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CN1081112C - Cubical creeping and walking mechanism of intertube robot - Google Patents

Cubical creeping and walking mechanism of intertube robot Download PDF

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Publication number
CN1081112C
CN1081112C CN99113962A CN99113962A CN1081112C CN 1081112 C CN1081112 C CN 1081112C CN 99113962 A CN99113962 A CN 99113962A CN 99113962 A CN99113962 A CN 99113962A CN 1081112 C CN1081112 C CN 1081112C
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peristaltic
robot
twelve
pipe
elements
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CN1249985A (en
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李明东
奚汉达
马培荪
储金娣
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Shanghai Jiao Tong University
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Abstract

The present invention relates to a square cube type creeping walking mechanism of an inner pipe robot, which is formed by the assembly of twelve creeping elements which can axially contract and spread and eight supporting feet. The present invention forms a square cubic type, the twelve creeping elements are positioned on twelve edges of the square cubic and assembled together by the eight supporting feet which are positioned at eight vertexes of the square cubic, and a contact position of the supporting foot and a pipe wall forms a sphere shape. The present invention can realize the microminiaturization of a robot through a rate pipe with a certain curvature, an L-shaped pipe joint, a T-shaped pipe joint and a ten-shaped pipe joint with no need of a special turning device, and can be used as a sports trager of an inner pipe robot for inner pipe detection, flaw detection and maintenance operation so as to have more practicability.

Description

管内机器人正立方体型蠕动行走机构Cubic Peristaltic Walking Mechanism of In-Tube Robot

本发明涉及一种管内机器人蠕动行走机构,尤其涉及一种管内机器人正方体型蠕动行走机构,可用做管内检测、探伤和维修作业管内机器人的运动载体,属于机械工程类机器人技术领域。The invention relates to a peristaltic walking mechanism for an in-pipe robot, in particular to a cube-shaped peristaltic walking mechanism for an in-pipe robot, which can be used as a motion carrier for the in-pipe robot for inspection, flaw detection and maintenance operations, and belongs to the technical field of mechanical engineering robots.

提高管内机器人的通过性是一个急待解决的课题。现有管内机器人通过“L”型、“T”型、“+”型管接头及一定曲率的弯管都是在专用拐弯装置的辅助下实现的。Improving the passability of the robot in the tube is an urgent issue to be solved. Existing in-pipe robots are realized with the assistance of special turning devices through "L", "T" and "+" pipe joints and bend pipes with a certain curvature.

《机器人技术手册》中(宗光华,刘海波,程君实等译。日本机器人学会编,科学出版社,1996:p350-351.)介绍了日本人发明的一种2英寸轮式管内机器人,四个驱动车轮均匀分布在机器人的外圆周上,并紧紧压靠在管道内壁上,一个直流电机经过减速齿轮驱动四个驱动车轮转动,通过车轮转动时管道内壁对车轮产生的驱动反作用力实现管内运动。在机器人的头部前端有滚子导轨,另一个直流电机可带动橡胶带在滚子导轨上转动,利用橡胶带与管子内壁摩擦所获得的驱动力和驱动车轮的驱动力,实现在“L”型管接头处的拐弯。但是在“T”型、“+”型管接头的拐弯处,橡胶带与管子内壁无法接触,因此,该管内机器人无法通过“T”型、“+”型管接头。"Robot Technology Handbook" (translated by Zong Guanghua, Liu Haibo, Cheng Junshi, etc., edited by the Robotics Society of Japan, Science Press, 1996: p350-351.) introduces a 2-inch wheeled in-tube robot invented by the Japanese. The wheels are evenly distributed on the outer circumference of the robot and pressed tightly against the inner wall of the pipe. A DC motor drives the four driving wheels to rotate through the reduction gear, and the inner wall of the pipe produces the driving reaction force on the wheels when the wheels rotate to realize the movement in the pipe. There is a roller guide rail at the front end of the robot's head, and another DC motor can drive the rubber belt to rotate on the roller guide rail, using the driving force obtained by the friction between the rubber belt and the inner wall of the pipe and the driving force of the driving wheel to achieve "L" The bend at the pipe joint. However, at the corners of the "T" and "+" pipe joints, the rubber belt cannot touch the inner wall of the pipe, so the robot in the pipe cannot pass through the "T" and "+" pipe joints.

Kochi Suzumori and Akira Abe,Applying Flexible Microactuators to PipelineInspection Robots,Robots,Mechatronics and Manufacturing Systems,T.Takamoriand K.Tsuchiya(Editors),Elsevier Science Publishers B.V.(North-Holland),1993IMACS:p515-520.文献中介绍了日本人发明的一种2英寸轮式管内机器人,它在管内的运动也是通过直流电机经过减速齿轮驱动均匀分布在机器人外圆周上的驱动车轮实现的。机器人中间的橡胶制柔性微驱动器(FlexibleMicroactuators)由气动驱动可产生一定的弯曲变形,机器人通过柔性微驱动器的弯曲,可通过一定曲率的弯管及“L”型、“T”型、“+”型管接头,但这种机器人采用的专用拐弯装置增大了管内机器人的体积和重量。Kochi Suzumori and Akira Abe, Applying Flexible Microactuators to PipelineInspection Robots, Robots, Mechatronics and Manufacturing Systems, T. Takamorian and K. Tsuchiya (Editors), Elsevier Science Publishers B.V. (North-Holland), 19915-5 IMACS introduced in the 5 literature: p A kind of 2 inch wheel type in-tube robot invented by the Japanese, its motion in the tube is also realized by the driving wheels evenly distributed on the outer circumference of the robot through the reduction gear driven by the DC motor. The rubber flexible microactuators (Flexible Microactuators) in the middle of the robot can produce a certain bending deformation by pneumatic drive. The robot can pass through the bending pipe with a certain curvature and the "L", "T" and "+" through the bending of the flexible microactuators. type pipe joint, but the special turning device adopted by this robot increases the size and weight of the robot in the pipe.

本发明的目的在于设计开发一种新型结构的管内机器人蠕动行走机构,使之无需专用拐弯装置,即能通过一定曲率的弯管以及“L”型、“T”型、“+”型管接头,实现机器人微小型化,更具有实用性。The purpose of the present invention is to design and develop a new structure of the peristaltic walking mechanism of the robot in the pipe, so that it can pass through the curved pipe with a certain curvature and the "L", "T" and "+" pipe joints without a special turning device. , to realize the miniaturization of the robot, which is more practical.

为实现这样的目的,本发明人利用本人设计的一种并联偏动式形状记忆合金蠕动机构(专利申请号:99 2 26926.1)作蠕动元件,进一步开发了一种呈正立方体型的管内机器人蠕动行走机构,由十二个能够沿轴向收缩和舒张的并联偏动式形状记忆合金蠕动元件和八个支撑脚组装而成,外观呈正立方体型,十二个形状记忆合金蠕动元件置于正立方体的十二个棱边处,由位于正立方体八个顶点处的八个支撑脚组装成一体,支撑脚与管壁接触处呈球形。In order to achieve such a purpose, the inventor uses a parallel offset shape memory alloy peristaltic mechanism designed by himself (patent application number: 99 2 26926.1) as a peristaltic element, and further develops a tube robot peristaltic walk in the shape of a regular cube. The mechanism is composed of twelve parallel offset shape memory alloy peristaltic elements capable of shrinking and relaxing in the axial direction and eight supporting feet. The appearance is in the shape of a regular cube. Twelve edges are assembled by eight support feet located at the eight vertices of the cube, and the contact between the support feet and the tube wall is spherical.

为了实现机器人能通过一定曲率弯管和“L”型、“T”型、“+”型管接头的目的,该行走机构在十二个形状记忆合金蠕动元件完全收缩和完全舒张时都应保持正立方体型,为此,所采用的十二个形状记忆合金蠕动元件的尺寸和性能必须相等,八个支撑脚的结构和尺寸也完全一样。支撑脚与三个形状记忆合金蠕动元件的三个装配面应互相垂直,以保证安装在同一个支撑脚上的三个形状记忆合金蠕动元件互相垂直。支撑脚除了与三个形状记忆合金蠕动元件接触处,其它地方都呈球形,即与管壁接触处呈球形。上述结构保证了管内机器人的四只支撑脚支撑管内壁时,施加到管内壁上的力都是关于管轴线对称的,避免了机器人运动中失稳。In order to achieve the goal that the robot can pass through certain curvature elbows and "L", "T" and "+" pipe joints, the walking mechanism should maintain the same shape when the twelve shape memory alloy peristaltic elements are fully contracted and fully expanded. For this reason, the size and performance of the twelve shape-memory alloy peristaltic elements used must be equal, and the structure and size of the eight supporting feet are also exactly the same. The three mounting surfaces of the supporting foot and the three shape memory alloy creeping elements should be perpendicular to each other, so as to ensure that the three shape memory alloy creeping elements installed on the same supporting foot are perpendicular to each other. The support legs are all spherical except for the contact with the three shape memory alloy peristaltic elements, that is, the contact with the pipe wall is spherical. The above structure ensures that when the four supporting legs of the robot in the tube support the inner wall of the tube, the forces applied to the inner wall of the tube are all symmetrical about the axis of the tube, which avoids instability of the robot during motion.

本发明采用的独特的正立方体型的行走机构,保证了机器人无论沿行走机构六个面中任一个面的外法线方向运动时,位姿都是一样的,这是该行走机构能通过“L”型、“T”型、“+”型管接头的关键所在。The unique cube-shaped walking mechanism adopted in the present invention ensures that the pose of the robot is the same no matter whether the robot moves along the outer normal direction of any one of the six faces of the walking mechanism. The key to L", "T" and "+" pipe joints.

本发明的蠕动元件采用了并联偏动式形状记忆合金蠕动机构,这种蠕动元件允许沿径向产生弯曲变形,蠕动元件与支撑脚处固定连接即可保证机器人一个端面上四只蠕动元件舒张时,与它们平行的另一端面上的四只蠕动元件可以收缩,以实现机器人沿管子径向的蠕动。The peristaltic element of the present invention adopts a parallel offset shape memory alloy peristaltic mechanism. This peristaltic element allows bending deformation in the radial direction, and the fixed connection between the peristaltic element and the supporting foot can ensure that when the four peristaltic elements on one end face of the robot relax. , the four peristaltic elements on the other end parallel to them can shrink to realize the peristalsis of the robot along the radial direction of the pipe.

本发明中十二个蠕动元件也可采用其它不允许沿蠕动元件径向产生弯曲变形的蠕动机构,比如气缸等,这时蠕动元件与支撑脚处须用球铰连接,以保证机器人一个端面上四只蠕动元件舒张时,与它们平行的另一端面上的四只蠕动元件可以收缩,实现机器人沿管子径向的蠕动。In the present invention, the twelve peristaltic elements can also adopt other peristaltic mechanisms that do not allow bending and deformation along the radial direction of the peristaltic elements, such as cylinders. When the four peristaltic components are stretched, the four peristaltic components on the other end surface parallel to them can be contracted to realize the peristalsis of the robot along the radial direction of the pipe.

正立方体型管内机器人蠕动行走机构在管内的行走和通过管接头时的运动策略如下:The movement strategy of the cube-type in-pipe robot peristaltic walking mechanism when walking in the pipe and passing through the pipe joint is as follows:

按照仿生学原理,模仿腔肠动物的运动方式,在该蠕动行走机构行走过程中,十二个蠕动元件中中间与行走方向平行的四个并联组成一纵走肌组,沿行走方向收缩、舒张,实现腔肠动物纵走肌的功能;前后两端与行走方向垂直的八个,组成前后两环状肌组,每组四个串联成环状,垂直于行走方向收缩、舒张,实现腔肠动物环状肌的功能。采用并联偏动式形状记忆合金蠕动机构做蠕动元件时,可通过控制流经各组形状记忆合金蠕动元件的电流的时序,控制三组蠕动元件交替收缩和舒张,实现该蠕动行走机构在管内的前后蠕动行走。形状记忆合金蠕动元件允许产生一定弯曲变形,保证了前后两环状肌组独立地收缩和舒张,并使该管内行走机构适用于一定曲率的弯管。According to the principle of bionics, the movement mode of coelenterate is imitated. During the walking process of the peristaltic walking mechanism, the middle four of the twelve peristaltic elements parallel to the walking direction form a longitudinal muscle group, which contracts and relaxes along the walking direction. , realize the function of the coelenterate longitudinal muscle; the eight at the front and rear ends perpendicular to the walking direction form the front and rear two circular muscle groups, and each group of four is connected in series to form a ring, which contracts and relaxes perpendicular to the walking direction to realize the coelenterate Function of circular muscles in animals. When the parallel offset shape memory alloy peristaltic mechanism is used as the peristaltic element, the three groups of peristaltic elements can be controlled to contract and relax alternately by controlling the time sequence of the current flowing through each group of shape memory alloy peristaltic elements, so as to realize the movement of the peristaltic walking mechanism in the tube. Walking wriggling back and forth. The shape memory alloy peristaltic element allows a certain bending deformation, ensures the independent contraction and relaxation of the front and rear ring muscle groups, and makes the inner tube walking mechanism suitable for a curved tube with a certain curvature.

采用气缸做蠕动元件时,可通过控制各组气缸的方向控制阀的切换时序,控制三组蠕动元件交替收缩和舒张,实现该蠕动行走机构在管内的前后蠕动行走。气缸与支撑脚处由球铰连接,保证了前后两环状肌组独立地收缩和舒张,并使该管内行走机构适用于一定曲率的弯管。When the cylinder is used as the peristaltic element, the three groups of peristaltic elements can be controlled to contract and relax alternately by controlling the switching sequence of the directional control valves of each group of cylinders, so as to realize the forward and backward peristaltic walking of the peristaltic walking mechanism in the tube. The cylinder and the supporting foot are connected by a ball hinge, which ensures the independent contraction and relaxation of the front and rear ring muscle groups, and makes the inner tube walking mechanism suitable for curved tubes with a certain curvature.

遇到“L”型、“T”型、“+”型管接头,需要改变运动方向时,拆散原来纵走肌组与环状肌组的组成,将与新的运动方向平行的四个并联组成一新纵走肌组,行使纵走肌的功能;将与新的运动方向垂直的八个,组成前后两新环状肌组,行使腔肠动物环状肌的功能。这样该蠕动行走机构无需调整姿态,即可实现在管内向前后、上下、左右各个方向任意蠕动行走,顺利通过“L”型、“T”型、“+”型管接头。When encountering "L", "T", and "+" type pipe joints, when it is necessary to change the direction of movement, the original longitudinal muscle group and the circular muscle group are dismantled, and the four parallel muscle groups parallel to the new movement direction are dismantled. A new longitudinal muscle group is formed to perform the function of the longitudinal muscle; the eight perpendicular to the new movement direction are formed into two new circular muscle groups before and after, which perform the function of the coelenterate circular muscle. In this way, the peristaltic walking mechanism can move forward and backward, up and down, and left and right in the pipe in any direction without adjusting the posture, and can pass through the "L", "T" and "+" pipe joints smoothly.

为更好地理解本发明的技术解决方案,下面结合附图和实施例作进一步详细描述。In order to better understand the technical solution of the present invention, a further detailed description will be given below in conjunction with the accompanying drawings and embodiments.

图1为本发明所采用的蠕动元件结构示意图。Fig. 1 is a schematic structural diagram of a peristaltic element used in the present invention.

图中所示的蠕动元件即为并联偏动式形状记忆合金蠕动机构,蠕动机构的两端各有一个弹性夹4,两个一端凸出呈台阶状的圆柱套筒2内穿有一根形状记忆合金SMA螺旋弹簧3,SMA螺旋弹簧3的两端用弹性夹4夹住,在圆柱套筒2的外面套有一根普通螺旋弹簧1,其两端分别顶在圆柱套筒2的台阶处。The peristaltic element shown in the figure is a parallel eccentric shape memory alloy peristaltic mechanism. There is an elastic clip 4 at both ends of the peristaltic mechanism, and a shape-memory Alloy SMA helical spring 3, the two ends of SMA helical spring 3 are clamped with elastic clip 4, and a common helical spring 1 is sheathed on the outside of cylindrical sleeve 2, and its two ends stand on the step of cylindrical sleeve 2 respectively.

圆柱套筒2可防止SMA螺旋弹簧3与普通螺旋弹簧1电接触,防止普通螺旋弹簧1被压缩后失稳以及保证蠕动元件可承受一定的径向力,允许产生一定弯曲变形。The cylindrical sleeve 2 can prevent the electrical contact between the SMA coil spring 3 and the ordinary coil spring 1, prevent the ordinary coil spring 1 from becoming unstable after being compressed, and ensure that the peristaltic element can withstand a certain radial force and allow a certain bending deformation.

图2为本发明正立方体型结构示意图。Fig. 2 is a schematic diagram of a regular cube structure of the present invention.

图中可见,管内机器人正方体型蠕动行走机构由十二个能够沿轴线收缩和舒张的并联偏动式形状记忆合金蠕动元件(编号从1#到12#)和八个支撑脚5组装而成,外观呈正立方体型,十二个形状记忆合金蠕动元件位于正立方体的十二个棱边处,由位于正立方体八个顶点处的八个支撑脚5组装成一体。It can be seen from the figure that the cube-shaped peristaltic walking mechanism of the robot in the tube is assembled by twelve parallel offset shape memory alloy peristaltic elements (numbered from 1# to 12#) that can contract and relax along the axis and eight supporting feet 5, The appearance is in the shape of a regular cube, and twelve shape memory alloy peristaltic elements are located at the twelve edges of the regular cube, and are assembled into one body by eight supporting feet 5 at the eight vertices of the regular cube.

当机器人的行走方向与蠕动行走机构中1#、2#、3#、4#四个蠕动元件所在平面的法线方向一致时,5#、6#、7#、8#四个蠕动元件组成纵走肌组,1#、2#、3#、4#四个蠕动元件组成一环状肌组,9#、10#、11#、12#四个蠕动元件组成另一环状肌组。当机器人需要向1#、5#、9#、8#四个蠕动元件所在平面的法线方向运动时,拆散上述纵走肌组和环状肌组中蠕动元件的组成,由2#、4#、12#、10#四个蠕动元件组成一新的纵走肌组,1#、5#、9#、8#四个蠕动元件组成一新的环状肌组,6#、3#、7#、11#四个蠕动元件组成另一新的环状肌组。When the walking direction of the robot is consistent with the normal direction of the plane where the four creeping elements 1#, 2#, 3#, and 4# are located in the creeping walking mechanism, the four creeping elements 5#, 6#, 7#, and 8# are composed of For the longitudinal muscle group, four peristaltic elements 1#, 2#, 3#, and 4# form a circular muscle group, and four peristaltic elements 9#, 10#, 11#, and 12# form another circular muscle group. When the robot needs to move to the normal direction of the plane where the four peristaltic elements of 1#, 5#, 9#, and 8# are located, the above-mentioned peristaltic elements in the longitudinal muscle group and the circular muscle group are disassembled, and the 2#, 4 #, 12#, 10# four peristaltic elements form a new longitudinal muscle group, 1#, 5#, 9#, 8# four peristaltic elements form a new circular muscle group, 6#, 3#, 7#, 11# four peristaltic elements form another new circular muscle group.

控制该蠕动行走机构在管内蠕动行走的过程,实际上就是控制十二个蠕动元件按照一定的时序收缩和舒张的过程。The process of controlling the peristaltic walking mechanism to wriggle and walk in the tube is actually the process of controlling the contraction and relaxation of the twelve peristaltic elements according to a certain time sequence.

形状记忆合金蠕动元件的收缩和舒张是通过使形状记忆合金螺旋弹簧发生冷热循环实现的,本发明采用通电加热形状记忆合金螺旋弹簧的方式使形状记忆合金蠕动元件收缩,用单片机控制通电的时序和电流的强度。采用自然冷却形状记忆合金螺旋弹簧的方式使形状记忆合金蠕动元件舒张。The contraction and relaxation of the shape memory alloy peristaltic element is realized by causing the shape memory alloy helical spring to undergo a cold-heat cycle. The present invention uses electricity to heat the shape memory alloy helical spring to shrink the shape memory alloy peristaltic element, and uses a single-chip microcomputer to control the timing of energization. and the strength of the current. The shape memory alloy peristaltic element is stretched by naturally cooling the shape memory alloy helical spring.

图3为本发明中蠕动行走机构在管内全方位蠕动行走的控制电路图。Fig. 3 is a control circuit diagram of the peristaltic traveling mechanism in the present invention in all directions peristaltic travel in the pipe.

图中,从单片机PIC16C711输出后进入十二个三极管的是由软件实现的十二路PWM信号,三极管起开关和放大作用,通过控制PWM信号的占空比来控制通过形状记忆合金螺旋弹簧SMA的平均电流的强度,平均电流的强度分三个等级,它们产生的热量分别使形状记忆合金螺旋弹簧升温发生马氏体逆相变、维持高温奥氏体状态温度不变、降温发生马氏体相变,分别使形状记忆合金蠕动元件处于收缩状态、维持收缩状态和舒张状态。通过控制十二个PWM信号的时序来控制十二个形状记忆合金蠕动元件收缩和舒张的时序,实现该蠕动行走机构在管内全方位蠕动行走。In the figure, the output from the single-chip microcomputer PIC16C711 enters the twelve transistors, which are twelve-way PWM signals implemented by software. The transistors play the role of switching and amplification, and the duty ratio of the PWM signal is controlled by controlling the duty cycle of the shape memory alloy coil spring SMA. The intensity of the average current, the intensity of the average current is divided into three levels, and the heat generated by them respectively causes the shape memory alloy coil spring to undergo martensitic reverse phase transformation when it is heated up, maintains the high-temperature austenite state at a constant temperature, and generates martensitic phase when the temperature is lowered. Change, make the shape memory alloy peristaltic element in the contraction state, maintain the contraction state and the relaxation state respectively. By controlling the time sequence of twelve PWM signals to control the time sequence of contraction and relaxation of twelve shape memory alloy peristaltic elements, the peristaltic walking mechanism can realize omnidirectional peristaltic walking in the tube.

采用并联偏动式形状记忆合金蠕动机构做蠕动元件时,运动中对属于同一组内的蠕动元件同时加热和停止加热,使他们在运动中步调一致。采用气缸做蠕动元件时,运动中对属于同一组内的气缸的方向控制阀同时切换,使他们在运动中步调一致。When using the parallel offset shape memory alloy peristaltic mechanism as the peristaltic element, the peristaltic elements belonging to the same group are heated and stopped at the same time during the movement, so that they are in step with each other during the movement. When the cylinder is used as the peristaltic element, the directional control valves of the cylinders belonging to the same group are switched at the same time during the movement, so that they are in step with each other during the movement.

Claims (3)

1、一种管内机器人正立方体型蠕动行走机构,其特征在于由十二个能够沿轴向收缩和舒张的蠕动元件和八个支撑脚(5)组装而成,呈正立方体型,十二个蠕动元件位于正立方体的十二个棱边处,由位于正立方体八个顶点处的八个支撑脚(5)组装成一体,支撑脚(5)与管壁接触处呈球形。1. A cube-shaped peristaltic walking mechanism of a robot in a tube, which is characterized in that it is assembled from twelve peristaltic elements capable of shrinking and relaxing in the axial direction and eight supporting feet (5), and is in the shape of a regular cube, with twelve peristaltic elements The elements are located at the twelve edges of the regular cube, and are assembled into one body by eight supporting feet (5) at the eight apexes of the regular cube, and the contact between the supporting feet (5) and the pipe wall is spherical. 2、如权利要求1所说的管内机器人正方体型蠕动行走机构,其特征在于采用的蠕动元件为允许沿径向产生弯曲变形的并联偏动式形状记忆合金蠕动机构,蠕动元件与支撑脚处固定连接。2. The cube-shaped peristaltic walking mechanism of the in-tube robot as claimed in claim 1, characterized in that the peristaltic element used is a parallel offset shape memory alloy peristaltic mechanism that allows bending deformation in the radial direction, and the peristaltic element is fixed to the supporting feet connect. 3、如权利要求1所说的管内机器人正方体型蠕动行走机构,其特征在于采用的蠕动元件为不允许沿径向产生弯曲变形的汽缸,蠕动元件与支撑脚处用球铰连接。3. The cube-shaped peristaltic walking mechanism of the in-pipe robot as claimed in claim 1, characterized in that the peristaltic element used is a cylinder that does not allow bending deformation in the radial direction, and the peristaltic element is connected to the supporting foot by a ball joint.
CN99113962A 1999-08-06 1999-08-06 Cubical creeping and walking mechanism of intertube robot Expired - Fee Related CN1081112C (en)

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