CN105301008A - Tipping paper quality test warning system and on-line quality test method - Google Patents
Tipping paper quality test warning system and on-line quality test method Download PDFInfo
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- CN105301008A CN105301008A CN201510820854.9A CN201510820854A CN105301008A CN 105301008 A CN105301008 A CN 105301008A CN 201510820854 A CN201510820854 A CN 201510820854A CN 105301008 A CN105301008 A CN 105301008A
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Abstract
The invention provides a tipping paper quality test warning system and a corresponding test method, and belongs to the technical field of material measurement and analysis by optical means. The quality test warning system includes a reel splitting machine, a data center and a rewinding test device. The reel v machine is provided with an on-line test device (1); during splitting of the reel paper, information of paper with defects is recorded and stored in the data center; the data center is used as a connecting device for integration of the reel splitting machine and the rewinding test device; at the same time, for the defective products of small volume need rewinding test, a controller of the rewinding test device retrieves the corresponding information stored in the data center, and controls the rewinding test device to stop at a proper position, and conducts operations of removal and connection. The system and method achieve one-time test of a variety of processing defects, save investment in equipment, meet the quality requirements of tipping paper, quickly and accurately find and eliminate defects, and improve the test reliability, accuracy and efficiency of test.
Description
Technical field
The present invention relates to and utilize optical instrument to test or the technical field of analysis of material, be specifically related to a kind of on-line real-time measuremen and run up the system of tipping paper printing quality and detection method.
Background technology
The step that the bobbin papers such as tipping paper relate in printing process is more, therefore also many to the factor of printing quality generation impression, such as: the electrochemical aluminum foil film in gold stamping process is through repeatedly using, there are quality problems in part electrochemical aluminum foil film, causes the problem that the later stage of same batch products production task is easier to occur that gold stamping leakage is scalded; Further, often there will be ink dot, folder worm etc. in printing process, if these defects cannot be removed when cutting, faulty goods outbound can be caused, finally causing returning goods.So, before the bobbin paper outbounds such as tipping paper, the detection of printing quality must be carried out, make it conform to quality requirements.
Traditional technique many staff in cutting process adopt stroboscopic lamp observe monitoring cut quality, this method is subject to the impact of the factors such as observation personnel experience, psychology and physiology, stability and accuracy poor.Supervision time hysteresis quality is large.The theory detecting institute's foundation also has some limitations and inexactness, the product quality on the cutting machine that runs up cannot be detected, cause unacceptable product to flow into next procedure, directly cause serious phenomenon of doing over again, both reduce production efficiency, affect product quality again.As relied on manual detection, not only labour intensity is large, and work difficulty is large, and inspection poor reliability.
Summary of the invention
For overcoming the deficiency existed in background technology, the object of the invention is to arrange tipping paper quality testing caution system by operation suitable in tipping paper production technology, thus realize multiple manufacturing deficiency one-time detection, save equipment investment, tipping paper quality requirements can have been met again; Secondly, present invention also offers a kind of tipping paper quality online test method using said system, can find fast and accurately and remove the printing defects of tipping paper, improving the reliability, accuracy and the detection efficiency that detect.
For achieving the above object, the present invention is by the following technical solutions:
A kind of tipping paper quality testing caution system, is characterized in that, comprise reel cutting machine, data center and rewinding checkout equipment, reel cutting machine is provided with on-line measuring device (1), while bobbin paper is cut, the information of existing defects paper recorded and be stored in data center, data center is as connection device reel cutting machine and rewinding checkout equipment integrated, simultaneously, for the rouleau product that existing defects needs rewinding to detect, the corresponding rouleau numbering of the controller called data central store of rewinding checkout equipment, defect type, the information such as defect size and defect particular location, and carry out removal faulty goods by its control rewinding checkout equipment in correct position shutdown, reconnect and carry out the operations such as respective markers.
Above-mentioned on-line measuring device (1) comprises output display end, power-supply device case (101), light shield (102), high-speed camera head (103), light-supplementing system, excessively paper bowl (104), cooling device and processor.
Described power-supply device case (101) is arranged on above the side of cutting machine unreeling shaft, its lower end is connected with light shield (102) and high-speed camera head (103), light shield (102) is a cross sectional shape is the component of isosceles trapezoid, high-speed camera head (103) stretches out from the end face of isosceles trapezoid, for preventing extraneous light, image acquisition is impacted, the plane that high-speed camera head (103) is crossed paper bowl (104) formed near two, paper is from high-speed camera head (103) and excessively pass between paper bowl (104) plane, the quantity of high-speed camera head (103) is determined according to the width number of bobbin paper.
Described light-supplementing system is divided into illuminating lamp (105) and lower illuminating lamp (106).
Be provided with the upper illuminating lamp (105) of strip in described light shield (102), be distributed in the both sides of high-speed camera head (103) or distribution with interval, light irradiates downwards, and is improved brightness by the reflection of light shield (102) dual-side, eliminated shade.In the described below crossing paper bowl (104) plane, lower illuminating lamp (106) is set, printed matter for double transparent material carries out image acquisition, described lower illuminating lamp (106) below is provided with cooling device, and this cooling device comprises heat radiator (107) and fan (108).
High-speed camera head (103) in described power-supply device case (101) is connected to processor, and processor is connected with output display end and data center; Flawless product data are deleted automatically, do not pass to data center; When the printed patterns existing defects in a certain region, processor can be classified according to the type of defect, size etc., and the result after comparing is passed to output display end, be transported to data center stores simultaneously, waits for that rewinding checkout equipment calls.
Use a tipping paper quality online test method for above-mentioned tipping paper quality testing caution system, it is characterized in that, comprise the following steps.
A, arrange and detect top speed, product relative dimensions to be detected, preset the total length that bobbin paper need detect and the specific region needing emphasis to detect.
B, arrange need detect product scope, according to the situation of cutting, setting need detect the columns of tipping paper and longitudinal detection width, columns is minimum is set to 2 row, and longitudinal detection width is at least one complete pattern.
The standard drawing of c, acquisition testing product, system default standard drawing is certified products, and subsequent detection image contrasts with standard drawing respectively.
D, setting special character, emphasis setting needs character, the pattern-information of special Detection job, improves the accuracy of detection of quality testing caution system with regard to setting content.
E, regulating system detection sensitivity, the accuracy of detection of adjustment aberration, dirty point, lines, registration printing content.
F, the reel tipping paper printed are delivered on reel cutting machine, passed by paper, drawn rear coordinate setting paper being carried out to length and columns between high-speed camera head (103) and mistake paper bowl (104) plane, gather the information of cutting and are uploaded to processor, reel tipping paper divides and is cut at least 2 rouleaus, the image information of high-speed camera head (103) Real-time Collection tipping paper, and be uploaded to the product standard figure 3. gathered with step in processor and carry out automatic comparison, operating personnel transfer the image information of single reel tipping paper optional position at random at output display end, to judge that whether detected product is qualified, if product is qualified, equipment runs well, when there is unacceptable product, system can give the alarm, and in output display end display defect sectional drawing and relevant location information, operating personnel carry out secondary manpower comparing pair, be confirmed whether to belong to wrong report, in cutting process tipping paper specifically cut information and pattern-information all reaches processor, the two reaches data center after mating within a processor.
G, cut end after, qualified rouleau packaging and warehousing, its matched data stores after certain hour and deletes; Underproof rouleau delivers to rewinding checkout equipment, its match information is then preserved always, until called by rewinding checkout equipment, screen through rewinding checkout equipment, carry out the removal of faulty goods, again the rouleau of rolling is certified products, and its data feedback carries out operation correction to the gold stamping operation of printing of tipping paper.
Beneficial effect of the present invention is:
Quality detecting system of the present invention and based on the detection method of this system have detect accurately meticulous, reaction velocity is fast, the advantage of good operating stability, the type of defect can be seen intuitively, the position of defect in coiling, comprise place drive, concrete extension position information in concrete drive, according to these information, follow-up workman just can reject substandard product eaily, and owing to knowing the particular location of defect, so greatly workload can be reduced, while improving the quality of products, improve production efficiency.
The quality detecting system of the present invention and multiple printing defects of bobbin paper can be detected based on the detection method of this system, and can by contrast warning and artificial observation double defect confirm program automatically, at utmost guarantee accuracy of detection, accomplish not undetected also not flase drop.Meanwhile, the current highest detection speed of this system and method is 650m/min at present, has tremendous increase than the detection speed (about 200m/min) of other schemes.
System and method of the present invention can according to detected come the gathering of faulty goods, summarize in different product preorder production run and teach the production process easily occurring product quality problem, thus feedback management is carried out to relative production process, further improving product qualification rate.
The region of existing defects carries out removing or removing when packing at follow-up rewinding detecting step by system and method for the present invention, does not need to shut down at once, contributes to continuity and the high-level efficiency of production.
Accompanying drawing explanation
Fig. 1 is described quality detecting system schematic flow sheet of the present invention.
Fig. 2 is the installation site schematic diagram of on-line measuring device of the present invention.
Fig. 3 is the structural representation of on-line measuring device of the present invention.
Fig. 4 detects defect report sectional drawing 1 in embodiment 1.
Fig. 5 detects defect report sectional drawing 2 in embodiment 1.
Fig. 6 detects defect report sectional drawing 3 in embodiment 1.
Fig. 7 detects defect report sectional drawing in embodiment 2.
Fig. 8 detects defect report sectional drawing in embodiment 3.
On-line measuring device (1), power-supply device case (101), light shield (102), high-speed camera head (103), excessively paper bowl (104), upper illuminating lamp (105), lower illuminating lamp (106), heat radiator (107), fan (108).
Embodiment
With reference to the accompanying drawings and illustrate, the present invention is further described, but protection scope of the present invention is not limited only to this.
As shown in Figure 1, 2, 3, a kind of tipping paper quality testing caution system described in the present embodiment, comprises reel cutting machine, data center and rewinding checkout equipment, reel cutting machine is provided with on-line measuring device (1), while bobbin paper is cut, the information of existing defects paper recorded and be stored in data center, data center is as connection device reel cutting machine and rewinding checkout equipment integrated, simultaneously, for the rouleau product that existing defects needs rewinding to detect, the corresponding rouleau numbering of the controller called data central store of rewinding checkout equipment, defect type, the information such as defect size and defect particular location, control rewinding checkout equipment by controller according to data message and carry out removal faulty goods in correct position shutdown, reconnect and carry out the operations such as respective markers, above-mentioned on-line measuring device (1) comprises output display end, power-supply device case (101), light shield (102), high-speed camera head (103), light-supplementing system, excessively paper bowl (104), cooling device and processor, described power-supply device case (101) is arranged on above the side of cutting machine unreeling shaft, its lower end is connected with light shield (102) and high-speed camera head (103), light shield (102) is a cross sectional shape is the component of isosceles trapezoid, high-speed camera head (103) stretches out from the end face of isosceles trapezoid, for preventing extraneous light, image acquisition is impacted, the plane that high-speed camera head (103) is crossed paper bowl (104) formed near two, paper is from high-speed camera head (103) and excessively pass between paper bowl (104) plane, the quantity of high-speed camera head (103) is determined according to the width number of bobbin paper, described light-supplementing system is divided into illuminating lamp (105) and lower illuminating lamp (106), be provided with the upper illuminating lamp (105) of strip in described light shield (102), be distributed in the both sides of high-speed camera head (103) or distribution with interval, light irradiates downwards, and is improved brightness by the reflection of light shield (102) dual-side, eliminated shade, in the described below crossing paper bowl (104) plane, lower illuminating lamp (106) is set, printed matter for double transparent material carries out image acquisition, described lower illuminating lamp (106) below is provided with cooling device, and this cooling device comprises heat radiator (107) and fan (108), high-speed camera head (103) in described power-supply device case (101) is connected to processor, and processor is connected with output display end and data center, flawless product data are deleted automatically, do not pass to data center, when the printed patterns existing defects in a certain region, processor can be classified according to the type of defect, size etc., and the result after comparing is passed to output display end, be transported to data center stores simultaneously, waits for that rewinding checkout equipment calls.
Described detection scheme comprises the following steps.
A, arrange and detect top speed, product relative dimensions to be detected, preset the total length that bobbin paper need detect and the specific region needing emphasis to detect.
B, arrange need detect product scope, according to the situation of cutting, setting need detect the columns of tipping paper and longitudinal detection width.
The standard drawing of c, acquisition testing product, system default standard drawing is certified products, and subsequent detection image contrasts with standard drawing respectively.
D, setting special character, emphasis setting needs character, the pattern-information of special Detection job, improves the accuracy of detection of quality testing caution system with regard to setting content.
E, regulating system detection sensitivity, the accuracy of detection of adjustment aberration, dirty point, lines, registration printing content.
F, the reel tipping paper printed are delivered on reel cutting machine, passed by paper, drawn rear coordinate setting paper being carried out to length and columns between high-speed camera head (103) and mistake paper bowl (104) plane, gather the information of cutting and are uploaded to processor.
The image information of high-speed camera head (103) Real-time Collection tipping paper, and be uploaded to the product standard figure 3. gathered with step in processor and carry out automatic comparison, operating personnel transfer the image information of single reel tipping paper optional position at random at output display end, to judge that whether detected product is qualified, if product is qualified, equipment runs well, when there is unacceptable product, system can give the alarm, and in output display end display defect sectional drawing and relevant location information, operating personnel carry out secondary manpower comparing pair, are confirmed whether to belong to wrong report; In cutting process tipping paper specifically cut information and pattern-information all reaches processor, the two reaches data center after mating within a processor.
G, cut end after, qualified rouleau packaging and warehousing, its matched data stores after certain hour and deletes; Underproof rouleau delivers to rewinding checkout equipment, its match information is then preserved always, until called by rewinding checkout equipment, screen through rewinding checkout equipment, carry out the removal of faulty goods, again the rouleau of rolling is certified products, and its data feedback carries out operation correction to the gold stamping operation of printing of tipping paper.
embodiment 1
As shown in Figure 4, Figure 5 and Figure 6, said system and method is adopted to produce, this product is certain brand cigarette package paper that night shift in summer is produced, folder worm defect is there is respectively at passage 1 and passage 4, identifying after testing and rejecting rear is specification product, analyze and occur that the reason of defect is production in summer workshop for caused by being closed tight by door and window, through management coordination, press from both sides worm problem and much improved.
embodiment 2
As shown in Figure 7, said system and method is adopted to produce, product is for being certain brand cigarette package paper, this product is easier to the problem occurring that gold stamping leakage is scalded in the later stage with batch production task, identify after testing and be specification product after rejecting, analyze occur the reason of defect be the anodized aluminium that uses of gold stamping process through repeatedly using, part anodized aluminium occurs caused by quality problems, through the supervision of related personnel, successfully solve problem.
embodiment 3
As shown in Figure 8, said system and method is adopted to produce, product is certain brand cigarette package paper, repeatedly there is dirty some problem in the product, identifying after testing and rejecting rear is specification product, analyzes and occurs that the reason of defect is the inking roller hairbrush wearing and tearing that printing process uses, cause caused by ink splatter paper paper, through coordinating to change ink roller, successfully solve problem.
Claims (2)
1. a tipping paper quality testing caution system, is characterized in that, comprises reel cutting machine, data center and rewinding checkout equipment, reel cutting machine is provided with on-line measuring device (1), while bobbin paper is cut, the information of existing defects paper recorded and be stored in data center, data center is as connection device reel cutting machine and rewinding checkout equipment integrated, simultaneously, for the rouleau product that existing defects needs rewinding to detect, the corresponding rouleau numbering of the controller called data central store of rewinding checkout equipment, defect type, defect size and defect more specific location information, control rewinding checkout equipment by controller according to data message and carry out removal faulty goods in correct position shutdown, reconnect and carry out the operations such as respective markers,
Described on-line measuring device (1) comprises output display end, power-supply device case (101), light shield (102), high-speed camera head (103), light-supplementing system, excessively paper bowl (104), cooling device and processor;
Described power-supply device case (101) is arranged on above the side of cutting machine unreeling shaft, its lower end is connected with light shield (102) and high-speed camera head (103), light shield (102) is a cross sectional shape is the component of isosceles trapezoid, high-speed camera head (103) stretches out from the end face of isosceles trapezoid, for preventing extraneous light, image acquisition is impacted, the plane that high-speed camera head (103) is crossed paper bowl (104) formed near two, paper is from high-speed camera head (103) and excessively pass between paper bowl (104) plane, the quantity of high-speed camera head (103) is determined according to the width number of bobbin paper,
Described light-supplementing system is divided into illuminating lamp (105) and lower illuminating lamp (106);
Be provided with the upper illuminating lamp (105) of strip in described light shield (102), be distributed in the both sides of high-speed camera head (103) or distribution with interval, light irradiates downwards, and is improved brightness by the reflection of light shield (102) dual-side, eliminated shade; In the described below crossing paper bowl (104) plane, lower illuminating lamp (106) is set, printed matter for double transparent material carries out image acquisition, described lower illuminating lamp (106) below is provided with cooling device, and this cooling device comprises heat radiator (107) and fan (108);
High-speed camera head (103) in described power-supply device case (101) is connected to processor, and processor is connected with output display end and data center; Flawless product data are deleted automatically, do not pass to data center; When the printed patterns existing defects in a certain region, processor is classified according to the type, size etc. of defect, and the result after comparing is passed to output display end, be transported to data center stores simultaneously, waits for that rewinding checkout equipment calls.
2. use a quality online test method for tipping paper quality testing caution system described in claim 1, it is characterized in that, comprise the following steps:
A, arrange and detect top speed, product relative dimensions to be detected, preset the total length that bobbin paper need detect and the specific region needing emphasis to detect;
B, arrange need detect product scope, according to the situation of cutting, setting need detect the columns of tipping paper and longitudinal detection width, columns is minimum is set to 2 row, and longitudinal detection width is at least one complete pattern;
The standard drawing of c, acquisition testing product, system default standard drawing is certified products, and subsequent detection image contrasts with standard drawing respectively;
D, setting special character, emphasis setting needs character, the pattern-information of special Detection job, improves the accuracy of detection of quality testing caution system with regard to setting content;
E, regulating system detection sensitivity, the accuracy of detection of adjustment aberration, dirty point, lines, registration printing content;
F, the reel tipping paper printed are delivered on reel cutting machine, passed by paper, drawn rear coordinate setting paper being carried out to length and columns between high-speed camera head (103) and mistake paper bowl (104) plane, gather the information of cutting and are uploaded to processor, reel tipping paper divides and is cut at least 2 rouleaus, the image information of high-speed camera head (103) Real-time Collection tipping paper, and be uploaded to the product standard figure 3. gathered with step in processor and carry out automatic comparison, operating personnel transfer the image information of single reel tipping paper optional position at random at output display end, to judge that whether detected product is qualified, if product is qualified, equipment runs well, when there is unacceptable product, system can give the alarm, and in output display end display defect sectional drawing and relevant location information, operating personnel carry out secondary manpower comparing pair, be confirmed whether to belong to wrong report, in cutting process tipping paper specifically cut information and pattern-information all reaches processor, the two reaches data center after mating within a processor,
G, cut end after, qualified rouleau packaging and warehousing, its matched data stores after certain hour and deletes; Underproof rouleau delivers to rewinding checkout equipment, its match information is then preserved always, until called by rewinding checkout equipment, screen through rewinding checkout equipment, carry out the removal of faulty goods, again the rouleau of rolling is certified products, and its data feedback carries out operation correction to the gold stamping operation of printing of tipping paper.
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Cited By (9)
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| CN106226245A (en) * | 2016-07-08 | 2016-12-14 | 滁州卷烟材料厂 | tipping paper printing uniformity quantization method |
| CN108357970A (en) * | 2018-01-18 | 2018-08-03 | 广东爱丽斯包装有限公司 | The intelligent detection control method and system of food composite packaging wound membrane cutting process |
| CN108706373A (en) * | 2018-05-23 | 2018-10-26 | 苏州工业园区久泰精密电子有限公司 | Rewinding banding machine |
| CN109625389A (en) * | 2019-02-13 | 2019-04-16 | 云南恩典科技产业发展有限公司 | A kind of cigarette blister packaging machine |
| CN110953985A (en) * | 2019-11-27 | 2020-04-03 | 湖北中烟工业有限责任公司 | An Image Detection System for Tipping Paper of a Winding Machine |
| CN111788066A (en) * | 2018-07-08 | 2020-10-16 | 洛希亚有限公司 | Apparatus and method for managing defects in web material on a converting line |
| CN111879781A (en) * | 2020-06-17 | 2020-11-03 | 西安交通大学 | Test paper quality detection system based on machine vision |
| CN114312003A (en) * | 2022-01-06 | 2022-04-12 | 武汉博思通印务有限公司 | Full-automatic printed matter detection machine |
| CN116818800A (en) * | 2023-07-13 | 2023-09-29 | 龙游塔恩纸业有限公司 | On-line detection device and method for transfer printing patterns of tipping paper for cigarettes |
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| CN106226245A (en) * | 2016-07-08 | 2016-12-14 | 滁州卷烟材料厂 | tipping paper printing uniformity quantization method |
| CN108357970A (en) * | 2018-01-18 | 2018-08-03 | 广东爱丽斯包装有限公司 | The intelligent detection control method and system of food composite packaging wound membrane cutting process |
| CN108706373A (en) * | 2018-05-23 | 2018-10-26 | 苏州工业园区久泰精密电子有限公司 | Rewinding banding machine |
| CN111788066A (en) * | 2018-07-08 | 2020-10-16 | 洛希亚有限公司 | Apparatus and method for managing defects in web material on a converting line |
| CN109625389A (en) * | 2019-02-13 | 2019-04-16 | 云南恩典科技产业发展有限公司 | A kind of cigarette blister packaging machine |
| CN109625389B (en) * | 2019-02-13 | 2023-09-22 | 云南恩典科技产业发展有限公司 | Cigarette blister packaging machine |
| CN110953985A (en) * | 2019-11-27 | 2020-04-03 | 湖北中烟工业有限责任公司 | An Image Detection System for Tipping Paper of a Winding Machine |
| CN110953985B (en) * | 2019-11-27 | 2021-07-20 | 湖北中烟工业有限责任公司 | An Image Detection System for Tipping Paper of a Winding Machine |
| CN111879781A (en) * | 2020-06-17 | 2020-11-03 | 西安交通大学 | Test paper quality detection system based on machine vision |
| CN114312003A (en) * | 2022-01-06 | 2022-04-12 | 武汉博思通印务有限公司 | Full-automatic printed matter detection machine |
| CN114312003B (en) * | 2022-01-06 | 2024-04-26 | 广东国金智能科技有限公司 | Full-automatic printed matter detects machine |
| CN116818800A (en) * | 2023-07-13 | 2023-09-29 | 龙游塔恩纸业有限公司 | On-line detection device and method for transfer printing patterns of tipping paper for cigarettes |
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