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CN105437706A - 一种多层结构的保温型硅酸铝复合板 - Google Patents

一种多层结构的保温型硅酸铝复合板 Download PDF

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CN105437706A
CN105437706A CN201511006611.8A CN201511006611A CN105437706A CN 105437706 A CN105437706 A CN 105437706A CN 201511006611 A CN201511006611 A CN 201511006611A CN 105437706 A CN105437706 A CN 105437706A
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刘露
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Taicang Hongshan Environmental Protection Technology Co Ltd
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Abstract

本发明属于环保板材应用技术领域，具体公开了一种多层防火保温复合环保板，由第一环氧树脂层、第二环氧树脂层，及设置在第一环氧树脂层、第二环氧树脂层中间的多层填充层组成。本发明的一种多层防火保温复合环保板的有益效果在于：1、合理设计的多层结构耐磨、耐高温、耐腐蚀且具有较强的抗变形性，同时可塑性、稳定性强闭性、整体性好、绿色环保；2、硅酸铝纤维层、海泡石层等耐火高温材料加分散剂、粘结剂、渗透剂和消泡剂等复合制造而成，该产品质地柔软、密度低、导热系数小，防水性能好（憎水型），耐酸碱性能好，使用温度高、无毒、无腐蚀、无污染，施工简便。本发明设计合理，易推广。

Description

一种多层结构的保温型硅酸铝复合板
技术领域
本发明属于环保板材应用技术领域，具体涉及一种多层结构的保温型硅酸铝复合板，其所构成的多层结构耐磨、耐高温和腐蚀，同时具有较强的抗变形性。
背景技术
复合板按制成材料的不同一般分为，金属复合板、木材复合板、彩钢复合板和岩棉复合板等等，其是由分别具有不同物理或化学特性的两种或两种以上组成材料制成的构造材料。
在复合材料的成品结构内，个别的组成材料通常各自保持分开，并且各自发挥作用，因为复合板与传统的整体材料或均匀材料相比可更坚固、更轻和/或更便宜，所以复合板对建筑工业变得有吸引力。例如，复合夹层结构板或夹层结构的复合板材(复合物)具有较轻重量、具备较高抗弯刚度并且具有较低的总体质量密度，然而，为了以更低的成本、更快的速度、更优越的环境温度舒适度，以及更好的结构完整性构造环保建筑系统，现代建筑工业仍在不断地寻找具有更高的强度、更好的绝热能力以及更轻的建筑材料。
因此，基于上述问题，本发明提供一种多层结构的保温型硅酸铝复合板。
发明内容
发明目的：本发明的目的是提供一种多层结构的保温型硅酸铝复合板，其多层结构设计合理，多层结构耐磨耐高温，同时具有较强的抗变形性且外表平整、美观。
技术方案：本发明提供一种多层结构的保温型硅酸铝复合板，由第一环氧树脂层、第二环氧树脂层，及设置在第一环氧树脂层、第二环氧树脂层中间的多层填充层组成；所述多层填充层，包括耐磨层、硅酸铝海泡石纤维层、网格层和黏胶层，其中，耐磨层的两面分别连接第一环氧树脂层、硅酸铝海泡石纤维层，黏胶层的两面分别连接第二环氧树脂层、网格层；所述第一环氧树脂层、第二环氧树脂层、耐磨层、硅酸铝海泡石纤维层、网格层和黏胶层的厚度相同且构成的整体板厚度为30mm-100mm。
本技术方案的，所述第一环氧树脂层、第二环氧树脂层、耐磨层的厚度相同；所述硅酸铝海泡石纤维层、网格层、黏胶层的厚度相同。
本技术方案的，所述第一环氧树脂层、第二环氧树脂层、耐磨层的厚度分别大于硅酸铝海泡石纤维层、网格层、黏胶层的厚度。
本技术方案的，所述第一环氧树脂层、第二环氧树脂层、耐磨层、硅酸铝海泡石纤维层、网格层和黏胶层所构成的整体板结构厚度为40mm-80mm。
本技术方案的，所述第一环氧树脂层、第二环氧树脂层、耐磨层、硅酸铝海泡石纤维层、网格层和黏胶层所构成的整体板结构厚度为50mm-70mm。
本技术方案的，所述黏胶层分别由分散剂、粘结剂、渗透剂、消泡剂的一种或多种制成。
本技术方案的，所述网格层为金属编织网。
与现有技术相比，本发明的一种多层结构的保温型硅酸铝复合板的有益效果在于：1、合理设计的多层结构耐磨、耐高温、耐腐蚀且具有较强的抗变形性，同时可塑性、稳定性、强闭性、整体性好、绿色环保；2、硅酸铝海泡石纤维层为耐火高温材料加分散剂、粘结剂、渗透剂和消泡剂等复合制造而成，该产品质地柔软、密度低、导热系数小，防水性能好（憎水型），耐酸碱性能好，使用温度高、无毒、无腐蚀、无污染，施工简便；3、耐磨层和网格层，有效提高本结构的韧性和延长使用寿命。本发明设计合理，易推广。
附图说明
图1是本发明实施例一的一种多层结构的保温型硅酸铝复合板的结构示意图；
图2是本发明实施例二的一种多层结构的保温型硅酸铝复合板的结构示意图；
图3是本发明的一种多层结构的保温型硅酸铝复合板的网格层的结构示意图；
其中，图中序号标注如下：1-第一环氧树脂层、2-第二环氧树脂层、3-耐磨层、4-硅酸铝海泡石纤维层、5-网格层、6-黏胶层。
具体实施方式
下面结合附图和具体实施例，进一步阐明本发明。
实施例一
如图1和图3所示的一种多层结构的保温型硅酸铝复合板，由第一环氧树脂层1、第二环氧树脂层2，及设置在第一环氧树脂层1、第二环氧树脂层2中间的多层填充层组成；多层填充层，包括耐磨层3、硅酸铝海泡石纤维层4、网格层5和黏胶层6，其中，耐磨层3的两面分别连接第一环氧树脂层1、硅酸铝海泡石纤维层4，黏胶层6的两面分别连接第二环氧树脂层2、网格层5。
进一步优选的，第一环氧树脂层1、第二环氧树脂层2、耐磨层3（由至少2层含三氧化二铝的表层纸浸渍三聚氰胺树脂制成）、硅酸铝海泡石纤维层4、网格层5和黏胶层6的厚度相同且构成的整体板厚度为30mm-100mm；及黏胶层6分别由分散剂、粘结剂、渗透剂、消泡剂的一种或多种制成；及网格层5为金属编织网，其多层复合结构设计，有效提高整体结构的隔热性能和耐磨性，其韧性强且可重复使用。
实施例二
如图2和图3所示的一种多层结构的保温型硅酸铝复合板，由第一环氧树脂层1、第二环氧树脂层2，及设置在第一环氧树脂层1、第二环氧树脂层2中间的多层填充层组成；多层填充层，包括耐磨层3、硅酸铝海泡石纤维层4、网格层5和黏胶层6，其中，耐磨层3的两面分别连接第一环氧树脂层1、硅酸铝海泡石纤维层4，黏胶层6的两面分别连接第二环氧树脂层2、网格层5。
进一步优选的，第一环氧树脂层1、第二环氧树脂层2、耐磨层3的厚度相同，硅酸铝海泡石纤维层4、网格层5、黏胶层6的厚度相同；及第一环氧树脂层1、第二环氧树脂层2、耐磨层3的厚度分别大于硅酸铝海泡石纤维层4、网格层5、黏胶层6的厚度；及第一环氧树脂层1、第二环氧树脂层2、耐磨层3（由至少2层含三氧化二铝的表层纸浸渍三聚氰胺树脂制成）、硅酸铝海泡石纤维层4、网格层5和黏胶层6所构成的整体板结构厚度为40mm-80mm；及黏胶层6分别由分散剂、粘结剂、渗透剂、消泡剂的一种或多种制成；及网格层5为金属编织网，其多层复合结构设计，有效提高整体结构的隔热性能和耐磨性，其韧性强且可重复使用。
其中，实施例一和实施例二中的第一环氧树脂层1、第二环氧树脂层2、耐磨层3、硅酸铝海泡石纤维层4、网格层5和黏胶层6所构成的整体板结构厚度为55mm，其具有良好的隔热、耐磨耐高温、防静电性和抗变形性，其用于零下20－800℃的管道及热工设备的保温、隔热、防冻，主要用于冶金、化工、石油、船舶、纺织、医药、交通、热电、建筑等行业中，其中，本结构的复合板导热系数为0.036W/m.K(18)，使用温度为零下20-800℃，密度为20-60Kg/m3，防火性能为A级，弹性回复率为98%，安装温度为<800，产品规格为1000*500。
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以作出若干改进，这些改进也应视为本发明的保护范围。

Claims (6)

1.一种多层防火保温复合环保板，其特征在于：由第一环氧树脂层（1）、第二环氧
树脂层（2），及设置在第一环氧树脂层（1）、第二环氧树脂层（2）中间的多层填充层组成；所述多层填充层，包括第一黏胶层（3）、硅酸铝纤维层（4）、海泡石层（5）和第二黏胶层（6），其中，第一黏胶层（3）的两面分别连接第一环氧树脂层（1）、硅酸铝纤维层（4），第二黏胶层（6）的两面分别连接第二环氧树脂层（2）、海泡石层（5）；所述第一环氧树脂层（1）、第二环氧树脂层（2）、第一黏胶层（3）、硅酸铝纤维层（4）、海泡石层（5）和第二黏胶层（6）的厚度相同且构成的整体板厚度为30mm-100mm。
2.根据权利要求1所述的一种多层防火保温复合环保板，其特征在于：所述第一环氧树脂层（1）、第二环氧树脂层（2）、第一黏胶层（3）的厚度相同；所述硅酸铝纤维层（4）、海泡石层（5）、第二黏胶层（6）的厚度相同。
3.根据权利要求2所述的一种多层防火保温复合环保板，其特征在于：所述第一环氧树脂层（1）、第二环氧树脂层（2）、第一黏胶层（3）的厚度分别大于硅酸铝纤维层（4）、海泡石层（5）、第二黏胶层（6）的厚度。
4.根据权利要求3所述的一种多层防火保温复合环保板，其特征在于：所述第一环氧树脂层（1）、第二环氧树脂层（2）、第一黏胶层（3）、硅酸铝纤维层（4）、海泡石层（5）和第二黏胶层（6）所构成的整体板结构厚度为40mm-80mm。
5.根据权利要求1或4所述的一种多层防火保温复合环保板，其特征在于：所述第一环氧树脂层（1）、第二环氧树脂层（2）、第一黏胶层（3）、硅酸铝纤维层（4）、海泡石层（5）和第二黏胶层（6）所构成的整体板结构厚度为50mm-70mm。
6.根据权利要求5所述的一种多层防火保温复合环保板，其特征在于：所述第一黏胶层（3）或第二黏胶层（6）分别由分散剂、粘结剂、渗透剂、消泡剂的一种或多种制成。
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