CN107160812A - Composite board material producing technology and production equipment - Google Patents
Composite board material producing technology and production equipment Download PDFInfo
- Publication number
- CN107160812A CN107160812A CN201710425261.1A CN201710425261A CN107160812A CN 107160812 A CN107160812 A CN 107160812A CN 201710425261 A CN201710425261 A CN 201710425261A CN 107160812 A CN107160812 A CN 107160812A
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- Prior art keywords
- composite
- composite board
- conveying device
- wheel
- board material
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- 239000002131 composite material Substances 0.000 title claims abstract description 110
- 239000000463 material Substances 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 238000005516 engineering process Methods 0.000 title claims abstract description 34
- 239000003292 glue Substances 0.000 claims abstract description 82
- 238000003851 corona treatment Methods 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 11
- 230000008569 process Effects 0.000 claims abstract description 10
- 238000003892 spreading Methods 0.000 claims abstract description 9
- 230000007480 spreading Effects 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims description 89
- 229920003023 plastic Polymers 0.000 claims description 39
- 239000004033 plastic Substances 0.000 claims description 39
- 238000010438 heat treatment Methods 0.000 claims description 33
- 150000001875 compounds Chemical class 0.000 claims description 30
- 238000004026 adhesive bonding Methods 0.000 claims description 28
- 230000007704 transition Effects 0.000 claims description 20
- 238000003860 storage Methods 0.000 claims description 17
- 230000001360 synchronised effect Effects 0.000 claims description 12
- 238000012856 packing Methods 0.000 claims description 8
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 6
- 239000006260 foam Substances 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 238000013329 compounding Methods 0.000 claims description 3
- 229920000715 Mucilage Polymers 0.000 claims 1
- 238000010422 painting Methods 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 4
- 239000011162 core material Substances 0.000 description 29
- 238000001816 cooling Methods 0.000 description 6
- 150000002500 ions Chemical class 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 5
- 230000005611 electricity Effects 0.000 description 4
- -1 polyethylene Polymers 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000003628 erosive effect Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 239000002798 polar solvent Substances 0.000 description 3
- 238000007788 roughening Methods 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007348 radical reaction Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 230000002688 persistence Effects 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0008—Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
- B32B2037/1215—Hot-melt adhesive
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Thermal Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses composite board material producing technology and production equipment, including the core unwinding device being sequentially connected, core transport process device, glue spreading apparatus, set composite, essence rolls set composite and rear pipeline production line, core transport process device includes the first conveying device, second conveying device, corona treatment plant, 3rd conveying device and the first frame, the first conveying device is sequentially installed with first frame, second conveying device and the 3rd conveying device, corona treatment plant is provided with above second conveying device, it is an object of the invention to provide one kind is simple in construction, it is safe and reliable, the composite board material producing technology and production equipment of flow innovation.
Description
Technical field
The present invention relates to composite board production equipment field, composite board material producing technology and production equipment are more particularly to.
Background technology
Existing combination process can only use vinyl polymer film to carry out HTHP compoiste adhering, composite core to core
Material is limited only to polyethylene from high pressure process, but coordinated again using sided corona treatment can be effectively to PVC, PVC foam after corresponding binding agent
The cores such as plate, PP, PP foamed board, polyethylene are bonded.Original aluminium-plastic panel combination process takes polyethylene core plate from three-roller
Directly enter five roller pressure-sizing units progress HTHP with the volume of aluminium up and down after press polish to be combined.It is existing to be carried out using vinyl polymer film
The production technology of HTHP compoiste adhering has following defect：
1st, 100 DEG C~130 DEG C of high temperature and high pressure is needed when being bonded using vinyl polymer film to core；
HTHP is needed when the 2nd, carrying out compoiste adhering due to original technique, the composite surface in sandwich structure is caused with
Between core itself internal stresses release, and then cause it is compound after plate shape there is warpage, the problems such as diagonal is not straight, in order to solve
This problem, original production line must add 5 after five roller pressure-sizing --- and 6 groups of cooling fans carry out Fast Persistence drop to composite plate
Temperature, is reduced with this and is deformed caused by composite surface internal stresses release.Therefore the addition of cooling system adds the length of production line
Degree, while also increasing energy consumption.
Although the 3, greatly reducing the composite board problem on deformation caused by internal stresses release by increasing cooling system,
Still the slow release for having a number of sheet material certain time internal cause internal stress after manufacture has ultimately resulted in deformation, deformation
Sheet material can be continuing with after secondary leveling processing rear portion aligning, and another part, which can not be aligned, to be scrapped, this
Cause great loss.
4th, limitation and the limitation of cool time of doses are told due to screw rod, causes the throughput rate of original production line very slow
Slowly, line speed is typically maintained in 3 meters/min~5 meter/min, and energy consumption is huge but is not directly proportional to quantum of output.
The content of the invention
In order to solve the above problems, it is an object of the invention to provide a kind of simple in construction, safe and reliable, production efficiency
High, energy consumption is low, flow is innovated composite board material producing technology and production equipment.
According to an aspect of the invention, there is provided composite board material producing technology includes the following steps implemented successively：
(1), core prepares：PVC foam plate, coiled material, width is 800mm~2000mm；
(2), sided corona treatment：The specification of corona treatment equipment and time：Corona acc power be 30KW, voltage be 5000~
15000V/ squares；
(3), gluing：PUR is coated to the both sides or side of core；
(4), preheat compound：The compound upper sheet material heating in both sides or side to core is combined；
(5), essence rolls compound：The compound upper accurate pressurization of sheet material progress in both sides or side to core is compound；
(6), overlay film is cut：Diaphragm is enclosed to the both sides of composite board, cut by defined size；
(7), finished product packing：Packing packaging is carried out to the composite board cut.
In some embodiments, the production equipment of composite board material producing technology is realized, it includes the core being sequentially connected
Unwinding device, core transport process device, glue spreading apparatus, set composite, essence roll set composite and rear pipeline production line, and core is defeated
Processing unit is sent to include the first conveying device, the second conveying device, corona treatment plant, the 3rd conveying device and the first frame,
It is sequentially installed with first frame above the first conveying device, the second conveying device and the 3rd conveying device, the second conveying device
Provided with corona treatment plant, the length of corona treatment plant is：30-80cm.Surface is roughening and increases it to polar solvent
Wetability, these gas ions are by shocking by electricity and penetrating into by its molecular structure of the surface breakdown of print body, and then the table that will be processed
Face molecular oxidation and polarization, ion electric shock erosion surface, so that the adhesive ability of increase core surfaces.
In some embodiments, the first conveying device includes the first driving wheel, the first driving-chain, the first driven pulley, the
One end is provided with first step sprocket wheel, the first conveying roller on one synchronous chain, the first synchronous sprocket wheel and the first conveying roller, the first conveying roller
Provided with some, the first synchronous chain connects the first synchronous sprocket wheel, and the first driven pulley is arranged on the first conveying roller, and the first driving-chain connects
The first driving wheel and the first driven pulley are connect, the first transport conveyor constructions are identical with the 3rd transport conveyor constructions, pass through the first conveying
Sheet material is moved to below corona treatment plant by device.
In some embodiments, the second conveying device includes First Transition wheel, conveyer belt, the first adjustment mechanism, conveying
Band connection First Transition wheel and the first adjustment mechanism, the first adjustment mechanism are fixed in the first frame, and the first adjustment mechanism includes
Fixture, adjustment wheel, adjustment bolt and mounting groove, fixture offer mounting groove, and adjustment wheel is arranged on mounting groove, adjusts spiral shell
Bolt withstands adjustment wheel, and fixture is arranged in the first frame, and corona treatment plant includes electrode, protective cover and potential device, is protected
Shield is set on electrode, potential device connection electrode, and electrode is arranged above conveyer belt, by existing using high-frequency high voltage
Processed frosting corona discharge and produce low temperature plasma, frosting is produced radical reaction and is made polymer
Crosslink.Surface is roughening and increases its wetability to polar solvent, and these gas ions are printed by shocking by electricity and penetrating into
Its molecular structure of the surface breakdown of body, and then processed surface molecular is aoxidized and polarized, ion electric shock erosion surface, so that
Increase the adhesive ability of core surfaces.
In some embodiments, glue spreading apparatus includes PUR mechanism, the first plastic roll mechanism, the first gluing member, the
Two plastic roll mechanisms, the second gluing member and the second frame, PUR mechanism connect the first plastic roll mechanism and the second plastic roll mechanism, the
One plastic roll mechanism and the contact of the first gluing member, the second plastic roll mechanism and the contact of the second gluing member, PUR mechanism includes molten
Glue groove, electrical heating wire, temperature sensor, valve and processor, electrical heating wire are arranged on the outside of colloidal sol groove, and temperature sensor is installed
In colloidal sol groove, electrical heating wire and temperature sensor are all connected with processor, colloidal sol trench bottom provided with valve and with the first glue spreader
Structure and the second plastic roll mechanism connection, are easy to enable production line to use PUR by PUR mechanism, realize new production work
Skill, required time during reduction solidification.
In some embodiments, the first plastic roll mechanism include first storage glue groove, the first upper glue roller, the second adjustment mechanism and
The first upper glue roller is provided with first fixed mount, the first storage glue groove, the second adjustment mechanism connects the first upper glue roller, the first plastic roll mechanism
Second frame is fixedly connected with by the first fixed mount, the structure of the first plastic roll mechanism is identical with the second plastic roll mechanism structure, first
Gluing member includes the first glue spreader, the 3rd adjustment mechanism and the second fixed mount, and the 3rd adjustment mechanism connects the first glue spreader, the
One gluing member is fixedly connected with the second frame by the second fixed mount, and the first glue spreader and the first upper glue roller are in contact, and first applies
The top of rubber roll is provided with the first scraper, and the second gluing member includes the second glue spreader and the 3rd storage glue groove, and the second glue spreader is located at
Above 3rd storage glue groove, the second glue spreader and the second upper glue roller are in contact, and the second adjustment mechanism includes screw mandrel, threaded block, rotation
Handwheel and the first mounting seat, screw mandrel are arranged on threaded block, and screw mandrel one end connection rotation hand wheel other end connects the first mounting seat, the
One mounting seat is provided with the first upper glue roller, and the PUR taken in storage glue groove can be glued by upper glue roller, can by adjusting part
Adjust the distance of upper glue roller and glue spreader.
In some embodiments, set composite includes the first unreeling structure, the second unreeling structure, composite structure and the 3rd
Frame, composite structure upper end is provided with the second unreeling structure, the first unreeling structure, the second unreeling machine provided with the first unreeling structure lower end
Structure and composite structure are installed in the 3rd frame, and composite structure is provided with least one set of composite roll, and composite roll is connected with heating
Device, carries out tentatively being combined in compound unit, on the one hand composite can be carried out to preheat before being combined, it is ensured that combined temp；
On the other hand compound peeling force can be increased on the original basis.
In some embodiments, composite structure includes at least one set of composite roll, heating apparatus, the 5th adjustment mechanism and shell
Body, one group of composite roll is each one up and down, and heating apparatus is heated to composite roll, the 5th adjustment mechanism connection composite roll, composite roll,
Heating apparatus and the 5th adjustment mechanism are arranged in housing, and the first unreeling structure includes support, spool, motor, the second transition wheel
With the 3rd transition wheel, spool is rack-mount and in motor connection, and spool is detachably connected with support, and support is fixedly connected with machine
Frame, the second transition wheel is arranged on support, and the 3rd transition wheel is arranged on housing, the first unreeling structure structure and the second unreeling machine
The structure of structure is identical, is easy to be attached the material for needing bonding using unreeling structure, utilizes transition Wheel-guiding to compounding machine
It is combined at structure.
The 5th adjustment mechanism includes slide rail, the second mounting seat, the 3rd mounting seat, spring, second in some embodiments
Mounting seat is fixed on slide rail, and the 3rd mounting seat is set on slide rail and can moved back and forth on slide rail, spring connection second
Mounting seat and the 3rd mounting seat, the second mounting seat and the 3rd mounting seat are provided with composite roll, are conveniently adapted to pair by adjusting apparatus
The sheet material composite pressing of different-thickness, and stress is consistent.
In some embodiments, set composite is connected with essence and rolls set composite and rear pipeline production line, is rolled by essence
Set composite and rear pipeline production line, are easy to implement pressure-sizing and overlay film, cutting to composite board etc..
Brief description of the drawings
Fig. 1 is composite board material producing technology of the present invention and the structural representation of production equipment；
Fig. 2 is the structural representation of composite board material producing technology of the present invention and the core transport process device of production equipment；
Fig. 3 is the structural representation of composite board material producing technology of the present invention and the glue spreading apparatus of production equipment；
Fig. 4 is the structural representation of composite board material producing technology of the present invention and the set composite of production equipment.
Embodiment
With reference to embodiment, the present invention is further illustrated.
Composite board material producing technology includes the following steps implemented successively：
(1), core prepares：PVC foam plate, coiled material, width is 800mm~2000mm；
(2), sided corona treatment：The specification of corona treatment equipment and time：Corona acc power be 30KW, voltage be 5000~
15000V/ squares；
(3), gluing：PUR is coated to the both sides or side of core；
(4), preheat compound：The compound upper sheet material heating in both sides or side to core is combined；
(5), essence rolls compound：The compound upper accurate pressurization of sheet material progress in both sides or side to core is compound；
(6), overlay film is cut：Diaphragm is enclosed to the both sides of composite board, cut by defined size；
(7), finished product packing：Packing packaging is carried out to the composite board cut.
As shown in figure 1, realizing the production equipment of composite board material producing technology includes core unwinding device 1, at core conveying
Reason device 2, glue spreading apparatus 3, set composite 4, essence roll set composite 5 and rear pipeline production line 6.After being combined by PUR, nothing
HTHP and cooling and shaping are needed, the length of production line is effectively shortened, reduces energy consumption, while substantially increasing production
Efficiency.By core by sided corona treatment, then by hot melt glue spreading, aluminium sheet or other materials on the outside of progress it is compound, then
Carry out essence roll it is compound, eventually pass leveling pad pasting, subtract plate, cutting form finished product.It is high without high temperature after being combined by PUR
Pressure and cooling and shaping, effectively shorten the length of production line, reduce energy consumption, while substantially increasing production efficiency.
As shown in Fig. 2 core transport process device 2 includes the first conveying device 21, the second conveying device 22, sided corona treatment
The first conveying device 21, second is sequentially installed with device 23, the 3rd conveying device 24 and the first frame 25, the first frame 25 defeated
The conveying device 24 of device 22 and the 3rd is sent, the top of the second conveying device 22 is provided with corona treatment plant 23.Dress is unreeled by core
Implementation of 1 realization to step in composite board material producing technology (1) is put, the placement rolled up to core is simultaneously automatic anti-roll.
It is synchronous that first conveying device 21 includes the first driving wheel 211, the first driving-chain 212, the first driven pulley 213, first
One end is provided with first step sprocket wheel 215 on chain 214, the first synchronous sprocket wheel 215 and the first conveying roller 216, the first conveying roller 216,
First conveying roller 216 is provided with some, and the first synchronous chain 214 connects the first synchronous sprocket wheel 215, and the first driven pulley 213 is arranged on the
On one conveying roller 216, the first driving-chain 212 connects the first driving wheel 211 and the first driven pulley 213, passes through the first conveying device
21 are moved to sheet material below corona treatment plant.The structure of 3rd conveying device 24 is identical with the structure of the first conveying device 21.
Second conveying device 22 includes transition wheel 221, conveyer belt 222, the first adjustment mechanism 223, the connection of conveyer belt 222 the
One transition wheel 221 and the first adjustment mechanism 223, the first adjustment mechanism 223 are fixed in the first frame 25, the first adjustment mechanism
223 include fixture 2231, adjustment wheel 2232, adjustment bolt 2233 and mounting groove 2234, and fixture 2231 offers mounting groove
2234, adjustment wheel 2232 is arranged on mounting groove 2234, and adjustment bolt 2233 withstands adjustment wheel 2232, and fixture 2232 is arranged on
In first frame 25, it is easy to conveyer belt 222 keeping tensioning by adjustment bolt 2233.By the second conveying device 22 by corona
Treated sheet material is delivered to the 3rd conveying device 24.
Corona treatment plant 23 includes electrode 231, protective cover 232 and potential device 233, and protective cover 232 sets electrode 31
On, 32 insulating materials of protective cover are made, and prevent outside operator from not touching generation potential safety hazard.Potential device 233 connects electricity
Pole 231, by producing low temperature plasma in processed frosting corona discharge using high-frequency high voltage, makes modeling
Material surface produces radical reaction and crosslinks polymer.Surface is roughening and increases its wetability to polar solvent,
These gas ions are by shocking by electricity and penetrating into by its molecular structure of the surface breakdown of print body, and then the surface molecular oxygen that will be processed
Change and polarize, ion electric shock erosion surface, so that the adhesive ability of increase core surfaces.Conveyer belt is made up of isolation material, leads to
Cross the conveyer belt that isolation material is made and be easy to implement sided corona treatment.Realized by corona treatment plant 23 and work is produced to composite board
The implementation of step (2) in skill, wherein corona acc power are 30KW, and voltage is 5000~15000V/ squares, corona treatment plant 23
Length be 30-80cm, corona time complete production line linear speed.
As shown in figure 3, glue spreading apparatus 33 includes PUR mechanism 31, the first plastic roll mechanism 32, the first gluing member 33, the
Two plastic roll mechanisms 34, the second gluing member 35 and the second frame 36, PUR mechanism connect 31 and meet the first plastic roll mechanism 32 and second
Plastic roll mechanism 34, the first plastic roll mechanism 32 and the first gluing member 33 are contacted, the second plastic roll mechanism 34 and the second gluing member 35
Contact, is easy to enable production line to use PUR by PUR mechanism 31, realizes new production technology, during reduction solidification
The required time.Implementation to step in composite board material producing technology (3) is realized by glue spreading apparatus 33, both sides to core or
Person coats PUR in side.
PUR mechanism 31 includes colloidal sol groove 311, electrical heating wire 312, temperature sensor 313, valve 314 and processor
315, electrical heating wire 312 is arranged on the outside of colloidal sol groove 311, and temperature sensor 313 is arranged in colloidal sol groove 311, electrical heating wire 312
Be all connected with processor 315 with temperature sensor 313, the bottom of colloidal sol groove 311 provided with valve 314 and with the first plastic roll mechanism 32 and the
Two plastic roll mechanisms 34 are connected.Solidified PUR is placed in colloidal sol groove 311 using preceding, set using processor 315
The temperature of heating, in the temperature not up to set, the electrified regulation of electrical heating wire 312 in the outside of colloidal sol groove 311 melts PUR
Change, valve 314 is opened after being completely melt, the PUR of liquid state is circulated to the first plastic roll mechanism 32 and the second plastic roll mechanism
The first storage storage glue groove 341 of glue groove 321 and second in 34.
It is solid that first plastic roll mechanism 32 includes the first storage glue groove 321, the first upper glue roller 322, the second adjustment mechanism 323 and first
Determine to be provided with the first upper glue roller 322 in frame 324, the first storage glue groove 321, the second adjustment mechanism 323 connects the first upper glue roller 322, the
One plastic roll mechanism 32 is fixedly connected with the second frame 36 by the first fixed mount 324.First plastic roll mechanism 32 and the second plastic roll mechanism
34 structures are identical.
First gluing member 33 includes the first glue spreader the 331, the 3rd and adjusts the fixed mount 333 of portion mechanism 332 and second, the 3rd
Adjust portion mechanism 332 and connect the first glue spreader 331, the first gluing member 33 is fixedly connected with frame 36 by the second fixed mount 333,
The distance between glue spreader can be adjusted by adjusting part.
First glue spreader 331 and the first upper glue roller 322 are in contact, and the top of the first glue spreader 331 is provided with the first scraper
334, being in contact by the first glue spreader 331 and the first upper glue roller 322 can make to fill PUR on glue spreader, be scraped by first
Knife 334 is easy to make the PUR on glue spreader to be evenly distributed.
Second gluing member 35 includes the second glue spreader 351 and the 3rd storage glue groove 352, and the second glue spreader 351 is located at the 3rd
The top of glue groove 352 is store, the second glue spreader 351 and the second upper glue roller 342 are in contact, and pass through the second glue spreader 351 and the second gluing
Roller 342, which is in contact, can make to fill PUR on glue spreader.The top of second glue spreader 351 is provided with the second scraper 353, passes through second
Scraper 353 is easy to make the PUR on glue spreader to be evenly distributed.
First adjustment part 323 includes screw mandrel 3231, threaded block 3232, rotation hand wheel 3233 and mounting seat 3234, screw mandrel
3231 are arranged in threaded block 3232, and the one end of screw mandrel 3231 connection rotation hand wheel 3233 other end connects the first mounting seat 3234,
First mounting seat 3234 is provided with the first upper glue roller 322, and the movement to upper glue roller can be realized by screw mandrel 3231.
In the specific implementation, solidified PUR is placed in colloidal sol groove 311 first, set using processor 315
The temperature of heating, in the temperature not up to set, the electrified regulation of electrical heating wire 312 in the outside of colloidal sol groove 311 melts PUR
Change, valve 314 is opened after being completely melt, the PUR of liquid state is circulated to the first plastic roll mechanism 32 and the second plastic roll mechanism
The first storage storage glue groove 341 of glue groove 321 and second in 34；The thickness according to sheet material passes through the 3rd adjustment mechanism 332 adjustment the again
Distance between one glue spreader 331 and the second glue spreader 351, its distance should be slightly less than the thickness of sheet material；Realization pair when sheet material is moved
The gluing of sheet material both sides.
As shown in figure 4, set composite 4 includes the first unreeling structure 41, the second unreeling structure 42, the and of composite structure 43
3rd frame 44, the upper end of composite structure 43 is provided with the second unreeling structure 42, the first unreeling machine provided with the lower end of the first unreeling structure 41
Structure 41, the second unreeling structure 42 and composite structure 43 are installed in the 3rd frame 44, and composite structure 43 is provided with least one set
Composite roll 431, composite roll 431 is connected with heating apparatus 432, carries out tentatively being combined in compound unit, on the one hand can be to compound
Material carries out compound preceding preheating, it is ensured that combined temp；On the other hand compound peeling force can be increased on the original basis.
Composite structure 43 includes at least one set of composite roll 431, heating apparatus 432, the 5th adjustment mechanism 433 and housing 434,
One group of composite roll 431 is each composite roll 431 up and down, and heating apparatus 432 is heated to composite roll 431, the 5th adjustment mechanism 433
Composite roll 431 is connected, composite roll 431, the adjustment mechanism 433 of heating apparatus 432 and the 5th are arranged in housing 434, in compounding machine
Group be tentatively combined, and on the one hand composite can be carried out to preheat before being combined, it is ensured that combined temp；On the other hand can be
Increase compound peeling force on original base.
Composite structure 43 is easy to ensure most to save the energy while ready-made composite effect provided with two groups of composite rolls
Optimal heating apparatus 432 is to use heater strip and temperature sensor, is easy to the accurate control to temperature, beneficial to multiple
The effect of conjunction, naturally it is also possible to using hot water pipeline heating, but the temperature that the heating means beneficial to hot water pipeline are heated can only
It is confined to less than 100 degrees Celsius.
5th adjustment mechanism 433 includes slide rail 4331, the second mounting seat 4332, the 3rd mounting seat 4333, spring 4334, the
Two mounting seats 4332 are fixed on slide rail 4331, and the 3rd mounting seat 4333 is set on slide rail 4331 and can be on slide rail 4331
Move back and forth, spring 4334 connects the second mounting seat 4332 and the 3rd mounting seat 4333, the second mounting seat 4332 and the 3rd is installed
Seat 4333 is provided with composite roll 431, and the sheet material composite pressing to different-thickness is conveniently adapted to by the 5th adjustment mechanism 433, and
Stress is consistent.
First unreeling structure 41 includes support 411, spool 412, motor 413, the second transition wheel 414 and the 3rd transition wheel
415, spool 412 is arranged on support 411 and connected in motor 413, and spool 412 can be realized by the rotation of motor 413
Unreel, spool 412 is detachably connected the replacing for being easy to implement the adhesives to being installed on spool 412, support with support 411
411 are fixedly connected with the 3rd frame 44, and the second transition wheel 414 is arranged on support 411, and the 3rd transition wheel 414 is arranged on housing 434
On, it is easy to be attached the material for needing bonding using unreeling structure 41, using at transition Wheel-guiding to composite structure 43 entering
Row is compound.
First unreeling structure structure 41 is identical with the structure of the second unreeling structure 42, is easy to the standardization of product component.It is logical
Cross set composite 4 and realize the implementation to step in composite board material producing technology (4), upper plate is combined to the both sides or side of core
Material heating is combined.
Set composite 5 is rolled by essence and realizes the implementation to step in composite board material producing technology (5), to the both sides of core
Or accurately pressurization is compound for the compound upper sheet material in side and progress.
Implementation to step in composite board material producing technology (6) is realized by rear pipeline production line 6, to the both sides of composite board
Diaphragm is enclosed, is cut by defined size.
Wherein essence rolls set composite 5 and rear pipeline production line 6 belongs to prior art, does not repeat.
Step (7) finished product packing in composite board material producing technology：Packing packaging is carried out to the composite board cut.
PUR is a kind of adhesive of plasticity, and normal temperature is in energy rapid link after solid state, heating and melting.Pass through profit
Vinyl polymer film is substituted with PUR, changes production technology and production equipment, detects that it possesses through test of many times following
Advantage：
(1) bonding is generally cemented rapidly from gluing to cooling, it is only necessary to Ji Shimiao, or even time of several seconds.
(2) bonding scope is wide to many materials, or even glues material (such as polyolefin, paraffin paper, carbon paper) to generally acknowledged difficulty
It can also be bonded, the joint being bonded especially with PUR, the bending of more than 105-106 times can be subjected to without ftractureing.
(3) it can heat repeatedly, repeatedly bonding.
(4) performance is stable, is easy to storage to transport.
(5) PUR with low cost does not have solvent consumption, avoids the presence because of solvent, and makes adherend deformation, dislocation
With the disadvantage such as shrink, help to reduce cost, improve product quality；PUR in certain temperature range its physical state with temperature
Degree changes and changed, and chemical characteristic is constant, and its is nonpoisonous and tasteless, belongs to environmental-protecting chemical product.
Above-described is only some embodiments of the present invention, it is noted that for one of ordinary skill in the art
For, on the premise of the creation design of the present invention is not departed from, other modification and improvement can also be made, these belong to this hair
Bright protection domain.
Claims (10)
1. composite board material producing technology, it is characterised in that including the following steps implemented successively：
(1), core prepares：PVC foam plate, coiled material, width is 800mm~2000mm；
(2), sided corona treatment：The specification of corona treatment equipment and time：Corona acc power be 30KW, voltage be 5000~
15000V/ squares；
(3), gluing：PUR is coated to the both sides or side of core；
(4), preheat compound：The compound upper sheet material heating in both sides or side to core is combined；
(5), essence rolls compound：The compound upper accurate pressurization of sheet material progress in both sides or side to core is compound；
(6), overlay film is cut：Diaphragm is enclosed to the both sides of composite board, cut by defined size；
(7), finished product packing：Packing packaging is carried out to the composite board cut.
2. realize the production equipment of composite board material producing technology, it is characterised in that including the core unwinding device being sequentially connected
(1), core transport process device (2), glue spreading apparatus (3), set composite (4), essence roll set composite (5) and rear pipeline production line
(6), the core transport process device (2) includes the first conveying device (21), the second conveying device (22), corona treatment plant
(23) the first conveying device is sequentially installed with, the 3rd conveying device (24) and the first frame (25), first frame (25)
(21) sided corona treatment is provided with above, the second conveying device (22) and the 3rd conveying device (24), second conveying device (22)
Device (23), the length of the corona treatment plant (23) is：30-80cm.
3. the production equipment according to claim 2 for realizing composite board material producing technology, it is characterised in that described first is defeated
Device (21) is sent to include the first driving wheel (211), the first driving-chain (212), the first driven pulley (213), the first synchronous chain
(214) one end is provided with first on, the first synchronous sprocket wheel (215) and the first conveying roller (216), first conveying roller (216)
Sprocket wheel (215) is walked, first conveying roller (216) is provided with some, described first the first synchronous sprocket wheel of synchronous chain (214) connection
(215), first driven pulley (213) is arranged on the first conveying roller (216), the first driving-chain (212) connection first
Driving wheel (211) and the first driven pulley (213), the first conveying device (21) structure and the 3rd conveying device (24) structure phase
Together.
4. the production equipment according to claim 3 for realizing composite board material producing technology, it is characterised in that described second is defeated
Device (2) is sent to include First Transition wheel (221), conveyer belt (222), the first adjustment mechanism (223), the conveyer belt (222) is even
First Transition wheel (221) and the first adjustment mechanism (223) are connect, first adjustment mechanism (223) is fixed on the first frame (25)
On, first adjustment mechanism (223) includes fixture (2231), adjustment wheel (2232), adjustment bolt (2233) and mounting groove
(2234), the fixture (2231) offers mounting groove (2234), and the adjustment wheel (2232) is arranged on mounting groove (2234)
On, the adjustment bolt (2233) withstands adjustment wheel (2232), and the fixture (2231) is arranged in the first frame (25), institute
Stating corona treatment plant (23) includes electrode (231), protective cover (232) and potential device (233), and the protective cover (232) sets
Put on electrode (231), potential device (233) connection electrode (231), the electrode (231) is arranged on conveyer belt (222)
Side.
5. the production equipment according to claim 2 for realizing composite board material producing technology, it is characterised in that the painting mucilage binding
Putting (3) includes PUR mechanism (31), the first plastic roll mechanism (32), the first gluing member (33), the second plastic roll mechanism (34), the
Two gluing members (35) and the second frame (36), the PUR mechanism (31) connect the first plastic roll mechanism (32) and the second plastic roll
Mechanism (34), the first plastic roll mechanism (32) and the first gluing member (33) contact, the second plastic roll mechanism (34) and the
Two gluing members (35) are contacted, and the PUR mechanism (31) includes colloidal sol groove (311), electrical heating wire (312), temperature sensor
(313), valve (314) and processor (315), the electrical heating wire (312) are arranged on the outside of colloidal sol groove (311), the temperature
Sensor (313) is arranged in colloidal sol groove (311), and the electrical heating wire (312) and temperature sensor (313) are all connected with processor
(315), colloidal sol groove (311) bottom provided with valve (314) and with the first plastic roll mechanism (32) and the second plastic roll mechanism (34)
Connection.
6. the production equipment according to claim 5 for realizing composite board material producing technology, it is characterised in that first rolling
Gluing mechanism (32) includes the first storage glue groove (321), the first upper glue roller (322), the second adjustment mechanism (323) and the first fixed mount
(324) the first upper glue roller (322), the second adjustment mechanism (323) connection first, are provided with the first storage glue groove (321)
Upper glue roller (322), the first plastic roll mechanism (32) is fixedly connected with the second frame (36) by the first fixed mount (324), described
The structure of first plastic roll mechanism (32) is identical with second plastic roll mechanism (34) structure, and first gluing member (33) includes first
Glue spreader (331), the 3rd adjustment mechanism (332) and the second fixed mount (333), the 3rd adjustment mechanism (332) connection first
Glue spreader (331), first gluing member (33) is fixedly connected with the second frame (36) by the second fixed mount (333), described
First glue spreader (331) and the first upper glue roller (322) are in contact, and the top of first glue spreader (331) is provided with the first scraper
(334), second gluing member (35) includes the second glue spreader (351) and the 3rd storage glue groove (352), second glue spreader
(351) above the 3rd storage glue groove (352), second glue spreader (351) and the second upper glue roller (342) are in contact, described
Second adjustment mechanism (323) includes screw mandrel (3231), threaded block (3232), rotation hand wheel (3233) and the first mounting seat
(3234), the screw mandrel (3231) is arranged on threaded block (3232), screw mandrel (3231) one end connection rotation hand wheel (3233)
The other end connects the first mounting seat (3234), and first mounting seat (3234) is provided with the first upper glue roller (322).
7. the production equipment according to claim 2 for realizing composite board material producing technology, it is characterised in that the compound dress
Putting (4) includes the first unreeling structure (41), the second unreeling structure (42), composite structure (43) and the 3rd frame (44), described multiple
Close mechanism (43) upper end and be provided with the second unreeling structure (42), first unreeling structure provided with the first unreeling structure (41) lower end
(41), the second unreeling structure (42) and composite structure (43) are installed in the 3rd frame (44), on the composite structure (43)
Provided with least one set of composite roll (431), the composite roll (431) is connected with heating apparatus (432).
8. the production equipment according to claim 7 for realizing composite board material producing technology, it is characterised in that the compounding machine
Structure (43) includes at least one set of composite roll (431), heating apparatus (432), the 5th adjustment mechanism (433) and housing (434), described
One group of composite roll (431) is each one up and down, and the heating apparatus (432) heats to composite roll (431), the 5th adjustment machine
Structure (433) connection composite roll (431), the composite roll (431), heating apparatus (432) and the 5th adjustment mechanism (433) are arranged on
In housing (434), first unreeling structure (41) includes support (411), spool (412), motor (423), the second transition wheel
(424) and the 3rd transition wheel (425), the spool (412) is arranged on support (411) and in motor (423) connection, the volume
Axle (412) is detachably connected with support (411), and the support (411) is fixedly connected with frame (44), second transition wheel
(424) it is arranged on support (411), the 3rd transition wheel (425) is arranged on housing (434), first unreeling structure
(41) structure is identical with the structure of the second unreeling structure (42).
9. the production equipment according to claim 8 for realizing composite board material producing technology, it is characterised in that the described 5th adjusts
Complete machine structure (433) includes slide rail (4331), the second mounting seat (4332), the 3rd mounting seat (4333), spring (4334), described the
Two mounting seats (4332) are fixed on slide rail (4331), and the 3rd mounting seat (4333) is set on slide rail (4331) and can
Moved back and forth on slide rail (4331), the spring (4334) connects the second mounting seat (4332) and the 3rd mounting seat (4333),
Second mounting seat (4332) and the 3rd mounting seat (4333) are provided with composite roll (431).
10. the production equipment according to claim 9 for realizing composite board material producing technology, it is characterised in that described compound
The essence that device (4) is connected with rolls set composite (5) and rear pipeline production line (6).
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| CN201710425261.1A CN107160812B (en) | 2017-06-07 | 2017-06-07 | Realize the production equipment of composite board material producing technology |
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| CN201710425261.1A CN107160812B (en) | 2017-06-07 | 2017-06-07 | Realize the production equipment of composite board material producing technology |
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| CN108032589A (en) * | 2018-01-08 | 2018-05-15 | 上海大音希声新型材料有限公司 | A kind of sandwich structure aeroge composite thermal insulation article production line |
| CN110126312A (en) * | 2019-04-24 | 2019-08-16 | 广东领先环保科技有限公司 | A kind of recyclable enhanced foaming sheet packaging material and preparation method thereof |
| CN111016201A (en) * | 2019-11-21 | 2020-04-17 | 安徽汇吉科技有限公司 | Production line and production method of gold-plastic composite board |
| CN111761664A (en) * | 2020-06-02 | 2020-10-13 | 浙江西点家居有限公司 | Manufacturing process of mildew-proof and corrosion-proof AP waterproof board |
| CN112026192A (en) * | 2020-08-25 | 2020-12-04 | 广东东方广厦模块化建筑有限公司 | Composite board forming production line |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108032589A (en) * | 2018-01-08 | 2018-05-15 | 上海大音希声新型材料有限公司 | A kind of sandwich structure aeroge composite thermal insulation article production line |
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| CN110126312A (en) * | 2019-04-24 | 2019-08-16 | 广东领先环保科技有限公司 | A kind of recyclable enhanced foaming sheet packaging material and preparation method thereof |
| CN110126312B (en) * | 2019-04-24 | 2021-05-25 | 广东领先环保科技有限公司 | Recyclable enhanced foaming sheet packaging material and preparation method thereof |
| CN111016201A (en) * | 2019-11-21 | 2020-04-17 | 安徽汇吉科技有限公司 | Production line and production method of gold-plastic composite board |
| CN111761664A (en) * | 2020-06-02 | 2020-10-13 | 浙江西点家居有限公司 | Manufacturing process of mildew-proof and corrosion-proof AP waterproof board |
| CN112026192A (en) * | 2020-08-25 | 2020-12-04 | 广东东方广厦模块化建筑有限公司 | Composite board forming production line |
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|---|---|
| CN107160812B (en) | 2019-10-01 |
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