WO2025260379A1 - Coating device - Google Patents
Coating deviceInfo
- Publication number
- WO2025260379A1 WO2025260379A1 PCT/CN2024/100801 CN2024100801W WO2025260379A1 WO 2025260379 A1 WO2025260379 A1 WO 2025260379A1 CN 2024100801 W CN2024100801 W CN 2024100801W WO 2025260379 A1 WO2025260379 A1 WO 2025260379A1
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- WO
- WIPO (PCT)
- Prior art keywords
- loading
- furnace door
- unloading
- carrier
- furnace
- Prior art date
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- Pending
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Definitions
- This disclosure relates to the field of semiconductor or photovoltaic material processing technology, and specifically to a coating apparatus.
- Semiconductor manufacturing equipment includes diffusion equipment, oxidation equipment, cleaning equipment, and coating equipment.
- the coating process involves depositing a thin film onto the semiconductor product using gaseous materials.
- Coating equipment primarily utilizes boat modules to carry and transport the products, placing them into or removing them from the furnace.
- the present disclosure provides a coating apparatus that solves the problem of low production capacity of coating apparatus.
- Embodiments of this disclosure provide a coating apparatus, comprising: a cavity having a downward-facing furnace opening, the cavity being configured to coat a product; a furnace door configured to carry the product and capable of closing the furnace opening; at least one furnace door conveying mechanism configured to buffer and/or transport the furnace door loaded with the product; and a furnace door closing mechanism disposed below the furnace opening, capable of connecting to each of the furnace door conveying mechanisms, configured to receive a furnace door loaded with uncoated product transported by at least one of the furnace door conveying mechanisms, and to raise the furnace door loaded with uncoated product to close the furnace opening, and to lower the furnace door loaded with coated product to separate the furnace door from the furnace opening, and to dock with at least one of the furnace door conveying mechanisms to transfer the furnace door loaded with coated product.
- furnace door conveying mechanisms which are spaced apart in a vertical direction; wherein, when the furnace door closing mechanism is raised or lowered to different preset positions, the furnace door closing mechanism can be located on the same horizontal plane as the furnace door conveying mechanisms located at different positions.
- the coating apparatus further includes: a loading and unloading mechanism configured to carry the furnace door and lift the furnace door to be connected to different furnace door conveying mechanisms; and a loading and unloading device configured to load uncoated products onto the furnace door carried by the loading and unloading mechanism, or to unload coated products from the furnace door carried by the loading and unloading mechanism; wherein, when the loading and unloading mechanism is lifted to different preset loading positions, the loading and unloading device loads uncoated products onto the furnace door carried by the loading and unloading mechanism, and the loading and unloading mechanism conveys the furnace door loaded with uncoated products to different furnace door conveying mechanisms; and when the loading and unloading mechanism is lifted to different preset unloading positions, different furnace door conveying mechanisms convey the furnace door loaded with coated products to the loading and unloading mechanism.
- a loading and unloading mechanism configured to carry the furnace door and lift the furnace door to be connected to different furnace door conveying mechanisms
- a loading and unloading device configured to load uncoated products onto the furnace door
- the loading and unloading equipment includes: a mobile module assembly, wherein the mobile module assembly is positioned above the loading and unloading mechanism when the loading and unloading mechanism is located at the preset loading position.
- the module assembly is configured to move along a first horizontal direction, a second horizontal direction, and a vertical direction, wherein the first horizontal direction is the same as the horizontal movement direction of the furnace door on the loading and unloading mechanism, and the second horizontal direction is perpendicular to the first horizontal direction;
- a gripper connected to the movable module assembly, moves with the movable module assembly and is configured to grip or place the product.
- the coating apparatus further includes: a feeding mechanism, disposed adjacent to the loading and unloading mechanism, configured to transport a carrier to a loading position, so that the loading and unloading equipment can load the carrier from the loading position to the furnace door carried by the loading and unloading mechanism, the carrier being configured to hold the product; wherein, the feeding mechanism includes: a first sub-feeding mechanism, configured to transport the carrier to a flipping position; a flipping device, connected to the first sub-feeding mechanism, configured to flip the carrier located at the flipping position; and a second sub-feeding mechanism, connected to the flipping device, configured to transport the flipped carrier to the loading position, so that the loading and unloading equipment can load the carrier from the loading position to the furnace door carried by the loading and unloading mechanism.
- a feeding mechanism disposed adjacent to the loading and unloading mechanism, configured to transport a carrier to a loading position, so that the loading and unloading equipment can load the carrier from the loading position to the furnace door carried by the loading and unloading mechanism.
- the carrier has a first support surface and a second support surface arranged at an angle; wherein, the flipping device includes: a first rotating shaft, horizontally arranged, and the extending direction of the first rotating shaft is perpendicular to the moving direction of the carrier on the first sub-feeding mechanism; a first bearing plate, connected to the first rotating shaft, rotating under the drive of the first rotating shaft, configured to carry the carrier, and capable of contacting the first support surface of the carrier; a second bearing plate, connected to the first rotating shaft, rotating under the drive of the first rotating shaft, configured to carry the carrier, and capable of contacting the second support surface of the carrier; wherein, the second bearing plate is arranged at an angle to the first bearing plate to form a receiving space, the receiving space being used to receive the carrier, so that during the rotation of the first rotating shaft, the carrier is changed from being carried by the first bearing plate to being carried by the second bearing plate.
- the coating apparatus further includes: a feeding mechanism, adjacent to the loading and unloading mechanism and arranged side-by-side with the loading mechanism, so that the loading and unloading equipment can unload the carrier on the furnace door carried by the loading and unloading mechanism to the feeding mechanism; at least one loading and unloading device, disposed on the side of the feeding mechanism away from the loading mechanism or on the side of the loading mechanism away from the feeding mechanism, configured to place the uncoated product in the carrier on the loading mechanism, or remove the coated product from the carrier on the feeding mechanism, or transport the empty carrier on the feeding mechanism to the loading mechanism; and a traversing device, connecting the loading mechanism and the feeding mechanism, configured to move the carrier on the feeding mechanism to the loading mechanism.
- a feeding mechanism adjacent to the loading and unloading mechanism and arranged side-by-side with the loading mechanism, so that the loading and unloading equipment can unload the carrier on the furnace door carried by the loading and unloading mechanism to the feeding mechanism
- at least one loading and unloading device disposed on the side of the feeding
- the coating apparatus further includes: a first material box buffer mechanism, disposed adjacent to the loading/unloading device, configured to buffer a material box containing uncoated products; and a second material box buffer mechanism, disposed above or below the first material box buffer mechanism, configured to buffer a material box containing coated products or an empty material box; wherein the loading/unloading device transports uncoated products from the material box in the first material box buffer mechanism to the carrier on the loading mechanism, or transports coated products from the carrier on the unloading mechanism to the material box on the second material box buffer mechanism.
- a first material box buffer mechanism disposed adjacent to the loading/unloading device, configured to buffer a material box containing uncoated products
- a second material box buffer mechanism disposed above or below the first material box buffer mechanism, configured to buffer a material box containing coated products or an empty material box
- the cavity has a cubic shape
- the horizontal cross-sectional shape of the furnace door has a rectangular shape; wherein, when there are multiple coating devices, the multiple coating devices are arranged vertically and/or side by side.
- the coating apparatus further includes: a first purification chamber configured to house the loading and unloading mechanism and the loading device; a second purification chamber configured to house a plurality of the furnace door conveying mechanisms; a cooling device disposed at the top of the first purification chamber and configured to cool the first purification chamber; and a cleaning device disposed at the top of the first purification chamber and configured to clean the furnace doors on the loading and unloading mechanism.
- the coating apparatus includes a furnace door conveying mechanism, a furnace door closing mechanism, and a furnace opening direction. After the previous batch of products is coated, the furnace door closing mechanism opens the furnace opening and transports the previous batch of products out of the cavity. This then connects with a furnace door conveying mechanism, which transfers the previous batch of products.
- the furnace door conveying mechanism can promptly transfer the next batch of products to the furnace door closing mechanism, allowing the closing mechanism to promptly feed the next batch of products into the cavity and close the furnace opening for coating. This improves product transport efficiency, coating efficiency, and ultimately, the production capacity of the coating apparatus.
- Figure 1 shows a schematic diagram of the coating apparatus provided in an embodiment of this disclosure.
- Figure 2 shows a magnified view of region A shown in Figure 1.
- Figure 3 shows a magnified view of region B shown in Figure 2.
- Figure 5 shows a schematic diagram of the structure of a vehicle provided in an embodiment of this disclosure.
- Figure 6 shows a schematic diagram of the coating apparatus provided in another embodiment of this disclosure.
- FIG. 10 Figure label: 10. Coating device; 100. Cavity; 110. Furnace opening; 200. Furnace door; 350. Furnace door conveying mechanism; 300. First furnace door conveying mechanism; 400. Furnace door closing mechanism; 500. Second furnace door conveying mechanism; 600. Loading and unloading mechanism; 700. Loading and unloading equipment; 710. Moving module assembly; 7110. First horizontal module; 7120. Second horizontal module; 7130. Vertical module; 720. Gripper; 800. Feeding mechanism; 810. First sub-feeding mechanism; 820. First tilting device; 8210. First rotating shaft; 8220. First bearing plate; 8230. Second bearing plate; 830. Second sub-feeding mechanism; 900. Carrier; 901. Opening; 910.
- the manufacturing of solar cells typically involves processes such as texturing, diffusion, etching, coating, screen printing, and sintering, all of which must be performed on specific manufacturing equipment.
- the manufacturing equipment includes diffusion...
- Equipment includes oxidation equipment, dry cleaning equipment, and coating equipment.
- the coating process involves depositing a thin film onto a silicon wafer using gaseous substances to reduce sunlight reflection and passivate the wafer surface.
- Coating equipment includes plasma-enhanced chemical vapor deposition (PECVD) equipment, low-pressure chemical vapor deposition (LPCVD) equipment, and atomic layer deposition (ALD) equipment. All of these systems include clean benches, furnaces, gas supply cabinets, and automation systems. The clean benches hold and transport products, and cool and purify processed products. Processing takes place within a sealed furnace, the gas supply cabinet provides the reaction gases, and the automation system handles product handling.
- PECVD plasma-enhanced chemical vapor deposition
- LPCVD low-pressure chemical vapor deposition
- ALD atomic layer deposition
- the clean bench equipment in the coating unit generally includes a boat pushing module, a boat moving module, a side boat unloading module, a buffer rack, a cooling system, a heat dissipation system, etc. It mainly uses each boat module to carry and transport products so that the products can be put into the furnace or taken out of the furnace.
- the boat module has a complex structure, a complex transportation method, and low transportation efficiency, resulting in low production capacity of the coating unit.
- This disclosure provides a coating apparatus.
- This apparatus includes a furnace door conveying mechanism, a furnace door closing mechanism, and a furnace opening direction. After the previous batch of products is coated, the furnace door closing mechanism opens the furnace opening and transports the previous batch of products out of the cavity. This then connects with the furnace door conveying mechanism, which transfers the previous batch of products.
- the furnace door conveying mechanism can promptly transfer the next batch of products to the furnace door closing mechanism, allowing the closing mechanism to promptly feed the next batch of products into the cavity and close the furnace opening for coating. This improves product transport efficiency, coating efficiency, and ultimately, the production capacity of the coating apparatus.
- Figure 1 shows a schematic diagram of a coating apparatus provided in an embodiment of this disclosure.
- the coating apparatus 10 includes: a cavity 100, a furnace door 200, at least one furnace door conveying mechanism 350, and a furnace door closing mechanism 400.
- the cavity 100 has a downward-facing furnace opening 110.
- the cavity 100 is configured to coat a product, and the furnace door 200 is configured to carry the product and close the furnace opening 110.
- the furnace door conveying mechanism 350 is configured to buffer or transport the furnace door 200 loaded with the product, or to buffer and transport the furnace door 200 loaded with the product.
- a furnace door closing mechanism 400 is disposed below the furnace opening 110 and can be connected to each furnace door conveying mechanism 350.
- It is configured to receive a furnace door 200 loaded with uncoated products transported by at least one furnace door conveying mechanism 350, raise the furnace door 200 loaded with uncoated products to close the furnace door 200 with the furnace opening 110, and lower the furnace door 200 loaded with coated products to separate the furnace door 200 from the furnace opening 110. It also docks with at least one furnace door conveying mechanism 350 to transfer the furnace door 200 loaded with coated products.
- the coating apparatus 10 is equipped with at least one furnace door conveying mechanism 350, and is coordinated with a furnace door closing mechanism 400 and a furnace opening 110.
- the furnace door closing mechanism 400 can open the furnace opening 110 and transport the previous batch of products out of the cavity 100, connecting with the furnace door conveying mechanism 350, which then transfers the previous batch of products.
- the furnace door conveying mechanism 350 can promptly transfer the next batch of products to the furnace door closing mechanism 400, enabling the furnace door closing mechanism 400 to promptly send the next batch of products into the cavity 100 and close the furnace opening 110 for coating. This improves product transport efficiency, coating efficiency, and thus increases the production capacity of the coating apparatus.
- the product can be a silicon wafer, a silicon wafer, a solar panel, a glass substrate, or the like.
- the product can be a silicon wafer with a cross section, and the coating apparatus 10 can passivate the cross section of the silicon wafer.
- the cavity 100 can be rectangular or cylindrical in shape, and this disclosure does not specifically limit the shape of the cavity 100.
- the furnace door 200 can be rectangular or circular in shape, as long as the furnace door 200 can carry the product and cover the furnace opening 110. This disclosure does not specifically limit the shape of the cavity 100.
- the cavity 100 is cubic in shape, and the horizontal cross-sectional shape of the furnace door 200 is rectangular.
- the cavity 100 is generally horizontal, with multiple furnace tubes stacked inside. These furnace tubes are made of quartz, which is easily damaged.
- the furnace tubes are cylindrical due to process limitations. Due to space constraints, the number and size of the furnace tubes are limited, thus restricting the number of products the cavity 100 can hold.
- the product or the carrier 900 holding the product is mostly rectangular. Therefore, in the same space, compared to cylindrical furnace tubes, the cubic cavity 100 can hold more products, thereby further increasing the production capacity of the coating apparatus 10.
- the cubic cavity 100 facilitates the vertical or side-by-side arrangement of the coating apparatus 10, saving space. Therefore, when there are multiple coating apparatuses 10, they can be arranged vertically and/or side-by-side to improve the production efficiency of the coating apparatus 10.
- the furnace door conveying mechanism 350 can be a conveyor belt transfer line, which may include a first power source, a first transmission assembly, and a first conveyor belt.
- the first power source drives the first transmission assembly to move, and the first transmission assembly carries the first conveyor belt to move, so that the first conveyor belt transports the furnace door 200 loaded with uncoated products.
- the first power source may be a motor, electric cylinder, pneumatic cylinder, or other equipment capable of providing power.
- the first transmission assembly may be a roller, pulley, synchronous pulley, gear, or other transmission equipment.
- the first conveyor belt may be a belt, mesh belt, synchronous belt, or other conveying equipment.
- the furnace door closing mechanism 400 may include a conveyor belt circulation line and a first lifting device located below the conveyor belt mechanism.
- the furnace door closing mechanism 400 may include a second power source, a second transmission assembly, and a second conveyor belt.
- the second power source drives the second transmission assembly to move, and the second transmission assembly carries the second conveyor belt to move, so that the second conveyor belt transports the furnace door 200 loaded with uncoated products.
- the second power source may be a motor, electric cylinder, pneumatic cylinder, or other equipment capable of providing power.
- the second transmission assembly may be a roller, pulley, synchronous pulley, gear, or other transmission equipment.
- the second conveyor belt may be a belt, mesh belt, synchronous belt, or other conveying equipment.
- the first lifting device is located below the conveyor belt circulation line and connected to the conveyor belt circulation line to drive the conveyor belt circulation line to rise, so that the furnace door 200 loaded with uncoated products on the second conveyor belt closes with the furnace opening 110, or drives the furnace door 200 loaded with coated products on the second conveyor belt to fall, so that the furnace door 200 loaded with coated products on the second conveyor belt separates from the furnace opening 110.
- the coating apparatus 10 also includes a pump device 1900, which is connected to the cavity 100 and configured to deliver a reaction gas into the cavity 100 for the cavity 100 to coat the product.
- a pump device 1900 which is connected to the cavity 100 and configured to deliver a reaction gas into the cavity 100 for the cavity 100 to coat the product.
- the product is contained in a carrier 900, which has an opening 901.
- the reaction gas enters the carrier 900 from the cavity 100 through the opening 901 to coat the product inside the carrier 900.
- furnace door conveying mechanisms 350 there are multiple furnace door conveying mechanisms 350, which are spaced apart in a vertical direction.
- the furnace door closing mechanism 400 can be located on the same horizontal plane as one of the furnace door conveying mechanisms 350 located at different positions.
- furnace door conveying mechanisms 350 there are two furnace door conveying mechanisms 350, namely a first furnace door conveying mechanism 300 and a second furnace door conveying mechanism 500.
- the first furnace door conveying mechanism 300 The second furnace door conveying mechanism 500 can be located on the same side of the furnace door closing mechanism 400, and the pump device 1900 is located on the other side of the furnace door closing mechanism 400.
- first furnace door conveying mechanism 300 and the second furnace door conveying mechanism 500 may also be disposed on different sides of the furnace door closing mechanism 400.
- first furnace door conveying mechanism 300 and the second furnace door conveying mechanism 500 may be disposed on opposite sides of the furnace door closing mechanism 400.
- first furnace door conveying mechanism 300 and the second furnace door conveying mechanism 500 may be disposed on adjacent sides of the furnace door closing mechanism 400.
- the first furnace door conveying mechanism 300 horizontally transports the furnace door 200 loaded with uncoated products to the furnace door closing mechanism 400.
- the furnace door closing mechanism 400 horizontally transports the furnace door 200 loaded with uncoated products to a position below the furnace opening 110.
- the furnace door closing mechanism 400 then rises to allow the uncoated products loaded on the furnace door 200 to enter the cavity 100, and simultaneously closes the furnace door 200 with the furnace opening 110, thus sealing the cavity 100.
- the products are then coated within the sealed cavity 100.
- the furnace door closing mechanism 400 descends to separate the furnace door 200, which is loaded with coated products, from the furnace opening 110, and the coated products loaded on the furnace door 200 exit the cavity 100 and dock with the second furnace door conveying mechanism 500.
- the furnace door closing mechanism 400 transports the furnace door 200 loaded with coated products in the horizontal direction so that the furnace door 200 loaded with coated products is transported by the furnace door closing mechanism 400 to the second furnace door conveying mechanism 500.
- the loading and unloading mechanism 600 may include a conveyor belt circulation line and a second lifting device.
- the loading and unloading mechanism 600 may include a fourth power source, a fourth transmission assembly, and a fourth conveyor belt.
- the fourth power source drives the fourth transmission assembly to move, and the fourth transmission assembly carries the fourth conveyor belt to move, so that the fourth conveyor belt transports the furnace door 200 loaded with uncoated products, or transports the furnace door 200 loaded with coated products.
- the fourth power source may be a motor, electric cylinder, pneumatic cylinder, or other equipment capable of providing power.
- the fourth transmission assembly may be a roller, pulley, synchronous pulley, gear, or other transmission equipment.
- the fourth conveyor belt may be a belt, mesh belt, synchronous belt, or other conveying equipment.
- the second lifting device is disposed below the conveyor belt circulation line and connected to the conveyor belt circulation line, driving the fourth conveyor belt to rise and fall to a third preset position, or driving the fourth conveyor belt to rise and fall to a fourth preset position
- the unloading mechanism 1000 located on the side of the unloading mechanism 1000 away from the loading mechanism 800, or on the side of the loading mechanism 800 away from the unloading mechanism 1000, is configured to place the carrier 900 of the uncoated product into the carrier 900 on the loading mechanism 800, or remove the coated product from the carrier 900 on the unloading mechanism 1000, or transport the empty carrier 900 on the unloading mechanism 1000 to the loading mechanism 800.
- the transverse transfer device 1200 connects the loading mechanism 800 and the unloading mechanism 1000 and is configured to move the carrier 900 on the unloading mechanism 1000 to the loading mechanism 800. Automatic unloading is achieved through the unloading mechanism 1000, the loading/unloading device 1100, and the transverse transfer device 1200, improving the production efficiency of the coating apparatus 10.
- the unloading mechanism 1000 includes: a first sub-unloading mechanism 1001, a second flipping device 1002, and a second sub-unloading mechanism 1003.
- the first sub-unloading mechanism 1001 is disposed adjacent to the loading and unloading mechanism 600 and parallel to the second sub-loading mechanism 830, so that the loading and unloading equipment 700 can unload the carrier 900 on the furnace door 200 carried by the loading and unloading mechanism 600 to the first sub-unloading mechanism 1001.
- the first sub-unloading mechanism 1001 transports the carrier 900 containing the coated product to the second flipping position.
- the second flipping device 1002 is connected to the first sub-unloading mechanism 1001 and is disposed parallel to the first flipping device 820, and is configured to flip the carrier 900 located at the second flipping position.
- the second sub-discharging mechanism 1003 is connected to the second tilting device 1002 and is arranged side by side with the first sub-loading mechanism 810. It is configured to transport the tilted carrier 900 to achieve unloading.
- the second flipping device 1002 can flip the carrier 900 located in the second flipping position by 90 degrees or 180 degrees so that the carrier 900 is in a unloading state.
- the flipping angle of the carrier 900 located in the second flipping position by the second flipping device 1002 can be selected according to the actual situation, such as 30 degrees, 60 degrees, 150 degrees, etc., and this disclosure does not make specific limitations.
- the second tilting device 1002 may include a second rotating shaft 1012, a third support plate 1022, and a fourth support plate 1032.
- the second rotating shaft 1012 is horizontally arranged, and its extending direction is perpendicular to the moving direction of the carrier 900 on the second sub-feeding mechanism 1003.
- the third support plate 1022 is connected to the second rotating shaft 1012, rotates under the drive of the second rotating shaft 1012, is configured to support the carrier 900, and is able to contact the second support surface 920 of the carrier 900.
- the fourth support plate 1032 is connected to the second rotating shaft 1012, rotates under the drive of the second rotating shaft 1012, is configured to support the carrier 900, and is able to contact the first support surface 910 of the carrier 900.
- the third support plate 1022 and the fourth support plate 1032 are set at a 90-degree angle.
- the first sub-feeding mechanism 1001 transports the carrier 900 to the second flipping position.
- the third support plate 1022 supports the second support surface 920, and the fourth support plate 1032 supports the first support surface 910.
- the carrier 900 changes from being supported by the third support plate 1022 on the second support surface 920 to being supported by the first support surface 910.
- the fourth bearing plate 1032 carries the carrier.
- the carrier 900 is flipped to the second sub-unloading mechanism 1003, which then transports the carrier 900 after it has been flipped 90 degrees.
- the loading/unloading device 1100 when the loading/unloading device 1100 is located on the side of the loading mechanism 800 away from the unloading mechanism 1000, the loading/unloading device 1100 removes the coated product from the carrier 900 on the second sub-unloading mechanism 1003 and transports the empty carrier 900 on the second sub-unloading mechanism 1003 to the first sub-loading mechanism 810.
- the traversing device 1200 moves the carrier 900 on the second sub-unloading mechanism 1003 to the first sub-loading mechanism 810, so that the loading/unloading device 1100 can remove the coated product from the carrier 900 and place the uncoated product into the empty carrier 900 on the first sub-loading mechanism 810.
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Abstract
Description
本公开涉及半导体或光伏材料加工技术领域,具体涉及一种镀膜装置。This disclosure relates to the field of semiconductor or photovoltaic material processing technology, and specifically to a coating apparatus.
发明背景Background of the Invention
半导体产品制造设备包括扩散设备、氧化设备、清洗设备和镀膜设备等。其中,镀膜工序是通过气态物质在半导体产品上沉积一层薄膜。镀膜装置主要利用舟模组承载和运输产品,以将产品放入炉体或从炉体内取出。Semiconductor manufacturing equipment includes diffusion equipment, oxidation equipment, cleaning equipment, and coating equipment. The coating process involves depositing a thin film onto the semiconductor product using gaseous materials. Coating equipment primarily utilizes boat modules to carry and transport the products, placing them into or removing them from the furnace.
然而,搬舟模组和推舟模组结构复杂、运输方式复杂且运输效率低,从而导致镀膜装置的产能低。However, the complex structure, complicated transportation methods, and low transportation efficiency of the boat-moving and boat-pushing modules result in low production capacity of the coating equipment.
发明内容Summary of the Invention
有鉴于此,本公开实施例提供了一种镀膜装置,解决了镀膜装置的产能低的问题。In view of this, the present disclosure provides a coating apparatus that solves the problem of low production capacity of coating apparatus.
本公开的实施例提供了一种镀膜装置,包括:腔体,具有朝向下方的炉口,所述腔体被配置为对产品进行镀膜;炉门,被配置为承载所述产品,并能够盖合所述炉口;至少一个炉门输送机构,被配置为缓存和/或运输装载有所述产品的所述炉门;炉门盖合机构,设置于所述炉口下方,能够与每一所述炉门输送机构连接,被配置为接收至少一个所述炉门输送机构运输的装载有未镀膜的所述产品的所述炉门,并携带装载有未镀膜的所述产品的所述炉门上升,以使所述炉门与所述炉口盖合,以及携带装载有已镀膜的所述产品的所述炉门下降,以使所述炉门与所述炉口分离,并与至少一个所述炉门输送机构对接,以转运装载有已镀膜的所述产品的所述炉门。Embodiments of this disclosure provide a coating apparatus, comprising: a cavity having a downward-facing furnace opening, the cavity being configured to coat a product; a furnace door configured to carry the product and capable of closing the furnace opening; at least one furnace door conveying mechanism configured to buffer and/or transport the furnace door loaded with the product; and a furnace door closing mechanism disposed below the furnace opening, capable of connecting to each of the furnace door conveying mechanisms, configured to receive a furnace door loaded with uncoated product transported by at least one of the furnace door conveying mechanisms, and to raise the furnace door loaded with uncoated product to close the furnace opening, and to lower the furnace door loaded with coated product to separate the furnace door from the furnace opening, and to dock with at least one of the furnace door conveying mechanisms to transfer the furnace door loaded with coated product.
在一些实施例中,所述炉门输送机构的数量为多个,多个所述炉门输送机构沿竖直方向间隔设置;其中,在所述炉门盖合机构升降至不同的预设位置时,所述炉门盖合机构能够与位于不同位置的所述炉门输送机构位于同一水平面。In some embodiments, there are multiple furnace door conveying mechanisms, which are spaced apart in a vertical direction; wherein, when the furnace door closing mechanism is raised or lowered to different preset positions, the furnace door closing mechanism can be located on the same horizontal plane as the furnace door conveying mechanisms located at different positions.
在一些实施例中,所述镀膜装置还包括:装卸机构,被配置为承载所述炉门,并携带所述炉门升降,以分别与不同的所述炉门输送机构连接;装卸设备,被配置为将未镀膜的所述产品装载至所述装卸机构所承载的所述炉门,或者将已镀膜的所述产品从所述装卸机构所承载的所述炉门上卸载下来;其中,在所述装卸机构升降至不同的预设装载位置时,所述装卸设备将未镀膜的所述产品装载至所述装卸机构所承载的所述炉门,所述装卸机构将装载有未镀膜的所述产品的所述炉门输送至不同的所述炉门输送机构;在所述装卸机构升降至不同的预设卸载位置时,不同的所述炉门输送机构将装载有已镀膜的所述产品的所述炉门输送至所述装卸机构。In some embodiments, the coating apparatus further includes: a loading and unloading mechanism configured to carry the furnace door and lift the furnace door to be connected to different furnace door conveying mechanisms; and a loading and unloading device configured to load uncoated products onto the furnace door carried by the loading and unloading mechanism, or to unload coated products from the furnace door carried by the loading and unloading mechanism; wherein, when the loading and unloading mechanism is lifted to different preset loading positions, the loading and unloading device loads uncoated products onto the furnace door carried by the loading and unloading mechanism, and the loading and unloading mechanism conveys the furnace door loaded with uncoated products to different furnace door conveying mechanisms; and when the loading and unloading mechanism is lifted to different preset unloading positions, different furnace door conveying mechanisms convey the furnace door loaded with coated products to the loading and unloading mechanism.
在一些实施例中,所述装卸设备包括:移动模组组件,在所述装卸机构位于所述预设装载位置时所述移动模组组件位于所述装卸机构的上方,所述移动 模组组件被配置为沿第一水平方向、第二水平方向和竖直方向运动,其中,所述第一水平方向与所述炉门在所述装卸机构上的水平移动方向相同,所述第二水平方向与所述第一水平方向垂直;抓手,与所述移动模组组件连接,随所述移动模组组件运动,被配置为抓取或放置所述产品。In some embodiments, the loading and unloading equipment includes: a mobile module assembly, wherein the mobile module assembly is positioned above the loading and unloading mechanism when the loading and unloading mechanism is located at the preset loading position. The module assembly is configured to move along a first horizontal direction, a second horizontal direction, and a vertical direction, wherein the first horizontal direction is the same as the horizontal movement direction of the furnace door on the loading and unloading mechanism, and the second horizontal direction is perpendicular to the first horizontal direction; a gripper, connected to the movable module assembly, moves with the movable module assembly and is configured to grip or place the product.
在一些实施例中,所述镀膜装置还包括:上料机构,与所述装卸机构相邻设置,被配置为将载具运输至装载位置,以使所述装卸设备能够将所述载具由所述装载位置装载至所述装卸机构所承载的所述炉门,所述载具被配置为盛装所述产品;其中,所述上料机构包括:第一子上料机构,被配置为将所述载具运输至翻转位置;翻转装置,与所述第一子上料机构连接,被配置为对位于所述翻转位置的所述载具进行翻转;第二子上料机构,与所述翻转装置连接,被配置为将翻转后的所述载具运输至所述装载位置,以使所述装卸设备能够将所述载具由所述装载位置装载至所述装卸机构所承载的所述炉门。In some embodiments, the coating apparatus further includes: a feeding mechanism, disposed adjacent to the loading and unloading mechanism, configured to transport a carrier to a loading position, so that the loading and unloading equipment can load the carrier from the loading position to the furnace door carried by the loading and unloading mechanism, the carrier being configured to hold the product; wherein, the feeding mechanism includes: a first sub-feeding mechanism, configured to transport the carrier to a flipping position; a flipping device, connected to the first sub-feeding mechanism, configured to flip the carrier located at the flipping position; and a second sub-feeding mechanism, connected to the flipping device, configured to transport the flipped carrier to the loading position, so that the loading and unloading equipment can load the carrier from the loading position to the furnace door carried by the loading and unloading mechanism.
在一些实施例中,所述载具具有呈角度设置的第一支撑面和第二支撑面;其中,所述翻转装置包括:第一转轴,水平设置,且所述第一转轴的延伸方向与所述载具在所述第一子上料机构上的移动方向垂直;第一承载板,与所述第一转轴连接,在所述第一转轴的带动下旋转,被配置为承载所述载具,并能够与所述载具的所述第一支撑面接触;第二承载板,与所述第一转轴连接,在所述第一转轴的带动下旋转,被配置为承载所述载具,并能够与所述载具的所述第二支撑面接触;其中,所述第二承载板与所述第一承载板呈角度设置,形成容纳空间,所述容纳空间用于容纳所述载具,以使在所述第一转轴的转动过程中,所述载具由被所述第一承载板承载转换为被所述第二承载板承载。In some embodiments, the carrier has a first support surface and a second support surface arranged at an angle; wherein, the flipping device includes: a first rotating shaft, horizontally arranged, and the extending direction of the first rotating shaft is perpendicular to the moving direction of the carrier on the first sub-feeding mechanism; a first bearing plate, connected to the first rotating shaft, rotating under the drive of the first rotating shaft, configured to carry the carrier, and capable of contacting the first support surface of the carrier; a second bearing plate, connected to the first rotating shaft, rotating under the drive of the first rotating shaft, configured to carry the carrier, and capable of contacting the second support surface of the carrier; wherein, the second bearing plate is arranged at an angle to the first bearing plate to form a receiving space, the receiving space being used to receive the carrier, so that during the rotation of the first rotating shaft, the carrier is changed from being carried by the first bearing plate to being carried by the second bearing plate.
在一些实施例中,所述镀膜装置还包括:下料机构,与所述装卸机构相邻,并与所述上料机构并排设置,以使所述装卸设备能够将所述装卸机构所承载的所述炉门上的所述载具卸载至所述下料机构;至少一个上下料设备,设置于所述下料机构的远离所述上料机构的一侧或者设置于所述上料机构的远离所述下料机构的一侧,被配置为将未镀膜的所述产品放置于所述上料机构上的所述载具内,或者将已镀膜的所述产品由所述下料机构上的所述载具内取走,或者将下料机构上的空的所述载具运输至所述上料机构;横移装置,连接所述上料机构与所述下料机构,被配置为将所述下料机构上的所述载具移动至所述上料机构。In some embodiments, the coating apparatus further includes: a feeding mechanism, adjacent to the loading and unloading mechanism and arranged side-by-side with the loading mechanism, so that the loading and unloading equipment can unload the carrier on the furnace door carried by the loading and unloading mechanism to the feeding mechanism; at least one loading and unloading device, disposed on the side of the feeding mechanism away from the loading mechanism or on the side of the loading mechanism away from the feeding mechanism, configured to place the uncoated product in the carrier on the loading mechanism, or remove the coated product from the carrier on the feeding mechanism, or transport the empty carrier on the feeding mechanism to the loading mechanism; and a traversing device, connecting the loading mechanism and the feeding mechanism, configured to move the carrier on the feeding mechanism to the loading mechanism.
在一些实施例中,所述镀膜装置还包括:第一料盒缓存机构,与所述上下料设备相邻设置,被配置为缓存盛装有未镀膜的所述产品的料盒;第二料盒缓存机构,设置于所述第一料盒缓存机构的上方或下方,被配置为缓存盛装有已镀膜的所述产品的所述料盒或者空的所述料盒;其中,所述上下料设备将所述第一料盒缓存机构上所述料盒中的未镀膜的所述产品运输至所述上料机构上的所述载具内,或者将所述下料机构上的所述载具内的已镀膜的所述产品运输至所述第二料盒缓存机构上的所述料盒。In some embodiments, the coating apparatus further includes: a first material box buffer mechanism, disposed adjacent to the loading/unloading device, configured to buffer a material box containing uncoated products; and a second material box buffer mechanism, disposed above or below the first material box buffer mechanism, configured to buffer a material box containing coated products or an empty material box; wherein the loading/unloading device transports uncoated products from the material box in the first material box buffer mechanism to the carrier on the loading mechanism, or transports coated products from the carrier on the unloading mechanism to the material box on the second material box buffer mechanism.
在一些实施例中,所述腔体的形状包括立方体,所述炉门的水平截面形状包括矩形;其中,在所述镀膜装置的数量为多条的情况下,多条所述镀膜装置上下设置和/或并排设置。 In some embodiments, the cavity has a cubic shape, and the horizontal cross-sectional shape of the furnace door has a rectangular shape; wherein, when there are multiple coating devices, the multiple coating devices are arranged vertically and/or side by side.
在一些实施例中,所述镀膜装置还包括:第一净化腔室,被配置为容纳所述装卸机构和所述装载设备;第二净化腔室,被配置为容纳多个所述炉门输送机构;冷却装置,设置于所述第一净化腔室的顶部,被配置为对所述第一净化腔室进行降温;清洁装置,设置于所述第一净化腔室的顶部,被配置为清洁所述装卸机构上的所述炉门。In some embodiments, the coating apparatus further includes: a first purification chamber configured to house the loading and unloading mechanism and the loading device; a second purification chamber configured to house a plurality of the furnace door conveying mechanisms; a cooling device disposed at the top of the first purification chamber and configured to cool the first purification chamber; and a cleaning device disposed at the top of the first purification chamber and configured to clean the furnace doors on the loading and unloading mechanism.
本公开实施例提供的镀膜装置设置炉门输送机构,并配合设置炉门盖合机构以及炉口方向,使上一批产品镀膜完成后,炉门盖合机构能够打开炉口并将上一批产品从腔体中运出,并与一个炉门输送机构对接,由炉门输送机构将上一批产品进行转运。炉门输送机构能够将下一批产品及时转运至炉门盖合机构,以使炉门盖合机构能够及时将下一批产品送入腔体并盖合炉口进行镀膜,提高了产品的运输效率,提高了镀膜效率,从而提高了镀膜装置的产能。The coating apparatus provided in this embodiment includes a furnace door conveying mechanism, a furnace door closing mechanism, and a furnace opening direction. After the previous batch of products is coated, the furnace door closing mechanism opens the furnace opening and transports the previous batch of products out of the cavity. This then connects with a furnace door conveying mechanism, which transfers the previous batch of products. The furnace door conveying mechanism can promptly transfer the next batch of products to the furnace door closing mechanism, allowing the closing mechanism to promptly feed the next batch of products into the cavity and close the furnace opening for coating. This improves product transport efficiency, coating efficiency, and ultimately, the production capacity of the coating apparatus.
附图简要说明Brief description of the attached figures
图1所示为本公开一实施例提供的镀膜装置的结构示意图。Figure 1 shows a schematic diagram of the coating apparatus provided in an embodiment of this disclosure.
图2所示为图1所示的A区域的局部放大图。Figure 2 shows a magnified view of region A shown in Figure 1.
图3所示为图2所示的B区域的局部放大图。Figure 3 shows a magnified view of region B shown in Figure 2.
图4所示为本公开一实施例提供的炉门和载具的俯视图。Figure 4 shows a top view of a furnace door and carrier provided in an embodiment of this disclosure.
图5所示为本公开一实施例提供的载具的结构示意图。Figure 5 shows a schematic diagram of the structure of a vehicle provided in an embodiment of this disclosure.
图6所示为本公开另一实施例提供的镀膜装置的结构示意图。Figure 6 shows a schematic diagram of the coating apparatus provided in another embodiment of this disclosure.
附图标记:
10、镀膜装置;100、腔体;110、炉口;200、炉门;350、炉门输送机构;
300、第一个炉门输送机构;400、炉门盖合机构;500、第二个炉门输送机构;600、装卸机构;700、装卸设备;710、移动模组组件;7110、第一水平模组;7120、第二水平模组;7130、竖直模组;720、抓手;800、上料机构;810、第一子上料机构;820、第一翻转装置;8210、第一转轴;8220、第一承载板;8230、第二承载板;830、第二子上料机构;900、载具;901、开口;910、第一支撑面;920、第二支撑面;930、第三支撑面;1000、下料机构;1001、第一子下料机构;1002、第二翻转装置;1012、第二转轴;1022、第三承载板;1032、第四承载板;1003、第二子下料机构;1100、上下料设备;1110、第一机械手;1120、第二机械手;1200、横移装置;1300、第一料盒缓存机构;1400、第二料盒缓存机构;1500、第一净化腔室;1600、第二净化腔室;1700、冷却装置;1800、清洁装置;1900、泵设备;2000、热排装置。Figure label:
10. Coating device; 100. Cavity; 110. Furnace opening; 200. Furnace door; 350. Furnace door conveying mechanism;
300. First furnace door conveying mechanism; 400. Furnace door closing mechanism; 500. Second furnace door conveying mechanism; 600. Loading and unloading mechanism; 700. Loading and unloading equipment; 710. Moving module assembly; 7110. First horizontal module; 7120. Second horizontal module; 7130. Vertical module; 720. Gripper; 800. Feeding mechanism; 810. First sub-feeding mechanism; 820. First tilting device; 8210. First rotating shaft; 8220. First bearing plate; 8230. Second bearing plate; 830. Second sub-feeding mechanism; 900. Carrier; 901. Opening; 910. First support surface; 920. Second support surface; 93 0. Third support surface; 1000. Feeding mechanism; 1001. First sub-feeding mechanism; 1002. Second tilting device; 1012. Second rotating shaft; 1022. Third bearing plate; 1032. Fourth bearing plate; 1003. Second sub-feeding mechanism; 1100. Loading and unloading equipment; 1110. First robotic arm; 1120. Second robotic arm; 1200. Lateral movement device; 1300. First material box buffer mechanism; 1400. Second material box buffer mechanism; 1500. First purification chamber; 1600. Second purification chamber; 1700. Cooling device; 1800. Cleaning device; 1900. Pump equipment; 2000. Heat dissipation device.
实施本申请的方式Method of implementing this application
下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。The technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments. Based on the embodiments of this disclosure, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this disclosure.
太阳能电池的制造通常包括制绒、扩散、刻蚀、镀膜、丝网印刷和烧结等工序,上述工序均需要在特定的制造设备中进行。具体地,制造设备包括扩散 设备、氧化设备、干法清洗设备和镀膜设备等。其中,镀膜工序是通过气态物质在硅片上沉积一层薄膜,以减少太阳光反射以及对硅片表面起钝化作用。镀膜设备包括:等离子体化学气相沉积(Plasma Enhanced Chemical Vapor Deposition,PECVD)设备、低压化学气相沉积(Low-pressure Chemical Vapor Deposition,LPCVD)设备、原子层沉积(Atomic Layer Deposition,ALD)设备等,上述设备都包括净化台、炉体、气源柜、自动化装置等。净化台能够承载和运输产品以及对工艺加工后的产品进行冷却和净化,产品在密封的炉体里进行工艺加工,气源柜提供反应气体,自动化装置用于取放产品。The manufacturing of solar cells typically involves processes such as texturing, diffusion, etching, coating, screen printing, and sintering, all of which must be performed on specific manufacturing equipment. Specifically, the manufacturing equipment includes diffusion... Equipment includes oxidation equipment, dry cleaning equipment, and coating equipment. The coating process involves depositing a thin film onto a silicon wafer using gaseous substances to reduce sunlight reflection and passivate the wafer surface. Coating equipment includes plasma-enhanced chemical vapor deposition (PECVD) equipment, low-pressure chemical vapor deposition (LPCVD) equipment, and atomic layer deposition (ALD) equipment. All of these systems include clean benches, furnaces, gas supply cabinets, and automation systems. The clean benches hold and transport products, and cool and purify processed products. Processing takes place within a sealed furnace, the gas supply cabinet provides the reaction gases, and the automation system handles product handling.
镀膜装置中的净化台设备一般包括推舟模组、搬舟模组、侧向出舟模组、缓存架、冷却系统、热排系统等,主要利用各个舟模组承载和运输产品,以使产品被放入炉体或从炉体内取出,舟模组结构复杂、运输方式复杂且运输效率低,导致镀膜装置的产能低。The clean bench equipment in the coating unit generally includes a boat pushing module, a boat moving module, a side boat unloading module, a buffer rack, a cooling system, a heat dissipation system, etc. It mainly uses each boat module to carry and transport products so that the products can be put into the furnace or taken out of the furnace. The boat module has a complex structure, a complex transportation method, and low transportation efficiency, resulting in low production capacity of the coating unit.
针对上述问题,本公开实施例提供了一种镀膜装置,该镀膜装置设置炉门输送机构,并配合设置炉门盖合机构以及炉口方向,使上一批产品镀膜完成后,炉门盖合机构能够打开炉口并将上一批产品从腔体中运出,并与一个炉门输送机构对接,由炉门输送机构将上一批产品进行转运。炉门输送机构能够将下一批产品及时转运至炉门盖合机构,以使炉门盖合机构能够及时将下一批产品送入腔体并盖合炉口进行镀膜,提高了产品的运输效率,提高了镀膜效率,从而提高了镀膜装置的产能。To address the aforementioned problems, this disclosure provides a coating apparatus. This apparatus includes a furnace door conveying mechanism, a furnace door closing mechanism, and a furnace opening direction. After the previous batch of products is coated, the furnace door closing mechanism opens the furnace opening and transports the previous batch of products out of the cavity. This then connects with the furnace door conveying mechanism, which transfers the previous batch of products. The furnace door conveying mechanism can promptly transfer the next batch of products to the furnace door closing mechanism, allowing the closing mechanism to promptly feed the next batch of products into the cavity and close the furnace opening for coating. This improves product transport efficiency, coating efficiency, and ultimately, the production capacity of the coating apparatus.
下面结合实施例描述镀膜装置的具体结构。The specific structure of the coating apparatus is described below with reference to embodiments.
图1所示为本公开一实施例提供的镀膜装置的结构示意图。如图1所示,镀膜装置10包括:腔体100、炉门200、至少一个炉门输送机构350、炉门盖合机构400。腔体100具有朝向下方的炉口110,腔体100被配置为对产品进行镀膜,炉门200被配置为承载产品,并能够盖合炉口110。炉门输送机构350被配置为缓存或运输装载有产品的炉门200,或缓存和运输装载有产品的炉门200。炉门盖合机构400设置于炉口110下方,能够与每一炉门输送机构350连接,被配置为接收至少一个炉门输送机构350运输的装载有未镀膜的产品的炉门200,并携带装载有未镀膜的产品的炉门200上升,以使炉门200与炉口110盖合,以及携带装载有已镀膜的产品的炉门200下降,以使炉门200与炉口110分离,并与至少一个炉门输送机构350对接,以转运装载有已镀膜的产品的炉门200。Figure 1 shows a schematic diagram of a coating apparatus provided in an embodiment of this disclosure. As shown in Figure 1, the coating apparatus 10 includes: a cavity 100, a furnace door 200, at least one furnace door conveying mechanism 350, and a furnace door closing mechanism 400. The cavity 100 has a downward-facing furnace opening 110. The cavity 100 is configured to coat a product, and the furnace door 200 is configured to carry the product and close the furnace opening 110. The furnace door conveying mechanism 350 is configured to buffer or transport the furnace door 200 loaded with the product, or to buffer and transport the furnace door 200 loaded with the product. A furnace door closing mechanism 400 is disposed below the furnace opening 110 and can be connected to each furnace door conveying mechanism 350. It is configured to receive a furnace door 200 loaded with uncoated products transported by at least one furnace door conveying mechanism 350, raise the furnace door 200 loaded with uncoated products to close the furnace door 200 with the furnace opening 110, and lower the furnace door 200 loaded with coated products to separate the furnace door 200 from the furnace opening 110. It also docks with at least one furnace door conveying mechanism 350 to transfer the furnace door 200 loaded with coated products.
该镀膜装置10设置至少一个炉门输送机构350,并配合设置炉门盖合机构400以及炉口110方向,使上一批产品镀膜完成后,炉门盖合机构400能够打开炉口110并将上一批产品从腔体100中运出,并与一个炉门输送机构350对接,由炉门输送机构350将上一批产品进行转运。炉门输送机构350能够将下一批产品及时转运至炉门盖合机构400,以使炉门盖合机构400能够及时将下一批产品送入腔体100并盖合炉口110进行镀膜,提高了产品的运输效率,提高了镀膜效率,从而提高了镀膜装置的产能。The coating apparatus 10 is equipped with at least one furnace door conveying mechanism 350, and is coordinated with a furnace door closing mechanism 400 and a furnace opening 110. After the previous batch of products is coated, the furnace door closing mechanism 400 can open the furnace opening 110 and transport the previous batch of products out of the cavity 100, connecting with the furnace door conveying mechanism 350, which then transfers the previous batch of products. The furnace door conveying mechanism 350 can promptly transfer the next batch of products to the furnace door closing mechanism 400, enabling the furnace door closing mechanism 400 to promptly send the next batch of products into the cavity 100 and close the furnace opening 110 for coating. This improves product transport efficiency, coating efficiency, and thus increases the production capacity of the coating apparatus.
产品可以是硅片、晶圆、电池板、玻璃基板等产品。示例性地,产品可以是具有断面的硅片,镀膜装置10可以对具有断面的硅片的断面进行钝化。 The product can be a silicon wafer, a silicon wafer, a solar panel, a glass substrate, or the like. For example, the product can be a silicon wafer with a cross section, and the coating apparatus 10 can passivate the cross section of the silicon wafer.
腔体100的形状可以是矩形、圆柱形,本公开对腔体100的形状不做具体限定。炉门200形状可以是矩形、圆形,只要炉门200能够承载产品,并能够盖合炉口110即可,本公开对腔体100的形状不做具体限定。The cavity 100 can be rectangular or cylindrical in shape, and this disclosure does not specifically limit the shape of the cavity 100. The furnace door 200 can be rectangular or circular in shape, as long as the furnace door 200 can carry the product and cover the furnace opening 110. This disclosure does not specifically limit the shape of the cavity 100.
在一些实施例中,腔体100的形状包括立方体,炉门200的水平截面形状包括矩形。腔体100一般采用卧式,腔体100内层叠多根炉管,炉管采用石英材质,易损坏,炉管作为反应腔,受工艺限制,炉管为圆柱形,受厂房空间限制,炉管的数量和尺寸受限,导致腔体100可容纳的产品数量受限,产品或者盛装产品的载具900的形状大多数为矩形,因此,在相同的空间内,与圆柱形的炉管相比,立方体的腔体100能够容纳更多的产品,从而能够进一步提高镀膜装置10的产能。另外,立方体的腔体100便于镀膜装置10的上下设置或并排设置,便于节省镀膜装置10所占用的空间。因此,在镀膜装置10的数量为多条的情况下,多条镀膜装置10上下设置和/或并排设置,以提高镀膜装置10的生产效率。In some embodiments, the cavity 100 is cubic in shape, and the horizontal cross-sectional shape of the furnace door 200 is rectangular. The cavity 100 is generally horizontal, with multiple furnace tubes stacked inside. These furnace tubes are made of quartz, which is easily damaged. As a reaction chamber, the furnace tubes are cylindrical due to process limitations. Due to space constraints, the number and size of the furnace tubes are limited, thus restricting the number of products the cavity 100 can hold. The product or the carrier 900 holding the product is mostly rectangular. Therefore, in the same space, compared to cylindrical furnace tubes, the cubic cavity 100 can hold more products, thereby further increasing the production capacity of the coating apparatus 10. Furthermore, the cubic cavity 100 facilitates the vertical or side-by-side arrangement of the coating apparatus 10, saving space. Therefore, when there are multiple coating apparatuses 10, they can be arranged vertically and/or side-by-side to improve the production efficiency of the coating apparatus 10.
炉门输送机构350可以是输送带流转线,可以包括第一动力源、第一传动组件和第一输送带。第一动力源驱动第一传动组件运动,第一传动组件携带第一输送带移动,以使第一输送带运输装载有未镀膜的产品的炉门200。第一动力源可以是电机、电缸、气缸等能够提供动力的设备。第一传动组件可以是辊轮、带轮、同步轮、齿轮等传动设备。第一输送带可以是皮带、网带、同步带等输送设备。The furnace door conveying mechanism 350 can be a conveyor belt transfer line, which may include a first power source, a first transmission assembly, and a first conveyor belt. The first power source drives the first transmission assembly to move, and the first transmission assembly carries the first conveyor belt to move, so that the first conveyor belt transports the furnace door 200 loaded with uncoated products. The first power source may be a motor, electric cylinder, pneumatic cylinder, or other equipment capable of providing power. The first transmission assembly may be a roller, pulley, synchronous pulley, gear, or other transmission equipment. The first conveyor belt may be a belt, mesh belt, synchronous belt, or other conveying equipment.
炉门盖合机构400可以包括输送带流转线和位于输送带机构下方的第一升降装置,示例性地,炉门盖合机构400可以包括第二动力源、第二传动组件和第二输送带。第二动力源驱动第二传动组件运动,第二传动组件携带第二输送带移动,以使第二输送带运输装载有未镀膜的产品的炉门200。第二动力源可以是电机、电缸、气缸等能够提供动力的设备。第二传动组件可以是辊轮、带轮、同步轮、齿轮等传动设备。第二输送带可以是皮带、网带、同步带等输送设备。示例性地,第一升降装置设置于输送带流转线的下方,与输送带流转线连接,以驱动输送带流转线上升,以使第二输送带上的装载有未镀膜的产品的炉门200与炉口110盖合,或者驱动第二输送带上的装载有已镀膜的产品的炉门200下降,以使第二输送带上的装载有已镀膜的产品的炉门200与炉口110分离。The furnace door closing mechanism 400 may include a conveyor belt circulation line and a first lifting device located below the conveyor belt mechanism. Exemplarily, the furnace door closing mechanism 400 may include a second power source, a second transmission assembly, and a second conveyor belt. The second power source drives the second transmission assembly to move, and the second transmission assembly carries the second conveyor belt to move, so that the second conveyor belt transports the furnace door 200 loaded with uncoated products. The second power source may be a motor, electric cylinder, pneumatic cylinder, or other equipment capable of providing power. The second transmission assembly may be a roller, pulley, synchronous pulley, gear, or other transmission equipment. The second conveyor belt may be a belt, mesh belt, synchronous belt, or other conveying equipment. Exemplarily, the first lifting device is located below the conveyor belt circulation line and connected to the conveyor belt circulation line to drive the conveyor belt circulation line to rise, so that the furnace door 200 loaded with uncoated products on the second conveyor belt closes with the furnace opening 110, or drives the furnace door 200 loaded with coated products on the second conveyor belt to fall, so that the furnace door 200 loaded with coated products on the second conveyor belt separates from the furnace opening 110.
镀膜装置10还包括泵设备1900,泵设备1900与腔体100连接,被配置为向腔体100内输送反应气体,以供腔体100对产品进行镀膜。The coating apparatus 10 also includes a pump device 1900, which is connected to the cavity 100 and configured to deliver a reaction gas into the cavity 100 for the cavity 100 to coat the product.
产品盛装在载具900中,载具900上设置开口901,反应气体在腔体100内由开口901进入载具900,以对载具900内的产品进行镀膜。The product is contained in a carrier 900, which has an opening 901. The reaction gas enters the carrier 900 from the cavity 100 through the opening 901 to coat the product inside the carrier 900.
在一些实施例中,炉门输送机构350的数量为多个,多个炉门输送机构350沿竖直方向间隔设置。其中,在炉门盖合机构400升降至不同的预设位置时,炉门盖合机构400能够与位于不同位置的一个炉门输送机构350位于同一水平面。In some embodiments, there are multiple furnace door conveying mechanisms 350, which are spaced apart in a vertical direction. When the furnace door closing mechanism 400 is raised or lowered to different preset positions, the furnace door closing mechanism 400 can be located on the same horizontal plane as one of the furnace door conveying mechanisms 350 located at different positions.
示例性地,继续参考图1所示,炉门输送机构350的数量为两个,分别为第一个炉门输送机构300与第二个炉门输送机构500,第一个炉门输送机构300 和第二个炉门输送机构500可以设置于炉门盖合机构400的同一侧,泵设备1900设置于炉门盖合机构400的另一侧。For example, continuing to refer to Figure 1, there are two furnace door conveying mechanisms 350, namely a first furnace door conveying mechanism 300 and a second furnace door conveying mechanism 500. The first furnace door conveying mechanism 300... The second furnace door conveying mechanism 500 can be located on the same side of the furnace door closing mechanism 400, and the pump device 1900 is located on the other side of the furnace door closing mechanism 400.
示例性地,第一个炉门输送机构300与第二个炉门输送机构500也可以设置于炉门盖合机构400的不同侧。例如,第一个炉门输送机构300与第二个炉门输送机构500设置于炉门盖合机构400的相对的两侧。再例如,第一个炉门输送机构300与第二个炉门输送机构500设置于炉门盖合机构400的相邻的两侧。For example, the first furnace door conveying mechanism 300 and the second furnace door conveying mechanism 500 may also be disposed on different sides of the furnace door closing mechanism 400. For instance, the first furnace door conveying mechanism 300 and the second furnace door conveying mechanism 500 may be disposed on opposite sides of the furnace door closing mechanism 400. Another example is that the first furnace door conveying mechanism 300 and the second furnace door conveying mechanism 500 may be disposed on adjacent sides of the furnace door closing mechanism 400.
第一个炉门输送机构300在水平方向上运输装载有未镀膜的产品的炉门200,以使装载有未镀膜的产品的炉门200由第一个炉门输送机构300输送至炉门盖合机构400。炉门盖合机构400在水平方向上运输装载有未镀膜的产品的炉门200,以使装载有未镀膜的产品的炉门200位于炉口110的下方,炉门盖合机构400上升,以使炉门200上装载的未镀膜的产品进入腔体100,同时炉门200与炉口110盖合,以使腔体100处于密封状态,产品在密封状态的腔体100内进行镀膜。The first furnace door conveying mechanism 300 horizontally transports the furnace door 200 loaded with uncoated products to the furnace door closing mechanism 400. The furnace door closing mechanism 400 horizontally transports the furnace door 200 loaded with uncoated products to a position below the furnace opening 110. The furnace door closing mechanism 400 then rises to allow the uncoated products loaded on the furnace door 200 to enter the cavity 100, and simultaneously closes the furnace door 200 with the furnace opening 110, thus sealing the cavity 100. The products are then coated within the sealed cavity 100.
镀膜完成后,炉门盖合机构400下降,以使装载有已镀膜的产品的炉门200与炉口110分离,并使炉门200上装载的已镀膜的产品退出腔体100,并第二个炉门输送机构500对接,炉门盖合机构400在水平方向上运输装载有已镀膜的产品的炉门200,以使装载有已镀膜的产品的炉门200由炉门盖合机构400输送至第二个炉门输送机构500。After coating is completed, the furnace door closing mechanism 400 descends to separate the furnace door 200, which is loaded with coated products, from the furnace opening 110, and the coated products loaded on the furnace door 200 exit the cavity 100 and dock with the second furnace door conveying mechanism 500. The furnace door closing mechanism 400 transports the furnace door 200 loaded with coated products in the horizontal direction so that the furnace door 200 loaded with coated products is transported by the furnace door closing mechanism 400 to the second furnace door conveying mechanism 500.
示例性地,第一个炉门输送机构300位于第二个炉门输送机构500的下方或上方。在炉门盖合机构400升降至第一预设位置时,炉门盖合机构400与第一个炉门输送机构300位于同一水平面,在炉门盖合机构400升降至第二预设位置时,炉门盖合机构400与第二个炉门输送机构500位于同一水平面。由此可见,第一个炉门输送机构300和第二个炉门输送机构500的设置方式能够节省空间,从而便于在有限的空间内提高镀膜装置10的产能。For example, the first furnace door conveying mechanism 300 is located below or above the second furnace door conveying mechanism 500. When the furnace door closing mechanism 400 is raised or lowered to the first preset position, the furnace door closing mechanism 400 and the first furnace door conveying mechanism 300 are on the same horizontal plane. When the furnace door closing mechanism 400 is raised or lowered to the second preset position, the furnace door closing mechanism 400 and the second furnace door conveying mechanism 500 are on the same horizontal plane. Therefore, the arrangement of the first furnace door conveying mechanism 300 and the second furnace door conveying mechanism 500 saves space, thereby facilitating an increase in the production capacity of the coating apparatus 10 within a limited space.
第一预设位置可以是第一个炉门输送机构300与地面的距离为第一预设距离时第一个炉门输送机构300所处的位置。其中,第一预设位置和第一预设距离可以根据实际需要确定,本公开不做具体限定。The first preset position can be the position of the first furnace door conveyor 300 when the distance between the first furnace door conveyor 300 and the ground is a first preset distance. The first preset position and the first preset distance can be determined according to actual needs, and this disclosure does not impose specific limitations.
第二预设位置可以是第二个炉门输送机构500与地面的距离为第二预设距离时第二个炉门输送机构500所处的位置。其中,第二预设位置和第二预设距离可以根据实际需要确定,本公开不做具体限定。The second preset position can be the position of the second furnace door conveying mechanism 500 when the distance between the second furnace door conveying mechanism 500 and the ground is a second preset distance. The second preset position and the second preset distance can be determined according to actual needs, and this disclosure does not impose specific limitations.
当第一个炉门输送机构300位于第二个炉门输送机构500的下方时,第一预设位置位于第二预设位置的下方。当第一个炉门输送机构300位于第二个炉门输送机构500的上方时,第一预设位置位于第二预设位置的上方。When the first furnace door conveyor 300 is below the second furnace door conveyor 500, the first preset position is below the second preset position. When the first furnace door conveyor 300 is above the second furnace door conveyor 500, the first preset position is above the second preset position.
在一些实施例中,如图1和图2所示,镀膜装置10还包括装卸机构600和装卸设备700。装卸机构600被配置为承载炉门200,并携带炉门200升降,以分别与不同的炉门输送机构350对接。示例性地,装卸机构600能够与第一个炉门输送机构300和第二个炉门输送机构500连接。装卸设备700被配置为将未镀膜的产品装载至装卸机构600所承载的炉门200,或者将已镀膜的产品从装卸机构600所承载的炉门200上卸载下来。其中,在装卸机构600升降至 不同的预设装载位置时,装卸设备700将未镀膜的产品装载至装卸机构600所承载的炉门200,装卸机构600将装载有未镀膜的产品的炉门200输送至不同的炉门输送机构350。在装卸机构600升降至不同的预设卸载位置时,不同的炉门输送机构350将装载有已镀膜的产品的炉门200输送至装卸机构600。通过自动化装卸,提高了装卸效率,进而提高了镀膜装置10的生产效率。In some embodiments, as shown in Figures 1 and 2, the coating apparatus 10 further includes a loading/unloading mechanism 600 and a loading/unloading device 700. The loading/unloading mechanism 600 is configured to carry the furnace door 200 and lift the furnace door 200 to dock with different furnace door conveying mechanisms 350. Exemplarily, the loading/unloading mechanism 600 can be connected to a first furnace door conveying mechanism 300 and a second furnace door conveying mechanism 500. The loading/unloading device 700 is configured to load uncoated products onto the furnace door 200 carried by the loading/unloading mechanism 600, or unload coated products from the furnace door 200 carried by the loading/unloading mechanism 600. The loading/unloading mechanism 600 lifts and lowers the furnace door 200 to dock with different furnace door conveying mechanisms 350. At different preset loading positions, the loading/unloading equipment 700 loads uncoated products onto the furnace door 200 carried by the loading/unloading mechanism 600. The loading/unloading mechanism 600 then conveys the furnace door 200 loaded with uncoated products to different furnace door conveying mechanisms 350. When the loading/unloading mechanism 600 moves to different preset unloading positions, different furnace door conveying mechanisms 350 convey the furnace door 200 loaded with coated products to the loading/unloading mechanism 600. Through automated loading and unloading, loading and unloading efficiency is improved, thereby increasing the production efficiency of the coating unit 10.
装卸设备700可以是机械手,也可以由其他部件构成,只要能够实现装卸设备700将未镀膜的产品装载至装卸机构600所承载的炉门200,或者将已镀膜的产品从装卸机构600所承载的炉门200上卸载下来即可,本公开对装卸设备700的结构不做具体限定。The loading and unloading equipment 700 can be a robotic arm or other components, as long as it can load uncoated products onto the furnace door 200 carried by the loading and unloading mechanism 600, or unload coated products from the furnace door 200 carried by the loading and unloading mechanism 600. This disclosure does not specifically limit the structure of the loading and unloading equipment 700.
装卸机构600设置于第一个炉门输送机构300和第二个炉门输送机构500的远离炉门盖合机构400的一侧。在装卸机构600升降至第三预设位置时,装卸机构600与第一个炉门输送机构300位于同一水平面,装卸机构600在水平方向上运输装载有未镀膜的产品的炉门200,以使装载有未镀膜的产品的炉门200由装卸机构600输送至第一个炉门输送机构300。在装卸机构600升降至第四预设位置时,装卸机构600与第二个炉门输送机构500位于同一水平面,第二个炉门输送机构500在水平方向上、且远离炉门盖合机构400的方向运输装载有已镀膜的产品的炉门200,装载有已镀膜的产品的炉门200由第二个炉门输送机构500输送至装卸机构600,装卸机构600在水平方向上、且远离第二个炉门输送机构500的方向运输装载有已镀膜的产品的炉门200。其中,第三预设位置即预设装载位置,第四预设位置即预设卸载位置。The loading and unloading mechanism 600 is located on the side of the first furnace door conveying mechanism 300 and the second furnace door conveying mechanism 500 away from the furnace door closing mechanism 400. When the loading and unloading mechanism 600 is raised or lowered to the third preset position, the loading and unloading mechanism 600 and the first furnace door conveying mechanism 300 are on the same horizontal plane. The loading and unloading mechanism 600 transports the furnace door 200 loaded with uncoated products in the horizontal direction so that the furnace door 200 loaded with uncoated products is transported by the loading and unloading mechanism 600 to the first furnace door conveying mechanism 300. When the loading and unloading mechanism 600 is raised and lowered to the fourth preset position, the loading and unloading mechanism 600 and the second furnace door conveying mechanism 500 are on the same horizontal plane. The second furnace door conveying mechanism 500 transports the furnace door 200 loaded with coated products in the horizontal direction and away from the furnace door closing mechanism 400. The furnace door 200 loaded with coated products is transported by the second furnace door conveying mechanism 500 to the loading and unloading mechanism 600. The loading and unloading mechanism 600 transports the furnace door 200 loaded with coated products in the horizontal direction and away from the second furnace door conveying mechanism 500. The third preset position is the preset loading position, and the fourth preset position is the preset unloading position.
第三预设位置可以是第一个炉门输送机构300与地面的距离为第一预设距离时第一个炉门输送机构300所处的位置。其中,第三预设位置和第一预设距离可以根据实际需要确定,本公开不做具体限定。The third preset position can be the position of the first furnace door conveyor 300 when the distance between the first furnace door conveyor 300 and the ground is the first preset distance. The third preset position and the first preset distance can be determined according to actual needs, and this disclosure does not impose specific limitations.
第四预设位置可以是,第二个炉门输送机构500与地面的距离为第二预设距离时第二个炉门输送机构500所处的位置。其中,第四预设位置和第二预设距离可以根据实际需要确定,本公开不做具体限定。The fourth preset position can be the position of the second furnace door conveying mechanism 500 when the distance between the second furnace door conveying mechanism 500 and the ground is the second preset distance. The fourth preset position and the second preset distance can be determined according to actual needs, and this disclosure does not impose specific limitations.
当第一个炉门输送机构300位于第二个炉门输送机构500的下方时,第三预设位置位于第四预设位置的下方。当第一个炉门输送机构300位于第二个炉门输送机构500的上方时,第三预设位置位于第四预设位置的上方。When the first furnace door conveyor 300 is below the second furnace door conveyor 500, the third preset position is below the fourth preset position. When the first furnace door conveyor 300 is above the second furnace door conveyor 500, the third preset position is above the fourth preset position.
装卸机构600可以包括输送带流转线和第二升降装置,示例性地,装卸机构600可以包括第四动力源、第四传动组件和第四输送带。第四动力源驱动第四传动组件运动,第四传动组件携带第四输送带移动,以使第四输送带运输装载有未镀膜的产品的炉门200,或者以使第四输送带运输装载有已镀膜的产品的炉门200。第四动力源可以是电机、电缸、气缸等能够提供动力的设备。第四传动组件可以是辊轮、带轮、同步轮、齿轮等传动设备。第四输送带可以是皮带、网带、同步带等输送设备。示例性地,第二升降装置设置于输送带流转线的下方,与输送带流转线连接,驱动第四输送带升降至第三预设位置,或者驱动第四输送带升降至第四预设位置。The loading and unloading mechanism 600 may include a conveyor belt circulation line and a second lifting device. Exemplarily, the loading and unloading mechanism 600 may include a fourth power source, a fourth transmission assembly, and a fourth conveyor belt. The fourth power source drives the fourth transmission assembly to move, and the fourth transmission assembly carries the fourth conveyor belt to move, so that the fourth conveyor belt transports the furnace door 200 loaded with uncoated products, or transports the furnace door 200 loaded with coated products. The fourth power source may be a motor, electric cylinder, pneumatic cylinder, or other equipment capable of providing power. The fourth transmission assembly may be a roller, pulley, synchronous pulley, gear, or other transmission equipment. The fourth conveyor belt may be a belt, mesh belt, synchronous belt, or other conveying equipment. Exemplarily, the second lifting device is disposed below the conveyor belt circulation line and connected to the conveyor belt circulation line, driving the fourth conveyor belt to rise and fall to a third preset position, or driving the fourth conveyor belt to rise and fall to a fourth preset position.
在一些实施例中,继续参考图2所示,装卸设备700包括移动模组组件710和抓手720。在装卸机构600位于预设装载位置时移动模组组件710位于 装卸机构600的上方,移动模组组件710被配置为沿第一水平方向X1、第二水平方向X2和竖直方向Y1运动。其中,第一水平方向X1与炉门200在装卸机构600上的水平移动方向相同,第二水平方向X2与第一水平方向X1垂直。抓手720与移动模组组件710连接,随移动模组组件710运动,被配置为抓取或放置产品。装卸设备700结构简单,且位于装卸机构600的上方,减少了镀膜装置10的占地面积。In some embodiments, continuing to refer to FIG2, the loading/unloading device 700 includes a movable module assembly 710 and a gripper 720. When the loading/unloading mechanism 600 is in a preset loading position, the movable module assembly 710 is located... Above the loading/unloading mechanism 600, the moving module assembly 710 is configured to move along a first horizontal direction X1, a second horizontal direction X2, and a vertical direction Y1. The first horizontal direction X1 is the same as the horizontal movement direction of the furnace door 200 on the loading/unloading mechanism 600, and the second horizontal direction X2 is perpendicular to the first horizontal direction X1. A gripper 720 is connected to the moving module assembly 710 and moves with it, configured to grip or place products. The loading/unloading device 700 has a simple structure and is located above the loading/unloading mechanism 600, reducing the floor space occupied by the coating device 10.
在一些实施例中,移动模组组件710包括第一水平模组7110、第二水平模组7120以及竖直模组7130,第一水平模组7110与第二水平模组7120连接且相互垂直,竖直模组7130与第二水平模组7120连接,竖直模组7130与抓手720连接,第一水平模组7110带动第二水平模组7120和竖直模组7130沿第一水平方向X1运动,第二水平模组7120带动竖直模组7130沿第二水平方向X2运动,竖直模组7130带动抓手720沿竖直方向Y1运动,从而使抓手720能够准确抓取或放置产品。In some embodiments, the moving module assembly 710 includes a first horizontal module 7110, a second horizontal module 7120, and a vertical module 7130. The first horizontal module 7110 is connected to and perpendicular to the second horizontal module 7120, the vertical module 7130 is connected to the second horizontal module 7120, and the vertical module 7130 is connected to the gripper 720. The first horizontal module 7110 drives the second horizontal module 7120 and the vertical module 7130 to move along a first horizontal direction X1, the second horizontal module 7120 drives the vertical module 7130 to move along a second horizontal direction X2, and the vertical module 7130 drives the gripper 720 to move along a vertical direction Y1, thereby enabling the gripper 720 to accurately grasp or place products.
在一些实施例中,如图1、图2和图6所示,镀膜装置10还包括上料机构800。上料机构800与装卸机构600相邻设置,被配置为将载具900运输至装载位置,以使装卸设备700能够将载具900由装载位置装载至装卸机构600所承载的炉门200,载具900被配置为盛装产品。上料机构800包括第一子上料机构810、第一翻转装置820和第二子上料机构830。第一子上料机构810被配置为将载具900运输至第一翻转位置,第一翻转装置820与第一子上料机构810连接,被配置为对位于第一翻转位置的载具900进行翻转,第二子上料机构830与第一翻转装置820连接,被配置为将翻转后的载具900运输至装载位置,以使装卸设备700能够将载具900由装载位置装载至装卸机构600所承载的炉门200。通过上料机构800调整载具900位置,进而调节载具900的开口901的朝向,为后续镀膜做准备。In some embodiments, as shown in Figures 1, 2, and 6, the coating apparatus 10 further includes a loading mechanism 800. The loading mechanism 800 is disposed adjacent to the loading/unloading mechanism 600 and is configured to transport a carrier 900 to a loading position, enabling the loading/unloading equipment 700 to load the carrier 900 from the loading position onto the furnace door 200 carried by the loading/unloading mechanism 600. The carrier 900 is configured to hold products. The loading mechanism 800 includes a first sub-loading mechanism 810, a first tilting device 820, and a second sub-loading mechanism 830. The first sub-feeding mechanism 810 is configured to transport the carrier 900 to the first flipping position. A first flipping device 820, connected to the first sub-feeding mechanism 810, is configured to flip the carrier 900 located at the first flipping position. A second sub-feeding mechanism 830, connected to the first flipping device 820, is configured to transport the flipped carrier 900 to the loading position, so that the loading/unloading equipment 700 can load the carrier 900 from the loading position onto the furnace door 200 carried by the loading/unloading mechanism 600. The position of the carrier 900 is adjusted by the feeding mechanism 800, thereby adjusting the orientation of the opening 901 of the carrier 900 in preparation for subsequent coating.
上料机构800可以是输送带流转线,示例性地,上料机构800可以包括第五动力源、第五传动组件和第五输送带。第五动力源驱动第五传动组件运动,第五传动组件携带第五输送带移动,以使第五输送带运输盛装有未镀膜的产品的载具900。第五动力源可以是电机、电缸、气缸等能够提供动力的设备。第五传动组件可以是辊轮、带轮、同步轮、齿轮等传动设备。第五输送带可以是皮带、网带、同步带等输送设备。The feeding mechanism 800 can be a conveyor belt conveyor line. Exemplarily, the feeding mechanism 800 may include a fifth power source, a fifth transmission assembly, and a fifth conveyor belt. The fifth power source drives the fifth transmission assembly to move, and the fifth transmission assembly carries the fifth conveyor belt to move, so that the fifth conveyor belt transports a carrier 900 containing uncoated products. The fifth power source can be a motor, electric cylinder, pneumatic cylinder, or other equipment capable of providing power. The fifth transmission assembly can be a roller, pulley, synchronous pulley, gear, or other transmission equipment. The fifth conveyor belt can be a belt, mesh belt, synchronous belt, or other conveying equipment.
在一些实施例中,第一翻转装置820可以对位于第一翻转位置的载具900进行90度或180度翻转,以使载具900的开口901暴露在腔体100内,便于反应气体在腔体100内由开口901进入载具900。示例性地,第一翻转装置820对位于第一翻转位置的载具900的翻转角度可以根据实际情况进行选择,例如,30度、60度、150度等,本公开不做具体限定。In some embodiments, the first flipping device 820 can flip the carrier 900 located in the first flipping position by 90 degrees or 180 degrees, so that the opening 901 of the carrier 900 is exposed in the cavity 100, facilitating the entry of the reaction gas into the carrier 900 in the cavity 100 through the opening 901. Exemplarily, the flipping angle of the carrier 900 located in the first flipping position by the first flipping device 820 can be selected according to the actual situation, for example, 30 degrees, 60 degrees, 150 degrees, etc., and this disclosure does not make a specific limitation.
上料机构800设置于装卸机构600的远离炉门输送机构350的一侧,在装卸机构600升降至第五预设位置时,装卸机构600与上料机构800位于同一水平面。上料机构800在水平方向上运输盛装有未镀膜的产品的载具900,以将载具900运输至装载位置。示例性地,第二升降装置驱动第四输送带升降至第五预设位置。 The loading mechanism 800 is located on the side of the unloading mechanism 600 away from the furnace door conveyor mechanism 350. When the unloading mechanism 600 is raised or lowered to the fifth preset position, the loading mechanism 600 and the loading mechanism 800 are on the same horizontal plane. The loading mechanism 800 transports the carrier 900 containing the uncoated product in the horizontal direction to transport the carrier 900 to the loading position. Exemplarily, the second lifting device drives the fourth conveyor belt to rise or fall to the fifth preset position.
第五预设位置可以是上料机构800与地面的距离为第三预设距离时上料机构800所处的位置,第五预设位置和第三预设距离可以根据实际需要确定,本公开不做具体限定。The fifth preset position can be the position of the feeding mechanism 800 when the distance between the feeding mechanism 800 and the ground is the third preset distance. The fifth preset position and the third preset distance can be determined according to actual needs, and this disclosure does not make specific limitations.
第二子上料机构830与装卸机构600相邻设置,且第二子上料机构830设置于装卸机构600的远离炉门输送机构350的一侧。第一翻转装置820与第二子上料机构830连接,且第一翻转装置820设置于第二子上料机构830的远离装卸机构600的一侧。第一子上料机构810与第一翻转装置820连接,且第一子上料机构810设置于第一翻转装置820的远离第二子上料机构830的一侧。第一子上料机构810将盛装有未镀膜的产品的载具900运输至第一翻转位置,第一翻转装置820对位于第一翻转位置的盛装有未镀膜的产品的载具900进行翻转,以使盛装有未镀膜的产品的载具900由第一子上料机构810翻转至第二子上料机构830,且暴露开口901,第二子上料机构830将翻转后的盛装有未镀膜的产品的载具900运输至装载位置,以使装卸设备700能够将盛装有未镀膜的产品的载具900由装载位置装载至装卸机构600所承载的炉门200。The second sub-feeding mechanism 830 is arranged adjacent to the loading and unloading mechanism 600, and is located on the side of the loading and unloading mechanism 600 away from the furnace door conveying mechanism 350. The first tilting device 820 is connected to the second sub-feeding mechanism 830, and is located on the side of the second sub-feeding mechanism 830 away from the loading and unloading mechanism 600. The first sub-feeding mechanism 810 is connected to the first tilting device 820, and is located on the side of the first tilting device 820 away from the second sub-feeding mechanism 830. The first sub-feeding mechanism 810 transports the carrier 900 containing uncoated products to the first flipping position. The first flipping device 820 flips the carrier 900 containing uncoated products at the first flipping position so that the carrier 900 containing uncoated products is flipped from the first sub-feeding mechanism 810 to the second sub-feeding mechanism 830, exposing the opening 901. The second sub-feeding mechanism 830 transports the flipped carrier 900 containing uncoated products to the loading position so that the loading and unloading equipment 700 can load the carrier 900 containing uncoated products from the loading position to the furnace door 200 carried by the loading and unloading mechanism 600.
在一些实施例中,载具900具有呈角度设置的第一支撑面910和第二支撑面920。第一翻转装置820包括:第一转轴8210、第一承载板8220和第二承载板8230。第一转轴8210水平设置,且第一转轴8210的延伸方向与载具900在第一子上料机构810上的移动方向垂直。第一承载板8220与第一转轴8210连接,在第一转轴8210的带动下旋转,被配置为承载载具900,并能够与载具900的第一支撑面910接触。第二承载板8230与第一转轴8210连接,在第一转轴8210的带动下旋转,被配置为承载载具900,并能够与载具900的第二支撑面920接触。第二承载板8230与第一承载板8220呈角度设置,形成容纳空间,容纳空间用于容纳载具900,以使在第一转轴8210的转动过程中,载具900由被第一承载板8220承载转换为被第二承载板8230承载。第一翻转装置820结构简单,翻转效率高。In some embodiments, the carrier 900 has a first support surface 910 and a second support surface 920 arranged at an angle. The first tilting device 820 includes a first rotating shaft 8210, a first support plate 8220, and a second support plate 8230. The first rotating shaft 8210 is horizontally arranged, and the extending direction of the first rotating shaft 8210 is perpendicular to the moving direction of the carrier 900 on the first sub-feeding mechanism 810. The first support plate 8220 is connected to the first rotating shaft 8210, rotates under the drive of the first rotating shaft 8210, is configured to support the carrier 900, and is capable of contacting the first support surface 910 of the carrier 900. The second support plate 8230 is connected to the first rotating shaft 8210, rotates under the drive of the first rotating shaft 8210, is configured to support the carrier 900, and is capable of contacting the second support surface 920 of the carrier 900. The second support plate 8230 is angled to the first support plate 8220 to form a receiving space, which is used to accommodate the carrier 900, so that during the rotation of the first rotating shaft 8210, the carrier 900 is switched from being supported by the first support plate 8220 to being supported by the second support plate 8230. The first flipping device 820 has a simple structure and high flipping efficiency.
示例性地,如图3至图6所示,载具900为矩形结构,第一支撑面910和第二支撑面920呈90度设置,第一支撑面910上设置开口901,第二承载板8230与第一承载板8220呈90度设置。第一子上料机构810将载具900运输至第一翻转位置,第一承载板8220承载第一支撑面910,第二承载板8230承载第二支撑面920,在第一转轴8210转动90度的过程中,载具900由第一支撑面910被第一承载板8220承载转换为第二支撑面920被第二承载板8230承载,当第一转轴8210转动至90度时,载具900被翻转至第二子上料机构830,第二子上料机构830将翻转90度后的载具900运输至装载位置。For example, as shown in Figures 3 to 6, the carrier 900 has a rectangular structure. The first support surface 910 and the second support surface 920 are set at 90 degrees. An opening 901 is provided on the first support surface 910. The second support plate 8230 is set at 90 degrees to the first support plate 8220. The first sub-feeding mechanism 810 transports the carrier 900 to the first flipping position. The first support plate 8220 supports the first support surface 910, and the second support plate 8230 supports the second support surface 920. During the rotation of the first rotating shaft 8210 by 90 degrees, the carrier 900 changes from being supported by the first support surface 910 and the first support plate 8220 to being supported by the second support surface 920 and the second support plate 8230. When the first rotating shaft 8210 rotates to 90 degrees, the carrier 900 is flipped to the second sub-feeding mechanism 830, which then transports the flipped carrier 900 to the loading position.
示例性地,第一支撑面910与第三支撑面930在竖直方向上具有间隙,该间隙形成开口901,其中,第三支撑面930与第二支撑面920相对设置。For example, the first support surface 910 and the third support surface 930 have a gap in the vertical direction, which forms an opening 901, wherein the third support surface 930 and the second support surface 920 are disposed opposite to each other.
在一些实施例中,镀膜装置10还包括下料机构1000、至少一个上下料设备1100和横移装置1200。下料机构1000与装卸机构600相邻,并与上料机构800并排设置,以使装卸设备700能够将装卸机构600所承载的炉门200上的载具900卸载至下料机构1000。下料机构1000在水平方向上、且远离装卸机构600的方向运输盛装有已镀膜的产品的载具900。上下料设备1100设置 于下料机构1000的远离上料机构800的一侧或者设置于上料机构800的远离下料机构1000的一侧,被配置为将未镀膜的产品的载具900放置于上料机构800上的载具900内,或者将已镀膜的产品由下料机构1000上的载具900内取走,或者将下料机构1000上的空的载具900运输至上料机构800。横移装置1200连接上料机构800与下料机构1000,被配置为将下料机构1000上的载具900移动至上料机构800。通过下料机构1000、上下料设备1100和横移装置1200实现了自动下料,提高了镀膜装置10的生产效率。In some embodiments, the coating apparatus 10 further includes a feeding mechanism 1000, at least one loading/unloading device 1100, and a traversing device 1200. The feeding mechanism 1000 is adjacent to the loading/unloading mechanism 600 and arranged side-by-side with the loading mechanism 800, so that the loading/unloading device 700 can unload the carrier 900 from the furnace door 200 carried by the loading/unloading mechanism 600 to the feeding mechanism 1000. The feeding mechanism 1000 transports the carrier 900 containing the coated product in a horizontal direction and away from the loading/unloading mechanism 600. The loading/unloading device 1100 is configured... The unloading mechanism 1000, located on the side of the unloading mechanism 1000 away from the loading mechanism 800, or on the side of the loading mechanism 800 away from the unloading mechanism 1000, is configured to place the carrier 900 of the uncoated product into the carrier 900 on the loading mechanism 800, or remove the coated product from the carrier 900 on the unloading mechanism 1000, or transport the empty carrier 900 on the unloading mechanism 1000 to the loading mechanism 800. The transverse transfer device 1200 connects the loading mechanism 800 and the unloading mechanism 1000 and is configured to move the carrier 900 on the unloading mechanism 1000 to the loading mechanism 800. Automatic unloading is achieved through the unloading mechanism 1000, the loading/unloading device 1100, and the transverse transfer device 1200, improving the production efficiency of the coating apparatus 10.
下料机构1000可以是输送带流转线,示例性地,下料机构1000可以包括第六动力源、第六传动组件和第六输送带。第六动力源驱动第六传动组件运动,第六传动组件携带第六输送带移动,以使第六输送带运输盛装有已镀膜的产品的载具900。第六动力源可以是电机、电缸、气缸等能够提供动力的设备。第六传动组件可以是辊轮、带轮、同步轮、齿轮等传动设备。第六输送带可以是皮带、网带、同步带等输送设备。The unloading mechanism 1000 can be a conveyor belt conveyor line. Exemplarily, the unloading mechanism 1000 may include a sixth power source, a sixth transmission assembly, and a sixth conveyor belt. The sixth power source drives the sixth transmission assembly to move, and the sixth transmission assembly carries the sixth conveyor belt to move, so that the sixth conveyor belt transports a carrier 900 containing the coated product. The sixth power source can be a motor, electric cylinder, pneumatic cylinder, or other equipment capable of providing power. The sixth transmission assembly can be a roller, pulley, synchronous pulley, gear, or other transmission equipment. The sixth conveyor belt can be a belt, mesh belt, synchronous belt, or other conveying equipment.
在一些实施例中,如图1、图2和图6所示,下料机构1000包括:第一子下料机构1001、第二翻转装置1002和第二子下料机构1003。第一子下料机构1001与装卸机构600相邻设置,并与第二子上料机构830并排设置,以使装卸设备700能够将装卸机构600所承载的炉门200上的载具900卸载至第一子下料机构1001,第一子下料机构1001将盛装有已镀膜的产品的载具900运输至第二翻转位置,第二翻转装置1002与第一子下料机构1001连接,并与第一翻转装置820并排设置,被配置为对位于第二翻转位置的载具900进行翻转。第二子下料机构1003与第二翻转装置1002连接,并与第一子上料机构810并排设置,被配置为将翻转后的载具900进行运输,以实现下料。In some embodiments, as shown in Figures 1, 2, and 6, the unloading mechanism 1000 includes: a first sub-unloading mechanism 1001, a second flipping device 1002, and a second sub-unloading mechanism 1003. The first sub-unloading mechanism 1001 is disposed adjacent to the loading and unloading mechanism 600 and parallel to the second sub-loading mechanism 830, so that the loading and unloading equipment 700 can unload the carrier 900 on the furnace door 200 carried by the loading and unloading mechanism 600 to the first sub-unloading mechanism 1001. The first sub-unloading mechanism 1001 transports the carrier 900 containing the coated product to the second flipping position. The second flipping device 1002 is connected to the first sub-unloading mechanism 1001 and is disposed parallel to the first flipping device 820, and is configured to flip the carrier 900 located at the second flipping position. The second sub-discharging mechanism 1003 is connected to the second tilting device 1002 and is arranged side by side with the first sub-loading mechanism 810. It is configured to transport the tilted carrier 900 to achieve unloading.
在一些实施例中,第二翻转装置1002可以对位于第二翻转位置的载具900进行90度或180度翻转,以使载具900呈下料状态。示例性地,第二翻转装置1002对位于第二翻转位置的载具900的翻转角度可以根据实际情况进行选择,例如,30度、60度、150度等,本公开不做具体限定。In some embodiments, the second flipping device 1002 can flip the carrier 900 located in the second flipping position by 90 degrees or 180 degrees so that the carrier 900 is in a unloading state. Exemplarily, the flipping angle of the carrier 900 located in the second flipping position by the second flipping device 1002 can be selected according to the actual situation, such as 30 degrees, 60 degrees, 150 degrees, etc., and this disclosure does not make specific limitations.
示例性地,第二翻转装置1002可以包括第二转轴1012、第三承载板1022和第四承载板1032。第二转轴1012水平设置,且第二转轴1012的延伸方向与载具900在第二子下料机构1003上的移动方向垂直。第三承载板1022与第二转轴1012连接,在第二转轴1012的带动下旋转,被配置为承载载具900,并能够与载具900的第二支撑面920接触。第四承载板1032与第二转轴1012连接,在第二转轴1012的带动下旋转,被配置为承载载具900,并能够与载具900的第一支撑面910接触。第三承载板1022与第四承载板1032呈角度设置,形成容纳空间,容纳空间用于容纳载具900,以使在第二转轴1012的转动过程中,载具900由被第三承载板1022承载转换为被第四承载板1032承载。第二翻转装置1002结构简单,翻转效率高。For example, the second tilting device 1002 may include a second rotating shaft 1012, a third support plate 1022, and a fourth support plate 1032. The second rotating shaft 1012 is horizontally arranged, and its extending direction is perpendicular to the moving direction of the carrier 900 on the second sub-feeding mechanism 1003. The third support plate 1022 is connected to the second rotating shaft 1012, rotates under the drive of the second rotating shaft 1012, is configured to support the carrier 900, and is able to contact the second support surface 920 of the carrier 900. The fourth support plate 1032 is connected to the second rotating shaft 1012, rotates under the drive of the second rotating shaft 1012, is configured to support the carrier 900, and is able to contact the first support surface 910 of the carrier 900. The third support plate 1022 and the fourth support plate 1032 are set at an angle to form a receiving space, which is used to accommodate the carrier 900, so that during the rotation of the second rotating shaft 1012, the carrier 900 is changed from being supported by the third support plate 1022 to being supported by the fourth support plate 1032. The second tilting device 1002 has a simple structure and high tilting efficiency.
第三承载板1022和第四承载板1032呈90度设置。第一子下料机构1001将载具900运输至第二翻转位置,第三承载板1022承载第二支撑面920,第四承载板1032承载第一支撑面910,在第二转轴1012转动90度的过程中,载具900由第二支撑面920被第三承载板1022承载转换为第一支撑面910被 第四承载板1032承载,当第二转轴1012转动至90度时,载具900被翻转至第二子下料机构1003,第二子下料机构1003将翻转90度后的载具900进行运输。The third support plate 1022 and the fourth support plate 1032 are set at a 90-degree angle. The first sub-feeding mechanism 1001 transports the carrier 900 to the second flipping position. The third support plate 1022 supports the second support surface 920, and the fourth support plate 1032 supports the first support surface 910. During the process of the second rotating shaft 1012 rotating 90 degrees, the carrier 900 changes from being supported by the third support plate 1022 on the second support surface 920 to being supported by the first support surface 910. The fourth bearing plate 1032 carries the carrier. When the second rotating shaft 1012 rotates to 90 degrees, the carrier 900 is flipped to the second sub-unloading mechanism 1003, which then transports the carrier 900 after it has been flipped 90 degrees.
示例性地,横移装置1200连接第一子上料机构810和第二子下料机构1003。For example, the transverse movement device 1200 is connected to the first sub-feeding mechanism 810 and the second sub-unfeeding mechanism 1003.
在一些实施例中,当上下料设备1100设置于上料机构800的远离下料机构1000的一侧时,上下料设备1100将第二子下料机构1003上的载具900内的已镀膜的产品取走,以及将第二子下料机构1003上的空的载具900运输至第一子上料机构810。In some embodiments, when the loading/unloading device 1100 is located on the side of the loading mechanism 800 away from the unloading mechanism 1000, the loading/unloading device 1100 removes the coated product from the carrier 900 on the second sub-unloading mechanism 1003 and transports the empty carrier 900 on the second sub-unloading mechanism 1003 to the first sub-loading mechanism 810.
在一些实施例中,当上下料设备1100设置于上料机构800的远离下料机构1000的一侧时,横移装置1200将第二子下料机构1003上的载具900移动至第一子上料机构810,以便于上下料设备1100将载具900内的已镀膜的产品取走,以及上下料设备1100将未镀膜的产品放置于第一子上料机构810上的空的载具900内。In some embodiments, when the loading/unloading device 1100 is located on the side of the loading mechanism 800 away from the unloading mechanism 1000, the traversing device 1200 moves the carrier 900 on the second sub-unloading mechanism 1003 to the first sub-loading mechanism 810, so that the loading/unloading device 1100 can remove the coated product from the carrier 900 and place the uncoated product into the empty carrier 900 on the first sub-loading mechanism 810.
在一些实施例中,当上下料设备1100设置于下料机构1000的远离上料机构800的一侧时,上下料设备1100将第二子下料机构1003上的载具900内的已镀膜的产品取走,以及将第二子下料机构1003上的空的载具900运输至第一子上料机构810。In some embodiments, when the loading/unloading device 1100 is located on the side of the unloading mechanism 1000 away from the loading mechanism 800, the loading/unloading device 1100 removes the coated product from the carrier 900 on the second sub-unloading mechanism 1003 and transports the empty carrier 900 on the second sub-unloading mechanism 1003 to the first sub-loading mechanism 810.
在一些实施例中,当上下料设备1100设置于下料机构1000的远离上料机构800的一侧时,上下料设备1100将第二子下料机构1003上的载具900内的已镀膜的产品取走,以便于上下料设备1100将未镀膜的产品放置于第二子下料机构1003上的空的载具900内,横移装置1200将盛装有未镀膜的产品的载具900由第二子下料机构1003移动至第一子上料机构810。In some embodiments, when the loading/unloading device 1100 is located on the side of the unloading mechanism 1000 away from the loading mechanism 800, the loading/unloading device 1100 removes the coated product from the carrier 900 on the second sub-unloading mechanism 1003 so that the loading/unloading device 1100 can place the uncoated product into the empty carrier 900 on the second sub-unloading mechanism 1003, and the traversing device 1200 moves the carrier 900 containing the uncoated product from the second sub-unloading mechanism 1003 to the first sub-loading mechanism 810.
上下料设备1100可以包括第一机械手1110和第二机械手1120。第一机械手1110和第二机械手1120可以同时设置于下料机构1000的远离上料机构800的一侧或者同时设置于上料机构800的远离下料机构1000的一侧。第一机械手1110和第二机械手1120可以协同工作,以将未镀膜的产品放置于第一子上料机构810上的载具900内,或者将已镀膜的产品由第二子下料机构1003上的载具900内取走,或者将第二子下料机构1003上的空的载具900运输至第一子上料机构810。第一机械手1110和第二机械手1120也可以分开工作,第一机械手1110将未镀膜的产品放置于第一子上料机构810上的载具900内,第二机械手1120将已镀膜的产品由第二子下料机构1003上的载具900内取走,以及将第二子下料机构1003上的空的载具900运输至第一子上料机构810,或者第二机械手1120将未镀膜的产品放置于第一子上料机构810上的载具900内,第一机械手1110将已镀膜的产品由第二子下料机构1003上的载具900内取走,以及将第二子下料机构1003上的空的载具900运输至第一子上料机构810。The loading/unloading equipment 1100 may include a first robotic arm 1110 and a second robotic arm 1120. The first robotic arm 1110 and the second robotic arm 1120 may be simultaneously disposed on the side of the unloading mechanism 1000 away from the loading mechanism 800, or simultaneously disposed on the side of the loading mechanism 800 away from the unloading mechanism 1000. The first robotic arm 1110 and the second robotic arm 1120 may work together to place uncoated products into the carrier 900 on the first sub-loading mechanism 810, or to remove coated products from the carrier 900 on the second sub-unloading mechanism 1003, or to transport the empty carrier 900 on the second sub-unloading mechanism 1003 to the first sub-loading mechanism 810. The first robotic arm 1110 and the second robotic arm 1120 can also work separately. The first robotic arm 1110 places the uncoated product into the carrier 900 on the first sub-feeding mechanism 810, and the second robotic arm 1120 removes the coated product from the carrier 900 on the second sub-unloading mechanism 1003, and transports the empty carrier 900 on the second sub-unloading mechanism 1003 to the first sub-feeding mechanism 810. Alternatively, the second robotic arm 1120 places the uncoated product into the carrier 900 on the first sub-feeding mechanism 810, and the first robotic arm 1110 removes the coated product from the carrier 900 on the second sub-unloading mechanism 1003, and transports the empty carrier 900 on the second sub-unloading mechanism 1003 to the first sub-feeding mechanism 810.
在一些实施例中,如图6所示,镀膜装置10还包括第一料盒缓存机构1300和第二料盒缓存机构1400。第一料盒缓存机构1300和第二料盒缓存机构1400上下层叠设置。图6示出的是镀膜装置10的俯视图,由于第一料盒缓存机构 1300和第二料盒缓存机构1400上下层叠设置,因此在图6中用虚线框表示第一料盒缓存机构1300,即,图6所示实施例为第一料盒缓存机构1300设置于第二料盒缓存机构1400的下方。在其他实施例中,第一料盒缓存机构1300也可以设置于第二料盒缓存机构1400的上方。In some embodiments, as shown in FIG6, the coating apparatus 10 further includes a first material tray buffer mechanism 1300 and a second material tray buffer mechanism 1400. The first material tray buffer mechanism 1300 and the second material tray buffer mechanism 1400 are stacked vertically. FIG6 shows a top view of the coating apparatus 10, due to the first material tray buffer mechanism... The first material box buffer mechanism 1300 and the second material box buffer mechanism 1400 are stacked vertically. Therefore, the first material box buffer mechanism 1300 is represented by a dashed box in Figure 6. That is, in the embodiment shown in Figure 6, the first material box buffer mechanism 1300 is located below the second material box buffer mechanism 1400. In other embodiments, the first material box buffer mechanism 1300 may also be located above the second material box buffer mechanism 1400.
第一料盒缓存机构1300与上下料设备1100相邻设置,被配置为缓存盛装有未镀膜的产品的料盒。第二料盒缓存机构1400设置于第一料盒缓存机构1300的上方或下方,被配置为缓存盛装有已镀膜的产品的料盒或者空的料盒。The first material box buffer mechanism 1300 is disposed adjacent to the loading/unloading device 1100 and is configured to buffer material boxes containing uncoated products. The second material box buffer mechanism 1400 is disposed above or below the first material box buffer mechanism 1300 and is configured to buffer material boxes containing coated products or empty material boxes.
上下料设备1100将第一料盒缓存机构1300上的料盒中的未镀膜的产品运输至上料机构800上的载具900内,或者将下料机构1000上的载具900内的已镀膜的产品的运输至第二料盒缓存机构1400上的料盒。通过第一料盒缓存机构1300缓存未镀膜的产品以防止上料不及时,通过第二料盒缓存机构1400缓存空的料盒以便于出料,并通过第二料盒缓存机构1400缓存和运输盛装有已镀膜的产品的料盒以实现下料,从而实现自动上下料,提高生产效率。The loading/unloading equipment 1100 transports uncoated products from the boxes on the first material box buffer mechanism 1300 to the carrier 900 on the loading mechanism 800, or transports coated products from the carrier 900 on the unloading mechanism 1000 to the boxes on the second material box buffer mechanism 1400. The first material box buffer mechanism 1300 buffers uncoated products to prevent untimely loading, the second material box buffer mechanism 1400 buffers empty boxes for easy unloading, and the second material box buffer mechanism 1400 buffers and transports boxes containing coated products to achieve unloading, thus realizing automatic loading/unloading and improving production efficiency.
如图4所示,炉门200上可以并排设置若干行、若干列、若干层的载具900,每个载具900盛装若干个层叠的产品,以提高炉门200承载的产品的数量,进一步提高镀膜效率,从而进一步提高镀膜装置10的产能。As shown in Figure 4, several rows, columns and layers of carriers 900 can be arranged side by side on the furnace door 200. Each carrier 900 holds several stacked products to increase the number of products that the furnace door 200 can carry, further improve the coating efficiency, and thus further increase the production capacity of the coating device 10.
在一些实施例中,如图1所示,镀膜装置10还包括:第一净化腔室1500、第二净化腔室1600、冷却装置1700和清洁装置1800。第一净化腔室1500被配置为容纳装卸机构600和装载设备700,第二净化腔室1600被配置为容纳多个炉门输送机构350,冷却装置1700设置于第一净化腔室1500的顶部,被配置为对第一净化腔室1500进行降温,清洁装置1800设置于第一净化腔室1500的顶部,被配置为清洁装卸机构600上的炉门200。In some embodiments, as shown in FIG1, the coating apparatus 10 further includes: a first purification chamber 1500, a second purification chamber 1600, a cooling device 1700, and a cleaning device 1800. The first purification chamber 1500 is configured to accommodate the loading and unloading mechanism 600 and the loading device 700, the second purification chamber 1600 is configured to accommodate a plurality of furnace door conveying mechanisms 350, the cooling device 1700 is disposed on the top of the first purification chamber 1500 and is configured to cool the first purification chamber 1500, and the cleaning device 1800 is disposed on the top of the first purification chamber 1500 and is configured to clean the furnace door 200 on the loading and unloading mechanism 600.
冷却装置1700包括水冷机构和风冷机构,当装载有已镀膜的产品的炉门200由第二炉门缓存机构500输送至装卸机构600时,水冷机构和风冷机构同时对装载有已镀膜的产品的炉门200和产品进行冷却。腔体100、第一净化腔室1500、第二净化腔室1600的顶部均设置有热排装置2000,通过热排装置2000将腔体100、第一净化腔室1500、第二净化腔室1600内的热量排出。The cooling device 1700 includes a water-cooling mechanism and an air-cooling mechanism. When the furnace door 200, which is loaded with coated products, is conveyed to the loading and unloading mechanism 600 by the second furnace door buffer mechanism 500, the water-cooling mechanism and the air-cooling mechanism simultaneously cool the furnace door 200 and the products. Heat dissipation devices 2000 are installed at the top of the cavity 100, the first purification chamber 1500, and the second purification chamber 1600 to dissipate heat from these chambers.
清洁装置1800包括吸尘和清洁滚轮组件,以对装卸机构600所承载的炉门200进行清洁。示例性地,装卸机构600将装载有未镀膜的产品的炉门200升降至第六预设位置,吸尘和清洁滚轮组件与装载有未镀膜的产品的炉门200的上表面的边缘滚动连接,通过吸尘和清洁滚轮组件滚动以实现对装载有未镀膜的产品的炉门200的上表面的边缘处进行清洁。The cleaning device 1800 includes a vacuuming and cleaning roller assembly for cleaning the oven door 200 carried by the loading and unloading mechanism 600. Exemplarily, the loading and unloading mechanism 600 raises and lowers the oven door 200, which is loaded with uncoated products, to a sixth preset position. The vacuuming and cleaning roller assembly is rolledly connected to the edge of the upper surface of the oven door 200 loaded with uncoated products, and the rolling of the vacuuming and cleaning roller assembly cleans the edge of the upper surface of the oven door 200 loaded with uncoated products.
第六预设位置可以是清洁装置1800与地面的距离为第四预设距离时,装卸机构600将装载有未镀膜的产品的炉门200升降至与清洁装置1800接触时装卸机构600所处的位置,第六预设位置和第四预设距离可以根据实际需要确定,本公开不做具体限定。The sixth preset position can be when the distance between the cleaning device 1800 and the ground is the fourth preset distance, and the loading and unloading mechanism 600 raises and lowers the furnace door 200 loaded with uncoated products to the position where the loading and unloading mechanism 600 is in contact with the cleaning device 1800. The sixth preset position and the fourth preset distance can be determined according to actual needs, and this disclosure does not make specific limitations.
在说明书中提到的“一实施例”、“实施例”等表示所述的实施例可以包括特定特征、结构或特性,但未必每个实施例都包括该特定特征、结构或特性。此外,这样的短语未必是指同一实施例。此外,在结合实施例描述特定特征、结构或特性时,结合明确或未明确描述的其他实施例实现这样的特征、结构或 特性处于本领域技术人员的知识范围之内。The terms "an embodiment" or "an embodiment" used in the specification indicate that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Additionally, when describing a specific feature, structure, or characteristic in conjunction with an embodiment, such feature, structure, or characteristic may be implemented in conjunction with other embodiments, whether explicitly described or not. The characteristics are within the knowledge of those skilled in the art.
应当理解,应当按照最宽的方式解释本公开中的“在……上”、“在……以上”和“在……之上”,以使得“在……上”不仅意味着“直接处于某物上”,还包括“在某物上”且其间具有中间特征或层的含义,并且“在……以上”或者“在……之上”不仅包括“在某物以上”或“之上”的含义,还可以包括“在某物以上”或“之上”且其间没有中间特征或层(即,直接处于某物上)的含义。It should be understood that “on,” “above,” and “on top of” in this disclosure should be interpreted in the broadest manner, such that “on” means not only “directly on something” but also “on something” with an intermediate feature or layer therebetween, and that “above” or “on top of” means not only “on top of something” but also “on top of something” without an intermediate feature or layer therebetween (i.e., directly on something).
此外,文中为了便于说明可以使用空间相对术语,例如,“下面”、“以下”、“下方”、“以上”、“上方”等,以描述一个部件或特征相对于其他部件或特征的如图所示的关系。空间相对术语意在包含除了附图所示的取向之外的处于使用或操作中的部件的不同取向。装置可以具有其他取向(旋转90度或者处于其他取向上),并且文中使用的空间相对描述词可以同样被相应地解释。Furthermore, for ease of explanation, spatial relative terms such as "below," "below," "under," "above," and "above" may be used to describe the relationship of a component or feature relative to other components or features as shown in the figures. Spatial relative terms are intended to encompass different orientations of components in use or operation other than those shown in the figures. Devices may have other orientations (rotated 90 degrees or in other orientations), and the spatial relative descriptive terms used herein may be interpreted accordingly.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
以上所述仅为本公开的较佳实施例而已,并不用以限制本公开,凡在本公开的精神和原则之内,所作的任何修改、等同替换等,均应包含在本公开的保护范围之内。 The above description is merely a preferred embodiment of this disclosure and is not intended to limit this disclosure. Any modifications or equivalent substitutions made within the spirit and principles of this disclosure should be included within the scope of protection of this disclosure.
Claims (10)
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| CN202480003246.6A CN119546798A (en) | 2024-06-21 | 2024-06-21 | Coating device |
| PCT/CN2024/100801 WO2025260379A1 (en) | 2024-06-21 | 2024-06-21 | Coating device |
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| Application Number | Priority Date | Filing Date | Title |
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| PCT/CN2024/100801 WO2025260379A1 (en) | 2024-06-21 | 2024-06-21 | Coating device |
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| WO2025260379A1 true WO2025260379A1 (en) | 2025-12-26 |
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| PCT/CN2024/100801 Pending WO2025260379A1 (en) | 2024-06-21 | 2024-06-21 | Coating device |
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| CN (1) | CN119546798A (en) |
| WO (1) | WO2025260379A1 (en) |
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