CN107814404A - A kind of production method of cube nano-calcium carbonate - Google Patents
A kind of production method of cube nano-calcium carbonate Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及纳米材料制备技术领域。更具体地,涉及一种立方形纳米碳酸钙及其生产方法。The invention relates to the technical field of nanometer material preparation. More specifically, it relates to a cubic nano-calcium carbonate and a production method thereof.
背景技术Background technique
碳酸钙在塑料、橡胶、涂料、油墨、造纸、硅酮胶、汽车等诸多行业中有着广泛的应用。近年来,随着碳酸钙纳米化及表面改性技术的不断发展,使得碳酸钙的应用价值有望得到大幅度的提高。立方形纳米碳酸钙作为填料加入到塑料、橡胶、纸张中,可提高材料的机械性能,已成为目前应用量最大的纳米碳酸钙。因此,开发出形貌规整、粒度分布窄的纳米碳酸钙工业化生产技术具有十分重要的意义。Calcium carbonate is widely used in many industries such as plastics, rubber, coatings, inks, paper, silicone rubber, and automobiles. In recent years, with the continuous development of calcium carbonate nanometerization and surface modification technology, the application value of calcium carbonate is expected to be greatly improved. Cubic nano-calcium carbonate is added to plastics, rubber, and paper as a filler, which can improve the mechanical properties of the material, and has become the most widely used nano-calcium carbonate. Therefore, it is of great significance to develop the industrial production technology of nano-calcium carbonate with regular shape and narrow particle size distribution.
我国纳米碳酸钙的研究开发始于20世纪80年代初期,生产主要采用以下几种方法,包括间歇鼓泡碳化法、连续鼓泡碳化法、连续喷雾碳化法、超重力法、多孔膜法等。The research and development of nano-calcium carbonate in my country began in the early 1980s. The following methods are mainly used for production, including intermittent bubbling carbonization method, continuous bubbling carbonization method, continuous spray carbonization method, supergravity method, porous membrane method, etc.
目前国内外纳米碳酸钙的生产方法主要有:At present, the production methods of nano-calcium carbonate at home and abroad mainly include:
1间歇鼓泡碳化法1 Intermittent bubbling carbonization method
根据碳化塔中是否有搅拌装置,该法又分为普通间歇鼓泡碳化法和搅拌式间歇鼓泡碳化法。在碳化塔中加入精制的氢氧化钙悬浮液和适当的晶型控制剂,然后从塔底通入二氧化碳至pH值变为7,就得到碳酸钙产品。该法投资少、操作简单,但生产不连续,自动化程度低,产品粒度分布不均匀,平均粒径较大,且不同批次产品的重复性差。According to whether there is a stirring device in the carbonization tower, the method is divided into ordinary intermittent bubbling carbonization method and stirring intermittent bubbling carbonization method. Add refined calcium hydroxide suspension and appropriate crystal form control agent into the carbonization tower, and then feed carbon dioxide from the bottom of the tower until the pH value becomes 7 to obtain calcium carbonate product. This method has low investment and simple operation, but the production is discontinuous, the degree of automation is low, the particle size distribution of the product is uneven, the average particle size is large, and the repeatability of different batches of products is poor.
2连续鼓泡碳化法2 continuous bubbling carbonization method
该法一般采用两级或三级串联碳化,即将精制的氢氧化钙悬浮液经第一级碳化塔进行部分碳化后得到反应混合液,在浆槽中加入适当的添加剂后再进入第二级碳化塔碳化得到产品或再进入第三级碳化塔中碳化得到最终产品。由于碳化过程分步进行,采用级间进行表面活性处理,并可通过制冷来控制碳化温度,因此对晶型的成核、生长过程和表面处理也是分段控制,可得到较小的粒径和粒径分布。现在,国内采用该技术的生产厂家可以根据用户要求通过严格控制浆料浓度、碳化温度、添加剂种类及用量等来生产所需晶型和粒径的产品。但这种方法的工艺条件复杂,控制难度很大,同样需要添加晶型控制剂等添加剂,且所得产品的粒径同样存在分布相对较差和产品重复性差的问题,究其原因是因为碳化塔内微观混合不均匀造成的。This method generally adopts two-stage or three-stage carbonization in series, that is, the refined calcium hydroxide suspension is partially carbonized in the first-stage carbonization tower to obtain a reaction mixture, and then enters the second-stage carbonization after adding appropriate additives in the slurry tank. The product is carbonized in the tower or enters the third carbonization tower to get the final product. Since the carbonization process is carried out step by step, the surface activity treatment is carried out between stages, and the carbonization temperature can be controlled by refrigeration, so the nucleation, growth process and surface treatment of the crystal form are also controlled in stages, and smaller particle size and Particle size distribution. Now, domestic manufacturers using this technology can produce products with required crystal forms and particle sizes by strictly controlling slurry concentration, carbonization temperature, additive types and dosage according to user requirements. However, the process conditions of this method are complicated, and the control is very difficult. It also needs to add additives such as crystal form control agents, and the particle size distribution of the obtained product also has problems of relatively poor distribution and poor product repeatability. The reason is that the carbonization tower Caused by inhomogeneous microscopic mixing.
3多级喷雾碳化法3 multi-stage spray carbonization method
多级喷雾碳化法制备纳米碳酸钙的基本步骤是:经过精制的氢氧化钙悬浮液配制成工艺要求的浓度,加入适量的添加剂,充分混匀后泵入喷雾碳化塔顶部的雾化器中,在高速旋转产生的巨大离心力作用下,浆液被雾化为微细粒径的雾滴;经过净化后的含二氧化碳气体由塔底进入,经气体分布器均匀分散在塔中,雾滴在塔内同气体进行瞬时逆向接触发生化学反应生成碳酸钙。由多级喷雾碳化法制备的碳酸钙产品的粒度细小且均匀,平均粒径在30-40nm范围,微粒晶型可以调节控制。缺点在于设备投资较大,喷头容易堵塞,技术较复杂,操作难度较大,使其工业应用推广受到限制。The basic steps for preparing nano-calcium carbonate by multi-stage spray carbonization method are: prepare the refined calcium hydroxide suspension to the concentration required by the process, add an appropriate amount of additives, mix well, and then pump it into the atomizer on the top of the spray carbonization tower. Under the action of huge centrifugal force generated by high-speed rotation, the slurry is atomized into fine droplets; the purified carbon dioxide-containing gas enters from the bottom of the tower, and is evenly dispersed in the tower through the gas distributor, and the droplets are in the tower at the same time. The gas undergoes instantaneous reverse contact to generate calcium carbonate through a chemical reaction. The particle size of the calcium carbonate product prepared by the multi-stage spray carbonization method is fine and uniform, the average particle size is in the range of 30-40nm, and the crystal form of the particles can be adjusted and controlled. The disadvantage is that the equipment investment is large, the nozzle is easy to block, the technology is more complicated, and the operation is more difficult, which limits its industrial application and promotion.
4多孔膜微反应器碳化法4 Porous membrane microreactor carbonization method
清华大学与山东盛大科技股份有限公司研制了制备纳米碳酸钙的膜分散微结构反应器。用孔径为几微米或几十微米的膜材料作为分散介质,通过强化微观混合促进传质和反应的快速进行,使制备的碳酸钙粒径小且分布均匀。通过调控浆料浓度、气液流量、压力等参数可较好的控制产品的粒径和晶型。但是,由于膜材料的尺寸太小,操作时稍有不慎就可能因为结垢而堵塞膜材料,因此碳化时氢氧化钙浆料的浓度较低,且采用间歇操作方式,因此存在操作过程复杂,成本高等问题。Tsinghua University and Shandong Shanda Technology Co., Ltd. developed a membrane-dispersed microstructure reactor for the preparation of nano-calcium carbonate. A membrane material with a pore size of a few microns or tens of microns is used as a dispersion medium to promote mass transfer and rapid reaction through enhanced micro-mixing, so that the prepared calcium carbonate has a small particle size and a uniform distribution. By adjusting parameters such as slurry concentration, gas-liquid flow, and pressure, the particle size and crystal form of the product can be better controlled. However, because the size of the membrane material is too small, the membrane material may be blocked due to scaling due to a little carelessness during operation. Therefore, the concentration of calcium hydroxide slurry is low during carbonization, and the intermittent operation mode is adopted, so the operation process is complicated. , high cost issues.
5超重力碳化法5 high gravity carbonization method
北京化工大学超重力工程研究中心开发了超重力法生产纳米碳酸钙新技术,利用旋转产生的比地球重力加速度大得多的超重力环境,极大强化了气液两相间的传递过程及微观混合过程,并通过工艺参数的调变可以有效控制碳化反应过程和结晶过程,制备得到粒度小、分布均匀的纳米碳酸钙粉体。然而,由于纳米碳酸钙易于在填料上结垢,因此在运行一段时间后就必须对设备进行清洗,不仅增加了工人的工作量,而且操作过程也相对复杂。The High Gravity Engineering Research Center of Beijing University of Chemical Technology has developed a new technology for the production of nano-calcium carbonate by the high gravity method. The high gravity environment generated by rotation is much greater than the earth's gravitational acceleration, which greatly strengthens the transfer process and microscopic mixing between the gas and liquid phases. process, and through the modulation of process parameters, the carbonization reaction process and crystallization process can be effectively controlled, and nano-calcium carbonate powder with small particle size and uniform distribution can be prepared. However, since nano-calcium carbonate is easy to scale on the filler, the equipment must be cleaned after a period of operation, which not only increases the workload of workers, but also complicates the operation process.
因此,需要一种新的,能克服上述不足的制备纳米碳酸钙的方法。Therefore, need a kind of new, the method for preparing nano-calcium carbonate that can overcome above-mentioned deficiency.
发明内容Contents of the invention
本发明的第一个目的在于提供一种立方形纳米碳酸钙的生产方法,该方法生产效率高,原料来源广,成本低,安全环保,且该生产方法实现了纳米碳酸钙的连续化生产,同时,生产过程中无需添加晶型控制剂等助剂即可制备得到粒度在10~80nm的粒度分布窄且形态、质量稳定的立方形纳米碳酸钙。First object of the present invention is to provide a kind of production method of cubic nano-calcium carbonate, the method production efficiency is high, the source of raw material is wide, cost is low, safe and environment-friendly, and this production method has realized the continuous production of nano-calcium carbonate, At the same time, cubic nano-calcium carbonate with a particle size of 10-80nm, narrow particle size distribution, stable shape and quality can be prepared without adding auxiliary agents such as crystal form control agents in the production process.
本发明的第二个目的在于提供上述生产方法生产得到的立方形纳米碳酸钙。Second object of the present invention is to provide the cubic nanometer calcium carbonate that above-mentioned production method produces.
为达到上述第一个目的,本发明采用下述技术方案:In order to achieve the above-mentioned first object, the present invention adopts the following technical solutions:
一种立方形纳米碳酸钙的生产方法,包括如下步骤:A production method of cubic nano-calcium carbonate, comprising the steps of:
1)取石灰石和焦炭在立窑中煅烧产生氧化钙和窑气;1) Limestone and coke are calcined in a vertical kiln to produce calcium oxide and kiln gas;
2)将上述窑气降温、除尘和脱硫,得二氧化碳浓度为15~40%的净化窑气;以上述氧化钙为原料,配制浓度为5~15wt%的氢氧化钙悬浮液;2) cooling, dedusting and desulfurizing the above kiln gas to obtain purified kiln gas with a carbon dioxide concentration of 15-40%; using the above-mentioned calcium oxide as a raw material, preparing a calcium hydroxide suspension with a concentration of 5-15 wt%;
3)碳化工段:在设备开车阶段,首先将步骤2)所得氢氧化钙悬浮液经换热器后通过进料泵泵入到与一级超重力反应器配套的第一搅拌釜中,当第一搅拌釜中的物料达到预定体积后停进料泵,然后将第一搅拌釜中的物料泵入到一级超重力反应器中与净化窑气接触并进行碳化反应,循环至一级超重力反应器中浆料的pH为8~12,之后,前述一级碳化工段进入连续运行状态,重新开启进料泵,同时将一级超重力反应器中的浆料按照与进料泵同样的流量泵入二级超重力反应器中,并与来自一级超重力反应器的净化窑气接触并发生反应,离开二级超重力反应器的浆料流入配套的第二搅拌釜,当第二搅拌釜中浆料达到预设体积后开始循环,循环浆料与来自一级超重力反应器的浆料混合并在二级超重力反应器中继续进行碳化反应,二级超重力反应器中浆料的pH控制为6.8~7,当第二搅拌釜中的浆料达到预定体积后,将二级超重力反应器中的浆料按照与输入量相同的量送入陈化池进行陈化,前述二级碳化工段开始进入连续运行状态,其中,一级超重力反应器和二级超重力反应器的温度均控制在10~50℃;3) Carbonization section: in the start-up stage of the equipment, firstly, the calcium hydroxide suspension obtained in step 2) is pumped into the first stirred tank matched with the first-level supergravity reactor through the heat exchanger through the heat exchanger, when the second After the material in the first stirred tank reaches the predetermined volume, the feed pump is stopped, and then the material in the first stirred tank is pumped into the first-level supergravity reactor to contact with the purified kiln gas and undergo carbonization reaction, and then circulate to the first-level supergravity reactor. The pH of the slurry in the reactor is 8 to 12. After that, the aforementioned first-stage carbonization section enters a continuous operation state, and the feed pump is restarted, and the slurry in the first-stage high-gravity reactor is discharged at the same flow rate as the feed pump. It is pumped into the secondary high-gravity reactor, and contacts and reacts with the purified kiln gas from the primary high-gravity reactor, and the slurry leaving the secondary high-gravity reactor flows into the matching second stirred tank. After the slurry in the kettle reaches the preset volume, it starts to circulate. The circulating slurry is mixed with the slurry from the first-level high-gravity reactor and continues to undergo carbonization reaction in the second-level high-gravity reactor. The slurry in the second-level high-gravity reactor The pH is controlled at 6.8-7. When the slurry in the second stirred tank reaches a predetermined volume, the slurry in the secondary high-gravity reactor is sent to the aging tank according to the same amount as the input amount for aging. The aforementioned secondary The carbonization section began to enter a continuous operation state, in which the temperature of the first-level high-gravity reactor and the second-level high-gravity reactor were both controlled at 10-50°C;
4)将陈化后的浆料泵入改性罐中,于40~80℃温度下改性;4) Pump the aged slurry into the modification tank, and modify it at a temperature of 40-80°C;
5)将改性后的浆料进行过滤、干燥、破碎、分级,得到立方形纳米碳酸钙产品。5) Filtering, drying, crushing and grading the modified slurry to obtain a cubic nano calcium carbonate product.
进一步地,步骤2)中,氢氧化钙悬浮液的配制方法为:将步骤1)所得氧化钙经除杂后加40~70℃热水消化,其中氧化钙与热水的质量比为1:4~7,再经筛选除杂后陈化6~12小时,然后经悬液分离器后除渣并加水稀释,得到浓度为5~15wt%的氢氧化钙悬浮液。Further, in step 2), the preparation method of calcium hydroxide suspension is: the calcium oxide obtained in step 1) is digested by adding 40-70°C hot water after removing impurities, wherein the mass ratio of calcium oxide to hot water is 1: 4 to 7, and then aged for 6 to 12 hours after screening to remove impurities, and then passed through a suspension separator to remove slag and dilute with water to obtain a calcium hydroxide suspension with a concentration of 5 to 15 wt%.
进一步地,步骤3)中,泵入到一级超重力反应器和泵入二级超重力反应器中的浆料和/或物料与净化窑气分别独立的为并流接触或逆流接触,优选为均为逆流接触。Further, in step 3), the slurry and/or material pumped into the primary high gravity reactor and the secondary high gravity reactor and the purified kiln gas are independently contacted in parallel or countercurrent, preferably For all countercurrent contact.
进一步地,步骤3)中,所述一级超重力反应器和二级超重力反应器分别独立的选自超重力旋转填充床、或具有自增压作用的超重力反应器,例如,公开号为:CN104511235A中公开的自增压旋转填充床装置,公开号为:CN102120172A中公开的低压降纳微结构化填料旋转床超重力装置。Further, in step 3), the primary high-gravity reactor and the secondary high-gravity reactor are independently selected from a high-gravity rotating packed bed, or a high-gravity reactor with self-pressurization, for example, Publication No. It is: the self-pressurized rotating packed bed device disclosed in CN104511235A, and the publication number is: the low-pressure-drop nano-microstructured packing rotating bed hypergravity device disclosed in CN102120172A.
进一步地,步骤3)中,所述一级超重力反应器和二级超重力反应器的超重力水平分别为30~500。Further, in step 3), the supergravity levels of the first-stage hypergravity reactor and the second-stage hypergravity reactor are respectively 30-500.
优选地,在本发明的一些具体实施方式中,所述一级超重力反应器和二级超重力反应器的超重力水平分别为30~500。Preferably, in some embodiments of the present invention, the hypergravity levels of the first-stage hypergravity reactor and the second-stage hypergravity reactor are respectively 30-500.
本发明中,超重力水平的定义为:In the present invention, the definition of hypergravity level is:
式中:In the formula:
β:超重力水平β: Hypergravity level
ω:角速度,s-1 ω: Angular velocity, s -1
rm:转子平均半径,mr m : mean rotor radius, m
N:转速,rpmN: speed, rpm
rin:转子内半径,mr in : rotor inner radius, m
rout:转子外半径,mr out : rotor outer radius, m
g:重力加速度,m·s-2。g: gravitational acceleration, m·s -2 .
进一步地,步骤3)中,所述一级超重力反应器和二级超重力反应器的填料层中的填料为改性泡沫镍填料,所述改性泡沫镍填料的处理过程包括:将泡沫镍填料依次在40~70℃的氢氧化钠溶液、稀硫酸溶液中浸泡,再于无水乙醇溶液中超声清洗后,将泡沫镍填料置于浓度为0.01~0.05mol·L-1的1-十四烷基磷酸的无水乙醇溶液中浸泡40~60小时,其中,浸泡温度为50℃,再取出,晾干,得改性泡沫镍填料。Further, in step 3), the filler in the packing layer of the first-level high-gravity reactor and the secondary high-gravity reactor is a modified nickel foam filler, and the treatment process of the modified nickel foam filler includes: foaming The nickel filler is soaked in sodium hydroxide solution and dilute sulfuric acid solution at 40-70 °C in sequence, and then ultrasonically cleaned in absolute ethanol solution, and the foamed nickel filler is placed in 1- Soak in anhydrous ethanol solution of tetradecyl phosphoric acid for 40 to 60 hours, wherein the soaking temperature is 50° C., then take it out and dry it to obtain the modified nickel foam filler.
优选地,在本发明的一些具体实施方式中,所述改性泡沫镍填料的处理过程包含:Preferably, in some specific embodiments of the present invention, the treatment process of the modified nickel foam filler comprises:
(1)将泡沫镍填料浸入0.5~1.5mol·L-1的氢氧化钠溶液中,利用水浴加热到40~70℃,保温30min~60min,将泡沫镍填料取出后使用去离子水冲洗三遍;(1) Immerse the nickel foam filler in 0.5-1.5mol L -1 sodium hydroxide solution, heat it to 40-70°C in a water bath, keep it warm for 30min-60min, take out the nickel foam filler and rinse it with deionized water three times ;
(2)将冲洗后的泡沫镍填料风干后,浸入稀H2SO4溶液中,利用水浴加热到40~70℃,保温20min~40min,将泡沫镍填料拿出来之后用去离子水冲洗三遍;(2) Air-dry the rinsed nickel foam filler, immerse it in dilute H 2 SO 4 solution, heat it to 40-70°C in a water bath, keep it warm for 20-40 minutes, take out the foam nickel filler and rinse it with deionized water three times ;
(3)将冲洗后的泡沫镍填料风干后,放入无水乙醇溶液中,利用超声波仪器对其超声10min~30min;(3) Air-dry the foamed nickel filler after washing, put it into absolute ethanol solution, and use an ultrasonic instrument to sonicate it for 10 minutes to 30 minutes;
(4)将泡沫镍填料取出后直接放入浓度为0.01mol·L-1~0.05mol·L-1的1-十四烷基磷酸的无水乙醇溶液中浸泡40~60小时,其间一直用水浴加热使其保持在50℃;(4) After taking out the nickel foam filler, put it directly into the absolute ethanol solution of 1-tetradecylphosphoric acid with a concentration of 0.01mol L -1 to 0.05mol L -1 and soak it for 40 to 60 hours. Heating in a water bath to keep it at 50°C;
(5)取出处理后的泡沫镍填料,使用无水乙醇溶液清洗后在空气中自然晾干,得改性泡沫镍填料。(5) Take out the processed nickel foam filler, wash it with absolute ethanol solution, and then dry it naturally in the air to obtain the modified nickel foam filler.
进一步地,步骤4)中,所述改性的步骤包括:将陈化后的浆料泵入改性罐中,升温至40~80℃温度后,加入表面活性剂,搅拌保温1~3小时,再静置保温1~3小时。Further, in step 4), the modification step includes: pumping the aged slurry into a modification tank, raising the temperature to 40-80°C, adding a surfactant, and stirring for 1-3 hours , and then let it stand for 1 to 3 hours.
优选地,所述表面活性剂的添加量为陈化后的浆料质量的2~6%。Preferably, the added amount of the surfactant is 2-6% of the mass of the aged slurry.
优选地,所述表面活性剂选自硬脂酸、硬脂酸钠、邻苯二甲酸二辛酯、棕榈酸、甘油酯、硅烷偶联剂、钛酸酯偶联剂中的一种或以任意比例混合的几种。Preferably, the surfactant is selected from one of stearic acid, sodium stearate, dioctyl phthalate, palmitic acid, glyceride, silane coupling agent, titanate coupling agent or Several kinds mixed in any proportion.
进一步地,步骤5)中,所述过滤是指采用压滤或离心过滤,得到含水量40~50wt%的过滤产物;所述干燥包括对过滤产物进行一级干燥和二级干燥,使得压滤产物的含水量降至0.5wt%以下。Further, in step 5), the filtration refers to press filtration or centrifugal filtration to obtain a filter product with a water content of 40-50 wt%; the drying includes performing primary drying and secondary drying on the filter product, so that the filter press The water content of the product drops below 0.5 wt%.
本发明还保护采用上述生产方法得到的立方形纳米碳酸钙。The present invention also protects the cubic nano-calcium carbonate obtained by the above-mentioned production method.
进一步地,所述立方形纳米碳酸钙的粒度为10~80nm,为立方形纳米碳酸钙。Further, the particle size of the cubic nano-calcium carbonate is 10-80nm, which is cubic nano-calcium carbonate.
如无特殊说明,本发明中使用的原料均可通过市售购买得到或是通过本领域常规手段获得。Unless otherwise specified, the raw materials used in the present invention can be purchased from the market or obtained by conventional means in the art.
如无特殊说明,本发明所记载的任何范围包括端值以及端值之间的任何数值以及端值或者端值之间的任意数值所构成的任意子范围。Unless otherwise specified, any range described in the present invention includes any sub-range formed by the end value or any value between the end values and any value between the end values or any value between the end values.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明的生产方法采用了特殊的改性泡沫镍填料,有效地避免了超重力反应中的得到的碳酸钙浆料在填料表面的结垢,解决了因结垢而必须进行间歇清洗的问题,节省了时间,提高了生产效率。1. The production method of the present invention adopts special modified nickel foam filler, which effectively avoids the scaling of the calcium carbonate slurry obtained in the supergravity reaction on the filler surface, and solves the problem of intermittent cleaning due to scaling. problems, saving time and increasing productivity.
2.本发明中采用两级碳化的方式,将碳化过程中pH下降过程和稳定过程分别在两个超重力反应器中进行,实现了连续化生产,减少了间歇生产进料、出料的辅助时间,提高了生产效率,同时,得到的产品质量稳定,克服了不同批次间产品性能存在差异的缺点,使得成本降低。2. In the present invention, two-stage carbonization is adopted, and the pH drop process and stabilization process in the carbonization process are carried out in two high-gravity reactors respectively, which realizes continuous production and reduces the assistance of intermittent production feed and discharge The production time is improved, and at the same time, the quality of the obtained product is stable, which overcomes the shortcomings of differences in product performance between different batches, and reduces the cost.
附图说明Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细的说明。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
图1示出本发明中立方形纳米碳酸钙的生产工艺流程。Fig. 1 shows the production process flow of cubic nano-calcium carbonate of the present invention.
图2示出本发明实施例2制备得到的立方形纳米碳酸钙的透射电镜图。Fig. 2 shows the transmission electron micrograph of the cubic nano-calcium carbonate prepared in Example 2 of the present invention.
图3示出本发明实施例2制备得到的立方形纳米碳酸钙的尺寸分布图。Fig. 3 shows the size distribution diagram of the cubic nano-calcium carbonate prepared in Example 2 of the present invention.
具体实施方式Detailed ways
为了更清楚地说明本发明,下面结合优选实施例和附图对本发明做进一步的说明。附图中相似的部件以相同的附图标记进行表示。本领域技术人员应当理解,下面所具体描述的内容是说明性的而非限制性的,不应以此限制本发明的保护范围。In order to illustrate the present invention more clearly, the present invention will be further described below in conjunction with preferred embodiments and accompanying drawings. Similar parts in the figures are denoted by the same reference numerals. Those skilled in the art should understand that the content specifically described below is illustrative rather than restrictive, and should not limit the protection scope of the present invention.
本发明中立方形纳米碳酸钙的生产工艺流程如图1所示:The production process of cubic nano-calcium carbonate in the present invention is as shown in Figure 1:
将石灰石和焦炭在立窑中进行高温煅烧,得到煅烧产物氧化钙和窑气,将窑气经降温、除尘和脱硫,得到含一定浓度二氧化碳的净化窑气;氧化钙则经震动筛除杂后输送到消化工段,消化后得到的氢氧化钙悬浮液经精制、熟化后泵入到碳化工段。将氢氧化钙浆液和净化窑气依次在填充有改性泡沫镍填料的一、二级超重力反应器中接触并发生反应,使得反应pH下降过程和稳定过程分别在不同的超重力反应器中进行,制备得到纳米碳酸钙浆料,再经表面处理、过滤、干燥、破碎和分级后获得纳米碳酸钙粉体产品。Limestone and coke are calcined at high temperature in a vertical kiln to obtain calcined product calcium oxide and kiln gas, and the kiln gas is cooled, dust-removed and desulfurized to obtain purified kiln gas containing a certain concentration of carbon dioxide; calcium oxide is removed by vibrating sieve It is transported to the digestion section, and the calcium hydroxide suspension obtained after digestion is refined and matured and then pumped into the carbonization section. The calcium hydroxide slurry and the purified kiln gas are sequentially contacted and reacted in the primary and secondary high-gravity reactors filled with modified nickel foam fillers, so that the reaction pH drops and stabilizes in different high-gravity reactors. Carry out, prepare the nano-calcium carbonate slurry, and then obtain the nano-calcium carbonate powder product after surface treatment, filtration, drying, crushing and classification.
本发明实施例中使用的超重力反应器可为例如,公开号为:CN2221437A的中国发明专利申请中公开的常规结构的超重力旋转填充床、公开号为:CN104511235A的中国发明专利申请中公开的具有自增压功能的旋转填充床装置。且本发明的超重力反应器的填料层中填充有改性泡沫镍填料。The high-gravity reactor used in the embodiments of the present invention can be, for example, the high-gravity rotating packed bed of the conventional structure disclosed in the Chinese invention patent application with the publication number CN2221437A, and the one disclosed in the Chinese invention patent application with the publication number CN104511235A Rotating packed bed device with self-pressurization function. And the filler layer of the hypergravity reactor of the present invention is filled with modified nickel foam filler.
实施例1Example 1
改性泡沫镍填料的制备,步骤如下:The preparation of modified nickel foam filler, the steps are as follows:
(1)将泡沫镍填料浸入1.0mol·L-1的氢氧化钠溶液中,利用水浴加热到60℃,保温45min,将泡沫镍填料取出后使用去离子水冲洗三遍;(1) Immerse the foamed nickel filler in a 1.0mol L -1 sodium hydroxide solution, heat it to 60°C in a water bath, keep it warm for 45 minutes, take out the foamed nickel filler and rinse it with deionized water three times;
(2)将冲洗后的泡沫镍填料风干后,浸入稀H2SO4溶液中,利用水浴加热到60℃,保温25min,将泡沫镍填料拿出来之后用去离子水冲洗三遍;(2) Air-dry the rinsed nickel foam filler, immerse it in dilute H 2 SO 4 solution, heat it to 60°C in a water bath, keep it warm for 25 minutes, take out the foam nickel filler and rinse it with deionized water three times;
(3)将冲洗后的泡沫镍填料风干后,放入无水乙醇溶液中,利用超声波仪器对其超声15min;(3) After air-drying the foamed nickel filler after washing, put it into anhydrous ethanol solution, and utilize an ultrasonic instrument to sonicate it for 15 minutes;
(4)将泡沫镍填料取出后直接放入浓度为0.03mol·L-1的1-十四烷基磷酸的无水乙醇溶液中浸泡45小时,其间一直用水浴加热使其保持在50℃;(4) After taking out the nickel foam filler, put it directly into the absolute ethanol solution of 1-tetradecylphosphoric acid with a concentration of 0.03mol L - 1 and soak it for 45 hours, and keep it at 50°C by heating it with a water bath;
(5)取出处理后的泡沫镍填料,使用无水乙醇溶液清洗后在空气中自然晾干,得改性泡沫镍填料。(5) Take out the processed nickel foam filler, wash it with absolute ethanol solution, and then dry it naturally in the air to obtain the modified nickel foam filler.
经测定,改性前的泡沫镍填料表面与水的接触角为108.5°,而改性后的改性泡沫镍填料表面与水的接触角可扩大至约150°。It has been determined that the contact angle between the surface of the nickel foam filler and water before modification is 108.5°, while the contact angle between the surface of the modified nickel foam filler and water after modification can be expanded to about 150°.
在本发明的一些实施方式中,上述氢氧化钠溶液的浓度例如,可为0.5mol·L-1、0.8mol·L-1、1.2mol·L-1、1.5mol·L-1,得到的改性泡沫镍填料的性能与上述所得改性泡沫镍填料性能相近。In some embodiments of the present invention, the concentration of the above-mentioned sodium hydroxide solution can be, for example, 0.5 mol·L -1 , 0.8 mol·L -1 , 1.2 mol·L -1 , 1.5 mol·L -1 , resulting in The performance of the modified nickel foam filler is similar to that of the modified nickel foam filler obtained above.
在本发明的一些实施方式中,上述步骤(1)和步骤(2)所述水浴温度例如,可分别独立为40℃、50℃、60℃,得到的改性泡沫镍填料的性能与上述所得改性泡沫镍填料性能相近。In some embodiments of the present invention, the temperature of the water bath in the above step (1) and step (2), for example, can be 40°C, 50°C, and 60°C independently, and the performance of the modified nickel foam filler obtained is the same as that obtained above The performance of modified nickel foam filler is similar.
实施例2Example 2
一种立方形纳米碳酸钙的生产方法,其步骤如下:A production method of cubic nano-calcium carbonate, the steps are as follows:
1)煅烧:石灰石和焦炭按质量比9.8:1在立窑中高温煅烧,得氧化钙和窑气;1) Calcination: Limestone and coke are calcined at high temperature in a shaft kiln at a mass ratio of 9.8:1 to obtain calcium oxide and kiln gas;
2)窑气净化及消化、精制:2) Kiln gas purification, digestion and refining:
将窑气进行降温、除尘和脱硫,得到二氧化碳浓度为35%的净化窑气;Cool down, remove dust and desulfurize the kiln gas to obtain purified kiln gas with a carbon dioxide concentration of 35%;
取得到的氧化钙,经除杂后,用其5倍质量的70℃的热水消化,再经筛选除杂后陈化6小时,然后经悬液分离器分离后除渣并加水稀释得到浓度为7wt%的氢氧化钙悬浮液;The obtained calcium oxide, after removing impurities, is digested with 5 times its mass of hot water at 70°C, and then aged for 6 hours after screening and removing impurities, and then separated by a suspension separator to remove slag and dilute with water to obtain the concentration Be the calcium hydroxide suspension of 7wt%;
3)两级碳化:将上述氢氧化钙悬浮液经过换热器后通过进料泵泵入到与一级超重力反应器配套的第一搅拌釜中,当第一搅拌釜中的物料达到预定体积后停进料泵,然后将第一搅拌釜中的物料泵入到填充有实施例1制备的改性泡沫镍填料的一级超重力旋转填充床中,与从一级超重力旋转填充床的进气口中通入的净化窑气并流接触并进行碳化反应,控制填充床中的温度为10℃,超重力水平为150,循环至填充床中浆料的pH为8,之后,前述一级碳化工段(包含一级超重力旋转填充床及配套的第一搅拌釜)开始进入连续运行状态,重新开启进料泵,同时将一级超重力旋转填充床中的浆料按照与进料泵同样的流量泵入填充有实施例1制备的改性泡沫镍填料的二级超重力旋转填充床中,并与来自一级超重力旋转填充床的净化窑气并流接触并发生反应,然后浆料离开二级超重力旋转填充床,流入配套的第二搅拌釜,当第二搅拌釜中物料达到预设体积后开启循环泵开始循环,循环浆料与来自一级超重力旋转填充床的浆料混合并在二级超重力旋转填充床中继续进行碳化反应,控制超重力旋转填充床中的温度为10℃,超重力水平为150,调整循环流量将二级超重力旋转填充床中浆料的pH控制为6.8,当搅拌釜中的浆料达到预定体积后,将二级超重力反应器中的部分浆料按照与输入量相同的量送入陈化池进行陈化,前述二级碳化工段(包含二级超重力旋转填充床及配套的第二搅拌釜)开始进入连续运行状态;3) Two-stage carbonization: pump the above-mentioned calcium hydroxide suspension into the first stirred tank matched with the first-level supergravity reactor through the feed pump after passing through the heat exchanger. When the material in the first stirred tank reaches the predetermined Stop the feed pump after the volume, then the material in the first stirred tank is pumped into the first-stage high-gravity rotating packed bed filled with the modified nickel foam filler prepared in Example 1, and from the primary high-gravity rotating packed bed The purified kiln gas passed through the air inlet of the gas inlet is in parallel contact and carbonization reaction, the temperature in the packed bed is controlled at 10°C, the supergravity level is 150, and the pH of the slurry in the packed bed is 8 after circulation to the packed bed. After that, the above-mentioned one The first-stage carbonization section (including the first-stage high-gravity rotating packed bed and the supporting first stirred tank) began to enter the continuous operation state, and the feed pump was restarted, and the slurry in the first-stage high-gravity rotating packed bed was mixed with the feed pump The same flow is pumped into the secondary high-gravity rotating packed bed filled with the modified nickel foam filler prepared in Example 1, and is in parallel contact with the purified kiln gas from the primary high-gravity rotating packed bed and reacts, and then the slurry The material leaves the secondary high-gravity rotating packed bed and flows into the supporting second stirred tank. When the material in the second stirred tank reaches the preset volume, the circulation pump starts to circulate, and the circulating slurry and the slurry from the first-level high-gravity rotating packed bed Mix the materials and continue the carbonization reaction in the secondary high-gravity rotating packed bed. Control the temperature in the high-gravity rotating packed bed to 10°C and the super-gravity level to 150. The pH control is 6.8, and when the slurry in the stirred tank reaches a predetermined volume, part of the slurry in the secondary supergravity reactor is sent to the aging tank according to the same amount as the input amount for aging, and the aforementioned secondary carbonization section ( Including the secondary high-gravity rotating packed bed and the supporting second stirred tank) began to enter the continuous operation state;
4)改性:将陈化后的浆料泵入改性罐中,升温至80℃,加入浆料质量百分比4%的表面活性剂硬脂酸,搅拌保温2小时,再静置2小时,得改性后的浆料;4) Modification: pump the aged slurry into a modification tank, raise the temperature to 80°C, add a surfactant stearic acid with a mass percentage of 4% of the slurry, stir and keep warm for 2 hours, and then let it stand for 2 hours. Obtain the modified slurry;
5)将改性后的浆料经过滤、干燥、粉碎分级,包装,得纳米碳酸钙粉体。5) The modified slurry is filtered, dried, pulverized and classified, and packaged to obtain nanometer calcium carbonate powder.
步骤3)中连续投料12小时后,经分析,二氧化碳的利用率达78%,经透射电镜分析可知,此时得到的纳米碳酸钙粉体尺寸为9~10nm左右,且所得纳米碳酸钙晶型为立方形。After 12 hours of continuous feeding in step 3), through analysis, the utilization rate of carbon dioxide reaches 78%. Through transmission electron microscope analysis, it can be seen that the size of the nano-calcium carbonate powder obtained at this time is about 9~10nm, and the obtained nano-calcium carbonate crystal form is cubic.
步骤3)中连续投料72小时后,经分析,二氧化碳的利用率依然维持在78%。如图2所示,经透射电镜TEM分析可知,所得纳米碳酸钙晶型为立方形,此时得到的纳米碳酸钙粉体尺寸为10nm左右,尺寸分布如图3所示。After 72 hours of continuous feeding in step 3), the utilization rate of carbon dioxide was still maintained at 78% through analysis. As shown in Figure 2, it can be known through transmission electron microscope TEM analysis that the crystal form of the obtained nano-calcium carbonate is cubic, and the size of the obtained nano-calcium carbonate powder is about 10 nm, and the size distribution is shown in Figure 3.
实施例3Example 3
重复实施例2,区别在于,步骤3)中,一级超重力旋转填充床和二级超重力旋转填充床的温度均为25℃,超重力水平均为100,一级超重力旋转填充床中浆料的pH值为11后再进入连续运行状态,控制二级超重力旋转填充床中浆料的pH值为6.9,其中,两个超重力旋转填充床中气液接触均为逆流接触,其余条件不变。连续投料12小时及连续投料72小时后,二氧化碳的利用率均为85%。经透射电镜分析,且得到的纳米碳酸钙粉体晶型为立方形,尺寸在40nm左右。Repeat Example 2, the difference is that in step 3), the temperature of the first-level high-gravity rotating packed bed and the second-level high-gravity rotating packed bed are both 25 ° C, and the high-gravity level is 100. In the first-level high-gravity rotating packed bed The pH value of the slurry is 11 and then enters the continuous operation state, and the pH value of the slurry in the secondary high-gravity rotating packed bed is controlled to be 6.9. Among them, the gas-liquid contact in the two high-gravity rotating packed beds is countercurrent contact, and the rest Conditions remain the same. After 12 hours of continuous feeding and 72 hours of continuous feeding, the utilization rate of carbon dioxide is 85%. Through transmission electron microscopy analysis, the crystal form of the obtained nano-calcium carbonate powder is cubic, and the size is about 40nm.
实施例4Example 4
重复实施例3,区别在于,步骤2)中,净化窑气中二氧化碳浓度为30%;氢氧化钙悬浮液的浓度为15wt%;步骤3)中,一级超重力旋转填充床中气液接触为逆流接触,二级超重力旋转填充床中气液接触为并流接触,其余条件不变。连续投料12小时及连续投料72小时后,二氧化碳的利用率均为82%。经透射电镜分析,且得到的纳米碳酸钙粉体晶型为立方形,尺寸在55nm左右。Repeat Example 3, the difference is that in step 2), the carbon dioxide concentration in the purified kiln gas is 30%; the concentration of calcium hydroxide suspension is 15wt%; in step 3), the gas-liquid contact The contact is countercurrent, the gas-liquid contact in the two-stage high-gravity rotating packed bed is cocurrent contact, and other conditions remain unchanged. After 12 hours of continuous feeding and 72 hours of continuous feeding, the utilization rate of carbon dioxide is 82%. Through transmission electron microscopy analysis, the crystal form of the obtained nano-calcium carbonate powder is cubic, and the size is about 55nm.
实施例5Example 5
重复实施例2,区别在于,步骤3)中,一级超重力旋转填充床中中的温度为35℃,超重力水平为80,浆料的pH值为9后再进入连续运行状态,二级超重力旋转填充床中的温度为35℃,超重力水平为80,控制浆料的pH值为6.9态,其中,一级超重力旋转填充床中的气液接触为并流接触,一级超重力旋转填充床中的气液接触为逆流接触,其余条件不变。连续投料12小时及连续投料72小时后,二氧化碳的利用率均为80%。经透射电镜分析,且得到的纳米碳酸钙粉体晶型为立方形,尺寸在60nm左右。Repeat Example 2, the difference is that in step 3), the temperature in the first-stage supergravity rotating packed bed is 35 ° C, the supergravity level is 80, and the pH value of the slurry is 9 before entering the continuous operation state, the second stage The temperature in the high-gravity rotating packed bed is 35°C, the high-gravity level is 80, and the pH value of the slurry is controlled to be 6.9. Among them, the gas-liquid contact in the first-stage high-gravity rotating packed bed is co-current contact, and the first-stage ultra-gravity The gas-liquid contact in the gravity rotating packed bed is countercurrent contact, and other conditions remain unchanged. After 12 hours of continuous feeding and 72 hours of continuous feeding, the utilization rate of carbon dioxide is 80%. Through transmission electron microscope analysis, the crystal form of the obtained nano-calcium carbonate powder is cubic, and the size is about 60nm.
实施例6Example 6
重复实施例3,区别在于,步骤2)中,净化窑气中二氧化碳浓度为33%;氢氧化钙悬浮液的浓度为12wt%;步骤3)中,一级超重力旋转填充床中的温度为38℃,控制浆料的pH值为9,二级超重力旋转填充床中的温度为38℃,其余条件不变。连续投料12小时及连续投料72小时后,二氧化碳的利用率均为82%。经透射电镜分析,且得到的纳米碳酸钙粉体晶型为立方形,尺寸在80nm左右。Repeat embodiment 3, difference is, step 2) in, carbon dioxide concentration is 33% in the purification kiln gas; The concentration of calcium hydroxide suspension is 12wt%; Step 3) in, the temperature in the one-stage supergravity rotating packed bed is 38°C, the pH value of the slurry is controlled to be 9, the temperature in the secondary high-gravity rotating packed bed is 38°C, and other conditions remain unchanged. After 12 hours of continuous feeding and 72 hours of continuous feeding, the utilization rate of carbon dioxide is 82%. Through transmission electron microscope analysis, the crystal form of the obtained nano-calcium carbonate powder is cubic, and the size is about 80nm.
对比例1Comparative example 1
重复实施例2,区别在于,步骤3)中,一级超重力旋转填充床及二级超重力旋转填充床中的填料均为未改性的泡沫镍填料,其余条件不变,连续投料12小时,生成的纳米碳酸钙浆料在填料上结垢,需对设备清洗,二氧化碳的利用率仅为65%。Repeat Example 2, the difference is that in step 3), the fillers in the first-level high-gravity rotating packed bed and the second-level high-gravity rotating packed bed are unmodified foamed nickel fillers, and all the other conditions are constant, and feed continuously for 12 hours , The generated nano-calcium carbonate slurry scales on the filler, the equipment needs to be cleaned, and the utilization rate of carbon dioxide is only 65%.
对比例2Comparative example 2
重复实施例2,区别在于,将一级超重力旋转填充床的改性泡沫镍填料改为未改性的泡沫镍填料。其余条件不变,连续投料15小时候,生成的纳米碳酸钙浆料在填料上结垢,需对设备清洗,二氧化碳利用率低,在70%以下。Repeat Example 2, the difference is that the modified nickel foam filler of the first-stage high-gravity rotating packed bed is changed to unmodified nickel foam filler. The rest of the conditions remain the same. When feeding continuously for 15 hours, the generated nano-calcium carbonate slurry will scale on the filler, and the equipment needs to be cleaned. The utilization rate of carbon dioxide is low, below 70%.
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定,对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动,这里无法对所有的实施方式予以穷举,凡是属于本发明的技术方案所引伸出的显而易见的变化或变动仍处于本发明的保护范围之列。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those of ordinary skill in the art can also make It is impossible to exhaustively list all the implementation modes here, and any obvious changes or changes derived from the technical solutions of the present invention are still within the scope of protection of the present invention.
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