CN108303458A - A kind of pipeline inspection detection device - Google Patents
A kind of pipeline inspection detection device Download PDFInfo
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Abstract
本发明公开了一种管道探伤检测装置,包括支撑横梁,支撑横梁上端设有检测处理装置,支撑横梁底部两端均活动设有竖杆,竖杆下端设有弧形固定件,竖杆上横向设有通孔,两两通孔之间穿插设有横杆,横杆上端中间位置通过弹簧一与支撑横梁底部中间位置固定连接,竖杆侧壁底端设有滚轮一,横杆底部中间位置设有检测探头,检测探头两侧且位于横杆底部设有滚轮二,支撑横梁底部设有滑槽,滑槽内部通过锁紧机构与竖杆上端固定连接,竖杆一侧设有与锁紧机构相配合的推动机构。有益效果:通过设置检测处理装置,从而使得管道探伤检测装置能够检测管道部件内部的裂纹或缺陷,从而判断管道是否有损坏,进而可以有效避免重大安全事故的发生。
The invention discloses a pipeline flaw detection device, which comprises a support beam, a detection and processing device is provided at the upper end of the support beam, a vertical bar is movable at both ends of the bottom of the support beam, an arc-shaped fixing part is provided at the lower end of the vertical bar, and the upper end of the vertical bar is horizontally arranged. There are through holes, and a cross bar is interspersed between two through holes. The middle position of the upper end of the cross bar is fixedly connected with the middle position of the bottom of the supporting beam through a spring one. There are detection probes on both sides of the detection probe and two rollers at the bottom of the cross bar. There is a chute at the bottom of the support beam. The inside of the chute is fixedly connected with the upper end of the vertical bar through a locking mechanism. The driving mechanism that cooperates with the mechanism. Beneficial effects: by setting the detection and processing device, the pipeline flaw detection and detection device can detect cracks or defects inside the pipeline components, thereby judging whether the pipeline is damaged, thereby effectively avoiding the occurrence of major safety accidents.
Description
技术领域technical field
本发明涉及管道检测领域,具体来说,涉及一种管道探伤检测装置。The invention relates to the field of pipeline detection, in particular to a pipeline flaw detection device.
背景技术Background technique
管道是用管子、管子联接件和阀门等联接成的用于输送气体、液体或带固体颗粒的流体的装置。通常,流体经鼓风机、压缩机、泵和锅炉等增压后,从管道的高压处流向低压处,也可利用流体自身的压力或重力输送。管道的用途很广泛,主要用在给水、排水、供热、供煤气、长距离输送石油和天然气、农业灌溉、水力工程和各种工业装置中。现有技术中,工程技术人员通常采用管道检测设备对管道进行泄漏点检查,这样只能检测到已经泄漏后的管道,不能对管道进行预防性检测,从而难以有效的监控管道的实时状态,不能有效避免管道发生泄漏的可能。A pipeline is a device used to transport gas, liquid or fluid with solid particles connected by pipes, pipe connectors and valves. Usually, after the fluid is pressurized by blowers, compressors, pumps and boilers, it flows from the high-pressure part of the pipeline to the low-pressure part, and it can also be transported by the pressure or gravity of the fluid itself. Pipes are widely used, mainly in water supply, drainage, heat supply, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, hydraulic engineering and various industrial devices. In the prior art, engineers and technicians usually use pipeline detection equipment to check the leakage point of the pipeline, so that only the pipeline that has leaked can be detected, and the pipeline cannot be preventively detected, so it is difficult to effectively monitor the real-time status of the pipeline. Effectively avoid the possibility of pipeline leakage.
针对相关技术中的问题,目前尚未提出有效的解决方案。Aiming at the problems in the related technologies, no effective solution has been proposed yet.
发明内容Contents of the invention
针对相关技术中的问题,本发明提出一种管道探伤检测装置,以克服现有相关技术所存在的上述技术问题。Aiming at the problems in the related art, the present invention proposes a pipeline flaw detection device to overcome the above-mentioned technical problems existing in the related art.
本发明的技术方案是这样实现的:Technical scheme of the present invention is realized like this:
一种管道探伤检测装置,包括支撑横梁、检测处理装置、竖杆、弧形固定件、通孔、横杆、弹簧一、滚轮一、检测探头、滚轮二、滑槽、锁紧机构和推动机构,其中,所述支撑横梁上端设置有所述检测处理装置,所述支撑横梁底部两端均活动设置有所述竖杆,所述竖杆下端设置有所述弧形固定件,所述竖杆上横向设置有所述通孔,两两通孔之间穿插设置有所述横杆,所述横杆上端中间位置通过所述弹簧一与所述支撑横梁底部中间位置固定连接,所述竖杆侧壁底端设置有所述滚轮一,所述横杆底部中间位置设置有所述检测探头,所述检测探头两侧且位于所述横杆底部设置有所述滚轮二,所述支撑横梁底部设置有所述滑槽,所述滑槽内部通过所述锁紧机构与所述竖杆上端固定连接,所述竖杆一侧设置有与所述锁紧机构相配合的所述推动机构。A pipeline flaw detection device, comprising a supporting beam, a detection and processing device, a vertical bar, an arc-shaped fixing piece, a through hole, a bar, a spring one, a roller one, a detection probe, a roller two, a chute, a locking mechanism and a pushing mechanism , wherein, the detection and processing device is provided at the upper end of the support beam, the vertical bar is movably provided at both ends of the bottom of the support beam, the arc-shaped fixing member is provided at the lower end of the vertical bar, and the vertical bar The through holes are arranged horizontally on the upper side, and the cross bars are interspersed between two through holes. The bottom end of the side wall is provided with the first roller, the middle position of the bottom of the crossbar is provided with the detection probe, the two sides of the detection probe and the bottom of the crossbar are provided with the second roller, and the bottom of the support beam is The chute is provided, and the interior of the chute is fixedly connected to the upper end of the vertical bar through the locking mechanism, and the pushing mechanism matched with the locking mechanism is provided on one side of the vertical bar.
其中,所述检测处理装置上设置有微处理器、激励信号模块、键盘、显示模块、报警模块、存储模块、电源模块、A/D转换模块、信号处理模块和信号接收模块,所述微处理器依次与所述激励信号模块、所述键盘、所述显示模块、所述报警模块、所述存储模块及所述A/D转换模块连接,所述A/D转换模块通过所述信号处理模块与所述信号接收模块连接,所述电源模块分别依次与所述微处理器、所述激励信号模块、所述键盘、显示模块、所述报警模块、所述存储模块、所述A/D转换模块、所述信号处理模块及所述信号接收模块连接,所述信号接收模块与所述检测探头电连接。Wherein, the detection processing device is provided with a microprocessor, an excitation signal module, a keyboard, a display module, an alarm module, a storage module, a power supply module, an A/D conversion module, a signal processing module and a signal receiving module, and the microprocessor The device is sequentially connected with the excitation signal module, the keyboard, the display module, the alarm module, the storage module and the A/D conversion module, and the A/D conversion module passes through the signal processing module Connected with the signal receiving module, the power supply module is connected with the microprocessor, the excitation signal module, the keyboard, the display module, the alarm module, the storage module, and the A/D conversion module in turn. module, the signal processing module and the signal receiving module are connected, and the signal receiving module is electrically connected to the detection probe.
其中,所述锁紧机构包括齿条、滑块、转轴一、卡块、固定轴、弹簧二、转轴二、活动杆和转轴三,所述滑槽内部两侧分别均设置有所述齿条,所述滑槽内部且位于两个所述齿条之间设置有所述滑块,所述滑块上端两侧分别设有所述转轴一,所述转轴一与所述卡块的一端连接,并且,所述卡块的另一端与所述齿条的齿槽相配合,所述卡块的中部设有所述转轴二,所述转轴二通过所述活动杆与所述转轴三活动连接,所述滑块上端中部设有所述固定轴,所述固定轴通过所述弹簧二与所述卡块的一侧连接。Wherein, the locking mechanism includes a rack, a slider, a rotating shaft 1, a block, a fixed shaft, a spring 2, a rotating shaft 2, a movable rod and a rotating shaft 3, and the racks are respectively arranged on both sides of the inside of the chute. , the sliding block is arranged inside the chute and between the two racks, the two sides of the upper end of the sliding block are respectively provided with the rotating shaft one, and the rotating shaft one is connected to one end of the clamping block , and, the other end of the clamping block is matched with the tooth groove of the rack, the middle part of the clamping block is provided with the second rotating shaft, and the second rotating shaft is movably connected with the third rotating shaft through the movable rod , the middle part of the upper end of the slider is provided with the fixed shaft, and the fixed shaft is connected to one side of the clamping block through the spring two.
其中,所述推动机构包括活动板、活动管、弹簧三、推动架、横板和推动杆,所述活动板固定在所述锁紧机构下端,所述活动板下端设有所述横板,所述活动板一侧设有所述活动管,所述活动管底部设有所述弹簧三,所述弹簧三上端连接所述推动架的一端,并且,所述推动架为三角形结构,所述推动架的一边位于所述活动管内部,所述推动架的第二端上端设有所述推动杆,所述推动架的第三端通过所述转轴三连接所述活动杆的一端。Wherein, the push mechanism includes a movable plate, a movable pipe, a spring three, a push frame, a horizontal plate and a push rod, the movable plate is fixed at the lower end of the locking mechanism, and the lower end of the movable plate is provided with the horizontal plate, One side of the movable plate is provided with the movable tube, the bottom of the movable pipe is provided with the spring three, the upper end of the spring three is connected to one end of the push frame, and the push frame is a triangular structure, the One side of the push frame is located inside the movable tube, the upper end of the second end of the push frame is provided with the push rod, and the third end of the push frame is connected to one end of the movable rod through the rotating shaft three.
进一步,所述横杆两端分别均设置有限位块。Further, both ends of the cross bar are respectively provided with limiting blocks.
进一步,所述弹簧一和所述弹簧三均为压缩弹簧。Further, the first spring and the third spring are compression springs.
进一步,所述弹簧二为拉伸弹簧。Further, the second spring is a tension spring.
进一步,所述激励信号模块由激磁选择电路组成,所述激磁选择电路包括电阻R1、电阻R2、电阻R3、电阻R4、电阻R5、电阻R6、电阻R7、电阻R8、电阻R9、电阻R10、电阻R11、电阻R12、电阻R13、电阻R14、电阻R15、电阻R16、电阻R17、电阻R18、电阻R19、电阻R20、可变电阻RP1、电容C1、电容C2、处理器U1、二极管D1、二极管D2、三极管Q1和三极管Q2,其中,所述电阻R1、所述电阻R2、所述电阻R3、所述电阻R4、所述电阻R5、所述电阻R6、所述电阻R7及所述可变电阻RP1的第一端分别依次对应与所述微处理器上的引脚X1、引脚X2、引脚X3、引脚X4、引脚X5、引脚X6、引脚X7及引脚X8连接,所述电阻R1、所述电阻R2、所述电阻R3、所述电阻R4、所述电阻R5、所述电阻R6、所述电阻R7及所述可变电阻RP1的第二端分别均与所述电阻R8的第一端连接,所述电阻R8的第二端分别与所述电阻R9和电阻R10的第一端连接,所述电阻R9的第二端与所述三极管Q1的发射极连接,所述电阻R10的第二端与所述三极管Q2的集电极连接,所述三极管Q1的集电极通过所述电阻R14分别与所述电阻R16的第一端、所述电阻R17的第一端及所述处理器U1上的引脚Y4连接,所述电阻R16的第二端与电源正极连接,所述电阻R17的第二端分别与所述电阻R19的第一端和所述处理器U1上的引脚Y2连接,所述电阻R19的第二端分别接地和所述电容C1的第一端连接,所述电容C1的第二端通过所述电阻R15分别与所述三极管Q1的基极和所述二极管D1的正极连接,所述二极管D1的负极分别与所述处理器U1上的引脚Y5和所述二极管D2的正极连接,所述二极管D2的负极分别与所述电阻R12的第一端和所述三极管Q2的基极连接,所述三极管Q2的发射极通过所述电阻R11分别与所述电阻R13的第一端和所述处理器U1上的引脚Y3连接,所述电阻R13的第二端连接电源负极,所述电阻R12的第二端通过所述电容C2接地,所述处理器U1上的引脚Y1通过所述电阻R20与TOUT接口连接,并且,所述处理器U1为片选芯片CD4051。Further, the excitation signal module is composed of an excitation selection circuit, and the excitation selection circuit includes a resistor R1, a resistor R2, a resistor R3, a resistor R4, a resistor R5, a resistor R6, a resistor R7, a resistor R8, a resistor R9, a resistor R10, a resistor R11, resistor R12, resistor R13, resistor R14, resistor R15, resistor R16, resistor R17, resistor R18, resistor R19, resistor R20, variable resistor RP1, capacitor C1, capacitor C2, processor U1, diode D1, diode D2, Transistor Q1 and triode Q2, wherein the resistor R1, the resistor R2, the resistor R3, the resistor R4, the resistor R5, the resistor R6, the resistor R7 and the variable resistor RP1 The first end is respectively connected with the pin X1, pin X2, pin X3, pin X4, pin X5, pin X6, pin X7 and pin X8 on the microprocessor respectively, and the resistance The second ends of R1, the resistor R2, the resistor R3, the resistor R4, the resistor R5, the resistor R6, the resistor R7 and the variable resistor RP1 are respectively connected to the resistor R8. The first end is connected, the second end of the resistor R8 is connected to the first end of the resistor R9 and the resistor R10 respectively, the second end of the resistor R9 is connected to the emitter of the triode Q1, and the resistor R10 The second terminal of the transistor Q2 is connected to the collector of the transistor Q2, and the collector of the transistor Q1 is respectively connected to the first terminal of the resistor R16, the first terminal of the resistor R17 and the processor through the resistor R14. The pin Y4 on the U1 is connected, the second end of the resistor R16 is connected to the positive pole of the power supply, and the second end of the resistor R17 is respectively connected to the first end of the resistor R19 and the pin Y2 on the processor U1 connected, the second end of the resistor R19 is respectively grounded and connected to the first end of the capacitor C1, and the second end of the capacitor C1 is respectively connected to the base of the transistor Q1 and the diode D1 through the resistor R15 The anode of the diode D1 is respectively connected to the pin Y5 on the processor U1 and the anode of the diode D2, and the cathode of the diode D2 is respectively connected to the first end of the resistor R12 and the The base of the triode Q2 is connected, the emitter of the triode Q2 is respectively connected to the first end of the resistor R13 and the pin Y3 on the processor U1 through the resistor R11, and the second end of the resistor R13 Connect the negative pole of the power supply, the second end of the resistor R12 is grounded through the capacitor C2, the pin Y1 on the processor U1 is connected to the TOUT interface through the resistor R20, and the processor U1 is a chip select chip CD4051.
进一步,所述信号处理模块包括整流电路、滤波电路和放大电路。Further, the signal processing module includes a rectification circuit, a filter circuit and an amplification circuit.
进一步,所述整流电路包括输入端IN1、输入端IN2、变压器T1、变压器T2、整流桥QL1、整流桥QL2和可变电阻RP2,所述输入端IN1上的端口二和端口三分别与所述变压器T1输入端两端连接,所述输入端IN2上的端口二和端口三分别与所述变压器T2输入端两端连接,所述输入端IN1上的端口一与所述输入端IN2上的端口四连接,所述输入端IN2上的端口一接地,所述变压器T1的输出端两端分别与所述整流桥QL1的端口二和端口四连接,所述变压器T2的输出端两端分别与所述整流桥QL2的端口二和端口四连接,所述整流桥QL1的端口三与所述整流桥QL2的端口一连接,所述整流桥QL1的端口一与所述整流桥QL2的端口三分别与所述可变电阻RP2的两端连接。Further, the rectifier circuit includes an input terminal IN1, an input terminal IN2, a transformer T1, a transformer T2, a rectifier bridge QL1, a rectifier bridge QL2, and a variable resistor RP2, and ports 2 and 3 on the input terminal IN1 are respectively connected to the The two ends of the input end of the transformer T1 are connected, the port 2 and the port 3 on the input end IN2 are respectively connected to both ends of the input end of the transformer T2, the port 1 on the input end IN1 is connected to the port on the input end IN2 Four connections, port one on the input terminal IN2 is grounded, both ends of the output terminal of the transformer T1 are respectively connected to port two and port four of the rectifier bridge QL1, and the two ends of the output terminal of the transformer T2 are respectively connected to the Port two of the rectifier bridge QL2 is connected to port four, port three of the rectifier bridge QL1 is connected to port one of the rectifier bridge QL2, port one of the rectifier bridge QL1 is connected to port three of the rectifier bridge QL2 respectively Both ends of the variable resistor RP2 are connected.
进一步,所述滤波电路包括电容C3、电容C4、电阻R21和电阻R22,所述电容C3并联在所述可变电阻RP2的第三端与所述整流桥QL2的端口一之间,所述电容C4与所述电容C3并联,所述电容C4的两端分别与所述电阻R21的第一端和所述电阻R22的第一端连接。Further, the filter circuit includes a capacitor C3, a capacitor C4, a resistor R21 and a resistor R22, the capacitor C3 is connected in parallel between the third terminal of the variable resistor RP2 and port one of the rectifier bridge QL2, and the capacitor C4 is connected in parallel with the capacitor C3, and the two ends of the capacitor C4 are respectively connected to the first end of the resistor R21 and the first end of the resistor R22.
进一步,所述放大电路包括二级管D3、二极管D4、电阻R23、电阻R24、电阻R25、电阻R26、电容C5、电容C6和处理器U2,所述电阻R21的第二端和所述电阻R22的第二端之间依次交叉并联所述二级管D3和所述二极管D4,所述二极管D4的正极分别与所述电阻R23的第一端和所述处理器U2上的引脚P1连接,所述二极管D4的负极通过所述电阻R24接地,所述电阻R23的第二端分别与所述处理器U2上的引脚P5和所述A/D转换模块连接,所述处理器U2上的引脚P2与所述二级管D3的正极连接,所述处理器U2上的引脚P3分别与所述电阻R25的第一端和所述电容C5的第一端连接,所述电阻R25的第二端连接电源负极,所述电容C5的第二端接地,所述处理器U2上的引脚P4分别与所述电阻R26的第一端和所述电容C6的第一端连接,所述电容C6的第二端接地,所述电阻R26的第二端连接电源正极,所述处理器U2上的引脚P6接地,所述处理器U2为OP07运算放大器。Further, the amplifying circuit includes a diode D3, a diode D4, a resistor R23, a resistor R24, a resistor R25, a resistor R26, a capacitor C5, a capacitor C6 and a processor U2, the second end of the resistor R21 and the resistor R22 The diode D3 and the diode D4 are sequentially cross-connected between the second ends of the diode D4, and the anodes of the diode D4 are respectively connected to the first end of the resistor R23 and the pin P1 on the processor U2, The cathode of the diode D4 is grounded through the resistor R24, and the second end of the resistor R23 is respectively connected to the pin P5 on the processor U2 and the A/D conversion module, and the pin P5 on the processor U2 is connected to the A/D conversion module. The pin P2 is connected to the anode of the diode D3, the pin P3 on the processor U2 is respectively connected to the first end of the resistor R25 and the first end of the capacitor C5, and the resistor R25 The second end is connected to the negative pole of the power supply, the second end of the capacitor C5 is grounded, the pin P4 on the processor U2 is respectively connected to the first end of the resistor R26 and the first end of the capacitor C6, the The second end of the capacitor C6 is grounded, the second end of the resistor R26 is connected to the positive pole of the power supply, the pin P6 on the processor U2 is grounded, and the processor U2 is an OP07 operational amplifier.
进一步,所述A/D转换模块由A/D转换电路组成,所述A/D转换电路包括处理器U3、处理器U4、输入端IN3、电阻R27、电阻R28、电阻R29、电阻R30、电阻R31、电阻R32、电阻R33、电阻R34、电容C7、电容C8、电容C9、电容C10和可变电阻RP3,所述处理器U3上引脚A1分别与所述电阻R27的第一端和所述电阻R31的第一端连接,所述电阻R27的第二端接地,所述电阻R31的第二端分别与所述处理器U3上引脚A5和所述可变电阻RP3的第一端连接,所述处理器U3上引脚A2分别与所述电阻R28的第一端、所述电阻R29的第一端及所述电阻R30的第一端连接,所述电阻R28的第二端连接电源正极,所述电阻R29的第二端与所述输入端IN3连接,所述电阻R30的第二端接地,所述处理器U3上引脚A3分别与所述电容C7的第一端和所述电阻R32的第一端连接,所述电容C7的第二端接地,所述电阻R32的第二端连接电源正极,所述处理器U3上引脚A6接地,所述处理器U3上引脚A4分别与所述电阻R33的第一端和所述电容C8的第一端连接,所述电阻R33的第二端连接电源正极,所述电容C8的第二端接地,所述可变电阻RP3的第二端接地,所述可变电阻RP3的滑动端通过所述电阻R34与所述处理器U4上的引脚B1连接,所述处理器U4上的引脚B1通过所述电容C9接地,所述处理器U4上的引脚B2接地,所述处理器U4上的引脚B3与所述处理器U4上的引脚B4之间并联所述电容C10,并且,所述电容C10的靠近所述处理器U4上的引脚B3一端接地,所述电容C10的靠近所述处理器U4上的引脚B4一端连接电源正极,所述处理器U3为OP07运算放大器,所述处理器U4为AD1110。Further, the A/D conversion module is composed of an A/D conversion circuit, and the A/D conversion circuit includes a processor U3, a processor U4, an input terminal IN3, a resistor R27, a resistor R28, a resistor R29, a resistor R30, a resistor R31, resistor R32, resistor R33, resistor R34, capacitor C7, capacitor C8, capacitor C9, capacitor C10 and variable resistor RP3, the pin A1 on the processor U3 is respectively connected to the first end of the resistor R27 and the The first end of the resistor R31 is connected, the second end of the resistor R27 is grounded, and the second end of the resistor R31 is respectively connected to the pin A5 on the processor U3 and the first end of the variable resistor RP3, Pin A2 on the processor U3 is respectively connected to the first end of the resistor R28, the first end of the resistor R29 and the first end of the resistor R30, and the second end of the resistor R28 is connected to the positive pole of the power supply , the second end of the resistor R29 is connected to the input terminal IN3, the second end of the resistor R30 is grounded, and the pin A3 on the processor U3 is respectively connected to the first end of the capacitor C7 and the resistor The first end of R32 is connected, the second end of the capacitor C7 is grounded, the second end of the resistor R32 is connected to the positive pole of the power supply, the pin A6 on the processor U3 is grounded, and the pins A4 on the processor U3 are respectively It is connected to the first end of the resistor R33 and the first end of the capacitor C8, the second end of the resistor R33 is connected to the positive pole of the power supply, the second end of the capacitor C8 is grounded, and the first end of the variable resistor RP3 Both terminals are grounded, the sliding end of the variable resistor RP3 is connected to the pin B1 on the processor U4 through the resistor R34, the pin B1 on the processor U4 is grounded through the capacitor C9, and the The pin B2 on the processor U4 is grounded, the capacitor C10 is connected in parallel between the pin B3 on the processor U4 and the pin B4 on the processor U4, and the capacitor C10 is close to the processor One end of the pin B3 on the capacitor U4 is grounded, and one end of the capacitor C10 close to the pin B4 on the processor U4 is connected to the positive pole of the power supply. The processor U3 is an OP07 operational amplifier, and the processor U4 is an AD1110.
本发明的有益效果为:通过支撑横梁、竖杆、弧形固定件及横杆,从而使得检测处理装置可以整体固定在被检测管道上,提高管道探伤检测装置的稳定性,防止工作时出现位移造成的检测结果偏差;通过设置锁紧机构和推动机构,从而使得管道探伤检测装置可以根据检测管道的直径进行调整,进而提高管道探伤检测装置灵活性,使用更加简单方便;通过设置检测处理装置,从而使得管道探伤检测装置能够检测管道部件内部的裂纹或缺陷,从而判断管道是否有损坏,进而可以有效避免重大安全事故的发生,保证管道探伤检测装置检测的准确度,管道探伤检测装置整体结构简单,灵活性较强,提高人工劳动效率,提高检测的精确程度。The beneficial effects of the present invention are: by supporting the crossbeam, the vertical rod, the arc-shaped fixing piece and the crossbar, the detection and processing device can be fixed on the pipeline to be detected as a whole, so as to improve the stability of the pipeline flaw detection detection device and prevent displacement during work The deviation of the detection results caused by it; by setting the locking mechanism and the pushing mechanism, the pipeline flaw detection device can be adjusted according to the diameter of the detection pipeline, thereby improving the flexibility of the pipeline flaw detection detection device and making it easier to use; by setting the detection processing device, In this way, the pipeline flaw detection device can detect cracks or defects inside the pipeline components, thereby judging whether the pipeline is damaged, which can effectively avoid the occurrence of major safety accidents, ensure the accuracy of the pipeline flaw detection device, and the overall structure of the pipeline flaw detection device is simple , Strong flexibility, improve the efficiency of manual labor, improve the accuracy of detection.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是根据本发明实施例的一种管道探伤检测装置的结构示意图;Fig. 1 is a schematic structural view of a pipeline flaw detection device according to an embodiment of the present invention;
图2是根据本发明实施例的一种管道探伤检测装置的检测处理装置的原理框图;Fig. 2 is a functional block diagram of a detection processing device of a pipeline flaw detection device according to an embodiment of the present invention;
图3是根据本发明实施例的一种管道探伤检测装置的锁紧机构的结构示意图;Fig. 3 is a structural schematic diagram of a locking mechanism of a pipeline flaw detection device according to an embodiment of the present invention;
图4是根据本发明实施例的一种管道探伤检测装置的推动机构的结构示意图;Fig. 4 is a structural schematic diagram of a pushing mechanism of a pipeline flaw detection device according to an embodiment of the present invention;
图5是根据本发明实施例的一种管道探伤检测装置的激磁选择电路的原理图;Fig. 5 is a schematic diagram of an excitation selection circuit of a pipeline flaw detection device according to an embodiment of the present invention;
图6是根据本发明实施例的一种管道探伤检测装置的信号处理模块的原理框图;Fig. 6 is a functional block diagram of a signal processing module of a pipeline flaw detection device according to an embodiment of the present invention;
图7是根据本发明实施例的一种管道探伤检测装置的信号处理模块的电路原理图;Fig. 7 is a schematic circuit diagram of a signal processing module of a pipeline flaw detection device according to an embodiment of the present invention;
图8是根据本发明实施例的一种管道探伤检测装置的A/D转换电路的原理图。Fig. 8 is a schematic diagram of an A/D conversion circuit of a pipeline flaw detection device according to an embodiment of the present invention.
图中:In the picture:
1、支撑横梁;2、检测处理装置;3、竖杆;4、弧形固定件;5、通孔;6、横杆;7、弹簧一;8、滚轮一;9、检测探头;10、滚轮二;11、滑槽;12、锁紧机构;13、推动机构;14、限位块;15、微处理器;16、激励信号模块;17、键盘;18、显示模块;19、报警模块;20、存储模块;21、电源模块;22、A/D转换模块;23、信号处理模块;24、信号接收模块;25、齿条;26、滑块;27、转轴一;28、卡块;29、固定轴;30、弹簧二;31、转轴二;32、活动杆;33、转轴三;34、活动板;35、活动管;36、弹簧三;37、推动架;38、横板;39、推动杆;40、整流电路;41、滤波电路;42、放大电路。1. Support beam; 2. Detection and processing device; 3. Vertical bar; 4. Arc-shaped fixing piece; 5. Through hole; 6. Cross bar; 7. Spring one; 8. Roller one; 9. Detection probe; 10. Roller 2; 11, chute; 12, locking mechanism; 13, pushing mechanism; 14, limit block; 15, microprocessor; 16, excitation signal module; 17, keyboard; 18, display module; 19, alarm module 20, storage module; 21, power module; 22, A/D conversion module; 23, signal processing module; 24, signal receiving module; 25, rack; 26, slide block; 27, rotating shaft one; 28, block ; ; 39, push rod; 40, rectifier circuit; 41, filter circuit; 42, amplifying circuit.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention.
根据本发明的实施例,提供了一种管道探伤检测装置。According to an embodiment of the present invention, a pipeline flaw detection device is provided.
如图1-8所示,根据本发明实施例的管道探伤检测装置,包括支撑横梁1、检测处理装置2、竖杆3、弧形固定件4、通孔5、横杆6、弹簧一7、滚轮一8、检测探头9、滚轮二10、滑槽11、锁紧机构12和推动机构13,其中,所述支撑横梁1上端设置有所述检测处理装置2,所述支撑横梁1底部两端均活动设置有所述竖杆3,所述竖杆3下端设置有所述弧形固定件4,所述竖杆3上横向设置有所述通孔5,两两通孔5之间穿插设置有所述横杆6,所述横杆6上端中间位置通过所述弹簧一7与所述支撑横梁1底部中间位置固定连接,所述竖杆3侧壁底端设置有所述滚轮一8,所述横杆6底部中间位置设置有所述检测探头9,所述检测探头9两侧且位于所述横杆6底部设置有所述滚轮二10,所述支撑横梁1底部设置有所述滑槽11,所述滑槽11内部通过所述锁紧机构12与所述竖杆3上端固定连接,所述竖杆3一侧设置有与所述锁紧机构12相配合的所述推动机构13。As shown in Figures 1-8, the pipeline flaw detection device according to the embodiment of the present invention includes a supporting beam 1, a detection processing device 2, a vertical rod 3, an arc-shaped fixing member 4, a through hole 5, a horizontal rod 6, and a spring 7 , roller one 8, detection probe 9, roller two 10, chute 11, locking mechanism 12 and pushing mechanism 13, wherein, the detection processing device 2 is arranged on the upper end of the support beam 1, and the two bottoms of the support beam 1 Each end is provided with the vertical bar 3, the lower end of the vertical bar 3 is provided with the arc-shaped fixing part 4, and the vertical bar 3 is provided with the through-hole 5 horizontally, and two through-holes 5 are interspersed. The cross bar 6 is provided, and the middle position of the upper end of the cross bar 6 is fixedly connected with the middle position of the bottom of the support beam 1 through the spring one 7, and the bottom end of the side wall of the vertical bar 3 is provided with the roller one 8 The middle position of the bottom of the crossbar 6 is provided with the detection probe 9, the two sides of the detection probe 9 and the bottom of the crossbar 6 are provided with the two rollers 10, and the bottom of the support beam 1 is provided with the A chute 11, the interior of the chute 11 is fixedly connected to the upper end of the vertical bar 3 through the locking mechanism 12, and the pushing mechanism matched with the locking mechanism 12 is provided on one side of the vertical bar 3 13.
其中,所述检测处理装置2上设置有微处理器15、激励信号模块16、键盘17、显示模块18、报警模块19、存储模块20、电源模块21、A/D转换模块22、信号处理模块23和信号接收模块24,所述微处理器15依次与所述激励信号模块16、所述键盘17、所述显示模块18、所述报警模块19、所述存储模块20及所述A/D转换模块22连接,所述A/D转换模块22通过所述信号处理模块23与所述信号接收模块24连接,所述电源模块21分别依次与所述微处理器15、所述激励信号模块16、所述键盘17、显示模块18、所述报警模块19、所述存储模块20、所述A/D转换模块22、所述信号处理模块23及所述信号接收模块24连接,所述信号接收模块24与所述检测探头9电连接。Wherein, the detection processing device 2 is provided with a microprocessor 15, an excitation signal module 16, a keyboard 17, a display module 18, an alarm module 19, a storage module 20, a power supply module 21, an A/D conversion module 22, a signal processing module 23 and a signal receiving module 24, the microprocessor 15 communicates successively with the excitation signal module 16, the keyboard 17, the display module 18, the alarm module 19, the storage module 20 and the A/D The conversion module 22 is connected, and the A/D conversion module 22 is connected with the signal receiving module 24 through the signal processing module 23, and the power supply module 21 is connected with the microprocessor 15 and the excitation signal module 16 in sequence respectively. , the keyboard 17, the display module 18, the alarm module 19, the storage module 20, the A/D conversion module 22, the signal processing module 23 and the signal receiving module 24 are connected, and the signal receiving The module 24 is electrically connected with the detection probe 9 .
其中,所述锁紧机构12包括齿条25、滑块26、转轴一27、卡块28、固定轴29、弹簧二30、转轴二31、活动杆32和转轴三33,所述滑槽11内部两侧分别均设置有所述齿条25,所述滑槽11内部且位于两个所述齿条25之间设置有所述滑块26,所述滑块26上端两侧分别设有所述转轴一27,所述转轴一27与所述卡块28的一端连接,并且,所述卡块28的另一端与所述齿条25的齿槽相配合,所述卡块28的中部设有所述转轴二31,所述转轴二31通过所述活动杆32与所述转轴三33活动连接,所述滑块26上端中部设有所述固定轴29,所述固定轴29通过所述弹簧二30与所述卡块28的一侧连接。Wherein, the locking mechanism 12 includes a rack 25, a slider 26, a rotating shaft 27, a block 28, a fixed shaft 29, a spring 2 30, a rotating shaft 2 31, a movable rod 32 and a rotating shaft 3 33, and the chute 11 The racks 25 are respectively arranged on both sides of the inside, the slider 26 is arranged inside the chute 11 and between the two racks 25, and the upper ends of the slider 26 are respectively provided with the two sides. Described rotating shaft one 27, described rotating shaft one 27 is connected with one end of described clamping block 28, and, the other end of described clamping block 28 matches with the tooth groove of described rack 25, and the middle part of described clamping block 28 is set There is the second rotating shaft 31, the second rotating shaft 31 is movably connected with the third rotating shaft 33 through the movable rod 32, the middle part of the upper end of the slider 26 is provided with the fixed shaft 29, and the fixed shaft 29 passes through the The second spring 30 is connected to one side of the clamping block 28 .
其中,所述推动机构13包括活动板34、活动管35、弹簧三36、推动架37、横板38和推动杆39,所述活动板34固定在所述锁紧机构12下端,所述活动板34下端设有所述横板38,所述活动板34一侧设有所述活动管35,所述活动管35底部设有所述弹簧三36,所述弹簧三36上端连接所述推动架37的一端,并且,所述推动架37为三角形结构,所述推动架37的一边位于所述活动管35内部,所述推动架37的第二端上端设有所述推动杆39,所述推动架37的第三端通过所述转轴三33连接所述活动杆32的一端。Wherein, the push mechanism 13 includes a movable plate 34, a movable pipe 35, a spring 36, a push frame 37, a horizontal plate 38 and a push rod 39, the movable plate 34 is fixed on the lower end of the locking mechanism 12, and the movable The lower end of the plate 34 is provided with the horizontal plate 38, one side of the movable plate 34 is provided with the movable pipe 35, the bottom of the movable pipe 35 is provided with the spring three 36, and the upper end of the spring three 36 is connected to the pushing One end of frame 37, and, described push frame 37 is triangular structure, one side of described push frame 37 is positioned at described movable pipe 35 inside, and the second end upper end of described push frame 37 is provided with described push bar 39, so The third end of the push frame 37 is connected to one end of the movable rod 32 through the third rotating shaft 33 .
在一个实施例中,对于上述横杆6来说,所述横杆6两端分别均设置有限位块14,从而限定横杆6的相对移动,进而提高管道探伤检测装置的稳定性。In one embodiment, for the cross bar 6, limit blocks 14 are provided at both ends of the cross bar 6, so as to limit the relative movement of the cross bar 6, thereby improving the stability of the pipeline flaw detection device.
在一个实施例中,对于上述弹簧一7和弹簧三36来说,所述弹簧一7和所述弹簧三36均为压缩弹簧,从而使得横杆6在沿着管道移动时更加稳定,进而提高管道探伤检测装置的稳定性。In one embodiment, for the first spring 7 and the third spring 36, the first spring 7 and the third spring 36 are compression springs, so that the cross bar 6 is more stable when moving along the pipeline, thereby improving The stability of the pipeline flaw detection device.
在一个实施例中,对于上述弹簧二30来说,所述弹簧二30为拉伸弹簧,从而使得锁紧机构12中卡块28更加稳定的与齿条25啮合,进而提高锁紧机构12的稳定性。In one embodiment, for the above-mentioned spring two 30, the spring two 30 is a tension spring, so that the locking block 28 in the locking mechanism 12 is more stably engaged with the rack 25, thereby improving the locking mechanism 12. stability.
在一个实施例中,对于上述激励信号模块16来说,所述激励信号模块16由激磁选择电路组成,所述激磁选择电路包括电阻R1、电阻R2、电阻R3、电阻R4、电阻R5、电阻R6、电阻R7、电阻R8、电阻R9、电阻R10、电阻R11、电阻R12、电阻R13、电阻R14、电阻R15、电阻R16、电阻R17、电阻R18、电阻R19、电阻R20、可变电阻RP1、电容C1、电容C2、处理器U1、二极管D1、二极管D2、三极管Q1和三极管Q2,其中,所述电阻R1、所述电阻R2、所述电阻R3、所述电阻R4、所述电阻R5、所述电阻R6、所述电阻R7及所述可变电阻RP1的第一端分别依次对应与所述微处理器30上的引脚X1、引脚X2、引脚X3、引脚X4、引脚X5、引脚X6、引脚X7及引脚X8连接,所述电阻R1、所述电阻R2、所述电阻R3、所述电阻R4、所述电阻R5、所述电阻R6、所述电阻R7及所述可变电阻RP1的第二端分别均与所述电阻R8的第一端连接,所述电阻R8的第二端分别与所述电阻R9和电阻R10的第一端连接,所述电阻R9的第二端与所述三极管Q1的发射极连接,所述电阻R10的第二端与所述三极管Q2的集电极连接,所述三极管Q1的集电极通过所述电阻R14分别与所述电阻R16的第一端、所述电阻R17的第一端及所述处理器U1上的引脚Y4连接,所述电阻R16的第二端与电源正极连接,所述电阻R17的第二端分别与所述电阻R19的第一端和所述处理器U1上的引脚Y2连接,所述电阻R19的第二端分别接地和所述电容C1的第一端连接,所述电容C1的第二端通过所述电阻R15分别与所述三极管Q1的基极和所述二极管D1的正极连接,所述二极管D1的负极分别与所述处理器U1上的引脚Y5和所述二极管D2的正极连接,所述二极管D2的负极分别与所述电阻R12的第一端和所述三极管Q2的基极连接,所述三极管Q2的发射极通过所述电阻R11分别与所述电阻R13的第一端和所述处理器U1上的引脚Y3连接,所述电阻R13的第二端连接电源负极,所述电阻R12的第二端通过所述电容C2接地,所述处理器U1上的引脚Y1通过所述电阻R20与TOUT接口连接,并且,所述处理器U1为片选芯片CD4051。In one embodiment, for the above-mentioned excitation signal module 16, the excitation signal module 16 is composed of an excitation selection circuit, and the excitation selection circuit includes a resistor R1, a resistor R2, a resistor R3, a resistor R4, a resistor R5, and a resistor R6 , resistor R7, resistor R8, resistor R9, resistor R10, resistor R11, resistor R12, resistor R13, resistor R14, resistor R15, resistor R16, resistor R17, resistor R18, resistor R19, resistor R20, variable resistor RP1, capacitor C1 , capacitor C2, processor U1, diode D1, diode D2, transistor Q1 and transistor Q2, wherein the resistor R1, the resistor R2, the resistor R3, the resistor R4, the resistor R5, the resistor R6, the first end of the resistor R7 and the variable resistor RP1 respectively correspond to the pin X1, pin X2, pin X3, pin X4, pin X5, lead Pin X6, pin X7 and pin X8 are connected, the resistor R1, the resistor R2, the resistor R3, the resistor R4, the resistor R5, the resistor R6, the resistor R7 and the resistor The second end of the variable resistance RP1 is respectively connected to the first end of the resistance R8, the second end of the resistance R8 is respectively connected to the first end of the resistance R9 and the resistance R10, and the second end of the resistance R9 terminal is connected to the emitter of the transistor Q1, the second end of the resistor R10 is connected to the collector of the transistor Q2, and the collector of the transistor Q1 is respectively connected to the first resistor R16 through the resistor R14. end, the first end of the resistor R17 is connected to the pin Y4 on the processor U1, the second end of the resistor R16 is connected to the positive pole of the power supply, and the second end of the resistor R17 is respectively connected to the resistor R19 The first end of the resistor R19 is connected to the pin Y2 on the processor U1, the second end of the resistor R19 is respectively grounded and connected to the first end of the capacitor C1, and the second end of the capacitor C1 passes through the resistor R15 is respectively connected to the base of the transistor Q1 and the anode of the diode D1, the cathode of the diode D1 is respectively connected to the pin Y5 on the processor U1 and the anode of the diode D2, and the diode D2 The negative electrode of the transistor Q2 is respectively connected to the first end of the resistor R12 and the base of the transistor Q2, and the emitter of the transistor Q2 is respectively connected to the first end of the resistor R13 and the processor U1 through the resistor R11. The pin Y3 on the processor U1 is connected, the second end of the resistor R13 is connected to the negative pole of the power supply, the second end of the resistor R12 is grounded through the capacitor C2, and the pin Y1 on the processor U1 is connected to the The TOUT interface is connected, and the processor U1 is a chip select chip CD4051.
在一个实施例中,对于上述信号处理模块23来说,所述信号处理模块23包括整流电路40、滤波电路41和放大电路42。In one embodiment, for the above signal processing module 23 , the signal processing module 23 includes a rectification circuit 40 , a filter circuit 41 and an amplification circuit 42 .
在一个实施例中,对于上述整流电路40来说,所述整流电路40包括输入端IN1、输入端IN2、变压器T1、变压器T2、整流桥QL1、整流桥QL2和可变电阻RP2,所述输入端IN1上的端口二和端口三分别与所述变压器T1输入端两端连接,所述输入端IN2上的端口二和端口三分别与所述变压器T2输入端两端连接,所述输入端IN1上的端口一与所述输入端IN2上的端口四连接,所述输入端IN2上的端口一接地,所述变压器T1的输出端两端分别与所述整流桥QL1的端口二和端口四连接,所述变压器T2的输出端两端分别与所述整流桥QL2的端口二和端口四连接,所述整流桥QL1的端口三与所述整流桥QL2的端口一连接,所述整流桥QL1的端口一与所述整流桥QL2的端口三分别与所述可变电阻RP2的两端连接。In one embodiment, for the rectification circuit 40 described above, the rectification circuit 40 includes an input terminal IN1, an input terminal IN2, a transformer T1, a transformer T2, a rectifier bridge QL1, a rectifier bridge QL2 and a variable resistor RP2. Port 2 and port 3 on the terminal IN1 are respectively connected to both ends of the input terminal of the transformer T1, and port 2 and port 3 on the input terminal IN2 are respectively connected to both ends of the input terminal of the transformer T2. The input terminal IN1 Port 1 on the input terminal IN2 is connected to port 4 on the input terminal IN2, port 1 on the input terminal IN2 is grounded, and both ends of the output terminal of the transformer T1 are respectively connected to port 2 and port 4 of the rectifier bridge QL1 , the two ends of the output end of the transformer T2 are respectively connected to port 2 and port 4 of the rectifier bridge QL2, the port 3 of the rectifier bridge QL1 is connected to port 1 of the rectifier bridge QL2, and the port 1 of the rectifier bridge QL1 Port one and port three of the rectifier bridge QL2 are respectively connected to both ends of the variable resistor RP2.
在一个实施例中,对于上述滤波电路41来说,所述滤波电路41包括电容C3、电容C4、电阻R21和电阻R22,所述电容C3并联在所述可变电阻RP2的第三端与所述整流桥QL2的端口一之间,所述电容C4与所述电容C3并联,所述电容C4的两端分别与所述电阻R21的第一端和所述电阻R22的第一端连接。In one embodiment, for the above filter circuit 41, the filter circuit 41 includes a capacitor C3, a capacitor C4, a resistor R21 and a resistor R22, and the capacitor C3 is connected in parallel with the third end of the variable resistor RP2 and the Between port one of the rectifier bridge QL2, the capacitor C4 is connected in parallel with the capacitor C3, and the two ends of the capacitor C4 are respectively connected to the first end of the resistor R21 and the first end of the resistor R22.
在一个实施例中,对于上述放大电路42来说,所述放大电路42包括二级管D3、二极管D4、电阻R23、电阻R24、电阻R25、电阻R26、电容C5、电容C6和处理器U2,所述电阻R21的第二端和所述电阻R22的第二端之间依次交叉并联所述二级管D3和所述二极管D4,所述二极管D4的正极分别与所述电阻R23的第一端和所述处理器U2上的引脚P1连接,所述二极管D4的负极通过所述电阻R24接地,所述电阻R23的第二端分别与所述处理器U2上的引脚P5和所述A/D转换模块22连接,所述处理器U2上的引脚P2与所述二级管D3的正极连接,所述处理器U2上的引脚P3分别与所述电阻R25的第一端和所述电容C5的第一端连接,所述电阻R25的第二端连接电源负极,所述电容C5的第二端接地,所述处理器U2上的引脚P4分别与所述电阻R26的第一端和所述电容C6的第一端连接,所述电容C6的第二端接地,所述电阻R26的第二端连接电源正极,所述处理器U2上的引脚P6接地,所述处理器U2为OP07运算放大器。In one embodiment, for the amplifying circuit 42, the amplifying circuit 42 includes a diode D3, a diode D4, a resistor R23, a resistor R24, a resistor R25, a resistor R26, a capacitor C5, a capacitor C6 and a processor U2, The second end of the resistor R21 and the second end of the resistor R22 are sequentially connected in parallel with the diode D3 and the diode D4, and the anode of the diode D4 is respectively connected to the first end of the resistor R23. It is connected to the pin P1 on the processor U2, the cathode of the diode D4 is grounded through the resistor R24, and the second end of the resistor R23 is connected to the pin P5 on the processor U2 and the A /D conversion module 22, the pin P2 on the processor U2 is connected to the positive pole of the diode D3, and the pin P3 on the processor U2 is connected to the first end of the resistor R25 and the first end of the resistor R25 respectively. The first terminal of the capacitor C5 is connected, the second terminal of the resistor R25 is connected to the negative pole of the power supply, the second terminal of the capacitor C5 is grounded, and the pin P4 on the processor U2 is connected to the first terminal of the resistor R26 respectively. end is connected to the first end of the capacitor C6, the second end of the capacitor C6 is grounded, the second end of the resistor R26 is connected to the positive pole of the power supply, the pin P6 on the processor U2 is grounded, and the processor U2 is an OP07 operational amplifier.
在一个实施例中,对于上述A/D转换模块22来说,所述A/D转换模块22由A/D转换电路组成,所述A/D转换电路包括处理器U3、处理器U4、输入端IN3、电阻R27、电阻R28、电阻R29、电阻R30、电阻R31、电阻R32、电阻R33、电阻R34、电容C7、电容C8、电容C9、电容C10和可变电阻RP3,所述处理器U3上引脚A1分别与所述电阻R27的第一端和所述电阻R31的第一端连接,所述电阻R27的第二端接地,所述电阻R31的第二端分别与所述处理器U3上引脚A5和所述可变电阻RP3的第一端连接,所述处理器U3上引脚A2分别与所述电阻R28的第一端、所述电阻R29的第一端及所述电阻R30的第一端连接,所述电阻R28的第二端连接电源正极,所述电阻R29的第二端与所述输入端IN3连接,所述电阻R30的第二端接地,所述处理器U3上引脚A3分别与所述电容C7的第一端和所述电阻R32的第一端连接,所述电容C7的第二端接地,所述电阻R32的第二端连接电源正极,所述处理器U3上引脚A6接地,所述处理器U3上引脚A4分别与所述电阻R33的第一端和所述电容C8的第一端连接,所述电阻R33的第二端连接电源正极,所述电容C8的第二端接地,所述可变电阻RP3的第二端接地,所述可变电阻RP3的滑动端通过所述电阻R34与所述处理器U4上的引脚B1连接,所述处理器U4上的引脚B1通过所述电容C9接地,所述处理器U4上的引脚B2接地,所述处理器U4上的引脚B3与所述处理器U4上的引脚B4之间并联所述电容C10,并且,所述电容C10的靠近所述处理器U4上的引脚B3一端接地,所述电容C10的靠近所述处理器U4上的引脚B4一端连接电源正极,所述处理器U3为OP07运算放大器,所述处理器U4为AD1110。In one embodiment, for the above-mentioned A/D conversion module 22, the A/D conversion module 22 is composed of an A/D conversion circuit, and the A/D conversion circuit includes a processor U3, a processor U4, an input Terminal IN3, resistor R27, resistor R28, resistor R29, resistor R30, resistor R31, resistor R32, resistor R33, resistor R34, capacitor C7, capacitor C8, capacitor C9, capacitor C10 and variable resistor RP3, on the processor U3 The pin A1 is respectively connected to the first end of the resistor R27 and the first end of the resistor R31, the second end of the resistor R27 is grounded, and the second end of the resistor R31 is respectively connected to the processor U3. The pin A5 is connected to the first end of the variable resistor RP3, and the pin A2 on the processor U3 is connected to the first end of the resistor R28, the first end of the resistor R29 and the resistor R30 respectively. The first end is connected, the second end of the resistor R28 is connected to the positive pole of the power supply, the second end of the resistor R29 is connected to the input terminal IN3, the second end of the resistor R30 is grounded, and the lead on the processor U3 Pin A3 is respectively connected to the first end of the capacitor C7 and the first end of the resistor R32, the second end of the capacitor C7 is grounded, the second end of the resistor R32 is connected to the positive pole of the power supply, and the processor U3 The upper pin A6 is grounded, the upper pin A4 of the processor U3 is respectively connected to the first end of the resistor R33 and the first end of the capacitor C8, and the second end of the resistor R33 is connected to the positive pole of the power supply. The second end of the capacitor C8 is grounded, the second end of the variable resistor RP3 is grounded, and the sliding end of the variable resistor RP3 is connected to the pin B1 on the processor U4 through the resistor R34. The pin B1 on the processor U4 is grounded through the capacitor C9, the pin B2 on the processor U4 is grounded, and the pin B3 on the processor U4 is connected in parallel with the pin B4 on the processor U4 The capacitor C10, and one end of the capacitor C10 close to the pin B3 on the processor U4 is grounded, and the end of the capacitor C10 close to the pin B4 on the processor U4 is connected to the positive pole of the power supply, the processing The device U3 is an OP07 operational amplifier, and the processor U4 is an AD1110.
综上所述,借助于本发明的上述技术方案,通过支撑横梁1、竖杆3、弧形固定件4及横杆6,从而使得检测处理装置2可以整体固定在被检测管道上,提高管道探伤检测装置的稳定性,防止工作时出现位移造成的检测结果偏差;通过设置锁紧机构12和推动机构13,从而使得管道探伤检测装置可以根据检测管道的直径进行调整,进而提高管道探伤检测装置灵活性,使用更加简单方便;通过设置检测处理装置2,从而使得管道探伤检测装置能够检测管道部件内部的裂纹或缺陷,从而判断管道是否有损坏,进而可以有效避免重大安全事故的发生,保证管道探伤检测装置检测的准确度,管道探伤检测装置整体结构简单,灵活性较强,提高人工劳动效率,提高检测的精确程度。To sum up, with the help of the above technical solution of the present invention, by supporting the beam 1, the vertical bar 3, the arc-shaped fixing piece 4 and the cross bar 6, the detection and processing device 2 can be integrally fixed on the pipeline to be tested, improving the quality of the pipeline. The stability of the flaw detection device prevents the deviation of the detection result caused by displacement during work; by setting the locking mechanism 12 and the pushing mechanism 13, the pipeline flaw detection device can be adjusted according to the diameter of the detection pipeline, thereby improving the performance of the pipeline flaw detection device. Flexibility, easier and more convenient to use; by setting the detection and processing device 2, the pipeline flaw detection and detection device can detect cracks or defects inside the pipeline components, so as to judge whether the pipeline is damaged, thereby effectively avoiding the occurrence of major safety accidents and ensuring the safety of the pipeline. The detection accuracy of the flaw detection detection device, the overall structure of the pipeline flaw detection detection device is simple, the flexibility is strong, the manual labor efficiency is improved, and the detection accuracy is improved.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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| CN113090957A (en) * | 2021-04-30 | 2021-07-09 | 中国地震局工程力学研究所 | Pipeline outer wall detection device |
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Effective date of registration: 20250314 Address after: No. 3, Nanshou, Daqu Village, Guangping Township, Dongchangfu District, Liaocheng City, Shandong Province, China 252000 Patentee after: Liaocheng Zhentong Steel Pipe Co.,Ltd. Country or region after: China Address before: 243000 Ma'anshan special equipment supervision and inspection center, No. 4099, hudongnan Road, Ma'anshan City, Anhui Province Patentee before: Xiao Xiangfu Country or region before: China |