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CN104801603A - Working method of pressurization mold - Google Patents

Working method of pressurization mold Download PDF

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Publication number
CN104801603A
CN104801603A CN201510143863.9A CN201510143863A CN104801603A CN 104801603 A CN104801603 A CN 104801603A CN 201510143863 A CN201510143863 A CN 201510143863A CN 104801603 A CN104801603 A CN 104801603A
Authority
CN
China
Prior art keywords
punch
mold
die
rubber layer
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510143863.9A
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Chinese (zh)
Other versions
CN104801603B (en
Inventor
不公告发明人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujian Yongchun Jiawei Plastic Packaging Products Co Ltd
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201510143863.9A priority Critical patent/CN104801603B/en
Publication of CN104801603A publication Critical patent/CN104801603A/en
Application granted granted Critical
Publication of CN104801603B publication Critical patent/CN104801603B/en
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Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/10Stamping using yieldable or resilient pads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/01Selection of materials

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

The invention relates to a working method of a pressurization mold. The pressurization mold comprises an upper mold base and a lower mold base, the two of which are arranged oppositely; a convex mold is arranged on the upper mold base; a concave mold is arranged on the lower mold base; a pressing plate for pressing the edge of a punched molded part is arranged on the concave mold; the pressurization mold is characterized in that a pressurization cavity for receiving external hydraulic oil input is formed in the convex mold, the concave mold comprises a concave mold plate and a coaming for connecting the lower mold base and the concave mold plate, the lower mold base, the concave mold plate and the coaming are combined to form a molding cavity, a molding hole for the convex mold to go in and out of the molding cavity is formed in the concave mod plate, a 0.5mm steel bead layer and a rubber layer are arranged in the molding cavity, the convex mold is closely fitted with one side surface of the punched molded part, the 0.5mm steel bead layer tightly covers the other side surface of the punched molded part and 0.5mm steel balls are arranged between the punched molded part and the rubber layer in a rolling manner, and the rubber layer is filled between the inner sidewall of the molding cavity and the0.5mm steel bead layer; an ejector rod for ejecting the punched molded part is arranged on the lower mold base.

Description

The method of work of supercharging mould
Technical field
The present invention relates to a kind of mould, belong to metal stamping techniques field.
Background technology
Punch process in machining occupies an important position in the processing industry of national economy.The application of sheet metal component is extremely extensive, and be deep into manufacturing various aspects, sheet material forming realizes mainly through diel.Adopt Sheet Metal Forming Technology, have that precision is high, efficiency is high, quality is good, cost-saving, save the series of advantages such as material and the energy.
Use rubber to replace punch (or die), only need the die (or punch) of a rigidity, simplify mould structure, reduce the expense of mould.Meanwhile, there is not mobility in rubber, do not need to consider the sealing problem in hydroforming, easy to operate; And rubber can some complex-shaped parts of one-shot forming, such as: the part etc. of non-symmetrical part, wedged bottom part, band Local Convex concave shape; Further, rubber molding also has the advantage of response fast.But find during applicant uses, use rubber to replace punch (or die), because rubber is a continuous print elastomer, therefore paste mould when complex-shaped part forming poor, especially pastes mould difference at small round corner position and seem particularly outstanding.
Meanwhile, applicant finds, in stamping, occurring to effectively reduce forming defects, improving drip molding surface quality, suitable pressure medium must be applied in forming process to suppress the thinning of plate, reduce the stress of critical section, improve forming limit, make drip molding wall thickness evenly.
Further, applicant finds, steel ball has the advantages that to transmit pressure in non-uniform Distribution.In forming process, the descending steel ball that forces of punch moves to surrounding, and steel ball, at drip molding surface scrolls, changes the stress of material, improves the forming quality of drip molding.Therefore, by regulating the distribution of forming parameters and then adjustment pressure, material can be out of shape under best stress condition, prevent the easy weakened section of material from breaking prematurely in forming process, give full play to the plastic deformation performance of material, improve the forming limit of material.
Meanwhile, applicant finds, by the supercharging to punch, on the basis of existing forcing press, further can improve the pressure to profiled member, simultaneously, on the basis stamping to profiled member first time, secondary pressurized is being carried out to profiled member, effectively can prevent the resilience of profiled member.
Summary of the invention
The technical problem to be solved in the present invention is, not enough for prior art, proposes a kind of to stamping pressure fast response time and the method for work of the good supercharging composite die of drip molding total quality.
Supercharging composite die of the present invention, comprise the upper bolster and die shoe that are oppositely arranged, described upper bolster is provided with punch, described die shoe is provided with die, described die is provided with the pressing plate for striking out shaped piece flanging, the booster cavity for connecting the input of outer liquid force feed is shaped with in described punch, described die comprises concave template and the coaming plate being connected die shoe and concave template, described die shoe, concave template and coaming plate are formed into die cavity, described concave template is shaped with the forming hole for punch turnover forming cavity, 0.5mm steel ball layer and rubber layer is provided with in described forming cavity, described punch fits tightly with the side striking out shaped piece, described 0.5mm steel ball layer closely wraps up the another side that strikes out shaped piece and 0.5mm steel ball rolls to be located at and strikes out between shaped piece and rubber layer, described rubber layer is filled between forming cavity madial wall and 0.5mm steel ball layer, described method of work comprises: after punch is to punch forming part punching press laminating, then by the booster cavity in outer liquid force feed input punch, further extrudes punch forming part.
The present invention adopts the beneficial effect of technique scheme to be: 1) because 0.5mm steel ball layer closely wraps up the another side that strikes out shaped piece and 0.5mm steel ball rolls to be located at strikes out between shaped piece and rubber layer, rubber layer is filled between forming cavity madial wall and 0.5mm steel ball layer, by rubber layer, to stamping pressure fast response time.On the basis to stamping pressure fast response time, by having 0.5mm steel ball layer, by the steel ball of 0.5mm size, in forming process, the descending steel ball that forces of punch moves to surrounding, steel ball, at drip molding surface scrolls, changes the stress of material, improves the forming quality striking out shaped piece.Meanwhile, by the interaction between 0.5mm steel ball layer and rubber layer, extrude darker in rubber layer at the stressed local 0.5mm steel ball layer greatly of drip molding, achieve stressed even, reduce the stress of critical section, improve forming limit, make drip molding wall thickness evenly; 2) owing to being shaped with the booster cavity for connecting the input of outer liquid force feed in punch, by outside injection liquid force feed, but realizing the secondary booster to punch forming part, better improve the quality striking out shaped piece.
The improvement of technique scheme is: described rubber layer is the minimum two-layer rubber layer set gradually up and down.
Because rubber layer is the minimum two-layer rubber layer set gradually up and down, during actual production, according to the different pressures needs of drip molding, every layer of rubber layer can be set to different pressures, better can improve the forming quality of drip molding.
The improvement of technique scheme is: described die shoe is provided with the push rod ejected for striking out shaped piece.
The improvement of technique scheme is: be provided with top board in described forming cavity, and described top board is between die shoe and rubber layer, and one end of described top board and push rod is fixed.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment of the present invention supercharging composite die.
Detailed description of the invention
The supercharging composite die of the present embodiment, as shown in Figure 1, comprises the upper bolster 1 and die shoe 2 that are oppositely arranged.Upper bolster 1 is provided with punch 3, and die shoe 2 is provided with die 4.Die 4 is provided with the pressing plate 6 for striking out shaped piece 5 flanging.
The booster cavity 3-1 for connecting the input of outer liquid force feed is shaped with in punch 3.Die 4 comprises concave template 4-1 and is connected the coaming plate 4-2 of die shoe 2 with concave template 4-1.Die shoe 2, concave template 4-1 and coaming plate 4-2 are formed into die cavity.Concave template 4-1 is shaped with the forming hole passing in and out forming cavity for punch 3.0.5mm steel ball layer 4-3 and rubber layer 4-4 is provided with in forming cavity.
Punch 3 fits tightly with the side striking out shaped piece 5, and 0.5mm steel ball layer 4-3 closely wraps up the another side that strikes out shaped piece 5 and 0.5mm steel ball rolls to be located at and strikes out between shaped piece 5 and rubber layer 4-4.Rubber layer 4-4 is filled between forming cavity madial wall and 0.5mm steel ball layer 4-3.
The rubber layer 4-4 of the present embodiment is the minimum two-layer rubber layer set gradually up and down.
The die shoe 2 of the present embodiment is provided with the push rod 7 ejected for striking out shaped piece 5.
Top board 8 is provided with in the forming cavity of the present embodiment.Top board 8 is between die shoe 2 and rubber layer 4-4, and top board 8 is fixed with one end of push rod 7.
During use, after punch 3 pairs of punch forming part 5 punching press laminatings, then by the booster cavity 3-1 in outer liquid force feed input punch 3, punch forming part 5 is further extruded.
The present invention is not limited to above-described embodiment.All employings are equal to the technical scheme of replacing and being formed, and all drop on the protection domain of application claims.

Claims (1)

1. the method for work of a supercharging composite die, this supercharging composite die comprises the upper bolster and die shoe that are oppositely arranged, described upper bolster is provided with punch, described die shoe is provided with die, it is characterized in that: in described punch, be shaped with the booster cavity for connecting the input of outer liquid force feed, described die comprises concave template and the coaming plate being connected die shoe and concave template, described die shoe, concave template and coaming plate are formed into die cavity, described concave template is shaped with the forming hole for punch turnover forming cavity, steel ball layer and rubber layer is provided with in described forming cavity, described steel ball layer closely wraps up the lateral surface striking out shaped piece, steel ball rolls to be located at and strikes out between shaped piece and rubber layer, described rubber layer is filled between forming cavity madial wall and steel ball layer,
Described die shoe is provided with the push rod ejected for striking out shaped piece, is provided with top board in described forming cavity, and described top board is between die shoe and rubber layer, and one end of described top board and push rod is fixed;
Described method of work comprises: after punch is to punch forming part punching press laminating, then by the booster cavity in outer liquid force feed input punch, further extrudes punch forming part.
CN201510143863.9A 2013-06-28 2013-06-28 Working method of pressurization mold Active CN104801603B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510143863.9A CN104801603B (en) 2013-06-28 2013-06-28 Working method of pressurization mold

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201310266310.3A CN103317026B (en) 2013-06-28 2013-06-28 Supercharged composite mold
CN201510143863.9A CN104801603B (en) 2013-06-28 2013-06-28 Working method of pressurization mold

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN201310266310.3A Division CN103317026B (en) 2013-06-28 2013-06-28 Supercharged composite mold

Publications (2)

Publication Number Publication Date
CN104801603A true CN104801603A (en) 2015-07-29
CN104801603B CN104801603B (en) 2017-01-18

Family

ID=49186235

Family Applications (9)

Application Number Title Priority Date Filing Date
CN201510147882.9A Expired - Fee Related CN104785600B (en) 2013-06-28 2013-06-28 Die work method
CN201510144510.0A Expired - Fee Related CN104815904B (en) 2013-06-28 2013-06-28 A kind of method of work of supercharging composite die
CN201510143802.2A Expired - Fee Related CN104815901B (en) 2013-06-28 2013-06-28 Pressurizing composite die
CN201310266310.3A Expired - Fee Related CN103317026B (en) 2013-06-28 2013-06-28 Supercharged composite mold
CN201510144509.8A Expired - Fee Related CN104815903B (en) 2013-06-28 2013-06-28 A kind of mould
CN201510144068.1A Expired - Fee Related CN104815902B (en) 2013-06-28 2013-06-28 A kind of method of work of supercharging composite die
CN201510145301.8A Active CN104785630B (en) 2013-06-28 2013-06-28 Supercharging composite die and method of work thereof
CN201510145307.5A Active CN104785631B (en) 2013-06-28 2013-06-28 Working method of pressurization die
CN201510143863.9A Active CN104801603B (en) 2013-06-28 2013-06-28 Working method of pressurization mold

Family Applications Before (8)

Application Number Title Priority Date Filing Date
CN201510147882.9A Expired - Fee Related CN104785600B (en) 2013-06-28 2013-06-28 Die work method
CN201510144510.0A Expired - Fee Related CN104815904B (en) 2013-06-28 2013-06-28 A kind of method of work of supercharging composite die
CN201510143802.2A Expired - Fee Related CN104815901B (en) 2013-06-28 2013-06-28 Pressurizing composite die
CN201310266310.3A Expired - Fee Related CN103317026B (en) 2013-06-28 2013-06-28 Supercharged composite mold
CN201510144509.8A Expired - Fee Related CN104815903B (en) 2013-06-28 2013-06-28 A kind of mould
CN201510144068.1A Expired - Fee Related CN104815902B (en) 2013-06-28 2013-06-28 A kind of method of work of supercharging composite die
CN201510145301.8A Active CN104785630B (en) 2013-06-28 2013-06-28 Supercharging composite die and method of work thereof
CN201510145307.5A Active CN104785631B (en) 2013-06-28 2013-06-28 Working method of pressurization die

Country Status (1)

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CN (9) CN104785600B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104785600B (en) * 2013-06-28 2017-02-08 山东建筑大学 Die work method
CN105665534A (en) * 2015-12-09 2016-06-15 王蕾 a deep drawing die
CN107159765A (en) * 2017-08-01 2017-09-15 安徽机电职业技术学院 A kind of novel punching machinery
CN109365592B (en) * 2018-10-25 2023-11-17 福建振丰矿物新材料有限公司 A colloid hydraulic molding device and a method for molding panels using the same
CN116603912B (en) * 2023-05-17 2025-08-19 陕西科技大学 Forming method of small-curvature fillet radius cylindrical part

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Also Published As

Publication number Publication date
CN104785630B (en) 2016-09-21
CN104815901B (en) 2016-12-28
CN103317026A (en) 2013-09-25
CN104815901A (en) 2015-08-05
CN104785631A (en) 2015-07-22
CN104785631B (en) 2017-03-22
CN104785630A (en) 2015-07-22
CN104815904B (en) 2016-08-24
CN104815902B (en) 2016-09-21
CN104785600A (en) 2015-07-22
CN104815903B (en) 2016-08-24
CN104801603B (en) 2017-01-18
CN104815903A (en) 2015-08-05
CN103317026B (en) 2015-04-29
CN104785600B (en) 2017-02-08
CN104815904A (en) 2015-08-05
CN104815902A (en) 2015-08-05

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SE01 Entry into force of request for substantive examination
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Inventor after: Huang Zhiqian

Inventor before: The inventor has waived the right to be mentioned

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Effective date of registration: 20161118

Address after: Zhang Sakamoto town of Huian County in Fujian province 362000 Quanzhou City Xia Zhang CuO Mei Village No. 35

Applicant after: Huang Zhiqian

Address before: 213000 Jiangsu, North District, Changzhou Jin Ling North Road, No. 11

Applicant before: Zhu Baosheng

CB02 Change of applicant information

Inventor after: Lin Xingjie

Inventor after: Lin Jinshun

Inventor after: Miao Yu

Inventor after: Chu Jinglong

Inventor after: Qiu Weijun

Inventor after: Nie Jianrui

Inventor before: Huang Zhiqian

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Effective date of registration: 20161221

Address after: 362600 Yongchun Province, Peach Town, an industrial zone

Applicant after: FUJIAN YONGCHUN JIAWEI PLASTIC PACKAGING PRODUCTS CO., LTD.

Address before: Zhang Sakamoto town of Huian County in Fujian province 362000 Quanzhou City Xia Zhang CuO Mei Village No. 35

Applicant before: Huang Zhiqian

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GR01 Patent grant