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CN105818864B - Body structure for vehicle - Google Patents

Body structure for vehicle Download PDF

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Publication number
CN105818864B
CN105818864B CN201510836421.2A CN201510836421A CN105818864B CN 105818864 B CN105818864 B CN 105818864B CN 201510836421 A CN201510836421 A CN 201510836421A CN 105818864 B CN105818864 B CN 105818864B
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China
Prior art keywords
vehicle
body structure
structure according
roof frame
roof
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CN201510836421.2A
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Chinese (zh)
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CN105818864A (en
Inventor
C.布鲁格曼
K.罗思
S.弗里克
F.德伦克哈恩
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Volkswagen AG
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Volkswagen AG
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Publication of CN105818864A publication Critical patent/CN105818864A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/06Fixed roofs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R9/00Supplementary fittings on vehicle exterior for carrying loads, e.g. luggage, sports gear or the like
    • B60R9/04Carriers associated with vehicle roof

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

A kind of body structure for vehicle, there is at least one to limit the roof frame stringer (9) on the boundary of roof (1) from side along lateral direction of car (y) for it, the roof frame stringer (9) is in the case where constituting hollow material by shelly-shaped lateral coaming plate (15, 7) it constitutes, the edge flange (21 of these lateral coaming plates, 23) it is combined at least one flanged joint portion (25, 27), wherein, the flanged joint portion (25, 27) edge flange (21, 23) design has at least one for the fixed bolt hole (35) for pushing up column (3), and the flanged joint portion (25, 27) in side collision (FA) when constitute along longitudinal direction of car (x) load bearing beam (Linnen), the load bearing beam (Linnen) it is applied the pulling force being directed toward along longitudinal direction of car (x).According to the present invention, in order to reduce in side collision (FA) when there is the risk being broken at bolt hole (35), at the bore edges region of bolt hole (35) provide material thickening part.

Description

Body structure for vehicle
Technical field
The present invention relates to a kind of body structure for vehicle and a kind of methods for manufacturing this body structure.
Background technique
In the motor vehicle of double tracks, roof has the roof frame of carrying roof outer panel, and roof frame is by front side and tail The roof frame crossbeam of side and the roof frame stringer of side are constituted.It can be set and be used on the roof frame stringer of side The fixed position on column is pushed up, which is respectively provided with the vertical strut of side, indulges the bearing support that strut passes through front side and caudal On corresponding roof frame stringer.Such as it is a kind of for being equipped with the vehicle on top column as known to 199 15 546A1 of document DE The roof structure on top.
In such body structure for such vehicle, roof frame stringer is (horizontal along vehicle in order to constitute To observation) hollow material and be made of the shelly-shaped lateral coaming plate of inner side and outer side.The mutually opposed edge flange group of lateral coaming plate Dress up the flanged joint portion of vehicle interior side and the flanged joint portion of vehicle outside.
The vehicle interior of roof frame stringer and the flanged joint portion of outside vehicle are constituted in pile side collision along vehicle The load bearing beam for the high load that longitudinal direction extends.Here, the load bearing beam of vehicle interior is applied pulling force, and outside vehicle is held Carrier beam is pressurized.
In view of the appropriate positioning on top column, the flanged joint portion of the vehicle interior of each roof frame stringer can push up column with having Bolt hole.In the case, top column bolt hole constitutes the pulling force stream in the load bearing beam to vehicle interior side in pile side collision Interference, this will lead to the fracture of the roof frame stringer on the internal flange interconnecting piece for being loaded pulling force.
Summary of the invention
Technical problem to be solved by the present invention lies in provide a kind of body structure for vehicle, wherein using simply Measure reduce in side collision roof frame stringer risk of breakage.
The technical problem is solved by a kind of body structure according to the invention for vehicle, has at least one The roof frame stringer on the boundary of roof is limited from side along lateral direction of car, the roof frame stringer is constituting hollow material In the case of be made of shelly-shaped lateral coaming plate, the edge flange of these lateral coaming plates is combined at least one flanged joint portion, wherein institute State flanged joint portion edge flange design have at least one for fixation push up the bolt hole on column, and the flanged joint portion exists The load bearing beam along longitudinal direction of car is constituted when side collision, the load bearing beam is applied the pulling force being directed toward along longitudinal direction of car, feature It is, in order to reduce the risk for occurring being broken at bolt hole in side collision, is provided at the bore edges region of bolt hole Material thickening part.The technical problem also passes through a kind of equipment solution according to the invention for manufacturing this body structure.
The present invention relates to the fact be, the especially flanged joint portion in the inside for being applied pulling force of roof frame stringer On top column bolt hole reduce the force flow cross section of carrying.Thus occur peak stress in the region of bolt hole, it is described to answer Power peak value will lead to the fracture of roof frame stringer in side collision.Under the premise of herein, according to the present invention in each roof frame Material thickening part is provided at the verge of opening region of frame stringer, the force flow cross section of carrying in the region of top column bolt hole by The material thickening part is enhanced, and thus offsets the force flow cross section of above-mentioned carrying in the region of top column bolt hole It reduces.In this way, the stress distribution of the overall average in roof frame stringer along the vehicle longitudinal direction is realized.
The present invention can especially apply in the shape discussed below of roof frame stringer: in this way, roof frame stringer It can be by being located at the first lateral coaming plate of vehicle interior along lateral direction of car and being located at the second lateral coaming plate of outside vehicle along lateral direction of car It constitutes.Internal lateral coaming plate can be designed as being shelly-shaped in cross-section, and have the shell bottom outside lateral direction of car, The side wall of upper and lower part is swelled since the shell bottom to vehicle interior.Correspondingly, it is formed in the top of internal lateral coaming plate Edge flange on side wall and lower sides is the component in the flanged joint portion of the outside vehicle of roof frame stringer.Preferably, Edge flange in the upper portion side wall of the lateral coaming plate of design inside the vehicle can be equipped with material thickening part, and specifically outstanding It is located at towards on the edge flange side of shells inner space.
Material thickening part can preferably be realized by three-decker, wherein two of inside and outside lateral coaming plate are mutually Corresponding edge flange and an additional securing plate are to constitute flange interconnecting piece and be bonded together.Securing plate herein can be with Connect with the engagement of the edge flange material of internal lateral coaming plate, and be specifically connected to the edge flange towards vehicle On the side of inner space.
At least internal lateral coaming plate can be made up of thermoforming process, wherein in the first substep first will not yet at The lateral coaming plate of the inside of type heats.Then in the second substep by the lateral coaming plate for the inside being heated in deep-draw press machine heat at Type is and at the same time quenching.In the first embodiment, the securing plate of constituent material thickening part before implementing thermoforming process just Mutually welded with not yet molding internal lateral coaming plate.Alternately, securing plate can also again after thermoforming process just with it is interior Portion's lateral coaming plate is connected, and is specifically particularly preferably connected by adhesive.
Top column can be respectively provided with the vertical strut of side by known methods, and the vertical strut can utilize front side and tail The support of side is threaded at the fixed position of each roof frame stringer.Each fixed position can be by two along vehicle The bolt hole being longitudinally spaced apart from each other is realized.In order to reduce the risk of breakage occurred in pile side collision, the two bolts Each of hole is equipped with the reinforcing section of annular.The reinforcing section of the two annulars can be common securing plate respectively Unitary members.
In the first embodiment, the reinforcing section of the two annulars is by the mutual transition of linkage section.The linkage section phase Reinforcing section than annular can be designed relatively narrow along lateral direction of car, so as not to excessively sharp improve between two bolts hole Region in force flow cross section.
Alternately, securing plate can leave a blank between the reinforcing section of the two annulars with material.The material stays Sky can observe ranks along longitudinal direction of car and be aligned between two bolts hole.It is different with previous embodiment, Improve the force flow cross section of the carrying between two bolts hole not, to realize on the whole internal Lateral coaming plate along longitudinal direction of car uniform intensity.
As described above, the lateral coaming plate of the inside of roof frame stringer can be drawing part.In installation site, internal side Coaming plate, which has, is located at external shell bottom, the upper and lower part side wall of approximate horizontal direction court since the shell bottom along lateral direction of car Vehicle interior protuberance.Design the vehicle that the edge flange in the upper portion side wall of internal plate lateral coaming plate is roof frame stringer The component of internal flange connector, and be reinforced by plate reinforcing member.In addition, in plate reinforcing member can also be located in The lateral coaming plate in portion is towards on the side of shells inner space.In the case, in the area of the arris of securing plate during deep-draw It is recessed that side has been obtained in domain.The side is recessed inconsistent with defined molding.In addition, being not carried out and squeezing in the recessed region in the side The direct thermal conductive contact of pressure tool, thus not can be carried out without hindrance hardening.
Under the premise of herein, in another embodiment, securing plate has additional base section, the base section one Directly extend to the shell bottom of internal lateral coaming plate.It is thus achieved that the arris of securing plate is no longer located in the shell of internal securing plate It on side wall, and is located on shell bottom, thus, it is possible to avoid above-mentioned side recessed.
Other than the subordinate relation or non-combined alternative that indicate, above-mentioned advantageous design of the invention and/or change Into design can by individually or in any combination in a manner of be put to apply.
Detailed description of the invention
The present invention is explained in more detail below in conjunction with attached drawing and it is preferably designed and Curve guide impeller and its advantage.In attached drawing In:
Fig. 1 shows the side view of double track motor vehicles with top column;
Fig. 2 shows the side sectional views of the cutting plane A-A according to Fig. 1;
Fig. 3 is shown with the partial perspective view for pushing up the plate lateral coaming plate of the roof frame stringer of the fixed position on column;
The view of Fig. 4 is used to illustrate the lateral coaming plate inside manufacture;
Fig. 5 to Fig. 7 shows the view of second embodiment corresponding with Fig. 2 and Fig. 4.
Specific embodiment
Double track motor vehicles are shown in a manner of side view in Fig. 1.On the roof 1 over-assemble top column 3 of motor vehicle.The top By constituting along the vertical strut 5 that longitudinal direction of car x extends in Fig. 1, the vertical strut is supported in front side and caudal by support 7 on column On roof 1.Roof 1 has roof frame, and the roof frame is by unshowned roof frame crossbeam and the roof frame of side Frame stringer 9 is constituted, and the cross section of the roof frame stringer is shown in FIG. 2.The stringer 9 and crossbeam of roof frame carry outside plate 11。
As further illustrated in Figure 2, the support 7 for pushing up the front on column 3 is threaded in the fixed position of roof frame stringer 9 On 13.In Fig. 2, roof frame is by being located at the first lateral coaming plate 15 of vehicle interior along lateral direction of car y and being located at along lateral direction of car Second lateral coaming plate 17 of outside vehicle is constituted.The two lateral coaming plates 15,17 are respectively provided with shelly-shaped cross section, and in order to constitute Hollow material 19 and in the edge flange 21 of side, 23 over-assembles (namely spot welding) at the flanged joint portion 25 of vehicle interior and vehicle The flanged joint portion 27 of outside.Here, the edge flange 21,23 in the flanged joint portion 25 of the inside of roof frame stringer 9 is big Cause is horizontally directed to, and prominent to vehicle interior along lateral direction of car y.On the other hand, the edge in external flanged joint portion 27 Flange 21,23 is substantially directed toward along vehicle-height direction z.
The either external lateral coaming plate 17 of roof frame stringer 9 or internal lateral coaming plate 15 is all crushed to by deep-draw. Under configuration state shown in Fig. 2, internal lateral coaming plate 15 has the shell bottom 29 of outside vehicle along lateral direction of car y, and top is under The side wall 31,33 in portion is swelled since the shell bottom towards vehicle interior.Structure is distinguished on the side wall 31,33 of top and/or lower part At edge flange 21,23.
According to fig. 2 and Fig. 3, have that there are two the bolts hole being sequentially arranged along longitudinal direction of car x for pushing up the fixed position 13 on column 3 25.The bolt hole 35 is directly constituted according to fig. 2 on the edge flange 21,23 in internal flanged joint portion 25.In assembling shape Under state, the bolt hole 35 for pushing up the support 7 of the front side on column 3 and the front side of roof frame stringer 9 constitutes the screw thread company being illustrated diagrammatically only by Socket part 37.In Fig. 2 (and in Fig. 5), threaded joints 37 are made of screw, and support 7 is screwed in solid by the screw Determine on platform 12, the fixed station is fixed on again in internal flanged joint portion 25.In the case, bolt hole 35 as pair The access opening of screw progress tool operation.
According to fig. 2 to Fig. 4, the reinforcing section 39 that each bolt hole 35 is reinforced the annular of plate 41 is surround.The two are reinforced The forming material thickening part in the bore edges region of each bolt hole 35 of section 39, thus in side collision F described belowAIn Reduce the risk of breakage in the region of bolt hole 35.
In the accompanying drawings, securing plate 41 is located in the inside lateral coaming plate 15 of roof frame stringer 9 towards shells inner space On side.Thus it has obtained in the region in internal flanged joint portion 25 by two edge flanges 21,23 and a securing plate The three-decker of 41 compositions.Alternately, the lateral coaming plate 17 that securing plate 41 also can be positioned at the outside of roof frame stringer 9 is carried on the back On the side of shrinking away from theshell part inner space.
In stanchion side collision FAWhen, inside and outside flanged joint portion 25,27 is respectively constituted to be extended along longitudinal direction of car x Load bearing beam Linnen、Lauβen.The load bearing beam L of the inside in the flanged joint portion 25 insideinnenIt is applied herein along longitudinal direction of car The pulling force that x is directed toward, in contrast to this, the load bearing beam L of the outside in flanged joint portion 27 externallyauβenIt is pressurized.Internal Top column bolt hole 28 in flanged joint portion 25 causes the interference to force flow (due in the region of the bolt hole in side collision The reduction of the force flow cross section of middle carrying) and and then lead to the fracture of roof frame stringer 9.It improves by securing plate 41 in spiral shell The force flow cross section of available carrying in the region of keyhole 35, thus makes the stress distribution in the region of bolt hole 35 equal It homogenizes and reduces risk of breakage.
In Fig. 3, two annular reinforcing sections 39 are connected with each other by linkage section 43.Linkage section 43 and two stabilization zones Section 39 is designed relatively narrow (namely narrowing) compared to along longitudinal direction of car x, to make in side collision between two bolts hole 35 The force flow cross section of carrying will not excessively improve.
Method below by Fig. 4 description for manufacturing internal lateral coaming plate 15.With regard to this, first by securing plate 41 and not yet Molding lateral coaming plate 15 is welded into component composition body 50.Then carry out thermoforming, wherein component composition body 50 is initially heated simultaneously And then thermoforming simultaneously quenches simultaneously and (squeezes hardening) in deep-draw press machine.
The state after the completion of thermoforming process is shown in FIG. 4, wherein internal lateral coaming plate 5 has squeezed hardening, and Pedestal 46 formation fixed with the position of deep-draw press machine 45 contacts.The formed punch 47 of the reciprocating motion of deep-draw press machine 45 edge herein Stripping direction E leaves from pedestal 46.As shown in figure 4, side concave region 51 is formd on the edges of plate material 49 of securing plate 41, it is shown Side concave region is not defined molding structure, and cannot achieve the thermal conductive contact between formed punch 47 and component composition body, To cannot achieve accessible hardening.
In order to avoid this problem, also there is base section 53 in Fig. 5 to securing plate 41 shown in fig. 7.Securing plate 41 Shell bottom 29 is extended to from the upper portion side wall 31 of internal lateral coaming plate 15 using the base section 53.In this way, plate rib Side 49 is positioned directly on shell bottom 29, so that it is recessed not reconstruct side.Correspondingly, according to Fig. 7, the former of edges of plate material 49 is in formed punch It is imitated on 47 model face, it is possible thereby to realize the operation of operation component composition body safer hardening and molding.
In addition, in Fig. 5 into Fig. 7, there is securing plate 41 material to leave a blank 55 between two annular reinforcing sections 39.Institute State material leave a blank 55 along longitudinal direction of car x observation ranks be aligned between two bolts hole 35.It is different from Fig. 2 to Fig. 4 It is to improve the force flow cross section of the carrying between two bolts hole 35 not, thus and previous embodiment It compares, is used for load bearing beam LinnenForce flow cross section further homogenized along longitudinal direction of car x.

Claims (11)

1.一种用于车辆的车身结构,其具有至少一个沿车辆横向(y)从侧面限定车顶(1)的边界的车顶框架纵梁(9),所述车顶框架纵梁(9)在构成中空型材的情况下由壳状的侧围板(15、17)构成,这些侧围板的边缘法兰(21、23)组合成至少一个法兰连接部(25、27),其中,所述法兰连接部(25、27)的边缘法兰(21、23)设计有至少一个用于固定顶栏(3)的螺栓孔(35),并且所述法兰连接部(25、27)在侧面碰撞(FA)时构成沿车辆纵向(x)的承载梁(Linnen),所述承载梁(Linnen)被施加沿车辆纵向(x)指向的拉力,其特征在于,为了降低在侧面碰撞(FA)时在螺栓孔(35)处出现断裂的风险,在螺栓孔(35)的孔边缘区域处提供材料加厚部,其中,加固板(41)与侧围板(15、17)的一个边缘法兰(23)材料接合地连接,并且至少一个侧围板(15、17)通过热成型工艺制成,其中,尚未成型的侧围板(15、17)首先被加热,并且随后在深冲压力机中热成型并且同时淬火,并且加固板(41)在实施热成型工艺之前就已经与尚未成型的第一侧围板相连。Claims 1. A body structure for a vehicle having at least one roof frame rail (9) laterally delimiting a roof (1) in the transverse direction (y) of the vehicle, said roof frame rail (9) ) in the form of hollow profiles are formed by shell-like side panels (15, 17) whose edge flanges (21, 23) are combined to form at least one flange connection (25, 27), wherein , the edge flanges (21, 23) of the flange connection parts (25, 27) are designed with at least one bolt hole (35) for fixing the top rail (3), and the flange connection parts (25, 23) 27) In the event of a side impact (F A ), a load beam (L innen ) in the vehicle longitudinal direction (x) is formed , which is subjected to a tensile force directed in the vehicle longitudinal direction (x), characterized in that in order to To reduce the risk of breakage at the bolt holes ( 35 ) in the event of a side impact ( FA ), material thickening is provided at the hole edge region of the bolt holes ( 35 ), wherein the reinforcement plate ( 41 ) is connected to the side panels ( 15, 17) one edge flange (23) is materially connected, and at least one side wall (15, 17) is produced by a thermoforming process, wherein the not yet formed side wall (15, 17) is first Heating and subsequent thermoforming in a deep-drawing press and simultaneous quenching, and the reinforcement plate (41) are already attached to the as-yet-unformed first side panel before the thermoforming process is carried out. 2.根据权利要求1所述的车身结构,其特征在于,所述材料加厚部通过三层结构实现,其中,两个边缘法兰(21、23)和所述加固板(41)接合在一起。2. The vehicle body structure according to claim 1, characterized in that the material thickening is realized by a three-layer structure, wherein the two edge flanges (21, 23) and the reinforcing plate (41) are joined in Together. 3.根据权利要求2所述的车身结构,其特征在于,所述加固板(41)与侧围板(15、17)的一个边缘法兰(23)的材料接合的连接位于该边缘法兰(23)的与另一个边缘法兰(21)相背离的侧面上。3. The vehicle body structure according to claim 2, characterized in that the material-bonded connection of the reinforcing plate (41) to an edge flange (23) of the side panels (15, 17) is located at the edge flange (23) on the side facing away from the other edge flange (21). 4.根据权利要求3所述的车身结构,其特征在于,所述加固板(41)借助胶粘剂与侧围板(15、17)相连。4 . The vehicle body structure according to claim 3 , wherein the reinforcing plate ( 41 ) is connected to the side panels ( 15 , 17 ) by means of an adhesive. 5 . 5.根据权利要求4所述的车身结构,其特征在于,所述加固板(41)在热成型工艺之后与侧围板(15、17)相连。5. The vehicle body structure according to claim 4, characterized in that the reinforcing plate (41) is connected to the side panels (15, 17) after the thermoforming process. 6.根据权利要求1至5中任一项所述的车身结构,其特征在于,所述顶栏(3)具有至少一个纵撑杆(5),所述纵撑杆(5)利用前侧和尾侧的支座(7)固定在所述车顶框架纵梁(9)上。6. Body structure according to any one of claims 1 to 5, characterized in that the roof rail (3) has at least one longitudinal strut (5) which utilizes the front side and the rear-side support (7) is fastened to the roof frame side member (9). 7.根据权利要求6所述的车身结构,其特征在于,所述支座(7)固定在两个相互间隔的螺栓孔(35)上,所述螺栓孔位于所述承载梁(Linnen)中,并且这两个螺栓孔(35)中的每一个都分别被共同的加固板(41)的环形的加固区段(39)环绕。7 . The vehicle body structure according to claim 6 , wherein the support ( 7 ) is fixed on two bolt holes ( 35 ) spaced apart from each other, and the bolt holes are located on the load beam (L innen ). 8 . and each of the two bolt holes ( 35 ) is surrounded by an annular reinforcing section ( 39 ) of a common reinforcing plate ( 41 ). 8.根据权利要求6所述的车身结构,其特征在于,所述加固板(41)的两个环形的加固区段(39)通过沿车辆横向(y)狭窄的连接段(43)相互过渡。8 . The vehicle body structure according to claim 6 , wherein the two annular reinforcement sections ( 39 ) of the reinforcement plate ( 41 ) transition into each other by a narrow connecting section ( 43 ) in the transverse direction (y) of the vehicle. 9 . . 9.根据权利要求7所述的车身结构,其特征在于,所述加固板(41)在两个环形的加固区段(39)之间具有材料留空(55),并且所述材料留空(55)在所述承载梁(Linnen)中沿车辆纵向(x)行列对齐地布置在两个螺栓孔(35)之间。9 . The vehicle body structure according to claim 7 , wherein the reinforcement plate ( 41 ) has material recesses ( 55 ) between two annular reinforcement sections ( 39 ) and the material recesses (55) are arranged in the carrier beam (L innen ) in alignment in the vehicle longitudinal direction (x) between two bolt holes (35). 10.根据权利要求1所述的车身结构,其特征在于,所述车顶框架纵梁(9)的第一和第二侧围板(15、17)在沿车辆横向(y)的外侧法兰连接部(27)和内侧法兰连接部(25)处接合在一起,并且用于固定顶栏(3)的螺栓孔(35)设计在车辆内部的法兰连接部(25)的边缘法兰(21、23)上。10. Body structure according to claim 1, characterized in that the first and second side panels (15, 17) of the roof frame rail (9) are on the outside in the vehicle transverse direction (y) The flange connection part (27) and the inner flange connection part (25) are joined together, and the bolt holes (35) for fixing the roof rail (3) are designed in the edge method of the flange connection part (25) inside the vehicle Lan (21, 23). 11.一种用于制造根据权利要求1至10中任一项所述的车身结构的设备。11. An apparatus for manufacturing a vehicle body structure according to any one of claims 1 to 10.
CN201510836421.2A 2015-01-26 2015-11-26 Body structure for vehicle Active CN105818864B (en)

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DE102015201221.2 2015-01-26
DE102015201221.2A DE102015201221B4 (en) 2015-01-26 2015-01-26 Body structure for a vehicle

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CN105818864B true CN105818864B (en) 2019-02-01

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DE102017220744B3 (en) 2017-11-21 2019-01-24 Volkswagen Aktiengesellschaft Body structure for a vehicle

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CN202782605U (en) * 2012-08-27 2013-03-13 东风汽车公司 Fixed structure of vehicle skylight

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