walls and lower bottom. The upper roof, surrounding side walls and lower bottom are connected with each other to form a polyhedral closed cavity. Five hollow conical rods with downward openings are arranged in the cavity. The rods are injection molded together with the lower bottom and surrounding side walls, and the upper top plate is connected with the surrounding side walls by bolts to form a whole plastic mold shell. Similarly, this kind of plastic formwork only considers that the top plate of the formwork is not easy to be damaged or only meets the requirements of construction compressive loads. Although the hollow rods with conical downward openings can be conveniently stacked and transported, it does not consider the formwork. It is designed as the main load-bearing component and combined with the cast-in-place reinforced concrete structure to form a common three-dimensional force-bearing structural system to resist various complex external forces, especially the up-and-down pull force and horizontal shear force that cannot be resisted in the formwork. . Therefore, it is urgent to develop a new type of reinforced concrete three-dimensional load-bearing structure floor that can resist various complicated external forces and also has light weight and less material consumption.
(三)发明内容 (3) Contents of the invention
本发明的目的在于提供一种钢筋砼立体承力结构楼盖,能抵抗各种复杂的外力作用,同时还具有重量轻、材料耗用少、结构简单、施工方便等特点。The object of the present invention is to provide a reinforced concrete three-dimensional load-bearing structure floor, which can resist various complex external forces, and also has the characteristics of light weight, less material consumption, simple structure, and convenient construction.
本发明的解决方案是在现有技术的基础上,包括现浇钢筋砼上板、现浇钢筋砼肋、空腔模壳,空腔模壳间隔布置,其间为现浇钢筋砼肋,其上为现浇钢筋砼上板,三者浇注成整体,其中空腔模壳包括上顶板、周围侧壁及下底,上顶板、周围侧壁及下底彼此连接构成多面体封闭空腔,上顶板、周围侧壁分别与现浇钢筋砼上板、现浇钢筋砼肋叠合,在空腔内有至少一根以上的杆件,本发明的特征在于在空腔内的杆件为曲线杆、折线杆、缆索、等截面直杆、变截面实心直杆、上开口空心杆或者其组合,或者变截面空心直杆与上述杆件的组合,空腔模壳上有吊挂件或/和提手柄。其中,曲线杆更适合于模壳内拱形受力;折线杆更适用于异形模壳内;缆索更适用于受拉,如采用护套缆索,则其耐久性更佳;直杆用材省,传力直接,其拉、压性能均优良,还可施加预应力;上侧开口空心杆能使现浇砼与模壳内受力杆件结合成一体,形成相互嵌固的共同受力结构,变截面空心杆不宜单独使用,与其它结合使用较佳。因而本发明能抵抗各种复杂的拉、压、剪、扭等外力的作用,在楼盖的空腔部位构成了暗网架传力结构,其抗冲击、抗震动、抗集中荷载、抗裂性大大提高,相应可降低楼盖的含钢量、砼用量,提高楼盖的平面刚度,同时还具有重量轻、材料耗用少、结构简单、施工方便等特点,达到了本发明的目的,本发明同时也适用于屋盖、基础底板、砼墙体、桥梁等空心砼结构中。The solution of the present invention is based on the prior art, including cast-in-place reinforced concrete upper slab, cast-in-place reinforced concrete ribs, cavity formwork, the cavity formworks are arranged at intervals, and there are cast-in-place reinforced concrete ribs on it. It is the upper plate of cast-in-place reinforced concrete, and the three are poured into a whole. The cavity formwork includes the upper roof, the surrounding side walls and the lower bottom. The upper roof, the surrounding side walls and the lower bottom are connected to each other to form a polyhedral closed cavity. The upper roof, the The surrounding side walls are superposed with the cast-in-place reinforced concrete upper plate and the cast-in-place reinforced concrete rib respectively, and there is at least one rod in the cavity. The present invention is characterized in that the rod in the cavity is a curved rod, a broken line Rods, cables, straight rods with equal cross-sections, solid straight rods with variable cross-sections, hollow rods with upper openings, or combinations thereof, or combinations of hollow straight rods with variable cross-sections and the above-mentioned rods, hanging parts or/and handles on the cavity formwork. Among them, the curved rod is more suitable for the arched force in the formwork; the broken line rod is more suitable for the special-shaped formwork; the cable is more suitable for tension, and if the sheath cable is used, its durability is better; the straight rod saves material, The force transmission is direct, its tensile and compressive properties are excellent, and prestress can also be applied; the hollow rod with the opening on the upper side can integrate the cast-in-place concrete with the stressed rods in the formwork to form a common stressed structure embedded in each other. The hollow rod with variable cross-section should not be used alone, and it is better to be used in combination with others. Therefore, the present invention can resist various complex external forces such as pulling, compressing, shearing and torsion, and forms a dark net frame force transmission structure in the cavity of the floor, which is shock-resistant, vibration-resistant, concentrated load-resistant, and crack-resistant The performance is greatly improved, correspondingly, the steel content and concrete consumption of the floor can be reduced, and the plane rigidity of the floor can be improved. At the same time, it also has the characteristics of light weight, less material consumption, simple structure, and convenient construction. The purpose of the present invention is achieved. The invention is also applicable to hollow concrete structures such as roofs, foundation bottom plates, concrete walls and bridges.
本发明的特征还在于下底外挑出底边。The present invention is also characterized in that the bottom edge is flared from the lower bottom.
本发明的特征还在于模壳空腔内有至少一根杆件向模壳体外伸出有杆身或杆端或露锚固筋或露网或网孔带凸凹棘头铁片或者上述的组合,并嵌固于现浇砼中。这样,模壳体内的杆件与现浇砼之间的粘结与嵌固更好,较好地解决了预制与现浇砼之间的结合界面的结合强度和协同工作性,因而楼盖的受力性能、整体性能更高。The present invention is also characterized in that there is at least one rod protruding from the formwork cavity in the cavity of the formwork, with a shaft or a rod end or exposed anchor ribs or exposed nets or meshes with convex and concave ratchet iron sheets or a combination of the above, And embedded in cast-in-place concrete. In this way, the bonding and embedding between the rods in the formwork shell and the cast-in-place concrete are better, and the bonding strength and cooperative workability of the joint interface between the prefabricated and cast-in-place concrete are better solved, so the floor Stress performance and overall performance are higher.
本发明的特征还在于在模壳空腔内设置有由多根杆件构成的至少一个以上的三角形杆件桁架单元或二根以上的交接杆件。这样,由于三角形桁架单元是稳定的几何结构形状,则模壳的强度与刚度进一步提高,模壳参与现浇砼的受力传力的性能更好,而且模壳重量轻,材料消耗少,稳定性更好,相应地楼盖的强度、刚度提高,重量相应减轻,材料耗用减少。The present invention is also characterized in that at least one triangular member truss unit composed of multiple rods or more than two connecting rods is arranged in the formwork cavity. In this way, since the triangular truss unit is a stable geometric shape, the strength and rigidity of the formwork are further improved, and the performance of the formwork participating in the force transmission of cast-in-place concrete is better, and the formwork is light in weight, consumes less material, and is stable. The performance is better, the strength and rigidity of the floor are increased accordingly, the weight is correspondingly reduced, and the material consumption is reduced.
本发明的特征还在于模壳体内的多个桁架单元或交接杆件或两者构成桁架,桁架单元或交接杆件彼此呈正交、斜交、平行、曲线形接合、对接布置或者三维空间布置或者上述的组合,或者同时还高低错落布置,所构成的桁架为索杆桁架、平面桁架、空间桁架、立体桁架或接头固结的四边形、五边形、六边形构成的杆件桁架。这样,结构楼盖所使用的模壳完全可以根据实际需要对其内的杆件进行设计、组合,以满足不同结构楼盖各种不同使用场合、不同受力情况的需要。The present invention is also characterized in that a plurality of truss units or connecting rods or both in the formwork shell constitute a truss, and the truss units or connecting rods are orthogonal, oblique, parallel, curved joint, butt joint or three-dimensional space arrangement. Or the combination of the above, or at the same time, the height is staggered, and the truss formed is a cable-strut truss, a plane truss, a space truss, a three-dimensional truss, or a rod truss composed of quadrilaterals, pentagons, and hexagons consolidated by joints. In this way, the formwork used in the structural floor can be designed and combined according to actual needs, so as to meet the needs of different use occasions and different stress situations of different structural floors.
本发明的特征还在于在上顶板或周围侧壁或下底或者两者或者三者,其至少一个内或外表面有加强筋,加强筋为空心或实心,或高低、厚度一致或不等。这样,由于有加强筋,模壳的强度与刚度进一步提高,与现浇砼之间的嵌固更牢,模壳参与受力、传力的性能更好。因而楼盖的强度、刚度更高,受力、传力性能更好。The present invention is also characterized in that at least one inner or outer surface of the upper top plate or the surrounding side walls or the lower bottom or both or all of them has reinforcing ribs, the reinforcing ribs are hollow or solid, or the height and thickness are consistent or unequal. In this way, due to the reinforcing ribs, the strength and rigidity of the formwork are further improved, the embedding with the cast-in-situ concrete is firmer, and the performance of the formwork participating in force bearing and force transmission is better. Therefore, the strength and rigidity of the floor are higher, and the performance of force bearing and force transmission is better.
本发明的特征还在于上顶板、周围侧壁、下底、杆件、加强筋内有增强物,增强物为纤维、纤维网格布、纤维布、无纺布、钢筋、钢筋网、钢丝网、预应力钢筋、无粘结预应力筋或者其组合。这样,由于模壳内有增强物,因而模壳的强度、刚度、冲击韧性大大提高,整体受力、传力性能大为改善,相应地楼盖的整体受力、传力性能、整体性能也大为提高。The present invention is also characterized in that there are reinforcements in the upper top plate, surrounding side walls, lower bottom, rods, and reinforcing ribs, and the reinforcements are fibers, fiber mesh cloth, fiber cloth, non-woven fabrics, steel bars, steel mesh, and steel wire mesh. , prestressed steel bars, unbonded prestressed bars or a combination thereof. In this way, because there are reinforcements in the formwork, the strength, stiffness and impact toughness of the formwork are greatly improved, and the overall force bearing and force transmission performance are greatly improved. Correspondingly, the overall force bearing, force transmission performance and overall performance of the floor are also improved. greatly improved.
本发明的特征还在于从上顶板或下底或两者伸出有露锚固筋或露网或网孔带凸凹棘头铁片或同时伸出有两者或三者,与现浇钢筋砼肋或现浇钢筋砼上板连接;或者上顶板或下底或两者同时从周围侧壁的至少一边向外还挑出有底边,上顶板或下底挑出的底边构成现浇钢筋砼肋的模板。这样,由于有露锚固筋或露网等,模壳与现浇砼粘结强度大为提高,楼盖的整体性大大提高,同时由于上顶板或下底还伸出有底边,这样,可省略现浇砼肋的模板,节省施工成本。The present invention is also characterized in that there are exposed anchor bars or exposed nets or mesh with convex and concave ratchet iron sheets or both or three protruding from the upper top plate or the lower bottom or both, and the cast-in-place reinforced concrete ribs Or the connection of the upper plate of cast-in-place reinforced concrete; or the upper roof or the lower bottom or both of which are picked out from at least one side of the surrounding side walls with a bottom edge, and the bottom edge picked out from the upper roof or the lower bottom constitutes the cast-in-place reinforced concrete Rib template. In this way, due to the exposed anchor bars or exposed nets, the bonding strength between the formwork and the cast-in-place concrete is greatly improved, and the integrity of the floor is greatly improved. The formwork for cast-in-place concrete ribs is omitted to save construction costs.
本发明的特征还在于下底或下底与上顶板挑出的底边的周围为锯齿形、波浪形、斜边形、台阶形,或者底边还同时伸出有露锚固筋、露网、露纤维丝、防裂网格布、网孔带凸凹棘头铁片、燕尾状铁片或压网孔铁片或它们的组合。这样,模壳的底边与现浇砼之间的粘结更强、更牢固,可有效地防止裂缝的产生,因而楼盖的整体性更好。The present invention is also characterized in that the lower bottom or the lower bottom and the bottom edge of the upper top plate are zigzag, wavy, hypotenuse, or step-shaped, or the bottom edge also protrudes with exposed anchor ribs, exposed nets, Dew fiber silk, anti-crack mesh cloth, mesh with convex and concave ratchet iron sheet, dovetail iron sheet or pressed mesh iron sheet or their combination. In this way, the bond between the bottom edge of the formwork and the cast-in-place concrete is stronger and firmer, which can effectively prevent the generation of cracks, and thus the integrity of the floor is better.
本发明的特征还在于模壳体内设置有至少一片加劲肋,加劲肋为实心的或空心的,或者其侧面还同时有加强筋。这样,模壳的强度与刚度进一步加强,楼盖的整体受力、传力性能进一步改善与提高。The present invention is also characterized in that at least one stiffening rib is arranged inside the mold shell, and the stiffening rib is solid or hollow, or has stiffening ribs on its side. In this way, the strength and rigidity of the formwork are further enhanced, and the overall force bearing and force transmission performance of the floor is further improved and improved.
本发明的特征还在于加劲肋内有增强物,增强物为纤维、纤维网格布、纤维布、无纺布、钢筋、钢筋网、钢丝网或者其组合,或者还同时从周围侧壁或上顶板伸出有露锚固筋或露网或露肋或者它们的组合。这样,模壳的强度与刚度进一步加强同时由于有露锚固筋或露网或露肋,因而与现浇砼之间的粘结更强,其整体性能、受力性能大大提高。The present invention is also characterized in that there are reinforcements in the stiffeners, the reinforcements are fibers, fiber mesh cloths, fiber cloths, non-woven fabrics, steel bars, steel meshes, steel wire meshes or combinations thereof, or at the same time from the surrounding side walls or upper The top plate protrudes with exposed anchor tendons or exposed nets or exposed ribs or a combination thereof. In this way, the strength and rigidity of the formwork are further enhanced, and at the same time, due to the exposed anchor bars or exposed mesh or exposed ribs, the bonding with the cast-in-place concrete is stronger, and its overall performance and mechanical performance are greatly improved.
本发明的特征还在于加劲肋内有增强物,增强物为预应力钢筋,或者还同时从周围侧壁或上顶板伸出有露锚固筋或露网或露肋或者它们的组合。The present invention is also characterized in that there are reinforcements in the stiffeners, and the reinforcements are prestressed steel bars, or at the same time exposed anchoring tendons or exposed meshes or exposed ribs or their combination are protruded from the surrounding side walls or the upper roof.
本发明的特征还在于上顶板、周围侧壁、下底板、杆件、加强筋、加劲肋的表面固定或粘贴有增强带或增强面层,增强带或增强面层为金属板、碳纤维板、玻璃钢板、纤维布、纤维网格布或钢丝,或者增强带或增强面层还同时带有锚固脚或孔洞。这样,模壳的整体强度与刚度大大提高,楼盖的受力、传力性能进一步改善。The present invention is also characterized in that the surfaces of the upper top plate, surrounding side walls, lower bottom plate, rods, reinforcing ribs, and stiffening ribs are fixed or pasted with reinforcing tape or reinforcing surface layer, and the reinforcing tape or reinforcing surface layer is metal plate, carbon fiber plate, Glass steel plate, fiber cloth, fiber mesh cloth or steel wire, or reinforced tape or reinforced surface layer also have anchor feet or holes. In this way, the overall strength and rigidity of the formwork are greatly improved, and the force bearing and force transmission performance of the floor are further improved.
本发明的特征还在于下底或上顶板内钢筋与杆件或加劲肋中的钢筋相连结。这样,模壳构件的整体性更好,相应楼盖的整体性、力学性能提高。The present invention is also characterized in that the steel bars in the lower bottom or upper roof are connected to the steel bars in the bars or stiffeners. In this way, the integrity of the formwork components is better, and the integrity and mechanical properties of the corresponding floor are improved.
本发明的特征还在于在模壳周围至少一个侧壁有至少一个以上的凸台,凸台为实心凸台或空心凸台,或空心凸台中还填充有轻质材料,模壳之间的现浇钢筋砼肋为桁架式肋或桁架腹板式肋。这样,由于有凸台,因而砼用量减少,整个楼盖的重量进一步减轻,施工成本进一步降低。The present invention is also characterized in that there is at least one boss on at least one side wall around the mold shell, the boss is a solid boss or a hollow boss, or the hollow boss is also filled with lightweight materials, and the existing space between the mold shells The poured reinforced concrete ribs are truss ribs or truss web ribs. In this way, because of the boss, the amount of concrete is reduced, the weight of the whole floor is further reduced, and the construction cost is further reduced.
本发明的特征还在于在至少一个凸台内有至少1根以上的杆件,或者凸台或杆件上还同时有露锚固筋或露杆端或两者的组合,嵌固于现浇钢筋砼中。这样,凸台内的杆件参与桁架式现浇砼肋的受力,使楼盖的受力性能改善。The present invention is also characterized in that there is at least one bar in at least one boss, or there are exposed anchor ribs or exposed bar ends or a combination of the two on the boss or the bar, embedded in the cast-in-place steel bar In concrete. In this way, the rods in the boss participate in the stress of the truss-type cast-in-place concrete ribs, so that the stress performance of the floor is improved.
本发明的特征还在于杆件自身之间或与上顶板或周围侧壁或下底之间或周围侧壁与上顶板或下底之间的连接为胶接、焊接、丝接、扣接、卡接、铆接、铰接、穿孔锚固连接或整体成型或上述的组合。这样,模壳构件的制作非常方便,易于实施,成本低,相应楼盖的成本也低。The present invention is also characterized in that the connection between the rods themselves or between the upper top board or the surrounding side wall or the lower bottom or between the surrounding side wall and the upper top board or the lower bottom is glued, welded, threaded, buckled, snapped. , riveting, hinged, perforated anchor connection or integral molding or a combination of the above. In this way, the manufacture of the formwork member is very convenient, easy to implement, low in cost, and the cost of the corresponding floor is also low.
本发明的特征还在于上顶板或周围侧壁或两者的外表面为波浪型、锯齿形、压痕形、拉毛形粗糙表面。这样,能更好地提高模壳构件与现浇砼之间的粘结力,提高楼盖的整体性能。The present invention is also characterized in that the outer surface of the upper top plate or the surrounding side walls or both is a corrugated, zigzag, indented, napped rough surface. In this way, the bonding force between the formwork member and the cast-in-situ concrete can be better improved, and the overall performance of the floor can be improved.
本发明的特征还在于上顶板与周围侧壁形成的模壳为一层胶结料一层纤维或纤维布再一层胶结料彼此叠合的二层以上的层状结构。这样,模壳构件通过纤维增强,提高了构件的强度与刚度,因而楼盖的强度与刚度相应得到了提高。The present invention is also characterized in that the formwork formed by the upper top plate and the surrounding side walls is a layered structure of more than two layers in which one layer of cement, one layer of fiber or fiber cloth and one layer of cement are superimposed on each other. In this way, the formwork components are reinforced by fibers, which increases the strength and rigidity of the components, so the strength and rigidity of the floor are correspondingly improved.
本发明的特征还在于上顶板或周围侧壁形成的模壳为桁架层单面或双面外裹膜层的复合结构,或蜂窝孔骨架单面或双面外裹膜层的复合结构。这样,模壳为空心壁,使模壳的重量进一步减轻,施工搬运更方便,相应楼盖的重量减轻。The present invention is also characterized in that the formwork formed by the upper top plate or the surrounding side walls is a composite structure of single-sided or double-sided outer coating layers of the truss layer, or a composite structure of single-sided or double-sided outer coating layers of the honeycomb skeleton. In this way, the formwork is a hollow wall, so that the weight of the formwork is further reduced, the construction and transportation are more convenient, and the weight of the corresponding floor is reduced.
本发明的特征还在于杆件为钢筋砂浆杆、钢筋砼杆、钢管、钢皮钢筋砼杆、预应力杆、竹节杆、玻璃钢杆、GRC杆、碳纤维杆、钢筋、塑料杆、直缝金属管、螺旋缝金属管、钢丝网管、玻璃纤维布管、玻璃钢管、管壁有孔管、金属塑料复合管、空心混凝土砂浆管、钢筋轻质混凝土增强型管、钢管混凝土管、层状复合杆、空心管充填或加筋复合杆或者它们的组合,其截面形状为圆形、圆环形、方形、扁长型、空心、L形、槽形、工字形、多孔形。这样,杆件的种类较多,方便了模壳的设计、施工、生产,成本低,相应楼盖的成本也得到了降低。The present invention is also characterized in that the rods are reinforced mortar rods, reinforced concrete rods, steel pipes, steel reinforced concrete rods, prestressed rods, bamboo rods, glass steel rods, GRC rods, carbon fiber rods, steel bars, plastic rods, straight seam metal rods Pipe, spiral seam metal pipe, steel wire mesh pipe, glass fiber cloth pipe, glass steel pipe, pipe with holes in pipe wall, metal-plastic composite pipe, hollow concrete mortar pipe, reinforced lightweight concrete pipe, concrete filled steel pipe, layered composite rod , Hollow tube filling or reinforced composite rod or their combination, its cross-sectional shape is circular, circular, square, prolate, hollow, L-shaped, groove-shaped, I-shaped, porous. In this way, there are many types of rods, which facilitates the design, construction and production of the formwork, and the cost is low, and the cost of the corresponding floor is also reduced.
本发明的特征还在于杆件为钢筋砂浆杆、钢筋砼杆、钢管、钢皮钢筋砼杆、预应力杆、竹节杆、玻璃钢杆、GRC杆、碳纤维杆、钢筋、塑料杆、直缝金属管、螺旋缝金属管、钢丝网管、玻璃纤维布管、玻璃钢管、管壁有孔管、金属塑料复合管、空心混凝土砂浆管、钢筋轻质混凝土增强型管、钢管混凝土管、层状复合杆、空心管充填或加筋复合杆或者它们的组合,其截面形状为竹节空心、蜂巢空心形。The present invention is also characterized in that the rods are reinforced mortar rods, reinforced concrete rods, steel pipes, steel reinforced concrete rods, prestressed rods, bamboo rods, glass steel rods, GRC rods, carbon fiber rods, steel bars, plastic rods, straight seam metal rods Pipe, spiral seam metal pipe, steel wire mesh pipe, glass fiber cloth pipe, glass steel pipe, pipe with holes in pipe wall, metal-plastic composite pipe, hollow concrete mortar pipe, reinforced lightweight concrete pipe, concrete filled steel pipe, layered composite rod , Hollow tube filling or reinforced composite rod or their combination, its section shape is bamboo hollow, honeycomb hollow.
本发明的特征还在于杆件为钢筋砂浆杆、钢筋砼杆、钢管、钢皮钢筋砼杆、预应力杆、竹节杆、玻璃钢杆、GRC杆、碳纤维杆、钢筋、塑料杆、直缝金属管、螺旋缝金属管、钢丝网管、玻璃纤维布管、玻璃钢管、管壁有孔管、金属塑料复合管、空心混凝土砂浆管、钢筋轻质混凝土增强型管、钢管混凝土管、层状复合杆、空心管充填或加筋复合杆或者它们的组合,其为变截面形,或者其截面同时还沿杆件的轴线变径。The present invention is also characterized in that the rods are reinforced mortar rods, reinforced concrete rods, steel pipes, steel reinforced concrete rods, prestressed rods, bamboo rods, glass steel rods, GRC rods, carbon fiber rods, steel bars, plastic rods, straight seam metal rods Pipe, spiral seam metal pipe, steel wire mesh pipe, glass fiber cloth pipe, glass steel pipe, pipe with holes in pipe wall, metal-plastic composite pipe, hollow concrete mortar pipe, reinforced lightweight concrete pipe, concrete filled steel pipe, layered composite rod , Hollow tube filling or reinforced composite rod or their combination, which is of variable cross-section shape, or its cross-section also decreases in diameter along the axis of the rod.
本发明的特征还在于杆件为上顶板、周围侧壁、下底,或者其上的加强筋。这样,由于利用上顶板或下底或其上的加强筋作为杆件,两者合二为一,省略了杆件,因而模壳的重量进一步减轻,相应楼盖的重量也减轻。The invention is also characterized in that the bar is an upper roof, a surrounding side wall, a lower bottom, or a rib thereon. Like this, owing to utilize upper top plate or lower end or the stiffener on it as bar, the two are combined into one, and bar is omitted, thereby the weight of formwork is further reduced, and the weight of corresponding floor is also lightened.
本发明的特征还在于立体模壳的外观形状为长方体、正方体、五边形体、六边形体或圆柱体。这样,方便了楼盖的设计与施工。The present invention is also characterized in that the appearance shape of the three-dimensional formwork is cuboid, cube, pentagon, hexagon or cylinder. In this way, the design and construction of the floor are facilitated.
本发明的特征还在于立体模壳的一端较薄,另一端较厚,或者其下底或者加劲肋一端较薄,另一端较厚。这样,在楼盖的施工中,靠近墙、柱、梁边,采用该种模壳,可提高砼的有效折算厚度,方便楼盖的设计与施工。The present invention is also characterized in that one end of the three-dimensional formwork is thinner and the other end is thicker, or the lower bottom or the stiffener is thinner at one end and the other end is thicker. In this way, in the construction of the floor, the effective conversion thickness of the concrete can be increased by using this kind of formwork close to the walls, columns, and beams, and it is convenient for the design and construction of the floor.
本发明的特征还在于在立体模壳上设置有提手柄或吊钩。这样,在楼盖施工时方便模壳构件的搬运与施工。The present invention is also characterized in that a handle or a hook is provided on the three-dimensional formwork. In this way, the handling and construction of the formwork components are facilitated during floor construction.
本发明的特征还在于在立体模壳上设置有拉钩、拉丝、吊挂件、预埋铁件、沉槽、预留孔洞、预埋导管、接线盒、水管、通风管或者它们的组合,或者下底中还有穿筋用孔洞或者与上述的组合。这样,更方便楼盖的后续施工与装修。The present invention is also characterized in that draw hooks, drawing wires, hanging parts, embedded iron parts, sinkers, reserved holes, embedded conduits, junction boxes, water pipes, ventilation pipes or their combinations are arranged on the three-dimensional formwork, or the lower There are also holes for threading ribs or a combination of the above in the bottom. In this way, it is more convenient for the follow-up construction and decoration of the floor.
本发明的特征还在于空腔内设有隔声层或者填充有轻质材料,轻质材料为轻质砼或膨胀珍珠岩或膨胀蛭石或岩棉或泡沫塑料。这样,楼盖的保温、隔热、隔音性能大大提高,适用于有保温、隔热、隔音的场合。The present invention is also characterized in that the cavity is provided with a sound-insulating layer or filled with lightweight materials, and the lightweight materials are lightweight concrete or expanded perlite or expanded vermiculite or rock wool or foamed plastics. In this way, the thermal insulation, heat insulation, and sound insulation performance of the floor are greatly improved, and are suitable for occasions with thermal insulation, heat insulation, and sound insulation.
本发明的特征还在于上顶板与周围侧壁为塑料膜、塑料板、复合膜、GRC板、金属压型板、水泥纤维板、蜂窝板、有机玻璃钢板、防水纸板、木屑板、钢筋砼板、钢丝网水泥砂浆板、纤维砼板或纤维砂浆板。The present invention is also characterized in that the upper top board and the surrounding side walls are made of plastic film, plastic board, composite film, GRC board, metal profiled board, cement fiber board, honeycomb board, plexiglass steel plate, waterproof cardboard, sawdust board, reinforced concrete board, Steel mesh cement mortar board, fiber concrete board or fiber mortar board.
本发明的特征还在于下底为砼、水泥砂浆、水泥纤维砂浆或同时内含增强物的下底。The present invention is also characterized in that the lower bottom is made of concrete, cement mortar, cement fiber mortar or the lower bottom containing reinforcements at the same time.
本发明的特征还在于下底为纤维砼、聚合物砼或同时内含增强物的下底。The present invention is also characterized in that the lower bottom is made of fiber concrete, polymer concrete or a lower bottom containing reinforcements at the same time.
本发明的特征还在于在现浇钢筋砼肋的下部靠近下底或挑出的底边上面的部位设置有防裂构造件,防裂构造件为钢丝网、压网孔铁片、带棘头铁片、防裂网格布。这样,现浇与预制砼之间的粘结更强,能有效地防止楼盖裂纹。The present invention is also characterized in that an anti-crack structure is provided on the lower part of the cast-in-place reinforced concrete rib near the lower bottom or above the picked out bottom edge. Iron sheet, anti-crack mesh cloth. In this way, the bond between cast-in-place and prefabricated concrete is stronger, which can effectively prevent floor cracks.
本发明的特征还在于现浇钢筋砼肋下面与下底底面齐平,构成平底板式现浇钢筋砼暗肋;或砼柱之间、砼柱墙之间或墙之间的现浇砼梁的下部与下底齐平,构成平底板式暗梁。The present invention is also characterized in that the underside of the cast-in-place reinforced concrete rib is flush with the bottom surface of the lower bottom, forming a flat-bottomed cast-in-place reinforced concrete hidden rib; or the lower part of the cast-in-place concrete beam between the concrete columns, between the concrete column walls or between the walls It is flush with the lower bottom to form a flat-bottomed hidden beam.
本发明的特征还在于在现浇砼肋、现浇砼梁、空腔模壳内或其下底的穿筋用孔洞中穿过有无粘结或有粘结预应力筋。这样,楼盖的受力性能更好,能有效地防止裂纹的产生,特别适用于大跨度楼盖结构。The present invention is also characterized in that the prestressed tendons with or without bonding or bonded are passed through cast-in-place concrete ribs, cast-in-place concrete beams, cavity mold shells or holes for threading reinforcement at the bottom. In this way, the mechanical performance of the floor is better, and cracks can be effectively prevented, which is especially suitable for large-span floor structures.
本发明的特征还在于现浇砼肋中或现浇砼梁中有型钢,型钢为冷弯型钢、槽钢、工字型钢,冷弯型钢为C型、L型、⊥型、U型、型、II型。这样,楼盖的受力性能更好,适用于大跨度楼盖结构。The present invention is also characterized in that there are shaped steels in the cast-in-place concrete ribs or cast-in-place concrete beams, the shaped steels are cold-formed steel, channel steel, and I-shaped steel, and the cold-formed steels are C-shaped, L-shaped, ⊥-shaped, U-shaped, Type, Type II. In this way, the mechanical performance of the floor is better, and it is suitable for large-span floor structures.
本发明的特征还在于在空腔模壳的下底下面有现浇钢筋砼底层,现浇钢筋砼上板、现浇钢筋砼肋、现浇钢筋砼底层包裹空腔模壳,形成内空间杆件承力的夹空层楼盖,或者没有现浇钢筋砼上板,现浇钢筋砼包裹周围侧壁,上顶板和下底同时外露,形成网格肋网杆件空心钢筋砼楼盖。这样,这种结构楼盖能更好地应用于墙体结构。The present invention is also characterized in that there is a bottom layer of cast-in-place reinforced concrete under the lower bottom of the cavity formwork, the upper plate of cast-in-place reinforced concrete, the ribs of cast-in-place reinforced concrete, and the bottom layer of cast-in-place reinforced concrete wrap the cavity formwork to form an inner space bar If there is no upper slab of cast-in-place reinforced concrete, cast-in-place reinforced concrete wraps the surrounding side walls, and the upper roof and lower bottom are exposed at the same time, forming a hollow reinforced concrete floor with grid rib mesh rods. Like this, this structural floor can be better applied to the wall structure.
四、附图说明 4. Description of drawings
图1是本发明的实施例1的结构示意图,1为现浇钢筋砼上板,2为现浇钢筋砼肋,3为空腔模壳,4为空腔模壳3的上顶板,5为空腔模壳3的周围侧壁,6为空腔模壳3的下底,7为空腔模壳3内的封闭空腔,8为封闭空腔7内的杆件。图1所示,空腔模壳3的封闭空腔7内有7根等截面直杆。Fig. 1 is the structure schematic diagram of
图2是本发明的实施例2的结构示意图,其空腔模壳3的封闭空腔7内有4根曲线杆。Fig. 2 is a schematic structural view of
图3是本发明的实施例3的结构示意图,其空腔模壳3的封闭空腔7内有多根直线杆与缆索的组合。Fig. 3 is a schematic structural view of
图4是本发明的实施例4的结构示意图,其空腔模壳3的封闭空腔7内有多根直线杆的组合。FIG. 4 is a schematic structural view of
图5是本发明的实施例5的结构示意图,其空腔模壳3的封闭空腔7内有由多根杆件8构成的至少一个以上的三角形杆件桁架单元9及二根以上的交接杆件10。Fig. 5 is a schematic structural view of
图6是本发明的实施例6的结构示意图,其空腔模壳3的封闭空腔7内有由多根杆件8构成的至少一个以上的三角形杆件桁架单元9及二根以上的交接杆件10。Fig. 6 is a schematic structural view of
图7是本发明的实施例7的结构示意图,其模壳空腔7内设置的空心杆件8向外伸出有杆端11,现浇砼进入空心杆内形成复合杆,彼此相互嵌固,形成现浇预制整体。Fig. 7 is a schematic structural view of
图8是本发明的实施例8的结构示意图,其模壳空腔7内设置的杆件8向外伸出有杆端11,并有露锚固筋12,同时模壳上还有露网13或网孔带凸凹棘头铁片14。Fig. 8 is a schematic structural view of
图9是本发明的实施例9的结构示意图,其模壳空腔7内的杆件8向外露出了杆身11,其上有露锚固筋12。Fig. 9 is a schematic structural view of
图10是本发明的实施例10的结构示意图,其模壳空腔7内的桁架15为立体桁架,同时有杆件8作为斜撑杆。Fig. 10 is a schematic structural view of
图11是本发明的实施例11的结构示意图,其上顶板4的内表面有实心的加强筋16,且高低、厚度不等。Fig. 11 is a schematic structural view of
图12是本发明的实施例12的结构示意图,其下底6上有井字型加强筋16。FIG. 12 is a schematic structural view of
图13是本发明的实施例13的结构示意图,其上顶板4与周围侧壁5内有纤维网格布增强物17。FIG. 13 is a schematic structural view of
图14是本发明的实施例14的结构示意图,其上顶板4上伸出有露锚固筋12、露网13或网孔带凸凹棘头铁片14,且下底6挑出有底边18。Fig. 14 is a schematic structural view of
图15是本发明的实施例15的结构示意图,其下底6挑出的底边18的周围为斜边形,同时还伸出有露纤维丝19、防裂网格布20、网孔带凸凹棘头铁片14、燕尾状铁片21或网孔铁片22。Fig. 15 is a schematic structural view of
图16是本发明的实施例16的结构示意图,其模壳体内设置有一片空心加劲肋23,同时,其侧面有加强筋16。Fig. 16 is a schematic structural view of
图17是本发明的实施例17的结构示意图,其加劲肋23内有钢筋增强物17,且从上顶板4伸出有露肋24,其上伸出有露锚固筋12、露网13或网孔带凸凹棘头铁片14。Fig. 17 is a schematic structural view of
图18是本发明的实施例18的结构示意图,其模壳的周围每个侧面均有2个空心凸台25,模壳之间的现浇钢筋砼肋2为桁架腹板式肋。Fig. 18 is a schematic structural view of
图19是本发明的实施例19的结构示意图,其每个凸台25内设置有2根杆件8,且同时露出有杆端11与露锚固筋12。Fig. 19 is a schematic structural view of
图20是本发明的实施例20的结构示意图,其周围侧壁5与上顶板4、下底6之间的连接26为焊接,杆件8与上顶板4、下底6之间的连接26为胶接。Fig. 20 is a schematic structural view of
图21是本发明的实施例21的结构示意图,其上顶板4与周围侧壁5的外表面为拉毛形粗糙表面。FIG. 21 is a schematic structural view of
图22是本发明的实施例22的结构示意图,其上顶板4与周围侧壁5形成的模壳为一层胶结料27与一层纤维布28再一层胶结料27叠合的二层以上的层状结构;杆件8为上开口空心杆,杆内有增强物钢筋,并有露锚固筋12,现浇砼进入空心杆8内,彼此相互粘结嵌固而形成整体。Fig. 22 is a schematic structural view of
图23是本发明的实施例23的结构示意图,其模壳为桁架层29或蜂窝孔骨架31单面外裹膜层30的复合结构。Fig. 23 is a schematic structural view of
图24是本发明的实施例24的结构示意图,其模壳上粘贴有增强带32,或固定有增强面层33,且同时带有锚固脚34。FIG. 24 is a schematic structural view of Embodiment 24 of the present invention. A reinforcement tape 32 is pasted on the formwork, or a reinforcement surface layer 33 is fixed, and an anchor foot 34 is provided at the same time.
图25是本发明的实施例25的结构示意图,其杆件5为上顶板4,二者合二为一,省略了杆件,减轻了模壳重量。Fig. 25 is a schematic structural view of
图26是本发明的实施例26的结构示意图,其模壳上设置有提手柄35。Fig. 26 is a schematic structural view of
图27是本发明的实施例27的结构示意图,其模壳上设置有拉钩36、拉丝37、吊挂件38、预埋铁件39、沉槽40、预留孔洞41、通风管45。Figure 27 is a schematic structural view of
图28是本发明的实施例28的结构示意图,其模壳上设置有导管42、接线盒43、水管44。Fig. 28 is a schematic structural view of
图29是本发明的实施例29的结构示意图,其空腔7内设置有隔声层47。FIG. 29 is a schematic structural view of Embodiment 29 of the present invention, in which a sound-insulating layer 47 is disposed in the
图30是本发明的实施例30的结构示意图,其空腔7内填充有膨胀珍珠岩48。FIG. 30 is a schematic structural view of embodiment 30 of the present invention, the
图31是本发明的实施例31的结构示意图,其现浇钢筋砼肋的下部设置有防裂的钢丝网构造件49。Fig. 31 is a schematic structural view of Embodiment 31 of the present invention, in which the lower part of the cast-in-place reinforced concrete rib is provided with a crack-proof steel
图32是本发明的实施例32的结构示意图,其现浇砼梁50的下面与下底6齐平,构成平底板式暗梁50。FIG. 32 is a schematic structural view of Embodiment 32 of the present invention. The lower surface of the cast-in-
图33是本发明的实施例33的结构示意图,其现浇砼肋2和下底6的穿筋用孔洞46中穿过有预应力筋51。Fig. 33 is a schematic structural view of Embodiment 33 of the present invention, in which
图34是本发明的实施例34的结构示意图,其现浇砼肋2中与现浇砼梁50中有工字型型钢52。Fig. 34 is a schematic structural view of Embodiment 34 of the present invention, in which there are I-shaped steel 52 in the cast-in-place
图35是本发明的实施例35的结构示意图,其下底6下面也有现浇钢筋砼底层53,形成现浇钢筋砼包裹空腔模壳3的夹空层楼盖,该种结构也非常适合于现浇钢筋砼空心墙体。Fig. 35 is a schematic structural view of
图36是本发明的实施例36的结构示意图,为空腔模壳3的上顶板4上没有现浇钢筋砼上板1,上顶板4、下底6同时外露,形成网格现浇砼肋网杆件式空心钢筋砼楼盖,这种结构也非常适用于现浇钢筋砼空心墙体,图中54表示现浇砼用的预留浇注口。Figure 36 is a schematic structural view of
(五)具体实施方式 (5) Specific implementation methods
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
本发明如附图所示,包括现浇钢筋砼上板1、现浇钢筋砼肋2、空腔模壳3,空腔模壳3间隔布置,其间为现浇钢筋砼肋2,其上为现浇钢筋砼上板1,三者浇注成整体,其中空腔模壳3包括上顶板4、周围侧壁5及下底6,上顶板4、周围侧壁5及下底6彼此连接构成多面体封闭空腔7,上顶板4、周围侧壁5分别与现浇钢筋砼上板1、现浇钢筋砼肋2叠合,在空腔7内有至少一根以上的杆件8,本发明的特征在于在空腔7内的杆件8为曲线杆、折线杆、缆索、等截面直杆、变截面实心直杆、上开口空心杆或者其组合,或者变截面空心直杆与上述杆件的组合,空腔模壳3上有吊挂件38或/和提手柄35。图1是本发明的实施例1的结构示意图,1为现浇钢筋砼上板,2为现浇钢筋砼肋,3为空腔模壳,4为空腔模壳3的上顶板,5为空腔模壳3的周围侧壁,6为空腔模壳3的下底,7为空腔模壳3内的封闭空腔,8为封闭空腔7内的杆件。图1所示,空腔模壳3的封闭空腔7内有7根等截面直杆。图2是本发明的实施例2的结构示意图,其空腔模壳3的封闭空腔7内有4根曲线杆。图3是本发明的实施例3的结构示意图,其空腔模壳3的封闭空腔7内有多根直线杆与缆索的组合。图4是本发明的实施例4的结构示意图,其空腔模壳3的封闭空腔7内有多根直线杆的组合。如图26所示,空腔模壳3上有提手柄35。如图27所示,空腔模壳3上有吊挂件38。As shown in the accompanying drawings, the present invention comprises a cast-in-place reinforced concrete
本发明的特征还在于所述的下底6外挑出底边18。如图26所示,下底6外挑出底边18。The present invention is also characterized in that the
本发明的特征还在于模壳空腔7内有至少一根杆件8向模壳体外伸出有杆身或杆端11或露锚固筋12或露网13或网孔带凸凹棘头铁片14或者上述的组合,并嵌固于现浇砼中。图7是本发明的实施例7的结构示意图,其模壳空腔7内设置的空心杆件8向外伸出有杆端11,现浇砼进入空心杆内形成复合杆,彼此相互嵌固,形成现浇预制整体。图8是本发明的实施例8的结构示意图,其模壳空腔7内设置的杆件8向外伸出有杆端11,并有露锚固筋12,同时模壳上还有露网13或网孔带凸凹棘头铁片14。图9是本发明的实施例9的结构示意图,其模壳空腔7内的杆件8向外露出了杆身11,其上有露锚固筋12。The present invention is also characterized in that there is at least one
本发明的特征还在于在模壳空腔7内设置有由多根杆件8构成的至少一个以上的三角形杆件桁架单元9或二根以上的交接杆件10。图5是本发明的实施例5的结构示意图,其空腔模壳3的封闭空腔7内有由多根杆件8构成的至少一个以上的三角形杆件桁架单元9及二根以上的交接杆件10。图6是本发明的实施例6的结构示意图,其空腔模壳3的封闭空腔7内有由多根杆件8构成的至少一个以上的三角形杆件桁架单元9及二根以上的交接杆件10。The present invention is also characterized in that at least one triangular
本发明的特征还在于模壳体内的多个桁架单元9或交接杆件10或两者构成桁架15,桁架单元9或交接杆件10彼此呈正交、斜交、平行、曲线形接合、对接布置或者三维空间布置或者上述的组合,或者同时还高低错落布置,所构成的桁架15为索杆桁架、平面桁架、空间桁架、立体桁架或接头固结的四边形、五边形、六边形构成的杆件桁架。图10是本发明的实施例10的结构示意图,其模壳空腔7内的桁架15为立体桁架,同时有杆件8作为斜撑杆。The present invention is also characterized in that a plurality of
本发明的特征还在于在上顶板4或周围侧壁5或下底6或者两者或者三者,其至少一个内或外表面有加强筋16,加强筋16为空心或实心,或高低、厚度一致或不等。图11是本发明的实施例11的结构示意图,其上顶板4的内表面有实心的加强筋16,且高低、厚度不等。图12是本发明的实施例12的结构示意图,其下底6上有井字型加强筋16。The present invention is also characterized in that on the upper
本发明的特征还在于上顶板4、周围侧壁5、下底6、杆件8、加强筋16内有增强物17,增强物17为纤维、纤维网格布、纤维布、无纺布、钢筋、钢筋网、钢丝网、预应力钢筋、无粘结预应力筋或者其组合。图13是本发明的实施例13的结构示意图,其上顶板4与周围侧壁5内有纤维网格布增强物17。The present invention is also characterized in that there are
本发明的特征还在于从上顶板4或下底6或两者伸出有露锚固筋12或露网13或网孔带凸凹棘头铁片14或同时伸出有两者或三者,与现浇钢筋砼肋2或现浇钢筋砼上板1连接;或者上顶板4或下底6或两者同时从周围侧壁5的至少一边向外还挑出有底边18,上顶板4或下底6挑出的底边18构成现浇钢筋砼肋2的模板。图14是本发明的实施例14的结构示意图,其上顶板4上伸出有露锚固筋12、露网13或网孔带凸凹棘头铁片14,且下底6挑出有底边18。The present invention is also characterized in that there are exposed
本发明的特征还在于下底6或下底6与上顶板4挑出的底边18的周围为锯齿形、波浪形、斜边形、台阶形,或者底边18还同时伸出有露锚固筋12、露网13、露纤维丝19、防裂网格布20、网孔带凸凹棘头铁片14、燕尾状铁片21或压网孔铁片22或它们的组合。图15是本发明的实施例15的结构示意图,其下底6挑出的底边18的周围为斜边形,同时还伸出有露纤维丝19、防裂网格布20、网孔带凸凹棘头铁片14、燕尾状铁片21或网孔铁片22。The present invention is also characterized in that the
本发明的特征还在于模壳体内设置有至少一片加劲肋23,加劲肋23为实心的或空心的,或者其侧面还同时有加强筋16。图16是本发明的实施例16的结构示意图,其模壳体内设置有一片空心加劲肋23,同时,其侧面有加强筋16。The present invention is also characterized in that at least one stiffening
本发明的特征还在于加劲肋23内有增强物17,增强物17为纤维、纤维网格布、纤维布、无纺布、钢筋、钢筋网、钢丝网或者其组合,或者还同时从周围侧壁5或上顶板4伸出有露锚固筋12或露网13或露肋24或者它们的组合。图17是本发明的实施例17的结构示意图,其加劲肋23内有钢筋增强物17,且从上顶板4伸出有露肋24,其上伸出有露锚固筋12、露网13或网孔带凸凹棘头铁片14。The present invention is also characterized in that there is a
本发明的特征还在于加劲肋23内有增强物17,增强物17为预应力钢筋,或者还同时从周围侧壁5或上顶板4伸出有露锚固筋12或露网13或露肋24或者它们的组合。The present invention is also characterized in that there are
本发明的特征还在于上顶板4、周围侧壁5、下底板6、杆件8、加强筋16、加劲肋23的表面固定或粘贴有增强带32或增强面层33,增强带32或增强面层33为金属板、碳纤维板、玻璃钢板、纤维布、纤维网格布或钢丝,或者增强带32或增强面层33还同时带有锚固脚或孔洞34。图24是本发明的实施例24的结构示意图,其模壳上粘贴有增强带32,或固定有增强面层33,且同时带有锚固脚34。The present invention is also characterized in that the surfaces of the upper
本发明的特征还在于下底6或上顶板4内钢筋与杆件8或加劲肋23中的钢筋相连结。The feature of the present invention is also that the steel bars in the
本发明的特征还在于在模壳周围至少一个侧壁5有至少一个以上的凸台25,凸台25为实心凸台或空心凸台,或空心凸台25中还填充有轻质材料,模壳之间的现浇钢筋砼肋2为桁架式肋或桁架腹板式肋。图18是本发明的实施例18的结构示意图,其模壳的周围每个侧面均有2个空心凸台25,模壳之间的现浇钢筋砼肋2为桁架腹板式肋。The present invention is also characterized in that at least one
本发明的特征还在于在至少一个凸台25内有至少1根以上的杆件8,或者凸台25或杆件8上还同时有露锚固筋12或露杆端11或两者的组合,嵌固于现浇钢筋砼中。图19是本发明的实施例19的结构示意图,其每个凸台25内设置有2根杆件8,且同时露出有杆端11与露锚固筋12。The present invention is also characterized in that there is at least one
本发明的特征还在于杆件8自身之间或与上顶板4或周围侧壁5或下底6之间或周围侧壁5与上顶板4或下底6之间的连接26为胶接、焊接、丝接、扣接、卡接、铆接、铰接、穿孔锚固连接或整体成型或上述的组合。图20是本发明的实施例20的结构示意图,其周围侧壁5与上顶板4、下底6之间的连接26为焊接,杆件8与上顶板4、下底6之间的连接26为胶接。The present invention is also characterized in that the
本发明的特征还在于上顶板4或周围侧壁5或两者的外表面为波浪型、锯齿形、压痕形、拉毛形粗糙表面。图21是本发明的实施例21的结构示意图,其上顶板4与周围侧壁5的外表面为拉毛形粗糙表面。The present invention is also characterized in that the outer surface of the upper
本发明的特征还在于上顶板4与周围侧壁5形成的模壳为一层胶结料27一层纤维或纤维布28再一层胶结料27彼此叠合的二层以上的层状结构。图22是本发明的实施例22的结构示意图,其上顶板4与周围侧壁5形成的模壳为一层胶结料27与一层纤维布28再一层胶结料27叠合的二层以上的层状结构;杆件8为上开口空心杆,杆内有增强物钢筋,并有露锚固筋12,现浇砼进入空心杆8内,彼此相互粘结嵌固而形成整体。The present invention is also characterized in that the formwork formed by the upper
本发明的特征还在于上顶板4或周围侧壁5形成的模壳为桁架层29单面或双面外裹膜层30的复合结构,或蜂窝孔骨架31单面或双面外裹膜层30的复合结构。图23是本发明的实施例23的结构示意图,其模壳为桁架层29或蜂窝孔骨架31单面外裹膜层30的复合结构。The present invention is also characterized in that the formwork formed by the upper
本发明的特征还在于杆件8为钢筋砂浆杆、钢筋砼杆、钢管、钢皮钢筋砼杆、预应力杆、竹节杆、玻璃钢杆、GRC杆、碳纤维杆、钢筋、塑料杆、直缝金属管、螺旋缝金属管、钢丝网管、玻璃纤维布管、玻璃钢管、管壁有孔管、金属塑料复合管、空心混凝土砂浆管、钢筋轻质混凝土增强型管、钢管混凝土管、层状复合杆、空心管充填或加筋复合杆或者它们的组合,其截面形状为圆形、圆环形、方形、扁长型、空心、L形、槽形、工字形、多孔形。The present invention is also characterized in that the
本发明的特征还在于杆件8为钢筋砂浆杆、钢筋砼杆、钢管、钢皮钢筋砼杆、预应力杆、竹节杆、玻璃钢杆、GRC杆、碳纤维杆、钢筋、塑料杆、直缝金属管、螺旋缝金属管、钢丝网管、玻璃纤维布管、玻璃钢管、管壁有孔管、金属塑料复合管、空心混凝土砂浆管、钢筋轻质混凝土增强型管、钢管混凝土管、层状复合杆、空心管充填或加筋复合杆或者它们的组合,其截面形状为竹节空心、蜂巢空心形。The present invention is also characterized in that the
本发明的特征还在于杆件8为钢筋砂浆杆、钢筋砼杆、钢管、钢皮钢筋砼杆、预应力杆、竹节杆、玻璃钢杆、GRC杆、碳纤维杆、钢筋、塑料杆、直缝金属管、螺旋缝金属管、钢丝网管、玻璃纤维布管、玻璃钢管、管壁有孔管、金属塑料复合管、空心混凝土砂浆管、钢筋轻质混凝土增强型管、钢管混凝土管、层状复合杆、空心管充填或加筋复合杆或者它们的组合,其为变截面形,或者其截面同时还沿杆件8的轴线变径。The present invention is also characterized in that the
本发明的特征还在于杆件8为上顶板4、周围侧壁5、下底6,或者其上的加强筋16。图25是本发明的实施例25的结构示意图,其杆件5为上顶板4,二者合二为一,省略了杆件,减轻了模壳重量。The present invention is also characterized in that the
本发明的特征还在于立体模壳的外观形状为长方体、正方体、五边形体、六边形体或圆柱体。图1至图25所示模壳的外观形状为长方体或正方体。The present invention is also characterized in that the appearance shape of the three-dimensional formwork is cuboid, cube, pentagon, hexagon or cylinder. The appearance shape of the formwork shown in Figures 1 to 25 is a cuboid or a cube.
本发明的特征还在于立体模壳的一端较薄,另一端较厚,或者其下底6或者加劲肋23一端较薄,另一端较厚。The present invention is also characterized in that one end of the three-dimensional formwork shell is thinner and the other end is thicker, or its
本发明的特征还在于在立体模壳上设置有提手柄或吊钩35。图26是本发明的实施例26的结构示意图,其模壳上设置有提手柄35。The present invention is also characterized in that a handle or hook 35 is provided on the three-dimensional formwork. Fig. 26 is a schematic structural view of
本发明的特征还在于在立体模壳上设置有拉钩36、拉丝37、吊挂件38、预埋铁件39、沉槽40、预留孔洞41、预埋导管42、接线盒43、水管44、通风管45或者它们的组合,或者下底6中还有穿筋用孔洞46或者与上述的组合。图27是本发明的实施例27的结构示意图,其模壳上设置有拉钩36、拉丝37、吊挂件38、预埋铁件39、沉槽40、预留孔洞41、通风管45。图28是本发明的实施例28的结构示意图,其模壳上设置有导管42、接线盒43、水管44。图30所示,下底6中有穿筋用孔洞46。The present invention is also characterized in that pull hooks 36, drawing
本发明的特征还在于空腔7内设有隔声层47或者填充有轻质材料48,轻质材料48为轻质砼或膨胀珍珠岩或膨胀蛭石或岩棉或泡沫塑料。图29是本发明的实施例29的结构示意图,其空腔7内设置有隔声层47。图30是本发明的实施例30的结构示意图,其空腔7内填充有膨胀珍珠岩48。The present invention is also characterized in that the
本发明的特征还在于上顶板4与周围侧壁5为塑料膜、塑料板、复合膜、GRC板、金属压型板、水泥纤维板、蜂窝板、有机玻璃钢板、防水纸板、木屑板、钢筋砼板、钢丝网水泥砂浆板、纤维砼板或纤维砂浆板。The present invention is also characterized in that the upper
本发明的特征还在于下底6为砼、水泥砂浆、水泥纤维砂浆或同时内含增强物17的下底。The present invention is also characterized in that the
本发明的特征还在于下底6为纤维砼、聚合物砼或同时内含增强物17的下底。The present invention is also characterized in that the
本发明的特征还在于在现浇钢筋砼肋2的下部靠近下底6或挑出的底边18上面的部位设置有防裂构造件49,防裂构造件49为钢丝网、压网孔铁片、带棘头铁片、防裂网格布。图31是本发明的实施例31的结构示意图,其现浇钢筋砼肋的下部设置有防裂的钢丝网构造49。The feature of the present invention is also that an
本发明的特征还在于现浇钢筋砼肋2下面与下底6底面齐平,构成平底板式现浇钢筋砼暗肋2;或砼柱之间、砼柱墙之间或墙之间的现浇砼梁50的下部与下底6齐平,构成平底板式暗梁50。图1至图31所示,现浇钢筋砼肋2下面与下底6底面齐平,构成平底板式现浇钢筋砼暗肋2。图32是本发明的实施例32的结构示意图,其现浇砼梁50的下面与下底6齐平,构成平底板式暗梁50。The present invention is also characterized in that the underside of the cast-in-place reinforced
本发明的特征还在于在现浇砼肋2、现浇砼梁50、空腔模壳3内或其下底6的穿筋用孔洞46中穿过有无粘结或有粘结预应力筋51。图33是本发明的实施例33的结构示意图,其现浇砼肋2和下底6的穿筋用孔洞46中穿过有预应力筋51。The present invention is also characterized in that the prestressed tendons with or without bonding or with bonding are passed through the cast-in-place
本发明的特征还在于现浇砼肋2中或现浇砼梁50中有型钢52,型钢52为冷弯型钢、槽钢、工字型钢,冷弯型钢52为C型、L型、⊥型、U型、型、II型。图34是本发明的实施例34的结构示意图,其现浇砼肋2中与现浇砼梁50中有工字型型钢52。The present invention is also characterized in that there is profiled steel 52 in the cast-in-place
本发明的特征还在于在空腔模壳3的下底6下面有现浇钢筋砼底层53,现浇钢筋砼上板1、现浇钢筋砼肋2、现浇钢筋砼底层53包裹空腔模壳3,形成内空间杆件承力的夹空层楼盖,或者没有现浇钢筋砼上板1,现浇钢筋砼包裹周围侧壁5,上顶板4和下底6同时外露,形成网格肋网杆件空心钢筋砼楼盖。图35是本发明的实施例35的结构示意图,其下底6下面也有现浇钢筋砼底层53,形成现浇钢筋砼包裹空腔模壳3的夹空层楼盖,该种结构也非常适合于现浇钢筋砼空心墙体。图36是本发明的实施例36的结构示意图,为空腔模壳3的上顶板4上没有现浇钢筋砼上板1,上顶板4、下底6同时外露,形成网格现浇砼肋网杆件式空心钢筋砼楼盖,这种结构也非常适用于现浇钢筋砼空心墙体,图中54表示现浇砼用的预留浇注口。The present invention is also characterized in that there is a cast-in-place reinforced concrete
本发明实施时,先铺设空腔模壳构件3,然后放置并绑扎现浇钢筋砼肋2、现浇钢筋砼上板1中的钢筋,再浇捣砼成型,养护至规定龄期即可。When the present invention is implemented, the
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| CN 200510073675 CN1693617A (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
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| CNB2006100039219A Expired - Fee Related CN100560893C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CN2006100039153A Expired - Fee Related CN1982604B (en) | 2002-04-30 | 2002-04-30 | Reinforcing-bar three-dimensional bearing roof |
| CNB2006100039524A Expired - Fee Related CN100422455C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB2006101004626A Expired - Fee Related CN100560898C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB2006100039577A Expired - Fee Related CN100420803C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB2006101010307A Expired - Lifetime CN100560899C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CN2006100039539A Expired - Fee Related CN101041991B (en) | 2002-04-30 | 2002-04-30 | Reinforced bar concrete solid load-carrying structural storied building cover |
| CN200610003955A Expired - Lifetime CN100577945C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB2006100038521A Ceased CN100516404C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB200610101028XA Expired - Fee Related CN100476116C (en) | 2002-04-30 | 2002-04-30 | Steel reinforced concrete three-D load-carrying structure floor |
| CNB2006100038536A Expired - Fee Related CN100545381C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB2006100039596A Expired - Lifetime CN100422456C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CN 200510073675 Pending CN1693617A (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB2006100038540A Expired - Fee Related CN100441802C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CN2006101010294A Ceased CN1955410B (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB2006101004518A Expired - Fee Related CN100501030C (en) | 2002-04-30 | 2002-04-30 | Form for steel reinforced concrete three-D load-carrying structure floor |
| CNB2006100039609A Expired - Fee Related CN100455748C (en) | 2002-04-30 | 2002-04-30 | Reinforced concrete roofing with 3-D bearing structure |
| CNB2006100039562A Expired - Fee Related CN100560894C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB2006100038555A Expired - Fee Related CN100467761C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CN 200610003951 Pending CN101041990A (en) | 2002-04-30 | 2002-04-30 | Reinforced bar concrete solid load-carrying structural storied building cover |
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| CN2006100039153A Expired - Fee Related CN1982604B (en) | 2002-04-30 | 2002-04-30 | Reinforcing-bar three-dimensional bearing roof |
| CNB2006100039524A Expired - Fee Related CN100422455C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
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| CN2006100039539A Expired - Fee Related CN101041991B (en) | 2002-04-30 | 2002-04-30 | Reinforced bar concrete solid load-carrying structural storied building cover |
| CN200610003955A Expired - Lifetime CN100577945C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB2006100038521A Ceased CN100516404C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB200610101028XA Expired - Fee Related CN100476116C (en) | 2002-04-30 | 2002-04-30 | Steel reinforced concrete three-D load-carrying structure floor |
| CNB2006100038536A Expired - Fee Related CN100545381C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB2006100039596A Expired - Lifetime CN100422456C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CN 200510073675 Pending CN1693617A (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB2006100038540A Expired - Fee Related CN100441802C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CN2006101010294A Ceased CN1955410B (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB2006101004518A Expired - Fee Related CN100501030C (en) | 2002-04-30 | 2002-04-30 | Form for steel reinforced concrete three-D load-carrying structure floor |
| CNB2006100039609A Expired - Fee Related CN100455748C (en) | 2002-04-30 | 2002-04-30 | Reinforced concrete roofing with 3-D bearing structure |
| CNB2006100039562A Expired - Fee Related CN100560894C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CNB2006100038555A Expired - Fee Related CN100467761C (en) | 2002-04-30 | 2002-04-30 | A reinforced concrete three-dimensional load-bearing structure floor |
| CN 200610003951 Pending CN101041990A (en) | 2002-04-30 | 2002-04-30 | Reinforced bar concrete solid load-carrying structural storied building cover |
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| CN102888935A (en) * | 2011-07-18 | 2013-01-23 | 湖南邱则有专利战略策划有限公司 | Shearing force prefabricated component for assembled-type hollow grid plate floor system structure |
| CN104060738B (en) * | 2014-06-30 | 2016-05-18 | 沈阳建大工程检测咨询有限公司 | Reserved cast-in-situ belt assembled integral concrete floor |
| CN104120815A (en) * | 2014-07-18 | 2014-10-29 | 李勇 | Cast-in-place concrete sound absorption floor slab, sound absorption boxes and manufacturing method thereof |
| CN104453230B (en) * | 2014-11-28 | 2018-01-19 | 李广浩 | The prefabricated built-in type combining structure of prestressing force |
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