CN106956816A - A kind of rubber gloves packs production system - Google Patents

Abstract

The invention discloses a rubber glove packaging production system, which can realize full-automatic operation from box making to box packing and sealing in the rubber glove production process, and can completely replace the current single pasting box, manual box delivery, glove wrapping, sorting and so on. The way of boxing, boxing, and sealing processes greatly reduces the labor intensity of workers and saves labor costs. At the same time, the device can be seamlessly connected with the existing glove dipping suspension line, and the production efficiency is completely matched with the glove dipping suspension line. The structure of the device is simple, the operation is simple, and the maintenance is simple. And it has good versatility, it is suitable for packing various specifications of rubber gloves in cartons of various specifications, and it is also suitable for automatic boxing of various other soft items.

Description

A rubber glove packaging production system

technical field

The invention belongs to the field of rubber glove packaging production, and in particular relates to a rubber glove packaging production system.

Background technique

With the continuous economic progress of developing countries, the improvement of health protection and safety standards, and the maturity of residents' consumption habits, the demand for disposable gloves in developing countries will explode in the future, and because they are disposable consumables, the usage has been at a high level. In a stable growth state, there are a series of problems while the glove production industry is developing rapidly.

At present, the automation level of China's glove production industry is not high enough. In the glove forming section, the glove dipping, hand mold cleaning, latex dipping, glove curling, vulcanization, chlorination, surface treatment and other front-end links can be realized by hanging the chain belt hand mold. Automation, but due to the softness and irregularity of gloves, the technical difficulties of gloves and subsequent boxing are basically done manually, especially the key process of glove boxing has not yet seen relevant automation equipment, and manufacturers have to use it in large quantities Manually complete the processes of wrapping, box sorting, boxing, and box sealing, resulting in a large increase in labor costs for the enterprise.

Moreover, the shortage of regular labor flow limits the production capacity of enterprises. Due to the restriction of access threshold, domestic glove manufacturers can only OEM for large foreign enterprises. They are in the downstream of the industrial chain and have low profits. Therefore, glove enterprises automate this link. The demand is very urgent. At present, there is a lack of mature glove packaging production technology at home and abroad. This is an urgent problem to be solved in this industry.

Contents of the invention

The purpose of the present invention is to provide a rubber glove packaging production system, which can realize full automation of rubber gloves from boxing to packaging, and has high production efficiency.

In order to achieve the above object, the specific technical solutions of the present invention are as follows:

A rubber glove packaging production system, including: a carton forming mechanism, a carton conveying mechanism, a glove box mechanism, a glove box removing mechanism, a glove box folding and cover mechanism, a glue applying mechanism, a glove box edge sealing output mechanism and Electrical control system to control the operation or stop of the above mechanism;

The electrical control system drives the carton forming mechanism to run and output a carton containing rubber gloves with the opening of the upper cover closed all around, the carton is transported to the position of the glove box mechanism by the carton conveying mechanism, and Putting rubber gloves into the carton through the glove box mechanism;

The cartons filled with rubber gloves continue to run to the glove box rejecting mechanism, and the glove box rejecting mechanism rejects the cartons with unqualified number of gloves. The glove conveying mechanism enters the glove box folding cover mechanism;

The glove box folding cover mechanism folds the ears of the carton cover, and at the same time folds the cover to cover the carton, and then continues to convey the carton through the carton conveying mechanism Apply glue on the outside of the peripheral wall of the carton through the gluing mechanism, and then continue to bond the ears of the upper cover to the outer wall of the carton through the glove box edge sealing output mechanism, The rubber glove box is closed and output.

Further, the carton conveying mechanism is composed of a conveyor belt and a carton fixing and dragging part arranged on the conveyor belt, and the cartons dropped on the conveyor belt are fixed by the carton fixing and pulling part, and passed through The conveyor belt conveys.

Further, the glove box mechanism includes: a glove grabbing mechanism, a glove counting mechanism, an electric cylinder, a sliding bracket, a hopper, a hopper pumping plate, a pumping plate cylinder, and a guide plate;

The glove grabbing mechanism grabs rubber gloves, and at the same time, the glove counting mechanism monitors the number of rubber gloves grabbed, and the glove grabbing mechanism puts the grabbed gloves into the hopper; the hopper is located at the On the sliding bracket, the electric cylinder is arranged at one end of the sliding bracket and is connected with the hopper to drive the hopper to slide back and forth on the sliding bracket; the hopper pumping plate is arranged on the bottom surface of the hopper. The pumping plate cylinder is connected with the pumping plate of the hopper, and the bottom of the hopper is opened or closed by pushing the pumping plate of the hopper; the end of the hopper away from the electric cylinder is provided with a carton to be loaded into rubber gloves. Cover open deflector;

The hopper moves to the top of the carton on the carton conveying mechanism, the pumping plate cylinder pushes away the hopper pumping plate at the bottom of the hopper, the hopper opens, and the rubber gloves fall into the carton.

Further, the glove rejecting mechanism is an air cylinder, which is set on a bracket on one side of the glove conveying mechanism, and a signal receiving part is arranged on it, and the cartons containing unqualified rubber gloves detected by the glove counting mechanism, And send this instruction to the glove rejecting mechanism, when the carton moves to this position, the glove rejecting mechanism pushes the number of unqualified cartons out of the conveyor belt of the glove conveying mechanism.

Further, it also includes a glove pressing mechanism that prevents the glove stack from falling out of the carton, and the glove pressing mechanism is arranged on a fixed frame above the glove conveying mechanism on one side of the glove box mechanism. After the rubber glove box is finished, the glove pressing mechanism will pack the gloves in the carton down tightly.

Further, the glove pressing mechanism includes an air cylinder and a pressing plate, and after the boxing is completed, the electric control system controls the air cylinder to push the pressing plate to compact the stack of gloves placed in the carton.

Further, the glove box folding mechanism includes a carton folding mechanism and a carton folding mechanism, and the carton folding mechanism is driven by a turning and folding cylinder to open the cover and place the glove The ears of the upper cover of the carton are folded so that it is perpendicular to the surface of the upper cover, and the upper cover mechanism of the carton folds the upper cover of the carton by 90° through the upper cover folding cylinder. On the upper surface of the carton, the folded ears intersect with the side walls around the carton to close the gloves in the carton.

Further, the gluing mechanism includes a gluing motor, a gluing roller, a glue box, a swing cylinder and a gluing swing rod, and the gluing motor drives the gluing roller to rotate to apply the glue in the glue box On the gluing roller, at the same time, one end of the gluing swing rod is provided with plastic foam, and the other end is connected with the swing cylinder, and the swing cylinder drives the gluing swing rod to swing to make the plastic foam absorb Glue on the gluing roller and apply it to the side wall of the carton.

Further, the glove box edge banding output mechanism includes a box sealing cylinder seat, a box sealing cylinder, a cylinder push rod, and a push plate. carton, the sealing cylinder seat adjusts the sealing cylinder to tilt downward by 45°, the push plate is perpendicular to the horizontal plane, and the sealing cylinder drives the push plate to move from top to bottom, so that the paper The ear of the box loam cake is pasted on the side wall of the described carton smeared with glue.

Among them, the used carton forming mechanism is composed of a general-purpose three-dimensional carton machine and a special blanking assembly, which is used to fold the cardboard into a carton with a closed upper cover opening around the glove. The carton conveying mechanism is a combination of various climbing or turning belt conveyors arranged according to the workshop, which can flexibly transport the formed cartons to each operating mechanism by climbing or turning.

The rubber glove packaging production system provided by the present invention can realize fully automatic operation from box making to box packing and sealing in the rubber glove production process, and can completely replace the current box pasting alone, box sending, glove wrapping, sorting and so on. The way of boxing, boxing, and box sealing processes greatly reduces the labor intensity of workers and saves labor costs. At the same time, the device can be seamlessly connected with the existing glove dipping suspension line, and the production efficiency is completely matched with the glove dipping suspension line. The structure of the device is simple, the operation is simple, and the maintenance is simple. Moreover, it has good versatility, and is suitable for packing various specifications of rubber gloves in cartons of various specifications, and is also suitable for automatic boxing of various other soft items.

Description of drawings

Fig. 1 is the three-dimensional schematic diagram of a kind of rubber glove packaging production system provided by the present invention;

Fig. 2 is the plan view of a kind of rubber glove packaging production system provided by the present invention;

Fig. 3 is a schematic structural view of a glove box mechanism in a rubber glove packaging production system provided by the present invention;

Fig. 4 is a structural schematic diagram of a glove box folding and flipping cover mechanism in a rubber glove packaging production system provided by the present invention;

Fig. 5 is a schematic diagram of the state structure after the upper cover folding plate in the mechanism for folding the upper cover of the glove box in the rubber glove packaging production system provided by the present invention;

Fig. 6 is a schematic diagram of a glue application mechanism in a rubber glove packaging production system provided by the present invention.

1. Carton forming mechanism, 2. Carton conveying mechanism, 3. Glove box mechanism, 4. Glove box removing mechanism, 5. Glove box folding mechanism, 6. Gluing mechanism, 7. Glove box sealing Side output mechanism, 8. Glove grabbing mechanism, 9. Glove counting mechanism, 10. Glove pressing mechanism.

3a. Electric cylinder, 3b. Support seat, 3c. Counterweight, 3d. Hopper, 3e. Hopper pumping plate, 3f. Pumping plate cylinder, 3g. Slide rod, 3h. Fixed rod, 3i. Guide plate;

5a. carton folding mechanism, 5b. turning over folding cylinder, 5c. push plate, 5d. carton folding upper cover mechanism, 5e. carton, 5f. upper cover, 5g. 5i. Upper cover flipping cylinder, 5j. Pull rod, 5k. Turning block, 5p. Turning plate;

6a. Gluing motor, 6b. Gluing roller, 6c. Glue box, 6d. Swing cylinder, 6e. Gluing swing rod.

detailed description

Embodiments of the present invention will be described below in conjunction with the accompanying drawings.

As shown in Figures 1 and 2, the rubber glove packaging production system of the present invention includes a carton forming mechanism 1, a carton conveying mechanism 2, a glove box mechanism 3, a glove box rejecting mechanism 4, and a glove box folding and cover mechanism 5. Gluing mechanism 6, glove box edge sealing output mechanism 7 and the electrical control system to control the operation or stop of the above mechanisms;

The electrical control system drives the carton forming mechanism 1 to run and outputs a carton 5e containing rubber gloves with a closed upper cover opening all around, and the carton 5e is transported to the position of the glove box mechanism 3 by the carton conveying mechanism 2, And dress rubber gloves in the carton 5e by said glove box mechanism 3;

The glove box mechanism 3 includes: a glove grabbing mechanism 8, a glove counting mechanism 9, an electric cylinder 3a, a sliding bracket, a hopper 3d, a hopper pumping plate 3e, a pumping plate cylinder 3f, and a guide plate 3i;

The glove grabbing mechanism 8 grabs rubber gloves. At the same time, the glove counting mechanism 9 monitors the number of rubber gloves grabbed. The glove grabbing mechanism 8 puts the grabbed gloves into the hopper 3d; the hopper 3d is arranged on the sliding bracket, and the electric cylinder 3a It is arranged at one end of the sliding bracket and is connected with the hopper 3d, and drives the hopper 3d to slide back and forth on the sliding bracket; the hopper pumping plate 3e is arranged on the bottom surface of the hopper 3d, and the pumping plate cylinder 3f is connected with the hopper pumping plate 3e to push the hopper The pumping plate 3e opens or closes the bottom of the hopper 3d; the end of the hopper 3d away from the electric cylinder 3a is provided with a guide plate 3i for opening the upper cover 5f of the carton 5e to be loaded into rubber gloves;

The hopper 3d moves to the top of the carton on the carton conveying mechanism 2, and the pumping plate cylinder 3f pushes away the hopper pumping plate 3e at the bottom of the hopper 3d, the hopper 3d opens, and the rubber gloves fall into the carton.

It also includes a glove pressing mechanism 10 that prevents the glove stack from falling out of the carton 5e. The glove pressing mechanism 10 is located on the fixed frame above the glove delivery mechanism 2 on one side of the glove box mechanism 3. When the rubber glove box After completion, the glove pressing mechanism 10 will pack the gloves in the carton into a pile and compress it tightly.

The glove pressing mechanism 10 includes an air cylinder and a pressing plate. After the boxing is completed, the electric control system controls the air cylinder to push the pressing plate to compact the glove stack placed in the carton.

The cartons filled with rubber gloves continue to run to the glove box rejecting mechanism 4, and the glove box rejecting mechanism 4 rejects the cartons with unqualified gloves. Enter the glove box folding cover mechanism 5 through the glove conveying mechanism;

The glove box folding cover mechanism 5 folds the ears 5g of the carton cover, and at the same time folds the cover 5f to cover the carton, and then continues to pass through the carton conveying mechanism 2 to continue Transport the carton through the gluing mechanism 6, apply glue on the outside of the peripheral wall of the carton 5e, and then continue to bond the ears 5g of the upper cover 5f to the outer wall of the carton through the glove box edge sealing output mechanism 7 , The rubber glove box is closed and output.

Manually stack a stack of cardboard on the carton forming mechanism according to a certain beat to form a carton through the carton conveying mechanism 2 to the position of the glove box mechanism 3, and a glove grabbing mechanism 8 is provided on one side of the glove box mechanism 3, This program uses the existing method, the glove grabbing mechanism 8 is driven by a motor through an electromagnetic clutch to a pair of meshed chain gears, and a pair of rubber-covered rollers are respectively driven by the chain gears. Through the circular arc gap, after passing a certain number of gloves, the electromagnetic clutch attracts the rubber-covered roller for one turn, grabs the gloves in the circular-arc gap of the rubber-coated roller and drops them to the glove counting belt On the conveyor belt of the conveyor mechanism.

Gloves hanging on the glove dipping suspension line continuously pass through a pair of incomplete arc roller openings of the glove grabbing mechanism 8. When passing through a group of gloves (the present invention is designed to be 4), the electromagnetic clutch is closed, and the motor A pair of chain gears drives the pair of incomplete arc rollers to rotate, clamping the pair of gloves, and the conveyor belt under the rollers reciprocates to spread the falling gloves horizontally and flatly on the belt surface. After the pile of gloves spread out to a certain number (the present invention is designed to be 25 piles), the gloves are conveyed to the hopper 3d of the glove box mechanism 3 by conveying.

The end of the hopper 3d away from the electric cylinder 3a is provided with a guide plate 3i for opening the upper cover of the carton to be filled with rubber gloves. In the carton not filled with rubber gloves, the upper cover is in a vertical upward state, and there are blocking gloves. The possibility of the stack falling into the carton smoothly, the guide plate 3i can push and bend the upper cover of the carton when the hopper 3d runs to the target position, away from the top of the opening of the carton, so as to ensure that the glove stack can fall into the carton smoothly Inside.

As shown in Fig. 3, in order to improve the stability of the glove box device, a support base 3b and a counterweight 3c can be arranged thereon. The supporting seat 3b is a plate-shaped structure and is arranged parallel to and fixedly connected with the fixing rod 3h fixing the plurality of sliding rods 3g, so as to reduce the vibration generated when the plurality of hoppers 3d slide on the plurality of sliding rods 3g at the same time. At the same time, counterweights 3c are arranged on both sides of the electric cylinder 3a, and the counterweights 3c are vertically and fixedly connected to the support base 3b through connecting rods.

When the gloves fall into the hopper 3d, a group of hoppers 3d move under the push of the electric cylinder 3a, so that the gloves are spread horizontally and flatly on the hopper 3d pumping plate in the hopper 3d, and the electric cylinder 3a continues to push the hopper 3d to the carton for delivery Above the carton on the mechanism 2, the pumping plate cylinder 3f pulls out the hopper 3d pumping plate of each hopper 3d, and the gloves fall from the hopper 3d into the carton under the action of gravity, and then the pressing mechanism pushes the gloves from top to bottom After the stack is pressed tightly, the carton conveying mechanism 2 drives the carton to move a distance. When the carton moves a set (4) distances at the carton station, the carton is filled with gloves, and then conveyed downwards, passing through the gloves. When the box is rejected by the mechanism 4, if it is detected that the box is missing, the glove will be rejected, otherwise it will continue to be transported to the tail and the carton will be pushed into the glove box folding mechanism 5.

As shown in Figure 4, the glove box folding mechanism 5 first advances to the position of the ear 5g of the carton through the push plate 5c on the carton folding mechanism 5a, the height of the two is set properly, and the push plate 5c is turned Under the promotion of the hemming cylinder 5b, the ear 5g of the carton loam cake is pushed and folded, and the ear 5g step can be completed. Afterwards, the upper cover is turned over by the carton turning over upper cover mechanism 5d. Use the fixed plate 5h in the carton folding loam cake mechanism 5d to be provided with loam cake overturning cylinder 5i, pull bar 5j, overturning block 5k, and the pull bar 5j on it rotates around the turning brick block under the drive of loam cake turning over cylinder, Finally, the turning plate 5p which is connected to the pull rod 5j through the turning block 5k is driven to rotate. When the lid turning cylinder 5i is driven to turn over the carton loam cake, it rotates and presses down, and the carton loam cake is pressed down, finally being in a state parallel to the horizontal plane.

The state after the overturning plate 5p is turned over and the state after the carton is sealed are shown in Figure 5. Turn the upper cover of the carton by 90° and fold the upper cover on the upper surface of the carton. The opening is covered, and then transported to the gluing mechanism 6 by the carton conveying mechanism 2.

As shown in Figure 6, the gluing mechanism 6 includes a gluing motor 6a, a gluing roller 6b, a glue box 6c, a swing cylinder 6d and a gluing fork 6e, and the gluing motor 6a drives the gluing roller 6b to rotate the glue box. The glue in 6c is smeared on the gluing roller 6b, at the same time, one end of the gluing fork 6e is provided with plastic foam, and the other end is connected with the swing cylinder 6d, and the swing cylinder 6d drives the gluing fork 6e to swing to promote the plastic foam Pick up the glue from the gluing roller 6b and apply it to the side wall of the carton. After the glue coating mechanism 6 coated the outside of the peripheral wall of the carton with glue, the carton continued to be pushed to the glove box edge sealing output mechanism 7 places.

The glove box edge sealing output mechanism 7 includes a box sealing cylinder seat, a box sealing cylinder, a cylinder push rod, and a push plate 5c. The push plate 5c is provided with the movable end of the cylinder push rod. The cylinder seat adjusts the sealing cylinder to tilt downward by 45°, the push plate 5c is perpendicular to the horizontal plane, and the sealing cylinder drives the push plate 5c to move from top to bottom, so that the ear side 5g of the upper cover 5f of the carton 5e is pasted on the glue-coated surface. The sealing on the side wall of the carton 5e is completed and exported.

Although some embodiments of the present invention have been described above, these embodiments are presented as examples and are not intended to limit the scope of the present invention. These new embodiments can be implemented in various other forms, and various omissions, substitutions, and changes can be made without departing from the gist of the present invention. These embodiments and modifications thereof are included in the scope and gist of the present invention, and are also included in the invention described in the claims and their equivalents.

Claims (9)

1. A rubber glove packaging production system, characterized in that it comprises: a carton forming mechanism, a carton conveying mechanism, a glove box mechanism, a glove box rejecting mechanism, a glove box folding cover mechanism, a glue coating mechanism, a glove box Box edge-banding output mechanism and electrical control system to control the operation or stop of the above-mentioned mechanism; The electrical control system drives the carton forming mechanism to run and output a carton containing rubber gloves with the opening of the upper cover closed all around, the carton is transported to the position of the glove box mechanism by the carton conveying mechanism, and Putting rubber gloves into the carton through the glove box mechanism; The cartons filled with rubber gloves continue to run to the glove box rejecting mechanism, and the glove box rejecting mechanism rejects the cartons with unqualified number of gloves. The glove conveying mechanism enters the glove box folding cover mechanism; The glove box folding cover mechanism folds the ears of the carton cover, and at the same time folds the cover to cover the carton, and then continues to convey the carton through the carton conveying mechanism Apply glue on the outside of the peripheral wall of the carton through the gluing mechanism, and then continue to bond the ears of the upper cover to the outer wall of the carton through the glove box edge sealing output mechanism, The rubber glove box is closed and output. 2. a kind of rubber glove packaging production system according to claim 1, is characterized in that, The carton conveying mechanism is composed of a conveyor belt and a carton fixing and pulling part arranged on the conveyor belt. The cartons falling on the conveyor belt are fixed by the carton fixing and pulling parts, and pass through the conveyor belt. send. 3. a kind of rubber glove packaging production system according to claim 1, is characterized in that, The glove box mechanism includes: a glove grabbing mechanism, a glove counting mechanism, an electric cylinder, a sliding bracket, a hopper, a hopper pumping plate, a pumping plate cylinder, and a guide plate; The glove grabbing mechanism grabs rubber gloves, and at the same time, the glove counting mechanism monitors the number of rubber gloves grabbed, and the glove grabbing mechanism puts the grabbed gloves into the hopper; the hopper is located at the On the sliding bracket, the electric cylinder is arranged at one end of the sliding bracket and is connected with the hopper to drive the hopper to slide back and forth on the sliding bracket; the hopper pumping plate is arranged on the bottom surface of the hopper. The pumping plate cylinder is connected with the pumping plate of the hopper, and the bottom of the hopper is opened or closed by pushing the pumping plate of the hopper; the end of the hopper away from the electric cylinder is provided with a carton to be loaded into rubber gloves. Cover open deflector; The hopper moves to the top of the carton on the carton conveying mechanism, the pumping plate cylinder pushes away the hopper pumping plate at the bottom of the hopper, the hopper opens, and the rubber gloves fall into the carton. 4. a kind of rubber glove packaging production system according to claim 3, is characterized in that, The glove rejecting mechanism is an air cylinder, which is set on the bracket on one side of the glove conveying mechanism, and a signal receiving part is arranged on it. The instruction is sent to the glove rejecting mechanism, and when the carton moves to this position, the glove rejecting mechanism pushes out the number of unqualified cartons from the conveyor belt of the glove conveying mechanism. 5. a kind of rubber glove packaging production system according to claim 1, is characterized in that, It also includes a glove pressing mechanism that prevents the glove stack from falling out of the carton. The glove pressing mechanism is arranged on a fixed frame above the glove conveying mechanism on one side of the glove box mechanism. After the box is finished, the glove pressing mechanism compresses the gloves piled in the carton tightly. 6. a kind of rubber glove packaging production system according to claim 5, is characterized in that, The glove pressing mechanism includes an air cylinder and a pressing plate. After the boxing is completed, the electric control system controls the air cylinder to push the pressing plate to compact the stack of gloves placed in the carton. 7. a kind of rubber glove packaging production system according to claim 1, is characterized in that, The glove box folding cover mechanism includes a carton folding mechanism and a carton folding cover mechanism. The carton folding mechanism is driven by a turning and folding cylinder to place the opened cover on the carton with gloves. The ears of the cover are folded so that they are perpendicular to the surface of the upper cover; The carton folding upper cover mechanism buckles the upper cover of the carton by 90° on the upper surface of the carton through the upper cover folding cylinder, and the folded ears are in contact with the surroundings of the carton. The side walls are cross-butted to seal the glove inside the carton. 8. a kind of rubber glove packaging production system according to claim 1, is characterized in that, The gluing mechanism includes a gluing motor, a gluing roller, a glue box, a swing cylinder and a gluing fork, and the gluing motor drives the gluing roller to rotate to apply the glue in the glue box to the glue box. On the gluing roller, at the same time, one end of the gluing pendulum is provided with plastic foam, and the other end is connected with the swing cylinder, and the oscillating cylinder drives the gluing pendulum to swing to make the plastic foam absorb the gluing. Glue on the glue roller and apply it to the side wall of said carton. 9. a kind of rubber glove packaging production system according to claim 1, is characterized in that, The glove box edge sealing output mechanism includes a box sealing cylinder seat, a box sealing cylinder, a cylinder push rod, and a push plate. The push plate is arranged at the movable end of the cylinder push rod. , the box-sealing cylinder seat adjusts the box-sealing cylinder to tilt downward by 45°, the push plate is perpendicular to the horizontal plane, and the box-sealing cylinder drives the push plate to move from top to bottom to impel the carton upper cover The ears are pasted on the side wall of the carton that has been coated with glue.