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CN1079285C - Catalyst for alkylation of benzene and ethylbenzene manufactured from ethylene - Google Patents

Catalyst for alkylation of benzene and ethylbenzene manufactured from ethylene Download PDF

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Publication number
CN1079285C
CN1079285C CN97106449A CN97106449A CN1079285C CN 1079285 C CN1079285 C CN 1079285C CN 97106449 A CN97106449 A CN 97106449A CN 97106449 A CN97106449 A CN 97106449A CN 1079285 C CN1079285 C CN 1079285C
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Prior art keywords
ethylene
zeolite
weight
benzene
catalyst
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CN1201717A (en
Inventor
杨为民
孙洪敏
唐玉民
陆敏侠
朱慧芬
薛立新
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Sinopec Shanghai Research Institute of Petrochemical Technology
China Petrochemical Corp
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Sinopec Shanghai Research Institute of Petrochemical Technology
China Petrochemical Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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Abstract

The present invention relates to an alkylation catalyst for manufacturing ethylbenzene from benzene and ethylene, which comprises ZSM-5 zeolite whose molar ratio of SiO2 /Al2O3 is 30 to 500, and alkaline earth and rare earth oxide which are loaded on the ZSM-5 zeolite. The catalyst is used for the alkylation reaction of benzene and ethylene, and has the advantages of high reactivity and high stability. The alkylation catalyst can be used for industrial production.

Description

The alkylation catalyst of benzene and ethylbenzene manufactured from ethylene
The present invention relates to the alkylation catalyst of a kind of benzene and ethylbenzene manufactured from ethylene, especially about the alkylation catalyst of ZSM-5 zeolite.
Ethylbenzene is important chemical material, is mainly used in production vinylbenzene.Ethylbenzene can be produced with various method, and one of successful method is in the presence of a kind of solid acid ZSM-5 zeolite catalyst, with ethene benzene is carried out vapor-phase alkylation.Discussed ethene in the early stage United States Patent (USP) 3751504 benzene has been carried out the situation of vapor phase alkylation, used unmodified ZSM-5 in this patent as catalyzer.Studies show that afterwards, unmodified ZSM-5 molecular sieve has a significant disadvantage as the catalyzer of synthesizing ethyl benzene: poor catalyst stability, deactivation rate is fast.Domestic and international for this reason many investigators have proposed multiple method to the ZSM-5 modification, and purpose is to improve the activity stability of ZSM-5 catalyzer in the synthesizing ethyl benzene reaction.Wherein representational method of modifying has: (a) phosphoric modification (US3962364), (b) rare-earth element modified (CN1074392A), (c) water vapour modification (US4663492, US4594146, US4522929 and US4429176) etc.Catalyzer described in these documents, though increase than early stage catalyst activity stability, industry needs the catalyzer of high stability, is beneficial to the long-term operation of production equipment.
The purpose of this invention is to provide a kind of new benzene and the alkylation catalyst of ethylbenzene manufactured from ethylene, under benzene and ethylene alkylation condition, this catalyzer has the good advantage of activity stability.
The objective of the invention is to realize by following technical scheme: the alkylation catalyst of a kind of benzene and ethylbenzene manufactured from ethylene comprises:
(a) SiO 2/ Al 2O 3Mol ratio is 30~500 ZSM-5 zeolite; Be stated from the zeolite
(b) rare-earth oxide of the alkaline earth metal oxide of 0.1~10% (weight) and 0.1~10% (weight).
The amount of the alkaline earth metal oxide that contains in the catalyzer in the technique scheme is 0.5~6% by weight percentage, and alkaline earth metal oxide can be beryllium oxide, magnesium oxide or calcium oxide, and its preferred version is a magnesium oxide.The amount that contains rare-earth oxide in the catalyzer is 0.3~4% by weight percentage, and rare-earth oxide can be lanthanum trioxide, Samarium trioxide, cerium oxide or its mixture, and its preferred version is a lanthanum trioxide.The SiO of ZSM-5 zeolite in the catalyzer 2/ Al 2O 3The mol ratio preferable range is 40~200.
Catalyzer of the present invention is to be the primary activity component with ZSM-5 type Si-Al zeolite.The type zeolite is synthesized by template with the organic amine.And in prepared crystal silicon-aluminate zeolite molecular sieve, add alumina binder again and mix and to pinch and extruded moulding.The process ammonium salt carries out ion-exchange and roasting changes Hydrogen into.Pass through the finished catalyst that further interpolation alkaline earth, rare-earth element modified processing make again.
Catalyst preparation process of the present invention is:
One, zeolite is synthetic
Water glass and organic amine, Tai-Ace S 150, sulfuric acid etc. are mixed with solution, under agitation, solution are mixed into glue.Colloid was 140~175 ℃ of crystallization 2~4 days.After crystallization is finished, filter, wash and drying, promptly get the ZSM-5 Si-Al zeolite.
Two, Preparation of catalysts
(1), with above-mentioned synthetic zeolite and binding agent Al 2O 3By roasting behind 65/35 the weight ratio kneading and compacting.
(2), above-mentioned zeolite is transformed into Hydrogen ZSM-5 zeolite by ion-exchange.
(3), above-mentioned Hydrogen ZSM-5 zeolite is added a certain amount of alkaline earth, rare-earth salts properties-correcting agent with impregnation method.Catalyzer behind the dipping was 500~600 ℃ of roastings of temperature 2~15 hours, and catalyzer gets product.
Because the present invention adopts alkaline earth and rare earth compound dipping method of modifying, the intensity and the concentration of having regulated ZSM-5 molecular sieve catalyst surface acid center have reached the purpose that improves catalyst activity stability, have obtained effect preferably.
In order to compare with former method of modifying, we have prepared the catalyst B of phosphorus modification, the catalyzer C of La modification and the catalyzer D of water vapour modification respectively according to patent USP3962364, CN1074392A and the described method of USP4663492.The index of evaluate catalysts stability is under the same reaction conditions, the deactivation rate of identical time inner catalyst.Reaction conditions divides normal pressure and pressurizes two kinds: 400 ℃ of (1) temperature of reaction, reaction pressure are normal pressure, benzene/ethylene ratio (mol ratio)=1: 1, the weight space velocity WHSV=4.0hr of ethene -1(2) 400 ℃ of temperature of reaction, reaction pressure 1.6MPa, benzene/ethylene ratio (mol ratio)=8: 1, the weight space velocity WHSV=2.0hr of ethene -1Give further detailed explanation below in conjunction with embodiment to technology of the present invention.
[embodiment 1]
Synthesizing of zeolite
Get the 889ml water glass solution, 150ml deionized water and 32g hexanediamine mix.Other gets content is 99% Al 2(SO 4) 318H 2O14g, 98%H 2SO 410ml and deionized water 170ml mix.Crystallization 24hr under 150 ℃ of conditions in autoclave.Product is chilled to room temperature rapidly, the mother liquor that inclines, with deionized water wash to the pH value of solution be till 8~9.110 ℃ of dryings 10 hours promptly get silica alumina ratio and are 150 ZSM-5 type zeolite.[embodiment 2]
Synthesizing of zeolite
Press the method for embodiment 1, preparation ZSM-5 type Si-Al zeolite, the silica alumina ratio of its ZSM-5 zeolite is 45.[embodiment 3]
Synthesizing of zeolite
Press the method for embodiment 1, preparation ZSM-5 type Si-Al zeolite, the silica alumina ratio of its ZSM-5 zeolite is 450.[embodiment 4]
The preparation of zeolite catalyst A
The exsiccant zeolite powder and the alumina trihydrate of embodiment 1 gained are mixed, mediate extrusion.The consumption of alumina trihydrate is so that butt Al 2O 3With the zeolite weight ratio be 35/65, the bar of the diameter 2mm that is extruded into, more than 110 ℃ of dry 12hr, then 550 ℃ of roastings 4~6 hours in air, the sample of gained is used 1NNH at 90 ℃ 4NO 3Solution carries out ion-exchange 3~4 times, and then at 110 ℃ of baking 18hr, 550 ℃ of roasting 4hr obtain hydrogen zeolite catalyst.[embodiment 5]
The foregoing description 4 is mixed with the 2mm extrusion HZSM-5 zeolite 4g of 35% (weight) alumina binder, with (the NH of 6.6% (weight) 4) 2HPO 4Solution 15g dipping, drying is at 500 ℃ of roasting 10hr.The gained catalyst B contains the phosphorus oxide of 5.5% (weight).[embodiment 6]
The 2mm extrusion HZSM-5 zeolite 4g that is mixed with 35% (weight) alumina binder that embodiment 4 is made is with the La (NO of 5% (weight) 3) 3Solution 15g dipping, drying is at 500 ℃ of roasting 10hr.Gained catalyzer C contains the lanthanum trioxide of 7.6% (weight).[embodiment 7]
The 2mm extrusion HZSM-5 zeolite 4g that is mixed with 35% (weight) alumina binder with embodiment 4 makes handles 1hr with water vapour at 500 ℃.Obtain water vapour modified catalyst D.[embodiment 8]
The 2mm extrusion HZSM-5 zeolite 4g that is mixed with 35% (weight) alumina binder that embodiment 4 is made is with the Mg (NO of 3% (weight) 3) 2With 3% (weight) La (NO 3) 3Mixing solutions 15g dipping, drying is at 500 ℃ of roasting 10hr.Gained catalyzer E contains the lanthanum trioxide of the magnesium oxide and 4.7% (weight) of 2.8% (weight).[embodiment 9]
Benzene with 1: 1 mol ratio: the catalyzer of ethene by 1.75g embodiment 4~8, reaction conditions and the results are shown in table 1.
Embodiment number Temperature ℃ Pressure MPa Total air speed hr -1 React initial conversion of ethylene % The conversion of ethylene % of reaction 24hr Average deactivation rate %/hr Ethylbenzene+diethylbenzene selectivity %
4 410 0.1 22.4 48.7 32.9 0.65 98.78
5 410 0.1 22.4 42.6 30.2 0.52 98.86
6 410 0.1 22.4 42.3 33.1 0.38 98.95
7 410 0.1 22.4 42.4 34.5 0.33 98.90
8 410 0.1 22.4 42.4 37.3 0.21 99.00
As seen from the above table, embodiment 8 catalyzer with magnesium and lanthanum modification have the slowest deactivation rate, activity stability the best under the synthesis under normal pressure condition.[embodiment 10]
Benzene with 8: 1 mol ratios: ethene passes through the catalyst reaction condition of 1.75g embodiment 4,6,8 and the results are shown in table 2.
Embodiment number Temperature ℃ Pressure MPa Total air speed hr -1 React initial conversion of ethylene % The conversion of ethylene % of reaction 400hr Average deactivation rate %/hr Ethylbenzene+diethylbenzene selectivity %
4 410 1.6 46.5 100.0 89.2 27×10 -2 99.10
6 410 1.6 46.5 100.0 95.6 1.1×10 -2 99.25
8 410 1.6 46.5 100.0 99.8 0.5×10 -3 99.68
As seen from the above table, use the catalyzer of the embodiment 8 of magnesium and lanthanum modification, under the reaction conditions of pressurization, also have the slowest deactivation rate, active and selectivity the best.The reaction conditions basically identical of this reaction conditions and industrial gas phase hydrocarbonylation legal system ethylbenzene, therefore, this result has a potential using value industrial.[embodiment 11]
ZSM-5 zeolite with embodiment 2 acquisitions, the preparation method who earlier presses embodiment 4, the 2mm extrusion HZSM-5 zeolite 4g that is mixed with 35% (weight) alumina binder that makes, method with embodiment 8 makes catalyzer F, wherein contains the lanthanum trioxide of the beryllium oxide and 3.8% (weight) of 3.5% (weight).
Benzene with 1: 1 mol ratio: ethene is by the above-mentioned catalyzer that makes of 1.75g, and temperature of reaction is 410 ℃, and reaction pressure is 0.1MPa, and the total air speed of benzene and ethene is 22.4hr -1, reacting initial conversion of ethylene is 42.7%, and the conversion of ethylene behind the reaction 24hr is 32.9%, and on average per hour deactivation rate is 0.41%, and the overall selectivity of ethylbenzene and diethylbenzene is 98.9%.[embodiment 12]
ZSM-5 zeolite with embodiment 3 acquisitions, the first 2mm extrusion HZSM-5 zeolite 4g that is mixed with 35% (weight) alumina binder that makes by the preparation method of embodiment 4, method with embodiment 8 makes catalyzer G, wherein contains the cerium oxide of the magnesium oxide and 3.5% (weight) of 6.0% (weight).
Benzene with 1: 1 mol ratio: ethene is by the above-mentioned catalyzer that makes of 1.75g, and temperature of reaction is 410 ℃, and reaction pressure is 0.1MPa, and the total air speed of benzene and ethene is 22.4hr -1, reacting initial conversion of ethylene is 42.1%, and the conversion of ethylene behind the reaction 24hr is 36.5%, and on average per hour deactivation rate is 0.23%, and the overall selectivity of ethylbenzene and diethylbenzene is 98.95%.[embodiment 13]
With the ZSM-5 zeolite that embodiment 2 obtains, the preparation method who presses embodiment 4 makes the 2mm extrusion HZSM-5 catalyzer H that is mixed with 35% (weight) alumina binder.[embodiment 14]
The HZSM-5 zeolite catalyst 4g that embodiment 4 is made is with the Mg (NO of 3% (weight) 3) 2Solution 5g, dipping, drying is at 500 ℃ of roasting 10hr.The gained catalyst I contains the magnesium oxide of 0.8% (weight).[embodiment 15]
The HZSM-5 zeolite catalyst 4g that embodiment 4 is made is with the Mg (NO of 5% (weight) 3) 2Solution 20g, dipping, drying is at 500 ℃ of roasting 10hr.Gained catalyzer J contains the magnesium oxide of 6.2% (weight).[embodiment 16]
With the ZSM-5 zeolite that embodiment 3 obtains, the preparation method who presses embodiment 4 makes the 2mm extrusion HZSM-5 catalyzer K that is mixed with 35% (weight) alumina binder.[embodiment 17]
The HZSM-5 zeolite catalyst 4g that embodiment 4 is made is with the La (NO of 1% (weight) 3) 3Solution 6g, dipping, drying is at 500 ℃ of roasting 10hr.Gained catalyzer L contains the lanthanum trioxide of 0.65% (weight).[embodiment 18]
The HZSM-5 zeolite catalyst 4g that embodiment 4 is made is with the La (NO of 5% (weight) 3) 3Solution 15g, dipping, drying is at 500 ℃ of roasting 10hr.Gained catalyzer M contains the lanthanum trioxide of 7.2% (weight).[embodiment 19]
With the benzene of 1: 1 mol ratio, ethene catalyzer by 1.75g embodiment 13~18, reaction conditions and the results are shown in table 3.
Embodiment number Temperature ℃ Pressure MPa Total air speed hr -1 React initial conversion of ethylene % The conversion of ethylene % of reaction 24hr Average deactivation rate %/hr Ethylbenzene ten ethylbenzene selectivity %
13 410 0.1 22.4 51.8 35.4 0.68 98.72
14 410 0.1 22.4 48.9 34.8 0.59 98.76
15 410 0.1 22.4 43.7 34.5 0.38 98.83
16 410 0.1 22.4 46.5 36.7 0.41 98.80
17 410 0.1 22.4 44.8 36.4 0.35 98.82
18 410 0.1 22.4 41.9 35.4 0.27 98.98

Claims (8)

1, the alkylation catalyst of a kind of benzene and ethylbenzene manufactured from ethylene comprises
(a) SiO 2/ Al 2O 3Mol ratio is 30~500 ZSM-5 zeolite; Be stated from the zeolite
(b) rare-earth oxide of the alkaline earth metal oxide of 0.1~10% (weight) and 0.1~10% (weight).
2,, it is characterized in that wherein containing the alkaline earth metal oxide of 0.5~6% (weight) according to the alkylation catalyst of described benzene of claim 1 and ethylbenzene manufactured from ethylene.
3,, it is characterized in that alkaline earth metal oxide is beryllium oxide, magnesium oxide or calcium oxide according to the alkylation catalyst of described benzene of claim 1 and ethylbenzene manufactured from ethylene.
4,, it is characterized in that alkaline earth metal oxide is a magnesium oxide according to the alkylation catalyst of described benzene of claim 1 and ethylbenzene manufactured from ethylene.
5,, it is characterized in that wherein containing the rare-earth oxide of 0.3~4% (weight) according to the alkylation catalyst of described benzene of claim 1 and ethylbenzene manufactured from ethylene.
6,, it is characterized in that rare-earth oxide is lanthanum trioxide, Samarium trioxide, cerium oxide or its mixture according to the alkylation catalyst of described benzene of claim 1 and ethylbenzene manufactured from ethylene.
7,, it is characterized in that rare-earth oxide is a lanthanum trioxide according to the alkylation catalyst of described benzene of claim 1 and ethylbenzene manufactured from ethylene.
8,, it is characterized in that the SiO of ZSM-5 zeolite according to the alkylation catalyst of described benzene of claim 1 and ethylbenzene manufactured from ethylene 2/ Al 2O 3Mol ratio is 40~200.
CN97106449A 1997-06-06 1997-06-06 Catalyst for alkylation of benzene and ethylbenzene manufactured from ethylene Expired - Lifetime CN1079285C (en)

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101584993B (en) * 2009-06-19 2011-11-16 中国科学院大连化学物理研究所 Catalyst for preparing phenylethane from dilute ethylene and benzene alkylation and method for preparing same
RU2410368C1 (en) * 2009-08-03 2011-01-27 Открытое акционерное общество "Салаватнефтеоргсинтез" Method for alkylation of benzene with ethylene and catalyst for realising said method
CN103041846B (en) * 2011-10-17 2014-10-15 中国石油化工股份有限公司 Alkylated catalyst containing modified ZSM-11 zeolite and application of alkylated catalyst
CN103041845B (en) * 2011-10-17 2014-08-20 中国石油化工股份有限公司 Catalyst composition containing modified ZSM-11 zeolite and application of catalyst composition
CN103964994B (en) * 2013-01-31 2015-10-28 中国石油化工股份有限公司 A kind of method of alkylated reaction
CN111054429A (en) * 2018-10-16 2020-04-24 中国石油化工股份有限公司 Catalyst for preparing ethylbenzene and styrene by toluene side chain alkylation and application thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62151490A (en) * 1985-12-26 1987-07-06 Res Assoc Util Of Light Oil Production of gasoline having high octane value
CN1031072A (en) * 1987-08-04 1989-02-15 抚顺石油化工公司石油二厂 Process of ethylbenzene by alkylating low-density ethylene and relevant zeolite catalyst thereof
CN1072353A (en) * 1991-11-20 1993-05-26 中国石油化工总公司金陵石油化工公司 Alkene and benzene alkylation solid acid catalyst
CN1074392A (en) * 1992-01-13 1993-07-21 中国科学院大连化学物理研究所 The zeolite catalyst of preparing ethyl benzene from alkylated styrene
CN1103607A (en) * 1993-12-11 1995-06-14 中国科学院大连化学物理研究所 Zeolite catalyst for producing p-methyl-ethyl benzene with ethylene and toluene
CN1110628A (en) * 1994-04-18 1995-10-25 大连理工大学 Preparation of silicon/magnesium-mixed rear-earth modified catalyzer and its appliance

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62151490A (en) * 1985-12-26 1987-07-06 Res Assoc Util Of Light Oil Production of gasoline having high octane value
CN1031072A (en) * 1987-08-04 1989-02-15 抚顺石油化工公司石油二厂 Process of ethylbenzene by alkylating low-density ethylene and relevant zeolite catalyst thereof
CN1072353A (en) * 1991-11-20 1993-05-26 中国石油化工总公司金陵石油化工公司 Alkene and benzene alkylation solid acid catalyst
CN1074392A (en) * 1992-01-13 1993-07-21 中国科学院大连化学物理研究所 The zeolite catalyst of preparing ethyl benzene from alkylated styrene
CN1103607A (en) * 1993-12-11 1995-06-14 中国科学院大连化学物理研究所 Zeolite catalyst for producing p-methyl-ethyl benzene with ethylene and toluene
CN1110628A (en) * 1994-04-18 1995-10-25 大连理工大学 Preparation of silicon/magnesium-mixed rear-earth modified catalyzer and its appliance

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