CN104813803A - Novel cane harvester - Google Patents
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Abstract
一种新型甘蔗收获机,底盘的下方设置有行走机构,底盘之上斜置有进料输送机构,卸料斗由内而外渐渐向上倾斜,卸料斗内侧端的左右两侧的顶部分别通过钢板紧固于进料输送机构的后侧,卸料斗内侧端的左右两侧的腰部分别支撑有一根角度调节油缸,角度调节油缸能调节卸料斗的倾斜角度,设置于进料输送机构前端的割台将甘蔗杆的根部砍断后送入输送通道,在输送通道内对甘蔗杆进行剥叶处理后,甘蔗杆最终被输送至卸料斗中进行堆料、捆扎和断尾处理,液压系统设置于进料输送机构的上方,进料输送机构的上方还设置有覆盖件总成。本发明具有结构紧凑、操作灵活、工作可靠、轻巧耐用、成本低、工作效率高的特点。
A new type of sugarcane harvester, the bottom of the chassis is equipped with a walking mechanism, and a feeding and conveying mechanism is placed obliquely above the chassis. The unloading hopper is gradually inclined upward from the inside to the outside, and the tops of the left and right sides of the inner side of the unloading hopper are respectively fastened by steel plates. On the rear side of the feeding conveying mechanism, the waists on the left and right sides of the inner end of the unloading hopper are respectively supported with an angle adjustment oil cylinder, which can adjust the inclination angle of the unloading hopper. After the root of the sugarcane is cut off, it is sent to the conveying channel. After the sugarcane stalks are stripped in the conveying channel, the sugarcane stalks are finally transported to the unloading hopper for stacking, bundling and tail-cutting. The hydraulic system is set at the feeding conveyor mechanism. Above, a cover assembly is also provided above the feeding conveying mechanism. The invention has the characteristics of compact structure, flexible operation, reliable work, lightness and durability, low cost and high work efficiency.
Description
技术领域 technical field
本发明属于农业机械领域,涉及一种新型甘蔗收获机。 The invention belongs to the field of agricultural machinery and relates to a novel sugarcane harvester.
背景技术 Background technique
目前,对于大型甘蔗田的收割主要还是通过人工方式进行,这种传统的方式不仅速度慢、效率低,而且人工成本高,而且对于甘蔗的收割质量也是参差不齐,甘蔗的损伤率和浪费率都很高。 At present, the harvesting of large sugarcane fields is mainly carried out manually. This traditional method is not only slow and inefficient, but also has high labor costs. Moreover, the harvesting quality of sugarcane is also uneven, and the damage rate and waste rate of sugarcane Both are very high.
发明内容 Contents of the invention
为了弥补上述大型甘蔗田采用人工方式收割所存在的速度慢、效率低、人工成本高、浪费率高、收割质量不稳定的缺陷,本发明提供一种新型甘蔗收获机,它是一种集砍伐、传送、剥叶、去尾、蔗叶分离、收集归堆为一体的机械,它每小时能收割2-3亩,一天可以收割100吨甘蔗,相当于100个工人一天24小时的工作量,与人工收割相比,成本减少约50元/吨,并且效率大大提高。因此,本发明具有结构紧凑、操作灵活、工作可靠、轻巧耐用、成本低、工作效率高的特点。 In order to make up for the defects of slow speed, low efficiency, high labor cost, high waste rate and unstable harvesting quality in the above-mentioned large-scale sugarcane field harvested by manual methods, the present invention provides a new type of sugarcane harvester, which is a cutting machine , conveying, peeling, tailing, sugarcane leaf separation, collection and stacking as one machine, it can harvest 2-3 acres per hour, and can harvest 100 tons of sugarcane a day, which is equivalent to the workload of 100 workers 24 hours a day. Compared with manual harvesting, the cost is reduced by about 50 yuan/ton, and the efficiency is greatly improved. Therefore, the present invention has the characteristics of compact structure, flexible operation, reliable work, lightweight and durable, low cost and high work efficiency.
为了达到上述目的,本发明提供一种新型甘蔗收获机,它是由操纵机构、液压系统、进料输送机构、卸料斗、行走机构组成,其结构特征在于,底盘的下方设置有行走机构,底盘之上斜置有进料输送机构,卸料斗由内而外渐渐向上倾斜,卸料斗内侧端的左右两侧的顶部分别通过钢板紧固于进料输送机构的后侧,卸料斗内侧端的左右两侧的腰部分别支撑有一根角度调节油缸,角度调节油缸能调节卸料斗的倾斜角度,设置于进料输送机构前端的割台将甘蔗杆的根部砍断后送入输送通道,在输送通道内对甘蔗杆进行剥叶处理后,甘蔗杆最终被输送至卸料斗中进行堆料、捆扎和断尾处理,液压系统设置于进料输送机构的上方,进料输送机构的上方还设置有覆盖件总成,覆盖件总成设置于液压系统的前侧,覆盖件总成作为驾驶室,该驾驶室内设置有操纵机构和仪表,操纵机构通过液压系统来实现对进料输送机构、卸料斗以及行走机构的控制; In order to achieve the above object, the present invention provides a novel sugarcane harvester, which is composed of an operating mechanism, a hydraulic system, a feeding conveying mechanism, a discharge hopper, and a walking mechanism. There is a feeding conveying mechanism obliquely placed on it, and the unloading hopper gradually inclines upwards from the inside to the outside. There is an angle-adjusting oil cylinder supported on the waist respectively, and the angle-adjusting oil cylinder can adjust the inclination angle of the unloading hopper. The header set at the front end of the feeding conveying mechanism cuts off the root of the sugarcane stalk and sends it into the conveying channel. In the conveying channel, the sugarcane stalk is After leaf stripping, the sugarcane stalks are finally transported to the unloading hopper for stacking, bundling and tail-cutting. The hydraulic system is set above the feeding conveying mechanism, and a cover assembly is also arranged above the feeding conveying mechanism. The cover assembly is arranged on the front side of the hydraulic system, and the cover assembly is used as the cab. The cab is equipped with operating mechanisms and instruments. The operating mechanism controls the feeding and conveying mechanism, the unloading hopper and the traveling mechanism through the hydraulic system. ;
其中,操纵机构主要包括操纵手柄、主变速手柄、割台升降按钮开关; Among them, the control mechanism mainly includes the joystick, the main speed change handle, and the lifting button switch of the header;
其中,仪表主要包括灯具组合开关、油压表、水温表、油温表、起动电流表; Among them, the instrument mainly includes combination switch for lamps, oil pressure gauge, water temperature gauge, oil temperature gauge, starting ammeter;
其中,液压系统包括柴油发动机、主泵、副泵、多个分配阀、电液控制系统和先导控制系统,柴油发动机控制主泵和副泵,主泵分别连接分配阀一和分配阀二,电液控制系统通过分配阀一分别控制马达一至七的运转,电液控制系统通过分配阀二分别控制马达八至十一的运转,副泵连接分配阀三,先导控制系统通过分配阀三分别控制油缸一至四的运行; Among them, the hydraulic system includes a diesel engine, a main pump, an auxiliary pump, multiple distribution valves, an electro-hydraulic control system and a pilot control system. The diesel engine controls the main pump and the auxiliary pump. The hydraulic control system controls the operation of motors 1 to 7 through distribution valve 1, the electro-hydraulic control system controls the operation of motors 8 to 11 through distribution valve 2, the auxiliary pump is connected to distribution valve 3, and the pilot control system controls the oil cylinders through distribution valve 3 One to four runs;
其中,进料输送机构包括割台、输送通道,割台设置于输送通道的前方,割台中的喂入装置作为匀速进入系统与输送通道相衔接,输送通道内的输送空间呈长方体型结构,输送通道内部从前至后依次设置有橡胶剥叶装置、钢丝剥叶装置、阻尼输送装置、三级橡胶剥叶装置、输出装置; Among them, the feeding and conveying mechanism includes a header and a conveying channel. The header is arranged in front of the conveying channel. The feeding device in the header is connected with the conveying channel as a uniform entry system. The conveying space in the conveying channel is a rectangular parallelepiped structure. There are rubber leaf stripping device, steel wire leaf stripping device, damping conveying device, three-stage rubber leaf stripping device and output device in sequence from front to back inside the channel;
进一步地,割台包括支架、扶正装置、压倒装置、旋切导料装置、喂入装置,支架是由多根钢板相互组合连接形成的呈三角型的框架,支架的左右两侧均紧固有该框架,左右两侧的框架之间通过再通过多根钢板横向紧固连接而成,左右两侧框架前端的倾斜面分别设置有一组扶正转筒,左右两组扶正转筒组合形成扶正装置; Further, the header includes a bracket, a centralizing device, an overwhelming device, a rotary cutting guide device, and a feeding device. The bracket is a triangular frame formed by combining and connecting multiple steel plates. The left and right sides of the bracket are fastened with The frames on the left and right sides are fastened and connected horizontally by a plurality of steel plates, and the inclined surfaces of the front ends of the frames on the left and right sides are respectively provided with a set of righting drums, and the left and right two groups of righting drums are combined to form a righting device;
每组扶正转筒是由两个螺旋缠绕有金属钢条的长筒体组成,位于外侧的长筒体的倾斜角度大于位于内侧的长筒体的倾斜角度,每个长筒体的头端均连接有一圆锥体型转头,该圆锥体型转头架设于下支撑片上,每个长筒体的尾端均连接有一台小型马达一,每台小型马达一均架设于上支撑片上,小型马达一能驱动螺旋缠绕有金属钢条的长筒体在上支撑片与下支撑片之间的位置进行转动,上支撑片和下支撑片均紧固于钢板上;位于内侧的长筒体的圆锥体型转头的前端均紧固有一个棱锥型扶蔗铲,用于支撑位于内侧的长筒体的钢板底部均斜置有一调位油缸,该调位油缸的活塞杆头端连接至钢板底面的斜下端,该调位油缸的缸座紧固于框架上,调位油缸通过控制电子阀连接至液压系统; Each group of righting drums is composed of two long cylinders spirally wound with metal steel bars. The inclination angle of the long cylinder on the outside is greater than that of the long cylinder on the inside. The head end of each long cylinder is A cone-shaped rotor is connected, and the cone-shaped rotor is erected on the lower support plate. A small motor is connected to the tail end of each long cylinder, and each small motor is erected on the upper support plate. The small motor can Drive the long cylinder with metal steel strips spirally wound to rotate at the position between the upper support piece and the lower support piece, both of which are fastened to the steel plate; The front end of the head is fastened with a pyramid-shaped cane lifting shovel, and the bottom of the steel plate used to support the long cylinder on the inside is obliquely placed with a position-adjusting oil cylinder. , the cylinder base of the position adjustment cylinder is fastened on the frame, and the position adjustment cylinder is connected to the hydraulic system through the control electronic valve;
调位油缸能调节棱锥型扶蔗铲的离地高度,该离地高度是以倒伏的甘蔗杆不进入割台底部为准;扶正装置对于较难扶起的顺倒伏甘蔗能起到较大的拾扶作用,它能使蔗垄外以及交错的甘蔗分开,这样便于整机的行走和收割作业; The position-adjusting cylinder can adjust the height of the pyramid-shaped cane-holding shovel from the ground, which is based on the fact that the lodging sugarcane pole does not enter the bottom of the header; The function of picking up and supporting can separate the sugarcane outside the cane ridge and the staggered sugarcane, which is convenient for the walking and harvesting of the whole machine;
支架的中部横置有压倒装置,压倒装置设置于扶正装置的后侧,压倒装置是由梳理轮、小型马达二、多块带齿的钢板组成,梳理轮横置于左右两侧的框架之间,梳理轮的外侧壁紧固有多排带齿的钢板,梳理轮的一轴端与小型马达二连接,梳理轮的另一轴端通过轴承支承于框架上,小型马达二驱动梳理轮旋转,梳理轮上的多排带齿的钢板随之旋转并对甘蔗杆进行梳理、推斜和下压; There is an overwhelming device placed horizontally in the middle of the bracket, and the overwhelming device is arranged on the rear side of the centralizing device. The overwhelming device is composed of a carding wheel, a small motor, and a plurality of steel plates with teeth. The carding wheel is placed horizontally between the frames on the left and right sides , the outer wall of the carding wheel is fastened with multiple rows of toothed steel plates, one shaft end of the carding wheel is connected with the small motor two, the other shaft end of the carding wheel is supported on the frame through a bearing, and the small motor two drives the carding wheel to rotate, The multiple rows of toothed steel plates on the combing wheel rotate accordingly to comb, push and press down the sugarcane stalks;
再进一步地,旋切导料装置设置于支架内部的后侧,旋切导料装置设置于压倒装置的后侧,旋切导料装置包括架板、齿轮箱总成、两组切割组件,架板与支架紧固连接,架板上设置有齿轮箱总成,齿轮箱总成下方的左右两侧分别连接有一组切割组件; Furthermore, the rotary cutting guide device is arranged on the rear side of the bracket, and the rotary cutting guide device is arranged on the rear side of the overwhelming device. The rotary cutting guide device includes a frame plate, a gear box assembly, two sets of cutting components, and a frame The plate is tightly connected with the bracket, the gear box assembly is arranged on the frame plate, and a group of cutting components are respectively connected to the left and right sides under the gear box assembly;
更进一步地,每组切割组件均是由轮轴、滚筒、多条弹簧钢丝一、刀盘、砍蔗刀片组成,轮轴的上端安装在齿轮箱总成内并且与齿轮组传动连接,轮轴的下端套接有滚筒,滚筒的顶部外边沿与底部外边沿之间纵向紧固有多根杆条,每根杆条的外围均套接有多条弹簧钢丝一,刀盘同轴心紧固于滚筒的底面,砍蔗刀片均匀安装在刀盘的圆周上并且砍蔗刀片上有刀刃的一端伸出刀盘外,左、右两组切割组件的砍蔗刀片相互交错设置; Furthermore, each group of cutting components is composed of a wheel shaft, a drum, a plurality of spring steel wires, a cutter head, and a cane cutting blade. The upper end of the wheel shaft is installed in the gearbox assembly and is connected with the gear set. A drum is connected, and a plurality of rods are fastened longitudinally between the outer edge of the top and the outer edge of the bottom of the drum, and a plurality of spring steel wires are sleeved on the periphery of each rod, and the cutter head is fastened to the center of the drum. On the bottom surface, the cane-cutting blades are evenly installed on the circumference of the cutter head and the end of the cutting-cane blade with a blade protrudes out of the cutter head, and the cutting-cane blades of the left and right two groups of cutting assemblies are arranged alternately;
套接于杆条上的多条弹簧钢丝一具有很强的向后输送甘蔗杆的能力,有效地防止了旋切导料装置在甘蔗收获过程中出现的堵塞现象,以及有效地降低对甘蔗杆的损伤; The multiple spring steel wires sleeved on the poles have a strong ability to transport the sugarcane poles backwards, effectively preventing the clogging of the rotary cutting guide device during the sugarcane harvesting process, and effectively reducing the impact on the sugarcane poles. damage;
再进一步地,喂入装置紧固于支架的后侧,喂入装置对应设置于旋切导料装置的后侧,喂入装置包括方体型置入通道、一对橡胶板输送机构,方体型置入通道的前端口紧固于支架的后侧,方体型置入通道的后端口则与输送通道相连通; Furthermore, the feeding device is fastened to the rear side of the bracket, and the feeding device is correspondingly arranged on the rear side of the rotary cutting guide device. The feeding device includes a square-shaped insertion channel, a pair of rubber sheet conveying mechanisms, and a square-shaped placement The front port of the insertion channel is fastened to the rear side of the bracket, and the rear port of the cube-shaped insertion channel is connected with the delivery channel;
更进一步地,一对橡胶板输送机构是由两根滚轴、多排压板一、多块橡胶板一、传动齿轮箱一、马达座总成一组成,两根滚轴上下平行设置于方体型置入通道的内部,每根滚轴的两轴端分别通过轴承连接于方体型置入通道的前后两侧壁上,每根滚轴的外侧壁均紧固有多排压板一,每排压板一均紧压有一块橡胶板一,每块橡胶板一均是由多层橡胶片叠合而成,多层叠合在一起的橡胶片通过多个螺钉实现紧固; Furthermore, a pair of rubber plate conveying mechanism is composed of two rollers, multiple rows of pressure plates, multiple rubber plates, transmission gearbox, and motor seat assembly. The two rollers are arranged in parallel up and down in a square shape The two shaft ends of each roller are respectively connected to the front and rear side walls of the square-shaped insertion channel through bearings. The outer wall of each roller is fastened with multiple rows of pressure plates, and each row of pressure plates has a There is a piece of rubber plate 1 tightly pressed, and each piece of rubber plate 1 is formed by laminating multiple layers of rubber sheets, and the laminated rubber sheets are fastened by multiple screws;
传动齿轮箱一通过安装板一紧固于方体型置入通道的一外侧壁,每根滚轴的一轴端均紧固有齿轮一,该齿轮一能与传动齿轮箱一相互啮合,滚轴的另一轴端与马达座总成一连接,马达座总成一紧固于方体型置入通道的另一外侧壁,马达座总成一与传动齿轮箱一之间对向设置; The transmission gearbox one is fastened to an outer side wall of the cube-shaped insertion channel through the mounting plate one, and a gear one is fastened to one shaft end of each roller, and the gear one can mesh with the transmission gearbox one, and the rollers The other end of the shaft is connected to the motor seat assembly one, the motor seat assembly one is fastened to the other outer wall of the square-shaped insertion channel, and the motor seat assembly one and the transmission gearbox one are oppositely arranged;
喂入装置能使被断根的甘蔗杆匀速地进入输送通道; The feeding device can make the root-cut sugarcane stalks enter the conveying channel at a uniform speed;
割台的后侧两端分别设置有仿形液压油缸,仿形液压油缸设置于喂入装置的两侧,每个仿形液压油缸的活塞杆头端均连接至支架后端的底部,每个仿形液压油缸的的缸座固定连接至底盘前端的横梁上;该仿形液压油缸用于调节砍蔗刀片的离地高度,其高度以砍蔗刀片进入土中约20mm为标准; The two ends of the rear side of the header are respectively provided with profiling hydraulic cylinders. The profiling hydraulic cylinders are arranged on both sides of the feeding device. The piston rod head of each profiling hydraulic cylinder is connected to the bottom of the rear end of the bracket. The cylinder seat of the shaped hydraulic cylinder is fixedly connected to the crossbeam at the front end of the chassis; the profiled hydraulic cylinder is used to adjust the height of the cane-cutting blade from the ground, and its height is about 20mm into the soil when the cane-cutting blade enters the soil;
进一步地,输送通道包括橡胶剥叶装置、钢丝剥叶装置、阻尼输送装置、三级橡胶剥叶装置、输出装置,输送通道是由四块长方形侧板相互围合并紧固而成的呈长方体结构的置入空间,输送通道的前端入口连接于喂入装置的后侧,输送通道从前至后依次设置有橡胶剥叶装置、钢丝剥叶装置、阻尼输送装置、三级橡胶剥叶装置、输出装置,在输出装置的出口处外侧设置有钢丝垂帘,多根等距排列的钢丝纵向悬吊于横杆的下方形成钢丝垂帘; Further, the conveying channel includes a rubber leaf stripping device, a steel wire leaf stripping device, a damping conveying device, a three-stage rubber leaf stripping device, and an output device. The conveying channel is a rectangular parallelepiped structure formed by four rectangular side plates enclosed and fastened to each other. The front entrance of the conveying channel is connected to the rear side of the feeding device. The conveying channel is equipped with rubber leaf stripping device, steel wire leaf stripping device, damping conveying device, three-stage rubber leaf stripping device and output device in sequence from front to back. , there is a steel wire curtain outside the outlet of the output device, and a plurality of equidistant steel wires are suspended longitudinally under the cross bar to form a steel wire curtain;
再进一步地,橡胶剥叶装置是由一对橡胶棒输送机构组成,一对橡胶棒输送机构是由两根花键轴一、多排压板二、多根圆钢一、多排橡胶棒一、传动齿轮箱二、马达座总成二组成,两根花键轴一上下平行设置,每根花键轴一的两轴端分别通过轴承连接于前后两侧板上,每根花键轴一的外侧壁均紧固有多排压板二,每排压板二均内置有一根圆钢一,每根圆钢一对应串接一排橡胶棒一,每排橡胶棒一的下端均被压板二紧夹; Furthermore, the rubber leaf stripping device is composed of a pair of rubber rod conveying mechanisms, and the pair of rubber rod conveying mechanisms are composed of two spline shafts 1, multiple rows of pressing plates 2, multiple round steels 1, multiple rows of rubber rods 1, The transmission gearbox 2 and the motor seat assembly are composed of 2. Two spline shafts are arranged in parallel up and down. The two shaft ends of each spline shaft 1 are respectively connected to the front and rear side plates through bearings. Each spline shaft 1 The outer wall is fastened with multiple rows of pressure plates 2, and each row of pressure plates 2 has a built-in round steel 1, and each round steel 1 is connected in series with a row of rubber rods 1, and the lower end of each row of rubber rods 1 is tightly clamped by the pressure plate 2 ;
传动齿轮箱二通过安装板二紧固于侧板上,每根花键轴一的一轴端均紧固有齿轮二,该齿轮二能与传动齿轮箱二相互啮合,花键轴一的另一轴端与马达座总成二连接,马达座总成二紧固于侧板上,马达座总成二与传动齿轮箱二之间对向设置; The transmission gear box 2 is fastened to the side plate through the mounting plate 2, and the first shaft end of each spline shaft 1 is fastened with a gear 2, which can mesh with the transmission gear box 2, and the other end of the spline shaft 1 The first shaft end is connected with the motor seat assembly 2, the motor seat assembly 2 is fastened on the side plate, and the motor seat assembly 2 and the transmission gearbox 2 are oppositely arranged;
再进一步地,钢丝剥叶装置是由一对钢丝输送机构组成,一对钢丝输送机构是由两根剥叶辊、多根圆钢二、多排弹簧钢丝二、传动齿轮箱三、马达座总成三组成,两根剥叶辊上下平行设置,每根剥叶辊的两端分别通过轴承连接于前后两侧板上,每根剥叶辊侧壁的外围均环绕紧固有多根圆钢二,每根圆钢二对应串接一排弹簧钢丝二,剥叶辊、圆钢二、弹簧钢丝二三者组合形成一段剥叶刷,上下两段剥叶刷之间作非直线排布; Furthermore, the steel wire stripping device is composed of a pair of steel wire conveying mechanisms, and a pair of steel wire conveying mechanisms are composed of two stripping rollers, a plurality of round steels 2, multiple rows of spring steel wires 2, a transmission gearbox 3, and a motor seat assembly. Composed of three, two leaf stripping rollers are arranged parallel up and down, the two ends of each leaf stripping roller are respectively connected to the front and rear side plates through bearings, and the periphery of each leaf stripping roller side wall is surrounded by multiple round steels 2. Each round steel wire 2 is connected in series with a row of spring steel wire 2. The leaf stripping roller, round steel wire 2 and spring steel wire 2 are combined to form a section of leaf stripping brush, and the upper and lower sections of leaf stripping brushes are arranged in a non-linear manner;
传动齿轮箱三紧固于侧板上,每根剥叶辊的一端均紧固有齿轮三,该齿轮三能与传动齿轮箱三相互啮合,剥叶辊的另一端与马达座总成三连接,马达座总成三紧固于侧板上,马达座总成三与传动齿轮箱三之间对向设置; The transmission gear box 3 is fastened on the side plate, and one end of each leaf stripping roller is fastened with a gear 3, which can mesh with the transmission gear box 3, and the other end of the leaf stripping roller is connected with the motor seat assembly 3 , the motor seat assembly 3 is fastened to the side plate, and the motor seat assembly 3 and the transmission gearbox 3 are oppositely arranged;
作非直线排布的上下两段剥叶刷有利于降低剥叶时的阻力,从而达到减少功耗、提高效率、延长剥叶刷寿命、节约剥叶元件材料的目的; The upper and lower leaf stripping brushes arranged non-linearly are beneficial to reduce the resistance when stripping leaves, so as to achieve the purpose of reducing power consumption, improving efficiency, prolonging the life of leaf stripping brushes, and saving leaf stripping component materials;
再进一步地,阻尼输送装置包括一对橡胶板输送机构,一对橡胶板输送机构是由两根花键轴二、多排压板三、多块橡胶板二、传动齿轮箱四、马达座总成四组成,两根花键轴二上下平行设置,每根花键轴二的两轴端分别通过轴承连接于前后两侧板上,每根花键轴二的外侧壁均紧固有多排压板三,每排压板三均紧压有一块橡胶板二,每块橡胶板二均是由多层橡胶片叠合而成,多层叠合在一起的橡胶片通过多个螺钉实现紧固; Furthermore, the damping conveying device includes a pair of rubber plate conveying mechanisms, and the pair of rubber plate conveying mechanisms are composed of two spline shafts II, multiple rows of pressing plates III, multiple rubber plates II, transmission gear box IV, and motor seat assembly Four components, two spline shafts are set up and down in parallel, the two shaft ends of each spline shaft are respectively connected to the front and rear side plates through bearings, and the outer walls of each spline shaft are fastened with multiple rows of pressure plates 3. Each row of pressing plates 3 is tightly pressed with a rubber plate 2, and each rubber plate 2 is made of multi-layered rubber sheets, and the multi-layered rubber sheets are fastened by multiple screws;
传动齿轮箱四紧固于侧板上,每根花键轴二的一轴端均紧固有齿轮四,该齿轮四能与传动齿轮箱四相互啮合,花键轴二的另一轴端与马达座总成四连接,马达座总成四紧固于侧板上,马达座总成四与传动齿轮箱四之间对向设置; The transmission gear box 4 is fastened on the side plate, and one shaft end of each spline shaft 2 is fastened with a gear 4, which can mesh with the transmission gear box 4, and the other shaft end of the spline shaft 2 is connected with the gear box 4. The motor seat assembly four is connected, the motor seat assembly four is fastened on the side plate, and the motor seat assembly four and the transmission gearbox four are oppositely arranged;
阻尼输送装置用于调节甘蔗杆的输送速度差,使甘蔗杆能匀速地向前行进; The damping conveying device is used to adjust the conveying speed difference of the sugarcane stalks so that the sugarcane stalks can move forward at a uniform speed;
再进一步地,三级橡胶剥叶装置是由三对橡胶棒输送机构组成,三对橡胶棒输送机构之间通过相互啮合的齿轮实现连动连接并最终形成三级连动剥叶和输送系统; Furthermore, the three-stage rubber stripping device is composed of three pairs of rubber rod conveying mechanisms, and the three pairs of rubber rod conveying mechanisms are connected through interlocking gears to form a three-stage interlocking leaf stripping and conveying system;
更进一步地,每对橡胶棒输送机构是由两根花键轴三、多排压板四、多根圆钢三、多排橡胶棒二、传动齿轮箱五、马达座总成五组成,两根花键轴三上下平行设置,每根花键轴三的两轴端分别通过轴承连接于前后两侧板上,每根花键轴三的外侧壁均紧固有多排压板四,每排压板四均内置有一根圆钢三,每根圆钢三对应串接一排橡胶棒二,每排橡胶棒二的下端均被压板四紧夹; Furthermore, each pair of rubber rod conveying mechanisms is composed of two spline shafts three, multiple rows of pressure plates four, multiple round steels three, multiple rows of rubber rods two, transmission gearbox five, and motor seat assembly five. The spline shafts 3 are arranged in parallel up and down, and the two shaft ends of each spline shaft 3 are respectively connected to the front and rear side plates through bearings. The outer walls of each spline shaft 3 are fastened with multiple rows of pressure plates 4. A round steel three is built in each of the four, and each round steel three corresponds to a row of rubber rods two in series, and the lower end of each row of rubber rods two is tightly clamped by the pressure plate four;
传动齿轮箱五通过安装板三紧固于侧板上,每根花键轴三的一轴端均紧固有齿轮五,该齿轮五能与传动齿轮箱五相互啮合,花键轴三的另一轴端与马达座总成五连接,马达座总成五紧固于侧板上,马达座总成五与传动齿轮箱五之间对向设置; The transmission gear box five is fastened on the side plate through the mounting plate three, and one shaft end of each spline shaft three is fastened with a gear five, which can mesh with the transmission gear box five, and the other end of the spline shaft three One shaft end is connected with the motor seat assembly 5, the motor seat assembly 5 is fastened to the side plate, and the motor seat assembly 5 and the transmission gearbox 5 are oppositely arranged;
三级橡胶剥叶装置能实现甘蔗杆与甘蔗叶相分离的目的; The three-stage rubber stripping device can realize the separation of sugarcane stalks and sugarcane leaves;
再进一步地,输出装置是由包括一对橡胶板输送机构,一对橡胶板输送机构是由两根花键轴四、多排压板五、多块橡胶板三、传动齿轮箱六、马达座总成六组成,两根花键轴四上下平行设置,每根花键轴四的两轴端分别通过轴承连接于前后两侧板上,每根花键轴四的外侧壁均紧固有多排压板五,每排压板五均紧压有一块橡胶板三,每块橡胶板三均是由多层橡胶片叠合而成,多层叠合在一起的橡胶片通过多个螺钉实现紧固; Furthermore, the output device is composed of a pair of rubber plate conveying mechanism, and the pair of rubber plate conveying mechanism is composed of two spline shafts 4, multiple rows of pressure plates 5, multiple rubber plates 3, transmission gear box 6, motor seat assembly It consists of six parts, two spline shafts are arranged parallel up and down, the two shaft ends of each spline shaft are respectively connected to the front and rear side plates through bearings, and the outer walls of each spline shaft are fastened with multiple rows Pressing plate 5, each row of pressing plates 5 is tightly pressed with a rubber plate 3, and each rubber plate 3 is formed by laminating multiple layers of rubber sheets, and the laminated rubber sheets are fastened by multiple screws;
传动齿轮箱六通过安装板四紧固于侧板上,每根花键轴四的一轴端均紧固有齿轮六,该齿轮六能与传动齿轮箱六相互啮合,花键轴四的另一轴端与马达座总成六连接,马达座总成六紧固于侧板上,马达座总成六与传动齿轮箱六之间对向设置; The transmission gear case 6 is fastened on the side plate through the mounting plate 4, and one shaft end of each spline shaft 4 is fastened with a gear 6, which can mesh with the transmission gear case 6, and the other end of the spline shaft 4 One shaft end is connected to the motor seat assembly 6, the motor seat assembly 6 is fastened to the side plate, and the motor seat assembly 6 and the transmission gearbox 6 are oppositely arranged;
输出装置能将剥叶后的甘蔗杆有效地输送出并递送给卸料斗,在递送的同时,由于输送的速度慢,而剥叶的转速快,从而实现打断甘蔗杆顶梢的目的; The output device can effectively transport the peeled sugarcane stalks out and deliver them to the discharge hopper. At the same time of delivery, because the conveying speed is slow, the rotating speed of the stripped leaves is fast, so as to achieve the purpose of breaking the top tip of the sugarcane stalks;
其中,卸料斗是由侧挡板、后围板、弧形开合底板、开合油缸组成,左右两块侧挡板的后端面分别紧固于后围板的左右两侧,单边侧挡板或者双边侧挡板的底部通过多个活页活动连接有一块弧形开合底板,开合油缸的缸座紧固于侧挡板的外侧面中部,开合油缸的活塞杆头端活动连接于弧形开合底板的外侧壁中部; Among them, the unloading hopper is composed of a side baffle, a rear wall, an arc-shaped opening and closing bottom plate, and an opening and closing oil cylinder. The rear end faces of the left and right side baffles are respectively fastened to the left and right sides of the rear wall. The bottom of the board or the double side baffles is movably connected with an arc-shaped opening and closing bottom plate through a plurality of hinges. The cylinder seat of the opening and closing oil cylinder is fastened to the middle part of the outer surface of the side baffles, and the piston rod head of the opening and closing oil cylinder is movably connected to the The middle part of the outer wall of the arc-shaped opening and closing bottom plate;
双开式卸料斗中的双边侧挡板的底部均通过多个活页活动连接有一块弧形开合底板,这两块弧形开合底板相互对称,两块弧形开合底板各自通过开合油缸实现反向打开或者对向闭合的目的; The bottom of the bilateral side baffles in the double-opening unloading hopper is connected with an arc-shaped opening and closing bottom plate through a plurality of hinges. The two arc-shaped opening and closing bottom plates are symmetrical to each other. To achieve the purpose of reverse opening or opposite closing;
单开式卸料斗中只有左侧挡板或者右侧挡板的底部通过多个活页活动连接有一块弧形开合底板,这块弧形开合底板通过开合油缸单独完成打开或者闭合,而没有连接弧形开合底板的那块侧挡板的底部则向内作折向弯曲,该折向弯曲的部分与弧形开合底板之间的比例为3∶2。 In the single-open unloading hopper, only the bottom of the left baffle or the right baffle is connected with an arc-shaped opening and closing bottom plate through multiple hinges. This arc-shaped opening and closing bottom plate is opened or closed independently by the opening and closing oil cylinder, while The bottom of the side baffle that is not connected to the arc-shaped opening and closing base plate is bent inwardly, and the ratio between the bent portion and the arc-shaped opening and closing base plate is 3:2.
本发明具有以下七大优点: The present invention has following seven advantages:
1、整体体积小,横跨地垄方便,尤其适合收割种植行距为0.7-1.2m的丘陵地带。 1. The overall size is small, and it is convenient to cross the ridge, especially suitable for harvesting and planting in hilly areas with a row spacing of 0.7-1.2m.
2、整机配套动力为80千瓦的柴油发动机,全液压驱动,作业行走采用无极变速,从而控制喂入量,保证作业顺畅,每小时可收割甘蔗2-3亩,耗油每亩仅11升。 2. The supporting power of the whole machine is a diesel engine of 80 kilowatts, fully hydraulically driven, and the working walking adopts infinitely variable speed, so as to control the feeding amount and ensure smooth operation. It can harvest 2-3 mu of sugarcane per hour, and the fuel consumption is only 11 liters per mu. .
3、行走机构采用履带式,地间掉头作业迅速,并且不会破坏蔗根,缩根破头率少于20%。 3. The walking mechanism adopts crawler type, and the U-turn operation in the field is quick, and it will not damage the cane root, and the rate of root shrinkage and head breaking is less than 20%.
4、剥叶去梢采用高强度的复合材料,保证剥叶干净、去梢彻底,且不会损伤甘蔗,从而保证总损失率少于7%。 4. High-strength composite materials are used for leaf stripping and tip removal to ensure clean leaf stripping and thorough tip removal without damaging sugarcane, thereby ensuring a total loss rate of less than 7%.
5、蔗杆与蔗叶分离采用机械式分离,含杂率不大于10%。 5. The separation of sugarcane stalks and sugarcane leaves adopts mechanical separation, and the impurity rate is not more than 10%.
6、加配切梢装置,可有效地清除甘蔗顶梢部分,这些甘蔗顶梢打包成捆后可以用于加工饲料,还可送到热电厂或者生物能源电厂作为发电原料。 6. Equipped with a tip cutting device, it can effectively remove the tip of the sugarcane. The tip of the sugarcane can be used for processing feed after being packed into bundles, and can also be sent to a thermal power plant or a bioenergy power plant as a raw material for power generation.
7、喂入装置作为一级喂入采用浮动式机构,从而保证输送通道不会堵塞,不会损伤甘蔗。 7. The feeding device adopts a floating mechanism as a primary feeding, so as to ensure that the conveying channel will not be blocked and the sugarcane will not be damaged.
本发明的工作原理如下: The working principle of the present invention is as follows:
先将倒伏的甘蔗用扶正装置扶正,这样不仅能有效地扶起倒伏的甘蔗,还有利于协助砍蔗。甘蔗经扶正装置收拢后进入割台入口,再通过压倒装置将甘蔗推斜并压倒,以便于送入通道。甘蔗杆的根部被砍蔗刀片砍断,砍倒后的甘蔗杆进入喂入装置,此工序作为一级喂入。喂入装置将甘蔗杆喂给输送通道,甘蔗杆在输送通道内进行剥叶、输送、杆叶分离的工序,最后输出装置将收获的甘蔗杆送出通道,在递送给卸料斗的同时对甘蔗杆的顶梢进行打断。卸料斗中堆放的甘蔗杆数量达到预定量后,对甘蔗杆进行捆扎后,卸料斗的底部打开,整捆的甘蔗下落到地垄或者运输车辆的车斗上。 The lodging sugarcane is first straightened with a straightening device, which not only can effectively support the lodging sugarcane, but also helps to assist in cutting the sugarcane. After the sugarcane is gathered by the centralizing device, it enters the entrance of the header, and then the sugarcane is pushed and crushed by the crushing device, so as to be easily sent into the channel. The root of the sugarcane stalk is cut off by the cane cutting blade, and the chopped sugarcane stalk enters the feeding device, and this process is regarded as a primary feeding. The feeding device feeds the sugarcane stalks to the conveying channel, and the sugarcane stalks are stripped, conveyed, and separated from the stalks and leaves in the conveying channel. Finally, the output device sends the harvested sugarcane stalks out of the channel. The top tip is interrupted. After the number of sugarcane stalks stacked in the unloading hopper reaches the predetermined amount, after the sugarcane stalks are bundled, the bottom of the unloading hopper is opened, and the whole bundle of sugarcane falls to the ridge or the bucket of the transport vehicle.
本发明的有益效果在于,它具有结构紧凑、操作灵活、工作可靠、轻巧耐用、成本低、工作效率高的特点。 The beneficial effect of the present invention is that it has the characteristics of compact structure, flexible operation, reliable work, lightweight and durable, low cost and high work efficiency.
下面结合附图和实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with drawings and embodiments.
附图说明 Description of drawings
图1为本发明整体组合连接结构示意图; Fig. 1 is a schematic diagram of the overall combined connection structure of the present invention;
图2为本发明中割台的组合连接结构侧视透视图; Fig. 2 is a side perspective view of the combined connection structure of the header in the present invention;
图3为本发明中喂入装置与输送通道组合连接结构侧视透视图; Fig. 3 is a side perspective view of the combined connection structure of the feeding device and the conveying channel in the present invention;
图4为本发明中喂入装置与输送通道组合连接结构俯视透视图; Fig. 4 is a top perspective view of the combined connection structure of the feeding device and the conveying channel in the present invention;
图5为本发明中卸料斗的第一具体实施例的组合连接结构后视图; Fig. 5 is the rear view of the combined connection structure of the first embodiment of the discharge hopper in the present invention;
图6为本发明中卸料斗的第二具体实施例的组合连接结构后视图; Fig. 6 is the rear view of the combined connection structure of the second embodiment of the unloading hopper in the present invention;
图7为本发明的液压系统原理图; Fig. 7 is a schematic diagram of the hydraulic system of the present invention;
图8为本发明中液压系统内部组合连接方框示意图。 Fig. 8 is a schematic block diagram of the internal combination connection of the hydraulic system in the present invention.
具体实施方式 Detailed ways
实施例一 Embodiment one
如图1所示,一种新型甘蔗收获机,它是由操纵机构、液压系统E、进料输送机构B、卸料斗C、行走机构F组成,其特征在于,底盘的下方设置有行走机构F,底盘之上斜置有进料输送机构B,卸料斗C由内而外渐渐向上倾斜,卸料斗C内侧端的左右两侧的顶部分别通过钢板紧固于进料输送机构B的后侧,卸料斗C内侧端的左右两侧的腰部分别支撑有一根角度调节油缸,角度调节油缸能调节卸料斗C的倾斜角度,设置于进料输送机构B前端的割台A将甘蔗杆的根部砍断后送入输送通道,在输送通道内对甘蔗杆进行剥叶处理后,甘蔗杆最终被输送至卸料斗C中进行堆料、捆扎和断尾处理,液压系统E设置于进料输送机构B的上方,进料输送机构B的上方还设置有覆盖件总成D,覆盖件总成D设置于液压系统E的前侧,覆盖件总成D作为驾驶室,该驾驶室内设置有操纵机构和仪表,操纵机构通过液压系统E来实现对进料输送机构B、卸料斗C以及行走机构F的控制; As shown in Figure 1, a new type of sugarcane harvester is composed of an operating mechanism, a hydraulic system E, a feeding and conveying mechanism B, an unloading hopper C, and a running mechanism F. It is characterized in that a running mechanism F is arranged under the chassis , there is a feed conveying mechanism B obliquely placed on the chassis, and the unloading hopper C gradually inclines upwards from the inside to the outside. The waists on the left and right sides of the inner side of the hopper C are respectively supported by an angle-adjusting oil cylinder, which can adjust the inclination angle of the unloading hopper C, and the header A installed at the front end of the feeding conveying mechanism B cuts off the roots of the sugarcane stalks and sends them into the The conveying channel, after the sugarcane stalks are stripped in the conveying channel, the sugarcane stalks are finally transported to the unloading hopper C for stacking, bundling and tail-cutting. There is also a cover assembly D above the material conveying mechanism B. The cover assembly D is arranged on the front side of the hydraulic system E. The cover assembly D is used as a cab, and the cab is equipped with a control mechanism and an instrument. The control mechanism The control of the feeding conveying mechanism B, the unloading hopper C and the traveling mechanism F is realized through the hydraulic system E;
其中,操纵机构主要包括操纵手柄、主变速手柄、割台升降按钮开关; Among them, the control mechanism mainly includes the joystick, the main speed change handle, and the lifting button switch of the header;
其中,仪表主要包括灯具组合开关、油压表、水温表、油温表、起动电流表; Among them, the instrument mainly includes combination switch for lamps, oil pressure gauge, water temperature gauge, oil temperature gauge, starting ammeter;
如图7、图8所示,其中,液压系统E包括柴油发动机、主泵、副泵、多个分配阀、电液控制系统和先导控制系统,柴油发动机控制主泵和副泵,主泵分别连接分配阀一和分配阀二,电液控制系统通过分配阀一分别控制马达一至七的运转,电液控制系统通过分配阀二分别控制马达八至十一的运转,副泵连接分配阀三,先导控制系统通过分配阀三分别控制油缸一至四的运行; As shown in Figure 7 and Figure 8, the hydraulic system E includes a diesel engine, a main pump, an auxiliary pump, multiple distribution valves, an electro-hydraulic control system and a pilot control system, the diesel engine controls the main pump and the auxiliary pump, and the main pumps are respectively Connect distribution valve 1 and distribution valve 2. The electro-hydraulic control system controls the operation of motors 1 to 7 through distribution valve 1. The electro-hydraulic control system controls the operation of motors 8 to 11 through distribution valve 2. The auxiliary pump is connected to distribution valve 3. The pilot control system respectively controls the operation of oil cylinders one to four through distribution valve three;
如图1、图2、图3、图4所示,其中,进料输送机构B包括割台A、输送通道,割台A设置于输送通道的前方,割台A中的喂入装置A9作为匀速进入系统与输送通道相衔接,输送通道内的输送空间呈长方体型结构,输送通道内部从前至后依次设置有橡胶剥叶装置B2、钢丝剥叶装置B3、阻尼输送装置B4、三级橡胶剥叶装置B5、输出装置B6; As shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 4, wherein, the feeding conveying mechanism B includes a header A and a conveying channel, and the header A is arranged in front of the conveying channel, and the feeding device A9 in the header A serves as The uniform speed entry system is connected with the conveying channel. The conveying space in the conveying channel has a rectangular parallelepiped structure. The rubber leaf stripping device B2, the steel wire leaf stripping device B3, the damping conveying device B4, and the three-stage rubber stripping device are arranged in sequence from front to back inside the conveying channel. Leaf device B5, output device B6;
如图2所示,进一步地,割台A包括支架A1、扶正装置、压倒装置A3、旋切导料装置、喂入装置A9,支架A1是由多根钢板相互组合连接形成的呈三角型的框架,支架A1的左右两侧均紧固有该框架,左右两侧的框架之间通过再通过多根钢板横向紧固连接而成,左右两侧框架前端的倾斜面分别设置有一组扶正转筒A2,左右两组扶正转筒A2组合形成扶正装置; As shown in Figure 2, further, the header A includes a bracket A1, a centralizing device, an overwhelming device A3, a rotary cutting guide device, and a feeding device A9. The bracket A1 is a triangular shape formed by combining and connecting multiple steel plates. Frame, the left and right sides of the bracket A1 are fastened with the frame, and the frames on the left and right sides are fastened and connected horizontally by multiple steel plates. A2, two groups of righting drums A2 are combined to form a righting device;
每组扶正转筒A2是由两个螺旋缠绕有金属钢条的长筒体组成,位于外侧的长筒体的倾斜角度大于位于内侧的长筒体的倾斜角度,每个长筒体的头端均连接有一圆锥体型转头,该圆锥体型转头架设于下支撑片上,每个长筒体的尾端均连接有一台小型马达一A21,每台小型马达一A21均架设于上支撑片上,小型马达一A21能驱动螺旋缠绕有金属钢条的长筒体在上支撑片与下支撑片之间的位置进行转动,上支撑片和下支撑片均紧固于钢板上;位于内侧的长筒体的圆锥体型转头的前端均紧固有一个棱锥型扶蔗铲,用于支撑位于内侧的长筒体的钢板底部均斜置有一调位油缸,该调位油缸的活塞杆头端连接至钢板底面的斜下端,该调位油缸的缸座紧固于框架上,调位油缸通过控制电子阀连接至液压系统E; Each group of righting drums A2 is composed of two long cylinders spirally wound with metal steel bars. The inclination angle of the long cylinder on the outside is greater than that of the long cylinder on the inside. Each is connected with a cone-shaped rotor, which is erected on the lower support plate, and a small motor A21 is connected to the tail end of each long cylinder, and each small motor A21 is erected on the upper support plate. Motor one A21 can drive the long cylinder with metal steel strips spirally wound to rotate between the upper support piece and the lower support piece. Both the upper support piece and the lower support piece are fastened to the steel plate; the long cylinder located inside The front end of the cone-shaped rotary head is fastened with a pyramid-shaped cane lifting shovel, and the bottom of the steel plate used to support the long cylinder on the inside is obliquely placed with a position-adjusting oil cylinder, and the piston rod head of the position-adjusting oil cylinder is connected to the steel plate At the lower end of the bottom surface, the cylinder seat of the position adjustment cylinder is fastened on the frame, and the position adjustment cylinder is connected to the hydraulic system E through the control electronic valve;
支架A1的中部横置有压倒装置A3,压倒装置A3设置于扶正装置的后侧,压倒装置A3是由梳理轮、小型马达二、多块带齿的钢板组成,梳理轮横置于左右两侧的框架之间,梳理轮的外侧壁紧固有多排带齿的钢板,梳理轮的一轴端与小型马达二连接,梳理轮的另一轴端通过轴承支承于框架上,小型马达二驱动梳理轮旋转,梳理轮上的多排带齿的钢板随之旋转并对甘蔗杆进行梳理、推斜和下压; In the middle of the bracket A1, there is an overwhelming device A3. The overwhelming device A3 is arranged on the rear side of the centralizing device. The overwhelming device A3 is composed of a carding wheel, a small motor, and multiple steel plates with teeth. The carding wheel is placed horizontally on the left and right sides. Between the frames, the outer wall of the carding wheel is fastened with multiple rows of toothed steel plates, one shaft end of the carding wheel is connected to the small motor two, the other shaft end of the carding wheel is supported on the frame through a bearing, and the small motor two drives The carding wheel rotates, and the multiple rows of toothed steel plates on the carding wheel rotate accordingly to comb, push and press down the sugarcane stalk;
再进一步地,旋切导料装置设置于支架A1内部的后侧,旋切导料装置设置于压倒装置A3的后侧,旋切导料装置包括架板、齿轮箱总成A4、两组切割组件,架板与支架A1紧固连接,架板上设置有齿轮箱总成A4,齿轮箱总成A4下方的左右两侧分别连接有一组切割组件; Furthermore, the rotary cutting material guide device is arranged on the rear side inside the bracket A1, and the rotary cutting material guide device is arranged on the rear side of the overwhelming device A3. The rotary cutting material guide device includes a shelf plate, a gear box assembly A4, two sets of cutting Assemblies, the frame plate is tightly connected with the bracket A1, the gear box assembly A4 is arranged on the frame plate, and a group of cutting components are respectively connected to the left and right sides below the gear box assembly A4;
如图2所示,更进一步地,每组切割组件均是由轮轴、滚筒A5、多条弹簧钢丝一A6、刀盘A7、砍蔗刀片A8组成,轮轴的上端安装在齿轮箱总成A4内并且与齿轮组传动连接,轮轴的下端套接有滚筒A5,滚筒A5的顶部外边沿与底部外边沿之间纵向紧固有多根杆条,每根杆条的外围均套接有多条弹簧钢丝一A6,刀盘A7同轴心紧固于滚筒A5的底面,砍蔗刀片A8均匀安装在刀盘A7的圆周上并且砍蔗刀片A8上有刀刃的一端伸出刀盘A7外,左、右两组切割组件的砍蔗刀片A8相互交错设置; As shown in Figure 2, further, each group of cutting components is composed of a wheel shaft, a drum A5, a plurality of spring steel wires A6, a cutter head A7, and a cane cutting blade A8, and the upper end of the wheel shaft is installed in the gear box assembly A4 And it is connected with the gear set transmission, the lower end of the wheel shaft is sleeved with a roller A5, and a plurality of rods are longitudinally fastened between the top outer edge and the bottom outer edge of the roller A5, and a plurality of springs are sleeved on the periphery of each rod Steel wire one A6, the cutter head A7 is fastened on the bottom surface of the cylinder A5 coaxially, the cane cutting blade A8 is evenly installed on the circumference of the cutter head A7 and the edge end of the cutting sugar cane blade A8 stretches out of the cutter head A7, left, The cane cutting blades A8 of the right two groups of cutting assemblies are interlaced with each other;
如图2、图3、图4所示,再进一步地,喂入装置A9紧固于支架A1的后侧,喂入装置A9对应设置于旋切导料装置的后侧,喂入装置A9包括方体型置入通道、一对橡胶板输送机构,方体型置入通道的前端口紧固于支架A1的后侧,方体型置入通道的后端口则与输送通道相连通; As shown in Figure 2, Figure 3, and Figure 4, further, the feeding device A9 is fastened to the rear side of the bracket A1, and the feeding device A9 is correspondingly arranged on the rear side of the rotary cutting material guide device, and the feeding device A9 includes A square-shaped insertion channel and a pair of rubber plate conveying mechanisms. The front port of the square-shaped insertion channel is fastened to the rear side of the bracket A1, and the rear port of the square-shaped insertion channel is connected to the delivery channel;
更进一步地,一对橡胶板输送机构是由两根滚轴A91、多排压板一A92、多块橡胶板一A93、传动齿轮箱一A94、马达座总成一组成,两根滚轴A91上下平行设置于方体型置入通道的内部,每根滚轴A91的两轴端分别通过轴承连接于方体型置入通道的前后两侧壁上,每根滚轴A91的外侧壁均紧固有多排压板一A92,每排压板一A92均紧压有一块橡胶板一A93,每块橡胶板一A93均是由多层橡胶片叠合而成,多层叠合在一起的橡胶片通过多个螺钉实现紧固; Furthermore, a pair of rubber plate conveying mechanism is composed of two rollers A91, multiple rows of pressure plates A92, multiple rubber plates A93, transmission gear box A94, and motor seat assembly. The two rollers A91 are parallel up and down. Set inside the square-shaped insertion channel, the two shaft ends of each roller A91 are respectively connected to the front and rear side walls of the square-shaped insertion channel through bearings, and the outer walls of each roller A91 are fastened with multiple rows Pressing plate A92, each row of pressing plate A92 is tightly pressed with a rubber plate A93, each rubber plate A93 is made of multi-layer rubber sheets, and the multi-layered rubber sheets are realized by multiple screws. Fasten;
传动齿轮箱一A94通过安装板一紧固于方体型置入通道的一外侧壁,每根滚轴A91的一轴端均紧固有齿轮一,该齿轮一能与传动齿轮箱一A94相互啮合,滚轴A91的另一轴端与马达座总成一连接,马达座总成一紧固于方体型置入通道的另一外侧壁,马达座总成一与传动齿轮箱一A94之间对向设置; The transmission gear box A94 is fastened to an outer side wall of the cube-shaped insertion channel through the mounting plate one, and a gear one is fastened to one shaft end of each roller A91, and the gear one can mesh with the transmission gear box one A94 , the other shaft end of the roller A91 is connected to the motor seat assembly, the motor seat assembly is fastened to the other outer wall of the square-shaped insertion channel, and the motor seat assembly is opposite to the transmission gear box A94;
割台A的后侧两端分别设置有仿形液压油缸,仿形液压油缸设置于喂入装置A9的两侧,每个仿形液压油缸的活塞杆头端均连接至支架A1后端的底部,每个仿形液压油缸的的缸座固定连接至底盘前端的横梁上; Both ends of the rear side of the header A are respectively provided with profiling hydraulic cylinders, and the profiling hydraulic cylinders are arranged on both sides of the feeding device A9. The piston rod head of each profiling hydraulic cylinder is connected to the bottom of the rear end of the bracket A1. The cylinder seat of each profiling hydraulic cylinder is fixedly connected to the beam at the front end of the chassis;
如图3、图4所示,进一步地,输送通道包括橡胶剥叶装置B2、钢丝剥叶装置B3、阻尼输送装置B4、三级橡胶剥叶装置B5、输出装置B6,输送通道是由四块长方形侧板B1相互围合并紧固而成的呈长方体结构的置入空间,输送通道的前端入口连接于喂入装置A9的后侧,输送通道从前至后依次设置有橡胶剥叶装置B2、钢丝剥叶装置B3、阻尼输送装置B4、三级橡胶剥叶装置B5、输出装置B6,在输出装置B6的出口处外侧设置有钢丝垂帘,多根等距排列的钢丝纵向悬吊于横杆的下方形成钢丝垂帘; As shown in Figure 3 and Figure 4, further, the conveying channel includes a rubber leaf stripping device B2, a steel wire leaf stripping device B3, a damping conveying device B4, a three-stage rubber leaf stripping device B5, and an output device B6. The conveying channel is composed of four Rectangular side plates B1 are mutually enclosed and fastened to form a cuboid-shaped insertion space. The front entrance of the conveying channel is connected to the rear side of the feeding device A9. The conveying channel is equipped with rubber leaf stripping device B2 and steel wire in sequence from front to back. Leaf stripping device B3, damping conveying device B4, three-stage rubber leaf stripping device B5, output device B6, a steel wire curtain is set outside the exit of the output device B6, and multiple steel wires arranged at equal distances are suspended longitudinally under the cross bar Form a steel wire curtain;
再进一步地,橡胶剥叶装置B2是由一对橡胶棒输送机构组成,一对橡胶棒输送机构是由两根花键轴一、多排压板二B21、多根圆钢一B22、多排橡胶棒一B23、传动齿轮箱二、马达座总成二组成,两根花键轴一上下平行设置,每根花键轴一的两轴端分别通过轴承连接于前后两侧板B1上,每根花键轴一的外侧壁均紧固有多排压板二B21,每排压板二B21均内置有一根圆钢一B22,每根圆钢一B22对应串接一排橡胶棒一B23,每排橡胶棒一B23的下端均被压板二B21紧夹; Furthermore, the rubber leaf stripping device B2 is composed of a pair of rubber rod conveying mechanisms, and a pair of rubber rod conveying mechanisms are composed of two spline shafts 1, multiple rows of pressing plates B21, multiple round steels 1 B22, and multiple rows of rubber rods. Rod 1 B23, transmission gear box 2, and motor seat assembly 2 are composed of two spline shafts 1 arranged parallel up and down, and the two shaft ends of each spline shaft 1 are respectively connected to the front and rear side plates B1 through bearings. The outer wall of the spline shaft 1 is fastened with multiple rows of pressure plates B21, and each row of pressure plates B21 has a built-in round steel B22, and each round steel B22 is connected in series with a row of rubber rods B23. The lower end of the rod one B23 is clamped tightly by the pressure plate two B21;
传动齿轮箱二通过安装板二紧固于侧板B1上,每根花键轴一的一轴端均紧固有齿轮二,该齿轮二能与传动齿轮箱二相互啮合,花键轴一的另一轴端与马达座总成二连接,马达座总成二紧固于侧板B1上,马达座总成二与传动齿轮箱二之间对向设置; The transmission gear box 2 is fastened on the side plate B1 through the mounting plate 2, and the first shaft end of each spline shaft 1 is fastened with a gear 2, which can mesh with the transmission gear box 2, and the spline shaft 1 The other shaft end is connected with the motor seat assembly 2, the motor seat assembly 2 is fastened on the side plate B1, and the motor seat assembly 2 and the transmission gearbox 2 are oppositely arranged;
再进一步地,钢丝剥叶装置B3是由一对钢丝输送机构组成,一对钢丝输送机构是由两根剥叶辊、多根圆钢二、多排弹簧钢丝二B31、传动齿轮箱三、马达座总成三组成,两根剥叶辊上下平行设置,每根剥叶辊的两端分别通过轴承连接于前后两侧板B1上,每根剥叶辊侧壁的外围均环绕紧固有多根圆钢二,每根圆钢二对应串接一排弹簧钢丝二B31,剥叶辊、圆钢二、弹簧钢丝二B31三者组合形成一段剥叶刷,上下两段剥叶刷之间作非直线排布; Furthermore, the steel wire stripping device B3 is composed of a pair of steel wire conveying mechanisms, and a pair of steel wire conveying mechanisms are composed of two stripping rollers, a plurality of round steels 2, multiple rows of spring steel wires 2 B31, a transmission gearbox 3, and a motor The seat assembly consists of three components. Two leaf stripping rollers are arranged parallel up and down. The two ends of each leaf stripping roller are respectively connected to the front and rear side plates B1 through bearings. There are two round steel wires, and each round steel wire is connected in series with a row of spring steel wires B31. The combination of leaf stripping rollers, round steel wires, and spring steel wires B31 forms a leaf stripping brush. Arrangement in a straight line;
传动齿轮箱三紧固于侧板B1上,每根剥叶辊的一端均紧固有齿轮三,该齿轮三能与传动齿轮箱三相互啮合,剥叶辊的另一端与马达座总成三连接,马达座总成三紧固于侧板B1上,马达座总成三与传动齿轮箱三之间对向设置; The transmission gear box 3 is fastened on the side plate B1, and one end of each leaf stripping roller is fastened with a gear 3, which can mesh with the transmission gear box 3, and the other end of the leaf stripping roller is connected with the motor seat assembly 3 connection, the motor seat assembly 3 is fastened on the side plate B1, and the motor seat assembly 3 and the transmission gearbox 3 are oppositely arranged;
再进一步地,阻尼输送装置B4包括一对橡胶板输送机构,一对橡胶板输送机构是由两根花键轴二、多排压板三、多块橡胶板二、传动齿轮箱四、马达座总成四组成,两根花键轴二上下平行设置,每根花键轴二的两轴端分别通过轴承连接于前后两侧板B1上,每根花键轴二的外侧壁均紧固有多排压板三,每排压板三均紧压有一块橡胶板二,每块橡胶板二均是由多层橡胶片叠合而成,多层叠合在一起的橡胶片通过多个螺钉实现紧固; Furthermore, the damping conveying device B4 includes a pair of rubber plate conveying mechanisms, and a pair of rubber plate conveying mechanisms are composed of two spline shafts II, multiple rows of pressing plates III, multiple rubber plates II, a transmission gear box IV, and a motor seat assembly. Composed of four, two spline shafts are arranged parallel up and down, and the two shaft ends of each spline shaft are respectively connected to the front and rear side plates B1 through bearings, and the outer walls of each spline shaft are fastened with Exhaust pressure plate 3, each row of pressure plate 3 is tightly pressed with a rubber plate 2, each rubber plate 2 is made of multi-layer rubber sheets, and the multi-layered rubber sheets are fastened by multiple screws;
传动齿轮箱四紧固于侧板B1上,每根花键轴二的一轴端均紧固有齿轮四,该齿轮四能与传动齿轮箱四相互啮合,花键轴二的另一轴端与马达座总成四连接,马达座总成四紧固于侧板B1上,马达座总成四与传动齿轮箱四之间对向设置; The transmission gear box 4 is fastened on the side plate B1, and one shaft end of each spline shaft 2 is fastened with a gear 4, which can mesh with the transmission gear box 4, and the other shaft end of the spline shaft 2 It is connected with the motor seat assembly 4, the motor seat assembly 4 is fastened on the side plate B1, and the motor seat assembly 4 and the transmission gearbox 4 are oppositely arranged;
再进一步地,三级橡胶剥叶装置B5是由三对橡胶棒输送机构组成,三对橡胶棒输送机构之间通过相互啮合的齿轮实现连动连接并最终形成三级连动剥叶和输送系统; Furthermore, the three-stage rubber stripping device B5 is composed of three pairs of rubber rod conveying mechanisms, and the three pairs of rubber rod conveying mechanisms are connected through interlocking gears to form a three-stage interlocking leaf stripping and conveying system ;
更进一步地,每对橡胶棒输送机构是由两根花键轴三B51、多排压板四、多根圆钢三、多排橡胶棒二、传动齿轮箱五、马达座总成五组成,两根花键轴三B51上下平行设置,每根花键轴三B51的两轴端分别通过轴承连接于前后两侧板B1上,每根花键轴三B51的外侧壁均紧固有多排压板四,每排压板四均内置有一根圆钢三,每根圆钢三对应串接一排橡胶棒二,每排橡胶棒二的下端均被压板四紧夹; Furthermore, each pair of rubber rod conveying mechanism is composed of two spline shafts three B51, multiple rows of pressure plates four, multiple round steel three, multiple rows of rubber rods two, transmission gearbox five, motor seat assembly five, two The three spline shafts B51 are arranged in parallel up and down, and the two shaft ends of each spline shaft three B51 are respectively connected to the front and rear side plates B1 through bearings, and the outer walls of each spline shaft three B51 are fastened with multiple rows of pressure plates Four, each row of pressing plates four has a built-in round steel three, and each round steel three corresponds to a row of rubber rods two in series, and the lower end of each row of rubber rods two is tightly clamped by the pressing plates four;
传动齿轮箱五通过安装板三紧固于侧板B1上,每根花键轴三B51的一轴端均紧固有齿轮五,该齿轮五能与传动齿轮箱五相互啮合,花键轴三B51的另一轴端与马达座总成五连接,马达座总成五紧固于侧板B1上,马达座总成五与传动齿轮箱五之间对向设置; The transmission gearbox five is fastened on the side plate B1 through the mounting plate three, and one shaft end of each spline shaft three B51 is fastened with a gear five, which can mesh with the transmission gearbox five, and the spline shaft three The other shaft end of B51 is connected with the motor seat assembly 5, the motor seat assembly 5 is fastened on the side plate B1, and the motor seat assembly 5 and the transmission gearbox 5 are oppositely arranged;
再进一步地,输出装置B6是由包括一对橡胶板输送机构,一对橡胶板输送机构是由两根花键轴四B61、多排压板五、多块橡胶板三、传动齿轮箱六、马达座总成六组成,两根花键轴四B61上下平行设置,每根花键轴四B61的两轴端分别通过轴承连接于前后两侧板B1上,每根花键轴四B61的外侧壁均紧固有多排压板五,每排压板五均紧压有一块橡胶板三,每块橡胶板三均是由多层橡胶片叠合而成,多层叠合在一起的橡胶片通过多个螺钉实现紧固; Furthermore, the output device B6 is composed of a pair of rubber plate conveying mechanisms, and the pair of rubber plate conveying mechanisms is composed of two spline shafts four B61, multiple rows of pressing plates five, multiple rubber plates three, transmission gearbox six, motor The seat assembly consists of six components, two spline shafts B61 are arranged in parallel up and down, the two shaft ends of each spline shaft B61 are respectively connected to the front and rear side plates B1 through bearings, and the outer side walls of each spline shaft B61 There are multiple rows of pressing plates five are fastened, and each row of pressing plates five is tightly pressed with a rubber plate three, and each rubber plate three is made of multi-layer rubber sheets, and the rubber sheets laminated together are passed through multiple Fasten with screws;
传动齿轮箱六通过安装板四紧固于侧板B1上,每根花键轴四B61的一轴端均紧固有齿轮六,该齿轮六能与传动齿轮箱六相互啮合,花键轴四B61的另一轴端与马达座总成六连接,马达座总成六紧固于侧板B1上,马达座总成六与传动齿轮箱六之间对向设置; The transmission gear box 6 is fastened on the side plate B1 through the mounting plate 4, and one shaft end of each spline shaft 4 B61 is fastened with a gear 6, which can mesh with the transmission gear box 6, and the spline shaft 4 The other shaft end of B61 is connected with the motor seat assembly 6, the motor seat assembly 6 is fastened on the side plate B1, and the motor seat assembly 6 and the transmission gearbox 6 are oppositely arranged;
输出装置B6能将剥叶后的甘蔗杆有效地输送出并递送给卸料斗C,在递送的同时,由于输送的速度慢,而剥叶的转速快,从而实现打断甘蔗杆顶梢的目的; The output device B6 can effectively convey the peeled sugarcane stalks out and deliver them to the discharge hopper C. At the same time of delivery, because the conveying speed is slow, the rotating speed of the stripped leaves is fast, so as to achieve the purpose of breaking the top tip of the sugarcane stalks ;
其中,卸料斗C是由侧挡板C1、后围板、弧形开合底板C2、开合油缸C3组成,左右两块侧挡板C1的后端面分别紧固于后围板的左右两侧,单边侧挡板或者双边侧挡板的底部通过多个活页活动连接有一块弧形开合底板C2,开合油缸C3的缸座紧固于侧挡板C1的外侧面中部,开合油缸C3的活塞杆头端活动连接于弧形开合底板C2的外侧壁中部; Among them, the unloading hopper C is composed of a side baffle C1, a rear wall, an arc-shaped opening and closing bottom plate C2, and an opening and closing oil cylinder C3. The rear end surfaces of the left and right side baffles C1 are respectively fastened to the left and right sides of the rear wall , the bottom of the unilateral side baffle or the double side baffle is movably connected with an arc-shaped opening and closing bottom plate C2 through multiple hinges, the cylinder seat of the opening and closing cylinder C3 is fastened to the middle of the outer surface of the side baffle C1, and the opening and closing oil cylinder The head end of the piston rod of C3 is movably connected to the middle part of the outer wall of the arc-shaped opening and closing bottom plate C2;
如图5所示,双开式卸料斗C中的双边侧挡板C1的底部均通过多个活页活动连接有一块弧形开合底板C2,这两块弧形开合底板C2相互对称,两块弧形开合底板C2各自通过开合油缸C3实现反向打开或者对向闭合的目的。 As shown in Figure 5, the bottom of the double-sided side baffles C1 in the double-opening unloading hopper C is connected with an arc-shaped opening and closing bottom plate C2 through a plurality of hinges. These two arc-shaped opening and closing bottom plates C2 are symmetrical to each other. The arc-shaped opening and closing bottom plates C2 realize the purpose of reverse opening or opposite closing respectively through the opening and closing oil cylinder C3.
实施例二 Embodiment two
本实施例只有卸料斗的结构与第一实施例不同,其余的内容与第一实施例相同。 In this embodiment, only the structure of the discharge hopper is different from the first embodiment, and the remaining contents are the same as the first embodiment.
如图6所示,单开式卸料斗C中只有左侧挡板或者右侧挡板的底部通过多个活页活动连接有一块弧形开合底板C2,这块弧形开合底板C2通过开合油缸C3单独完成打开或者闭合,而没有连接弧形开合底板C2的那块侧挡板C1的底部则向内作折向弯曲,该折向弯曲的部分与弧形开合底板C2之间的比例为3∶2。 As shown in Figure 6, only the bottom of the left baffle or the right baffle in the single-open unloading hopper C is movably connected with an arc-shaped opening and closing bottom plate C2 through a plurality of hinges. The closing cylinder C3 completes the opening or closing alone, and the bottom of the side baffle C1 that is not connected to the arc-shaped opening and closing bottom plate C2 is bent inward, and the part between the bent part and the arc-shaped opening and closing bottom plate C2 The ratio is 3:2.
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| CN108781734A (en) * | 2018-08-28 | 2018-11-13 | 曾华山 | A kind of whole rod type sugarcane leaf-peeling mechanism of modified applied in cane harvesting machine |
| CN110547066A (en) * | 2019-08-20 | 2019-12-10 | 广西壮族自治区农业科学院 | Sugarcane seed stem cutting production line |
| CN112203497A (en) * | 2018-02-28 | 2021-01-08 | 凯斯纽荷兰(中国)管理有限公司 | Harvesting machine lift devices and harvesting machines |
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| CN112203497A (en) * | 2018-02-28 | 2021-01-08 | 凯斯纽荷兰(中国)管理有限公司 | Harvesting machine lift devices and harvesting machines |
| CN108781734A (en) * | 2018-08-28 | 2018-11-13 | 曾华山 | A kind of whole rod type sugarcane leaf-peeling mechanism of modified applied in cane harvesting machine |
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