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CN104047601A - Fastener used for coal plough cutter - Google Patents

Fastener used for coal plough cutter Download PDF

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Publication number
CN104047601A
CN104047601A CN201310100128.0A CN201310100128A CN104047601A CN 104047601 A CN104047601 A CN 104047601A CN 201310100128 A CN201310100128 A CN 201310100128A CN 104047601 A CN104047601 A CN 104047601A
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CN
China
Prior art keywords
planer
rectangular
cutter
square screw
groove
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Pending
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CN201310100128.0A
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Chinese (zh)
Inventor
张建军
徐涛
李玉春
邵彩虹
吴昊
张得宁
马营
王宁
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State-owned Assets Supervision and Administration Commission of the State Council
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State-owned Assets Supervision and Administration Commission of the State Council
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Priority to CN201310100128.0A priority Critical patent/CN104047601A/en
Publication of CN104047601A publication Critical patent/CN104047601A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a coal plough for exploiting coal mine underground thin seam, and concretely relates to a fastener used for a coal plough cutter. A traditional coal plough cutter fastener is a bolt with a wood screw thread structure, and has a problem that the time taken by dismounting is long in the coal plough cutter maintenance process. The fastener provided by the invention is formed by a cutter seat, a nylon briquette, a square screw and a cutter; the lower portion of the cutter is a handle, the lower end of the cutter is provided with a rectangular through groove, and the left side of the cutter is provided with a long circular hole; the main body pedestal of the nylon briquette has a long cylindrical shape; the upper and lower surfaces of the square screw are parallel wedge planes with small left sides and large right sides, and the front and back surfaces of the square screw are rectangular planes; the upper and lower surfaces of the left end of the square screw are provided with circular grooves, and the front and back surfaces in corresponding positions are provided with rectangular through grooves; the main body pedestal of the nylon briquette is placed in the long circular hole; and the handle-shaped lower end of the cutter is inserted to the inclined through groove of the cutter seat, the lower end of the cutter seat is provided with a rectangular through grove, and the square screw is wedged into the rectangular through groove at the lower portion of the cutter from the right end of the cutter seat. The fastener can effectively prevent the shedding of the cutter of the above coal plough.

Description

用于刨煤机刀具的紧固装置Fastening device for plow knives

技术领域technical field

本发明涉及煤矿井下薄煤层开采的刨煤机技术领域,具体的说是一种用于刨煤机刀具的紧固装置。The invention relates to the technical field of coal plows for thin coal seam mining in underground coal mines, in particular to a fastening device for coal plow cutters.

背景技术Background technique

传统的用于煤矿井下开采的刨煤机刨刀是采用木螺纹结构的螺栓,利用橡胶套管的可膨胀性对刨刀进行紧固,需将螺栓旋入套管中。在维修过程中如需对刨刀进行更换则需要将螺栓完全旋出套管,致使停工时间长,影响薄煤层的开采效率。The traditional coal plow planer used for underground mining of coal mines uses bolts of wood thread structure, and the expandability of the rubber sleeve is used to fasten the planer, and the bolt needs to be screwed into the sleeve. If the planer needs to be replaced in the maintenance process, the bolt needs to be fully unscrewed out of the casing, which leads to a long downtime and affects the mining efficiency of the thin coal seam.

发明内容Contents of the invention

本发明的目的是提供一种用于刨煤机刀具的紧固装置,解决现有刨煤机刨刀维修过程中拆卸耗费时间长的问题。The purpose of the present invention is to provide a fastening device for coal plow knives, which solves the problem of long time-consuming disassembly in the maintenance process of the existing coal plow plow knives.

本发明采用的技术方案是:由刨刀座、尼龙压块、方螺钉及刨刀构成;刨刀下方为柄状结构,靠近下端开有横向矩形通槽,并在左侧设有垂直于矩形通槽的长圆形沉窝;尼龙压块由主体基座和其上面靠近左端的带通孔的圆柱体构成,主体基座为长圆柱形,底端为锥形结构,底部设有人字沟槽;方螺钉上下表面为相互平行、左小右大的楔形平面,前后表面为带有楔角的矩形平面;左端上下表面均开有对应圆形沟槽,左端对应位置的前后表面开有矩形通槽;方螺钉上下左右四边均设为锯齿状;尼龙压块主体基座的底部置于长圆形沉窝内,与刨刀上的长圆形沉窝过盈配合;刨刀柄状下端插入刨刀座的斜向通槽内,刨刀座下端设有与刨刀下端对应的矩形通槽,该通槽形状与方螺钉相对应,方螺钉从刨刀座右端楔入刨刀下部的矩形通槽内;所述刨刀左下端的长圆形沉窝底面与矩形通槽底面的距离h2小于尼龙压块基座高度h1,差值为3~5mm。The technical solution adopted by the present invention is: it is composed of a planer seat, a nylon briquetting block, a square screw and a planer; the bottom of the planer is a handle-shaped structure, and there is a horizontal rectangular slot near the lower end, and a vertical rectangular slot is provided on the left side. Long circular sink; the nylon briquetting block is composed of a main body base and a cylinder with a through hole on it near the left end. The upper and lower surfaces of the screw are wedge-shaped planes parallel to each other, the left side is small and the right side is large, and the front and rear surfaces are rectangular planes with wedge angles; the upper and lower surfaces of the left end have corresponding circular grooves, and the front and rear surfaces at the corresponding positions of the left end have rectangular through grooves; The upper, lower, left, and right sides of the square screw are all serrated; the bottom of the main body base of the nylon briquetting block is placed in the oblong recess, which interferes with the oblong recess on the planer; Into the through groove, the lower end of the planer holder is provided with a rectangular through groove corresponding to the lower end of the planer. The distance h 2 between the bottom surface of the oblong recess and the bottom surface of the rectangular through groove is smaller than the height h 1 of the base of the nylon briquetting block, and the difference is 3-5mm.

进一步,所述的尼龙压块底端的锥形结构是指:底部的圆锥面与垂直方向夹角为β,10°≤β≤20°;底面与水平夹角α≤5°。Further, the tapered structure at the bottom of the nylon briquetting block refers to: the angle between the conical surface of the bottom and the vertical direction is β, 10°≤β≤20°; the angle between the bottom surface and the horizontal is α≤5°.

进一步,所述的方螺钉矩形平面的楔角γ为1~3°。Further, the wedge angle γ of the rectangular plane of the square screw is 1-3°.

进一步,所述的方螺钉左端前后面开有的矩形通槽深度≤2mm。Further, the depth of the rectangular through groove opened at the front and back of the left end of the square screw is ≤2mm.

进一步,所述的尼龙压块高度h≤刨刀矩形通槽底面到刀柄表面高度h3Further, the height h of the nylon briquetting block ≤ the height h 3 from the bottom surface of the rectangular through groove of the planer to the surface of the shank.

进一步,所述的方螺钉右端螺钉帽上开有与方螺钉上下表面平行的直槽。Further, the screw cap at the right end of the square screw is provided with a straight groove parallel to the upper and lower surfaces of the square screw.

本发明具有的优点是:通过对结构的改进,选用开有楔形通槽的刨刀座、楔形结构的方螺钉及长圆柱形尼龙压块,既增强了刨刀组装后的稳定性又实现了刨煤机刨刀的可快速拆装。The advantages of the present invention are: through the improvement of the structure, the planer seat with wedge-shaped through groove, square screw with wedge-shaped structure and long cylindrical nylon briquetting block are selected, which not only enhances the stability of the planer after assembly, but also realizes the plowing of coal. The machine planer can be quickly disassembled.

图1是本发明用于刨煤机刨刀的紧固装置的结构剖视图;Fig. 1 is the structural cross-sectional view of the fastening device that the present invention is used for coal plow planer;

图2为尼龙压块装入刨刀长圆形沉窝中的结构图;Fig. 2 is the structure diagram that nylon briquetting is packed in the oblong recess of planer;

图3为图2的A-A向剖视图;Fig. 3 is the A-A direction sectional view of Fig. 2;

图4为尼龙压块的主视图;Fig. 4 is the front view of nylon briquetting block;

图5为尼龙压块的俯视图;Fig. 5 is the top view of nylon compact;

图6为尼龙压块的B-B向剖视图;Fig. 6 is a B-B sectional view of the nylon briquetting block;

图7为方螺钉的主视图;Fig. 7 is the front view of square screw;

图8为方螺钉的俯视图。Figure 8 is a top view of the square screw.

具体实施方式Detailed ways

图中:1.刨刀座,2.尼龙压块,3.方螺钉,4.刨刀;In the figure: 1. Planer seat, 2. Nylon briquetting block, 3. Square screw, 4. Planer;

h:尼龙压块2的高度。h: the height of the nylon briquetting block 2 .

h1:尼龙压块2的基座高度。h 1 : the height of the base of the nylon pressure block 2 .

h2:长圆形沉窝底面与矩形通槽底面的距离。h 2 : the distance between the bottom surface of the oblong sunken recess and the bottom surface of the rectangular through groove.

h3:刨刀4方槽底面到刀柄表面高度。h 3 : The height from the bottom surface of the square groove of planer 4 to the surface of the handle.

如图1~8所示,用于刨煤机刨刀的紧固装置由刨刀座1、尼龙压块2、方螺钉3及刨刀4组成,刨刀4下方为柄状结构,靠近下端开有横向矩形通槽,并在左侧设有垂直于矩形通槽的长圆形沉窝;尼龙压块2由主体基座和其上面靠近左端的带通孔的圆柱体构成,主体基座为长圆柱形,底端为锥形结构,底部设有人字沟槽;As shown in Figures 1 to 8, the fastening device for the planer of a coal plow consists of a planer seat 1, a nylon briquetting block 2, a square screw 3, and a planer 4. The bottom of the planer 4 is a handle-shaped structure, and there is a horizontal rectangle near the lower end. A through groove, and on the left side is provided with an oblong sink perpendicular to the rectangular through groove; the nylon briquetting block 2 is composed of a main body base and a cylinder with a through hole near the left end on it, and the main body base is long cylindrical , with a conical structure at the bottom and a herringbone groove at the bottom;

方螺钉3上下表面为相互平行、左小右大的楔形平面,前后表面为带有楔角的矩形平面;左端上下表面均开有对应圆形沟槽,左端对应位置的前后表面开有矩形通槽;方螺钉上下左右四边均设为锯齿状。The upper and lower surfaces of the square screw 3 are wedge-shaped planes parallel to each other, the left side is small and the right side is large, and the front and rear surfaces are rectangular planes with wedge angles; Groove; square screw up, down, left, and right sides are all set as serrated.

尼龙压块2主体基座的底部置于长圆形沉窝内,与刨刀4上的长圆形沉窝过盈配合;刨刀4柄状下端插入刨刀座1的斜向通槽内,刨刀座1下端设有与刨刀4下端对应的矩形通槽,该通槽形状与方螺钉3相对应,方螺钉3从刨刀座1右端楔入刨刀4下部的矩形通槽内;The bottom of the base of the main body of the nylon briquetting block 2 is placed in the oblong recess, which is in interference fit with the oblong recess on the planer 4; the handle-shaped lower end of the planer 4 is inserted into the oblique channel of the planer seat 1, 1 The lower end is provided with a rectangular slot corresponding to the lower end of the planer 4, the shape of the slot corresponds to the square screw 3, and the square screw 3 is wedged into the rectangular slot at the bottom of the planer 4 from the right end of the planer seat 1;

所述的尼龙压块2的材料选择邵氏硬度为75~85的聚氨酯橡胶。The nylon briquetting block 2 is made of polyurethane rubber with a Shore hardness of 75-85.

所述刨刀4左下端的长圆形沉窝底面与矩形通槽底面的距离h2小于尼龙压块2基座高度h1,差值为3~5mm;当尼龙压块2基座置于长圆形沉窝内后,高于长圆形沉窝,高出部分处于矩形通槽中,当方螺钉3从刨刀座1右端楔入刨刀4下部的矩形通槽内时,方螺钉3与矩形通槽内的尼龙压块2之间产生磨擦力。The distance h 2 between the bottom surface of the oblong recess at the left lower end of the planer 4 and the bottom surface of the rectangular through groove is less than the height h 1 of the base of the nylon briquetting block 2, and the difference is 3-5mm; when the base of the nylon briquetting block 2 is placed on the oblong When the square screw 3 is wedged into the rectangular through groove at the bottom of the planer 4 from the right end of the planer seat 1, the square screw 3 and the rectangular through groove Friction is generated between the inner nylon briquetting blocks 2.

如图4所示,尼龙压块(2)底端的锥形结构是指:底部的圆锥面与垂直方向夹角为β,10°≤β≤20°;底面与水平夹角α≤5°。As shown in Figure 4, the tapered structure at the bottom of the nylon briquetting block (2) means: the angle between the conical surface of the bottom and the vertical direction is β, 10°≤β≤20°; the angle between the bottom surface and the horizontal is α≤5°.

如图8所示,方螺钉(3)矩形平面的楔角γ为1~3°。As shown in Figure 8, the wedge angle γ of the rectangular plane of the square screw (3) is 1-3°.

所述的方螺钉左端前后面开有的矩形通槽深度≤2mm。The depth of the rectangular through groove opened at the front and back of the left end of the square screw is ≤2mm.

如图3所示,尼龙压块2高度h≤刨刀4矩形通槽底面到刀柄表面高度h3As shown in FIG. 3 , the height h of the nylon briquetting block 2 ≤ the height h 3 from the bottom surface of the rectangular through groove of the planer 4 to the surface of the handle.

如图7所示,方螺钉右端螺钉帽上开有与方螺钉上下表面平行的直槽。As shown in Figure 7, the screw cap at the right end of the square screw is provided with a straight groove parallel to the upper and lower surfaces of the square screw.

安装时,将尼龙压块2压装入刨刀4的长圆形沉窝内,尼龙压块2的圆柱体靠近底部,完成过盈装配。所设计的尼龙压块2圆柱体不高于刨刀4刀柄表面,主体基座高度h1大于刨刀4左下端的长圆形沉窝底面与矩形通槽底面的距离h2。刨刀4柄状下端插入刨刀座1斜向通槽后,将方螺钉3右端螺钉帽上的直槽水平放置,从刨刀座1右端楔入刨刀4下部的矩形通槽内,尼龙压块2的圆柱体受到挤压后发生弹性形变,圆柱体与方螺钉3前端的圆形沟槽位置重合时,尼龙压块2的圆柱体释放压力卡住圆形沟槽,尼龙压块2主体基座两侧面卡住方螺钉3前端的矩形沟槽,完成刨刀4与刨刀座1的紧固。拆卸刨刀时,仅需利用工具将方螺钉3向外撬出较小距离,使方螺钉3与尼龙压块2脱离,即可快速拆卸刨刀。During installation, the nylon briquetting block 2 is pressed into the oblong recess of the planer 4, and the cylinder of the nylon briquetting block 2 is close to the bottom to complete the interference fit. The designed cylinder of the nylon briquetting block 2 is not higher than the surface of the shank of the planer 4, and the height h 1 of the base of the main body is greater than the distance h 2 between the bottom surface of the oblong recess at the left lower end of the planer 4 and the bottom surface of the rectangular through groove. After the shank-shaped lower end of the planer 4 is inserted into the oblique through groove of the planer holder 1, place the straight groove on the screw cap at the right end of the square screw 3 horizontally, and wedge it into the rectangular through groove at the lower part of the planer 4 from the right end of the planer holder 1. The cylinder is elastically deformed after being squeezed, and when the cylinder coincides with the circular groove at the front end of the square screw 3, the cylinder of the nylon briquetting block 2 releases the pressure and blocks the circular groove, and the two sides of the main body base of the nylon briquetting block 2 The sides clamp the rectangular groove at the front end of the square screw 3 to complete the fastening of the planer 4 and the planer holder 1 . When disassembling the planer, it is only necessary to use a tool to pry the square screw 3 out for a small distance, so that the square screw 3 is separated from the nylon pressing block 2, and the planer can be quickly disassembled.

应当理解,以上借助优选实施例对本发明的技术方案进行的详细说明是示意性的而非限制性的。本领域的普通技术人员在阅读本发明说明书的基础上可以对实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的精神和范围。It should be understood that the above detailed description of the technical solution of the present invention with the aid of preferred embodiments is illustrative rather than restrictive. Those skilled in the art can modify the technical solutions described in the embodiments on the basis of reading the description of the present invention, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions Deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (6)

1.一种用于刨煤机刀具的紧固装置,其特征在于,由刨刀座(1)、尼龙压块(2)、方螺钉(3)及刨刀(4)构成;1. A fastening device for a coal plow cutter, characterized in that it consists of a planer seat (1), a nylon briquetting block (2), a square screw (3) and a planer (4); 刨刀(4)下方为柄状结构,靠近下端开有横向矩形通槽,并在左侧设有垂直于矩形通槽的长圆形沉窝;The bottom of the planer (4) is a shank-shaped structure, and there is a horizontal rectangular channel near the lower end, and an oblong sink perpendicular to the rectangular channel is provided on the left side; 尼龙压块(2)由主体基座和其上面靠近左端的带通孔的圆柱体构成,主体基座为长圆柱形,底端为锥形结构,底部设有人字沟槽;The nylon briquetting block (2) is composed of a main body base and a cylinder with a through hole near the left end on it, the main body base is long cylindrical, the bottom end is a tapered structure, and the bottom is provided with a herringbone groove; 方螺钉(3)上下表面为相互平行、左小右大的楔形平面,前后表面为带有楔角的矩形平面;左端上下表面均开有对应圆形沟槽,左端对应位置的前后表面开有矩形通槽;方螺钉上下左右四边均设为锯齿状;The upper and lower surfaces of the square screw (3) are wedge-shaped planes parallel to each other, the left side is small and the right side is large, and the front and rear surfaces are rectangular planes with wedge angles; Rectangular through slot; the upper, lower, left, and right sides of the square screw are all serrated; 尼龙压块(2)主体基座置于刨刀(4)的长圆形沉窝内,与刨刀(4)上的长圆形沉窝过盈配合;刨刀(4)柄状下端插入刨刀座(1)的斜向通槽内,刨刀座(1)下端设有与刨刀(4)下端对应的矩形通槽,该通槽形状与方螺钉(3)相对应,方螺钉(3)从刨刀座(1)右端楔入刨刀(4)下部的矩形通槽内;The base of the main body of the nylon briquetting block (2) is placed in the oblong recess of the planer (4), and is in interference fit with the oblong recess on the planer (4); the shank-shaped lower end of the planer (4) is inserted into the planer seat ( In the oblique channel of 1), the lower end of the planer seat (1) is provided with a rectangular channel corresponding to the lower end of the planer (4). The shape of the channel corresponds to the square screw (3). (1) the right end is wedged in the rectangular slot at the bottom of the planer (4); 刨刀(4)左下端的长圆形沉窝底面与矩形通槽底面的距离h2小于尼龙压块(2)主体基座高度h1,差值为3~5mm。The distance h 2 between the bottom surface of the oblong recess at the left lower end of the planer (4) and the bottom surface of the rectangular through groove is smaller than the height h 1 of the main body base of the nylon briquetting block (2), and the difference is 3-5 mm. 2.根据权利要求1所述的一种用于刨煤机刀具的紧固装置,其特征在于,所述尼龙压块(2)底端的锥形结构是指:底部的圆锥面与垂直方向夹角为β,10°≤β≤20°;底面与水平夹角α≤5°。2. A fastening device for plow cutters according to claim 1, characterized in that, the tapered structure at the bottom of the nylon briquetting block (2) refers to: the conical surface at the bottom is clamped with the vertical direction The angle is β, 10°≤β≤20°; the angle between the bottom surface and the horizontal is α≤5°. 3.根据权利要求1所述的一种用于刨煤机刀具的紧固装置,其特征在于,所述的方螺钉(3)前后表面矩形平面的楔角γ为1~3°。3. A fastening device for plow cutters according to claim 1, characterized in that, the wedge angle γ of the rectangular plane on the front and rear surfaces of the square screw (3) is 1-3°. 4.根据权利要求1所述的一种用于刨煤机刀具的紧固装置,其特征在于所述的方螺钉(3)左端前后面开有的矩形通槽深度≤2mm。4. A fastening device for coal plow cutters according to claim 1, characterized in that the depth of the rectangular through groove opened at the front and back of the left end of the square screw (3) is ≤2mm. 5.根据权利要求1所述的一种用于刨煤机刀具的紧固装置,其特征在于所述的方螺钉(3)右端螺钉帽上开有与方螺钉(3)上下表面平行的直槽。5. A kind of fastening device for coal plow cutter according to claim 1, characterized in that the screw cap at the right end of the square screw (3) has a straight hole parallel to the upper and lower surfaces of the square screw (3). groove. 6.根据权利要求1所述的一种用于刨煤机刀具的紧固装置,其特征在于所述的尼龙压块(2)高度h≤刨刀(4)矩形通槽底面到刀柄表面高度h36. A fastening device for plow cutters according to claim 1, characterized in that the height h of the nylon briquetting block (2) ≤ the height from the bottom surface of the rectangular through groove of the planer (4) to the surface of the handle h 3 .
CN201310100128.0A 2013-03-16 2013-03-16 Fastener used for coal plough cutter Pending CN104047601A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4998778A (en) * 1989-01-04 1991-03-12 Halbach & Braun Industrieanlagen Mining tool including a chisel and a chisel holder
DE29803944U1 (en) * 1998-03-06 1998-04-30 DBT Deutsche Bergbau-Technik GmbH, 44534 Lünen Chisel lock for a planer chisel
CN2895740Y (en) * 2003-12-29 2007-05-02 Dbt有限公司 Planer-tool fixing device and clamping element and fixing pin for same
CN203239347U (en) * 2013-03-16 2013-10-16 中煤张家口煤矿机械有限责任公司 Fastening device for cutter of coal planer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4998778A (en) * 1989-01-04 1991-03-12 Halbach & Braun Industrieanlagen Mining tool including a chisel and a chisel holder
DE29803944U1 (en) * 1998-03-06 1998-04-30 DBT Deutsche Bergbau-Technik GmbH, 44534 Lünen Chisel lock for a planer chisel
CN2895740Y (en) * 2003-12-29 2007-05-02 Dbt有限公司 Planer-tool fixing device and clamping element and fixing pin for same
CN203239347U (en) * 2013-03-16 2013-10-16 中煤张家口煤矿机械有限责任公司 Fastening device for cutter of coal planer

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Application publication date: 20140917