CN104960819B - Edible Fungi bottle basket goes up undercarriage method and device automatically - Google Patents

Abstract

The invention discloses a method and device for automatically loading and unloading bottle baskets for edible fungus production. In the method, the bottle baskets (2) are transported through the lifting conveyor belt (6) and the front and rear telescopic conveyor belts (5) arranged on the device, and the lifting conveyor belt ( 6) The push-pull handle (3) on the top pushes the bottle basket (2) onto the bed frame (1) or pulls it from the bed frame (1) to the front and rear telescopic conveyor belt (5) for transport. Due to the adoption of the method and device for automatic loading and unloading of edible fungus production bottle baskets of the present invention, after the edible fungus cultivation bottle baskets have completed the fungus scratching process and harvesting, no manual handling is required, and the bottle baskets are automatically loaded and unloaded, saving a lot of time. It is labor-intensive, and it avoids the danger of operating workers in the process of getting on and off the bed frame with bottle baskets, which greatly improves the level and efficiency of industrial production of edible fungi. The present invention can also be widely applied to other similar objects in the automatic handling work, and is worthy of popularization.

Description

Method and device for automatic loading and unloading of bottle baskets for edible fungus production

technical field

The invention relates to an industrial production method and device for edible fungi, in particular to a method and a device for cultivating edible fungi with bottle baskets and upper and lower growth room bed frames.

Background technique

In recent years, the factory production model of bottle-type edible fungi represented by Flammulina velutipes and Shiji mushrooms has developed rapidly. In the production process, there are generally the following links: culture medium preparation, bottling, capping, sterilization, cooling, inoculation, Mycelium cultivation, fungus scratching, racking in bottle baskets, budding, breeding, harvesting and packaging, and racking in bottle baskets, etc. However, in the production process, some links are not well mechanized and still require a lot of manpower, especially in the production process. In the process of putting the bottle basket on the bed frame after scratching the fungus and getting off the bottle basket after harvesting, this link requires manual handling and high work intensity, so the relative efficiency is low and the production cost is high, which seriously affects the industrial production of edible fungi overall level and efficiency. Moreover, the use of manual handling also has a high risk factor for high-altitude operations, and problems such as accidents are prone to occur. Therefore, prior art is still not ideal enough.

Contents of the invention

The purpose of the present invention is to provide a method and device for automatic loading and unloading of edible mushroom production bottle baskets in order to overcome the deficiencies of the prior art. The method and device can realize the mechanized production of the bottle basket upper and lower bed frames, improve production efficiency, Reduce the work intensity of staff and improve the level of safety production.

For realizing the purpose of the present invention, the present invention has taken following technical scheme:

The method for automatically loading and unloading the bottle baskets of edible fungi according to the present invention includes the method of transporting the bottle baskets of edible fungi to or from the bed frame, wherein the method adopts an automatic bottle basket transmission and loading and unloading device , the method of removing from the shelves includes the following steps:

When putting on the shelf, the bottle basket is first sent to the side of the bed frame by the front and rear telescopic conveyor belt of the device; the intelligent photoelectric sensor controller determines the height of the position where the bottle basket should be placed, and then sends out an instruction, and the front and rear telescopic conveyor belt and the height on it are sent by the lifting conveyor belt. The bottle basket is lifted to an accurate height; the push handle in the push-pull hand on the lifting conveyor belt is stretched out, and the bottle basket is pushed to the bed frame for storage by using the "T" structure at the end of the push handle;

When unloading, the intelligent photoelectric sensor controller first determines the position height of the bottle basket, and then issues an instruction, and the lifting conveyor belt lifts the front and rear telescopic conveyor belts to an accurate height; Insert the bottle basket into the bottom of the bottle basket from the grille gap on the bed frame to buckle the bottle basket and pull the bottle basket from the bed frame to the front and rear telescopic conveyor belt; the lifting conveyor lifts the front and rear telescopic conveyor belt and the bottle basket on it to the external equipment The conveyor belt is at the same height; the front and rear telescopic conveyor belts transfer the bottle baskets on it to the external equipment conveyor belt for removal.

The bottle basket automatic transmission and loading and unloading device mentioned above includes a bed frame for storing bottle baskets, and the bed frame is provided with multi-layer storage grids. A conveying device for conveying the bottle baskets is provided, and a loading and unloading device for conveying the bottle baskets on the conveying device to the bed frame or from the bed frame to the conveying device is also provided.

Further, the conveying device includes a lifting conveyor belt and a front and rear retractable conveyor belt. The front and rear telescopic conveyor belt can move back and forth from the farthest end of the door of the birthing room to the door of the birthing room. The upper and lower bed frame starts from the end farthest from the door of the birthing room. After completing the loading and unloading process, the device of the present invention issues instructions to shorten the front and rear telescopic conveyor belts to the door of the birthing room by a certain distance, driving the whole device to move toward the door, and so on. Until all bedstead missions for that aisle are complete. Furthermore, after the equipment of the present invention completes a loading and unloading process each time, the moving distance is the length of 4 cultivation baskets.

On the front and rear telescopic conveyor belts, there is an "L"-shaped plate for limiting the position of the bottle basket. The "L"-shaped plate can be lifted and lowered according to the instructions of the intelligent photoelectric sensor control system to block the bottle basket and make the bottle basket enter a suitable place. Station.

The upper and lower rack devices are push-pull handles arranged on the lifting conveyor belt, and the push-pull handles are composed of push handles and pull handles. The end of the push handle is a "T" shape structure. The end of the handle is provided with a handle that can buckle the bottle basket.

According to the number of bottle baskets that are not conveyed by the front and rear telescopic conveyor belts, four push-pull handles are provided on each lifting conveyor belt. Push-pull handle also can be designed more, as six, eight etc., and its number can be determined according to the actual situation of each factory.

In addition, there is also an intelligent photoelectric sensor controller on the transmission frame, which can detect the position of the bottle basket and issue instructions to each component in the equipment to control the automatic operation of each component.

Due to the adoption of the method and device for automatic loading and unloading of edible fungus production bottle baskets of the present invention, after the edible fungus cultivation bottle baskets have completed the fungus scratching process and harvesting, no manual handling is required, and the bottle baskets are automatically loaded and unloaded, saving a lot of time. It is labor-intensive, and it avoids the danger of operating workers in the process of getting on and off the bed frame with bottle baskets, which greatly improves the level and efficiency of industrial production of edible fungi. The present invention can also be widely applied to other similar objects in the automatic handling work, and is worthy of popularization.

Description of drawings

Fig. 1 is a schematic diagram one of bottle basket unloading;

Fig. 2 is the second schematic diagram of bottle basket unloading;

Fig. 3 is a schematic diagram of an "L" type plate;

Fig. 4 is a working schematic diagram of the pusher when the bottle basket is put on the shelf.

Explanation of reference signs: 1-bed frame, 2-bottle basket, 3-pull handle, 4-transmission frame, 5-front and rear telescopic conveyor belt, 6-lifting conveyor belt, 7-intelligent photoelectric sensor controller, 8-handle, 9 - "L" shaped panels.

detailed description

The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

First look at Fig. 1 and Fig. 2. Fig. 1 and Fig. 2 show the working state of the bottle basket automatic transmission and the loading and unloading device of the present invention when it is off the shelf. It can be seen from the figure that the device of the present invention includes a The bed frame 1 of the basket 2 is provided with a multi-layer storage grid, and the bottle baskets 2 are neatly stacked in rows on the storage grid. In the present invention, a transmission frame 4 is arranged on the side of the bed frame 1, and a transmission device for transmitting the bottle basket 2 is arranged on the transmission frame 4. The transmission device includes a lifting conveyor belt 6 and a front and rear telescopic conveyor belt 5, and the lifting conveyor belt 6 is above the front and rear telescopic conveyor belt 5. , and can drive the telescopic conveyor belt 5 up and down on the transmission frame 4. The conveying frame 4 is also provided with an upper and lower shelf device for transporting the bottle basket 2 on the conveying device to the bed frame 1 or from the bed frame 1 to the conveying device, and the upper and lower rack device is located on the lifting conveyor belt 6 The upper push-pull handle 3.

See Figure 1, Figure 2 and Figure 4, the push-pull handle 3 is composed of a push handle and a handle, the end of the push handle is a "T"-shaped structure (as shown in Figure 4), and the end of the handle is provided with a buckle for the bottle basket 2 Live gripper 8. The gripper 8 can be inserted into the bottle basket 2 from up and down along the bottom and the edge of the bottle basket 2 to grasp the bottle basket 2 . It can also be seen from the figure that an intelligent photoelectric sensor controller 7 is also provided on the transmission frame 4. The intelligent photoelectric sensor controller can detect the position of the bottle basket and issue instructions to each component in the device to control the automatic movement of each component. run.

An "L"-shaped plate 9 for limiting the position of the bottle basket 2 is provided on the front and rear telescopic conveyor belts 5, as shown in FIG. 3 . The "L"-shaped plate 9 can be lifted or lowered on the front and rear telescopic conveyor belt 5. When the "L"-shaped plate 9 is raised, it can block the bottle basket 2 from both sides to realize the limit function. When conveying on 5, " L " type plate 9 is lowered to provide conveying channel.

The present invention is applied to the bottle-type factory production process of edible mushrooms, and the production process generally has the following links: culture medium preparation, bottling, capping, sterilization, cooling, inoculation, mycelium cultivation, fungus scratching, and racking of bottle baskets , Bud reminder, birth, harvesting and packaging, bottle basket removal, etc., after the mycelium culture is completed, the cultivated cultivation bottles need to be treated with scratching (digging out the old fungus skin on the surface), and after the scratching is completed, the The conveyor belt is transported to the empty breeding room, and the upper and lower bed frame equipment performs the racking operation of the cultivation bottle baskets.

When the present invention was implemented, when the bottle baskets 2 of scratching good bacteria arrived on the equipment of the present invention and the quantity reached four baskets (common situation), the "L" type plate 9 on the front and rear telescopic conveyor belts 5 rose to block the new transmission. The bottle baskets 2 continue to be transported to the device, while the lifting conveyor belt 6 automatically rises to the highest level of the bed frame 1, and the "T" structure on the push handle pushes the four-basket bottle baskets 2 on the front and rear telescopic conveyor belts 5 to the bed frame 1 Then the equipment returns to the original height of the front and rear telescopic conveyor belt 5 (that is, the height of the front and rear telescopic conveyor belt is flush with the external equipment conveyor belt), the "L" shape plate 9 on the front and rear telescopic conveyor belt 5 descends, and the newly transmitted four Baskets and bottle baskets 2 enter the transmission station, and the lifting conveyor belt 6 rises to the predetermined height again, and the pusher pushes the cultivation bottle baskets 2 onto the bed frame 1 again... and so on and so on, until the first four baskets and bottle baskets 2 of a row of bed frames 1 The positions are all filled. Then the transmission frame 4 and the front and rear telescopic conveyor belt 5 move the distance of the four baskets and bottle baskets 2 toward the doorway, and continue to repeat the above steps to complete the placement of the bottle baskets 2 on the second row of bed frames 1 until the bottle baskets on the entire bed frame 1 2 are all placed. The whole process is sensed and detected by the intelligent photoelectric sensor 7 and a work order is issued.

After the harvesting was completed, the machine layout was completely consistent with the layout of the bed support 1 when the bed support 1 was lowered. When getting off the bed frame 1, the lifting conveyor belt 6 of the equipment first rises to the specified height of the bed frame 1, and then the handle is inserted into the bottle basket 2 along the bottom and edge of the bottle basket 2, and the bottle basket 2 is pulled onto the front and rear telescopic conveyor belt 5, and the lifting conveyor belt 6. After descending to the original height, pass out the birth chamber through the front and rear telescopic conveyor belt 5.

Certainly, the above is only a specific application example of the present invention, and the present invention also has other implementation modes, and all technical solutions formed by equivalent replacement or equivalent transformation all fall within the scope of protection required by the present invention.

Claims (3)

1. A method for automatic loading and unloading of bottle baskets for edible fungi, including the method of transporting the bottle baskets (2) of edible fungi to or from the bed frame (1), characterized in that: the The method adopts an automatic conveying and loading and unloading device for bottle baskets, including a bed frame (1) for storing bottle baskets (2). ) is provided with a conveying frame (4) on the side, and a conveying device for conveying the bottle baskets (2) is arranged on the conveying frame (4), and a conveying device for conveying the bottle baskets (2) on the conveying device to the bed frame ( 1) or the upper and lower frame devices that are transported from the bed frame (1) to the transmission device; the transmission device includes a lifting conveyor belt (6) and a front and rear telescopic conveyor belt (5); the transmission frame (4) is also equipped with Intelligent photoelectric sensor controller (7); on the front and rear telescopic conveyor belts (5), there is an "L"-shaped plate (9) for the limit of the bottle basket (2); the upper and lower rack devices are located on the The push-pull handle (3) on the lifting conveyor belt (6); the push-pull handle (3) is composed of a push handle and a pull handle; the end of the push handle is a "T"-shaped structure; the method for getting on and off the shelf includes the following steps: When putting on the shelf, the bottle basket (2) is first sent to the side of the bed frame (1) by the front and rear telescopic conveyor belts (5) of the device; the intelligent photoelectric sensor controller (7) determines the height of the position where the bottle basket (2) should be placed, Then issue an instruction, the telescopic conveyor belt (5) and the bottle basket (2) on it will be lifted to an accurate height by the lifting conveyor belt (6); Use the "T" structure at the end of the push handle to push the bottle basket (2) onto the bed frame (1) for storage; When off the shelf, the intelligent photoelectric sensor controller (7) first determines the position height of the bottle basket (2), and then issues an instruction, the lifting conveyor belt (6) lifts the front and rear telescopic conveyor belts (5) to an accurate height; the lifting conveyor belt (6 ) on the push-pull handle (3) stretches out, and the grip (8) on the handle extends from the grille gap on the bed frame (1) into the bottom of the bottle basket (2) to buckle the bottle basket (2) and Pull the bottle basket (2) from the bed frame (1) to the front and rear telescopic conveyor belt (5); the lifting conveyor belt (6) lifts the front and rear telescopic conveyor belt (5) and the bottle basket (2) on it to the external equipment conveyor belt The height is flush; the front and rear telescopic conveyor belt (5) transmits the bottle basket (2) on it to the external equipment conveyor belt to take it away. 2. The method for automatic loading and unloading of bottle baskets for edible mushroom production according to claim 1, characterized in that: the end of the handle is provided with a handle (8) that can hold the bottle basket (2). 3. The method for automatic loading and unloading of edible fungus production bottle baskets according to claim 1, characterized in that: there are four push-pull handles (3) on each lifting conveyor belt (6).