CN106319566A - Pre-baked anode aluminum electrolytic cell anode configuration method - Google Patents
Pre-baked anode aluminum electrolytic cell anode configuration method Download PDFInfo
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Abstract
本发明涉及一种阳极配置方法,尤其涉及一种中间点式下料预焙阳极铝电解槽阳极配置方法。一种预焙阳极铝电解槽阳极配置方法,包括电解槽、阳极炭块、加料点、中缝和间缝,其特征在于沿着电解槽长轴方向的中缝依次为窄中缝、菱形中缝交替排列;加料点的下方及前后是菱形中缝,菱形中缝长度为两块阳极炭块再加上两个间缝的总宽度,菱形中缝由四块阳极炭块和相邻的间缝围成。本发明的优点效果:本发明与现有技术相比,充分顾及了氧化铝下料、溶解及扩散过程对下料口空间、电解质总量的需求,重点扩大了参与电化学反应的阳极面积,减少不必要的中缝面积,达到提到电流效率、槽加产能的目的,为电解槽的技术升级和新设计带来多方面的效益。
The invention relates to an anode configuration method, in particular to an intermediate point type blanking prebaked anode anode configuration method for an aluminum electrolytic cell. A prebaked anode aluminum electrolytic cell anode configuration method, comprising an electrolytic cell, an anode carbon block, a feeding point, a middle slot and a gap, characterized in that the slots along the long axis direction of the electrolytic cell are arranged alternately with narrow slots and diamond-shaped slots; Below and before and after the feeding point is a diamond-shaped central seam. The length of the diamond-shaped central seam is the total width of two anode carbon blocks plus the two gaps. The diamond-shaped central seam is surrounded by four anode carbon blocks and adjacent gaps. Advantages and effects of the present invention: Compared with the prior art, the present invention fully takes into account the requirements of the blanking opening space and the total amount of electrolyte during the alumina blanking, dissolution and diffusion process, and focuses on expanding the anode area participating in the electrochemical reaction. Reduce the unnecessary area of the middle seam, achieve the purpose of improving the current efficiency and increasing the production capacity of the cell, and bring various benefits to the technical upgrading and new design of the electrolytic cell.
Description
技术领域 technical field
本发明涉及一种阳极配置方法,尤其涉及一种中间点式下料预焙阳极铝电解槽阳极配置方法。 The invention relates to an anode configuration method, in particular to an intermediate point type blanking prebaked anode anode configuration method for an aluminum electrolytic cell.
背景技术 Background technique
中间点式下料技术的采用,消除了氧化铝边部加料操作的不利影响、减少了槽膛内阴极沉淀,提高了阳极反应面积,提高了电流效率。随着现代铝电解槽朝着大型化、节能化的方向不断前进,势必要有效利用炉膛面积,尽可能提高阳极反应面积。 The adoption of intermediate point feeding technology eliminates the adverse effects of alumina side feeding operation, reduces cathode precipitation in the tank chamber, increases the anode reaction area, and improves the current efficiency. As modern aluminum electrolytic cells continue to move towards large-scale and energy-saving directions, it is necessary to effectively use the furnace area and increase the anode reaction area as much as possible.
目前,铝电解槽的阳极悬挂固定于上部结构左右两侧的阳极母线上,沿电解槽长轴方向成左右对称的两排布置,两排阳极之间通常设置150~200mm宽的中缝,用于容纳打壳锤头动作和点式间歇下料,中缝上方一般安装有4~8组打壳锤头和定容下料器,每排阳极中单个阳极之间通常设置30~50mm宽的间缝,主要用于排出阳极气体。 At present, the anodes of the aluminum electrolytic cell are suspended and fixed on the anode busbars on the left and right sides of the upper structure, and are arranged in two symmetrical rows along the long axis of the electrolytic cell. A 150-200mm wide middle gap is usually set between the two rows of anodes for Accommodates shelling hammer action and point-type intermittent feeding. Generally, 4~8 groups of shelling hammers and constant volume feeders are installed above the middle seam. A 30~50mm wide gap is usually set between individual anodes in each row of anodes. , mainly used to discharge anode gas.
在铝电解槽阳极配置上中国专利ZL201110063297.2提出在下料口处的水平截面为边长100~300mm的矩形或两个对角线长度为200~400mm的菱形,下料口以外的中缝为30~50mm窄中缝。这种阳极配置一方面忽视了氧化铝加入到电解槽后熔解吸热,而下料口空间局促,电解质熔体放热后温度下降快,会变为悬浮状态,不利于接下来的氧化铝熔解,另一方面30~50mm窄中缝阻碍了电解质流动,未完全熔解氧化铝只会漂浮在电解质上,无法扩散至离下料点较远的区域,容易导致阳极效应的发生。 Chinese patent ZL201110063297.2 proposes that the horizontal section at the discharge port is a rectangle with a side length of 100-300mm or two diamonds with a diagonal length of 200-400mm, and the middle seam outside the discharge port is 30mm in the anode configuration of the aluminum electrolytic cell. ~50mm narrow center seam. On the one hand, this anode configuration ignores the fact that alumina melts and absorbs heat after being added to the electrolytic cell, and the space at the discharge port is cramped. After the electrolyte melt releases heat, the temperature drops rapidly and will become suspended, which is not conducive to the subsequent alumina melting. On the other hand, the 30~50mm narrow gap hinders the electrolyte flow, and the incompletely melted alumina will only float on the electrolyte, and cannot diffuse to the area far from the cutting point, which will easily lead to the occurrence of the anode effect.
发明内容 Contents of the invention
本发明提供一种预焙阳极铝电解槽阳极配置方法,目的是提高参与电化学反应的阳极面积,减少不参与电化学反应的中缝面积。同时,本发明考虑了下料后粉末状的氧化铝颗粒会在熔融电解质中边漂浮边溶解的传质过程,为氧化铝传输溶解提供足够的空间和热量。 The invention provides an anode configuration method for a prebaked anode aluminum electrolytic cell, the purpose of which is to increase the area of the anode participating in the electrochemical reaction and reduce the area of the middle seam not participating in the electrochemical reaction. At the same time, the present invention considers the mass transfer process in which the powdered alumina particles will dissolve while floating in the molten electrolyte after blanking, so as to provide sufficient space and heat for the transfer and dissolution of alumina.
为达上述目的本发明一种预焙阳极铝电解槽阳极配置方法,包括电解槽、阳极炭块、加料点、中缝和间缝,其特征在于沿着电解槽长轴方向的中缝依次为窄中缝、菱形中缝交替排列;加料点的下方及前后是菱形中缝,菱形中缝长度为两块阳极炭块再加上两个间缝的总宽度,菱形中缝由四块阳极炭块和相邻的间缝围成。 In order to achieve the above object, the present invention provides a prebaked anode aluminum electrolytic cell anode configuration method, including electrolytic cell, anode carbon block, feeding point, middle slit and intermediate slit, and is characterized in that the middle slit along the direction of the long axis of the electrolytic cell is successively narrow middle slit , The diamond-shaped seams are arranged alternately; the bottom and front and back of the feeding point are diamond-shaped seams, the length of the diamond-shaped seam is the total width of two anode carbon blocks plus the two seams, and the diamond-shaped seam is composed of four anode carbon blocks and adjacent seams surrounded.
四块阳极炭块面向宽中缝的短边一端均被削去一段,使阳极炭块截面为梯形;四块梯形阳极炭块围成的菱形中缝宽度在100-300mm之间,最窄处不小于100mm,最宽处不大于300mm,窄中缝的宽度在60~100mm之间,阳极炭块之间的间缝在30~50mm。 The short sides of the four anode carbon blocks facing the wide middle slit are all cut off, so that the anode carbon block has a trapezoidal cross-section; the width of the diamond-shaped middle slit surrounded by the four trapezoidal anode carbon blocks is between 100-300mm, and the narrowest point is not less than 100mm, the widest part is not more than 300mm, the width of the narrow middle gap is between 60~100mm, and the gap between the anode carbon blocks is 30~50mm.
菱形中缝的面积根据电流强度和阳极电流密度进行调节,电流强度或阳极电流密度每增加1%,菱形中缝的面积增加1%~2%。 The area of the diamond-shaped slit is adjusted according to the current intensity and the anode current density. For every 1% increase in the current intensity or the anode current density, the area of the rhombus-shaped slit increases by 1% to 2%.
一个菱形中缝与一个窄中缝的长度比例为1:1。 The length ratio of a rhombus-shaped slit to a narrow slit is 1:1.
电解槽工作电流在160~700kA。 The working current of the electrolyzer is 160~700kA.
本发明的优点效果:本发明与现有技术相比,充分顾及了氧化铝下料、溶解及扩散过程对下料口空间、电解质总量的需求,重点扩大了参与电化学反应的阳极面积,减少不必要的中缝面积,达到提到电流效率、槽加产能的目的,为电解槽的技术升级和新设计带来多方面的效益。 Advantages and effects of the present invention: Compared with the prior art, the present invention fully takes into account the requirements of the blanking opening space and the total amount of electrolyte during the alumina blanking, dissolution and diffusion process, and focuses on expanding the anode area participating in the electrochemical reaction. Reduce the unnecessary area of the middle seam, achieve the purpose of improving the current efficiency and increasing the production capacity of the cell, and bring various benefits to the technical upgrading and new design of the electrolytic cell.
附图说明 Description of drawings
图1是本发明一种电解槽阳极配置的示意图。 Fig. 1 is a schematic diagram of an anode configuration of an electrolytic cell according to the present invention.
图2是图1中的局部放大图。 FIG. 2 is a partially enlarged view of FIG. 1 .
图中:1、电解槽;2、阳极炭块;3、加料点;4、间缝;5、菱形中缝;6、窄中缝。 In the figure: 1. Electrolyzer; 2. Anode carbon block; 3. Feeding point; 4. Slit; 5. Diamond-shaped slit; 6. Narrow slit.
具体实施方式 detailed description
下面对本发明的实施例结合附图加以详细描述,但本发明的保护范围不受实施例所限。 The embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited by the embodiments.
实施例1 Example 1
如图1所示一种预焙阳极铝电解槽阳极配置方法,包括电解槽1、48块阳极炭块2、加料点3,沿着电解槽长轴方向的中缝依次为窄中缝6、菱形中缝5交替排列;加料点3的下方及前后是菱形中缝5,菱形中缝5长度为两块阳极炭块再加上两个间缝4的总宽度,菱形中缝由四块阳极炭块2和相邻的间缝4围成。 As shown in Figure 1, a prebaked anode aluminum electrolytic cell anode configuration method, including electrolytic cell 1, 48 anode carbon blocks 2, feeding point 3, the middle seam along the long axis direction of the electrolytic cell is sequentially narrow middle seam 6, diamond-shaped middle seam 5 are alternately arranged; the bottom and front and back of the feeding point 3 are diamond-shaped middle seams 5, and the length of the diamond-shaped middle seams 5 is the total width of two anode carbon blocks plus two gaps 4. The diamond-shaped middle seams are composed of four anode carbon blocks 2 and adjacent The seam 4 is surrounded by.
四块阳极炭块2面向宽中缝的短边一端均被削去一段,使阳极炭块2截面为梯形;四块梯形阳极炭块2围成的菱形中缝宽度在100-300mm之间,最窄处不小于100mm,最宽处不大于300mm,窄中缝的宽度在60~100mm之间,阳极炭块之间的间缝在30~50mm。 The ends of the short sides of the four anode carbon blocks 2 facing the wide middle slit are all cut off, so that the section of the anode carbon block 2 is trapezoidal; the width of the diamond-shaped middle slit surrounded by the four trapezoidal anode carbon blocks 2 is between 100-300mm, the narrowest The width of the narrow center gap is not less than 100mm, the widest point is not more than 300mm, the width of the narrow middle gap is between 60~100mm, and the gap between the anode carbon blocks is 30~50mm.
菱形中缝5的面积根据电流强度和阳极电流密度进行调节,电流强度或阳极电流密度每增加1%,菱形中缝的面积增加1%~2%。 The area of the rhombic central slit 5 is adjusted according to the current intensity and the anode current density. For every 1% increase in the current intensity or the anode current density, the area of the rhomboid central slit increases by 1% to 2%.
一个菱形中缝5与一个窄中缝6的长度比例为1:1。 The length ratio of a diamond-shaped central slit 5 to a narrow central slit 6 is 1:1.
电解槽1工作电流在160~700kA。 The working current of electrolyzer 1 is 160~700kA.
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4176037A (en) * | 1977-07-14 | 1979-11-27 | Ardal Og Sunndal Verk A.S. | Conductor arrangement for compensating for horizontal magnetic fields in pots containing a molten electrolytic bath |
| CN2461940Y (en) * | 2000-09-27 | 2001-11-28 | 李德祥 | Anode block distribution of prebaking anode intermediate blanking aluminium electric tank |
| CN102154664A (en) * | 2011-03-16 | 2011-08-17 | 冯乃祥 | Anode structure of aluminum electrolytic cell densely distributed with carbon anodes in narrow centre joints |
| CN201962376U (en) * | 2010-10-25 | 2011-09-07 | 郭晓甜 | Anode carbon block arrangement of aluminium electrolysis cell |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4176037A (en) * | 1977-07-14 | 1979-11-27 | Ardal Og Sunndal Verk A.S. | Conductor arrangement for compensating for horizontal magnetic fields in pots containing a molten electrolytic bath |
| CN2461940Y (en) * | 2000-09-27 | 2001-11-28 | 李德祥 | Anode block distribution of prebaking anode intermediate blanking aluminium electric tank |
| CN201962376U (en) * | 2010-10-25 | 2011-09-07 | 郭晓甜 | Anode carbon block arrangement of aluminium electrolysis cell |
| CN102154664A (en) * | 2011-03-16 | 2011-08-17 | 冯乃祥 | Anode structure of aluminum electrolytic cell densely distributed with carbon anodes in narrow centre joints |
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