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CN202954814U - Shaping tool for coal planer - Google Patents

Shaping tool for coal planer Download PDF

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Publication number
CN202954814U
CN202954814U CN 201220621158 CN201220621158U CN202954814U CN 202954814 U CN202954814 U CN 202954814U CN 201220621158 CN201220621158 CN 201220621158 CN 201220621158 U CN201220621158 U CN 201220621158U CN 202954814 U CN202954814 U CN 202954814U
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China
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cutter head
cutter
alloy
alloy cutter
coal
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CN 201220621158
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Chinese (zh)
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张建军
吴昊
马营
王宁
党亚歌
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State-owned Assets Supervision and Administration Commission of the State Council
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State-owned Assets Supervision and Administration Commission of the State Council
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Abstract

本实用新型涉及一种用于煤矿井下薄煤层开采的刨煤机,具体地说是一种用于刨煤机的刨削刀具。现有刨削刀具在采煤过程中,遇到煤质硬度高、煤层阶理发育不完全的地质条件时刨削刀具会承受很大的冲击负荷,致使合金刀头焊接部位开焊,造成刀头脱落。本实用新型由刀体、圆柱式合金刀头和合金刀头组成,合金刀头的刀槽为斜开燕尾式钩槽,钩槽底面与刀体前端面平行,钩槽侧面与刀体上表面平行;合金刀头为屋脊式结构,合金刀头为前宽后窄形状,合金刀头两侧面为楔形,楔角为3~7°;刀体上表面设有圆柱形孔,圆柱式合金刀头嵌入在刀体上表面的圆柱形孔内。本实用新型的结构使合金刀头与刀体接触面积增大,改善了合金刀头钎焊处受力情况,减小了刀头脱落。

Figure 201220621158

The utility model relates to a coal plow used for mining thin coal seams underground in coal mines, in particular to a planing cutter used for the coal plow. During the coal mining process, the existing planing cutter will bear a large impact load when encountering the geological conditions of high coal hardness and incomplete coal seam stratification, which will cause the welding part of the alloy cutter head to open welding, causing the cutter The head falls off. The utility model is composed of a cutter body, a cylindrical alloy cutter head and an alloy cutter head. The groove of the alloy cutter head is an oblique dovetail hook groove. Parallel; the alloy cutter head is a ridge structure, the alloy cutter head is wide in the front and narrow in the rear, the two sides of the alloy cutter head are wedge-shaped, and the wedge angle is 3-7°; there is a cylindrical hole on the upper surface of the cutter body, and the cylindrical alloy cutter The head is embedded in a cylindrical hole on the upper surface of the cutter body. The structure of the utility model increases the contact area between the alloy cutter head and the cutter body, improves the stress on the brazing part of the alloy cutter head, and reduces the shedding of the cutter head.

Figure 201220621158

Description

一种用于刨煤机的刨削刀具A planing cutter for a coal plow

技术领域technical field

本实用新型涉及用于煤矿井下薄煤层开采的刨煤机技术领域,具体地说是一种用于刨煤机的刨削刀具。The utility model relates to the technical field of coal plows used for mining thin coal seams in coal mines, in particular to a planing cutter used for coal plows.

背景技术Background technique

现有的用于煤矿井下开采的刨煤机刀具在采煤的过程中,特别是遇到煤质硬度高、煤层阶理发育不完全的地质条件时,刨削刀具会承受很大的冲击负荷,致使合金刀头焊接部位开焊,反复冲击,极易导致刀具中的合金刀头与刀体脱离,使刀具失效,并且由于薄煤层空间狭小,维修操作困难,致使停工时间长,影响薄煤层的开采效率。Existing coal plow cutters used for underground mining of coal mines will bear a large impact load during the coal mining process, especially when encountering geological conditions with high coal hardness and incomplete development of coal seam strata , resulting in open welding of the welding part of the alloy cutter head, repeated impacts, which can easily lead to the separation of the alloy cutter head and the cutter body in the cutter, making the cutter invalid, and due to the narrow space of the thin coal seam, maintenance operations are difficult, resulting in long downtime and affecting the thin coal seam mining efficiency.

发明内容Contents of the invention

本实用新型的目的是想提供一种用于刨煤机的刨削刀具,以解决刨削刀具在切削煤壁过程中发生的刀头脱落、碎裂等问题,尤其是刀头脱落的问题。The purpose of this utility model is to provide a planing tool for a coal plow to solve the problems of the cutter head falling off and fragmentation during the process of cutting the coal wall, especially the problem of cutter head falling off.

本实用新型采用的技术方案是:包括刨削刀具由刀体和合金刀头、圆柱式合金刀头;合金刀头镶嵌在刀体的刀槽中并焊接在一起,刀体下端插入刨削刀具座中,刀体通过螺钉穿入方槽将刀体固定在刨削刀具座上;其特征在于:刀体上的合金刀头刀槽为斜开的燕尾式钩槽,钩槽底面与刀体前端面M平行,钩槽侧面与刀体上表面N平行,钩槽底面与侧面夹角α为60~80°;合金刀头上表面由a面与b面交汇形成中间高、两侧低的对称式屋脊结构,a面和b面与水平面的夹角C1为5~20°;合金刀头为前宽后窄形状,两侧面为楔形,楔角C2为3~7°;The technical solution adopted by the utility model is: the planing cutter is composed of a cutter body, an alloy cutter head, and a cylindrical alloy cutter head; In the seat, the cutter body is fixed on the planing tool seat by screwing into the square groove; the feature is that the alloy cutter head groove on the cutter body is an obliquely opened dovetail hook groove, and the bottom surface of the hook groove and the cutter body The front end surface M is parallel, the side of the hook groove is parallel to the upper surface N of the cutter body, and the angle α between the bottom surface of the hook groove and the side surface is 60-80°; Symmetrical ridge structure, the angle C 1 between plane a and plane b and the horizontal plane is 5-20°; the alloy cutter head is wide in the front and narrow in the rear, the two sides are wedge-shaped, and the wedge angle C 2 is 3-7°;

刀体上表面N设有圆柱形孔,圆柱式合金刀头嵌入圆柱形孔内,通过铜基钎焊固定,圆柱式合金刀头的刀尖到上表面N的距离为L1The upper surface N of the cutter body is provided with a cylindrical hole, and the cylindrical alloy cutter head is embedded in the cylindrical hole and fixed by copper-based brazing. The distance from the tip of the cylindrical alloy cutter head to the upper surface N is L 1 .

进一步,刨煤机刨削刀具的刀体1上的圆柱式合金刀头2的刀尖到上表面N的距离L1为2~5mm。Further, the distance L 1 from the tip of the cylindrical alloy cutter head 2 on the cutter body 1 of the plow cutter to the upper surface N is 2-5 mm.

本实用新型的优点是:刀体采用斜开的燕尾式钩槽结构后,合金刀头与刨削刀具刀体的接触面积增大,改善了合金刀头钎焊处的受力情况,在切削过程中可承受更大的压应力、剪应力及冲击负荷,减小了刀头脱落。圆柱式合金刀头嵌入在刀体上表面内,保护了刀体的上表面。本刀具以简单的结构组成、稳定的结构形式、较低的经济成本增加了刀具的使用寿命。The utility model has the advantages that: after the cutter body adopts the inclined dovetail hook groove structure, the contact area between the alloy cutter head and the planing cutter body increases, which improves the stress at the brazing part of the alloy cutter head, During the process, it can withstand greater compressive stress, shear stress and impact load, reducing the loss of the cutter head. The cylindrical alloy cutter head is embedded in the upper surface of the cutter body to protect the upper surface of the cutter body. The tool has a simple structure, stable structure and low economic cost to increase the service life of the tool.

附图说明Description of drawings

下面结合附图对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1是本实用新型所述刨煤机刨削刀具的结构图;Fig. 1 is the structural diagram of the coal plow planing tool described in the utility model;

图2是本实用新型中合金刀头的主视图;Fig. 2 is the front view of the alloy cutter head in the utility model;

图3是本实用新型中合金刀头的侧视图;Fig. 3 is a side view of the alloy cutter head in the utility model;

图4是本实用新型中合金刀头的俯视图;Fig. 4 is the top view of the alloy cutter head in the utility model;

图5是本实用新型中刀体的结构图。Fig. 5 is a structural diagram of the cutter body in the utility model.

图中:1.刀体,2.圆柱式合金刀头,3.合金刀头,4.方槽。In the picture: 1. Cutter body, 2. Cylindrical alloy cutter head, 3. Alloy cutter head, 4. Square groove.

具体实施方式Detailed ways

如图1~5所示,包括刀体1和合金刀头3、圆柱式合金刀头2;合金刀头3镶嵌在刀体1的刀槽中并焊接在一起,刀体1下端插入刨削刀具座中,刀体1通过螺钉穿入方槽4将刀体1固定在刨削刀具座上;其特征在于:刀体1上的合金刀头3刀槽为斜开的燕尾式钩槽,钩槽底面与刀体1前端面M平行,钩槽侧面与刀体1上表面N平行,钩槽底面与侧面夹角α为60~80°;合金刀头3上表面由a面与b面交汇形成中间高、两侧低的对称式屋脊结构,a面和b面与水平面的夹角C1为5~20°;合金刀头3为前宽后窄形状,两侧面为楔形,楔角C2为3~7°;As shown in Figures 1 to 5, it includes a cutter body 1, an alloy cutter head 3, and a cylindrical alloy cutter head 2; the alloy cutter head 3 is embedded in the groove of the cutter body 1 and welded together, and the lower end of the cutter body 1 is inserted into the planer. In the tool holder, the cutter body 1 is fixed on the planing tool holder through screw penetration into the square groove 4; it is characterized in that: the alloy cutter head 3 on the cutter body 1 is an inclined dovetail hook groove, The bottom surface of the hook groove is parallel to the front surface M of the cutter body 1, the side surface of the hook groove is parallel to the upper surface N of the cutter body 1, and the angle α between the bottom surface of the hook groove and the side surface is 60-80°; the upper surface of the alloy cutter head 3 is composed of a surface and b surface Intersect to form a symmetrical roof structure with high middle and low sides. The angle C1 between plane a and plane b and the horizontal plane is 5-20°; C2 is 3~7°;

刀体1上表面N设有圆柱形孔,圆柱式合金刀头2嵌入圆柱形孔内,通过铜基钎焊固定,圆柱式合金刀头2的刀尖到上表面N的距离为L1The upper surface N of the cutter body 1 is provided with a cylindrical hole, and the cylindrical alloy cutter head 2 is embedded in the cylindrical hole and fixed by copper-based brazing. The distance from the tip of the cylindrical alloy cutter head 2 to the upper surface N is L 1 .

刨煤机刨削刀具的刀体1上的圆柱式合金刀头2的刀尖到上表面N的距离为L1为2~5mm。The distance from the tip of the cylindrical alloy cutter head 2 on the cutter body 1 of the coal plow to the upper surface N is L1 , which is 2 to 5 mm.

显然,本实用新型的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无法对所有的实施方式予以穷举。凡是属于本实用新型的技术方案所引伸出的显而易见的变化或变动仍处于本实用新型的保护范围之列。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. All the implementation manners cannot be exhaustively listed here. All obvious changes or variations derived from the technical solutions of the utility model are still within the scope of protection of the utility model.

Claims (2)

1.一种用于刨煤机的刨削刀具,包括刀体(1)、圆柱式合金刀头(2)和合金刀头(3);合金刀头(3)镶嵌在刀体(1)的刀槽中并焊接在一起,刀体(1)下端插入刨削刀具座中,刀体(1)通过螺钉穿入方槽(4)将刀体(1)固定在刨削刀具座上;其特征在于:刀体(1)上的合金刀头(3)刀槽为斜开的燕尾式钩槽,钩槽底面与刀体(1)前端面M平行,钩槽侧面与刀体(1)上表面N平行,钩槽底面与侧面夹角α为60~80°;合金刀头(3)上表面由a面与b面交汇形成中间高、两侧低的对称式屋脊结构,a面和b面与水平面的夹角C1为5~20°;合金刀头(3)为前宽后窄形状,两侧面为楔形,楔角C2为3~7°;1. A planing cutter for a coal plow, comprising a cutter body (1), a cylindrical alloy cutter head (2) and an alloy cutter head (3); the alloy cutter head (3) is embedded in the cutter body (1) The lower end of the cutter body (1) is inserted into the planing tool holder, and the cutter body (1) penetrates the square groove (4) through a screw to fix the cutter body (1) on the planing tool holder; It is characterized in that: the groove of the alloy cutter head (3) on the cutter body (1) is an obliquely opened dovetail hook groove, the bottom surface of the hook groove is parallel to the front surface M of the cutter body (1), and the side surface of the hook groove is parallel to the front surface M of the cutter body (1). ) The upper surface N is parallel, and the angle α between the bottom surface of the hook groove and the side surface is 60-80°; The angle C 1 between the surface b and the horizontal plane is 5-20°; the alloy cutter head (3) is in the shape of wide front and narrow rear, the two sides are wedge-shaped, and the wedge angle C 2 is 3-7°; 刀体(1)上表面N设有圆柱形孔,圆柱式合金刀头(2)嵌入圆柱形孔内,通过铜基钎焊固定,圆柱式合金刀头(2)的刀尖到上表面N的距离为L1The upper surface N of the cutter body (1) is provided with a cylindrical hole, the cylindrical alloy cutter head (2) is embedded in the cylindrical hole, and fixed by copper-based brazing, and the tip of the cylindrical alloy cutter head (2) reaches the upper surface N The distance is L 1 . 2.根据权利要求1所述的一种用于刨煤机的刨削刀具,其特征在于:所述的刨削刀具的刀体(1)上的圆柱式合金刀头(2)的刀尖到上表面N的距离L1为2~5mm。2. A kind of planing cutter for coal plow according to claim 1, characterized in that: the tip of the cylindrical alloy cutter head (2) on the cutter body (1) of the planing cutter The distance L1 to the upper surface N is 2 to 5 mm.
CN 201220621158 2012-11-10 2012-11-10 Shaping tool for coal planer Expired - Fee Related CN202954814U (en)

Priority Applications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103016002A (en) * 2012-11-10 2013-04-03 中煤张家口煤矿机械有限责任公司 A planing cutter for a coal plow

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103016002A (en) * 2012-11-10 2013-04-03 中煤张家口煤矿机械有限责任公司 A planing cutter for a coal plow

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Granted publication date: 20130529

Termination date: 20161110