CN104854165A - Resin precursor, resin composition containing same, resin film and method for producing same, laminated body and method for producing same - Google Patents
Resin precursor, resin composition containing same, resin film and method for producing same, laminated body and method for producing same Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及例如用于柔性器件的基板所采用的、树脂前体及含有它的树脂组合物、树脂薄膜及其制造方法、以及层压体及其制造方法。The present invention relates to a resin precursor, a resin composition containing the same, a resin film and its manufacturing method, and a laminated body and its manufacturing method, which are used, for example, in substrates of flexible devices.
背景技术Background technique
一般而言,要求高耐热性的用途中,使用聚酰亚胺(PI)树脂的薄膜作为树脂薄膜。一般的聚酰亚胺树脂为如下制造的高耐热树脂,将芳香族二酐与芳香族二胺进行溶液聚合,制造聚酰亚胺前体后,在高温下进行闭环脱水、热酰亚胺化,或使用催化剂进行化学酰亚胺化。In general, for applications requiring high heat resistance, polyimide (PI) resin films are used as resin films. The general polyimide resin is a high heat-resistant resin produced as follows. After solution polymerization of aromatic dianhydride and aromatic diamine, the polyimide precursor is produced, and then ring-closed dehydration and thermal imide are carried out at high temperature. , or chemical imidization using a catalyst.
聚酰亚胺树脂为不溶、不熔的超耐热性树脂,在耐热氧化性、耐热特性、耐放射线性、耐低温性、耐化学药品性等上具有优异的特性。因此,聚酰亚胺树脂被用于包含绝缘涂布剂、绝缘膜、半导体、TFT-LCD的电极保护膜等电子材料在内的宽范围领域,最近,也研究了利用其轻薄、柔软性在无色透明柔性基板中的应用,以代替在液晶取向膜之类的显示器材料的领域中以往使用的玻璃基板。Polyimide resin is an insoluble and infusible super heat-resistant resin, which has excellent characteristics in thermal oxidation resistance, heat resistance, radiation resistance, low temperature resistance, and chemical resistance. Therefore, polyimide resins are used in a wide range of fields including electronic materials such as insulating coating agents, insulating films, semiconductors, and TFT-LCD electrode protective films. Application in colorless transparent flexible substrates to replace glass substrates used in the field of display materials such as liquid crystal alignment films.
但是,一般的聚酰亚胺树脂由于高芳环密度而带有褐色或黄色,在可见光区域的透过率低,难以用于要求透明性的领域。However, general polyimide resins are brown or yellow due to their high aromatic ring density and have low transmittance in the visible light region, making them difficult to use in fields requiring transparency.
对于提高这样的聚酰亚胺的透明性的课题,例如在非专利文献1中,记载了通过包含特定结构的酸二酐与包含特定结构的二胺,使透过率和色相的透明度提高了的聚酰亚胺。进而,在专利文献1~4中记载了,通过使用4,4-双(二氨基二苯基)砜(以下,也记作4,4-DAS)、3,3-双(二氨基二苯基)砜(以下,也记作3,3-DAS)以及包含特定结构的酸二酐,使透过率和色相的透明度提高了的聚酰亚胺。Regarding the problem of improving the transparency of such polyimides, for example, Non-Patent Document 1 describes that the transmittance and the transparency of the hue are improved by including an acid dianhydride with a specific structure and a diamine with a specific structure. of polyimide. Furthermore, Patent Documents 1 to 4 describe that by using 4,4-bis(diaminodiphenyl)sulfone (hereinafter also referred to as 4,4-DAS), 3,3-bis(diaminodiphenyl) Base) sulfone (hereinafter, also referred to as 3,3-DAS) and acid dianhydride containing a specific structure, a polyimide with improved transmittance and hue transparency.
另外,在以下的专利文献6的实施例9、10中记载了如下的聚酰亚胺前体,通过将特定的芳香族四羧酸二酐与脂环式二胺、含硅的二胺进行共聚,可以生成实现高Tg、透明性、高密合性、低翘曲性的聚酰亚胺。In addition, in Examples 9 and 10 of the following Patent Document 6, a polyimide precursor is described in which a specific aromatic tetracarboxylic dianhydride is mixed with an alicyclic diamine or a silicon-containing diamine. Copolymerization can produce polyimide that achieves high Tg, transparency, high adhesion, and low warpage.
进而,以下的专利文献7的实施例3和专利文献8的实施例3中,记载了将芳香族四羧酸二酐、双(二氨基二苯基)砜以及含硅的二胺共聚的聚酰亚胺前体用作半导体保护用树脂和感光性树脂组合物。Furthermore, in Example 3 of Patent Document 7 and Example 3 of Patent Document 8 below, polyamides obtained by copolymerizing aromatic tetracarboxylic dianhydride, bis(diaminodiphenyl)sulfone, and silicon-containing diamine are described. The imide precursor is used as a resin for semiconductor protection and a photosensitive resin composition.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特开昭61-141732号公报Patent Document 1: Japanese Patent Application Laid-Open No. 61-141732
专利文献2:日本特开平06-271670号公报Patent Document 2: Japanese Patent Application Laid-Open No. 06-271670
专利文献3:日本特开平09-040774号公报Patent Document 3: Japanese Patent Application Laid-Open No. 09-040774
专利文献4:日本特开2000-313804号公报Patent Document 4: Japanese Patent Laid-Open No. 2000-313804
专利文献5:国际公开第2012/118020号小册子Patent Document 5: International Publication No. 2012/118020 Pamphlet
专利文献6:国际公开第2011/122198号小册子Patent Document 6: International Publication No. 2011/122198 Pamphlet
专利文献7:国际公开第1991/010699号小册子Patent Document 7: International Publication No. 1991/010699 Pamphlet
专利文献8:日本特开平4-224823号公报Patent Document 8: Japanese Patent Application Laid-Open No. 4-224823
非专利文献non-patent literature
非专利文献1:最新聚酰亚胺(基础与应用),日本聚酰亚胺研究会编,P152Non-Patent Document 1: The Latest Polyimides (Basics and Applications), edited by the Japan Polyimide Research Society, P152
发明内容Contents of the invention
发明要解决的问题The problem to be solved by the invention
但是,公知的透明聚酰亚胺的物性特性不足以用作例如半导体绝缘膜、TFT-LCD绝缘膜、电极保护膜、触摸面板用ITO电极基板以及柔性显示器用耐热性无色透明基板。However, known transparent polyimides have insufficient physical properties to be used, for example, as semiconductor insulating films, TFT-LCD insulating films, electrode protective films, ITO electrode substrates for touch panels, and heat-resistant colorless and transparent substrates for flexible displays.
例如,将聚酰亚胺树脂用作柔性显示器用无色透明基板时,在支撑玻璃(以下,也称为支撑体)上形成聚酰亚胺膜,在该聚酰亚胺膜上,通常而言,为了制作TFT元件,有时形成无机膜。聚酰亚胺的线膨胀系数(以下,也记为CTE)高时,由于无机膜或支撑玻璃与聚酰亚胺膜的CTE的不匹配,在聚酰亚胺膜与无机膜之间产生残余应力,作为结果,存在支撑玻璃翘曲、TFT元件的性能下降的问题。因此,为了改良支撑玻璃的翘曲,存在将聚酰亚胺的残余应力降低的课题。专利文献1~4所述的聚酰亚胺的残余应力高,应用为柔性显示器用无色透明基板时,存在支撑玻璃翘曲的课题。For example, when a polyimide resin is used as a colorless and transparent substrate for a flexible display, a polyimide film is formed on a supporting glass (hereinafter also referred to as a support body), and on this polyimide film, usually In other words, in order to fabricate a TFT element, an inorganic film may be formed. When the coefficient of linear expansion (hereinafter also referred to as CTE) of polyimide is high, due to the CTE mismatch between the inorganic film or the supporting glass and the polyimide film, residual material is generated between the polyimide film and the inorganic film. As a result of the stress, there is a problem that the supporting glass is warped and the performance of the TFT element is lowered. Therefore, in order to improve the warpage of the supporting glass, there is a problem of reducing the residual stress of the polyimide. The polyimides described in Patent Documents 1 to 4 have a high residual stress, and when applied to a colorless and transparent substrate for a flexible display, there is a problem that the supporting glass warps.
另外,为了制作聚酰亚胺膜,一般需要例如在玻璃基板之上涂布聚酰亚胺前体,将涂布了该聚酰亚胺前体的玻璃基板投入导入了氮气的烘干炉中,加热至250℃~400℃(以下,也记为固化工序)。对于专利文献1~4、非专利文献1记载的使透过率和色相的透明度提高了的聚酰亚胺,固化时的烘干炉内的氧浓度高时、具体而言氧浓度为100ppm以上时,存在YI值升高、总透光率下降之类的氧浓度依赖性的课题。In addition, in order to produce a polyimide film, it is generally necessary, for example, to coat a polyimide precursor on a glass substrate, and put the glass substrate coated with the polyimide precursor into a drying furnace that introduces nitrogen gas. , heated to 250° C. to 400° C. (hereinafter also referred to as curing step). For polyimides with improved transmittance and hue transparency described in Patent Documents 1 to 4 and Non-Patent Document 1, when the oxygen concentration in the drying furnace during curing is high, specifically, the oxygen concentration is 100 ppm or more In this case, there is a problem that the YI value increases and the total light transmittance decreases, such as oxygen concentration dependence.
此外,将聚酰亚胺树脂用作柔性显示器用无色透明基板时,在聚酰亚胺膜的上部,通常而言,通过使用了光致抗蚀剂的光刻工序来制作TFT元件。用作柔性显示器用无色透明基板的聚酰亚胺膜(以下,也记为聚酰亚胺基板),由于暴露在该工序所包括的剥离光致抗蚀剂的工序中使用的光致抗蚀剂剥离液等化学药剂中,因此必需具有对这些化学药剂的耐化学药品性。对于如专利文献1中所记载的那样的由4,4-DAS、3,3-DAS与包含特定结构的酸二酐形成的聚酰亚胺,在光致抗蚀剂剥离工序时,由于聚酰亚胺基板产生微量的裂纹而产生聚酰亚胺基板白浊、总透光率下降的现象等,在耐化学药品性的方面存在问题。Moreover, when using a polyimide resin as a colorless transparent board|substrate for flexible displays, a TFT element is normally produced by the photolithography process using a photoresist on the upper part of a polyimide film. A polyimide film used as a colorless and transparent substrate for a flexible display (hereinafter also referred to as a polyimide substrate) is exposed to the photoresist used in the process of stripping the photoresist included in this process. In chemical agents such as etchant strippers, it is necessary to have chemical resistance to these chemicals. For the polyimide formed of 4,4-DAS, 3,3-DAS and acid dianhydride containing a specific structure as described in Patent Document 1, during the photoresist stripping process, due to the polyimide There is a problem in terms of chemical resistance, such as the occurrence of microscopic cracks in the imide substrate, the phenomenon that the polyimide substrate becomes cloudy, and the total light transmittance decreases.
在专利文献5中,记载了以维持聚酰亚胺的玻璃化转变温度、杨氏模量并降低残余应力为目的,将柔软的含硅的二胺以嵌段共聚方式导入。但是,如专利文献5的比较例4所述的那样,将含硅的二胺以嵌段方式共聚时,若非使用特殊的溶剂的组合使聚酰亚胺前体溶解,则发生有机硅部分的相分离,在折射率互不相同的海岛结构中的岛部分的结构变大,因而膜白浊、总透光率下降。另外,利用沸点低的特殊的溶剂的组合时,将聚酰亚胺前体溶液涂布于基板后,室温下放置数小时时,有产生浑浊、涂膜白浊的情况,有必要控制放置时间。如此,由嵌段共聚有含硅的二胺的聚酰亚胺制作透明的热固化膜时,存在需要使用特殊的溶剂的组合使前体溶解,此外需要控制涂布前体溶液后的放置时间。Patent Document 5 describes introducing a soft silicon-containing diamine by block copolymerization for the purpose of maintaining the glass transition temperature and Young's modulus of polyimide and reducing residual stress. However, as described in Comparative Example 4 of Patent Document 5, when a silicon-containing diamine is block-copolymerized, unless a special combination of solvents is used to dissolve the polyimide precursor, the silicone moiety occurs. The phases are separated, and the structure of the island portion in the sea-island structure having different refractive indices becomes larger, so that the film becomes cloudy and the total light transmittance decreases. In addition, when using a combination of special solvents with a low boiling point, when the polyimide precursor solution is applied to the substrate and left at room temperature for several hours, turbidity and white turbidity of the coating film may occur, and it is necessary to control the standing time . In this way, when making a transparent thermosetting film from polyimide with silicon-containing diamine block copolymerized, it is necessary to use a special combination of solvents to dissolve the precursor, and in addition, it is necessary to control the standing time after coating the precursor solution .
另外,专利文献6的实施例9、10中记载了关于将芳香族四羧酸二酐、脂环式二胺以及有机硅二胺共聚而得到的聚酰亚胺前体,和由其得到的聚酰亚胺。但是本发明人等进行确认后,发现存在该聚酰胺的黄色指数高、总透光率低、以及黄色指数和透过率易受聚酰亚胺固化时的氧浓度影响的问题(参照本申请说明书比较例25)。In addition, Examples 9 and 10 of Patent Document 6 describe polyimide precursors obtained by copolymerizing aromatic tetracarboxylic dianhydrides, alicyclic diamines, and silicone diamines, and polyimide precursors obtained therefrom. Polyimide. However, after the present inventors have confirmed, they have found that the polyamide has a high yellowness index, low total light transmittance, and the problem that the yellowness index and transmittance are easily affected by the oxygen concentration when the polyimide is cured (refer to this application Specification comparative example 25).
另外,专利文献7、8中记载了关于将(二氨基二苯基)砜、芳香族四羧酸二酐、以及有机硅二胺共聚而得到的聚酰亚胺前体,和由其得到的聚酰亚胺。但是本发明人等进行确认后,发现存在以下问题:关于相对于合成聚酰亚胺前体时使用的含硅基的单体、多元羧酸衍生物以及二胺化合物的总质量的、含硅基的单体的质量比例,在专利文献7中较少,因此得到的聚酰亚胺的残余应力大,在显示器的工艺上是不合适的;另一方面,在专利文献8中较多,因此得到的聚酰亚胺发生白浊,用于透明显示器是不合适的(参照本申请说明书比较例23、24)。In addition, Patent Documents 7 and 8 describe polyimide precursors obtained by copolymerizing (diaminodiphenyl) sulfone, aromatic tetracarboxylic dianhydride, and silicone diamine, and polyimide precursors obtained therefrom. Polyimide. However, after confirmation by the present inventors, it was found that there was the following problem: the silicon-containing The mass ratio of the monomer of the base is less in Patent Document 7, so the residual stress of the obtained polyimide is large, which is not suitable for display technology; on the other hand, it is more in Patent Document 8, Therefore, the obtained polyimide becomes cloudy and is unsuitable for use in a transparent display (see Comparative Examples 23 and 24 in the specification of this application).
本发明为鉴于上述说明的问题点而作出的,以提供如下的树脂前体为目的,该树脂前体无需特殊的溶剂的组合也能得到透明的树脂固化物,并且可以得到与无机膜之间产生的残余应力低、耐化学药品性优异、固化工序时的氧浓度对YI值和总透光率的影响小的树脂固化物。本发明的目的还在于提供含有该树脂前体的树脂组合物、使该树脂组合物固化的树脂薄膜及其制造方法,和层压体及其制造方法。The present invention has been made in view of the problems described above, and aims to provide a resin precursor capable of obtaining a transparent cured resin without a special combination of solvents and capable of obtaining an interfacial bond with an inorganic film. Cured resin with low residual stress, excellent chemical resistance, and little influence of oxygen concentration during the curing process on YI value and total light transmittance. Another object of the present invention is to provide a resin composition containing the resin precursor, a resin film cured from the resin composition, a method for producing the same, a laminate, and a method for producing the same.
用于解决问题的方案solutions to problems
本发明人等为了解决上述课题反复深入研究,结果发现,特定结构的耐热性树脂前体无需特殊的溶剂的组合也能形成透明的树脂固化物,另外这样的树脂固化物为与无机膜之间产生的残余应力低、耐化学药品性优异、固化工序时的氧浓度对YI值、总透光率的影响小的树脂固化物,基于该见解从而完成本发明。即,本发明为以下所述。In order to solve the above problems, the inventors of the present invention conducted intensive studies and found that a heat-resistant resin precursor with a specific structure can form a transparent cured resin without a combination of special solvents. The present invention was completed based on the knowledge that the residual stress generated between the resins is low, the chemical resistance is excellent, and the influence of the oxygen concentration during the curing process on the YI value and the total light transmittance is small. That is, the present invention is as follows.
[1]该树脂前体,其为使包含氨基和氨基反应性基的聚合成分聚合得到的树脂前体,[1] The resin precursor, which is a resin precursor obtained by polymerizing a polymerization component containing an amino group and an amino-reactive group,
该聚合成分包含具有2个以上的选自氨基和氨基反应性基的基团的多价化合物,The polymeric component comprises a polyvalent compound having two or more groups selected from amino groups and amino-reactive groups,
该多价化合物包含含硅的化合物,The polyvalent compound comprises a silicon-containing compound,
该多价化合物包含以下述式(1)表示的二胺,The polyvalent compound contains a diamine represented by the following formula (1),
该树脂前体具有以下述通式(2)表示的结构,The resin precursor has a structure represented by the following general formula (2),
{式(2)中,存在多个的R3和R4各自独立地为碳数1~20的一价有机基团,并且h为3~200的整数。},{In formula (2), a plurality of R 3 and R 4 are each independently a monovalent organic group having 1 to 20 carbon atoms, and h is an integer of 3 to 200. },
该含硅基的化合物的量以该多价化合物的总质量基准计为6质量%~25质量%。The amount of the silicon group-containing compound is 6 mass % to 25 mass % based on the total mass of the polyvalent compound.
[2]根据[1]所述的树脂前体,其中,该氨基反应性基包含选自由羧基、取代羧基和酸酐基组成的组中的1种以上。[2] The resin precursor according to [1], wherein the amino-reactive group contains one or more types selected from the group consisting of carboxyl groups, substituted carboxyl groups, and acid anhydride groups.
[3]根据[1]或[2]所述的树脂前体,其中,该含硅基的化合物包含以下述通式(3)表示的有机硅化合物:[3] The resin precursor according to [1] or [2], wherein the silicon group-containing compound contains an organosilicon compound represented by the following general formula (3):
{式(3)中,存在多个的R2各自独立地为单键或碳数1~20的二价有机基团,R3和R4各自独立地为碳数1~20的一价有机基团,可以存在多个的R5各自独立地为碳数1~20的一价有机基团,L1、L2以及L3各自独立地为氨基、异氰酸酯基、羧基、酸酐基、酸酯基、酰卤基、羟基、环氧基、或巯基,j为3~200的整数,k为0~197的整数。}。{In formula (3), there are a plurality of R 2 each independently being a single bond or a divalent organic group with 1 to 20 carbons, R 3 and R 4 each independently being a monovalent organic group with 1 to 20 carbons Groups, there may be multiple R 5 each independently a monovalent organic group with 1 to 20 carbon atoms, L 1 , L 2 and L 3 each independently an amino group, an isocyanate group, a carboxyl group, an acid anhydride group, an acid ester group group, acid halide group, hydroxyl group, epoxy group, or mercapto group, j is an integer of 3-200, and k is an integer of 0-197. }.
[4]根据[3]所述的树脂前体,其中,该通式(3)中,L1和L2各自独立地为氨基或酸酐基,并且k为0。[4] The resin precursor according to [3], wherein, in the general formula (3), L 1 and L 2 are each independently an amino group or an acid anhydride group, and k is 0.
[5]根据[4]所述的树脂前体,其中,该通式(3)中,L1和L2均为氨基。[5] The resin precursor according to [4], wherein, in the general formula (3), L 1 and L 2 are both amino groups.
[6]根据[1]~[5]中任一项所述的树脂前体,其中,该树脂前体含有单元1和单元2,[6] The resin precursor according to any one of [1] to [5], wherein the resin precursor contains unit 1 and unit 2,
该单元1至少具有以下述通式(4)表示的结构:The unit 1 has at least a structure represented by the following general formula (4):
{式(4)中,存在多个的R1各自独立地为氢原子、碳数1~20的一价脂肪族烃、或一价芳香族基,可以存在多个的X1各自独立地为碳数4~32的四价有机基团,并且n为1~100的整数。},{In the formula (4), there are a plurality of R 1 each independently being a hydrogen atom, a monovalent aliphatic hydrocarbon with 1 to 20 carbons, or a monovalent aromatic group, and there may be a plurality of X 1 each independently being A tetravalent organic group having 4 to 32 carbon atoms, and n is an integer of 1 to 100. },
该单元2具有以下述通式(5)表示的结构或以下述通式(6)表示的结构,或者具有以所述通式(5)表示的结构和以所述通式(6)表示的结构这两者,This unit 2 has the structure represented by the following general formula (5) or the structure represented by the following general formula (6), or has the structure represented by the general formula (5) and the structure represented by the general formula (6) Structure both,
{式(5)中,存在多个的R1各自独立地为氢原子、碳数1~20的一价脂肪族烃、或一价芳香族基,存在多个的R2各自独立地为碳数3~20的二价脂肪族烃、或二价芳香族基,R3和R4各自独立地为碳数1~20的一价有机基团,可以存在多个的X2各自独立地为碳数4~32的四价有机基团,l为3~50的整数,并且m为1~100的整数。},{In formula (5), there are multiple R 1 each independently hydrogen atom, a monovalent aliphatic hydrocarbon with 1 to 20 carbons, or a monovalent aromatic group, and multiple R 2 are each independently carbon A divalent aliphatic hydrocarbon with a number of 3 to 20, or a divalent aromatic group, R3 and R4 are each independently a monovalent organic group with a carbon number of 1 to 20 , and there may be a plurality of X2 each independently A tetravalent organic group having 4 to 32 carbon atoms, l is an integer of 3 to 50, and m is an integer of 1 to 100. },
{式(6)中,存在多个的R1各自独立地为氢原子、碳数1~20的一价脂肪族烃、或一价芳香族基,存在多个的R3和R4各自独立地为碳数1~20的一价有机基团,存在多个的R8各自独立地为碳数3~20的三价脂肪族烃、或为三价芳香族基,p为1~100的整数,并且q为3~50的整数。}。{In formula (6), there are a plurality of R 1 each independently hydrogen atom, a monovalent aliphatic hydrocarbon with 1 to 20 carbons, or a monovalent aromatic group, and a plurality of R 3 and R 4 are each independently It is a monovalent organic group with 1 to 20 carbons, and there are a plurality of R 8 each independently being a trivalent aliphatic hydrocarbon with 3 to 20 carbons, or a trivalent aromatic group, and p is 1 to 100 Integer, and q is an integer of 3-50. }.
[7]根据[6]所述的树脂前体,其中,该单元1和该单元2的总量以该树脂前体的总质量基准计为30质量%以上。[7] The resin precursor according to [6], wherein the total amount of the unit 1 and the unit 2 is 30% by mass or more based on the total mass of the resin precursor.
[8]根据[6]或[7]所述的树脂前体,其中,该树脂前体进一步含有具有以下述通式(7)表示的结构的单元3:[8] The resin precursor according to [6] or [7], further comprising a unit 3 having a structure represented by the following general formula (7):
{式(7)中,存在多个的R1各自独立地为氢原子、碳数1~20的一价脂肪族烃、或一价芳香族基,可以存在多个的X3各自独立地为碳数4~32的二价有机基团,可以存在多个的X4各自独立地为碳数4~32的四价有机基团,并且t为1~100的整数。}。{In the formula (7), there are a plurality of R 1 each independently hydrogen atom, a monovalent aliphatic hydrocarbon with 1 to 20 carbons, or a monovalent aromatic group, and there may be a plurality of X 3 each independently A divalent organic group having 4 to 32 carbons may exist in plural. X 4 is each independently a tetravalent organic group having 4 to 32 carbons, and t is an integer of 1 to 100. }.
[9]根据[8]所述的树脂前体,其中,在该通式(7)中,X3是结构为由2,2’-双(三氟甲基)联苯胺去除了氨基的残基。[9] The resin precursor according to [8], wherein, in the general formula (7), X 3 is a residue having the structure of 2,2'-bis(trifluoromethyl)benzidine from which the amino group has been removed. base.
[10]根据[6]~[9]中任一项所述的树脂前体,其中,该单元1和该单元2以源自该单元1和该单元2的酸二酐部位的总量基准计为60摩尔%以上的量包含源自选自由均苯四甲酸二酐(PMDA)和联苯四甲酸二酐(BPDA)组成的组中的1种以上的部位与源自选自由4,4’-氧代二邻苯二甲酸二酐(ODPA)、4,4’-(六氟异亚丙基)二邻苯二甲酸酐(6FDA)、环己烷-1,2,4,5-四羧酸二酐(CHDA)、3,3’,4,4’-二苯砜四羧酸二酐(DSDA)、4,4’-联苯基双(偏苯三酸单酯酸酐)(TAHQ)以及9,9’-双(3,4-二羧基苯基)芴二酐(BPAF)组成的组中的一种以上的部位组合的部位。[10] The resin precursor according to any one of [6] to [9], wherein the unit 1 and the unit 2 are based on the total amount of acid dianhydride sites derived from the unit 1 and the unit 2 The amount calculated as 60 mol% or more contains one or more moieties derived from the group consisting of pyromellitic dianhydride (PMDA) and biphenyltetracarboxylic dianhydride (BPDA) and derived from the group selected from 4,4 '-Oxodiphthalic dianhydride (ODPA), 4,4'-(hexafluoroisopropylidene)diphthalic anhydride (6FDA), cyclohexane-1,2,4,5- Tetracarboxylic dianhydride (CHDA), 3,3',4,4'-diphenylsulfone tetracarboxylic dianhydride (DSDA), 4,4'-biphenylbis(trimellitic acid monoester anhydride) ( TAHQ) and 9,9'-bis(3,4-dicarboxyphenyl)fluorene dianhydride (BPAF) in combination of one or more sites.
[11]根据[1]~[10]中任一项所述的树脂前体,其中,该R3和该R4各自独立地为碳数1~3的一价脂肪族烃基、或碳数6~10的一价的芳香族烃基。[11] The resin precursor according to any one of [1] to [10], wherein the R 3 and the R 4 are each independently a monovalent aliphatic hydrocarbon group having 1 to 3 carbon atoms, or a carbon number 6-10 monovalent aromatic hydrocarbon groups.
[12]根据[1]~[11]中任一项所述的树脂前体,其中,至少一部分该R3和该R4为苯基。[12] The resin precursor according to any one of [1] to [11], wherein at least a part of the R 3 and the R 4 are phenyl groups.
[13]根据[1]~[12]中任一项所述的树脂前体,其中,将该树脂前体在非活性气氛下以300~500℃的条件进行加热固化而得到的树脂在-150℃~0℃的范围具有至少一个玻璃化转变温度和在150℃~380℃的范围具有至少一个玻璃化转变温度,并且在大于0℃且小于150℃的范围不具有玻璃化转变温度。[13] The resin precursor according to any one of [1] to [12], wherein the resin obtained by heating and curing the resin precursor at 300 to 500° C. in an inert atmosphere is - The range of 150°C to 0°C has at least one glass transition temperature and the range of 150°C to 380°C has at least one glass transition temperature, and the range of greater than 0°C and less than 150°C has no glass transition temperature.
[14]根据[1]~[13]中任一项所述的树脂前体,其中,以源自该树脂前体的酸二酐部位的总量基准计包含20摩尔%以上的源自联苯四甲酸二酐(BPDA)的部位。[14] The resin precursor according to any one of [1] to [13], which contains 20 mol% or more of the acid dianhydride moieties derived from the resin precursor based on the total amount of acid dianhydride sites derived from The site of pyromellitic dianhydride (BPDA).
[15]根据[1]~[14]中任一项所述的树脂前体,其中,部分所述树脂前体被酰亚胺化。[15] The resin precursor according to any one of [1] to [14], wherein a part of the resin precursor is imidized.
[16]一种前体混合物,其包含[1]~[15]中任一项所述的树脂前体和具有以下述通式(8)表示的结构的树脂前体,[16] A precursor mixture comprising the resin precursor described in any one of [1] to [15] and a resin precursor having a structure represented by the following general formula (8),
{式中,可以存在多个的X3各自独立地为碳数4~32的四价有机基团,存在多个的R1各自独立地为氢原子、碳数1~20的一价脂肪族烃、或一价芳香族基,并且r为1~100的整数。}。{In the formula, there may be a plurality of X 3 each independently being a tetravalent organic group with 4 to 32 carbons, and a plurality of R 1 each independently being a hydrogen atom, a monovalent aliphatic group with 1 to 20 carbons hydrocarbon, or a monovalent aromatic group, and r is an integer of 1-100. }.
[17]一种柔性器件材料,其包含[1]~[15]中任一项所述的树脂前体或[16]所述的前体混合物。[17] A flexible device material comprising the resin precursor described in any one of [1] to [15] or the precursor mixture described in [16].
[18]一种树脂薄膜,其为[1]~[15]中任一项所述的树脂前体的固化物或[16]所述的前体混合物的固化物。[18] A resin film which is a cured product of the resin precursor described in any one of [1] to [15] or a cured product of the precursor mixture described in [16].
[19]一种树脂组合物,其含有[1]~[15]中任一项所述的树脂前体或[16]所述的前体混合物、和溶剂。[19] A resin composition comprising the resin precursor according to any one of [1] to [15] or the precursor mixture according to [16], and a solvent.
[20]根据[19]所述的树脂组合物,其中,如下得到的树脂在20μm膜厚下的黄色指数显示为7以下,所述树脂是在支撑体的表面上展开该树脂组合物后,通过将该树脂组合物在氮气气氛下以300℃~500℃进行加热而将该树脂组合物中包含的该树脂前体酰亚胺化而得到的。[20] The resin composition according to [19], wherein the resin obtained by developing the resin composition on the surface of the support has a yellowness index of 7 or less at a film thickness of 20 μm, It is obtained by imidating the said resin precursor contained in this resin composition by heating this resin composition at 300-500 degreeC in nitrogen atmosphere.
[21]根据[19]或[20]所述的树脂组合物,其中,如下得到的树脂在10μm膜厚下的残余应力显示为25MPa以下,所述树脂是在支撑体的表面上展开该树脂组合物后,通过将该树脂组合物在氮气气氛下以300℃~500℃进行加热而将该树脂组合物中包含的该树脂前体酰亚胺化而得到的。[21] The resin composition according to [19] or [20], wherein the resin obtained by spreading the resin on the surface of the support exhibits a residual stress of 25 MPa or less at a film thickness of 10 μm After the composition, the resin precursor contained in the resin composition is imidized by heating the resin composition at 300° C. to 500° C. in a nitrogen atmosphere.
[22]一种树脂薄膜,其为[19]~[21]中任一项所述的树脂组合物的固化物。[22] A resin film which is a cured product of the resin composition according to any one of [19] to [21].
[23]一种树脂薄膜的制造方法,其包括:[23] A method of manufacturing a resin film, comprising:
在支撑体的表面上展开[19]~[21]中任一项所述的树脂组合物的工序;A step of spreading the resin composition according to any one of [19] to [21] on the surface of the support;
加热该支撑体和该树脂组合物而将该树脂组合物中包含的该树脂前体酰亚胺化以形成树脂薄膜的工序;以及heating the support and the resin composition to imidize the resin precursor contained in the resin composition to form a resin film; and
将该树脂薄膜从该支撑体剥离的工序。A step of peeling the resin film from the support.
[24]一种层压体,其包含支撑体以及在该支撑体的表面上形成的树脂膜,所述树脂膜为[19]~[21]中任一项所述的树脂组合物的固化物。[24] A laminate comprising a support and a resin film formed on the surface of the support, the resin film being cured resin composition according to any one of [19] to [21]. things.
[25]一种层压体的制造方法,其包括:[25] A method of manufacturing a laminate comprising:
在支撑体的表面上展开[19]~[21]中任一项所述的树脂组合物的工序;以及A step of spreading the resin composition described in any one of [19] to [21] on the surface of the support; and
加热该支撑体和该树脂组合物而将该树脂组合物中包含的该树脂前体酰亚胺化以形成树脂膜,由此得到包含该支撑体和该树脂膜的层压体的工序。A step of heating the support and the resin composition to imidize the resin precursor contained in the resin composition to form a resin film, thereby obtaining a laminate including the support and the resin film.
[26]一种聚酰亚胺树脂膜,其为显示器基板的制造中使用的聚酰亚胺树脂膜,在厚度20μm时的Rth为20~90nm。[26] A polyimide resin film used in the manufacture of a display substrate, having an Rth of 20 to 90 nm at a thickness of 20 μm.
[27]一种显示器基板的制造方法,其包括:[27] A manufacturing method of a display substrate, comprising:
在支撑体的表面上展开包含聚酰亚胺前体的树脂组合物的工序;A step of spreading a resin composition comprising a polyimide precursor on the surface of the support;
加热该支撑体和该树脂组合物而将聚酰亚胺前体酰亚胺化以形成[26]所述的聚酰亚胺树脂膜的工序;A step of heating the support and the resin composition to imidize the polyimide precursor to form the polyimide resin film described in [26];
在该聚酰亚胺树脂膜上形成元件的工序;以及A process of forming an element on the polyimide resin film; and
将形成了该元件的该聚酰亚胺树脂膜从该支撑体剥离的工序。A step of peeling the polyimide resin film forming the element from the support.
发明的效果The effect of the invention
根据本发明,可以提供树脂前体,其无需特殊的溶剂的组合也能得到透明的树脂固化物,并且可以得到与无机膜之间产生的残余应力低、耐化学药品性优异、固化工序时的氧浓度对YI值和总透光率的影响小的树脂固化物。According to the present invention, it is possible to provide a resin precursor, which can obtain a transparent cured resin without a combination of special solvents, and can obtain a low residual stress generated between the inorganic film and an excellent chemical resistance, and can be obtained during the curing process. Cured resin with little effect of oxygen concentration on YI value and total light transmittance.
具体实施方式Detailed ways
以下,针对本发明的示例的实施方式(以下,简记为“实施方式”)进行详细地说明。需要说明的是,本发明不限定于以下的实施方式,可以在其主旨的范围内进行各种变形来实施。需要说明的是,本公开的式中的结构单元的重复数只要没有特别说明,不过是表示树脂前体全体中可以包含的该结构单元的数目,因此,应注意并非指嵌段结构等特定的键合方式。另外,本公开中记载的特性值只要没有特别说明,指的是采用[实施例]的项目中记载的方法或为与其同等的本领域技术人员能够理解的方法测定的值。Hereinafter, exemplary embodiments of the present invention (hereinafter, simply referred to as “embodiments”) will be described in detail. In addition, this invention is not limited to the following embodiment, Various deformation|transformation can be implemented within the range of the summary. It should be noted that the number of repetitions of the structural unit in the formula of the present disclosure is only the number of the structural unit that can be included in the entire resin precursor unless otherwise specified, and therefore, it should be noted that it does not refer to a specific structure such as a block structure. Bonding method. In addition, unless otherwise specified, the characteristic values described in the present disclosure refer to values measured by the method described in the item of [Examples] or a method equivalent thereto that can be understood by those skilled in the art.
<树脂前体><Resin precursor>
提供一种树脂前体,本发明的实施方式的树脂前体为使包含氨基和氨基反应性基的聚合成分聚合得到的树脂前体,A resin precursor is provided. The resin precursor according to the embodiment of the present invention is a resin precursor obtained by polymerizing a polymerization component containing an amino group and an amino reactive group,
该聚合成分包含具有2个以上的选自氨基和氨基反应性基的基团的多价化合物,The polymeric component comprises a polyvalent compound having two or more groups selected from amino groups and amino-reactive groups,
该多价化合物包含含硅基的化合物,The multivalent compound comprises a silicon-containing compound,
该多价化合物包含以下述式(1)表示的二胺,The polyvalent compound contains a diamine represented by the following formula (1),
该树脂前体具有以下述通式(2)表示的结构,The resin precursor has a structure represented by the following general formula (2),
{式(2)中,存在多个的R3和R4各自独立地为碳数1~20的一价有机基团,并且h为3~200的整数。},{In formula (2), a plurality of R 3 and R 4 are each independently a monovalent organic group having 1 to 20 carbon atoms, and h is an integer of 3 to 200. },
该含硅基的化合物的量以该多价化合物的总质量基准计为6质量%~25质量%。The amount of the silicon group-containing compound is 6 mass % to 25 mass % based on the total mass of the polyvalent compound.
聚合成分包含氨基和氨基反应性基。聚合成分包含具有两个以上的选自氨基和氨基反应性基的基团的多价化合物。例如,聚合成分可以为具有氨基的多价化合物与具有氨基反应性基的多价化合物的混合物,或可以为包含同时包含氨基和氨基反应性基的多价化合物,或可以为它们的组合。The polymeric component contains amino groups and amino-reactive groups. The polymeric component comprises a polyvalent compound having two or more groups selected from amino groups and amino-reactive groups. For example, the polymeric component may be a mixture of a polyvalent compound having an amino group and a polyvalent compound having an amino-reactive group, or may be a polyvalent compound containing both an amino group and an amino-reactive group, or may be a combination thereof.
本公开中,氨基反应性基指的是对氨基具有反应性的基团。作为氨基反应性基,例如可列举出,酸基(例如羧基、酸酐基以及取代羧基(例如酸酯基、酰卤基等)等)、羟基、环氧基以及巯基。作为包含酸基的化合物,例如可列举出,二羧酸、三羧酸、四羧酸以及这些羧酸的酸二酐、酸酯化物、酰氯等。因此,本实施方式的树脂前体可以为聚酰亚胺前体。典型方式中,氨基反应性基包含选自由羧基、取代羧基以及酸酐基组成的组中的一种以上。优选的方式中,氨基反应性基为选自由羧基、取代羧基以及酸酐基组成的组中的一种以上。In the present disclosure, an amino-reactive group refers to a group that is reactive toward an amino group. Examples of amino-reactive groups include acid groups (such as carboxyl groups, acid anhydride groups, and substituted carboxyl groups (such as ester groups, acid halide groups, etc.), hydroxyl groups, epoxy groups, and mercapto groups. As a compound containing an acidic group, dicarboxylic acid, a tricarboxylic acid, a tetracarboxylic acid, and the acid dianhydride of these carboxylic acids, an ester compound, acid chloride, etc. are mentioned, for example. Therefore, the resin precursor of this embodiment may be a polyimide precursor. In a typical embodiment, the amino-reactive group contains one or more types selected from the group consisting of carboxyl groups, substituted carboxyl groups, and acid anhydride groups. In a preferred embodiment, the amino-reactive group is one or more types selected from the group consisting of a carboxyl group, a substituted carboxyl group, and an acid anhydride group.
多价化合物至少包含以通式(1)表示的二胺。以通式(1)表示的化合物可以为选自由例如4,4-(二氨基二苯基)砜(以下,也记作4,4-DAS)、3,4-(二氨基二苯基)砜(以下,也记作3,4-DAS)以及3,3-(二氨基二苯基)砜(以下,也记作3,3-DAS)组成的组中的一种以上。The polyvalent compound contains at least diamine represented by the general formula (1). The compound represented by the general formula (1) can be selected from, for example, 4,4-(diaminodiphenyl)sulfone (hereinafter also referred to as 4,4-DAS), 3,4-(diaminodiphenyl) One or more of the group consisting of sulfone (hereinafter also referred to as 3,4-DAS) and 3,3-(diaminodiphenyl)sulfone (hereinafter also referred to as 3,3-DAS).
多价化合物中的至少一种为含硅基的化合物。通式(2)表示的结构源自含硅基的化合物。含硅基的化合物的量以多价化合物的质量基准计为6质量%~25质量%(以下,也将该质量分率称为含硅基的单体浓度)。含硅基的单体浓度为6质量%以上从充分地得到在树脂膜与无机膜之间产生的应力的降低效果、黄色指数的降低效果的观点出发是有利的,优选为7质量%以上、更优选为8质量%以上、进一步优选为10质量%以上。另一方面,含硅基的单体浓度为25质量%以下从得到的聚酰亚胺不白浊、透明性提高、黄色指数降低的观点和得到良好的耐热性的观点出发是有利的,优选为22质量%以下、进一步优选为20质量%以下。从使耐化学药品性、YI值、总透光率、双折射率、残余应力以及光学特性的氧气依赖性均为良好的观点出发,含硅基的单体浓度特别优选为10质量%以上且20质量%以下。At least one of the polyvalent compounds is a silicon group-containing compound. The structure represented by the general formula (2) is derived from a silicon group-containing compound. The amount of the silicon group-containing compound is 6% by mass to 25% by mass based on the mass of the polyvalent compound (hereinafter, this mass fraction is also referred to as the concentration of the silicon group-containing monomer). The concentration of the silicon group-containing monomer is 6% by mass or more from the viewpoint of sufficiently obtaining the effect of reducing the stress generated between the resin film and the inorganic film and the effect of reducing the yellowness index, and it is preferably 7% by mass or more. More preferably, it is 8 mass % or more, More preferably, it is 10 mass % or more. On the other hand, the silicon group-containing monomer concentration of 25% by mass or less is advantageous from the viewpoint of obtaining a polyimide that does not become cloudy, improves transparency, reduces the yellowness index, and obtains good heat resistance. Preferably it is 22 mass % or less, More preferably, it is 20 mass % or less. From the standpoint of making chemical resistance, YI value, total light transmittance, birefringence, residual stress, and oxygen dependence of optical properties good, the concentration of the silicon group-containing monomer is particularly preferably 10% by mass or more and 20% by mass or less.
通式(2)中,存在多个的R3和R4各自独立地为碳数1~20的一价有机基团。作为碳数1~20的一价有机基团,可列举出碳数1~20的一价烃基、碳数1~20的氨基、碳数1~20的烷氧基、环氧基等。In the general formula (2), a plurality of R 3 and R 4 are each independently a monovalent organic group having 1 to 20 carbon atoms. Examples of the monovalent organic group having 1 to 20 carbons include monovalent hydrocarbon groups having 1 to 20 carbons, amino groups having 1 to 20 carbons, alkoxy groups having 1 to 20 carbons, and epoxy groups.
作为该碳数1~20的一价烃基,可列举出碳数1~20的烷基、碳数3~20的环烷基、碳数6~20的芳基等。作为该碳数1~20的烷基,从耐热性和残余应力的观点出发优选为碳数1~10的烷基,具体而言,可列举出甲基、乙基、丙基、异丙基、丁基、异丁基、叔丁基、戊基、己基等。作为该碳数3~20的环烷基,从上述观点出发优选碳数3~10的环烷基,具体而言,可列举出环戊基、环己基等。作为该碳数6~20的芳基,从上述观点出发优选碳数6~12的芳基,具体而言,可列举出苯基、甲苯基、萘基等。Examples of the monovalent hydrocarbon group having 1 to 20 carbons include an alkyl group having 1 to 20 carbons, a cycloalkyl group having 3 to 20 carbons, an aryl group having 6 to 20 carbons, and the like. The alkyl group having 1 to 20 carbon atoms is preferably an alkyl group having 1 to 10 carbon atoms from the viewpoint of heat resistance and residual stress, and specific examples include methyl, ethyl, propyl, and isopropyl. Base, butyl, isobutyl, tert-butyl, pentyl, hexyl, etc. The cycloalkyl group having 3 to 20 carbon atoms is preferably a cycloalkyl group having 3 to 10 carbon atoms from the above viewpoint, and specific examples include cyclopentyl and cyclohexyl. The aryl group having 6 to 20 carbon atoms is preferably an aryl group having 6 to 12 carbon atoms from the above viewpoint, and specific examples include phenyl, tolyl, naphthyl and the like.
作为该碳数1~20的氨基,可列举出氨基、取代的氨基(例如,双(三烷基甲硅烷基)氨基)等。Examples of the amino group having 1 to 20 carbon atoms include an amino group, a substituted amino group (for example, bis(trialkylsilyl)amino group), and the like.
作为该碳数1~20的一价烷氧基,可列举出甲氧基、乙氧基、丙氧基、异丙氧基、丁氧基、苯氧基、丙烯氧基和环己氧基等。Examples of the monovalent alkoxy group having 1 to 20 carbon atoms include methoxy, ethoxy, propoxy, isopropoxy, butoxy, phenoxy, propyleneoxy and cyclohexyloxy. wait.
通式(2)中,从得到的聚酰亚胺膜兼备高耐热性和低残余应力的观点出发,优选存在多个的R3和R4各自独立地为碳数1~3的一价脂肪族烃基、或碳数6~10的一价芳香族烃基。该观点中,碳数1~3的一价脂肪族烃优选为甲基,碳数6~10的芳香族基优选为苯基。In the general formula (2), from the viewpoint of obtaining both high heat resistance and low residual stress in the obtained polyimide film, it is preferable that a plurality of R3 and R4 are each independently monovalent with 1 to 3 carbon atoms. An aliphatic hydrocarbon group, or a monovalent aromatic hydrocarbon group with 6 to 10 carbon atoms. From this point of view, the monovalent aliphatic hydrocarbon having 1 to 3 carbon atoms is preferably a methyl group, and the aromatic group having 6 to 10 carbon atoms is preferably a phenyl group.
通式(2)中的h为3~200的整数,优选为10~200的整数、更优选为20~150的整数、进一步优选为30~100的整数、特别优选为35~80的整数。h为2以下时,由本公开的树脂前体得到的聚酰亚胺的残余应力有时恶化(即变大),h超过200时,制备包含树脂前体和溶剂的清漆时,有时产生该清漆白浊、聚酰亚胺的机械强度降低等问题。h in the general formula (2) is an integer of 3-200, preferably an integer of 10-200, more preferably an integer of 20-150, still more preferably an integer of 30-100, particularly preferably an integer of 35-80. When h is 2 or less, the residual stress of the polyimide obtained from the resin precursor of the present disclosure sometimes deteriorates (i.e., becomes larger), and when h exceeds 200, when a varnish containing a resin precursor and a solvent is prepared, the varnish whiteness sometimes occurs. problems such as turbidity and reduction in the mechanical strength of polyimide.
本实施方式的树脂前体中,含硅基的化合物优选包含以下述通式(3)表示的有机硅化合物:In the resin precursor of the present embodiment, the silicon-containing compound preferably includes an organosilicon compound represented by the following general formula (3):
{式中,存在多个的R2各自独立地为单键或碳数1~20的二价有机基团,R3和R4各自独立地为碳数1~20的一价有机基团,可以存在多个的R5各自独立地为碳数1~20的一价有机基团,L1、L2以及L3各自独立地为氨基、异氰酸酯基、羧基、酸酐基、酸酯基、酰卤基、羟基、环氧基、或巯基,j为3~200的整数,k为0~197的整数。}。在优选的方式中,含硅基的化合物为以通式(3)表示的有机硅化合物。{In the formula, there are multiple R 2 each independently a single bond or a divalent organic group with 1 to 20 carbons, R 3 and R 4 each independently a monovalent organic group with 1 to 20 carbons, There may be a plurality of R 5 each independently being a monovalent organic group with 1 to 20 carbon atoms, L 1 , L 2 and L 3 each independently being an amino group, an isocyanate group, a carboxyl group, an acid anhydride group, an ester group, an acyl group Halo, hydroxyl, epoxy, or mercapto, j is an integer of 3-200, and k is an integer of 0-197. }. In a preferred embodiment, the silicon group-containing compound is an organosilicon compound represented by the general formula (3).
作为R2中的碳数1~20的二价有机基团,可列举出亚甲基、碳数2~20的亚烷基、碳数3~20的亚环烷基、碳数6~20的亚芳基等。作为该碳数2~20的亚烷基,从耐热性、残余应力、成本的观点出发,优选碳数2~10的亚烷基,可列举出二亚甲基、三亚甲基、四亚甲基、五亚甲基、六亚甲基等。作为该碳数3~20的亚环烷基,从上述观点出发优选碳数3~10的亚环烷基,可列举出亚环丁基、亚环戊基、亚环己基、亚环庚基等。其中从上述观点出发,优选碳数3~20的二价脂肪族烃。作为该碳数6~20的亚芳基,从上述观点出发,优选碳数3~20的芳香族基,可列举出亚苯基、亚萘基等。Examples of the divalent organic group having 1 to 20 carbons in R2 include methylene, an alkylene group having 2 to 20 carbons, a cycloalkylene group having 3 to 20 carbons, and a cycloalkylene group having 6 to 20 carbons. The arylene group and so on. The alkylene group having 2 to 20 carbon atoms is preferably an alkylene group having 2 to 10 carbon atoms from the viewpoint of heat resistance, residual stress, and cost, and examples include dimethylene, trimethylene, and tetramethylene. Methyl, pentamethylene, hexamethylene, etc. The cycloalkylene group having 3 to 20 carbon atoms is preferably a cycloalkylene group having 3 to 10 carbon atoms from the above viewpoint, and examples thereof include cyclobutylene group, cyclopentylene group, cyclohexylene group, and cycloheptylene group. wait. Among them, divalent aliphatic hydrocarbons having 3 to 20 carbon atoms are preferable from the above viewpoint. The arylene group having 6 to 20 carbon atoms is preferably an aromatic group having 3 to 20 carbon atoms from the above viewpoint, and examples thereof include phenylene and naphthylene.
通式(3)中,R3和R4与通式(2)中的R3和R4是同义的,优选的方式是如前面针对通式(2)的描述。另外,R5为碳数1~20的一价有机基团,即与R3和R4是同义的,优选的方式与R3和R4相同。In general formula (3), R 3 and R 4 are synonymous with R 3 and R 4 in general formula (2), and the preferred mode is as described above for general formula (2). In addition, R 5 is a monovalent organic group with 1 to 20 carbons, that is, it is synonymous with R 3 and R 4 , and the preferred mode is the same as R 3 and R 4 .
通式(3)中,L1、L2以及L3各自独立地为氨基、异氰酸酯基、羧基、酸酐基、酸酯基、酰卤基、羟基、环氧基、或巯基。In the general formula (3), L 1 , L 2 and L 3 are each independently an amino group, an isocyanate group, a carboxyl group, an acid anhydride group, an ester group, an acid halide group, a hydroxyl group, an epoxy group, or a mercapto group.
氨基也可以被取代,例如可列举出双(三烷基甲硅烷基)氨基等。作为L1、L2以及L3为氨基的以通式(3)表示的化合物的具体例,可列举出两末端氨基改性甲基苯基硅酮(例如Shin-Etsu Chemical Co.,Ltd.制的X22-1660B-3(数均分子量4,400)和X22-9409(数均分子量1,300))、两末端氨基改性二甲基硅酮(例如Shin-Etsu Chemical Co.,Ltd.制的X22-161A(数均分子量1,600)、X22-161B(数均分子量3,000)和KF8012(数均分子量4,400);Dow Corning Toray Co.,Ltd.制的BY16-835U(数均分子量900);以及CHISSO CORPORATION制的SilaplaneFM3311(数均分子量1000))等。The amino group may be substituted, for example, bis(trialkylsilyl)amino group etc. are mentioned. Specific examples of compounds represented by the general formula (3) in which L 1 , L 2 and L 3 are amino groups include amino-modified methyl phenyl silicones at both ends (for example, Shin-Etsu Chemical Co., Ltd. X22-1660B-3 (number average molecular weight 4,400) and X22-9409 (number average molecular weight 1,300)), two-terminal amino-modified dimethyl silicone (such as X22- 161A (number average molecular weight 1,600), X22-161B (number average molecular weight 3,000) and KF8012 (number average molecular weight 4,400); BY16-835U (number average molecular weight 900) manufactured by Dow Corning Toray Co., Ltd.; and CHISSO CORPORATION SilaplaneFM3311 (number average molecular weight 1000)) and so on.
作为L1、L2以及L3为异氰酸酯基的化合物的具体例,可列举出前述两末端氨基改性硅酮与光气化合物反应得到的异氰酸酯改性硅酮等。Specific examples of compounds in which L 1 , L 2 , and L 3 are isocyanate groups include isocyanate-modified silicones obtained by reacting the aforementioned both-terminal amino-modified silicone and a phosgene compound.
作为L1、L2以及L3为羧基的化合物的具体例,例如可列举出Shin-EtsuChemical Co.,Ltd.制的X22-162C(数均分子量4,600)、Dow Corning Toray Co.,Ltd.制的BY16-880(数均分子量6,600)等。Specific examples of compounds in which L 1 , L 2 , and L 3 are carboxyl groups include X22-162C (number average molecular weight: 4,600) manufactured by Shin-Etsu Chemical Co., Ltd., and X22-162C manufactured by Dow Corning Toray Co., Ltd. BY16-880 (number average molecular weight 6,600) and so on.
作为L1、L2以及L3为酸酐基的化合物的具体例,可列举出具有以下述式组表示的基团中的至少一种的酰基化合物等。Specific examples of compounds in which L 1 , L 2 , and L 3 are acid anhydride groups include acyl compounds having at least one of groups represented by the following formula groups.
作为L1、L2以及L3为酸酐基的化合物的具体例,可列举出X22-168AS(Shin-Etsu Chemical Co.,Ltd.制,数均分子量1,000)、X22-168A(Shin-Etsu Chemical Co.,Ltd.制,数均分子量2,000)、X22-168B(Shin-Etsu Chemical Co.,Ltd.制,数均分子量3,200)、X22-168-P5-8(Shin-Etsu Chemical Co.,Ltd.制,数均分子量4,200)、DMS-Z21(IPROS CORPORATION制,数均分子量600~800)等。Specific examples of compounds in which L 1 , L 2 and L 3 are acid anhydride groups include X22-168AS (manufactured by Shin-Etsu Chemical Co., Ltd., number average molecular weight 1,000), X22-168A (manufactured by Shin-Etsu Chemical Co., Ltd., number average molecular weight 2,000), X22-168B (Shin-Etsu Chemical Co., Ltd., number average molecular weight 3,200), X22-168-P5-8 (Shin-Etsu Chemical Co., Ltd. ., number average molecular weight 4,200), DMS-Z21 (manufactured by IPROS CORPORATION, number average molecular weight 600 to 800), etc.
作为L1、L2以及L3为酸酯基的化合物的具体例,可列举出前述L1、L2以及L3为羧基或酸酐基的化合物与醇反应得到的化合物等。Specific examples of the compounds in which L 1 , L 2 and L 3 are ester groups include compounds obtained by reacting the aforementioned compounds in which L 1 , L 2 and L 3 are carboxyl or acid anhydride groups and alcohols.
作为L1、L2以及L3为酰卤基的化合物的具体例,可列举出羧酸氯化物、羧酸氟化物、羧酸溴化物、羧酸碘化物等。Specific examples of compounds in which L 1 , L 2 , and L 3 are acid halide groups include carboxylic acid chlorides, carboxylic acid fluorides, carboxylic acid bromides, and carboxylic acid iodides.
作为L1、L2以及L3为羟基的化合物的具体例,可列举出KF-6000(Shin-EtsuChemical Co.,Ltd.制,数均分子量900)、KF-6001(Shin-Etsu Chemical Co.,Ltd.制,数均分子量1,800)、KF-6002(Shin-Etsu Chemical Co.,Ltd.制,数均分子量3,200)、KF-6003(Shin-Etsu Chemical Co.,Ltd.制,数均分子量5,000)等。认为具有羟基的化合物与具有羧基或酸酐基的化合物反应。Specific examples of compounds in which L 1 , L 2 and L 3 are hydroxyl groups include KF-6000 (manufactured by Shin-Etsu Chemical Co., Ltd., number average molecular weight 900), KF-6001 (manufactured by Shin-Etsu Chemical Co. , Ltd., number average molecular weight 1,800), KF-6002 (Shin-Etsu Chemical Co., Ltd., number average molecular weight 3,200), KF-6003 (Shin-Etsu Chemical Co., Ltd., number average molecular weight 5,000), etc. It is believed that a compound having a hydroxyl group reacts with a compound having a carboxyl group or an anhydride group.
作为L1、L2以及L3为环氧基的化合物的具体例,可列举出为两末端环氧型的X22-163(Shin-Etsu Chemical Co.,Ltd.制,数均分子量400)、KF-105(Shin-Etsu Chemical Co.,Ltd.制,数均分子量980)、X22-163A(Shin-EtsuChemical Co.,Ltd.制,数均分子量2,000)、X22-163B(Shin-Etsu Chemical Co.,Ltd.制,数均分子量3,500)、X22-163C(Shin-Etsu Chemical Co.,Ltd.制,数均分子量5,400);为两末端脂环式环氧型的X22-169AS(Shin-Etsu Chemical Co.,Ltd.制,数均分子量1,000)、X22-169B(Shin-Etsu Chemical Co.,Ltd.制,数均分子量3,400);为侧链两末端环氧型的X22-9002(Shin-Etsu Chemical Co.,Ltd.制,官能团当量5,000g/mol)等。认为具有环氧基的化合物与二胺反应。Specific examples of compounds in which L 1 , L 2 , and L 3 are epoxy groups include X22-163 (manufactured by Shin-Etsu Chemical Co., Ltd., number average molecular weight 400), which is epoxy-type at both ends, KF-105 (manufactured by Shin-Etsu Chemical Co., Ltd., number average molecular weight 980), X22-163A (manufactured by Shin-Etsu Chemical Co., Ltd., number average molecular weight 2,000), X22-163B (manufactured by Shin-Etsu Chemical Co. ., Ltd., number average molecular weight 3,500), X22-163C (Shin-Etsu Chemical Co., Ltd., number average molecular weight 5,400); X22-169AS (Shin-Etsu Chemical Co., Ltd., number average molecular weight 1,000), X22-169B (Shin-Etsu Chemical Co., Ltd., number average molecular weight 3,400); X22-9002 (Shin- Etsu Chemical Co., Ltd. product, functional group equivalent weight 5,000 g/mol) and the like. It is believed that compounds having epoxy groups react with diamines.
作为L1、L2以及L3为巯基的化合物的具体例,可列举出X22-167B(Shin-Etsu Chemical Co.,Ltd.制,数均分子量3,400)、X22-167C(Shin-Etsu Chemical Co.,Ltd.制,数均分子量4,600)等。认为具有巯基的化合物与具有羧基或酸酐基的化合物反应。Specific examples of compounds in which L 1 , L 2 and L 3 are mercapto groups include X22-167B (manufactured by Shin-Etsu Chemical Co., Ltd., number average molecular weight 3,400), X22-167C (manufactured by Shin-Etsu Chemical Co. ., Ltd., number average molecular weight 4,600), etc. It is believed that compounds having mercapto groups react with compounds having carboxyl or anhydride groups.
从提高树脂前体的分子量的观点、或从得到的聚酰亚胺的耐热性的观点出发,优选L1、L2以及L3各自独立地为氨基或酸酐基,进而从避免包含树脂前体和溶剂的清漆的白浊的观点、或从成本的观点出发,更优选各自独立地为氨基。From the viewpoint of increasing the molecular weight of the resin precursor, or from the viewpoint of the heat resistance of the obtained polyimide, it is preferable that L 1 , L 2 and L 3 are each independently an amino group or an acid anhydride group, and further avoiding the inclusion of the resin before From the viewpoint of white turbidity of the varnish of the body and the solvent, or from the viewpoint of cost, it is more preferable that each independently be an amino group.
或者从避免包含树脂前体和溶剂的清漆的白浊的观点、或从成本的观点出发,优选L1和L2各自独立地为氨基或酸酐基,并且k为0。该情况下,更优选L1和L2均为氨基。Either from the viewpoint of avoiding cloudiness of the varnish containing the resin precursor and the solvent, or from the viewpoint of cost, it is preferable that L1 and L2 are each independently an amino group or an acid anhydride group, and k is 0. In this case, it is more preferable that L1 and L2 are both amino groups.
在通式(3)中,j的优选方式与前面通式(2)中关于h的描述相同。在通式(3)中,k为0~197的整数,优选为0~100、进一步优选为0~50、特别优选为0~25。k超过197时,在制备包含树脂前体和溶剂的清漆时,有时产生该清漆发生白浊等问题。从提高树脂前体的分子量的观点、或从得到的聚酰亚胺的耐热性的观点出发,优选k为0的情况。k为0的情况下,从提高树脂前体的分子量的观点、或从得到的聚酰亚胺的耐热性的观点出发,j为3~200是有利的。In the general formula (3), the preferred mode of j is the same as the description about h in the previous general formula (2). In general formula (3), k is an integer of 0-197, Preferably it is 0-100, More preferably, it is 0-50, Especially preferably, it is 0-25. When k exceeds 197, problems such as white turbidity of the varnish may arise when preparing a varnish containing a resin precursor and a solvent. It is preferable that k is 0 from a viewpoint of increasing the molecular weight of a resin precursor, or from a viewpoint of the heat resistance of the obtained polyimide. When k is 0, it is advantageous that j is 3-200 from the viewpoint of increasing the molecular weight of the resin precursor or the heat resistant viewpoint of the obtained polyimide.
在优选的方式中,从残余应力、成本的观点出发,本公开的各式中R3和R4各自独立地为碳数1~3的一价脂肪族烃基、或碳数6~10的一价芳香族烃基。或者,从耐热性、残余应力的观点出发,优选本公开的各式中一部分R3和R4为苯基。In a preferred form, from the perspective of residual stress and cost, R3 and R4 in the various formulas of the present disclosure are each independently a monovalent aliphatic hydrocarbon group with 1 to 3 carbons, or a monovalent aliphatic hydrocarbon group with 6 to 10 carbons. valent aromatic hydrocarbon group. Alternatively, from the viewpoint of heat resistance and residual stress, it is preferable that a part of R 3 and R 4 in each formula of the present disclosure be a phenyl group.
在优选的方式中,多价化合物包含四羧酸二酐和二胺。在优选的方式中,多价化合物包含四羧酸二酐、二羧酸以及二胺。In a preferred embodiment, the polyvalent compound contains tetracarboxylic dianhydride and diamine. In a preferred embodiment, the polyvalent compound contains tetracarboxylic dianhydride, dicarboxylic acid, and diamine.
<四羧酸二酐><Tetracarboxylic dianhydride>
作为聚合原料中包含的多价化合物的例子的四羧酸二酐,具体而言,从YI值的降低和总透光率的观点出发,优选选自碳数为8~36的芳香族四羧酸二酐和碳数为6~36的脂环式四羧酸二酐的化合物。Tetracarboxylic dianhydride, which is an example of a polyvalent compound contained in a polymerization raw material, is preferably selected from aromatic tetracarboxylic acid having 8 to 36 carbon atoms from the viewpoint of reduction in YI value and total light transmittance. A compound of an acid dianhydride and an alicyclic tetracarboxylic dianhydride having 6 to 36 carbon atoms.
更具体而言,可列举出4,4’-(六氟异亚丙基)二邻苯二甲酸酐(以下,也记作6FDA)、5-(2,5-二氧代四氢-3-呋喃基)-3-甲基-环己烯-1,2二羧酸酐、均苯四甲酸二酐(以下,也记作PMDA)、1,2,3,4-苯四羧酸二酐、3,3’,4,4’-二苯甲酮四羧酸二酐(以下,也记作BTDA)、2,2’,3,3’-二苯甲酮四羧酸二酐、3,3’,4,4’-联苯四甲酸二酐(以下,也记作BPDA)、3,3’,4,4’-二苯砜四羧酸二酐(以下,也记作DSDA)、2,2’,3,3’-联苯四甲酸二酐、亚甲基-4,4’-二邻苯二甲酸二酐、1,1-乙叉基-4,4’-二邻苯二甲酸二酐、2,2-丙叉基-4,4’-二邻苯二甲酸二酐、1,2-亚乙基-4,4’-二邻苯二甲酸二酐、1,3-三亚甲基-4,4’-二邻苯二甲酸二酐、1,4-四亚甲基-4,4’-二邻苯二甲酸二酐、1,5-五亚甲基-4,4’-二邻苯二甲酸二酐、4,4’-氧代二邻苯二甲酸二酐(以下,也记作ODPA)、硫代-4,4’-二邻苯二甲酸二酐、磺酰基-4,4’-二邻苯二甲酸二酐、1,3-双(3,4-二羧基苯基)苯二酐、1,3-双(3,4-二羧基苯氧基)苯二酐、1,4-双(3,4-二羧基苯氧基)苯二酐、1,3-双[2-(3,4-二羧基苯基)-2-丙基]苯二酐、1,4-双[2-(3,4-二羧基苯基)-2-丙基]苯二酐、双[3-(3,4-二羧基苯氧基)苯基]甲烷二酐、双[4-(3,4-二羧基苯氧基)苯基]甲烷二酐、2,2-双[3-(3,4-二羧基苯氧基)苯基]丙烷二酐、2,2-双[4-(3,4-二羧基苯氧基)苯基]丙烷二酐(以下,也记作BPADA)、双(3,4-二羧基苯氧基)二甲基硅烷二酐、1,3-双(3,4-二羧基苯基)-1,1,3,3-四甲基二硅氧烷二酐、2,3,6,7-萘四羧酸二酐、1,4,5,8-萘四羧酸二酐、1,2,5,6-萘四羧酸二酐、3,4,9,10-苝四羧酸二酐、2,3,6,7-蒽四羧酸二酐、1,2,7,8-菲四羧酸二酐、乙烯四羧酸二酐、1,2,3,4-丁烷四羧酸二酐、1,2,3,4-环丁烷四羧酸二酐(以下,也记作CBDA)、环戊烷四羧酸二酐、环己烷-1,2,3,4-四羧酸二酐、环己烷-1,2,4,5-四羧酸二酐(以下,记作CHDA)、3,3’,4,4’-双环己基四羧酸二酐、羰基-4,4’-双(环己烷-1,2-二羧酸)二酐、亚甲基-4,4’-双(环己烷-1,2-二羧酸)二酐、1,2-亚乙基-4,4’-双(环己烷-1,2-二羧酸)二酐、1,1-乙叉基-4,4’-双(环己烷-1,2-二羧酸)二酐、2,2-丙叉基-4,4’-双(环己烷-1,2-二羧酸)二酐、氧代-4,4’-双(环己烷-1,2-二羧酸)二酐、硫代-4,4’-双(环己烷-1,2-二羧酸)二酐、磺酰基-4,4’-双(环己烷-1,2-二羧酸)二酐、双环[2,2,2]辛-7-烯-2,3,5,6-四羧酸二酐、rel-[1S,5R,6R]-3-氧杂双环[3,2,1]辛烷-2,4-二酮-6-螺-3’-(四氢呋喃-2’,5’-二酮)、4-(2,5-二氧代四氢呋喃-3-基)-1,2,3,4-四氢萘-1,2-二羧酸酐、乙二醇-双-(3,4-二羧酸酐苯基)醚、4,4’-联苯基双(偏苯三酸单酯酸酐)(以下,也称为TAHQ)、9,9’-双(3,4-二羧基苯基)芴二酐(以下,也称为BPAF)等。More specifically, 4,4'-(hexafluoroisopropylidene) diphthalic anhydride (hereinafter also referred to as 6FDA), 5-(2,5-dioxotetrahydro-3 -furyl)-3-methyl-cyclohexene-1,2 dicarboxylic anhydride, pyromellitic dianhydride (hereafter, also referred to as PMDA), 1,2,3,4-benzenetetracarboxylic dianhydride , 3,3',4,4'-benzophenone tetracarboxylic dianhydride (hereinafter, also referred to as BTDA), 2,2',3,3'-benzophenone tetracarboxylic dianhydride, 3 ,3',4,4'-Biphenyltetracarboxylic dianhydride (hereinafter also referred to as BPDA), 3,3',4,4'-diphenylsulfonetetracarboxylic dianhydride (hereinafter also referred to as DSDA) , 2,2',3,3'-biphenyltetracarboxylic dianhydride, methylene-4,4'-diphthalic dianhydride, 1,1-ethylidene-4,4'-diphthalic anhydride Phthalic dianhydride, 2,2-propylidene-4,4'-diphthalic dianhydride, 1,2-ethylene-4,4'-diphthalic dianhydride, 1, 3-Trimethylene-4,4'-diphthalic dianhydride, 1,4-tetramethylene-4,4'-diphthalic dianhydride, 1,5-pentamethylene- 4,4'-diphthalic acid dianhydride, 4,4'-oxodiphthalic acid dianhydride (hereinafter, also referred to as ODPA), thio-4,4'-diphthalic acid di anhydride, sulfonyl-4,4'-diphthalic dianhydride, 1,3-bis(3,4-dicarboxyphenyl)phthalic anhydride, 1,3-bis(3,4-dicarboxybenzene oxy)phthalic anhydride, 1,4-bis(3,4-dicarboxyphenoxy)phthalic anhydride, 1,3-bis[2-(3,4-dicarboxyphenyl)-2-propyl ]phthalic anhydride, 1,4-bis[2-(3,4-dicarboxyphenyl)-2-propyl]phthalic anhydride, bis[3-(3,4-dicarboxyphenoxy)phenyl ]methane dianhydride, bis[4-(3,4-dicarboxyphenoxy)phenyl]methane dianhydride, 2,2-bis[3-(3,4-dicarboxyphenoxy)phenyl]propane Dianhydride, 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride (hereinafter also referred to as BPADA), bis(3,4-dicarboxyphenoxy)bis Methylsilane dianhydride, 1,3-bis(3,4-dicarboxyphenyl)-1,1,3,3-tetramethyldisiloxane dianhydride, 2,3,6,7-naphthalene tetra Carboxylic acid dianhydride, 1,4,5,8-naphthalene tetracarboxylic dianhydride, 1,2,5,6-naphthalene tetracarboxylic dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, 2,3,6,7-Anthracene tetracarboxylic dianhydride, 1,2,7,8-Phenanthrene tetracarboxylic dianhydride, Ethylene tetracarboxylic dianhydride, 1,2,3,4-Butane tetracarboxylic acid Dianhydride, 1,2,3,4-cyclobutanetetracarboxylic dianhydride (hereinafter also referred to as CBDA), cyclopentanetetracarboxylic dianhydride, cyclohexane-1,2,3,4-tetracarboxylic Carboxylic dianhydride, cyclohexane-1,2,4,5-tetracarboxylic dianhydride (hereinafter referred to as CHDA), 3,3',4,4'-bicyclohexyltetracarboxylic dianhydride, carbonyl- 4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, Methylene-4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, 1,2-ethylene-4,4'-bis(cyclohexane-1,2-di Carboxylic acid) dianhydride, 1,1-ethylidene-4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, 2,2-propylidene-4,4'-bis (Cyclohexane-1,2-dicarboxylic acid) dianhydride, Oxo-4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, Thio-4,4'-bis (cyclohexane-1,2-dicarboxylic acid) dianhydride, sulfonyl-4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, bicyclo[2,2,2]octane -7-ene-2,3,5,6-tetracarboxylic dianhydride, rel-[1S,5R,6R]-3-oxabicyclo[3,2,1]octane-2,4-dione -6-spiro-3'-(tetrahydrofuran-2',5'-dione), 4-(2,5-dioxotetrahydrofuran-3-yl)-1,2,3,4-tetrahydronaphthalene- 1,2-dicarboxylic acid anhydride, ethylene glycol-bis-(3,4-dicarboxylic anhydride phenyl) ether, 4,4'-biphenyl bis(trimellitic acid monoester anhydride) (hereinafter also referred to as TAHQ), 9,9'-bis(3,4-dicarboxyphenyl)fluorene dianhydride (hereinafter also referred to as BPAF), and the like.
其中,以CTE的降低、耐化学药品性的提高、玻璃化转变温度(Tg)的提高和机械伸长率的提高的观点,优选BTDA和PMDA。另外,以黄色指数的降低、双折射率的降低和机械伸长率的提高的观点,优选6FDA、ODPA以及BPADA。另外,以残余应力的降低、黄色指数的降低、双折射率的降低、耐化学药品性的提高、Tg的提高以及机械伸长率的提高的观点,优选为BPDA。另外,以残余应力的降低和黄色指数的降低的观点,优选CHDA。它们之中,从高耐化学药品性、降低残余应力、降低黄色指数、双折射率的降低以及总透光率的提高的观点出发,优选组合使用体现高耐化学药品性、高Tg以及低CTE的僵直结构的BPDA和黄色指数和双折射率低的选自由6FDA、ODPA以及CHDA组成的组中的四羧酸二酐。Among them, BTDA and PMDA are preferable from the viewpoint of reduction in CTE, improvement in chemical resistance, improvement in glass transition temperature (Tg), and improvement in mechanical elongation. In addition, 6FDA, ODPA, and BPADA are preferable from the viewpoint of reduction in yellowness index, reduction in birefringence, and improvement in mechanical elongation. In addition, BPDA is preferable from the viewpoint of reduction in residual stress, reduction in yellowness index, reduction in birefringence, improvement in chemical resistance, improvement in Tg, and improvement in mechanical elongation. In addition, CHDA is preferable from the viewpoint of reduction in residual stress and reduction in yellowness index. Among them, from the standpoint of high chemical resistance, reduction in residual stress, reduction in yellowness index, reduction in birefringence, and improvement in total light transmittance, it is preferable to use in combination exhibiting high chemical resistance, high Tg, and low CTE. BPDA of stiff structure and tetracarboxylic dianhydride selected from the group consisting of 6FDA, ODPA and CHDA with low yellowness index and birefringence.
其中,除上述效果外,从高伸长率、耐化学药品性的提高以及高杨氏模量的观点出发,优选源自BPDA的部位为所有源自酸二酐的部位的20摩尔%以上、更优选为50摩尔%以上、进一步优选为80摩尔%以上,也可以为100%。Among them, in addition to the above-mentioned effects, from the viewpoint of high elongation, improvement of chemical resistance, and high Young's modulus, it is preferable that the site derived from BPDA is 20 mol% or more of all sites derived from acid dianhydride, More preferably, it is 50 mol% or more, More preferably, it is 80 mol% or more, It may be 100%.
<二羧酸><Dicarboxylic acid>
另外,对于本实施方式中的树脂前体,在不损害性能的范围内,除了上述的四羧酸二酐以外,以调整机械伸长率的提高、玻璃化转变温度的提高、黄色指数的降低之类的性能为目的使二羧酸共聚而导入聚酰胺成分,从而能够将热固化膜制为聚酰胺-酰亚胺。作为这样的二羧酸,可列举出具有芳环的二羧酸和脂环式二羧酸,尤其是,从YI值的降低和总透光率的观点出发,优选为选自由碳数为8~36的芳香族二羧酸和碳数为6~34的脂环式二羧酸组成的组中的至少一种的化合物。具体而言,可列举出间苯二甲酸、对苯二甲酸、4,4’-联苯二羧酸、3,4’-联苯二羧酸、3,3’-联苯二羧酸、1,4-萘二羧酸、2,3-萘二羧酸、1,5-萘二羧酸、2,6-萘二羧酸、4,4’-磺酰基双安息香酸、3,4’-磺酰基双安息香酸、3,3’-磺酰基双安息香酸、4,4’-氧代双安息香酸、3,4’-氧代双安息香酸、3,3’-氧代双安息香酸、2,2-双(4-羧基苯基)丙烷、2,2-双(3-羧基苯基)丙烷、2,2’-二甲基-4,4’-联苯二羧酸、3,3’-二甲基-4,4’-联苯二羧酸、2,2’-二甲基-3,3’-联苯二羧酸、9,9-双(4-(4-羧基苯氧基)苯基)芴、9,9-双(4-(3-羧基苯氧基)苯基)芴、4,4’-双(4-羧基苯氧基)联苯、4,4’-双(3-羧基苯氧基)联苯、3,4’-双(4-羧基苯氧基)联苯、3,4’-双(3-羧基苯氧基)联苯、3,3’-双(4-羧基苯氧基)联苯、3,3’-双(3-羧基苯氧基)联苯、4,4’-双(4-羧基苯氧基)-对三联苯、4,4’-双(4-羧基苯氧基)-间三联苯、3,4’-双(4-羧基苯氧基)-对三联苯、3,3’-双(4-羧基苯氧基)-对三联苯、3,4’-双(4-羧基苯氧基)-间三联苯、3,3’-双(4-羧基苯氧基)-间三联苯、4,4’-双(3-羧基苯氧基)-对三联苯、4,4’-双(3-羧基苯氧基)-间三联苯、3,4’-双(3-羧基苯氧基)-对三联苯、3,3’-双(3-羧基苯氧基)-对三联苯、3,4’-双(3-羧基苯氧基)-间三联苯、3,3’-双(3-羧基苯氧基)-间三联苯、1,1-环丁烷二羧酸、1,4-环己烷二羧酸、1,2-环己烷二羧酸、4,4’-二苯甲酮二羧酸、1,3-苯二乙酸、1,4-苯二乙酸以及国际公开第2005/068535号小册子所述的5-氨基间苯二甲酸衍生物等。使这些二羧酸实际地共聚在聚合物中的情况下,可以以由亚硫酰氯等衍生的酰氯体或活性酯体的形式使用。In addition, for the resin precursor in this embodiment, in addition to the above-mentioned tetracarboxylic dianhydride, the improvement in mechanical elongation, the improvement in glass transition temperature, and the reduction in yellowness index are adjusted within the range that does not impair performance. For the purpose of copolymerizing dicarboxylic acid and introducing a polyamide component for the purpose of such properties, it is possible to make a heat-cured film into a polyamide-imide. Examples of such dicarboxylic acids include aromatic ring-containing dicarboxylic acids and alicyclic dicarboxylic acids. In particular, from the viewpoint of reduction in YI value and total light transmittance, it is preferable to select dicarboxylic acids having 8 carbon atoms. At least one compound selected from the group consisting of aromatic dicarboxylic acids with ∼36 carbon atoms and alicyclic dicarboxylic acids with 6 to 34 carbon atoms. Specifically, isophthalic acid, terephthalic acid, 4,4'-biphenyldicarboxylic acid, 3,4'-biphenyldicarboxylic acid, 3,3'-biphenyldicarboxylic acid, 1,4-naphthalene dicarboxylic acid, 2,3-naphthalene dicarboxylic acid, 1,5-naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, 4,4'-sulfonyl bisbenzoic acid, 3,4 '-Sulfonylbisbenzoic acid, 3,3'-sulfonylbisbenzoic acid, 4,4'-oxobisbenzoic acid, 3,4'-oxobisbenzoic acid, 3,3'-oxobisbenzoin acid, 2,2-bis(4-carboxyphenyl)propane, 2,2-bis(3-carboxyphenyl)propane, 2,2'-dimethyl-4,4'-biphenyldicarboxylic acid, 3,3'-Dimethyl-4,4'-biphenyl dicarboxylic acid, 2,2'-Dimethyl-3,3'-biphenyl dicarboxylic acid, 9,9-bis(4-(4 -carboxyphenoxy)phenyl)fluorene, 9,9-bis(4-(3-carboxyphenoxy)phenyl)fluorene, 4,4'-bis(4-carboxyphenoxy)biphenyl, 4 ,4'-bis(3-carboxyphenoxy)biphenyl, 3,4'-bis(4-carboxyphenoxy)biphenyl, 3,4'-bis(3-carboxyphenoxy)biphenyl, 3,3'-bis(4-carboxyphenoxy)biphenyl, 3,3'-bis(3-carboxyphenoxy)biphenyl, 4,4'-bis(4-carboxyphenoxy)-p Terphenyl, 4,4'-bis(4-carboxyphenoxy)-m-terphenyl, 3,4'-bis(4-carboxyphenoxy)-p-terphenyl, 3,3'-bis(4- Carboxyphenoxy)-p-terphenyl, 3,4'-bis(4-carboxyphenoxy)-m-terphenyl, 3,3'-bis(4-carboxyphenoxy)-m-terphenyl, 4, 4'-bis(3-carboxyphenoxy)-p-terphenyl, 4,4'-bis(3-carboxyphenoxy)-m-terphenyl, 3,4'-bis(3-carboxyphenoxy) -P-terphenyl, 3,3'-bis(3-carboxyphenoxy)-p-terphenyl, 3,4'-bis(3-carboxyphenoxy)-m-terphenyl, 3,3'-bis( 3-carboxyphenoxy)-terphenyl, 1,1-cyclobutanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid, 4,4'- Benzophenone dicarboxylic acid, 1,3-benzenediacetic acid, 1,4-benzenediacetic acid, 5-aminoisophthalic acid derivatives described in International Publication No. 2005/068535 pamphlet, and the like. When these dicarboxylic acids are actually copolymerized in a polymer, they can be used in the form of acid chlorides or active esters derived from thionyl chloride or the like.
它们之中,从YI值的降低、Tg的提高的观点出发,特别优选对苯二甲酸。使用二羧酸代替四羧酸的情况下,从耐化学药品性的观点出发二羧酸相对于二羧酸与四羧酸合计总体的摩尔数优选为50摩尔%以下。Among them, terephthalic acid is particularly preferable from the viewpoint of reduction in YI value and improvement in Tg. When using dicarboxylic acid instead of tetracarboxylic acid, it is preferable that the molar number of dicarboxylic acid is 50 mol% or less with respect to the total sum of dicarboxylic acid and tetracarboxylic acid from a chemical-resistant viewpoint.
<二胺><Diamine>
聚合成分中包含的二胺包含以通式(1)表示的二胺。以通式(1)表示的二胺能够构成例如后述的单元1的源自二胺的部位。树脂前体中,从得到聚酰亚胺薄膜的适宜的黄色指数、低双折射、总透光率的提高、与无机膜之间产生的残余应力的降低、高Tg和高断裂强度的观点出发,源自以通式(1)表示的二胺的部位优选为所有源自二胺的部位的20摩尔%以上、更优选为50摩尔%以上、进一步优选为80摩尔%以上。The diamine contained in a polymerization component contains the diamine represented by General formula (1). The diamine represented by general formula (1) can comprise the site originating in the diamine of the unit 1 mentioned later, for example. Among the resin precursors, from the viewpoint of obtaining a suitable yellow index of polyimide film, low birefringence, improvement of total light transmittance, reduction of residual stress with inorganic film, high Tg and high breaking strength The portion derived from the diamine represented by the general formula (1) is preferably 20 mol% or more, more preferably 50 mol% or more, and still more preferably 80 mol% or more of all the diamine-derived sites.
另外,二胺可以包含具有硅数2~100的二价的含硅基的二胺(以下,也单纯地记作含硅的二胺)。作为含硅的二胺,例如,以下述通式(9)表示的二氨基(聚)硅氧烷是适宜的,In addition, the diamine may contain a divalent silicon group-containing diamine (hereinafter, simply referred to as a silicon-containing diamine) having a silicon number of 2 to 100. As the silicon-containing diamine, for example, diamino (poly)siloxane represented by the following general formula (9) is suitable,
{式中,存在多个的R2各自独立地为碳数3~20的二价脂肪族烃、或二价芳香族基,R3和R4各自独立地为碳数1~20的一价有机基团,l为3~50的整数。}。这样的二胺能够构成例如后述的单元2。{In the formula, there are a plurality of R 2 each independently being a divalent aliphatic hydrocarbon with 3 to 20 carbons, or a divalent aromatic group, R 3 and R 4 each independently being a monovalent group with 1 to 20 carbons Organic group, l is an integer of 3-50. }. Such a diamine can constitute the unit 2 described later, for example.
作为上述通式(9)中的R2的优选结构,可列举出亚甲基、亚乙基、亚丙基、亚丁基以及亚苯基等。另外,关于上述通式(9)中的R3和R4适宜的例子,可列举出甲基、乙基、丙基、丁基以及苯基等,特别优选尤其是至少一部分为苯基。Preferable structures of R 2 in the above general formula (9) include methylene, ethylene, propylene, butylene, and phenylene. In addition, suitable examples of R 3 and R 4 in the above general formula (9) include methyl, ethyl, propyl, butyl, and phenyl, and particularly preferably at least a part of them is phenyl.
作为以上述通式(9)表示的化合物,具体而言,可列举出两末端胺改性甲基苯基硅油(Shin-Etsu Chemical Co.,Ltd.制:X22-1660B-3(数均分子量4400)、X22-9409(数均分子量1300))、两末端氨基改性二甲基硅酮(Shin-EtsuChemical Co.,Ltd.制:X22-161A(数均分子量1600)、X22-161B(数均分子量3000)、KF8021(数均分子量4400)、Dow Corning Toray Co.,Ltd.制:BY16-835U(数均分子量900)、CHISSO CORPORATION制:SilaplaneFM3311(数均分子量1000))等。它们之中,从耐化学药品性提高和Tg的提高的观点出发,特别优选为两末端胺改性甲基苯基硅油。As the compound represented by the above-mentioned general formula (9), specifically, both-terminal amine-modified methylphenyl silicone oil (manufactured by Shin-Etsu Chemical Co., Ltd.: X22-1660B-3 (number average molecular weight 4400), X22-9409 (number average molecular weight 1300)), two-terminal amino-modified dimethyl silicone (manufactured by Shin-Etsu Chemical Co., Ltd.: X22-161A (number average molecular weight 1600), X22-161B (number average Average molecular weight 3000), KF8021 (number average molecular weight 4400), Dow Corning Toray Co., Ltd.: BY16-835U (number average molecular weight 900), CHISSO CORPORATION: SilaplaneFM3311 (number average molecular weight 1000)), etc. Among them, from the viewpoint of improvement in chemical resistance and improvement in Tg, methylphenyl silicone oil modified with both terminal amines is particularly preferable.
此外,二胺也可以包含选自由2,2’-双(三氟甲基)联苯胺(以下,也记作TFMB)、4,4’-(或3,4’-、3,3’-、2,4’-)二氨基二苯基醚、4,4’-(或3,3’-)二氨基二苯砜、4,4’-(或3,3’-)二氨基二苯硫醚、4,4’-二苯甲酮二胺、3,3’-二苯甲酮二胺、4,4’-二(4-氨基苯氧基)苯砜、4,4’-二(3-氨基苯氧基)苯砜、4,4’-双(4-氨基苯氧基)联苯、1,4-双(4-氨基苯氧基)苯、1,3-双(4-氨基苯氧基)苯、2,2-双{4-(4-氨基苯氧基)苯基}丙烷、3,3’,5,5’-四甲基-4,4’-二氨基二苯基甲烷、2,2’-双(4-氨基苯基)丙烷、2,2’,6,6’-四甲基-4,4’-二氨基联苯、2,2’,6,6’-四三氟甲基-4,4’-二氨基联苯、双{(4-氨基苯基)-2-丙基}1,4-苯、9,9-双(4-氨基苯基)芴、9,9-双(4-氨基苯氧基苯基)芴、3,3’-二甲基联苯胺、3,3’-二甲氧基联苯胺和3,5-二氨基安息香酸等、2,6-二氨基吡啶、2,4-二氨基吡啶、双(4-氨基苯基-2-丙基)-1,4-苯、3,3’-双(三氟甲基)-4,4’-二氨基联苯基(3,3’-TFDB)、2,2’-双[3(3-氨基苯氧基)苯基]六氟丙烷(3-BDAF)、2,2’-双[4(4-氨基苯氧基)苯基]六氟丙烷(4-BDAF)、2,2’-双(3-氨基苯基)六氟丙烷(3,3’-6F)、以及2,2’-双(4-氨基苯基)六氟丙烷(4,4’-6F)组成的组中的一种以上。这些二胺能够构成后述的单元3的源自二胺的部位。它们之中,从黄色指数的降低、CTE的降低、YI值的降低的观点出发,最优选为1,4-环己烷二胺和TFMB。In addition, the diamine may also contain a group selected from 2,2'-bis(trifluoromethyl)benzidine (hereinafter also referred to as TFMB), 4,4'-(or 3,4'-, 3,3'- , 2,4'-) diaminodiphenyl ether, 4,4'- (or 3,3'-) diaminodiphenyl sulfone, 4,4'- (or 3,3'-) diaminodiphenyl Thioether, 4,4'-benzophenone diamine, 3,3'-benzophenone diamine, 4,4'-bis(4-aminophenoxy)phenyl sulfone, 4,4'-bis (3-aminophenoxy)phenylsulfone, 4,4'-bis(4-aminophenoxy)biphenyl, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4 -aminophenoxy)benzene, 2,2-bis{4-(4-aminophenoxy)phenyl}propane, 3,3',5,5'-tetramethyl-4,4'-diamino Diphenylmethane, 2,2'-bis(4-aminophenyl)propane, 2,2',6,6'-tetramethyl-4,4'-diaminobiphenyl, 2,2',6 ,6'-tetrafluoromethyl-4,4'-diaminobiphenyl, bis{(4-aminophenyl)-2-propyl}1,4-benzene, 9,9-bis(4-amino phenyl)fluorene, 9,9-bis(4-aminophenoxyphenyl)fluorene, 3,3'-dimethylbenzidine, 3,3'-dimethoxybenzidine and 3,5-bis Aminobenzoic acid, etc., 2,6-diaminopyridine, 2,4-diaminopyridine, bis(4-aminophenyl-2-propyl)-1,4-benzene, 3,3'-bis(trifluoro Methyl)-4,4'-diaminobiphenyl (3,3'-TFDB), 2,2'-bis[3(3-aminophenoxy)phenyl]hexafluoropropane (3-BDAF) , 2,2'-bis[4(4-aminophenoxy)phenyl]hexafluoropropane (4-BDAF), 2,2'-bis(3-aminophenyl)hexafluoropropane (3,3' -6F), and one or more of the group consisting of 2,2'-bis(4-aminophenyl)hexafluoropropane (4,4'-6F). These diamines can constitute the site derived from the diamine of the unit 3 mentioned later. Among them, 1,4-cyclohexanediamine and TFMB are most preferable from the viewpoint of reduction in yellowness index, reduction in CTE, and reduction in YI value.
树脂前体更优选包含以下的单元1和单元2。The resin precursor more preferably contains the following units 1 and 2.
单元1至少具有以下述通式(4)表示的结构:Unit 1 has at least a structure represented by the following general formula (4):
{式中,存在多个的R1各自独立地为氢原子、碳数1~20的一价脂肪族烃、或一价芳香族基,可以存在多个的X1各自独立地为碳数4~32的四价有机基团,并且n为1~100的整数。};{In the formula, there are a plurality of R 1 each independently a hydrogen atom, a monovalent aliphatic hydrocarbon with 1 to 20 carbons, or a monovalent aromatic group, and a plurality of X 1 that may exist are each independently a carbon number 4 ~32 tetravalent organic groups, and n is an integer of 1-100. };
该单元2具有以下述通式(5)表示的结构或以下述通式(6)表示的结构,或者具有以所述通式(5)表示的结构和以所述通式(6)表示的结构这两者:This unit 2 has the structure represented by the following general formula (5) or the structure represented by the following general formula (6), or has the structure represented by the general formula (5) and the structure represented by the general formula (6) Structure both:
{式中,存在多个的R1各自独立地为氢原子、碳数1~20的一价脂肪族烃、或一价芳香族基,存在多个的R2各自独立地为碳数3~20的二价脂肪族烃、或二价芳香族基,R3和R4各自独立地为碳数1~20的一价有机基团,可以存在多个的X2各自独立地为碳数4~32的四价有机基团,l为3~50的整数,并且m为1~100的整数。},{In the formula, there are a plurality of R 1 each independently hydrogen atom, a monovalent aliphatic hydrocarbon with 1 to 20 carbons, or a monovalent aromatic group, and a plurality of R 2 are each independently a carbon number of 3 to 20 20 divalent aliphatic hydrocarbons or divalent aromatic groups, R 3 and R 4 are each independently a monovalent organic group with 1 to 20 carbon atoms, and there may be multiple X 2 each independently with 4 carbon atoms ~32 tetravalent organic groups, l is an integer of 3-50, and m is an integer of 1-100. },
{式中,存在多个的R1各自独立地为氢原子、碳数1~20的一价脂肪族烃、或一价芳香族基,存在多个的R3和R4各自独立地为碳数1~20的一价有机基团,存在多个的R8各自独立地为碳数3~20的三价脂肪族烃、或三价芳香族基,p为1~100的整数,并且q为3~50的整数。}。{In the formula, there are multiple R 1 each independently hydrogen atom, a monovalent aliphatic hydrocarbon with 1 to 20 carbons, or a monovalent aromatic group, and multiple R 3 and R 4 are each independently carbon A monovalent organic group with a number of 1 to 20, a plurality of R 8 are each independently a trivalent aliphatic hydrocarbon with a carbon number of 3 to 20, or a trivalent aromatic group, p is an integer of 1 to 100, and q It is an integer of 3 to 50. }.
在通式(4)和(6)中,源自二胺的部位可以源自选自由例如4,4-(二氨基二苯基)砜、3,4-(二氨基二苯基)砜以及3,3-(二氨基二苯基)砜组成的组中的一种以上的二胺。在通式(4)和(5)中,源自酸酐的部位分别源自具有四价有机基团X1(X1如上述定义)的酸二酐和具有四价有机基团X2(X2如上述定义)的酸二酐。以通式(5)表示的结构中的源自二胺的部位源自以通式(9)表示的二氨基(聚)硅氧烷。In general formulas (4) and (6), the diamine-derived site may be derived from a group selected from, for example, 4,4-(diaminodiphenyl)sulfone, 3,4-(diaminodiphenyl)sulfone and One or more diamines from the group consisting of 3,3-(diaminodiphenyl)sulfone. In the general formulas (4) and (5), the parts derived from acid anhydrides are respectively derived from acid dianhydrides having a tetravalent organic group X 1 (X 1 is as defined above) and having a tetravalent organic group X 2 (X 2 acid dianhydrides as defined above). The diamine-derived site in the structure represented by general formula (5) is derived from diamino (poly)siloxane represented by general formula (9).
从耐热性、YI值的降低以及总透光率的观点出发,单元1和单元2优选以单元1和单元2的源自酸二酐的部位的总量基准计为60摩尔%以上、更优选为65摩尔%以上、进一步优选为70摩尔%以上的量包含源自选自由均苯四甲酸二酐(PMDA)和联苯四甲酸二酐(BPDA)组成的组中的至少一种以上的部位与源自选自由4,4’-氧代二邻苯二甲酸二酐(ODPA)、4,4’-(六氟异亚丙基)二邻苯二甲酸酐(6FDA)、环己烷-1,2,4,5-四羧酸二酐(CHDA)、3,3’,4,4’-二苯砜四羧酸二酐(DSDA)、4,4’-联苯基双(偏苯三酸单酯酸酐)(TAHQ)以及9,9’-双(3,4-二羧基苯基)芴二酐(BPAF)组成的组中的至少一种以上的部位组合的部位。From the standpoint of heat resistance, reduction in YI value, and total light transmittance, the unit 1 and the unit 2 are preferably 60 mol% or more based on the total amount of sites derived from the acid dianhydride of the unit 1 and the unit 2. Preferably at least 65 mol %, more preferably at least 70 mol %, contains at least one or more compounds selected from the group consisting of pyromellitic dianhydride (PMDA) and biphenyltetracarboxylic dianhydride (BPDA). The site is derived from the group consisting of 4,4'-oxodiphthalic anhydride (ODPA), 4,4'-(hexafluoroisopropylidene)diphthalic anhydride (6FDA), cyclohexane -1,2,4,5-tetracarboxylic dianhydride (CHDA), 3,3',4,4'-diphenylsulfonetetracarboxylic dianhydride (DSDA), 4,4'-biphenylbis( A site in which at least one or more sites from the group consisting of trimellitic acid monoester anhydride (TAHQ) and 9,9'-bis(3,4-dicarboxyphenyl)fluorene dianhydride (BPAF) are combined.
本实施方式的树脂前体中,从YI值的降低、双折射率的降低、Tg的提高的观点出发,单元1和单元2的总质量以树脂前体的总质量基准计优选为30质量%以上,从双折射率的降低的观点出发,更优选为70质量%以上。最优选为100质量%。In the resin precursor of the present embodiment, the total mass of the unit 1 and the unit 2 is preferably 30% by mass based on the total mass of the resin precursor from the viewpoint of reduction in YI value, reduction in birefringence, and improvement in Tg. As mentioned above, from a viewpoint of the reduction of a birefringence, it is more preferable that it is 70 mass % or more. Most preferably, it is 100% by mass.
另外,本实施方式的树脂前体根据需要在不损害性能的范围内可以进一步含有具有以下述通式(7)表示的结构的单元3:In addition, the resin precursor of the present embodiment may further contain a unit 3 having a structure represented by the following general formula (7):
{式中,存在多个的R1各自独立地为氢原子、碳数1~20的一价脂肪族烃、或一价芳香族基,可以存在多个的X3各自独立地为碳数4~32的二价有机基团,可以存在多个的X4各自独立地为碳数4~32的四价有机基团,并且t为1~100的整数。}。{In the formula, there are a plurality of R 1 each independently a hydrogen atom, a monovalent aliphatic hydrocarbon with 1 to 20 carbons, or a monovalent aromatic group, and a plurality of X 3 that may exist are each independently a carbon number 4 ∼32 divalent organic groups, there may be a plurality of X 4 each independently a tetravalent organic group with 4-32 carbons, and t is an integer of 1-100. }.
单元3的结构如下,源自二胺的部位为源自选自由4,4-DAS、3,4-DAS、3,3-DAS以及含硅的二胺组成的组中的化合物以外的二胺的部位。The structure of unit 3 is as follows, the diamine-derived part is a diamine other than a compound selected from the group consisting of 4,4-DAS, 3,4-DAS, 3,3-DAS, and silicon-containing diamines parts.
单元3中,R1优选为氢原子。另外,从耐热性、YI值的降低以及总透光率的观点出发,X3优选为二价芳香族基或脂环式基。另外,从耐热性、YI值的降低以及总透光率的观点出发,X4优选为二价芳香族基或脂环式基。其中,X3优选是结构为由2,2’-双(三氟甲基)联苯胺去除了氨基的残基。有机基团X1、X2以及X4可以彼此相同也可以不同。In unit 3, R 1 is preferably a hydrogen atom. In addition, X3 is preferably a divalent aromatic group or an alicyclic group from the viewpoint of heat resistance, reduction in YI value, and total light transmittance. In addition, X 4 is preferably a divalent aromatic group or an alicyclic group from the viewpoint of heat resistance, reduction in YI value, and total light transmittance. Among them, X 3 is preferably a residue having a structure in which an amino group has been removed from 2,2'-bis(trifluoromethyl)benzidine. The organic groups X 1 , X 2 and X 4 may be the same as or different from each other.
从YI值和总透光率的氧气依赖性的降低的观点出发,本实施方式的树脂前体中的单元3的质量比例为整个树脂结构中的80质量%以下、优选为70质量%以下。From the viewpoint of reducing the oxygen dependence of the YI value and the total light transmittance, the mass ratio of the unit 3 in the resin precursor of the present embodiment is 80% by mass or less, preferably 70% by mass or less in the entire resin structure.
就本实施方式的树脂前体而言,将该树脂前体在非活性气氛下(例如氮气或氩气的气氛下)以300~500℃加热固化而得到的树脂、或将该树脂前体在非活性气氛下以350℃加热固化而得到的树脂优选在-150℃~0℃的范围具有至少一个玻璃化转变温度和在150℃~380℃的范围具有至少一个玻璃化转变温度,并且在大于0℃且小于150℃的范围不具有玻璃化转变温度。从使残余应力和总透光率的平衡良好的观点上,优选在-150℃~0℃的范围和在150℃~380℃的范围存在玻璃化转变温度。从耐热性的观点出发,处在150℃~380℃的范围的玻璃化转变温度更优选处在200~380℃的范围、进一步优选处在250~380℃的范围。树脂前体具有后述的嵌段1和嵌段2有利于这样的树脂前体的形成。Regarding the resin precursor of this embodiment, the resin obtained by heating and curing the resin precursor at 300 to 500° C. in an inert atmosphere (for example, nitrogen or argon atmosphere), or the resin precursor in The resin obtained by heating and curing at 350°C in an inert atmosphere preferably has at least one glass transition temperature in the range of -150°C to 0°C and at least one glass transition temperature in the range of 150°C to 380°C, and has a glass transition temperature greater than The range of 0°C and less than 150°C does not have a glass transition temperature. From the viewpoint of achieving a good balance between residual stress and total light transmittance, it is preferable that the glass transition temperature exists in the range of -150°C to 0°C and in the range of 150°C to 380°C. From the viewpoint of heat resistance, the glass transition temperature in the range of 150°C to 380°C is more preferably in the range of 200 to 380°C, still more preferably in the range of 250 to 380°C. Having the block 1 and block 2 described later in the resin precursor is advantageous for the formation of such a resin precursor.
从提高耐热性的观点出发,本实施方式的树脂前体优选由以单元1为主的嵌段1和以单元2为主的嵌段2构成。此外,树脂前体也可以将前述的单元3包含于嵌段1。这些嵌段可以在高分子链中交替地键合也可以顺次地键合。From the viewpoint of improving heat resistance, the resin precursor of the present embodiment is preferably composed of block 1 mainly composed of unit 1 and block 2 mainly composed of unit 2 . In addition, the resin precursor may include the aforementioned unit 3 in the block 1 . These blocks may be bonded alternately or sequentially in the polymer chain.
上述的嵌段1对于将本实施方式的树脂前体加热固化而得到的聚酰亚胺来说有助于使其在150~380℃的范围显现Tg。因此,嵌段1优选为仅由上述单元1重复形成的嵌段,但是不排除在能够显现目标Tg的范围内包含该单元1以外的单元3的情况。The above-mentioned block 1 contributes to the development of Tg in the range of 150 to 380° C. for the polyimide obtained by heating and curing the resin precursor of the present embodiment. Therefore, the block 1 is preferably a block formed only by repeating the above-mentioned unit 1, but it does not exclude the case where the unit 3 other than the unit 1 is contained within the range where the target Tg can be expressed.
同样地,上述的嵌段2对于将本实施方式的树脂前体加热固化而得到的聚酰亚胺来说有助于使其在-150~0℃的范围显现Tg。因此,嵌段2优选为仅由上述单元2重复形成的嵌段,但是不排除在能够显现目标Tg的范围内包含该单元2以外的单元的情况。Similarly, the above-mentioned block 2 contributes to expressing Tg in the range of -150-0 degreeC with respect to the polyimide obtained by heat-hardening the resin precursor of this embodiment. Therefore, the block 2 is preferably a block formed only by repeating the above-mentioned unit 2, but it does not exclude the case where units other than the unit 2 are included within the range in which the target Tg can be expressed.
在具有嵌段1和嵌段2的树脂前体中,嵌段1中的单元1和单元3的重复数之和以平均计优选为2~500、更优选为5~300、最优选为10~200。另外,嵌段2中的单元2的重复数以每1分子的平均计,优选为1.1~300、更优选为1.1~200、最优选为1.2~100。通过嵌段1中的单元1和单元3的重复数之和为500以下,并且嵌段2中的单元2的重复数为300以下,该树脂前体对溶剂的溶解性变得良好而优选。In the resin precursor having block 1 and block 2, the sum of the repeating numbers of unit 1 and unit 3 in block 1 is preferably 2 to 500 on average, more preferably 5 to 300, most preferably 10 ~200. In addition, the number of repetitions of the unit 2 in the block 2 is preferably 1.1 to 300, more preferably 1.1 to 200, and most preferably 1.2 to 100 on average per molecule. When the sum of the repeating numbers of the unit 1 and the unit 3 in the block 1 is 500 or less, and the repeating number of the unit 2 in the block 2 is 300 or less, the solubility of the resin precursor to the solvent becomes good, which is preferable.
由嵌段1中的单元1和单元3的重复数之和除以嵌段2中的单元2的重复数的值定义的比(以下,也记作单元比)虽然因使用的原料的种类、分子量而异,但是优选为0.5~100、更优选为10~50。如前所述,为具有嵌段1和嵌段2的树脂前体的固化物的聚酰亚胺可以具有如下优点:在150℃~380℃的范围A具有源自嵌段1的玻璃化转变温度、在-150℃~0℃的范围B具有源自嵌段2的玻璃化转变温度、在该范围A与该范围B之间的范围C不具有玻璃化转变温度。上述的单元比的值为0.5以上时,固化后的聚酰亚胺树脂的耐热性是充分的,优选。另外,为100以下时,能够降低残余应力,优选。The ratio defined by the sum of the repeating numbers of unit 1 and unit 3 in block 1 divided by the repeating number of unit 2 in block 2 (hereinafter also referred to as unit ratio) may vary depending on the type of raw material used, Although the molecular weight varies depending on the molecular weight, it is preferably 0.5-100, and more preferably 10-50. As mentioned above, the polyimide which is a cured product of the resin precursor having block 1 and block 2 can have the advantage that A has a glass transition derived from block 1 in the range of 150°C to 380°C Temperature, the range B from -150°C to 0°C has a glass transition temperature derived from block 2, and the range C between this range A and this range B has no glass transition temperature. When the value of the said unit ratio is 0.5 or more, the heat resistance of the polyimide resin after hardening is sufficient, and it is preferable. Moreover, when it is 100 or less, residual stress can be reduced, and it is preferable.
另一方面,作为聚合成分中的含硅基的化合物,使用高分子量有机硅化合物(具体而言,平均分子量3000以上的有机硅化合物)时,即使不形成上述这样的嵌段共聚物,所得到的聚酰亚胺也能维持高玻璃化转变温度,并且体现与无机膜的低残余应力。认为若使用高分子量的有机硅化合物,有机硅单元自身为长链硅氧烷结构,可起到与上述嵌段结构相同的作用。此处,有机硅化合物为高分子量时,官能团浓度降低,因此即使投料摩尔数少,也可以体现上述高玻璃化转变温度和低残余应力。On the other hand, when a high-molecular-weight organosilicon compound (specifically, an organosilicon compound with an average molecular weight of 3,000 or more) is used as the silicon-group-containing compound in the polymerization component, even if such a block copolymer as described above is not formed, the obtained The polyimide also maintains a high glass transition temperature and exhibits low residual stress with inorganic films. It is considered that if a high-molecular-weight organosilicon compound is used, the organosilicon unit itself is a long-chain siloxane structure, which can play the same role as the above-mentioned block structure. Here, when the organosilicon compound has a high molecular weight, the concentration of functional groups decreases, so that the above-mentioned high glass transition temperature and low residual stress can be exhibited even if the number of moles charged is small.
例如,高分子量有机硅化合物为二胺的情况下,树脂前体生成了除源自(二氨基二苯基)砜的通式(4)的单元1与源自有机硅二胺的通式(5)的单元2的共聚物之外,还有单独的(即单元2不共聚的)单元1的聚酰亚胺前体存在的这样的聚酰亚胺前体混合物、即共混物。For example, when the high-molecular-weight organosilicon compound is a diamine, the resin precursor generates a unit 1 of the general formula (4) derived from (diaminodiphenyl)sulfone and a general formula (4) derived from the organosilicon diamine. 5) In addition to the copolymer of unit 2, there is also such a polyimide precursor mixture, that is, a blend, in which the polyimide precursor of unit 1 exists alone (that is, the unit 2 is not copolymerized).
因此,本公开另外也包含前体混合物,其包含上述的本实施方式的树脂前体和追加的树脂前体(例如上述的单元1单独的聚酰亚胺前体)。此处,作为该单元1单独的聚酰亚胺前体的具体例,可列举出具有以下述通式(8)表示的结构的树脂前体:Therefore, the present disclosure also includes a precursor mixture including the above-mentioned resin precursor of the present embodiment and an additional resin precursor (for example, the polyimide precursor of the above-mentioned unit 1 alone). Here, as a specific example of the independent polyimide precursor of the unit 1, a resin precursor having a structure represented by the following general formula (8):
{式中,可以存在多个的X3各自独立地为碳数4~32的四价有机基团,存在多个的R1各自独立地为氢原子、碳数1~20的一价脂肪族烃基、或一价芳香族基,并且r为1~100的整数。}。{In the formula, there may be a plurality of X 3 each independently being a tetravalent organic group with 4 to 32 carbons, and a plurality of R 1 each independently being a hydrogen atom, a monovalent aliphatic group with 1 to 20 carbons a hydrocarbon group or a monovalent aromatic group, and r is an integer of 1-100. }.
另一方面,高分子量有机硅化合物为二胺以外的情况下的例子,例如,为通式(3)中的L1、L2以及L3各自独立地为酸酐基、羧基、酸酯基、酰卤基、羟基、环氧基、或巯基之类的有机硅化合物。On the other hand, when the high-molecular-weight organosilicon compound is an example other than diamine, for example, L 1 , L 2 and L 3 in the general formula (3) are each independently an acid anhydride group, a carboxyl group, an acid ester group, organosilicon compounds such as acyl halide, hydroxyl, epoxy, or mercapto.
本实施方式的树脂前体中聚合成分包含高分子量有机硅化合物的情况下,为该树脂前体的固化物的聚酰亚胺仍维持较高的150℃~380℃的范围的玻璃化转变温度,且能够实现显著降低与无机膜之间的残余应力的特殊的特性。When the polymerization component in the resin precursor of this embodiment contains a high-molecular-weight organosilicon compound, the polyimide that is the cured product of the resin precursor still maintains a relatively high glass transition temperature in the range of 150°C to 380°C. , and can achieve the special characteristics of significantly reducing the residual stress between the inorganic film.
本实施方式的树脂前体的数均分子量优选为3000~1000000、更优选为5000~500000、进一步优选为7000~300000、特别优选为10000~250000。以良好地得到耐热性、强度(例如强伸长率)的观点,该分子量优选为3000以上,以良好地得到对溶剂的溶解性的观点、能够在涂布等加工时按照所期望的膜厚无渗漏地涂布的观点,优选为1000000以下。从得到高机械伸长率的观点出发,分子量优选为50000以上。本公开中,数均分子量为使用凝胶渗透色谱并换算为标准聚苯乙烯而求得的值。The number average molecular weight of the resin precursor of the present embodiment is preferably 3,000 to 1,000,000, more preferably 5,000 to 500,000, still more preferably 7,000 to 300,000, particularly preferably 10,000 to 250,000. From the viewpoint of obtaining good heat resistance and strength (such as strong elongation), the molecular weight is preferably 3000 or more, and from the viewpoint of obtaining good solubility in solvents, it can be processed according to the desired film when coating or the like. From the viewpoint of thick coating without leakage, it is preferably 1,000,000 or less. From the viewpoint of obtaining high mechanical elongation, the molecular weight is preferably 50,000 or more. In the present disclosure, the number average molecular weight is a value obtained by converting to standard polystyrene using gel permeation chromatography.
在优选的方式中,一部分树脂前体也可以被酰亚胺化。In a preferred embodiment, a part of the resin precursor may also be imidized.
本实施方式的树脂前体可以形成以下这样的聚酰亚胺树脂:作为在无色透明聚酰亚胺基板上具备TFT元件装置的显示器制造工序中可耐受的耐热性,高温侧的玻璃化转变温度有150℃~380℃,并且与无机膜之间的残余应力在10μm膜厚下为25MPa以下。另外,在更优选的方式中,树脂前体可以形成玻璃化转变温度为240℃~380℃、与无机膜之间的残余应力在10μm膜厚下为20MPa以下这样的聚酰亚胺树脂。聚酰亚胺树脂在-150~0℃存在玻璃化转变温度的情况下,由于该温度为室温以下,因此对实际的显示器制造工序中必需的耐热性不产生影响。The resin precursor of this embodiment can be formed into a polyimide resin as follows: as a glass on the high temperature side, it can withstand heat resistance in the manufacturing process of a display equipped with a TFT element device on a colorless and transparent polyimide substrate. The transition temperature ranges from 150°C to 380°C, and the residual stress with the inorganic film is 25 MPa or less at a film thickness of 10 μm. In a more preferable embodiment, the resin precursor can be a polyimide resin having a glass transition temperature of 240° C. to 380° C. and a residual stress with the inorganic film of 20 MPa or less at a film thickness of 10 μm. When a polyimide resin has a glass transition temperature of -150-0 degreeC, since this temperature is below room temperature, it does not affect the heat resistance required in the actual display manufacturing process.
另外,在优选的方式中,树脂前体具有以下的特性。Moreover, in a preferable aspect, a resin precursor has the following characteristics.
如下得到的树脂在20μm膜厚下的黄色指数为7以下,所述树脂是通过将树脂前体在溶剂(例如,N-甲基-2-吡咯烷酮)中溶解得到的溶液在支撑体的表面上展开后,在氮气气氛下以300~500℃(例如350℃)加热(例如1小时)该溶液,将该树脂前体酰亚胺化而得到的。A resin obtained by dissolving a solution obtained by dissolving a resin precursor in a solvent (for example, N-methyl-2-pyrrolidone) on the surface of the support has a yellowness index of 7 or less at a film thickness of 20 μm After development, the solution is heated (eg, 1 hour) at 300-500° C. (eg, 350° C.) under a nitrogen atmosphere to imidize the resin precursor.
如下得到的树脂在10μm膜厚下的残余应力为25MPa以下,所述树脂是通过将树脂前体在溶剂(例如,N-甲基-2-吡咯烷酮)中溶解得到的溶液在支撑体的表面上展开后,在氮气气氛下以300~500℃(例如350℃)加热(例如1小时)该溶液,将该树脂前体酰亚胺化而得到的。A residual stress of 25 MPa or less at a film thickness of 10 μm of a resin obtained by dissolving a resin precursor in a solvent (for example, N-methyl-2-pyrrolidone) on the surface of the support After development, the solution is heated (eg, 1 hour) at 300-500° C. (eg, 350° C.) under a nitrogen atmosphere to imidize the resin precursor.
<树脂前体的制造><Manufacture of resin precursor>
接着对于本实施方式的树脂前体的合成方法进行说明。例如,本实施方式的树脂前体由前述的嵌段1和嵌段2这两种嵌段构成的情况下,先分别制备与各嵌段对应的聚酰亚胺前体,之后混合两者,通过进行缩合反应,能够得到本实施方式的树脂前体。此处,对于各个原料的摩尔比例如四羧酸二酐和二胺的摩尔比进行调节,使得如两嵌段能够进行缩合反应、在使一个嵌段的聚酰亚胺前体的末端基为羧酸的情况下使另一嵌段的聚酰亚胺前体的末端基为氨基等。该方法能够合成具有更优选的完全的嵌段性的聚酰亚胺前体。Next, the synthesis method of the resin precursor of this embodiment is demonstrated. For example, in the case where the resin precursor of the present embodiment is composed of the aforementioned block 1 and block 2, the polyimide precursor corresponding to each block is prepared separately, and then the two are mixed, The resin precursor of this embodiment can be obtained by carrying out condensation reaction. Here, the molar ratio of each raw material, such as the molar ratio of tetracarboxylic dianhydride and diamine, is adjusted so that the condensation reaction of the two blocks can be carried out, and the terminal group of the polyimide precursor of one block is In the case of a carboxylic acid, the terminal group of the polyimide precursor of the other block is an amino group or the like. This method can synthesize|combine the polyimide precursor which has a more preferable complete block property.
另一方面,为聚合原料的四羧酸二酐在嵌段1与嵌段2之间是共通的,作为嵌段1的原料使用芳香族二胺、作为嵌段2的原料使用反应性高的含硅的二胺的情况下,有时利用两种二胺的反应性差的合成法成为可能。例如,向预先制备的四羧酸二酐中同时添加芳香族二胺和含硅的二胺,进行缩合反应,从而能够制造具有某种程度的嵌段性的聚酰亚胺前体。该方法虽然无法合成具有完全的嵌段性的嵌段性聚酰亚胺前体,但是能够合成具有嵌段性的聚酰亚胺前体。此处具有嵌段性指的是,对于加热固化后的聚酰亚胺树脂,观察到与各嵌段对应的玻璃化转变温度,例如,聚酰亚胺树脂在前述范围A和范围B分别显示了源自选自由4,4-(二氨基二苯基)砜、3,4-(二氨基二苯基)砜和3,3-(二氨基二苯基)砜组成的组中的1种以上与四羧酸酐的缩聚物的嵌段1的玻璃化转变温度、以及源自含硅的二胺与四羧酸酐的缩聚物的嵌段2的玻璃化转变温度。On the other hand, tetracarboxylic dianhydride, which is the raw material for polymerization, is common between block 1 and block 2, and aromatic diamine is used as the raw material of block 1, and highly reactive diamine is used as the raw material of block 2. In the case of a silicon-containing diamine, there may be a possibility of a synthetic method utilizing poor reactivity of two kinds of diamines. For example, a polyimide precursor having some block properties can be produced by simultaneously adding an aromatic diamine and a silicon-containing diamine to tetracarboxylic dianhydride prepared in advance, and performing a condensation reaction. Although this method cannot synthesize|combine the block polyimide precursor which has complete block property, it can synthesize|combine the polyimide precursor which has block property. The blockiness here means that the glass transition temperature corresponding to each block is observed for the heat-cured polyimide resin, for example, the polyimide resin shows in the aforementioned range A and range B One selected from the group consisting of 4,4-(diaminodiphenyl)sulfone, 3,4-(diaminodiphenyl)sulfone and 3,3-(diaminodiphenyl)sulfone The glass transition temperature of block 1 derived from the polycondensate of tetracarboxylic anhydride and the glass transition temperature of block 2 derived from the polycondensate of silicon-containing diamine and tetracarboxylic anhydride.
如上所述,就本实施方式的树脂前体而言,使该树脂前体加热固化而得到的聚酰亚胺树脂在高温侧的范围A和低温侧的范围B分别地具有可识别的玻璃化转变温度程度的嵌段性是有利的,即使聚酰亚胺树脂不具有完全的嵌段性,也可以得到该优点。另外,对于具有嵌段1和2的树脂前体具有的前述优点,若在该范围A与该范围B之间的范围C未识别到玻璃化转变温度,则也可以含有除了嵌段1和嵌段2以外的单元。As described above, in the resin precursor of the present embodiment, the polyimide resin obtained by heating and curing the resin precursor has vitrification recognizable in the range A on the high temperature side and the range B on the low temperature side, respectively. Blockiness at the transition temperature level is advantageous, and this advantage can be obtained even if the polyimide resin does not have complete blockiness. In addition, for the aforementioned advantages of the resin precursor having blocks 1 and 2, if no glass transition temperature is recognized in the range C between the range A and the range B, it is also possible to contain Units other than segment 2.
另外,向上述这样的聚酰胺酸中添加N,N-二甲基甲酰胺二甲基乙缩醛或N,N-二甲基甲酰胺二乙基乙缩醛进行加热,通过将部分或全部的羧酸酯化,能够提高包含树脂前体和溶剂的溶液在室温保管时的粘度稳定性。这些酯改性聚酰胺酸也可以如下地得到,先使上述的四羧酸酐与相对于酸酐基为1当量的一元醇反应后,与亚硫酰氯、双环己基碳二亚胺等脱水缩合剂反应,然后与二胺进行缩合反应。In addition, adding N,N-dimethylformamide dimethyl acetal or N,N-dimethylformamide diethyl acetal to the above polyamic acid and heating, by partially or completely Esterification of the carboxylic acid can improve the viscosity stability of the solution containing the resin precursor and the solvent when stored at room temperature. These ester-modified polyamic acids can also be obtained as follows. First, the above-mentioned tetracarboxylic anhydride is reacted with a monohydric alcohol of 1 equivalent to the acid anhydride group, and then reacted with a dehydration condensation agent such as thionyl chloride or biscyclohexylcarbodiimide. , followed by a condensation reaction with a diamine.
<树脂组合物><Resin composition>
本发明的其它方式提供含有前述的树脂前体或前体混合物、和溶剂的树脂组合物。树脂组合物典型的是清漆。Another aspect of this invention provides the resin composition containing the said resin precursor or precursor mixture, and a solvent. The resin composition is typically a varnish.
作为更优选的方式,树脂组合物能够将羧酸成分和二胺成分溶解在溶剂例如有机溶剂中使它们进行反应,以属于树脂前体的一个形态的含有聚酰胺酸和溶剂的聚酰胺酸溶液的形式进行制造。此处,对于反应时的条件没有特别地限定,例如,反应温度为-20~150℃、反应时间为2~48小时。为了充分地进行含硅基的化合物的反应,优选120℃下加热30分钟左右。另外,反应时优选为氩气、氮气等非活性气氛。As a more preferable aspect, the resin composition can dissolve the carboxylic acid component and the diamine component in a solvent such as an organic solvent and react them to form a polyamic acid solution containing a polyamic acid and a solvent, which is one form of a resin precursor. form for manufacture. Here, the conditions during the reaction are not particularly limited, for example, the reaction temperature is -20 to 150°C, and the reaction time is 2 to 48 hours. In order to sufficiently advance the reaction of the silicon group-containing compound, it is preferable to heat at 120° C. for about 30 minutes. In addition, it is preferable to use an inert atmosphere such as argon gas or nitrogen gas during the reaction.
另外,溶剂只要是溶解聚酰胺酸的溶剂,就没有特别地限定。作为公知的反应溶剂,选自二亚甲基二醇二甲基醚(DMDG)、间甲酚、N-甲基-2-吡咯烷酮(NMP)、二甲基甲酰胺(DMF)、二甲基乙酰胺(DMAc)、二甲基亚砜(DMSO)、丙酮、二乙基乙酸酯、Equamide M100(商品名:Idemitsu RetailMarketing Co.Ltd.制)和Equamide B100(商品名:Idemitsu Retail MarketingCo.Ltd.制)中的一种以上的极性溶剂是有用的。其中,优选为NMP、DMAc、Equamide M100以及Equamide B100。此外,也可以使用四氢呋喃(THF)、氯仿之类的低沸点溶液,或γ-丁内酯之类的低吸收性溶剂。In addition, the solvent will not be particularly limited as long as it dissolves the polyamic acid. Known reaction solvents are selected from dimethylene glycol dimethyl ether (DMDG), m-cresol, N-methyl-2-pyrrolidone (NMP), dimethylformamide (DMF), dimethyl Acetamide (DMAc), dimethyl sulfoxide (DMSO), acetone, diethyl acetate, Equamide M100 (trade name: manufactured by Idemitsu Retail Marketing Co. Ltd.), and Equamide B100 (trade name: Idemitsu Retail Marketing Co. Ltd. . System) in more than one polar solvent is useful. Among them, NMP, DMAc, Equamide M100, and Equamide B100 are preferred. In addition, a low boiling point solution such as tetrahydrofuran (THF) or chloroform, or a low absorption solvent such as γ-butyrolactone can also be used.
另外,在本发明的树脂组合物中,所得到的聚酰亚胺在形成TFT等元件时,为了赋予与支撑体充分的密合性,优选相对于树脂前体100质量%含有0.01~2质量%的烷氧基硅烷化合物这样的组成。In addition, in the resin composition of the present invention, when the obtained polyimide is formed into an element such as a TFT, in order to impart sufficient adhesion to the support, it is preferable to contain 0.01 to 2% by mass of % of alkoxysilane compounds such a composition.
相对于树脂前体100质量%,通过使烷氧基硅烷化合物的含量为0.01质量%以上,能够得到与支撑体的良好的密合性,另外从树脂组合物的保存稳定性的观点出发,烷氧基硅烷化合物的含量优选为2质量%以下。烷氧基硅烷化合物的含量相对于树脂前体更优选为0.02~2质量%、进一步优选为0.05~1质量%、进一步优选为0.05~0.5质量%、特别优选为0.1~0.5质量%。With respect to 100 mass % of the resin precursor, by making the content of the alkoxysilane compound 0.01 mass % or more, good adhesion with the support can be obtained, and from the viewpoint of the storage stability of the resin composition, the alkoxysilane The content of the oxysilane compound is preferably 2% by mass or less. The content of the alkoxysilane compound is more preferably 0.02 to 2% by mass, still more preferably 0.05 to 1% by mass, still more preferably 0.05 to 0.5% by mass, particularly preferably 0.1 to 0.5% by mass based on the resin precursor.
作为烷氧基硅烷化合物,可列举出3-酰脲丙基三乙氧基硅烷、双(2-羟基乙基)-3-氨基丙基三乙氧基硅烷、3-环氧丙氧基丙基三甲氧基硅烷、苯基三甲氧基硅烷、γ-氨基丙基三乙氧基硅烷、γ-氨基丙基三甲氧基硅烷、γ-氨基丙基三丙氧基硅烷、γ-氨基丙基三丁氧基硅烷、γ-氨基乙基三乙氧基硅烷、γ-氨基乙基三甲氧基硅烷、γ-氨基乙基三丙氧基硅烷、γ-氨基乙基三丁氧基硅烷、γ-氨基丁基三乙氧基硅烷、γ-氨基丁基三甲氧基硅烷、γ-氨基丁基三丙氧基硅烷、γ-氨基丁基三丁氧基硅烷等,另外,它们也可以并用两种以上。Examples of alkoxysilane compounds include 3-ureidepropyltriethoxysilane, bis(2-hydroxyethyl)-3-aminopropyltriethoxysilane, 3-glycidoxypropyl Trimethoxysilane, phenyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropyltripropoxysilane, γ-aminopropyl Tributoxysilane, γ-Aminoethyltriethoxysilane, γ-Aminoethyltrimethoxysilane, γ-Aminoethyltripropoxysilane, γ-Aminoethyltributoxysilane, γ -Aminobutyltriethoxysilane, γ-aminobutyltrimethoxysilane, γ-aminobutyltripropoxysilane, γ-aminobutyltributoxysilane, etc. In addition, they can also be used in combination more than one species.
制作上述的清漆后,也可以通过将溶液以130~200℃进行5分钟~2小时加热,不引起聚合物析出地将部分聚合物进行脱水酰亚胺化。通过控制温度和时间,能够控制酰亚胺化率。通过部分酰亚胺化,能够提高树脂前体溶液的室温保管时的粘度稳定性。作为酰亚胺化率的范围,从溶液中的树脂前体的溶解性和溶液的保存稳定性的观点出发,优选为5%~70%。After producing the above-mentioned varnish, a part of the polymer may be dehydrated imidized without causing polymer precipitation by heating the solution at 130 to 200° C. for 5 minutes to 2 hours. The imidation rate can be controlled by controlling temperature and time. Viscosity stability at room temperature storage of the resin precursor solution can be improved by partial imidization. The range of the imidation rate is preferably 5% to 70% from the viewpoint of the solubility of the resin precursor in the solution and the storage stability of the solution.
另外,在优选的方式中,树脂组合物具有以下的特性。Moreover, in a preferable aspect, a resin composition has the following characteristics.
如下得到的树脂在20μm膜厚下的黄色指数显示为7以下,所述树脂是在支撑体的表面上展开树脂组合物后,通过将该树脂组合物在氮气气氛下以300℃~500℃进行加热(或通过在氮气气氛下以350℃进行加热)从而将树脂组合物中包含的树脂前体酰亚胺化而得到的。The yellowness index at 20 μm film thickness of the resin obtained by developing the resin composition on the surface of the support body by developing the resin composition at 300° C. to 500° C. under a nitrogen atmosphere shows a yellowness index of 7 or less. It is obtained by imidizing the resin precursor contained in a resin composition by heating (or by heating at 350 degreeC in nitrogen atmosphere).
如下得到的树脂在10μm膜厚下的残余应力显示为25MPa以下,所述树脂是在支撑体的表面上展开树脂组合物后,通过将该树脂组合物在氮气气氛下以300℃~500℃进行加热(或通过在氮气气氛下以350℃进行加热)从而将树脂组合物中包含的树脂前体酰亚胺化而得到的。The residual stress at 10 μm film thickness of the resin obtained by developing the resin composition on the surface of the support by developing the resin composition at 300° C. to 500° C. under a nitrogen atmosphere shows a residual stress of 25 MPa or less. It is obtained by imidizing the resin precursor contained in a resin composition by heating (or by heating at 350 degreeC in nitrogen atmosphere).
<树脂薄膜><Resin film>
本发明的其它方式提供树脂薄膜,该树脂薄膜为前述的树脂前体的固化物、或前述的前体混合物的固化物、或前述的树脂组合物的固化物。Another aspect of the present invention provides a resin film that is a cured product of the aforementioned resin precursor, or a cured product of the aforementioned precursor mixture, or a cured product of the aforementioned resin composition.
另外,本发明的其它方式提供树脂薄膜的制造方法,其包括:In addition, another aspect of the present invention provides a method for producing a resin film including:
在支撑体的表面上展开前述的树脂组合物的工序;The step of developing the aforementioned resin composition on the surface of the support;
加热该支撑体和该树脂组合物,将该树脂组合物中包含的树脂前体酰亚胺化而形成树脂薄膜的工序;以及A step of heating the support and the resin composition to imidize the resin precursor contained in the resin composition to form a resin film; and
将该树脂薄膜从该支撑体剥离的工序。A step of peeling the resin film from the support.
树脂薄膜的制造方法的优选方式中,能够使用将酸二酐成分和二胺成分溶解在有机溶剂中使它们进行反应而得到的聚酰胺酸溶液作为树脂组合物。In a preferable aspect of the manufacturing method of a resin film, the polyamic-acid solution obtained by dissolving an acid dianhydride component and a diamine component in an organic solvent and making them react can be used as a resin composition.
此处,支撑体例如为无碱玻璃基板等的玻璃基板之类的无机基板,没有特别地限定。Here, the support is, for example, an inorganic substrate such as a glass substrate such as an alkali-free glass substrate, and is not particularly limited.
更具体而言,在无机基板的主面上形成的粘合层上展开上述的树脂组合物并进行干燥,在非活性气氛下以300~500℃的温度进行固化,能够形成树脂薄膜。最后将树脂薄膜从支撑体剥离。More specifically, the above-mentioned resin composition is developed on the adhesive layer formed on the main surface of the inorganic substrate, dried, and cured at a temperature of 300 to 500° C. in an inert atmosphere to form a resin film. Finally, the resin film is peeled off from the support.
此处,作为展开方法,例如可列举出,旋转涂布、狭缝涂布以及刮涂的公知的涂布方法。另外,热处理如下,在粘合层上展开聚酰胺酸溶液后,主要以脱溶剂作为目的以300℃以下的温度进行1分钟~300分钟热处理,进一步在氮气等非活性气氛下以300℃~550℃的温度进行1分钟~300分钟热处理,从而使树脂前体聚酰亚胺化。制作以往的无色透明性聚酰亚胺薄膜的情况下,从YI值的降低和总透光率的观点出发,有必要将烘箱内的氧浓度控制在100ppm以下,若为本实施方式的树脂前体,则控制为500ppm以下足矣。从YI值的降低以及总透光率的提高的观点出发,氧浓度优选为1000ppm以下。Here, examples of the spreading method include known coating methods such as spin coating, slit coating, and blade coating. In addition, the heat treatment is as follows. After the polyamic acid solution is developed on the adhesive layer, heat treatment is performed at a temperature of 300° C. or less for 1 minute to 300 minutes mainly for the purpose of desolventization, and further at 300° C. to 550° C. under an inert atmosphere such as nitrogen. The temperature of °C is heat-treated for 1 minute to 300 minutes to polyimide the resin precursor. In the case of producing a conventional colorless and transparent polyimide film, it is necessary to control the oxygen concentration in the oven to 100 ppm or less from the viewpoint of the reduction of the YI value and the total light transmittance. For the precursor, it is sufficient to control it below 500ppm. From the standpoint of reducing the YI value and improving the total light transmittance, the oxygen concentration is preferably 1000 ppm or less.
另外,本实施方式的树脂薄膜的厚度没有特别地限定,优选为10~200μm的范围、更优选为10~50μm。Moreover, the thickness of the resin film of this embodiment is not specifically limited, It is preferable that it is the range of 10-200 micrometers, and it is more preferable that it is 10-50 micrometers.
本实施方式的树脂薄膜在20μm膜厚下的黄色指数优选为7以下。另外,在10μm膜厚下残余应力优选为25MPa以下。尤其是,进一步优选在20μm膜厚下的黄色指数为7以下,并且在10μm膜厚下残余应力为25MPa以下。这样的特性例如通过将本公开的树脂前体在氮气气氛下、以300℃~500℃、更特别地是以350℃进行酰亚胺化而良好地实现。The resin film of the present embodiment preferably has a yellowness index of 7 or less in a film thickness of 20 μm. In addition, the residual stress is preferably 25 MPa or less at a film thickness of 10 μm. In particular, it is further preferable that the yellowness index at a film thickness of 20 μm is 7 or less, and the residual stress at a film thickness of 10 μm is 25 MPa or less. Such characteristics are favorably realized by, for example, imidizing the resin precursor of the present disclosure at 300° C. to 500° C., more particularly at 350° C., under a nitrogen atmosphere.
<层压体><laminate>
本发明的其它方式提供层压体,其包含支撑体、和在该支撑体的表面上形成的为前述树脂组合物的固化物的树脂膜。Another aspect of the present invention provides a laminate including a support and a resin film formed on the surface of the support that is a cured product of the aforementioned resin composition.
另外,本发明的其它方式提供层压体的制造方法,其包括:In addition, another aspect of the present invention provides a method for producing a laminate including:
在支撑体的表面上展开前述树脂组合物的工序;以及A step of spreading the aforementioned resin composition on the surface of the support; and
加热该支撑体和该树脂组合物,将该树脂组合物中包含的该树脂前体酰亚胺化而形成树脂膜,由此得到包含该支撑体和该树脂膜的层压体的工序。A step of heating the support and the resin composition to imidize the resin precursor contained in the resin composition to form a resin film, thereby obtaining a laminate including the support and the resin film.
这样的层压体例如能够通过不将与前述的树脂薄膜的制造方法同样地形成的树脂薄膜从支撑体剥离来制造。Such a laminate can be produced, for example, by not peeling the resin film formed in the same manner as in the aforementioned method of producing the resin film from the support.
该层压体例如在柔性器件的制造中使用。更具体而言,在聚酰亚胺膜上形成半导体装置,之后将支撑体剥离,从而能够得到具备由聚酰亚胺膜形成的柔性透明基板的柔性器件。This laminate is used, for example, in the manufacture of flexible devices. More specifically, a semiconductor device is formed on a polyimide film, and then the support is peeled off to obtain a flexible device including a flexible transparent substrate formed of a polyimide film.
因此,本发明的其它方式提供包含前述树脂前体、或前述的前体混合物的柔性器件材料。Therefore, another aspect of the present invention provides a flexible device material comprising the aforementioned resin precursor or the aforementioned precursor mixture.
如以上说明的那样,本实施方式的树脂前体由于具有特定结构,所以能够无需特殊的溶剂的组合地形成不白浊的树脂薄膜。另外,所得到的树脂薄膜的黄色指数(YI值)和总透光率对固化时的氧浓度的依赖少。另外,树脂薄膜与无机膜之间产生的残余应力低,具有可耐受TFT制作工序的实用的玻璃化转变温度,机械物性优异,具有可耐受光刻工序的耐化学药品性。因此,该树脂前体适合用于柔性显示器的透明基板。As described above, since the resin precursor of the present embodiment has a specific structure, it is possible to form a resin film that does not become cloudy without a combination of special solvents. In addition, the yellowness index (YI value) and the total light transmittance of the obtained resin film are less dependent on the oxygen concentration during curing. In addition, the residual stress generated between the resin thin film and the inorganic film is low, has a practical glass transition temperature that can withstand the TFT manufacturing process, has excellent mechanical properties, and has chemical resistance that can withstand the photolithography process. Therefore, the resin precursor is suitable for a transparent substrate of a flexible display.
进一步详细地说明时,形成柔性显示器的情况下,使用玻璃基板作为支撑体,在其上形成柔性基板,在其上进行TFT等的形成。在基板上形成TFT的工序典型的是在150~650℃的宽范围的温度下实施的,但是为了实现实际期望的性能,主要在250℃~350℃附近,使用无机物材料形成TFT-IGZO(InGaZnO)氧化物半导体或TFT(a-Si-TFT、poly-Si-TFT)。When it demonstrates in more detail, when forming a flexible display, a glass substrate is used as a support body, a flexible substrate is formed thereon, and TFT etc. are formed on it. The process of forming a TFT on a substrate is typically carried out at a wide range of temperatures from 150 to 650°C, but in order to achieve the desired performance, TFT-IGZO ( InGaZnO) oxide semiconductor or TFT (a-Si-TFT, poly-Si-TFT).
此时,若柔性基板与聚酰亚胺膜间产生的残余应力高,则在高温的TFT工序中膨胀而后在常温冷却时收缩,此过程中产生玻璃基板的翘曲、破损、柔性基板从玻璃基板剥离等问题。一般而言,玻璃基板的热膨胀系数比树脂小,因此在其与柔性基板之间产生残余应力。对于本实施方式的树脂薄膜,考虑到该点,以薄膜的厚度10μm作为基准,树脂薄膜与玻璃之间产生的残余应力优选为25MPa以下。At this time, if the residual stress generated between the flexible substrate and the polyimide film is high, it will expand during the high-temperature TFT process and then shrink when cooled at room temperature. During this process, warping and damage of the glass substrate will occur, and the flexible substrate will break from the glass. Problems such as substrate peeling. In general, glass substrates have a smaller coefficient of thermal expansion than resins, so residual stress is generated between them and flexible substrates. In the resin film of the present embodiment, considering this point, the residual stress generated between the resin film and the glass is preferably 25 MPa or less based on a film thickness of 10 μm.
另外,对于本实施方式的树脂薄膜,优选的是,以薄膜的厚度20μm作为基准,黄色指数为7以下,并且以薄膜的厚度20μm作为基准,用紫外分光光度计测定透过率时,550nm下的透过率为85%以上。另外,制作热固化薄膜时使用的烘箱内的氧浓度依赖性少则在稳定地得到YI值低的树脂薄膜上是有利的,500ppm以下的氧浓度下热固化薄膜的YI值是稳定的、优选。In addition, for the resin film of the present embodiment, it is preferable that the yellowness index is 7 or less based on the thickness of the film of 20 μm, and when the transmittance is measured with an ultraviolet spectrophotometer, the yellowness index is 7 or less when the thickness of the film is 20 μm. The transmittance is above 85%. In addition, it is advantageous to stably obtain a resin film with a low YI value if the oxygen concentration dependence in the oven used for making the thermosetting film is small, and the YI value of the thermosetting film is stable at an oxygen concentration of 500 ppm or less, and it is preferable .
另外,对于本实施方式的树脂薄膜,从操作柔性基板时断裂强度优异、因而提高成品率的观点出发,更优选的是,以薄膜的厚度20μm作为基准,机械伸长率为30%以上。In addition, the resin film of the present embodiment preferably has a mechanical elongation of 30% or more based on a film thickness of 20 μm from the standpoint of excellent breaking strength during handling of flexible substrates, thereby improving yield.
另外,对于本实施方式的树脂薄膜,为了在制作TFT元件的温度下不产生树脂基板的软化,优选的是,玻璃化转变温度为250℃以上。In addition, the resin thin film of the present embodiment preferably has a glass transition temperature of 250° C. or higher in order not to cause softening of the resin substrate at a temperature at which a TFT element is produced.
另外,本实施方式的树脂薄膜优选具备能够耐受制作TFT元件时使用的光刻工序中的光致抗蚀剂剥离液的耐化学药品性。Moreover, it is preferable that the resin film of this embodiment has the chemical resistance which can withstand the photoresist stripping liquid in the photolithography process used when manufacturing a TFT element.
另外,柔性显示器的光提取方式有从TFT元件的表面侧提取光的顶部·发光方式和从背面侧提取光的底部·发光方式这两种。顶部·发光方式由于TFT元件不碍事而具有易于提高开口率的特征;底部·发光方式因位置对准容易而具有易于制造的特征。若TFT元件透明,则对于底部·发光方式来说也能够提高开口率,因此期待采用容易制造大型有机EL柔性显示器的底部·发光方式。底部·发光方式所用的无色透明树脂基板使用树脂基板时,由于树脂基板出现在视认一侧,因此从提高画质的观点出发,要求光学上的各向同性、即源自双折射率的厚度方向的光程差(Rth)低。另外,使用顶部·发光方式的情况下,不要求Rth低,但是从可以在两种方式中共通地使用的观点出发,优选Rth低的材料。具体而言,以薄膜的厚度20μm作为基准,优选为200nm以下、更优选为90nm以下、进一步优选为80nm以下、特别优选为50nm以下。若Rth为100nm以下、进而为90nm以下,则不仅满足在顶部·发光型的柔性显示器用透明基板中应用所需的性能,也满足在底部·发光型的柔性显示器用透明基板、触摸面板用电极基板中应用所需的性能。In addition, there are two types of light extraction methods for flexible displays: a top-emission method that extracts light from the front side of a TFT element, and a bottom-emission method that extracts light from the back side. The top-emission method is easy to increase the aperture ratio because the TFT element is not in the way; the bottom-emission method is easy to manufacture because the position alignment is easy. If the TFT element is transparent, the aperture ratio can be increased also in the bottom emission method, so the adoption of the bottom emission method, which is easy to manufacture large-scale organic EL flexible displays, is expected. When using a colorless transparent resin substrate for a bottom-emission method, since the resin substrate appears on the viewing side, from the viewpoint of improving image quality, optical isotropy, that is, the property derived from birefringence is required. The optical path difference (Rth) in the thickness direction is low. In addition, when the top-emission method is used, low Rth is not required, but a material with low Rth is preferable from the viewpoint that both methods can be commonly used. Specifically, based on a film thickness of 20 μm, it is preferably 200 nm or less, more preferably 90 nm or less, further preferably 80 nm or less, particularly preferably 50 nm or less. If Rth is 100nm or less, and further 90nm or less, it will not only satisfy the performance required for application to transparent substrates for top-emission flexible displays, but also satisfy the requirements for transparent substrates for bottom-emission flexible displays and electrodes for touch panels. properties required for the application in the substrate.
本发明的其它方式提供聚酰亚胺树脂膜,其为在显示器基板的制造中使用的聚酰亚胺树脂膜,在厚度20μm时的Rth为20~90nm。Another aspect of this invention provides the polyimide resin film used for manufacture of a display board|substrate, and Rth at the time of thickness 20 micrometers is 20-90 nm.
另外,本发明的其它方式提供显示器基板的制造方法,其包括:In addition, another aspect of the present invention provides a method for manufacturing a display substrate, which includes:
在支撑体的表面上展开包含聚酰亚胺前体的树脂组合物的工序;A step of spreading a resin composition comprising a polyimide precursor on the surface of the support;
加热该支撑体和该树脂组合物而将聚酰亚胺前体酰亚胺化以形成前述聚酰亚胺树脂膜的工序;A step of heating the support and the resin composition to imidize the polyimide precursor to form the aforementioned polyimide resin film;
在该聚酰亚胺树脂膜上形成元件的工序;以及A process of forming an element on the polyimide resin film; and
将形成了该元件的该聚酰亚胺树脂膜从该支撑体剥离的工序。A step of peeling the polyimide resin film forming the element from the support.
满足上述物性的本实施方式的树脂薄膜可用于由于现有的聚酰亚胺薄膜所具有的黄色而被限制使用的用途、尤其是适合作为柔性显示器用无色透明基板使用。进而,即使在例如保护膜或TFT-LCD等中的散光片和涂膜(例如,TFT-LCD的中间层,栅极绝缘膜和液晶取向膜)、触摸面板用ITO基板、智能手机用的代替护罩玻璃的树脂基板等要求无色透明性且低双折射的领域中也可以使用。使用本实施方式的聚酰亚胺作为液晶取向膜时,有助于开口率的增加,能够制造高对比度比的TFT-LCD。The resin film of the present embodiment that satisfies the above physical properties can be used in applications where use is limited due to the yellow color of conventional polyimide films, and is particularly suitable for use as a colorless and transparent substrate for flexible displays. Furthermore, even in light-diffusing sheets and coating films such as protective films or TFT-LCDs (for example, intermediate layers of TFT-LCDs, gate insulating films, and liquid crystal alignment films), ITO substrates for touch panels, and replacements for smartphones It can also be used in fields requiring colorless transparency and low birefringence, such as resin substrates for cover glasses. When the polyimide of this embodiment is used as a liquid crystal aligning film, it contributes to the increase of an aperture ratio, and can manufacture TFT-LCD of a high contrast ratio.
使用本实施方式的树脂前体所制造的树脂薄膜和层压体可以在例如半导体绝缘膜、TFT-LCD绝缘膜、电极保护膜以及柔性器件的制造中利用,尤其是适合作为基板利用。此处,柔性器件例如可列举出柔性显示器、柔性太阳能电池、柔性触摸面板电极基板、柔性照明以及柔性电池。Resin films and laminates produced using the resin precursors of this embodiment can be used, for example, in the manufacture of semiconductor insulating films, TFT-LCD insulating films, electrode protective films, and flexible devices, and are particularly suitable as substrates. Here, examples of flexible devices include flexible displays, flexible solar cells, flexible touch panel electrode substrates, flexible lighting, and flexible batteries.
实施例Example
以下基于实施例进一步详细地说明本发明,它们是为了说明而进行记述的,本发明的范围不限定于下述实施例。Hereinafter, the present invention will be described in more detail based on examples, but these are described for explanation, and the scope of the present invention is not limited to the following examples.
实施例和比较例中的各种评价如下所示进行。Various evaluations in Examples and Comparative Examples were performed as follows.
(重均分子量的测定)(Determination of weight average molecular weight)
重均分子量(Mw)使用凝胶渗透色谱(GPC)根据下述的条件进行测定。作为溶剂,使用N,N-二甲基甲酰胺(Wako Pure Chemical Industries,Ltd.制,高速液相色谱用),使用了在测定前添加了24.8mmol/L的溴化锂一水合物(WakoPure Chemical Industries,Ltd.制,纯度99.5%)和63.2mmol/L的磷酸(Wako PureChemical Industries,Ltd.制,高速液相色谱用)的N,N-二甲基甲酰胺。另外,用于算出重均分子量的校正曲线使用标准聚苯乙烯(TOSOHCORPORATION制)来制作。The weight average molecular weight (Mw) is measured using gel permeation chromatography (GPC) under the following conditions. As a solvent, N,N-dimethylformamide (manufactured by Wako Pure Chemical Industries, Ltd., for high-speed liquid chromatography) was used, and lithium bromide monohydrate (Wako Pure Chemical Industries, Ltd.) added 24.8 mmol/L before measurement was used. , Ltd., purity 99.5%) and N,N-dimethylformamide of phosphoric acid (manufactured by Wako Pure Chemical Industries, Ltd., for high-speed liquid chromatography) at 63.2 mmol/L. In addition, a calibration curve for calculating the weight average molecular weight was created using standard polystyrene (manufactured by TOSOH CORPORATION).
柱:Shodex KD-806M(SHOWA DENKO K.K.制)Column: Shodex KD-806M (manufactured by SHOWA DENKO K.K.)
流速:1.0mL/分钟Flow rate: 1.0mL/min
柱温度:40℃Column temperature: 40°C
泵:PU-2080Plus(JASCO CORPORATION制)Pump: PU-2080Plus (manufactured by JASCO CORPORATION)
检测器:RI-2031Plus(RI:示差折光计,JASCO CORPORATION制)UV-2075Plus(UV-VIS:紫外可见光分光光度计,JASCOCORPORATION制)。Detector: RI-2031Plus (RI: differential refractometer, manufactured by JASCO CORPORATION) UV-2075Plus (UV-VIS: ultraviolet-visible spectrophotometer, manufactured by JASCO CORPORATION).
(含硅基的单体浓度)(Silicone-containing monomer concentration)
含硅基的单体浓度是使用在合成树脂前体时使用的含硅基的单体、多元羧酸或其衍生物、二胺化合物各自的质量并由下述式算出的。The concentration of the silicon group-containing monomer is calculated from the following formula using the mass of each of the silicon group-containing monomer, polycarboxylic acid or its derivative, and diamine compound used when synthesizing the resin precursor.
含硅基的单体浓度(%)=含硅基的单体质量/(含硅基的单体质量+多元羧酸或其衍生物的质量+二胺化合物质量)×100Silicon-containing monomer concentration (%)=silicon-containing monomer mass/(silicon-containing monomer mass+polycarboxylic acid or its derivatives mass+diamine compound mass)×100
(层压体和分离薄膜的制作)(Manufacture of laminates and separation films)
将树脂组合物用棒涂机涂布在无碱玻璃基板(厚度0.7mm)上,在室温下进行5分钟~10分钟流平,在立式固化烘箱(Koyo Lindberg Ltd.制,型号VF-2000B)中以140℃加热60分钟,进而在氮气气氛下以350℃加热60分钟来制作层压体。此时,将热风烘箱内的氧浓度分别调整为50ppm、100ppm、500ppm,调查YI值和总透光率的氧浓度依赖性。层压体的树脂组合物的膜厚设为20μm。在350℃固化(固化处理)后,将层压体在室温下静置24小时,将树脂薄膜从玻璃上剥离,分离薄膜。以下的黄色指数、总透光率以外的评价使用将热风烘箱内的氧浓度调整至100ppm、以350℃进行了60分钟固化的树脂薄膜作为样品。The resin composition is coated on the non-alkali glass substrate (thickness 0.7mm) with bar coater, carry out 5 minutes~10 minutes leveling at room temperature, in vertical curing oven (Koyo Lindberg Ltd. manufacture, model VF-2000B ) at 140° C. for 60 minutes, and further heated at 350° C. for 60 minutes under a nitrogen atmosphere to produce a laminate. At this time, the oxygen concentration in the hot air oven was adjusted to 50 ppm, 100 ppm, and 500 ppm, respectively, and the oxygen concentration dependence of the YI value and the total light transmittance was investigated. The film thickness of the resin composition of the laminate was 20 μm. After curing at 350° C. (curing treatment), the laminate was left to stand at room temperature for 24 hours, and the resin film was peeled from the glass to separate the film. The following evaluations other than the yellowness index and the total light transmittance used a resin film that adjusted the oxygen concentration in a hot air oven to 100 ppm and cured at 350° C. for 60 minutes as a sample.
(拉伸伸长率的评价)(Evaluation of Tensile Elongation)
将以350℃进行了固化的样品长5×50mm、厚度20μm的树脂薄膜使用拉伸试验机(A&D Company,Limited制:RTG-1210)以速度100mm/分钟进行拉伸,测定拉伸伸长率。A resin film with a length of 5 x 50 mm and a thickness of 20 μm that was cured at 350°C was stretched at a speed of 100 mm/min using a tensile tester (manufactured by A&D Company, Limited: RTG-1210) to measure the tensile elongation .
(黄色指数、总透光率及其固化时氧浓度依赖性)(Yellow index, total light transmittance and its dependence on oxygen concentration during curing)
对于将烘箱内的氧浓度分别调整至50ppm、100ppm、500ppm、以350℃进行了固化的厚度20μm的树脂薄膜,通过NIPPON DENSHOUKUINDUSTRIES Co.,Ltd.制的(Spectrophotometer:SE600)使用D65光源,测定黄色指数(YI值)和总透光率。For a resin film with a thickness of 20 μm that was cured at 350°C with the oxygen concentration adjusted to 50ppm, 100ppm, and 500ppm in the oven, yellowness was measured using a D65 light source (Spectrophotometer: SE600) manufactured by NIPPON DENSHOUKUINDUSTRIES Co., Ltd. Index (YI value) and total light transmittance.
(厚度方向光程差(Rth)的评价)(Evaluation of optical path difference (Rth) in the thickness direction)
将以350℃进行了固化的厚度20μm的树脂薄膜使用相位差双折射测定装置(Oji Scientific Instruments制,KOBRA-WR)进行了测定。测定光的波长设为589nm。A resin film with a thickness of 20 μm cured at 350° C. was measured using a retardation birefringence measuring device (manufactured by Oji Scientific Instruments, KOBRA-WR). The wavelength of the measurement light was set to 589 nm.
(玻璃化转变温度、线膨胀系数的评价)(Evaluation of glass transition temperature and linear expansion coefficient)
关于室温范围以上的玻璃化转变温度(称为Tg(1))和线膨胀系数(CTE)的测定,将以350℃进行了固化的样品长5×50mm、厚度20μm的树脂薄膜使用Shimadzu Corporation制热机械分析装置(TMA-50),利用热机械分析进行在负载5g、升温速度10℃/分钟、氮气气氛下(流量20ml/分钟)、温度50~450℃的范围下的试验片伸长率的测定,将其拐点作为玻璃化转变温度而求出,求出100~250℃的耐热性树脂薄膜的CTE。Regarding the measurement of the glass transition temperature (called Tg(1)) and the coefficient of linear expansion (CTE) above the room temperature range, a resin film with a length of 5 × 50 mm and a thickness of 20 μm, which was cured at 350 ° C, was used by Shimadzu Corporation. The thermomechanical analysis device (TMA-50) uses thermomechanical analysis to measure the elongation of the test piece under a load of 5g, a heating rate of 10°C/min, a nitrogen atmosphere (flow rate of 20ml/min), and a temperature range of 50 to 450°C The measurement of the inflection point was obtained as the glass transition temperature, and the CTE of the heat-resistant resin film at 100 to 250° C. was obtained.
关于室温范围以下的玻璃化转变温度(称为Tg(2))的测定,以上述的方法是不可能的,因此将上述的树脂薄膜利用动态粘弾性测定装置(ORIENTECCo.,LTD.制,RHEOVIBRONMODELRHEO-1021)在-150℃~400℃的范围测定E程序(E prime)的室温以下的温度范围内的拐点,将该拐点作为低温下的玻璃化转变温度来求得。It is impossible to measure the glass transition temperature (referred to as Tg(2)) below the room temperature range by the above-mentioned method, so the above-mentioned resin film is used for dynamic viscosity measurement equipment (ORIENTEC Co., LTD., RHEOVIBRONMODELRHEO -1021) Measure the inflection point in the temperature range below the room temperature of the E program (E prime) in the range of -150°C to 400°C, and obtain the inflection point as the glass transition temperature at low temperature.
(残余应力的评价)(Evaluation of residual stress)
使用残余应力测定装置(KLA-Tencor Corporation制,型号FLX-2320),在预先测定了“翘曲量”的厚度625μm±25μm的6英寸硅晶圆上,利用棒涂机涂布树脂组合物,在140℃下进行60分钟预烘培后,使用立式固化炉(KoyoLindberg Ltd.制,型号VF-2000B),在氮气气氛下,实施350℃、1小时的加热固化处理,制作固化后附有膜厚10μm的树脂膜的硅晶圆。使用前述的残余应力测定装置测定该晶圆的翘曲量,评价硅晶圆与树脂膜之间产生的残余应力。Using a residual stress measuring device (manufactured by KLA-Tencor Corporation, model FLX-2320), the resin composition was coated with a bar coater on a 6-inch silicon wafer with a thickness of 625 μm ± 25 μm and the “warpage amount” was measured in advance. After pre-baking at 140°C for 60 minutes, use a vertical curing furnace (manufactured by KoyoLindberg Ltd., model VF-2000B) to perform heat curing treatment at 350°C for 1 hour in a nitrogen atmosphere to produce cured A silicon wafer made of a resin film with a film thickness of 10 μm. The amount of warpage of the wafer was measured using the aforementioned residual stress measuring device, and the residual stress generated between the silicon wafer and the resin film was evaluated.
(耐化学药品性试验的评价)(Evaluation of chemical resistance test)
将以350℃进行了固化的厚度20μm的树脂薄膜片浸泡在室温的NMP层中,每10分钟提起,以离子交换水清洗后,用显微镜观察薄膜表面,每10分钟进行热固化膜的表面出现裂纹的时间的评价直至300分钟为止。Soak a resin film with a thickness of 20 μm cured at 350°C in the NMP layer at room temperature, lift it up every 10 minutes, wash it with ion-exchanged water, observe the surface of the film with a microscope, and check the appearance of the surface of the thermally cured film every 10 minutes. The evaluation of the cracking time was performed up to 300 minutes.
[实施例1][Example 1]
向具备油浴的附有搅拌棒的3L可拆式烧瓶中,边导入氮气,边添加1000g的NMP,边搅拌边添加232.4g的3,3-(二氨基二苯基)砜(规定为二胺1),接着加入218.12g均苯四甲酸二酐(规定为四羧酸酐1),在室温下搅拌30分钟。将其升温至50℃,搅拌12小时后,将105.6g两末端胺改性甲基苯基硅油(Shin-Etsu Chemical Co.,Ltd.制:X22-1660B-3(数均分子量4400))(规定为含有硅基的二胺)溶解在298g的NMP中,使用滴液漏斗进行滴加。升温至80℃、搅拌1小时后,撤去油浴,恢复至室温,得到透明的聚酰胺酸的NMP溶液(以下,也记作清漆)。其中的组成和所得到的聚酰胺酸的重均分子量(Mw)示于表1。另外,将经过350℃固化的薄膜的试验结果示于表4。In a 3L detachable flask equipped with a stirring bar equipped with an oil bath, introduce nitrogen gas, add 1000g of NMP, and add 232.4g of 3,3-(diaminodiphenyl)sulfone (defined as diaminodiphenyl)sulfone while stirring. Amine 1), followed by adding 218.12 g of pyromellitic dianhydride (specified as tetracarboxylic anhydride 1), and stirring at room temperature for 30 minutes. It was heated up to 50° C., and after stirring for 12 hours, 105.6 g of both-terminal amine-modified methylphenyl silicone oil (manufactured by Shin-Etsu Chemical Co., Ltd.: X22-1660B-3 (number average molecular weight 4400)) ( It is defined as a silicon group-containing diamine) was dissolved in 298 g of NMP, and was added dropwise using a dropping funnel. After heating up to 80 degreeC and stirring for 1 hour, the oil bath was removed, it returned to room temperature, and the NMP solution (henceforth, also referred to as a varnish) of a transparent polyamic acid was obtained. Table 1 shows the composition and the weight average molecular weight (Mw) of the polyamic acid obtained therein. In addition, Table 4 shows the test results of the film cured at 350°C.
[实施例2~33、49~58][Examples 2-33, 49-58]
与实施例1同样地,将二胺1、四羧酸酐1、含有硅基的二胺的种类以及它们的添加质量分别变更为表1所述,进行与实施例1同样的操作而得到清漆。另外,表1和表2所示的NMP添加量表示最终的清漆中包含的NMP的总量,为包含用于稀释含有硅基的二胺的298g的NMP的质量。将其中的组成和所得到的聚酰胺酸的重均分子量(Mw)分别示于表1、表2、表7。另外,经过350℃固化的薄膜的试验结果分别示于表4、表5、表8。以下记述表1~表6中记载的缩写化合物名的正式的化合物名称。In the same manner as in Example 1, the types of diamine 1, tetracarboxylic anhydride 1, and silicon group-containing diamine, and their added masses were changed to those described in Table 1, respectively, and the same operation as in Example 1 was performed to obtain a varnish. In addition, the addition amount of NMP shown in Table 1 and Table 2 represents the total amount of NMP contained in the final varnish, and is the mass containing 298 g of NMP for diluting the silicon group containing diamine. The composition and the weight average molecular weight (Mw) of the obtained polyamic acid are shown in Table 1, Table 2, and Table 7, respectively. In addition, the test results of the films cured at 350°C are shown in Table 4, Table 5, and Table 8, respectively. The official compound names of the abbreviated compound names described in Tables 1 to 6 are described below.
3,3-DAS:3,3-(二氨基二苯基)砜3,3-DAS: 3,3-(Diaminodiphenyl)sulfone
4,4-DAS:4,4-(二氨基二苯基)砜4,4-DAS: 4,4-(Diaminodiphenyl)sulfone
3,4-DAS:3,4-(二氨基二苯基)砜3,4-DAS: 3,4-(Diaminodiphenyl)sulfone
PMDA:均苯四甲酸二酐PMDA: pyromellitic dianhydride
ODPA:4,4’-氧代二邻苯二甲酸二酐ODPA: 4,4'-Oxodiphthalic dianhydride
6FDA:4,4’-(六氟异亚丙基)二邻苯二甲酸酐6FDA: 4,4'-(hexafluoroisopropylidene)diphthalic anhydride
BPDA:3,3’,4,4’-联苯四甲酸二酐BPDA: 3,3’,4,4’-Biphenyltetracarboxylic dianhydride
CHDA:环己烷-1,2,4,5-四羧酸二酐CHDA: cyclohexane-1,2,4,5-tetracarboxylic dianhydride
DSDA:3,3’,4,4’-二苯砜四羧酸二酐DSDA: 3,3’,4,4’-Diphenylsulfonetetracarboxylic dianhydride
BPADA:2,2-双[4-(3,4-二羧基苯氧基)苯基]丙烷二酐BPADA: 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propanedianhydride
BPAF:9,9’-双(3,4-二羧基苯基)芴二酐BPAF: 9,9'-bis(3,4-dicarboxyphenyl)fluorene dianhydride
TAHQ:4,4’-联苯基双(偏苯三酸单酯酸酐)TAHQ: 4,4'-biphenylbis(trimellitic acid monoester anhydride)
BTDA:3,3’,4,4’-二苯甲酮四羧酸二酐BTDA: 3,3’,4,4’-Benzophenone tetracarboxylic dianhydride
TPE-R:1,3-双(4-氨基苯氧基)苯TPE-R: 1,3-bis(4-aminophenoxy)benzene
CBDA:1,2,3,4-环丁烷四羧酸二酐CBDA: 1,2,3,4-cyclobutanetetracarboxylic dianhydride
FM3311:两末端胺改性二甲基硅油(CHISSO CORPORATION制SilaplaneFM3311(数均分子量1000))FM3311: Both ends amine-modified simethicone (Silaplane FM3311 (number average molecular weight: 1000) manufactured by CHISSO CORPORATION)
TFMB:2,2’-双(三氟甲基)联苯胺TFMB: 2,2’-bis(trifluoromethyl)benzidine
TACl:氯化偏苯三酸酐TACl: Trimellitic anhydride chloride
[实施例34][Example 34]
向具备油浴的附有搅拌棒的3L可拆式烧瓶中,导入氮气、添加1274g的NMP,添加4,4’-氧代二邻苯二甲酸二酐(以下,记作ODPA)(规定为四羧酸酐1),边搅拌边将105.6g两末端胺改性甲基苯基硅油(Shin-Etsu Chemical Co.,Ltd.制:X22-1660B-3(数均分子量4400))(规定为含有硅基的二胺)在298g NMP中溶解得到的溶液使用滴液漏斗进行滴加。在室温下搅拌1小时后,边搅拌边添加149.9g的2,2’-双(三氟甲基)联苯胺(以下,记作TFMB)(规定为二胺2),接着边搅拌边添加116.2g的3,3-DAS,在室温下搅拌1小时。接着,加温至50℃,添加147.1g的BPDA(规定为四羧酸酐2),搅拌12小时。将其升温至80℃,搅拌4小时后,撤去油浴、恢复至室温,得到透明的聚酰胺酸的NMP溶液(以下,也记作清漆)。将其中的的组成和所得到的聚酰胺酸的重均分子量(Mw)示于表2。另外,将经过350℃固化的薄膜的试验结果示于表5。Into a 3L detachable flask equipped with a stirring bar equipped with an oil bath, introduce nitrogen gas, add 1274g of NMP, and add 4,4'-oxodiphthalic dianhydride (hereinafter referred to as ODPA) (regulated as Tetracarboxylic anhydride 1), while stirring, 105.6 g of both-terminal amine-modified methyl phenyl silicone oil (manufactured by Shin-Etsu Chemical Co., Ltd.: X22-1660B-3 (number average molecular weight 4400)) (specified as containing The solution obtained by dissolving silicon-based diamine) in 298g NMP was added dropwise using a dropping funnel. After stirring at room temperature for 1 hour, 149.9 g of 2,2'-bis(trifluoromethyl)benzidine (hereinafter referred to as TFMB) (defined as diamine 2) was added while stirring, and then 116.2 g of g of 3,3-DAS and stirred at room temperature for 1 hr. Next, it heated up at 50 degreeC, added 147.1g of BPDA (prescribed as tetracarboxylic anhydride 2), and stirred for 12 hours. After heating up this to 80 degreeC and stirring for 4 hours, the oil bath was removed, it returned to room temperature, and the NMP solution (henceforth, also referred to as a varnish) of a transparent polyamic acid was obtained. Table 2 shows the composition and the weight average molecular weight (Mw) of the obtained polyamic acid among them. In addition, Table 5 shows the test results of the film cured at 350°C.
[实施例35、39、40、44、45][Example 35, 39, 40, 44, 45]
与实施例34同样地,将二胺1、二胺2、四羧酸酐1、四羧酸酐2的种类以及它们的添加质量分别变更为如表2中记载的,进行与实施例34相同的操作而得到清漆。另外,表2中所示的NMP添加量表示最终的清漆中包含的NMP的总量,为包含用于稀释含有硅基的二胺的298g的NMP的质量。将其中的组成和所得到的聚酰胺酸的重均分子量(Mw)分别示于表2中。另外,将经过350℃固化的薄膜的试验结果分别示于表5中。In the same manner as in Example 34, the types of diamine 1, diamine 2, tetracarboxylic anhydride 1, and tetracarboxylic anhydride 2 and their added masses were changed to those described in Table 2, and the same operations as in Example 34 were performed. And get varnish. In addition, the addition amount of NMP shown in Table 2 represents the total amount of NMP contained in the final varnish, and is the mass containing 298 g of NMP for diluting silicon group containing diamine. The composition and the weight average molecular weight (Mw) of the obtained polyamic acid are shown in Table 2, respectively. In addition, the test results of the films cured at 350° C. are shown in Table 5, respectively.
[实施例36][Example 36]
向具备油浴的附有搅拌棒的3L可拆式烧瓶中,边导入氮气,边添加1196gN-甲基吡咯烷酮(以下,记作NMP),边搅拌边添加232.4g 3,3-(二氨基二苯基)砜(规定为二胺1),加温至50℃后,添加147.1g BPDA(规定为四羧酸酐1),搅拌30分钟。接着,添加155.1g ODPA(规定为四羧酸酐2),搅拌8小时后,将105.6g两末端胺改性甲基苯基硅油(Shin-Etsu Chemical Co.,Ltd.制:X22-1660B-3(数均分子量4400))(规定为含有硅基的二胺)在298g NMP中溶解,使用滴液漏斗进行滴加。升温至80℃,搅拌1小时后,撤去油浴、恢复至室温,得到透明的聚酰胺酸的NMP溶液(以下,也记作清漆)。将其中的组成和所得到的聚酰胺酸的重均分子量(Mw)示于表2。另外,将经过350℃固化的薄膜的试验结果示于表5。Into a 3L detachable flask equipped with a stirring bar equipped with an oil bath, introduce nitrogen gas, add 1196g of N-methylpyrrolidone (hereinafter referred to as NMP), and add 232.4g of 3,3-(diaminodi Phenyl)sulfone (specified as diamine 1), after heating to 50°C, added 147.1g of BPDA (specified as tetracarboxylic anhydride 1), and stirred for 30 minutes. Next, 155.1 g of ODPA (specified as tetracarboxylic anhydride 2) was added, and after stirring for 8 hours, 105.6 g of both-terminal amine-modified methylphenyl silicone oil (manufactured by Shin-Etsu Chemical Co., Ltd.: X22-1660B-3 (Number average molecular weight 4400)) (regulated as the diamine containing silicon group) was dissolved in 298g NMP, and was added dropwise using a dropping funnel. After heating up to 80 degreeC and stirring for 1 hour, the oil bath was removed, it returned to room temperature, and the NMP solution (henceforth, also referred to as a varnish) of a transparent polyamic acid was obtained. Table 2 shows the composition and the weight average molecular weight (Mw) of the polyamic acid obtained therein. In addition, Table 5 shows the test results of the film cured at 350°C.
[实施例37、42、43、46、47][Example 37, 42, 43, 46, 47]
与实施例36同样地,将二胺1、四羧酸酐1、四羧酸酐2的种类以及它们的添加质量分别变更为表2所记载的,进行与实施例36相同的操作而得到清漆。另外,表2中所示的NMP添加量表示最终的清漆中包含的NMP的总量,为包含用于稀释含有硅基的二胺的298g的NMP的质量。将其中的组成和所得到的聚酰胺酸的重均分子量(Mw)分别示于表2中。另外,将经过350℃固化的薄膜的试验结果分别示于表5中。In the same manner as in Example 36, the types of diamine 1, tetracarboxylic anhydride 1, and tetracarboxylic anhydride 2, and their added masses were changed to those described in Table 2, respectively, and the same operation as in Example 36 was performed to obtain a varnish. In addition, the addition amount of NMP shown in Table 2 represents the total amount of NMP contained in the final varnish, and is the mass containing 298 g of NMP for diluting silicon group containing diamine. The composition and the weight average molecular weight (Mw) of the obtained polyamic acid are shown in Table 2, respectively. In addition, the test results of the films cured at 350° C. are shown in Table 5, respectively.
[实施例38][Example 38]
向具备油浴的附有搅拌棒的3L可拆式烧瓶中,边导入氮气,边添加1200gNMP,边搅拌边添加232.4g 3,3-(二氨基二苯基)砜(规定为二胺1),加温至50℃后,将40.6g对苯二甲酰氯(规定为其它单体成分)在200gγ-丁内酯中溶解后,滴加并搅拌30分钟。接着添加235.4g BPDA(规定为四羧酸酐1),搅拌8小时后,将105.6g两末端胺改性甲基苯基硅油(Shin-Etsu Chemical Co.,Ltd.制:X22-1660B-3(数均分子量4400))(规定为含有硅基的二胺)在298g NMP中溶解,使用滴液漏斗进行滴加。升温至80℃,搅拌1小时后,撤去油浴、恢复至室温,得到透明的聚酰胺酸的溶液。向其中添加1000g NMP进行稀释后,边向10L离子交换水中滴加边投料,聚酰胺-酰亚胺前体的粉末析出后,用布氏漏斗过滤粉末。该粉末在40℃下真空干燥48小时。向如此得到的粉末添加1403g的NMP,得到聚酰胺-酰亚胺前体的NMP溶液。将其中的组成和所得到的聚酰胺-酰亚胺前体的重均分子量(Mw)示于表2。另外,将经过350℃固化的薄膜的试验结果示于表5。Into a 3L detachable flask equipped with a stirring bar equipped with an oil bath, nitrogen gas was introduced, 1200g of NMP was added, and 232.4g of 3,3-(diaminodiphenyl)sulfone (specified as diamine 1) was added while stirring. , after heating to 50° C., 40.6 g of terephthaloyl chloride (specified as another monomer component) was dissolved in 200 g of γ-butyrolactone, and then added dropwise and stirred for 30 minutes. Next, 235.4 g of BPDA (specified as tetracarboxylic anhydride 1) was added, and after stirring for 8 hours, 105.6 g of both-terminal amine-modified methylphenyl silicone oil (manufactured by Shin-Etsu Chemical Co., Ltd.: X22-1660B-3 ( Number-average molecular weight 4400)) (specified as diamine containing silicon group) was dissolved in 298g NMP, and was added dropwise using a dropping funnel. After raising the temperature to 80° C. and stirring for 1 hour, the oil bath was removed and the temperature was returned to room temperature to obtain a transparent polyamic acid solution. After adding 1000g of NMP to it for dilution, it was added dropwise to 10L of ion-exchanged water while feeding. After the powder of the polyamide-imide precursor was precipitated, the powder was filtered with a Buchner funnel. The powder was dried under vacuum at 40°C for 48 hours. To the powder thus obtained, 1403 g of NMP was added to obtain an NMP solution of a polyamide-imide precursor. Table 2 shows the composition and the weight average molecular weight (Mw) of the polyamide-imide precursor obtained therein. In addition, Table 5 shows the test results of the film cured at 350°C.
[实施例43、48][Example 43, 48]
与实施例38同样地,将二胺1、四羧酸酐1、其它单体成分的种类以及它们的添加质量分别变更为表2所记载的,进行与实施例38相同的操作而得到清漆。另外,表2中示出的NMP添加量表示最终清漆中包含的NMP的总量。将其中的组成和所得到的聚酰胺-酰亚胺前体的重均分子量(Mw)分别示于表2。另外,将经过350℃固化的薄膜的试验结果分别示于表5。In the same manner as in Example 38, the types of diamine 1, tetracarboxylic anhydride 1, and other monomer components, and their added masses were changed to those described in Table 2, respectively, and the same operation as in Example 38 was performed to obtain a varnish. In addition, the added amount of NMP shown in Table 2 represents the total amount of NMP contained in the final varnish. The composition and the weight average molecular weight (Mw) of the obtained polyamide-imide precursor are shown in Table 2, respectively. In addition, the test results of the films cured at 350°C are shown in Table 5, respectively.
[实施例59][Example 59]
向具备油浴的附有搅拌棒的3L可拆式烧瓶中,边导入氮气,边添加1000g的NMP,边搅拌边添加248.30g 3,3-(二氨基二苯基)砜(规定为二胺1),接着添加275.13g BPDA(规定为四羧酸酐1),在室温下搅拌30分钟。将其升温至50℃,搅拌12小时后,将104.58g两末端酸酐改性甲基苯基硅油(Shin-EtsuChemical Co.,Ltd.制:X22-168-P5-B(数均分子量4200))在298g NMP中溶解,使用滴液漏斗进行滴加。升温至80℃,搅拌1小时后,撤去油浴、恢复至室温,得到透明的聚酰胺酸的NMP溶液(以下,也记作清漆)。将其中的组成和所得到的聚酰胺酸的重均分子量(Mw)示于表7。另外,将经过350℃固化的薄膜的试验结果示于表8。Into a 3L detachable flask with a stirring bar equipped with an oil bath, introduce nitrogen gas, add 1000g of NMP, and add 248.30g of 3,3-(diaminodiphenyl)sulfone (defined as diamine 1), then add 275.13g BPDA (specified as tetracarboxylic anhydride 1), stirred at room temperature for 30 minutes. It was heated up to 50° C., and after stirring for 12 hours, 104.58 g of anhydride-modified methylphenyl silicone oil at both ends (manufactured by Shin-Etsu Chemical Co., Ltd.: X22-168-P5-B (number average molecular weight 4200)) Dissolve in 298g NMP and add dropwise using a dropping funnel. After heating up to 80 degreeC and stirring for 1 hour, the oil bath was removed, it returned to room temperature, and the NMP solution (henceforth, also referred to as a varnish) of a transparent polyamic acid was obtained. Table 7 shows the composition and the weight average molecular weight (Mw) of the polyamic acid obtained therein. In addition, Table 8 shows the test results of the film cured at 350°C.
[实施例60~66][Examples 60-66]
与实施例59同样地,将二胺1、四羧酸酐1、含有硅基的二胺的种类以及它们的添加质量分别变更为表1中记载的,进行与实施例1相同的操作而得到清漆。另外,表1和表2中所示的NMP添加量表示最终的清漆中包含的NMP的总量,为包含用于稀释含有硅基的二胺的298g的NMP的质量。将其中的组成和所得到的聚酰胺酸的重均分子量(Mw)分别示于表7。另外,将经过350℃固化的薄膜的试验结果分别示于表8。In the same manner as in Example 59, the types of diamine 1, tetracarboxylic anhydride 1, and silicon group-containing diamine and their added masses were changed to those described in Table 1, respectively, and the same operation as in Example 1 was performed to obtain a varnish. . In addition, the addition amount of NMP shown in Table 1 and Table 2 represents the total amount of NMP contained in the final varnish, and is the mass containing 298 g of NMP for diluting the silicon group containing diamine. The composition and the weight average molecular weight (Mw) of the obtained polyamic acid are shown in Table 7, respectively. In addition, the test results of the films cured at 350°C are shown in Table 8, respectively.
[比较例1][Comparative example 1]
向具备油浴的附有搅拌棒的3L可拆式烧瓶中,边导入氮气,边添加1065gNMP,边搅拌边添加248.3g 3,3-(二氨基二苯基)砜(规定为二胺1),接着添加218.12g均苯四甲酸二酐(规定为四羧酸酐1),在室温下搅拌30分钟。将其升温至50℃,搅拌12小时后,撤去油浴、恢复至室温,得到透明的聚酰胺酸的NMP溶液(以下,也记作清漆)。将其中的组成和所得到的聚酰胺酸的重均分子量(Mw)示于表3。另外,将经过350℃固化的薄膜的试验结果示于表6。Into a 3L detachable flask equipped with a stirring bar equipped with an oil bath, nitrogen gas was introduced, 1065g of NMP was added, and 248.3g of 3,3-(diaminodiphenyl)sulfone (specified as diamine 1) was added while stirring. , followed by adding 218.12 g of pyromellitic dianhydride (defined as tetracarboxylic anhydride 1), and stirring at room temperature for 30 minutes. After heating up this to 50 degreeC and stirring for 12 hours, the oil bath was removed, it returned to room temperature, and the NMP solution (henceforth, also referred to as a varnish) of a transparent polyamic acid was obtained. Table 3 shows the composition and the weight average molecular weight (Mw) of the polyamic acid obtained therein. In addition, Table 6 shows the test results of the film cured at 350°C.
[比较例2~21][Comparative examples 2 to 21]
与比较例1同样地,将二胺1、四羧酸酐1的种类以及它们的添加质量分别变更为表3中记载的,进行与比较例1相同的操作而得到清漆。将其中的组成和所得到的聚酰胺酸的重均分子量(Mw)分别示于表3。另外,将经过350℃固化的薄膜的试验结果分别示于表6。In the same manner as in Comparative Example 1, the types of diamine 1 and tetracarboxylic anhydride 1 and their added masses were changed to those described in Table 3, respectively, and the same operation as in Comparative Example 1 was performed to obtain a varnish. The composition and the weight average molecular weight (Mw) of the obtained polyamic acid are shown in Table 3, respectively. In addition, the test results of the films cured at 350°C are shown in Table 6, respectively.
[比较例22][Comparative Example 22]
向具备油浴的附有搅拌棒的3L可拆式烧瓶中,导入氮气,添加1332gNMP,边搅拌边添加299.8g TFMB(规定为二胺2),添加294.2g BPDA(规定为四羧酸酐1),加温至50℃,搅拌12小时。向其中将105.6g两末端胺改性甲基苯基硅油(Shin-Etsu Chemical Co.,Ltd.制:X22-1660B-3(数均分子量4400))(规定为含有硅基的二胺)在298g NMP中溶解得到的溶液使用滴液漏斗进行滴加。滴加结束后,将其升温至80℃,搅拌1小时后,撤去油浴、恢复至室温,得到有些许浑浊的不透明的聚酰胺酸的NMP溶液(以下,也记作清漆)。将其中的组成和所得到的聚酰胺酸的重均分子量(Mw)示于表3。另外,将经过350℃固化的薄膜的试验结果示于表6。Into a 3L detachable flask with a stirring bar equipped with an oil bath, introduce nitrogen, add 1332g of NMP, add 299.8g of TFMB (specified as diamine 2) while stirring, add 294.2g of BPDA (specified as tetracarboxylic anhydride 1) , heated to 50°C and stirred for 12 hours. Into this, 105.6 g of both-terminal amine-modified methylphenyl silicone oil (manufactured by Shin-Etsu Chemical Co., Ltd.: X22-1660B-3 (number average molecular weight 4400)) (specified as diamine containing a silicon group) was added to the The solution obtained by dissolving in 298g NMP was added dropwise using a dropping funnel. After completion of the dropwise addition, the temperature was raised to 80° C., and after stirring for 1 hour, the oil bath was removed and returned to room temperature to obtain a slightly cloudy NMP solution of opaque polyamic acid (hereinafter also referred to as varnish). Table 3 shows the composition and the weight average molecular weight (Mw) of the polyamic acid obtained therein. In addition, Table 6 shows the test results of the film cured at 350°C.
[实施例23][Example 23]
使4.36g(0.02摩尔)均苯四酸酐(PMDA)和25.78g BTDA在240g N-甲基-2-吡咯烷酮(NMP)中分散,将使2.4gω-ω’-双-(3-氨基丙基)聚二甲基硅氧烷(平均分子量480)在50g二乙二醇二甲基醚(Dig)中溶解得到的溶液少量逐步地进行滴加,搅拌1小时使它们进行反应。如此,使二氨基硅氧烷与四羧酸二酐反应后,将14.62g(0.05摩尔)的1,3-双(4-氨基苯氧基)苯(TPE-R)、接着进一步将11.17g的3,3-DAS以粉末状少量逐步地添加。Make 4.36g (0.02mol) pyromellitic anhydride (PMDA) and 25.78g BTDA in 240g N-methyl-2-pyrrolidone (NMP) disperse, will make 2.4gω-ω'-bis-(3-aminopropyl ) Polydimethylsiloxane (average molecular weight: 480) was dissolved in 50 g of diethylene glycol dimethyl ether (Dig), and a small amount of solution was gradually added dropwise, and stirred for 1 hour to allow them to react. In this way, after reacting diaminosiloxane and tetracarboxylic dianhydride, 14.62 g (0.05 mol) of 1,3-bis(4-aminophenoxy)benzene (TPE-R), and then further 11.17 g The 3,3-DAS was added gradually in small amounts in powder form.
[实施例24][Example 24]
将附有搅拌装置、滴液漏斗、温度计、冷凝管和氮气置换装置的1升的烧瓶固定于冷水中。烧瓶内被氮气置换后,混合500g脱水提纯的N-甲基-2-吡咯烷酮(以下简称为NMP)、25.11g(0.0779摩尔)的3,3’,4,4’-二苯甲酮四羧酸二酐(BTDA)、15.48g(0.0623摩尔)的3,3’-二氨基二苯砜(3,3-DAS)以及14.96g(0.0159摩尔)的ω-ω’-双-(3-氨基丙基)聚二甲基硅氧烷(分子量960),依照常规方法得到聚酰胺酸溶液。A 1-liter flask equipped with a stirring device, a dropping funnel, a thermometer, a condenser and a nitrogen displacement device was fixed in cold water. After the flask was replaced by nitrogen, mix 500g of dehydrated and purified N-methyl-2-pyrrolidone (hereinafter referred to as NMP), 25.11g (0.0779 moles) of 3,3',4,4'-benzophenone tetracarboxylic acid dianhydride (BTDA), 15.48 g (0.0623 moles) of 3,3'-diaminodiphenylsulfone (3,3-DAS) and 14.96 g (0.0159 moles) of ω-ω'-bis-(3-amino Propyl) polydimethylsiloxane (molecular weight 960), according to conventional methods to obtain polyamic acid solution.
[实施例25][Example 25]
向装有温度计、搅拌机、氮气导入管、冷却管的300mL的四口烧瓶中添加作为二胺化合物的2.87g(25.1mmol)的1,4-二氨基环己烷和3.42g(0.8mmol)的两末端氨基改性甲基苯基硅酮(X22-1660B-3)。接着,将烧瓶内进行氮气置换后,添加58ml的N,N-二甲基乙酰胺并进行搅拌直至均匀。在室温下向所得到的溶液中添加作为多元羧酸衍生物的8.71g(25.9mmol)的二苯基-3,3’,4,4’-四羧酸二酐(BPDA),直接在该温度下持续搅拌24小时,得到组合物(聚酰胺酸溶液)。2.87 g (25.1 mmol) of 1,4-diaminocyclohexane and 3.42 g (0.8 mmol) of Two-terminal amino-modified methyl phenyl silicone (X22-1660B-3). Next, after replacing the inside of the flask with nitrogen, 58 ml of N,N-dimethylacetamide was added and stirred until uniform. Add 8.71 g (25.9 mmol) of diphenyl-3,3',4,4'-tetracarboxylic dianhydride (BPDA) as a polycarboxylic acid derivative to the resulting solution at room temperature, and directly add Stirring was continued at the temperature for 24 hours to obtain a composition (polyamic acid solution).
[实施例26][Example 26]
向装有温度计、搅拌机、氮气导入管、冷却管的300mL的四口烧瓶中添加作为(B)成分的7.85g(24.5mmol)的4,4’-二氨基-2,2’-双(三氟甲基)联苯(以下也称为“TFMB”)和2.03g(1.6mmol)的两末端氨基改性甲基苯基硅酮(X22-9409)。接着,将烧瓶内进行氮气置换后,添加58ml的N,N-二甲基乙酰胺并进行搅拌直至均匀。在室温下向所得到的溶液中添加5.12g(26.1mmol)的作为(A)成分的1,2,3,4-环丁烷四羧酸二酐(以下也称为“CBDA”),直接在该温度下继续搅拌24小时,得到组合物(聚酰胺酸溶液)。Add 7.85 g (24.5 mmol) of 4,4'-diamino-2,2'-bis(tri Fluoromethyl)biphenyl (hereinafter also referred to as "TFMB") and 2.03 g (1.6 mmol) of both-terminal amino-modified methylphenyl silicone (X22-9409). Next, after replacing the inside of the flask with nitrogen, 58 ml of N,N-dimethylacetamide was added and stirred until uniform. Add 5.12 g (26.1 mmol) of 1,2,3,4-cyclobutanetetracarboxylic dianhydride (hereinafter also referred to as "CBDA") as component (A) to the resulting solution at room temperature, and directly Stirring was continued at this temperature for 24 hours to obtain a composition (polyamic acid solution).
[表1][Table 1]
[表2][Table 2]
[表3][table 3]
[表4][Table 4]
[表5][table 5]
[表6][Table 6]
[表7][Table 7]
[表8][Table 8]
需要说明的是,表4~6、表8中示出的YI值和总透光率表示将烘箱内的氧浓度分别调整为50ppm、100ppm、500ppm时的结果(50ppm/100ppm/500ppm)。The YI values and total light transmittances shown in Tables 4 to 6 and Table 8 represent the results (50ppm/100ppm/500ppm) when the oxygen concentrations in the oven were adjusted to 50ppm, 100ppm, and 500ppm, respectively.
如表4、5、8所示,确认了实施例1~66在膜物性方面同时满足以下的条件。As shown in Tables 4, 5, and 8, it was confirmed that Examples 1 to 66 simultaneously satisfied the following conditions in terms of film physical properties.
(1)残余应力为25MPa以下(1) The residual stress is below 25MPa
(2)黄色指数为7以下,受氧浓度的影响小(2) The yellow index is below 7, which is less affected by the oxygen concentration
(3)室温温度以上的温度范围的玻璃化转变温度为250℃以上(3) The glass transition temperature in the temperature range above room temperature is 250°C or higher
(4)总透光率为88%以上,受氧浓度的影响小(4) The total light transmittance is over 88%, less affected by oxygen concentration
(5)拉伸伸长率30%以上(5) Tensile elongation over 30%
(6)NMP耐化学药品性试验30分钟以上(6) NMP chemical resistance test for more than 30 minutes
(7)即使单独用NMP制作清漆,热固化膜也不产生白浊,因此总透光率高(7) Even if the varnish is made of NMP alone, the thermally cured film will not become cloudy, so the total light transmittance is high
它们满足适用于顶部·发光型的柔性显示器用透明基板所需的性能。These satisfy the performance required for transparent substrates suitable for top-emission type flexible displays.
实施例1~33、36、37、41、42、46、47、53~66中,源自双折射的膜厚方向的光程差Rth为100nm以下(20~90nm),不仅满足适用于顶部·发光型的柔性显示器用透明基板所需的性能,还满足适用于底部·发光型的柔性显示器用透明基板、触摸面板用电极基板所需的性能。另外,关于厚度方向的光程差Rth,将不使用含硅基的单体作为共聚单体的聚酰亚胺(比较例1~22)与使用含硅基的单体作为共聚单体的聚酰亚胺(实施例1~33)比较时,使用含硅基的单体的聚酰亚胺的Rth更小,可知含硅基的单体有助于降低聚酰亚胺的Rth。In Examples 1 to 33, 36, 37, 41, 42, 46, 47, and 53 to 66, the optical path difference Rth in the film thickness direction due to birefringence is 100 nm or less (20 to 90 nm), which is not only suitable for the top・The performance required for transparent substrates for light-emitting flexible displays also satisfies the performance required for use in transparent substrates for bottom-emission flexible displays and electrode substrates for touch panels. In addition, regarding the retardation Rth in the thickness direction, the polyimides (Comparative Examples 1 to 22) that do not use a silicon group-containing monomer as a comonomer and the polyimides that use a silicon group-containing monomer as a comonomer are compared. When comparing imides (Examples 1 to 33), the Rth of the polyimide using the silicon group-containing monomer is smaller, and it turns out that the silicon group-containing monomer contributes to lowering the Rth of the polyimide.
与此相对,比较例1~26的残余应力、耐化学药品性、拉伸伸长率低,YI值、总透光率受固化时的氧浓度影响而恶化。On the other hand, in Comparative Examples 1 to 26, the residual stress, chemical resistance, and tensile elongation were low, and the YI value and the total light transmittance deteriorated due to the influence of the oxygen concentration during curing.
由该结果出发确认了,由本发明的树脂前体得到的树脂为无色透明的,并且是与无机膜之间产生的残余应力低,以及耐化学药品性优异,固化时的氧浓度对YI值、总透光率的影响小的树脂薄膜。From these results, it was confirmed that the resin obtained from the resin precursor of the present invention is colorless and transparent, has low residual stress with the inorganic film, and has excellent chemical resistance. , A resin film with little influence on the total light transmittance.
需要说明的是,本发明不限定于上述实施方式,可以进行各种变更来实施。In addition, this invention is not limited to the said embodiment, It can change variously and can implement.
产业上的可利用性Industrial availability
本发明可以适宜地利用于例如半导体绝缘膜、TFT-LCD绝缘膜、电极保护膜、柔性显示器的制造、触摸面板ITO电极用基板,尤其是作为基板使用。The present invention can be suitably utilized in, for example, semiconductor insulating films, TFT-LCD insulating films, electrode protective films, production of flexible displays, and substrates for touch panel ITO electrodes, especially as substrates.
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