CN203266213U - Lathe manual spindle clamp - Google Patents
Lathe manual spindle clamp Download PDFInfo
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- CN203266213U CN203266213U CN 201320177260 CN201320177260U CN203266213U CN 203266213 U CN203266213 U CN 203266213U CN 201320177260 CN201320177260 CN 201320177260 CN 201320177260 U CN201320177260 U CN 201320177260U CN 203266213 U CN203266213 U CN 203266213U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种夹具,具体地说涉及一种车床用心轴定位夹具。 The utility model relates to a fixture, in particular to a mandrel positioning fixture for a lathe. the
背景技术 Background technique
车床夹具车床主要用于加工内外圆柱面、圆锥面、回转成形面、螺纹及端平面等,上述各表面都是绕车床主轴轴线旋转而形成的,心轴式车床夹具的主要限位元件为轴,常用于以孔作主要定位基准的回转体零件的加工,如套类、盘类零件。常常根据加工的需要设计出各种心轴或其他夹具,定位夹具一般分为两种:一种采用两顶的装夹方法,如车制两个锥体,但是由于两顶时工件经常接触部位摩擦、磨损,影响加工精度,需要经常维修或更换,既影响生产效率又增加了生产成本;另外一种采用一夹一顶的加工方法,夹头夹一个心轴,工件套入心轴外圆,采用一夹一顶的加工方式,当心轴与工件内孔间隙过小时,加工好的工件不易取下;间隙过大时工件精度达不到要求且工件容易打滑,损坏车刀。同时目前的夹具无可靠的安全装置,在加工工程中,由于工件和夹具自己本身的重量,在高速旋转时产生离心力,工件和夹具有飞出的安全隐患。 Lathe clamps Lathe lathes are mainly used to process inner and outer cylindrical surfaces, conical surfaces, rotary forming surfaces, threads and end planes, etc. The above-mentioned surfaces are formed by rotating around the axis of the lathe spindle. , It is often used in the processing of revolving parts with holes as the main positioning reference, such as sleeves and discs. Various mandrels or other fixtures are often designed according to the needs of processing. The positioning fixtures are generally divided into two types: one is the clamping method using two tops, such as two cones, but because the two tops often touch the parts of the workpiece Friction and wear affect the machining accuracy and require frequent maintenance or replacement, which not only affects the production efficiency but also increases the production cost; another kind of processing method adopts one clamp and one top, the chuck clamps a mandrel, and the workpiece is inserted into the outer circle of the mandrel , using the processing method of one clamp and one top. When the gap between the mandrel and the inner hole of the workpiece is too small, the processed workpiece is not easy to remove; when the gap is too large, the precision of the workpiece cannot meet the requirements and the workpiece is easy to slip, which will damage the turning tool. At the same time, the current fixture has no reliable safety device. In the processing engineering, due to the weight of the workpiece and the fixture itself, centrifugal force is generated during high-speed rotation, and the workpiece and fixture have a safety hazard of flying out. the
申请号为201120196171.8的中国专利公开了一种数控车床心轴定位夹具,该实用新型由定位心轴、开口压板和带肩螺母构成。定位心轴为台阶轴,一端设有定位圆柱和螺柱,定位圆柱外圆尺寸比加工零件内孔尺寸小0.01-0.02mm,另一端设有夹持轴。但是没有解决在高速旋转时工件和夹具容易飞出的安全隐患。 The Chinese patent application number 201120196171.8 discloses a spindle positioning fixture for a numerically controlled lathe . The utility model is composed of a positioning spindle, an opening pressure plate and a shoulder nut. The positioning mandrel is a stepped shaft, one end is provided with a positioning cylinder and a stud, the outer circle of the positioning cylinder is 0.01-0.02mm smaller than the inner hole of the processed part, and the other end is provided with a clamping shaft. However, the potential safety hazard that workpieces and fixtures are easy to fly out when rotating at a high speed is not solved.
实用新型内容 Utility model content
为解决目前定位夹具影响加工精度、存在安全隐患的问题,本实用新型提出一种车床手动心轴夹具,该夹具安全、可靠、造价低廉,加工精度高、操作方便快捷。 In order to solve the problem that the current positioning fixture affects the machining accuracy and has potential safety hazards, the utility model proposes a manual mandrel fixture for a lathe, which is safe, reliable, low in cost, high in machining accuracy, and convenient to operate. the
本实用新型是通过以下技术方案实现的:一种车床手动心轴夹具,手动心轴夹具包括手动弹簧心轴,手动弹簧心轴由锥体、防转销、锥套、螺母组成,手动弹簧心轴的锥体和锥套的圆周方向设有弹性套筒。工件以精加工过的内孔在弹性套筒和心轴端面上定位,拧紧螺母通过锥体和锥套使弹性套筒产生向外均匀的弹性变形,将工件胀紧,以此实现对工件的定位夹紧。本实用新型利用物理力学原理,设计出弹性套筒,该弹性套筒弹性变形小。 The utility model is realized through the following technical solutions: a manual mandrel clamp for a lathe, the manual mandrel clamp includes a manual spring mandrel, the manual spring mandrel is composed of a cone, an anti-rotation pin, a taper sleeve, and a nut, the manual spring mandrel The cone of the shaft and the circumferential direction of the taper sleeve are provided with elastic sleeves. The workpiece is positioned on the elastic sleeve and the end surface of the mandrel with the finished inner hole, and the nut is tightened to make the elastic sleeve produce uniform elastic deformation outward through the cone and the taper sleeve, and the workpiece is tightened, so as to realize the tightness of the workpiece. Position clamp. The utility model utilizes the principle of physical mechanics to design an elastic sleeve, and the elastic deformation of the elastic sleeve is small. the
作为优选,沿环状弹性套筒的圆周外表面设有环状槽。环状槽使弹性套筒与工件内孔不是整体接触,在加工过程中所产生的热量极易散失掉,因此工件变形量完全可以忽约不计。 Preferably, an annular groove is provided along the circumferential outer surface of the annular elastic sleeve. The annular groove makes the elastic sleeve not in contact with the inner hole of the workpiece as a whole, and the heat generated during the processing is easily dissipated, so the deformation of the workpiece is completely negligible. the
作为优选,锥体与车床主轴锥孔配合的一端设为莫氏锥度。莫氏锥度是一个锥度的国际标准,用于静配合以精确定位。由于锥度很小,利用摩擦力的原理,可以传递一定的扭矩,又因为是锥度配合,所以可以方便的拆卸。在同一锥度的一定范围内,工件可以自由的拆装,同时在工作时又不会影响到使用效果,比如钻孔的锥柄钻,如果使用中需要拆卸钻头磨削,拆卸后重新装上不会影响钻头的中心位置。 Preferably, the end of the cone that fits with the taper hole of the lathe spindle is set as a Morse taper. Morse taper is an international standard of taper used for static fit for precise positioning. Because the taper is very small, a certain torque can be transmitted by using the principle of friction, and because of the taper fit, it can be easily disassembled. Within a certain range of the same taper, the workpiece can be disassembled and assembled freely, and at the same time it will not affect the use effect during work. For example, if the taper shank drill for drilling holes needs to be disassembled for grinding during use, it will not be reinstalled after disassembly. Affects the center position of the drill. the
莫氏锥度的锥体中心部设有拉杆,拉杆的另一端通过垫片与夹紧螺母连接。车床手动弹簧心轴夹具整体与机床连接方式以莫氏锥度配合,并用拉杆拉紧,夹具本身精度高且稳定、安全可靠。夹具选材考究,设计合理,制造成本低廉,实用性、通用性强。 The central portion of the cone of the Morse taper is provided with a tie rod, and the other end of the tie rod is connected with the clamping nut through a gasket. The overall connection between the manual spring spindle fixture of the lathe and the machine tool is matched with the Morse taper, and is tightened with a tie rod. The fixture itself has high precision, stability, safety and reliability. The jig is well-selected in material, reasonable in design, low in manufacturing cost, and strong in practicability and versatility. the
本实用新型的夹具适合工件以内孔定位,加工套类、盘类等回转体零件,主要用于解决加工零件的被加工面(通常是外圆)与定位基准(通常是内孔)间的同轴度;亦可解决内孔、外园与端面之间的垂直度等。 The fixture of the utility model is suitable for locating the workpiece with the inner hole, and processing revolving parts such as sleeves and discs, and is mainly used to solve the problem of the difference between the machined surface (usually the outer circle) and the positioning reference (usually the inner hole) of the processed parts. Axis; can also solve the verticality between the inner hole, the outer circle and the end face, etc. the
与现有技术相比,本发明的有益效果是: Compared with prior art, the beneficial effect of the present invention is:
(1)该夹具可就地取材,结构紧凑合理,使用方便,装卸工件快速,定位精准,生产效率高,适合成批和大批量生产; (1) The fixture can be obtained locally, with compact and reasonable structure, convenient use, fast loading and unloading of workpieces, accurate positioning, high production efficiency, and is suitable for batch and mass production;
(2)该夹具加工精度高、通用性强,夹具本身不易磨损,即使磨损,更换弹性套筒即可,没有安全隐患。 (2) The jig has high processing precision and strong versatility. The jig itself is not easy to wear. Even if it is worn out, the elastic sleeve can be replaced, and there is no potential safety hazard.
附图说明 Description of drawings
图1:本实用新型的结构示意图; Fig. 1: structural representation of the utility model;
图中,1:夹紧螺母,2:垫片,3:拉杆,4:锥体,5:环状槽,6:防转销,7:弹性套筒,8:锥套,9:螺母。 In the figure, 1: Clamping nut, 2: Gasket, 3: Pull rod, 4: Cone, 5: Annular groove, 6: Anti-rotation pin, 7: Elastic sleeve, 8: Taper sleeve, 9: Nut.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型作进一步详细说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail. the
实施例 Example
如图1所示,一种车床手动心轴夹具,手动心轴夹具包括手动弹簧心轴,手动弹簧心轴由锥体4、防转销6、锥套8、螺母9组成,锥体4与车床主轴锥孔配合的一端设为莫氏锥度。莫氏锥度的锥体4中心部设有拉杆3,拉杆3的另一端通过垫片2与夹紧螺母1连接。
As shown in Figure 1, a manual mandrel clamp for a lathe, the manual mandrel clamp includes a manual spring mandrel, the manual spring mandrel is composed of a
手动弹簧心轴的锥体4和锥套8的圆周方向设有环状弹性套筒7。沿环状弹性套筒7的圆周外表面设有环状槽5。
An annular
使用时将车用手动弹簧心轴夹具的莫氏锥度的锥体4与车床主轴锥孔配合,夹紧螺母1、垫片2、拉杆3从主轴锥孔另一端与夹具相连接,并拧紧夹紧螺母1将夹具体拉紧。工件以精加工过的内孔在弹性套筒7和心轴端面上定位,拧紧螺母9通过锥体4和锥套8使弹性套筒7产生向外均匀的弹性变形,将工件胀紧,以此实现对工件的定位夹紧,工件加工好后松开螺母9取下工件,然后装上待加工工件拧紧螺母9即可,重复进行。
When in use, match the Morse
本实用新型车床手动心轴夹具,加工精度高,一般精度都能达到0.02-0.05mm,如果上序内孔加工精度本身很高的话,加工出来的零件精度还小于0.02-0.05mm。 The manual mandrel fixture for the lathe of the utility model has high processing precision, and the general precision can reach 0.02-0.05mm. If the machining precision of the upper sequence inner hole itself is very high, the precision of the processed parts is still less than 0.02-0.05mm. the
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320177260 CN203266213U (en) | 2013-04-11 | 2013-04-11 | Lathe manual spindle clamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320177260 CN203266213U (en) | 2013-04-11 | 2013-04-11 | Lathe manual spindle clamp |
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| Publication Number | Publication Date |
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| CN203266213U true CN203266213U (en) | 2013-11-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320177260 Expired - Fee Related CN203266213U (en) | 2013-04-11 | 2013-04-11 | Lathe manual spindle clamp |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400476A (en) * | 2014-10-27 | 2015-03-11 | 苏州东亚机械铸造有限公司 | Rotatable fixture for fixing knife roller |
| CN108608277A (en) * | 2018-05-21 | 2018-10-02 | 沈阳永赢达铸业有限公司 | The practical burnishing device of one Albatra metal parts processing and application method |
| CN108942344A (en) * | 2018-07-18 | 2018-12-07 | 长沙金信诺防务技术有限公司 | A kind of cylindrical part method for turning and tooling |
| RU198785U1 (en) * | 2019-12-25 | 2020-07-28 | Публичное акционерное общество "Тульский оружейный завод" (ПАО "Тульский оружейный завод") | FIXING DEVICE ON THE LATHE OF HOLLOW CONICAL PRODUCTS |
-
2013
- 2013-04-11 CN CN 201320177260 patent/CN203266213U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400476A (en) * | 2014-10-27 | 2015-03-11 | 苏州东亚机械铸造有限公司 | Rotatable fixture for fixing knife roller |
| CN108608277A (en) * | 2018-05-21 | 2018-10-02 | 沈阳永赢达铸业有限公司 | The practical burnishing device of one Albatra metal parts processing and application method |
| CN108942344A (en) * | 2018-07-18 | 2018-12-07 | 长沙金信诺防务技术有限公司 | A kind of cylindrical part method for turning and tooling |
| RU198785U1 (en) * | 2019-12-25 | 2020-07-28 | Публичное акционерное общество "Тульский оружейный завод" (ПАО "Тульский оружейный завод") | FIXING DEVICE ON THE LATHE OF HOLLOW CONICAL PRODUCTS |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131106 Termination date: 20140411 |