CN108662992B - Surface measurement method and surface measurement system - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种表面量测方法及表面量测系统,特别是一种用以量测晶圆表面的表面量测方法及表面量测系统。The invention relates to a surface measurement method and a surface measurement system, in particular to a surface measurement method and a surface measurement system for measuring the surface of a wafer.
背景技术Background technique
晶圆翘曲是半导体制程过程中重要的问题之一,造成晶圆翘曲的因素有很多,这些因素所造成的晶圆翘曲会使得晶圆上的组件失效、薄膜剥离或晶圆产生裂痕,严重的话甚至会使晶圆产生破裂,因此晶圆翘曲的监控对半导体制程非常重要。现有的主要表面量测系统,多是利用白光干涉仪,直接对晶圆的特定位置进行量测。然而,由于晶圆表面缺陷的尺度及白光干涉仪的精度都是非常微小,因此,利用白光干涉仪进行表面量测时,需要耗费大量的时间进行取像作业,从而使得整体的量测时间冗长,而量测效能低。Wafer warpage is one of the important problems in the semiconductor manufacturing process. There are many factors that cause wafer warpage. The wafer warpage caused by these factors can cause component failure on the wafer, film peeling or wafer cracking. In severe cases, the wafer may even crack, so the monitoring of wafer warpage is very important to the semiconductor process. Most of the existing main surface measurement systems use white light interferometers to directly measure specific positions of the wafer. However, since the size of the wafer surface defect and the precision of the white light interferometer are very small, when using the white light interferometer for surface measurement, it takes a lot of time to perform the imaging operation, which makes the overall measurement time lengthy. , and the measurement performance is low.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供一种表面量测方法及表面量测系统,用以解决现有技术中,仅利用白光干涉仪进行晶圆表面量测,存在有量测效能低的问题。The main purpose of the present invention is to provide a surface measurement method and a surface measurement system to solve the problem of low measurement efficiency in the prior art, which only uses a white light interferometer for wafer surface measurement.
为了实现上述目的,本发明提供一种表面量测方法,其用以量测一待测晶圆的表面,量测方法包含以下步骤:一表面信息获取步骤:利用一表面量测装置,对待测晶圆进行表面扫描,以取得待测晶圆的一表面量测信息,表面量测信息包含有多个高度数据;一移动至启始扫描位置步骤:依据其中一个高度数据,利用一移动装置使一白光干涉仪位于相对应的一启始扫描位置;其中,白光干涉仪包含有一干涉物镜及一微致动单元,微致动单元能控制干涉物镜于一纵向方向移动;一影像获取步骤:使白光干涉仪于启始扫描位置,利用微致动单元控制干涉物镜于纵向方向移动,以进行影像获取作业;其中,移动装置的单位移动步距大于微致动单元的单位移动步距,且移动装置的移动速度大于微致动单元的移动速度。In order to achieve the above purpose, the present invention provides a surface measurement method, which is used to measure the surface of a wafer to be measured. The measurement method includes the following steps: a surface information acquisition step: using a surface measurement device to measure the surface of the wafer to be measured The wafer is scanned on the surface to obtain a surface measurement information of the wafer to be tested, and the surface measurement information includes a plurality of height data; a step of moving to the starting scanning position: according to one of the height data, use a mobile device to make A white light interferometer is located at a corresponding initial scanning position; wherein, the white light interferometer includes an interference objective lens and a micro-actuating unit, and the micro-actuating unit can control the interference objective lens to move in a longitudinal direction; an image acquisition step: making At the initial scanning position of the white light interferometer, the micro-actuating unit is used to control the interferometric objective lens to move in the longitudinal direction to perform image acquisition operations; wherein, the unit movement step of the mobile device is greater than the unit movement step of the micro-actuator unit, and the movement The speed of movement of the device is greater than the speed of movement of the micro-actuating unit.
优选地,于移动至启始扫描位置步骤中,移动装置是控制白光干涉仪于纵向方向移动,而使干涉物镜位于启始扫描位置;其中,表面量测装置对待测晶圆的一位置进行量测以取得位置对应的高度值的速度,快于仅利用白光干涉仪对位置进行量测以取得位置对应的高度值的速度;于移动至启始扫描位置步骤中,除了依据其中一个高度数据,还依据一预定偏移量,而利用移动装置使白光干涉仪位于启始扫描位置。Preferably, in the step of moving to the initial scanning position, the moving device controls the white light interferometer to move in the longitudinal direction, so that the interference objective lens is positioned at the initial scanning position; wherein, the surface measuring device measures a position of the wafer to be measured. The speed of obtaining the height value corresponding to the position by measurement is faster than the speed of measuring the position by using the white light interferometer to obtain the height value corresponding to the position; in the step of moving to the starting scanning position, in addition to relying on one of the height data, Also according to a predetermined offset, the white light interferometer is positioned at the starting scanning position by the moving device.
优选地,表面信息获取步骤与移动至启始扫描位置步骤之间还包含有一晶圆载运步骤:控制承载待测晶圆的一承载装置,以使待测晶圆由邻近表面量测装置的位置移动至邻近于白光干涉仪的一预定位置;其中,承载装置能使待测晶圆于一平面移动,纵向方向为平面的法线方向。Preferably, between the step of acquiring the surface information and the step of moving to the starting scanning position, a wafer carrying step is further included: controlling a carrying device for carrying the wafer to be measured, so that the wafer to be measured is moved from a position adjacent to the surface measurement device. Move to a predetermined position adjacent to the white light interferometer; wherein, the carrier device can move the wafer to be tested in a plane, and the longitudinal direction is the normal direction of the plane.
优选地,于影像获取步骤后还包含有一位置移动步骤:控制承载装置,以使待测晶圆由预定位置移动至另一预定位置;其中,移动至启始扫描位置步骤、影像获取步骤及位置移动步骤将重复执行一预定次数。Preferably, after the image acquisition step, it further includes a position moving step: controlling the carrier device to move the wafer to be tested from a predetermined position to another predetermined position; wherein, the moving to the starting scanning position step, the image capturing step and the position The moving step will be repeated a predetermined number of times.
为了实现上述目的,本发明又提供一种表面量测系统,其用以对一待测晶圆进行表面量测,所述表面量测系统包含:一承载装置、一表面量测装置、一白光干涉仪及一移动装置。承载装置用以承载一待测晶圆,承载装置能使待测晶圆于一平面移动。表面量测装置设置于承载装置的一侧,表面量测装置能对待测晶圆进行表面量测,以对应产生一表面量测信息,表面量测信息包含有多个高度数据。白光干涉仪包含有一微致动单元及一干涉物镜,微致动单元能控制干涉物镜于一纵向方向移动,以对待测晶圆进行影像获取作业;其中,纵向方向为平面的法线方向。移动装置能依据各高度数据,控制白光干涉仪沿纵向方向移动,以使白光干涉仪移动至相对应的一启始扫描位置;其中,移动装置的单位移动步距大于微致动单元的单位移动步距,且移动装置的移动速度大于微致动单元的移动速度。其中,白光干涉仪移动至启始扫描位置时,白光干涉仪能通过微致动单元及干涉物镜相互配合,以对待测晶圆进行影像获取。In order to achieve the above object, the present invention further provides a surface measurement system, which is used for surface measurement of a wafer to be measured, and the surface measurement system includes: a carrier device, a surface measurement device, a white light An interferometer and a mobile device. The carrier device is used for carrying a wafer to be tested, and the carrier device can move the wafer to be tested on a plane. The surface measurement device is arranged on one side of the carrier device, and the surface measurement device can measure the surface of the wafer to be tested, so as to generate a surface measurement information correspondingly, and the surface measurement information includes a plurality of height data. The white light interferometer includes a micro-actuating unit and an interferometric objective lens. The micro-actuating unit can control the interferometric objective lens to move in a longitudinal direction to acquire images of the wafer to be tested; wherein, the longitudinal direction is the normal direction of the plane. The mobile device can control the white light interferometer to move in the longitudinal direction according to each height data, so that the white light interferometer moves to a corresponding starting scanning position; wherein, the unit movement step of the mobile device is greater than the unit movement of the micro-actuating unit step distance, and the moving speed of the moving device is greater than the moving speed of the micro-actuating unit. Wherein, when the white light interferometer moves to the starting scanning position, the white light interferometer can cooperate with each other through the micro-actuating unit and the interference objective lens to acquire images of the wafer to be tested.
优选地,表面量测系统还包含有一处理装置,处理装置电性连接表面量测装置、承载装置、移动装置及白光干涉仪,处理装置能依据表面量测信息所包含的所述多个高度数据及相对应的平面坐标数据,控制承载装置及移动装置,而使白光干涉仪能于待测晶圆相对应的位置进行影像获取。Preferably, the surface measurement system further includes a processing device, the processing device is electrically connected to the surface measurement device, the carrier device, the mobile device and the white light interferometer, and the processing device can be based on the plurality of height data included in the surface measurement information and the corresponding plane coordinate data to control the carrying device and the moving device, so that the white light interferometer can perform image acquisition at the corresponding position of the wafer to be tested.
优选地,表面量测系统还包含有一校正装置,其用以校正表面量测装置、承载装置、白光干涉仪及移动装置彼此间的相对位置。Preferably, the surface measurement system further includes a calibration device for calibrating the relative positions of the surface measurement device, the carrier device, the white light interferometer and the moving device.
优选地,表面量测装置是利用条纹反射法对待测晶圆进行表面量测;移动装置能依据各高度数据及一预定偏移量,对应控制白光干涉仪沿纵向方向移动。Preferably, the surface measuring device uses the fringe reflection method to measure the surface of the wafer to be measured; the moving device can correspondingly control the white light interferometer to move in the longitudinal direction according to each height data and a predetermined offset.
优选地,表面量测系统还包含有一输入装置,其电性连接处理装置,输入装置用以提供使用者输入一量测信息,量测信息包含有多个晶圆量测位置数据;处理装置能依据所述多个晶圆量测位置数据,控制承载装置及移动装置,以使白光干涉仪于待测晶圆相对应的位置进行影像获取作业。Preferably, the surface measurement system further includes an input device electrically connected to the processing device, the input device is used to provide a user to input measurement information, and the measurement information includes a plurality of wafer measurement position data; the processing device can According to the measurement position data of the plurality of wafers, the carrier device and the moving device are controlled, so that the white light interferometer performs an image acquisition operation at a position corresponding to the wafer to be measured.
优选地,表面量测系统还包含有一机械手臂装置,其电性连接处理装置,而处理装置能控制机械手臂,取放设置于承载装置上的待测晶圆。Preferably, the surface measurement system further includes a robotic arm device, which is electrically connected to the processing device, and the processing device can control the robotic arm to pick and place the wafer to be tested on the carrier device.
本发明的有益效果可以在于:通过表面量测装置及移动装置的相互配合,可以快速地使白光干涉仪移动至启始扫描位置,而使白光干涉仪可省去大量的时间找寻所述启始扫描位置,如此,将可大幅提升白光干涉仪的量测速度,而大幅提升整体量测的效能。The beneficial effect of the present invention can be that: through the mutual cooperation of the surface measuring device and the moving device, the white light interferometer can be quickly moved to the starting scanning position, so that the white light interferometer can save a lot of time to find the starting position. Scanning the position, in this way, the measurement speed of the white light interferometer can be greatly improved, and the overall measurement performance can be greatly improved.
附图说明Description of drawings
图1为本发明的表面量测系统的侧视图。FIG. 1 is a side view of the surface measurement system of the present invention.
图2为本发明的表面量测系统的俯视图。FIG. 2 is a top view of the surface measurement system of the present invention.
图3为本发明的表面量测系统的方块示意图。FIG. 3 is a schematic block diagram of the surface measurement system of the present invention.
图4为本发明的表面量测方法的第一实施例的流程示意图。FIG. 4 is a schematic flowchart of the first embodiment of the surface measurement method of the present invention.
图5为本发明的表面量测方法的第二实施例的流程示意图。FIG. 5 is a schematic flowchart of a second embodiment of the surface measurement method of the present invention.
图6为本发明的表面量测方法及表面量测系统量测晶圆表面的示意图。FIG. 6 is a schematic diagram of the surface measurement method and the surface measurement system of the present invention for measuring the surface of a wafer.
图7至图10为本发明的表面量测方法的第二实施例的操作示意图。7 to 10 are schematic diagrams of operations of the second embodiment of the surface measurement method of the present invention.
具体实施方式Detailed ways
请一并参阅图1至图3,其为本发明的表面量测系统的示意图。本发明的表面量测系统1是用以量测一待测晶圆W的表面。如图所示,表面量测系统1包含有一处理装置10、一表面量测装置20、一承载装置30、一移动装置40及一白光干涉仪50。表面量测装置20、承载装置30、移动装置40及白光干涉仪50可以是设置于于一固定座60,当然不以此为限,各装置可依据需求固定于特定的位置。处理装置10电性连接表面量测装置20、承载装置30、移动装置40及白光干涉仪50,且处理装置10能依序控制表面量测装置20、承载装置30、移动装置40及白光干涉仪50,以对待测晶圆W进行表面量测作业。在实际应用中,所述处理装置10例如可以是计算机、单芯片处理器等,于此不加以限制。Please refer to FIG. 1 to FIG. 3 together, which are schematic diagrams of the surface measurement system of the present invention. The surface measuring
进一步来说,表面量测装置20及白光干涉仪50可以是分别设置于该承载装置30的两端,承载装置30可承载一待测晶圆W。表面量测装置20能量测待测晶圆W的表面,以对应产生一表面量测信息201,且表面量测装置20能将表面量测信息201传递至处理装置10。具体来说,表面量测信息201可以是包含有多个高度数据2011及多个相对应的平面坐标数据2012;也就是说,各高度数据2011即为Z轴坐标值,而各平面坐标数据2012即为X、Y轴坐标值。Further, the
承载装置30可以是包含有一承载台31及一平面移动单元32。承载台31与平面移动单元32相连接。平面移动单元32能受处理装置10控制,而使该承载台31于一平面中任意移动,以使承载台31于表面量测装置20与白光干涉仪50之间移动,且平面移动单元32可使待测晶圆W对应于白光干涉仪50移动至特定位置,从而让白光干涉仪50对待测晶圆W的特定位置进行影像获取作业;其中,所述平面即为图中所示的X-Y平面。The
移动装置40与白光干涉仪50相互连接,而移动装置40能受处理装置10控制,以使白光干涉仪50沿一纵向方向(未标号,即为图中所示的Z轴方向)移动,所述纵向方向即为所述平面(前述平面移动单元32能控制承载台31移动的平面)的法线方向,所述纵向方向即为图中所示的Z轴方向。处理装置10则是依据表面量测信息201中的各高度数据2011,而对应控制移动装置40,以使白光干涉仪50的一干涉物镜51位于(移动至)相对应的一启始扫描位置。在实际应用中,移动装置40可以是直接控制整个白光干涉仪50移动,以使干涉物镜51对应移动至所述启始扫描位置,或者移动装置40亦可以是仅控制干涉物镜51移动,而使其移动至启始扫描位置;当然,移动装置40不局限于上述两种方式,只要可以使干涉物镜51位于相对应的启始扫描位置皆属于本发明所欲保护的范围。The
所述白光干涉仪50还包含有一微致动单元52(例如是压电致动器PZT)。白光干涉仪50对待测晶圆W进行影像获取时,微致动单元52将控制干涉物镜51沿所述纵向方向移动,并配合影像获取单元(图未示)以进行影像获取作业。值得一提的是,移动装置40的单位移动步距是大于微致动单元52的单位移动步距(具体可以是差1000倍),且移动装置40的移动速度大于微致动单元52的移动速度。The
另外,表面量测装置20对待测晶圆W的一位置进行量测,以取得该位置对应的高度值的速度,是快于仅利用白光干涉仪50对该位置进行量测,以取得该位置对应的高度值的速度;换言之,表面量测装置20的量测速度快于白光干涉仪50。具体来说,表面量测装置20可以是利用条纹反射法,对待测晶圆W进行表面量测作业,如此将可以快速且一次性地取得所述表面量测信息201。In addition, the speed at which the
换言之,通过量测速度较快而量测精度相对较粗略的表面量测装置20,先快速地进行待测晶圆W的整体表面高度的扫描,而后再利用扫描所取得的各高度数据2011,使白光干涉仪50可以快速地到达相对应的启始扫描位置,进而使白光干涉仪50可快速地开始进行影像获取作业,如此,将可大幅提升整体的量测速度,从而可大幅提升量测的效能。In other words, the
相较于仅利用白光干涉仪进行待测晶圆表面量测的现有技术,由于待测晶圆的表面可能因为翘曲或是各种原因,而呈现为凹凸不平的状态,因此,在现有技术中,白光干涉仪需要非常多的时间,去到上述启始扫描位置,而后才可进行影像获取作业,如此将造成量测效能低落。另外,随着待测晶圆W上的构件尺度越来越精细,现有的利用条纹反射法进行表面量测的装置,由于精度不佳,因此,仅利用以条纹反射法进行表面量测的装置,将无法有效地对待测晶圆W上的构件进行精细的影像获取作业。Compared with the prior art that only uses a white light interferometer to measure the surface of the wafer to be tested, the surface of the wafer to be tested may be uneven due to warpage or various reasons. In the prior art, the white light interferometer needs a lot of time to reach the above-mentioned starting scanning position, and then the image acquisition operation can be performed, which will result in low measurement performance. In addition, as the dimensions of the components on the wafer W to be measured become increasingly finer, the existing devices for surface measurement using the fringe reflection method have poor precision, so only the surface measurement device using the fringe reflection method is used. The device will not be able to effectively perform fine image acquisition of the components on the wafer W to be tested.
在特殊的应用中,表面量测装置20及白光干涉仪50可以是设置于同一侧,并不局限于图中所示的位置;甚至在更好的应用中,利用条纹反射法进行表面量测的表面量测装置20,其部分构件可以是与白光干涉仪50内部的构件共用,而不局限于前述的两个独立装置。In a special application, the
特别说明的是,在实际应用中,表面量测系统1还可以包含有一机械手臂装置70(如图2所示),其用以移载待测晶圆W,以将未被量测的待测晶圆W置放于承载装置30上,或者是将已量测完成的待测晶圆W由承载装置30上卸下;且机械手臂装置70可以是电性连接处理装置10,而处理装置10能于待测晶圆W完成量测后,控制机械手臂装置70移载承载装置30上的待测晶圆W,从而达到自动化量测的效果。当然,所述机械手臂装置70及承载装置30的数量,可依据需求增加,如此,在其中一个承载装置30与机械手臂装置70进行待测晶圆W的卸除作业时,另一个承载装置30与机械手臂装置70可同时进行另一待测晶圆W的安装,甚至在同一时间,可以是有另一个待测晶圆W在进行量测作业。It is particularly noted that, in practical applications, the
值得一提的是,表面量测系统1还包含有一校正装置(图未示),其可以是选择性地设置于承载装置30上。当校正装置设置于承载装置30上时,处理装置10可以控制表面量测装置20对其进行表面量测,而后并控制承载装置30将其运载至白光干涉仪50,以使移动装置40配合白光干涉仪50对校正装置进行表面量测。藉此,处理装置10或是相关人员,可以依据表面量测装置10及白光干涉仪50对校正装置所量测的结果,对应校正表面量测装置20、承载装置30、白光干涉仪50及移动装置40彼此间的相对位置,以使承载装置30能正确地将待测晶圆W由邻近表面量测装置20的位置移动至邻近白光干涉仪50的预定位置,且通过校正装置,可使白光干涉仪50及移动装置40能准确地依据表面量测信息201进行相关影像获取作业。另外,如图2所示,校正装置80则可以是用以校正白光干涉仪50本身的量测值。It is worth mentioning that, the
在具体的实施中,表面量测系统1还可以包含有一输入装置90,其电性连接处理装置10,输入装置90用以提供使用者输入一量测信息(图未示),该量测信息包含多个晶圆量测位置数据(图未示)。藉此,处理装置10即可依据这些晶圆量测位置数据,控制承载装置30及移动装置40,以使白光干涉仪50于待测晶圆W相对应的位置进行影像获取。更具体来说,使用者可以将待测晶圆W实际容易发生翘曲的位置,通过输入装置90输入为这些晶圆量测位置数据,而使白光干涉仪50针对所输入的容易发生翘曲的位置进行表面量测。In a specific implementation, the
请一并参阅图4及图5,其为本发明的用以量测晶圆的表面型态的表面量测方法的两个实施例的示意图;于以下说明中,各装置及构件具体的设置位置、连动关系,可以参酌前述实施例,以下将不再赘述;但以下实施例所界定的方法步骤,不局限于利用前述实施例的这些装置及构件,任何可达成相同功效及目的的装置及构件皆为本实施例的变化应用范围。Please refer to FIG. 4 and FIG. 5 together, which are schematic diagrams of two embodiments of the surface measurement method for measuring the surface morphology of a wafer according to the present invention; in the following description, the specific settings of each device and component The position and linkage relationship can be referred to the foregoing embodiments, which will not be repeated below; however, the method steps defined in the following embodiments are not limited to the use of these devices and components in the foregoing embodiments, and any device that can achieve the same effect and purpose. The components and components are all variations of this embodiment.
如图4所示,其为表面量测方法的第一实施例,其包含有以下步骤:As shown in Figure 4, it is the first embodiment of the surface measurement method, which includes the following steps:
一表面信息获取步骤S11:利用表面量测装置20,对待测晶圆W进行表面扫描,以取得该待测晶圆W的表面量测信息201;其中,表面量测信息201包含有多个高度数据2011。A surface information acquisition step S11 : using the
一移动至启始扫描位置步骤S12:依据其中一个高度数据2011(即Z轴坐标值),利用移动装置40使白光干涉仪50移动,以使白光干涉仪50的干涉物镜51位于相对应的一启始扫描位置(也就是,使干涉物镜51对应位于该Z轴坐标值的位置);其中,白光干涉仪50内部具有一微致动单元52,其用以在白光干涉仪50进行量测时,控制干涉物镜51沿一纵向方向进行移动,而所述移动装置40并非用以在白光干涉仪50进行影像获取作业时,控制干涉物镜51进行移动的构件;其中,于此步骤中所述的高度数据2011可以是包含有使用者设定(或是相关的处理装置所设定)的一预定偏移量D(如图6所示);在实际实施中,移动装置40可以是用以控制白光干涉仪40沿Z轴(该纵向方向)移动,而通过承载装置30控制待测晶圆W于X-Y平面移动,或者移动装置40可以是控制白光干涉仪50于X、Y、Z轴移动。1. Move to the starting scanning position. Step S12: According to one of the height data 2011 (ie, the Z-axis coordinate value), use the moving device 40 to move the white light interferometer 50, so that the interference objective lens 51 of the white light interferometer 50 is located at a corresponding one The starting scanning position (that is, the position where the interference objective lens 51 corresponds to the Z-axis coordinate value); wherein, the white light interferometer 50 has a micro-actuating unit 52 inside, which is used for the measurement of the white light interferometer 50 , the interferometric objective lens 51 is controlled to move along a longitudinal direction, and the moving device 40 is not a component used to control the interferometric objective lens 51 to move when the white light interferometer 50 performs the image acquisition operation; wherein, the steps described in this step The height data 2011 may include a predetermined offset D (as shown in FIG. 6 ) set by the user (or set by a related processing device); in an actual implementation, the mobile device 40 may be used to control The white light interferometer 40 moves along the Z axis (the longitudinal direction), and the wafer W to be tested is controlled by the carrier device 30 to move in the X-Y plane, or the moving device 40 can control the white light interferometer 50 to move in the X, Y, and Z axes.
一影像获取步骤S13:使白光干涉仪50于启始扫描位置,利用微致动单元52控制干涉物镜51于纵向方向移动,以进行影像获取作业。An image acquisition step S13 : the
在具体的实施中,表面量测装置20、移动装置40及白光干涉仪50可以是彼此电性连接,而彼此间可以通过有线或无线的方式,进行所述表面量测信息201及相关控制信号的传递。当然,亦可以是表面量测装置20、移动装置40及白光干涉仪50,皆连接至处理装置10,而通过处理装置10进行相关信息及信号的传递。特别说明的是,上述移动至启始扫描位置步骤S12及影像获取步骤S13是针对待测晶圆W上的单一个位置进行表面状态量测,于实际应用中,上述移动至启始扫描位置步骤S12及影像获取步骤S13,可以是依据使用者需求,重复执行数次;举例来说,使用者可以是预定量测待测晶圆W上的N个位置的表面状态,而上述移动至启始扫描位置步骤S12及影像获取步骤S13将对应重复执行N次。In a specific implementation, the
如图5至图10所示,其为表面量测方法的第二实施例,其包含有以下步骤:As shown in FIG. 5 to FIG. 10, it is the second embodiment of the surface measurement method, which includes the following steps:
一表面信息获取步骤S21:利用表面量测装置20,对待测晶圆W进行表面扫描,以取得待测晶圆的表面量测信息201,表面量测信息201包含有多个高度数据2011;具体来说,如图6所示,将表面量测装置20所取得的这些高度数据2011(Z轴坐标值)与一预定偏移量D,经过演算可以取得图中所绘示的启始扫描线ISL;其中,预定偏移量D可以是使用者依据待测晶圆W上的构件P1、P2、P3、P4的高度来设定,或者可以是处理装置10依据表面量测信息201决定;也就是说,预定偏移量D可以是人工设定或是计算机自动设定,于此不加以限制。特别说明的是,所述启始扫描线ISL是基于待测晶圆W表面的形貌及预定偏移量D,配合白光干涉仪50的扫描方向及扫描距离所决定,因此,当白光干涉仪50向下扫描时,启始扫描线ISL基本上是位于待测晶圆W的上方。A surface information acquisition step S21 : using the
一晶圆载运步骤S22:控制承载待测晶圆W的承载装置30,以使待测晶圆W由邻近表面量测装置20的位置移动至预定位置;其中,所述预定位置即为白光干涉仪50对待测晶圆W进行表面量测的位置;具体来说,如图6所示,当表面检测系统1欲对待测晶圆W上的构件P1进行影像获取作业时,处理装置10将会依据该构件P1的平面坐标数据2012(可以是使用者选定),控制承载装置30移动,而使该构件P1大致位于白光干涉仪50的下方(即白光干涉仪50可进行影像获取的位置)。A wafer carrying step S22 : controlling the carrying
一移动至启始扫描位置步骤S23:依据(步骤23中的平面坐标数据2012所对应的)其中一个高度数据2011,利用移动装置40(带动白光干涉仪50沿纵向方向移动)使白光干涉仪50(的干涉物镜51)位于相对应的一启始扫描位置;其中,白光干涉仪50内部具有一微致动单元52,其用以在白光干涉仪50进行影像获取作业时,控制干涉物镜51进行移动,而所述移动装置40并非用以在白光干涉仪50进行扫描及影像获取时,控制干涉物镜51进行移动的构件。具体来说,请一并参阅图6至图8,当处理装置10(如图3所示),控制承载装置30于X-Y平面移动,以移动至白光干涉仪50的下方时,处理装置10将会依据其中一个高度数据2011(Z轴坐标值)及一预定偏移量D控制白光干涉仪50移动至对应于构件P1的一启始扫描位置ISP1;也就是说,处理装置10将会依据所述的平面坐标数据2012(可以是处理装置10自行决定,或是使用者选定的X、Y轴坐标值),查找表面量测信息201中,相对应的高度数据2011(Z轴坐标值),并依据白光干涉仪50的扫描方向及扫描距离,而选择性地迭加(或是减去)预定偏移量D,从而得到所述启始扫描位置ISP1的Z轴坐标值,藉此使白光干涉仪50对应移动至所述启始扫描位置ISP1。在实际应用中,表面量测装置20所输出的各个高度数据2011可以是直接包含有所述预定偏移量D;或者,各个高度数据2011也可以是不包含有所述预定偏移量D,而后处理装置10或是移动装置40再依据使用者自定义或是处理装置10自行计算所得的预定偏移量D,对各高度数据2011进行计算,以取得所述启始扫描位ISP1。1. Move to the starting scanning position. Step S23: According to one of the height data 2011 (corresponding to the plane coordinate data 2012 in step 23), use the moving device 40 (driving the
一影像获取步骤S24:使白光干涉仪50于启始扫描位置,利用微致动单元52控制干涉物镜51于纵向方向移动,以进行影像获取作业。具体来说,请一并参阅图6至图9,处理装置10(如图3所示)控制移动装置40,而使白光干涉仪50移动至启始扫描位置ISP1后,处理装置10将使白光干涉仪50的微致动单元52操作,而带动干涉物镜51纵向移动,以使该白光干涉仪50进行影像获取作业;其中,图6中所绘示的虚线框R,即对应为微致动单元52控制干涉物镜51操作,以使白光干涉仪50对待测晶圆W进行影像获取的纵向扫描范围。An image acquisition step S24 : the
一位置移动步骤S25:控制承载装置30,以使待测晶圆W由预定位置移动至另一预定位置;具体来说,承载装置30将依据不同的平面坐标数据2012,承载该待测晶圆W移动,而使待测晶圆W的不同位置,对应位于白光干涉仪50能进行影像获取作业的位置。其中,移动至启始扫描位置步骤、影像获取步骤及位置移动步骤将重复执行一预定次数,预定次数小于这些高度数据的数量。具体来说,如图6、图9及图10所示,表面检测系统1如欲对待测晶圆W上的四个构件P1、P2、P3、P4的位置进行扫描及影像获取作业,则处理装置10在白光干涉仪50于启始扫描位置ISP1,完成影像获取步骤S24后,将会执行位置移动步骤S25,以依据构件P2所对应的平面坐标值,控制承载装置30将待测晶圆W移动至白光干涉仪50的下方,而后再次执行移动至启始扫描位置步骤S23,以使白光干涉仪50移动至启始扫描位置ISP2,以再次进行影像获取步骤S24。同理,构件P3、P4的量测依循上述相同的步骤。A position moving step S25 : controlling the
其中,晶圆载运步骤S22例如可以是通过前述承载装置30,以使待测晶圆能于表面量测装置20与白光干涉仪50之间移动。位置移动步骤同样也可以是通过承载装置30,将待测晶圆W移动至下一个预定量测的位置,以使白光干涉仪进行量测。于实际应用中,所述承载装置30可以是X-Y轴的线性移动装置、机械手臂等,于此不加以限制。Wherein, the wafer carrying step S22 may be performed by, for example, the
综合上述,请参阅图6,本发明的表面量测系统及表面量测方法,是先通过表面量测装置20取得图中所绘示的多个启始扫描位置ISP1、ISP2、ISP3、ISP4,而后通过承载装置30及移动装置40的配合,使白光干涉仪50到达启始扫描位置(ISP1、ISP2、ISP3、ISP4)后,再利用微致动单元52带动干涉物镜51纵向移动,使白光干涉仪50进行影像获取作业。由于这些启始扫描位置(ISP1、ISP2、ISP3、ISP4),是由表面量测装置20量测该待测晶圆W的表面形貌后,予以演算(选择性地迭加或减去预定偏移量D)所取得,因此,白光干涉仪50到达启始扫描位置(ISP1、ISP2、ISP3、ISP4)后,即可利用微致动单元52带动干涉物镜51纵向移动,使白光干涉仪50对该位置的待测晶圆W进行相关的影像获取作业。To sum up the above, please refer to FIG. 6 , in the surface measurement system and surface measurement method of the present invention, a plurality of starting scanning positions ISP1 , ISP2 , ISP3 , and ISP4 shown in the figure are first obtained through the
现有直接利用白光干涉仪进行影像扫描的晶圆表面量测系统,相较于本发明存在有以下问题:由于使用者在控制白光干涉仪对待测晶圆的特定位置,在进行影像获取作业前,使用者并不知道待测晶圆的表面形貌,因此,在现有的技术中,相关使用者必需依据过往经验,设定白光干涉仪于相同的一预定Z轴高度,开始对不同的位置进行影像获取作业。如此,白光干涉仪将耗费许多时间(微致动单元的单位移动步距非常的小),才可到达本发明所述的启始扫描位置,从而才可进行影像扫描及获取作业(基于白光干涉仪的光学特性,白光干涉仪必需先移动至正确的扫描位置后,才可有效地利用微致动单元进行影像获取)。在极端的情况下,当使用者所设定的Z轴高度,无法匹配待测晶圆不同位置点的翘曲值时,将会造成白光干涉仪耗费许多时间进行扫描后,仍无法找到启始扫描位置,而使用者必需再次调整初始的Z轴高度,以使白光干涉仪再从新进行扫描。Compared with the present invention, the existing wafer surface measurement system that directly uses the white light interferometer to perform image scanning has the following problems: since the user controls the specific position of the wafer to be measured by the white light interferometer, before the image acquisition operation is performed , the user does not know the surface topography of the wafer to be tested. Therefore, in the prior art, the relevant user must set the white light interferometer at the same predetermined Z-axis height based on past experience, and start to measure different position for image acquisition. In this way, the white light interferometer will take a lot of time (the unit movement step of the micro actuation unit is very small) to reach the starting scanning position of the present invention, so that the image scanning and acquisition operations can be performed (based on white light interference Due to the optical characteristics of the instrument, the white light interferometer must be moved to the correct scanning position before the micro-actuating unit can be effectively used for image acquisition). In extreme cases, when the Z-axis height set by the user cannot match the warpage value at different positions of the wafer to be tested, it will cause the white light interferometer to spend a lot of time scanning and still cannot find the starting point The scanning position, and the user must adjust the initial Z-axis height again, so that the white light interferometer can scan again.
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