CN1062523A - 制备二醚的方法 - Google Patents
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Abstract
Description
本发明涉及下式的二醚的制备,该式为:
其中R为线型或支链C1~18烷基、C3~18环烷基、C6~18芳基或C7~18芳烷基;优选的R为异丙基。
根据公布的欧洲专利申请EP-A-361493(相应的美国申请号413409)中的方法,已经知道如何制备式(Ⅰ)的二醚。
然而,由于种种理由,上述方法远不足以适合工业应用。
例如,上述专利申请描述生产2-异戊基-2-异丙基-1,3-二甲氧基丙烷要用四个步骤,总产率为12%,而且最后的二醇甲基化反应还要使用极昂贵的试剂。
相反,用本发明的方法,使用不太贵的试剂以简单的工艺就可得到很高产率的式(Ⅰ)二醚。
本发明的方法包括以下步骤:
a)通过醛醇缩合反应形成不饱和醛(Ⅱ),其中R如同以上规定;
b)将所说的醛还原为饱和化合物(Ⅲ),其中R如同以上规定;
c)通过与甲醛的交叉的坎尼扎罗反应将(Ⅲ)转化为二醇(Ⅳ),其中R如同以上规定;
d)将二醇(Ⅳ)用CH3Cl进行甲基化反应生成二醚(Ⅰ)。该反应在二甲基亚砜(DMSO)的存在下能方便地进行。
在制备过程中出现的各反应如下面所示:
醛醇缩合反应最好在有离子交换树脂(带有强碱性功能,例如氢氧化季铵)存在下进行。这种树脂的实例是Amberlite IRA 910(由Rohm & Haas生产)。也可以使用以氯化季铵与等当量的NaOH相混合形式的树脂。
在上述条件下进行操作就可减少缩聚物的生成。事实上,如例2和例3所示,若使用NaOH的话,即使以很低的转化率进行操作,在所得的醛(Ⅱ)中不希望有的缩聚物之百分含量分别为25.7%和23.5%,而相比之下例1为5.8%(其中所用树脂为OH形式),而例4为8.7%(其中所用树脂为Cl-+NaOH形式)。
树脂可以反复再循环而不明显地丧失活性。
用在碳载体上的钯催化剂将醛(Ⅱ)选择性地还原为有实用价值量的产品(Ⅲ)。通过加入少量碱性碳酸氢盐的水溶液,就可在使用相同量催化剂的前提下显著地减少还原时间。如例5和例6所示,在加入NaHCO3的饱和水溶液之后,还原时间由80小时减为1小时。
在二醇(Ⅳ)的甲基化作用中,所得的醚(Ⅰ)不会与二甲基亚砜混在一起:这样溶剂的分离和回收就被简化了。
本发明方法的优选实施方案是以下述方式进行的:
a)在一种具有碱性官能度(OH-形式)的离子交换树脂存在下,或在作为替换物的具有相同量NaOH的氯化季铵形式的树脂存在下,将异戊醛加热至温度在70~120℃之间,并连续地除掉所形成的水。通过分馏从生成的反应混合物中分离出醛(Ⅱ)。
b)(Ⅱ)的氢化是在一种溶剂的存在下于室温和压力为1~10大气压、优选为2~3大气压下进行的,进行氢化时还存在钯基催化剂和少量的碱性碳酸氢盐的水溶液(1~10%重量的饱和溶液)。
本方法中适用的溶剂是醇类,例如CH3OH、乙醇、异丙醇和丁醇。优选使用甲醇和乙醇。
(Ⅱ)在溶剂中的浓度可在10~50%内变化,优选为15~20%。
适用的催化剂是细粉状钯,它可随意地被载于惰性介质例如二氧化硅、氧化铝、碳和硫酸钡上。每公斤(Ⅱ)的催化用量为0.2~3克钯。氢化速率(在相同压力和温度条件下)与所用催化剂的量成正比。(Ⅱ)的醇溶液在经过滤除去催化剂后,即可直接用于下一步骤而不必进一步提纯。
c)将(Ⅲ)的醇溶液与CH2O水溶液在无机碱存在下一起加热并回流直到完成反应时为止。通过蒸馏回收醇并将二醇(Ⅳ)从水相中分离出(在水相中它几乎是不溶解的)、脱水,然后将其用于下一步骤而不必进一步纯化。适用于反应的碱是NaOH、KOH、Na2CO3和K2CO3。所加入的CH2O与醛(Ⅲ)的摩尔比至少为2∶1,优选的为3∶1。
d)未提纯的二醇(Ⅳ)溶解在DMSO中,并在NaOH存在下和大气压力及30~40℃温度下用CH3Cl进行甲基化。最好使用细粉状NaOH,因为它可使反应加快。
二醚(Ⅰ)在DMSO中不溶,在把盐过滤后,因此很容易将其从溶剂中分离和精馏。在脱水(例如加入甲苯以及甲苯/H2O混合物的共沸精馏)后,可将DMSO再循环。
以下所给出的实施例仅仅是为了说明本发明,而不是对本发明作出限制。
例1
制备2-异丙基-5-甲基-2-己烯醛〔Ⅱ,R=(CH3)2CH〕
将2070克的异戊醛和260cc的OH-形式的Amberlite IRA 910树脂(由Rohm & Haas生产)(它是由通过用NaOH洗涤Cl-形式直至洗液中不见Cl-,然后用水洗涤至中性而制备的)回流加热。
用玛尔古逊(Marcusson)蒸馏器连续除去生成的水。3小时后大约收集260cc水,蒸馏器中的温度从起始的79℃升到115℃。通过过滤分离出树脂,并在真空下分馏反应产物。得到以下产物:444克可以再循环的异戊醛,50克中间馏分,1300克基本上为(Ⅱ)组成的馏分(沸点85~90℃/20mmHg),以及75克不能蒸馏的缩聚物残渣。
(Ⅱ)的气相色谱滴定率为97%(顺式与反式异构体的比率约为20∶80)。
高沸点副产品的量相当于所得的醛(Ⅱ)的5.8%。
例2
使用例1的方法和各种成分,除了使用20.7克NaOH溶于250cc水中以代替使用树脂外。分馏后得到1233克的醛(Ⅱ)和317克残渣。残渣相对于产物(Ⅱ)的百分比为25.7%。
例3
使用例2的方法和各成分,除了使用11.3克NaOH溶于350cc水外。将反应混合物维持回流5小时(蒸馏器的最高温度为85℃)。在真空下分离并蒸馏有机相。得到980克轻馏分产物(主要由异戊醛组成),811克的(Ⅱ)和191克残渣。残渣相当于所要产物(Ⅱ)的23.5%。
例4
将1400克异戊醛和150cc Cl-形式的湿Amberlite IRA 910树脂,以及溶于100cc水中的5克NaOH一起加热。它们以回流形式被加热,用玛尔古逊装置蒸馏出反应过程中所形成的水。3小时后内部温度达到90℃。加入另外的溶于30cc水中的3克NaOH,并继续再蒸馏5小时直到温度达到120℃。随后将反应物冷却至80℃并用200cc水稀释。对水相和树脂进行分离,蒸馏反应粗产物。
结果得到110克基本由异戊醛组成的轻馏分产物,1025克醛(Ⅱ)和90克残渣。残渣相当于所想望得到的产物(Ⅱ)的8.7%。
例5
制备2-异丙基-5-甲基己醛〔Ⅲ,R=(CH3)2CH-〕。
在装有搅拌器的双颈玻璃烧瓶中装入10克溶于70cc乙醇的例1的醛、1cc饱和的NaHCO3水溶液和0.25克的碳载体上的10%钯。向装置通入氮气,再通入氢气,装置被连接到带刻度的充满氢气的滴定管。在常温和常压下对混合物进行搅拌。
氢的吸收在60分钟后在达到化学计算值时停止。
例6
重复例5,但不添加NaHCO3溶液。仅在80小时后完成吸收作用。
例7
在20升高压釜中,在25克的碳载体上的10%钯的存在下,将1300克醛〔Ⅱ,R=(CH3)2CH〕在7升乙醇中的溶液和80cc的饱和NaHCO3溶液进行氢化。
在起始的H2压力为3大气压时进行操作,一俟其压力降至1.5大气压立即使其恢复到起始压力。1小时后完成吸收作用。将催化剂过滤并将乙醇溶液用于下次反应。用气相色谱法计算的醛〔Ⅱ,R=(CH3)2CH〕的含量为97%。
例8
制备2-异丙基-2-(3-甲基丁基)-1,3-二羟基丙烷〔Ⅳ,R=(CH3)2CH〕。
将例7的醛溶液与690克K2CO3在1700cc水中的溶液以及2200cc CH2O(含水40%)回流加热7小时。通过使蒸发器中的温度达到97~98℃而蒸出乙醇。分离出有机相并用热水洗涤直到使其呈中性为止,使用甲苯通过共沸蒸馏而使油相脱水。
在真空下将甲苯蒸发后,得到1455克无色油〔Ⅳ,R=(CH3)2CH〕。
此产物无须进一步纯化即可用于下一步反应中。
例9
制备2-异丙基-2-(3-甲基丁基)-1,3-二甲氧基丙烷〔Ⅰ,R=(CH3)2CH〕。
在烧瓶中将例8所得的二醇溶于3.5升二甲基亚砜之中,烧瓶装有气泡阀以释放气体、机械叶片搅拌器、温度计和进气管。在搅拌的同时加入460克细粉状NaOH,并用外部浴器冷却使温度保持30℃。将CH3Cl加到充分搅拌好的物质中,同时使温度保持在30~35℃之间,调节加入量使CH3Cl不从卸料阀泄出。2.5小时后加入290克另外的细粉状NaOH,而在5小时后再加入另外415克所说的NaOH。在约8小时后CH3Cl的吸收停止。CH3Cl的总用量为925克。10小时后生成的反应混合物的气相色谱对照物显示存在有98.8%的二醚〔Ⅰ,R=(CH3)2CH〕和仅仅为0.1%的单醚。过滤反应物并用正己烷洗涤盐。将上部相与DMSO分开,加入来自洗涤液的正己烷,用水重复洗涤,并用无水Na2SO4脱水。在除去正己烷后,由蒸馏得到沸点为105~106℃/15mmHg的(Ⅰ)的单一馏分1335克。由气相色谱测定的二醚含量为99.5%。还原、坎尼扎罗反应和甲基化反应这三步的产率为77.7%。
在用甲苯共沸脱水后,DMSO可被再循环使用。
例10~12
按表1所示的原料分别按例1、7、8和9所述的相同工艺进行缩合、加氢、坎尼扎罗缩合和醚化反应。
Claims (4)
2、如权利要求1的方法,其中R选自异丙基、乙基、丁基、异丁基、环己基、环戊基。
3、如权利要求1的方法,其中醛醇缩合反应是在具有碱性官能的离子交换树脂、或以氯化季铵形式的树脂存在下进行的,不饱和醛的还原反应是用氢进行的,使用作为催化剂的是载于惰性介质上的钯,催化剂悬浮在醇溶液中,该溶液含有少量碳酸氢盐的碱性水溶液,二醇的甲基化反应是在有二甲基亚砜存在下进行的。
4、如权利要求2的方法,其中在权利要求1的方法中,其中醛醇缩合反应是在具有碱性官能的离子交换树脂、或以氯化季铵形式的树脂存在下进行的,不饱和醛的还原反应是用氢进行的,使用作为催化剂的是载于惰性介质上的钯,催化剂悬浮在醇溶液中,该溶液含有少量碳酸氢盐的碱性水溶液,二醇的甲基化反应是在二甲基亚砜存在下进行的。
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT02211990A IT1243924B (it) | 1990-11-20 | 1990-11-20 | Procedimento per la preparazione di dieteri |
| IT22119A/90 | 1990-11-20 |
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| CN1036846C CN1036846C (zh) | 1997-12-31 |
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| US (1) | US5371299A (zh) |
| EP (1) | EP0487035B1 (zh) |
| JP (1) | JP2977353B2 (zh) |
| KR (1) | KR100191179B1 (zh) |
| CN (1) | CN1036846C (zh) |
| AU (1) | AU8799491A (zh) |
| BR (1) | BR9105048A (zh) |
| CA (1) | CA2055721A1 (zh) |
| DE (1) | DE69119552T2 (zh) |
| FI (1) | FI102270B (zh) |
| IL (1) | IL100074A0 (zh) |
| IT (1) | IT1243924B (zh) |
| MX (1) | MX9102147A (zh) |
| NO (1) | NO176515C (zh) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102432439A (zh) * | 2010-09-29 | 2012-05-02 | 中国石油化工股份有限公司 | 一种二醚型给电子体的制备方法 |
| CN102531861A (zh) * | 2012-01-05 | 2012-07-04 | 淮海工学院 | 5-乙基-2-壬酮的制备新方法 |
| US9376513B2 (en) | 2011-01-19 | 2016-06-28 | China Petroleum & Chemical Corporation | Solid catalyst component and catalyst for olefin polymerization |
| CN116323535A (zh) * | 2020-10-13 | 2023-06-23 | Sabic环球技术有限责任公司 | 制备2-异戊基-2-异丙基-1,3-二甲氧基丙烷的方法 |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU1757100A (en) * | 1994-03-18 | 2000-05-11 | Toshikazu Nakamura | Drug for relieving side effects caused by immunosuppressants |
| IT1274250B (it) * | 1995-02-21 | 1997-07-15 | Himont Inc | Dieteri utilizzabili nella preparazione di catalizzatori ziegler-natta |
| US7049377B1 (en) | 1995-02-21 | 2006-05-23 | Basell Poliolefine Italia S.R.L. | 1,3-diethers and components and catalysts for the polymerization of olefins, containing said diethers |
| CN1266167C (zh) * | 2001-06-13 | 2006-07-26 | 巴塞尔聚烯烃意大利有限公司 | 用于烯烃共聚合的组分与催化剂 |
| CN102105503B (zh) | 2008-07-23 | 2014-03-19 | 巴斯夫欧洲公司 | 2-异丙基-2-烷基-1,3-丙二醇用于制备聚合物的用途 |
| CN103328431B (zh) * | 2011-01-19 | 2015-05-06 | 帝斯曼知识产权资产管理有限公司 | 通过催化碳碳双键加氢制备4-乙酰氧基-2-甲基丁醛的方法 |
| US9284392B2 (en) | 2013-03-15 | 2016-03-15 | Basf Corporation | Mixed internal donor structures for 1-olefin polymerization catalysts |
| CN114276221A (zh) * | 2021-12-29 | 2022-04-05 | 山东研峰新材料科技有限公司 | 一种烷基取代的二醚型给电子体的制备方法 |
| CN114768799B (zh) * | 2022-05-19 | 2022-11-29 | 研峰科技(北京)有限公司 | 一种选择性催化氢化负载型金属催化剂及其制备方法和应用 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2413803A (en) | 1945-06-22 | 1947-01-07 | Us Ind Chemicals Inc | 2-ethyl-2-butyl propanediol-1,3 |
| FR1044689A (fr) * | 1951-05-03 | 1953-11-19 | Hoechst Ag | Procédé de préparation de 2-éthylhexanal-(1) ou de 2-éthylhexanol-(1) et produits obtenus par ce procédé |
| US3742068A (en) * | 1970-04-17 | 1973-06-26 | G Moersch | Ethers of 2,2,9,9-tetramethyl-1,10-decanediol |
| CA1005821A (en) * | 1971-02-01 | 1977-02-22 | Clive A. Henrick | 2,4-diolefinic compounds and the control of insects |
| US3752843A (en) * | 1971-10-08 | 1973-08-14 | Zoecon Corp | Aliphatic di olefinic nitriles |
| AT354187B (de) * | 1976-11-22 | 1979-12-27 | Hoffmann La Roche | Fungizides mittel |
| DE2855506C3 (de) * | 1978-12-22 | 1981-04-30 | Ruhrchemie Ag, 4200 Oberhausen | Verfahren zur Herstellung von Methyl-nonyl-acetaldehyd |
| DE2933919C2 (de) * | 1979-08-22 | 1988-12-22 | Ruhrchemie Ag, 4200 Oberhausen | Verfahren zur Herstellung von 2-Methyl-2-sek.-butyl-1,3-propandiol |
| US4435586A (en) * | 1982-04-28 | 1984-03-06 | Kruse Walter M | Etherification process for hexitols and anhydrohexitols |
| IT1227260B (it) * | 1988-09-30 | 1991-03-28 | Himont Inc | Dieteri utilizzabili nella preparazione di catalizzatori ziegler-natta |
-
1990
- 1990-11-20 IT IT02211990A patent/IT1243924B/it active IP Right Grant
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- 1991-11-18 IL IL100074A patent/IL100074A0/xx unknown
- 1991-11-18 NO NO914504A patent/NO176515C/no not_active IP Right Cessation
- 1991-11-18 CA CA002055721A patent/CA2055721A1/en not_active Abandoned
- 1991-11-19 AU AU87994/91A patent/AU8799491A/en not_active Abandoned
- 1991-11-19 DE DE69119552T patent/DE69119552T2/de not_active Expired - Fee Related
- 1991-11-19 MX MX9102147A patent/MX9102147A/es unknown
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- 1991-11-19 FI FI915460A patent/FI102270B/fi active
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- 1991-11-20 CN CN91108297A patent/CN1036846C/zh not_active Expired - Fee Related
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102432439A (zh) * | 2010-09-29 | 2012-05-02 | 中国石油化工股份有限公司 | 一种二醚型给电子体的制备方法 |
| US9376513B2 (en) | 2011-01-19 | 2016-06-28 | China Petroleum & Chemical Corporation | Solid catalyst component and catalyst for olefin polymerization |
| CN102531861A (zh) * | 2012-01-05 | 2012-07-04 | 淮海工学院 | 5-乙基-2-壬酮的制备新方法 |
| CN116323535A (zh) * | 2020-10-13 | 2023-06-23 | Sabic环球技术有限责任公司 | 制备2-异戊基-2-异丙基-1,3-二甲氧基丙烷的方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0487035A3 (en) | 1992-11-25 |
| BR9105048A (pt) | 1992-06-23 |
| IT9022119A1 (it) | 1992-05-20 |
| MX9102147A (es) | 1992-07-08 |
| NO176515C (no) | 1995-04-19 |
| JPH0625050A (ja) | 1994-02-01 |
| KR100191179B1 (ko) | 1999-06-15 |
| IT9022119A0 (it) | 1990-11-20 |
| IT1243924B (it) | 1994-06-28 |
| AU8799491A (en) | 1992-05-21 |
| US5371299A (en) | 1994-12-06 |
| EP0487035B1 (en) | 1996-05-15 |
| JP2977353B2 (ja) | 1999-11-15 |
| IL100074A0 (en) | 1992-08-18 |
| FI102270B1 (fi) | 1998-11-13 |
| KR920009756A (ko) | 1992-06-25 |
| DE69119552T2 (de) | 1996-12-05 |
| NO176515B (no) | 1995-01-09 |
| DE69119552D1 (de) | 1996-06-20 |
| EP0487035A2 (en) | 1992-05-27 |
| CN1036846C (zh) | 1997-12-31 |
| FI915460A0 (fi) | 1991-11-19 |
| FI915460L (fi) | 1992-05-21 |
| NO914504L (no) | 1992-05-21 |
| FI102270B (fi) | 1998-11-13 |
| CA2055721A1 (en) | 1992-05-21 |
| NO914504D0 (no) | 1991-11-18 |
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