CN109936226A - Stator and motor with cooling system - Google Patents
Stator and motor with cooling system Download PDFInfo
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- CN109936226A CN109936226A CN201811523649.6A CN201811523649A CN109936226A CN 109936226 A CN109936226 A CN 109936226A CN 201811523649 A CN201811523649 A CN 201811523649A CN 109936226 A CN109936226 A CN 109936226A
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- 238000001816 cooling Methods 0.000 title claims abstract description 164
- 238000010276 construction Methods 0.000 claims abstract description 5
- 230000002093 peripheral effect Effects 0.000 claims abstract 2
- 210000000515 tooth Anatomy 0.000 claims abstract 2
- 239000000615 nonconductor Substances 0.000 claims description 8
- 210000000744 eyelid Anatomy 0.000 claims 1
- 238000004804 winding Methods 0.000 description 52
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 24
- 239000012809 cooling fluid Substances 0.000 description 22
- 239000002826 coolant Substances 0.000 description 14
- 229910052742 iron Inorganic materials 0.000 description 12
- 239000012530 fluid Substances 0.000 description 10
- 238000004891 communication Methods 0.000 description 7
- 238000007789 sealing Methods 0.000 description 5
- 229910000976 Electrical steel Inorganic materials 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000010292 electrical insulation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000013021 overheating Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- -1 for example Substances 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 238000003698 laser cutting Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 229910000676 Si alloy Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/20—Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/24—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors with channels or ducts for cooling medium between the conductors
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Motor Or Generator Cooling System (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种用于电机的可冷却的定子。此外,本发明涉及一种电机,其具有该类型的定子。The present invention relates to a coolable stator for an electric machine. Furthermore, the invention relates to an electric machine having a stator of this type.
背景技术Background technique
电机通常具有转子,该转子由定子包围。定子具有定子基体(Statorgrundkörper)或者带有定子齿(Statorzahn)和定子槽(Statornut)的定子芯(Statorblech,有时也称为定子铁芯),其中,定子槽布置在定子齿之间。围绕定子齿以及在定子槽中布置有定子绕组(Statorwicklung),该定子绕组大多数情况下以由绝缘的绞合线(Litze)形成的线圈(Spule)的形式实现。这些线圈分别具有确定的质量以及确定的欧姆电阻,其通过绞合线的材料、长度以及横截面来确定。通过材料定义了绞合线的密度以及特定的欧姆电阻。线圈的一线圈部分布置在定子槽内且因此形成定子绕组的激活部分(aktiven Teil,有时也称为激励部分)。另一线圈部分形成电机的绕组头(Wickelkopf)且大多数情况下布置在电机的轴向端侧处。该线圈部分也被称作绕组头部分(Wickelkopfanteil)。电机的功率密度取决于线圈的构造、尤其取决于绞合线的直径以及定子绕组的数量。Electric machines usually have a rotor, which is surrounded by a stator. The stator has a stator base body (Statorrundkörper) or a stator core (Statorblech, sometimes also called a stator core) with stator teeth and stator slots, wherein the stator slots are arranged between the stator teeth. Arranged around the stator teeth and in the stator slots are stator windings, which are usually realized in the form of coils (spules) formed from insulated stranded wires. The coils each have a specific mass and a specific ohmic resistance, which is determined by the material, length and cross-section of the litz wires. The density of the stranded wire and the specific ohmic resistance are defined by the material. A coil part of the coil is arranged in the stator slot and thus forms the active part (aktiven Teil, sometimes also called excitation part) of the stator winding. The other coil part forms the winding head of the electric machine and is usually arranged on the axial end side of the electric machine. This coil part is also referred to as the winding head part. The power density of the electric machine depends on the configuration of the coils, in particular on the diameter of the litz wires and on the number of stator windings.
在电机的运行中出现以热损失(Verlustwärme)的形式的功率损失(Verlustleistung)。电驱动器的功率密度尤其取决于电机和功率电子装置的工作温度。电机的过热(例如由于热损失)导致功率密度的降低且此外可能导致在电机处的持久损伤。例如,通过过高的温度定子绕组的绞合线的绝缘层可能被损伤且因此引起在相邻的绞合线之间的短路。Power losses in the form of heat losses (Verlustwärme) occur during the operation of the electric machine. The power density of an electric drive depends in particular on the operating temperature of the motor and power electronics. Overheating of the electric machine (for example due to heat losses) leads to a reduction in the power density and may furthermore lead to permanent damage at the electric machine. For example, the insulation of the litz wires of the stator winding can be damaged by excessively high temperatures and thus cause short circuits between adjacent litz wires.
为了避免过度加热以及过热,许多电机具有用于排热(Entwärmung)的冷却装置。许多不同的冷却装置或者冷却系统是已知的,其例如尤其构造用于冷却定子或者转子。在用于冷却电机的定子的冷却装置的情形中,大致在用于定子绕组的激活部分的排热的冷却装置与用于电机的绕组头的排热的冷却装置之间进行区分。In order to avoid overheating and overheating, many electric machines have cooling devices for heat removal. Many different cooling devices or cooling systems are known, which are designed, for example, in particular for cooling a stator or a rotor. In the case of cooling devices for cooling the stator of an electric machine, a distinction is generally drawn between cooling devices for heat removal of the active parts of the stator windings and cooling devices for heat removal of the winding heads of the electric machine.
已知的用于定子绕组的激活部分的排热的冷却装置经常具有带有冷却结构的冷却套(Kühlmantel),该冷却套包围定子。因此,冷却套布置在定子的定子背铁的区域中。该冷却例如以水、油、水-乙二醇-混合物或类似物实现。在此其是间接冷却,因为冷却套不具有相对定子绕组的直接接触。绕组头的冷却大多数情况下不实现。因此,这样的冷却装置尤其适合用于冷却具有相对较小的绕组头部分、即较大的结构长度的电机。在这样的冷却装置的情形中不利的是热损失从定子绕组中的热排出(Wärmeabtransport),其通过定子槽的电绝缘部、通过定子芯且通过在定子芯与冷却套之间的分隔接缝朝向冷却流体实现。因此,热损失必须克服多个热障碍或者阻力。这引起电机的有效功率(Leistungsfähigkeit)的附加限制。Known cooling devices for heat removal of the active part of the stator winding often have a cooling jacket with a cooling structure, which surrounds the stator. Therefore, the cooling jacket is arranged in the region of the stator back iron of the stator. The cooling is effected, for example, with water, oil, water-glycol-mixtures or the like. Here it is indirect cooling, since the cooling jacket has no direct contact with the stator windings. Cooling of the winding heads is mostly not achieved. Therefore, such a cooling device is particularly suitable for cooling electric machines with relatively small winding head parts, ie with a relatively large structural length. A disadvantage in the case of such cooling devices is the dissipation of heat losses from the stator windings through the electrical insulation of the stator slots, through the stator core and through the separating seam between the stator core and the cooling jacket towards the cooling fluid. Therefore, heat loss must overcome multiple thermal barriers or resistances. This leads to an additional limitation of the effective power (Leistungsfähigkeit) of the electric machine.
用于电机的绕组头的排热的冷却装置经常构造用于直接以流体、尤其油喷洒绕组头。以该方式实现定子绕组在绕组头处的直接冷却,其中,不实现定子、尤其定子芯的冷却。因此,这些冷却装置尤其适合用于冷却具有相对较高的绕组头部分、即相对较短的结构长度的电机。Heat-dissipating cooling devices for winding heads of electrical machines are often designed to spray the winding heads directly with fluid, in particular oil. In this way, direct cooling of the stator windings at the winding heads is achieved, wherein no cooling of the stator, in particular the stator core, is achieved. These cooling devices are therefore particularly suitable for cooling electrical machines with relatively high winding head sections, ie relatively short overall lengths.
由文件DE 10 2011 053 299 A1已知一种用于电机的冷却系统,在该电机中在定子芯中构造有冷却通道,该冷却通道径向地沿着定子齿以及在相邻的定子槽之间切向于定子纵轴线延伸。这些冷却通道具有如下缺点,即,由此失去定子绕组的相对较大的区域。此外,在定子背铁中设置有流入通道以及流出通道,由此电机的功率密度降低。From DE 10 2011 053 299 A1 a cooling system is known for an electric machine in which cooling channels are formed in the stator core radially along the stator teeth and between adjacent stator slots. The intertangent extends to the longitudinal axis of the stator. These cooling channels have the disadvantage that a relatively large area of the stator winding is thereby lost. Furthermore, inflow channels and outflow channels are provided in the stator back iron, whereby the power density of the electric machine is reduced.
文件DE 10 2011 056 007 A1公开了一种用于电机的冷却系统,在该冷却系统中在相邻的定子芯之间布置有带有径向延伸的冷却通道的冷却板(Kühlblech)。这样的构造是非常复杂的且仅可耗费地制造。The document DE 10 2011 056 007 A1 discloses a cooling system for an electric machine in which cooling plates with radially extending cooling channels are arranged between adjacent stator cores. Such a construction is very complex and can only be produced at a cost.
文件DE 10 2012 217 711 A1指出了一种带有冷却系统的电机,在其中带有三角形横截面的冷却通道构造在围绕定子绕组的灌注料(Vergussmasse)中。因此,冷却通道布置在两个定子齿部段之间。利用这样的冷却系统不确保其余定子区域的有效冷却。The document DE 10 2012 217 711 A1 describes an electric machine with a cooling system in which cooling channels with triangular cross-sections are formed in a potting compound surrounding the stator winding. Therefore, the cooling channel is arranged between the two stator tooth segments. Using such a cooling system does not ensure efficient cooling of the remaining stator areas.
由文件DE 10 2014 017 745 A1已知一种电机器,在该电机器中冷却装置布置在定子槽内且在单侧封闭该定子槽。该电机具有如下缺点,即,定子绕组的数量和/或定子背铁的尺寸由此被明显降低。An electrical machine is known from DE 10 2014 017 745 A1 in which a cooling device is arranged in a stator slot and closes the stator slot on one side. This electrical machine has the disadvantage that the number of stator windings and/or the size of the stator back iron is thereby significantly reduced.
发明内容SUMMARY OF THE INVENTION
因此,本发明的任务是在一种用于电机的定子以及一种电机的情形中消除或至少部分消除上文描述的缺点。如下尤其是本发明的任务,即,创造一种用于电机的定子以及一种电机,其以简单且成本适宜的形式和方式在预先给定的结构空间以及预先给定的功率密度的情形中确保定子的经改善的冷却。The task of the present invention is therefore to obviate or at least partially obviate the disadvantages described above in the case of a stator for an electric machine and an electric machine. In particular, it is the task of the present invention to create a stator for an electric machine and an electric machine which is simple and cost-effective with a predetermined installation space and a predetermined power density Ensures improved cooling of the stator.
上文的任务通过专利权利要求来实现。因此,该任务通过一种带有独立权利要求1的特征的定子以及通过一种带有并列的权利要求8的特征的电机来解决。本发明的另外的特征和细节由从属权利要求、说明书和图纸得出。在此,结合根据本发明的定子进行描述的特征和细节显然同样结合根据本发明的电机适用且分别反之亦然,从而关于对于各个发明方面的公开内容始终可相互参考。The above tasks are achieved by the patent claims. The object is therefore solved by a stator with the features of the independent claim 1 and by an electric machine with the features of the parallel claim 8 . Additional features and details of the invention emerge from the dependent claims, the description and the drawings. Here, the features and details described in connection with the stator according to the invention obviously also apply in connection with the electric machine according to the invention and respectively vice versa, so that mutual reference can always be made with regard to the disclosure for the individual inventive aspects.
根据本发明的第一方面,该任务通过一种用于电机的定子解决。该定子具有定子芯,该定子芯围绕定子的定子纵轴线以及沿着定子纵轴线延伸。定子芯具有多个定子齿,所述定子齿在定子的周缘方向上分布地布置且朝向定子纵轴线以及沿着定子纵轴线延伸。在相邻的定子齿之间分别构造有定子槽。根据本发明,在至少一个定子槽与相邻于至少一个定子槽的定子齿之间如此地布置有定子的冷却通道壁部,使得在冷却通道壁部与定子齿之间构造有平行于定子纵轴线延伸的冷却通道。According to a first aspect of the invention, this task is solved by a stator for an electric machine. The stator has a stator core which extends around and along the stator longitudinal axis of the stator. The stator core has a plurality of stator teeth which are distributed in the circumferential direction of the stator and extend towards and along the longitudinal axis of the stator. Stator slots are respectively formed between adjacent stator teeth. According to the invention, the cooling channel walls of the stator are arranged between the at least one stator slot and the stator teeth adjacent to the at least one stator slot in such a way that between the cooling channel walls and the stator teeth, parallel to the longitudinal direction of the stator is formed. Axial extending cooling channel.
定子芯优选地由电工钢片(Elektroblech,有时也称为电气用钢板)制造且优选地具有由铁和硅构成的合金。优选地,电工钢片通过冷轧(Kaltwalzen)来制造。定子芯优选地由大量尤其同轴布置的彼此相连接的、尤其粘接的以及彼此电绝缘的定子芯片(Statorblechscheibe)组合而成。优选地,定子芯片借助于包漆(Backlack)彼此粘接。备选地,定子芯同样可借助于一种增材制造方法制造,其中,定子纵轴线区段的部分电绝缘是优选的,以便于避免穿过定子的涡流(Wirbelstrom)。The stator core is preferably made of electrical steel sheet (Elektroblech, also sometimes called electrical steel sheet) and preferably has an alloy of iron and silicon. Preferably, the electrical steel sheet is produced by cold rolling. The stator core is preferably composed of a large number of stator laminations which are connected to one another, in particular glued together and electrically insulated from one another, which are arranged coaxially. Preferably, the stator chips are glued to one another by means of a coating. Alternatively, the stator core can likewise be produced by means of an additive manufacturing method, wherein partial electrical insulation of the stator longitudinal axis section is preferred in order to avoid eddy currents passing through the stator.
定子纵轴线优选地在装入的转子的情形中与转子纵轴线相符。定子芯围绕定子纵轴线延伸且具有用于容纳转子的在定子纵轴线的区域中的中央的自由空间。因此,定子芯的横截面(除了定子槽、冷却通道和类似物之外)优选地呈圆环形或者大致呈圆环形构造。此外,定子芯沿着定子纵轴线延伸,从而定子芯(除了定子槽、冷却通道和类似物之外)优选地呈空心圆柱形或者大致呈空心圆柱形构造。The longitudinal axis of the stator preferably corresponds to the longitudinal axis of the rotor in the case of an installed rotor. The stator core extends around the stator longitudinal axis and has a central free space for accommodating the rotor in the region of the stator longitudinal axis. Accordingly, the cross-section of the stator core (except for the stator slots, cooling channels and the like) is preferably annular or substantially annular in configuration. Furthermore, the stator core extends along the stator longitudinal axis, so that the stator core (with the exception of the stator slots, cooling channels and the like) is preferably of hollow-cylindrical or substantially hollow-cylindrical configuration.
定子齿优选地由经由其将定子齿彼此连接的共同的定子背铁朝向定子纵轴线延伸且在用于容纳转子的中央的自由空间处终止。定子齿在定子的周缘方向上优选地有规律地、尤其均匀地分布。在面对定子纵轴线的端部处,定子齿优选地具有定子齿头,该定子齿头相比定子齿的其余区域具有更大的宽度。定子齿的其余区域优选地具有恒定的或者至少大致恒定的宽度。The stator teeth preferably extend towards the stator longitudinal axis by a common stator back iron via which the stator teeth are connected to each other and terminate in a central free space for accommodating the rotor. The stator teeth are preferably distributed regularly, in particular uniformly, in the circumferential direction of the stator. At the end facing the longitudinal axis of the stator, the stator teeth preferably have stator tooth heads which have a greater width than the rest of the stator teeth. The remaining areas of the stator teeth preferably have a constant or at least approximately constant width.
在相邻的定子齿之间构造有带有槽内壁部的定子槽。定子槽优选通过起分割作用的制造方法(如例如冲裁、激光切割或类似的)来制造。优选地,在用于密封的槽内壁部上布置有(尤其喷洒有)粘合剂层或漆层。这尤其在由不彼此粘接的定子芯片组合而成的定子芯的情形中是有利的。Stator slots with slot inner walls are formed between adjacent stator teeth. The stator slots are preferably produced by means of a dividing production method such as, for example, punching, laser cutting or the like. Preferably, a layer of adhesive or paint is arranged (in particular sprayed) on the inner wall of the groove for sealing. This is particularly advantageous in the case of stator cores that are assembled from stator core sheets that are not glued to one another.
在定子槽中优选地布置有定子绕组,其中,定子绕组优选地具有绞合线路(Litzenleitung)。绞合线路具有大量单个线材,所述单个线材紧密捆束在一起地由共同的绝缘套包围且因此径向地向外绝缘。单个线材优选地彼此扭绞(verdrillen)。在定子槽中的定子绕组优选地形成定子绕组的激活部分。布置在定子的端侧处的其余的定子绕组优选地形成绕组头。The stator windings are preferably arranged in the stator slots, wherein the stator windings preferably have stranded conductors. A stranded line has a large number of individual wires, which are tightly bundled together by a common insulating jacket and thus insulated radially outwards. The individual wires are preferably twisted against each other. The stator windings in the stator slots preferably form the active part of the stator windings. The remaining stator windings arranged at the end faces of the stator preferably form winding heads.
冷却通道壁部优选地具有带有特别有利的或者高的导热能力的材料,以便于改善或者不过度阻碍在冷却流体(如例如水、油或类似物)与定子绕组之间的热交换。优选地,冷却通道壁部一件式地以及可移入到定子芯中地构造。因此,冷却通道壁部的容易的可装配性被确保。此外,冷却通道壁部优选地在面对定子绕组的侧上被电绝缘,尤其借助于绝缘纸(Isolationspapier)或类似物的粘贴层或漆层。该绝缘部优选地同样具有相对较高的导热能力,以便于改善或者不过度阻碍在冷却流体与定子绕组之间的热交换。因此,较薄的粘合剂层或漆层作为冷却通道壁部的绝缘部是优选的。The cooling channel walls preferably have a material with a particularly favorable or high thermal conductivity in order to improve or not unduly hinder the heat exchange between the cooling fluid (eg, water, oil or the like) and the stator windings. Preferably, the cooling channel wall is designed in one piece and can be moved into the stator core. Therefore, easy assemblability of the cooling channel wall is ensured. Furthermore, the cooling channel wall is preferably electrically insulated on the side facing the stator winding, in particular by means of an adhesive or varnish layer of insulating paper or the like. The insulation preferably also has a relatively high thermal conductivity in order to improve or not unduly hinder the heat exchange between the cooling fluid and the stator windings. Therefore, thinner layers of adhesive or lacquer are preferred as insulation for the cooling channel walls.
冷却通道壁部优选地由多个侧包围定子槽,从而在定子槽的多个侧上构造冷却通道。经由冷却通道壁部,冷却通道优选地相对定子槽被密封,从而避免冷却流体到定子槽中的侵入。出于该原因如下是优选的,即,冷却通道相对于定子芯被密封,如例如在定子芯中的槽内被引导且/或与定子芯相粘接或类似的。冷却通道根据本发明可被划分成多个冷却通道,所述冷却通道优选地彼此平行地沿着定子纵轴线延伸。The cooling channel wall preferably surrounds the stator slot by a plurality of sides, so that the cooling channel is formed on the plurality of sides of the stator slot. Via the cooling channel walls, the cooling channels are preferably sealed relative to the stator slots, so as to avoid intrusion of cooling fluid into the stator slots. For this reason, it is preferred that the cooling channel is sealed relative to the stator core, eg, guided in grooves in the stator core and/or glued to the stator core or the like. According to the invention, the cooling channel can be divided into a plurality of cooling channels, which preferably extend parallel to one another along the longitudinal axis of the stator.
定子绕组优选地如此布置在定子槽处,使得定子绕组被支撑在冷却通道壁部处。优选地,定子槽借助于环形的或两个分开的冷却通道壁部与直接相邻的定子齿分开,从而定子槽在冷却通道两侧被包围。优选地,定子槽的面对定子背铁的端部同样通过冷却通道壁部限制,从而在定子背铁与定子槽之间构造有冷却通道。如下是优选的,即,冷却通道壁部朝向定子槽凸地或者至少略微凸地构造,从而在定子绕组布置在定子槽中的情形中避免冷却通道壁部朝向相邻的定子齿的弯曲。以该方式可确保如下,即,冷却通道在布置定子绕组的情形中不被封闭或者被过度变窄。The stator windings are preferably arranged on the stator slots in such a way that the stator windings are supported on the cooling channel walls. Preferably, the stator slots are separated from the immediately adjacent stator teeth by means of annular or two separate cooling channel walls, so that the stator slots are surrounded on both sides of the cooling channel. Preferably, the ends of the stator slots facing the stator back iron are likewise delimited by cooling channel walls, so that cooling channels are formed between the stator back iron and the stator slots. It is preferred that the cooling channel walls are formed convexly or at least slightly convex towards the stator slots, in order to avoid bending of the cooling channel walls towards adjacent stator teeth when the stator windings are arranged in the stator slots. In this way, it can be ensured that the cooling ducts are not closed off or excessively narrowed when the stator windings are arranged.
根据本发明的定子相对于常规的定子具有如下优点,即,以简单的器件以及以成本适宜的形式和方式提供定子的冷却,其特别靠近地在定子的热损失的出现位置处、即在定子绕组处起作用。在绞合线材与冷却通道的冷却介质之间布置有仅少量的热流障碍(Wärmeflussbarrier)。以该方式,定子可被特别高效地排热且因此预先给定的工作温度的维持同样在特别高负载的情形中可被确保。此外可取消附加的冷却套,从而定子槽可被增大且定子背铁可进一步由定子纵轴线在径向方向上向外引导。由此,定子的功率密度可被提高。借助于根据本发明的定子,因此在预先给定的结构空间的情形中可显著改善电机的功率密度以及效率。The stator according to the invention has the advantage over conventional stators that cooling of the stator is provided in a simple and cost-effective manner, particularly close to the point of occurrence of heat losses in the stator, ie at the stator function at the windings. Only a few heat flow barriers are arranged between the stranded wire and the cooling medium of the cooling channel. In this way, the stator can be dissipated particularly efficiently and thus maintenance of the predetermined operating temperature can also be ensured in the case of particularly high loads. Furthermore, the additional cooling jacket can be dispensed with, so that the stator slot can be enlarged and the stator back iron can be guided further outwards in the radial direction from the stator longitudinal axis. Thereby, the power density of the stator can be increased. With the aid of the stator according to the invention, the power density and the efficiency of the electric machine can thus be significantly improved with a given installation space.
根据本发明的一种有利的改进方案(Weiterentwicklung),在定子的情形中可作如下设置,即,在冷却通道壁部与定子齿之间布置有至少一个用于冷却通道壁部相对于定子齿的支撑的支撑器件。该支撑器件优选地构造用于将冷却通道划分成多个冷却通道。优选地,冷却通道构造用于彼此独立地以冷却流体穿流。优选地,冷却通道壁部借助于多个支撑器件抵靠定子齿被支撑。支撑器件优选地如此分布,即,当定子绕组布置在冷却通道壁部处时,确保尽可能均匀的压力分布。优选地,支撑器件被紧固在冷却通道壁部处或至少部分地与该冷却通道壁部整体地构造。支撑器件具有如下优点,即,在定子绕组布置在定子槽中的情形中冷却通道壁部朝向定子齿的弯曲被避免或至少大致被避免。According to an advantageous development of the invention, in the case of the stator, it can be provided that between the cooling channel wall and the stator teeth at least one cooling channel wall relative to the stator teeth is arranged. The supporting support device. The support means are preferably designed to divide the cooling channel into a plurality of cooling channels. Preferably, the cooling channels are designed to flow through the cooling fluid independently of one another. Preferably, the cooling channel walls are supported against the stator teeth by means of a plurality of support means. The support means are preferably distributed in such a way that, when the stator windings are arranged at the cooling channel walls, a pressure distribution that is as uniform as possible is ensured. Preferably, the support means are fastened at the cooling channel wall or are at least partially constructed integrally with the cooling channel wall. The support means have the advantage that bending of the cooling channel walls towards the stator teeth is avoided, or at least substantially avoided, in the case of the arrangement of the stator windings in the stator slots.
如下根据本发明是优选的,即,支撑器件具有电绝缘体或构造成电绝缘体。电绝缘体优选地至少布置在支撑器件对于相邻的定子齿的接触区域中。作为电绝缘体,例如粘合剂、漆、树脂、陶瓷或类似物是优选的。借助于电绝缘体,定子的电气强度可被进一步改善。It is preferred according to the invention that the support device has an electrical insulator or is designed as an electrical insulator. The electrical insulator is preferably arranged at least in the contact area of the support means with the adjacent stator teeth. As electrical insulators, for example, adhesives, lacquers, resins, ceramics or the like are preferred. By means of the electrical insulator, the electrical strength of the stator can be further improved.
进一步优选地,冷却通道壁部具有呈u形的横截面或至少具有大致呈u形的横截面。冷却通道壁部的两个支腿优选地彼此平行地、大致在定子纵轴线的方向上延伸。冷却通道壁部的相邻于定子纵轴线的端部优选地被容纳在相邻的定子齿头处的槽中且流体密封地且优选电绝缘地被密封。以该方式,冷却通道壁部可容易地以及以简单的器件被固定在两个定子齿之间。冷却通道因此优选地仅对于定子的端侧敞开且在其它方面被冷却流体密封地密封。这样的冷却通道壁部具有如下优点,即,其可容易制造以及可被装配在定子芯处,尤其通过到定子芯中的移入。此外,借助于如此构造的定子芯可提供冷却通道,该冷却通道由三侧包围定子槽且因此包围定子绕组。呈u形的横截面具有如下优点,即,以此可获得定子绕组的特别高效的排热以及容易的装配。Further preferably, the cooling channel wall has a U-shaped cross-section or at least a substantially U-shaped cross-section. The two legs of the cooling channel wall preferably extend parallel to each other, approximately in the direction of the longitudinal axis of the stator. The ends of the cooling channel walls adjacent to the longitudinal axis of the stator are preferably accommodated in grooves at the adjacent stator tooth heads and are sealed fluid-tight and preferably electrically insulating. In this way, the cooling channel wall can be fastened between the two stator teeth easily and with simple means. The cooling channels are therefore preferably open only to the end side of the stator and are otherwise hermetically sealed by the cooling fluid. Such a cooling channel wall has the advantage that it can be easily produced and can be assembled on the stator core, in particular by being inserted into the stator core. Furthermore, by means of a stator core constructed in this way, cooling channels can be provided which surround the stator slots and thus the stator windings on three sides. The U-shaped cross section has the advantage that a particularly efficient heat dissipation of the stator windings and an easy assembly can be achieved in this way.
在本发明的一种特别优选的设计方案中,在定子的情形中可作如下设置,即,冷却通道壁部在至少一个部分区段中具有隆起。该隆起优选地在间接相邻的定子齿的方向上构造,从而在该部分区段中冷却通道壁部的面对定子槽的侧凹地且冷却通道壁部的面对定子齿的侧凸地构造。该隆起优选地如此构造,使得至少一个绞合线材可布置在隆起内。优选地,多个绞合线材可布置在隆起内。同样优选地,冷却通道壁部具有多个这样的隆起,所述隆起尤其均匀地或者有规律地分布在冷却通道壁部上。此外如下是优选的,即,冷却通道壁部在隆起的区域中触碰相邻的定子齿且因此构造成支撑器件。这具有如下优点,即,附加的支撑器件可被取消。优选地,冷却通道壁部在与定子齿的触碰部位处被电绝缘。该隆起具有如下优点,即,以此可获得在冷却通道壁部与定子绕组之间以及在冷却通道壁部与冷却流体之间的接触表面的增大。以该方式可改善在绞合线材与冷却流体之间的热传递且因此可改善定子的冷却能力。In a particularly preferred embodiment of the invention, in the case of the stator, provision can be made that the cooling channel wall has a bulge in at least one partial section. The bulge is preferably formed in the direction of the indirectly adjacent stator teeth, so that in this subsection the side of the cooling channel wall facing the stator slots is concave and the side of the cooling channel wall facing the stator teeth is formed convexly . The bulge is preferably configured such that at least one stranded wire can be arranged in the bulge. Preferably, a plurality of stranded wires may be arranged within the protuberance. It is also preferred that the cooling channel wall has a plurality of such elevations, which are distributed in particular uniformly or regularly on the cooling channel wall. Furthermore, it is preferred that the cooling channel wall touches the adjacent stator teeth in the region of the bulge and thus forms the support means. This has the advantage that additional support means can be dispensed with. Preferably, the cooling channel walls are electrically insulated at the point of contact with the stator teeth. This bulge has the advantage that an increase in the contact surface between the cooling channel wall and the stator winding and between the cooling channel wall and the cooling fluid can thereby be achieved. In this way the heat transfer between the stranded wire and the cooling fluid and thus the cooling capacity of the stator can be improved.
如下是优选的,即,冷却通道壁部在至少一个部分区段中具有呈锯齿形的横截面或呈波浪形的横截面。优选地,冷却通道壁部在波峰或者尖峰处接触相邻的定子齿。在此如下是优选的,即,冷却通道壁部在接触位置处被电绝缘。这样的横截面具有如下优点,即,冷却通道壁部因此具有用于在绞合线材与冷却流体之间的热交换的较大的表面。此外,这样的冷却通道壁部具有较高的防止弯曲的刚性。此外,附加的支撑器件可被取消。It is preferred that the cooling channel wall has a zigzag or wavy cross section in at least one partial section. Preferably, the cooling channel walls contact adjacent stator teeth at the crests or peaks. It is preferred here that the cooling channel wall is electrically insulated at the point of contact. Such a cross section has the advantage that the cooling channel wall therefore has a larger surface for heat exchange between the stranded wire and the cooling fluid. In addition, such a cooling channel wall portion has high rigidity against bending. Furthermore, additional support means can be eliminated.
优选地,冷却通道壁部与定子芯整体地构造。冷却通道壁部优选地通过电工钢片材料在冷却通道的区域中的移除(例如通过冲裁、激光切割或类似的)来构造。备选地,带有冷却通道壁部的定子芯可借助于增材制造方法来制造。因此,带有集成的冷却通道以及集成的冷却通道壁部的定子芯可以以简单的器件以及成本适宜地来制造。冷却通道壁部对于定子芯的附加密封由于整体的构造是不需要的。Preferably, the cooling channel wall is constructed integrally with the stator core. The cooling channel walls are preferably constructed by removal of electrical steel sheet material in the region of the cooling channel (eg by punching, laser cutting or the like). Alternatively, the stator core with cooling channel walls can be produced by means of an additive manufacturing method. Thus, a stator core with integrated cooling channels and integrated cooling channel walls can be produced with simple components and cost-effectively. Additional sealing of the cooling channel walls to the stator core is not required due to the overall construction.
根据本发明的第二方面,该任务通过一种带有转子和包围转子的定子的电机来解决,其中,定子构造成根据本发明的定子。转子优选地根据常规电机的常规转子来构造。优选地,转子同样具有用于直接冷却转子的冷却通道。According to a second aspect of the invention, this task is solved by an electric machine with a rotor and a stator surrounding the rotor, wherein the stator is designed as a stator according to the invention. The rotor is preferably constructed according to a conventional rotor of a conventional electric machine. Preferably, the rotor also has cooling channels for cooling the rotor directly.
定子的冷却通道例如可经由电机的共同的冷却流体供应被加载以冷却流体。此外,电机优选地具有冷却流体排出,经由该冷却流体排出冷却流体可从电机的冷却通道中被排出。备选地,用于冷却通道的电机具有单独的冷却流体供应管道以及冷却流体排出管道,从而各个冷却流体通道彼此独立地可被加载以冷却流体。借助于在冷却通道的区域中的温度传感器以及合适的控制电子装置,因此可实现定子的有针对性的排热。The cooling channels of the stator can be charged with cooling fluid, for example, via a common cooling fluid supply of the electric machine. Furthermore, the electric machine preferably has a cooling fluid discharge via which cooling fluid can be discharged from a cooling channel of the electric machine. Alternatively, the electric machine for the cooling channels has separate cooling fluid supply lines and cooling fluid discharge lines, so that the individual cooling fluid channels can be loaded with cooling fluid independently of one another. By means of temperature sensors in the region of the cooling channels and suitable control electronics, a targeted heat removal of the stator can thus be achieved.
在所描述的电机的情形中得出已对于根据本发明的第一方面的定子被描述的所有优点。因此,根据本发明的电机相对于已知的电机具有如下优点,即,以简单的器件以及以成本适宜的形式和方式提供定子的冷却,其特别靠近地在定子的热损失的出现位置处、即在定子绕组处起作用。在绞合线材与冷却通道的冷却介质之间仅布置有少量热流障碍。以该方式,定子可被特别高效地排热且因此电机的预先给定的工作温度的维持同样在特别高负载的情形中可被确保。此外,在电机的情形中可取消附加的包围定子的冷却套,从而定子槽可被增大且定子背铁可进一步由定子纵轴线在径向方向上向外引导。由此可提高电机的功率密度。根据本发明的电机在预先给定的结构空间的情形中相对于带有备选的冷却系统的常规电机具有显著改善的功率密度以及明显提高的效率。All the advantages already described for the stator according to the first aspect of the invention result in the case of the described electric machine. Thus, the electric machine according to the invention has the advantage over known electric machines that cooling of the stator is provided in a simple and cost-effective manner, particularly close to the point of occurrence of heat losses from the stator, That is, it works at the stator winding. Only a few heat flow barriers are arranged between the stranded wire and the cooling medium of the cooling channel. In this way, the stator can be dissipated particularly efficiently and thus the maintenance of the predetermined operating temperature of the electric machine can also be ensured in the case of particularly high loads. Furthermore, in the case of electric machines, the additional cooling jacket surrounding the stator can be dispensed with, so that the stator slots can be enlarged and the stator back iron can be further guided outwards in the radial direction by the stator longitudinal axis. As a result, the power density of the electric machine can be increased. The electric machine according to the invention has a significantly improved power density and a significantly increased efficiency, given a given installation space, compared to conventional electric machines with an alternative cooling system.
如下是优选的,即,在冷却通道壁部的面对定子槽的侧上布置有绝缘纸。该绝缘纸提供了冷却通道壁部对于定子绕组的电绝缘且以有利的方式以及以简单的器件提高了电机的电气强度。It is preferred that insulating paper is arranged on the side of the cooling channel wall facing the stator slots. The insulating paper provides electrical insulation of the cooling channel walls from the stator windings and increases the electrical strength of the electric machine in an advantageous manner and with simple means.
优选地,电机在至少一个第一端侧处具有第一端盖(Abschlussdeckel,有时也称为密封盖),其中,第一端盖如此地覆盖定子,使得冷却通道朝向第一端侧被密封。进一步优选地,电机在第二端侧处具有第二端盖,该第二端盖如此地覆盖定子,使得冷却通道朝向第二端侧被密封。第一端盖优选地具有用于供应冷却流体的流入部(Zulauf),其中,该流入部与冷却通道流体连通地相联接以及相对周围环境被密封。第二端盖优选地具有用于排出冷却流体的流出部(Ablauf),其中,该流出部与冷却通道流体连通地相联接以及相对于周围环境被密封。备选地,第一端盖具有流入部和流出部。在该情况中如下是优选的,即,第二端盖将冷却通道彼此流体连通地连接且对于周围环境密封。端盖如此构造,使得流体流通过电机可由流入部穿过流体通道朝向流出部被导引,其中,冷却流体在电机内的逸出优选地被避免。优选地,端盖构造成电绝缘体或至少相对于定子芯和/或定子绕组被电绝缘。Preferably, the electric machine has a first end cover (Abschlussdeckel, sometimes also called a sealing cover) on at least one first end side, wherein the first end cover covers the stator in such a way that the cooling channel is sealed towards the first end side. Further preferably, the electric machine has a second end cover on the second end side, which covers the stator in such a way that the cooling channel is sealed towards the second end side. The first end cap preferably has an inflow for supplying the cooling fluid, wherein the inflow is connected in fluid communication with the cooling channel and is sealed against the surrounding environment. The second end cap preferably has an outflow for discharging the cooling fluid, wherein the outflow is connected in fluid communication with the cooling channel and is sealed against the surrounding environment. Alternatively, the first end cap has an inflow portion and an outflow portion. In this case it is preferred that the second end caps connect the cooling channels in fluid communication with each other and seal against the surrounding environment. The end cap is designed in such a way that the fluid flow through the electric machine can be guided by the inflow through the fluid channel towards the outflow, wherein escape of the cooling fluid within the electric machine is preferably avoided. Preferably, the end caps are configured as electrical insulators or at least electrically insulated with respect to the stator core and/or the stator windings.
附图说明Description of drawings
根据本发明的定子以及根据本发明的电机随后借助图纸更详细地阐释。其中分别示意性地:The stator according to the invention and the electric machine according to the invention are explained in more detail subsequently with the aid of drawings. Schematically, respectively:
图1以透视性的视图显示了根据现有技术的电机的局部,FIG. 1 shows a part of an electric machine according to the prior art in a perspective view,
图2以俯视图显示了根据本发明的定子的优选的第一实施方式的局部,FIG. 2 shows a detail of a preferred first embodiment of the stator according to the invention in a top view,
图3以俯视图显示了来自图2的放大的局部,Figure 3 shows an enlarged detail from Figure 2 in a top view,
图4以透视性的视图显示了带有密封装置的来自图2的定子的第一端侧的局部,FIG. 4 shows a portion of the first end side of the stator from FIG. 2 with a sealing device in a perspective view,
图6以俯视图显示了根据本发明的定子的优选的第二实施方式的局部,Figure 6 shows a detail of a preferred second embodiment of the stator according to the invention in a top view,
图7以俯视图显示了根据本发明的定子的优选的第三实施方式的局部,FIG. 7 shows a detail of a preferred third embodiment of the stator according to the invention in a top view,
图8以侧视图显示了根据本发明的电机的一种优选的实施方式。FIG. 8 shows a preferred embodiment of the electric machine according to the invention in a side view.
带有相同功能和工作原理的元件在图1至8中分别设有相同的参考符号。Elements with the same function and operating principle are each provided with the same reference symbols in FIGS. 1 to 8 .
参考符号列表List of reference symbols
1 定子1 Stator
2 电机2 motors
3 定子芯3 stator core
4 定子纵轴线4 Stator longitudinal axis
5 定子齿5 stator teeth
6 定子槽6 stator slots
7 冷却通道壁部7 Cooling channel wall
8 冷却通道8 cooling channels
9 支撑器件9 Support device
10 隆起10 Uplift
11 转子11 Rotor
12 绝缘纸12 insulating paper
13 第一端侧13 First end side
14 第一端盖14 First end cap
15 定子背铁15 Stator back iron
16 冷却套16 Cooling jacket
17 定子绕组17 Stator winding
18 绕组头18 Winding head
19 定子齿头19 Stator tooth head
20 容纳槽20 holding slots
21 密封件21 Seals
22 第二端侧22 Second end side
23 第二端盖23 Second end cap
24 冷却剂流入接口24 Coolant inflow port
25 冷却剂流出接口。25 Coolant outflow connection.
具体实施方式Detailed ways
在图1中示意性地以透视性的视图示出了根据现有技术的电机2的局部。电机2具有转子11,该转子由定子1包围。定子1具有带有大量定子槽6以及定子背铁15的定子芯3。在定子槽6中布置有定子绕组17,所述定子绕组在定子槽6外形成绕组头18。在定子1的远离转子11指向的外表面处布置有带有多个冷却通道8的冷却套16。定子绕组17尤其在定子槽6内的高效冷却利用这样的电机2是不可行的。FIG. 1 schematically shows a part of an electric machine 2 according to the prior art in a perspective view. The electric machine 2 has a rotor 11 which is surrounded by the stator 1 . The stator 1 has a stator core 3 with a large number of stator slots 6 and a stator back iron 15 . Arranged in the stator slots 6 are stator windings 17 which form winding heads 18 outside the stator slots 6 . A cooling jacket 16 with a plurality of cooling channels 8 is arranged on the outer surface of the stator 1 which points away from the rotor 11 . Efficient cooling of the stator windings 17 , especially within the stator slots 6 , is not feasible with such an electric machine 2 .
图2示意性地以俯视图显示了根据本发明的定子1的优选的第一实施方式的局部。在图3中显示了来自图2的放大的局部。定子1具有带有多个定子齿5以及连接定子齿5的定子背铁15的定子芯3。在相邻的定子齿5之间分别布置有定子槽6。在定子槽6与定子芯3之间布置有冷却通道壁部7,该冷却通道壁部经由多个支撑器件9抵靠定子芯3被支撑。冷却通道壁部7被保持在定子芯3的定子齿5的两个相邻的定子齿头19的容纳槽20中且抵靠定子芯3被密封。在冷却通道壁部7与定子芯3之间构造有多个冷却通道8,所述冷却通道通过支撑器件9彼此分开。备选地,冷却通道8同样可流体连通地彼此相联接或者形成共同的冷却通道8。冷却通道8构造用于冷却流体、如例如水、油或类似物的穿过导引。在定子槽6中布置有定子绕组17,该定子绕组抵靠冷却通道壁部7被支撑。在冷却通道壁部7与定子绕组17之间布置有用于电绝缘的可选的绝缘纸12。FIG. 2 schematically shows a part of a preferred first embodiment of the stator 1 according to the invention in a top view. An enlarged detail from FIG. 2 is shown in FIG. 3 . The stator 1 has a stator core 3 with a plurality of stator teeth 5 and a stator back iron 15 connecting the stator teeth 5 . Stator slots 6 are respectively arranged between adjacent stator teeth 5 . Arranged between the stator slots 6 and the stator core 3 is a cooling channel wall 7 which is supported against the stator core 3 via a plurality of support means 9 . The cooling channel walls 7 are held in the receiving grooves 20 of two adjacent stator tooth heads 19 of the stator teeth 5 of the stator core 3 and are sealed against the stator core 3 . A plurality of cooling ducts 8 are formed between the cooling duct wall 7 and the stator core 3 , which cooling ducts are separated from one another by support means 9 . Alternatively, the cooling channels 8 can likewise be connected to each other in fluid communication or form a common cooling channel 8 . The cooling channel 8 is designed for the passage of a cooling fluid, such as, for example, water, oil or the like. Arranged in the stator slots 6 are stator windings 17 which are supported against the cooling channel walls 7 . An optional insulating paper 12 for electrical insulation is arranged between the cooling channel wall 7 and the stator winding 17 .
在图4中以透视性的视图示意性地示出了来自图2的定子1的第一端侧13的局部。在定子背铁15的区域中布置有环形的密封件21。此外,密封件21布置在冷却通道壁部7的端侧处。密封件21构造用于相对于此处未显示的第一端盖14(参见图5)的密封,以便于避免冷却流体从定子1中的无意的逸出。FIG. 4 schematically shows a portion of the first end face 13 of the stator 1 from FIG. 2 in a perspective view. An annular seal 21 is arranged in the region of the stator back iron 15 . Furthermore, a seal 21 is arranged on the end side of the cooling channel wall 7 . The seal 21 is configured for sealing with respect to the first end cover 14 (see FIG. 5 ), not shown here, in order to avoid unintentional escape of cooling fluid from the stator 1 .
图5示意性地以透视性的视图显示了带有端盖14,23的来自图4的定子1。在定子芯3的第一端侧13处布置有第一端盖14且经由密封件21被密封。因此,冷却剂流入接口24与在该视图中被遮住的冷却通道8流体连通地相连接以及相对周围环境被密封。第二端盖23布置在定子芯3的第二端侧22上且经由密封件21被密封。因此,冷却剂流出接口25与在该视图中被遮住的冷却通道8流体连通地相连接以及相对周围环境被密封。因此,冷却剂流入接口24和冷却剂流出接口25经由冷却通道8流体连通地彼此相连接。冷却剂流入接口24和冷却剂流出接口25优选地构造用于联接到带有冷却剂冷却装置的未示出的冷却剂泵处。FIG. 5 schematically shows the stator 1 from FIG. 4 with end caps 14 , 23 in a perspective view. A first end cover 14 is arranged on the first end side 13 of the stator core 3 and is sealed via a seal 21 . The coolant inflow port 24 is thus connected in fluid communication with the cooling channel 8 , which is hidden in this view, and is sealed against the surrounding environment. The second end cover 23 is arranged on the second end side 22 of the stator core 3 and is sealed via the seal 21 . The coolant outflow port 25 is thus connected in fluid communication with the cooling channel 8 , which is hidden in this view, and is sealed against the surrounding environment. Thus, the coolant inflow port 24 and the coolant outflow port 25 are connected to each other in fluid communication via the cooling channel 8 . The coolant inflow port 24 and the coolant outflow port 25 are preferably designed for connection to a coolant pump (not shown) with a coolant cooling device.
图6示意性地以俯视图显示了根据本发明的定子1的优选的第二实施方式的局部。第二实施方式的定子1大致通过定子芯3、冷却通道壁部7和支撑器件9的整体构造区别于第一实施方式。这样的定子芯3可特别容易地以及成本适宜地制造且使得定子1的装配步骤的减少成为可能,因为取消了冷却通道壁部7的附加装配。FIG. 6 schematically shows a part of a preferred second embodiment of the stator 1 according to the invention in a top view. The stator 1 of the second embodiment differs from the first embodiment substantially by the overall configuration of the stator core 3 , the cooling channel walls 7 and the support means 9 . Such a stator core 3 can be produced particularly easily and cost-effectively and enables a reduction in the number of assembly steps of the stator 1 , since additional assembly of the cooling channel wall 7 is eliminated.
在图7中示意性地以俯视图描绘了根据本发明的定子1的优选的第三实施方式的局部。第三实施方式的定子1大致在冷却通道壁部7的构造上区别于第一实施方式。冷却通道壁部7具有带有多个隆起10的波浪形状,其中,隆起10构造成支撑器件9且冷却通道壁部7抵靠定子芯3支撑。定子绕组17的一部分布置在隆起10中,而定子绕组17的另一部分布置在定子槽6的其余区域中。在两个隆起10以及定子芯3之间构造有冷却通道8。FIG. 7 schematically depicts a fragment of a preferred third embodiment of the stator 1 according to the invention in a top view. The stator 1 of the third embodiment is substantially different from the first embodiment in the configuration of the cooling channel wall portion 7 . The cooling channel wall 7 has a corrugated shape with a plurality of elevations 10 , wherein the elevations 10 are configured to support the device 9 and the cooling channel wall 7 is supported against the stator core 3 . A part of the stator winding 17 is arranged in the ridges 10 , while another part of the stator winding 17 is arranged in the remaining area of the stator slot 6 . A cooling channel 8 is formed between the two bulges 10 and the stator core 3 .
图8示意性地以侧视图显示了根据本发明的电机2的一种优选的实施方式。电机2具有转子11,该转子由根据本发明的定子1包围。定子1和转子11同轴于定子纵轴线4布置。在电机2的第一端侧13处布置有冷却剂流入接口24。在相反于第一端侧13的电机2的第二端侧22处布置有冷却剂流出接口25。FIG. 8 schematically shows a preferred embodiment of the electric machine 2 according to the invention in a side view. The electric machine 2 has a rotor 11 which is surrounded by the stator 1 according to the invention. The stator 1 and the rotor 11 are arranged coaxially to the stator longitudinal axis 4 . A coolant inflow connection 24 is arranged on the first end side 13 of the electric machine 2 . A coolant outflow port 25 is arranged on the second end side 22 of the electric machine 2 opposite the first end side 13 .
Claims (10)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102017222635.8 | 2017-12-13 | ||
| DE102017222635.8A DE102017222635A1 (en) | 2017-12-13 | 2017-12-13 | Stator and electric machine with cooling system |
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| CN109936226A true CN109936226A (en) | 2019-06-25 |
| CN109936226B CN109936226B (en) | 2022-08-09 |
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| DE (1) | DE102017222635A1 (en) |
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| US20220320929A1 (en) * | 2021-04-06 | 2022-10-06 | Hamilton Sundstrand Corporation | Aircraft electric motor |
| US11851196B2 (en) | 2021-04-06 | 2023-12-26 | Hamilton Sundstrand Corporation | Aircraft electric motor |
| WO2024128162A1 (en) * | 2022-12-13 | 2024-06-20 | 日本ガスケット株式会社 | Method for manufacturing motor core, motor core, and motor comprising motor core |
| WO2025146733A1 (en) * | 2024-01-05 | 2025-07-10 | 東芝エネルギーシステムズ株式会社 | Stator core of rotary electric machine and rotary electric machine |
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| DE102017220123A1 (en) * | 2017-11-13 | 2019-05-16 | Audi Ag | Groove wall insulation for a stator of an electric motor |
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| DE102020109211A1 (en) | 2020-04-02 | 2021-10-07 | Schaeffler Technologies AG & Co. KG | Power-generating component of a rotary electric machine and a rotary electric machine |
| DE102020113047A1 (en) | 2020-05-14 | 2021-11-18 | Schaeffler Technologies AG & Co. KG | Electric motor component and method for manufacturing an electric motor component of an axial flux motor |
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| DE102021107454B4 (en) * | 2021-03-25 | 2023-02-02 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Stator device for an electrical machine and method of manufacture |
| SE544818C2 (en) * | 2021-04-01 | 2022-12-06 | Scania Cv Ab | Stator for Electric Machine, Electric Machine, Vehicle, and Method of Assembling a Stator |
| DE102021113225A1 (en) | 2021-05-21 | 2022-11-24 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Stator device for an electrical machine |
| DE102021113227A1 (en) | 2021-05-21 | 2022-11-24 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Stator for an electrical machine, electrical machine, motor vehicle, method for producing a stator |
| FR3128332A1 (en) * | 2021-10-15 | 2023-04-21 | Novares France | Wound rotor for electric motor equipped with a cooling circuit |
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| CN109936226B (en) | 2022-08-09 |
| DE102017222635A1 (en) | 2019-06-13 |
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