CN107570810A - Spline positioning core axle - Google Patents
Spline positioning core axle Download PDFInfo
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- CN107570810A CN107570810A CN201710890328.9A CN201710890328A CN107570810A CN 107570810 A CN107570810 A CN 107570810A CN 201710890328 A CN201710890328 A CN 201710890328A CN 107570810 A CN107570810 A CN 107570810A
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- spline
- mandrel
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- cavity
- core axle
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- 230000007704 transition Effects 0.000 claims description 3
- 230000008602 contraction Effects 0.000 claims description 2
- 230000009466 transformation Effects 0.000 claims 1
- 210000000746 body region Anatomy 0.000 abstract 2
- 238000012423 maintenance Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 206010006514 bruxism Diseases 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及齿轮磨齿定位设备技术领域,具体地说是一种花键定位芯轴。The invention relates to the technical field of gear grinding and positioning equipment, in particular to a spline positioning mandrel.
背景技术Background technique
随着工厂生产水平的提高,对于相关工具使用的要求也在不断的提高。齿轴类产品有大量为花键沉孔件,要求以花键为定位基准,外齿精度等级要求高,此类产品加工难度大。目前主要是以花键芯棒定位磨齿,由于热处理变形等原因,内花键尺寸变化较大,需要多个芯棒才能满足生产要求,使用过程中需要多次更换芯棒才能找到合适的芯棒。又由于花键芯棒带有锥度,装入之后会与齿轴内花键卡死,完成磨齿后,拿出芯棒需要很大的力气,换装不方便。在变换花键芯棒插入位置时,易产生乱齿现象,影响齿轴精度。With the improvement of factory production level, the requirements for the use of related tools are also constantly increasing. A large number of gear shaft products are spline counterbore parts, which require the spline to be used as the positioning reference, and the precision level of the external gear is required to be high, so it is difficult to process such products. At present, the spline mandrel is mainly used to position the grinding teeth. Due to heat treatment deformation and other reasons, the size of the internal spline changes greatly, and multiple mandrels are needed to meet the production requirements. During use, it is necessary to replace the mandrel many times to find a suitable mandrel. Great. And because the spline mandrel has a taper, it will be stuck with the spline in the gear shaft after it is installed. After the teeth are ground, it takes a lot of strength to take out the mandrel, which is inconvenient for replacement. When changing the insertion position of the spline mandrel, it is easy to produce chaotic teeth, which affects the accuracy of the gear shaft.
发明内容Contents of the invention
本发明针对上述问题,提供一种花键定位芯轴,该定位芯轴能够方便、快捷地对带有内花键的齿轴工件进行定位、拆卸。In view of the above problems, the present invention provides a spline positioning mandrel, which can conveniently and quickly locate and disassemble a gear shaft workpiece with an internal spline.
按照本发明的技术方案:一种花键定位芯轴,包括花键芯轴,其特征在于:所述花键芯轴的回转中心沿轴向设有相互贯通连接的第一内孔、第二内孔、第三内孔、调节腔体,调节腔体呈外口大、内口小的锥形状,花键芯轴上对应于调节腔体部位的外表面沿圆周均布设有花键齿,相邻两个花键齿之间形成花键齿凹槽,花键芯轴上形成调节腔体部位的圆周表面均布设有条形槽,条形槽连通调节腔体;涨紧芯轴配合设置于调节腔体中,涨紧芯轴在调节腔体中沿轴向移动实现对于花键齿部位的收缩或涨紧;花键芯轴的第一内孔中设置改制螺钉,改制螺钉的钉体部分穿过第二内孔后伸入第三内孔中,改制螺钉的钉体端部与涨紧芯轴螺纹连接。According to the technical solution of the present invention: a spline positioning mandrel, including a spline mandrel, is characterized in that: the center of rotation of the spline mandrel is axially provided with a first inner hole and a second inner hole connected to each other. hole, the third inner hole, and the regulating cavity. The regulating cavity is in the shape of a cone with a large external opening and a small internal opening. A spline tooth groove is formed between two adjacent spline teeth, and bar-shaped grooves are evenly distributed on the circumferential surface of the spline mandrel where the adjustment cavity is formed, and the bar-shaped grooves are connected to the adjustment cavity; the tensioning mandrel is matched with the In the adjustment chamber, the tensioning mandrel moves axially in the adjustment chamber to achieve shrinkage or tensioning of the spline teeth; the first inner hole of the spline mandrel is provided with a modified screw, and the nail body part of the modified screw is After passing through the second inner hole, it extends into the third inner hole, and the end of the nail body of the modified screw is threadedly connected with the tensioning mandrel.
作为本发明的进一步改进,所述涨紧芯轴包括锥形部及一体连接于锥形部端面的连接轴,锥形部配合于调节腔体中,连接轴伸入第三内孔中。As a further improvement of the present invention, the tensioning mandrel includes a tapered portion and a connecting shaft integrally connected to the end surface of the tapered portion, the tapered portion fits into the adjustment cavity, and the connecting shaft extends into the third inner hole.
作为本发明的进一步改进,所述第一内孔的内径大于第二内孔的内径,第三内孔的内径大于第一内孔的内径。As a further improvement of the present invention, the inner diameter of the first inner hole is larger than that of the second inner hole, and the inner diameter of the third inner hole is larger than that of the first inner hole.
作为本发明的进一步改进,所述花键芯轴上调节腔体部位的外圆周面与第三内孔部位的外圆周面之间设有圆弧过渡槽。As a further improvement of the present invention, an arc transition groove is provided between the outer peripheral surface of the adjusting cavity part and the outer peripheral surface of the third inner hole part on the splined mandrel.
本发明的技术效果在于:本发明花键定位芯轴为涨紧式,定位准确;该花键定位芯轴安全可靠,操作方便;该花键定位芯轴结构简单可靠,维修方便。The technical effects of the present invention are: the spline positioning mandrel of the present invention is tension-type, and the positioning is accurate; the spline positioning mandrel is safe and reliable, and easy to operate; the spline positioning mandrel has a simple and reliable structure and is easy to maintain.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为图1的右视图。Fig. 2 is a right side view of Fig. 1 .
具体实施方式detailed description
下面结合附图对本发明的具体实施方式作进一步的说明。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings.
图1、2中,包括花键芯轴1、第一内孔1-1、第二内孔1-2、第三内孔1-3、调节腔体1-4、条形槽1-5、花键齿1-6、花键齿凹槽1-7、改制螺钉2、涨紧芯轴3、锥形部3-1、连接轴3-2等。In Figures 1 and 2, it includes a splined mandrel 1, a first inner hole 1-1, a second inner hole 1-2, a third inner hole 1-3, an adjustment cavity 1-4, and a strip groove 1-5 , spline teeth 1-6, spline teeth grooves 1-7, reformed screws 2, tension mandrel 3, tapered part 3-1, connecting shaft 3-2, etc.
如图1、2所示,本发明是一种花键定位芯轴,包括花键芯轴1,所述花键芯轴1的回转中心沿轴向设有相互贯通连接的第一内孔1-1、第二内孔1-2、第三内孔1-3、调节腔体1-4,调节腔体1-4呈外口大、内口小的锥形状,花键芯轴1上对应于调节腔体1-4部位的外表面沿圆周均布设有花键齿1-6,相邻两个花键齿1-6之间形成花键齿凹槽1-7,花键芯轴1上形成调节腔体1-4部位的圆周表面均布设有条形槽1-5,条形槽1-5连通调节腔体1-4;涨紧芯轴3配合设置于调节腔体1-4中,涨紧芯轴3在调节腔体1-4中沿轴向移动实现对于花键齿1-6部位的收缩或涨紧;花键芯轴1的第一内孔1-1中设置改制螺钉2,改制螺钉2的钉体部分穿过第二内孔1-2后伸入第三内孔1-3中,改制螺钉2的钉体端部与涨紧芯轴3螺纹连接。As shown in Figures 1 and 2, the present invention is a splined positioning mandrel, including a splined mandrel 1, and the center of rotation of the splined mandrel 1 is axially provided with first inner holes 1- 1. The second inner hole 1-2, the third inner hole 1-3, the adjustment cavity 1-4, the adjustment cavity 1-4 is in the shape of a cone with a large outer opening and a small inner opening, corresponding to the spline mandrel 1 Spline teeth 1-6 are evenly distributed along the circumference on the outer surface of the adjustment cavity 1-4, and spline tooth grooves 1-7 are formed between two adjacent spline teeth 1-6, and the spline mandrel 1 Strip grooves 1-5 are evenly distributed on the circumferential surface of the adjustment cavity 1-4, and the strip grooves 1-5 are connected to the adjustment cavity 1-4; the tensioning mandrel 3 is co-located on the adjustment cavity 1-4 Among them, the tensioning mandrel 3 moves axially in the adjustment cavity 1-4 to realize the contraction or tensioning of the spline teeth 1-6; the first inner hole 1-1 of the spline mandrel 1 is set to Screw 2, the nail body part of the reformed screw 2 passes through the second inner hole 1-2 and then extends into the third inner hole 1-3, and the nail body end of the reformed screw 2 is threadedly connected with the tensioning mandrel 3.
涨紧芯轴3包括锥形部3-1及一体连接于锥形部3-1端面的连接轴3-2,锥形部3-1配合于调节腔体1-4中,连接轴3-2伸入第三内孔1-3中。The tensioning mandrel 3 includes a conical part 3-1 and a connecting shaft 3-2 integrally connected to the end surface of the conical part 3-1. The conical part 3-1 fits in the adjustment cavity 1-4, and the connecting shaft 3- 2 extends into the third inner hole 1-3.
第一内孔1-1的内径大于第二内孔1-2的内径,第三内孔1-3的内径大于第一内孔1-1的内径。The inner diameter of the first inner hole 1-1 is larger than the inner diameter of the second inner hole 1-2, and the inner diameter of the third inner hole 1-3 is larger than that of the first inner hole 1-1.
花键芯轴1上调节腔体1-4部位的外圆周面与第三内孔1-3部位的外圆周面之间设有圆弧过渡槽4。An arc transition groove 4 is provided between the outer peripheral surface of the adjustment cavity 1-4 on the splined mandrel 1 and the outer peripheral surface of the third inner hole 1-3.
本发明的工作过程如下:本发明产品插入花键后,通过旋紧改制螺钉2将涨紧芯轴3向左拉,由于涨紧芯轴3与花键芯轴1为锥度配合,涨紧芯轴3向左移动时,将花键芯轴1的花键部分向外撑开,这样就撑紧齿轴内花键。加工结束后,通过旋松改制螺钉2,涨紧芯轴3对花键芯轴2花键部位的压力松弛,花键芯轴1花键部位向内收缩,脱离齿轮内花键,可轻松将花键定位芯轴与齿轮分离。The working process of the present invention is as follows: after the product of the present invention is inserted into the spline, the tightening mandrel 3 is pulled to the left by tightening the restructured screw 2. Since the tightening mandrel 3 and the spline mandrel 1 are taper fit, the tensioning mandrel When the shaft 3 moves to the left, the spline part of the spline mandrel 1 is stretched outward, so that the inner spline of the gear shaft is tightened. After the processing is finished, by loosening the modified screw 2, the pressure of the tensioning mandrel 3 against the spline part of the spline mandrel 2 is relaxed, and the spline part of the spline mandrel 1 shrinks inward, and is separated from the internal spline of the gear, so that the The splined positioning mandrel is separated from the gear.
本发明产品为一种将齿轴基准转换的工装,将花键基准转化为利于磨齿加工的中心孔基准,保证了齿轴磨齿的精度要求。The product of the invention is a tool for converting the gear shaft datum, and converts the spline datum into a center hole datum which is beneficial to the gear grinding process, thereby ensuring the precision requirement of the gear shaft grinding.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710890328.9A CN107570810A (en) | 2017-09-27 | 2017-09-27 | Spline positioning core axle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710890328.9A CN107570810A (en) | 2017-09-27 | 2017-09-27 | Spline positioning core axle |
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| Publication Number | Publication Date |
|---|---|
| CN107570810A true CN107570810A (en) | 2018-01-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710890328.9A Pending CN107570810A (en) | 2017-09-27 | 2017-09-27 | Spline positioning core axle |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000402A (en) * | 2019-03-19 | 2019-07-12 | 洛阳福瑞可汽车零部件有限公司 | A kind of internal spline part key side positioning spline tensioning device and its processing technology |
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|---|---|---|---|---|
| SU571351A1 (en) * | 1974-01-09 | 1977-09-05 | Предприятие П/Я Р-6205 | Spline mandrel |
| US5498008A (en) * | 1994-08-12 | 1996-03-12 | Chase; R. Lee | Chuck jaw locking apparatus for rotatable machine tool |
| CN201815694U (en) * | 2010-09-28 | 2011-05-04 | 中国一拖集团有限公司 | End surface positioning expanding mandrel for involute internal spline |
| CN202114286U (en) * | 2011-05-25 | 2012-01-18 | 诸城市威尔浦汽车传动轴有限公司 | External circle finish-turning spline tensioning mandrel |
| CN203254019U (en) * | 2013-01-22 | 2013-10-30 | 四川众友机械有限责任公司 | Spline tension sleeve fixture for grinding straight-tooth bevel gear wheel end face outer circles |
| CN103586497A (en) * | 2013-08-22 | 2014-02-19 | 青岛市城阳区元通汽车传动轴厂 | Tapered tensioning spline core shaft |
| CN103990825A (en) * | 2014-06-18 | 2014-08-20 | 中核(天津)科技发展有限公司 | Machining tool for ultrathin-walled cylinder workpiece |
| CN203778897U (en) * | 2014-04-17 | 2014-08-20 | 福建省建瓯精工齿轮(机械)有限公司 | Gear shaping tool clamp for gear internal teeth |
| CN104439363A (en) * | 2014-12-05 | 2015-03-25 | 重庆耀勇减震器有限公司 | Expansion clamping device |
| CN204478973U (en) * | 2015-03-25 | 2015-07-15 | 十堰瑞程传动轴有限公司 | The automatic swelling cubing of a kind of spline |
| CN205393593U (en) * | 2016-03-05 | 2016-07-27 | 浙江金驰机械有限公司 | Cover rises in shift fork groove |
| CN207223126U (en) * | 2017-09-27 | 2018-04-13 | 无锡威孚中意齿轮有限责任公司 | Spline positioning core axle |
-
2017
- 2017-09-27 CN CN201710890328.9A patent/CN107570810A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU571351A1 (en) * | 1974-01-09 | 1977-09-05 | Предприятие П/Я Р-6205 | Spline mandrel |
| US5498008A (en) * | 1994-08-12 | 1996-03-12 | Chase; R. Lee | Chuck jaw locking apparatus for rotatable machine tool |
| CN201815694U (en) * | 2010-09-28 | 2011-05-04 | 中国一拖集团有限公司 | End surface positioning expanding mandrel for involute internal spline |
| CN202114286U (en) * | 2011-05-25 | 2012-01-18 | 诸城市威尔浦汽车传动轴有限公司 | External circle finish-turning spline tensioning mandrel |
| CN203254019U (en) * | 2013-01-22 | 2013-10-30 | 四川众友机械有限责任公司 | Spline tension sleeve fixture for grinding straight-tooth bevel gear wheel end face outer circles |
| CN103586497A (en) * | 2013-08-22 | 2014-02-19 | 青岛市城阳区元通汽车传动轴厂 | Tapered tensioning spline core shaft |
| CN203778897U (en) * | 2014-04-17 | 2014-08-20 | 福建省建瓯精工齿轮(机械)有限公司 | Gear shaping tool clamp for gear internal teeth |
| CN103990825A (en) * | 2014-06-18 | 2014-08-20 | 中核(天津)科技发展有限公司 | Machining tool for ultrathin-walled cylinder workpiece |
| CN104439363A (en) * | 2014-12-05 | 2015-03-25 | 重庆耀勇减震器有限公司 | Expansion clamping device |
| CN204478973U (en) * | 2015-03-25 | 2015-07-15 | 十堰瑞程传动轴有限公司 | The automatic swelling cubing of a kind of spline |
| CN205393593U (en) * | 2016-03-05 | 2016-07-27 | 浙江金驰机械有限公司 | Cover rises in shift fork groove |
| CN207223126U (en) * | 2017-09-27 | 2018-04-13 | 无锡威孚中意齿轮有限责任公司 | Spline positioning core axle |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000402A (en) * | 2019-03-19 | 2019-07-12 | 洛阳福瑞可汽车零部件有限公司 | A kind of internal spline part key side positioning spline tensioning device and its processing technology |
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