CN104536008A - Drill jumbo blast hole laser ranging and positioning method - Google Patents
Drill jumbo blast hole laser ranging and positioning method Download PDFInfo
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- 230000005641 tunneling Effects 0.000 description 2
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- G—PHYSICS
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- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S17/00—Systems using the reflection or reradiation of electromagnetic waves other than radio waves, e.g. lidar systems
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Abstract
Description
技术领域technical field
本发明属于激光测量领域,特别涉及一种凿岩台车炮孔激光测距定位方法。The invention belongs to the field of laser measurement, and in particular relates to a laser ranging and positioning method for a blast hole of a rock drilling jumbo.
背景技术Background technique
钻爆法是矿山生产中一种常用的方法,炮孔定位和钻探是该方法重要工序,目前常用的炮孔钻探主要由凿岩台车来完成。The drill and blast method is a commonly used method in mine production. Blast hole positioning and drilling are important processes of this method. Currently, the commonly used blast hole drilling is mainly completed by rock drilling rigs.
一般情况下,根据炮孔工程设计图,工作人员将炮孔位置用红色油漆标定在矿道断面上,然后操作凿岩台车进行炮孔钻探。由于矿道断面凹凸不平,断面状态十分复杂,影响炮孔位置精度,且费时费力。Under normal circumstances, according to the design drawing of the blasthole project, the staff will mark the position of the blasthole with red paint on the section of the mine, and then operate the rock drilling rig to drill the blasthole. Due to the unevenness of the section of the mine road, the state of the section is very complicated, which affects the accuracy of the blasthole position, and is time-consuming and laborious.
曹仕杰在文献“基于单片机的隧道掘进激光定位仪[J].经营管理者,2010(17)”中提出了一种激光定位方法。该方法首先测量激光发生器到定位断面的距离,再根据实际孔位置与激光束支架上对应孔位置,通过比例关系计算出激光束支架面的移动距离,单片机控制激光束支架移动达到定位的目的。然而,实际定位断面参差不齐,状态十分复杂,定位误差较大,直接影响炮孔位置精度。Cao Shijie proposed a laser positioning method in the document "Single-chip Microcomputer-based Tunneling Laser Positioning Instrument [J]. Managers, 2010 (17)". This method first measures the distance from the laser generator to the positioning section, and then calculates the moving distance of the laser beam support surface through the proportional relationship according to the actual hole position and the corresponding hole position on the laser beam support, and the single-chip computer controls the movement of the laser beam support to achieve the purpose of positioning . However, the actual positioning section is uneven, the state is very complicated, and the positioning error is large, which directly affects the position accuracy of the blast hole.
发明内容Contents of the invention
本发明提出了一种凿岩台车炮孔激光测距定位方法,应用于矿山钻爆法中凿岩台车炮孔定位。The invention provides a laser ranging and positioning method for blastholes of a rock drilling jumbo, which is applied to the positioning of the blastholes of a rock drilling jumbo in the mine drilling and blasting method.
本发明的技术方案:Technical scheme of the present invention:
凿岩台车炮孔激光测距定位方法所用的装置包括工业激光测距传感器、激光靶标、高精度全方位云台和触摸屏PLC一体机。The devices used in the laser ranging and positioning method for blastholes of rock drilling rigs include industrial laser ranging sensors, laser targets, high-precision omni-directional pan-tilts, and touch-screen PLC integrated machines.
工业激光测距传感器包括激光发射器、激光接收器以及信号处理电路,工业激光测距传感器通过发射激光来指定炮孔位置,并接收来自激光靶标反射的激光信号实现激光测距,工业激光测距传感器通过数据接口与触摸屏PLC一体机相联,该工业激光测距传感器安装于高精度全方位云台上,实现工业激光测距传感器的水平和竖直方向转动;激光靶标安装于凿岩台车推进梁前端的支架上,用于接收激光信号并对其进行反射;高精度全方位云台悬挂固定于凿岩台车操作室顶棚的中轴线正下方,其内部有控制水平方向和竖直方向两个步进电机,高精度全方位云台与触摸屏PLC一体机相联,用于接收触摸屏PLC一体机的控制信号,通过控制高精度全方位云台的水平方向和竖直方向两个步进电机的转动进而控制工业激光测距传感器转动;触摸屏PLC一体机安装于凿岩台车操作室的正前方,根据炮孔设计图控制高精度全方位云台带动工业激光测距传感器转动,计算和显示测距信息以便于对凿岩台车的钻臂进行调整;炮孔设计图是根据巷道走向及爆破理论设计的炮孔位置图。The industrial laser ranging sensor includes a laser transmitter, a laser receiver, and a signal processing circuit. The industrial laser ranging sensor specifies the position of the gun hole by emitting laser light, and receives the laser signal reflected from the laser target to achieve laser ranging. Industrial laser ranging The sensor is connected with the touch screen PLC all-in-one machine through the data interface. The industrial laser ranging sensor is installed on the high-precision omnidirectional pan/tilt to realize the horizontal and vertical rotation of the industrial laser ranging sensor; the laser target is installed on the rock drilling jumbo On the bracket at the front end of the propulsion beam, it is used to receive and reflect the laser signal; the high-precision omni-directional pan-tilt is suspended and fixed directly below the central axis of the roof of the drilling rig operating room, and there are controls inside it to control the horizontal and vertical directions. Two stepping motors, the high-precision omni-directional pan-tilt is connected with the touch-screen PLC all-in-one machine, used to receive the control signal of the touch-screen PLC all-in-one machine, by controlling the two steps of the high-precision omni-directional pan-tilt in the horizontal and vertical directions The rotation of the motor controls the rotation of the industrial laser ranging sensor; the touch screen PLC integrated machine is installed in front of the operating room of the rock drilling rig, and controls the high-precision omni-directional pan-tilt to drive the industrial laser ranging sensor to rotate according to the design drawing of the blast hole, and calculates and The distance measurement information is displayed to facilitate the adjustment of the drill arm of the rock drilling rig; the blasthole design diagram is a blasthole location map designed according to the roadway direction and blasting theory.
(1)凿岩台车车体定位时,调整车体使车体的轴线与矿山巷道顶部的地测线相重合;在矿山巷道断面上,确定炮孔设计原点与激光在巷道断面垂直投射点之间的偏差,以激光发射器为原点建立激光坐标系,各坐标值加上或减去上述的偏差,使设计的炮孔转换到激光坐标系中。(1) When positioning the body of the rock drilling rig, adjust the body so that the axis of the car body coincides with the survey line at the top of the mine roadway; on the section of the mine roadway, determine the origin of the blast hole design and the vertical projection point of the laser on the roadway section The laser coordinate system is established with the laser transmitter as the origin, and the above-mentioned deviation is added or subtracted to each coordinate value to convert the designed blast hole into the laser coordinate system.
(2)根据触摸屏PLC一体机上的炮孔设计图选择任意待钻炮孔,根据该炮孔中心点的坐标、激光靶标与凿岩台车钻杆中心的偏置距离,计算出激光在水平方向和竖直方向的偏转角度α与β,如图2所示,计算公式为:(2) Select any blast hole to be drilled according to the blast hole design drawing on the touch screen PLC all-in-one machine, and calculate the horizontal direction of the laser beam according to the coordinates of the center point of the blast hole and the offset distance between the laser target and the drill rod center of the rock drilling rig. and deflection angles α and β in the vertical direction, as shown in Figure 2, the calculation formula is:
其中,x代表炮孔在激光坐标系下的横坐标;y代表炮孔在激光坐标系下的纵坐标;l代表激光发射器到虚拟定位面之间的垂直距离;虚拟定位面为垂直于巷道地测轴线的平面,位于凿岩台车车体与巷道断面之间。Among them, x represents the abscissa of the blast hole in the laser coordinate system; y represents the vertical coordinate of the blast hole in the laser coordinate system; l represents the vertical distance between the laser transmitter and the virtual positioning plane; the virtual positioning plane is perpendicular to the roadway The plane of the geodetic axis is located between the body of the rock drilling rig and the section of the roadway.
触摸屏PLC一体机将水平方向和竖直方向的偏转角α与β转化成脉冲信号,将脉冲信号输送到高精度全方位云台,由高精度全方位云台带动激光发射器在水平方向和竖直方向偏转相应角度。控制凿岩台车的钻臂移动,使凿岩台车推进梁前端的激光靶标靠近激光发射器发射出的激光束,激光靶标接收并返回激光信号,激光接收器接收信号后进行测量激光发射器到激光靶标的距离L,将该距离转换成激光靶标到激光发射器的垂直距离l′,转换公式为:The touch screen PLC all-in-one machine converts the deflection angles α and β in the horizontal and vertical directions into pulse signals, and sends the pulse signals to the high-precision omni-directional pan/tilt, which drives the laser transmitter in the horizontal and vertical directions. The corresponding angle of deflection in the vertical direction. Control the movement of the drilling arm of the rock drilling rig so that the laser target at the front end of the propulsion beam of the rock drilling rig is close to the laser beam emitted by the laser transmitter. The laser target receives and returns the laser signal, and the laser receiver receives the signal to measure the laser transmitter. The distance L to the laser target, convert this distance into the vertical distance l′ from the laser target to the laser transmitter, the conversion formula is:
(3)将激光靶标到激光发射器的垂直距离l′与所设置的虚拟定位面到激光发射器的垂直距离进行比较。调整凿岩台车的钻臂,直至激光靶标与虚拟定位面重合,此时凿岩台车钻杆中心位置即为待钻炮孔的实际位置。(3) Compare the vertical distance l' from the laser target to the laser emitter with the vertical distance from the set virtual positioning plane to the laser emitter. Adjust the drill arm of the rock drilling rig until the laser target coincides with the virtual positioning surface. At this time, the center position of the drill rod of the rock drilling rig is the actual position of the blast hole to be drilled.
本发明的优势在于:定位过程不受巷道实际断面情况影响,精确定位炮孔位置,操作简单,工作效率高。The invention has the advantages that: the positioning process is not affected by the actual cross-section of the roadway, the position of the blast hole can be precisely positioned, the operation is simple, and the working efficiency is high.
附图说明Description of drawings
图1为本发明炮孔定位流程图。Fig. 1 is a flow chart of blast hole positioning in the present invention.
图2某炮孔空间示意图。Fig. 2 Schematic diagram of a blast hole space.
图中:1虚拟定位面;O激光发射器原点。In the figure: 1 the virtual positioning plane; O the origin of the laser emitter.
具体实施方式Detailed ways
以下结合本发明的技术方案和附图进一步说明本发明的具体实施方式。The specific implementation manners of the present invention will be further described below in conjunction with the technical solutions of the present invention and the accompanying drawings.
本发明所用的定位设备包括工业激光测距传感器、激光靶标、高精度全方位云台和触摸屏PLC一体机。凿岩台车为掘进式凿岩台车。The positioning equipment used in the present invention includes an industrial laser ranging sensor, a laser target, a high-precision omnidirectional pan-tilt and a touch screen PLC integrated machine. The rock drilling jumbo is a tunneling type rock drilling jumbo.
工业激光测距传感器安装于高精度全方位云台之上,高精度全方位云台悬挂固定于凿岩台车操作室顶棚中轴线正下方,与触摸屏PLC一体机相联,工业激光测距传感器通过数据接口与触摸屏PLC一体机相联;激光靶标安装于凿岩台车推进梁前端的支架上,激光靶标中心与凿岩台车钻杆中心在竖直方向的偏置距离为10cm。The industrial laser ranging sensor is installed on the high-precision omni-directional pan/tilt, and the high-precision omni-directional pan/tilt is suspended and fixed directly below the central axis of the ceiling of the rock drilling rig operating room, and is connected with the touch screen PLC integrated machine. The industrial laser ranging sensor It is connected with the touch screen PLC integrated machine through the data interface; the laser target is installed on the bracket at the front end of the propulsion beam of the rock drilling rig, and the vertical offset distance between the center of the laser target and the center of the drill pipe of the rock drilling rig is 10cm.
图1为本发明炮孔定位流程图。首先进行凿岩台车车体定位,使凿岩台车车体的轴线与巷道顶部的地测线相重合;然后在巷道断面内,确定炮孔设计原点与激光在巷道断面垂直投射点之间的偏差,以激光发射器为原点建立激光坐标系,并将设计炮孔转换到激光坐标系中。操作人员根据巷道断面与凿岩台车位置确定虚拟定位面,如附图2,本具体实施例中,取激光发射器到虚拟定位面的垂直距离l=10m。Fig. 1 is a flow chart of blast hole positioning in the present invention. First, the body of the rock drilling rig is positioned so that the axis of the body of the rock drilling rig coincides with the survey line at the top of the roadway; then, within the roadway section, the distance between the origin of the blast hole design and the vertical projection point of the laser on the roadway section is determined The laser coordinate system is established with the laser transmitter as the origin, and the designed blast hole is transformed into the laser coordinate system. The operator determines the virtual positioning plane according to the section of the roadway and the position of the rock drilling rig, as shown in Figure 2. In this specific embodiment, the vertical distance l=10m from the laser transmitter to the virtual positioning plane is taken.
操作人员选择一待钻炮孔M,该炮孔在激光坐标系中的位置为(2m,1.5m,10m),如图2所示,计算得到激光发射器在水平和竖直方向的偏转角度α与β,根据公式(1)、(2)计算得:α=11.309°,β=8.367°。触摸屏PLC一体机将水平和竖直方向的偏转角α与β转化成脉冲信号,输出给高精度全方位云台,控制激光发射器在水平和竖直方向偏转相应角度,激光发射器发出的激光光束指向待钻炮孔;操作人员移动凿岩台车钻臂,使凿岩台车推进梁前端的激光靶标靠近激光束,激光靶标接收并返回激光信号,激光接收器接收信号后进行测距,得到凿岩台车推进梁前端激光靶标到激光发射器的距离L=10.2m,由公式(3)计算得激光靶标到激光发射器的垂直距离l′=0.970L=9.894m,如图2所示。控制凿岩台车钻臂进行调整,直至激光靶标与虚拟定位面重合即l′=10m时,可确定出待钻炮孔的位置。The operator selects a blast hole M to be drilled. The position of the blast hole in the laser coordinate system is (2m, 1.5m, 10m). As shown in Figure 2, the deflection angle of the laser emitter in the horizontal and vertical directions is calculated α and β are calculated according to formulas (1) and (2): α=11.309°, β=8.367°. The touch screen PLC all-in-one machine converts the deflection angles α and β in the horizontal and vertical directions into pulse signals, and outputs them to the high-precision omnidirectional pan/tilt to control the laser transmitter to deflect the corresponding angles in the horizontal and vertical directions, and the laser beam emitted by the laser transmitter The beam points to the blast hole to be drilled; the operator moves the drilling arm of the rock drilling rig so that the laser target at the front end of the advancing beam of the rock drilling rig is close to the laser beam, the laser target receives and returns the laser signal, and the laser receiver performs distance measurement after receiving the signal. The distance from the laser target at the front end of the propulsion beam of the rock drilling rig to the laser transmitter is L = 10.2m, and the vertical distance from the laser target to the laser transmitter is calculated by formula (3) l' = 0.970L = 9.894m, as shown in Figure 2 Show. Control the drill arm of the rock drilling rig to adjust until the laser target coincides with the virtual positioning surface, that is, when l'=10m, the position of the blast hole to be drilled can be determined.
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| CN105257274A (en) * | 2015-11-04 | 2016-01-20 | 杭州听物科技有限公司 | Drilling automatic positioning device and method for tunneling and drilling jumbo |
| CN105863603A (en) * | 2016-04-05 | 2016-08-17 | 中国铁建重工集团有限公司 | Positioning method and system for automatic point location of drill jumbo |
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| CN107315179A (en) * | 2017-07-31 | 2017-11-03 | 深圳市中金岭南有色金属股份有限公司 | A kind of portable blasthole positioner |
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| CN112032520A (en) * | 2020-09-28 | 2020-12-04 | 中国矿业大学(北京) | A full-section blast hole positioning device and method based on the principle of central projection |
| CN112878981A (en) * | 2021-01-28 | 2021-06-01 | 中国矿业大学 | Control system and control method of drill jumbo |
| CN116291486A (en) * | 2023-03-20 | 2023-06-23 | 中国铁建重工集团股份有限公司 | Rock drilling rig construction method, device, rock drilling rig and storage medium |
| CN117704967A (en) * | 2024-02-05 | 2024-03-15 | 中铁西南科学研究院有限公司 | Machine vision-based blast hole position dynamic measurement method, target and measurement system |
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