[go: up one dir, main page]

CN106008911A - Base plate material for rail fastener, preparation method and application of base plate material - Google Patents

Base plate material for rail fastener, preparation method and application of base plate material Download PDF

Info

Publication number
CN106008911A
CN106008911A CN201610341796.6A CN201610341796A CN106008911A CN 106008911 A CN106008911 A CN 106008911A CN 201610341796 A CN201610341796 A CN 201610341796A CN 106008911 A CN106008911 A CN 106008911A
Authority
CN
China
Prior art keywords
component
backing plate
isocyanate
plate material
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610341796.6A
Other languages
Chinese (zh)
Inventor
杜卫超
毛昆朋
赵云行
马运章
徐超
贾颖华
陈梦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Academy of Railway Sciences Corp Ltd CARS
Metals and Chemistry Research Institute of CARS
Beijing CARS Advanced Material Technology Co Ltd
Original Assignee
China Academy of Railway Sciences Corp Ltd CARS
Metals and Chemistry Research Institute of CARS
Beijing CARS Advanced Material Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Academy of Railway Sciences Corp Ltd CARS, Metals and Chemistry Research Institute of CARS, Beijing CARS Advanced Material Technology Co Ltd filed Critical China Academy of Railway Sciences Corp Ltd CARS
Priority to CN201610341796.6A priority Critical patent/CN106008911A/en
Publication of CN106008911A publication Critical patent/CN106008911A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7657Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
    • C08G18/7678Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing condensed aromatic rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4854Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • C08G18/667Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6674Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B9/00Fastening rails on sleepers, or the like
    • E01B9/68Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair
    • E01B9/681Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair characterised by the material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2110/00Foam properties
    • C08G2110/0083Foam properties prepared using water as the sole blowing agent

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Railway Tracks (AREA)

Abstract

本发明提供一种钢轨扣件用垫板材料及其制备方法和用途。本发明的垫板材料包括或由A组分和B组分制成,其中,A组分由如下质量份数的原料制成:A‑1扩链剂,100份,A‑2水,0‑50份,A‑3匀泡剂,10‑100份,A‑4催化剂,0.1‑2份,B组分由B‑1聚醚多元醇和B‑2异氰酸酯反应制成,其中所述B组分的异氰酸根的含量为1%‑10%(w/w);其中,B组分中异氰酸根的物质的量与A组分中羟基的物质的量的比为1.05‑1.15。本发明的聚氨酯材料具有更好的耐磨特性、疲劳特性和回弹特性,另外由本发明聚氨酯材料制备的新型小半径曲线垫板增加了纤维增强层,其可以大幅度增加垫板抵抗横向变形的能力,同时还能提高垫板的刚度从而减少垂向变形。

The invention provides a backing plate material for rail fasteners, a preparation method and application thereof. The pad material of the present invention includes or is made of A component and B component, wherein, A component is made of the following raw materials in parts by mass: A-1 chain extender, 100 parts, A-2 water, 0 ‑50 parts, A‑3 foam stabilizer, 10‑100 parts, A‑4 catalyst, 0.1‑2 parts, B component is made by reacting B‑1 polyether polyol and B‑2 isocyanate, wherein the B group The content of isocyanate in component B is 1%-10% (w/w); wherein, the ratio of the amount of isocyanate in component B to the amount of hydroxyl in component A is 1.05-1.15. The polyurethane material of the present invention has better wear resistance, fatigue properties and rebound properties. In addition, the novel small-radius curved backing plate prepared by the polyurethane material of the present invention adds a fiber reinforcement layer, which can greatly increase the backing plate’s ability to resist lateral deformation. ability, while also increasing the stiffness of the backing plate to reduce vertical deformation.

Description

钢轨扣件用垫板材料及其制备方法和用途Backing plate material for rail fastener and its preparation method and application

技术领域technical field

本发明属于铁路钢轨扣件技术领域,具体涉及一种钢轨扣件用垫板材料及其制备方法和用途。The invention belongs to the technical field of railway rail fasteners, and in particular relates to a backing plate material for rail fasteners, a preparation method and application thereof.

背景技术Background technique

轨下垫板是钢轨扣件中的重要部件,主要起到减振缓冲的功能。轮轨冲击产生的振动全部经由轨下垫板向下传递,良好质量的轨下垫板在保持轨道弹性的同时,可以很好地衰减轮轨振动,吸收能量,减少轮轨冲击对轨道结构的破坏。小半径曲线垫板用于小半径弯道区域,除了承受正常的车重产生的垂向力以外,还需承受转弯离心力造成的水平方向的横向力,因此,其使用条件非常苛刻。The backing plate under the rail is an important part of the rail fastener, which mainly plays the role of vibration damping and buffering. The vibration generated by the wheel-rail impact is transmitted downward through the under-rail backing plate. A good-quality under-rail backing plate can attenuate the wheel-rail vibration and absorb energy while maintaining the elasticity of the track, and reduce the impact of the wheel-rail impact on the track structure. destroy. The small-radius curve backing plate is used in the small-radius curve area. In addition to bearing the vertical force generated by the normal vehicle weight, it also needs to bear the horizontal force caused by the centrifugal force of the turning. Therefore, its service conditions are very harsh.

目前,现有轨下垫板多采用实心的沟槽结构,也有部分采用平板结构或板钉结构,内里无夹层,在纵向力和横向力的同时作用下,内部无支撑结构,极容易被压溃,造成切枕等事故。At present, most of the existing backing plates under the rail adopt solid groove structure, and some of them adopt flat plate structure or nail structure. There is no interlayer inside. Under the simultaneous action of longitudinal force and transverse force, there is no supporting structure inside, which is very easy to be crushed. collapse, resulting in accidents such as cutting pillows.

此外,现有轨下垫板多使用橡胶材料,如天然橡胶、丁苯橡胶、丁腈橡胶等,也有少量使用聚氨酯制作,其原料异氰酸酯多采用MDI。但是现有轨下垫板的材料的刚度及耐疲劳性能不足以适应小半径曲线部位苛刻的条件,使用寿命往往是其它一般路段垫板使用寿命的几分之一到十几分之一。In addition, the existing under-rail pads are mostly made of rubber materials, such as natural rubber, styrene-butadiene rubber, nitrile rubber, etc., and a small amount of polyurethane is used, and the raw material isocyanate is mostly made of MDI. However, the material stiffness and fatigue resistance of existing backing plates under rails are not enough to adapt to the harsh conditions of small-radius curves, and the service life is often a fraction to one-tenth of the service life of backing plates in other general road sections.

鉴于小半径曲线地段的苛刻条件,小半径曲线垫板除了承受正常的车重产生的垂向力以外,还需承受转弯离心力造成的水平方向的横向力。然而由于现有垫板结构及材料不能满足现场使用要求,小半径曲线垫板在短时间内压溃失效现象较为普遍。本发明通过对垫板结构和材料的改良,使这种垫板能够适应小半径曲线的要求,延长了其使用寿命。In view of the harsh conditions of the small-radius curve section, the small-radius curve backing plate needs to bear the horizontal force caused by the turning centrifugal force in addition to the vertical force generated by the normal vehicle weight. However, due to the fact that the existing backing plate structure and materials cannot meet the requirements of field use, it is common for small-radius curved backing plates to collapse and fail in a short period of time. By improving the structure and material of the backing plate, the present invention enables the backing plate to meet the requirements of small-radius curves and prolongs its service life.

发明内容Contents of the invention

为了克服现有技术的缺陷,本发明提供一种钢轨扣件用垫板材料及其制备方法和用途。本发明的钢轨扣件用垫板材料适用于小半径曲线垫板。In order to overcome the defects of the prior art, the invention provides a backing plate material for rail fasteners, a preparation method and application thereof. The backing plate material for rail fasteners of the present invention is suitable for backing plates with small radius curves.

因此,本发明的一个目的是提供钢轨扣件用垫板材料,该材料适用于小半径曲线垫板。SUMMARY OF THE INVENTION It is therefore an object of the present invention to provide backing material for rail fasteners which is suitable for backing plates with small radius curves.

本发明的另一个目的是提供制备上述钢轨扣件用垫板材料的方法。Another object of the present invention is to provide a method for preparing the above-mentioned backing plate material for rail fasteners.

本发明的再一个目的是提供上述钢轨扣件用垫板材料的用途,即将所述钢轨扣件用垫板材料制备成垫板,所述垫板内部可添加有增强层,且所述垫板可以为平板结构。Another object of the present invention is to provide the application of the above-mentioned backing plate material for rail fasteners, that is, to prepare the backing plate material for rail fasteners into a backing plate, a reinforcing layer can be added inside the backing plate, and the backing plate Can be flat structure.

实现本发明目的的技术方案如下:The technical scheme that realizes the object of the present invention is as follows:

一方面,本发明提供一种钢轨扣件用垫板材料,该垫板材料包括或由A组分和B组分制成,其中,A组分由如下质量份数的原料制成:In one aspect, the present invention provides a backing material for rail fasteners, the backing material includes or is made of component A and component B, wherein component A is made of the following raw materials in parts by mass:

B组分由B-1聚醚多元醇和B-2异氰酸酯反应制成,其中所述B组分的异氰酸根的含量为1%-10%(w/w),该异氰酸根的含量是指B-1聚醚多元醇和B-2异氰酸酯反应之后系统中剩余的异氰酸根的含量;B component is made by the reaction of B-1 polyether polyol and B-2 isocyanate, wherein the content of isocyanate in said B component is 1%-10% (w/w), the content of this isocyanate is Refers to the remaining isocyanate content in the system after the reaction of B-1 polyether polyol and B-2 isocyanate;

其中,B组分中异氰酸根的物质的量与A组分中羟基的物质的量的比为1.05-1.15;Wherein, the ratio of the amount of isocyanate in component B to the amount of hydroxyl in component A is 1.05-1.15;

优选地,上述垫板材料中,所述A组分由如下质量份数的原料制成:Preferably, in the above pad material, the A component is made of the following raw materials in parts by mass:

更优选地,所述A组分由如下质量份数的原料制成:More preferably, the A component is made of the following raw materials in parts by mass:

最优选地,所述A组分由如下质量份数的原料制成:Most preferably, the A component is made of the following raw materials in parts by mass:

优选地,所述B组分的异氰酸根含量为2%-8%(w/w);Preferably, the isocyanate content of the B component is 2%-8% (w/w);

更优选地,所述B组分的异氰酸根含量为5%(w/w);More preferably, the isocyanate content of the B component is 5% (w/w);

优选地,B组分中异氰酸根的物质的量与A组分中羟基的物质的量的比为1.05-1.10;Preferably, the ratio of the amount of isocyanate in component B to the amount of hydroxyl in component A is 1.05-1.10;

更优选地,B组分中异氰酸根的物质的量与A组分中羟基的物质的量的比为1.05;More preferably, the ratio of the amount of isocyanate in component B to the amount of hydroxyl in component A is 1.05;

优选地,上述垫板材料中,所述A-1选自官能度为2的醇中的一种或多种;更优选地,所述A-1选自1,4-丁二醇、乙二醇、丙二醇(例如1,2-丙二醇或1,3-丙二醇)和1,4-环己二醇中的一种或多种;进一步优选地,所述A-1选自1,4-丁二醇、乙二醇和1,3-丙二醇中的一种或多种;最优选地,所述A-1为1,4-丁二醇。Preferably, in the above pad material, the A-1 is selected from one or more of alcohols with a functionality of 2; more preferably, the A-1 is selected from 1,4-butanediol, ethylene One or more of diol, propylene glycol (such as 1,2-propanediol or 1,3-propanediol) and 1,4-cyclohexanediol; further preferably, the A-1 is selected from 1,4- One or more of butanediol, ethylene glycol and 1,3-propanediol; most preferably, the A-1 is 1,4-butanediol.

优选地,上述垫板材料中,所述A-3为硅油。Preferably, in the above pad material, the A-3 is silicone oil.

优选地,上述垫板材料中,所述A-4选自三乙烯二胺、二吗啉二乙基醚、N-甲基咪唑、异辛酸铅、二月桂酸二异丁基锡、辛酸亚锡和醋酸钾中的一种或多种;更优选地,所述A-4为三乙烯二胺。Preferably, in the above pad material, the A-4 is selected from triethylenediamine, dimorpholine diethyl ether, N-methylimidazole, lead isooctanoate, diisobutyltin dilaurate, stannous octoate and One or more of potassium acetate; more preferably, the A-4 is triethylenediamine.

优选地,上述垫板材料中,所述B-1选自分子量为500-4000的聚醚多元醇中的一种或多种;更优选地,所述B-1选自分子量为1000-2000的聚醚多元醇中的一种或多种;或者所述B-1选自分子量为500-4000的聚四氢呋喃二醇中的一种或多种;更优选地,所述B-1为分子量为2000的聚四氢呋喃二醇。Preferably, in the above pad material, the B-1 is selected from one or more polyether polyols with a molecular weight of 500-4000; more preferably, the B-1 is selected from polyether polyols with a molecular weight of 1000-2000 One or more of the polyether polyols; or the B-1 is selected from one or more of the polytetrahydrofuran diols with a molecular weight of 500-4000; more preferably, the B-1 is a molecular weight 2000 polytetrahydrofuran diol.

优选地,上述垫板材料中,所述B-2选自甲苯二异氰酸酯、萘二异氰酸酯、二苯基甲烷二异氰酸酯和异佛尔酮二异氰酸酯中的一种或多种;更优选地,所述B-2为萘二异氰酸酯。Preferably, in the above pad material, the B-2 is selected from one or more of toluene diisocyanate, naphthalene diisocyanate, diphenylmethane diisocyanate and isophorone diisocyanate; more preferably, the Said B-2 is naphthalene diisocyanate.

另一方面,本发明提供一种上述垫板材料的制备方法,该方法包括如下步骤:On the other hand, the present invention provides a kind of preparation method of above-mentioned pad material, and this method comprises the following steps:

1)将组分B-1聚醚多元醇加热至100-140℃,真空脱水2-3h;1) Heat component B-1 polyether polyol to 100-140°C, and vacuum dehydrate for 2-3 hours;

2)将步骤1)得到的产品保持在100-140℃下,加入组分B-2异氰酸酯,体系先降温后升温,在体系温度达到100-140℃时,保持20-60min;2) Keep the product obtained in step 1) at 100-140°C, add component B-2 isocyanate, the system cools down first and then heats up, and when the system temperature reaches 100-140°C, keep it for 20-60min;

3)20-60min后体系降温至70℃,得到组分B;3) After 20-60 minutes, the temperature of the system was lowered to 70°C to obtain component B;

4)将步骤3)得到的组分B与A-1扩链剂、A-2水、A-3匀泡剂和A-4催化剂快速混合,即得。4) Quickly mix component B obtained in step 3) with chain extender A-1, water A-2, foam stabilizer A-3 and catalyst A-4 to obtain the product.

在一个具体实施方案中,所述垫板材料的制备方法如下:In a specific embodiment, the preparation method of the pad material is as follows:

1)PTMG2000(分子量为2000的聚四氢呋喃二醇)加热至130℃,真空脱水2h;1) PTMG2000 (polytetrahydrofuran diol with a molecular weight of 2000) was heated to 130°C, and vacuum dehydrated for 2 hours;

2)将步骤1)得到的产品保持在130℃下,直接加入计量好的NDI(萘二异氰酸酯),加入后体系会出现降温现象,然后由于反应放热会出现体系升温的现象,在体系温度达到130℃时,保持30min;2) Keep the product obtained in step 1) at 130°C, and directly add the measured NDI (naphthalene diisocyanate), the system will drop in temperature after adding, and then the system will heat up due to the exothermic reaction. When it reaches 130°C, keep it for 30 minutes;

3)30min后体系开始降温,降至70℃时作为B组分备用;3) After 30 minutes, the system starts to cool down, and when it drops to 70°C, it is used as component B for standby;

4)将料温70℃的B组分与计量好的1,4-丁二醇、水、硅油和催化剂快速混合好,即得。4) Quickly mix component B at a material temperature of 70°C with the measured 1,4-butanediol, water, silicone oil and catalyst, and the product is ready.

再一方面,本发明提供所述的垫板材料用于制备钢轨扣件用垫板的用途;优选地,所述垫板为小半径曲线垫板;更优选地,所述垫板内部包含增强层,所述增强层优选为纤维增强层,更优选为布。In yet another aspect, the present invention provides the use of the backing plate material for preparing a backing plate for rail fasteners; preferably, the backing plate is a small-radius curved backing plate; more preferably, the backing plate contains reinforced layer, the reinforcement layer is preferably a fiber reinforcement layer, more preferably a cloth.

又一方面,本发明提供一种垫板,该垫板由所述的垫板材料制备而成;优选地,所述垫板为小半径曲线垫板;更优选地,所述垫板内部包含增强层,所述增强层优选为纤维增强层,更优选为布。In yet another aspect, the present invention provides a backing plate, which is prepared from the backing plate material; preferably, the backing plate is a small-radius curved backing plate; more preferably, the backing plate contains A reinforcement layer, the reinforcement layer is preferably a fiber reinforcement layer, more preferably a cloth.

优选地,所述增强层以横向或纵向的不连续或连续方式存在于垫板内部;更优选地,所述增强层以横向或纵向连续分布的方式存在于垫板内部。Preferably, the reinforcing layer exists in the interior of the backing plate in a discontinuous or continuous manner in the transverse or longitudinal direction; more preferably, the reinforcing layer exists in the interior of the backing plate in a manner of continuous distribution in the transverse or longitudinal direction.

再又一方面,本发明提供一种所述垫板的制备方法,该方法包括:将所述的垫板材料倒入布置有增强层的温度为70-120℃,优选为100℃的垫板模具中,保持30min,出模,在70-120℃下,优选100℃下固化12-16h,优选15h,即得。In yet another aspect, the present invention provides a method for preparing the backing plate, the method comprising: pouring the backing plate material into a backing plate with a reinforcing layer at a temperature of 70-120° C., preferably 100° C. Keep in the mold for 30 minutes, take out the mold, and cure at 70-120°C, preferably at 100°C, for 12-16h, preferably 15h, to obtain.

在一个具体实施方案中,所述垫板的制备方法如下:In a specific embodiment, the preparation method of the backing plate is as follows:

1)PTMG2000(分子量为2000的聚四氢呋喃二醇)加热至100-140℃,真空脱水2h;1) PTMG2000 (polytetrahydrofuran diol with a molecular weight of 2000) was heated to 100-140°C, and vacuum dehydrated for 2 hours;

2)将步骤1)得到的产品保持在100-140℃下,直接加入计量好的NDI(萘二异氰酸酯),加入后体系会出现降温现象,然后由于反应放热会出现体系升温的现象,在体系温度达到100-140℃计时20-60min;2) Keep the product obtained in step 1) at 100-140°C, and directly add the measured NDI (naphthalene diisocyanate), the system will drop in temperature after adding, and then the system will heat up due to the exothermic reaction. When the system temperature reaches 100-140°C, count for 20-60 minutes;

3)20-60min后体系开始降温,降至60-80℃时作为B组分备用;3) After 20-60 minutes, the system starts to cool down, and when it drops to 60-80°C, it will be used as component B for standby;

4)将布固定于上下模具之间,两端长于模具尺寸,并将布两端抻直,保持布在模具中平直。4) Fix the cloth between the upper and lower molds, the two ends are longer than the size of the mold, and straighten the two ends of the cloth to keep the cloth straight in the mold.

5)将步骤3)得到的料温60-80℃的B组分与计量好的1,4-丁二醇、水、硅油和催化剂快速混合好,倒入70-120℃的垫板模具中;5) Quickly mix component B obtained in step 3) with a material temperature of 60-80°C with the measured 1,4-butanediol, water, silicone oil and catalyst, and pour it into a backing mold at 70-120°C ;

6)在模具中约30min后,垫板可出模,出模后固化条件为(70-120)℃×(12-16)h。6) After about 30 minutes in the mold, the backing plate can be ejected from the mold, and the curing condition after ejection is (70-120)°C×(12-16)h.

目前常用的轨下垫板是橡胶材料,其耐磨性能、回弹性能和耐疲劳性能等方面无法达到现场使用的要求。本发明的聚氨酯材料具有更好的耐磨特性、疲劳特性和回弹特性。At present, the commonly used under-rail backing plate is made of rubber, which cannot meet the requirements of field use in terms of wear resistance, resilience performance and fatigue resistance. The polyurethane material of the invention has better wear resistance properties, fatigue properties and resilience properties.

另外,在由本发明聚氨酯材料制备的新型小半径曲线垫板中增加了纤维增强层,其可以大幅度增加垫板抵抗横向变形的能力,同时还能提高垫板的刚度从而减少垂向变形。In addition, a fiber-reinforced layer is added to the new small-radius curved backing plate prepared by the polyurethane material of the present invention, which can greatly increase the ability of the backing plate to resist lateral deformation, and at the same time increase the stiffness of the backing plate to reduce vertical deformation.

附图说明Description of drawings

以下,结合附图来详细说明本发明的实施方案,其中:Below, describe embodiment of the present invention in detail in conjunction with accompanying drawing, wherein:

图1为本发明的垫板的一个实施方案的正视截面图;Figure 1 is a front sectional view of one embodiment of a backing plate of the present invention;

图2为本发明的垫板的一个实施方案的俯视图;Figure 2 is a top view of one embodiment of the backing plate of the present invention;

图3为普通垫板在既有线上使用1年后的效果图;Figure 3 is the rendering of a common backing plate after one year of use on the existing line;

图4为本发明的垫板在既有线上使用1年后的效果图。Fig. 4 is an effect diagram of the backing plate of the present invention after being used on an existing line for one year.

具体实施方式detailed description

下面结合具体实施方式对本发明进行进一步的详细描述,给出的实施例仅为了阐明本发明,而不是为了限制本发明的范围。下列实施例中未注明具体条件的实验方法,通常按照常规条件或按照制造厂商所建议的条件。The present invention will be further described in detail below in conjunction with specific embodiments, and the given examples are only for clarifying the present invention, not for limiting the scope of the present invention. For the experimental methods without specific conditions indicated in the following examples, usually follow the conventional conditions or the conditions suggested by the manufacturer.

除非另行定义,文中所使用的所有专业与科学用语与本领域熟练人员所熟悉的意义相同。此外,任何与所记载内容相似或均等的方法及材料皆可应用于本发明方法中。文中所述的较佳实施方法与材料仅作示范之用。Unless otherwise defined, all professional and scientific terms used herein have the same meanings as commonly understood by those skilled in the art. In addition, any methods and materials similar or equivalent to those described can be applied to the method of the present invention. The preferred implementation methods and materials described herein are for demonstration purposes only.

实施例1本发明的钢轨扣件用垫板材料 Embodiment 1 Backing plate material for rail fasteners of the present invention

一种钢轨扣件用垫板材料,该垫板材料由A组分和B组分制成,其中,A组分由如下配方的原料制成:A backing plate material for rail fasteners, the backing plate material is made of component A and component B, wherein component A is made of the raw materials of the following formula:

B组分由199g B-1PTMG2000和49.8g B-2萘二异氰酸酯(NDI)反应制成,其中B组分的异氰酸根含量为5%(w/w);Component B is made by reacting 199g B-1PTMG2000 and 49.8g B-2 naphthalene diisocyanate (NDI), wherein the isocyanate content of component B is 5% (w/w);

B组分中异氰酸根的物质的量与A组分中羟基的物质的量的比为1.05;The ratio of the amount of isocyanate in component B to the amount of hydroxyl in component A is 1.05;

上述垫板材料的制备方法包括如下步骤:The preparation method of above-mentioned pad material comprises the steps:

1)将199g PTMG2000加热至130℃,真空脱水2h;1) Heat 199g of PTMG2000 to 130°C and vacuum dehydrate for 2 hours;

2)将步骤1)得到的产品保持在130℃下,直接加入配方量的NDI,加入后体系会出现降温现象,然后由于反应放热会出现体系升温的现象,在体系温度达到130℃计时30min;2) Keep the product obtained in step 1) at 130°C, and directly add the NDI in the formulated amount. After adding, the system will drop in temperature, and then the system will heat up due to the exothermic reaction. When the system temperature reaches 130°C, time it for 30 minutes ;

3)30min后体系开始降温,降至70℃时作为B组分备用;3) After 30 minutes, the system starts to cool down, and when it drops to 70°C, it is used as component B for standby;

4)将料温70℃的B组分与配方量的1,4-丁二醇、水、硅油和三乙烯二胺快速混合好,即得。4) Quickly mix component B at a material temperature of 70°C with the formulated amount of 1,4-butanediol, water, silicone oil and triethylenediamine to obtain the product.

实施例2本发明的垫板 Embodiment 2 Backing plate of the present invention

使用实施例1的垫板材料来制备本发明的垫板。具体制备方法如下:The gasket material of Example 1 was used to prepare the gasket of the present invention. The specific preparation method is as follows:

1)将199g PTMG2000加热至130℃,真空脱水2h;1) Heat 199g of PTMG2000 to 130°C and vacuum dehydrate for 2 hours;

2)将步骤1)得到的产品保持在130℃下,直接加入配方量的NDI,加入后体系会出现降温现象,然后由于反应放热会出现体系升温的现象,在体系温度达到130℃计时30min;2) Keep the product obtained in step 1) at 130°C, and directly add the NDI in the formulated amount. After adding, the system will drop in temperature, and then the system will heat up due to the exothermic reaction. When the system temperature reaches 130°C, time it for 30 minutes ;

3)30min后体系开始降温,降至70℃时作为B组分备用;3) After 30 minutes, the system starts to cool down, and when it drops to 70°C, it is used as component B for standby;

4)将布固定于上下模具之间,两端长于模具尺寸,并将布两端抻直,保持布在模具中平直。4) Fix the cloth between the upper and lower molds, the two ends are longer than the size of the mold, and straighten the two ends of the cloth to keep the cloth straight in the mold.

5)将步骤3)得到的料温70℃的B组分与配方量的1,4丁二醇、水、硅油和三乙烯二胺快速混合好,倒入100℃的步骤4)固定有布的垫板模具中;5) Quickly mix the B component obtained in step 3) with a material temperature of 70°C and the formula amount of 1,4 butanediol, water, silicone oil and triethylenediamine, and pour it into step 4) at 100°C to fix the cloth In the base plate mold;

6)在模具中约30min后,垫板可出模,出模后固化条件为100℃×15h。6) After about 30 minutes in the mold, the backing plate can be ejected from the mold, and the curing condition after ejection is 100°C×15h.

图1为本实施例制备得到的垫板的正视截面图;图2为本实施例制备得到的垫板的俯视图。Fig. 1 is a front sectional view of the backing plate prepared in this embodiment; Fig. 2 is a top view of the backing plate prepared in this embodiment.

实施例3 A-1扩链剂种类的筛选 Example 3 A-1 Screening of chain extender types

使用表1所示配方的原料,采用实施例1所示方法制备钢轨扣件用垫板材料,然后采用该材料及实施例2所述方法制备钢轨扣件用垫板。其中当A-1分别为1,4-丁二醇、乙二醇、1,3-丙二醇、1,4-环己二醇和一缩二乙二醇时,垫板依次编号为1#、2#、3#、4#和5#。然后分别测定5组垫板的动静刚度比、压缩永久变形、阿克隆磨耗、疲劳后厚度变化率、疲劳后静刚度变化率,动静刚度比、疲劳性能测试方法按照科技基(2007)207号文执行;阿克隆磨耗和压缩永久变形按照TB/T 2626-1995执行,结果如表1所示。Using the raw materials of the formula shown in Table 1, the backing plate material for the rail fastener was prepared by the method shown in Example 1, and then the material and the method described in Example 2 were used to prepare the backing plate for the rail fastener. Among them, when A-1 is 1,4-butanediol, ethylene glycol, 1,3-propanediol, 1,4-cyclohexanediol and diethylene glycol, the backing plates are numbered 1#, 2 #, 3#, 4# and 5#. Then measure the dynamic and static stiffness ratio, compression set, Akron wear, thickness change rate after fatigue, static stiffness change rate after fatigue, dynamic and static stiffness ratio, and fatigue performance test methods according to Keji (2007) No. 207 of the 5 groups of backing plates. Execution; Akron wear and compression set are implemented in accordance with TB/T 2626-1995, and the results are shown in Table 1.

表1Table 1

实施例4 A-4催化剂种类的筛选The screening of embodiment 4A-4 catalyst kind

使用表2所示配方的原料,采用实施例1所示方法制备钢轨扣件用垫板材料。其中当A-4分别为三乙烯二胺、二吗啉二乙基醚、N-甲基咪唑、异辛酸铅、二月桂酸二异丁基锡、辛酸亚锡、醋酸钾和醋酸苯汞时,所制备的垫板材料依次编号为1#、2#、3#、4#、5#、6#、7#和8#。然后分别测定垫板材料的起发时间/s和指干时间/s,起发时间是指:A组分和B组分搅拌混合好后开始计时,至混合料开始膨胀的时间;指干时间的测定方法:将混合好的原料在室温23℃,湿度50%的条件下静置一定的时间,然后用无水乙醇擦净手指端部,轻轻接触试件上三个不同部位的样品。每隔5s,重复上述操作,直至无试样粘附在手指上为止。将试件成型后至试样不粘附在手指上所经历的时间记为指干时间。结果如表2所示。Using the raw materials of the formula shown in Table 2, the method shown in Example 1 was used to prepare the backing plate material for the rail fastener. Wherein when A-4 is respectively triethylenediamine, dimorpholine diethyl ether, N-methylimidazole, lead isooctanoate, diisobutyltin dilaurate, stannous octoate, potassium acetate and phenylmercury acetate, the The prepared pad materials are sequentially numbered as 1#, 2#, 3#, 4#, 5#, 6#, 7# and 8#. Then respectively measure the rising time/s and finger-drying time/s of the backing plate material, the rising time refers to: start counting after A component and B component are stirred and mixed well, and the time until the mixture begins to expand; finger-drying time Determination method: put the mixed raw materials at a room temperature of 23°C and a humidity of 50% for a certain period of time, then wipe the tip of the finger with anhydrous ethanol, and gently touch the samples at three different parts of the test piece. Repeat the above operation every 5s until no sample sticks to the finger. The time elapsed from the time the specimen is molded to the time when the specimen does not adhere to the finger is recorded as the finger dry time. The results are shown in Table 2.

表2Table 2

实施例5 B-1聚醚多元醇种类的筛选The screening of embodiment 5 B-1 polyether polyol kind

使用表3所示配方的原料,采用实施例1所示方法制备钢轨扣件用垫板材料,然后采用该材料及实施例2所述方法制备钢轨扣件用垫板。其中当B-1分别为聚醚多元醇DL-1000(山东蓝星东大化工有限公司)、聚醚多元醇DL-2000(山东蓝星东大化工有限公司)、聚醚多元醇DL-4000(山东蓝星东大化工有限公司)、聚四氢呋喃二醇1000(BASF公司)、聚四氢呋喃二醇2000(BASF公司)、聚醚330N EP-330N(山东蓝星东大化工有限公司)和聚醚3050MN-3050N(山东蓝星东大化工有限公司)时,垫板依次编号为1#、2#、3#、4#、5#、6#和7#。然后按照实施例3所述的方法,分别测定7组垫板的动静刚度比、压缩永久变形、阿克隆磨耗、疲劳后厚度变化率、疲劳后静刚度变化率,结果如表3所示。Using the raw materials of the formula shown in Table 3, the backing plate material for the rail fastener was prepared by the method shown in Example 1, and then the material and the method described in Example 2 were used to prepare the backing plate for the rail fastener. Among them, when B-1 is polyether polyol DL-1000 (Shandong Bluestar Dongda Chemical Co., Ltd.), polyether polyol DL-2000 (Shandong Bluestar Dongda Chemical Co., Ltd.), polyether polyol DL-4000 (Shandong Bluestar Dongda Chemical Co., Ltd.), polytetrahydrofuran diol 1000 (BASF Company), polytetrahydrofuran diol 2000 (BASF Company), polyether 330N EP-330N (Shandong Bluestar Dongda Chemical Co., Ltd.) and polyether For 3050MN-3050N (Shandong Bluestar Dongda Chemical Co., Ltd.), the backing plates are numbered 1#, 2#, 3#, 4#, 5#, 6# and 7#. Then according to the method described in Example 3, the dynamic and static stiffness ratio, compression set, Acron wear, thickness change rate after fatigue, and static stiffness change rate after fatigue were measured for the seven groups of backing plates. The results are shown in Table 3.

表3table 3

实施例6 B-2异氰酸酯种类的筛选The screening of embodiment 6 B-2 isocyanates kind

使用表4所示配方的原料,采用实施例1所示方法制备钢轨扣件用垫板材料,然后采用该材料及实施例2所述方法制备钢轨扣件用垫板。其中当B-2分别为甲苯二异氰酸酯、二苯基甲烷二异氰酸酯、异佛尔酮二异氰酸酯和奈二异氰酸酯时,垫板依次编号为1#、2#、3#和4#。然后按照实施例3所述的方法,分别测定4组垫板的动静刚度比、压缩永久变形、阿克隆磨耗、疲劳后厚度变化率、疲劳后静刚度变化率,结果如表4所示。Using the raw materials of the formula shown in Table 4, the backing plate material for the rail fastener was prepared by the method shown in Example 1, and then the material and the method described in Example 2 were used to prepare the backing plate for the rail fastener. When B-2 is toluene diisocyanate, diphenylmethane diisocyanate, isophorone diisocyanate and naphthalene diisocyanate respectively, the backing plates are numbered 1#, 2#, 3# and 4# in sequence. Then according to the method described in Example 3, the dynamic and static stiffness ratio, compression set, Acron wear, thickness change rate after fatigue, and static stiffness change rate after fatigue were measured for the four groups of backing plates. The results are shown in Table 4.

表4Table 4

实施例7水含量的筛选The screening of embodiment 7 water content

使用表5所示配方的原料,采用实施例1所示方法制备钢轨扣件用垫板材料,然后采用该材料及实施例2所述方法制备钢轨扣件用垫板。并将制备的垫板编号为1#、2#、3#和4#。然后按照实施例3所述的方法,分别测定4组垫板的动静刚度比、压缩永久变形、阿克隆磨耗、疲劳后厚度变化率、疲劳后静刚度变化率,结果如表5所示。Using the raw materials of the formula shown in Table 5, the backing plate material for the rail fastener was prepared by the method shown in Example 1, and then the material and the method described in Example 2 were used to prepare the backing plate for the rail fastener. And the prepared pads are numbered as 1#, 2#, 3# and 4#. Then according to the method described in Example 3, the dynamic and static stiffness ratio, compression set, Acron wear, thickness change rate after fatigue, and static stiffness change rate after fatigue were measured for the four groups of backing plates, and the results are shown in Table 5.

表5table 5

实施例8匀泡剂含量的筛选The screening of embodiment 8 foam stabilizer content

使用表6所示质量份数的原料,采用实施例1所示方法制备钢轨扣件用垫板材料,然后采用该材料及实施例2所述方法制备钢轨扣件用垫板。并将制备的垫板编号为1#、2#和3#。然后按照实施例3所述的方法,分别测定3组垫板的动静刚度比、压缩永久变形、阿克隆磨耗、疲劳后厚度变化率、疲劳后静刚度变化率,结果如表6所示。Using the raw materials in parts by mass shown in Table 6, the backing plate material for rail fasteners was prepared by the method shown in Example 1, and then the material and the method described in Example 2 were used to prepare backing plates for rail fasteners. And number the prepared pads as 1#, 2# and 3#. Then according to the method described in Example 3, the dynamic and static stiffness ratio, compression set, Acron wear, thickness change rate after fatigue, and static stiffness change rate after fatigue were measured for the three groups of backing plates, and the results are shown in Table 6.

表6Table 6

实施例9催化剂含量的筛选The screening of embodiment 9 catalyst content

使用表7所示配方的原料,采用实施例1所示方法制备钢轨扣件用垫板材料,然后采用该材料及实施例2所述方法制备钢轨扣件用垫板。并将制备的垫板编号为1#、2#和3#。然后按照实施例4所述的方法,分别测定3组垫板材料的起发时间和指干时间,结果如表7所示。Using the raw materials of the formula shown in Table 7, the backing plate material for the rail fastener was prepared by the method shown in Example 1, and then the material and the method described in Example 2 were used to prepare the backing plate for the rail fastener. And number the prepared pads as 1#, 2# and 3#. Then, according to the method described in Example 4, the rise time and finger-dry time of the three groups of pad materials were respectively measured, and the results are shown in Table 7.

表7Table 7

实施例10异氰酸根含量的筛选The screening of embodiment 10 isocyanate content

使用表8所示配方的原料,采用实施例1所示方法制备钢轨扣件用垫板材料,然后采用该材料及实施例2所述方法制备钢轨扣件用垫板。并将制备的垫板编号为1#、2#和3#。然后按照实施例3所述的方法,分别测定3组垫板的动静刚度比、压缩永久变形、阿克隆磨耗、疲劳后厚度变化率、疲劳后静刚度变化率,结果如表8所示。Using the raw materials of the formula shown in Table 8, the backing plate material for rail fasteners was prepared by the method shown in Example 1, and then the material and the method described in Example 2 were used to prepare backing plates for rail fasteners. And number the prepared pads as 1#, 2# and 3#. Then according to the method described in Example 3, the dynamic and static stiffness ratio, compression set, Acron wear, thickness change rate after fatigue, and static stiffness change rate after fatigue were measured for the three groups of backing plates. The results are shown in Table 8.

表8Table 8

实施例11Example 11

将目前常用的普通垫板,和本发明的垫板安放于既有线使用1年后取出,然后观察两种垫板的效果。其中普通垫板的配方如表9所示,其制备工艺采用一次硫化成型;本发明的垫板采用表10所示的配方,并按照实施例2所示方法制备。Place the common backing board commonly used at present and the backing board of the present invention on the existing line and take it out after one year of use, and then observe the effects of the two backing boards. Wherein the formula of the ordinary backing plate is shown in Table 9, and its preparation process adopts one-time vulcanization molding; the backing plate of the present invention adopts the formula shown in Table 10, and is prepared according to the method shown in Example 2.

图3为普通垫板在既有线上使用1年后的效果图;图4为本发明的垫板在既有线上使用1年后的效果图。Fig. 3 is the effect diagram of the ordinary backing plate after one year of use on the existing line; Fig. 4 is the effect diagram of the backing plate of the present invention after one year of use on the existing line.

表9Table 9

组分components 质量/gMass/g 丁苯橡胶SBR 150150 氧化锌Zinc oxide 7.57.5 硬脂酸stearic acid 1.501.50 防老剂RDAntiaging agent RD 1.51.5 防老剂4010Antiaging agent 4010 1.51.5 进口硅微粉Imported silica powder 120120 炭黑N330Carbon black N330 4545 硅69Silicon 69 4.54.5 硫磺sulfur 1.51.5 TTTT 0.750.75 CZCZ 33

表10Table 10

实施例12 B组分反应时间探索实验 Embodiment 12 B component reaction time exploration experiment

按照表11所示配方原料及反应条件,将配方量的PTMG2000加热至130℃,真空脱水2h;保持130℃下,直接加入配方量的NDI(萘二异氰酸酯),在体系温度达到130℃计后开始计时,分别在10、20、30、40、50、60min时(相应编号为1#、2#、3#、4#、5#、6#)从反应体系中取出50g产品进行粘度和异氰酸根NCO含量的测定,粘度测定按照GB/T12008.7-2010规定的方法进行,NCO含量的测定按照GB/T12009.4-1989规定的方法进行。According to the formulation raw materials and reaction conditions shown in Table 11, heat the formulation amount of PTMG2000 to 130°C, and vacuum dehydrate for 2 hours; keep at 130°C, directly add the formulation amount of NDI (naphthalene diisocyanate), after the system temperature reaches 130°C Start timing, and when 10, 20, 30, 40, 50, and 60 minutes (corresponding numbers are 1#, 2#, 3#, 4#, 5#, 6#) take out 50g products from the reaction system for viscosity and different The determination of cyanate NCO content and viscosity measurement are carried out according to the method specified in GB/T12008.7-2010, and the determination of NCO content is carried out according to the method specified in GB/T12009.4-1989.

表11Table 11

实施例13 B组分中异氰酸根的物质的量与A组分中羟基的物质的量的比探索实验 Example 13 Exploratory experiment on the ratio of the amount of isocyanate in component B to the amount of hydroxyl in component A

根据表12中的原料及配方,采用实施例1所示方法制备钢轨扣件用垫板材料,然后采用该材料及实施例2所述方法制备钢轨扣件用垫板。并将制备的垫板编号为1#、2#和3#。然后按照实施例3所述的方法,分别测定3组垫板的动静刚度比、压缩永久变形、阿克隆磨耗、疲劳后厚度变化率、疲劳后静刚度变化率,结果如表12所示。According to the raw materials and formulas in Table 12, the backing plate material for rail fasteners was prepared by the method shown in Example 1, and then the backing plate for rail fasteners was prepared using the material and the method described in Example 2. And number the prepared pads as 1#, 2# and 3#. Then according to the method described in Example 3, the dynamic and static stiffness ratio, compression set, Acron wear, thickness change rate after fatigue, and static stiffness change rate after fatigue were measured for the three groups of backing plates. The results are shown in Table 12.

表12Table 12

Claims (10)

1.一种钢轨扣件用垫板材料,该垫板材料包括或由A组分和B组分制成,其中,A组分由如下质量份数的原料制成:1. A backing plate material for rail fasteners, the backing plate material comprises or is made of component A and component B, wherein component A is made of the following raw materials in parts by mass: B组分由B-1聚醚多元醇和B-2异氰酸酯反应制成,其中所述B组分的异氰酸根的含量为1%-10%(w/w),该异氰酸根的含量是指B-1聚醚多元醇和B-2异氰酸酯反应之后系统中剩余的异氰酸根的含量;Component B is made by reacting B-1 polyether polyol and B-2 isocyanate, wherein the isocyanate content of the B component is 1%-10% (w/w), and the isocyanate content is Refers to the remaining isocyanate content in the system after the reaction of B-1 polyether polyol and B-2 isocyanate; 其中,B组分中异氰酸根的物质的量与A组分中羟基的物质的量的比为1.05-1.15。Wherein, the ratio of the amount of isocyanate in component B to the amount of hydroxyl in component A is 1.05-1.15. 2.根据权利要求1所述的垫板材料,其中所述A组分由如下质量份数的原料制成:2. The backing plate material according to claim 1, wherein the A component is made of the following raw materials in parts by mass: 优选地,所述A组分由如下质量份数的原料制成:Preferably, the A component is made of the following raw materials in parts by mass: 更优选地,所述A组分由如下质量份数的原料制成:More preferably, the A component is made of the following raw materials in parts by mass: 3.根据权利要求1或2所述的垫板材料,其中所述B组分的异氰酸根含量为2%-8%(w/w),优选为5%(w/w);3. The backing material according to claim 1 or 2, wherein the isocyanate content of the B component is 2%-8% (w/w), preferably 5% (w/w); 其中,B组分中异氰酸根的物质的量与A组分中羟基的物质的量的比为1.05-1.10,优选为1.05。Wherein, the ratio of the amount of isocyanate in component B to the amount of hydroxyl in component A is 1.05-1.10, preferably 1.05. 4.根据权利要求1至3中任一项所述的垫板材料,其中所述A-1选自官能度为2的醇中的一种或多种;优选地,所述A-1选自1,4-丁二醇,乙二醇,丙二醇,1,4-环己二醇中的一种或多种;更优选地,所述A-1选自1,4-丁二醇,乙二醇和1,3-丙二醇中的一种或多种;最优选地,所述A-1为1,4-丁二醇;4. The gasket material according to any one of claims 1 to 3, wherein said A-1 is selected from one or more of alcohols with a functionality of 2; preferably, said A-1 is selected from One or more of 1,4-butanediol, ethylene glycol, propylene glycol, and 1,4-cyclohexanediol; more preferably, the A-1 is selected from 1,4-butanediol, One or more of ethylene glycol and 1,3-propanediol; most preferably, the A-1 is 1,4-butanediol; 优选地,所述A-3为硅油;Preferably, the A-3 is silicone oil; 优选地,所述A-4选自三乙烯二胺,二吗啉二乙基醚,N-甲基咪唑,异辛酸铅,二月桂酸二异丁基锡,辛酸亚锡和醋酸钾中的一种或多种;更优选为三乙烯二胺。Preferably, the A-4 is selected from one of triethylenediamine, dimorpholine diethyl ether, N-methylimidazole, lead isooctanoate, diisobutyltin dilaurate, stannous octoate and potassium acetate or more; more preferably triethylenediamine. 5.根据权利要求1至4中任一项所述的垫板材料,其中所述B-1选自分子量为500-4000的聚醚多元醇中的一种或多种;优选为分子量为1000-2000的聚醚多元醇中的一种或多种;更优选地,所述B-1选自分子量为500-4000的聚四氢呋喃二醇中的一种或多种;进一步优选地,所述B-1为分子量为2000的聚四氢呋喃二醇;5. The pad material according to any one of claims 1 to 4, wherein said B-1 is selected from one or more polyether polyols with a molecular weight of 500-4000; preferably a molecular weight of 1000 - one or more of polyether polyols of 2000; more preferably, said B-1 is selected from one or more of polytetrahydrofuran diols with a molecular weight of 500-4000; further preferably, said B-1 is the polytetrahydrofuran diol that molecular weight is 2000; 优选地,所述B-2选自甲苯二异氰酸酯、萘二异氰酸酯、二苯基甲烷二异氰酸酯和异佛尔酮二异氰酸酯中的一种或多种;更优选地,所述B-2为萘二异氰酸酯。Preferably, the B-2 is selected from one or more of toluene diisocyanate, naphthalene diisocyanate, diphenylmethane diisocyanate and isophorone diisocyanate; more preferably, the B-2 is naphthalene diisocyanate. 6.一种权利要求1至5中任一项所述的垫板材料的制备方法,该方法包括如下步骤:6. A preparation method of the backing material according to any one of claims 1 to 5, the method comprising the steps of: 1)将组分B-1聚醚多元醇加热至100-140℃,真空脱水2-3h;1) Heat component B-1 polyether polyol to 100-140°C, and vacuum dehydrate for 2-3 hours; 2)将步骤1)得到的产品保持在100-140℃下,加入组分B-2异氰酸酯,体系先降温后升温,在体系温度达到100-140℃时,保持20-60min;2) Keep the product obtained in step 1) at 100-140°C, add component B-2 isocyanate, the system cools down first and then heats up, and when the system temperature reaches 100-140°C, keep it for 20-60min; 3)20-60min后体系降温至70℃,得到组分B;3) After 20-60 minutes, the temperature of the system was lowered to 70°C to obtain component B; 4)将步骤3)得到的组分B与A-1扩链剂、A-2水、A-3匀泡剂和A-4催化剂快速混合,即得;4) Quickly mix component B obtained in step 3) with chain extender A-1, water A-2, foam stabilizer A-3 and catalyst A-4 to obtain the product; 优选地,该方法包括如下步骤:Preferably, the method comprises the steps of: 1)PTMG2000(分子量为2000的聚四氢呋喃二醇)加热至130℃,真空脱水2h;1) PTMG2000 (polytetrahydrofuran diol with a molecular weight of 2000) was heated to 130°C, and vacuum dehydrated for 2 hours; 2)将步骤1)得到的产品保持在130℃下,直接加入计量好的NDI(萘二异氰酸酯),加入后体系会出现降温现象,然后由于反应放热会出现体系升温的现象,在体系温度达到130℃时,保持30min;2) Keep the product obtained in step 1) at 130°C, and directly add the measured NDI (naphthalene diisocyanate), the system will drop in temperature after adding, and then the system will heat up due to the exothermic reaction. When it reaches 130°C, keep it for 30 minutes; 3)30min后体系开始降温,降至70℃时作为B组分备用;3) After 30 minutes, the system starts to cool down, and when it drops to 70°C, it is used as component B for standby; 4)将料温70℃的B组分与计量好的1,4-丁二醇、水、硅油和催化剂快速混合好,即得。4) Quickly mix component B at a material temperature of 70°C with the measured 1,4-butanediol, water, silicone oil and catalyst, and the product is ready. 7.权利要求1至5中任一项所述的垫板材料用于制备钢轨扣件用垫板的用途;优选地,所述垫板为小半径曲线垫板;更优选地,所述垫板内部包含增强层,所述增强层优选为纤维增强层,更优选为布。7. The backing plate material according to any one of claims 1 to 5 is used to prepare the purpose of the backing plate for rail fasteners; preferably, the backing plate is a small-radius curved backing plate; more preferably, the backing plate The interior of the panel contains a reinforcement layer, preferably a fiber reinforcement layer, more preferably a cloth. 8.一种垫板,该垫板由权利要求1至5中任一项所述的垫板材料制备而成;优选地,所述垫板为小半径曲线垫板;更优选地,所述垫板内部包含增强层,所述增强层优选为纤维增强层,更优选为布。8. A backing plate, which is prepared from the backing plate material according to any one of claims 1 to 5; preferably, the backing plate is a small-radius curved backing plate; more preferably, the The backing plate internally contains a reinforcement layer, preferably a fiber reinforcement layer, more preferably a cloth. 9.根据权利要求8所述的垫板,其中所述增强层以横向或纵向的不连续或连续方式存在于垫板内部;优选地,所述增强层以横向或纵向连续分布的方式存在于垫板内部。9. The underlayment according to claim 8, wherein the reinforcing layer exists in the interior of the underlayment in a discontinuous or continuous manner in the transverse or longitudinal direction; preferably, the reinforcing layer exists in the transverse or longitudinal continuous distribution Inside the pad. 10.一种权利要求8或9所述的垫板的制备方法,该方法包括:将权利要求1至5中任一项所述的垫板材料倒入布置有增强层的温度为70-120℃,优选为100℃的垫板模具中,保持30min,出模,在70-120℃下,优选100℃下固化12-16h,优选15h,即得。10. A method for preparing the backing plate according to claim 8 or 9, the method comprising: pouring the backing plate material according to any one of claims 1 to 5 into the temperature of 70-120 ℃, preferably 100 ℃ in the backing plate mold, keep 30min, out of the mold, at 70-120 ℃, preferably 100 ℃, curing 12-16h, preferably 15h, that is.
CN201610341796.6A 2016-05-20 2016-05-20 Base plate material for rail fastener, preparation method and application of base plate material Pending CN106008911A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610341796.6A CN106008911A (en) 2016-05-20 2016-05-20 Base plate material for rail fastener, preparation method and application of base plate material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610341796.6A CN106008911A (en) 2016-05-20 2016-05-20 Base plate material for rail fastener, preparation method and application of base plate material

Publications (1)

Publication Number Publication Date
CN106008911A true CN106008911A (en) 2016-10-12

Family

ID=57095676

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610341796.6A Pending CN106008911A (en) 2016-05-20 2016-05-20 Base plate material for rail fastener, preparation method and application of base plate material

Country Status (1)

Country Link
CN (1) CN106008911A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110438849A (en) * 2019-08-12 2019-11-12 黎明化工研究设计院有限责任公司 A high-stiffness and low-density cushioning and vibration-damping device and its preparation method
CN110552259A (en) * 2019-08-12 2019-12-10 黎明化工研究设计院有限责任公司 A high-elasticity and low-density cushioning and damping device and its preparation method
CN113512169A (en) * 2021-07-21 2021-10-19 北京理工大学 A kind of high-density, high-load-bearing, fatigue-resistant microporous polyurethane elastic vibration damping pad and preparation method thereof
CN114591485A (en) * 2022-03-24 2022-06-07 青岛海力威新材料科技股份有限公司 Polyurethane microporous foam material for railway rail lower base plate and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101861346A (en) * 2007-11-17 2010-10-13 拜尔材料科学股份公司 Method for producing cellular Polyurethane (PUR) cast elastomers from storage-stable 1, 5-Naphthalene Diisocyanate (NDI) prepolymers
CN102432818A (en) * 2011-11-18 2012-05-02 上海珀理玫化学科技有限公司 Preparation method of 1, 5-naphthalene diisocyanate based polyurethane microporous elastomer
CN103225240A (en) * 2013-05-10 2013-07-31 洛阳双瑞橡塑科技有限公司 Rubber gasket for track traffic and manufacturing method thereof
CN104311790A (en) * 2014-11-18 2015-01-28 上海恩的爱化学科技有限公司 Formula used for synthesizing NDI-based polyurethane microcellular elastomer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101861346A (en) * 2007-11-17 2010-10-13 拜尔材料科学股份公司 Method for producing cellular Polyurethane (PUR) cast elastomers from storage-stable 1, 5-Naphthalene Diisocyanate (NDI) prepolymers
CN102432818A (en) * 2011-11-18 2012-05-02 上海珀理玫化学科技有限公司 Preparation method of 1, 5-naphthalene diisocyanate based polyurethane microporous elastomer
CN103225240A (en) * 2013-05-10 2013-07-31 洛阳双瑞橡塑科技有限公司 Rubber gasket for track traffic and manufacturing method thereof
CN104311790A (en) * 2014-11-18 2015-01-28 上海恩的爱化学科技有限公司 Formula used for synthesizing NDI-based polyurethane microcellular elastomer

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
罗玉媛等: "低压变( LCS) 特种聚氨酯微孔弹性体研制", 《聚氨酯工业》 *

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110438849A (en) * 2019-08-12 2019-11-12 黎明化工研究设计院有限责任公司 A high-stiffness and low-density cushioning and vibration-damping device and its preparation method
CN110552259A (en) * 2019-08-12 2019-12-10 黎明化工研究设计院有限责任公司 A high-elasticity and low-density cushioning and damping device and its preparation method
CN110552259B (en) * 2019-08-12 2021-09-17 黎明化工研究设计院有限责任公司 High-elasticity low-density buffer vibration damper and preparation method thereof
CN110438849B (en) * 2019-08-12 2021-09-17 黎明化工研究设计院有限责任公司 High-rigidity low-density buffering vibration damper and preparation method thereof
CN113512169A (en) * 2021-07-21 2021-10-19 北京理工大学 A kind of high-density, high-load-bearing, fatigue-resistant microporous polyurethane elastic vibration damping pad and preparation method thereof
CN114591485A (en) * 2022-03-24 2022-06-07 青岛海力威新材料科技股份有限公司 Polyurethane microporous foam material for railway rail lower base plate and preparation method thereof
CN114591485B (en) * 2022-03-24 2023-11-21 青岛海力威新材料科技股份有限公司 Polyurethane microporous foam material for railway track lower pad and preparation method thereof

Similar Documents

Publication Publication Date Title
CN102532466B (en) Micropore polyurethane elastomer material and preparation method and use thereof
CN104558489B (en) Railway ballast flexible polyurethane foam material and preparation method thereof
CN106008911A (en) Base plate material for rail fastener, preparation method and application of base plate material
CN110305292A (en) A kind of preparation method of low springrate ratio microporous polyurethane resilient sleeper-bearing
BR112015002711B1 (en) COMBINATION FOAM, USE OF A COMBINATION FOAM AND PROCESS FOR THE PRODUCTION OF COMBINATION FOAMS
JP2011038005A (en) Manufacturing method of foamed polyurethane elastomer
CN106866924A (en) Shock insulation polyurethane elastomer material composition and preparation method thereof
CN107686550A (en) One kind is without plasticizer, soft, high elongation rate of tensile failure polyurethane elastomer material composition and preparation method thereof
CN101948616A (en) Microporous polyurethane elastomer shock absorption element for high-speed railway and preparation method thereof
CN104558496A (en) Thermoplastic polyurethane microporous elastomer and preparation method thereof
CN105038684A (en) Method for preparing environment-friendly polyurethane adhesive for plastic track
US9181385B2 (en) Polyurethanes and polyurethane-ureas having improved properties
CN107793989B (en) One-component polyurethane adhesive for plastic track and preparation method thereof
JP2015532340A (en) Viscoelastic polyurethane foam
US20130150473A1 (en) Method for making resilient low density polyurethane foam low compression sets
CN102250310A (en) Polyurethane resin composite as well as preparation method and application thereof
CN108148537B (en) A kind of polyurethane windshield glue and preparation method thereof with quick stationkeeping ability
CN115558081A (en) A kind of production technology of MDI sponge
CN110964166A (en) A kind of preparation method of polyurethane elastomer
CN106397729B (en) A kind of hot pressing sizing padded coaming and preparation method and application
CN107172881B (en) Polyurethane cushion
JP4459711B2 (en) Rail pad manufacturing method
CN104262573A (en) Polyurethane sole material with high abrasion resistance and preparation method of polyurethane sole material
JP4114371B2 (en) Thermosetting polyurethane elastomer molded article, method for producing the same, and composition used therefor
CN114316205B (en) A kind of high-strength and low dynamic-static stiffness ratio polyurethane microporous elastic backing plate and preparation method thereof

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20161012