WO2025211145A1 - Battery management system and battery management method - Google Patents
Battery management system and battery management methodInfo
- Publication number
- WO2025211145A1 WO2025211145A1 PCT/JP2025/010161 JP2025010161W WO2025211145A1 WO 2025211145 A1 WO2025211145 A1 WO 2025211145A1 JP 2025010161 W JP2025010161 W JP 2025010161W WO 2025211145 A1 WO2025211145 A1 WO 2025211145A1
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- WO
- WIPO (PCT)
- Prior art keywords
- battery
- impedance
- vehicle
- battery management
- current
- Prior art date
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- Pending
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/382—Arrangements for monitoring battery or accumulator variables, e.g. SoC
- G01R31/3842—Arrangements for monitoring battery or accumulator variables, e.g. SoC combining voltage and current measurements
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
- G01R31/387—Determining ampere-hour charge capacity or SoC
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/389—Measuring internal impedance, internal conductance or related variables
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/392—Determining battery ageing or deterioration, e.g. state of health
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a battery management system and a battery management method for managing an on-board battery.
- BEVs electric vehicles
- HEVs hybrid electric vehicles
- One known method for testing the degree and cause of battery deterioration is to monitor changes in the battery's AC impedance.
- FRA Frequency Response Analyzer
- the FRA method is a highly accurate measurement method that is also used in AC impedance measuring instruments. It involves sequentially applying or sequentially superimposing multiple AC signals (AC current or AC voltage) over a wide frequency range, from below 1 Hz to several kHz, to a battery in a steady state, and then calculating the AC impedance based on the current time series data and voltage time series data measured at that time.
- AC signals AC current or AC voltage
- the FRA method which employs the above mechanism, requires a considerable amount of time to complete AC impedance measurement, making it difficult to use the FRA method to measure AC impedance when a mobile vehicle is in motion, where the battery's steady state cannot be maintained for long periods due to the effects of continuous or sporadic charging and discharging.
- the impedance calculation unit 140 samples the fuel cell 40 voltage (FC voltage) Vf detected by the voltage sensor 141 and the fuel cell 40 current (FC current) If detected by the current sensor 142 at a predetermined sampling rate, and performs Fourier transform processing (FFT calculation processing or DFT calculation processing) or the like.
- the impedance calculation unit 140 determines the impedance of the fuel cell 40 by, for example, dividing the FC voltage signal after Fourier transform processing by the FC current signal after Fourier transform processing," and discloses a method of measuring AC impedance using Fourier transform processing.
- Figure 4 is a diagram illustrating the signal waveform of the impedance measurement signal generated by the superimposed signal generation unit 125.
- the superimposed signal generation unit 125 generates an impedance measurement signal (such as a sine wave of a specific frequency) whose amplitude value changes gradually (gradually)," the impedance measurement signal used in Patent Document 1 is a fixed frequency signal.
- the present invention therefore aims to provide a battery management system and battery management method that can shorten the time required to measure the AC impedance of an on-board battery and further reduce the charge/discharge load on the on-board battery during AC impedance measurement.
- the first calculation mode does not require a signal for impedance measurement, so no time is required for impedance measurement. Furthermore, if the impedance of a specified frequency cannot be measured in the first calculation mode, it is sufficient to measure the impedance at only that specified frequency in the second impedance calculation mode, which significantly reduces measurement time and also reduces the charge/discharge load on the battery for impedance measurement.
- FIG. 1 is an example of the configuration of a battery management system according to a first embodiment.
- FIG. 3 is a diagram illustrating the configuration of a battery monitoring unit.
- 10 is an example of AC impedance measured in the first calculation mode (FFT method).
- 10 is another example of AC impedance measured in the first calculation mode (FFT method).
- 4 is a flowchart of an AC impedance calculation process according to the first embodiment.
- 10 is an example of AC impedance measured using both the first calculation mode (FFT method) and the second calculation mode (FRA method).
- FIG. 4 is another example of a configuration diagram of the battery management system according to the first embodiment.
- 10 is a flowchart of an AC impedance calculation process according to a second embodiment.
- 10 is a flowchart of an AC impedance calculation process according to a third embodiment.
- FIG. 1 shows an example of the configuration of a battery management system 100 in this embodiment.
- the battery management system 100 comprises an on-board battery 1, multiple data transmission devices 2 (2a-2n), and a battery management unit 3. Each of these will be explained in detail below.
- the vehicle battery 1 is a battery configured by connecting multiple battery modules 1a to 1n in series.
- Each battery module is a module configured by connecting multiple single battery cells C in series or series-parallel.
- the single battery cells C are charge/discharge devices that are the smallest units of control, and have an operating voltage in the range of approximately 2.5 to 4.5 V.
- the single battery cells C are, for example, lithium-ion batteries, but other types of secondary battery cells may also be used as long as they are devices that can store and discharge electric charge.
- the cell state measurement unit 21 individually measures the state (voltage, temperature, etc.) of each single battery cell C within the module. Furthermore, the wireless communication unit 22 and antenna 23 wirelessly transmit the state data (voltage data, temperature data, etc.) of each cell measured by the cell state measurement unit 21 to the battery management unit 3.
- the wireless communication unit 32 and antenna 33 wirelessly receive the status data of each cell measured by the cell status measurement unit 21 from the data transmission device 2.
- the monitoring of the single battery cell C performed by the battery monitoring unit 31 specifically refers to monitoring the AC impedance of the single battery cell C. Therefore, the battery monitoring unit 31 calculates the AC impedance of the single battery cell C based on the voltage time series data of the single battery cell C acquired from the data transmission device 2 and the current time series data acquired from the current sensor 4.
- the times on the built-in timers of the data transmission device 2 and the battery management device 3 are synchronized before measuring the AC impedance.
- FIG. 2 is a diagram showing the impedance calculation configuration within the battery monitoring unit 31.
- the battery monitoring unit 31 processes the voltage time series data and current time series data for each battery cell in the first calculation mode M1 (FFT) or the second calculation mode M2 (FRA) to output the AC impedance for each battery cell.
- FFT first calculation mode M1
- FFA second calculation mode M2
- switches 31a and 31b are simultaneously switched to the second calculation mode M2 (FRA) side.
- Figure 3 shows the AC impedance of a typical lithium-ion battery. This figure, which plots impedance at each frequency on a complex plane, is called a Nyquist plot or Cole-Cole plot.
- the horizontal axis represents the real component of the complex impedance, ZRe
- the vertical axis represents the imaginary component of the complex impedance, -ZIm .
- the impedance of a lithium-ion battery can be roughly divided into three components based on the lithium ion transfer reaction process during charge and discharge: DC resistance R DC , reaction resistance R CT , and diffusion resistance R DI .
- DC resistance R DC includes the conduction resistance of lithium ions in the electrolyte and the electrical resistance at the electrodes (positive and negative electrodes).
- Reaction resistance R CT includes the charge transfer resistance (resistance when lithium ions enter and exit the active material) at the electrode/electrolyte interface and the film resistance.
- Diffusion resistance R DI includes the resistance associated with the diffusion of lithium into the active material.
- the physical phenomena that govern impedance differ depending on the frequency band. For example, at high frequencies (up to 1 kHz), the main contributors to impedance are conductive resistance due to ion movement in the electrolyte, at low frequencies ( ⁇ 1 Hz), diffusion within the electrode, and at intermediate frequencies (1 Hz to several hundred Hz), charge transfer reactions of ions.
- the battery management unit 3 acquires the current waveform (current time series data) and voltage waveform (voltage time series data) of the single battery cell C during traveling, as shown in Figure 5, and performs FFT processing in the first calculation mode M1 in the battery monitoring unit 31, thereby determining the impedance of multiple frequencies and creating a Nyquist plot.
- Figure 6 shows an example of a Nyquist plot of impedance measurement results based on current and voltage waveforms measured during a certain driving pattern.
- the x's indicate the plotted impedance measurement results.
- measurement results are obtained from high to low frequencies, and all components of the DC resistance R DC , reaction resistance R CT , and diffusion resistance R DI of the monitored single battery cell C can be confirmed. Therefore, based on this Nyquist plot, it is possible to easily determine whether the on-board battery 1 has deteriorated, and if so, what the deterioration state is.
- Figure 7 shows another example of a Nyquist plot of impedance measurement results based on current waveforms and voltage waveforms measured with a different driving pattern.
- the reaction resistance RCT and diffusion resistance RDI components of the monitored single battery cell C cannot be confirmed, and deterioration of the single battery cell C cannot be determined based on these components.
- the driving pattern it may not be possible to measure the impedance from high to low frequencies from the current and voltage waveforms of the single battery cell C.
- the impedance is measured in the second calculation mode M2 (FRA method) when the vehicle battery 1 is in a steady state.
- the steady state of the vehicle battery 1 refers to, for example, (1) when the vehicle battery 1 is not being charged or discharged, such as when not moving, (2) when it is being continuously charged or discharged at a constant value, or (3) when it is being charged or discharged at a constant frequency.
- FIG. 8 shows a flowchart of the impedance calculation process in this embodiment.
- step S1 the battery monitoring unit 31 acquires the voltage waveform and current waveform of the onboard battery 1 while the vehicle is running, and calculates the battery impedance using the first calculation mode M1 (FFT method).
- the battery monitoring unit 31 checks whether the impedance has been calculated within a predetermined frequency range.
- the predetermined frequency range is, for example, a range from a high frequency of about 1 kHz to a low frequency of about 1 Hz, including the frequencies corresponding to the DC resistance R DC , the reaction resistance R CT , and the diffusion resistance R DI . If the impedance has been calculated within the predetermined frequency range, the impedance measurement is terminated. On the other hand, if the impedance has not been calculated within the predetermined frequency range, the process proceeds to step S3.
- step S3 the battery monitoring unit 31 applies an AC signal of a predetermined frequency to the vehicle battery 1 when the battery is steady, such as when not driving, and calculates the charging voltage and current waveforms of the vehicle battery 1 using the second calculation mode M2 (FRA method) to calculate the impedance of the vehicle battery 1 in the range not found in step S1.
- FSA method second calculation mode M2
- the second calculation mode M2 is a mode in which an AC current or AC voltage of the frequency to be measured is applied to the vehicle battery 1, and the impedance is calculated based on the voltage waveform and current waveform of the vehicle battery 1 at that time. For example, by superimposing a low frequency that could not be measured while driving on the charging current or by turning the charging current on and off, the current waveform and voltage waveform of the single battery cell C at that time are obtained, and the battery monitoring unit 31 performs processing in the second calculation mode M2 (FRA method) to calculate the low-frequency impedance.
- Figure 9 shows the results of measuring impedance at frequencies f1, f2, and f3 in second calculation mode M2 (FRA method).
- FFT method the impedance obtained in first calculation mode M1
- ⁇ points the impedance obtained in second calculation mode M2
- the measurement frequency may be generated by, for example, a command from the battery monitoring unit 31 of the battery management unit 3 to the charging device, which may then turn the charging current on and off at the measurement frequency.
- the charging device may superimpose the measurement frequency current on the charging current.
- the battery monitoring unit 31 may generate the measurement frequency, input the signal to an FET or transistor 6, and discharge the battery at the measurement frequency via a load 5 such as a resistor.
- the cell state measurement unit 21 of each data transmission device 2 may superimpose a current of the measurement frequency on the balancing current, or may turn the balancing current on and off at the period of the measurement frequency.
- Example 2 Next, the battery management system 100 of Example 2 will be described using Figure 11. Note that, below, overlapping explanations of points common to Example 1 will be omitted.
- the internal resistance of the vehicle battery 1 can be roughly divided into three impedance components, DC resistance R DC , reaction resistance R CT , and diffusion resistance R DI , as shown in Figure 2, but it is also possible to determine whether the deterioration is due to aging or abnormal deterioration depending on the degree to which each resistance has increased according to the SOH.
- the battery management system 100 of this embodiment calculates impedance according to the flowchart in Figure 11.
- step S21 the battery monitoring unit 31 determines whether the SOH of the vehicle battery 1 is below a predetermined value (e.g., 80%). If the requirement is met, the process proceeds to step S22; if the requirement is not met, the process in Figure 11 ends.
- a predetermined value e.g., 80%
- the battery monitoring unit 31 measures impedance in a specified frequency range in the second calculation mode M2 (FRA method) to confirm an increase in the battery's internal resistance.
- the reason for using the second calculation mode M2 (FRA method) for the impedance measurement here is that it is important to measure the internal resistance of the vehicle battery 1 in detail to identify the cause of deterioration and determine whether countermeasures are possible.
- the specified frequency range may be a wide range from low frequencies of 1 Hz or less to high frequencies of several kHz, or it may be a specific number of frequencies.
- the measurement results from the second calculation mode M2 are used to correct the impedance measurement results from the first calculation mode M1 (FFT method). Correction can be performed when the current amplitude or voltage amplitude is small, when the S/N ratio is small, or when the impedance value is significantly different from the previous measurement. Correction can also be performed periodically.
- the impedance at several of the obtained frequencies is measured using the second calculation mode M2 (FRA method), and if the impedance obtained is on average +10% higher than the result of the first calculation mode M1 (FFT method), the impedance at the other frequencies is also corrected to be +10% higher.
- the impedance at a frequency where the impedance value is significantly different from the previous value measured in the first calculation mode M1 may be measured in the second calculation mode M2 (FRA method), and the impedance at that frequency may be replaced with the result measured in the second calculation mode M2 (FRA method), or the correction may be performed by averaging the impedance measurement results in the first calculation mode M1 (FFT method) and the second calculation mode M2 (FRA method).
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Abstract
Description
本発明は、車載バッテリーを管理する、バッテリーマネージメントシステム、および、バッテリーマネージメント方法に関する。 The present invention relates to a battery management system and a battery management method for managing an on-board battery.
電気自動車(BEV)やハイブリッド自動車(HEV)等の移動体に搭載するバッテリー(以下、「車載バッテリー」と称する)には、使用状況に応じて経時劣化するという性質がある。ここで、バッテリーの劣化程度や劣化原因の検査方法の一種として、バッテリーの交流インピーダンスの変化を監視する方法が知られている。また、バッテリーの交流インピーダンスの測定方法の一種として、FRA(Frequency Response Analyzer)法が知られている。 Batteries (hereinafter referred to as "vehicle batteries") installed in mobile vehicles such as electric vehicles (BEVs) and hybrid electric vehicles (HEVs) have the tendency to deteriorate over time depending on their usage. One known method for testing the degree and cause of battery deterioration is to monitor changes in the battery's AC impedance. Another known method for measuring the battery's AC impedance is the FRA (Frequency Response Analyzer) method.
このFRA法は、定常状態のバッテリーに、1Hz以下から数kHzに亘る広い周波数範囲で複数の交流信号(交流電流、または、交流電圧)を順次印加または順次重畳し、その時に測定された電流時系列データと電圧時系列データに基づいて交流インピーダンスを演算するという、交流インピーダンス測定器でも使用される高精度な測定方法である。 The FRA method is a highly accurate measurement method that is also used in AC impedance measuring instruments. It involves sequentially applying or sequentially superimposing multiple AC signals (AC current or AC voltage) over a wide frequency range, from below 1 Hz to several kHz, to a battery in a steady state, and then calculating the AC impedance based on the current time series data and voltage time series data measured at that time.
しかし、上記の機序を採用するFRA法では、交流インピーダンスの測定完了までに相当の時間を要するため、連続的または散発的な充放電の影響でバッテリーの定常状態を長く維持できない移動体の走行時には、FRA法を利用して交流インピーダンスを測定することは難しかった。 However, the FRA method, which employs the above mechanism, requires a considerable amount of time to complete AC impedance measurement, making it difficult to use the FRA method to measure AC impedance when a mobile vehicle is in motion, where the battery's steady state cannot be maintained for long periods due to the effects of continuous or sporadic charging and discharging.
また、FRA法による交流インピーダンス測定時には、本来不要な交流信号をバッテリーに印加または重畳する必要があるため、バッテリーで発生する本来不要な充放電負荷に起因し、バッテリーの容量が少なくなったり、発熱によるバッテリー劣化が促進したりする懸念もある。 Furthermore, when measuring AC impedance using the FRA method, it is necessary to apply or superimpose an AC signal that is not actually necessary to the battery, which raises concerns that the unnecessary charge/discharge load generated by the battery could reduce battery capacity or accelerate battery degradation due to heat generation.
ここで、FRA法以外の交流インピーダンス測定方法に関し、特許文献1の段落0034には、「インピーダンス演算部(測定手段)140は、電圧センサ141によって検出される燃料電池40の電圧(FC電圧)Vf及び電流センサ142によって検出される燃料電池40の電流(FC電流)Ifを所定のサンプリングレートでサンプリングし、フーリエ変換処理(FFT演算処理やDFT演算処理)などを施す。インピーダンス演算部140は、フーリエ変換処理後のFC電圧信号をフーリエ変換処理後のFC電流信号で除するなどして燃料電池40のインピーダンスを求める。」との記載があり、フーリエ変換処理を利用した交流インピーダンスの測定方法が開示されている。 Here, with regard to AC impedance measurement methods other than the FRA method, paragraph 0034 of Patent Document 1 states, "The impedance calculation unit (measurement means) 140 samples the fuel cell 40 voltage (FC voltage) Vf detected by the voltage sensor 141 and the fuel cell 40 current (FC current) If detected by the current sensor 142 at a predetermined sampling rate, and performs Fourier transform processing (FFT calculation processing or DFT calculation processing) or the like. The impedance calculation unit 140 determines the impedance of the fuel cell 40 by, for example, dividing the FC voltage signal after Fourier transform processing by the FC current signal after Fourier transform processing," and discloses a method of measuring AC impedance using Fourier transform processing.
しかしながら、特許文献1の段落0032で「図4は、重畳信号生成部125によって生成されるインピーダンス測定用信号の信号波形を例示した図である。図4に示すように、重複信号生成部125は、振幅値が徐々に変化(徐変)するインピーダンス測定信号(例えば特定周波数のサイン波など)を生成する。」と説明されるように、特許文献1で利用するインピーダンス測定用信号は、固定周波数の信号である。 However, as explained in paragraph 0032 of Patent Document 1, "Figure 4 is a diagram illustrating the signal waveform of the impedance measurement signal generated by the superimposed signal generation unit 125. As shown in Figure 4, the superimposed signal generation unit 125 generates an impedance measurement signal (such as a sine wave of a specific frequency) whose amplitude value changes gradually (gradually)," the impedance measurement signal used in Patent Document 1 is a fixed frequency signal.
そのため、1回の測定だけでは、フーリエ変換処理による交流インピーダンス演算に必要なFC電圧データとFC電流データを揃えることができず、異なる周波数のインピーダンス測定用信号を用いた複数回のデータ採取を実施して十分なFC電圧データとFC電流データを取得する必要があった。従って、特許文献1の技術を利用して交流インピーダンスを演算する場合も、上記のFRA法と同様に、交流インピーダンスの測定に要する時間が長くなるという問題があった。 As a result, a single measurement alone cannot provide the FC voltage data and FC current data required to calculate AC impedance using Fourier transform processing, and it is necessary to collect data multiple times using impedance measurement signals of different frequencies to obtain sufficient FC voltage data and FC current data. Therefore, when calculating AC impedance using the technology of Patent Document 1, there is the problem that, like the FRA method described above, it takes a long time to measure AC impedance.
そこで、本発明は、車載バッテリーの交流インピーダンス測定時間を短縮し、さらに、交流インピーダンス測定時の車載バッテリーに対する充放電負荷を軽減することができる、バッテリーマネージメントシステム、および、バッテリーマネージメント方法を提供することにある。 The present invention therefore aims to provide a battery management system and battery management method that can shorten the time required to measure the AC impedance of an on-board battery and further reduce the charge/discharge load on the on-board battery during AC impedance measurement.
上述の課題を解決するため、本発明に係るバッテリーマネージメントシステムは、移動体の車載バッテリーを管理するバッテリーマネージメントシステムであって、複数の単電池セルを内蔵する車載バッテリーと、各単電池セルの電圧を測定して電圧データを伝送するデータ伝送装置と、前記車載バッテリーに充放電される電流を測定して電流データを伝送する電流センサと、前記電圧データと前記電流データに基づいて前記車載バッテリーを管理するバッテリー管理装置と、を備え、前記バッテリー管理装置は、所定の交流信号を前記車載バッテリーへ印加または重畳せずに測定した、前記電圧データと前記電流データに基づいて、前記単電池セルの交流インピーダンスを演算する第1演算モードと、所定の交流信号を前記車載バッテリーへ印加または重畳して測定した、前記電圧データと前記電流データに基づいて、前記単電池セルの交流インピーダンスを演算する第2演算モードと、を実行可能であるものとした。 In order to solve the above-mentioned problems, the battery management system of the present invention is a battery management system that manages the onboard battery of a mobile body, and includes an onboard battery containing multiple single battery cells, a data transmission device that measures the voltage of each single battery cell and transmits the voltage data, a current sensor that measures the current charged and discharged to the onboard battery and transmits the current data, and a battery management device that manages the onboard battery based on the voltage data and the current data, and the battery management device is capable of executing a first calculation mode in which the AC impedance of the single battery cells is calculated based on the voltage data and the current data measured without applying or superimposing a predetermined AC signal to the onboard battery, and a second calculation mode in which the AC impedance of the single battery cells is calculated based on the voltage data and the current data measured after applying or superimposing a predetermined AC signal to the onboard battery.
このように、第1演算モードではインピーダンス測定用の信号は必要としないため、インピーダンス測定のための時間を要さない。また、第1演算モードで所定の周波数のインピーダンスを測定できなかった時には、その所定の周波数のみ第2インピーダンス演算モードでインピーダンス測定すればよいので測定時間は大幅に短縮できると共に、インピーダンス測定のための電池への充放電負荷も軽減することが可能となる。 In this way, the first calculation mode does not require a signal for impedance measurement, so no time is required for impedance measurement. Furthermore, if the impedance of a specified frequency cannot be measured in the first calculation mode, it is sufficient to measure the impedance at only that specified frequency in the second impedance calculation mode, which significantly reduces measurement time and also reduces the charge/discharge load on the battery for impedance measurement.
以下、図面を用いて、本発明のバッテリーマネージメントシステム100の実施例を説明する。なお、本発明のバッテリーマネージメントシステム100は、電気自動車(BEV)、プラグインハイブリッド自動車(PHEV)、ハイブリッド自動車(HEV)、鉄道車両などの移動体に搭載されたシステムであり、車載バッテリー1の充電率(State of Charge、SOC)を監視して、SOCが高すぎる状態(過充電)や、低すぎる状態(過放電)が発生しないように、車載バッテリー1を管理するためのシステムである。 The following describes an embodiment of the battery management system 100 of the present invention, using the drawings. The battery management system 100 of the present invention is a system mounted on mobile objects such as electric vehicles (BEVs), plug-in hybrid electric vehicles (PHEVs), hybrid electric vehicles (HEVs), and railroad cars, and is a system for monitoring the state of charge (SOC) of the on-board battery 1 and managing the on-board battery 1 to prevent the SOC from becoming too high (overcharging) or too low (over-discharging).
まず、図1から図10を用いて、本発明の実施例1に係るバッテリーマネージメントシステム100を説明する。 First, a battery management system 100 according to a first embodiment of the present invention will be described using Figures 1 to 10.
図1は、本実施例のバッテリーマネージメントシステム100の構成の一例を示す。ここに示すように、バッテリーマネージメントシステム100は、車載バッテリー1と、複数のデータ伝送装置2(2a~2n)と、バッテリー管理装置3を備えている。以下、各々の詳細を順次説明する。 Figure 1 shows an example of the configuration of a battery management system 100 in this embodiment. As shown here, the battery management system 100 comprises an on-board battery 1, multiple data transmission devices 2 (2a-2n), and a battery management unit 3. Each of these will be explained in detail below.
<車載バッテリー1>
まず、管理対象である車載バッテリー1について説明する。本実施例の車載バッテリー1は、複数の電池モジュール1a~1nを直列に接続して構成したバッテリーである。また、各々の電池モジュールは、複数の単電池セルCを直列または直並列に接続して構成したモジュールである。ここで、単電池セルCは、制御の最小単位となる蓄電・放電デバイスであり、2.5~4.5V程度の範囲に動作電圧を持つ。なお、単電池セルCは、例えばリチウムイオン電池であるが、電荷を蓄えて放電可能なデバイスであれば、他種の二次電池セルであってもよい。
<Automotive Battery 1>
First, the vehicle battery 1 to be managed will be described. In this embodiment, the vehicle battery 1 is a battery configured by connecting multiple battery modules 1a to 1n in series. Each battery module is a module configured by connecting multiple single battery cells C in series or series-parallel. Here, the single battery cells C are charge/discharge devices that are the smallest units of control, and have an operating voltage in the range of approximately 2.5 to 4.5 V. The single battery cells C are, for example, lithium-ion batteries, but other types of secondary battery cells may also be used as long as they are devices that can store and discharge electric charge.
<データ伝送装置2>
データ伝送装置2(2a~2n)は、電池モジュール1a~1nの各々に設置されるSlave装置であり、セル状態測定部21と、無線通信部22と、アンテナ23を備える。
<Data transmission device 2>
The data transmission device 2 (2a to 2n) is a slave device installed in each of the battery modules 1a to 1n, and includes a cell state measurement unit 21, a wireless communication unit 22, and an antenna .
セル状態測定部21は、モジュール内の単電池セルCの状態(電圧、温度など)を個別に測定する。また、無線通信部22とアンテナ23は、セル状態測定部21が測定した各セルの状態データ(電圧データ、温度データなど)をバッテリー管理装置3に無線送信する。 The cell state measurement unit 21 individually measures the state (voltage, temperature, etc.) of each single battery cell C within the module. Furthermore, the wireless communication unit 22 and antenna 23 wirelessly transmit the state data (voltage data, temperature data, etc.) of each cell measured by the cell state measurement unit 21 to the battery management unit 3.
なお、図1では、単電池セルCの電圧情報や温度情報などの送受信に無線通信を利用する構成を例示するが、無線通信に代えて有線通信を利用する構成としても良い。 Note that while Figure 1 illustrates a configuration in which wireless communication is used to send and receive information such as voltage information and temperature information about the battery cells C, wired communication may also be used instead of wireless communication.
<バッテリー管理装置3>
バッテリー管理装置3は、各々のデータ伝送装置2と無線通信するMaster装置であり、バッテリー監視部31と無線通信部32とアンテナ33を備える。
<Battery management device 3>
The battery management device 3 is a master device that communicates wirelessly with each data transmission device 2 , and includes a battery monitoring unit 31 , a wireless communication unit 32 , and an antenna 33 .
無線通信部32とアンテナ33は、セル状態測定部21が測定した各セルの状態データをデータ伝送装置2から無線受信する。 The wireless communication unit 32 and antenna 33 wirelessly receive the status data of each cell measured by the cell status measurement unit 21 from the data transmission device 2.
また、バッテリー監視部31は、無線通信部32が受信した状態データに基づいて単電池セルCを監視する。さらに、バッテリー監視部31は、電流センサ4が測定した電流データに基づいて車載バッテリー1の電流を監視しており、必要に応じて単電池セルCや電池モジュール1a~1nの充放電などを制御する。 The battery monitoring unit 31 also monitors the single battery cells C based on the status data received by the wireless communication unit 32. Furthermore, the battery monitoring unit 31 monitors the current of the vehicle battery 1 based on the current data measured by the current sensor 4, and controls the charging and discharging of the single battery cells C and battery modules 1a-1n as necessary.
ここで、バッテリー監視部31で実施する単電池セルCの監視とは、具体的には、単電池セルCの交流インピーダンスの監視である。そのため、バッテリー監視部31では、データ伝送装置2から取得した単電池セルCの電圧時系列データと、電流センサ4から取得した電流時系列データと、に基づいて、単電池セルCの交流インピーダンスを演算する。 Here, the monitoring of the single battery cell C performed by the battery monitoring unit 31 specifically refers to monitoring the AC impedance of the single battery cell C. Therefore, the battery monitoring unit 31 calculates the AC impedance of the single battery cell C based on the voltage time series data of the single battery cell C acquired from the data transmission device 2 and the current time series data acquired from the current sensor 4.
なお、データ伝送装置2で取得する電圧時系列データと、バッテリー管理装置3で取得する電流時系列データの時刻同期をとるために、交流インピーダンス測定前に、データ伝送装置2とバッテリー管理装置3の内蔵タイマーの時刻を同期させておく。 In order to synchronize the time series voltage data acquired by the data transmission device 2 with the time series current data acquired by the battery management device 3, the times on the built-in timers of the data transmission device 2 and the battery management device 3 are synchronized before measuring the AC impedance.
図2は、バッテリー監視部31内のインピーダンス演算構成を示す図である。ここに示すように、バッテリー監視部31は、単電池セル毎の電圧時系列データと電流時系列データを、第1演算モードM1(FFT)または第2演算モードM2(FRA)で処理することで、単電池セル毎の交流インピーダンスを出力する。なお、第1演算モードM1(FFT)を利用する際には、スイッチ31a、31bを第1演算モードM1(FFT)側に同時に切り替え、第2演算モードM2(FRA)を利用する際には、スイッチ31a、31bを第2演算モードM2(FRA)側に同時に切り替える。 Figure 2 is a diagram showing the impedance calculation configuration within the battery monitoring unit 31. As shown here, the battery monitoring unit 31 processes the voltage time series data and current time series data for each battery cell in the first calculation mode M1 (FFT) or the second calculation mode M2 (FRA) to output the AC impedance for each battery cell. When using the first calculation mode M1 (FFT), switches 31a and 31b are simultaneously switched to the first calculation mode M1 (FFT) side, and when using the second calculation mode M2 (FRA), switches 31a and 31b are simultaneously switched to the second calculation mode M2 (FRA) side.
図3に、一般的なリチウムイオン電池の交流インピーダンスを示す。この図は、各周波数でのインピーダンスを複素平面上にプロットしたものであり、ナイキストプロットまたはコールコールプロットと呼ばれる。なお、この図では、横軸は複素インピーダンスの実数成分ZReを示し、縦軸は複素インピーダンスの虚数成分-ZImを示している。 Figure 3 shows the AC impedance of a typical lithium-ion battery. This figure, which plots impedance at each frequency on a complex plane, is called a Nyquist plot or Cole-Cole plot. In this figure, the horizontal axis represents the real component of the complex impedance, ZRe , and the vertical axis represents the imaginary component of the complex impedance, -ZIm .
リチウムイオン電池のインピーダンスは、充放電反応におけるリチウムイオンの移動反応過程に基づき、直流抵抗RDCと、反応抵抗RCTと、拡散抵抗RDIの3つの成分に大別することができる。直流抵抗RDCは、電解液中でのリチウムイオンの伝導抵抗と、電極(正極および負極)での電気抵抗を含む。反応抵抗RCTは、電極/電解質界面での電荷移動抵抗(リチウムイオンが活物質に出入りする際の抵抗)と、被膜抵抗を含む。拡散抵抗RDIは、活物質内部へのリチウムの拡散に伴う抵抗を含む。 The impedance of a lithium-ion battery can be roughly divided into three components based on the lithium ion transfer reaction process during charge and discharge: DC resistance R DC , reaction resistance R CT , and diffusion resistance R DI . DC resistance R DC includes the conduction resistance of lithium ions in the electrolyte and the electrical resistance at the electrodes (positive and negative electrodes). Reaction resistance R CT includes the charge transfer resistance (resistance when lithium ions enter and exit the active material) at the electrode/electrolyte interface and the film resistance. Diffusion resistance R DI includes the resistance associated with the diffusion of lithium into the active material.
また、周波数帯によってインピーダンスを支配する物理現象が異なる。例えば、高周波(~1kHz)では電解液中のイオン移動に伴う伝導抵抗、低周波(<1Hz)では電極内拡散、中間周波数(1Hz~数百Hz)では、イオンの電荷授受反応、といった現象がインピーダンスに主に寄与している。 Furthermore, the physical phenomena that govern impedance differ depending on the frequency band. For example, at high frequencies (up to 1 kHz), the main contributors to impedance are conductive resistance due to ion movement in the electrolyte, at low frequencies (<1 Hz), diffusion within the electrode, and at intermediate frequencies (1 Hz to several hundred Hz), charge transfer reactions of ions.
図4の実線で示すように、リチウムイオン電池が劣化すると、状況に応じて、直流抵抗RDCと、反応抵抗RCTと、拡散抵抗RDIのいずれかの抵抗が大きくなったり、複数の抵抗が大きくなったりするので、バッテリー監視部31では、ナイキストプロットを解析することで、車載バッテリー1の劣化程度や劣化原因を把握することが可能となる。 As shown by the solid line in FIG. 4, when the lithium-ion battery deteriorates, depending on the situation, one or more of the resistances of the DC resistance R DC , the reaction resistance R CT , and the diffusion resistance R DI increases. Therefore, by analyzing the Nyquist plot, the battery monitoring unit 31 can grasp the degree of deterioration of the vehicle battery 1 and the cause of the deterioration.
ここで、移動体の走行時などには、車載バッテリー1への充放電に様々な周波数の信号が含まれる非定常状態となるために、バッテリー管理装置3は、図5に示したような走行時の単電池セルCの電流波形(電流時系列データ)、電圧波形(電圧時系列データ)を取得し、バッテリー監視部31で第1演算モードM1のFFT処理を実行することで、複数の周波数のインピーダンスを求めることができ、ナイキストプロットを作成することができる。 When the vehicle is traveling, the charging and discharging of the vehicle battery 1 enters an unsteady state that includes signals of various frequencies. Therefore, the battery management unit 3 acquires the current waveform (current time series data) and voltage waveform (voltage time series data) of the single battery cell C during traveling, as shown in Figure 5, and performs FFT processing in the first calculation mode M1 in the battery monitoring unit 31, thereby determining the impedance of multiple frequencies and creating a Nyquist plot.
図6に、ある走行パターンで測定された電流波形と電圧波形に基づくインピーダンス測定結果のナイキストプロットの一例を示す。なお、この図では、×点がインピーダンス定結果をプロットした点である。この例では、高周波から低周波までの測定結果が得られており、監視対象の単電池セルCの直流抵抗RDC、反応抵抗RCT、拡散抵抗RDIの全ての成分を確認することができる。従って、このナイキストプロットに基づけば、車載バッテリー1の劣化の有無や、劣化がある場合は劣化態様を問題なく判定することができる。 Figure 6 shows an example of a Nyquist plot of impedance measurement results based on current and voltage waveforms measured during a certain driving pattern. In this figure, the x's indicate the plotted impedance measurement results. In this example, measurement results are obtained from high to low frequencies, and all components of the DC resistance R DC , reaction resistance R CT , and diffusion resistance R DI of the monitored single battery cell C can be confirmed. Therefore, based on this Nyquist plot, it is possible to easily determine whether the on-board battery 1 has deteriorated, and if so, what the deterioration state is.
次に、図7に、別の走行パターンで測定された電流波形と電圧波形に基づくインピーダンス測定結果のナイキストプロットの別例を示す。この例では、低周波側でインピーダンスが測定できていないため、監視対象の単電池セルCの反応抵抗RCTと拡散抵抗RDIの成分を確認できず、これらの成分に基づく単電池セルCの劣化判定ができない。この例のように、走行パターンによっては、単電池セルCの電流、電圧波形から高周波から低周波までのインピーダンスを測定できないこともある。 Next, Figure 7 shows another example of a Nyquist plot of impedance measurement results based on current waveforms and voltage waveforms measured with a different driving pattern. In this example, because the impedance cannot be measured on the low-frequency side, the reaction resistance RCT and diffusion resistance RDI components of the monitored single battery cell C cannot be confirmed, and deterioration of the single battery cell C cannot be determined based on these components. As in this example, depending on the driving pattern, it may not be possible to measure the impedance from high to low frequencies from the current and voltage waveforms of the single battery cell C.
そのため、本実施例では、図7の例のように、移動体の走行時に高周波から低周波までの単電池セルCのインピーダンスを測定できなかった場合には、車載バッテリー1の定常状態時に、第2演算モードM2(FRA法)でインピーダンスを測定する。なお、車載バッテリー1の定常状態時とは、例えば、(1)非走行時など車載バッテリー1が充放電していない時、(2)一定値で連続充電または連続放電している時、(3)一定の周波数で充電または放電している時、などである。 For this reason, in this embodiment, as in the example of Figure 7, if it is not possible to measure the impedance of the single battery cell C from high to low frequencies while the vehicle is moving, the impedance is measured in the second calculation mode M2 (FRA method) when the vehicle battery 1 is in a steady state. The steady state of the vehicle battery 1 refers to, for example, (1) when the vehicle battery 1 is not being charged or discharged, such as when not moving, (2) when it is being continuously charged or discharged at a constant value, or (3) when it is being charged or discharged at a constant frequency.
<<インピーダンス演算処理>>
図8に、本実施例でのインピーダンス演算処理のフローチャートを示す。
<<Impedance calculation processing>>
FIG. 8 shows a flowchart of the impedance calculation process in this embodiment.
まず、ステップS1では、バッテリー監視部31は、移動体走行時の車載バッテリー1の電圧波形、電流波形を取得し、第1演算モードM1(FFT法)で電池のインピーダンスを算出する。 First, in step S1, the battery monitoring unit 31 acquires the voltage waveform and current waveform of the onboard battery 1 while the vehicle is running, and calculates the battery impedance using the first calculation mode M1 (FFT method).
次に、ステップS2では、バッテリー監視部31は、所定の周波数の範囲でインピーダンスを算出できたかを確認する。この場合、所定の周波数の範囲とは、例えば、直流抵抗RDC、反応抵抗RCT、拡散抵抗RDIの各々に相当する周波数を含む、1kHz程度の高周波から1Hz程度の低周波の範囲である。そして、所定の周波数でインピーダンスを算出できたならば、インピーダンス測定を終了する。一方、所定の周波数でインピーダンスを算出できなかった場合は、ステップS3に進む。 Next, in step S2, the battery monitoring unit 31 checks whether the impedance has been calculated within a predetermined frequency range. In this case, the predetermined frequency range is, for example, a range from a high frequency of about 1 kHz to a low frequency of about 1 Hz, including the frequencies corresponding to the DC resistance R DC , the reaction resistance R CT , and the diffusion resistance R DI . If the impedance has been calculated within the predetermined frequency range, the impedance measurement is terminated. On the other hand, if the impedance has not been calculated within the predetermined frequency range, the process proceeds to step S3.
ステップS3では、バッテリー監視部31は、非走行時などのバッテリー定常時に所定周波数の交流信号を車載バッテリー1に印加し、車載バッテリー1の充電電圧、電流波形を第2演算モードM2(FRA法)で演算して、ステップS1で求められなかった範囲の車載バッテリー1のインピーダンスを算出する。 In step S3, the battery monitoring unit 31 applies an AC signal of a predetermined frequency to the vehicle battery 1 when the battery is steady, such as when not driving, and calculates the charging voltage and current waveforms of the vehicle battery 1 using the second calculation mode M2 (FRA method) to calculate the impedance of the vehicle battery 1 in the range not found in step S1.
なお、第2演算モードM2(FRA法)は、車載バッテリー1に対して測定したい周波数の交流電流または交流電圧を印加して、その時の車載バッテリー1の電圧波形と電流波形に基づいてインピーダンスを求めるモードである。例えば、走行時に測定できなかった低周波数を充電電流に重畳または充電電流をオンオフすることで、その時の単電池セルCの電流波形と電圧波形を取得し、バッテリー監視部31で第2演算モードM2(FRA法)の処理を実施して、低周波数のインピーダンスを求める。 The second calculation mode M2 (FRA method) is a mode in which an AC current or AC voltage of the frequency to be measured is applied to the vehicle battery 1, and the impedance is calculated based on the voltage waveform and current waveform of the vehicle battery 1 at that time. For example, by superimposing a low frequency that could not be measured while driving on the charging current or by turning the charging current on and off, the current waveform and voltage waveform of the single battery cell C at that time are obtained, and the battery monitoring unit 31 performs processing in the second calculation mode M2 (FRA method) to calculate the low-frequency impedance.
図9に、第2演算モードM2(FRA法)にて、周波数f1、f2、f3におけるインピーダンスを測定した結果を示す。このように、第1演算モードM1(FFT法)で取得したインピーダンス(×点)と、第2演算モードM2(FRA法)で取得したインピーダンス(△点)を組み合せることで、高周波から低周波までの単電池セルCのインピーダンスの特性を測定することができる。 Figure 9 shows the results of measuring impedance at frequencies f1, f2, and f3 in second calculation mode M2 (FRA method). In this way, by combining the impedance (x points) obtained in first calculation mode M1 (FFT method) with the impedance (△ points) obtained in second calculation mode M2 (FRA method), it is possible to measure the impedance characteristics of single battery cell C from high to low frequencies.
なお、第2演算モードM2(FRA法)でインピーダンス測定する際の、測定周波数の発生は、例えばバッテリー管理装置3のバッテリー監視部31の指令で充電装置に通知して、測定周波数の周期で充電電流をオンオフしてもよい。また、充電装置側で充電電流に測定周波数の電流を重畳してもよい。充電時以外では、電池が充放電していない時に、図10のようにバッテリー監視部31が測定周波数を発生し、その信号をFETまたはトランジスタ6に入力し、抵抗などの負荷5を介して電池を測定周波数で放電させてもよい。
また、単電池セルC間のSOCを均等化する時(セルバランシング時)に、各々のデータ伝送装置2のセル状態測定部21が、バランシング電流に測定周波数の電流を重畳してもよいし、測定周波数の周期でバランシング電流をオンオフしてもよい。
When measuring impedance in the second calculation mode M2 (FRA method), the measurement frequency may be generated by, for example, a command from the battery monitoring unit 31 of the battery management unit 3 to the charging device, which may then turn the charging current on and off at the measurement frequency. Alternatively, the charging device may superimpose the measurement frequency current on the charging current. When the battery is not being charged or discharged, as shown in FIG. 10 , the battery monitoring unit 31 may generate the measurement frequency, input the signal to an FET or transistor 6, and discharge the battery at the measurement frequency via a load 5 such as a resistor.
Furthermore, when equalizing the SOC between the single battery cells C (during cell balancing), the cell state measurement unit 21 of each data transmission device 2 may superimpose a current of the measurement frequency on the balancing current, or may turn the balancing current on and off at the period of the measurement frequency.
<本実施例の効果>
以上で説明したように、本実施例のバッテリーマネージメントシステムでは、インピーダンス測定用の交流信号を印加または重畳せずに交流インピーダンスを測定する第1演算モードM1(FFT法)と、インピーダンス測定用の交流信号を印加または重畳して交流インピーダンスを測定する第2演算モードM2(FRA法)と、を設けた。
<Effects of this embodiment>
As described above, the battery management system of this embodiment is provided with a first calculation mode M1 (FFT method) in which AC impedance is measured without applying or superimposing an AC signal for impedance measurement, and a second calculation mode M2 (FRA method) in which AC impedance is measured by applying or superimposing an AC signal for impedance measurement.
これにより、第1演算モードM1(FFT法)の利用だけで交流インピーダンスを測定できる状況では、短時間で交流インピーダンスの測定を完了することができ、インピーダンス測定用の交流信号に起因する充放電負荷の発生を回避することができる。一方、第1演算モードM1(FFT法)の利用だけで交流インピーダンスを測定できない状況では、第2演算モードM2(FRA法)での測定結果を加味することで、正確な交流インピーダンスを測定することができる。 As a result, in situations where AC impedance can be measured using only the first calculation mode M1 (FFT method), AC impedance measurement can be completed in a short time, and the occurrence of charge/discharge loads due to the AC signal used for impedance measurement can be avoided. On the other hand, in situations where AC impedance cannot be measured using only the first calculation mode M1 (FFT method), accurate AC impedance can be measured by taking into account the measurement results from the second calculation mode M2 (FRA method).
次に、図11を用いて、実施例2のバッテリーマネージメントシステム100を説明する。なお、以下では、実施例1との共通点についての重複説明を省略する。 Next, the battery management system 100 of Example 2 will be described using Figure 11. Note that, below, overlapping explanations of points common to Example 1 will be omitted.
車載バッテリー1が劣化すると電池容量が減少する傾向がある。そこで、本実施例のバッテリーマネージメントシステム100は、電池容量を測定した後に、初期容量Ahに対する比率%で表される容量劣化(State of Health、SOH)を計算する。例えば、SOH=80%であれば、車載バッテリー1の初期容量に対して80%の電池容量になっている劣化状態である。 As the vehicle battery 1 deteriorates, the battery capacity tends to decrease. Therefore, the battery management system 100 of this embodiment measures the battery capacity and then calculates the capacity deterioration (State of Health, SOH) expressed as a percentage of the initial capacity Ah. For example, if SOH = 80%, the vehicle battery 1 is in a deteriorated state where the battery capacity is 80% of its initial capacity.
また、車載バッテリー1が劣化すると容量減少と共に電池内部抵抗が上昇する傾向がある。車載バッテリー1の電池内部抵抗は、図2に示したように直流抵抗RDC、反応抵抗RCT、拡散抵抗RDIの3つのインピーダンス成分に大別することができるが、SOHに応じてどの抵抗がどの程度上昇しているかによって、経年劣化か異常劣化かを判定することも可能である。 Furthermore, as the vehicle battery 1 deteriorates, the internal resistance of the battery tends to increase along with a decrease in capacity. The internal resistance of the vehicle battery 1 can be roughly divided into three impedance components, DC resistance R DC , reaction resistance R CT , and diffusion resistance R DI , as shown in Figure 2, but it is also possible to determine whether the deterioration is due to aging or abnormal deterioration depending on the degree to which each resistance has increased according to the SOH.
例えば、直流抵抗RDCや拡散抵抗RDIの上昇であれば、電解液や電極の経年劣化と判定することができるが、反応抵抗RCTの上昇は電極/電解質界面の抵抗が上昇しており、特に全固体リチウムイオン電池では、電極と固体電解質の物理的な接触抵抗の上昇なので、電極と固体電解質を締め付けて抵抗上昇を抑制することも可能である。 For example, if there is an increase in the DC resistance R DC or the diffusion resistance R DI , it can be determined that this is due to deterioration of the electrolyte or electrodes over time, but an increase in the reaction resistance R CT indicates an increase in the resistance at the electrode/electrolyte interface, and in all-solid-state lithium-ion batteries in particular, this is an increase in the physical contact resistance between the electrode and the solid electrolyte, so it is possible to suppress the increase in resistance by tightening the electrodes and the solid electrolyte.
よって、本実施例のバッテリーマネージメントシステム100は、図11のフローチャートに従ってインピーダンスを算出する。 Therefore, the battery management system 100 of this embodiment calculates impedance according to the flowchart in Figure 11.
まず、ステップS21では、バッテリー監視部31は、車載バッテリー1のSOHが所定値(例えば80%)以下かを判定する。そして、要件を満たす場合は、ステップS22に進み、要件を満たさない場合は、図11の処理を終了する。 First, in step S21, the battery monitoring unit 31 determines whether the SOH of the vehicle battery 1 is below a predetermined value (e.g., 80%). If the requirement is met, the process proceeds to step S22; if the requirement is not met, the process in Figure 11 ends.
次に、ステップS22では、バッテリー監視部31は、第2演算モードM2(FRA法)で所定の周波数範囲でインピーダンス測定をし、電池内部抵抗の上昇を確認する。ここでのインピーダンス測定に第2演算モードM2(FRA法)を利用するのは、車載バッテリー1の内部抵抗を詳細に測定して劣化原因を特定し、対策可能かを見極めることが重要だからである。なお、所定の周波数範囲とは、広範囲にわたる1Hz以下の低周波数から数kHzの高周波数でもよいし、特定の数点の周波数でもよい。 Next, in step S22, the battery monitoring unit 31 measures impedance in a specified frequency range in the second calculation mode M2 (FRA method) to confirm an increase in the battery's internal resistance. The reason for using the second calculation mode M2 (FRA method) for the impedance measurement here is that it is important to measure the internal resistance of the vehicle battery 1 in detail to identify the cause of deterioration and determine whether countermeasures are possible. The specified frequency range may be a wide range from low frequencies of 1 Hz or less to high frequencies of several kHz, or it may be a specific number of frequencies.
なお、ステップS21での基準となるSOHの所定値を可変の値としてもよい。例えば、所定値の初期値としてSOH=80%を設定し、その基準でインピーダンス測定した後に、次の所定値としてSOH=75%を設定することで、SOHの進展に応じて第2演算モードM2(FRA法)でのインピーダンス測定の開始条件を変更することが可能となる。 The predetermined SOH value used as the reference in step S21 may be variable. For example, by setting SOH = 80% as the initial predetermined value, measuring impedance based on that reference, and then setting SOH = 75% as the next predetermined value, it becomes possible to change the starting conditions for impedance measurement in the second calculation mode M2 (FRA method) according to the progress of the SOH.
次に、図12を用いて、実施例3のバッテリーマネージメントシステム100を説明する。なお、以下では、上記実施例との共通点についての重複説明を省略する。 Next, a battery management system 100 according to a third embodiment will be described using Figure 12. Note that, below, overlapping explanations of points common to the above embodiments will be omitted.
図1のように単電池セルCを直列接続した車載バッテリー1を効率的に使用するには、各単電池セルのSOCを均等化する必要がある。例えば、単電池セルCの充電上限SOC=90%に設定した場合、直列接続した単電池セルCの中に他よりSOCが5%高い単電池セルCがあると、バッテリーマネージメントシステム100は、その単電池セルCがSOC=90%になったときに全セルの充電を停止するので、その他の単電池セルCについてはSOC=85%以上に充電することができない。 To efficiently use an automotive battery 1 in which single battery cells C are connected in series as shown in Figure 1, it is necessary to equalize the SOC of each single battery cell. For example, if the upper charge limit SOC of the single battery cells C is set to 90%, and there is a single battery cell C among the series-connected single battery cells C with an SOC 5% higher than the others, the battery management system 100 will stop charging all cells when that single battery cell C's SOC reaches 90%, and the other single battery cells C will not be able to be charged above an SOC of 85%.
そのため、本実施例のバッテリーマネージメントシステム100は、以下のようなバランシング処理を実行することで、各単電池セルCのSOCを均等化する。なお、バランシング処理とは、SOCの高い単電池セルCから他の単電池セルCに容量を分配したり、SOCの高い単電池セルCを放電したりすることで、各単電池セルのSOCを均等化する処理である。 For this reason, the battery management system 100 of this embodiment equalizes the SOC of each battery cell C by performing the following balancing process. Note that the balancing process is a process that equalizes the SOC of each battery cell by distributing capacity from a battery cell C with a high SOC to other battery cells C, or by discharging the battery cell C with a high SOC.
ここで、SOCが他の単電池セルCよりも高い単電池セルCや、低い単電池セルCは、内部抵抗が上昇していたり、容量が少なくなっていたりするなどの劣化が進んでいる可能性がある。そのため、本実施例では、SOCの高い単電池セルCのバランシング処理時に、第2演算モードM2(FRA法)で所定の周波数を分配電流または放電電流(バランシング電流)に印加し、インピーダンスを測定する。これにより、SOCの高い単電池セルCの内部抵抗の上昇、すなわち、劣化状態を確認することができる。 Here, battery cells C with a higher or lower SOC than the other battery cells C may be deteriorating, such as having increased internal resistance or reduced capacity. Therefore, in this embodiment, during the balancing process for battery cells C with a high SOC, a predetermined frequency is applied to the distribution current or discharge current (balancing current) in the second calculation mode M2 (FRA method) to measure the impedance. This makes it possible to check the increase in internal resistance of battery cells C with a high SOC, i.e., their state of degradation.
よって、本実施例のバッテリーマネージメントシステム100は、図12のフローチャートに従ってバランシング処理を実施する。 Therefore, the battery management system 100 of this embodiment performs balancing processing in accordance with the flowchart in Figure 12.
まず、ステップS31では、バッテリー監視部31は、充電または放電後の車載バッテリー1の各単電池セルのSOCを確認し、バランシング処理が必要か、換言すれば、他セルと比べてSOCが顕著に高い若しくは低い単電池セルCが存在するかを判定する。そして、要件を満たせば、ステップS32に進み、要件を満たさなければ、図12のフローチャートを終了する。 First, in step S31, the battery monitoring unit 31 checks the SOC of each single battery cell of the vehicle battery 1 after charging or discharging, and determines whether balancing processing is required, in other words, whether there is a single battery cell C whose SOC is significantly higher or lower than the other cells. If the requirements are met, the process proceeds to step S32; if the requirements are not met, the flowchart in Figure 12 ends.
次に、ステップS32では、バッテリー監視部31は、他セルと比べてSOCが顕著に高い若しくは低い単電池セルCに対し、上記したバランシング処理を実施する。 Next, in step S32, the battery monitoring unit 31 performs the balancing process described above on the single battery cell C whose SOC is significantly higher or lower than the other cells.
ステップS33では、バッテリー監視部31は、バランシング処理対象の単電池セルCに対し第2演算モードM2(FRA法)で所定の周波数を分配電流または放電電流(バランシング電流)に印加してインピーダンスを測定し、バランシング処理対象の単電池セルCの劣化状態を判定する。 In step S33, the battery monitoring unit 31 applies a predetermined frequency to the distribution current or discharge current (balancing current) of the single battery cell C that is the target of balancing processing in the second calculation mode M2 (FRA method), measures the impedance, and determines the deterioration state of the single battery cell C that is the target of balancing processing.
各単電池セルのSOCが均等になると、ステップS34では、バッテリー監視部31は、バランシング処理を終了する。 When the SOCs of the individual battery cells become equal, in step S34, the battery monitoring unit 31 ends the balancing process.
以上のように、本実施例によれば、SOCに異常のある単電池セルCの劣化を迅速に判定することができる。 As described above, according to this embodiment, it is possible to quickly determine the deterioration of a single battery cell C with an abnormal SOC.
次に、実施例4のバッテリーマネージメントシステム100を説明する。なお、以下では、上記実施例との共通点についての重複説明を省略する。 Next, we will explain the battery management system 100 of Example 4. Note that, below, we will omit redundant explanations of points common to the above examples.
例えばBEVの走行時など、様々な周波数が含まれる車載バッテリー1の充放電電流、充電電圧を第1演算モードM1(FFT法)で演算処理する場合、十分な電流振幅や電圧振幅を得られないとインピーダンス演算結果に誤差が生じる場合がある。 For example, when calculating the charge/discharge current and charge voltage of the vehicle battery 1, which contains a variety of frequencies, using the first calculation mode M1 (FFT method), errors may occur in the impedance calculation results if sufficient current amplitude or voltage amplitude is not obtained, such as when a BEV is running.
そこで、本実施例では、そのような場合に、第2演算モードM2(FRA法)での測定結果を使用して、第1演算モードM1(FFT法)のインピーダンス測定結果を補正する。補正するタイミングとしては、前述した電流振幅や電圧振幅が小さい時やS/Nが小さい時、前回測定したインピーダンス値と大きく異なる時などである。また、周期的に補正してもよい。 In this embodiment, in such cases, the measurement results from the second calculation mode M2 (FRA method) are used to correct the impedance measurement results from the first calculation mode M1 (FFT method). Correction can be performed when the current amplitude or voltage amplitude is small, when the S/N ratio is small, or when the impedance value is significantly different from the previous measurement. Correction can also be performed periodically.
補正方法としては、例えば第1演算モードM1(FFT法)で10Hz,50Hz,120Hz,350Hz,630Hz,1kHzの周波数のインピーダンス測定結果が得られた場合、得られた周波数の数点(例えば10Hz,120Hz,1kHz)の周波数のインピーダンスを第2演算モードM2(FRA法)で測定して、第1演算モードM1(FFT法)の結果よりも平均+10%インピーダンスが高い結果が得られたら、その他の周波数のインピーダンスも+10%高くするといった補正である。 As a correction method, for example, if impedance measurement results are obtained for frequencies of 10 Hz, 50 Hz, 120 Hz, 350 Hz, 630 Hz, and 1 kHz using the first calculation mode M1 (FFT method), the impedance at several of the obtained frequencies (for example, 10 Hz, 120 Hz, and 1 kHz) is measured using the second calculation mode M2 (FRA method), and if the impedance obtained is on average +10% higher than the result of the first calculation mode M1 (FFT method), the impedance at the other frequencies is also corrected to be +10% higher.
この例の他にも補正方法は複数考えられるが、本発明においては補正方法は特に定義しない。また、第1演算モードM1(FFT法)で測定した前回値と大きく異なるインピーダンス値となった周波数のインピーダンスを第2演算モードM2(FRA法)で測定して、その周波数のインピーダンスを第2演算モードM2(FRA法)で測定した結果に入れ替えてもよいし、第1演算モードM1(FFT法)と第2演算モードM2(FRA法)でのインピーダンス測定結果の平均をとって補正してもよい。 There are several other possible correction methods in addition to this example, but no particular correction method is defined in the present invention. Furthermore, the impedance at a frequency where the impedance value is significantly different from the previous value measured in the first calculation mode M1 (FFT method) may be measured in the second calculation mode M2 (FRA method), and the impedance at that frequency may be replaced with the result measured in the second calculation mode M2 (FRA method), or the correction may be performed by averaging the impedance measurement results in the first calculation mode M1 (FFT method) and the second calculation mode M2 (FRA method).
100 バッテリーマネージメントシステム
1 車載バッテリー
1a~1n 電池モジュール
C 単電池セル
2 データ伝送装置
21 セル状態測定部
22 無線通信部
23 アンテナ
3 バッテリー管理装置
31 バッテリー監視部
31a、31b スイッチ
32 無線通信部
33 アンテナ
4 電流センサ
5 負荷
6 FETまたはトランジスタ
REFERENCE SIGNS LIST 100 Battery management system 1 On-vehicle battery 1a to 1n Battery module C Single battery cell 2 Data transmission device 21 Cell state measurement unit 22 Wireless communication unit 23 Antenna 3 Battery management device 31 Battery monitoring unit 31a, 31b Switch 32 Wireless communication unit 33 Antenna 4 Current sensor 5 Load 6 FET or transistor
Claims (7)
複数の単電池セルを内蔵する車載バッテリーと、
各単電池セルの電圧を測定して電圧データを伝送するデータ伝送装置と、
前記車載バッテリーに充放電される電流を測定して電流データを伝送する電流センサと、
前記電圧データと前記電流データに基づいて前記車載バッテリーを管理するバッテリー管理装置と、を備え、
前記バッテリー管理装置は、
所定の交流信号を前記車載バッテリーへ印加または重畳せずに測定した、前記電圧データと前記電流データに基づいて、前記単電池セルの交流インピーダンスを演算する第1演算モードと、
所定の交流信号を前記車載バッテリーへ印加または重畳して測定した、前記電圧データと前記電流データに基づいて、前記単電池セルの交流インピーダンスを演算する第2演算モードと、
を実行可能であることを特徴とするバッテリーマネージメントシステム。 A battery management system that manages an on-board battery of a mobile body,
an on-board battery incorporating a plurality of single battery cells;
a data transmission device that measures the voltage of each battery cell and transmits voltage data;
a current sensor that measures a current charged and discharged from the vehicle battery and transmits the current data;
a battery management device that manages the on-board battery based on the voltage data and the current data,
The battery management device
a first calculation mode in which an AC impedance of the single battery cell is calculated based on the voltage data and the current data measured without applying or superimposing a predetermined AC signal to the vehicle-mounted battery;
a second calculation mode in which an AC impedance of the single battery cell is calculated based on the voltage data and the current data measured by applying or superimposing a predetermined AC signal to the vehicle-mounted battery;
A battery management system capable of executing the above.
前記第2演算モードでは、FRA法で交流インピーダンスを演算することを特徴とする、請求項1に記載のバッテリーマネージメントシステム。 In the first calculation mode, AC impedance is calculated by the FFT method,
2. The battery management system according to claim 1, wherein in the second calculation mode, the AC impedance is calculated by the FRA method.
前記車載バッテリーの定常状態時に、前記第2演算モードを実行することを特徴とする、請求項1に記載のバッテリーマネージメントシステム。 Executing the first operation mode when the vehicle battery is in an unsteady state in which the voltage data and the current data include various frequencies;
The battery management system according to claim 1 , wherein the second operation mode is executed when the vehicle battery is in a steady state.
所定の周波数で交流インピーダンスを測定できなかった場合、
前記車載バッテリーの容量劣化が所定の値以下となった場合、
または、前記単電池セルの充電率のバランシングが必要となった場合、
の少なくとも一つに該当する場合に実行されることを特徴とする、請求項1に記載のバッテリーマネージメントシステム。 The second operation mode is a result of the execution of the first operation mode.
If AC impedance cannot be measured at the specified frequency,
When the capacity deterioration of the vehicle battery falls below a predetermined value,
Or, when balancing of the charge rates of the single battery cells becomes necessary,
The battery management system according to claim 1, wherein the battery management system is executed when at least one of the following conditions is met.
前記電圧データおよび前記電流データの取得時刻に時間差がある場合は、その時間差を補正した電圧データおよび前記電流データに基づいて、前記単電池セルの交流インピーダンスを演算することを特徴とするバッテリーマネージメントシステム。 2. The battery management system according to claim 1,
A battery management system characterized in that, if there is a time difference between the times at which the voltage data and the current data are acquired, the AC impedance of the single battery cell is calculated based on the voltage data and the current data with the time difference corrected.
各単電池セルの電圧を測定して電圧データを伝送する電圧データ伝送ステップと、
前記車載バッテリーに充放電される電流を測定して電流データを伝送する電流データ伝送ステップと、
前記電圧データと前記電流データに基づいて前記車載バッテリーを管理するバッテリー管理ステップと、を備え、
前記バッテリー管理ステップでは、
所定の交流信号を前記車載バッテリーへ印加または重畳せずに測定した、前記電圧データと前記電流データに基づいて、前記単電池セルの交流インピーダンスを演算する第1演算モードと、
所定の交流信号を前記車載バッテリーへ印加または重畳して測定した、前記電圧データと前記電流データに基づいて、前記単電池セルの交流インピーダンスを演算する第2演算モードと、
を実行可能であることを特徴とするバッテリーマネージメント方法。 A battery management method for managing an in-vehicle battery having a plurality of built-in single battery cells, comprising:
a voltage data transmission step of measuring the voltage of each single battery cell and transmitting the voltage data;
a current data transmission step of measuring a current charged/discharged to the vehicle battery and transmitting the current data;
a battery management step of managing the on-board battery based on the voltage data and the current data,
In the battery management step,
a first calculation mode in which an AC impedance of the single battery cell is calculated based on the voltage data and the current data measured without applying or superimposing a predetermined AC signal to the vehicle-mounted battery;
a second calculation mode in which an AC impedance of the single battery cell is calculated based on the voltage data and the current data measured by applying or superimposing a predetermined AC signal to the vehicle-mounted battery;
A battery management method characterized by being capable of executing the above.
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