WO2025205803A1 - Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element - Google Patents
Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display elementInfo
- Publication number
- WO2025205803A1 WO2025205803A1 PCT/JP2025/011794 JP2025011794W WO2025205803A1 WO 2025205803 A1 WO2025205803 A1 WO 2025205803A1 JP 2025011794 W JP2025011794 W JP 2025011794W WO 2025205803 A1 WO2025205803 A1 WO 2025205803A1
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- WO
- WIPO (PCT)
- Prior art keywords
- liquid crystal
- group
- diamine
- polymer
- crystal alignment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/14—Polyamide-imides
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
Definitions
- the present invention relates to a liquid crystal alignment agent, a liquid crystal alignment film obtained from the liquid crystal alignment agent, and a liquid crystal display device equipped with the liquid crystal alignment film.
- Patent Document 1 discloses a composition for a liquid crystal alignment film containing an aromatic diamine such as 1,5-bis(4-aminophenoxy)pentane.
- Patent Document 2 also discloses a diamine in which two aromatic groups are linked to an alkylene ester chain via an ether bond, and a liquid crystal alignment agent containing a polyamic acid or a derivative thereof obtained using the diamine as a raw material.
- Patent Document 3 the use of negative liquid crystals has been investigated.
- a liquid crystal display element generally includes a liquid crystal layer sandwiched between an element substrate and a color filter substrate, pixel electrodes and a common electrode that apply an electric field to the liquid crystal layer, a liquid crystal alignment film that controls the orientation of liquid crystal molecules in the liquid crystal layer, and thin film transistors (TFTs) that switch electrical signals supplied to the pixel electrodes.
- TFTs thin film transistors
- the present inventors have conducted studies and found that when a coating test is carried out using the liquid crystal aligning agent disclosed in Patent Document 2, unevenness (uneven film thickness) is likely to occur on the coating film surface. Therefore, in order to suppress the film thickness unevenness, we focused on a liquid crystal alignment agent containing a diamine. However, it became clear that when a negative liquid crystal was applied to a liquid crystal display element prepared using this liquid crystal alignment agent, display defects such as image sticking (image sticking of sections and lines), unevenness, or smearing were likely to occur. To suppress these display defects, a liquid crystal alignment film with excellent voltage holding ratio was required.
- liquid crystal alignment films are required to have the property of storing a small amount of charge.
- the object of the present invention is to provide a liquid crystal alignment agent that has excellent printability and is capable of producing a liquid crystal alignment film with a high voltage holding ratio even when using negative liquid crystals, a liquid crystal alignment film obtained from the liquid crystal alignment agent, and a liquid crystal display element using the liquid crystal alignment film. It is also to provide a liquid crystal alignment agent that produces a liquid crystal alignment film with a low amount of stored charge, a liquid crystal alignment film obtained from the liquid crystal alignment agent, and a liquid crystal display element using the liquid crystal alignment film.
- a liquid crystal aligning agent comprising a diamine (A) represented by the following formula (D A ) and one or more polymers (P):
- Ar 1 and Ar 2 each independently represent a divalent aromatic group such as a divalent benzene ring, a biphenyl structure, or a naphthalene ring, and any hydrogen atom in the aromatic group may be replaced with a monovalent group.
- X1 and X2 each independently represent a single bond, —O—, or *1-O—CO— (*1 represents a bond to Ar1 or Ar2 ).
- R1 and R2 are each independently a divalent hydrocarbon group, and some of the hydrogen atoms in the divalent hydrocarbon group may be substituted with a halogen atom, a methyl group, a trifluoromethyl group, or a hydroxy group. When there are multiple R1s , the multiple R1s may be the same or different.
- n is an integer from 1 to 6.
- Z represents a hydrogen atom or a monovalent organic group. Multiple Zs may be the same or different.
- examples of halogen atoms include fluorine atoms, chlorine atoms, bromine atoms, iodine atoms, etc. * represents a bond.
- the present invention makes it possible to obtain a liquid crystal alignment film that has a high voltage holding ratio and a small amount of accumulated charge even when using negative liquid crystals. Furthermore, it also makes it possible to obtain a liquid crystal alignment agent with excellent printability, a liquid crystal alignment film obtained from the liquid crystal alignment agent, and a liquid crystal display element using the liquid crystal alignment film.
- FIG. 1 is a schematic partial cross-sectional view showing an example of a horizontal electric field liquid crystal display element of the present invention.
- FIG. 10 is a schematic partial cross-sectional view showing another example of the horizontal electric field liquid crystal display element of the present invention.
- the liquid crystal aligning agent of the present invention contains a diamine (A) represented by the following formula (D A ) (hereinafter also referred to as specific diamine (A)), and one or more polymers (P):
- Ar 1 and Ar 2 each independently represent a divalent aromatic group such as a divalent benzene ring, a biphenyl structure, or a naphthalene ring, and any hydrogen atom in the aromatic group may be replaced with a monovalent
- X1 and X2 each independently represent a single bond, —O—, or *1-O—CO— (*1 represents a bond to Ar1 or Ar2 ).
- R1 and R2 are each independently a divalent hydrocarbon group, and some of the hydrogen atoms in the divalent hydrocarbon group may be substituted with a halogen atom, a methyl group, a trifluoromethyl group, or a hydroxy group. When there are multiple R1s , the multiple R1s may be the same or different.
- n is an integer from 1 to 6.
- Z represents a hydrogen atom or a monovalent organic group. Multiple Zs may be the same or different.
- the liquid crystal aligning agent of the present invention contains a specific diamine (A).
- the content of the specific diamine (A) contained in the liquid crystal aligning agent of the present invention is preferably 0.1 parts by mass or more and 30 parts by mass or less relative to 100 parts by mass of the total content of the polymer (P).
- the content of the specific diamine (A) is more preferably 0.5 parts by mass or more, and even more preferably 1.0 part by mass or more, per 100 parts by mass of the total content of the polymer (P).
- the content of the specific diamine (A) is more preferably 25 parts by mass or less, and even more preferably 10 parts by mass or less, per 100 parts by mass of the total content of the polymer (P).
- the concentration of the specific diamine (A) in the total amount of the liquid crystal aligning agent is preferably 41 mass ppm or more and 4.1 ⁇ 10 3 mass ppm or less.
- the concentration of the specific diamine (A) in the total amount of the liquid crystal aligning agent is preferably 2.1 ⁇ 10 2 mass ppm or more, more preferably 4.1 ⁇ 10 2 mass ppm or more.
- R 1 and R 2 are each independently a divalent hydrocarbon group, and examples thereof include, but are not limited to, a linear or branched alkylene group, —CH ⁇ CH—, a phenylene group, or a cyclohexylene group.
- R1 and R2 are preferably hydrocarbon groups having 2 to 6 carbon atoms, more preferably alkylene groups having 2 to 4 carbon atoms, and even more preferably alkylene groups having 2 or 4 carbon atoms.
- a portion of the hydrogen atoms of the divalent hydrocarbon group may be substituted with a halogen atom, a methyl group, a trifluoromethyl group, or a hydroxy group, and the halogen atom substituting the hydrogen atom of the divalent hydrocarbon group is preferably a fluorine atom.
- the plurality of R 1s may be the same or different.
- the plurality of Ls may be the same as or different from one another.
- n represents an integer of 1 to 6, preferably an integer of 1 to 4, more preferably an integer of 2 to 4, and even more preferably an integer of 2 or 4.
- Examples of the monovalent group substituting the hydrogen atom of the divalent aromatic group of Ar 1 and Ar 2 in the above formula (D A ) include a halogen atom, an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a fluoroalkyl group having 1 to 10 carbon atoms, a fluoroalkenyl group having 2 to 10 carbon atoms, a fluoroalkoxy group having 1 to 10 carbon atoms, a carboxy group, a hydroxy group, an alkyloxycarbonyl group having 1 to 10 carbon atoms, a cyano group, a nitro group, etc.
- a halogen atom an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, a fluoroalkyl group having 1 to 5 carbon atoms, or a fluoroalkoxy group having 1 to 5 carbon atoms is preferred.
- Preferred examples of the divalent aromatic group represented by Ar 1 and Ar 2 include 1,4-phenylene, 1,3-phenylene, 2-methyl-1,4-phenylene, 2-ethyl-1,4-phenylene, 2-propyl-1,4-phenylene, 2-butyl-1,4-phenylene, 2-isopropyl-1,4-phenylene, 2-tert-butyl-1,4-phenylene, 2-methoxy-1,4-phenylene, 2-ethoxy-1,4-phenylene, 2-propoxy-1,4-phenylene, and 2-butoxy-1,4-phenylene.
- Examples of the monovalent organic group for Z in formula (D A ) above include monovalent hydrocarbon groups having 1 to 6 carbon atoms, monovalent groups A obtained by replacing a methylene group of the hydrocarbon group with —O—, —S—, —CO—, —COO—, —COS—, —NR 3 —, —CO—NR 3 —, —Si(R 3 ) 2 — (wherein R 3 is a hydrogen atom or a monovalent hydrocarbon group having 1 to 6 carbon atoms), —SO 2 — or the like, monovalent groups obtained by replacing at least one hydrogen atom bonded to a carbon atom of the monovalent hydrocarbon group or the monovalent group A with a halogen atom, a hydroxy group, an alkoxy group, a nitro group, an amino group, a mercapto group, a nitroso group, an alkylsilyl group, an alkoxysilyl group, a silanol group, a s
- an alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, an alkynyl group having 2 to 6 carbon atoms, or a tert-butoxycarbonyl group is preferable, an alkyl group having 1 to 3 carbon atoms is more preferable, and a methyl group is even more preferable.
- Z is preferably each independently a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, more preferably a hydrogen atom or a methyl group.
- Preferred examples of the above formula (D A ) include the following formulae (d A -1) to (d A -10).
- the hydrogen atoms on the benzene rings in the following formulae (d A -1) to (d A -10) may be substituted with monovalent substituents, and preferred specific examples of the substituents include the structures exemplified as the monovalent groups substituting the hydrogen atoms of the divalent aromatic groups of Ar 1 and Ar 2 in the above formula (D A ).
- p, q, r and n1 to n5 are the same as defined above.
- the polymer (P) contained in the liquid crystal aligning agent of the present invention is a polymer selected from the group consisting of a polyimide precursor obtained using a tetracarboxylic acid derivative component containing a tetracarboxylic acid dianhydride and a diamine component that does not substantially contain the specific diamine (A), and a polyimide that is an imidized product of the polyimide precursor.
- the polymer (P) examples include a polyimide precursor obtained using a tetracarboxylic acid derivative component containing a tetracarboxylic acid dianhydride and a diamine component containing a diamine other than the specific diamine (A) (hereinafter also referred to as "other diamine"), or a polyimide that is an imidized product of the polyimide precursor.
- the polyimide precursor is a polymer that can be obtained by imidizing a polyamic acid, a polyamic acid ester, or the like.
- the polymer (P) contained in the liquid crystal aligning agent may be one type or two or more types.
- the polyamic acid (P') which is a polyimide precursor of the polymer (P) can be obtained by a polymerization reaction between a diamine component (preferably a diamine component containing other diamines) that does not substantially contain the specific diamine (A) and a tetracarboxylic acid component.
- a diamine component preferably a diamine component containing other diamines
- the other diamines may be used alone or in combination of two or more.
- the amount of the other diamines used is preferably 5 mol % or more, more preferably 10 mol % or more, and even more preferably 20 mol % or more, based on the total diamine components used in the production of polymer (P), and is preferably 95 mol % or less, more preferably 90 mol % or less, and even more preferably 85 mol % or less, based on the total diamine components used in the production of polymer (P).
- Examples of other diamines include, but are not limited to, the following: The above other diamines may be used singly or in combination of two or more. p-phenylenediamine, 2,3,5,6-tetramethyl-p-phenylenediamine, 2,5-dimethyl-p-phenylenediamine, m-phenylenediamine, 2,4-dimethyl-m-phenylenediamine, 2,5-diaminotoluene, 2,6-diaminotoluene, 2,2'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 3,3'-dihydroxy-4,4' -diaminobiphenyl, 2,2'-difluoro-4,4'-diaminobiphenyl, 3,3'-difluoro-4,4
- diamines having a urea bond such as bis(4-aminophenethyl)urea; 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 4,4'-bis(4-aminophenoxy)biphenyl, 4,4'-bis(4-aminophenoxy)diphenyl ether, 1,4-bis[4-(4-aminophenoxy)phenoxy]benzene, 2,2-bis[4-(4-aminophenoxy)phenyl]propane ...
- Ar 1 and Ar 1′ each independently represent a benzene ring, a biphenyl structure, or a naphthalene ring, and one or more hydrogen atoms on the benzene ring, the biphenyl structure, or the naphthalene ring may be substituted with a monovalent group.
- One or more hydrogen atoms on the benzene ring, biphenyl structure, or naphthalene ring may be substituted with a monovalent group, and examples of the monovalent group include a halogen atom, an alkyl group having 1 to 3 carbon atoms, an alkenyl group having 2 to 3 carbon atoms, an alkoxy group having 1 to 3 carbon atoms, a fluoroalkyl group having 1 to 3 carbon atoms, a fluoroalkenyl group having 2 to 3 carbon atoms, a fluoroalkoxy group having 1 to 3 carbon atoms, an alkyloxycarbonyl group having 2 to 3 carbon atoms, a cyano group, and a nitro group.
- the monovalent group include a halogen atom, an alkyl group having 1 to 3 carbon atoms, an alkenyl group having 2 to 3 carbon atoms, an alkoxy group having 1 to 3 carbon atoms, a fluoroalkyl
- Z represents a hydrogen atom or a monovalent organic group. Multiple Zs may be the same or different.
- Y represents an aromatic ring having a nitrogen atom-containing heterocycle and an amino group represented by the group "*21-NR-*22" (where *21 and *22 represent bonds bonded to carbon atoms constituting the aromatic ring). The carbon atom does not form a ring with the nitrogen atom to which R is attached.
- R represents a hydrogen atom or a monovalent organic group, and the monovalent organic group is bonded to the nitrogen atom at a carbon atom other than the carbonyl carbon.
- Z represents a hydrogen atom or a monovalent organic group. Multiple Zs may be the same or different.
- m and n are integers of 1 to 3 and satisfy the relationship 1 ⁇ m+n ⁇ 4.
- j is an integer of 0 or 1.
- X 1 represents -(CH 2 ) a - (a is an integer of 1 to 15), -CONH-, -NHCO-, -CO-N(CH 3 )-, -NH-, -O-, -CH 2 O-, -CH 2 -OCO-, -COO-, or -OCO-.
- R 1 represents a monovalent group such as a fluorine atom, a fluorine atom-containing alkyl group having 1 to 10 carbon atoms, a fluorine atom-containing alkoxy group having 1 to 10 carbon atoms, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or an alkoxyalkyl group having 2 to 10 carbon atoms.
- X 1 represents —O—, —CH 2 O—, —CH 2 —OCO—, —COO—, or —OCO—.
- the specific diamine (B) is preferably a diamine represented by the following formulae (d AL -1) to (d AL -10): 1,7-bis(4-aminophenoxy)heptane, 1,7-bis(3-aminophenoxy)heptane, 1,8-bis(4-aminophenoxy)octane, 1,8-bis(3-aminophenoxy)octane, 1,9-bis(4-aminophenoxy)nonane, 1,9-bis(3-aminophenoxy)nonane, 1,10-bis(4-aminophenoxy)decane, 1,10-bis(3-aminophenoxy)decane, 1,11-bis(4 1,11-bis(3-aminophenoxy)undecane, 1,12-bis(4-aminophenoxy)dodecane, 1,12-bis(3-aminophenoxy)dodecane, 1,2-bis(6-amino-2-nap
- Examples of the nitrogen atom-containing heterocycle in the above formula (d n ) include a pyrrole ring, imidazole ring, pyrazole ring, triazole ring, pyridine ring, pyrimidine ring, pyridazine ring, pyrazine ring, indole ring, benzimidazole ring, purine ring, quinoline ring, isoquinoline ring, naphthyridine ring, quinoxaline ring, phthalazine ring, triazine ring, carbazole ring, acridine ring, piperidine ring, piperazine ring, pyrrolidine ring, hexamethyleneimine ring, etc.
- a pyridine ring, pyrimidine ring, pyrazine ring, piperidine ring, piperazine ring, quinoline ring, carbazole ring, or acridine ring is preferred.
- Examples of the monovalent organic group represented by R in the above formula (d n ) include alkyl groups such as methyl, ethyl, and propyl; alkenyl groups such as vinyl; cycloalkyl groups such as cyclohexyl; aryl groups such as phenyl and methylphenyl; and alkoxy groups (e.g., methoxy and ethoxy).
- R is preferably a hydrogen atom or a methyl group.
- diamine represented by the formula (d n ) above examples include 2,6-diaminopyridine, 3,4-diaminopyridine, 2,4-diaminopyrimidine, 3,6-diaminocarbazole, N-methyl-3,6-diaminocarbazole, 1,4-bis-(4-aminophenyl)-piperazine, 3,6-diaminoacridine, N-ethyl-3,6-diaminocarbazole, N-phenyl-3,6-diaminocarbazole, diamines represented by the following formula (d n -1), and diamines represented by formulas (z-1) to (z-14).
- diamine represented by the above formula (d n -1) include diamines represented by the following formulas (Dp-1) to (Dp-6).
- the tetracarboxylic acid component to be reacted with the diamine component may be not only a tetracarboxylic acid dianhydride, but also a derivative of a tetracarboxylic acid dianhydride such as a tetracarboxylic acid, a tetracarboxylic acid dihalide, a tetracarboxylic acid dialkyl ester, or a tetracarboxylic acid dialkyl ester dihalide.
- Examples of the tetracarboxylic acid component used in the production of the polyamic acid (P') include acyclic aliphatic tetracarboxylic acid dianhydrides, alicyclic tetracarboxylic acid dianhydrides, aromatic tetracarboxylic acid dianhydrides, and derivatives thereof.
- the acyclic aliphatic tetracarboxylic acid dianhydride is an acid dianhydride obtained by intramolecular dehydration of four carboxy groups bonded to a chain hydrocarbon structure. However, it does not have to be composed only of a chain hydrocarbon structure, and it may also have an alicyclic structure or an aromatic ring structure as part of it.
- Alicyclic tetracarboxylic acid dianhydrides are acid dianhydrides obtained by intramolecular dehydration of four carboxy groups, including at least one carboxy group bonded to an alicyclic structure. However, none of these four carboxy groups are bonded to an aromatic ring. Furthermore, they do not necessarily have to be composed solely of an alicyclic structure, and may partially contain a chain hydrocarbon structure or an aromatic ring structure.
- the alicyclic tetracarboxylic acid dianhydride or derivative thereof more preferably contains a tetracarboxylic acid dianhydride or derivative thereof having at least one partial structure selected from the group consisting of a cyclobutane ring, a cyclopentane ring, and a cyclohexane ring, and particularly preferably contains a tetracarboxylic acid dianhydride or derivative thereof having at least one structure selected from the group consisting of a cyclobutane ring, a cyclopentane ring, and a cyclohexane ring.
- the aromatic tetracarboxylic acid dianhydride is an acid dianhydride obtained by intramolecular dehydration of four carboxy groups, including at least one carboxy group bonded to an aromatic ring.
- the aromatic tetracarboxylic acid derivative more preferably contains a tetracarboxylic acid dianhydride having a benzene ring or a derivative thereof.
- the tetracarboxylic acid component that can be used to produce the polyamic acid (P') preferably includes the following tetracarboxylic acid dianhydrides or derivatives thereof (in the present invention, these are also collectively referred to as "specific tetracarboxylic acid derivatives (A)").
- acyclic aliphatic tetracarboxylic acid dianhydrides such as 1,2,3,4-butanetetracarboxylic acid dianhydride; 1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,2-dimethyl-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3-dichloro-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,2,3,4-tetramethyl-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3-difluoro-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3-bis(trifluoromethyl)-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,2, 3,4-
- More preferred examples of the specific tetracarboxylic acid derivative (A) include 1,2,3,4-butanetetracarboxylic acid dianhydride, 1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,2-dimethyl-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,2,3,4-tetramethyl-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3-difluoro-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3- Bis(trifluoromethyl)-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 1,2,4,5-cyclohexanetetracarboxylic dian
- the proportion of the specific tetracarboxylic acid derivative (A) used is preferably 10 mol% or more, more preferably 20 mol% or more, and even more preferably 50 mol% or more, based on the total tetracarboxylic acid components used.
- the liquid crystal aligning agent of the present invention may be in a form containing the following polymer (B) and/or polymer (C).
- the polymer (B) and the polymer (C) are forms of the polymer (P).
- Polymer (C) At least one polymer (P C ) selected from the group consisting of polyimide precursors obtained using a diamine component containing a specific diamine (C) and polyimides which are imidized products of the polyimide precursors.
- the polymer (B) is a polymer (PB) selected from the group consisting of polyimide precursors obtained using a diamine component containing the specific diamine (B) and polyimides which are imidized products of the polyimide precursors.
- the polymer ( B ) may be one type or two or more types of polymers ( PB ). However, when a diamine other than the specific diamine (B) is contained as the diamine component, the specific diamine (A) is not contained.
- the polymer ( PB ) is, for example, a polyimide precursor obtained using a diamine component containing the specific diamine (B), or a polyimide which is an imidized product of the polyimide precursor.
- the polyimide precursor is a polymer from which a polyimide can be obtained by imidizing a polyamic acid, a polyamic acid ester, or the like.
- the polyamic acid ( PB ') which is a polyimide precursor of the polymer ( PB ), can be obtained by a polymerization reaction between a diamine component containing the specific diamine (B) and a tetracarboxylic acid component.
- the specific diamine (B) may be used alone or in combination of two or more.
- the amount of the specific diamine (B) used is preferably 5 mol % or more, more preferably 10 mol % or more, and even more preferably 20 mol % or more, based on the total amount of the diamine components.
- the diamine component used in producing the polyamic acid ( PB ') may contain a diamine other than the specific diamine (B) (hereinafter also referred to as "other diamine 2").
- the amount of the specific diamine (B) used relative to the diamine component is preferably 90 mol % or less, more preferably 80 mol % or less.
- Preferred specific examples of the other diamine 2 include the diamines obtained by excluding the specific diamine (B) from the above other diamines.
- the other diamine 2 may also be a diamine obtained by excluding the specific diamine (C).
- the polymer (C) is a polymer ( PC ) selected from the group consisting of a polyimide precursor obtained using a diamine component containing the specific diamine (C) and a polyimide which is an imidized product of the polyimide precursor.
- a polymer other than the specific diamine (C) is contained as the diamine component, the specific diamine (A) is not contained.
- the diamine component used in producing the polyamic acid (P C ') may contain a diamine other than the specific diamine (C) (hereinafter also referred to as "other diamine 3").
- the amount of the specific diamine (C) used relative to the diamine component is preferably 90 mol % or less, more preferably 80 mol % or less.
- the other diamine 3 is contained as the diamine component, the specific diamine (A) is not contained.
- Preferable specific examples of the other diamine 3 include the diamines obtained by excluding the specific diamine (C) from the above other diamine 1.
- the other diamine 3 preferably contains a diamine having at least one group selected from the group consisting of a urea bond, an amide bond, a carboxy group, and a hydroxy group in the molecule, and at least one diamine selected from the group consisting of specific diamines (B).
- a diamine having at least one group selected from the group consisting of a urea bond, an amide bond, a carboxy group, and a hydroxy group in the molecule, and at least one diamine selected from the group consisting of specific diamines (B).
- the diamine component one type of diamine may be used alone, or two or more types may be used in combination.
- the tetracarboxylic acid component to be reacted with the diamine component may be not only a tetracarboxylic acid dianhydride but also a derivative of a tetracarboxylic acid dianhydride such as a tetracarboxylic acid, a tetracarboxylic acid dihalide, a tetracarboxylic acid dialkyl ester, or a tetracarboxylic acid dialkyl ester dihalide.
- the liquid crystal aligning agent of the present invention is, for example, a liquid composition obtained by dispersing or dissolving the polymer (P) and a polymer other than the polymer (P) that is used as needed, preferably in a suitable solvent.
- the total content of the polymers contained in the liquid crystal aligning agent of the present invention can be appropriately changed depending on the thickness of the coating film to be formed, but is preferably 1% by mass or more from the viewpoint of forming a uniform and defect-free coating film, and is preferably 10% by mass or less from the viewpoint of storage stability of the solution.
- a particularly preferred total content of the polymers is 2 to 8% by mass.
- the mass ratio of polymer (C) to the content of polymer (B) is preferably 10/90 to 90/10, more preferably 20/80 to 90/10, and even more preferably 20/80 to 80/20.
- Polyamic acid is produced by reacting a diamine component with a tetracarboxylic acid component in an organic solvent.
- the ratio of the tetracarboxylic acid component and the diamine component used in the polyamic acid production reaction is preferably such that 0.5 to 2 equivalents of the acid anhydride group of the tetracarboxylic acid component are present per equivalent of the amino group of the diamine component, and more preferably 0.8 to 1.2 equivalents.
- the closer the equivalent of the acid anhydride group of the tetracarboxylic acid component is to 1 equivalent the higher the molecular weight of the resulting polyamic acid.
- Methods for imidizing the polyimide precursor include thermal imidization, in which a solution of the polyimide precursor is heated as is, and catalytic imidization, in which a catalyst is added to a solution of the polyimide precursor.
- the temperature is preferably 100 to 400°C, more preferably 120 to 250°C, and it is preferable to carry out the imidization while removing water produced by the imidization reaction from the system.
- Catalytic imidization of polyimide precursors can be carried out by adding a basic catalyst and an acid anhydride to a solution of the polyimide precursor and stirring at -20 to 250°C, preferably 0 to 180°C.
- the amount of basic catalyst is 0.5 to 30 molar times, preferably 2 to 20 molar times, the amount of amic acid groups, and the amount of acid anhydride is 1 to 50 molar times, preferably 3 to 30 molar times, the amount of amic acid groups.
- Examples of basic catalysts include pyridine, triethylamine, trimethylamine, tributylamine, and trioctylamine. Of these, pyridine is preferred because it has the appropriate basicity to promote the reaction.
- a terminal-capped polymer may be produced using a tetracarboxylic acid component containing a tetracarboxylic dianhydride or a derivative thereof, a diamine component containing the above-mentioned diamine, and an appropriate terminal-capping agent.
- the terminal-capping polymer has the effect of improving the film hardness of the alignment film obtained by coating and improving the adhesion properties between the sealant and the alignment film.
- the terminals of the polyimide precursor or polyimide in the present invention include an amino group, a carboxy group, an acid anhydride group, or a group derived from an end-capping agent described below.
- the amino group, carboxy group, and acid anhydride group can be obtained by a conventional condensation reaction or by blocking the terminals with the following end-capping agents.
- Examples of the end-capping agent include acid anhydrides such as acetic anhydride, maleic anhydride, nadic anhydride, phthalic anhydride, itaconic anhydride, cyclohexanedicarboxylic anhydride, 3-hydroxyphthalic anhydride, trimellitic anhydride, 3-(3-trimethoxysilyl)propyl)-3,4-dihydrofuran-2,5-dione, 4,5,6,7-tetrafluoroisobenzofuran-1,3-dione, and 4-ethynylphthalic anhydride; dicarbonic acid diester compounds such as di-tert-butyl dicarbonate and diallyl dicarbonate; chlorocarbonyl compounds such as acryloyl chloride, methacryloyl chloride, and nicotinic acid chloride; and aniline compounds.
- acid anhydrides such as acetic anhydride, maleic anhydride, nadic anhydride,
- amino acid residue examples include monoamine compounds such as phosphorus, 2-aminophenol, 3-aminophenol, 4-aminosalicylic acid, 5-aminosalicylic acid, 6-aminosalicylic acid, 2-aminobenzoic acid, 3-aminobenzoic acid, 4-aminobenzoic acid, cyclohexylamine, n-butylamine, n-pentylamine, n-hexylamine, n-heptylamine, and n-octylamine; and isocyanates having an unsaturated bond such as ethyl isocyanate, phenyl isocyanate, naphthyl isocyanate, or 2-acryloyloxyethyl isocyanate and 2-methacryloyloxyethyl isocyanate.
- the proportion of the end-capping agent used is preferably 0.01 to 20 parts by mole, and more preferably 0.01 to 10 parts by mole, per 100 parts by mole of the total of
- the organic solvent contained in the liquid crystal aligning agent according to the present invention is not particularly limited as long as it dissolves the polymer (P) uniformly.
- Examples include N,N-dimethylformamide, N,N-dimethylacetamide, N,N-dimethyllactamide, N,N-dimethylpropionamide, tetramethylurea, N,N-diethylformamide, N,N-diethylacetamide, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, dimethyl sulfoxide, ⁇ -butyrolactone, ⁇ -valerolactone, 1,3-dimethyl-2-imidazolidinone, methyl ethyl ketone, cyclohexanone, cyclopentanone, 3-methoxy-N,N-diisopropyl ether, methyl ethyl ketone, methyl methyl ether, methyl ethyl ketone, methyl
- suitable solvents include methylpropanamide, 3-butoxy-N,N-dimethylpropanamide, N-(n-propyl)-2-pyrrolidone, N-isopropyl-2-pyrrolidone, N-(n-butyl)-2-pyrrolidone, N-(t-butyl)-2-pyrrolidone, N-(n-pentyl)-2-pyrrolidone, N-methoxypropyl-2-pyrrolidone, N-ethoxyethyl-2-pyrrolidone, N-methoxybutyl-2-pyrrolidone, and N-cyclohexyl-2-pyrrolidone (collectively referred to as "good solvents").
- N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, 3-methoxy-N,N-dimethylpropanamide, 3-butoxy-N,N-dimethylpropanamide, and ⁇ -butyrolactone are preferred.
- the content of the good solvent is preferably 20 to 99% by mass, more preferably 20 to 90% by mass, and particularly preferably 30 to 80% by mass, of the total solvent contained in the liquid crystal alignment agent.
- the organic solvent contained in the liquid crystal alignment agent is preferably a mixed solvent that combines the above-mentioned solvent with a solvent (also called a poor solvent) that improves the coatability and surface smoothness of the coating film when applying the liquid crystal alignment agent.
- a solvent also called a poor solvent
- Specific examples of poor solvents are listed below, but are not limited to these.
- the content of the poor solvent is preferably 1 to 80 mass % of the total solvent contained in the liquid crystal alignment agent, more preferably 10 to 80 mass %, and particularly preferably 20 to 70 mass %.
- the type and content of the poor solvent are selected appropriately depending on the application device, application conditions, application environment, etc. of the liquid crystal alignment agent.
- Examples of poor solvents include diisopropyl ether, diisobutyl ether, diisobutyl carbinol (2,6-dimethyl-4-heptanol), ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, 1,2-butoxyethane, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, 4-hydroxy-4-methyl-2-pentanone, diethylene glycol methyl ethyl ether, diethylene glycol dibutyl ether, and 3-ethoxybutyl ether.
- the liquid crystal aligning agent of the present invention may contain, in addition to the diamine (A), the polymer (P), the polymer other than the polymer (P), and the organic solvent, other components (hereinafter also referred to as additive components).
- additive components include at least one crosslinking compound selected from the group consisting of a crosslinking compound having at least one substituent selected from an oxiranyl group, an oxetanyl group, a blocked isocyanate group, an oxazoline group, a cyclocarbonate group, a hydroxy group, and an alkoxy group, and a crosslinking compound having a polymerizable unsaturated group, a functional silane compound, a metal chelate compound, a curing accelerator, a surfactant, an antioxidant, a sensitizer, a preservative, and a compound for adjusting the dielectric constant or electrical resistance of the resulting liquid crystal alignment film.
- a crosslinking compound selected from the group consisting of a crosslinking compound having at least one substituent selected from an oxiranyl group, an oxetanyl group, a blocked isocyanate group, an oxazoline group, a cyclocarbonate group, a hydroxy group, and an al
- crosslinkable compound examples include ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, glycerin diglycidyl ether, 2,2-dibromoneopentyl glycol diglycidyl ether, 1,3,5,6-tetraglycidyl-2,4-hexanediol, bisphenol A type epoxy resins such as Epikote (registered trademark) 828 (manufactured by Mitsubishi Chemical Corporation), bisphenol F type epoxy resins such as Epikote 807 (manufactured by Mitsubishi Chemical Corporation), hydrogenated bisphenol A type epoxy resins such as YX-8000 (manufactured by Mitsubishi Chemical Corporation), and bi
- Examples of compounds for adjusting the dielectric constant and electrical resistance include monoamines having a nitrogen-containing aromatic heterocycle, such as 3-picolylamine.
- the content of the monoamine having a nitrogen-containing aromatic heterocycle is preferably 0.1 to 30 parts by mass, and more preferably 0.1 to 20 parts by mass, per 100 parts by mass of the polymer component contained in the liquid crystal alignment agent.
- Preferred specific examples of the above functional silane compounds include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropyldiethoxymethylsilane, 2-aminopropyltrimethoxysilane, 2-aminopropyltriethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-ureidopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, and 3-glycidoxypropylmethyldimethoxysilane.
- the solid content concentration in the liquid crystal aligning agent (the ratio of the total mass of the components other than the solvent of the liquid crystal aligning agent to the total mass of the liquid crystal aligning agent) is appropriately selected in consideration of viscosity, volatility, etc., and is preferably 1 to 10 mass%.
- the particularly preferred range of solid content concentration varies depending on the method used when applying the liquid crystal alignment agent to the substrate. For example, when using a spin coating method, a solid content concentration of 1.5 to 4.5 mass% is particularly preferred. When using a printing method, a solid content concentration of 3 to 9 mass% is particularly preferred, thereby resulting in a solution viscosity of 12 to 50 mPa ⁇ s.
- a solid content concentration of 1 to 5 mass% is particularly preferred, thereby resulting in a solution viscosity of 3 to 15 mPa ⁇ s.
- the temperature when preparing the polymer composition is preferably 10 to 50°C, more preferably 20 to 30°C.
- the liquid crystal display element of the present invention can be manufactured, for example, by a method including the following steps (1) to (4), a method including steps (1) to (2) and (4), a method including steps (1) to (3), (4-2) and (4-4), or a method including steps (1) to (3), (4-3) and (4-4).
- Step (1) Step of applying liquid crystal alignment agent onto substrate>
- a liquid crystal aligning agent is applied onto a substrate.
- Specific examples of the step (1) are as follows.
- a liquid crystal alignment agent is applied to one side of a substrate having a patterned transparent conductive film by an appropriate application method, such as a roll coater method, spin coating method, printing method, or inkjet method.
- the substrate material is not particularly limited as long as it is highly transparent, and glass, silicon nitride, and plastics such as acrylic and polycarbonate can be used.
- an opaque material such as a silicon wafer can be used for only one substrate. In this case, a light-reflecting material such as aluminum can also be used for the electrode.
- Methods for applying the liquid crystal alignment agent to a substrate and forming a film include screen printing, offset printing, flexographic printing, inkjet printing, and spray printing. Among these, application and film formation using the inkjet method are preferred.
- Step (2) Step of baking the applied liquid crystal alignment agent>
- the liquid crystal alignment agent applied to the substrate is baked to form a film.
- Specific examples of the step (2) are as follows. After applying the liquid crystal aligning agent to the substrate in step (1), the solvent can be evaporated or the polyamic acid can be thermally imidized using a heating means such as a hot plate, a hot air circulation oven, or an IR (infrared) oven.
- the drying and baking steps after applying the liquid crystal aligning agent can be performed at any temperature and for any time, and may be performed multiple times.
- the temperature at which the liquid crystal aligning agent is baked can be, for example, 40 to 180°C. To shorten the process, the baking can be performed at 40 to 150°C.
- the baking time is not particularly limited, but examples include 1 to 10 minutes or 1 to 5 minutes.
- a baking step at, for example, 150 to 300°C or 150 to 250°C may be added after the above step.
- the baking time is not particularly limited, but examples include 5 to 40 minutes or 5 to 30 minutes. If the film-like material after baking is too thin, the reliability of the liquid crystal display device may decrease, so the film thickness is preferably 5 to 300 nm, more preferably 10 to 200 nm.
- Step (3) is a step of optionally performing an alignment treatment on the film obtained in step (2). That is, in horizontal alignment type liquid crystal display devices such as IPS mode or FFS mode, the coating film is subjected to an alignment ability imparting treatment. On the other hand, in vertical alignment type liquid crystal display devices such as VA mode or PSA mode, the formed coating film can be used as a liquid crystal alignment film as is, but the coating film may also be subjected to an alignment ability imparting treatment. Examples of alignment treatment methods for liquid crystal alignment films include rubbing treatment and photo-alignment treatment.
- photo-alignment treatment methods include irradiating the surface of the film with polarized radiation in a certain direction and, optionally, performing a heat treatment at a temperature preferably of 150 to 250°C to impart liquid crystal alignment (also referred to as liquid crystal alignment ability).
- liquid crystal alignment also referred to as liquid crystal alignment ability
- ultraviolet light or visible light having a wavelength of 100 to 800 nm can be used.
- ultraviolet light having a wavelength of 100 to 400 nm is preferred, and more preferably 200 to 400 nm is more preferred.
- the radiation dose is preferably 1 to 10,000 mJ/ cm2 , more preferably 100 to 5,000 mJ/ cm2 .
- the substrate having the film-like material may be irradiated while being heated at 50 to 250°C in order to improve the liquid crystal alignment.
- the liquid crystal alignment film produced in this manner can stably align liquid crystal molecules in a fixed direction.
- the liquid crystal alignment film irradiated with polarized radiation by the above method can be contact-treated with water or a solvent, or the liquid crystal alignment film irradiated with radiation can be heat-treated.
- the solvent used in the contact treatment is not particularly limited, as long as it dissolves the decomposition products produced from the film-like material by irradiation.
- Specific examples include water, methanol, ethanol, 2-propanol, acetone, methyl ethyl ketone, 1-methoxy-2-propanol, 1-methoxy-2-propanol acetate, butyl cellosolve, ethyl lactate, methyl lactate, diacetone alcohol, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, propyl acetate, butyl acetate, and cyclohexyl acetate.
- One type of solvent may be used, or two or more types may be used in combination.
- the temperature for heat treatment of the coating film irradiated with the above radiation is preferably 50 to 300°C, and even more preferably 120 to 250°C.
- the heat treatment time is preferably 1 to 30 minutes.
- the second method is called the ODF (One Drop Fill) method.
- ODF One Drop Fill
- a UV-curable sealant is applied to a predetermined location on one of two substrates on which a liquid crystal alignment film has been formed, and a liquid crystal composition is then dropped onto several predetermined locations on the liquid crystal alignment film surface.
- the other substrate is then attached so that the liquid crystal alignment film faces the other substrate, and the liquid crystal composition is spread over the entire surface of the substrate and brought into contact with the film surface.
- the entire surface of the substrate is irradiated with UV light to cure the sealant.
- the liquid crystal composition is not particularly limited and may be a composition containing at least one liquid crystal compound (liquid crystal molecules), such as a liquid crystal composition exhibiting a nematic phase (hereinafter also referred to as nematic liquid crystal), a liquid crystal exhibiting a smectic phase, or a liquid crystal composition exhibiting a cholesteric phase. Nematic liquid crystals are preferred.
- the liquid crystal aligning agent of the present invention is also preferably used for a liquid crystal display element (SC-PVA mode liquid crystal display element) which has a liquid crystal layer between a pair of substrates provided with electrodes, and is produced through a process of disposing a liquid crystal alignment film containing a polymerizable group that is polymerized by at least one of active energy rays and heat between the pair of substrates, and applying a voltage between the electrodes.
- SC-PVA mode liquid crystal display element which has a liquid crystal layer between a pair of substrates provided with electrodes, and is produced through a process of disposing a liquid crystal alignment film containing a polymerizable group that is polymerized by at least one of active energy rays and heat between the pair of substrates, and applying a voltage between the electrodes.
- the liquid crystal alignment film obtained from the liquid crystal alignment agent to which the specific diamine was added as an additive had a significantly improved voltage holding ratio and a significantly reduced charge accumulation amount compared to the liquid crystal alignment film obtained from the liquid crystal alignment agent to which the specific diamine was not added (Comparison between Examples 1 to 4 and Comparative Example 2, and Example 5 and Comparative Example 3).
- the degree of improvement in the voltage holding ratio was smaller than when the specific diamine was added (Comparison between Example 1 and Comparative Example 1).
- the liquid crystal alignment agent in which the specific diamine was incorporated into the polymer had worse coatability than the liquid crystal alignment agent to which the specific diamine was added as an additive (Comparison between Example 1 and Comparative Example 4).
- the liquid crystal display element of the present invention can be effectively applied to devices with a variety of functions, such as LCD televisions, clocks, portable games, word processors, notebook computers, car navigation systems, camcorders, PDAs, digital cameras, mobile phones, smartphones, various monitors, and information displays.
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Abstract
Description
本発明は、液晶配向剤、該液晶配向剤から得られた液晶配向膜、及び該液晶配向膜を具備する液晶表示素子に関する。 The present invention relates to a liquid crystal alignment agent, a liquid crystal alignment film obtained from the liquid crystal alignment agent, and a liquid crystal display device equipped with the liquid crystal alignment film.
液晶表示素子は、携帯電話、スマートフォンなどの小型用途から、テレビ用、モニター用などの比較的大型の用途まで幅広く使用されている。また、電極構造や、使用する液晶分子の物性等が異なる種々の駆動方式が開発され、例えば、TN(Twisted Nematic)方式、STN(Super Twisted Nematic)方式、VA(Vertical Alignment)方式、IPS(In-Plane Switching)方式、FFS(Fringe Field Switching)方式等の各種のモードを用いた液晶表示素子が知られている。これらの液晶表示素子は、一般的に、液晶分子の配列状態を制御するために不可欠な液晶配向膜を有する。液晶配向膜の材料としては、ポリアミック酸やその誘導体(例えば、ポリイミド等)が一般に使用されている。 Liquid crystal display elements are widely used in a variety of applications, from small devices such as mobile phones and smartphones to relatively large devices such as televisions and monitors. A variety of driving methods have been developed, each with different electrode structures and the physical properties of the liquid crystal molecules used. Known examples of liquid crystal display elements include twisted nematic (TN), super twisted nematic (STN), vertical alignment (VA), in-plane switching (IPS), and fringe field switching (FFS). These liquid crystal display elements generally have a liquid crystal alignment film, which is essential for controlling the alignment of the liquid crystal molecules. Polyamic acid and its derivatives (such as polyimide) are commonly used materials for liquid crystal alignment films.
液晶表示素子には、高い表示品位が求められ、特許文献1には、1,5-ビス(4-アミノフェノキシ)ペンタン等の、芳香族ジアミンを含有してなる液晶配向膜用組成物が開示されている。また、特許文献2には、2つの芳香族基が、エーテル結合を介してアルキレンエステル鎖と連結したジアミンが開示され、当該ジアミンを原料に用いて得られるポリアミック酸又はその誘導体を含有する液晶配向剤が開示されている。
さらに、IPS方式、FFS方式等の液晶表示素子において、コントラストを向上させるため、ネガ型液晶を用いた検討がなされている(特許文献3)。
Liquid crystal display elements are required to have high display quality, and Patent Document 1 discloses a composition for a liquid crystal alignment film containing an aromatic diamine such as 1,5-bis(4-aminophenoxy)pentane. Patent Document 2 also discloses a diamine in which two aromatic groups are linked to an alkylene ester chain via an ether bond, and a liquid crystal alignment agent containing a polyamic acid or a derivative thereof obtained using the diamine as a raw material.
Furthermore, in order to improve contrast in IPS-type, FFS-type, and other liquid crystal display elements, the use of negative liquid crystals has been investigated (Patent Document 3).
液晶表示素子は、一般的に、素子基板とカラーフィルタ基板との間に挟持された液晶層、液晶層に電界を印加する画素電極及び共通電極、液晶層の液晶分子の配向性を制御する液晶配向膜、及び画素電極に供給される電気信号をスイッチングする薄膜トランジスタ(TFT)等を備えている。
近年では、大画面で高精細な液晶表示素子が主体となり、4Kや8Kといった、画素数を増やした表示素子の規格が作られている。液晶配向膜には、TFTを備える基板の表面段差に対しても均一な膜厚を確保できる特性が求められ、従来の液晶配向剤と比較して、より印刷性に優れた液晶配向剤が求められている。
本発明者が検討したところ、特許文献2に開示された液晶配向剤を用いて塗布試験を行った場合、塗膜表面でムラ(膜厚ムラ)が生じやすいことが分かった。
そこで、膜厚ムラを抑制するため、ジアミンを含有する液晶配向剤に着目した。ところが、該液晶配向剤を用いて作成した液晶表示素子にネガ型液晶を適用した場合、画像焼き付き(区画及び線の画像焼き付き)、ムラ、又はヨゴレなどの表示不良が発生しやすいことが明らかとなった。これらの表示不良を抑制するため、電圧保持率に優れた液晶配向膜が必要となった。
A liquid crystal display element generally includes a liquid crystal layer sandwiched between an element substrate and a color filter substrate, pixel electrodes and a common electrode that apply an electric field to the liquid crystal layer, a liquid crystal alignment film that controls the orientation of liquid crystal molecules in the liquid crystal layer, and thin film transistors (TFTs) that switch electrical signals supplied to the pixel electrodes.
In recent years, large-screen, high-definition liquid crystal display elements have become mainstream, and display element standards with increased pixel counts, such as 4K and 8K, are being created. Liquid crystal alignment films are required to have the property of ensuring a uniform film thickness even over uneven surfaces on substrates equipped with TFTs, and liquid crystal alignment agents with better printability than conventional liquid crystal alignment agents are required.
The present inventors have conducted studies and found that when a coating test is carried out using the liquid crystal aligning agent disclosed in Patent Document 2, unevenness (uneven film thickness) is likely to occur on the coating film surface.
Therefore, in order to suppress the film thickness unevenness, we focused on a liquid crystal alignment agent containing a diamine. However, it became clear that when a negative liquid crystal was applied to a liquid crystal display element prepared using this liquid crystal alignment agent, display defects such as image sticking (image sticking of sections and lines), unevenness, or smearing were likely to occur. To suppress these display defects, a liquid crystal alignment film with excellent voltage holding ratio was required.
また、IPS方式、FFS方式等の液晶表示素子は、静電気が液晶セル内に蓄積されやすいのに加えて、駆動によって発生される非対称電圧の印加によっても液晶セル内に電荷が蓄積されることがある。これら蓄積された電荷が液晶の配向を乱し、または残像として表示に影響を与えて、液晶表示素子の表示品位を顕著に低下させる、という問題があった。そのため、液晶配向膜には、蓄積電荷量が少ない特性が求められる。 In addition, in IPS, FFS, and other liquid crystal display elements, not only is static electricity prone to build up within the liquid crystal cell, but the application of asymmetric voltages generated by driving can also cause charge to build up within the liquid crystal cell. These accumulated charges can disrupt the alignment of the liquid crystal or affect the display as afterimages, significantly reducing the display quality of the liquid crystal display element. For this reason, liquid crystal alignment films are required to have the property of storing a small amount of charge.
以上のようなことから、本発明の目的は、印刷性に優れ、且つ、ネガ型液晶を用いた場合でも高い電圧保持率を有する液晶配向膜を得ることができる液晶配向剤、該液晶配向剤から得られる液晶配向膜、及び該液晶配向膜を用いた液晶表示素子を提供することにある。また、蓄積電荷量が少ない液晶配向膜が得られる液晶配向剤、該液晶配向剤から得られる液晶配向膜、及び該液晶配向膜を用いた液晶表示素子を提供することにある。 In light of the above, the object of the present invention is to provide a liquid crystal alignment agent that has excellent printability and is capable of producing a liquid crystal alignment film with a high voltage holding ratio even when using negative liquid crystals, a liquid crystal alignment film obtained from the liquid crystal alignment agent, and a liquid crystal display element using the liquid crystal alignment film. It is also to provide a liquid crystal alignment agent that produces a liquid crystal alignment film with a low amount of stored charge, a liquid crystal alignment film obtained from the liquid crystal alignment agent, and a liquid crystal display element using the liquid crystal alignment film.
本発明者は、上記課題を達成するために鋭意研究を行った結果、特定重合体を含有する液晶配向剤が、上記の目的を達成するために有効であることを見出し、本発明を完成するに至った。 As a result of intensive research into achieving the above objectives, the inventors discovered that a liquid crystal aligning agent containing a specific polymer is effective in achieving the above objectives, leading to the completion of the present invention.
本発明は、下記を要旨とするものである。
下記式(DA)で表されるジアミン(A)、及び1種又は2種類以上の重合体(P)を含有する液晶配向剤。
重合体(P):テトラカルボン酸誘導体成分と、下記式(DA)で表されるジアミン(A)を実質的に含有しないジアミン成分とを用いて得られるポリイミド前駆体及び該ポリイミド前駆体のイミド化物であるポリイミドからなる群から選ばれる、重合体。
Z-NH-Ar1-X1-(R1-L)n-R2-X2-Ar2-NH-Z (DA)
(式(DA)中、Ar1、Ar2は、それぞれ独立して、2価のベンゼン環、ビフェニル構造、又はナフタレン環のいずれかの2価の芳香族基を表し、該芳香族基の任意の水素原子は1価の基で置き換えられてもよい。
X1及びX2は、それぞれ独立して、単結合、-O-、又は*1-O-CO-を表す。(*1は、Ar1又はAr2との結合手を表す。)
R1及びR2は、それぞれ独立して、2価の炭化水素基であり、該2価の炭化水素基が有する水素原子の一部は、ハロゲン原子、メチル基、トリフルオロメチル基、又はヒドロキシ基で置換されていてもよい。R1が複数存在する場合、複数のR1は、互いに同一であってもよく、異なっていても良い。
Lは、-O-、-C(=O)-、-O-C(=O)-又は-C(=O)-O-を表す。Lが複数存在する場合、複数のLは、互いに同一であってもよく、異なっていても良い。ただし、少なくとも1つのLは-O-C(=O)-又は-C(=O)-O-を表す。
nは、1~6の整数である。
Zは水素原子又は1価の有機基を表す。複数のZは、互いに同一であってもよく、異なっていても良い。)
なお、本明細書において、ハロゲン原子としては、フッ素原子、塩素原子、臭素原子、ヨウ素原子等が挙げられる。*は結合手を表す。
The present invention is summarized as follows.
A liquid crystal aligning agent comprising a diamine (A) represented by the following formula (D A ) and one or more polymers (P):
Polymer (P): A polymer selected from the group consisting of a polyimide precursor obtained using a tetracarboxylic acid derivative component and a diamine component that does not substantially contain a diamine (A) represented by the following formula (D A ), and a polyimide that is an imidized product of the polyimide precursor:
Z-NH-Ar 1 -X 1 -(R 1 -L) n -R 2 -X 2 -Ar 2 -NH-Z (D A )
In formula (D A ), Ar 1 and Ar 2 each independently represent a divalent aromatic group such as a divalent benzene ring, a biphenyl structure, or a naphthalene ring, and any hydrogen atom in the aromatic group may be replaced with a monovalent group.
X1 and X2 each independently represent a single bond, —O—, or *1-O—CO— (*1 represents a bond to Ar1 or Ar2 ).
R1 and R2 are each independently a divalent hydrocarbon group, and some of the hydrogen atoms in the divalent hydrocarbon group may be substituted with a halogen atom, a methyl group, a trifluoromethyl group, or a hydroxy group. When there are multiple R1s , the multiple R1s may be the same or different.
L represents -O-, -C(=O)-, -O-C(=O)-, or -C(=O)-O-. When a plurality of Ls are present, the plurality of Ls may be the same or different, provided that at least one L represents -O-C(=O)- or -C(=O)-O-.
n is an integer from 1 to 6.
Z represents a hydrogen atom or a monovalent organic group. Multiple Zs may be the same or different.
In this specification, examples of halogen atoms include fluorine atoms, chlorine atoms, bromine atoms, iodine atoms, etc. * represents a bond.
本発明によれば、ネガ型液晶を用いた場合でも高い電圧保持率を有し、且つ、蓄積電荷量が少ない液晶配向膜を得ることができ、さらに、印刷性に優れる液晶配向剤、該液晶配向剤から得られる液晶配向膜、及び該液晶配向膜を用いた液晶表示素子が得られる。 The present invention makes it possible to obtain a liquid crystal alignment film that has a high voltage holding ratio and a small amount of accumulated charge even when using negative liquid crystals. Furthermore, it also makes it possible to obtain a liquid crystal alignment agent with excellent printability, a liquid crystal alignment film obtained from the liquid crystal alignment agent, and a liquid crystal display element using the liquid crystal alignment film.
本発明の上記効果が得られるメカニズムは必ずしも明らかではないが、ほぼ次のように推定される。まず、ジアミンを低分子状態で添加することで、優れた印刷性が発現したと考えられる。また、電気抵抗値の大きいジアミンを添加することで、高い電圧保持率と少ない蓄積電荷量が実現したため、上記発明の効果が発現したと考えられる。 The mechanism by which the above-mentioned effects of the present invention are achieved is not entirely clear, but it is presumed to be roughly as follows. First, it is believed that the addition of diamine in a low molecular weight state results in excellent printability. Furthermore, it is believed that the addition of diamine with high electrical resistance results in a high voltage retention rate and a small amount of accumulated charge, thereby achieving the above-mentioned effects of the invention.
本発明の液晶配向剤は、下記式(DA)で表されるジアミン(A)(以下、特定ジアミン(A)ともいう。)、及び1種又は2種類以上の重合体(P)を含有する;
重合体(P):テトラカルボン酸誘導体成分と、下記式(DA)で表されるジアミン(A)を実質的に含有しないジアミン成分とを用いて得られるポリイミド前駆体及び該ポリイミド前駆体のイミド化物であるポリイミドからなる群から選ばれる、重合体。
Z-NH-Ar1-X1-(R1-L)n-R2-X2-Ar2-NH-Z (DA)
(式(DA)中、Ar1、Ar2は、それぞれ独立して、2価のベンゼン環、ビフェニル構造、又はナフタレン環のいずれかの2価の芳香族基を表し、該芳香族基の任意の水素原子は1価の基で置き換えられてもよい。
X1及びX2は、それぞれ独立して、単結合、-O-、又は*1-O-CO-を表す。(*1は、Ar1又はAr2との結合手を表す。)
R1及びR2は、それぞれ独立して、2価の炭化水素基であり、該2価の炭化水素基が有する水素原子の一部は、ハロゲン原子、メチル基、トリフルオロメチル基、又はヒドロキシ基で置換されていてもよい。R1が複数存在する場合、複数のR1は、互いに同一であってもよく、異なっていても良い。
Lは、-O-、-C(=O)-、-O-C(=O)-又は-C(=O)-O-を表す。Lが複数存在する場合、複数のLは、互いに同一であってもよく、異なっていても良い。ただし、少なくとも1つのLは-O-C(=O)-又は-C(=O)-O-を表す。
nは、1~6の整数である。
Zは水素原子又は1価の有機基を表す。複数のZは、互いに同一であってもよく、異なっていても良い。)
The liquid crystal aligning agent of the present invention contains a diamine (A) represented by the following formula (D A ) (hereinafter also referred to as specific diamine (A)), and one or more polymers (P):
Polymer (P): A polymer selected from the group consisting of a polyimide precursor obtained using a tetracarboxylic acid derivative component and a diamine component that does not substantially contain a diamine (A) represented by the following formula (D A ), and a polyimide that is an imidized product of the polyimide precursor:
Z-NH-Ar 1 -X 1 -(R 1 -L) n -R 2 -X 2 -Ar 2 -NH-Z (D A )
In formula (D A ), Ar 1 and Ar 2 each independently represent a divalent aromatic group such as a divalent benzene ring, a biphenyl structure, or a naphthalene ring, and any hydrogen atom in the aromatic group may be replaced with a monovalent group.
X1 and X2 each independently represent a single bond, —O—, or *1-O—CO— (*1 represents a bond to Ar1 or Ar2 ).
R1 and R2 are each independently a divalent hydrocarbon group, and some of the hydrogen atoms in the divalent hydrocarbon group may be substituted with a halogen atom, a methyl group, a trifluoromethyl group, or a hydroxy group. When there are multiple R1s , the multiple R1s may be the same or different.
L represents -O-, -C(=O)-, -O-C(=O)-, or -C(=O)-O-. When a plurality of Ls are present, the plurality of Ls may be the same or different, provided that at least one L represents -O-C(=O)- or -C(=O)-O-.
n is an integer from 1 to 6.
Z represents a hydrogen atom or a monovalent organic group. Multiple Zs may be the same or different.
<特定ジアミン(A)>
本発明の液晶配向剤は、特定ジアミン(A)を含有する。
本発明の液晶配向剤に含有される特定ジアミン(A)の含有量は、重合体(P)の含有量の合計100質量部に対して、0.1質量部以上であり、且つ、30質量部以下であることが好ましい。
特定ジアミン(A)の含有量は、印加電圧を保持し蓄積電荷を抑制させる点から、重合体(P)の含有量の合計100質量部に対して、0.5質量部以上であることがより好ましく、1.0質量部以上であることが更に好ましい。
特定ジアミン(A)の含有量は、均一な塗膜を得る点から、重合体(P)の含有量の合計100質量部に対して、25質量部以下であることがより好ましく、10質量部以下であることが更に好ましい。
また、液晶配向剤の全量中の特定ジアミン(A)の濃度は、41質量ppm以上であることが好ましく、且つ、4.1×103質量ppm以下であることが好ましい。
さらに、液晶配向剤の全量中の特定ジアミン(A)の濃度は、2.1×102質量ppm以上であることが好ましく、4.1×102質量ppm以上であることがより好ましい。
<Specific diamine (A)>
The liquid crystal aligning agent of the present invention contains a specific diamine (A).
The content of the specific diamine (A) contained in the liquid crystal aligning agent of the present invention is preferably 0.1 parts by mass or more and 30 parts by mass or less relative to 100 parts by mass of the total content of the polymer (P).
From the viewpoint of maintaining the applied voltage and suppressing accumulated charge, the content of the specific diamine (A) is more preferably 0.5 parts by mass or more, and even more preferably 1.0 part by mass or more, per 100 parts by mass of the total content of the polymer (P).
In order to obtain a uniform coating film, the content of the specific diamine (A) is more preferably 25 parts by mass or less, and even more preferably 10 parts by mass or less, per 100 parts by mass of the total content of the polymer (P).
The concentration of the specific diamine (A) in the total amount of the liquid crystal aligning agent is preferably 41 mass ppm or more and 4.1×10 3 mass ppm or less.
Furthermore, the concentration of the specific diamine (A) in the total amount of the liquid crystal aligning agent is preferably 2.1×10 2 mass ppm or more, more preferably 4.1×10 2 mass ppm or more.
上記式(DA)において、R1及びR2は、それぞれ独立して、2価の炭化水素基であり、例えば、直鎖状あるいは分岐状のアルキレン基、-CH=CH-、フェニレン基、又はシクロへキシレン基などが挙げられるが、これらに限定されない。
R1及びR2は、高い液晶配向性が得られる観点から、炭素数2~6の炭化水素基が好ましく、炭素数2~4のアルキレン基がより好ましく、炭素数2又は4のアルキレン基であることがさらに好ましい。
該2価の炭化水素基が有する水素原子の一部は、ハロゲン原子、メチル基、トリフルオロメチル基、又はヒドロキシ基で置換されていてもよく、該2価の炭化水素基が有する水素原子を置換するハロゲン原子としては、フッ素原子が好ましい。R1が複数存在する場合、複数のR1は、互いに同一であってもよく、異なっていても良い。
Lは、-O-、-C(=O)-、-O-C(=O)-又は-C(=O)-O-を表す。Lが複数存在する場合、複数のLは、互いに同一であってもよく、異なっていても良い。ただし、少なくとも1つのLは-O-C(=O)-又は-C(=O)-O-を表し、少なくとも2つのLが-O-C(=O)-又は-C(=O)-O-を表すことが好ましい。nは、1~6の整数であり、好ましくは1~4の整数であり、より好ましくは2~4の整数であり、さらに好ましくは2又は4の整数である。
In the above formula (D A ), R 1 and R 2 are each independently a divalent hydrocarbon group, and examples thereof include, but are not limited to, a linear or branched alkylene group, —CH═CH—, a phenylene group, or a cyclohexylene group.
From the viewpoint of obtaining high liquid crystal alignment properties, R1 and R2 are preferably hydrocarbon groups having 2 to 6 carbon atoms, more preferably alkylene groups having 2 to 4 carbon atoms, and even more preferably alkylene groups having 2 or 4 carbon atoms.
A portion of the hydrogen atoms of the divalent hydrocarbon group may be substituted with a halogen atom, a methyl group, a trifluoromethyl group, or a hydroxy group, and the halogen atom substituting the hydrogen atom of the divalent hydrocarbon group is preferably a fluorine atom. When a plurality of R 1s are present, the plurality of R 1s may be the same or different.
L represents -O-, -C(=O)-, -O-C(=O)-, or -C(=O)-O-. When a plurality of Ls are present, the plurality of Ls may be the same as or different from one another. However, it is preferable that at least one L represents -O-C(=O)- or -C(=O)-O-, and at least two Ls represent -O-C(=O)- or -C(=O)-O-. n represents an integer of 1 to 6, preferably an integer of 1 to 4, more preferably an integer of 2 to 4, and even more preferably an integer of 2 or 4.
上記式(DA)中の基「*-(R1-L)n-R2-*」のより好ましい具体例を挙げると、以下の構造が挙げられる。
*-(CH2)p-O-C(=O)-(CH2)q-C(=O)-O-(CH2)r-*、
*-(CH2)p-C(=O)-O-(CH2)q-O-C(=O)-(CH2)r-*、
*-(CH2)n1-O-C(=O)-(CH2)n2-C(=O)-O-(CH2)n3-O-C(=O)-(CH2)n4-C(=O)-O-(CH2)n5-*、
*-(CH2)n1-C(=O)-O-(CH2)n2-O-C(=O)-(CH2)n3-C(=O)-O-(CH2)n4-O-C(=O)-(CH2)n5-*、
前記構造において、p、q、rは、それぞれ独立して、1~6の整数である。
n1~n5は、それぞれ独立して、1~6の整数である。但し、n1~n5である場合の2価の炭化水素基の炭素数の合計は、20以下である。
*は結合手を表す。
More preferred specific examples of the group "*-(R 1 -L) n -R 2 -*" in the above formula (D A ) include the following structures.
*-(CH 2 ) p -O-C(=O)-(CH 2 ) q -C(=O)-O-(CH 2 ) r -*,
*-(CH 2 ) p -C(=O)-O-(CH 2 ) q -O-C(=O)-(CH 2 ) r -*,
*-(CH 2 ) n1 -O-C(=O)-(CH 2 ) n2 -C(=O)-O-(CH 2 ) n3 -O-C(=O)-(CH 2 ) n4 -C(=O)-O-(CH 2 ) n5 -*,
*-(CH 2 ) n1 -C(=O)-O-(CH 2 ) n2 -O-C(=O)-(CH 2 ) n3 -C(=O)-O-(CH 2 ) n4 -O-C(=O)-(CH 2 ) n5 -*,
In the above structure, p, q, and r are each independently an integer of 1 to 6.
n1 to n5 are each independently an integer of 1 to 6. However, when n1 to n5 are each a divalent hydrocarbon group, the total number of carbon atoms is 20 or less.
* represents a bond.
上記式(DA)におけるAr1及びAr2の2価の芳香族基の水素原子を置換する1価の基としては、ハロゲン原子、炭素数1~10のアルキル基、炭素数2~10のアルケニル基、炭素数1~10のアルコキシ基、炭素数1~10のフルオロアルキル基、炭素数2~10のフルオロアルケニル基、炭素数1~10のフルオロアルコキシ基、カルボキシ基、ヒドロキシ基、炭素数1~10のアルキルオキシカルボニル基、シアノ基、ニトロ基等が挙げられる。なかでも、ハロゲン原子、炭素数1~5のアルキル基、炭素数1~5のアルコキシ基、炭素数1~5のフルオロアルキル基、又は炭素数1~5のフルオロアルコキシ基、が好ましい。 Examples of the monovalent group substituting the hydrogen atom of the divalent aromatic group of Ar 1 and Ar 2 in the above formula (D A ) include a halogen atom, an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a fluoroalkyl group having 1 to 10 carbon atoms, a fluoroalkenyl group having 2 to 10 carbon atoms, a fluoroalkoxy group having 1 to 10 carbon atoms, a carboxy group, a hydroxy group, an alkyloxycarbonyl group having 1 to 10 carbon atoms, a cyano group, a nitro group, etc. Among these, a halogen atom, an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, a fluoroalkyl group having 1 to 5 carbon atoms, or a fluoroalkoxy group having 1 to 5 carbon atoms is preferred.
Ar1及びAr2で表される2価の芳香族基の好適な例としては、1,4-フェニレン、1,3-フェニレン、2-メチル-1,4-フェニレン、2-エチル-1,4-フェニレン、2-プロピル-1,4-フェニレン、2-ブチル-1,4-フェニレン、2-イソプロピル-1,4-フェニレン、2-tert-ブチル-1,4-フェニレン、2-メトキシ-1,4-フェニレン、2-エトキシ-1,4-フェニレン、2-プロポキシ-1,4-フェニレン、2-ブトキシ-1,4-フェニレン、2-フルオロ-1,4-フェニレン、2,3-ジメチル-1,4-フェニレン、2,6-ジメチル-1,4-フェニレン、4-メチル-1,3-フェニレン、5-メチル-1,3-フェニレン、4-フルオロ-1,3-フェニレン、2,3,5,6-テトラメチル-1,4-フェニレン、4,4’-ビフェニリレン、2-メチル-4,4’-ビフェニリレン、2-エチル-4,4’-ビフェニリレン、2-プロピル-4,4’-ビフェニリレン、2-ブチル-4,4’-ビフェニリレン、2-tert-ブチル-4,4’-ビフェニリレン、2-メトキシ-4,4’-ビフェニリレン、2-エトキシ-4,4’-ビフェニリレン、2-フルオロ-4,4’-ビフェニリレン、3-メチル-4,4’-ビフェニリレン、3-エチル-4,4’-ビフェニリレン、3-プロピル-4,4’-ビフェニリレン、3-ブチル-4,4’-ビフェニリレン、3-tert-ブチル-4,4’-ビフェニリレン、3-メトキシ-4,4’-ビフェニリレン、3-エトキシ-4,4’-ビフェニリレン、3-フルオロ-4,4’-ビフェニリレン、2,2’-ジメチル-4,4’-ビフェニリレン、3,3’-ジメチル-4,4’-ビフェニリレン、3,3’-ビフェニリレン、5-メチル-3,3’-ビフェニリレン、5,5’-ジメチル-3,3’-ビフェニリレン、1,4-ナフチレン、1,5-ナフチレン、1,6-ナフチレン、1,7-ナフチレン、2,6-ナフチレン、2,7-ナフチレン等が挙げられる。 Preferred examples of the divalent aromatic group represented by Ar 1 and Ar 2 include 1,4-phenylene, 1,3-phenylene, 2-methyl-1,4-phenylene, 2-ethyl-1,4-phenylene, 2-propyl-1,4-phenylene, 2-butyl-1,4-phenylene, 2-isopropyl-1,4-phenylene, 2-tert-butyl-1,4-phenylene, 2-methoxy-1,4-phenylene, 2-ethoxy-1,4-phenylene, 2-propoxy-1,4-phenylene, and 2-butoxy-1,4-phenylene. phenylene, 2-fluoro-1,4-phenylene, 2,3-dimethyl-1,4-phenylene, 2,6-dimethyl-1,4-phenylene, 4-methyl-1,3-phenylene, 5-methyl-1,3-phenylene, 4-fluoro-1,3-phenylene, 2,3,5,6-tetramethyl-1,4-phenylene, 4,4'-biphenylylene, 2-methyl-4,4'-biphenylylene, 2-ethyl-4,4'-biphenylylene, 2-propyl-4,4'-biphenylylene, 2-butyl-4 ,4'-biphenylylene, 2-tert-butyl-4,4'-biphenylylene, 2-methoxy-4,4'-biphenylylene, 2-ethoxy-4,4'-biphenylylene, 2-fluoro-4,4'-biphenylylene, 3-methyl-4,4'-biphenylylene, 3-ethyl-4,4'-biphenylylene, 3-propyl-4,4'-biphenylylene, 3-butyl-4,4'-biphenylylene, 3-tert-butyl-4,4'-biphenylylene, 3-methoxy-4,4'-biphenylylene biphenylylene, 3-ethoxy-4,4'-biphenylylene, 3-fluoro-4,4'-biphenylylene, 2,2'-dimethyl-4,4'-biphenylylene, 3,3'-dimethyl-4,4'-biphenylylene, 3,3'-biphenylylene, 5-methyl-3,3'-biphenylylene, 5,5'-dimethyl-3,3'-biphenylylene, 1,4-naphthylene, 1,5-naphthylene, 1,6-naphthylene, 1,7-naphthylene, 2,6-naphthylene, 2,7-naphthylene, and the like.
上記式(DA)におけるZの1価の有機基としては、炭素数1~6の1価の炭化水素基、当該炭化水素基のメチレン基を-O-、-S-、-CO-、-COO-、-COS-、-NR3-、-CO-NR3-、-Si(R3)2-(ただし、R3は、水素原子又は炭素数1~6の1価の炭化水素基である。)、-SO2-等で置き換えてなる1価の基A、上記1価の炭化水素基又は上記1価の基Aの炭素原子に結合する水素原子の少なくとも1個をハロゲン原子、ヒドロキシ基、アルコキシ基、ニトロ基、アミノ基、メルカプト基、ニトロソ基、アルキルシリル基、アルコキシシリル基、シラノール基、スルフィノ基、ホスフィノ基、カルボキシ基、シアノ基、スルホ基、アシル基等で置換してなる1価の基、複素環を有する1価の基が挙げられる。
上記式(DA)におけるZの1価の有機基としては、中でも、炭素数1~6のアルキル基、炭素数2~6のアルケニル基、炭素数2~6のアルキニル基、又はtert-ブトキシカルボニル基が好ましく、炭素数1~3のアルキル基が更に好ましく、メチル基がより一層好ましい。
Zは、本発明の効果を好適に得る観点から、それぞれ独立に、水素原子又は炭素数1~3のアルキル基が好ましく、水素原子またはメチル基がより好ましい。
Examples of the monovalent organic group for Z in formula (D A ) above include monovalent hydrocarbon groups having 1 to 6 carbon atoms, monovalent groups A obtained by replacing a methylene group of the hydrocarbon group with —O—, —S—, —CO—, —COO—, —COS—, —NR 3 —, —CO—NR 3 —, —Si(R 3 ) 2 — (wherein R 3 is a hydrogen atom or a monovalent hydrocarbon group having 1 to 6 carbon atoms), —SO 2 — or the like, monovalent groups obtained by replacing at least one hydrogen atom bonded to a carbon atom of the monovalent hydrocarbon group or the monovalent group A with a halogen atom, a hydroxy group, an alkoxy group, a nitro group, an amino group, a mercapto group, a nitroso group, an alkylsilyl group, an alkoxysilyl group, a silanol group, a sulfino group, a phosphino group, a carboxy group, a cyano group, a sulfo group, an acyl group or the like, and monovalent groups having a heterocycle.
As the monovalent organic group for Z in the above formula (D A ), an alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, an alkynyl group having 2 to 6 carbon atoms, or a tert-butoxycarbonyl group is preferable, an alkyl group having 1 to 3 carbon atoms is more preferable, and a methyl group is even more preferable.
From the viewpoint of suitably achieving the effects of the present invention, Z is preferably each independently a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, more preferably a hydrogen atom or a methyl group.
上記式(DA)の好ましい例としては、下記式(dA-1)~(dA-10)が挙げられる。
尚、下記式(dA-1)~(dA-10)におけるベンゼン環上の水素原子は、1価の置換基で置換されてもよく、該置換基の好ましい具体例として、上記式(DA)におけるAr1及びAr2の2価の芳香族基の水素原子を置換する1価の基で例示した構造が挙げられる。
p、q、r及びn1~n5は、上記p、q、r及びn1~n5の定義と同様である。
In addition, the hydrogen atoms on the benzene rings in the following formulae (d A -1) to (d A -10) may be substituted with monovalent substituents, and preferred specific examples of the substituents include the structures exemplified as the monovalent groups substituting the hydrogen atoms of the divalent aromatic groups of Ar 1 and Ar 2 in the above formula (D A ).
p, q, r and n1 to n5 are the same as defined above.
<重合体(P)>
本発明の液晶配向剤に含有される重合体(P)は、テトラカルボン酸二無水物を含むテトラカルボン酸誘導体成分と、特定ジアミン(A)を実質的に含有しないジアミン成分を用いて得られるポリイミド前駆体及び該ポリイミド前駆体のイミド化物であるポリイミドからなる群から選ばれる、重合体である。
ここで、本発明においてジアミン成分が「特定ジアミン(A)を実質的に含有しない」とは、重合体(P)を製造するためのジアミン成分における特定ジアミン(A)の含有量が、重合体(P)を製造するための原料化合物の合計100質量部に対して、5質量部以下であることを意味する。また、重合体(P)を製造するためのジアミン成分における特定ジアミン(A)の含有量は、本発明の効果を好適に得る観点から、重合体(P)を製造するための原料化合物の合計100質量部に対して、好ましくは3質量部以下であり、より好ましくは1質量部以下である、更に好ましくは0.5質量部以下であることを意味する。
<Polymer (P)>
The polymer (P) contained in the liquid crystal aligning agent of the present invention is a polymer selected from the group consisting of a polyimide precursor obtained using a tetracarboxylic acid derivative component containing a tetracarboxylic acid dianhydride and a diamine component that does not substantially contain the specific diamine (A), and a polyimide that is an imidized product of the polyimide precursor.
Here, in the present invention, the phrase "the diamine component is substantially free of the specific diamine (A)" means that the content of the specific diamine (A) in the diamine component for producing the polymer (P) is 5 parts by mass or less relative to 100 parts by mass of the total of the raw material compounds for producing the polymer (P). Furthermore, from the viewpoint of suitably obtaining the effects of the present invention, the content of the specific diamine (A) in the diamine component for producing the polymer (P) is preferably 3 parts by mass or less, more preferably 1 part by mass or less, and even more preferably 0.5 parts by mass or less relative to 100 parts by mass of the total of the raw material compounds for producing the polymer (P).
重合体(P)は、例えば、テトラカルボン酸二無水物を含むテトラカルボン酸誘導体成分と、特定ジアミン(A)以外のジアミン(以下、「その他のジアミン」ともいう。)を含有するジアミン成分を用いて得られるポリイミド前駆体、又は該ポリイミド前駆体のイミド化物であるポリイミドが挙げられる。ここにおいて、ポリイミド前駆体は、ポリアミック酸、ポリアミック酸エステルなどのイミド化することによりポリイミドを得ることができる重合体である。液晶配向剤に含まれる重合体(P)は1種であっても良く又は2種類以上であっても良い。
上記重合体(P)のポリイミド前駆体であるポリアミック酸(P’)は、上記特定ジアミン(A)を実質的に含有しないジアミン成分(好ましくは、その他のジアミンを含むジアミン成分)とテトラカルボン酸成分との重合反応により得ることができる。上記その他のジアミンは、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。
その他のジアミンの使用量は、重合体(P)の製造に使用される全ジアミン成分に対して、5モル%以上が好ましく、10モル%以上がより好ましく、20モル%以上がさらに好ましい。また、その他のジアミンの使用量は、重合体(P)の製造に使用される全ジアミン成分に対して、95モル%以下であることが好ましく、90モル%以下であることがより好ましく、85モル%以下であることが更に好ましい。
Examples of the polymer (P) include a polyimide precursor obtained using a tetracarboxylic acid derivative component containing a tetracarboxylic acid dianhydride and a diamine component containing a diamine other than the specific diamine (A) (hereinafter also referred to as "other diamine"), or a polyimide that is an imidized product of the polyimide precursor. Here, the polyimide precursor is a polymer that can be obtained by imidizing a polyamic acid, a polyamic acid ester, or the like. The polymer (P) contained in the liquid crystal aligning agent may be one type or two or more types.
The polyamic acid (P'), which is a polyimide precursor of the polymer (P), can be obtained by a polymerization reaction between a diamine component (preferably a diamine component containing other diamines) that does not substantially contain the specific diamine (A) and a tetracarboxylic acid component. The other diamines may be used alone or in combination of two or more.
The amount of the other diamines used is preferably 5 mol % or more, more preferably 10 mol % or more, and even more preferably 20 mol % or more, based on the total diamine components used in the production of polymer (P), and is preferably 95 mol % or less, more preferably 90 mol % or less, and even more preferably 85 mol % or less, based on the total diamine components used in the production of polymer (P).
以下にその他のジアミンの例を挙げるが、これらに限定されるものではない。上記その他のジアミンは、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。
p-フェニレンジアミン、2,3,5,6-テトラメチル-p-フェニレンジアミン、2,5-ジメチル-p-フェニレンジアミン、m-フェニレンジアミン、2,4-ジメチル-m-フェニレンジアミン、2,5-ジアミノトルエン、2,6-ジアミノトルエン、2,2’-ジメチル-4,4’-ジアミノビフェニル、3,3’-ジメチル-4,4’-ジアミノビフェニル、3,3’-ジメトキシ-4,4’-ジアミノビフェニル、3,3’-ジヒドロキシ-4,4’-ジアミノビフェニル、2,2’-ジフルオロ-4,4’-ジアミノビフェニル、3,3’-ジフルオロ-4,4’-ジアミノビフェニル、2,2’-ビス(トリフルオロメチル)-4,4’-ジアミノビフェニル、3,3’-ビス(トリフルオロメチル)-4,4’-ジアミノビフェニル、3,4’-ジアミノビフェニル、4,4’-ジアミノビフェニル、3,3’-ジアミノビフェニル、2,2’-ジアミノビフェニル、2,3’-ジアミノビフェニル、下記式(dAL)で表されるジアミン(B)(以下、「特定ジアミン(B)」ともいう。但し、特定ジアミン(A)に含まれるものは除く。)、1,4-フェニレンビス(4-アミノベンゾエート)、1,4-フェニレンビス(3-アミノベンゾエート)、1,3-フェニレンビス(4-アミノベンゾエート)、1,3-フェニレンビス(3-アミノベンゾエート)、ビス(4-アミノフェニル)テレフタレート、ビス(3-アミノフェニル)テレフタレート、ビス(4-アミノフェニル)イソフタレート、ビス(3-アミノフェニル)イソフタレート;4,4’-ジアミノアゾベンゼン又はジアミノトランなどの光配向性基を有するジアミン;メタクリル酸2-(2,4-ジアミノフェノキシ)エチル又は2,4-ジアミノ-N,N-ジアリルアニリン等の光重合性基を末端に有するジアミン;1-(4-(2-(2,4-ジアミノフェノキシ)エトキシ)フェニル)-2-ヒドロキシ-2-メチルプロパノン、2-(4-(2-ヒドロキシ-2-メチルプロパノイル)フェノキシ)エチル-3,5-ジアミノベンゾエートなどのラジカル重合開始剤機能を有するジアミン;4,4’-ジアミノベンズアニリドなどのアミド結合を有するジアミン、1,3-ビス(4-アミノフェニル)ウレア、1,3-ビス(4-アミノベンジル)ウレア、1,3-ビス(4-アミノフェネチル)ウレアなどのウレア結合を有するジアミン;3,3’-ジアミノジフェニルエーテル、3,4’-ジアミノジフェニルエーテル、4,4’-ジアミノジフェニルエーテル、1,4-ビス(4-アミノフェノキシ)ベンゼン、1,3-ビス(4-アミノフェノキシ)ベンゼン、4,4’-ビス(4-アミノフェノキシ)ビフェニル、4,4’-ビス(4-アミノフェノキシ)ジフェニルエーテル、1,4-ビス[4-(4-アミノフェノキシ)フェノキシ]ベンゼン、2,2-ビス[4-(4-アミノフェノキシ)フェニル]プロパン、2,2-ビス[4-(4-アミノフェノキシ)フェニル]ヘキサフルオロプロパン、2,2-ビス(4-アミノフェニル)ヘキサフルオロプロパン、2,2-ビス(3-アミノフェニル)ヘキサフルオロプロパン、2,2-ビス(3-アミノ-4-メチルフェニル)ヘキサフルオロプロパン、2,2-ビス(4-アミノフェニル)プロパン、2,2-ビス(3-アミノフェニル)プロパン、2,2-ビス(3-アミノ-4-メチルフェニル)プロパン、4,4’-ジアミノベンゾフェノン、1,4-ビス(4-アミノフェニル)ベンゼン、1,3-ビス(4-アミノフェニル)ベンゼン、1,4-ビス(4-アミノベンジル)ベンゼン;2,6-ジアミノピリジン、下記式(dn)で表される特定ジアミン(C)(以下、「特定ジアミン(C)」ともいう。但し、特定ジアミン(A)に含まれるものは除く。)、2,4-ジアミノフェノール、3,5-ジアミノフェノール、3,5-ジアミノベンジルアルコール、2,4-ジアミノベンジルアルコール、4,6-ジアミノレゾルシノール、4,4’-ジアミノ-3,3’-ジヒドロキシビフェニル;2,4-ジアミノ安息香酸、2,5-ジアミノ安息香酸、3,5-ジアミノ安息香酸、4,4’-ジアミノビフェニル-3-カルボン酸、4,4’-ジアミノジフェニルメタン-3-カルボン酸、4,4’-ジアミノジフェニルエタン-3-カルボン酸、4,4’-ジアミノビフェニル-3,3’-ジカルボン酸、4,4’-ジアミノビフェニル-2,2’-ジカルボン酸、3,3’-ジアミノビフェニル-4,4’-ジカルボン酸、3,3’-ジアミノビフェニル-2,4’-ジカルボン酸、4,4’-ジアミノジフェニルメタン-3,3’-ジカルボン酸、4,4’-ジアミノジフェニルエタン-3,3’-ジカルボン酸、4,4’-ジアミノジフェニルエーテル-3,3’-ジカルボン酸などのカルボキシ基を有するジアミン;4-(2-(メチルアミノ)エチル)アニリン、4-(2-アミノエチル)アニリン、1-(4-アミノフェニル)-1,3,3-トリメチル-1H-インダン-5-アミン、1-(4-アミノフェニル)-2,3-ジヒドロ-1,3,3-トリメチル-1H-インデン-6-アミン;下記式(5-1)~(5-8)などの基「-N(D)-」(Dは加熱によって脱離し水素原子に置き換わる保護基を表し、好ましくはカルバメート系保護基であり、より好ましくはtert-ブトキシカルボニル基である。)を有するジアミン、コレスタニルオキシ-3,5-ジアミノベンゼン、コレステニルオキシ-3,5-ジアミノベンゼン、コレスタニルオキシ-2,4-ジアミノベンゼン、3,5-ジアミノ安息香酸コレスタニル、3,5-ジアミノ安息香酸コレステニル、3,5-ジアミノ安息香酸ラノスタニル及び3,6-ビス(4-アミノベンゾイルオキシ)コレスタン等のステロイド骨格を有するジアミン、下記式(V-1)~(V-2)で表されるジアミン;1,3-ビス(3-アミノプロピル)-テトラメチルジシロキサン等のシロキサン結合を有するジアミン;メタキシリレンジアミン、1,3-プロパンジアミン、テトラメチレンジアミン、ペンタメチレンジアミン、ヘキサメチレンジアミン、1,3-ビス(アミノメチル)シクロヘキサン、1,4-ジアミノシクロヘキサン、4,4’-メチレンビス(シクロヘキシルアミン)、WO2018/117239号に記載の式(Y-1)~(Y-167)のいずれかで表される基に2つのアミノ基が結合したジアミン等。
L1及びL1’は、それぞれ独立して、単結合、-O-、-C(=O)-、又は-O-C(=O)-を表す。Aは、-CH2-、炭素数2~12のアルキレン基、又は該アルキレン基の炭素-炭素結合の間に、-O-、-C(=O)-O-、及び-O-C(=O)-の少なくともいずれかの基が挿入されてなる2価の有機基を表す。Aが有する任意の水素原子は、ハロゲン原子で置換されていてもよい。
ただし、式(dAL)中のL1及びL1’が-O-の場合、Aは、-CH2-、炭素数2~12のアルキレン基、又は該アルキレン基の炭素-炭素結合の間に-O-が挿入されてなる2価の有機基を表す。
上記ベンゼン環、ビフェニル構造、又はナフタレン環上の1つ以上の水素原子は1価の基で置換されてもよく、該1価の基としては、ハロゲン原子、炭素数1~3のアルキル基、炭素数2~3のアルケニル基、炭素数1~3のアルコキシ基、炭素数1~3のフルオロアルキル基、炭素数2~3のフルオロアルケニル基、炭素数1~3のフルオロアルコキシ基、炭素数2~3のアルキルオキシカルボニル基、シアノ基、ニトロ基等が挙げられる。
Zは水素原子又は1価の有機基を表す。複数のZは、互いに同一であってもよく、異なっていても良い。)
該炭素原子はRが結合する窒素原子と環を形成しない。
Rは水素原子又は1価の有機基を表し、前記1価の有機基はカルボニル炭素以外の炭素原子で窒素原子と結合する。)からなる群から選ばれる少なくとも1種の窒素原子含有構造を有する2価の有機基を表す。
Zは水素原子又は1価の有機基を表す。複数のZは、互いに同一であってもよく、異なっていても良い。)
p-phenylenediamine, 2,3,5,6-tetramethyl-p-phenylenediamine, 2,5-dimethyl-p-phenylenediamine, m-phenylenediamine, 2,4-dimethyl-m-phenylenediamine, 2,5-diaminotoluene, 2,6-diaminotoluene, 2,2'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 3,3'-dihydroxy-4,4' -diaminobiphenyl, 2,2'-difluoro-4,4'-diaminobiphenyl, 3,3'-difluoro-4,4'-diaminobiphenyl, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 3,3'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 3,4'-diaminobiphenyl, 4,4'-diaminobiphenyl, 3,3'-diaminobiphenyl, 2,2'-diaminobiphenyl, 2,3'-diaminobiphenyl , ), diamine (B) represented by the formula (I) (hereinafter also referred to as "specific diamine (B)", excluding those included in specific diamine (A)), 1,4-phenylenebis(4-aminobenzoate), 1,4-phenylenebis(3-aminobenzoate), 1,3-phenylenebis(4-aminobenzoate), 1,3-phenylenebis(3-aminobenzoate), bis(4-aminophenyl)terephthalate, bis(3-aminophenyl)terephthalate, bis(4-aminophenyl)isophthalate, bis(3-aminophenyl)isophthalate; diamine (B) represented by the formula (I) (hereinafter also referred to as "specific diamine (B)", excluding those included in specific diamine (A)), 1,4-phenylenebis(4-aminobenzoate), 1,4-phenylenebis(3-aminobenzoate), 1,3-phenylenebis(4-aminobenzoate), 1,3-phenylenebis(3-aminobenzoate), bis(4-aminophenyl)terephthalate, bis(4-aminophenyl)isophthalate, bis(3-aminophenyl)isophthalate; diamine (B) having a photoalignment group such as 4,4'-diaminoazobenzene or diaminotolane; Diamines: diamines having a photopolymerizable group at the end, such as 2-(2,4-diaminophenoxy)ethyl methacrylate or 2,4-diamino-N,N-diallylaniline; diamines having a radical polymerization initiator function, such as 1-(4-(2-(2,4-diaminophenoxy)ethoxy)phenyl)-2-hydroxy-2-methylpropanone and 2-(4-(2-hydroxy-2-methylpropanoyl)phenoxy)ethyl-3,5-diaminobenzoate; diamines having an amide bond, such as 4,4'-diaminobenzanilide; 1,3-bis(4-aminophenyl)urea, 1,3-bis(4-aminobenzyl)urea, ... diamines having a urea bond such as bis(4-aminophenethyl)urea; 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 4,4'-bis(4-aminophenoxy)biphenyl, 4,4'-bis(4-aminophenoxy)diphenyl ether, 1,4-bis[4-(4-aminophenoxy)phenoxy]benzene, 2,2-bis[4-(4-aminophenoxy)phenyl]propane ... ] hexafluoropropane, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis(3-aminophenyl)hexafluoropropane, 2,2-bis(3-amino-4-methylphenyl)hexafluoropropane, 2,2-bis(4-aminophenyl)propane, 2,2-bis(3-aminophenyl)propane, 2,2-bis(3-amino-4-methylphenyl)propane, 4,4'-diaminobenzophenone, 1,4-bis(4-aminophenyl)benzene, 1,3-bis(4-aminophenyl)benzene, 1,4-bis(4-aminobenzyl)benzene; 2,6-diaminopyridine, compounds represented by the following formula (d n Specific diamine (C) represented by the formula (I) (hereinafter also referred to as "specific diamine (C)", excluding those included in specific diamine (A)), 2,4-diaminophenol, 3,5-diaminophenol, 3,5-diaminobenzyl alcohol, 2,4-diaminobenzyl alcohol, 4,6-diaminoresorcinol, 4,4'-diamino-3,3'-dihydroxybiphenyl; 2,4-diaminobenzoic acid, 2,5-diaminobenzoic acid, 3,5-diaminobenzoic acid, 4,4'-diaminobiphenyl-3-carboxylic acid, 4,4'-diaminodiphenylmethane-3-carboxylic acid, 4,4'-diaminodiphenylethane-3-carboxylic acid, 4,4'-diamino Diamines having a carboxy group such as biphenyl-3,3'-dicarboxylic acid, 4,4'-diaminobiphenyl-2,2'-dicarboxylic acid, 3,3'-diaminobiphenyl-4,4'-dicarboxylic acid, 3,3'-diaminobiphenyl-2,4'-dicarboxylic acid, 4,4'-diaminodiphenylmethane-3,3'-dicarboxylic acid, 4,4'-diaminodiphenylethane-3,3'-dicarboxylic acid, 4,4'-diaminodiphenylether-3,3'-dicarboxylic acid; 4-(2-(methylamino)ethyl)aniline, 4-(2-aminoethyl)aniline, 1-(4-aminophenyl)-1,3,3-trimethyl-1H-indan-5-amine, 1-(4- diamines having the group "-N(D)-" (D represents a protecting group which is eliminated by heating and replaced with a hydrogen atom, preferably a carbamate protecting group, more preferably a tert-butoxycarbonyl group) such as those of the following formulae (5-1) to (5-8), cholestanyloxy-3,5-diaminobenzene, cholestanyloxy-3,5-diaminobenzene, cholestanyloxy-2,4-diaminobenzene, cholestanyl 3,5-diaminobenzoate, cholestanyl 3,5-diaminobenzoate, lanostannyl 3,5-diaminobenzoate, and 3,6-bis(4-aminophenyl)-2,3-dihydro-1,3,3-trimethyl-1H-inden-6-amine; diamines having a steroid skeleton such as (aminobenzoyloxy)cholestane, diamines represented by the following formulas (V-1) to (V-2); diamines having a siloxane bond such as 1,3-bis(3-aminopropyl)-tetramethyldisiloxane; metaxylylenediamine, 1,3-propanediamine, tetramethylenediamine, pentamethylenediamine, hexamethylenediamine, 1,3-bis(aminomethyl)cyclohexane, 1,4-diaminocyclohexane, 4,4'-methylenebis(cyclohexylamine), diamines in which two amino groups are bonded to a group represented by any one of formulas (Y-1) to (Y-167) described in WO2018/117239, and the like.
L1 and L1 ' each independently represent a single bond, -O-, -C(=O)-, or -O-C(=O)-. A represents -CH2- , an alkylene group having 2 to 12 carbon atoms, or a divalent organic group in which at least one of -O-, -C(=O)-O-, and -O-C(=O)- is inserted between the carbon-carbon bonds of the alkylene group. Any hydrogen atom possessed by A may be substituted with a halogen atom.
However, when L 1 and L 1′ in formula (d AL ) are —O—, A represents —CH 2 —, an alkylene group having 2 to 12 carbon atoms, or a divalent organic group formed by inserting —O— between the carbon-carbon bonds of the alkylene group.
One or more hydrogen atoms on the benzene ring, biphenyl structure, or naphthalene ring may be substituted with a monovalent group, and examples of the monovalent group include a halogen atom, an alkyl group having 1 to 3 carbon atoms, an alkenyl group having 2 to 3 carbon atoms, an alkoxy group having 1 to 3 carbon atoms, a fluoroalkyl group having 1 to 3 carbon atoms, a fluoroalkenyl group having 2 to 3 carbon atoms, a fluoroalkoxy group having 1 to 3 carbon atoms, an alkyloxycarbonyl group having 2 to 3 carbon atoms, a cyano group, and a nitro group.
Z represents a hydrogen atom or a monovalent organic group. Multiple Zs may be the same or different.
The carbon atom does not form a ring with the nitrogen atom to which R is attached.
R represents a hydrogen atom or a monovalent organic group, and the monovalent organic group is bonded to the nitrogen atom at a carbon atom other than the carbonyl carbon.
Z represents a hydrogen atom or a monovalent organic group. Multiple Zs may be the same or different.
上記特定ジアミン(B)は、好ましくは、下記式(dAL-1)~(dAL-10)で表されるジアミン、1,7-ビス(4-アミノフェノキシ)ヘプタン、1,7-ビス(3-アミノフェノキシ)ヘプタン、1,8-ビス(4-アミノフェノキシ)オクタン、1,8-ビス(3-アミノフェノキシ)オクタン、1,9-ビス(4-アミノフェノキシ)ノナン、1,9-ビス(3-アミノフェノキシ)ノナン、1,10-ビス(4-アミノフェノキシ)デカン、1,10-ビス(3-アミノフェノキシ)デカン、1,11-ビス(4-アミノフェノキシ)ウンデカン、1,11-ビス(3-アミノフェノキシ)ウンデカン、1,12-ビス(4-アミノフェノキシ)ドデカン、1,12-ビス(3-アミノフェノキシ)ドデカン、1,2-ビス(6-アミノ-2-ナフチルオキシ)エタン、1,4-ビス(6-アミノ-2-ナフチルオキシ)ブタン、1,2-ビス(6-アミノ-2-ナフチル)エタン、又は、6-[2-(4-アミノフェノキシ)エトキシ]-2-ナフチルアミンである。
上記式(dn)における窒素原子含有複素環としては、例えば、ピロール環、イミダゾール環、ピラゾール環、トリアゾール環、ピリジン環、ピリミジン環、ピリダジン環、ピラジン環、インドール環、ベンゾイミダゾール環、プリン環、キノリン環、イソキノリン環、ナフチリジン環、キノキサリン環、フタラジン環、トリアジン環、カルバゾール環、アクリジン環、ピペリジン環、ピペラジン環、ピロリジン環、ヘキサメチレンイミン環等が挙げられる。これらのなかでも、ピリジン環、ピリミジン環、ピラジン環、ピペリジン環、ピペラジン環、キノリン環、カルバゾール環又はアクリジン環が好ましい。 Examples of the nitrogen atom-containing heterocycle in the above formula (d n ) include a pyrrole ring, imidazole ring, pyrazole ring, triazole ring, pyridine ring, pyrimidine ring, pyridazine ring, pyrazine ring, indole ring, benzimidazole ring, purine ring, quinoline ring, isoquinoline ring, naphthyridine ring, quinoxaline ring, phthalazine ring, triazine ring, carbazole ring, acridine ring, piperidine ring, piperazine ring, pyrrolidine ring, hexamethyleneimine ring, etc. Among these, a pyridine ring, pyrimidine ring, pyrazine ring, piperidine ring, piperazine ring, quinoline ring, carbazole ring, or acridine ring is preferred.
上記式(dn)中のRの1価の有機基としては、例えば、メチル基、エチル基、プロピル基等のアルキル基;ビニル基等のアルケニル基;シクロヘキシル基等のシクロアルキル基;フェニル基、メチルフェニル基等のアリール基、アルコキシ基(例えば、メトキシ基、エトキシ基)等が挙げられる。Rは、好ましくは水素原子又はメチル基である。 Examples of the monovalent organic group represented by R in the above formula (d n ) include alkyl groups such as methyl, ethyl, and propyl; alkenyl groups such as vinyl; cycloalkyl groups such as cyclohexyl; aryl groups such as phenyl and methylphenyl; and alkoxy groups (e.g., methoxy and ethoxy). R is preferably a hydrogen atom or a methyl group.
上記式(dn)で表されるジアミンの具体例としては、例えば、2,6-ジアミノピリジン、3,4-ジアミノピリジン、2,4-ジアミノピリミジン、3,6-ジアミノカルバゾール、N-メチル-3,6-ジアミノカルバゾール、1,4-ビス-(4-アミノフェニル)-ピペラジン、3,6-ジアミノアクリジン、N-エチル-3,6-ジアミノカルバゾール、N-フェニル-3,6-ジアミノカルバゾール、下記式(dn-1)で表されるジアミン、又は式(z-1)~式(z-14)で表されるジアミンが挙げられる。
式(dn-1)において、m1、及びm1’は、それぞれ独立して、1~2の整数である。n1は1~3の整数である。R1は、上記「*21-NR-*22」で表されるアミノ基におけるRと同義である。
R1、及びm1’が複数存在する場合、複数のR1、及びm1’は同じであってもよいし、異なっていてもよい。
In formula (d n -1), m1 and m1' each independently represent an integer of 1 or 2. n1 represents an integer of 1 to 3. R1 has the same meaning as R in the amino group represented by *21-NR-*22 above.
When a plurality of R 1 s and m1' s are present, the plurality of R 1 s and m1' s may be the same or different.
上記式(dn-1)で表されるジアミンの好ましい具体例として、下記式(Dp-1)~(Dp-6)で表されるジアミンが挙げられる。
(重合体(P)のテトラカルボン酸成分)
上記ポリアミック酸(P’)を製造する場合、ジアミン成分と反応させるテトラカルボン酸成分は、テトラカルボン酸二無水物だけでなく、テトラカルボン酸、テトラカルボン酸ジハライド、テトラカルボン酸ジアルキルエステル、又はテトラカルボン酸ジアルキルエステルジハライドなどのテトラカルボン酸二無水物の誘導体を用いることもできる。
(Tetracarboxylic acid component of polymer (P))
When producing the polyamic acid (P'), the tetracarboxylic acid component to be reacted with the diamine component may be not only a tetracarboxylic acid dianhydride, but also a derivative of a tetracarboxylic acid dianhydride such as a tetracarboxylic acid, a tetracarboxylic acid dihalide, a tetracarboxylic acid dialkyl ester, or a tetracarboxylic acid dialkyl ester dihalide.
上記ポリアミック酸(P’)の製造に用いられるテトラカルボン酸成分は、例えば、非環式脂肪族テトラカルボン酸二無水物、脂環式テトラカルボン酸二無水物、芳香族テトラカルボン酸二無水物、又はこれらの誘導体が挙げられる。
ここで、非環式脂肪族テトラカルボン酸二無水物は、鎖状炭化水素構造に結合する4つのカルボキシ基が分子内脱水することにより得られる酸二無水物である。但し、鎖状炭化水素構造のみで構成されている必要はなく、その一部に脂環式構造や芳香環構造を有していてもよい。
また、脂環式テトラカルボン酸二無水物は、脂環式構造に結合する少なくとも1つのカルボキシ基を含めて4つのカルボキシ基が分子内脱水することにより得られる酸二無水物である。但し、これら4つのカルボキシ基はいずれも芳香環には結合していない。また、脂環式構造のみで構成されている必要はなく、その一部に鎖状炭化水素構造や芳香環構造を有していてもよい。
上記脂環式テトラカルボン酸二無水物又はその誘導体は、なかでも、シクロブタン環、シクロペンタン環及びシクロヘキサン環よりなる群から選ばれる少なくとも一種の部分構造を有するテトラカルボン酸二無水物又はこれらの誘導体を含むことがより好ましい。特に、シクロブタン環、シクロペンタン環及びシクロヘキサン環よりなる群から選ばれる少なくとも一種の構造を有するテトラカルボン酸二無水物又はこれらの誘導体を含むことが更に好ましい。
芳香族テトラカルボン酸二無水物は、芳香環に結合する少なくとも1つのカルボキシ基を含めて4つのカルボキシ基が分子内脱水することにより得られる酸二無水物である。
芳香族テトラカルボン酸誘導体は、なかでも、ベンゼン環を有するテトラカルボン酸二無水物又はこれらの誘導体を含むことがより好ましい。
Examples of the tetracarboxylic acid component used in the production of the polyamic acid (P') include acyclic aliphatic tetracarboxylic acid dianhydrides, alicyclic tetracarboxylic acid dianhydrides, aromatic tetracarboxylic acid dianhydrides, and derivatives thereof.
Here, the acyclic aliphatic tetracarboxylic acid dianhydride is an acid dianhydride obtained by intramolecular dehydration of four carboxy groups bonded to a chain hydrocarbon structure. However, it does not have to be composed only of a chain hydrocarbon structure, and it may also have an alicyclic structure or an aromatic ring structure as part of it.
Alicyclic tetracarboxylic acid dianhydrides are acid dianhydrides obtained by intramolecular dehydration of four carboxy groups, including at least one carboxy group bonded to an alicyclic structure. However, none of these four carboxy groups are bonded to an aromatic ring. Furthermore, they do not necessarily have to be composed solely of an alicyclic structure, and may partially contain a chain hydrocarbon structure or an aromatic ring structure.
The alicyclic tetracarboxylic acid dianhydride or derivative thereof more preferably contains a tetracarboxylic acid dianhydride or derivative thereof having at least one partial structure selected from the group consisting of a cyclobutane ring, a cyclopentane ring, and a cyclohexane ring, and particularly preferably contains a tetracarboxylic acid dianhydride or derivative thereof having at least one structure selected from the group consisting of a cyclobutane ring, a cyclopentane ring, and a cyclohexane ring.
The aromatic tetracarboxylic acid dianhydride is an acid dianhydride obtained by intramolecular dehydration of four carboxy groups, including at least one carboxy group bonded to an aromatic ring.
Among these, the aromatic tetracarboxylic acid derivative more preferably contains a tetracarboxylic acid dianhydride having a benzene ring or a derivative thereof.
上記ポリアミック酸(P’)の製造に用いることのできるテトラカルボン酸成分としては、好ましくは、以下のテトラカルボン酸二無水物又はその誘導体(本発明では、これらを総称して「特定のテトラカルボン酸誘導体(A)」ともいう。)を含む。
1,2,3,4-ブタンテトラカルボン酸二無水物等の非環式脂肪族テトラカルボン酸二無水物;1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,2-ジメチル-1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,3-ジメチル-1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,3-ジクロロ-1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,2,3,4-テトラメチル-1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,3-ジフルオロ-1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,3-ビス(トリフルオロメチル)-1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,2,3,4-シクロペンタンテトラカルボン酸二無水物、1,2,4,5-シクロヘキサンテトラカルボン酸二無水物、3,3’,4,4’-ジシクロヘキシルテトラカルボン酸二無水物、2,3,5-トリカルボキシシクロペンチル酢酸二無水物、4-(2,5-ジオキソテトラヒドロフラン-3-イル)テトラヒドロナフタレン-1,2-ジカルボン酸二無水物、5-(2,5-ジオキソテトラヒドロフラン-3-イル)-3a,4,5,9b-テトラヒドロナフト[1,2-c]フラン-1,3-ジオン、5-(2,5-ジオキソテトラヒドロフラン-3-イル)-8-メチル-3a,4,5,9b-テトラヒドロナフト[1,2-c]フラン-1,3-ジオン、ビシクロ[2.2.2]オクタ-7-エン-2,3,5,6-テトラカルボン酸二無水物、ビシクロ[2.2.2]オクタン-2,3,5,6-テトラカルボン酸二無水物、2,4,6,8-テトラカルボキシビシクロ[3.3.0]オクタン-2:4,6:8-二無水物等の脂環式テトラカルボン酸二無水物;ピロメリット酸二無水物、3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物、3,3’,4,4’-ビフェニルスルホンテトラカルボン酸二無水物、1,4,5,8-ナフタレンテトラカルボン酸二無水物、2,3,6,7-ナフタレンテトラカルボン酸二無水物、3,3’,4,4’-ビフェニルエーテルテトラカルボン酸二無水物、3,3’,4,4’-パーフルオロイソプロピリデンジフタル酸二無水物、3,3’,4,4’-ビフェニルテトラカルボン酸二無水物、2,2’,3,3’-ビフェニルテトラカルボン酸二無水物、4,4’-ビス(3,4-ジカルボキシフェノキシ)ジフェニルプロパン二無水物、エチレングリコールビスアンヒドロトリメート、4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸無水物、4,4’-カルボニルジフタル酸無水物、4,4’-オキシジ(1,4-フェニレン)ビス(フタル酸)二無水物、又は4,4’-メチレンジ(1,4-フェニレン)ビス(フタル酸)二無水物等の芳香族テトラカルボン酸二無水物;そのほか、特開2010-97188号公報に記載のテトラカルボン酸二無水物等。
The tetracarboxylic acid component that can be used to produce the polyamic acid (P') preferably includes the following tetracarboxylic acid dianhydrides or derivatives thereof (in the present invention, these are also collectively referred to as "specific tetracarboxylic acid derivatives (A)").
acyclic aliphatic tetracarboxylic acid dianhydrides such as 1,2,3,4-butanetetracarboxylic acid dianhydride; 1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,2-dimethyl-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3-dichloro-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,2,3,4-tetramethyl-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3-difluoro-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3-bis(trifluoromethyl)-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,2, 3,4-Cyclopentanetetracarboxylic dianhydride, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 3,3',4,4'-dicyclohexyltetracarboxylic dianhydride, 2,3,5-tricarboxycyclopentylacetic dianhydride, 4-(2,5-dioxotetrahydrofuran-3-yl)tetrahydronaphthalene-1,2-dicarboxylic dianhydride, 5-(2,5-dioxotetrahydrofuran-3-yl)-3a,4,5,9b-tetrahydronaphtho[1,2-c]furan-1,3-dione, 5-(2,5-dioxotetrahydrofuran-3-yl)-8-methyl-3a,4,5,9b-tetrahydronaphtho[1,2-c]furan-1,3-dione, bicyclo[2.2 Alicyclic tetracarboxylic dianhydrides such as 2]oct-7-ene-2,3,5,6-tetracarboxylic dianhydride, bicyclo[2.2.2]octane-2,3,5,6-tetracarboxylic dianhydride, 2,4,6,8-tetracarboxybicyclo[3.3.0]octane-2:4,6:8-dianhydride; pyromellitic dianhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, 3,3',4,4'-biphenylsulfonetetracarboxylic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 3,3',4,4'-biphenylethertetracarboxylic dianhydride, 3,3',4,4'-perfluoroisopropyl ether Aromatic tetracarboxylic acid dianhydrides such as isopropylidene diphthalic dianhydride, 3,3',4,4'-biphenyltetracarboxylic acid dianhydride, 2,2',3,3'-biphenyltetracarboxylic acid dianhydride, 4,4'-bis(3,4-dicarboxyphenoxy)diphenylpropane dianhydride, ethylene glycol bisanhydrotrimate, 4,4'-(hexafluoroisopropylidene)diphthalic anhydride, 4,4'-carbonyldiphthalic anhydride, 4,4'-oxydi(1,4-phenylene)bis(phthalic acid) dianhydride, or 4,4'-methylenedi(1,4-phenylene)bis(phthalic acid) dianhydride; and also tetracarboxylic acid dianhydrides described in JP 2010-97188 A.
上記特定のテトラカルボン酸誘導体(A)のより好ましい例としては、1,2,3,4-ブタンテトラカルボン酸二無水物、1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,2-ジメチル-1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,3-ジメチル-1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,2,3,4-テトラメチル-1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,3-ジフルオロ-1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,3-ビス(トリフルオロメチル)-1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,2,3,4-シクロペンタンテトラカルボン酸二無水物、1,2,4,5-シクロヘキサンテトラカルボン酸二無水物、3,3’,4,4’-ジシクロヘキシルテトラカルボン酸二無水物、2,3,5-トリカルボキシシクロペンチル酢酸二無水物、5-(2,5-ジオキソテトラヒドロフラン-3-イル)-3a,4,5,9b-テトラヒドロナフト[1,2-c]フラン-1,3-ジオン、5-(2,5-ジオキソテトラヒドロフラン-3-イル)-8-メチル-3a,4,5,9b-テトラヒドロナフト[1,2-c]フラン-1,3-ジオン、2,4,6,8-テトラカルボキシビシクロ[3.3.0]オクタン-2:4,6:8-二無水物、ピロメリット酸二無水物、3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物、3,3’,4,4’-ビフェニルスルホンテトラカルボン酸二無水物、1,4,5,8-ナフタレンテトラカルボン酸二無水物、2,3,6,7-ナフタレンテトラカルボン酸二無水物、3,3’,4,4’-ビフェニルエーテルテトラカルボン酸二無水物、3,3’,4,4’-パーフルオロイソプロピリデンジフタル酸二無水物、3,3’,4,4’-ビフェニルテトラカルボン酸二無水物、2,2’,3,3’-ビフェニルテトラカルボン酸二無水物、4,4’-ビス(3,4-ジカルボキシフェノキシ)ジフェニルプロパン二無水物、4,4’-カルボニルジフタル酸無水物、4,4’-オキシジ(1,4-フェニレン)ビス(フタル酸)二無水物、4,4’-メチレンジ(1,4-フェニレン)ビス(フタル酸)二無水物又はこれらの誘導体である。 More preferred examples of the specific tetracarboxylic acid derivative (A) include 1,2,3,4-butanetetracarboxylic acid dianhydride, 1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,2-dimethyl-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,2,3,4-tetramethyl-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3-difluoro-1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,3- Bis(trifluoromethyl)-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 3,3',4,4'-dicyclohexyltetracarboxylic dianhydride, 2,3,5-tricarboxycyclopentylacetic dianhydride, 5-(2,5-dioxotetrahydrofuran-3-yl)-3a,4,5,9b-tetrahydronaphtho[1,2-c]furan-1,3-dione, 5-(2,5-dioxotetrahydrofuran) 1,4,5,8-naphthalenetetracarboxylic acid dianhydride, 2,3,6,7-naphthalenetetracarboxylic acid dianhydride, 3,3',4,4'-biphenyl ether, 2,4,6,8-tetracarboxybicyclo[3.3.0]octane-2:4,6:8-dianhydride, pyromellitic dianhydride, 3,3',4,4'-benzophenonetetracarboxylic acid dianhydride, 3,3',4,4'-biphenylsulfonetetracarboxylic acid dianhydride, 1,4,5,8-naphthalenetetracarboxylic acid dianhydride, 2,3,6,7-naphthalenetetracarboxylic acid dianhydride, 3,3',4,4'-biphenyl ether These include 3,3',4,4'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-perfluoroisopropylidenediphthalic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, 4,4'-bis(3,4-dicarboxyphenoxy)diphenylpropane dianhydride, 4,4'-carbonyldiphthalic anhydride, 4,4'-oxydi(1,4-phenylene)bis(phthalic) dianhydride, 4,4'-methylenedi(1,4-phenylene)bis(phthalic) dianhydride, or derivatives thereof.
上記特定のテトラカルボン酸誘導体(A)の使用割合は、使用される全テトラカルボン酸成分に対して、10モル%以上が好ましく、20モル%以上がより好ましく、50モル%以上がさらに好ましい。 The proportion of the specific tetracarboxylic acid derivative (A) used is preferably 10 mol% or more, more preferably 20 mol% or more, and even more preferably 50 mol% or more, based on the total tetracarboxylic acid components used.
本発明の液晶配向剤は、以下の重合体(B)及び/又は重合体(C)を含む形態であっても良い。なお、重合体(B)及び重合体(C)は、重合体(P)の一形態である。
重合体(B):特定ジアミン(B)を含むジアミン成分を用いて得られるポリイミド前駆体及び該ポリイミド前駆体のイミド化物であるポリイミドからなる群から選ばれる少なくとも1種の重合体(PB)。
重合体(C):特定ジアミン(C)を含むジアミン成分を用いて得られるポリイミド前駆体及び該ポリイミド前駆体のイミド化物であるポリイミドからなる群から選ばれる少なくとも1種の重合体(PC)。
The liquid crystal aligning agent of the present invention may be in a form containing the following polymer (B) and/or polymer (C). The polymer (B) and the polymer (C) are forms of the polymer (P).
Polymer (B): At least one polymer (PB) selected from the group consisting of polyimide precursors obtained using a diamine component containing a specific diamine ( B ) and polyimides which are imidized products of the polyimide precursors.
Polymer (C): At least one polymer (P C ) selected from the group consisting of polyimide precursors obtained using a diamine component containing a specific diamine (C) and polyimides which are imidized products of the polyimide precursors.
<重合体(B)>
重合体(B)は、特定ジアミン(B)を含むジアミン成分を用いて得られるポリイミド前駆体及び該ポリイミド前駆体のイミド化物であるポリイミドからなる群から選ばれる重合体(PB)である。重合体(B)は、1種類又は2種類以上の重合体(PB)を用いても良い。但し、ジアミン成分として特定ジアミン(B)以外のジアミンを含む場合、特定ジアミン(A)は含まれない。
重合体(PB)は、例えば、上記特定ジアミン(B)を含有するジアミン成分を用いて得られるポリイミド前駆体、又は該ポリイミド前駆体のイミド化物であるポリイミドである。ここにおいて、ポリイミド前駆体は、ポリアミック酸、ポリアミック酸エステルなどのイミド化することによりポリイミドを得ることができる重合体である。
<Polymer (B)>
The polymer (B) is a polymer (PB) selected from the group consisting of polyimide precursors obtained using a diamine component containing the specific diamine (B) and polyimides which are imidized products of the polyimide precursors. The polymer ( B ) may be one type or two or more types of polymers ( PB ). However, when a diamine other than the specific diamine (B) is contained as the diamine component, the specific diamine (A) is not contained.
The polymer ( PB ) is, for example, a polyimide precursor obtained using a diamine component containing the specific diamine (B), or a polyimide which is an imidized product of the polyimide precursor. Here, the polyimide precursor is a polymer from which a polyimide can be obtained by imidizing a polyamic acid, a polyamic acid ester, or the like.
上記重合体(PB)のポリイミド前駆体であるポリアミック酸(PB’)は、上記特定ジアミン(B)を含有するジアミン成分とテトラカルボン酸成分との重合反応により得ることができる。上記特定ジアミン(B)は、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。
特定ジアミン(B)の使用量は、全ジアミン成分に対して、5モル%以上が好ましく、10モル%以上がより好ましく、20モル%以上がさらに好ましい。
The polyamic acid ( PB '), which is a polyimide precursor of the polymer ( PB ), can be obtained by a polymerization reaction between a diamine component containing the specific diamine (B) and a tetracarboxylic acid component. The specific diamine (B) may be used alone or in combination of two or more.
The amount of the specific diamine (B) used is preferably 5 mol % or more, more preferably 10 mol % or more, and even more preferably 20 mol % or more, based on the total amount of the diamine components.
上記ポリアミック酸(PB’)の製造に用いられるジアミン成分は、特定ジアミン(B)以外のジアミン(以下、「その他のジアミン2」ともいう。)を含んでいてもよい。上記特定ジアミン(B)に加えて、その他のジアミン2を併用する場合は、ジアミン成分に対する特定ジアミン(B)の使用量は、90モル%以下が好ましく、80モル%以下がより好ましい。
その他のジアミン2の好ましい具体例として、上記その他のジアミンから特定ジアミン(B)を除いたジアミンが挙げられる。その他のジアミン2は、特定ジアミン(C)を除いたジアミンであってもよい。
The diamine component used in producing the polyamic acid ( PB ') may contain a diamine other than the specific diamine (B) (hereinafter also referred to as "other diamine 2"). When the other diamine 2 is used in combination with the specific diamine (B), the amount of the specific diamine (B) used relative to the diamine component is preferably 90 mol % or less, more preferably 80 mol % or less.
Preferred specific examples of the other diamine 2 include the diamines obtained by excluding the specific diamine (B) from the above other diamines. The other diamine 2 may also be a diamine obtained by excluding the specific diamine (C).
<重合体(C)>
重合体(C)は、特定ジアミン(C)含むジアミン成分を用いて得られるポリイミド前駆体及び該ポリイミド前駆体のイミド化物であるポリイミドからなる群から選ばれる重合体(PC)である。重合体(PC)は、1種類又は2種類以上の重合体を用いても良い。
但し、ジアミン成分として特定ジアミン(C)以外のジアミンを含む場合、特定ジアミン(A)は含まれない。
<Polymer (C)>
The polymer (C) is a polymer ( PC ) selected from the group consisting of a polyimide precursor obtained using a diamine component containing the specific diamine (C) and a polyimide which is an imidized product of the polyimide precursor. One or more types of polymers may be used as the polymer ( PC ).
However, when a diamine other than the specific diamine (C) is contained as the diamine component, the specific diamine (A) is not contained.
重合体(PC)は、例えば、上記特定ジアミン(C)を含有するジアミン成分を用いて得られるポリイミド前駆体、又は該ポリイミド前駆体のイミド化物であるポリイミドである。ここにおいて、ポリイミド前駆体は、ポリアミック酸、ポリアミック酸エステルなどのイミド化することによりポリイミドを得ることができる重合体である。 The polymer ( PC ) is, for example, a polyimide precursor obtained using a diamine component containing the specific diamine (C), or a polyimide that is an imidized product of the polyimide precursor. Here, the polyimide precursor is a polymer that can be obtained by imidizing a polyamic acid, a polyamic acid ester, or the like to obtain a polyimide.
上記重合体(PC)のポリイミド前駆体であるポリアミック酸(PC’)は、上記特定ジアミン(C)を含有するジアミン成分とテトラカルボン酸成分との重合反応により得ることができる。上記特定ジアミン(C)は、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。
特定ジアミン(C)の使用量は、全ジアミン成分に対して、5モル%以上が好ましく、10モル%以上がより好ましく、15モル%以上がさらに好ましく、30モル%以上が特に好ましい。
The polyamic acid (P ' ) which is the polyimide precursor of the polymer ( P ) can be obtained by a polymerization reaction between a diamine component containing the specific diamine (C) and a tetracarboxylic acid component. The specific diamine (C) may be used alone or in combination of two or more.
The amount of the specific diamine (C) used is preferably 5 mol % or more, more preferably 10 mol % or more, even more preferably 15 mol % or more, and particularly preferably 30 mol % or more, based on the total amount of the diamine components.
上記ポリアミック酸(PC’)の製造に用いられるジアミン成分は、特定ジアミン(C)以外のジアミン(以下、「その他のジアミン3」ともいう。)を含んでいてもよい。上記特定ジアミン(C)に加えて、その他のジアミン3を併用する場合は、ジアミン成分に対する特定ジアミン(C)の使用量は、90モル%以下が好ましく、80モル%以下がより好ましい。
ジアミン成分としてその他のジアミン3を含む場合、特定ジアミン(A)は含まれない。
その他のジアミン3の好ましい具体例として、上記その他のジアミン1から特定ジアミン(C)を除いたジアミンが挙げられる。
その他のジアミン3は、中でも、分子内にウレア結合、アミド結合、カルボキシ基及びヒドロキシ基からなる群から選ばれる少なくとも1種の基を有するジアミン、並びに、特定ジアミン(B)からなる群から選ばれる少なくとも1種のジアミンを含むことが好ましい。前記ジアミン成分は、一種のジアミンを単独で用いてもよく、二種以上を組み合わせて用いてもよい。
The diamine component used in producing the polyamic acid (P C ') may contain a diamine other than the specific diamine (C) (hereinafter also referred to as "other diamine 3"). When other diamine 3 is used in combination with the specific diamine (C), the amount of the specific diamine (C) used relative to the diamine component is preferably 90 mol % or less, more preferably 80 mol % or less.
When the other diamine 3 is contained as the diamine component, the specific diamine (A) is not contained.
Preferable specific examples of the other diamine 3 include the diamines obtained by excluding the specific diamine (C) from the above other diamine 1.
The other diamine 3 preferably contains a diamine having at least one group selected from the group consisting of a urea bond, an amide bond, a carboxy group, and a hydroxy group in the molecule, and at least one diamine selected from the group consisting of specific diamines (B). As the diamine component, one type of diamine may be used alone, or two or more types may be used in combination.
(重合体(PB)、重合体(PC)のテトラカルボン酸成分)
上記ポリアミック酸(PB’)やポリアミック酸(PC’)を製造する場合、ジアミン成分と反応させるテトラカルボン酸成分は、テトラカルボン酸二無水物だけでなく、テトラカルボン酸、テトラカルボン酸ジハライド、テトラカルボン酸ジアルキルエステル、又はテトラカルボン酸ジアルキルエステルジハライドなどのテトラカルボン酸二無水物の誘導体を用いることもできる。
ポリアミック酸(PB’)やポリアミック酸(PC’)の製造に用いられるテトラカルボン酸成分の具体例は、好ましい具体例を含めて、重合体(PA’)で例示した、非環式脂肪族テトラカルボン酸二無水物、脂環式テトラカルボン酸二無水物、芳香族テトラカルボン酸二無水物、又はこれらの誘導体が挙げられる。
ポリアミック酸(PB’)やポリアミック酸(PC’)の製造に用いられるテトラカルボン酸成分は、より好ましくは、ベンゼン環、シクロブタン環、シクロペンタン環及びシクロヘキサン環よりなる群から選ばれる少なくとも一種の部分構造を有するテトラカルボン酸二無水物又はこれらの誘導体を含むことがより好ましい。
また、上記特定の部分構造を有するテトラカルボン酸誘導体の使用量は、ポリアミック酸(PB’)やポリアミック酸(PC’)の製造に使用される全テトラカルボン酸成分に対して、10モル%以上が好ましく、20モル%以上がより好ましく、50モル%以上がさらに好ましい。
(Tetracarboxylic acid components of polymer ( PB ) and polymer ( PC ))
When producing the polyamic acid (P B ') or polyamic acid (P C '), the tetracarboxylic acid component to be reacted with the diamine component may be not only a tetracarboxylic acid dianhydride but also a derivative of a tetracarboxylic acid dianhydride such as a tetracarboxylic acid, a tetracarboxylic acid dihalide, a tetracarboxylic acid dialkyl ester, or a tetracarboxylic acid dialkyl ester dihalide.
Specific examples of the tetracarboxylic acid component used in producing the polyamic acid (P B ') or polyamic acid (P C ' ) include the acyclic aliphatic tetracarboxylic acid dianhydrides, alicyclic tetracarboxylic acid dianhydrides, aromatic tetracarboxylic acid dianhydrides, and derivatives thereof, which are exemplified for the polymer (P A '), including preferred specific examples.
The tetracarboxylic acid component used in the production of the polyamic acid (P B ') or the polyamic acid (P C ') more preferably contains a tetracarboxylic acid dianhydride having at least one partial structure selected from the group consisting of a benzene ring, a cyclobutane ring, a cyclopentane ring, and a cyclohexane ring, or a derivative thereof.
The amount of the tetracarboxylic acid derivative having the specific partial structure used is preferably 10 mol % or more , more preferably 20 mol % or more, and even more preferably 50 mol % or more, based on the total amount of tetracarboxylic acid components used in the production of the polyamic acid (P B ') or polyamic acid (P C ').
(液晶配向剤)
本発明の液晶配向剤は、例えば、重合体(P)、及び必要に応じて使用される重合体(P)以外の重合体が、好ましくは適当な溶媒中に分散又は溶解してなる液状の組成物である。
本発明の液晶配向剤に含まれる重合体の合計含有量は、形成させようとする塗膜の厚みの設定によっても適宜変更できるが、均一で欠陥のない塗膜を形成させるという点から1質量%以上が好ましく、溶液の保存安定性の点からは、10質量%以下が好ましい。特に好ましい重合体の合計含有量は、2~8質量%である。
本発明の液晶配向剤が重合体(P)を含有する場合、重合体(P)の含有量の合計は、液晶配向剤に含有される重合体の合計に対し、1~100質量%が好ましく、10~100質量%がより好ましく、20~100質量%が特に好ましい。
(Liquid crystal alignment agent)
The liquid crystal aligning agent of the present invention is, for example, a liquid composition obtained by dispersing or dissolving the polymer (P) and a polymer other than the polymer (P) that is used as needed, preferably in a suitable solvent.
The total content of the polymers contained in the liquid crystal aligning agent of the present invention can be appropriately changed depending on the thickness of the coating film to be formed, but is preferably 1% by mass or more from the viewpoint of forming a uniform and defect-free coating film, and is preferably 10% by mass or less from the viewpoint of storage stability of the solution. A particularly preferred total content of the polymers is 2 to 8% by mass.
When the liquid crystal aligning agent of the present invention contains a polymer (P), the total content of the polymer (P) is preferably 1 to 100 mass%, more preferably 10 to 100 mass%, particularly preferably 20 to 100 mass%, based on the total amount of the polymer contained in the liquid crystal aligning agent.
本発明の液晶配向剤において、重合体(B)及び重合体(C)を含有する場合、重合体(B)の含有量に対する重合体(C)の質量比率(重合体(C)のポリイミド前駆体の含有量/重合体(B)のポリイミド前駆体の含有量)は、10/90~90/10が好ましく、20/80~90/10がより好ましく、20/80~80/20が更に好ましい。 When the liquid crystal aligning agent of the present invention contains polymer (B) and polymer (C), the mass ratio of polymer (C) to the content of polymer (B) (content of polyimide precursor in polymer (C)/content of polyimide precursor in polymer (B)) is preferably 10/90 to 90/10, more preferably 20/80 to 90/10, and even more preferably 20/80 to 80/20.
本発明の液晶配向剤が、重合体(P)以外のその他の重合体を含有してもよい。その他の重合体の具体例を挙げると、上記重合体(P)以外のポリイミド前駆体及び該ポリイミド前駆体のイミド化物であるポリイミドからなる群から選ばれる少なくとも1種の重合体、ポリシロキサン、ポリエステル、ポリアミド、ポリウレア、ポリオルガノシロキサン、セルロース誘導体、ポリアセタール、ポリスチレン誘導体、ポリ(スチレン-マレイン酸無水物)共重合体、ポリ(イソブチレン-マレイン酸無水物)共重合体、ポリ(ビニルエーテル-マレイン酸無水物)共重合体、ポリ(スチレン-フェニルマレイミド)誘導体、ポリ(メタ)アクリレートからなる群から選ばれる重合体などが挙げられる。 The liquid crystal aligning agent of the present invention may contain a polymer other than polymer (P). Specific examples of other polymers include at least one polymer selected from the group consisting of polyimide precursors other than the above-mentioned polymer (P) and polyimides that are imidized products of such polyimide precursors, polysiloxane, polyester, polyamide, polyurea, polyorganosiloxane, cellulose derivative, polyacetal, polystyrene derivative, poly(styrene-maleic anhydride) copolymer, poly(isobutylene-maleic anhydride) copolymer, poly(vinyl ether-maleic anhydride) copolymer, poly(styrene-phenylmaleimide) derivative, and a polymer selected from the group consisting of poly(meth)acrylate.
ポリ(スチレン-マレイン酸無水物)共重合体の具体例としては、SMA1000、SMA2000、SMA3000(Cray Valley社製)、GSM301(岐阜セラツク製造所社製)などが挙げられ、ポリ(イソブチレン-マレイン酸無水物)共重合体の具体例としては、イソバン-600(クラレ社製)が挙げられる。ポリ(ビニルエーテル-マレイン酸無水物)共重合体の具体例としては、Gantrez AN-139(メチルビニルエーテル無水マレイン酸樹脂、アシュランド社製)が挙げられる。
上記その他の重合体は、一種を単独で使用してもよく、また二種以上を組み合わせて使用してもよい。その他の重合体の含有割合は、液晶配向剤中に含まれる重合体の合計100質量部に対して、90質量部以下が好ましく、10~90質量部がより好ましく、20~80質量部が更に好ましい。
Specific examples of poly(styrene-maleic anhydride) copolymers include SMA1000, SMA2000, SMA3000 (manufactured by Cray Valley Corporation) and GSM301 (manufactured by Gifu Ceramics Manufacturing Co., Ltd.), and a specific example of poly(isobutylene-maleic anhydride) copolymers includes ISOBAN-600 (manufactured by Kuraray Co., Ltd.). A specific example of poly(vinyl ether-maleic anhydride) copolymers includes Gantrez AN-139 (methyl vinyl ether maleic anhydride resin, manufactured by Ashland Corporation).
The other polymers may be used singly or in combination of two or more. The content ratio of the other polymers is preferably 90 parts by mass or less, more preferably 10 to 90 parts by mass, and still more preferably 20 to 80 parts by mass, relative to 100 parts by mass of the total of the polymers contained in the liquid crystal aligning agent.
(ポリアミック酸の製造)
ポリアミック酸の製造は、ジアミン成分とテトラカルボン酸成分とを有機溶媒中で反応させることにより行われる。ポリアミック酸の製造反応に供されるテトラカルボン酸成分とジアミン成分との使用割合は、ジアミン成分のアミノ基1当量に対して、テトラカルボン酸成分の酸無水物基が0.5~2当量となる割合が好ましく、さらに好ましくは0.8~1.2当量である。通常の重縮合反応と同様に、このテトラカルボン酸成分の酸無水物基の当量が1当量に近いほど、生成するポリアミック酸の分子量は大きくなる。
ポリアミック酸の製造における反応温度は-20~150℃が好ましく、0~100℃がより好ましい。また、反応時間は0.1~24時間が好ましく、0.5~12時間がより好ましい。ポリアミック酸の製造は任意の濃度で行うことができるがポリアミック酸の濃度は好ましくは1~50質量%、より好ましくは5~30質量%である。反応初期は高濃度で行い、その後、溶媒を追加することもできる。
(Production of Polyamic Acid)
Polyamic acid is produced by reacting a diamine component with a tetracarboxylic acid component in an organic solvent. The ratio of the tetracarboxylic acid component and the diamine component used in the polyamic acid production reaction is preferably such that 0.5 to 2 equivalents of the acid anhydride group of the tetracarboxylic acid component are present per equivalent of the amino group of the diamine component, and more preferably 0.8 to 1.2 equivalents. As with a typical polycondensation reaction, the closer the equivalent of the acid anhydride group of the tetracarboxylic acid component is to 1 equivalent, the higher the molecular weight of the resulting polyamic acid.
The reaction temperature in the production of polyamic acid is preferably −20 to 150° C., more preferably 0 to 100° C. The reaction time is preferably 0.1 to 24 hours, more preferably 0.5 to 12 hours. The production of polyamic acid can be carried out at any concentration, but the concentration of polyamic acid is preferably 1 to 50% by mass, more preferably 5 to 30% by mass. The reaction can be carried out at a high concentration in the early stages, and then a solvent can be added.
上記有機溶媒の具体例としては、シクロヘキサノン、シクロペンタノン、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、γ-ブチロラクトン、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、ジメチルスルホキシド、1,3-ジメチル-2-イミダゾリジノンが挙げられる。また、重合体の溶媒溶解性が高い場合は、メチルエチルケトン、シクロヘキサノン、シクロペンタノン、4-ヒドロキシ-4-メチル-2-ペンタノン、プロピレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノプロピルエーテル、ジエチレングリコールモノメチルエーテル、又はジエチレングリコールモノエチルエーテルなどの溶媒を用いることができる。 Specific examples of the organic solvent include cyclohexanone, cyclopentanone, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, γ-butyrolactone, N,N-dimethylformamide, N,N-dimethylacetamide, dimethyl sulfoxide, and 1,3-dimethyl-2-imidazolidinone. Furthermore, if the polymer has high solvent solubility, solvents such as methyl ethyl ketone, cyclohexanone, cyclopentanone, 4-hydroxy-4-methyl-2-pentanone, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, diethylene glycol monomethyl ether, and diethylene glycol monoethyl ether can be used.
(ポリアミック酸エステルの製造)
ポリアミック酸エステルは、例えば、[I]上記の方法で得られたポリアミック酸とエステル化剤とを反応させる方法、[II]テトラカルボン酸ジエステルとジアミンとを反応させる方法、[III]テトラカルボン酸ジエステルジハロゲン化物とジアミンとを反応させる方法、などの既知の方法によって得ることができる。
(Production of polyamic acid ester)
The polyamic acid ester can be obtained by known methods such as [I] a method of reacting the polyamic acid obtained by the above method with an esterifying agent, [II] a method of reacting a tetracarboxylic acid diester with a diamine, or [III] a method of reacting a tetracarboxylic acid diester dihalide with a diamine.
(ポリイミドの製造)
ポリイミドは、上記ポリアミック酸又はポリアミック酸エステルなどのポリイミド前駆体を閉環(イミド化)させることによりポリイミドを得ることができる。なお、本明細書でいうイミド化率とは、テトラカルボン酸二無水物又はその誘導体由来のイミド基とカルボキシ基(又はその誘導体)との合計量に占めるイミド基の割合のことである。イミド化率は、必ずしも100%である必要はなく、用途や目的に応じて任意に調整できる。
(Production of Polyimide)
Polyimides can be obtained by ring-closing (imidizing) polyimide precursors such as the polyamic acids or polyamic acid esters. The imidization ratio in this specification refers to the ratio of imide groups to the total amount of imide groups derived from tetracarboxylic dianhydrides or their derivatives and carboxyl groups (or their derivatives). The imidization ratio does not necessarily have to be 100% and can be adjusted as desired depending on the application and purpose.
ポリイミド前駆体をイミド化させる方法としては、ポリイミド前駆体の溶液をそのまま加熱する熱イミド化又はポリイミド前駆体の溶液に触媒を添加する触媒イミド化が挙げられる。
ポリイミド前駆体を溶液中で熱イミド化させる場合の温度は、好ましくは100~400℃であり、より好ましくは120~250℃であり、イミド化反応により生成する水を系外に除きながら行う方が好ましい。
Methods for imidizing the polyimide precursor include thermal imidization, in which a solution of the polyimide precursor is heated as is, and catalytic imidization, in which a catalyst is added to a solution of the polyimide precursor.
When the polyimide precursor is thermally imidized in a solution, the temperature is preferably 100 to 400°C, more preferably 120 to 250°C, and it is preferable to carry out the imidization while removing water produced by the imidization reaction from the system.
ポリイミド前駆体の触媒イミド化は、ポリイミド前駆体の溶液に、塩基性触媒と酸無水物とを添加し、-20~250℃、好ましくは0~180℃で撹拌することにより行うことができる。塩基性触媒の量はアミック酸基の0.5~30モル倍、好ましくは2~20モル倍であり、酸無水物の量はアミック酸基の1~50モル倍、好ましくは3~30モル倍である。塩基性触媒としてはピリジン、トリエチルアミン、トリメチルアミン、トリブチルアミン又はトリオクチルアミンなどを挙げることができ、なかでも、ピリジンは反応を進行させるのに適度な塩基性を持つので好ましい。酸無水物としては、無水酢酸、無水トリメリット酸又は無水ピロメリット酸などを挙げることができ、中でも無水酢酸を用いると反応終了後の精製が容易となるので好ましい。触媒イミド化によるイミド化率は、触媒量と反応温度、反応時間を調節することにより制御することができる。 Catalytic imidization of polyimide precursors can be carried out by adding a basic catalyst and an acid anhydride to a solution of the polyimide precursor and stirring at -20 to 250°C, preferably 0 to 180°C. The amount of basic catalyst is 0.5 to 30 molar times, preferably 2 to 20 molar times, the amount of amic acid groups, and the amount of acid anhydride is 1 to 50 molar times, preferably 3 to 30 molar times, the amount of amic acid groups. Examples of basic catalysts include pyridine, triethylamine, trimethylamine, tributylamine, and trioctylamine. Of these, pyridine is preferred because it has the appropriate basicity to promote the reaction. Examples of acid anhydrides include acetic anhydride, trimellitic anhydride, and pyromellitic anhydride. Of these, acetic anhydride is preferred because it facilitates purification after the reaction. The imidization rate by catalytic imidization can be controlled by adjusting the amount of catalyst, reaction temperature, and reaction time.
ポリイミド前駆体又はポリイミドの反応溶液から、生成したポリイミド前駆体又はポリイミドを回収する場合には、反応溶液を溶媒に投入して沈殿させればよい。沈殿に用いる溶媒としてはメタノール、エタノール、イソプロピルアルコール、アセトン、ヘキサン、ブチルセロソルブ、ヘプタン、メチルエチルケトン、メチルイソブチルケトン、トルエン、ベンゼン、水などを挙げることができる。溶媒に投入して沈殿させた重合体は濾過して回収した後、常圧又は減圧下で、常温又は加熱して乾燥することができる。また、回収した重合体を、有機溶媒に再溶解させ、再沈殿回収する操作を2~10回繰り返すと、重合体中の不純物を少なくすることができる。この際の溶媒として、例えば、アルコール、ケトン又は炭化水素などが挙げられ、これらのうちから選ばれる3種類以上の溶媒を用いると、より一層精製の効率が上がるので好ましい。 When recovering the resulting polyimide precursor or polyimide from a reaction solution of polyimide precursor or polyimide, the reaction solution can be precipitated by pouring it into a solvent. Examples of solvents used for precipitation include methanol, ethanol, isopropyl alcohol, acetone, hexane, butyl cellosolve, heptane, methyl ethyl ketone, methyl isobutyl ketone, toluene, benzene, and water. The polymer precipitated by pouring it into the solvent can be recovered by filtration and then dried at room temperature or by heating under atmospheric or reduced pressure. Furthermore, the recovered polymer can be redissolved in an organic solvent and reprecipitated and recovered 2 to 10 times to reduce the amount of impurities in the polymer. Examples of solvents that can be used in this process include alcohols, ketones, and hydrocarbons. Using three or more solvents selected from these is preferable, as this further increases the efficiency of purification.
本発明におけるポリイミド前駆体やポリイミドを製造するに際して、テトラカルボン酸二無水物又はその誘導体を含むテトラカルボン酸成分、及び上記ジアミンを含むジアミン成分とともに、適当な末端封止剤を用いて末端封止型の重合体を製造してもよい。末端封止型の重合体は、塗膜によって得られる配向膜の膜硬度の向上や、シール剤と配向膜の密着特性の向上という効果を有する。
本発明におけるポリイミド前駆体やポリイミドの末端の例としては、アミノ基、カルボキシ基、酸無水物基又は後述する末端封止剤に由来する基が挙げられる。アミノ基、カルボキシ基、酸無水物基は通常の縮合反応により得るか、又は以下の末端封止剤を用いて末端を封止することにより得ることができる。
In producing the polyimide precursor or polyimide of the present invention, a terminal-capped polymer may be produced using a tetracarboxylic acid component containing a tetracarboxylic dianhydride or a derivative thereof, a diamine component containing the above-mentioned diamine, and an appropriate terminal-capping agent. The terminal-capping polymer has the effect of improving the film hardness of the alignment film obtained by coating and improving the adhesion properties between the sealant and the alignment film.
Examples of the terminals of the polyimide precursor or polyimide in the present invention include an amino group, a carboxy group, an acid anhydride group, or a group derived from an end-capping agent described below. The amino group, carboxy group, and acid anhydride group can be obtained by a conventional condensation reaction or by blocking the terminals with the following end-capping agents.
末端封止剤としては、例えば、無水酢酸、無水マレイン酸、無水ナジック酸、無水フタル酸、無水イタコン酸、シクロヘキサンジカルボン酸無水物、3-ヒドロキシフタル酸無水物、トリメリット酸無水物、3-(3-トリメトキシシリル)プロピル)-3,4-ジヒドロフラン-2,5-ジオン、4,5,6,7-テトラフルオロイソベンゾフラン-1,3-ジオン、4-エチニルフタル酸無水物などの酸無水物;二炭酸ジ-tert-ブチル、二炭酸ジアリルなどの二炭酸ジエステル化合物;アクリロイルクロリド、メタクリロイルクロリド、ニコチン酸クロリドなどのクロロカルボニル化合物;アニリン、2-アミノフェノール、3-アミノフェノール、4-アミノサリチル酸、5-アミノサリチル酸、6-アミノサリチル酸、2-アミノ安息香酸、3-アミノ安息香酸、4-アミノ安息香酸、シクロヘキシルアミン、n-ブチルアミン、n-ペンチルアミン、n-ヘキシルアミン、n-ヘプチルアミン、n-オクチルアミンなどのモノアミン化合物;エチルイソシアネート、フェニルイソシアネート、ナフチルイソシアネート、又は、2-アクリロイルオキシエチルイソシアネ-ト、2-メタクリロイルオキシエチルイソシアネ-トなどの不飽和結合を有するイソシアネートなどを挙げることができる。
末端封止剤の使用割合は、使用するジアミン成分の合計100モル部に対して、0.01~20モル部とすることが好ましく、0.01~10モル部とすることがより好ましい。
Examples of the end-capping agent include acid anhydrides such as acetic anhydride, maleic anhydride, nadic anhydride, phthalic anhydride, itaconic anhydride, cyclohexanedicarboxylic anhydride, 3-hydroxyphthalic anhydride, trimellitic anhydride, 3-(3-trimethoxysilyl)propyl)-3,4-dihydrofuran-2,5-dione, 4,5,6,7-tetrafluoroisobenzofuran-1,3-dione, and 4-ethynylphthalic anhydride; dicarbonic acid diester compounds such as di-tert-butyl dicarbonate and diallyl dicarbonate; chlorocarbonyl compounds such as acryloyl chloride, methacryloyl chloride, and nicotinic acid chloride; and aniline compounds. Examples of the amino acid residue include monoamine compounds such as phosphorus, 2-aminophenol, 3-aminophenol, 4-aminosalicylic acid, 5-aminosalicylic acid, 6-aminosalicylic acid, 2-aminobenzoic acid, 3-aminobenzoic acid, 4-aminobenzoic acid, cyclohexylamine, n-butylamine, n-pentylamine, n-hexylamine, n-heptylamine, and n-octylamine; and isocyanates having an unsaturated bond such as ethyl isocyanate, phenyl isocyanate, naphthyl isocyanate, or 2-acryloyloxyethyl isocyanate and 2-methacryloyloxyethyl isocyanate.
The proportion of the end-capping agent used is preferably 0.01 to 20 parts by mole, and more preferably 0.01 to 10 parts by mole, per 100 parts by mole of the total of the diamine components used.
ポリイミド前駆体及びポリイミドのゲルパーミエーションクロマトグラフィー(GPC)により測定したポリエチレングリコールオキサイド換算の重量平均分子量(Mw)は、好ましくは1,000~500,000であり、より好ましくは2,000~300,000であり、さらに好ましくは10,000~50,000である。また、Mwと、GPCにより測定したポリエチレングリコールオキサイド換算の数平均分子量(Mn)との比で表される分子量分布(Mw/Mn)は、好ましくは15以下であり、より好ましくは10以下である。かかる分子量範囲にあることで、液晶表示素子の良好な液晶配向性を確保することができる。 The weight-average molecular weight (Mw) of the polyimide precursor and polyimide, measured by gel permeation chromatography (GPC) in terms of polyethylene glycol oxide, is preferably 1,000 to 500,000, more preferably 2,000 to 300,000, and even more preferably 10,000 to 50,000. Furthermore, the molecular weight distribution (Mw/Mn), expressed as the ratio of Mw to the number-average molecular weight (Mn) in terms of polyethylene glycol oxide measured by GPC, is preferably 15 or less, and more preferably 10 or less. Having the molecular weight within this range ensures good liquid crystal alignment in liquid crystal display elements.
本発明に係る液晶配向剤に含有される有機溶媒は、重合体(P)が均一に溶解するものであれば特に限定されない。例えば、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N,N-ジメチルラクトアミド、N,N-ジメチルプロピオンアミド、テトラメチル尿素、N,N-ジエチルホルムアミド、N,N-ジエチルアセトアミド、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、ジメチルスルホキシド、γ-ブチロラクトン、γ-バレロラクトン、1,3-ジメチル-2-イミダゾリジノン、メチルエチルケトン、シクロヘキサノン、シクロペンタノン、3-メトキシ-N,N-ジメチルプロパンアミド、3-ブトキシ-N,N-ジメチルプロパンアミド、N-(n-プロピル)-2-ピロリドン、N-イソプロピル-2-ピロリドン、N-(n-ブチル)-2-ピロリドン、N-(t-ブチル)-2-ピロリドン、N-(n-ペンチル)-2-ピロリドン、N-メトキシプロピル-2-ピロリドン、N-エトキシエチル-2-ピロリドン、N-メトキシブチル-2-ピロリドン、N-シクロヘキシル-2-ピロリドン(これらを総称して、良溶媒ともいう)などが挙げられる。なかでも、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、3-メトキシ-N,N-ジメチルプロパンアミド、3-ブトキシ-N,N-ジメチルプロパンアミド又はγ-ブチロラクトンが好ましい。良溶媒の含有量は、液晶配向剤に含まれる溶媒全体の20~99質量%であることが好ましく、20~90質量%がより好ましく、特に好ましいのは、30~80質量%である。 The organic solvent contained in the liquid crystal aligning agent according to the present invention is not particularly limited as long as it dissolves the polymer (P) uniformly. Examples include N,N-dimethylformamide, N,N-dimethylacetamide, N,N-dimethyllactamide, N,N-dimethylpropionamide, tetramethylurea, N,N-diethylformamide, N,N-diethylacetamide, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, dimethyl sulfoxide, γ-butyrolactone, γ-valerolactone, 1,3-dimethyl-2-imidazolidinone, methyl ethyl ketone, cyclohexanone, cyclopentanone, 3-methoxy-N,N-diisopropyl ether, methyl ethyl ketone, methyl methyl ether, methyl ethyl ketone, methyl ethyl ether, methyl methyl ether ... Examples of suitable solvents include methylpropanamide, 3-butoxy-N,N-dimethylpropanamide, N-(n-propyl)-2-pyrrolidone, N-isopropyl-2-pyrrolidone, N-(n-butyl)-2-pyrrolidone, N-(t-butyl)-2-pyrrolidone, N-(n-pentyl)-2-pyrrolidone, N-methoxypropyl-2-pyrrolidone, N-ethoxyethyl-2-pyrrolidone, N-methoxybutyl-2-pyrrolidone, and N-cyclohexyl-2-pyrrolidone (collectively referred to as "good solvents"). Among these, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, 3-methoxy-N,N-dimethylpropanamide, 3-butoxy-N,N-dimethylpropanamide, and γ-butyrolactone are preferred. The content of the good solvent is preferably 20 to 99% by mass, more preferably 20 to 90% by mass, and particularly preferably 30 to 80% by mass, of the total solvent contained in the liquid crystal alignment agent.
また、液晶配向剤に含有される有機溶媒は、上記溶媒に加えて液晶配向剤を塗布する際の塗布性や塗膜の表面平滑性を向上させる溶媒(貧溶媒ともいう。)を併用した混合溶媒の使用が好ましい。貧溶媒の具体例を下記するが、これらに限定されない。貧溶媒の含有量は、液晶配向剤に含まれる溶媒全体の1~80質量%が好ましく、10~80質量%がより好ましく、20~70質量%が特に好ましい。貧溶媒の種類及び含有量は、液晶配向剤の塗布装置、塗布条件、塗布環境などに応じて適宜選択される。 Furthermore, the organic solvent contained in the liquid crystal alignment agent is preferably a mixed solvent that combines the above-mentioned solvent with a solvent (also called a poor solvent) that improves the coatability and surface smoothness of the coating film when applying the liquid crystal alignment agent. Specific examples of poor solvents are listed below, but are not limited to these. The content of the poor solvent is preferably 1 to 80 mass % of the total solvent contained in the liquid crystal alignment agent, more preferably 10 to 80 mass %, and particularly preferably 20 to 70 mass %. The type and content of the poor solvent are selected appropriately depending on the application device, application conditions, application environment, etc. of the liquid crystal alignment agent.
貧溶媒としては、例えば、ジイソプロピルエーテル、ジイソブチルエーテル、ジイソブチルカルビノール(2,6-ジメチル-4-ヘプタノール)、エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、エチレングリコールジブチルエーテル、1,2-ブトキシエタン、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、4-ヒドロキシ-4-メチル-2-ペンタノン、ジエチレングリコールメチルエチルエーテル、ジエチレングリコールジブチルエーテル、3-エトキシブチルアセタート、1-メチルペンチルアセタート、2-エチルブチルアセタート、2-エチルヘキシルアセタート、エチレングリコールモノアセタート、エチレングリコールジアセタート、プロピレンカーボネート、エチレンカーボネート、エチレングリコールモノブチルエーテル、エチレングリコールモノイソアミルエーテル、エチレングリコールモノヘキシルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノブチルエーテル、1-(2-ブトキシエトキシ)-2-プロパノール、2-(2-ブトキシエトキシ)-1-プロパノール、プロピレングリコールモノメチルエーテルアセタート、プロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、ジプロピレングリコールジメチルエーテル、エチレングリコールモノブチルエーテルアセタート、ジエチレングリコールモノプロピルエーテル、ジエチレングリコールモノエチルエーテルアセタート、ジエチレングリコールモノブチルエーテルアセタート、2-(2-エトキシエトキシ)エチルアセタート、ジエチレングリコールアセタート、プロピレングリコールジアセテート、酢酸n-ブチル、酢酸プロピレングリコールモノエチルエーテル、酢酸シクロヘキシル、酢酸4-メチル-2-ペンチル、3-メトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、3-メトキシプロピオン酸エチル、3-メトキシプロピオン酸プロピル、3-メトキシプロピオン酸ブチル、乳酸n-ブチル、乳酸イソアミル、ジエチレングリコールモノエチルエーテル、ジイソブチルケトン(2,6-ジメチル-4-ヘプタノン)、(1S,5R)-6,8-ジオキサビシクロ[3.2.1]オクタン-4-オンなどが挙げられる。 Examples of poor solvents include diisopropyl ether, diisobutyl ether, diisobutyl carbinol (2,6-dimethyl-4-heptanol), ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, 1,2-butoxyethane, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, 4-hydroxy-4-methyl-2-pentanone, diethylene glycol methyl ethyl ether, diethylene glycol dibutyl ether, and 3-ethoxybutyl ether. Acetate, 1-methylpentyl acetate, 2-ethylbutyl acetate, 2-ethylhexyl acetate, ethylene glycol monoacetate, ethylene glycol diacetate, propylene carbonate, ethylene carbonate, ethylene glycol monobutyl ether, ethylene glycol monoisoamyl ether, ethylene glycol monohexyl ether, propylene glycol monomethyl ether, propylene glycol monobutyl ether, 1-(2-butoxyethoxy)-2-propanol, 2-(2-butoxyethoxy)-1 -propanol, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol dimethyl ether, ethylene glycol monobutyl ether acetate, diethylene glycol monopropyl ether, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, 2-(2-ethoxyethoxy)ethyl acetate, diethylene glycol acetate, propylene glycol diacetate, Examples include n-butyl acetate, propylene glycol monoethyl ether acetate, cyclohexyl acetate, 4-methyl-2-pentyl acetate, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, ethyl 3-methoxypropionate, propyl 3-methoxypropionate, butyl 3-methoxypropionate, n-butyl lactate, isoamyl lactate, diethylene glycol monoethyl ether, diisobutyl ketone (2,6-dimethyl-4-heptanone), and (1S,5R)-6,8-dioxabicyclo[3.2.1]octan-4-one.
なかでも、ジイソブチルカルビノール、プロピレングリコールモノブチルエーテル、プロピレングリコールジアセテート、ジエチレングリコールジエチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールジメチルエーテル、4-ヒドロキシ-4-メチル-2-ペンタノン、エチレングリコールモノブチルエーテル、エチレングリコールモノブチルエーテルアセタート、又はジイソブチルケトンが好ましい。 Among these, diisobutyl carbinol, propylene glycol monobutyl ether, propylene glycol diacetate, diethylene glycol diethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol dimethyl ether, 4-hydroxy-4-methyl-2-pentanone, ethylene glycol monobutyl ether, ethylene glycol monobutyl ether acetate, and diisobutyl ketone are preferred.
良溶媒と貧溶媒との好ましい溶媒の組み合わせとしては、N-メチル-2-ピロリドンとエチレングリコールモノブチルエーテル、N-メチル-2-ピロリドンとγ-ブチロラクトンとエチレングリコールモノブチルエーテル、N-メチル-2-ピロリドンとγ-ブチロラクトンとプロピレングリコールモノブチルエーテル、N-エチル-2-ピロリドンとプロピレングリコールモノブチルエーテル、N-エチル-2-ピロリドンと4-ヒドロキシ-4-メチル-2-ペンタノン、N-エチル-2-ピロリドンとプロピレングリコールジアセテート、N,N-ジメチルラクトアミドとジイソブチルケトン、N-メチル-2-ピロリドンと3-エトキシプロピオン酸エチル、N-エチル-2-ピロリドンと3-エトキシプロピオン酸エチル、N-メチル-2-ピロリドンと3-エトキシプロピオン酸エチルとジプロピレングリコールモノメチルエーテル、N-エチル-2-ピロリドンと3-エトキシプロピオン酸エチルとプロピレングリコールモノブチルエーテル、N-メチル-2-ピロリドンと3-エトキシプロピオン酸エチルとジエチレングリコールモノプロピルエーテル、N-エチル-2-ピロリドンと3-エトキシプロピオン酸エチルとジエチレングリコールモノプロピルエーテル、N-メチル-2-ピロリドンとエチレングリコールモノブチルエーテルアセタート、N-エチル-2-ピロリドンとジプロピレングリコールジメチルエーテル、N,N-ジメチルラクトアミドとエチレングリコールモノブチルエーテル、N,N-ジメチルラクトアミドとプロピレングリコールジアセテート、N-エチル-2-ピロリドンとジエチレングリコールジエチルエーテル、N-エチル-2-ピロリドンとジエチレングリコールモノエチルエーテルとブチルセロソルブアセテート、N-メチル-2-ピロリドンとジエチレングリコールモノメチルエーテルとブチルセロソルブアセテート、N,N-ジメチルラクトアミドとジエチレングリコールジエチルエーテル、N-メチル-2-ピロリドンとγ-ブチロラクトンと4-ヒドロキシ-4-メチル-2-ペンタノンとジエチレングリコールジエチルエーテル、N-エチル-2-ピロリドンとN-メチル-2-ピロリドンと4-ヒドロキシ-4-メチル-2-ペンタノン、N-エチル-2-ピロリドンと4-ヒドロキシ-4-メチル-2-ペンタノンとプロピレングリコールモノブチルエーテル、N-メチル-2-ピロリドンと4-ヒドロキシ-4-メチル-2-ペンタノンとジイソブチルケトン、N-メチル-2-ピロリドンと4-ヒドロキシ-4-メチル-2-ペンタノンとジプロピレングリコールモノメチルエーテル、N-メチル-2-ピロリドンと4-ヒドロキシ-4-メチル-2-ペンタノンとプロピレングリコールモノブチルエーテル、N-メチル-2-ピロリドンと4-ヒドロキシ-4-メチル-2-ペンタノンとプロピレングリコールジアセテート、N-エチル-2-ピロリドンと4-ヒドロキシ-4-メチル-2-ペンタノンとジプロピレングリコールジメチルエーテル、γ-ブチロラクトンと4-ヒドロキシ-4-メチル-2-ペンタノンとジイソブチルケトン、γ-ブチロラクトンと4-ヒドロキシ-4-メチル-2-ペンタノンとプロピレングリコールジアセテート、N-メチル-2-ピロリドンとγ-ブチロラクトンとプロピレングリコールモノブチルエーテルとジイソブチルケトン、N-メチル-2-ピロリドンとγ-ブチロラクトンとプロピレングリコールモノブチルエーテルとジイソプロピルエーテル、N-メチル-2-ピロリドンとγ-ブチロラクトンとプロピレングリコールモノブチルエーテルとジイソブチルカルビノール、N-メチル-2-ピロリドンとγ-ブチロラクトンとジプロピレングリコールジメチルエーテル、N-メチル-2-ピロリドンとプロピレングリコールモノブチルエーテルとジプロピレングリコールジメチルエーテル、N-エチル-2-ピロリドンとプロピレングリコールモノブチルエーテルとジプロピレングリコールモノメチルエーテル、N-エチル-2-ピロリドンとジエチレングリコールジエチルエーテルとジプロピレングリコールモノメチルエーテル、N-エチル-2-ピロリドンとプロピレングリコールモノブチルエーテルとプロピレングリコールジアセテート、N-エチル-2-ピロリドンとプロピレングリコールモノブチルエーテルとジイソブチルケトン、N-エチル-2-ピロリドンとγ-ブチロラクトンとジイソブチルケトン、N-エチル-2-ピロリドンとN,N-ジメチルラクトアミドとジイソブチルケトン、N-メチル-2-ピロリドンとエチレングリコールモノブチルエーテルとエチレングリコールモノブチルエーテルアセタート、γ-ブチロラクトンとエチレングリコールモノブチルエーテルアセタートとジプロピレングリコールジメチルエーテル、N-エチル-2-ピロリドンとエチレングリコールモノブチルエーテルアセタートとプロピレングリコールジメチルエーテル、N-メチル-2-ピロリドンと酢酸4-メチル-2-ペンチルとエチレングリコールモノブチルエーテル、N-エチル-2-ピロリドンと酢酸シクロヘキシルと4-ヒドロキシ-4-メチル-2-ペンタノン、シクロヘキサノンとプロピレングリコールモノメチルエーテル、シクロペンタノンとプロピレングリコールモノメチルエーテル、N-メチル-2-ピロリドンとシクロヘキサノンとプロピレングリコールモノメチルエーテルなどを挙げることができる。 Preferred solvent combinations of good and poor solvents include N-methyl-2-pyrrolidone and ethylene glycol monobutyl ether, N-methyl-2-pyrrolidone, γ-butyrolactone and ethylene glycol monobutyl ether, N-methyl-2-pyrrolidone, γ-butyrolactone and propylene glycol monobutyl ether, N-ethyl-2-pyrrolidone and propylene glycol monobutyl ether, N-ethyl-2-pyrrolidone and 4-hydroxy-4-methyl-2-pentanone, N-ethyl-2-pyrrolidone and propylene glycol diacetate, N,N-dimethyl lactamide and diisobutyl ketone, and N-methyl-2-pyrrolidone N-ethyl-2-pyrrolidone and ethyl 3-ethoxypropionate, N-methyl-2-pyrrolidone and ethyl 3-ethoxypropionate and dipropylene glycol monomethyl ether, N-ethyl-2-pyrrolidone and ethyl 3-ethoxypropionate and propylene glycol monobutyl ether, N-methyl-2-pyrrolidone and ethyl 3-ethoxypropionate and diethylene glycol monopropyl ether, N-ethyl-2-pyrrolidone and ethyl 3-ethoxypropionate and diethylene glycol monopropyl ether, N-methyl-2-pyrrolidone and ethylene glycol monobutyl ether acetate ester, N-ethyl-2-pyrrolidone and dipropylene glycol dimethyl ether, N,N-dimethyl lactamide and ethylene glycol monobutyl ether, N,N-dimethyl lactamide and propylene glycol diacetate, N-ethyl-2-pyrrolidone and diethylene glycol diethyl ether, N-ethyl-2-pyrrolidone, diethylene glycol monoethyl ether and butyl cellosolve acetate, N-methyl-2-pyrrolidone, diethylene glycol monomethyl ether and butyl cellosolve acetate, N,N-dimethyl lactamide and diethylene glycol diethyl ether, N-methyl-2-pyrrolidone and γ-butyro Lactone, 4-hydroxy-4-methyl-2-pentanone, and diethylene glycol diethyl ether, N-ethyl-2-pyrrolidone, N-methyl-2-pyrrolidone, and 4-hydroxy-4-methyl-2-pentanone, N-ethyl-2-pyrrolidone, 4-hydroxy-4-methyl-2-pentanone, and propylene glycol monobutyl ether, N-methyl-2-pyrrolidone, 4-hydroxy-4-methyl-2-pentanone, and diisobutyl ketone, N-methyl-2-pyrrolidone, 4-hydroxy-4-methyl-2-pentanone, and dipropylene glycol monomethyl ether, N-methyl-2-pyrrolidone, 4-hydroxy-4-methyl-2-pentanone, and dipropylene glycol monomethyl ether pentanone and propylene glycol monobutyl ether, N-methyl-2-pyrrolidone, 4-hydroxy-4-methyl-2-pentanone and propylene glycol diacetate, N-ethyl-2-pyrrolidone, 4-hydroxy-4-methyl-2-pentanone and dipropylene glycol dimethyl ether, γ-butyrolactone, 4-hydroxy-4-methyl-2-pentanone and diisobutyl ketone, γ-butyrolactone, 4-hydroxy-4-methyl-2-pentanone and propylene glycol diacetate, N-methyl-2-pyrrolidone, γ-butyrolactone, propylene glycol monobutyl ether and diisobutyl ketone, N-methyl- 2-pyrrolidone, γ-butyrolactone, propylene glycol monobutyl ether, and diisopropyl ether, N-methyl-2-pyrrolidone, γ-butyrolactone, propylene glycol monobutyl ether, and diisobutylcarbinol, N-methyl-2-pyrrolidone, γ-butyrolactone, and dipropylene glycol dimethyl ether, N-methyl-2-pyrrolidone, propylene glycol monobutyl ether, and dipropylene glycol dimethyl ether, N-ethyl-2-pyrrolidone, propylene glycol monobutyl ether, and dipropylene glycol monomethyl ether, N-ethyl-2-pyrrolidone, diethylene glycol diethyl ether ethyl ether and dipropylene glycol monomethyl ether, N-ethyl-2-pyrrolidone, propylene glycol monobutyl ether and propylene glycol diacetate, N-ethyl-2-pyrrolidone, propylene glycol monobutyl ether and diisobutyl ketone, N-ethyl-2-pyrrolidone, γ-butyrolactone and diisobutyl ketone, N-ethyl-2-pyrrolidone, N,N-dimethyl lactamide and diisobutyl ketone, N-methyl-2-pyrrolidone, ethylene glycol monobutyl ether and ethylene glycol monobutyl ether acetate, γ-butyrolactone and ethylene glycol monobutyl ether acetate Examples include ethylene glycol monobutyl ether acetate and dipropylene glycol dimethyl ether, N-ethyl-2-pyrrolidone, ethylene glycol monobutyl ether acetate and propylene glycol dimethyl ether, N-methyl-2-pyrrolidone, 4-methyl-2-pentyl acetate and ethylene glycol monobutyl ether, N-ethyl-2-pyrrolidone, cyclohexyl acetate and 4-hydroxy-4-methyl-2-pentanone, cyclohexanone and propylene glycol monomethyl ether, cyclopentanone and propylene glycol monomethyl ether, and N-methyl-2-pyrrolidone, cyclohexanone and propylene glycol monomethyl ether.
(液晶配向剤)
本発明の液晶配向剤は、上記ジアミン(A)、上記重合体(P)、上記重合体(P)以外の重合体、及び上記有機溶媒に加えて、それ以外の成分(以下、添加剤成分ともいう。)を含有してもよい。かかる添加剤成分としては、例えば、オキシラニル基、オキセタニル基、ブロックイソシアネート基、オキサゾリン基、シクロカーボネート基、ヒドロキシ基及びアルコキシ基から選ばれる少なくとも1種の置換基を有する架橋性化合物、並びに重合性不飽和基を有する架橋性化合物からなる群から選ばれる少なくとも1種の架橋性化合物、官能性シラン化合物、金属キレート化合物、硬化促進剤、界面活性剤、酸化防止剤、増感剤、防腐剤、得られる液晶配向膜の誘電率や電気抵抗を調整するための化合物などが挙げられる。
(Liquid crystal alignment agent)
The liquid crystal aligning agent of the present invention may contain, in addition to the diamine (A), the polymer (P), the polymer other than the polymer (P), and the organic solvent, other components (hereinafter also referred to as additive components). Examples of such additive components include at least one crosslinking compound selected from the group consisting of a crosslinking compound having at least one substituent selected from an oxiranyl group, an oxetanyl group, a blocked isocyanate group, an oxazoline group, a cyclocarbonate group, a hydroxy group, and an alkoxy group, and a crosslinking compound having a polymerizable unsaturated group, a functional silane compound, a metal chelate compound, a curing accelerator, a surfactant, an antioxidant, a sensitizer, a preservative, and a compound for adjusting the dielectric constant or electrical resistance of the resulting liquid crystal alignment film.
上記架橋性化合物の好ましい具体例としては、エチレングリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、トリプロピレングリコールジグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、グリセリンジグリシジルエーテル、2,2-ジブロモネオペンチルグリコールジグリシジルエーテル、1,3,5,6-テトラグリシジル-2,4-ヘキサンジオール、エピコート(登録商標)828(三菱ケミカル社製)などのビスフェノールA型エポキシ樹脂、エピコート807(三菱ケミカル社製)などのビスフェノールF型エポキシ樹脂、YX-8000(三菱ケミカル社製)などの水添ビスフェノールA型エポキシ樹脂、YX6954BH30(三菱ケミカル社製)などのビフェニル骨格含有エポキシ樹脂、EPPN-201(日本化薬社製)などのフェノールノボラック型エポキシ樹脂、EOCN-102S(日本化薬社製)などの(o,m,p-)クレゾールノボラック型エポキシ樹脂、TEPIC(登録商標)(日産化学社製)などのトリグリシジルイソシアヌレート、セロキサイド(登録商標)2021P(ダイセル化学工業社製)などの脂環式エポキシ樹脂、N,N,N’,N’-テトラグリシジル-m-キシリレンジアミン、1,3-ビス(N,N-ジグリシジルアミノメチル)シクロヘキサン、又はN,N,N’,N’-テトラグリシジル-4、4’-ジアミノジフェニルメタンに代表される3級窒素原子を含有する化合物、テトラキス(グリシジルオキシメチル)メタンなどのオキシラニル基を2つ以上有する化合物;WO2011/132751号公報の段落[0170]~[0175]に記載の2個以上のオキセタニル基を2つ以上有する化合物;コロネート(登録商標)APステーブルM、コロネート2503、2515、2507、2513、2555、ミリオネート(登録商標)MS-50(以上、東ソー社製)、タケネート(登録商標)B-830、B-815N、B-820NSU、B-842N、B-846N、B-870N、B-874N、B-882N(以上、三井化学社製)等のブロックイソシアネート基を有する化合物;2,2’-ビス(2-オキサゾリン)、2,2’-ビス(4-メチル-2-オキサゾリン)、2,2’-ビス(5-メチル-2-オキサゾリン)、1,2,4-トリス-(2-オキサゾリニル-2)-ベンゼン、エポクロス(登録商標)(日本触媒社製)のようなオキサゾリン基を有する化合物;WO2011/155577号公報の段落[0025]~[0030]、[0032]に記載のシクロカーボネート基を有する化合物;n,n,n’,n’-テトラキス(2-ヒドロキシエチル)アジポアミド、2,2-ビス(4-ヒドロキシ-3,5-ジヒドロキシメチルフェニル)プロパン、2,2-ビス(4-ヒドロキシ-3,5-ジメトキシメチルフェニル)プロパン、2,2-ビス(4-ヒドロキシ-3,5-ジヒドロキシメチルフェニル)-1,1,1,3,3,3-ヘキサフルオロプロパンなどのヒドロキシ基やアルコキシ基を有する化合物;グリセリンモノ(メタ)アクリレート、グリセリンジ(メタ)アクリレート(1,2-,1,3-体混合物)、グリセリントリス(メタ)アクリレート、グリセロール1,3-ジグリセロラートジ(メタ)アクリレート、ペンタエリストールトリ(メタ)アクリレート、ジエチレングリコールモノ(メタ)アクリレート、トリエチレングリコールモノ(メタ)アクリレート、テトラエチレングリコールモノ(メタ)アクリレート、ペンタエチレングリコールモノ(メタ)アクリレート、ヘキサエチレングリコールモノ(メタ)アクリレートで示される化合物が挙げられる。
上記架橋性化合物の含有量は液晶配向剤に含まれる重合体成分100質量部に対して0.1~30質量部であることが好ましく、より好ましくは0.1~20質量部である。
Specific preferred examples of the crosslinkable compound include ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, glycerin diglycidyl ether, 2,2-dibromoneopentyl glycol diglycidyl ether, 1,3,5,6-tetraglycidyl-2,4-hexanediol, bisphenol A type epoxy resins such as Epikote (registered trademark) 828 (manufactured by Mitsubishi Chemical Corporation), bisphenol F type epoxy resins such as Epikote 807 (manufactured by Mitsubishi Chemical Corporation), hydrogenated bisphenol A type epoxy resins such as YX-8000 (manufactured by Mitsubishi Chemical Corporation), and biphenyl skeleton-containing epoxy resins such as YX6954BH30 (manufactured by Mitsubishi Chemical Corporation). epoxy resins, phenol novolac epoxy resins such as EPPN-201 (manufactured by Nippon Kayaku Co., Ltd.), (o, m, p-)cresol novolac epoxy resins such as EOCN-102S (manufactured by Nippon Kayaku Co., Ltd.), triglycidyl isocyanurates such as TEPIC (registered trademark) (manufactured by Nissan Chemical Industries, Ltd.), alicyclic epoxy resins such as CELLOXIDE (registered trademark) 2021P (manufactured by Daicel Chemical Industries, Ltd.), N,N,N',N'-tetraglycidyl-m-xylylenediamine, 1,3 -bis(N,N-diglycidylaminomethyl)cyclohexane or a compound containing a tertiary nitrogen atom, such as N,N,N',N'-tetraglycidyl-4,4'-diaminodiphenylmethane, or a compound having two or more oxiranyl groups, such as tetrakis(glycidyloxymethyl)methane; a compound having two or more oxetanyl groups, such as those described in paragraphs [0170] to [0175] of WO 2011/132751; Coronate (registered trademark) Compounds having a blocked isocyanate group such as AP Stable M, Coronate 2503, 2515, 2507, 2513, 2555, Millionate (registered trademark) MS-50 (all manufactured by Tosoh Corporation), Takenate (registered trademark) B-830, B-815N, B-820NSU, B-842N, B-846N, B-870N, B-874N, B-882N (all manufactured by Mitsui Chemicals, Inc.); 2,2'-bis(2-oxazoline), 2,2'-bis(4-methyl-2-oxo ... compounds having an oxazoline group such as n,n,n',n'-tetrakis(2-hydroxyethyl)adipamide, 2,2-bis(4-oxazoline), 2,2'-bis(5-methyl-2-oxazoline), 1,2,4-tris-(2-oxazolinyl-2)-benzene, and EPOCROS (registered trademark) (manufactured by Nippon Shokubai Co., Ltd.); compounds having a cyclocarbonate group described in paragraphs [0025] to [0030] and [0032] of WO2011/155577; Compounds having a hydroxy group or an alkoxy group, such as 2,2-bis(4-hydroxy-3,5-dimethoxymethylphenyl)propane, 2,2-bis(4-hydroxy-3,5-dihydroxymethylphenyl)-1,1,1,3,3,3-hexafluoropropane; and compounds represented by glycerin mono(meth)acrylate, glycerin di(meth)acrylate (1,2-, 1,3-dimer mixture), glycerin tris(meth)acrylate, glycerol 1,3-diglycerolate di(meth)acrylate, pentaerythritol tri(meth)acrylate, diethylene glycol mono(meth)acrylate, triethylene glycol mono(meth)acrylate, tetraethylene glycol mono(meth)acrylate, pentaethylene glycol mono(meth)acrylate, and hexaethylene glycol mono(meth)acrylate.
The content of the crosslinkable compound is preferably 0.1 to 30 parts by mass, more preferably 0.1 to 20 parts by mass, based on 100 parts by mass of the polymer component contained in the liquid crystal aligning agent.
上記誘電率や電気抵抗を調整するための化合物としては、3-ピコリルアミンなどの窒素原子含有芳香族複素環を有するモノアミンが挙げられる。窒素原子含有芳香族複素環を有するモノアミンの含有量は、液晶配向剤に含まれる重合体成分100質量部に対して0.1~30質量部であることが好ましく、より好ましくは0.1~20質量部である。 Examples of compounds for adjusting the dielectric constant and electrical resistance include monoamines having a nitrogen-containing aromatic heterocycle, such as 3-picolylamine. The content of the monoamine having a nitrogen-containing aromatic heterocycle is preferably 0.1 to 30 parts by mass, and more preferably 0.1 to 20 parts by mass, per 100 parts by mass of the polymer component contained in the liquid crystal alignment agent.
上記官能性シラン化合物の好ましい具体例としては、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-アミノプロピルジエトキシメチルシラン、2-アミノプロピルトリメトキシシラン、2-アミノプロピルトリエトキシシラン、N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルメチルジメトキシシラン、3-ウレイドプロピルトリメトキシシラン、3-ウレイドプロピルトリエトキシシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、3-グリシドキシプロピルメチルジメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-グリシドキシプロピルトリエトキシシラン、p-スチリルトリメトキシシラン、3-メタクリロキシプロピルメチルジメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-メタクリロキシプロピルメチルジエトキシシラン、3-メタクリロキシプロピルトリエトキシシラン、3-アクリロキシプロピルトリメトキシシラン、トリス(3-トリメトキシシリルプロピル)イソシアヌレート、3-メルカプトプロピルメチルジメトキシシラン、3-メルカプトプロピルトリメトキシシラン、3-イソシアネートプロピルトリエトキシシラン等が挙げられる。官能性シラン化合物の含有量は、液晶配向剤に含まれる重合体成分100質量部に対して0.1~30質量部であることが好ましく、より好ましくは0.1~20質量部である。 Preferred specific examples of the above functional silane compounds include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropyldiethoxymethylsilane, 2-aminopropyltrimethoxysilane, 2-aminopropyltriethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-ureidopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, and 3-glycidoxypropylmethyldimethoxysilane. Examples of functional silane compounds include silane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyltrimethoxysilane, tris(3-trimethoxysilylpropyl)isocyanurate, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, and 3-isocyanatopropyltriethoxysilane. The content of the functional silane compound is preferably 0.1 to 30 parts by mass, and more preferably 0.1 to 20 parts by mass, per 100 parts by mass of the polymer component contained in the liquid crystal alignment agent.
液晶配向剤における固形分濃度(液晶配向剤の溶媒以外の成分の合計質量が液晶配向剤の全質量に占める割合)は、粘性、揮発性などを考慮して適宜に選択されるが、好ましくは1~10質量%である。
特に好ましい固形分濃度の範囲は、基板に液晶配向剤を塗布する際に用いる方法によって異なる。例えばスピンコート法を用いる場合には、固形分濃度が1.5~4.5質量%であることが特に好ましい。印刷法による場合には、固形分濃度を3~9質量%とし、それにより溶液粘度を12~50mPa・sとすることが特に好ましい。インクジェット法による場合には、固形分濃度を1~5質量%とし、それにより、溶液粘度を3~15mPa・sとすることが特に好ましい。重合体組成物を調製する際の温度は、好ましくは10~50℃であり、より好ましくは20~30℃である。
The solid content concentration in the liquid crystal aligning agent (the ratio of the total mass of the components other than the solvent of the liquid crystal aligning agent to the total mass of the liquid crystal aligning agent) is appropriately selected in consideration of viscosity, volatility, etc., and is preferably 1 to 10 mass%.
The particularly preferred range of solid content concentration varies depending on the method used when applying the liquid crystal alignment agent to the substrate. For example, when using a spin coating method, a solid content concentration of 1.5 to 4.5 mass% is particularly preferred. When using a printing method, a solid content concentration of 3 to 9 mass% is particularly preferred, thereby resulting in a solution viscosity of 12 to 50 mPa·s. When using an inkjet method, a solid content concentration of 1 to 5 mass% is particularly preferred, thereby resulting in a solution viscosity of 3 to 15 mPa·s. The temperature when preparing the polymer composition is preferably 10 to 50°C, more preferably 20 to 30°C.
(液晶配向膜及び液晶表示素子)
本発明に係る液晶表示素子は、上記液晶配向剤を用いて形成した液晶配向膜を具備する。液晶表示素子の動作モードは特に限定せず、例えば、TN型、STN型、垂直配向型(VA-MVA型、VA-PVA型などを含む。)、面内スイッチング型(IPS型、FFS型)、光学補償ベンド型(OCB型)など種々の動作モードに適用することができる。
(Liquid crystal alignment film and liquid crystal display element)
The liquid crystal display element according to the present invention includes a liquid crystal alignment film formed using the liquid crystal aligning agent. The operation mode of the liquid crystal display element is not particularly limited, and it can be applied to various operation modes, such as TN type, STN type, vertical alignment type (including VA-MVA type, VA-PVA type, etc.), in-plane switching type (IPS type, FFS type), and optically compensated bend type (OCB type).
本発明の液晶表示素子は、例えば、以下の工程(1)~(4)を含む方法、工程(1)~(2)及び(4)を含む方法、工程(1)~(3)、(4-2)及び(4-4)を含む方法、又は工程(1)~(3)、(4-3)及び(4-4)を含む方法により製造することができる。 The liquid crystal display element of the present invention can be manufactured, for example, by a method including the following steps (1) to (4), a method including steps (1) to (2) and (4), a method including steps (1) to (3), (4-2) and (4-4), or a method including steps (1) to (3), (4-3) and (4-4).
<工程(1):液晶配向剤を基板上に塗布する工程>
工程(1)は、液晶配向剤を基板上に塗布する工程である。工程(1)の具体例は以下のとおりである。
パターニングされた透明導電膜が設けられている基板の一面に、液晶配向剤を、例えばロールコーター法、スピンコート法、印刷法、インクジェット法などの適宜の塗布方法により塗布する。ここで基板の材質としては、透明性の高い基板であれば特に限定されず、ガラス、窒化珪素とともに、アクリル、ポリカーボネート等のプラスチック等を用いることもできる。また、反射型の液晶表示素子では、片側の基板のみにならば、シリコンウエハー等の不透明な物でも使用でき、この場合の電極にはアルミニウム等の光を反射する材料も使用できる。また、IPS型又はFFS型の液晶表示素子を製造する場合には、櫛歯型にパターニングされた透明導電膜又は金属膜からなる電極が設けられている基板と、電極が設けられていない対向基板とを用いる。透明導電膜は、例えば、インジウム錫酸化物(ITO、Indium Tin Oxide)、インジウム亜鉛酸化物(IZO、Indium Zinc Oxide)、またはこれらの混合物を用いて公知の方法で形成され得る。
<Step (1): Step of applying liquid crystal alignment agent onto substrate>
In the step (1), a liquid crystal aligning agent is applied onto a substrate. Specific examples of the step (1) are as follows.
A liquid crystal alignment agent is applied to one side of a substrate having a patterned transparent conductive film by an appropriate application method, such as a roll coater method, spin coating method, printing method, or inkjet method. The substrate material is not particularly limited as long as it is highly transparent, and glass, silicon nitride, and plastics such as acrylic and polycarbonate can be used. In addition, in a reflective liquid crystal display device, an opaque material such as a silicon wafer can be used for only one substrate. In this case, a light-reflecting material such as aluminum can also be used for the electrode. Furthermore, when manufacturing an IPS or FFS liquid crystal display device, a substrate having an electrode made of a comb-shaped patterned transparent conductive film or metal film and an opposing substrate having no electrode are used. The transparent conductive film can be formed by a known method using, for example, indium tin oxide (ITO), indium zinc oxide (IZO), or a mixture thereof.
液晶配向剤を基板に塗布し、成膜する方法としては、スクリーン印刷、オフセット印刷、フレキソ印刷、インクジェット法、又はスプレー法等が挙げられる。なかでも、インクジェット法による塗布、成膜法が好適に使用できる。 Methods for applying the liquid crystal alignment agent to a substrate and forming a film include screen printing, offset printing, flexographic printing, inkjet printing, and spray printing. Among these, application and film formation using the inkjet method are preferred.
<工程(2):塗布した液晶配向剤を焼成する工程>
工程(2)は、基板上に塗布した液晶配向剤を焼成し、膜を形成する工程である。工程(2)の具体例は以下のとおりである。
工程(1)において液晶配向剤を基板上に塗布した後は、ホットプレート、熱風循環式オーブン又はIR(赤外線)型オーブンなどの加熱手段により、溶媒を蒸発させたり、ポリアミック酸の熱イミド化を行ったりすることができる。液晶配向剤を塗布した後の乾燥、焼成工程は、任意の温度と時間を選択することができ、複数回行ってもよい。液晶配向剤を焼成する温度としては、例えば40~180℃で行うことができる。プロセスを短縮する観点で、40~150℃で行ってもよい。焼成時間としては特に限定されないが、1~10分又は、1~5分が挙げられる。ポリアミック酸の熱イミド化を行う場合には、上記工程の後、例えば150~300℃、又は150~250℃で焼成する工程を追加してもよい。焼成時間としては特に限定されないが、5~40分、又は、5~30分の焼成時間が挙げられる。
焼成後の膜状物の膜厚は、薄すぎると液晶表示素子の信頼性が低下する場合があるので、5~300nmが好ましく、10~200nmがより好ましい。
<Step (2): Step of baking the applied liquid crystal alignment agent>
In the step (2), the liquid crystal alignment agent applied to the substrate is baked to form a film. Specific examples of the step (2) are as follows.
After applying the liquid crystal aligning agent to the substrate in step (1), the solvent can be evaporated or the polyamic acid can be thermally imidized using a heating means such as a hot plate, a hot air circulation oven, or an IR (infrared) oven. The drying and baking steps after applying the liquid crystal aligning agent can be performed at any temperature and for any time, and may be performed multiple times. The temperature at which the liquid crystal aligning agent is baked can be, for example, 40 to 180°C. To shorten the process, the baking can be performed at 40 to 150°C. The baking time is not particularly limited, but examples include 1 to 10 minutes or 1 to 5 minutes. When thermally imidizing the polyamic acid, a baking step at, for example, 150 to 300°C or 150 to 250°C may be added after the above step. The baking time is not particularly limited, but examples include 5 to 40 minutes or 5 to 30 minutes.
If the film-like material after baking is too thin, the reliability of the liquid crystal display device may decrease, so the film thickness is preferably 5 to 300 nm, more preferably 10 to 200 nm.
<工程(3):工程(2)で得られた膜に配向処理する工程>
工程(3)は、場合により、工程(2)で得られた膜に配向処理する工程である。即ち、IPS方式又はFFS方式等の水平配向型の液晶表示素子では該塗膜に対し配向能付与処理を行う。一方、VA方式又はPSAモード等の垂直配向型の液晶表示素子では、形成した塗膜をそのまま液晶配向膜として使用することができるが、該塗膜に対し配向能付与処理を施してもよい。液晶配向膜の配向処理方法としては、ラビング処理法、光配向処理法が挙げられる。光配向処理法としては、上記膜状物の表面に、一定方向に偏光された放射線を照射し、場合により、好ましくは、150~250℃の温度で加熱処理を行い、液晶配向性(液晶配向能ともいう)を付与する方法が挙げられる。放射線としては、100~800nmの波長を有する紫外線又は可視光線を用いることができる。なかでも、好ましくは100~400nm、より好ましくは、200~400nmの波長を有する紫外線である。
<Step (3): Step of subjecting the film obtained in step (2) to alignment treatment>
Step (3) is a step of optionally performing an alignment treatment on the film obtained in step (2). That is, in horizontal alignment type liquid crystal display devices such as IPS mode or FFS mode, the coating film is subjected to an alignment ability imparting treatment. On the other hand, in vertical alignment type liquid crystal display devices such as VA mode or PSA mode, the formed coating film can be used as a liquid crystal alignment film as is, but the coating film may also be subjected to an alignment ability imparting treatment. Examples of alignment treatment methods for liquid crystal alignment films include rubbing treatment and photo-alignment treatment. Examples of photo-alignment treatment methods include irradiating the surface of the film with polarized radiation in a certain direction and, optionally, performing a heat treatment at a temperature preferably of 150 to 250°C to impart liquid crystal alignment (also referred to as liquid crystal alignment ability). As the radiation, ultraviolet light or visible light having a wavelength of 100 to 800 nm can be used. Among these, ultraviolet light having a wavelength of 100 to 400 nm is preferred, and more preferably 200 to 400 nm is more preferred.
上記放射線の照射量は、1~10,000mJ/cm2が好ましく、なかでも、100~5,000mJ/cm2がより好ましい。また、放射線を照射する場合、液晶配向性を改善するために、上記膜状物を有する基板を、50~250℃で加熱しながら照射してもよい。このようにして作製した上記液晶配向膜は、液晶分子を一定の方向に安定して配向させることができる。
更に、上記の方法で、偏光された放射線を照射した液晶配向膜に、水や溶媒を用いて、接触処理するか、放射線を照射した液晶配向膜を加熱処理することもできる。
The radiation dose is preferably 1 to 10,000 mJ/ cm² , more preferably 100 to 5,000 mJ/ cm² . When irradiating with radiation, the substrate having the film-like material may be irradiated while being heated at 50 to 250°C in order to improve the liquid crystal alignment. The liquid crystal alignment film produced in this manner can stably align liquid crystal molecules in a fixed direction.
Furthermore, the liquid crystal alignment film irradiated with polarized radiation by the above method can be contact-treated with water or a solvent, or the liquid crystal alignment film irradiated with radiation can be heat-treated.
上記接触処理に使用する溶媒としては、放射線の照射によって膜状物から生成した分解物を溶解する溶媒であれば、特に限定されるものではない。具体例としては、水、メタノール、エタノール、2-プロパノール、アセトン、メチルエチルケトン、1-メトキシ-2-プロパノール、1-メトキシ-2-プロパノールアセテート、ブチルセロソルブ、乳酸エチル、乳酸メチル、ジアセトンアルコール、3-メトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、酢酸プロピル、酢酸ブチル、酢酸シクロヘキシル等が挙げられる。溶媒は、1種類でも、2種類以上組み合わせてもよい。 The solvent used in the contact treatment is not particularly limited, as long as it dissolves the decomposition products produced from the film-like material by irradiation. Specific examples include water, methanol, ethanol, 2-propanol, acetone, methyl ethyl ketone, 1-methoxy-2-propanol, 1-methoxy-2-propanol acetate, butyl cellosolve, ethyl lactate, methyl lactate, diacetone alcohol, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, propyl acetate, butyl acetate, and cyclohexyl acetate. One type of solvent may be used, or two or more types may be used in combination.
上記の放射線を照射した塗膜に対する加熱処理の温度は、50~300℃がより好ましく、120~250℃がさらに好ましい。加熱処理の時間としては、それぞれ1~30分とすることが好ましい。 The temperature for heat treatment of the coating film irradiated with the above radiation is preferably 50 to 300°C, and even more preferably 120 to 250°C. The heat treatment time is preferably 1 to 30 minutes.
<工程(4):液晶セルを作製する工程>
上記のようにして液晶配向膜が形成された基板を2枚準備し、対向配置した2枚の基板間に液晶組成物を配置する。具体的には以下の2つの方法が挙げられる。
第一の方法は、先ず、それぞれの液晶配向膜が対向するように間隙(セルギャップ)を介して2枚の基板を対向配置する。次いで、2枚の基板の周辺部をシール剤を用いて貼り合わせ、基板表面及びシール剤により区画されたセルギャップ内に液晶組成物を注入充填して膜面に接触した後、注入孔を封止する。
<Step (4): Step of Producing Liquid Crystal Cell>
Two substrates on which the liquid crystal alignment film is formed are prepared as described above, and a liquid crystal composition is placed between the two substrates arranged opposite to each other. Specifically, the following two methods can be mentioned.
In the first method, two substrates are placed opposite each other with a gap (cell gap) between them so that their liquid crystal alignment films face each other, and then the peripheries of the two substrates are bonded together using a sealant. A liquid crystal composition is injected into the substrate surfaces and the cell gap defined by the sealant so that it comes into contact with the film surface, and the injection hole is then sealed.
また、第二の方法は、ODF(One Drop Fill)方式と呼ばれる手法である。液晶配向膜を形成した2枚の基板のうちの一方の基板上の所定の場所に、例えば紫外光硬化性のシール剤を塗布し、更に液晶配向膜面上の所定の数箇所に液晶組成物を滴下する。その後、液晶配向膜が対向するように他方の基板を貼り合わせて液晶組成物を基板の全面に押し広げて膜面に接触させる。次いで、基板の全面に紫外光を照射してシール剤を硬化する。いずれの方法による場合でも、更に、用いた液晶組成物が等方相をとる温度まで加熱した後、室温まで徐冷することにより、液晶充填時の流動配向を除去することが望ましい。
なお、塗膜に対してラビング処理を行った場合には、2枚の基板は、各塗膜におけるラビング方向が互いに所定の角度、例えば直交又は逆平行となるように対向配置される。
シール剤としては、例えば硬化剤及びスペーサーとしての酸化アルミニウム球を含有するエポキシ樹脂等を用いることができる。液晶組成物としては、特に制限はなく、少なくとも一種の液晶化合物(液晶分子)を含む組成物であって、ネマチック相を呈する液晶組成物(以下、ネマチック液晶ともいう。)、スメクチック相を呈する液晶、又はコレステリック相を呈する液晶組成物を挙げることができ、そのなかでもネマチック液晶が好ましい。また、誘電率異方性が正または負の各種の液晶組成物を用いることができる。なお、以下では、誘電率異方性が正の液晶組成物を、ポジ型液晶ともいい、誘電率異方性が負の液晶組成物を、ネガ型液晶ともいう。
上記液晶組成物は、フッ素原子、ヒドロキシ基、アミノ基、フッ素原子含有基(例えば、トリフルオロメチル基)、シアノ基、アルキル基、アルコキシ基、アルケニル基、イソチオシアネート基、複素環、シクロアルカン、シクロアルケン、ステロイド骨格、ベンゼン環、又はナフタレン環を有する液晶化合物を含んでもよく、分子内に液晶性を発現する剛直な部位(メソゲン骨格)を2つ以上有する化合物(例えば、剛直な二つのビフェニル構造、又はターフェニル構造がアルキル基で連結されたバイメソゲン化合物)を含んでもよい。
また、上記液晶組成物は、液晶配向性を向上させる観点から、添加物をさらに含有してもよい。このような添加物は、重合性基を有する化合物などの光重合性モノマー;光学活性な化合物(例:メルク(株)社製のS-811など);酸化防止剤;紫外線吸収剤;色素;消泡剤;重合開始剤;又は重合禁止剤などが挙げられる。
ポジ型液晶としては、メルク社製のZLI-2293、ZLI-4792、MLC-2003、MLC-2041、MLC-3019、又はMLC-7081などが挙げられる。
ネガ型液晶としては、例えばメルク社製のMLC-6608、MLC-6609、MLC-6610、MLC-7026、又はMLC-7026-100などが挙げられ、DIC社製のNA-1559なども挙げられる。
また、重合性基を有する化合物を含有する液晶として、メルク社製のMLC-3023が挙げられる。
The second method is called the ODF (One Drop Fill) method. For example, a UV-curable sealant is applied to a predetermined location on one of two substrates on which a liquid crystal alignment film has been formed, and a liquid crystal composition is then dropped onto several predetermined locations on the liquid crystal alignment film surface. The other substrate is then attached so that the liquid crystal alignment film faces the other substrate, and the liquid crystal composition is spread over the entire surface of the substrate and brought into contact with the film surface. Next, the entire surface of the substrate is irradiated with UV light to cure the sealant. In either method, it is desirable to further heat the substrate to a temperature at which the liquid crystal composition is in an isotropic phase, and then slowly cool it to room temperature to remove flow alignment that occurs during liquid crystal filling.
When the coating films are subjected to rubbing treatment, the two substrates are placed opposite each other so that the rubbing directions of the coating films are at a predetermined angle, for example, perpendicular or anti-parallel to each other.
Examples of sealing agents that can be used include epoxy resins containing a curing agent and aluminum oxide spheres as spacers. The liquid crystal composition is not particularly limited and may be a composition containing at least one liquid crystal compound (liquid crystal molecules), such as a liquid crystal composition exhibiting a nematic phase (hereinafter also referred to as nematic liquid crystal), a liquid crystal exhibiting a smectic phase, or a liquid crystal composition exhibiting a cholesteric phase. Nematic liquid crystals are preferred. Various liquid crystal compositions with positive or negative dielectric anisotropy can also be used. Hereinafter, a liquid crystal composition with positive dielectric anisotropy will be referred to as a positive liquid crystal, and a liquid crystal composition with negative dielectric anisotropy will be referred to as a negative liquid crystal.
The liquid crystal composition may contain a liquid crystal compound having a fluorine atom, a hydroxy group, an amino group, a fluorine atom-containing group (e.g., a trifluoromethyl group), a cyano group, an alkyl group, an alkoxy group, an alkenyl group, an isothiocyanate group, a heterocycle, a cycloalkane, a cycloalkene, a steroid skeleton, a benzene ring, or a naphthalene ring, or may contain a compound having two or more rigid moieties (mesogenic skeletons) that exhibit liquid crystallinity within the molecule (e.g., a bimesogenic compound in which two rigid biphenyl structures or terphenyl structures are linked by an alkyl group).
The liquid crystal composition may further contain an additive from the viewpoint of improving the liquid crystal alignment property, such as a photopolymerizable monomer having a polymerizable group, an optically active compound (e.g., S-811 manufactured by Merck Ltd.), an antioxidant, an ultraviolet absorber, a dye, an antifoaming agent, a polymerization initiator, or a polymerization inhibitor.
Examples of the positive liquid crystal include ZLI-2293, ZLI-4792, MLC-2003, MLC-2041, MLC-3019, and MLC-7081 manufactured by Merck.
Examples of negative liquid crystals include MLC-6608, MLC-6609, MLC-6610, MLC-7026, and MLC-7026-100 manufactured by Merck Co., Ltd., and NA-1559 manufactured by DIC Corporation.
Furthermore, an example of a liquid crystal containing a compound having a polymerizable group is MLC-3023 manufactured by Merck.
本発明の液晶配向剤は、電極を備えた一対の基板の間に液晶層を有してなり、一対の基板の間に活性エネルギー線及び熱の少なくとも一方により重合する重合性化合物を含む液晶組成物を配置し、電極間に電圧を印加しつつ、活性エネルギー線の照射及び加熱の少なくとも一方により、重合性化合物を重合させる工程を経て製造される液晶表示素子(PSA型液晶表示素子)にも好ましく用いられる。
また、本発明の液晶配向剤は、電極を備えた一対の基板の間に液晶層を有してなり、上記一対の基板の間に活性エネルギー線及び熱の少なくとも一方により重合する重合性基を含む液晶配向膜を配置し、電極間に電圧を印加する工程を経て製造される液晶表示素子(SC-PVAモード型の液晶表示素子)にも好ましく用いられる。
The liquid crystal aligning agent of the present invention is also preferably used for a liquid crystal display element (PSA type liquid crystal display element) which has a liquid crystal layer between a pair of substrates provided with electrodes, and is produced through a process of disposing a liquid crystal composition containing a polymerizable compound which is polymerized by at least one of active energy rays and heat between the pair of substrates, and polymerizing the polymerizable compound by at least one of irradiation with active energy rays and heating while applying a voltage between the electrodes.
The liquid crystal aligning agent of the present invention is also preferably used for a liquid crystal display element (SC-PVA mode liquid crystal display element) which has a liquid crystal layer between a pair of substrates provided with electrodes, and is produced through a process of disposing a liquid crystal alignment film containing a polymerizable group that is polymerized by at least one of active energy rays and heat between the pair of substrates, and applying a voltage between the electrodes.
<工程(4-2):PSA型液晶表示素子の場合>
重合性化合物を含有する液晶組成物を注入又は滴下する点以外は上記(4)と同様に実施される。重合性化合物としては、例えばアクリレート基やメタクリレート基などの重合性不飽和基を分子内に1個以上有する重合性化合物を挙げることができる。
<Step (4-2): In the case of a PSA type liquid crystal display element>
The method is carried out in the same manner as in (4) above, except that a liquid crystal composition containing a polymerizable compound is injected or dropped. Examples of the polymerizable compound include a polymerizable compound having one or more polymerizable unsaturated groups in the molecule, such as an acrylate group or a methacrylate group.
<工程(4-3):SC-PVAモード型の液晶表示素子の場合>
上記(4)と同様にした後、後述する紫外線を照射する工程を経て液晶表示素子を製造する方法を採用してもよい。この方法によれば、上記PSA型液晶表示素子を製造する場合と同様に、少ない光照射量で応答速度に優れた液晶表示素子を得ることができる。重合性基を有する化合物は、上記重合性不飽和基を分子内に1個以上有する化合物であってもよく、その含有量は、全ての重合体成分100質量部に対して0.1~30質量部であることが好ましく、より好ましくは1~20質量部である。また、上記重合性基は液晶配向剤に用いる重合体が有していてもよく、このような重合体としては、例えば上記光重合性基を末端に有するジアミンを含むジアミン成分を反応に用いて得られる重合体が挙げられる。
<Step (4-3): In the case of an SC-PVA mode liquid crystal display element>
A method for producing a liquid crystal display element may be employed in which a process similar to that described in (4) above is followed by a step of irradiating with ultraviolet light, as described below. This method, similar to the production of the PSA-type liquid crystal display element, allows for the production of a liquid crystal display element with excellent response speed with a small amount of light irradiation. The compound having a polymerizable group may be a compound having one or more of the above-described polymerizable unsaturated groups in the molecule, and the content thereof is preferably 0.1 to 30 parts by mass, more preferably 1 to 20 parts by mass, per 100 parts by mass of all polymer components. The polymerizable group may also be contained in a polymer used in a liquid crystal aligning agent. Examples of such polymers include polymers obtained by reacting a diamine component containing a diamine having the above-described photopolymerizable group at its terminal.
<工程(4-4):紫外線を照射する工程>
上記(4-2)又は(4-3)で得られた一対の基板の有する導電膜間に電圧を印加した状態で液晶セルに光照射する。ここで印加する電圧は、例えば5~50Vの直流又は交流とすることができる。また、照射する光としては、例えば150~800nmの波長の光を含む紫外線及び可視光線を用いることができるが、300~400nmの波長の光を含む紫外線が好ましい。照射光の光源としては、例えば低圧水銀ランプ、高圧水銀ランプ、重水素ランプ、メタルハライドランプ、アルゴン共鳴ランプ、キセノンランプ、エキシマレーザーなどを使用することができる。光の照射量は、好ましくは1,000~200,000J/m2であり、より好ましくは1,000~100,000J/m2である。
<Step (4-4): Step of irradiating with ultraviolet light>
The liquid crystal cell is irradiated with light while a voltage is applied between the conductive films of the pair of substrates obtained in (4-2) or (4-3) above. The voltage applied here can be, for example, 5 to 50 V DC or AC. The irradiated light can be, for example, ultraviolet light and visible light containing light with a wavelength of 150 to 800 nm, but ultraviolet light containing light with a wavelength of 300 to 400 nm is preferred. Examples of light sources that can be used for the irradiated light include low-pressure mercury lamps, high-pressure mercury lamps, deuterium lamps, metal halide lamps, argon resonance lamps, xenon lamps, and excimer lasers. The light exposure is preferably 1,000 to 200,000 J/ m² , and more preferably 1,000 to 100,000 J/ m² .
そして、必要に応じて液晶セルの外側表面に偏光板を貼り合わせることにより液晶表示素子を得ることができる。液晶セルの外表面に貼り合わされる偏光板としては、ポリビニルアルコールを延伸配向させながらヨウ素を吸収させた「H膜」と称される偏光フィルムを酢酸セルロース保護膜で挟んだ偏光板又はH膜そのものからなる偏光板を挙げることができる。 Then, if necessary, a polarizing plate can be attached to the outer surface of the liquid crystal cell to obtain a liquid crystal display element. Examples of polarizing plates that can be attached to the outer surface of the liquid crystal cell include polarizing plates in which a polarizing film called an "H film," made by stretching and aligning polyvinyl alcohol and absorbing iodine, is sandwiched between cellulose acetate protective films, or polarizing plates made of the H film itself.
IPSモードにおいて使用される櫛歯電極基板であるIPS基板は、基材と、基材上に形成され、櫛歯状に配置された複数の線状電極と、基材上に線状電極を覆うように形成された液晶配向膜とを有する。
なお、FFSモードにおいて使用される櫛歯電極基板であるFFS基板は、基材と、基材上に形成された面電極と、面電極上に形成された絶縁膜と、絶縁膜上に形成され、櫛歯状に配置された複数の線状電極と、絶縁膜上に線状電極を覆うように形成された液晶配向膜とを有する。
An IPS substrate, which is a comb-tooth electrode substrate used in IPS mode, has a base material, a plurality of linear electrodes formed on the base material and arranged in a comb-tooth pattern, and a liquid crystal alignment film formed on the base material so as to cover the linear electrodes.
The FFS substrate, which is a comb-tooth electrode substrate used in the FFS mode, has a base material, a surface electrode formed on the base material, an insulating film formed on the surface electrode, a plurality of linear electrodes formed on the insulating film and arranged in a comb-tooth pattern, and a liquid crystal alignment film formed on the insulating film so as to cover the linear electrodes.
図1は、本発明の横電界液晶表示素子の一例を示す概略部分断面図であり、IPSモード液晶表示素子の例である。
図1に例示する横電界液晶表示素子1においては、液晶配向膜2cを具備する櫛歯電極基板2と液晶配向膜4aを具備する対向基板4との間に、液晶3が挟持されている。櫛歯電極基板2は、基材2aと、基材2a上に形成され、櫛歯状に配置された複数の線状電極2bと、基材2a上に線状電極2bを覆うように形成された液晶配向膜2cとを有している。対向基板4は、基材4bと、基材4b上に形成された液晶配向膜4aとを有している。液晶配向膜2cは、例えば、本発明の液晶配向膜である。液晶配向膜4cも同様に本発明の液晶配向膜である。
この横電界液晶表示素子1においては、線状電極2bに電圧が印加されると、電気力線Lで示すように線状電極2b間で電界が発生する。
FIG. 1 is a schematic partial cross-sectional view showing an example of an in-plane switching liquid crystal display element of the present invention, which is an example of an IPS mode liquid crystal display element.
In the IPS LCD element 1 illustrated in Fig. 1, liquid crystal 3 is sandwiched between a comb-shaped electrode substrate 2 having a liquid crystal alignment film 2c and a counter substrate 4 having a liquid crystal alignment film 4a. The comb-shaped electrode substrate 2 has a base material 2a, a plurality of linear electrodes 2b formed on the base material 2a and arranged in a comb-like pattern, and a liquid crystal alignment film 2c formed on the base material 2a so as to cover the linear electrodes 2b. The counter substrate 4 has a base material 4b and a liquid crystal alignment film 4a formed on the base material 4b. The liquid crystal alignment film 2c is, for example, the liquid crystal alignment film of the present invention. The liquid crystal alignment film 4c is also the liquid crystal alignment film of the present invention.
In this IPS LCD element 1, when a voltage is applied to the linear electrodes 2b, an electric field is generated between the linear electrodes 2b as indicated by electric force lines L.
図2は、本発明の横電界液晶表示素子の他の例を示す概略部分断面図であり、FFSモード液晶表示素子の例である。
図2に例示する横電界液晶表示素子1においては、液晶配向膜2hを具備する櫛歯電極基板2と液晶配向膜4aを具備する対向基板4との間に、液晶3が挟持されている。櫛歯電極基板2は、基材2dと、基材2d上に形成された面電極2eと、面電極2e上に形成された絶縁膜2fと、絶縁膜2f上に形成され、櫛歯状に配置された複数の線状電極2gと、絶縁膜2f上に線状電極2gを覆うように形成された液晶配向膜2hとを有している。対向基板4は、基材4bと、基材4b上に形成された液晶配向膜4aとを有している。液晶配向膜2hは、例えば、本発明の液晶配向膜である。液晶配向膜4aも同様に本発明の液晶配向膜である。
この横電界液晶表示素子1においては、面電極2e及び線状電極2gに電圧が印加されると、電気力線Lで示すように面電極2e及び線状電極2g間で電界が発生する。
FIG. 2 is a schematic partial cross-sectional view showing another example of the in-plane switching liquid crystal display element of the present invention, which is an example of an FFS mode liquid crystal display element.
In the IPS LCD element 1 illustrated in Figure 2, liquid crystal 3 is sandwiched between a comb-shaped electrode substrate 2 having a liquid crystal alignment film 2h and a counter substrate 4 having a liquid crystal alignment film 4a. The comb-shaped electrode substrate 2 has a base material 2d, a surface electrode 2e formed on the base material 2d, an insulating film 2f formed on the surface electrode 2e, a plurality of linear electrodes 2g formed on the insulating film 2f and arranged in a comb-like pattern, and a liquid crystal alignment film 2h formed on the insulating film 2f so as to cover the linear electrodes 2g. The counter substrate 4 has a base material 4b and a liquid crystal alignment film 4a formed on the base material 4b. The liquid crystal alignment film 2h is, for example, a liquid crystal alignment film of the present invention. The liquid crystal alignment film 4a is also a liquid crystal alignment film of the present invention.
In this IPS LCD element 1, when a voltage is applied to the surface electrodes 2e and the linear electrodes 2g, an electric field is generated between the surface electrodes 2e and the linear electrodes 2g as indicated by electric force lines L.
以下に実施例を挙げ、本発明をさらに詳しく説明するが、本発明は、これらに限定して解釈されるものではない。使用した化合物の略号及び各物性の測定方法は、以下の通りである。
(有機溶媒)
NMP:N-メチル-2-ピロリドン
GBL:γ-ブチロラクトン
BCS:ブチルセロソルブ
(テトラカルボン酸二無水物)
CA-1~CA-6:それぞれ、下記式(CA-1)~(CA-6)で表される化合物
DA-1~DA-7:それぞれ、下記式(DA-1)~(DA-7)で表される化合物
AD-1~AD-2:それぞれ、下記式(AD-1)~(AD-2)で表される化合物
(organic solvent)
NMP: N-methyl-2-pyrrolidone GBL: γ-butyrolactone BCS: butyl cellosolve (tetracarboxylic dianhydride)
CA-1 to CA-6: Compounds represented by the following formulas (CA-1) to (CA-6), respectively
DA-1 to DA-7: Compounds represented by the following formulas (DA-1) to (DA-7), respectively
AD-1 to AD-2: Compounds represented by the following formulas (AD-1) to (AD-2), respectively
<粘度の測定>
E型粘度計TVE-22H(東機産業社製)を用い、サンプル量1.1mL、コーンロータTE-1(1°34’、R24)を用いて、温度25℃で測定した。
<Viscosity measurement>
Measurement was carried out at 25°C using an E-type viscometer TVE-22H (manufactured by Toki Sangyo Co., Ltd.) with a sample volume of 1.1 mL and a cone rotor TE-1 (1°34', R24).
<分子量の測定>
下記の常温GPC(ゲル浸透クロマトグラフィー)装置によって以下の条件に従って測定し、ポリエチレングリコールオキサイド換算値としてMn及びMwを算出した。
GPC装置:GPC-101(レゾナック(旧昭和電工)社製)、
カラム:GPC KD-803、GPC KD-805(レゾナック(旧昭和電工)社製)の直列、
カラム温度:50℃、
溶離液:N,N-ジメチルホルムアミド(添加剤として、臭化リチウム一水和物(LiBr・H2O)が30mmol/L、リン酸・無水結晶(o-リン酸)が30mmol/L、テトラヒドロフラン(THF)が10mL/L)、
流速:1.0mL/分
検量線作成用標準サンプル:TSK 標準ポリエチレンオキサイド(分子量;約900,000、約150,000、約100,000及び約30,000)(東ソー社製)及びポリエチレングリコール(分子量;約12,000、約4,000及び約1,000)(ポリマーラボラトリー社製)。
<Measurement of molecular weight>
Measurements were carried out using the following room temperature GPC (gel permeation chromatography) apparatus under the following conditions, and Mn and Mw were calculated as polyethylene glycol oxide equivalent values.
GPC device: GPC-101 (manufactured by Resonac (formerly Showa Denko) Co., Ltd.),
Column: GPC KD-803 and GPC KD-805 (manufactured by Resonac (formerly Showa Denko)) in series;
Column temperature: 50°C,
Eluent: N,N-dimethylformamide (additives: lithium bromide monohydrate (LiBr·H 2 O) 30 mmol/L, phosphoric acid anhydrous crystal (o-phosphoric acid) 30 mmol/L, tetrahydrofuran (THF) 10 mL/L),
Flow rate: 1.0 mL/min. Standard samples for preparing a calibration curve: TSK standard polyethylene oxide (molecular weight: approximately 900,000, approximately 150,000, approximately 100,000, and approximately 30,000) (manufactured by Tosoh Corporation) and polyethylene glycol (molecular weight: approximately 12,000, approximately 4,000, and approximately 1,000) (manufactured by Polymer Laboratory Co., Ltd.).
[モノマーの合成]
DA-7は文献等未公開の新規化合物であり、下記モノマー合成例1における生成物は1H-NMR分析により同定した。分析条件は下記のとおりである。
装置:BRUKER ADVANCE III-500MHz
測定溶媒:重水素化ジメチルスルホキシド(DMSO-d6)
基準物質:テトラメチルシラン(TMS)(δ0.0 ppm for 1H)
[Synthesis of Monomer]
DA-7 is a novel compound not previously disclosed in the literature, and the product in Monomer Synthesis Example 1 below was identified by 1 H-NMR analysis. The analysis conditions are as follows:
Equipment: BRUKER ADVANCE III-500MHz
Measurement solvent: deuterated dimethyl sulfoxide (DMSO-d 6 )
Reference substance: tetramethylsilane (TMS) (δ 0.0 ppm for 1 H)
<モノマー合成例1 DA-7の合成>
1H-NMR(500MHz) in DMSO-d6:8.21(d,J=9.2Hz,4H),7.17(d,J=9.2Hz,4H),4.37(q,8H),3.99(s,4H),2.58(m,8H),1.57(m,4H).
<Monomer Synthesis Example 1: Synthesis of DA-7>
1 H-NMR (500MHz) in DMSO-d 6 :8.21 (d, J=9.2Hz, 4H), 7.17 (d, J=9.2Hz, 4H), 4.37 (q, 8H), 3.99 (s, 4H), 2.58 (m, 8H), 1.57 (m, 4H).
上記で得られたDA-7-1(60.3g,97.2mmol)に対し、THF(1.2kg)を加え窒素置換した後、カーボン担持パラジウム(5%Pdカーボン粉末(含水品)Kタイプ、エヌ・イー・ケムキャット社製)(6.0g)を加え再度窒素置換し、水素が封入されたテドラーバッグを取り付け、室温で4日間撹拌した。反応終了後、メンブレンフィルターに通してカーボン担持パラジウムを除去後、濾液を完全に濃縮し粗結晶を析出させた。粗結晶にイソプロピルアルコール(240g)を加え室温撹拌することで洗浄した。これを濾別し得られた結晶を乾燥させ、DA-7を得た(収量:44.8g,79.9mmol,収率82%)。
1H-NMR(500MHz) in DMSO-d6:6.65(d,J=8.9Hz,4H),6.50(d,J=8.9Hz,4H),4.62(s,4H)4.27(m,4H),4.00(m,8H),2.57(m,8H),1.59(m,4H).
<化合物濃度の測定>
下記のLC(液体クロマトグラフィー)装置によって以下の条件に従って測定し、作成した検量線からサンプル中の化合物濃度を算出した。
LC装置:1290 Infinity II(アジレント・テクノロジー社製)、
カラム:InertSustain C18 4.6×250mm, 5um(GL Science社製)、
カラム温度:40℃、
移動相:A:りん酸緩衝液(pH6.8)、B:アセトニトリル、A/B=40/60
検出器:PDA(波長270nm)
流速:1.0mL/分
To the DA-7-1 (60.3 g, 97.2 mmol) obtained above, THF (1.2 kg) was added and the mixture was purged with nitrogen. Then, carbon-supported palladium (5% Pd carbon powder (hydrated product) K type, manufactured by N.E. Chemcat Corporation) (6.0 g) was added, the mixture was purged with nitrogen again, a Tedlar bag containing hydrogen was attached, and the mixture was stirred at room temperature for 4 days. After completion of the reaction, the carbon-supported palladium was removed by passing through a membrane filter, and the filtrate was completely concentrated to precipitate crude crystals. Isopropyl alcohol (240 g) was added to the crude crystals, and the mixture was washed by stirring at room temperature. The crystals obtained after filtration were dried to obtain DA-7 (yield: 44.8 g, 79.9 mmol, 82% yield).
1 H-NMR (500MHz) in DMSO-d 6 :6.65 (d, J=8.9Hz, 4H), 6.50 (d, J=8.9Hz, 4H), 4.62 (s, 4H) 4.27 (m, 4H), 4.00 (m, 8H), 2.57 (m, 8H), 1.59 (m, 4H).
<Measurement of compound concentration>
Measurement was carried out using the following LC (liquid chromatography) apparatus under the following conditions, and the compound concentration in the sample was calculated from the prepared calibration curve.
LC device: 1290 Infinity II (Agilent Technologies),
Column: InertSustain C18 4.6 x 250 mm, 5 μm (GL Science),
Column temperature: 40°C,
Mobile phase: A: phosphate buffer (pH 6.8), B: acetonitrile, A/B = 40/60
Detector: PDA (wavelength 270 nm)
Flow rate: 1.0mL/min
[重合体の合成]
<合成例1>
撹拌装置付き及び窒素導入管付きの50mL四つ口フラスコに、DA-1(2.29g、8.00mmol)及びNMP(16.8g)を加えて、窒素を送りながら室温で撹拌して溶解させた。その後、CA-1(1.69g、7.54mmol)及びNMP(12.4g)を加えて、40℃で18時間撹拌することで、固形分濃度12質量%のポリアミック酸(A-1)の溶液(粘度:225mPa・s)を得た。このポリアミック酸のMnは10,382、Mwは32,874であった。
<合成例2>
撹拌装置付き及び窒素導入管付きの50mL四つ口フラスコに、DA-2(0.977g、4.00mmol)、DA-3(0.797g、4.00mmol)及びNMP(10.1g)を加えて、窒素を送りながら室温で撹拌して溶解させた。その後、CA-2(1.50g、6.00mmol)及びNMP(8.30g)を加えて、50℃で5時間撹拌した。その後、室温に冷却した後、CA-3(0.494g、1.68mmol)及びNMP(2.80g)を加えて、70℃で18時間撹拌することで、固形分濃度15質量%のポリアミック酸(A-2)の溶液(粘度:304mPa・s)を得た。このポリアミック酸のMnは9,284、Mwは26,834であった。
<合成例3>
撹拌装置付き及び窒素導入管付きの50mL四つ口フラスコに、DA-1(3.72g、13.0mmol)及びNMP(37.3g)を加えて、窒素を送りながら室温で撹拌して溶解させた。その後、室温に冷却した後、CA-4(2.64g、12.1mmol)及びNMP(9.30g)を加えて、50℃で18時間撹拌することで、固形分濃度12質量%のポリアミック酸(A-3)の溶液を得た。
<合成例4>
撹拌装置付き及び窒素導入管付きの100mL四つ口フラスコに、DA-3(5.58g、28.0mmol)、DA-4(1.39g、7.01mmol)及びNMP(62.7g)を加えて、窒素を送りながら室温で撹拌して溶解させた。その後、CA-5(5.08g、25.9mmol)及びNMP(3.80g)を加えて、室温で2時間撹拌した。その後、CA-6(2.10g、6.99mmol)及びNMP(13.7g)を加えて、室温で18時間撹拌することで、固形分濃度15質量%のポリアミック酸(A-4)の溶液を得た。
<合成例5>
撹拌装置付き及び窒素導入管付きの50mL四つ口フラスコに、DA-5(1.46g、3.50mmol)、DA-1(1.00g、3.50mmol)及びNMP(18.0g)を加えて、窒素を送りながら室温で撹拌して溶解させた。その後、室温に冷却した後、CA-1(1.48g、6.58mmol)及びNMP(10.8g)を加えて、40℃で18時間撹拌することで、固形分濃度12質量%のポリアミック酸(A-5)の溶液(粘度:282mPa・s)を得た。このポリアミック酸のMnは10,704、Mwは39,144であった。
[Synthesis of Polymer]
<Synthesis Example 1>
DA-1 (2.29 g, 8.00 mmol) and NMP (16.8 g) were added to a 50 mL four-neck flask equipped with a stirrer and a nitrogen inlet tube, and dissolved by stirring at room temperature while supplying nitrogen. CA-1 (1.69 g, 7.54 mmol) and NMP (12.4 g) were then added, and the mixture was stirred at 40°C for 18 hours to obtain a solution of polyamic acid (A-1) with a solids concentration of 12% by mass (viscosity: 225 mPa s). The Mn of this polyamic acid was 10,382, and the Mw was 32,874.
<Synthesis Example 2>
DA-2 (0.977 g, 4.00 mmol), DA-3 (0.797 g, 4.00 mmol), and NMP (10.1 g) were added to a 50 mL four-neck flask equipped with a stirrer and a nitrogen inlet tube, and dissolved by stirring at room temperature while feeding nitrogen. Thereafter, CA-2 (1.50 g, 6.00 mmol) and NMP (8.30 g) were added, and the mixture was stirred at 50 ° C. for 5 hours. Thereafter, after cooling to room temperature, CA-3 (0.494 g, 1.68 mmol) and NMP (2.80 g) were added, and the mixture was stirred at 70 ° C. for 18 hours to obtain a solution of polyamic acid (A-2) with a solids concentration of 15% by mass (viscosity: 304 mPa s). The Mn of this polyamic acid was 9,284, and the Mw was 26,834.
<Synthesis Example 3>
DA-1 (3.72 g, 13.0 mmol) and NMP (37.3 g) were added to a 50 mL four-neck flask equipped with a stirrer and a nitrogen inlet tube, and dissolved by stirring at room temperature while supplying nitrogen. After cooling to room temperature, CA-4 (2.64 g, 12.1 mmol) and NMP (9.30 g) were added, and the mixture was stirred at 50°C for 18 hours to obtain a solution of polyamic acid (A-3) with a solids concentration of 12 mass%.
<Synthesis Example 4>
DA-3 (5.58 g, 28.0 mmol), DA-4 (1.39 g, 7.01 mmol), and NMP (62.7 g) were added to a 100 mL four-neck flask equipped with a stirrer and a nitrogen inlet tube, and dissolved by stirring at room temperature while supplying nitrogen. Thereafter, CA-5 (5.08 g, 25.9 mmol) and NMP (3.80 g) were added, and the mixture was stirred at room temperature for 2 hours. Thereafter, CA-6 (2.10 g, 6.99 mmol) and NMP (13.7 g) were added, and the mixture was stirred at room temperature for 18 hours, to obtain a solution of polyamic acid (A-4) with a solids concentration of 15% by mass.
<Synthesis Example 5>
DA-5 (1.46 g, 3.50 mmol), DA-1 (1.00 g, 3.50 mmol), and NMP (18.0 g) were added to a 50 mL four-neck flask equipped with a stirrer and a nitrogen inlet tube, and dissolved by stirring at room temperature while introducing nitrogen. After that, after cooling to room temperature, CA-1 (1.48 g, 6.58 mmol) and NMP (10.8 g) were added, and the mixture was stirred at 40 ° C. for 18 hours to obtain a solution of polyamic acid (A-5) with a solids concentration of 12% by mass (viscosity: 282 mPa s). The Mn of this polyamic acid was 10,704, and the Mw was 39,144.
上記合成例1~5において使用したテトラカルボン酸成分及びジアミン成分の種類及び量を表1に示す。なお、表1中、テトラカルボン酸成分及びジアミン成分中の数値は、各ポリアミック酸の合成に使用したジアミン成分の合計量100モル部に対する各化合物の使用割合(モル部)を表す。 Table 1 shows the types and amounts of the tetracarboxylic acid components and diamine components used in Synthesis Examples 1 to 5 above. The numerical values for the tetracarboxylic acid components and diamine components in Table 1 represent the proportion (parts by mole) of each compound used relative to 100 parts by mole of the total amount of diamine components used in the synthesis of each polyamic acid.
[液晶配向剤の調製]
<実施例1>
合成例1で得られたポリアミック酸(A-1)の溶液(1.63g)に、合成例2で得られたポリアミック酸(A-2)の溶液(3.90g)、NMP(0.90g)、GBL(6.36g)、BCS(6.00g)、AD-1(1質量%GBL溶液、0.78g)、AD-2(10質量%NMP溶液、0.39g)、及びDA-5(0.04g)を加え、室温で2時間撹拌することで、本発明の液晶配向剤(AL-1)を得た。
[Preparation of liquid crystal alignment agent]
Example 1
To the solution (1.63 g) of polyamic acid (A-1) obtained in Synthesis Example 1, the solution (3.90 g) of polyamic acid (A-2) obtained in Synthesis Example 2, NMP (0.90 g), GBL (6.36 g), BCS (6.00 g), AD-1 (1 mass % GBL solution, 0.78 g), AD-2 (10 mass % NMP solution, 0.39 g), and DA-5 (0.04 g) were added, and the mixture was stirred at room temperature for 2 hours to obtain a liquid crystal aligning agent (AL-1) of the present invention.
<実施例2~5、及び比較例1~4>
使用する重合体溶液、溶媒、及び添加剤の種類や量を表2に示すように変更した点以外は上記実施例1と同様に操作することで、本発明の実施例2~5の液晶配向剤(AL-2)~(AL-5)及び比較例1~4の液晶配向剤(AL-C1)~(AL-C4)を得た。
<Examples 2 to 5 and Comparative Examples 1 to 4>
The liquid crystal aligning agent (AL-2) to (AL-5) of Examples 2 to 5 of the present invention and the liquid crystal aligning agent (AL-C1) to (AL-C4) of Comparative Examples 1 to 4 were obtained by the same operation as in Example 1, except that the type and amount of the polymer solution, solvent, and additive used were changed as shown in Table 2.
表2中、重合体1、重合体2、添加剤1、添加剤2及びジアミンの数値は、重合体成分の合計100質量部に対する、各重合体固形分及び添加剤の割合(質量部)を表す。 In Table 2, the values for Polymer 1, Polymer 2, Additive 1, Additive 2, and Diamine represent the proportion (parts by mass) of each polymer solid content and additive relative to 100 parts by mass of the total polymer components.
実施例1~2の液晶配向剤AL-1~AL-2、比較例2の液晶配向剤AL-C2、及び比較例4の液晶配向剤AL-C4に含まれるジアミンDA-5の含有量及び濃度の測定結果を表3に示す。
表3中のDA-5*1は、重合体成分の合計を100質量部とした場合のDA-5の含有量(質量部)を表す。なお、本測定の定量下限値は9.3×10-3(質量部)であった。
また、DA-5*2は、液晶配向剤の全量中のDA-5の濃度(質量ppm)を表す。なお、本測定の定量下限値は3.8質量ppmであった。
The liquid crystal alignment agents AL-1 to AL-2 of Examples 1 and 2, the liquid crystal alignment agent AL-C2 of Comparative Example 2, and the liquid crystal alignment agent AL-C4 of Comparative Example 4 contain diamine DA-5. The measurement results are shown in Table 3.
DA-5 *1 in Table 3 represents the content (parts by mass) of DA-5 when the total amount of the polymer components is 100 parts by mass. The lower limit of quantitation in this measurement was 9.3×10 −3 (parts by mass).
DA-5 *2 represents the concentration (ppm by mass) of DA-5 in the total amount of the liquid crystal alignment agent. The lower limit of quantitation in this measurement was 3.8 ppm by mass.
[液晶セルの作製]
<電圧保持率評価用の液晶セルの作製>
始めに電極付きの基板を準備した。基板は、30mm×40mmの大きさで、厚さが0.7mmのガラス基板を用いた。基板上には膜厚35nmのITO電極が形成されており、電極は間隔が縦40mm、横10mmのストライプパターン状のものを用いた。
次に、上記で得られた液晶配向剤を孔径1.0μmのフィルターで濾過した後、上記で準備した電極付き基板に、スピンコート法にて塗布した。次いで、80℃のホットプレート上で2分間乾燥させた後、230℃の赤外線加熱炉で20分間焼成を行い、厚み60nmの塗膜を形成させて液晶配向膜付き基板を得た。この液晶配向膜をレーヨン布(Hyperflex社製、HY-5318)でラビング配向処理(ローラー直径:120mm、ローラー回転数:1,000rpm、移動速度:20mm/sec、押し込み長:0.4mm)した。その後、純水中にて1分間超音波照射をして洗浄を行い、エアブローにて水滴を除去した後、80℃で10分間乾燥して液晶配向膜付き基板を得た。この液晶配向膜付き基板を2枚用意し、その1枚の液晶配向膜面上に粒径4μmの球状スペーサーを散布した後、液晶注入口を残して周囲にシール剤(三井化学社製 XN-1500T)を印刷し、もう1枚の基板をラビング方向が逆方向、かつ膜面が向き合うようにして貼り合わせた。その後、150℃で60分間の加熱処理を行い、シール剤を硬化させて空セルを作製した。この空セルに減圧注入法によって、ネガ型液晶NA-1559(DIC社製)を注入し、注入口を封止して液晶セルを得た。その後、得られた液晶セルを120℃で1時間加熱し、23℃で一晩放置してから電圧保持率評価に用いた。
[Fabrication of Liquid Crystal Cell]
<Preparation of Liquid Crystal Cell for Evaluating Voltage Holding Ratio>
First, a substrate with electrodes was prepared. The substrate was a glass substrate measuring 30 mm x 40 mm and 0.7 mm thick. ITO electrodes with a film thickness of 35 nm were formed on the substrate, and the electrodes were in a stripe pattern spaced 40 mm vertically and 10 mm horizontally.
Next, the liquid crystal alignment agent obtained above was filtered through a filter with a pore size of 1.0 μm and then spin-coated onto the electrode-attached substrate prepared above. The resulting solution was then dried on a hot plate at 80°C for 2 minutes and then baked in an infrared oven at 230°C for 20 minutes to form a 60 nm thick coating film, yielding a substrate with a liquid crystal alignment film. This liquid crystal alignment film was subjected to a rubbing alignment treatment (roller diameter: 120 mm, roller rotation speed: 1,000 rpm, movement speed: 20 mm/sec, indentation length: 0.4 mm) using a rayon cloth (HY-5318, manufactured by Hyperflex). The substrate was then ultrasonically cleaned in pure water for 1 minute, water droplets were removed by air blowing, and the substrate was then dried at 80°C for 10 minutes to obtain a substrate with a liquid crystal alignment film. Two substrates with this liquid crystal alignment film were prepared. Spherical spacers with a particle size of 4 μm were sprayed onto the liquid crystal alignment film surface of one of the substrates. Then, a sealant (Mitsui Chemicals XN-1500T) was printed around the periphery, leaving the liquid crystal injection port. The other substrate was then attached with the rubbing direction reversed and the film surfaces facing each other. The sealant was then cured by heating at 150°C for 60 minutes to produce an empty cell. Negative liquid crystal NA-1559 (DIC) was injected into this empty cell by a reduced pressure injection method, and the injection port was sealed to obtain a liquid crystal cell. The resulting liquid crystal cell was then heated at 120°C for 1 hour and left overnight at 23°C before being used to evaluate the voltage holding ratio.
<FFS駆動液晶セルの作製>
FFSモード液晶表示素子の構成を備えた液晶セルを作製した。
始めに、電極付きの基板を準備した。基板は、30mm×50mmの長方形で、厚みが0.7mmのガラス基板を用いた。基板上には第1層目として共通電極を構成する、ベタ状のパターンを備えたITO電極が形成されていた。第1層目の共通電極の上には第2層目として、CVD(化学蒸着)法により成膜されたSiN(窒化珪素)膜が形成されていた。第2層目のSiN膜の膜厚は300nmであり、層間絶縁膜として機能する膜厚であった。第2層目のSiN膜の上には、第3層目としてITO膜をパターニングして形成された櫛歯状の画素電極が配置され、第1画素及び第2画素の2つの画素が形成されており、各画素のサイズは、縦10mm、横5mmであった。本電極付き基板は、第1層目の共通電極と第3層目の画素電極が、第2層目のSiN膜にて絶縁された構造を有していた。
第3層目の画素電極は、中央部分が内角160°で屈曲し、幅が3μmの電極線が6μmの間隔で平行になるように複数配列された櫛歯形状を有しており、1つの画素は、複数の電極線によって形成されており、屈曲部を結ぶ線を境に第1領域と第2領域を有していた。
次に、上記で得られた液晶配向剤を孔径1.0μmのフィルターで濾過した後、上記電極付き基板(以後、電極基板と呼ぶ)と、裏面にITO膜が成膜されている高さ4μmの柱状スペーサーを有するガラス基板(以後、対向基板と呼ぶ)に、スピンコート法にて塗布した。80℃のホットプレート上で2分間乾燥させた後、230℃の熱風循環式オーブンで20分間焼成を行い、膜厚60nmの塗膜を形成させた。この塗膜をレーヨン布(Hyperflex社製、HY-5318)でラビング配向処理(ローラー直径:120mm、ローラー回転数:1,000rpm、移動速度:20mm/sec、押し込み長:0.4mm)した。その後、純水中にて1分間超音波照射をして洗浄を行い、エアブローにて水滴を除去した後、80℃のホットプレート上で10分間乾燥して、液晶配向膜付き基板を得た。なお、上記電極基板に形成された液晶配向膜は、画素屈曲部の内角を等分する方向と、液晶の配向方向とが平行になるように配向処理が施されており、対向基板に形成された液晶配向膜は、液晶セルを作製する際に電極基板上の液晶の配向方向と、対向基板上の液晶の配向方向とが一致するように配向処理が施されていた。上記2枚の基板を一組とし、基板上にシール剤(三井化学社製 XN-1500T)をディスペンサーにて印刷し、もう1枚の基板を、それぞれの液晶配向膜の配向方向が0°になって向かい合うようにして張り合わせた。その後、張り合わせた基板を圧着し、150℃の熱風循環式オーブンで60分間加熱しシール剤を硬化させ、空セルを作製した。この空セルに減圧注入法によって、ネガ型液晶NA-1559(DIC社製)を注入し、注入口を封止することによりFFS駆動液晶セルを得た。その後、得られた液晶セルを120℃で1時間加熱し、23℃で一晩放置してから評価に使用した。
<Fabrication of FFS Drive Liquid Crystal Cell>
A liquid crystal cell having the structure of an FFS mode liquid crystal display element was fabricated.
First, a substrate with electrodes was prepared. The substrate was a rectangular glass substrate measuring 30 mm x 50 mm and 0.7 mm thick. A solid-patterned ITO electrode constituting a common electrode was formed on the substrate as the first layer. A SiN (silicon nitride) film deposited by CVD (chemical vapor deposition) was formed on the first common electrode as the second layer. The second SiN film had a thickness of 300 nm, which served as an interlayer insulating film. A comb-shaped pixel electrode formed by patterning an ITO film as the third layer was placed on the second SiN film. Two pixels, a first pixel and a second pixel, were formed, each measuring 10 mm long and 5 mm wide. This electrode-equipped substrate had a structure in which the first common electrode and the third pixel electrode were insulated by the second SiN film.
The pixel electrode of the third layer had a comb-like shape with the central portion bent at an interior angle of 160° and multiple electrode lines, each 3 μm wide, arranged parallel to each other at intervals of 6 μm. One pixel was formed by multiple electrode lines and had a first region and a second region separated by a line connecting the bent portions.
Next, the liquid crystal alignment agent obtained above was filtered through a filter with a pore size of 1.0 μm, and then spin-coated onto the electrode-attached substrate (hereinafter referred to as the electrode substrate) and a glass substrate (hereinafter referred to as the counter substrate) having 4 μm-high columnar spacers and an ITO film formed on the backside. After drying for 2 minutes on a hot plate at 80 °C, it was baked for 20 minutes in a hot air circulating oven at 230 °C to form a coating film with a thickness of 60 nm. This coating film was subjected to a rubbing alignment treatment (roller diameter: 120 mm, roller rotation speed: 1,000 rpm, movement speed: 20 mm/sec, indentation length: 0.4 mm) using a rayon cloth (HY-5318 manufactured by Hyperflex). The substrate was then ultrasonically cleaned in pure water for 1 minute, water droplets were removed by air blowing, and the substrate was then dried for 10 minutes on a hot plate at 80 °C to obtain a substrate with a liquid crystal alignment film. The liquid crystal alignment film formed on the electrode substrate was subjected to an alignment treatment so that the direction dividing the interior angle of the pixel bend was parallel to the liquid crystal alignment direction. The liquid crystal alignment film formed on the counter substrate was also subjected to an alignment treatment so that the alignment direction of the liquid crystal on the electrode substrate was aligned with the alignment direction of the liquid crystal on the counter substrate when the liquid crystal cell was fabricated. The two substrates were combined into a pair, and a sealant (Mitsui Chemicals XN-1500T) was printed on one substrate using a dispenser. Another substrate was then attached to the other substrate, facing each other with the alignment directions of the liquid crystal alignment films aligned at 0°. The bonded substrates were then pressed together and heated for 60 minutes in a hot air circulating oven at 150°C to cure the sealant, producing an empty cell. Negative liquid crystal NA-1559 (DIC Corporation) was injected into this empty cell using a vacuum injection method, and the injection port was sealed to obtain an FFS-driven liquid crystal cell. The resulting liquid crystal cell was then heated at 120°C for 1 hour and left overnight at 23°C before being used for evaluation.
[液晶セルの特性評価]
前記で作製した電圧保持率評価用の液晶セル及びFFS駆動液晶セルの特性を以下のようにして評価した。
[Liquid crystal cell characteristic evaluation]
The characteristics of the liquid crystal cell for evaluating the voltage holding ratio and the FFS driving liquid crystal cell prepared above were evaluated as follows.
<バックライト耐性試験後の電圧保持率の評価>
上記電圧保持率評価用液晶セルを、表面温度が50℃の高輝度バックライト(光源:LED、輝度:30,000cd/m2)の照射下で96時間放置した。次いで、液晶セルに60℃の温度で1Vの電圧を60μsec印加し、167msec後の電圧を測定して、電圧がどのくらい保持できているかを電圧保持率として算出した。電圧保持率の値が高いほど良好である。
また、以下の表4において、比較例4の「-」は、電圧保持率を測定していないことを表す。
<Evaluation of voltage holding ratio after backlight endurance test>
The liquid crystal cell for evaluating the voltage holding ratio was left for 96 hours under irradiation with a high-brightness backlight (light source: LED, brightness: 30,000 cd/ m2 ) with a surface temperature of 50°C. Next, a voltage of 1 V was applied to the liquid crystal cell at a temperature of 60°C for 60 μsec, and the voltage after 167 msec was measured, and the voltage holding ratio was calculated to indicate how much voltage was held. The higher the voltage holding ratio, the better the performance.
In addition, in the following Table 4, "-" in Comparative Example 4 indicates that the voltage holding ratio was not measured.
[交流駆動による電荷の蓄積量評価]
上記で作製した液晶セルを、偏光軸が直交するように配置された2枚の偏光板の間に設置し、画素電極と共通電極とを短絡して同電位にした状態で、2枚の偏光板の下からLEDバックライトを照射しておき、2枚の偏光板の上で測定するLEDバックライト透過光の輝度が最小となるように、液晶セルの角度を調節した。次に、この液晶セルに周波数60Hzの交流電圧を印加しながらV-Tカーブ(電圧-透過率曲線)を測定し、相対透過率が23%となる交流電圧を駆動電圧として算出した。
残像評価では、相対透過率が100%となる周波数60Hzの交流電圧を印加して液晶セルを駆動60分間駆動させた。その後、相対透過率が23%であった交流電圧を印加し、直流電圧を掃引させながら、表示ちらつきを最少化できる印加電圧を計測した。この表示ちらつきを最小化できる印加電圧の絶対値を電荷蓄積量とした。電荷蓄積量が小さいほど良好である。
なお、上述した方法に従う残像評価は、液晶セルの温度が45℃の状態の温度条件下で行った。
また、以下の表4において、比較例1、4の「-」は、電荷の蓄積量を測定していないことを表す。
[Evaluation of charge accumulation amount by AC drive]
The liquid crystal cell prepared above was placed between two polarizing plates arranged so that their polarization axes were perpendicular to each other, and with the pixel electrode and the common electrode shorted to have the same potential, an LED backlight was irradiated from below the two polarizing plates, and the angle of the liquid crystal cell was adjusted so that the brightness of the LED backlight transmitted through the two polarizing plates was minimized. Next, an AC voltage of 60 Hz was applied to this liquid crystal cell, and the V-T curve (voltage-transmittance curve) was measured, and the AC voltage at which the relative transmittance was 23% was calculated as the driving voltage.
For the image retention evaluation, an AC voltage of 60 Hz, which resulted in a relative transmittance of 100%, was applied to the liquid crystal cell for 60 minutes. Then, an AC voltage, which resulted in a relative transmittance of 23%, was applied, and the DC voltage was swept to measure the applied voltage that minimized display flicker. The absolute value of the applied voltage that minimized display flicker was taken as the charge accumulation amount. The smaller the charge accumulation amount, the better.
The evaluation of the afterimage according to the above-mentioned method was carried out under a temperature condition in which the temperature of the liquid crystal cell was 45°C.
In addition, in the following Table 4, "-" in Comparative Examples 1 and 4 indicates that the amount of accumulated charge was not measured.
[塗布性の評価]
上記で得られた液晶配向剤を、100mm×100mmの大きさで、厚さが1.1mmのITO基板にスピンコート法にて塗布した。80℃のホットプレート上で2分間乾燥させた後、230℃の熱風循環式オーブンで20分間焼成を行い、厚み60nmの液晶配向膜付き基板を得た。この液晶配向膜付き基板を肉眼で観察したとき、塗膜表面がムラの無い均一な表面であれば「良」、塗膜表面にムラが視認できれば「不良」とした。
[Evaluation of Coatability]
The liquid crystal alignment agent obtained above was applied by spin coating to an ITO substrate measuring 100 mm x 100 mm and 1.1 mm thick. After drying on a hot plate at 80°C for 2 minutes, it was baked in a hot air circulating oven at 230°C for 20 minutes to obtain a substrate with a liquid crystal alignment film having a thickness of 60 nm. When this liquid crystal alignment film-coated substrate was observed with the naked eye, if the coating surface was uniform and free of unevenness, it was rated as "good," and if unevenness was visible on the coating surface, it was rated as "poor."
上記実施例1~5、および比較例1~4の各液晶配向剤を使用した電圧保持率、電荷蓄積量及び塗布性の評価結果を表4に示す。
なお、表4中、重合体成分及び添加剤ジアミンの括弧内の数値は、重合体固形分の含有量の合計を100質量部とした場合の、各重合体固形分及び添加剤の配合割合(質量部)を表す。
In Table 4, the numbers in parentheses for the polymer components and additive diamines represent the blending ratio (parts by mass) of each polymer solid content and additive when the total content of the polymer solid content is 100 parts by mass.
表4に示されるように、特定のジアミンを添加剤として添加した液晶配向剤から得られた液晶配向膜は、特定のジアミンを添加していない液晶配向剤から得られた液晶配向膜に比べ、電圧保持率が大きく向上し、かつ電荷蓄積量が大きく低減した(実施例1~4と比較例2、実施例5と比較例3との対比)。
一方、特定のジアミン以外のジアミンを添加剤として添加した場合は、特定のジアミンを添加した場合に比べ、電圧保持率の向上度合いは小さかった(実施例1と比較例1との対比)。また、特定のジアミンを重合体に組み込んだ液晶配向剤は、特定のジアミンを添加剤として添加した液晶配向剤に比べ、塗布性が悪化していた(実施例1と比較例4との対比)。
As shown in Table 4, the liquid crystal alignment film obtained from the liquid crystal alignment agent to which the specific diamine was added as an additive had a significantly improved voltage holding ratio and a significantly reduced charge accumulation amount compared to the liquid crystal alignment film obtained from the liquid crystal alignment agent to which the specific diamine was not added (Comparison between Examples 1 to 4 and Comparative Example 2, and Example 5 and Comparative Example 3).
On the other hand, when a diamine other than the specific diamine was added as an additive, the degree of improvement in the voltage holding ratio was smaller than when the specific diamine was added (Comparison between Example 1 and Comparative Example 1). Also, the liquid crystal alignment agent in which the specific diamine was incorporated into the polymer had worse coatability than the liquid crystal alignment agent to which the specific diamine was added as an additive (Comparison between Example 1 and Comparative Example 4).
本発明の液晶配向剤から得られる液晶配向膜は、各種の動作モードの液晶表示素子に広く使用されるが、例えば、位相差フィルム用の液晶配向膜、走査アンテナや液晶アレイアンテナ用の液晶配向膜又は透過散乱型の液晶調光素子用としての液晶配向膜に用いることもできる。 Liquid crystal alignment films obtained from the liquid crystal aligning agent of the present invention are widely used in liquid crystal display elements of various operating modes, but can also be used, for example, as liquid crystal alignment films for retardation films, liquid crystal alignment films for scanning antennas and liquid crystal array antennas, or liquid crystal alignment films for transmissive/scattering liquid crystal dimming elements.
本発明の液晶表示素子は、種々の機能を有する装置に有効に適用することができ、例えば、液晶テレビ、時計、携帯型ゲーム、ワープロ、ノート型パソコン、カーナビゲーションシステム、カムコーダー、PDA、デジタルカメラ、携帯電話、スマートフォン、各種モニター、インフォメーションディスプレイなどに用いることができる。 The liquid crystal display element of the present invention can be effectively applied to devices with a variety of functions, such as LCD televisions, clocks, portable games, word processors, notebook computers, car navigation systems, camcorders, PDAs, digital cameras, mobile phones, smartphones, various monitors, and information displays.
1:横電界液晶表示素子、 2:櫛歯電極基板、 2a、4b、2d:基材、 2b、2g:線状電極、 2c、2h、4a:液晶配向膜、 2e:面電極、 2f:絶縁膜、 3:液晶、 4:対向基板、 L:電気力線 1: In-plane switching liquid crystal display element, 2: Comb electrode substrate, 2a, 4b, 2d: Base material, 2b, 2g: Linear electrodes, 2c, 2h, 4a: Liquid crystal alignment film, 2e: Planar electrode, 2f: Insulating film, 3: Liquid crystal, 4: Counter substrate, L: Electric field lines
なお、2024年3月27日に出願された日本特許出願2024-052127号の明細書、特許請求の範囲、図面及び要約書の全内容をここに引用し、本発明の明細書の開示として、取り入れるものである。 The entire contents of the specification, claims, drawings, and abstract of Japanese Patent Application No. 2024-052127, filed on March 27, 2024, are hereby incorporated by reference as part of the disclosure of the specification of the present invention.
Claims (12)
重合体(P):テトラカルボン酸誘導体成分と、下記式(DA)で表されるジアミン(A)を実質的に含有しないジアミン成分とを用いて得られるポリイミド前駆体及び該ポリイミド前駆体のイミド化物であるポリイミドからなる群から選ばれる、重合体。
Z-NH-Ar1-X1-(R1-L)n-R2-X2-Ar2-NH-Z (DA)
(式(DA)中、Ar1及びAr2は、それぞれ独立して、2価のベンゼン環、ビフェニル構造、又はナフタレン環のいずれかの2価の芳香族基を表し、該芳香族基の任意の水素原子は1価の基で置き換えられてもよい。
X1及びX2は、それぞれ独立して、単結合、-O-、又は*1-O-CO-を表す。(*1は、Ar1又はAr2との結合手を表す。)
R1及びR2は、それぞれ独立して、2価の炭化水素基であり、該2価の炭化水素基が有する水素原子の一部は、ハロゲン原子、メチル基、トリフルオロメチル基、又はヒドロキシ基で置換されていてもよい。R1が複数存在する場合、複数のR1は、互いに同一であってもよく、異なっていても良い。
Lは、-O-、-C(=O)-、-O-C(=O)-又は-C(=O)-O-を表す。Lが複数存在する場合、複数のLは、互いに同一であってもよく、異なっていても良い。ただし、少なくとも1つのLは-O-C(=O)-又は-C(=O)-O-を表す。
nは、1~6の整数である。
Zは水素原子又は1価の有機基を表す。複数のZは、互いに同一であってもよく、異なっていても良い。) A liquid crystal aligning agent comprising a diamine (A) represented by the following formula (D A ) and one or more polymers (P):
Polymer (P): A polymer selected from the group consisting of a polyimide precursor obtained using a tetracarboxylic acid derivative component and a diamine component that does not substantially contain a diamine (A) represented by the following formula (D A ), and a polyimide that is an imidized product of the polyimide precursor:
Z-NH-Ar 1 -X 1 -(R 1 -L) n -R 2 -X 2 -Ar 2 -NH-Z (D A )
In formula (D A ), Ar 1 and Ar 2 each independently represent a divalent aromatic group such as a divalent benzene ring, a biphenyl structure, or a naphthalene ring, and any hydrogen atom in the aromatic group may be replaced with a monovalent group.
X1 and X2 each independently represent a single bond, —O—, or *1-O—CO— (*1 represents a bond to Ar1 or Ar2 ).
R1 and R2 are each independently a divalent hydrocarbon group, and some of the hydrogen atoms in the divalent hydrocarbon group may be substituted with a halogen atom, a methyl group, a trifluoromethyl group, or a hydroxy group. When there are multiple R1s , the multiple R1s may be the same or different.
L represents -O-, -C(=O)-, -O-C(=O)-, or -C(=O)-O-. When a plurality of Ls are present, the plurality of Ls may be the same or different, provided that at least one L represents -O-C(=O)- or -C(=O)-O-.
n is an integer from 1 to 6.
Z represents a hydrogen atom or a monovalent organic group. Multiple Zs may be the same or different.
*-(CH2)p-O-C(=O)-(CH2)q-C(=O)-O-(CH2)r-*、
*-(CH2)p-C(=O)-O-(CH2)q-O-C(=O)-(CH2)r-*、
*-(CH2)n1-O-C(=O)-(CH2)n2-C(=O)-O-(CH2)n3-O-C(=O)-(CH2)n4-C(=O)-O-(CH2)n5-*、
*-(CH2)n1-C(=O)-O-(CH2)n2-O-C(=O)-(CH2)n3-C(=O)-O-(CH2)n4-O-C(=O)-(CH2)n5-*、
前記構造において、p、q、rは、それぞれ独立して、1~6の整数である。
n1~n5は、それぞれ独立して、1~6の整数である。但し、n1~n5である場合の2価の炭化水素基の炭素数の合計は、20以下である。
*は結合手を表す。 2. The liquid crystal aligning agent according to claim 1, wherein the group "*-(R 1 -L) n -R 2 -*" in the formula (D A ) is selected from the following structures:
*-(CH 2 ) p -O-C(=O)-(CH 2 ) q -C(=O)-O-(CH 2 ) r -*,
*-(CH 2 ) p -C(=O)-O-(CH 2 ) q -O-C(=O)-(CH 2 ) r -*,
*-(CH 2 ) n1 -O-C(=O)-(CH 2 ) n2 -C(=O)-O-(CH 2 ) n3 -O-C(=O)-(CH 2 ) n4 -C(=O)-O-(CH 2 ) n5 -*,
*-(CH 2 ) n1 -C(=O)-O-(CH 2 ) n2 -O-C(=O)-(CH 2 ) n3 -C(=O)-O-(CH 2 ) n4 -O-C(=O)-(CH 2 ) n5 -*,
In the above structure, p, q, and r are each independently an integer of 1 to 6.
n1 to n5 are each independently an integer of 1 to 6. However, when n1 to n5 are each a divalent hydrocarbon group, the total number of carbon atoms is 20 or less.
* represents a bond.
重合体(B):下記式(dAL)で表されるジアミン(B)(但し、前記ジアミン(A)に含まれるものは除く。)を含むジアミン成分を用いて得られるポリイミド前駆体及び該ポリイミド前駆体のイミド化物であるポリイミドからなる群から選ばれる少なくとも1種の重合体(PB)。
但し、ジアミン成分としてジアミン(B)以外のジアミンを含む場合、ジアミン(A)は含まれない。また、ジアミン成分としてジアミン(B)以外のジアミンを含む場合で、且つ下記ジアミン(C)を含む場合、ジアミン(C)の使用量は全ジアミン成分に対して30モル%未満である。
L1及びL1’は、それぞれ独立して、単結合、-O-、-C(=O)-、又は-O-C(=O)-を表す。Aは、-CH2-、炭素数2~12のアルキレン基、又は該アルキレン基の炭素-炭素結合の間に、-O-、-C(=O)-O-、及び-O-C(=O)-の少なくともいずれかの基が挿入されてなる2価の有機基を表す。Aが有する任意の水素原子は、ハロゲン原子で置換されていてもよい。
ただし、式(dAL)中のL1及びL1’が-O-の場合、Aは、-CH2-、炭素数2~12のアルキレン基、又は該アルキレン基の炭素-炭素結合の間に-O-が挿入されてなる2価の有機基を表す。
Zは水素原子又は1価の有機基を表す。複数のZは、互いに同一であってもよく、異なっていても良い。)
重合体(C):下記式(dn)で表されるジアミン(C)を全ジアミン成分の30モル%以上含むジアミン成分を用いて得られるポリイミド前駆体及び該ポリイミド前駆体のイミド化物であるポリイミドからなる群から選ばれる少なくとも1種の重合体(PC)。
但し、ジアミン成分としてジアミン(C)以外のジアミンを含む場合、ジアミン(A)は含まれない。
該炭素原子はRが結合する窒素原子と環を形成しない。
Rは水素原子又は1価の有機基を表し、前記1価の有機基はカルボニル炭素以外の炭素原子で窒素原子と結合する。)からなる群から選ばれる少なくとも1種の窒素原子含有構造を有する2価の有機基を表す。
Zは水素原子又は1価の有機基を表す。複数のZは、互いに同一であってもよく、異なっていても良い。) The liquid crystal aligning agent according to claim 1, wherein the liquid crystal aligning agent contains the following polymer (B) and/or the following polymer (C):
Polymer (B): At least one polymer (PB) selected from the group consisting of polyimide precursors obtained using a diamine component containing diamine (B) represented by the following formula ( dAL ) (excluding those included in the diamine ( A )), and polyimides which are imidized products of the polyimide precursors:
However, when a diamine other than the diamine (B) is contained as the diamine component, the diamine (A) is not contained. Also, when a diamine other than the diamine (B) is contained as the diamine component and the diamine (C) is contained, the amount of the diamine (C) used is less than 30 mol % of the total diamine components.
L1 and L1 ' each independently represent a single bond, -O-, -C(=O)-, or -O-C(=O)-. A represents -CH2- , an alkylene group having 2 to 12 carbon atoms, or a divalent organic group in which at least one of -O-, -C(=O)-O-, and -O-C(=O)- is inserted between the carbon-carbon bonds of the alkylene group. Any hydrogen atom possessed by A may be substituted with a halogen atom.
However, when L 1 and L 1′ in formula (d AL ) are —O—, A represents —CH 2 —, an alkylene group having 2 to 12 carbon atoms, or a divalent organic group formed by inserting —O— between the carbon-carbon bonds of the alkylene group.
Z represents a hydrogen atom or a monovalent organic group. Multiple Zs may be the same or different.
Polymer (C): At least one polymer (P C ) selected from the group consisting of polyimide precursors obtained using diamine components containing diamine ( C ) represented by the following formula (d n ) in an amount of 30 mol % or more of the total diamine components, and polyimides which are imidized products of the polyimide precursors:
However, when a diamine other than the diamine (C) is contained as the diamine component, the diamine (A) is not contained.
The carbon atom does not form a ring with the nitrogen atom to which R is attached.
R represents a hydrogen atom or a monovalent organic group, and the monovalent organic group is bonded to the nitrogen atom at a carbon atom other than the carbonyl carbon.
Z represents a hydrogen atom or a monovalent organic group. Multiple Zs may be the same or different.
工程(1):請求項1~8のいずれか一項に記載の液晶配向剤を基板上に塗布する工程
工程(2):塗布した前記液晶配向剤を焼成し、膜を得る工程
工程(3):工程(2)で得られた前記膜に配向処理する工程 A method for manufacturing a liquid crystal display element, comprising the following steps (1) to (3):
Step (1): A step of applying the liquid crystal aligning agent according to any one of claims 1 to 8 onto a substrate; Step (2): A step of baking the applied liquid crystal aligning agent to obtain a film; Step (3): A step of performing an alignment treatment on the film obtained in Step (2).
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10212484A (en) * | 1997-01-30 | 1998-08-11 | Jsr Corp | Liquid crystal alignment agent |
| WO2019189632A1 (en) * | 2018-03-30 | 2019-10-03 | 日産化学株式会社 | Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element |
| WO2022220199A1 (en) * | 2021-04-13 | 2022-10-20 | 日産化学株式会社 | Liquid crystal aligning agent, liquid crystal alignment film, and liquid crystal display element |
| JP2024009757A (en) * | 2022-07-11 | 2024-01-23 | Jsr株式会社 | Liquid crystal alignment agent and its manufacturing method, liquid crystal alignment film, and liquid crystal element |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10212484A (en) * | 1997-01-30 | 1998-08-11 | Jsr Corp | Liquid crystal alignment agent |
| WO2019189632A1 (en) * | 2018-03-30 | 2019-10-03 | 日産化学株式会社 | Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element |
| WO2022220199A1 (en) * | 2021-04-13 | 2022-10-20 | 日産化学株式会社 | Liquid crystal aligning agent, liquid crystal alignment film, and liquid crystal display element |
| JP2024009757A (en) * | 2022-07-11 | 2024-01-23 | Jsr株式会社 | Liquid crystal alignment agent and its manufacturing method, liquid crystal alignment film, and liquid crystal element |
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