[go: up one dir, main page]

WO2025254111A1 - Chemically strengthened glass, crystallized glass, and glass - Google Patents

Chemically strengthened glass, crystallized glass, and glass

Info

Publication number
WO2025254111A1
WO2025254111A1 PCT/JP2025/020048 JP2025020048W WO2025254111A1 WO 2025254111 A1 WO2025254111 A1 WO 2025254111A1 JP 2025020048 W JP2025020048 W JP 2025020048W WO 2025254111 A1 WO2025254111 A1 WO 2025254111A1
Authority
WO
WIPO (PCT)
Prior art keywords
chemically strengthened
strengthened glass
value
less
glass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/JP2025/020048
Other languages
French (fr)
Japanese (ja)
Inventor
要 関谷
みゆり 鈴木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AGC Inc
Original Assignee
Asahi Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Glass Co Ltd filed Critical Asahi Glass Co Ltd
Publication of WO2025254111A1 publication Critical patent/WO2025254111A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound

Definitions

  • the present invention relates to chemically strengthened glass, crystallized glass, and glass.
  • Chemically strengthened glass is glass that has been brought into contact with a molten salt composition such as sodium nitrate to cause ion exchange between alkali metal ions contained in the glass and alkali metal ions with a larger ionic radius contained in the molten salt composition, thereby forming a compressive stress layer from the surface to the interior of the glass.
  • a molten salt composition such as sodium nitrate
  • Patent Document 2 discloses glass-ceramics having a fracture toughness value K1c of 1.13 MPa ⁇ m 1/2 or more and containing lithium disilicate crystals as a crystalline phase.
  • Patent Document 3 also discloses glass-ceramics that satisfy a specific composition range and have a fracture toughness value K1c of more than 1.0 MPa ⁇ m 1/2 .
  • the #60 sandpaper set drop strength test produces deeper cracks than the #80 sandpaper set drop strength test and the #180 sandpaper set drop strength test, and is therefore a test under more severe conditions.
  • the inventors conducted extensive research and discovered that the above problem can be solved by using crystallized glass that has a high fracture toughness value K1c and that has a small tensile stress value CT due to chemical strengthening treatment, and thus completed the present invention.
  • glass that exhibits excellent results in a #60 sandpaper set drop strength test would have a high compressive stress value, i.e., a high tensile stress value corresponding to the high compressive stress value.
  • the present invention surprisingly found that the above-mentioned problem can be solved by using the opposite, a low tensile stress value.
  • the gist of this embodiment relates to the following.
  • a crystallized glass having a crystalline phase The composition of the center of the thickness direction is expressed as mole percentage based on oxides: SiO 2 62-75%, Al 2 O 3 2.2-6.0%, P 2 O 5 more than 0% and less than 3%, Li 2 O 20-27%, Na 2 O more than 0% and less than 5%, K 2 O 0-1%, MgO 0-2%, CaO 0-2%, SrO 0-1%, ZrO 2 1 to 4.2%, and SnO 2 0 to 1%, Substantially does not contain Y 2 O 3 , Using the content ratio of K 2 O and Na 2 O expressed in mole percentage, the value represented by ⁇ [K 2 O]/[Na 2 O] ⁇ is 0 to 0.3; A chemically strengthened glass in which the value represented by [ ⁇ [Al 2 O 3 ]/[ZrO 2 ] ⁇ - ⁇ [B 2 O 3 ]/[P 2 O
  • a crystallized glass having a crystalline phase The composition of the center of the thickness direction is expressed as mole percentage based on oxides: SiO 2 62-75%, Al 2 O 3 2.2-6.0%, Li 2 O 20-27% and ZrO 2 1-4.2%, Chemically strengthened glass having an average tensile stress value CT ave of 60 MPa or less, calculated by ⁇ I CT /L CT ⁇ using the tensile stress integral value I CT (MPa ⁇ m) and the thickness direction length L CT ( ⁇ m) of the tensile stress region.
  • the average value CT ave of the tensile stress calculated by ⁇ I CT /L CT ⁇ using the tensile stress integral value I CT (MPa ⁇ ⁇ m) and the plate thickness direction length L CT ( ⁇ m) of the tensile stress region is 60 MPa or less.
  • the crystalline phase comprises at least one crystal selected from the group consisting of Li 2 Si 2 O 5 , LiAlSi 2 O 6 , LiAlSi 4 O 10 , Li 3 PO 4 , and ⁇ -quartz solid solution. Chemically strengthened glass according to any one of [1] to [3].
  • the compressive stress layer depth DOL is ⁇ t ⁇ 0.15 ⁇ ⁇ m or more.
  • the Na ion concentration [Na] 100 at a depth of 100 ⁇ m from the surface is 2.5 mol% or more;
  • the chemically strengthened glass according to any one of [1] to [11], wherein a compressive stress value CS 100 at a depth of 100 ⁇ m from the surface is 30 MPa or less.
  • the chemically strengthened glass according to any one of [1] to [15], wherein the average crack height measured by a sandpaper set drop strength test under the following conditions is 40 cm or more.
  • the test specimen is an electronic device equipped with chemically strengthened glass, or an electronic device simulation structure that integrates chemically strengthened glass with a housing that holds the chemically strengthened glass.
  • the drop test is performed by dropping the test specimen onto #60 sandpaper with the chemically strengthened glass facing downward. The test specimen is dropped from a height of 15 cm. If the chemically strengthened glass in the test specimen does not break upon dropping, the drop height is increased by 5 cm and the process is repeated. The height at which the chemically strengthened glass in the test specimen first breaks is defined as the crack height.
  • the drop test is performed on 10 test specimens, and the average of the crack heights is defined as the average crack height.
  • a crystallized glass having a crystalline phase The composition is expressed as mole percentage based on oxides. SiO 2 62-75%, Al 2 O 3 2.2-6.0%, P 2 O 5 more than 0% and less than 3%, Li 2 O 20-27%, Na 2 O more than 0% and less than 5%, K 2 O 0-1%, MgO 0-2%, CaO 0-2%, SrO 0-1%, ZrO 2 1 to 4.2%, and SnO 2 0 to 1%, Substantially does not contain Y 2 O 3 , Using the content ratio of K 2 O and Na 2 O expressed in mole percentage, the value represented by ⁇ [K 2 O]/[Na 2 O] ⁇ is 0 to 0.3; A crystallized glass having a value of 0.5 to 1.5, where the content ratios of Al 2 O 3 , ZrO 2 , B 2 O 3 and P 2 O 5 are expressed in mole percentage, that is, [ ⁇ [Al 2 O 3 ]/[ZrO
  • the composition is expressed in mole percentage based on oxides: SiO 2 62-75%, Al 2 O 3 2.2-6.0%, P 2 O 5 more than 0% and less than 3%, Li 2 O 20-27%, Na 2 O more than 0% and less than 5%, K 2 O 0-1%, MgO 0-2%, CaO 0-2%, SrO 0-1%, ZrO 2 1 to 4.2%, and SnO 2 0 to 1%, Substantially does not contain Y 2 O 3 , Using the content ratio of K 2 O and Na 2 O expressed in mole percentage, the value represented by ⁇ [K 2 O]/[Na 2 O] ⁇ is 0 to 0.3; A glass in which the value represented by [ ⁇ [Al 2 O 3 ] /[ZrO 2 ] ⁇ - ⁇ [B 2 O 3 ] / [P 2 O 5 ] ⁇ ], where the content ratios of Al 2 O 3 , ZrO 2 , B 2 O 3 and P 2 O 5 are expressed in mole percentage
  • chemically strengthened glass can be obtained that exhibits high strength characteristics in a #60 sandpaper set drop strength test. Furthermore, it is possible to obtain crystallized glass that becomes chemically strengthened glass with the above characteristics when subjected to chemical strengthening treatment, and glass that becomes the above crystallized glass when subjected to crystallization treatment.
  • the composition of the center of the chemically strengthened glass in the thickness direction is the same as the composition of the glass before chemical strengthening treatment, and except in cases where extreme ion exchange treatment has been performed, the glass composition deeper than the compressive stress layer depth DOL of the chemically strengthened glass can be considered to be the same as the composition of the center of the chemically strengthened glass in the thickness direction.
  • the composition of the crystallized glass is the same as the composition of the amorphous glass (mother glass) before crystals are precipitated.
  • the composition of the amorphous glass before crystallization, the composition of the crystallized glass after the crystallization treatment, and the composition of the center of the thickness direction of the chemically strengthened glass after the above-mentioned crystallized glass has been further subjected to a chemical strengthening treatment can all be considered to be the same.
  • the composition of the glass before crystallization and the composition of the amorphous phase (residual glass phase) in the glass-ceramics are strictly different.
  • the composition of the amorphous phase in the glass-ceramics is determined from the composition of the glass-ceramics and the composition and content of the crystalline phase.
  • the chemically strengthened glass according to this embodiment is a crystallized glass having a crystalline phase, that is, a crystallized glass having an ion-exchanged compressive stress layer on its surface by undergoing a chemical strengthening treatment.
  • the composition of the center portion in the thickness direction satisfies the following in terms of mole percentage based on oxides. SiO 2 62-75%, Al 2 O 3 2.2-6.0%, Li 2 O 20 to 27%, and ZrO 2 1 to 4.2%.
  • the first aspect of the chemically strengthened glass according to this embodiment has an average tensile stress CT ave of 60 MPa or less, calculated by ⁇ I CT /L CT ⁇ using the tensile stress integral I CT (MPa ⁇ m) and the thickness direction length L CT ( ⁇ m) of the tensile stress region.
  • the composition at the center in the thickness direction satisfies the following in terms of mole percentage based on oxides. SiO 2 62-75%, Al 2 O 3 2.2-6.0%, P 2 O 5 more than 0% and less than 3%, Li 2 O 20-27%, Na 2 O more than 0% and less than 5%, K 2 O 0-1%, MgO 0-2%, CaO 0-2%, SrO 0-1%, ZrO 2 1-4.2%, SnO 2 0-1%; and It contains substantially no Y2O3 .
  • the value represented by ⁇ [K 2 O] / [Na 2 O] ⁇ is 0 to 0.3
  • using the content ratios of Al 2 O 3 , ZrO 2 , B 2 O 3 and P 2 O 5 expressed in mole percentage the value represented by [ ⁇ [Al 2 O 3 ] / [ZrO 2 ] ⁇ - ⁇ [B 2 O 3 ] / [P 2 O 5 ] ⁇ ] is 0.5 to 1.5.
  • the present invention has discovered that in order to have high strength characteristics in a #60 sandpaper set drop strength test, it is important to use chemically strengthened crystallized glass that has a high fracture toughness value K1c and a low average tensile stress value CT ave .
  • glass that excels in the #60 sandpaper set drop strength test would be glass with a high compressive stress value, i.e., glass with a high tensile stress value corresponding to a high compressive stress value.
  • the present invention surprisingly achieved the opposite: that is, that the above-mentioned problem can be solved by a low tensile stress value.
  • the fracture toughness value K1c is a value proportional to the Young's modulus and the surface energy. Young's modulus reflects the properties of the glass-ceramic itself, and the surface energy is thought to be significantly affected by chemical strengthening in addition to the properties of the glass-ceramic itself. Therefore, in this embodiment, the presence of crystalline phase increases the Young's modulus of the glass, resulting in high rigidity and small bending. As a result, the concentrated stress at the crack tip is reduced, which is thought to be one of the reasons for the excellent strength in the #60 sandpaper set drop strength test.
  • lithium disilicate lithium disilicate, Li 2 Si 2 O 5
  • petalite LiAlSi 4 O 10
  • the chemically strengthened glass according to this embodiment is glass-ceramic
  • the presence of grain boundaries due to the crystals and cleavage planes resulting from the crystal structure inhibit the propagation of cracks.
  • more energy is required for crack propagation than in amorphous glass. Therefore, by optimizing the crystallization rate of the glass-ceramic, the average particle size of the crystals that make up the crystalline phase, the type of crystals that make up the crystalline phase, etc., the energy required for the above-mentioned crack propagation can be increased, resulting in superior strength in a #60 sandpaper set drop strength test.
  • the average value of tensile stress CT ave is a value calculated by ⁇ I CT /L CT ⁇ using the integral value of tensile stress I CT (MPa ⁇ m) and the length of the tensile stress region in the plate thickness direction L CT ( ⁇ m ).
  • the inventors focused on the depth of cracks that occurred in a #60 sandpaper set drop strength test, and found that the depth was greater than 120 ⁇ m, reaching approximately 150 ⁇ m. Generally, a depth of 150 ⁇ m from the surface falls within the tensile stress region of chemically strengthened glass. The smaller the absolute value of the tensile stress, the less cracks propagate in this region. Based on this, in this embodiment, it has been conceived that by lowering the average tensile stress CT ave , excellent strength can be achieved in a #60 sandpaper set drop strength test.
  • a first aspect of this embodiment relates to chemically strengthened glass obtained by chemically strengthening glass-ceramics having a crystalline phase with an average tensile stress CT ave of 60 MPa or less.
  • the composition of the center portion in the thickness direction, which becomes glass-ceramics by heat treatment and has an average tensile stress CT ave of 60 MPa or less by chemical strengthening, can be 62-75% SiO 2 , 2.2-6.0% Al 2 O 3 , 20-27% Li 2 O 2 , and 1-4.2% ZrO 2 .
  • a second aspect of the chemically strengthened glass according to this embodiment is a crystallized glass having a crystalline phase, in which the composition of the center portion in the thickness direction satisfies a specific range or relationship. This allows for both a high K1c and a low average tensile stress CT ave , and achieves excellent strength in a #60 sandpaper set drop strength test.
  • the chemically strengthened glass is made of crystallized glass having a crystalline phase, and the composition of the center portion in the thickness direction is set to a specific range. This makes it possible to realize a low average tensile stress CT ave without excessively increasing the compressive stress value, even when ions diffuse to a sufficient depth to form a compressive stress layer.
  • composition The composition of the center of the chemically strengthened glass in the thickness direction, i.e., the composition of the chemically strengthened crystallized glass, will be described below.
  • the content ratio of each component is expressed as mole percentage based on oxide unless otherwise specified.
  • the composition of the chemically strengthened glass can be identified by a conventionally known method. For example, the composition can be identified by wet chemical analysis or quantitative analysis using a fluorescent X-ray calibration curve.
  • SiO2 is a component that constitutes the glass network and also a component that constitutes lithium disilicate crystals.
  • the SiO 2 content in chemically strengthened glass is 62 to 75%.
  • the content is 62% or more, preferably 64% or more, more preferably 66% or more, and even more preferably 68% or more.
  • the content is 75% or less, preferably 73% or less, more preferably 72% or less, even more preferably 70% or less, and particularly preferably 69% or less.
  • Li 2 O is a constituent component of lithium disilicate crystals, and is also a component that generates compressive stress near the surface of the crystallized glass when Li ions constituting Li 2 O are ion-exchanged with Na ions.
  • the content of Li 2 O in chemically strengthened glass is 20 to 27%.
  • the content is 20% or more, preferably 21% or more, more preferably 22% or more, and even more preferably 23% or more.
  • the content is 27% or less, preferably 26.5% or less, more preferably 26% or less, even more preferably 25% or less, and particularly preferably 24% or less.
  • Al 2 O 3 is a component that improves ion exchangeability when chemical strengthening treatment is carried out and increases the surface compressive stress after chemical strengthening treatment.
  • the content of Al 2 O 3 in chemically strengthened glass is 2.2 to 6.0%.
  • the content is 2.2% or more, preferably 2.4% or more, more preferably 2.5% or more, more preferably 2.6% or more, even more preferably 2.8% or more, and particularly preferably 3.2% or more.
  • the content is 6.0% or less, preferably 5.5% or less, more preferably 5.0% or less, and even more preferably 4.5% or less.
  • ZrO2 is a thickening component that increases the viscosity during melting, and also increases the surface compressive stress due to ion exchange.
  • phase separation can be favorably controlled to facilitate crystallization while maintaining high transparency.
  • the content of ZrO 2 in chemically strengthened glass is 1 to 4.2%.
  • the content is 1% or more, preferably 1.5% or more, more preferably 1.6% or more, even more preferably 1.7% or more, even more preferably 2.0% or more, and particularly preferably 2.5% or more.
  • the content is 4.2% or less, preferably 4.0% or less, more preferably 3.8% or less, even more preferably 3.5% or less, even more preferably 3.0% or less, 2.5% or less, or 2.4% or less.
  • the content of ZrO 2 in the chemically strengthened glass according to this embodiment is preferably 1 to 10% by mass when expressed as a mass percentage based on the oxide.
  • the content is preferably 1% by mass or more, more preferably 2.5% by mass or more, even more preferably 3.2% by mass or more, and even more preferably 3.7% by mass or more.
  • the content is preferably 10% by mass or less, more preferably less than 5% by mass, even more preferably 4.8% by mass or less, and may be 4.5% by mass or less, or may be 4.4% by mass or less.
  • P 2 O 5 is a component that promotes crystallization.
  • the content of P 2 O 5 in chemically strengthened glass is preferably more than 0% and not more than 3%.
  • the content is preferably more than 0%, i.e., P 2 O 5 is preferably contained, more preferably 0.2% or more, even more preferably 0.5% or more, even more preferably 0.7% or more, and particularly preferably 0.8% or more.
  • the content is preferably 3% or less, more preferably 2.5% or less, even more preferably 2.0% or less, and most preferably 1.5% or less.
  • Na 2 O is a component that generates compressive stress by ion-exchanging Na ions constituting Na 2 O with K ions, and the inclusion of a small amount of Na 2 O can sometimes increase the stability of the glass.
  • the content of Na 2 O in chemically strengthened glass is preferably more than 0% and not more than 5%.
  • the content is preferably more than 0%, that is, Na 2 O is preferably contained, more preferably 0.5% or more, even more preferably 1.0% or more, and even more preferably 2.0% or more.
  • the content is preferably 5% or less, more preferably 4% or less, and even more preferably 3% or less.
  • K 2 O is a component that enhances chemical strengthening properties and suppresses phase separation.
  • the content of K 2 O in chemically strengthened glass is preferably 0 to 1%.
  • the content of K 2 O may be 0%, that is, not contained, but if K 2 O is contained, from the viewpoint of enhancing the stability of the glass, the content is preferably 0.02% or more, more preferably 0.2% or more, and even more preferably 0.4% or more.
  • the content is preferably 1% or less, more preferably 0.9% or less, even more preferably 0.8% or less, even more preferably 0.7% or less, and particularly preferably 0.6% or less.
  • MgO is a component that improves the meltability of glass.
  • the MgO content in chemically strengthened glass is preferably 0 to 2%.
  • the MgO content may be 0%, i.e., not contained.
  • the content is preferably 0.03% or more, more preferably 0.2% or more, and even more preferably 0.4% or more.
  • the content is preferably 2% or less, more preferably 1.5% or less, and even more preferably 1.0% or less.
  • CaO is a component that improves the meltability of glass.
  • the CaO content in chemically strengthened glass is preferably 0 to 2%.
  • the CaO content may be 0%, i.e., not contained, but when CaO is contained, from the viewpoints of meltability and strength, the content is preferably 0.03% or more, more preferably 0.2% or more, and even more preferably 0.4% or more.
  • the content is preferably 2% or less, more preferably 1.5% or less, even more preferably 1.0% or less, and particularly preferably 0.8% or less.
  • SrO is a component that improves the meltability of glass.
  • the SrO content in chemically strengthened glass is preferably 0 to 1%.
  • the SrO content may be 0%, i.e., not contained.
  • the content is preferably 0.03% or more, more preferably 0.2% or more, and even more preferably 0.4% or more.
  • the content is preferably 1% or less, more preferably 0.9% or less, and even more preferably 0.7% or less.
  • SnO2 is a fining agent during melting and also a component that generates crystal nuclei.
  • the content of SnO 2 in chemically strengthened glass is preferably 0 to 1%.
  • the content of SnO may be 0%, that is, not contained.
  • SnO 2 acts as a component that generates crystal nuclei and forms fine crystals.
  • the content is preferably 0.02% or more, more preferably 0.1% or more, and even more preferably 0.2% or more.
  • the content is preferably 1% or less, more preferably 0.9% or less, even more preferably 0.7% or less, and most preferably 0.5% or less.
  • B 2 O 3 is a component that improves chipping resistance and melting properties.
  • the content of B 2 O 3 in chemically strengthened glass is preferably 0 to 4%.
  • the content of B 2 O 3 may be 0%, that is, not contained, but if B 2 O 3 is contained, from the viewpoint of obtaining good chipping resistance and meltability, the content is preferably 0.3% or more, more preferably 0.5% or more, even more preferably 1.0% or more, and particularly preferably 1.5% or more.
  • the content is preferably 4% or less, more preferably 3.5% or less, even more preferably 3.0% or less, and even more preferably 2.5% or less.
  • ZnO is a component that enhances the meltability of glass.
  • the ZnO content in chemically strengthened glass is preferably 0 to 2%.
  • the ZnO content may be 0%, i.e., not contained, but if ZnO is contained, from the viewpoint of obtaining good meltability, the content is preferably 0.2% or more, more preferably 0.5% or more, and even more preferably 1.0% or more.
  • the content is preferably 2% or less, more preferably 1.8% or less, even more preferably 1.6% or less, and even more preferably 1.4% or less.
  • TiO2 is a thickening component that increases the viscosity when melted, and also a component that increases UV resistance.
  • the content of TiO 2 in chemically strengthened glass is preferably 0 to 1%.
  • the content of TiO 2 may be 0%, that is, it may not be contained, but if TiO 2 is contained, it acts as a thickening component, slowing the growth rate of crystals that become crystalline phases and forming fine crystals.
  • the content is preferably 0.01% or more, more preferably 0.1% or more, and even more preferably 0.3% or more.
  • the content is preferably 1% or less, more preferably 0.8% or less, and even more preferably 0.6% or less.
  • Y 2 O 3 is a thickening component that increases the viscosity during melting, and also a component that increases the mechanical strength of the glass. It also increases the refractive index.
  • Y 2 O 3 has the effect of inhibiting the formation of crystal nuclei. Therefore, it is preferable that the chemically strengthened glass according to this embodiment does not substantially contain Y 2 O 3.
  • substantially not containing means that the content is below the impurity level contained in raw materials, etc., that is, it is not intentionally added, and the content is, for example, less than 0.01%.
  • other components such as coloring components may be added as appropriate within a range that does not inhibit the achievement of the desired properties of the chemically strengthened glass.
  • the other components include BaO , La2O3 , Nb2O5 , Ta2O5 , CeO2 , Co3O4 , MnO2 , Fe2O3 , NiO , CuO , Cr2O3 , V2O5 , Bi2O3 , SeO2 , Er2O3 , and Nd2O3 .
  • the total content of the other components in the chemically strengthened glass is preferably 0.2% or less.
  • the glass does not substantially contain any coloring components.
  • each of the fining agents is preferably 0.3% or less, more preferably 0.1% or less, and most preferably, substantially no fining agents are contained.
  • the chemically strengthened glass according to this embodiment preferably has a composition at the center in the thickness direction that satisfies 62 to 75% of SiO 2 , 2.2 to 6.0% of Al 2 O 3 , 20 to 27% of Li 2 O 2 , and 1 to 4.2% of ZrO 2 .
  • the chemically strengthened glass according to this embodiment more preferably satisfies one or more of the following relationships (1) to (4) expressed using the content ratios of each component, more preferably satisfies two or more, even more preferably satisfies three or more, and particularly preferably satisfies all four. Among these, it is even more preferable to satisfy (1) and (2).
  • the value represented by ⁇ [K 2 O]/[Na 2 O] ⁇ is 0 to 0.3.
  • the value represented by [ ⁇ [Al 2 O 3 ]/[ZrO 2 ] ⁇ - ⁇ [B 2 O 3 ]/[P 2 O 5 ] ⁇ ] is 0.5 to 1.5.
  • the value represented by ⁇ [Al 2 O 3 ]/[Na 2 O] ⁇ is greater than 0 and not greater than 0.23.
  • the value represented by ⁇ [Li 2 O]/[ZrO 2 ] ⁇ is 8 or more.
  • the value represented by ⁇ [K 2 O]/[Na 2 O] ⁇ is 0 to 0.3.
  • This value contributes to the exchange characteristics of K ions. Therefore, the chemically strengthened glass according to this embodiment does not need to contain K 2 O, that is, the value may be 0.03 or more, or may be 0.05 or more, if K 2 O is contained.
  • the value is preferably 0.3 or less, more preferably 0.27 or less, even more preferably 0.25 or less, and particularly preferably 0.23 or less.
  • the value represented by [ ⁇ [Al 2 O 3 ]/[ZrO 2 ] ⁇ - ⁇ [B 2 O 3 ]/[P 2 O 5 ] ⁇ ] is 0.5 to 1.5.
  • the value represented by ⁇ [Al 2 O 3 ]/[ZrO 2 ] ⁇ is an index of the K ion or Na ion exchange characteristics
  • the value represented by ⁇ [B 2 O 3 ]/[P 2 O 5 ] ⁇ is an index of the ease of crystallization nucleation. The difference between these values can be used as an index of the chemical strengthening characteristics of the crystallized glass.
  • the value represented by [ ⁇ [Al 2 O 3 ]/[ZrO 2 ] ⁇ - ⁇ [B 2 O 3 ]/[P 2 O 5 ] ⁇ ] is preferably 0.5 or more, more preferably 0.6 or more, more preferably 0.7 or more, even more preferably 0.8 or more, and particularly preferably 0.9 or more, from the viewpoint of improving chemical strengthening characteristics. Also, from the viewpoint of facilitating crystallization nucleation, the value is preferably 1.5 or less, more preferably 1.3 or less, more preferably 1.2 or less, even more preferably 1.1 or less, and particularly preferably 0.9 or less.
  • the value of ⁇ [Al 2 O 3 ]/[ZrO 2 ] ⁇ which is an index of the K ion and Na ion exchange properties, is preferably 0.7 to 3.0.
  • the value is preferably 0.7 or more, more preferably 0.8 or more, even more preferably 0.9 or more, even more preferably 1.0 or more, and particularly preferably 1.1 or more.
  • the value is preferably 3.0 or less, more preferably 2.0 or less, even more preferably 1.5 or less, and even more preferably 1.2 or less.
  • the value represented by ⁇ [Al 2 O 3 ]/[Na 2 O] ⁇ is greater than 0 and less than or equal to 2.3.
  • This value contributes to the Na ion exchange properties and alkali resistance.
  • the chemically strengthened glass according to this embodiment preferably contains Al 2 O 3 , the value is preferably greater than 0.
  • the value is more preferably 0.1 or greater, even more preferably 0.3 or greater, and most preferably 0.5 or greater.
  • the value is preferably 2.3 or less, more preferably 1.9 or less, even more preferably 1.7 or less, even more preferably 1.2 or less, and particularly preferably 1.0 or less.
  • the value represented by ⁇ [Li 2 O]/[ZrO 2 ] ⁇ is 8 or more, preferably 8 to 20.
  • This value contributes to the Li ion exchange properties and alkali resistance.
  • the value is preferably 8 or more, more preferably 9 or more, even more preferably 11 or more, and particularly preferably 13 or more.
  • the value is preferably 20 or less, more preferably 17 or less, even more preferably 15 or less, and particularly preferably 14 or less.
  • the chemically strengthened glass according to this embodiment is crystallized glass having a crystalline phase.
  • the crystalline phase is not particularly limited, and examples thereof include Li 2 Si 2 O 5 (lithium disilicate crystal), LiAlSi 2 O 6 ( ⁇ -spodumene crystal), LiAlSi 4 O 10 (petalite crystal), Li 3 PO 4 (lithium phosphate crystal), ⁇ -quartz solid solution (Li x Al x Si 3-x O 6 ; including bergerite crystal), Li 2 SiO 3 (lithium metasilicate crystal), LiAlSiO 4 (eucryptite crystal), Al 4+2x Si 2-2x O 10-x (0.2 ⁇ x ⁇ 0.5, mullite crystal), etc.
  • the crystalline phase is not limited to these and may be appropriately selected according to the desired properties.
  • the crystalline phase contains at least one crystal selected from the group consisting of Li 2 Si 2 O 5 , LiAlSi 2 O 6 , LiAlSi 4 O 10 , Li 3 PO 4 , and ⁇ -quartz solid solution, more preferably contains at least one crystal of Li 2 Si 2 O 5 and LiAlSi 4 O 10, and even more preferably contains Li 2 Si 2 O 5 .
  • the crystalline phase may consist solely of lithium disilicate crystals, but may also contain ⁇ -spodumene crystals, petalite, ⁇ -quartz, lithium metasilicate, etc.
  • the crystalline phase may consist solely of lithium disilicate crystals, but may also contain ⁇ -spodumene crystals, petalite, ⁇ -quartz, lithium metasilicate, mullite, etc.
  • the crystalline phase may consist solely of lithium disilicate crystals, but may also contain petalite, ⁇ -quartz, lithium metasilicate, lithium phosphate, etc.
  • the type of crystals that make up the above crystalline phase can be selected primarily depending on the composition of the crystallized glass and the crystallization conditions.
  • the presence of the crystalline phase can be confirmed by the presence of diffraction peaks indicating crystals in the XRD pattern obtained by powder X-ray diffraction (XRD).
  • XRD powder X-ray diffraction
  • Rietveld analysis is performed to identify the crystalline structure of the crystals constituting the crystalline phase, the content ratio of each crystalline phase, and the total content ratio of the crystalline phases (degree of crystallinity).
  • the Rietveld method is described in "Crystal Analysis Handbook" edited by the Editorial Committee of the Crystallographic Society of Japan (Kyoritsu Shuppan, 1999, pp. 492-499).
  • the content of lithium disilicate crystals in the crystalline phase is preferably 60% by mass or more, and more preferably 60 to 100% by mass. From the perspective of achieving higher strength, the content is preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, and even more preferably 90% by mass or more. The content may also be 100% by mass, meaning that the crystalline phase consists solely of lithium disilicate crystals. From the perspective of bendability, other crystals may also be included, in which case the content of lithium disilicate crystals in the crystalline phase may be 95% by mass or less, or 85% by mass or less.
  • the crystallization rate in the chemically strengthened glass according to this embodiment is preferably 40% by mass or more, more preferably 40 to 80% by mass.
  • the crystallization rate is preferably 40% by mass or more, more preferably 50% by mass or more, and even more preferably 60% by mass or more.
  • the content ratio of the crystalline phase is preferably 80% by mass or less, more preferably 70% by mass or less, and more preferably 65% by mass or less.
  • the crystallization rate means the total content ratio thereof.
  • the crystallization rate can be adjusted by the composition of the crystallized glass, the temperature, time, temperature rise rate, etc. during crystallization.
  • the average particle size of the crystals constituting the crystalline phase is preferably 10 to 100 nm. From the viewpoint of achieving higher strength, the average particle size is preferably 10 nm or more, more preferably 20 nm or more, even more preferably 30 nm or more, and even more preferably 40 nm or more. From the viewpoint of achieving higher transparency, the average particle size is preferably 100 nm or less, more preferably 90 nm or less, even more preferably 80 nm or less, and even more preferably 60 nm or less.
  • the average particle size can be measured by observation with a scanning electron microscope (SEM). The average particle size can also be adjusted by adjusting the heat treatment conditions. The average particle size can be adjusted by the temperature and time during crystallization, the cooling rate during glass molding, and the like.
  • the chemically strengthened glass according to this embodiment is crystallized glass having an ion-exchange layer on the surface thereof.
  • a compressive stress layer is formed on the outermost surface thereof, and a tensile stress layer is formed inside the outermost surface thereof.
  • the average value CT ave of the tensile stress calculated by ⁇ I CT /L CT ⁇ using the tensile stress integral value I CT (MPa ⁇ m) and the thickness direction length L CT ( ⁇ m ) of the tensile stress region is preferably small.
  • the cracks that occur in the #60 sandpaper set drop strength test are deep and fall within the tensile stress region of chemically strengthened glass. Therefore, by reducing the average tensile stress CT ave in this region, the propagation of the cracks can be suppressed, and excellent strength in the #60 sandpaper set drop strength test can be achieved.
  • the average value CT ave of the tensile stress of the chemically strengthened glass according to this embodiment is preferably 60 MPa or less, more preferably 50 MPa or less, and even more preferably 40 MPa or less.
  • the lower limit is not particularly limited, from the viewpoint of obtaining a certain or higher compressive stress value, the average value CT ave of the tensile stress may be 10 MPa or more, or 20 MPa or more.
  • the average value of the tensile stress CT ave is partly affected by the conditions of the chemical strengthening treatment, but can also be adjusted by the composition of the central part in the thickness direction of the chemically strengthened glass.
  • the stress profile such as the average tensile stress value CT ave and the compressive stress value, can be measured using, for example, a scattered light photoelastic stress meter (SLP) or a film stress measurement (FSM).
  • SLP scattered light photoelastic stress meter
  • FSM film stress measurement
  • Methods using a scattered light photoelastic stress meter can measure compressive stress resulting from Li-Na exchange inside the glass, which is a region several tens of micrometers or more deep from the glass surface.
  • methods using a glass surface stress meter can measure compressive stress resulting from Na-K exchange in the glass surface layer, which is a shallow region several tens of micrometers or less from the glass surface (see, for example, WO 2018/056121 and WO 2017/115811).
  • the maximum tensile stress value CT max of the chemically strengthened glass according to this embodiment is preferably 120 MPa or less, more preferably 30 to 110 MPa.
  • the maximum tensile stress value CT max is preferably 120 MPa or less, more preferably 110 MPa or less, even more preferably 100 MPa or less, and even more preferably 80 MPa or less.
  • the lower limit is not particularly limited, from the viewpoint of obtaining a compressive stress value of a certain level or more, the maximum tensile stress value CT max may be 30 MPa or more, 40 MPa or more, or 50 MPa or more.
  • the tensile stress integral value I CT of the chemically strengthened glass according to this embodiment is preferably 8000 to 33000 MPa ⁇ m.
  • the tensile stress integral value I CT is preferably 8000 MPa ⁇ m or more, more preferably 12000 MPa ⁇ m or more, even more preferably 15000 MPa ⁇ m or more, and even more preferably 18000 MPa ⁇ m or more.
  • the tensile stress integral value I CT is preferably 33000 MPa ⁇ m or less, more preferably 30000 MPa ⁇ m or less, even more preferably 28000 MPa ⁇ m or less, and even more preferably 25000 MPa ⁇ m or less.
  • the value of Y represented by the following formula of the chemically strengthened glass according to this embodiment is preferably 10 or more, more preferably 10 to 50.
  • Y 0.1 ⁇ 0.05 ⁇ CT ave
  • ⁇ and CT ave are expressed by the following formulas.
  • I CT means the integral value of tensile stress (MPa ⁇ m)
  • L CT means the length of the tensile stress region in the plate thickness direction ( ⁇ m)
  • K1c means the fracture toughness value (MPa ⁇ m 1/2 ).
  • the value of Y indicates the resistance to deep cracks. From the viewpoint of realizing superior strength in a #60 sandpaper set drop strength test, the value of Y is preferably 10 or more, more preferably 15 or more, and even more preferably 20 or more. From the viewpoint of reducing the transmittance of the glass, the value of Y is preferably 50 or less, more preferably 40 or less, and even more preferably 30 or less.
  • the compressive stress value CS50 at a depth of 50 ⁇ m from the surface of the chemically strengthened glass according to this embodiment is preferably 220 MPa or less.
  • the compressive stress value CS50 is preferably 220 MPa or less, more preferably 200 MPa or less, even more preferably 170 MPa or less, even more preferably 140 MPa or less, and particularly preferably 110 MPa or less.
  • the compressive stress value CS50 is preferably 10 MPa or more, more preferably 30 MPa or more, even more preferably 50 MPa or more, and most preferably 80 MPa or more.
  • the compressive stress value CS50 can be adjusted by the molten salt, temperature, time, etc. used in the chemical strengthening treatment. The same applies to the compressive stress value CS0 at the outermost surface and the compressive stress values CS50 , CS100 , and CS150 at depths of 50 ⁇ m, 100 ⁇ m, and 150 ⁇ m from the surface.
  • the compressive stress value CS 100 of the chemically strengthened glass according to this embodiment at a depth of 100 ⁇ m from the surface is preferably 30 MPa or less, more preferably 0 to 30 MPa. From the viewpoint of preventing spontaneous destruction due to excessive tensile stress, the compressive stress value CS 100 is preferably 30 MPa or less, more preferably 25 MPa or less, even more preferably 20 MPa or less, and even more preferably 15 MPa or less. From the viewpoint of preventing cracking due to deformation such as bending, the compressive stress value CS 100 is preferably 0 MPa or more, more preferably 5 MPa or more, and even more preferably 10 MPa or more.
  • the compressive stress value CS 150 at a depth of 150 ⁇ m from the surface of the chemically strengthened glass according to this embodiment is preferably -100 MPa or more, more preferably -100 to 0 MPa.
  • the compressive stress value CS 150 is preferably -100 MPa or more, more preferably -80 MPa or more, even more preferably -70 MPa or more, even more preferably -60 MPa or more, and most preferably -50 MPa or more.
  • the compressive stress value CS 150 is preferably 0 MPa or less, more preferably -10 MPa or less, even more preferably -20 MPa or less, and most preferably -30 MPa or less.
  • the compressive stress value CS0 at the outermost surface of the chemically strengthened glass according to this embodiment is preferably 300 to 700 MPa.
  • the compressive stress value CS0 is preferably 300 MPa or more, more preferably 400 MPa or more, and even more preferably 500 MPa or more.
  • the compressive stress value CS0 is preferably 700 MPa or less, more preferably 650 MPa or less, and even more preferably 600 MPa or less.
  • the compressive stress layer depth DOL of the chemically strengthened glass according to this embodiment is preferably ⁇ 0.15 ⁇ t ⁇ ⁇ m or more, and more preferably ⁇ 0.15 ⁇ t + 10 ⁇ ⁇ m or more and ⁇ 0.15 ⁇ t + 70 ⁇ ⁇ m or less, where t ( ⁇ m) is the thickness of the glass.
  • the compressive stress layer depth DOL is preferably ⁇ 0.15 ⁇ t ⁇ ⁇ m or more, more preferably ⁇ 0.15 ⁇ t + 10 ⁇ ⁇ m or more, even more preferably ⁇ 0.15 ⁇ t + 20 ⁇ ⁇ m or more, and even more preferably ⁇ 0.15 ⁇ t + 25 ⁇ ⁇ m or more.
  • the compressive stress layer depth DOL is preferably ⁇ 0.15 ⁇ t + 70 ⁇ ⁇ m or less, more preferably ⁇ 0.15 ⁇ t + 50 ⁇ ⁇ m or less, and even more preferably ⁇ 0.15 ⁇ t + 40 ⁇ ⁇ m or less.
  • the compressive stress layer depth DOL can be adjusted by the molten salt, temperature, time, etc. used in the chemical strengthening treatment.
  • the compressive stress layer depth (DOL) is the depth at which the surface compressive stress (CS) becomes zero.
  • the chemically strengthened glass of this embodiment has a compressive stress layer in which Li ions are ion-exchanged with Na ions and then Na ions are ion-exchanged with K ions.
  • a surface compressive stress is imparted to the portion close to the surface of the glass due to the ion exchange of Na ions with K ions, and a deep compressive stress is imparted to the portion deeper than that due to the ion exchange of Li ions with Na ions.
  • the depth from the surface of the compressive stress layer due to K ions, K-DOL is preferably 3 ⁇ m or more, and more preferably 3 to 10 ⁇ m.
  • the K-DOL is preferably 3 ⁇ m or more, more preferably 4 ⁇ m or more, even more preferably 5 ⁇ m or more, and even more preferably 6 ⁇ m or more.
  • the K-DOL is preferably 10 ⁇ m or less, more preferably 9 ⁇ m or less, even more preferably 8 ⁇ m or less, and even more preferably 7 ⁇ m or less.
  • the Na ion concentration [Na] 100 at a depth of 100 ⁇ m from the surface is preferably 2.5 mol% or more, more preferably 2.7 to 5 mol%.
  • the Na ion concentration [Na] 100 is preferably 2.5 mol% or more, more preferably 2.7 mol% or more, even more preferably 3.0 mol% or more, and particularly preferably 3.5 mol% or more.
  • the Na ion concentration [Na] 100 is preferably 5 mol% or less, more preferably 4.5 mol% or less, and even more preferably 4.0 mol% or less.
  • the Na ion concentration [Na] 50 at a depth of 50 ⁇ m from the surface is preferably 3 mol% or more, more preferably 3 to 6 mol%.
  • the Na ion concentration [Na] 50 is preferably 3 mol% or more, more preferably 3.3 mol% or more, and even more preferably 3.6 mol% or more.
  • the Na ion concentration [Na] 50 is preferably 6 mol% or less, more preferably 5.5 mol% or less, even more preferably 5.2 mol% or less, and even more preferably 4.9 mol% or less.
  • the Na ion concentration [Na] 100 at a depth of 100 ⁇ m from the surface is 2.5 mol% or more, and the compressive stress value CS 100 at a depth of 100 ⁇ m from the surface is 30 MPa or less. From the viewpoint of improving drop strength, it is preferable.
  • the ratio expressed as ⁇ [Na] 50 /[Na] 100 ⁇ , where [Na] 100 is the Na ion concentration at a depth of 100 ⁇ m from the surface and [Na] 50 is the Na ion concentration at a depth of 50 ⁇ m from the surface, is preferably 1.4 or less, more preferably 1.05 to 1.4. From the viewpoint of improving the efficiency of the manufacturing process, the ratio is preferably 1.4 or less, more preferably 1.35 or less, and even more preferably 1.3 or less. Furthermore, from the viewpoint of improving drop strength, the ratio is preferably 1.05 or more, more preferably 1.1 or more, and even more preferably 1.2 or more.
  • the Young's modulus of the glass according to this embodiment is preferably 105 GPa or more, more preferably 105 to 130 GPa. From the viewpoint of high strength, the Young's modulus is preferably 105 GPa or more, more preferably 110 GPa or more, and even more preferably 115 GPa or more. From the viewpoint of high strength, the higher the Young's modulus, the better, but is not particularly limited, and may be, for example, 130 GPa or less. The Young's modulus in this specification can be measured by an ultrasonic method.
  • the transmittance of light having a wavelength of 600 nm when converted to a thickness of 0.6 mm of the chemically strengthened glass according to this embodiment is preferably 80% or more, more preferably 80 to 98%. From the viewpoint of visibility when the chemically strengthened glass is used as a cover glass, the transmittance is preferably 80% or more, more preferably 85% or more, even more preferably 90% or more, and most preferably 95% or more. The higher the transmittance, the better, but it may be, for example, 98% or less.
  • the transmittance can be adjusted by the crystal species, the degree of crystallinity, and the glass composition.
  • the transmittance for 0.6 mm can be calculated from the measured transmittance using Lambert-Beer law.
  • the thickness may be adjusted to 0.6 mm by polishing, etching, or the like, and the value obtained by actually measuring the transmittance may be used.
  • the haze value of the chemically strengthened glass according to this embodiment is preferably 0.20% or less, more preferably 0.05 to 0.20%.
  • the haze value is preferably 0.20% or less, more preferably 0.17% or less, even more preferably 0.15% or less, even more preferably 0.13% or less, particularly preferably 0.10% or less, and particularly preferably 0.09% or less.
  • the above-mentioned haze value can be adjusted by the crystal species, the degree of crystallization, and the glass composition.
  • the haze value refers to a value calculated using a C light source and measured in accordance with JIS K 7136:2000, converted into a 0.7 mm thickness of chemically strengthened glass. If the actual thickness of the chemically strengthened glass is not 0.7 mm, the haze value can be converted into a 0.7 mm thickness using the Lambert-Beer law based on the measured value. If the plate thickness t is greater than 0.7 mm, the plate thickness of the chemically strengthened glass may be adjusted to 0.7 mm by polishing, etching, or the like.
  • the chemically strengthened glass according to this embodiment has an effect of having a high average crack height as measured by a sandpaper set drop strength test under the following conditions.
  • the average crack height is preferably 60 cm or more, more preferably 80 cm or more, and the higher the better.
  • the test specimen is an electronic device equipped with chemically strengthened glass, or an electronic device simulation structure integrating chemically strengthened glass with a housing holding the chemically strengthened glass.
  • the drop test is performed by dropping the test specimen onto #60 sandpaper with the chemically strengthened glass of the test specimen facing downward. The test specimen is dropped from a height of 15 cm. If the chemically strengthened glass of the test specimen does not break upon dropping, the drop height is increased by 5 cm and the process is repeated.
  • the height at which the chemically strengthened glass of the test specimen first breaks is defined as the crack height.
  • the drop test is performed on 10 test specimens, and the average of the crack heights is defined as the average crack height.
  • the fracture toughness value K1c of the chemically strengthened glass according to this embodiment is preferably 1.0 MPa m 1/2 or more, more preferably 1.2 MPa m 1/2 or more, even more preferably 1.3 MPa m 1/2 or more, and even more preferably 1.35 MPa m 1/2 or more.
  • the upper limit is not particularly limited, but may be, for example, 2.0 MPa m 1/2 or less.
  • the crystallized glass according to this embodiment is a glass having a crystalline phase, and is the glass before chemical strengthening treatment of the chemically strengthened glass described above in the ⁇ Chemically strengthened glass>>.
  • the composition satisfies the following in terms of mole percentage based on oxides. SiO 2 62-75%, Al 2 O 3 2.2-6.0%, P 2 O 5 more than 0% and less than 3%, Li 2 O 20-27%, Na 2 O more than 0% and less than 5%, K 2 O 0-1%, MgO 0-2%, CaO 0-2%, SrO 0-1%, ZrO 2 1-4.2%, SnO 2 0-1%, Substantially does not contain Y 2 O 3 , Using the content ratio of K 2 O and Na 2 O expressed in mole percentage, the value represented by ⁇ [K 2 O]/[Na 2 O] ⁇ is 0 to 0.3; Using the content ratios of Al 2 O 3 , ZrO 2 , B 2 O 3 and P 2 O 5 expressed in mole percentage, the value represented by [ ⁇ [Al 2 O 3 ]/[ZrO 2 ] ⁇ - ⁇ [B 2 O 3
  • the crystallized glass according to this embodiment does not show any significant changes in the overall composition of the glass, the crystalline phase such as the degree of crystallization, or the characteristics and physical properties (other than strength) compared to chemically strengthened glass after chemical strengthening treatment, and can be considered to be the same. That is, the composition and crystalline phase of the crystallized glass according to this embodiment are the same as those described in the ⁇ Composition> and ⁇ Crystalline Phase> of the above ⁇ Chemically Strengthened Glass>, and preferred aspects are also the same.
  • the characteristics and physical properties of the crystallized glass according to this embodiment are the same as those described in the "Characteristics and Physical Properties" section of "Chemically Tempered Glass” above, and the same applies to preferred aspects.
  • the fracture toughness value K1c of the crystallized glass according to this embodiment is preferably 1.0 MPa m 1/2 or more from the viewpoint of obtaining high strength, more preferably 1.2 MPa m 1/2 or more, even more preferably 1.3 MPa m 1/2 or more, and even more preferably 1.35 MPa m 1/2 or more.
  • the upper limit is not particularly limited, but may be, for example, 2.0 MPa m 1/2 or less.
  • the fracture toughness value K1c can be adjusted by the crystal species, crystallinity, and glass composition.
  • the fracture toughness value K IC in this specification can be measured by the pre-crack introduction fracture test method (SEPB method: Single-Edge-Precracked-Beam method) specified in JIS R 1607:2015.
  • the peak positions in the X-ray diffraction (XRD) pattern of the surface of the crystallized glass shift before and after chemical strengthening.
  • the peak positions derived from lithium disilicate crystals shift to a lower angle by about 0.02 to 0.10°.
  • Such a peak shift means that Li ions constituting the crystalline phase are also ion-exchanged with Na ions.
  • the above does not have a significant effect on the physical properties and characteristics other than strength.
  • the glass according to this embodiment is a pre-crystallization glass suitable for obtaining the crystallized glass described in the above ⁇ Crystalline Glass>>.
  • the composition expressed in mole percentage based on oxides satisfies the following.
  • the glass according to this embodiment does not show a significant change in the overall composition of the glass compared to the crystallized glass after crystallization, and can be considered to be the same. Also, as described above, the crystallized glass according to this embodiment does not show a significant change in the overall composition of the glass compared to the chemically strengthened glass after chemical strengthening treatment, and can be considered to be the same. That is, the composition of the glass according to this embodiment is the same as that described in the ⁇ Composition> section of the above ⁇ Chemically strengthened glass>>, and preferred aspects are also the same.
  • the chemically strengthened glass according to this embodiment is useful as a cover glass for electronic devices such as mobile devices such as mobile phones and smartphones. It is also useful as a cover glass for electronic devices that are not intended for portability, such as televisions, personal computers, and touch panels, as well as elevator walls and wall surfaces (full-surface displays) of buildings such as houses and buildings. It is also useful as a construction material such as window glass, a tabletop, the interior of automobiles and airplanes, and their cover glass, as well as for curved housings. Furthermore, the crystallized glass according to this embodiment becomes extremely useful for the above-mentioned applications by undergoing chemical strengthening treatment. Furthermore, the glass according to this embodiment becomes extremely useful for the above-mentioned applications by undergoing crystallization treatment and chemical strengthening treatment.
  • the glass according to this embodiment can be produced by blending raw materials to obtain a desired composition and by a conventionally known method. That is, the method for producing the glass according to this embodiment includes the following step 1: The crystallized glass according to this embodiment can be produced by heat-treating amorphous glass to crystallize it. That is, the method for producing crystallized glass according to this embodiment includes the following steps 1 and 2. The chemically strengthened glass according to this embodiment can be produced by chemically strengthening glass-ceramics. That is, the method for producing chemically strengthened glass according to this embodiment includes the following steps 1 to 3.
  • Step 1 A step for producing amorphous glass.
  • Step 2 A step for crystallizing the amorphous glass obtained in step 1 to obtain crystallized glass.
  • Step 3 A step for chemically strengthening the crystallized glass obtained in step 2 to obtain chemically strengthened glass.
  • Step 1 is a step of producing amorphous glass, and a specific method can be a conventionally known method. That is, when obtaining amorphous glass, for example, glass raw materials are mixed to obtain a desired composition and heated and melted in a glass melting furnace. Thereafter, the molten glass is homogenized by bubbling, stirring, adding a clarifier, etc., and formed into a desired shape by a known forming method, and then slowly cooled. Alternatively, the molten glass may be formed into a block shape, slowly cooled, and then cut and processed into a desired shape. Examples of glass forming methods include the float method, the press method, the fusion method, and the down-draw method.
  • the slow cooling method may be, for example, a method of cooling to room temperature at a rate of 0.1 to 2°C/min.
  • the slow cooling may be performed by holding the material at a specific temperature for a specific period of time and then cooling to room temperature. Specifically, for example, the material may be held at 420 to 550°C for 10 to 180 minutes and then cooled to room temperature at a rate of 0.1 to 2°C/min.
  • the above-mentioned desired composition is the same as the preferred embodiment described in the "Composition” section of the above-mentioned “Chemically Strengthened Glass.”
  • Step 2 is a step of obtaining crystallized glass by crystallizing the amorphous glass obtained in step 1. This results in crystallized glass having a crystalline phase and a desired composition.
  • the heat treatment for crystallization is not particularly limited as long as it produces the desired crystals, but may be, for example, a two-stage heat treatment in which the temperature is raised from room temperature to a first treatment temperature and held for a certain period of time, and then held for a certain period of time at a second treatment temperature that is higher than the first treatment temperature.
  • a three-stage heat treatment may be performed in which the temperature is held for a certain period of time at a third treatment temperature.
  • a single-stage heat treatment may be performed in which the temperature is held at a specific treatment temperature and then cooled to room temperature.
  • the first treatment temperature is preferably in a temperature range where the crystal nucleation rate is high for that glass composition.
  • the second treatment temperature is preferably in a temperature range where the crystal growth rate is high for that glass composition.
  • the first and second treatment temperatures be temperatures at which the crystal nucleation rate is high
  • the third treatment temperature be a temperature at which the crystal growth rate is high
  • the first treatment temperature may be a temperature at which the crystal nucleation rate is high
  • the second and third treatment temperatures may be temperatures at which the crystal growth rate is high.
  • the first treatment temperature it is preferable to maintain the first treatment temperature for a long time so that a sufficient number of crystal nuclei are formed.
  • the size of each crystal becomes smaller, resulting in highly transparent crystallized glass.
  • the first treatment temperature may be held at 500°C to 700°C for 1 to 6 hours, and then the second treatment temperature may be held at 600°C to 800°C for 1 to 6 hours.
  • the material may be held at a first processing temperature of, for example, 450°C to 600°C for 1 to 6 hours, then held at a second processing temperature of, for example, 500°C to 650°C for 1 to 6 hours, and then held at a third processing temperature of, for example, 600°C to 800°C for 1 to 6 hours.
  • the temperature may be held at 500°C to 800°C for 1 to 6 hours, for example.
  • the crystallized glass obtained in step 2 may be ground and polished as needed. Furthermore, if the crystallized glass obtained is to be cut to a predetermined shape and size or chamfered, it is preferable to perform the cutting or chamfering before carrying out the chemical strengthening treatment in the next step, step 3. This allows a compressive stress layer to be formed on the cut or chamfered surface during the subsequent chemical strengthening treatment.
  • Step 3 is a step of subjecting the crystallized glass obtained in step 2 to a chemical strengthening treatment to obtain chemically strengthened glass.
  • Chemical strengthening is a process in which glass is brought into contact with a metal salt (e.g., potassium nitrate) by immersion in a melt of a metal salt containing metal ions with a large ionic radius (typically Na ions or K ions), thereby replacing metal ions with a small ionic radius (typically Li ions or Na ions) in the glass with metal ions with a large ionic radius (typically Na ions or K ions for Li ions, and K ions for Na ions).
  • a metal salt e.g., potassium nitrate
  • Li-Na exchange which exchanges Li ions in the glass for Na ions.
  • the crystallized glass in this embodiment contains a crystalline phase, but a compressive stress layer is formed not only in the amorphous phase but also when the Li that makes up the crystalline phase is converted to Na.
  • Na-K exchange in which Na ions in the glass are exchanged for K ions.
  • Examples of molten salts for carrying out the chemical strengthening treatment include nitrates, sulfates, carbonates, and chlorides.
  • nitrates include lithium nitrate, sodium nitrate, potassium nitrate, cesium nitrate, and silver nitrate.
  • sulfates include lithium sulfate, sodium sulfate, potassium sulfate, cesium sulfate, and silver sulfate.
  • Examples of carbonates include lithium carbonate, sodium carbonate, and potassium carbonate.
  • Examples of chlorides include lithium chloride, sodium chloride, potassium chloride, cesium chloride, and silver chloride.
  • a mixed molten salt of lithium nitrate, sodium nitrate, and potassium nitrate may be used.
  • the mixing ratio of lithium nitrate, sodium nitrate, and potassium nitrate is not particularly limited, but for example, for a total of 100 parts by mass of lithium nitrate, sodium nitrate, and potassium nitrate, 0.002 to 0.5 parts by mass of lithium nitrate, 20 to 70 parts by mass of sodium nitrate, and 30 to 80 parts by mass of potassium nitrate are preferred.
  • the processing conditions for the chemical strengthening process can be selected taking into consideration the glass composition and type of molten salt.
  • the crystallized glass obtained in step 2 can be chemically strengthened, preferably at 500°C or less, for 20 hours or less. It is also possible to perform the chemical strengthening process in two or more stages.
  • Examples 1 to 4 are working examples
  • Examples 5 to 8 are comparative examples.
  • the resulting glass blocks were each processed into plates measuring 50 mm x 50 mm x 0.6 mm thick, and then underwent a two- or three-stage crystallization process. Specifically, the first and second processes, or the first, second and second processes, were carried out at the temperatures and holding times listed under "Crystallization Conditions" in Table 1. The blocks were then cooled to room temperature to obtain crystallized glass. Note that a "-" in the "Crystallization Conditions" section of Table 1 indicates that the third heat treatment was not carried out.
  • the resulting crystallized glass was subjected to ion exchange treatment using the molten salt, temperature, and time listed under "Tempering Conditions" in Table 2 to obtain chemically tempered glass.
  • ⁇ X-ray diffraction precipitated crystals>
  • the crystallized glass was subjected to powder X-ray diffraction analysis under the following conditions, and the crystallization rate, precipitated crystals, and their content ratios were determined by Rietveld analysis.
  • the results are shown in Table 1, where only the main crystal species is listed for the crystalline phase.
  • the main crystal species refers to the type of crystal that is most abundant among the crystals that make up the crystalline phase.
  • composition Composition analysis of the obtained crystallized glass and chemically strengthened glass confirmed that there was no significant change from the glass composition before crystallization and that it was the same as the glass composition shown in Table 1. Therefore, although "composition” is shown in Table 1, this represents the composition of all the amorphous glass before crystallization, the crystallized glass, and the chemically strengthened glass after the crystallized glass was chemically strengthened at the center in the thickness direction.
  • the fracture toughness value K IC of the crystallized glass was measured using a strength testing machine (Shimadzu Corporation, Autograph AGS-X) according to the pre-crack introduction fracture test method (SEPB method: Single-Edge-Precracked-Beam method) specified in JIS R1607:2015.
  • SEPB method Single-Edge-Precracked-Beam method
  • JIS R1607:2015 The results for the crystallized glass are shown in Table 1.
  • the fracture toughness value K IC for chemically strengthened glass was not measured, but as a reference value, the fracture toughness value K IC values that are the same as those for the crystallized glass are shown in parentheses in Table 2.
  • ⁇ Stress profile> The stress profile in the depth direction of the chemically strengthened glass was measured using a measuring instrument SLP-2000 manufactured by Orihara Seisakusho Co., Ltd. Based on the above stress profile, the compressive stress value CS 50 (MPa) at a depth of 50 ⁇ m from the surface, the compressive stress value CS 100 (MPa) at a depth of 100 ⁇ m from the surface, the compressive stress value CS 150 (MPa) at a depth of 150 ⁇ m from the surface, the compressive stress layer depth DOL ( ⁇ m), the depth K-DOL ( ⁇ m) from the surface of the compressive stress layer due to K ions, the maximum value of tensile stress CT max (MPa), and the average value CT ave (MPa) of the tensile stress obtained from the integrated value I CT (MPa ⁇ m) and the thickness direction length L CT of the tensile stress region are shown in Table 2.
  • Table 2 also shows the values of ⁇ and Y, which are evaluation parameters calculated using the average tensile stress CT ave (MPa) and the above-mentioned fracture toughness value K1c according to the following formula.
  • CT ave I CT /L CT
  • I CT Integrated value of tensile stress (MPa ⁇ m)
  • LCT Length of tensile stress area in the thickness direction ( ⁇ m)
  • K1c fracture toughness value (MPa ⁇ m 1/2 )
  • EPMA electron probe microanalyzer
  • the Na profile in the thickness direction of the chemically strengthened crystallized glass was obtained by the following method. First, the chemically strengthened glass was embedded in resin, a cross section was prepared on a plane parallel to the thickness direction of the chemically strengthened glass, and the cross section was mirror-polished to obtain a measurement sample. The surface of the cross section of the obtained chemically strengthened glass measurement sample was analyzed by EPMA.
  • the EPMA analysis was performed using a JXA-8500F manufactured by JEOL Ltd.
  • a line scan analysis was performed along the thickness direction of the chemically strengthened glass of the measurement sample.
  • Table 2 In addition to the values of [Na] 50 and [Na] 100 , Table 2 also lists the ratio expressed as ⁇ [Na] 50 /[Na] 100 ⁇ . Note that the chemically strengthened glass of Example 7 was not measured, and therefore is indicated as "-" in Table 2.
  • the electronic device simulation structure was prepared by attaching 4 g of chemically strengthened glass (50 mm x 50 mm x 0.6 mm) to 26 g of aluminum plate (70 mm x 70 mm x 2 mm thick) using 30 mm x 30 mm double-sided tape, resulting in a total weight of 31 g.
  • the double-sided tape used was a differential type removable double-sided tape (Double Face (registered trademark) DF8350, manufactured by Toyochem Co., Ltd.).
  • the test specimen was placed in the test apparatus with the chemically strengthened glass facing downward and dropped onto #60 sandpaper. The test specimen was dropped from a height of 15 cm.
  • the drop height was increased by 5 cm and the drop process was repeated.
  • the height at which the chemically strengthened glass first broke in the test specimen was taken as the crack height.
  • the drop test was performed on 10 test specimens, and the average of the crack heights was taken as the average crack height. The results are shown in Table 2.
  • the chemically strengthened glass according to this embodiment can achieve both a high fracture toughness value K1c and a low average tensile stress CT ave by satisfying a specific composition range.
  • high strength characteristics were achieved in the #60 sandpaper set drop strength test.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Glass Compositions (AREA)

Abstract

The present invention relates to a chemically strengthened glass which is a crystallized glass, wherein the composition of the central part in the thickness direction contains, in molar percentages in terms of oxides, 62-75% of SiO2, 2.2-6.0% of Al2O3, more than 0% and not more than 3% of P2O5, 20-27% of Li2O, more than 0% and not more than 5% of Na2O, 0-1% of K2O, 0-2% of MgO, 0-2% of CaO, 0-1% of SrO, 1-4.2% of ZrO2, 0-1% of SnO2, and substantially no Y2O3, while satisfying {[K2O]/[Na2O]} is 0-0.3 and[{[Al2O3}]/[ZrO2]} - {[B2O3]/[P2O5]}] is 0.5-1.5.

Description

化学強化ガラス、結晶化ガラス、及びガラスChemically strengthened glass, crystallized glass, and glass

 本発明は、化学強化ガラス、結晶化ガラス、及びガラスに関する。 The present invention relates to chemically strengthened glass, crystallized glass, and glass.

 携帯電話、スマートフォン等のモバイル機器といった電子デバイスのディスプレイにおけるカバーガラス等として、薄くて強度の高い化学強化ガラスが用いられている。
 化学強化ガラスは、ガラスを硝酸ナトリウムなどの溶融塩組成物に接触させて、ガラス中に含まれるアルカリ金属イオンと、溶融塩組成物に含まれるよりイオン半径の大きいアルカリ金属イオンとの間でイオン交換を生じさせ、ガラスの表面から内部にかけて圧縮応力層を形成したものである。
BACKGROUND ART Thin, high-strength chemically strengthened glass is used as a cover glass for displays of electronic devices such as mobile phones and smartphones.
Chemically strengthened glass is glass that has been brought into contact with a molten salt composition such as sodium nitrate to cause ion exchange between alkali metal ions contained in the glass and alkali metal ions with a larger ionic radius contained in the molten salt composition, thereby forming a compressive stress layer from the surface to the interior of the glass.

 化学強化ガラスをカバーガラスとして搭載した電子デバイス筐体のうち、特にモバイル機器においては、筐体を手元から床に落下させた際にカバーガラスが割れにくいという特性が求められている。その割れにくさを評価するには、電子デバイス筐体又はその模擬構造体を自由落下させ、割れた高さで評価する「落下強度試験」が用いられる。 Among electronic device housings that use chemically strengthened glass as the cover glass, mobile devices in particular require the cover glass to be resistant to shatter when the housing is dropped from hand to the floor. To evaluate this shatter resistance, a "drop strength test" is used, in which the electronic device housing or a simulated structure is allowed to fall freely and the height at which it breaks is evaluated.

 特許文献1では、化学強化ガラスにおいて、上記落下強度試験により測定される強度を高めるために、ガラス表面からの深さ50μmにおける圧縮応力値CS50や、同深さ90μmにおける圧縮応力値CS90が重要であるとされている。 In Patent Document 1, in order to increase the strength measured by the drop strength test in chemically strengthened glass, the compressive stress value CS 50 at a depth of 50 μm from the glass surface and the compressive stress value CS 90 at a depth of 90 μm are considered important.

 また、ガラスの落下強度試験により測定される強度を高めるためには、ガラスの破壊靱性値K1cを高めることが知られており、破壊靱性値を高いガラスとして結晶相を有する結晶化ガラスが知られている。 In addition, it is known that increasing the fracture toughness value K1c of glass can increase the strength measured in glass drop strength tests, and glass ceramics with a crystalline phase are known to have a high fracture toughness value.

 結晶化ガラスとして、例えば特許文献2には、破壊靱性値K1cの値が1.13MPa・m1/2以上であり、結晶相としてリチウムダイシリケートの結晶を主として含む結晶化ガラスが開示されている。また、特許文献3には、特定の組成範囲を満たし、破壊靱性値K1cの値が1.0MPa・m1/2超である結晶化ガラスが開示されている。 As examples of glass-ceramics, Patent Document 2 discloses glass-ceramics having a fracture toughness value K1c of 1.13 MPa·m 1/2 or more and containing lithium disilicate crystals as a crystalline phase. Patent Document 3 also discloses glass-ceramics that satisfy a specific composition range and have a fracture toughness value K1c of more than 1.0 MPa·m 1/2 .

国際公開第2013/243574号International Publication No. 2013/243574 中国特許出願公開第118771728号明細書Chinese Patent Application Publication No. 118771728 中国特許出願公開第118834018号明細書Chinese Patent Application Publication No. 118834018

 特許文献1に記載されたように、これまで、落下強度試験では、#80サンドペーパーや#180サンドペーパー上に電子デバイス筐体又はその模擬構造体を自由落下させる場合についての検討がなされてきた。これは、サンドペーパーの番手が粗いほど、すなわち、番手の数字が小さいほど割れ高さが低下することに鑑みて、サンドペーパーの番手として#80や#180が採用されてきたものである。 As described in Patent Document 1, drop strength tests have previously been conducted by freely dropping electronic device housings or simulated structures onto #80 sandpaper or #180 sandpaper. This is because #80 and #180 have been used as sandpaper grits, taking into account that the coarser the grit of the sandpaper, i.e., the smaller the grit number, the lower the crack height.

 これに対し、近年は、さらに番手の粗い、#60サンドペーパー上に電子デバイス筐体又はその模擬構造体を自由落下させた場合の評価も注目され始めている。
 そして、#80サンドペーパーや#180サンドペーパー上に落下させた際の強度が高いガラスが、#60サンドペーパー上に落下させた際の強度も高いとは必ずしも言えないことが分かった。
In contrast to this, in recent years, attention has begun to be paid to evaluation of the results when an electronic device housing or a simulated structure thereof is allowed to fall freely onto sandpaper of a coarser grit, #60.
It was also found that glass that exhibits high strength when dropped onto #80 sandpaper or #180 sandpaper does not necessarily exhibit high strength when dropped onto #60 sandpaper.

 そこで本発明は、#60サンドペーパーセット落下強度試験における高い強度特性を有する化学強化ガラスの提供を目的とする。
 また、上記特性を有する化学強化ガラスとできる化学強化処理前の結晶化ガラス、及び、上記結晶化ガラスとできる結晶化処理前のガラスの提供も目的とする。
Therefore, an object of the present invention is to provide chemically strengthened glass having high strength characteristics in a #60 sandpaper set drop strength test.
Another object of the present invention is to provide glass-ceramics before chemical strengthening treatment that can be made into chemically strengthened glass having the above-mentioned properties, and glass before crystallization treatment that can be made into the above-mentioned glass-ceramics.

 #60サンドペーパーセット落下強度試験では、#80サンドペーパーセット落下強度試験や#180サンドペーパーセット落下強度試験よりもクラックが深く入り、より厳しい条件での試験となる。そして、先述したように、これまで、#180サンドペーパーセット落下強度試験や#80サンドペーパーセット落下強度試験ではそれぞれ、CS50やCS90が大きいことが重要であるとされてきた。 The #60 sandpaper set drop strength test produces deeper cracks than the #80 sandpaper set drop strength test and the #180 sandpaper set drop strength test, and is therefore a test under more severe conditions. As mentioned above, in the #180 sandpaper set drop strength test and the #80 sandpaper set drop strength test, it has been considered important to have a large CS50 and CS90 , respectively.

 この考えに基づくと、#60サンドペーパーセット落下強度試験においては、ガラス表面からの深さが90nmよりも深い位置での圧縮応力値を高くすることが重要であると推測される。 Based on this idea, it is estimated that in the #60 sandpaper set drop strength test, it is important to increase the compressive stress value at a depth of more than 90 nm from the glass surface.

 しかしながら、より深い位置での圧縮応力値を高くするためには、ガラスに入れる圧縮応力全体を大きくする必要があり、それに伴いガラスに入る引張応力が増大して、ガラス破砕時に破片が激しく飛散する。 However, in order to increase the compressive stress value at deeper positions, it is necessary to increase the overall compressive stress applied to the glass, which in turn increases the tensile stress applied to the glass, causing fragments to fly violently when the glass shatters.

 これに対し、本発明者らが鋭意検討を重ねた結果、破壊靱性値K1cが高い結晶化ガラスとすることに加えて、化学強化処理により引張応力値CTが小さくなる結晶化ガラスとすることで、上記課題を解決できることを見い出し、本発明を完成するに至った。
 なお、これまでの知見からは、#60サンドペーパーセット落下強度試験に優れるガラスは、圧縮応力値が高いガラス、すなわち、高い圧縮応力値に対応して引張応力値も高いガラスであると予想された。これに対し本発明は、驚くべきことに、それとは逆の低い引張応力値により、上記課題を解決できることに想到したものである。
In response to this, the inventors conducted extensive research and discovered that the above problem can be solved by using crystallized glass that has a high fracture toughness value K1c and that has a small tensile stress value CT due to chemical strengthening treatment, and thus completed the present invention.
Based on previous findings, it was predicted that glass that exhibits excellent results in a #60 sandpaper set drop strength test would have a high compressive stress value, i.e., a high tensile stress value corresponding to the high compressive stress value. However, the present invention surprisingly found that the above-mentioned problem can be solved by using the opposite, a low tensile stress value.

 すなわち、本実施形態の要旨は下記に関するものである。
[1] 結晶相を有する結晶化ガラスであり、
 厚さ方向中心部の組成は、酸化物基準のモル百分率表示で、
 SiO 62~75%、
 Al 2.2~6.0%、
 P 0%超3%以下、
 LiO 20~27%、
 NaO 0%超5%以下、
 KO 0~1%、
 MgO 0~2%、
 CaO 0~2%、
 SrO 0~1%、
 ZrO 1~4.2%、及び
 SnO 0~1%、を満たし、
 Yを実質的に含有せず、
 KO及びNaOのモル百分率表示での含有割合を用いて、{[KO]/[NaO]}で表される値が0~0.3であり、
 Al、ZrO、B及びPのモル百分率表示での含有割合を用いて、〔{[Al]/[ZrO]}-{[B]/[P]}〕で表される値が0.5~1.5である、化学強化ガラス。
[2] 結晶相を有する結晶化ガラスであり、
 厚さ方向中心部の組成は、酸化物基準のモル百分率表示で、
 SiO 62~75%、
 Al 2.2~6.0%、
 LiO 20~27%、及び
 ZrO 1~4.2%、を満たし、
 引張応力の積分値ICT(MPa・μm)と引張応力領域の板厚方向長さLCT(μm)を用いて、{ICT/LCT}で求められる引張応力の平均値CTaveが60MPa以下である、化学強化ガラス。
[3] 引張応力の積分値ICT(MPa・μm)と引張応力領域の板厚方向長さLCT(μm)を用いて、{ICT/LCT}で求められる引張応力の平均値CTaveが60MPa以下である、前記[1]に記載の化学強化ガラス。
[4] 前記結晶相として、LiSi、LiAlSi、LiAlSi10、LiPO、及びβ-石英固溶体からなる群より選ばれる少なくとも1の結晶を含む、前記[1]~[3]のいずれか1に記載の化学強化ガラス。
[5] 破壊靱性値K1cの値が1.3MPa・m1/2以上である、前記[1]~[4]のいずれか1に記載の化学強化ガラス。
[6] 表面からの深さ50μmにおける圧縮応力値CS50が220MPa以下である、前記[1]~[5]のいずれか1に記載の化学強化ガラス。
[7] 表面からの深さ150μmにおける圧縮応力値CS150が-100MPa以上である、前記[1]~[6]のいずれか1に記載の化学強化ガラス。
[8] 下記式で表されるYの値が10以上である、前記[1]~[7]のいずれか1に記載の化学強化ガラス。
  Y=0.1×α-0.05×CTave
  α=200×K1c-100
  CTave=ICT/LCT
  ICT:引張応力の積分値(MPa・μm)
  LCT:引張応力領域の板厚方向長さ(μm)
  K1c:破壊靱性値(MPa・m1/2
[9] Kイオンによる圧縮応力層の表面からの深さK-DOLが3μm以上である、前記[1]~[8]のいずれか1に記載の化学強化ガラス。
[10] 圧縮応力層深さDOLが100μm以上である、前記[1]~[9]のいずれか1に記載の化学強化ガラス。
[11] ガラスの厚みをt(μm)とした場合に、圧縮応力層深さDOLが{t×0.15}μm以上である、前記[1]~[10]のいずれか1に記載の化学強化ガラス。
[12] 表面からの深さ100μmにおけるNaイオン濃度[Na]100が2.5mol%以上であり、
 表面からの深さ100μmにおける圧縮応力値CS100が30MPa以下である、前記[1]~[11]のいずれか1に記載の化学強化ガラス。
[13] 表面からの深さ100μmにおけるNaイオン濃度[Na]100と、表面からの深さ50μmにおけるNaイオン濃度[Na]50を用いて、{[Na]50/[Na]100}で表される比が1.4以下である、前記[1]~[12]のいずれか1に記載の化学強化ガラス。
[14] 最表面における圧縮応力値CSが300~700MPaである、前記[1]~[13]のいずれか1に記載の化学強化ガラス。
[15] ヤング率が105GPa以上である、前記[1]~[14]のいずれか1に記載の化学強化ガラス。
[16] 下記条件のサンドペーパーセット落下強度試験により測定される平均割れ高さが40cm以上である、前記[1]~[15]のいずれか1に記載の化学強化ガラス。
(条件)
 化学強化ガラスを搭載した電子デバイス、又は化学強化ガラスと前記化学強化ガラスを保持する筐体とを一体とさせた電子デバイス模擬構造体を試験体とする。落下試験は、前記試験体の前記化学強化ガラスを下向きにして、#60サンドペーパー上に前記試験体を落下させることで行う。前記試験体の落下高さを15cmにセットし、前記試験体における前記化学強化ガラスが落下により割れなければ落下高さを5cmずつ上げて、再び落下させる工程を繰り返し、前記試験体における前記化学強化ガラスが初めて割れる高さを割れ高さとする。試験体10サンプルについて前記落下試験を実施し、それらの割れ高さの平均を、平均割れ高さとする。
[17] Al及びNaOのモル百分率表示での含有割合を用いて、{[Al]/[NaO]}で表される値が0超2.3以下である、前記[1]~[16]のいずれか1に記載の化学強化ガラス。
[18] LiO及びZrOのモル百分率表示での含有割合を用いて、{[LiO]/[ZrO]}で表される値が8以上である、前記[1]~[17]のいずれか1に記載の化学強化ガラス。
[19] 結晶化率が40質量%以上である、前記[1]~[18]のいずれか1に記載の化学強化ガラス。
[20] 前記結晶相を構成する結晶の平均粒径が10~100nmである、前記[1]~[19]のいずれか1に記載の化学強化ガラス。
[21] 厚さ0.6mmに換算した場合の、波長600nmの光の透過率が80%以上である、前記[1]~[20]のいずれか1に記載の化学強化ガラス。
That is, the gist of this embodiment relates to the following.
[1] A crystallized glass having a crystalline phase,
The composition of the center of the thickness direction is expressed as mole percentage based on oxides:
SiO 2 62-75%,
Al 2 O 3 2.2-6.0%,
P 2 O 5 more than 0% and less than 3%,
Li 2 O 20-27%,
Na 2 O more than 0% and less than 5%,
K 2 O 0-1%,
MgO 0-2%,
CaO 0-2%,
SrO 0-1%,
ZrO 2 1 to 4.2%, and SnO 2 0 to 1%,
Substantially does not contain Y 2 O 3 ,
Using the content ratio of K 2 O and Na 2 O expressed in mole percentage, the value represented by {[K 2 O]/[Na 2 O]} is 0 to 0.3;
A chemically strengthened glass in which the value represented by [{[Al 2 O 3 ]/[ZrO 2 ]}-{[B 2 O 3 ]/[P 2 O 5 ]}] is 0.5 to 1.5, using the contents of Al 2 O 3 , ZrO 2 , B 2 O 3 and P 2 O 5 expressed in mole percentage.
[2] A crystallized glass having a crystalline phase,
The composition of the center of the thickness direction is expressed as mole percentage based on oxides:
SiO 2 62-75%,
Al 2 O 3 2.2-6.0%,
Li 2 O 20-27% and ZrO 2 1-4.2%,
Chemically strengthened glass having an average tensile stress value CT ave of 60 MPa or less, calculated by {I CT /L CT } using the tensile stress integral value I CT (MPa·μm) and the thickness direction length L CT (μm) of the tensile stress region.
[3] The average value CT ave of the tensile stress calculated by {I CT /L CT } using the tensile stress integral value I CT (MPa · μm) and the plate thickness direction length L CT (μm) of the tensile stress region is 60 MPa or less. The chemically strengthened glass according to [1].
[4] The crystalline phase comprises at least one crystal selected from the group consisting of Li 2 Si 2 O 5 , LiAlSi 2 O 6 , LiAlSi 4 O 10 , Li 3 PO 4 , and β-quartz solid solution. Chemically strengthened glass according to any one of [1] to [3].
[5] The chemically strengthened glass according to any one of [1] to [4], having a fracture toughness value K1c of 1.3 MPa · m 1 / 2 or more.
[6] The chemically strengthened glass according to any one of [1] to [5], wherein the compressive stress value CS 50 at a depth of 50 μm from the surface is 220 MPa or less.
[7] The chemically strengthened glass according to any one of [1] to [6], wherein the compressive stress value CS 150 at a depth of 150 μm from the surface is −100 MPa or more.
[8] The chemically strengthened glass according to any one of [1] to [7], wherein the value of Y represented by the following formula is 10 or more.
Y=0.1×α−0.05×CT ave
α=200×K1c-100
CT ave =I CT /L CT
I CT : Integrated value of tensile stress (MPa μm)
LCT : Length of tensile stress area in the thickness direction (μm)
K1c: fracture toughness value (MPa·m 1/2 )
[9] The chemically strengthened glass according to any one of [1] to [8], wherein the depth K-DOL from the surface of the compressive stress layer by K ions is 3 μm or more.
[10] The chemically strengthened glass according to any one of [1] to [9], wherein the compressive stress layer depth DOL is 100 μm or more.
[11] When the glass thickness is t (μm), the compressive stress layer depth DOL is {t × 0.15} μm or more. Chemically strengthened glass according to any one of [1] to [10].
[12] The Na ion concentration [Na] 100 at a depth of 100 μm from the surface is 2.5 mol% or more;
The chemically strengthened glass according to any one of [1] to [11], wherein a compressive stress value CS 100 at a depth of 100 μm from the surface is 30 MPa or less.
[13] Using the Na ion concentration [Na] 100 at a depth of 100 μm from the surface and the Na ion concentration [Na] 50 at a depth of 50 μm from the surface, the ratio represented by {[Na] 50 /[Na] 100 } is 1.4 or less. [14] The chemically strengthened glass according to any one of [1] to [12].
[14] The chemically strengthened glass according to any one of [1] to [13], wherein the compressive stress value CS0 at the outermost surface is 300 to 700 MPa.
[15] The chemically strengthened glass according to any one of [1] to [14], having a Young's modulus of 105 GPa or more.
[16] The chemically strengthened glass according to any one of [1] to [15], wherein the average crack height measured by a sandpaper set drop strength test under the following conditions is 40 cm or more.
(conditions)
The test specimen is an electronic device equipped with chemically strengthened glass, or an electronic device simulation structure that integrates chemically strengthened glass with a housing that holds the chemically strengthened glass. The drop test is performed by dropping the test specimen onto #60 sandpaper with the chemically strengthened glass facing downward. The test specimen is dropped from a height of 15 cm. If the chemically strengthened glass in the test specimen does not break upon dropping, the drop height is increased by 5 cm and the process is repeated. The height at which the chemically strengthened glass in the test specimen first breaks is defined as the crack height. The drop test is performed on 10 test specimens, and the average of the crack heights is defined as the average crack height.
[17] The chemically strengthened glass according to any one of [1] to [ 16 ], wherein the value represented by {[Al 2 O 3 ]/[Na 2 O]}, using the content ratios of Al 2 O 3 and Na 2 O expressed in mole percentage, is greater than 0 and 2.3 or less.
[18] The chemically strengthened glass according to any one of [1] to [17], wherein the value represented by {[Li 2 O] / [ZrO 2 ]} is 8 or more, using the content ratio of Li 2 O and ZrO 2 expressed in mole percentage.
[19] The chemically strengthened glass according to any one of [1] to [18], wherein the crystallization rate is 40% by mass or more.
[20] The chemically strengthened glass according to any one of [1] to [19], wherein the average particle size of the crystals constituting the crystalline phase is 10 to 100 nm.
[21] The chemically strengthened glass according to any one of [1] to [20], wherein the transmittance of light having a wavelength of 600 nm is 80% or more when converted into a thickness of 0.6 mm.

[22] 結晶相を有する結晶化ガラスであって、
 組成は、酸化物基準のモル百分率表示で、
 SiO 62~75%、
 Al 2.2~6.0%、
 P 0%超3%以下、
 LiO 20~27%、
 NaO 0%超5%以下、
 KO 0~1%、
 MgO 0~2%、
 CaO 0~2%、
 SrO 0~1%、
 ZrO 1~4.2%、及び
 SnO 0~1%、を満たし、
 Yを実質的に含有せず、
 KO及びNaOのモル百分率表示での含有割合を用いて、{[KO]/[NaO]}で表される値が0~0.3であり、
 Al、ZrO、B及びPのモル百分率表示での含有割合を用いて、〔{[Al]/[ZrO]}-{[B]/[P]}〕で表される値が0.5~1.5である、結晶化ガラス。
[23] 前記結晶相として、LiSi、LiAlSi、LiAlSi10、LiPO、及びβ-石英固溶体からなる群より選ばれる少なくとも1の結晶を含む、前記[22]に記載の結晶化ガラス。
[24] 破壊靱性値K1cの値が1.2MPa・m1/2以上である、前記[22]又は[23]に記載の結晶化ガラス。
[25] ヤング率が105GPa以上である、前記[22]~[24]のいずれか1に記載の結晶化ガラス。
[26] Al及びNaOのモル百分率表示での含有割合を用いて、{[Al]/[NaO]}で表される値が0超0.23以下である、前記[22]~[25]のいずれか1に記載の結晶化ガラス。
[27] LiO及びZrOのモル百分率表示での含有割合を用いて、{[LiO]/[ZrO]}で表される値が8以上である、前記[22]~[26]のいずれか1に記載の結晶化ガラス。
[28] 結晶化率が40質量%以上である、前記[22]~[27]のいずれか1に記載の結晶化ガラス。
[29] 前記結晶相を構成する結晶の平均粒径が10~100nmである、前記[22]~[28]のいずれか1に記載の結晶化ガラス。
[30] 厚さ0.6mmに換算した場合の、波長600nmの光の透過率が80%以上である、前記[22]~[29]のいずれか1に記載の結晶化ガラス。
[22] A crystallized glass having a crystalline phase,
The composition is expressed as mole percentage based on oxides.
SiO 2 62-75%,
Al 2 O 3 2.2-6.0%,
P 2 O 5 more than 0% and less than 3%,
Li 2 O 20-27%,
Na 2 O more than 0% and less than 5%,
K 2 O 0-1%,
MgO 0-2%,
CaO 0-2%,
SrO 0-1%,
ZrO 2 1 to 4.2%, and SnO 2 0 to 1%,
Substantially does not contain Y 2 O 3 ,
Using the content ratio of K 2 O and Na 2 O expressed in mole percentage, the value represented by {[K 2 O]/[Na 2 O]} is 0 to 0.3;
A crystallized glass having a value of 0.5 to 1.5, where the content ratios of Al 2 O 3 , ZrO 2 , B 2 O 3 and P 2 O 5 are expressed in mole percentage, that is, [{[Al 2 O 3 ]/[ZrO 2 ]}-{[B 2 O 3 ]/[P 2 O 5 ]}].
[23] The crystallized glass according to [22], wherein the crystalline phase contains at least one crystal selected from the group consisting of Li 2 Si 2 O 5 , LiAlSi 2 O 6 , LiAlSi 4 O 10 , Li 3 PO 4 , and β-quartz solid solution.
[24] The crystallized glass according to [22] or [23] above, having a fracture toughness value K1c of 1.2 MPa·m 1/2 or more.
[25] The crystallized glass according to any one of [22] to [24] above, having a Young's modulus of 105 GPa or more.
[26] The crystallized glass according to any one of the above [ 22 ] to [ 25 ], wherein the value represented by {[Al 2 O 3 ]/[Na 2 O]} is greater than 0 and 0.23 or less, using the content ratio of Al 2 O 3 and Na 2 O expressed in mole percentage.
[27] The crystallized glass according to any one of [22] to [26], wherein the value represented by {[Li 2 O]/[ZrO 2 ]} is 8 or more, using the content ratio of Li 2 O and ZrO 2 expressed in mole percentage.
[28] The crystallized glass according to any one of [22] to [27], wherein the crystallization rate is 40 mass % or more.
[29] The crystallized glass according to any one of [22] to [28], wherein the average grain size of the crystals constituting the crystalline phase is 10 to 100 nm.
[30] The crystallized glass according to any one of [22] to [29] above, which has a transmittance of 80% or more for light with a wavelength of 600 nm when converted into a glass with a thickness of 0.6 mm.

[31] 組成が、酸化物基準のモル百分率表示で、
 SiO 62~75%、
 Al 2.2~6.0%、
 P 0%超3%以下、
 LiO 20~27%、
 NaO 0%超5%以下、
 KO 0~1%、
 MgO 0~2%、
 CaO 0~2%、
 SrO 0~1%、
 ZrO 1~4.2%、及び
 SnO 0~1%、を満たし、
 Yを実質的に含有せず、
 KO及びNaOのモル百分率表示での含有割合を用いて、{[KO]/[NaO]}で表される値が0~0.3であり、
 Al、ZrO、B及びPのモル百分率表示での含有割合を用いて、〔{[Al]/[ZrO]}-{[B]/[P]}〕で表される値が0.5~1.5である、ガラス。
[32] Al及びNaOのモル百分率表示での含有割合を用いて、{[Al]/[NaO]}で表される値が0超0.23以下である、前記[31]に記載のガラス。
[33] LiO及びZrOのモル百分率表示での含有割合を用いて、{[LiO]/[ZrO]}で表される値が8以上である、前記[31]又は[32]に記載のガラス。
[31] The composition is expressed in mole percentage based on oxides:
SiO 2 62-75%,
Al 2 O 3 2.2-6.0%,
P 2 O 5 more than 0% and less than 3%,
Li 2 O 20-27%,
Na 2 O more than 0% and less than 5%,
K 2 O 0-1%,
MgO 0-2%,
CaO 0-2%,
SrO 0-1%,
ZrO 2 1 to 4.2%, and SnO 2 0 to 1%,
Substantially does not contain Y 2 O 3 ,
Using the content ratio of K 2 O and Na 2 O expressed in mole percentage, the value represented by {[K 2 O]/[Na 2 O]} is 0 to 0.3;
A glass in which the value represented by [{[Al 2 O 3 ] /[ZrO 2 ]}-{[B 2 O 3 ] / [P 2 O 5 ]}], where the content ratios of Al 2 O 3 , ZrO 2 , B 2 O 3 and P 2 O 5 are expressed in mole percentage , is 0.5 to 1.5.
[32] The glass according to [31] above, wherein the value represented by {[Al 2 O 3 ]/[Na 2 O]}, using the content ratios of Al 2 O 3 and Na 2 O expressed in mole percentage, is greater than 0 and not greater than 0.23.
[33] The glass according to [31] or [32], wherein the value represented by {[Li 2 O]/[ZrO 2 ]}, using the content ratio of Li 2 O and ZrO 2 expressed in mole percentage, is 8 or more.

 本発明によれば、#60サンドペーパーセット落下強度試験における高い強度特性を有する化学強化ガラスが得られる。また、化学強化処理をした際に上記特性を有する化学強化ガラスとなる結晶化ガラス、及び、結晶化処理をした際に上記結晶化ガラスとなるガラスをそれぞれ得られる。 According to the present invention, chemically strengthened glass can be obtained that exhibits high strength characteristics in a #60 sandpaper set drop strength test. Furthermore, it is possible to obtain crystallized glass that becomes chemically strengthened glass with the above characteristics when subjected to chemical strengthening treatment, and glass that becomes the above crystallized glass when subjected to crystallization treatment.

 以下、本発明の実施形態について説明する。なお、本発明は、以下に説明する実施形態に限定されるものではない。
 本明細書において数値範囲を示す「~」とは、その前後に記載された数値を下限値及び上限値として含む意味で使用される。また、本明細書において、質量%と重量%、質量部と重量部、とはそれぞれ同義である。
Hereinafter, embodiments of the present invention will be described, but the present invention is not limited to the embodiments described below.
In this specification, the term "to" indicating a range of values is used to mean that the values before and after it are included as the lower and upper limits. Furthermore, in this specification, "mass %" and "wt %" and "parts by mass" and "parts by weight" have the same meaning.

 本明細書における化学強化ガラスの厚さ方向中心部の組成とは、化学強化処理を行う前のガラスの組成と同じ組成であり、極端なイオン交換処理がされた場合を除いて、化学強化ガラスの圧縮応力層深さDOLよりも深い部分のガラス組成は化学強化ガラスの厚さ方向中心部の組成と同じと見做せる。また、本明細書における結晶化ガラスの組成とは、結晶を析出させる前の非晶質ガラス(母ガラス)の組成と同じである。
 すなわち、結晶化する前の非晶質ガラスの組成と、結晶化処理をした後の結晶化ガラスの組成と、上記結晶化ガラスに対してさらに化学強化処理をした後の化学強化ガラスの厚さ方向中心部の組成とは、いずれも同じと見做せる。
 結晶化ガラスについて、結晶化前のガラスの組成と結晶化ガラスにおける非晶質相(残留ガラス相)の組成とは厳密には異なる。結晶化ガラスにおける非晶質相の組成は、結晶化ガラスの組成と、結晶相の組成及び含有割合とから求められる。
In this specification, the composition of the center of the chemically strengthened glass in the thickness direction is the same as the composition of the glass before chemical strengthening treatment, and except in cases where extreme ion exchange treatment has been performed, the glass composition deeper than the compressive stress layer depth DOL of the chemically strengthened glass can be considered to be the same as the composition of the center of the chemically strengthened glass in the thickness direction. Also, in this specification, the composition of the crystallized glass is the same as the composition of the amorphous glass (mother glass) before crystals are precipitated.
In other words, the composition of the amorphous glass before crystallization, the composition of the crystallized glass after the crystallization treatment, and the composition of the center of the thickness direction of the chemically strengthened glass after the above-mentioned crystallized glass has been further subjected to a chemical strengthening treatment can all be considered to be the same.
Regarding glass-ceramics, the composition of the glass before crystallization and the composition of the amorphous phase (residual glass phase) in the glass-ceramics are strictly different. The composition of the amorphous phase in the glass-ceramics is determined from the composition of the glass-ceramics and the composition and content of the crystalline phase.

《化学強化ガラス》
 本実施形態に係る化学強化ガラスは、結晶相を有する結晶化ガラスである。すなわち、化学強化処理を行うことで、その表面にイオン交換された圧縮応力層を有する結晶化ガラスである。
Chemically strengthened glass
The chemically strengthened glass according to this embodiment is a crystallized glass having a crystalline phase, that is, a crystallized glass having an ion-exchanged compressive stress layer on its surface by undergoing a chemical strengthening treatment.

 本実施形態に係る化学強化ガラスの第一の態様として、厚さ方向中心部の組成は、酸化物基準のモル百分率表示で、下記を満たす。
 SiO 62~75%、
 Al 2.2~6.0%、
 LiO 20~27%、及び
 ZrO 1~4.2%、を満たす。
As a first aspect of the chemically strengthened glass according to this embodiment, the composition of the center portion in the thickness direction satisfies the following in terms of mole percentage based on oxides.
SiO 2 62-75%,
Al 2 O 3 2.2-6.0%,
Li 2 O 20 to 27%, and ZrO 2 1 to 4.2%.

 本実施形態に係る化学強化ガラスの第一の態様は、上記に加え、引張応力の積分値ICT(MPa・μm)と引張応力領域の板厚方向長さLCT(μm)を用いて、{ICT/LCT}で求められる引張応力の平均値CTaveが60MPa以下である。 In addition to the above, the first aspect of the chemically strengthened glass according to this embodiment has an average tensile stress CT ave of 60 MPa or less, calculated by {I CT /L CT } using the tensile stress integral I CT (MPa·μm) and the thickness direction length L CT (μm) of the tensile stress region.

 本実施形態に係る化学強化ガラスの第二の態様は、厚さ方向中心部の組成が、酸化物基準のモル百分率表示で、下記を満たす。
 SiO 62~75%、
 Al 2.2~6.0%、
 P 0%超3%以下、
 LiO 20~27%、
 NaO 0%超5%以下、
 KO 0~1%、
 MgO 0~2%、
 CaO 0~2%、
 SrO 0~1%、
 ZrO 1~4.2%、
 SnO 0~1%、及び、
 Yを実質的に含有しない。
In a second aspect of the chemically strengthened glass according to this embodiment, the composition at the center in the thickness direction satisfies the following in terms of mole percentage based on oxides.
SiO 2 62-75%,
Al 2 O 3 2.2-6.0%,
P 2 O 5 more than 0% and less than 3%,
Li 2 O 20-27%,
Na 2 O more than 0% and less than 5%,
K 2 O 0-1%,
MgO 0-2%,
CaO 0-2%,
SrO 0-1%,
ZrO 2 1-4.2%,
SnO 2 0-1%; and
It contains substantially no Y2O3 .

 本実施形態に係る化学強化ガラスの第二の態様は、上記に加え、厚さ方向中心部の組成において、KO及びNaOのモル百分率表示での含有割合を用いて、{[KO]/[NaO]}で表される値が0~0.3であり、Al、ZrO、B及びPのモル百分率表示での含有割合を用いて、〔{[Al]/[ZrO]}-{[B]/[P]}〕で表される値が0.5~1.5である。 In addition to the above, in the second aspect of the chemically strengthened glass according to the present embodiment, in the composition at the center in the thickness direction, using the content ratios of K 2 O and Na 2 O expressed in mole percentage, the value represented by {[K 2 O] / [Na 2 O]} is 0 to 0.3, and using the content ratios of Al 2 O 3 , ZrO 2 , B 2 O 3 and P 2 O 5 expressed in mole percentage, the value represented by [{[Al 2 O 3 ] / [ZrO 2 ]} - {[B 2 O 3 ] / [P 2 O 5 ]}] is 0.5 to 1.5.

 本発明は、#60サンドペーパーセット落下強度試験における高い強度特性を有するには、破壊靱性値K1cが高く、かつ、引張応力の平均値CTaveが低い、化学強化処理された結晶化ガラスとすることが重要であることを見い出したものである。
 なお、先述したように、これまでの知見からは、#60サンドペーパーセット落下強度試験に優れるガラスは、圧縮応力値が高いガラス、すなわち、高い圧縮応力値に対応して引張応力値も高いガラスであると予想された。これに対し本発明は、驚くべきことに、それとは逆の低い引張応力値により、上記課題を解決できることに想到したものである。
The present invention has discovered that in order to have high strength characteristics in a #60 sandpaper set drop strength test, it is important to use chemically strengthened crystallized glass that has a high fracture toughness value K1c and a low average tensile stress value CT ave .
As mentioned above, based on previous findings, it was predicted that glass that excels in the #60 sandpaper set drop strength test would be glass with a high compressive stress value, i.e., glass with a high tensile stress value corresponding to a high compressive stress value. However, the present invention surprisingly achieved the opposite: that is, that the above-mentioned problem can be solved by a low tensile stress value.

 はじめに、#60サンドペーパーセット落下強度試験では、ガラスの一部が床面を模擬したサンドペーパーの砥粒に当たり、クラックが生じる。そしてそのクラックを起点として、更にクラックが進展する。ここで、クラックの進展は、クラックの先端にかかる引張応力がクラックの進展に必要なエネルギーに対して足りうるかによって決まると推測される。なお、実際の落下強度試験においては、サンドペーパーと接触した瞬間にガラスが割れるのではなく、サンドペーパーからガラスが跳ね返った際にガラスに曲げが加わることで、クラックが進展する。これに対し、厳密にはサンドペーパーとの接触によるクラックと、曲げ応力によるクラックの進展は分離できないので、ばらつきが残る。そこで本明細書では、試験体10サンプルを用いた#60サンドペーパーセット落下強度試験により測定される平均割れ高さを、#60サンドペーパーセット落下強度試験における強度特性を示すものとして採用した。 First, in the #60 sandpaper set drop strength test, a part of the glass comes into contact with the abrasive grains of the sandpaper simulating a floor surface, causing a crack. The crack then propagates from that point. It is presumed that the propagation of the crack depends on whether the tensile stress at the tip of the crack is sufficient to counter the energy required for the crack to propagate. In actual drop strength tests, the glass does not break the instant it comes into contact with the sandpaper; rather, the crack propagates as the glass is bent when it bounces off the sandpaper. However, strictly speaking, cracks caused by contact with the sandpaper and crack propagation caused by bending stress cannot be separated, so variability remains. Therefore, in this specification, the average crack height measured in the #60 sandpaper set drop strength test using 10 test specimens is used to indicate the strength characteristics of the #60 sandpaper set drop strength test.

 上記の課題を解決するべく、破壊靱性値K1cについて検討するに、破壊靱性値K1cはヤング率及び表面エネルギーに比例する値である。
 ヤング率は結晶化ガラスそのものの特性を反映する。また、表面エネルギーは結晶化ガラスそのものの特性に加え、化学強化による影響も大きいと考えられる。
 そこで、本実施形態において、結晶相の存在によりガラスのヤング率が高くなるため、剛性が高く、曲げが小さくなる。その結果、クラック先端への集中応力が小さくなったことが、#60サンドペーパーセット落下強度試験における強度が優れる要因の一つであると考えられる。また高いヤング率を実現するためには、結晶相を有する結晶化ガラスであることが重要であり、中でも、結晶相として、例えば、リチウムダイシリケート(二ケイ酸リチウム、LiSi)の結晶や、ペタライト(LiAlSi10)の結晶等が好適である。
In order to solve the above problem, the fracture toughness value K1c is examined. The fracture toughness value K1c is a value proportional to the Young's modulus and the surface energy.
Young's modulus reflects the properties of the glass-ceramic itself, and the surface energy is thought to be significantly affected by chemical strengthening in addition to the properties of the glass-ceramic itself.
Therefore, in this embodiment, the presence of crystalline phase increases the Young's modulus of the glass, resulting in high rigidity and small bending. As a result, the concentrated stress at the crack tip is reduced, which is thought to be one of the reasons for the excellent strength in the #60 sandpaper set drop strength test. In addition, in order to achieve a high Young's modulus, it is important to use crystallized glass with a crystalline phase. Among them, for example, lithium disilicate (lithium disilicate, Li 2 Si 2 O 5 ) crystals and petalite (LiAlSi 4 O 10 ) crystals are suitable as the crystalline phase.

 また、本実施形態に係る化学強化ガラスが結晶化ガラスであることで、結晶による粒界の存在や結晶構造に由来するへき開面によりクラックの進展が阻害される。そのため、クラックの進展には非晶質のガラスよりも多くのエネルギーが必要となる。そこで、結晶化ガラスの結晶化率、結晶相を構成する結晶の平均粒径、結晶相を構成する結晶の種類等をより適切なものとすることにより、上記クラックの進展に必要なエネルギーをより大きくでき、より優れた#60サンドペーパーセット落下強度試験における強度を実現できる。 Furthermore, because the chemically strengthened glass according to this embodiment is glass-ceramic, the presence of grain boundaries due to the crystals and cleavage planes resulting from the crystal structure inhibit the propagation of cracks. As a result, more energy is required for crack propagation than in amorphous glass. Therefore, by optimizing the crystallization rate of the glass-ceramic, the average particle size of the crystals that make up the crystalline phase, the type of crystals that make up the crystalline phase, etc., the energy required for the above-mentioned crack propagation can be increased, resulting in superior strength in a #60 sandpaper set drop strength test.

 次に、引張応力の平均値CTaveであるが、引張応力の平均値CTaveとは、引張応力の積分値ICT(MPa・μm)と引張応力領域の板厚方向長さLCT(μm)を用いて、{ICT/LCT}で求められる値である。
 ここで、本発明者らは、#60サンドペーパーセット落下強度試験により生じるクラックの深さに着目した。そして、上記深さは120μmより深く、150μm程度まで到達することが分かった。
 一般的に、表面から150μmの深さであると、化学強化ガラスの引張応力領域に入る。同領域におけるクラックは、引張応力の絶対値が小さい方が、進展する作用が小さい。これを踏まえ、本実施形態においては、引張応力の平均値CTaveを低くすることで、優れた#60サンドペーパーセット落下強度試験における強度を実現できることに想到したものである。
Next, the average value of tensile stress CT ave is a value calculated by {I CT /L CT } using the integral value of tensile stress I CT (MPa·μm) and the length of the tensile stress region in the plate thickness direction L CT ( μm ).
Here, the inventors focused on the depth of cracks that occurred in a #60 sandpaper set drop strength test, and found that the depth was greater than 120 μm, reaching approximately 150 μm.
Generally, a depth of 150 μm from the surface falls within the tensile stress region of chemically strengthened glass. The smaller the absolute value of the tensile stress, the less cracks propagate in this region. Based on this, in this embodiment, it has been conceived that by lowering the average tensile stress CT ave , excellent strength can be achieved in a #60 sandpaper set drop strength test.

 上記を踏まえ、本実施形態における第一の態様は、引張応力の平均値CTaveが60MPa以下の結晶相を有する結晶化ガラスが化学強化処理された化学強化ガラスに関するものである。そして、加熱処理により結晶化ガラスとなり、かつ、化学強化処理により引張応力の平均値CTaveが60MPa以下となる厚さ方向中心部の組成として、SiO 62~75%、Al 2.2~6.0%、LiO 20~27%、及びZrO 1~4.2%、を満たすものが挙げられる。 In light of the above, a first aspect of this embodiment relates to chemically strengthened glass obtained by chemically strengthening glass-ceramics having a crystalline phase with an average tensile stress CT ave of 60 MPa or less. The composition of the center portion in the thickness direction, which becomes glass-ceramics by heat treatment and has an average tensile stress CT ave of 60 MPa or less by chemical strengthening, can be 62-75% SiO 2 , 2.2-6.0% Al 2 O 3 , 20-27% Li 2 O 2 , and 1-4.2% ZrO 2 .

 また、本実施形態に係る化学強化ガラスの第二の態様として、結晶相を有する結晶化ガラスであって、厚さ方向中心部の組成が特定の範囲や関係を満たす。これにより、高いK1cと、低い引張応力の平均値CTaveを両立でき、#60サンドペーパーセット落下強度試験における優れた強度を実現できる。 In addition, a second aspect of the chemically strengthened glass according to this embodiment is a crystallized glass having a crystalline phase, in which the composition of the center portion in the thickness direction satisfies a specific range or relationship. This allows for both a high K1c and a low average tensile stress CT ave , and achieves excellent strength in a #60 sandpaper set drop strength test.

 なお、引張応力が小さい化学強化ガラスを得るだけであれば、イオン交換処理を行う時間を短くすることや、イオン交換のための溶融塩の温度を低くすることで、イオン交換に用いるNaイオンやKイオンの拡散を抑える方法が考えられる。
 しかしながら、上記方法を採用した場合、圧縮応力層深さDOLの値も小さくなり、ガラスにクラックが入った場合に割れやすくなる。
 これに対し、本実施形態に係る第一の態様及び第二の態様では共に、結晶相を有する結晶化ガラスの化学強化ガラスとし、その厚さ方向中心部の組成を特定の範囲とすることにより、十分な深さまでイオンが拡散して圧縮応力層を形成した場合であっても、圧縮応力値を過度に大きくせず、低い引張応力の平均値CTaveを実現できることを見い出したものである。
In addition, if only chemically strengthened glass having a small tensile stress is to be obtained, it is possible to suppress the diffusion of Na ions and K ions used in ion exchange by shortening the time for performing the ion exchange treatment or by lowering the temperature of the molten salt for ion exchange.
However, when the above method is adopted, the value of the compressive stress layer depth DOL also becomes small, and if a crack occurs in the glass, it becomes more likely to break.
In contrast, in both the first and second aspects of this embodiment, the chemically strengthened glass is made of crystallized glass having a crystalline phase, and the composition of the center portion in the thickness direction is set to a specific range. This makes it possible to realize a low average tensile stress CT ave without excessively increasing the compressive stress value, even when ions diffuse to a sufficient depth to form a compressive stress layer.

〈組成〉
 以下、化学強化ガラスの厚さ方向中心部の組成、すなわち、化学強化処理された結晶化ガラスの組成について述べる。なお、各成分の含有割合は、特に断りのない限り、酸化物基準のモル百分率表示である。
 また、化学強化ガラスの組成は、従来公知の方法を用いて同定できる。例えば、湿式の化学分析や蛍光X線の検量線による定量分析により、上記組成を同定できる。
<composition>
The composition of the center of the chemically strengthened glass in the thickness direction, i.e., the composition of the chemically strengthened crystallized glass, will be described below. The content ratio of each component is expressed as mole percentage based on oxide unless otherwise specified.
The composition of the chemically strengthened glass can be identified by a conventionally known method. For example, the composition can be identified by wet chemical analysis or quantitative analysis using a fluorescent X-ray calibration curve.

 SiOはガラスネットワークを構成する成分であり、リチウムダイシリケート結晶を構成する成分でもある。
 化学強化ガラスにおけるSiOの含有割合は62~75%である。ここで、リチウムダイシリケート結晶を形成しやすくする観点から、上記含有割合は62%以上であり、64%以上が好ましく、66%以上がより好ましく、68%以上がさらに好ましい。また、リチウムダイシリケート結晶を形成しやすくする観点、及び、ガラスの溶融性を高くする観点から、上記含有割合は75%以下であり、73%以下が好ましく、72%以下がより好ましく、70%以下がさらに好ましく、69%以下が特に好ましい。
SiO2 is a component that constitutes the glass network and also a component that constitutes lithium disilicate crystals.
The SiO 2 content in chemically strengthened glass is 62 to 75%. Here, from the viewpoint of facilitating the formation of lithium disilicate crystals, the content is 62% or more, preferably 64% or more, more preferably 66% or more, and even more preferably 68% or more. Also, from the viewpoint of facilitating the formation of lithium disilicate crystals and increasing the meltability of the glass, the content is 75% or less, preferably 73% or less, more preferably 72% or less, even more preferably 70% or less, and particularly preferably 69% or less.

 LiOはリチウムダイシリケート結晶の構成成分であり、LiOを構成するLiイオンがNaイオンとイオン交換されることによって結晶化ガラスの表面付近に圧縮応力を形成させる成分でもある。
 化学強化ガラスにおけるLiOの含有割合は、20~27%である。ここで、リチウムダイシリケート結晶を形成しやすくする観点、及び、圧縮応力を高める観点から、上記含有割合は20%以上であり、21%以上が好ましく、22%以上がより好ましく、23%以上がさらに好ましい。また、リチウムダイシリケート結晶を形成しやすくする観点、及び、ガラスの化学的耐久性の観点から、上記含有割合は27%以下であり、26.5%以下が好ましく、26%以下がより好ましく、25%以下がさらに好ましく、24%以下が特に好ましい。
Li 2 O is a constituent component of lithium disilicate crystals, and is also a component that generates compressive stress near the surface of the crystallized glass when Li ions constituting Li 2 O are ion-exchanged with Na ions.
The content of Li 2 O in chemically strengthened glass is 20 to 27%. Here, from the viewpoint of facilitating the formation of lithium disilicate crystals and increasing compressive stress, the content is 20% or more, preferably 21% or more, more preferably 22% or more, and even more preferably 23% or more. Furthermore, from the viewpoint of facilitating the formation of lithium disilicate crystals and the chemical durability of the glass, the content is 27% or less, preferably 26.5% or less, more preferably 26% or less, even more preferably 25% or less, and particularly preferably 24% or less.

 Alは化学強化処理を行う際のイオン交換性を向上させ、化学強化処理後の表面圧縮応力を大きくする成分である。
 化学強化ガラスにおけるAlの含有割合は、2.2~6.0%である。ここで、化学強化処理を好適に行う観点から、上記含有割合は2.2%以上であり、2.4%以上が好ましく、2.5%以上がより好ましく、2.6%以上がより好ましく、2.8%以上がさらに好ましく、3.2%以上が特に好ましい。また、リチウムダイシリケート結晶を形成しやすくする観点から、上記含有割合は6.0%以下であり、5.5%以下が好ましく、5.0%以下がより好ましく、4.5%以下がさらに好ましい。
Al 2 O 3 is a component that improves ion exchangeability when chemical strengthening treatment is carried out and increases the surface compressive stress after chemical strengthening treatment.
The content of Al 2 O 3 in chemically strengthened glass is 2.2 to 6.0%. Here, from the viewpoint of performing chemical strengthening treatment appropriately, the content is 2.2% or more, preferably 2.4% or more, more preferably 2.5% or more, more preferably 2.6% or more, even more preferably 2.8% or more, and particularly preferably 3.2% or more. Furthermore, from the viewpoint of facilitating the formation of lithium disilicate crystals, the content is 6.0% or less, preferably 5.5% or less, more preferably 5.0% or less, and even more preferably 4.5% or less.

 ZrOは溶融時の粘度を高める増粘成分であると同時に、イオン交換による表面圧縮応力を増大させる成分でもある。上記に加え、ZrOを適量含有させることにより、高い透明性を維持しつつ結晶化しやすいように、分相を好適に制御できることが分かった。その結果、結晶化ガラスとした際に、高い透明性を維持したまま、結晶化度を高められ、より高い強度を実現できる。
 化学強化ガラスにおけるZrOの含有割合は1~4.2%である。ここで、分相の制御の観点、及び、増粘成分として作用し、結晶相となる結晶の成長速度を遅くして微小な結晶とすることで、ガラスのより高い透明性を実現する観点から、上記含有割合は1%以上であり、1.5%以上が好ましく、1.6%以上がより好ましく、1.7%以上がさらに好ましく、2.0%以上がよりさらに好ましく、2.5%以上が特に好ましい。また、溶融時の失透を抑制する観点から、上記含有割合は4.2%以下であり、4.0%以下が好ましく、3.8%以下がより好ましく、3.5%以下がさらに好ましく、3.0%以下がよりさらに好ましく、2.5%以下でもよく、2.4%以下でもよい。
ZrO2 is a thickening component that increases the viscosity during melting, and also increases the surface compressive stress due to ion exchange. In addition, it has been found that by incorporating an appropriate amount of ZrO2 , phase separation can be favorably controlled to facilitate crystallization while maintaining high transparency. As a result, when the glass is made into crystallized glass, the crystallization degree can be increased while maintaining high transparency, resulting in higher strength.
The content of ZrO 2 in chemically strengthened glass is 1 to 4.2%. Here, from the viewpoint of controlling phase separation and acting as a thickening component to slow the growth rate of crystals that become crystalline phases and form fine crystals, thereby achieving higher transparency of the glass, the content is 1% or more, preferably 1.5% or more, more preferably 1.6% or more, even more preferably 1.7% or more, even more preferably 2.0% or more, and particularly preferably 2.5% or more. Also, from the viewpoint of suppressing devitrification during melting, the content is 4.2% or less, preferably 4.0% or less, more preferably 3.8% or less, even more preferably 3.5% or less, even more preferably 3.0% or less, 2.5% or less, or 2.4% or less.

 また、本実施形態に係る化学強化ガラスにおけるZrOの含有割合は、酸化物基準の質量百分率表示とした場合には、1~10質量%が好ましい。ここで、分相の制御の観点、及び、増粘成分として作用し、結晶相となる結晶の成長速度を遅くして微小な結晶とすることで、結晶化ガラスのより高い透明性を実現する観点から、上記含有割合は1質量%以上が好ましく、2.5質量%以上がより好ましく、3.2質量%以上がさらに好ましく、3.7質量%以上がよりさらに好ましい。また、溶融時の失透を抑制する観点から、上記含有割合は10質量%以下が好ましく、5質量%未満がより好ましく、4.8質量%以下がよりさら好ましく、4.5質量%以下でもよく、4.4質量%以下でもよい。 Furthermore, the content of ZrO 2 in the chemically strengthened glass according to this embodiment is preferably 1 to 10% by mass when expressed as a mass percentage based on the oxide. Here, from the viewpoint of controlling phase separation and acting as a thickening component to slow the growth rate of crystals that become crystalline phases and form fine crystals, thereby achieving higher transparency of the crystallized glass, the content is preferably 1% by mass or more, more preferably 2.5% by mass or more, even more preferably 3.2% by mass or more, and even more preferably 3.7% by mass or more. Furthermore, from the viewpoint of suppressing devitrification during melting, the content is preferably 10% by mass or less, more preferably less than 5% by mass, even more preferably 4.8% by mass or less, and may be 4.5% by mass or less, or may be 4.4% by mass or less.

 Pは、結晶化を促進する成分である。
 化学強化ガラスにおけるPの含有割合は、0%超3%以下が好ましい。ここで、結晶化しやすくする観点から、上記含有割合は0%超、すなわちPを含有することが好ましく、0.2%以上がより好ましく、0.5%以上がさらに好ましく、0.7%以上がよりさらに好ましく、0.8%以上が特に好ましい。また、溶融時の分相と耐酸性の低下を抑制する観点から、上記含有割合は3%以下が好ましく、2.5%以下がより好ましく、2.0%以下がさらに好ましく、1.5%以下が最も好ましい。
P 2 O 5 is a component that promotes crystallization.
The content of P 2 O 5 in chemically strengthened glass is preferably more than 0% and not more than 3%. Here, from the viewpoint of facilitating crystallization, the content is preferably more than 0%, i.e., P 2 O 5 is preferably contained, more preferably 0.2% or more, even more preferably 0.5% or more, even more preferably 0.7% or more, and particularly preferably 0.8% or more. Furthermore, from the viewpoint of suppressing phase separation during melting and a decrease in acid resistance, the content is preferably 3% or less, more preferably 2.5% or less, even more preferably 2.0% or less, and most preferably 1.5% or less.

 NaOはNaOを構成するNaイオンがKイオンとイオン交換されることによって圧縮応力を形成させる成分であり、少量含有することでガラスの安定性を増す場合がある。
 化学強化ガラスにおけるNaOの含有割合は、0%超5%以下が好ましい。ここで、圧縮応力を高めたり、安定性を向上させる観点から、その含有割合は0%超、すなわちNaOを含有することが好ましく、0.5%以上がより好ましく、1.0%以上がさらに好ましく、2.0%以上がよりさらに好ましい。また、化学的耐久性を維持する観点から、上記含有割合は5%以下が好ましく、4%以下がより好ましく、3%以下がさらに好ましい。
Na 2 O is a component that generates compressive stress by ion-exchanging Na ions constituting Na 2 O with K ions, and the inclusion of a small amount of Na 2 O can sometimes increase the stability of the glass.
The content of Na 2 O in chemically strengthened glass is preferably more than 0% and not more than 5%. Here, from the viewpoint of increasing compressive stress and improving stability, the content is preferably more than 0%, that is, Na 2 O is preferably contained, more preferably 0.5% or more, even more preferably 1.0% or more, and even more preferably 2.0% or more. Furthermore, from the viewpoint of maintaining chemical durability, the content is preferably 5% or less, more preferably 4% or less, and even more preferably 3% or less.

 KOは、化学強化特性を高めたり、分相を抑制する成分である。
 化学強化ガラスにおけるKOの含有割合は、0~1%が好ましい。ここで、KOの含有割合は0%、すなわち含まなくてもよいが、KOを含有する場合には、ガラスの安定性を高める観点から、上記含有割合は0.02%以上が好ましく、0.2%以上がより好ましく、0.4%以上がさらに好ましい。また、化学的耐久性を維持する観点から、上記含有割合は1%以下が好ましく、0.9%以下がより好ましく、0.8%以下がさらに好ましく、0.7%以下がよりさらに好ましく、0.6%以下が特に好ましい。
K 2 O is a component that enhances chemical strengthening properties and suppresses phase separation.
The content of K 2 O in chemically strengthened glass is preferably 0 to 1%. Here, the content of K 2 O may be 0%, that is, not contained, but if K 2 O is contained, from the viewpoint of enhancing the stability of the glass, the content is preferably 0.02% or more, more preferably 0.2% or more, and even more preferably 0.4% or more. Furthermore, from the viewpoint of maintaining chemical durability, the content is preferably 1% or less, more preferably 0.9% or less, even more preferably 0.8% or less, even more preferably 0.7% or less, and particularly preferably 0.6% or less.

 MgOは、ガラスの溶融性を高める成分である。
 化学強化ガラスにおけるMgOの含有割合は0~2%が好ましい。ここで、MgOの含有割合は0%、すなわち含まなくてもよいが、MgOを含有する場合には、溶融性及び強度の観点から、上記含有割合は0.03%以上が好ましく、0.2%以上がより好ましく、0.4%以上がさらに好ましい。また、良好なイオン交換性能を維持する観点から、上記含有割合は2%以下が好ましく、1.5%以下がより好ましく、1.0%以下がさらに好ましい。
MgO is a component that improves the meltability of glass.
The MgO content in chemically strengthened glass is preferably 0 to 2%. Here, the MgO content may be 0%, i.e., not contained. However, if MgO is contained, from the viewpoints of meltability and strength, the content is preferably 0.03% or more, more preferably 0.2% or more, and even more preferably 0.4% or more. Furthermore, from the viewpoint of maintaining good ion exchange performance, the content is preferably 2% or less, more preferably 1.5% or less, and even more preferably 1.0% or less.

 CaOは、ガラスの溶融性を高める成分である。
 化学強化ガラスにおけるCaOの含有割合は0~2%が好ましい。ここで、CaOの含有割合は0%、すなわち含まなくてもよいが、CaOを含有する場合には、溶融性及び強度の観点から、上記含有割合は0.03%以上が好ましく、0.2%以上がより好ましく、0.4%以上がさらに好ましい。また、良好なイオン交換性能を維持する観点から、上記含有割合は2%以下が好ましく、1.5%以下がより好ましく、1.0%以下がさらに好ましく、0.8%以下が特に好ましい。
CaO is a component that improves the meltability of glass.
The CaO content in chemically strengthened glass is preferably 0 to 2%. Here, the CaO content may be 0%, i.e., not contained, but when CaO is contained, from the viewpoints of meltability and strength, the content is preferably 0.03% or more, more preferably 0.2% or more, and even more preferably 0.4% or more. Furthermore, from the viewpoint of maintaining good ion exchange performance, the content is preferably 2% or less, more preferably 1.5% or less, even more preferably 1.0% or less, and particularly preferably 0.8% or less.

 SrOは、ガラスの溶融性を高める成分である。
 化学強化ガラスにおけるSrOの含有割合は0~1%が好ましい。ここで、SrOの含有割合は0%、すなわち含まなくてもよいが、SrOを含有する場合には、溶融性及び強度の観点から、上記含有割合は0.03%以上が好ましく、0.2%以上がより好ましく、0.4%以上がさらに好ましい。また、良好なイオン交換性能を維持する観点から、上記含有割合は1%以下が好ましく、0.9%以下がより好ましく、0.7%以下がさらに好ましい。
SrO is a component that improves the meltability of glass.
The SrO content in chemically strengthened glass is preferably 0 to 1%. Here, the SrO content may be 0%, i.e., not contained. However, if SrO is contained, from the viewpoints of meltability and strength, the content is preferably 0.03% or more, more preferably 0.2% or more, and even more preferably 0.4% or more. Furthermore, from the viewpoint of maintaining good ion exchange performance, the content is preferably 1% or less, more preferably 0.9% or less, and even more preferably 0.7% or less.

 SnOは、溶融時の清澄剤であると同時に、結晶の核を生成する成分でもある。
 化学強化ガラスにおけるSnOの含有割合は、0~1%が好ましい。ここで、SnOの含有割合は0%、すなわち含まなくてもよいが、SnOを含有する場合には、結晶の核を生成する成分として作用し、微小な結晶とすることで、ガラスの高い透明性を実現する観点から、上記含有割合は0.02%以上が好ましく、0.1%以上がより好ましく、0.2%以上がさらに好ましい。また、未溶融物による欠点を抑制する観点から、上記含有割合は1%以下が好ましく、0.9%以下がより好ましく、0.7%以下がさらに好ましく、0.5%以下が最も好ましい。
SnO2 is a fining agent during melting and also a component that generates crystal nuclei.
The content of SnO 2 in chemically strengthened glass is preferably 0 to 1%. Here, the content of SnO may be 0%, that is, not contained. However, when SnO 2 is contained, it acts as a component that generates crystal nuclei and forms fine crystals. From the viewpoint of realizing high transparency of the glass, the content is preferably 0.02% or more, more preferably 0.1% or more, and even more preferably 0.2% or more. In addition, from the viewpoint of suppressing defects due to unmelted material, the content is preferably 1% or less, more preferably 0.9% or less, even more preferably 0.7% or less, and most preferably 0.5% or less.

 Bは、チッピング耐性や溶融性を向上させる成分である。
 化学強化ガラスにおけるBの含有割合は0~4%が好ましい。ここで、Bの含有割合は0%、すなわち含まなくてもよいが、Bを含有する場合には、良好なチッピング耐性や溶融性を得る観点から、上記含有割合は0.3%以上が好ましく、0.5%以上がより好ましく、1.0%以上がさらに好ましく、1.5%以上が特に好ましい。また、溶融時の脈理の発生や分相を抑制し、化学強化ガラスの品質を維持する観点から、上記含有割合は4%以下が好ましく、3.5%以下がより好ましく、3.0%以下がさらに好ましく、2.5%以下がよりさらに好ましい。
B 2 O 3 is a component that improves chipping resistance and melting properties.
The content of B 2 O 3 in chemically strengthened glass is preferably 0 to 4%. Here, the content of B 2 O 3 may be 0%, that is, not contained, but if B 2 O 3 is contained, from the viewpoint of obtaining good chipping resistance and meltability, the content is preferably 0.3% or more, more preferably 0.5% or more, even more preferably 1.0% or more, and particularly preferably 1.5% or more. Furthermore, from the viewpoint of suppressing the occurrence of striae and phase separation during melting and maintaining the quality of the chemically strengthened glass, the content is preferably 4% or less, more preferably 3.5% or less, even more preferably 3.0% or less, and even more preferably 2.5% or less.

 ZnOはガラスの溶融性を高める成分である。
 化学強化ガラスにおけるZnOの含有割合は、0~2%が好ましい。ここで、ZnOの含有割合は0%、すなわち含まなくてもよいが、ZnOを含有する場合には、良好な溶融性を得る観点から、上記含有割合は0.2%以上が好ましく、0.5%以上がより好ましく、1.0%以上がさらに好ましい。また、耐侯性を向上する観点から、上記含有割合は2%以下が好ましく、1.8%以下がより好ましく、1.6%以下がさらに好ましく、1.4%以下がよりさらに好ましい。
ZnO is a component that enhances the meltability of glass.
The ZnO content in chemically strengthened glass is preferably 0 to 2%. Here, the ZnO content may be 0%, i.e., not contained, but if ZnO is contained, from the viewpoint of obtaining good meltability, the content is preferably 0.2% or more, more preferably 0.5% or more, and even more preferably 1.0% or more. Furthermore, from the viewpoint of improving weather resistance, the content is preferably 2% or less, more preferably 1.8% or less, even more preferably 1.6% or less, and even more preferably 1.4% or less.

 TiOは、溶融時の粘度を高める増粘成分であると同時に、UV耐性を高める成分でもある。
 化学強化ガラスにおけるTiOの含有割合は0~1%が好ましい。ここで、TiOの含有割合は0%、すなわち含まなくてもよいが、TiOを含有する場合には、増粘成分として作用し、結晶相となる結晶の成長速度を遅くし、微小な結晶とすることで、ガラスの高い透明性を実現する観点から、上記含有割合は0.01%以上が好ましく、0.1%以上がより好ましく、0.3%以上がさらに好ましい。また、着色によるヘーズ(Haze)値の低下を抑制する観点から、上記含有割合は1%以下が好ましく、0.8%以下がより好ましく、0.6%以下がさらに好ましい。
TiO2 is a thickening component that increases the viscosity when melted, and also a component that increases UV resistance.
The content of TiO 2 in chemically strengthened glass is preferably 0 to 1%. Here, the content of TiO 2 may be 0%, that is, it may not be contained, but if TiO 2 is contained, it acts as a thickening component, slowing the growth rate of crystals that become crystalline phases and forming fine crystals. From the viewpoint of realizing high transparency of the glass, the content is preferably 0.01% or more, more preferably 0.1% or more, and even more preferably 0.3% or more. In addition, from the viewpoint of suppressing a decrease in the haze value due to coloring, the content is preferably 1% or less, more preferably 0.8% or less, and even more preferably 0.6% or less.

 Yは、溶融時の粘度を高める増粘成分であると同時に、ガラスの機械強度を高める成分でもある。また、屈折率を高くする成分でもある。その一方で、Yは結晶核の生成を阻害するといった作用を及ぼす。
 そのため、本実施形態に係る化学強化ガラスは、Yを実質的に含有しないことが好ましい。なお、本明細書において「実質的に含有しない」とは、原材料等に含まれる不純物レベル以下、すなわち意図的に加えたものではないことを意味し、例えばその含有割合は0.01%未満である。
Y 2 O 3 is a thickening component that increases the viscosity during melting, and also a component that increases the mechanical strength of the glass. It also increases the refractive index. On the other hand, Y 2 O 3 has the effect of inhibiting the formation of crystal nuclei.
Therefore, it is preferable that the chemically strengthened glass according to this embodiment does not substantially contain Y 2 O 3. In this specification, "substantially not containing" means that the content is below the impurity level contained in raw materials, etc., that is, it is not intentionally added, and the content is, for example, less than 0.01%.

 さらに、化学強化ガラスの所望する特性の達成を阻害しない範囲において着色成分等の他の成分を適宜添加してもよい。上記他の成分としては、例えば、BaO、La、Nb、Ta、CeO、Co、MnO、Fe、NiO、CuO、Cr、V、Bi、SeO、Er、Nd等が挙げられる。
 化学強化ガラスにおける上記他の成分の含有割合は、合計で0.2%以下の範囲が好ましい。また、化学強化ガラスの光透過率をより高くしたい場合は、着色成分は実質的に含有しないことが好ましい。
Furthermore, other components such as coloring components may be added as appropriate within a range that does not inhibit the achievement of the desired properties of the chemically strengthened glass. Examples of the other components include BaO , La2O3 , Nb2O5 , Ta2O5 , CeO2 , Co3O4 , MnO2 , Fe2O3 , NiO , CuO , Cr2O3 , V2O5 , Bi2O3 , SeO2 , Er2O3 , and Nd2O3 .
The total content of the other components in the chemically strengthened glass is preferably 0.2% or less. Furthermore, if the light transmittance of the chemically strengthened glass is desired to be higher, it is preferable that the glass does not substantially contain any coloring components.

 また、ガラスの溶融の際の清澄剤として、SO、塩化物、フッ化物、As、Sbなどを適宜含有してもよい。清澄剤の各々の含有割合は0.3%以下が好ましく、0.1%以下がより好ましく、実質的に含有しないことが最も好ましい。 Furthermore, as a fining agent used during melting of the glass, SO 3 , chlorides, fluorides, As 2 O 3 , Sb 2 O 3 and the like may be appropriately contained. The content of each of the fining agents is preferably 0.3% or less, more preferably 0.1% or less, and most preferably, substantially no fining agents are contained.

 本実施形態に係る化学強化ガラスは、厚さ方向中心部の組成が、SiO 62~75%、Al 2.2~6.0%、LiO 20~27%、及びZrO 1~4.2%、を満たすことが好ましい。
 また、上記に加えて、P 0%超3%以下、NaO 0%超5%以下、KO 0~1%、MgO 0~2%、CaO 0~2%、SrO 0~1%、SnO 0~1%、及びY 実質的に含有せず、のうち1以上を満たすことがより好ましく、3以上を満たすことがさらに好ましく、5以上を満たすことがよりさらに好ましく、7以上を満たすことがことさらに好ましく、8つすべてを満たすことが特に好ましい。
The chemically strengthened glass according to this embodiment preferably has a composition at the center in the thickness direction that satisfies 62 to 75% of SiO 2 , 2.2 to 6.0% of Al 2 O 3 , 20 to 27% of Li 2 O 2 , and 1 to 4.2% of ZrO 2 .
In addition to the above, it is more preferable to satisfy one or more of the following: more than 0% and 3% or less P 2 O 5 , more than 0% and 5% or less Na 2 O , 0-1% K 2 O , 0-2% MgO , 0-2% CaO , 0-1% SrO , 0-1% SnO 2 , and substantially no Y 2 O 3 ; it is even more preferable to satisfy three or more, even more preferably to satisfy five or more, particularly preferably to satisfy seven or more, and it is particularly preferable to satisfy all eight.

 上記各成分の含有割合に加え、本実施形態に係る化学強化ガラスは、各成分の含有割合を用いて表される下記関係(1)~(4)のうち1以上を満たすことがより好ましく、2以上を満たすことがさらに好ましく、3以上を満たすことがよりさらに好ましく、4つすべてを満たすことが特に好ましい。
 中でも、(1)及び(2)を満たすことがよりさらに好ましい。
In addition to the content ratios of each component, the chemically strengthened glass according to this embodiment more preferably satisfies one or more of the following relationships (1) to (4) expressed using the content ratios of each component, more preferably satisfies two or more, even more preferably satisfies three or more, and particularly preferably satisfies all four.
Among these, it is even more preferable to satisfy (1) and (2).

(1) {[KO]/[NaO]}で表される値が0~0.3である。
(2) 〔{[Al]/[ZrO]}-{[B]/[P]}〕で表される値が0.5~1.5である。
(3) {[Al]/[NaO]}で表される値が0超0.23以下である。
(4) {[LiO]/[ZrO]}で表される値が8以上である。
(1) The value represented by {[K 2 O]/[Na 2 O]} is 0 to 0.3.
(2) The value represented by [{[Al 2 O 3 ]/[ZrO 2 ]}-{[B 2 O 3 ]/[P 2 O 5 ]}] is 0.5 to 1.5.
(3) The value represented by {[Al 2 O 3 ]/[Na 2 O]} is greater than 0 and not greater than 0.23.
(4) The value represented by {[Li 2 O]/[ZrO 2 ]} is 8 or more.

 上記関係のうち(1)は{[KO]/[NaO]}で表される値が0~0.3である。この値はKイオンの交換特性に寄与する。そこで、本実施形態に係る化学強化ガラスはKOを含まなくてもよく、すなわち上記値は0でもよいが、KOを含有する場合には、上記値は0.03以上でもよく、0.05以上でもよい。一方で、帯電特性を低下させる観点から、上記値は0.3以下が好ましく、0.27以下がより好ましく、0.25以下がさらに好ましく、0.23以下が特に好ましい。 Of the above relationships, in (1), the value represented by {[K 2 O]/[Na 2 O]} is 0 to 0.3. This value contributes to the exchange characteristics of K ions. Therefore, the chemically strengthened glass according to this embodiment does not need to contain K 2 O, that is, the value may be 0.03 or more, or may be 0.05 or more, if K 2 O is contained. On the other hand, from the viewpoint of reducing the charging characteristics, the value is preferably 0.3 or less, more preferably 0.27 or less, even more preferably 0.25 or less, and particularly preferably 0.23 or less.

 上記関係のうち(2)は〔{[Al]/[ZrO]}-{[B]/[P]}〕で表される値が0.5~1.5である。ここで、{[Al]/[ZrO]}で表される値はKイオンや、Naイオン交換特性の指標となり、また、{[B]/[P]}で表される値は結晶化の核形成しやすさの指標となる。そして、それらの差を取ることで、結晶化ガラスの化学強化特性の指標とできる。
 そこで、〔{[Al]/[ZrO]}-{[B]/[P]}〕で表される値は、化学強化特性を高める観点から0.5以上が好ましく、0.6以上がより好ましく、0.7以上がより好ましく、0.8以上がさらに好ましく、0.9以上が特に好ましい。また、結晶化の核形成をしやすくする観点から、上記値は1.5以下が好ましく、1.3以下がより好ましく、1.2以下がより好ましく、1.1以下がさらに好ましく、0.9以下が特に好ましい。
 また、上記Kイオンや、Naイオン交換特性の指標となる{[Al]/[ZrO]}で表される値は、0.7~3.0が好ましい。ここで、上記値は0.7以上が好ましく、0.8以上がより好ましく、0.9以上がさらに好ましく、1.0以上がよりさらに好ましく、1.1以上が特に好ましい。また、上記値は3.0以下が好ましく、2.0以下がより好ましく、1.5以下がさらに好ましく、1.2以下がよりさらに好ましい。
In the above relationship (2), the value represented by [{[Al 2 O 3 ]/[ZrO 2 ]}-{[B 2 O 3 ]/[P 2 O 5 ]}] is 0.5 to 1.5. Here, the value represented by {[Al 2 O 3 ]/[ZrO 2 ]} is an index of the K ion or Na ion exchange characteristics, and the value represented by {[B 2 O 3 ]/[P 2 O 5 ]} is an index of the ease of crystallization nucleation. The difference between these values can be used as an index of the chemical strengthening characteristics of the crystallized glass.
Therefore, the value represented by [{[Al 2 O 3 ]/[ZrO 2 ]}-{[B 2 O 3 ]/[P 2 O 5 ]}] is preferably 0.5 or more, more preferably 0.6 or more, more preferably 0.7 or more, even more preferably 0.8 or more, and particularly preferably 0.9 or more, from the viewpoint of improving chemical strengthening characteristics. Also, from the viewpoint of facilitating crystallization nucleation, the value is preferably 1.5 or less, more preferably 1.3 or less, more preferably 1.2 or less, even more preferably 1.1 or less, and particularly preferably 0.9 or less.
The value of {[Al 2 O 3 ]/[ZrO 2 ]}, which is an index of the K ion and Na ion exchange properties, is preferably 0.7 to 3.0. Here, the value is preferably 0.7 or more, more preferably 0.8 or more, even more preferably 0.9 or more, even more preferably 1.0 or more, and particularly preferably 1.1 or more. The value is preferably 3.0 or less, more preferably 2.0 or less, even more preferably 1.5 or less, and even more preferably 1.2 or less.

 上記関係のうち(3)は{[Al]/[NaO]}で表される値が0超2.3以下である。この値はNaイオンの交換特性とアルカリに対する耐性に寄与する。本実施形態に係る化学強化ガラスはAlを含有することが好ましいことから、上記値は0超が好ましいが、Naイオン交換特性を高める観点から、上記値は0.1以上がより好ましく、0.3以上がさらに好ましく、0.5以上が最も好ましい。一方で、アルカリに対する耐性を高める観点から、上記値は2.3以下が好ましく、1.9以下がより好ましく、1.7以下がさらに好ましく、1.2以下がよりさらに好ましく、1.0以下が特に好ましい。 Of the above relationships, in (3), the value represented by {[Al 2 O 3 ]/[Na 2 O]} is greater than 0 and less than or equal to 2.3. This value contributes to the Na ion exchange properties and alkali resistance. Since the chemically strengthened glass according to this embodiment preferably contains Al 2 O 3 , the value is preferably greater than 0. However, from the viewpoint of improving the Na ion exchange properties, the value is more preferably 0.1 or greater, even more preferably 0.3 or greater, and most preferably 0.5 or greater. On the other hand, from the viewpoint of improving the alkali resistance, the value is preferably 2.3 or less, more preferably 1.9 or less, even more preferably 1.7 or less, even more preferably 1.2 or less, and particularly preferably 1.0 or less.

 上記関係のうち(4)は{[LiO]/[ZrO]}で表される値が8以上であり8~20が好ましい。この値はLiイオンの交換特性とアルカリに対する耐性に寄与する。Liイオンの交換特性を高める観点から、上記値は8以上が好ましく、9以上がより好ましく、11以上がさらに好ましく、13以上が特に好ましい。一方で、アルカリに対する耐性を高める観点から、上記値は20以下が好ましく、17以下がより好ましく、15以下がさらに好ましく、14以下が特に好ましい。 Of the above relationships, in (4), the value represented by {[Li 2 O]/[ZrO 2 ]} is 8 or more, preferably 8 to 20. This value contributes to the Li ion exchange properties and alkali resistance. From the viewpoint of improving the Li ion exchange properties, the value is preferably 8 or more, more preferably 9 or more, even more preferably 11 or more, and particularly preferably 13 or more. On the other hand, from the viewpoint of improving the alkali resistance, the value is preferably 20 or less, more preferably 17 or less, even more preferably 15 or less, and particularly preferably 14 or less.

〈結晶相〉
 本実施形態に係る化学強化ガラスは、結晶相を有する結晶化ガラスである。
 上記結晶相は特に限定されないが、例えば、LiSi(リチウムダイシリケート結晶)、LiAlSi(β-スポジュメン結晶)、LiAlSi10(ペタライト結晶)、LiPO(リン酸リチウム結晶)、β-石英固溶体(LiAlSi3-x;バージェライト結晶を含む)、LiSiO(メタケイ酸リチウム結晶)、LiAlSiO(ユークリプタイト結晶)、Al4+2xSi2-2x10-x(0.2≦x≦0.5、ムライト結晶)等が挙げられる。ただし、これらに限定されることなく、所望する特性に合わせて適宜選択すればよい。
<Crystalline phase>
The chemically strengthened glass according to this embodiment is crystallized glass having a crystalline phase.
The crystalline phase is not particularly limited, and examples thereof include Li 2 Si 2 O 5 (lithium disilicate crystal), LiAlSi 2 O 6 (β-spodumene crystal), LiAlSi 4 O 10 (petalite crystal), Li 3 PO 4 (lithium phosphate crystal), β-quartz solid solution (Li x Al x Si 3-x O 6 ; including bergerite crystal), Li 2 SiO 3 (lithium metasilicate crystal), LiAlSiO 4 (eucryptite crystal), Al 4+2x Si 2-2x O 10-x (0.2≦x≦0.5, mullite crystal), etc. However, the crystalline phase is not limited to these and may be appropriately selected according to the desired properties.

 中でも、化学強化ガラスの高強度化、特に、より高い破壊靱性値K1cを得る観点から、結晶相として、LiSi、LiAlSi、LiAlSi10、LiPO、及びβ-石英固溶体からなる群より選ばれる少なくとも1の結晶を含むことが好ましく、LiSi及びLiAlSi10の少なくとも一方の結晶を含むことがより好ましく、LiSiを含むことがさらに好ましい。 Among these, from the viewpoint of increasing the strength of the chemically strengthened glass, in particular obtaining a higher fracture toughness value K1c, it is preferable that the crystalline phase contains at least one crystal selected from the group consisting of Li 2 Si 2 O 5 , LiAlSi 2 O 6 , LiAlSi 4 O 10 , Li 3 PO 4 , and β-quartz solid solution, more preferably contains at least one crystal of Li 2 Si 2 O 5 and LiAlSi 4 O 10, and even more preferably contains Li 2 Si 2 O 5 .

 例えば、化学強化処理によるイオン交換をしやすくする観点から、結晶相は、リチウムダイシリケート結晶のみでもよいが、さらに、β-スポジュメン結晶、ペタライト、β-石英、メタケイ酸リチウム等が含まれていてもよい。 For example, from the perspective of facilitating ion exchange during chemical strengthening treatment, the crystalline phase may consist solely of lithium disilicate crystals, but may also contain β-spodumene crystals, petalite, β-quartz, lithium metasilicate, etc.

 また、より高強度な結晶化ガラスを得たい場合には、結晶相は、リチウムダイシリケート結晶のみでもよいが、β-スポジュメン結晶、ペタライト、β-石英、メタケイ酸リチウム、ムライト等が含まれていてもよい。 Furthermore, if a higher strength crystallized glass is desired, the crystalline phase may consist solely of lithium disilicate crystals, but may also contain β-spodumene crystals, petalite, β-quartz, lithium metasilicate, mullite, etc.

 また、より高い透明性を実現したい場合には、結晶相は、リチウムダイシリケート結晶のみでもよいが、ペタライト、β-石英、メタケイ酸リチウム、リン酸リチウム等が含まれていてもよい。 Furthermore, if higher transparency is desired, the crystalline phase may consist solely of lithium disilicate crystals, but may also contain petalite, β-quartz, lithium metasilicate, lithium phosphate, etc.

 上記結晶相を構成する結晶の種類は、主として結晶化ガラスの組成や結晶化条件により選択できる。 The type of crystals that make up the above crystalline phase can be selected primarily depending on the composition of the crystallized glass and the crystallization conditions.

 なお、上記結晶相の存在は、粉末X線回折(XRD)法により得られたXRDパターンにおいて、結晶を示す回折ピークが認められることで確認できる。結晶を示す回折ピークが認められない非晶質ガラス(母ガラス)を加熱処理することで、結晶が析出した結晶相を有する結晶化ガラスとできる。また、上記結晶化ガラスに対して化学強化処理を行っても、結晶相に目立った影響は見られない。
 上記XRD測定は、CuKα線を用いて2θ=10°~80°の範囲で行う。測定の結果得られた回折パターン及び回折強度から、リートベルト解析により、結晶相を構成する結晶の結晶構造の同定、各結晶相の含有割合、及び、結晶相の合計の含有割合(結晶化度)を求められる。リートベルト法については、日本結晶学会「結晶解析ハンドブック」編集委員会編、「結晶解析ハンドブック」(共立出版 1999年刊、p492~499)に記載されている。
The presence of the crystalline phase can be confirmed by the presence of diffraction peaks indicating crystals in the XRD pattern obtained by powder X-ray diffraction (XRD). By heat-treating amorphous glass (mother glass) in which no diffraction peaks indicating crystals are observed, crystallized glass having a crystalline phase in which crystals are precipitated can be obtained. Furthermore, chemical strengthening of the crystallized glass does not significantly affect the crystalline phase.
The XRD measurement is performed using CuKα radiation in the range of 2θ = 10° to 80°. From the diffraction pattern and diffraction intensity obtained as a result of the measurement, Rietveld analysis is performed to identify the crystalline structure of the crystals constituting the crystalline phase, the content ratio of each crystalline phase, and the total content ratio of the crystalline phases (degree of crystallinity). The Rietveld method is described in "Crystal Analysis Handbook" edited by the Editorial Committee of the Crystallographic Society of Japan (Kyoritsu Shuppan, 1999, pp. 492-499).

 結晶相がリチウムダイシリケート結晶を含有する場合、結晶相におけるリチウムダイシリケート結晶の含有割合は60質量%以上が好ましく、60~100質量%がより好ましい。ここで、より高い強度を実現する観点から、上記含有割合は60質量%以上が好ましく、70質量%以上がより好ましく、80質量%以上がさらに好ましく、90質量%以上がよりさらに好ましい。また、上記含有割合は100質量%、すなわち結晶相がリチウムダイシリケート結晶のみからなってもよい。また、曲げ成形性の観点からは、他の結晶を含んでもよく、その場合、結晶相におけるリチウムダイシリケート結晶の含有割合は95質量%以下でもよく、85質量%以下でもよい。 When the crystalline phase contains lithium disilicate crystals, the content of lithium disilicate crystals in the crystalline phase is preferably 60% by mass or more, and more preferably 60 to 100% by mass. From the perspective of achieving higher strength, the content is preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, and even more preferably 90% by mass or more. The content may also be 100% by mass, meaning that the crystalline phase consists solely of lithium disilicate crystals. From the perspective of bendability, other crystals may also be included, in which case the content of lithium disilicate crystals in the crystalline phase may be 95% by mass or less, or 85% by mass or less.

 本実施形態に係る化学強化ガラスにおける結晶化率、すなわち、結晶相の含有割合(結晶化度)は40質量%以上が好ましく、40~80質量%がより好ましい。ここで、より高い強度を実現する観点から、上記結晶化率は40質量%以上が好ましく、50質量%以上がより好ましく、60質量%以上がさらに好ましい。また、高い透明性を維持する観点、及び、3次元成形性の観点から、上記結晶相の含有割合は80質量%以下が好ましく、70質量%以下がより好ましく、65質量%以下がより好ましい。
 なお、本実施形態に係る化学強化ガラスが結晶相として2種以上の結晶を含む場合、上記結晶化率とは、それらの合計の含有割合を意味する。
 上記結晶化率は、結晶化ガラスの組成や、結晶化する際の温度、時間、昇温速度等により調整できる。
The crystallization rate in the chemically strengthened glass according to this embodiment, that is, the content ratio of the crystalline phase (crystallinity), is preferably 40% by mass or more, more preferably 40 to 80% by mass. Here, from the viewpoint of achieving higher strength, the crystallization rate is preferably 40% by mass or more, more preferably 50% by mass or more, and even more preferably 60% by mass or more. Furthermore, from the viewpoint of maintaining high transparency and three-dimensional formability, the content ratio of the crystalline phase is preferably 80% by mass or less, more preferably 70% by mass or less, and more preferably 65% by mass or less.
In addition, when the chemically strengthened glass according to this embodiment contains two or more types of crystals as a crystalline phase, the crystallization rate means the total content ratio thereof.
The crystallization rate can be adjusted by the composition of the crystallized glass, the temperature, time, temperature rise rate, etc. during crystallization.

 本実施形態に係る化学強化ガラスにおいて、結晶相を構成する結晶の平均粒径は10~100nmが好ましい。ここで、より高い強度を実現する観点から、上記平均粒径は10nm以上が好ましく、20nm以上がより好ましく、30nm以上がさらに好ましく、40nm以上がよりさらに好ましい。また、より高い透明性を実現する観点から、上記平均粒径は100nm以下が好ましく、90nm以下がより好ましく、80nm以下がさらに好ましく、60nm以下がよりさらに好ましい。
 上記平均粒径は、走査型電子顕微鏡(SEM)観察により測定できる。また、熱処理条件を調整することにより、上記平均粒径を調整できる。
 上記平均粒径は、結晶化する際の温度、時間やガラス成型時の冷却速度等により調整できる。
In the chemically strengthened glass according to this embodiment, the average particle size of the crystals constituting the crystalline phase is preferably 10 to 100 nm. From the viewpoint of achieving higher strength, the average particle size is preferably 10 nm or more, more preferably 20 nm or more, even more preferably 30 nm or more, and even more preferably 40 nm or more. From the viewpoint of achieving higher transparency, the average particle size is preferably 100 nm or less, more preferably 90 nm or less, even more preferably 80 nm or less, and even more preferably 60 nm or less.
The average particle size can be measured by observation with a scanning electron microscope (SEM). The average particle size can also be adjusted by adjusting the heat treatment conditions.
The average particle size can be adjusted by the temperature and time during crystallization, the cooling rate during glass molding, and the like.

〈強化層〉
 本実施形態に係る化学強化ガラスは、表層にイオン交換層を有する結晶化ガラスである。イオン交換により、最表層には圧縮応力層が、最表層の内側には引張応力層が、それぞれ形成される。
<Reinforcement layer>
The chemically strengthened glass according to this embodiment is crystallized glass having an ion-exchange layer on the surface thereof. By ion exchange, a compressive stress layer is formed on the outermost surface thereof, and a tensile stress layer is formed inside the outermost surface thereof.

 本実施形態に係る化学強化ガラスの、引張応力の積分値ICT(MPa・μm)と引張応力領域の板厚方向長さLCT(μm)を用いて、{ICT/LCT}で求められる引張応力の平均値CTaveは小さいことが好ましい。
 先述したように、#60サンドペーパーセット落下強度試験により生じるクラックは深く、化学強化ガラスの引張応力領域に入ることから、同領域における引張応力の平均値CTaveを小さくすることで、クラックの進展を抑制し、#60サンドペーパーセット落下強度試験における優れた強度を実現できるものである。
In the chemically strengthened glass according to this embodiment, the average value CT ave of the tensile stress calculated by {I CT /L CT } using the tensile stress integral value I CT (MPa·μm) and the thickness direction length L CT ( μm ) of the tensile stress region is preferably small.
As mentioned above, the cracks that occur in the #60 sandpaper set drop strength test are deep and fall within the tensile stress region of chemically strengthened glass. Therefore, by reducing the average tensile stress CT ave in this region, the propagation of the cracks can be suppressed, and excellent strength in the #60 sandpaper set drop strength test can be achieved.

 上記観点から、本実施形態に係る化学強化ガラスの引張応力の平均値CTaveは60MPa以下が好ましく、50MPa以下がより好ましく、40MPa以下がさらに好ましい。また、下限は特に限定されないが、一定以上の圧縮応力値を得る観点から、上記引張応力の平均値CTaveは10MPa以上でもよく、20MPa以上でもよい。
 上記引張応力の平均値CTaveは、化学強化処理条件に影響を受ける部分もあるが、化学強化ガラスの厚さ方向中心部の組成によっても調整できる。
From the above viewpoint, the average value CT ave of the tensile stress of the chemically strengthened glass according to this embodiment is preferably 60 MPa or less, more preferably 50 MPa or less, and even more preferably 40 MPa or less. Although the lower limit is not particularly limited, from the viewpoint of obtaining a certain or higher compressive stress value, the average value CT ave of the tensile stress may be 10 MPa or more, or 20 MPa or more.
The average value of the tensile stress CT ave is partly affected by the conditions of the chemical strengthening treatment, but can also be adjusted by the composition of the central part in the thickness direction of the chemically strengthened glass.

 上記引張応力の平均値CTaveや圧縮応力値等の応力プロファイルは、例えば散乱光光弾性応力計(SLP;Scattered Light Photoelastic Stress Meter)やガラス表面応力計(FSM;Film Stress Measurment)等を併用して測定し得る。 The stress profile, such as the average tensile stress value CT ave and the compressive stress value, can be measured using, for example, a scattered light photoelastic stress meter (SLP) or a film stress measurement (FSM).

 散乱光光弾性応力計(SLP)を用いる方法では、ガラス表層から数十μm以上深い領域であるガラス内部における、Li-Na交換に由来した圧縮応力を測定できる。一方、ガラス表面応力計(FSM)を用いる方法では、ガラス表面から数十μm以下の浅い領域であるガラス表層部における、Na-K交換に由来した圧縮応力を測定できる(例えば、国際公開第2018/056121号、国際公開第2017/115811号参照)。 Methods using a scattered light photoelastic stress meter (SLP) can measure compressive stress resulting from Li-Na exchange inside the glass, which is a region several tens of micrometers or more deep from the glass surface. On the other hand, methods using a glass surface stress meter (FSM) can measure compressive stress resulting from Na-K exchange in the glass surface layer, which is a shallow region several tens of micrometers or less from the glass surface (see, for example, WO 2018/056121 and WO 2017/115811).

 本実施形態に係る化学強化ガラスの引張応力の最大値CTmaxは、120MPa以下が好ましく、30~110MPaがより好ましい。ここで、#60サンドペーパーセット落下強度試験におけるより優れた強度を実現する観点から、上記引張応力の最大値CTmaxは120MPa以下が好ましく、110MPa以下がより好ましく、100MPa以下がさらに好ましく、80MPa以下がよりさらに好ましい。また、下限は特に限定されないが、一定以上の圧縮応力値を得る観点から、上記引張応力の最大値CTmaxは30MPa以上でもよく、40MPa以上でもよく、50MPa以上でもよい。 The maximum tensile stress value CT max of the chemically strengthened glass according to this embodiment is preferably 120 MPa or less, more preferably 30 to 110 MPa. Here, from the viewpoint of achieving superior strength in a #60 sandpaper set drop strength test, the maximum tensile stress value CT max is preferably 120 MPa or less, more preferably 110 MPa or less, even more preferably 100 MPa or less, and even more preferably 80 MPa or less. Further, although the lower limit is not particularly limited, from the viewpoint of obtaining a compressive stress value of a certain level or more, the maximum tensile stress value CT max may be 30 MPa or more, 40 MPa or more, or 50 MPa or more.

 本実施形態に係る化学強化ガラスの引張応力の積分値ICTは、8000~33000MPa・μmが好ましい。ここで、#60サンドペーパーセット落下強度試験におけるより優れた強度を実現する観点から、上記引張応力の積分値ICTは8000MPa・μm以上が好ましく、12000MPa・μm以上がより好ましく、15000MPa・μm以上がさらに好ましく、18000MPa・μm以上がよりさらに好ましい。また、#60サンドペーパーセット落下強度試験におけるより優れた強度を実現する観点から、上記引張応力の積分値ICTは33000MPa・μm以下が好ましく、30000MPa・μm以下がより好ましく、28000MPa・μm以下がさらに好ましく、25000MPa・μm以下がよりさらに好ましい。 The tensile stress integral value I CT of the chemically strengthened glass according to this embodiment is preferably 8000 to 33000 MPa μm. Here, from the viewpoint of achieving superior strength in a #60 sandpaper set drop strength test, the tensile stress integral value I CT is preferably 8000 MPa μm or more, more preferably 12000 MPa μm or more, even more preferably 15000 MPa μm or more, and even more preferably 18000 MPa μm or more. Furthermore, from the viewpoint of achieving superior strength in a #60 sandpaper set drop strength test, the tensile stress integral value I CT is preferably 33000 MPa μm or less, more preferably 30000 MPa μm or less, even more preferably 28000 MPa μm or less, and even more preferably 25000 MPa μm or less.

 本実施形態に係る化学強化ガラスの下記式で表されるYの値は10以上が好ましく、10~50がより好ましい。
  Y=0.1×α-0.05×CTave
 上記式中、α及びCTaveは下記式で表される。
  α=200×K1c-100
  CTave=ICT/LCT
 ここで、ICTは引張応力の積分値(MPa・μm)、LCTは引張応力領域の板厚方向長さ(μm)、K1cは破壊靱性値(MPa・m1/2)を、それぞれ意味する。
The value of Y represented by the following formula of the chemically strengthened glass according to this embodiment is preferably 10 or more, more preferably 10 to 50.
Y=0.1×α−0.05×CT ave
In the above formula, α and CT ave are expressed by the following formulas.
α=200×K1c-100
CT ave =I CT /L CT
Here, I CT means the integral value of tensile stress (MPa·μm), L CT means the length of the tensile stress region in the plate thickness direction (μm), and K1c means the fracture toughness value (MPa·m 1/2 ).

 上記Yの値は深いクラックに対する耐久性を意味する。
 上記Yの値は、#60サンドペーパーセット落下強度試験におけるより優れた強度を実現する観点から10以上が好ましく、15以上がより好ましく、20以上がさらに好ましい。また、ガラスの透過率を下げる観点から、上記Yの値は50以下が好ましく、40以下がより好ましく、30以下がさらに好ましい。
The value of Y indicates the resistance to deep cracks.
From the viewpoint of realizing superior strength in a #60 sandpaper set drop strength test, the value of Y is preferably 10 or more, more preferably 15 or more, and even more preferably 20 or more. From the viewpoint of reducing the transmittance of the glass, the value of Y is preferably 50 or less, more preferably 40 or less, and even more preferably 30 or less.

 本実施形態に係る化学強化ガラスの、表面からの深さ50μmにおける圧縮応力値CS50は220MPa以下が好ましい。ここで、#60サンドペーパーセット落下強度試験におけるより優れた強度を実現するための、より低い引張応力の平均値CTaveを実現する観点から、上記圧縮応力値CS50は220MPa以下が好ましく、200MPa以下がより好ましく、170MPa以下がさらに好ましく、140MPa以下がよりさらに好ましく、110MPa以下が特に好ましい。また、撓み等の変形による割れを防ぐ観点から、上記圧縮応力値CS50は10MPa以上が好ましく、30MPa以上がより好ましく、50MPa以上がさらに好ましく、80MPa以上が最も好ましい。
 上記圧縮応力値CS50は、化学強化処理に用いる溶融塩、温度、時間等により調整できる。最表面における圧縮応力値CSや、表面からの深さ50μm、100μm、又は150μmにおける圧縮応力値CS50、CS100又はCS150についても同様である。
The compressive stress value CS50 at a depth of 50 μm from the surface of the chemically strengthened glass according to this embodiment is preferably 220 MPa or less. Here, in order to achieve a lower average tensile stress CT ave in order to achieve better strength in a #60 sandpaper set drop strength test, the compressive stress value CS50 is preferably 220 MPa or less, more preferably 200 MPa or less, even more preferably 170 MPa or less, even more preferably 140 MPa or less, and particularly preferably 110 MPa or less. In addition, from the viewpoint of preventing cracking due to deformation such as bending, the compressive stress value CS50 is preferably 10 MPa or more, more preferably 30 MPa or more, even more preferably 50 MPa or more, and most preferably 80 MPa or more.
The compressive stress value CS50 can be adjusted by the molten salt, temperature, time, etc. used in the chemical strengthening treatment. The same applies to the compressive stress value CS0 at the outermost surface and the compressive stress values CS50 , CS100 , and CS150 at depths of 50 μm, 100 μm, and 150 μm from the surface.

 本実施形態に係る化学強化ガラスの、表面からの深さ100μmにおける圧縮応力値CS100は30MPa以下が好ましく、0~30MPaがより好ましい。ここで、過剰な引張応力による自爆破壊を防ぐ観点から、上記圧縮応力値CS100は30MPa以下が好ましく、25MPa以下がより好ましく、20MPa以下がさらに好ましく、15MPa以下がよりさらに好ましい。また、撓み等の変形による割れを防ぐ観点から、上記圧縮応力値CS100は0MPa以上が好ましく、5MPa以上がより好ましく、10MPa以上がさらに好ましい。 The compressive stress value CS 100 of the chemically strengthened glass according to this embodiment at a depth of 100 μm from the surface is preferably 30 MPa or less, more preferably 0 to 30 MPa. From the viewpoint of preventing spontaneous destruction due to excessive tensile stress, the compressive stress value CS 100 is preferably 30 MPa or less, more preferably 25 MPa or less, even more preferably 20 MPa or less, and even more preferably 15 MPa or less. From the viewpoint of preventing cracking due to deformation such as bending, the compressive stress value CS 100 is preferably 0 MPa or more, more preferably 5 MPa or more, and even more preferably 10 MPa or more.

 本実施形態に係る化学強化ガラスの、表面からの深さ150μmにおける圧縮応力値CS150は-100MPa以上が好ましく、-100~0MPaがより好ましい。ここで、#60サンドペーパーセット落下強度を向上する観点から、上記圧縮応力値CS150は-100MPa以上が好ましく、-80MPa以上がより好ましく、-70MPa以上がさらに好ましく、-60MPa以上がよりさらに好ましく、-50MPa以上が最も好ましい。また、#60サンドペーパーセット落下強度を向上する観点から、上記圧縮応力値CS150は0MPa以下が好ましく、-10MPa以下がより好ましく、-20MPa以下がさらに好ましく、-30MPa以下が最も好ましい。 The compressive stress value CS 150 at a depth of 150 μm from the surface of the chemically strengthened glass according to this embodiment is preferably -100 MPa or more, more preferably -100 to 0 MPa. Here, from the viewpoint of improving the #60 sandpaper set drop strength, the compressive stress value CS 150 is preferably -100 MPa or more, more preferably -80 MPa or more, even more preferably -70 MPa or more, even more preferably -60 MPa or more, and most preferably -50 MPa or more. Also, from the viewpoint of improving the #60 sandpaper set drop strength, the compressive stress value CS 150 is preferably 0 MPa or less, more preferably -10 MPa or less, even more preferably -20 MPa or less, and most preferably -30 MPa or less.

 本実施形態に係る化学強化ガラスの、最表面における圧縮応力値CSは300~700MPaが好ましい。ここで、曲げ試験強度を高める観点から、上記圧縮応力値CSは300MPa以上が好ましく、400MPa以上がより好ましく、500MPa以上がさらに好ましい。また、観点から、上記圧縮応力値CSは700MPa以下が好ましく、650MPa以下がより好ましく、600MPa以下がさらに好ましい。 The compressive stress value CS0 at the outermost surface of the chemically strengthened glass according to this embodiment is preferably 300 to 700 MPa. Here, from the viewpoint of increasing the bending test strength, the compressive stress value CS0 is preferably 300 MPa or more, more preferably 400 MPa or more, and even more preferably 500 MPa or more. From the viewpoint, the compressive stress value CS0 is preferably 700 MPa or less, more preferably 650 MPa or less, and even more preferably 600 MPa or less.

 本実施形態に係る化学強化ガラスの圧縮応力層深さDOLは、ガラスの厚みをt(μm)とした場合に、{0.15×t}μm以上が好ましく、{0.15×t+10}μm以上{0.15×t+70}μm以下がより好ましい。ここで、化学強化ガラスの表面に傷が生じた際の割れを防ぐ観点から、上記圧縮応力層深さDOLは{0.15×t}μm以上が好ましく、{0.15×t+10}μm以上がより好ましく、{0.15×t+20}μm以上がさらに好ましく、{0.15×t+25}μm以上がよりさらに好ましい。また、強化プロセスの生産性を向上する観点から、上記圧縮応力層深さDOLは{0.15×t+70}μm以下が好ましく、{0.15×t+50}μm以下がより好ましく、{0.15×t+40}μm以下がさらに好ましい。
 上記圧縮応力層深さDOLは、化学強化処理に用いる溶融塩、温度、時間等により調整できる。また、本明細書において、圧縮応力層深さ(DOL)とは、表面圧縮応力(CS)がゼロとなる深さである。
The compressive stress layer depth DOL of the chemically strengthened glass according to this embodiment is preferably {0.15 × t} μm or more, and more preferably {0.15 × t + 10} μm or more and {0.15 × t + 70} μm or less, where t (μm) is the thickness of the glass. Here, from the viewpoint of preventing cracks when scratches occur on the surface of the chemically strengthened glass, the compressive stress layer depth DOL is preferably {0.15 × t} μm or more, more preferably {0.15 × t + 10} μm or more, even more preferably {0.15 × t + 20} μm or more, and even more preferably {0.15 × t + 25} μm or more. Further, from the viewpoint of improving the productivity of the strengthening process, the compressive stress layer depth DOL is preferably {0.15 × t + 70} μm or less, more preferably {0.15 × t + 50} μm or less, and even more preferably {0.15 × t + 40} μm or less.
The compressive stress layer depth DOL can be adjusted by the molten salt, temperature, time, etc. used in the chemical strengthening treatment. In this specification, the compressive stress layer depth (DOL) is the depth at which the surface compressive stress (CS) becomes zero.

 本実施形態に係る化学強化ガラスは、LiイオンがNaイオンにイオン交換され、さらにNaイオンがKイオンにイオン交換された圧縮応力層を有することが、落球強度の向上と落下強度の向上の観点から好ましい。この場合、ガラスの表面に近い部分には、NaイオンがKイオンにイオン交換されたことによる表層圧縮応力が付与され、それより深い部分には、LiイオンがNaイオンにイオン交換されたことによる深層圧縮応力が付与される。 From the perspective of improving ball drop strength and drop strength, it is preferable that the chemically strengthened glass of this embodiment has a compressive stress layer in which Li ions are ion-exchanged with Na ions and then Na ions are ion-exchanged with K ions. In this case, a surface compressive stress is imparted to the portion close to the surface of the glass due to the ion exchange of Na ions with K ions, and a deep compressive stress is imparted to the portion deeper than that due to the ion exchange of Li ions with Na ions.

 上記のような表層圧縮応力と深層圧縮応力が付与された化学強化ガラスにおいて、Kイオンによる圧縮応力層の表面からの深さK-DOLは3μm以上が好ましく、3~10μmがより好ましい。ここで、曲げ強度を向上する観点から、上記K-DOLは3μm以上が好ましく、4μm以上がより好ましく、5μm以上がさらに好ましく、6μm以上がよりさらに好ましい。また、帯電性を下げる観点から、上記K-DOLは10μm以下が好ましく、9μm以下がより好ましく、8μm以下がさらに好ましく、7μm以下がよりさらに好ましい。 In chemically strengthened glass to which the above-described surface compressive stress and deep compressive stress have been imparted, the depth from the surface of the compressive stress layer due to K ions, K-DOL, is preferably 3 μm or more, and more preferably 3 to 10 μm. From the viewpoint of improving bending strength, the K-DOL is preferably 3 μm or more, more preferably 4 μm or more, even more preferably 5 μm or more, and even more preferably 6 μm or more. Furthermore, from the viewpoint of reducing electrostatic chargeability, the K-DOL is preferably 10 μm or less, more preferably 9 μm or less, even more preferably 8 μm or less, and even more preferably 7 μm or less.

 本実施形態に係る化学強化ガラスの、表面からの深さ100μmにおけるNaイオン濃度[Na]100は2.5mol%以上が好ましく、2.7~5mol%がより好ましい。ここで、落下強度向上の観点から、上記Naイオン濃度[Na]100は2.5mol%以上が好ましく、2.7mol%以上がより好ましく、3.0mol%以上がさらに好ましく、3.5mol%以上が特に好ましい。また、製造プロセスの効率化観点から、上記Naイオン濃度[Na]100は5mol%以下が好ましく、4.5mol%以下がより好ましく、4.0mol%以下がさらに好ましい。 In the chemically strengthened glass according to this embodiment, the Na ion concentration [Na] 100 at a depth of 100 μm from the surface is preferably 2.5 mol% or more, more preferably 2.7 to 5 mol%. From the viewpoint of improving drop strength, the Na ion concentration [Na] 100 is preferably 2.5 mol% or more, more preferably 2.7 mol% or more, even more preferably 3.0 mol% or more, and particularly preferably 3.5 mol% or more. From the viewpoint of improving the efficiency of the manufacturing process, the Na ion concentration [Na] 100 is preferably 5 mol% or less, more preferably 4.5 mol% or less, and even more preferably 4.0 mol% or less.

 本実施形態に係る化学強化ガラスの、表面からの深さ50μmにおけるNaイオン濃度[Na]50は3mol%以上が好ましく、3~6mol%がより好ましい。ここで、落下強度の観点から、上記Naイオン濃度[Na]50は3mol%以上が好ましく、3.3mol%以上がより好ましく、3.6mol%以上がさらに好ましい。また、製造プロセスの効率化の観点から、上記Naイオン濃度[Na]50は6mol%以下が好ましく、5.5mol%以下がより好ましく、5.2mol%以下がさらに好ましく、4.9mol%以下がよりさらに好ましい。 In the chemically strengthened glass according to this embodiment, the Na ion concentration [Na] 50 at a depth of 50 μm from the surface is preferably 3 mol% or more, more preferably 3 to 6 mol%. From the viewpoint of drop strength, the Na ion concentration [Na] 50 is preferably 3 mol% or more, more preferably 3.3 mol% or more, and even more preferably 3.6 mol% or more. From the viewpoint of improving the efficiency of the manufacturing process, the Na ion concentration [Na] 50 is preferably 6 mol% or less, more preferably 5.5 mol% or less, even more preferably 5.2 mol% or less, and even more preferably 4.9 mol% or less.

 本実施形態に係る化学強化ガラスは、上記表面からの深さ100μmにおけるNaイオン濃度[Na]100が2.5mol%以上であり、かつ、表面からの深さ100μmにおける圧縮応力値CS100が30MPa以下であることが、落下強度を向上する観点から好ましい。 In the chemically strengthened glass according to this embodiment, the Na ion concentration [Na] 100 at a depth of 100 μm from the surface is 2.5 mol% or more, and the compressive stress value CS 100 at a depth of 100 μm from the surface is 30 MPa or less. From the viewpoint of improving drop strength, it is preferable.

 本実施形態に係る化学強化ガラスは、上記表面からの深さ100μmにおけるNaイオン濃度[Na]100と、上記表面からの深さ50μmにおけるNaイオン濃度[Na]50を用いて、{[Na]50/[Na]100}で表される比が1.4以下が好ましく、1.05~1.4がより好ましい。ここで、上記比は、製造プロセスの効率化の観点から1.4以下が好ましく、1.35以下がより好ましく、1.3以下がさらに好ましい。また、落下強度を向上する観点から、上記比は1.05以上が好ましく、1.1以上がより好ましく、1.2以上がさらに好ましい。 In the chemically strengthened glass according to this embodiment, the ratio expressed as {[Na] 50 /[Na] 100 }, where [Na] 100 is the Na ion concentration at a depth of 100 μm from the surface and [Na] 50 is the Na ion concentration at a depth of 50 μm from the surface, is preferably 1.4 or less, more preferably 1.05 to 1.4. From the viewpoint of improving the efficiency of the manufacturing process, the ratio is preferably 1.4 or less, more preferably 1.35 or less, and even more preferably 1.3 or less. Furthermore, from the viewpoint of improving drop strength, the ratio is preferably 1.05 or more, more preferably 1.1 or more, and even more preferably 1.2 or more.

〈特性・物性〉
 本実施形態に係るガラスのヤング率は105GPa以上が好ましく、105~130GPaがより好ましい。ここで、高強度の観点から、上記ヤング率は105GPa以上が好ましく、110GPa以上がより好ましく、115GPa以上がさらに好ましい。また、高強度の観点からヤング率は高いほど好ましく特に限定されないが、例えば130GPa以下でもよい。
 なお、本明細書におけるヤング率は、超音波法により測定できる。
<Characteristics/Properties>
The Young's modulus of the glass according to this embodiment is preferably 105 GPa or more, more preferably 105 to 130 GPa. From the viewpoint of high strength, the Young's modulus is preferably 105 GPa or more, more preferably 110 GPa or more, and even more preferably 115 GPa or more. From the viewpoint of high strength, the higher the Young's modulus, the better, but is not particularly limited, and may be, for example, 130 GPa or less.
The Young's modulus in this specification can be measured by an ultrasonic method.

 本実施形態に係る化学強化ガラスの、厚さ0.6mmに換算した場合の波長600nmの光の透過率は80%以上が好ましく、80~98%がより好ましい。ここで、化学強化ガラスをカバーガラスとして用いた際の視認性の観点から、上記透過率は80%以上が好ましく、85%以上がより好ましく、90%以上がさらに好ましく、95%以上が最も好ましい。上記透過率は高いほど好ましいが、例えば98%以下でもよい。
 上記透過率は、結晶種、結晶化度やガラス組成により調整できる。
 なお、化学強化ガラスの厚さが0.6mmではない場合は、ランベルト・ベールの法則(Lambert-Beer law)を用いて、測定された透過率から0.6mmの場合の透過率を計算できる。
 また、板厚tが0.6mmよりも大きい化学強化ガラスの場合は、研磨やエッチングなどで板厚を0.6mmに調整して、実際に透過率を測定して得られた値を用いてもよい。
The transmittance of light having a wavelength of 600 nm when converted to a thickness of 0.6 mm of the chemically strengthened glass according to this embodiment is preferably 80% or more, more preferably 80 to 98%. From the viewpoint of visibility when the chemically strengthened glass is used as a cover glass, the transmittance is preferably 80% or more, more preferably 85% or more, even more preferably 90% or more, and most preferably 95% or more. The higher the transmittance, the better, but it may be, for example, 98% or less.
The transmittance can be adjusted by the crystal species, the degree of crystallinity, and the glass composition.
In addition, when the thickness of the chemically strengthened glass is not 0.6 mm, the transmittance for 0.6 mm can be calculated from the measured transmittance using Lambert-Beer law.
In addition, in the case of chemically strengthened glass having a thickness t of more than 0.6 mm, the thickness may be adjusted to 0.6 mm by polishing, etching, or the like, and the value obtained by actually measuring the transmittance may be used.

 本実施形態に係る化学強化ガラスのHaze値は0.20%以下が好ましく、0.05~0.20%がより好ましい。ここで、化学強化ガラスをカバーガラス、とりわけ、3次元形状カバーガラスとして用いた際の視認性の観点から、上記Haze値は0.20%以下が好ましく、0.17%以下がより好ましく、0.15%以下がさらに好ましく、0.13%以下がよりさらに好ましく、0.10%以下がことさらに好ましく、0.09%以下が特に好ましい。上記Haze値は小さいほど好ましいが、例えば0.05%以上でもよい。
 上記Haze値は、結晶種、結晶化度やガラス組成により調整できる。
 なお、本明細書におけるHaze値とは、C光源を使用し、JIS K 7136:2000年に準拠して測定される、化学強化ガラスの厚さ0.7mm換算の値を意味する。また、化学強化ガラスの実際の厚さが0.7mmではない場合は、測定値を基に、ランベルト・ベールの法則から厚さ0.7mm換算のHaze値に換算できる。また、板厚tが0.7mmよりも大きい場合は、研磨やエッチングなどにより、化学強化ガラスの板厚を0.7mmに調整して測定してもよい。
The haze value of the chemically strengthened glass according to this embodiment is preferably 0.20% or less, more preferably 0.05 to 0.20%. Here, from the viewpoint of visibility when the chemically strengthened glass is used as a cover glass, particularly a three-dimensional cover glass, the haze value is preferably 0.20% or less, more preferably 0.17% or less, even more preferably 0.15% or less, even more preferably 0.13% or less, particularly preferably 0.10% or less, and particularly preferably 0.09% or less. The smaller the haze value, the better, but it may be, for example, 0.05% or more.
The above-mentioned haze value can be adjusted by the crystal species, the degree of crystallization, and the glass composition.
In this specification, the haze value refers to a value calculated using a C light source and measured in accordance with JIS K 7136:2000, converted into a 0.7 mm thickness of chemically strengthened glass. If the actual thickness of the chemically strengthened glass is not 0.7 mm, the haze value can be converted into a 0.7 mm thickness using the Lambert-Beer law based on the measured value. If the plate thickness t is greater than 0.7 mm, the plate thickness of the chemically strengthened glass may be adjusted to 0.7 mm by polishing, etching, or the like.

 本実施形態に係る化学強化ガラスは、下記条件のサンドペーパーセット落下強度試験により測定される平均割れ高さが高いといった効果を奏する。具体的には、上記平均割れ高さは60cm以上が好ましく、80cm以上がより好ましく、高いほど好ましい。
(条件)
 化学強化ガラスを搭載した電子デバイス、又は化学強化ガラスと上記化学強化ガラスを保持する筐体とを一体とさせた電子デバイス模擬構造体を試験体とする。落下試験は、上記試験体の上記化学強化ガラスを下向きにして、#60サンドペーパー上に上記試験体を落下させることで行う。上記試験体の落下高さを15cmにセットし、上記試験体における上記化学強化ガラスが落下により割れなければ落下高さを5cmずつ上げて、再び落下させる工程を繰り返し、上記試験体における上記化学強化ガラスが初めて割れる高さを割れ高さとする。試験体10サンプルについて上記落下試験を実施し、それらの割れ高さの平均を、平均割れ高さとする。
The chemically strengthened glass according to this embodiment has an effect of having a high average crack height as measured by a sandpaper set drop strength test under the following conditions. Specifically, the average crack height is preferably 60 cm or more, more preferably 80 cm or more, and the higher the better.
(conditions)
The test specimen is an electronic device equipped with chemically strengthened glass, or an electronic device simulation structure integrating chemically strengthened glass with a housing holding the chemically strengthened glass. The drop test is performed by dropping the test specimen onto #60 sandpaper with the chemically strengthened glass of the test specimen facing downward. The test specimen is dropped from a height of 15 cm. If the chemically strengthened glass of the test specimen does not break upon dropping, the drop height is increased by 5 cm and the process is repeated. The height at which the chemically strengthened glass of the test specimen first breaks is defined as the crack height. The drop test is performed on 10 test specimens, and the average of the crack heights is defined as the average crack height.

 なお、本実施形態に係る化学強化ガラスの破壊靱性値K1cについて、結晶化ガラスの破壊靱性値K1cの値を測定することは困難であるものの、一般に化学強化処理前の結晶化ガラスの後の破壊靱性値K1cの値と殆ど変わらないと考えられる。
 そこで、本実施形態に係る化学強化ガラスの破壊靱性値K1cは1.0MPa・m1/2以上が好ましく、1.2MPa・m1/2以上がより好ましく、1.3MPa・m1/2以上がさらに好ましく、1.35MPa・m1/2以上がよりさらに好ましい。また、上限は特に限定されないが、例えば2.0MPa・m1/2以下でもよい。
Regarding the fracture toughness value K1c of the chemically strengthened glass according to this embodiment, although it is difficult to measure the fracture toughness value K1c of crystallized glass, it is generally considered to be almost the same as the fracture toughness value K1c of the crystallized glass before chemical strengthening treatment.
Therefore, the fracture toughness value K1c of the chemically strengthened glass according to this embodiment is preferably 1.0 MPa m 1/2 or more, more preferably 1.2 MPa m 1/2 or more, even more preferably 1.3 MPa m 1/2 or more, and even more preferably 1.35 MPa m 1/2 or more. The upper limit is not particularly limited, but may be, for example, 2.0 MPa m 1/2 or less.

《結晶化ガラス》
 本実施形態に係る結晶化ガラスは、結晶相を有するガラスであって、上記《化学強化ガラス》に記載した化学強化ガラスの化学強化処理前のガラスである。
<Glass-ceramics>
The crystallized glass according to this embodiment is a glass having a crystalline phase, and is the glass before chemical strengthening treatment of the chemically strengthened glass described above in the <<Chemically strengthened glass>>.

 本実施形態に係る結晶化ガラスの一態様として、組成が、酸化物基準のモル百分率表示で、下記を満たす。
 SiO 62~75%、
 Al 2.2~6.0%、
 P 0%超3%以下、
 LiO 20~27%、
 NaO 0%超5%以下、
 KO 0~1%、
 MgO 0~2%、
 CaO 0~2%、
 SrO 0~1%、
 ZrO 1~4.2%、
 SnO 0~1%、
 Yを実質的に含有せず、
 KO及びNaOのモル百分率表示での含有割合を用いて、{[KO]/[NaO]}で表される値が0~0.3であり、
 Al、ZrO、B及びPのモル百分率表示での含有割合を用いて、〔{[Al]/[ZrO]}-{[B]/[P]}〕で表される値が0.5~1.5である。
As one aspect of the crystallized glass according to this embodiment, the composition satisfies the following in terms of mole percentage based on oxides.
SiO 2 62-75%,
Al 2 O 3 2.2-6.0%,
P 2 O 5 more than 0% and less than 3%,
Li 2 O 20-27%,
Na 2 O more than 0% and less than 5%,
K 2 O 0-1%,
MgO 0-2%,
CaO 0-2%,
SrO 0-1%,
ZrO 2 1-4.2%,
SnO 2 0-1%,
Substantially does not contain Y 2 O 3 ,
Using the content ratio of K 2 O and Na 2 O expressed in mole percentage, the value represented by {[K 2 O]/[Na 2 O]} is 0 to 0.3;
Using the content ratios of Al 2 O 3 , ZrO 2 , B 2 O 3 and P 2 O 5 expressed in mole percentage, the value represented by [{[Al 2 O 3 ]/[ZrO 2 ]}-{[B 2 O 3 ]/[P 2 O 5 ]}] is 0.5 to 1.5.

 本実施形態に係る結晶化ガラスは、化学強化処理後の化学強化ガラスと比べ、ガラス全体の組成や結晶化度等の結晶相に関するもの、及び、特性・物性(強度以外)に大きな変化は見られず、同じと見做してよい。
 すなわち、本実施形態に係る結晶化ガラスの組成及び結晶相は、上記《化学強化ガラス》における〈組成〉及び〈結晶相〉に記載のものとそれぞれ同様であり、好ましい態様も同様である。
The crystallized glass according to this embodiment does not show any significant changes in the overall composition of the glass, the crystalline phase such as the degree of crystallization, or the characteristics and physical properties (other than strength) compared to chemically strengthened glass after chemical strengthening treatment, and can be considered to be the same.
That is, the composition and crystalline phase of the crystallized glass according to this embodiment are the same as those described in the <Composition> and <Crystalline Phase> of the above <Chemically Strengthened Glass>, and preferred aspects are also the same.

 また、本実施形態に係る結晶化ガラスの#60サンドペーパーセット落下強度試験により測定される平均割れ高さ以外の特性・物性は、上記《化学強化ガラス》における〈特性・物性〉に記載のものと同様であり、好ましい態様も同様である。 Furthermore, the characteristics and physical properties of the crystallized glass according to this embodiment, other than the average crack height measured by a #60 sandpaper set drop strength test, are the same as those described in the "Characteristics and Physical Properties" section of "Chemically Tempered Glass" above, and the same applies to preferred aspects.

 本実施形態に係る結晶化ガラスの破壊靱性値K1cは、高い強度を得る観点から1.0MPa・m1/2以上が好ましく、1.2MPa・m1/2以上がより好ましく、1.3MPa・m1/2以上がさらに好ましく、1.35MPa・m1/2以上がよりさらに好ましい。また、上限は特に限定されないが、例えば2.0MPa・m1/2以下でもよい。ここで、上記破壊靱性値K1cは、結晶種、結晶化度やガラス組成により調整できる。また、本明細書における破壊靱性値KICは、JIS R 1607:2015年に規定される予き裂導入破壊試験法(SEPB法:Single-Edge-Precracked-Beam method)により測定できる。 The fracture toughness value K1c of the crystallized glass according to this embodiment is preferably 1.0 MPa m 1/2 or more from the viewpoint of obtaining high strength, more preferably 1.2 MPa m 1/2 or more, even more preferably 1.3 MPa m 1/2 or more, and even more preferably 1.35 MPa m 1/2 or more. The upper limit is not particularly limited, but may be, for example, 2.0 MPa m 1/2 or less. Here, the fracture toughness value K1c can be adjusted by the crystal species, crystallinity, and glass composition. The fracture toughness value K IC in this specification can be measured by the pre-crack introduction fracture test method (SEPB method: Single-Edge-Precracked-Beam method) specified in JIS R 1607:2015.

 なお、結晶化ガラスの表面のX線回折(XRD)パターンにおけるピーク位置は、化学強化処理前後でシフトする。具体的には、例えば、化学強化処理を行うことにより、リチウムダイシリケート結晶に由来するピーク位置が0.02~0.10°程度、低角側にシフトする。このようなピークシフトは、結晶相を構成するLiイオンもNaイオンにイオン交換されることを意味する。
 ただし、上記は、強度以外の各物性・特性に大きな影響を及ぼすものではない。
The peak positions in the X-ray diffraction (XRD) pattern of the surface of the crystallized glass shift before and after chemical strengthening. Specifically, for example, by performing chemical strengthening, the peak positions derived from lithium disilicate crystals shift to a lower angle by about 0.02 to 0.10°. Such a peak shift means that Li ions constituting the crystalline phase are also ion-exchanged with Na ions.
However, the above does not have a significant effect on the physical properties and characteristics other than strength.

《ガラス》
 本実施形態に係るガラスは、上記《結晶化ガラス》に記載された結晶化ガラスを得るために好適な、結晶化前のガラスである。
 本実施形態に係るガラスの一態様として、酸化物基準のモル百分率表示での組成が下記を満たす。
 SiO 62~75%、
 Al 2.2~6.0%、
 P 0%超3%以下、
 LiO 20~27%、
 NaO 0%超5%以下、
 KO 0~1%、
 MgO 0~2%、
 CaO 0~2%、
 SrO 0~1%、
 ZrO 1~4.2%、
 SnO 0~1%、
 Yを実質的に含有せず、
 KO及びNaOのモル百分率表示での含有割合を用いて、{[KO]/[NaO]}で表される値が0~0.3であり、
 Al、ZrO、B及びPのモル百分率表示での含有割合を用いて、〔{[Al]/[ZrO]}-{[B]/[P]}〕で表される値が0.5~1.5である。
Glass
The glass according to this embodiment is a pre-crystallization glass suitable for obtaining the crystallized glass described in the above <<Crystalline Glass>>.
In one aspect of the glass according to this embodiment, the composition expressed in mole percentage based on oxides satisfies the following.
SiO 2 62-75%,
Al 2 O 3 2.2-6.0%,
P 2 O 5 more than 0% and less than 3%,
Li 2 O 20-27%,
Na 2 O more than 0% and less than 5%,
K 2 O 0-1%,
MgO 0-2%,
CaO 0-2%,
SrO 0-1%,
ZrO 2 1-4.2%,
SnO 2 0-1%,
Substantially does not contain Y 2 O 3 ,
Using the content ratio of K 2 O and Na 2 O expressed in mole percentage, the value represented by {[K 2 O]/[Na 2 O]} is 0 to 0.3;
Using the content ratios of Al 2 O 3 , ZrO 2 , B 2 O 3 and P 2 O 5 expressed in mole percentage, the value represented by [{[Al 2 O 3 ]/[ZrO 2 ]}-{[B 2 O 3 ]/[P 2 O 5 ]}] is 0.5 to 1.5.

 本実施形態に係るガラスは、結晶化後の結晶化ガラスと比べ、ガラス全体の組成に大きな変化は見られず、同じと見做してよい。また、上述したように本実施形態における結晶化ガラスは、化学強化処理後の化学強化ガラスと比べ、ガラス全体の組成に大きな変化は見られず、同じと見做してよい。
 すなわち、本実施形態に係るガラスの組成は、上記《化学強化ガラス》における〈組成〉に記載のものと同様であり、好ましい態様も同様である。
The glass according to this embodiment does not show a significant change in the overall composition of the glass compared to the crystallized glass after crystallization, and can be considered to be the same. Also, as described above, the crystallized glass according to this embodiment does not show a significant change in the overall composition of the glass compared to the chemically strengthened glass after chemical strengthening treatment, and can be considered to be the same.
That is, the composition of the glass according to this embodiment is the same as that described in the <Composition> section of the above <<Chemically strengthened glass>>, and preferred aspects are also the same.

《用途》
 本実施形態に係る化学強化ガラスは、携帯電話、スマートフォン等のモバイル機器等の電子機器に用いられるカバーガラスとして有用である。さらに、携帯を目的としない、テレビ、パーソナルコンピュータ、タッチパネル等の電子機器のカバーガラス、エレベータ壁面、家屋やビル等の建築物の壁面(全面ディスプレイ)にも有用である。また、窓ガラス等の建築用資材、テーブルトップ、自動車や飛行機等の内装等やそれらのカバーガラスとして、また曲面形状を有する筺体等にも有用である。
 また、本実施形態に係る結晶化ガラスは、化学強化処理を行うことで、上記各用途に非常に有用となる。
 また、本実施形態に係るガラスは、結晶化処理及び化学強化処理を行うことで、上記各用途に非常に有用となる。
《Application》
The chemically strengthened glass according to this embodiment is useful as a cover glass for electronic devices such as mobile devices such as mobile phones and smartphones. It is also useful as a cover glass for electronic devices that are not intended for portability, such as televisions, personal computers, and touch panels, as well as elevator walls and wall surfaces (full-surface displays) of buildings such as houses and buildings. It is also useful as a construction material such as window glass, a tabletop, the interior of automobiles and airplanes, and their cover glass, as well as for curved housings.
Furthermore, the crystallized glass according to this embodiment becomes extremely useful for the above-mentioned applications by undergoing chemical strengthening treatment.
Furthermore, the glass according to this embodiment becomes extremely useful for the above-mentioned applications by undergoing crystallization treatment and chemical strengthening treatment.

《ガラス、結晶化ガラス、及び化学強化ガラスの製造方法》
 本実施形態に係るガラスは、所望する組成となるように原料を調合し、従来公知の方法により製造できる。すなわち、本実施形態に係るガラスの製造方法は、以下の工程1を含む。
 本実施形態に係る結晶化ガラスは、非晶質ガラスを加熱処理して結晶化することにより製造できる。すなわち、本実施形態に係る結晶化ガラスの製造方法は、以下の工程1及び工程2を含む。
 本実施形態に係る化学強化ガラスは、結晶化ガラスを化学強化処理することにより製造できる。すなわち、本実施形態に係る化学強化ガラスの製造方法は、以下の工程1~工程3を含む。
<<Methods for producing glass, crystallized glass, and chemically strengthened glass>>
The glass according to this embodiment can be produced by blending raw materials to obtain a desired composition and by a conventionally known method. That is, the method for producing the glass according to this embodiment includes the following step 1:
The crystallized glass according to this embodiment can be produced by heat-treating amorphous glass to crystallize it. That is, the method for producing crystallized glass according to this embodiment includes the following steps 1 and 2.
The chemically strengthened glass according to this embodiment can be produced by chemically strengthening glass-ceramics. That is, the method for producing chemically strengthened glass according to this embodiment includes the following steps 1 to 3.

工程1:非晶質ガラスを製造する工程
工程2:上記工程1で得られた非晶質ガラスを結晶化処理して結晶化ガラスを得る工程
工程3:上記工程2で得られた結晶化ガラスを化学強化処理し、化学強化ガラスを得る工程
Step 1: A step for producing amorphous glass. Step 2: A step for crystallizing the amorphous glass obtained in step 1 to obtain crystallized glass. Step 3: A step for chemically strengthening the crystallized glass obtained in step 2 to obtain chemically strengthened glass.

 以下、各工程について説明する。 Each process is explained below.

〈工程1〉
 工程1は、非晶質ガラスを製造する工程であり、具体的な方法は、従来公知の方法を採用できる。
 すなわち、非晶質ガラスを得る場合には、例えば、所望する組成となるようにガラス原料を調合し、ガラス溶融窯で加熱溶融する。その後、バブリング、撹拌、清澄剤の添加等により溶融ガラスを均質化し、公知の成形法により所望する形状に成形し、徐冷する。または、溶融ガラスをブロック状に成形して、徐冷した後に切断・加工により、所望する形状に成形してもよい。
 ガラスの成形法としては、例えば、フロート法、プレス法、フュージョン法及びダウンドロー法が挙げられる。
 徐冷の方法としては、例えば、0.1~2℃/分の速度で室温まで冷却する方法が挙げられる。上記徐冷は、特定の温度に特定時間保持した後、室温まで冷却してもよい。具体的には、例えば、420~550℃に10~180分間保持した後、0.1~2℃/分の速度で室温まで冷却してもよい。
<Process 1>
Step 1 is a step of producing amorphous glass, and a specific method can be a conventionally known method.
That is, when obtaining amorphous glass, for example, glass raw materials are mixed to obtain a desired composition and heated and melted in a glass melting furnace. Thereafter, the molten glass is homogenized by bubbling, stirring, adding a clarifier, etc., and formed into a desired shape by a known forming method, and then slowly cooled. Alternatively, the molten glass may be formed into a block shape, slowly cooled, and then cut and processed into a desired shape.
Examples of glass forming methods include the float method, the press method, the fusion method, and the down-draw method.
The slow cooling method may be, for example, a method of cooling to room temperature at a rate of 0.1 to 2°C/min. The slow cooling may be performed by holding the material at a specific temperature for a specific period of time and then cooling to room temperature. Specifically, for example, the material may be held at 420 to 550°C for 10 to 180 minutes and then cooled to room temperature at a rate of 0.1 to 2°C/min.

 また、上記所望する組成とは、上記《化学強化ガラス》における〈組成〉に記載の好ましい態様と同様である。 Furthermore, the above-mentioned desired composition is the same as the preferred embodiment described in the "Composition" section of the above-mentioned "Chemically Strengthened Glass."

〈工程2〉
 工程2は、上記工程1で得られた非晶質ガラスを結晶化処理して結晶化ガラスを得る工程である。これにより、結晶相を有する、所望する組成の結晶化ガラスが得られる。
<Process 2>
Step 2 is a step of obtaining crystallized glass by crystallizing the amorphous glass obtained in step 1. This results in crystallized glass having a crystalline phase and a desired composition.

 結晶化処理のための加熱処理は、所望する結晶が得られれば特に限定されないが、例えば室温から第一の処理温度まで昇温して一定時間保持した後、第一の処理温度より高温である第二の処理温度に一定時間保持する二段階の加熱処理によってもよい。二段階の加熱処理後に、さらに第三の処理温度に一定時間保持する三段階の加熱処理を行ってもよい。または、特定の処理温度に保持した後、室温まで冷却する一段階の加熱処理によってもよい。 The heat treatment for crystallization is not particularly limited as long as it produces the desired crystals, but may be, for example, a two-stage heat treatment in which the temperature is raised from room temperature to a first treatment temperature and held for a certain period of time, and then held for a certain period of time at a second treatment temperature that is higher than the first treatment temperature. After the two-stage heat treatment, a three-stage heat treatment may be performed in which the temperature is held for a certain period of time at a third treatment temperature. Alternatively, a single-stage heat treatment may be performed in which the temperature is held at a specific treatment temperature and then cooled to room temperature.

 二段階の加熱処理による場合、第一の処理温度は、そのガラス組成において結晶核生成速度が大きくなる温度域が好ましい。また、第二の処理温度は、そのガラス組成において結晶成長速度が大きくなる温度域が好ましい。 When using a two-stage heat treatment, the first treatment temperature is preferably in a temperature range where the crystal nucleation rate is high for that glass composition. Furthermore, the second treatment temperature is preferably in a temperature range where the crystal growth rate is high for that glass composition.

 三段階の加熱処理による場合、第一の処理温度と第二の処理温度を結晶核生成速度が大きくなる温度とし、第三の処理温度を結晶成長速度が大きくなる温度とすることが好ましい。また、第一の処理温度を結晶核生成速度が大きくなる温度とし、第二の処理温度と第三の処理温度を結晶成長速度が大きくなる温度としてもよい。 When using a three-stage heat treatment, it is preferable that the first and second treatment temperatures be temperatures at which the crystal nucleation rate is high, and the third treatment temperature be a temperature at which the crystal growth rate is high. Alternatively, the first treatment temperature may be a temperature at which the crystal nucleation rate is high, and the second and third treatment temperatures may be temperatures at which the crystal growth rate is high.

 二段階の加熱処理、及び三段階の加熱処理において、第一の処理温度での保持時間は、充分な数の結晶核が生成するように長く保持することが好ましい。多数の結晶核が生成することで、各結晶の大きさが小さくなり、透明性の高い結晶化ガラスが得られる。 In the two-stage and three-stage heat treatments, it is preferable to maintain the first treatment temperature for a long time so that a sufficient number of crystal nuclei are formed. By generating a large number of crystal nuclei, the size of each crystal becomes smaller, resulting in highly transparent crystallized glass.

 より具体的には、二段階の処理による場合、例えば500℃~700℃の第一の処理温度で1時間~6時間保持した後、例えば600℃~800℃の第二の処理温度で1時間~6時間保持することが挙げられる。 More specifically, in the case of a two-stage treatment, the first treatment temperature may be held at 500°C to 700°C for 1 to 6 hours, and then the second treatment temperature may be held at 600°C to 800°C for 1 to 6 hours.

 より具体的には、三段階の処理による場合、例えば450℃~600℃の第一の処理温度で1時間~6時間保持した後、例えば500℃~650℃の第二の処理温度で1時間~6時間保持し、さらに、例えば600℃~800℃の第三の処理温度で1時間~6時間保持することが挙げられる。 More specifically, in the case of a three-stage process, the material may be held at a first processing temperature of, for example, 450°C to 600°C for 1 to 6 hours, then held at a second processing temperature of, for example, 500°C to 650°C for 1 to 6 hours, and then held at a third processing temperature of, for example, 600°C to 800°C for 1 to 6 hours.

 より具体的には、一段階の処理による場合、例えば500℃~800℃で1時間~6時間保持することが挙げられる。 More specifically, in the case of a one-stage treatment, the temperature may be held at 500°C to 800°C for 1 to 6 hours, for example.

 工程2で得られた結晶化ガラスは、必要に応じて研削及び研磨処理してもよい。また、得られた結晶化ガラスに対して、所定の形状及びサイズに切断したり、面取り加工を行う場合には、次の工程3である化学強化処理を施す前に、上記切断や面取り加工を行うことが好ましい。これにより、続く化学強化処理によって、切断面や面取り加工を行った面にも圧縮応力層を形成できる。 The crystallized glass obtained in step 2 may be ground and polished as needed. Furthermore, if the crystallized glass obtained is to be cut to a predetermined shape and size or chamfered, it is preferable to perform the cutting or chamfering before carrying out the chemical strengthening treatment in the next step, step 3. This allows a compressive stress layer to be formed on the cut or chamfered surface during the subsequent chemical strengthening treatment.

〈工程3〉
 工程3は、工程2で得られた結晶化ガラスに化学強化処理を行い、化学強化ガラスを得る工程である。
 化学強化処理は、大きなイオン半径の金属イオン(典型的には、NaイオンまたはKイオン)を含む金属塩(例えば、硝酸カリウム)の融液に浸漬する等の方法で、ガラスを金属塩に接触させることにより、ガラス中の小さなイオン半径の金属イオン(典型的には、LiイオンまたはNaイオン)が大きなイオン半径の金属イオン(典型的には、Liイオンに対してはNaイオンまたはKイオンであり、Naイオンに対してはKイオン)と置換させる処理である。
<Step 3>
Step 3 is a step of subjecting the crystallized glass obtained in step 2 to a chemical strengthening treatment to obtain chemically strengthened glass.
Chemical strengthening is a process in which glass is brought into contact with a metal salt (e.g., potassium nitrate) by immersion in a melt of a metal salt containing metal ions with a large ionic radius (typically Na ions or K ions), thereby replacing metal ions with a small ionic radius (typically Li ions or Na ions) in the glass with metal ions with a large ionic radius (typically Na ions or K ions for Li ions, and K ions for Na ions).

 化学強化処理の速度を速くするためには、ガラス中のLiイオンをNaイオンと交換する「Li-Na交換」を利用することが好ましい。ここで、本実施形態における結晶化ガラスは結晶相を含むが、非晶質相のみならず、それら結晶相を構成するLiがNaに変換されることによっても、圧縮応力層が形成される。 In order to speed up the chemical strengthening process, it is preferable to use "Li-Na exchange," which exchanges Li ions in the glass for Na ions. The crystallized glass in this embodiment contains a crystalline phase, but a compressive stress layer is formed not only in the amorphous phase but also when the Li that makes up the crystalline phase is converted to Na.

 またイオン交換によって、より大きな圧縮応力を形成するためには、ガラス中のNaイオンをKイオンと交換する「Na-K交換」を利用することが好ましい。 In addition, to create greater compressive stress through ion exchange, it is preferable to use "Na-K exchange," in which Na ions in the glass are exchanged for K ions.

 化学強化処理を行うための溶融塩としては、例えば、硝酸塩、硫酸塩、炭酸塩、塩化物などが挙げられる。
 硝酸塩としては、例えば、硝酸リチウム、硝酸ナトリウム、硝酸カリウム、硝酸セシウム、硝酸銀などが挙げられる。
 硫酸塩としては、例えば、硫酸リチウム、硫酸ナトリウム、硫酸カリウム、硫酸セシウム、硫酸銀などが挙げられる。
 炭酸塩としては、例えば、炭酸リチウム、炭酸ナトリウム、炭酸カリウムなどが挙げられる。
 塩化物としては、例えば、塩化リチウム、塩化ナトリウム、塩化カリウム、塩化セシウム、塩化銀などが挙げられる。
 これらの溶融塩は単独で用いてもよいし、複数種を組み合わせて用いてもよい。
Examples of molten salts for carrying out the chemical strengthening treatment include nitrates, sulfates, carbonates, and chlorides.
Examples of nitrates include lithium nitrate, sodium nitrate, potassium nitrate, cesium nitrate, and silver nitrate.
Examples of sulfates include lithium sulfate, sodium sulfate, potassium sulfate, cesium sulfate, and silver sulfate.
Examples of carbonates include lithium carbonate, sodium carbonate, and potassium carbonate.
Examples of chlorides include lithium chloride, sodium chloride, potassium chloride, cesium chloride, and silver chloride.
These molten salts may be used alone or in combination of two or more kinds.

 Li-Na交換とNa-K交換を共に行う場合には、例えば、硝酸リチウム、硝酸ナトリウム及び硝酸カリウムの混合溶融塩を用いてもよい。この場合、硝酸リチウム、硝酸ナトリウム及び硝酸カリウムの混合比は特に限定されないが、例えば、硝酸リチウム、硝酸ナトリウム及び硝酸カリウムの合計100質量部に対し、硝酸リチウムは0.002~0.5質量部が好ましく、硝酸ナトリウムは20~70質量部が好ましく、硝酸カリウムは30~80質量部が好ましい。 When both Li-Na exchange and Na-K exchange are performed, a mixed molten salt of lithium nitrate, sodium nitrate, and potassium nitrate may be used. In this case, the mixing ratio of lithium nitrate, sodium nitrate, and potassium nitrate is not particularly limited, but for example, for a total of 100 parts by mass of lithium nitrate, sodium nitrate, and potassium nitrate, 0.002 to 0.5 parts by mass of lithium nitrate, 20 to 70 parts by mass of sodium nitrate, and 30 to 80 parts by mass of potassium nitrate are preferred.

 化学強化処理の処理条件は、ガラス組成や溶融塩の種類などを考慮して、時間及び温度等を選択できる。例えば、工程2で得られた結晶化ガラスを好ましくは500℃以下にて好ましくは20時間以下、化学強化処理できる。また、二段階以上の化学強化処理を行ってもよい。 The processing conditions for the chemical strengthening process, such as time and temperature, can be selected taking into consideration the glass composition and type of molten salt. For example, the crystallized glass obtained in step 2 can be chemically strengthened, preferably at 500°C or less, for 20 hours or less. It is also possible to perform the chemical strengthening process in two or more stages.

 以下、本発明を試験例によって説明するが、本発明はこれによって限定されない。
 なお、例1~例4は実施例であり、例5~例8は比較例である。
The present invention will be explained below by way of test examples, but the present invention is not limited thereto.
Examples 1 to 4 are working examples, and Examples 5 to 8 are comparative examples.

《例1~例8》
 表1に酸化物基準のモル%表示で示したガラス組成(硝材A~硝材G)となるようにそれぞれガラス原料を調合し、600gのガラスが得られるように秤量した。次いで、混合したガラス原料を白金るつぼに入れ、1550℃の電気炉に投入して5時間程度溶融し、脱泡し、均質化した。
 得られた溶融ガラスを型に流し込み、470℃に1時間保持した後、0.5℃/分の速度で室温まで冷却してガラスブロックを得た。なお、表1におけるガラス組成における空欄は未添加であることを示す。
<<Examples 1 to 8>>
Glass raw materials were mixed to obtain the glass compositions (glass materials A to G) shown in Table 1 in mole percent based on oxides, and weighed out to obtain 600 g of glass. The mixed glass raw materials were then placed in a platinum crucible, placed in an electric furnace at 1550°C, melted for about 5 hours, degassed, and homogenized.
The obtained molten glass was poured into a mold, kept at 470°C for 1 hour, and then cooled to room temperature at a rate of 0.5°C/min to obtain a glass block. Note that blanks in the glass composition in Table 1 indicate that no additives were added.

 得られたガラスブロックを、それぞれ50mm×50mm×厚さ0.6mmの板状に加工し、2段階又は3段階の結晶化処理を行った。具体的には、表1の「結晶化条件」に記載の温度と保持時間で、第一の処理及び第二の処理、又は、第一の処理、第二の処理及び第二の処理を行った。その後、室温まで冷却し、結晶化ガラスを得た。なお表1の「結晶化条件」において「-」との表示は、かかる第3熱処理を行っていないことを示す。 The resulting glass blocks were each processed into plates measuring 50 mm x 50 mm x 0.6 mm thick, and then underwent a two- or three-stage crystallization process. Specifically, the first and second processes, or the first, second and second processes, were carried out at the temperatures and holding times listed under "Crystallization Conditions" in Table 1. The blocks were then cooled to room temperature to obtain crystallized glass. Note that a "-" in the "Crystallization Conditions" section of Table 1 indicates that the third heat treatment was not carried out.

 得られた結晶化ガラスを、表2の「強化条件」に記載の溶融塩、温度及び時間で、イオン交換処理を行い、化学強化ガラスを得た。 The resulting crystallized glass was subjected to ion exchange treatment using the molten salt, temperature, and time listed under "Tempering Conditions" in Table 2 to obtain chemically tempered glass.

《評価》
〈透過率〉
 結晶化ガラスの透過率は株式会社日立ハイテク製の分光光度計(商品名U-4100)により測定した。具体的には、波長600nmの光の透過率を求めた。なお、結晶化ガラスの厚みは0.6mmである。結果を表2に示す。
"evaluation"
<Transmittance>
The transmittance of the crystallized glass was measured using a spectrophotometer (product name U-4100) manufactured by Hitachi High-Tech Corporation. Specifically, the transmittance of light with a wavelength of 600 nm was measured. The thickness of the crystallized glass was 0.6 mm. The results are shown in Table 2.

〈X線回折:析出結晶〉
 結晶化ガラスに対し、以下の条件で粉末X線回折を測定し、リートベルト解析により、結晶化率、析出結晶とその含有割合を求めた。結果を表1に示すが、結晶相については、主結晶種のみ記載した。ここで主結晶種とは、結晶相を構成する結晶の中で最もその含有割合の多い結晶の種類を意味する。
   測定装置:リガク社製 SmartLab
   使用X線:Cu-Kα線
   測定範囲:2θ=10°~80°
   スピード:10°/分
   ステップ:0.02°
<X-ray diffraction: precipitated crystals>
The crystallized glass was subjected to powder X-ray diffraction analysis under the following conditions, and the crystallization rate, precipitated crystals, and their content ratios were determined by Rietveld analysis. The results are shown in Table 1, where only the main crystal species is listed for the crystalline phase. Here, the main crystal species refers to the type of crystal that is most abundant among the crystals that make up the crystalline phase.
Measuring device: Rigaku SmartLab
X-rays used: Cu-Kα rays Measurement range: 2θ = 10° to 80°
Speed: 10°/min Step: 0.02°

〈組成〉
 得られた結晶化ガラス及び化学強化ガラスの組成分析を行ったところ、結晶化前のガラス組成から大きな変化はなく、表1に記載のガラス組成と同じであることを確認した。そのため、表1では、「組成」と示しているが、これは、結晶化前の非晶質ガラス、結晶化ガラス、結晶化ガラスを化学強化処理した後の化学強化ガラスの厚さ方向中心部のすべての組成を表す。
<composition>
Composition analysis of the obtained crystallized glass and chemically strengthened glass confirmed that there was no significant change from the glass composition before crystallization and that it was the same as the glass composition shown in Table 1. Therefore, although "composition" is shown in Table 1, this represents the composition of all the amorphous glass before crystallization, the crystallized glass, and the chemically strengthened glass after the crystallized glass was chemically strengthened at the center in the thickness direction.

〈ヤング率〉
 結晶化ガラスのヤング率は、超音波厚さ計(オリンパス社製、商品名38DL)を用いて、超音波法により測定した。結果を表1に示す。なお、化学強化処理後の化学強化ガラスについても、結晶化ガラスのヤング率と同程度の値であることを確認した。
<Young's modulus>
The Young's modulus of the crystallized glass was measured by an ultrasonic method using an ultrasonic thickness gauge (manufactured by Olympus Corporation, product name 38DL). The results are shown in Table 1. It was confirmed that the Young's modulus of the chemically strengthened glass after chemical strengthening treatment was also approximately the same as that of the crystallized glass.

〈破壊靱性値K1c〉
 結晶化ガラスの破壊靱性値KICは、強度試験機(島津製作所製、オートグラフAGS-X)を用いて、JIS R1607:2015年に規定される予き裂導入破壊試験法(SEPB法:Single-Edge-Precracked-Beam method)により測定した。結晶化ガラスについての結果を表1に示す。また、化学強化ガラスについての破壊靱性値KICは測定していないが、参考値として、結晶化ガラスと同じ破壊靱性値KICの値を表2に括弧書きで、それぞれ示した。
<Fracture toughness value K1c>
The fracture toughness value K IC of the crystallized glass was measured using a strength testing machine (Shimadzu Corporation, Autograph AGS-X) according to the pre-crack introduction fracture test method (SEPB method: Single-Edge-Precracked-Beam method) specified in JIS R1607:2015. The results for the crystallized glass are shown in Table 1. In addition, the fracture toughness value K IC for chemically strengthened glass was not measured, but as a reference value, the fracture toughness value K IC values that are the same as those for the crystallized glass are shown in parentheses in Table 2.

〈応力プロファイル〉
 株式会社折原製作所製の測定機SLP-2000を用いて、化学強化ガラスの深さ方向の応力プロファイルを測定した。
 上記応力プロファイルをもとに、表面からの深さ50μmにおける圧縮応力値CS50(MPa)、表面からの深さ100μmにおける圧縮応力値CS100(MPa)、表面からの深さ150μmにおける圧縮応力値CS150(MPa)、圧縮応力層深さDOL(μm)、Kイオンによる圧縮応力層の表面からの深さK-DOL(μm)、引張応力の最大値CTmax(MPa)、並びに、引張応力の積分値ICT(MPa・μm)及び引張応力領域の板厚方向長さLCT(μm)から求められる引張応力の平均値CTave(MPa)を表2に示した。
 また、引張応力の平均値CTave(MPa)及び上述した破壊靱性値K1cを用いて下記式により求められる評価パラメータであるα及びYの値も、それぞれ表2に示した。
  Y=0.1×α-0.05×CTave
  α=200×K1c-100
  CTave=ICT/LCT
  ICT:引張応力の積分値(MPa・μm)
  LCT:引張応力領域の板厚方向長さ(μm)
  K1c:破壊靱性値(MPa・m1/2
<Stress profile>
The stress profile in the depth direction of the chemically strengthened glass was measured using a measuring instrument SLP-2000 manufactured by Orihara Seisakusho Co., Ltd.
Based on the above stress profile, the compressive stress value CS 50 (MPa) at a depth of 50 μm from the surface, the compressive stress value CS 100 (MPa) at a depth of 100 μm from the surface, the compressive stress value CS 150 (MPa) at a depth of 150 μm from the surface, the compressive stress layer depth DOL (μm), the depth K-DOL (μm) from the surface of the compressive stress layer due to K ions, the maximum value of tensile stress CT max (MPa), and the average value CT ave (MPa) of the tensile stress obtained from the integrated value I CT (MPa μm) and the thickness direction length L CT of the tensile stress region are shown in Table 2.
Table 2 also shows the values of α and Y, which are evaluation parameters calculated using the average tensile stress CT ave (MPa) and the above-mentioned fracture toughness value K1c according to the following formula.
Y=0.1×α−0.05×CT ave
α=200×K1c-100
CT ave =I CT /L CT
I CT : Integrated value of tensile stress (MPa μm)
LCT : Length of tensile stress area in the thickness direction (μm)
K1c: fracture toughness value (MPa·m 1/2 )

〈Naイオン濃度〉
 化学強化ガラスにおける表面からの深さ100μmにおけるNaイオン濃度[Na]100と、表面からの深さ50μmにおけるNaイオン濃度[Na]50を、電子プローブマイクロアナライザ(Electron Probe Micro Analyzer:EPMA)による分析を行って得た。
 本実施形態においては、化学強化結晶化ガラスの板厚方向のNaプロファイルは、以下の方法で得た。
 まず、化学強化ガラスを樹脂に包埋し、化学強化ガラスの板厚方向に対して平行な面で断面を作製し、断面を鏡面研磨して測定用サンプルを得た。得られた測定用サンプルの化学強化ガラスの断面の表面を、EPMAで分析した。
 EPMAによる分析は、JEOL製JXA-8500Fを用いた。EPMAによる分析においては、測定用サンプルの化学強化ガラスの板厚方向に沿ってラインスキャン分析を行った。
 結果を表2に示す。また、表2には、[Na]50、[Na]100の各値に加え、{[Na]50/[Na]100}で表される比も併せて載せた。なお、例7の化学強化ガラスは未測定のため、表2中では「-」としている。
<Na ion concentration>
The Na ion concentration [Na] 100 at a depth of 100 μm from the surface of the chemically strengthened glass and the Na ion concentration [Na] 50 at a depth of 50 μm from the surface were analyzed using an electron probe microanalyzer (EPMA).
In this embodiment, the Na profile in the thickness direction of the chemically strengthened crystallized glass was obtained by the following method.
First, the chemically strengthened glass was embedded in resin, a cross section was prepared on a plane parallel to the thickness direction of the chemically strengthened glass, and the cross section was mirror-polished to obtain a measurement sample. The surface of the cross section of the obtained chemically strengthened glass measurement sample was analyzed by EPMA.
The EPMA analysis was performed using a JXA-8500F manufactured by JEOL Ltd. In the EPMA analysis, a line scan analysis was performed along the thickness direction of the chemically strengthened glass of the measurement sample.
The results are shown in Table 2. In addition to the values of [Na] 50 and [Na] 100 , Table 2 also lists the ratio expressed as {[Na] 50 /[Na] 100 }. Note that the chemically strengthened glass of Example 7 was not measured, and therefore is indicated as "-" in Table 2.

〈#60サンドペーパーセット落下強度〉
 電子デバイス模擬構造体として、70mm×70mm×厚さ2mmのアルミニウム板(26g)に、50mm×50mm×厚さ0.6mmの化学強化ガラス(4g)を、30mm×30mmの両面テープを用いて貼り付け、総重量31gの試験体とした。両面テープには、強粘と弱粘のディファネンシャル型再剥離両面テープ(トーヨーケム株式会社製、ダブルフェース(登録商標)DF8350)を用いた。
 上記試験体を、化学強化ガラスが下向きになるように装置にセットし、#60サンドペーパー上に落下させた。試験体の落下高さは15cmからスタートし、上記落下により化学強化ガラスが割れなければ落下高さを5cmずつ上げて、再び落下させる工程を繰り返した。そして、試験体における化学強化ガラスが初めて割れる高さを割れ高さとした。試験例ごとに、試験体10サンプルについて上記落下試験を実施し、それらの割れ高さの平均を、平均割れ高さとした。結果を表2に示す。
<#60 sandpaper set drop strength>
The electronic device simulation structure was prepared by attaching 4 g of chemically strengthened glass (50 mm x 50 mm x 0.6 mm) to 26 g of aluminum plate (70 mm x 70 mm x 2 mm thick) using 30 mm x 30 mm double-sided tape, resulting in a total weight of 31 g. The double-sided tape used was a differential type removable double-sided tape (Double Face (registered trademark) DF8350, manufactured by Toyochem Co., Ltd.).
The test specimen was placed in the test apparatus with the chemically strengthened glass facing downward and dropped onto #60 sandpaper. The test specimen was dropped from a height of 15 cm. If the chemically strengthened glass did not break, the drop height was increased by 5 cm and the drop process was repeated. The height at which the chemically strengthened glass first broke in the test specimen was taken as the crack height. For each test example, the drop test was performed on 10 test specimens, and the average of the crack heights was taken as the average crack height. The results are shown in Table 2.

 上記結果より、本実施形態に係る化学強化ガラスは、特定の組成範囲を満たすことで、高い破壊靱性値K1cと低い引張応力の平均値CTaveを両立でき、その結果、#60サンドペーパーセット落下強度試験における高い強度特性を実現できた。 From the above results, it can be seen that the chemically strengthened glass according to this embodiment can achieve both a high fracture toughness value K1c and a low average tensile stress CT ave by satisfying a specific composition range. As a result, high strength characteristics were achieved in the #60 sandpaper set drop strength test.

 本発明を詳細に、また特定の実施態様を参照して説明したが、本発明の精神と範囲を逸脱することなく様々な変更や修正を加えることができることは当業者にとって明らかである。本出願は2024年6月7日出願の日本特許出願(特願2024-092882)、2024年12月24日出願の日本特許出願(特願2024-227177)及び、2025年3月31日出願の日本特許出願(特願2025-058529)に基づくものであり、その内容はここに参照として取り込まれる。 Although the present invention has been described in detail and with reference to specific embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the present invention. This application is based on Japanese patent applications filed on June 7, 2024 (Patent Application No. 2024-092882), December 24, 2024 (Patent Application No. 2024-227177), and March 31, 2025 (Patent Application No. 2025-058529), the contents of which are incorporated herein by reference.

Claims (33)

 結晶相を有する結晶化ガラスであり、
 厚さ方向中心部の組成は、酸化物基準のモル百分率表示で、
 SiO 62~75%、
 Al 2.2~6.0%、
 P 0%超3%以下、
 LiO 20~27%、
 NaO 0%超5%以下、
 KO 0~1%、
 MgO 0~2%、
 CaO 0~2%、
 SrO 0~1%、
 ZrO 1~4.2%、及び
 SnO 0~1%、を満たし、
 Yを実質的に含有せず、
 KO及びNaOのモル百分率表示での含有割合を用いて、{[KO]/[NaO]}で表される値が0~0.3であり、
 Al、ZrO、B及びPのモル百分率表示での含有割合を用いて、〔{[Al]/[ZrO]}-{[B]/[P]}〕で表される値が0.5~1.5である、化学強化ガラス。
It is a crystallized glass having a crystalline phase,
The composition of the center of the thickness direction is expressed as mole percentage based on oxides:
SiO 2 62-75%,
Al 2 O 3 2.2-6.0%,
P 2 O 5 more than 0% and less than 3%,
Li 2 O 20-27%,
Na 2 O more than 0% and less than 5%,
K 2 O 0-1%,
MgO 0-2%,
CaO 0-2%,
SrO 0-1%,
ZrO 2 1 to 4.2%, and SnO 2 0 to 1%,
Substantially does not contain Y 2 O 3 ,
Using the content ratio of K 2 O and Na 2 O expressed in mole percentage, the value represented by {[K 2 O]/[Na 2 O]} is 0 to 0.3;
A chemically strengthened glass in which the value represented by [{[Al 2 O 3 ]/[ZrO 2 ]}-{[B 2 O 3 ]/[P 2 O 5 ]}] is 0.5 to 1.5, using the contents of Al 2 O 3 , ZrO 2 , B 2 O 3 and P 2 O 5 expressed in mole percentage.
 結晶相を有する結晶化ガラスであり、
 厚さ方向中心部の組成は、酸化物基準のモル百分率表示で、
 SiO 62~75%、
 Al 2.2~6.0%、
 LiO 20~27%、及び
 ZrO 1~4.2%、を満たし、
 引張応力の積分値ICT(MPa・μm)と引張応力領域の板厚方向長さLCT(μm)を用いて、{ICT/LCT}で求められる引張応力の平均値CTaveが60MPa以下である、化学強化ガラス。
It is a crystallized glass having a crystalline phase,
The composition of the center of the thickness direction is expressed as mole percentage based on oxides:
SiO 2 62-75%,
Al 2 O 3 2.2-6.0%,
Li 2 O 20-27% and ZrO 2 1-4.2%,
Chemically strengthened glass having an average tensile stress value CT ave of 60 MPa or less, calculated by {I CT /L CT } using the tensile stress integral value I CT (MPa·μm) and the thickness direction length L CT (μm) of the tensile stress region.
 前記結晶相として、LiSi、LiAlSi、LiAlSi10、LiPO、及びβ-石英固溶体からなる群より選ばれる少なくとも1の結晶を含む、請求項1又は2に記載の化学強化ガラス。 The chemically strengthened glass according to claim 1 or 2, wherein the crystalline phase contains at least one crystal selected from the group consisting of Li 2 Si 2 O 5 , LiAlSi 2 O 6 , LiAlSi 4 O 10 , Li 3 PO 4 , and β-quartz solid solution.  破壊靱性値K1cの値が1.3MPa・m1/2以上である、請求項1又は2に記載の化学強化ガラス。 The chemically strengthened glass according to claim 1 or 2, having a fracture toughness value K1c of 1.3 MPa·m 1/2 or more.  引張応力の積分値ICT(MPa・μm)と引張応力領域の板厚方向長さLCT(μm)を用いて、{ICT/LCT}で求められる引張応力の平均値CTaveが60MPa以下である、請求項1に記載の化学強化ガラス。 2. The chemically strengthened glass according to claim 1, wherein the average value CT ave of the tensile stress obtained by {I CT /L CT } using the tensile stress integral value I CT (MPa·μm) and the plate thickness direction length L CT (μm) of the tensile stress region is 60 MPa or less.  表面からの深さ50μmにおける圧縮応力値CS50が220MPa以下である、請求項1又は2に記載の化学強化ガラス。 The chemically strengthened glass according to claim 1 or 2, having a compressive stress value CS 50 at a depth of 50 μm from the surface of 220 MPa or less.  表面からの深さ150μmにおける圧縮応力値CS150が-100MPa以上である、請求項1又は2に記載の化学強化ガラス。 The chemically strengthened glass according to claim 1 or 2, wherein a compressive stress value CS 150 at a depth of 150 μm from the surface is −100 MPa or more.  下記式で表されるYの値が10以上である、請求項1又は2に記載の化学強化ガラス。
  Y=0.1×α-0.05×CTave
  α=200×K1c-100
  CTave=ICT/LCT
  ICT:引張応力の積分値(MPa・μm)
  LCT:引張応力領域の板厚方向長さ(μm)
  K1c:破壊靱性値(MPa・m1/2
The chemically strengthened glass according to claim 1 or 2, wherein the value of Y represented by the following formula is 10 or more.
Y=0.1×α−0.05×CT ave
α=200×K1c-100
CT ave =I CT /L CT
I CT : Integrated value of tensile stress (MPa μm)
LCT : Length of tensile stress area in the thickness direction (μm)
K1c: fracture toughness value (MPa·m 1/2 )
 Kイオンによる圧縮応力層の表面からの深さK-DOLが3μm以上である、請求項1又は2に記載の化学強化ガラス。 Chemically strengthened glass according to claim 1 or 2, in which the depth (K-DOL) from the surface of the compressive stress layer formed by K ions is 3 μm or more.  圧縮応力層深さDOLが100μm以上である、請求項1又は2に記載の化学強化ガラス。 Chemically strengthened glass according to claim 1 or 2, in which the compressive stress layer depth DOL is 100 μm or more.  ガラスの厚みをt(μm)とした場合に、圧縮応力層深さDOLが{t×0.15}μm以上である、請求項1又は2に記載の化学強化ガラス。 Chemically strengthened glass according to claim 1 or 2, wherein the compressive stress layer depth DOL is {t x 0.15} μm or greater, where t (μm) is the thickness of the glass.  表面からの深さ100μmにおけるNaイオン濃度[Na]100が2.5mol%以上であり、
 表面からの深さ100μmにおける圧縮応力値CS100が30MPa以下である、請求項1又は2に記載の化学強化ガラス。
The Na ion concentration [Na] 100 at a depth of 100 μm from the surface is 2.5 mol% or more,
The chemically strengthened glass according to claim 1 or 2, having a compressive stress value CS 100 at a depth of 100 μm from the surface of 30 MPa or less.
 表面からの深さ100μmにおけるNaイオン濃度[Na]100と、表面からの深さ50μmにおけるNaイオン濃度[Na]50を用いて、{[Na]50/[Na]100}で表される比が1.4以下である、請求項1又は2に記載の化学強化ガラス。 3. The chemically strengthened glass according to claim 1, wherein the ratio represented by {[Na] 50 /[Na] 100 } is 1.4 or less, where [Na] 100 is the Na ion concentration at a depth of 100 μm from the surface and [Na] 50 is the Na ion concentration at a depth of 50 μm from the surface.  最表面における圧縮応力値CSが300~700MPaである、請求項1又は2に記載の化学強化ガラス。 The chemically strengthened glass according to claim 1 or 2, wherein the compressive stress value CS0 at the outermost surface is 300 to 700 MPa.  ヤング率が105GPa以上である、請求項1又は2に記載の化学強化ガラス。 Chemically strengthened glass according to claim 1 or 2, having a Young's modulus of 105 GPa or more.  下記条件のサンドペーパーセット落下強度試験により測定される平均割れ高さが40cm以上である、請求項1又は2に記載の化学強化ガラス。
(条件)
 化学強化ガラスを搭載した電子デバイス、又は化学強化ガラスと前記化学強化ガラスを保持する筐体とを一体とさせた電子デバイス模擬構造体を試験体とする。落下試験は、前記試験体の前記化学強化ガラスを下向きにして、#60サンドペーパー上に前記試験体を落下させることで行う。前記試験体の落下高さを15cmにセットし、前記試験体における前記化学強化ガラスが落下により割れなければ落下高さを5cmずつ上げて、再び落下させる工程を繰り返し、前記試験体における前記化学強化ガラスが初めて割れる高さを割れ高さとする。試験体10サンプルについて前記落下試験を実施し、それらの割れ高さの平均を、平均割れ高さとする。
The chemically strengthened glass according to claim 1 or 2, having an average crack height of 40 cm or more measured by a sandpaper set drop strength test under the following conditions.
(conditions)
The test specimen is an electronic device equipped with chemically strengthened glass, or an electronic device simulation structure that integrates chemically strengthened glass with a housing that holds the chemically strengthened glass. The drop test is performed by dropping the test specimen onto #60 sandpaper with the chemically strengthened glass facing downward. The test specimen is dropped from a height of 15 cm. If the chemically strengthened glass in the test specimen does not break upon dropping, the drop height is increased by 5 cm and the process is repeated. The height at which the chemically strengthened glass in the test specimen first breaks is defined as the crack height. The drop test is performed on 10 test specimens, and the average of the crack heights is defined as the average crack height.
 Al及びNaOのモル百分率表示での含有割合を用いて、{[Al]/[NaO]}で表される値が0超2.3以下である、請求項1又は2に記載の化学強化ガラス。 The chemically strengthened glass according to claim 1 or 2, wherein the value represented by {[Al 2 O 3 ]/[Na 2 O]}, using the contents of Al 2 O 3 and Na 2 O expressed in mole percentage, is greater than 0 and not greater than 2.3.  LiO及びZrOのモル百分率表示での含有割合を用いて、{[LiO]/[ZrO]}で表される値が8以上である、請求項1又は2に記載の化学強化ガラス。 The chemically strengthened glass according to claim 1 or 2, wherein a value represented by {[Li 2 O]/[ZrO 2 ]}, using the content ratios of Li 2 O and ZrO 2 expressed in mole percentage, is 8 or more.  結晶化率が40質量%以上である、請求項1又は2に記載の化学強化ガラス。 Chemically strengthened glass according to claim 1 or 2, having a crystallization rate of 40% by mass or more.  前記結晶相を構成する結晶の平均粒径が10~100nmである、請求項1又は2に記載の化学強化ガラス。 The chemically strengthened glass according to claim 1 or 2, wherein the average particle size of the crystals constituting the crystalline phase is 10 to 100 nm.  厚さ0.6mmに換算した場合の、波長600nmの光の透過率が80%以上である、請求項1又は2に記載の化学強化ガラス。 Chemically strengthened glass according to claim 1 or 2, having a transmittance of 80% or more for light with a wavelength of 600 nm when converted into a glass with a thickness of 0.6 mm.  結晶相を有する結晶化ガラスであって、
 組成は、酸化物基準のモル百分率表示で、
 SiO 62~75%、
 Al 2.2~6.0%、
 P 0%超3%以下、
 LiO 20~27%、
 NaO 0%超5%以下、
 KO 0~1%、
 MgO 0~2%、
 CaO 0~2%、
 SrO 0~1%、
 ZrO 1~4.2%、及び
 SnO 0~1%、を満たし、
 Yを実質的に含有せず、
 KO及びNaOのモル百分率表示での含有割合を用いて、{[KO]/[NaO]}で表される値が0~0.3であり、
 Al、ZrO、B及びPのモル百分率表示での含有割合を用いて、〔{[Al]/[ZrO]}-{[B]/[P]}〕で表される値が0.5~1.5である、結晶化ガラス。
A crystallized glass having a crystalline phase,
The composition is expressed as mole percentage based on oxides.
SiO 2 62-75%,
Al 2 O 3 2.2-6.0%,
P 2 O 5 more than 0% and less than 3%,
Li 2 O 20-27%,
Na 2 O more than 0% and less than 5%,
K 2 O 0-1%,
MgO 0-2%,
CaO 0-2%,
SrO 0-1%,
ZrO 2 1 to 4.2%, and SnO 2 0 to 1%,
Substantially does not contain Y 2 O 3 ,
Using the content ratio of K 2 O and Na 2 O expressed in mole percentage, the value represented by {[K 2 O]/[Na 2 O]} is 0 to 0.3;
A crystallized glass having a value of 0.5 to 1.5, where the content ratios of Al 2 O 3 , ZrO 2 , B 2 O 3 and P 2 O 5 are expressed in mole percentage, that is, [{[Al 2 O 3 ]/[ZrO 2 ]}-{[B 2 O 3 ]/[P 2 O 5 ]}].
 前記結晶相として、LiSi、LiAlSi、LiAlSi10、LiPO、及びβ-石英固溶体からなる群より選ばれる少なくとも1の結晶を含む、請求項22に記載の結晶化ガラス。 23. The glass-ceramics according to claim 22, wherein the crystalline phase comprises at least one crystal selected from the group consisting of Li 2 Si 2 O 5 , LiAlSi 2 O 6 , LiAlSi 4 O 10 , Li 3 PO 4 , and β-quartz solid solution.  破壊靱性値K1cの値が1.2MPa・m1/2以上である、請求項22又は23に記載の結晶化ガラス。 The crystallized glass according to claim 22 or 23, having a fracture toughness value K1c of 1.2 MPa·m 1/2 or more.  ヤング率が105GPa以上である、請求項22又は23に記載の結晶化ガラス。 Ceramics according to claim 22 or 23, having a Young's modulus of 105 GPa or more.  Al及びNaOのモル百分率表示での含有割合を用いて、{[Al]/[NaO]}で表される値が0超0.23以下である、請求項22又は23に記載の結晶化ガラス。 24. The crystallized glass according to claim 22 or 23, wherein the value expressed by {[Al 2 O 3 ]/[Na 2 O]}, using the content ratios of Al 2 O 3 and Na 2 O expressed in mole percentage, is greater than 0 and not greater than 0.23.  LiO及びZrOのモル百分率表示での含有割合を用いて、{[LiO]/[ZrO]}で表される値が8以上である、請求項22又は23に記載の結晶化ガラス。 24. The crystallized glass according to claim 22 or 23, wherein the value expressed by {[ Li2O ]/[ ZrO2 ]}, where Li2O and ZrO2 are contained in mole percentage, is 8 or more.  結晶化率が40質量%以上である、請求項22又は23に記載の結晶化ガラス。 Ceramics according to claim 22 or 23, having a crystallization rate of 40% by mass or more.  前記結晶相を構成する結晶の平均粒径が10~100nmである、請求項22又は23に記載の結晶化ガラス。 Ceramics according to claim 22 or 23, wherein the average grain size of the crystals constituting the crystalline phase is 10 to 100 nm.  厚さ0.6mmに換算した場合の、波長600nmの光の透過率が80%以上である、請求項22又は23に記載の結晶化ガラス。 Ceramics according to claim 22 or 23, having a transmittance of 80% or more for light with a wavelength of 600 nm when converted to a thickness of 0.6 mm.  組成が、酸化物基準のモル百分率表示で、
 SiO 62~75%、
 Al 2.2~6.0%、
 P 0%超3%以下、
 LiO 20~27%、
 NaO 0%超5%以下、
 KO 0~1%、
 MgO 0~2%、
 CaO 0~2%、
 SrO 0~1%、
 ZrO 1~4.2%、及び
 SnO 0~1%、を満たし、
 Yを実質的に含有せず、
 KO及びNaOのモル百分率表示での含有割合を用いて、{[KO]/[NaO]}で表される値が0~0.3であり、
 Al、ZrO、B及びPのモル百分率表示での含有割合を用いて、〔{[Al]/[ZrO]}-{[B]/[P]}〕で表される値が0.5~1.5である、ガラス。
The composition is expressed as mole percentage based on oxides,
SiO 2 62-75%,
Al 2 O 3 2.2-6.0%,
P 2 O 5 more than 0% and less than 3%,
Li 2 O 20-27%,
Na 2 O more than 0% and less than 5%,
K 2 O 0-1%,
MgO 0-2%,
CaO 0-2%,
SrO 0-1%,
ZrO 2 1 to 4.2%, and SnO 2 0 to 1%,
Substantially does not contain Y 2 O 3 ,
Using the content ratio of K 2 O and Na 2 O expressed in mole percentage, the value represented by {[K 2 O]/[Na 2 O]} is 0 to 0.3;
A glass in which the value represented by [{[Al 2 O 3 ] /[ZrO 2 ]}-{[B 2 O 3 ] / [P 2 O 5 ]}], where the content ratios of Al 2 O 3 , ZrO 2 , B 2 O 3 and P 2 O 5 are expressed in mole percentage , is 0.5 to 1.5.
 Al及びNaOのモル百分率表示での含有割合を用いて、{[Al]/[NaO]}で表される値が0超0.23以下である、請求項31に記載のガラス。 The glass according to claim 31, wherein the value expressed by {[Al 2 O 3 ]/[Na 2 O]}, where the content ratios of Al 2 O 3 and Na 2 O are expressed as mole percentages, is greater than 0 and not greater than 0.23.  LiO及びZrOのモル百分率表示での含有割合を用いて、{[LiO]/[ZrO]}で表される値が8以上である、請求項31又は32に記載のガラス。 The glass according to claim 31 or 32, wherein the value expressed by {[Li 2 O]/[ZrO 2 ]}, where the content ratio of Li 2 O and ZrO 2 is expressed in mole percentage, is 8 or more.
PCT/JP2025/020048 2024-06-07 2025-06-03 Chemically strengthened glass, crystallized glass, and glass Pending WO2025254111A1 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
JP2024092882 2024-06-07
JP2024-092882 2024-06-07
JP2024-227177 2024-12-24
JP2024227177 2024-12-24
JP2025-058529 2025-03-31
JP2025058529 2025-03-31

Publications (1)

Publication Number Publication Date
WO2025254111A1 true WO2025254111A1 (en) 2025-12-11

Family

ID=97960390

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2025/020048 Pending WO2025254111A1 (en) 2024-06-07 2025-06-03 Chemically strengthened glass, crystallized glass, and glass

Country Status (1)

Country Link
WO (1) WO2025254111A1 (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017530933A (en) * 2014-10-08 2017-10-19 コーニング インコーポレイテッド High strength glass ceramic with petalite and lithium silicate structure
WO2020261711A1 (en) * 2019-06-26 2020-12-30 Agc株式会社 Chemically strengthened glass and manufacturing method therefor
JP2021080126A (en) * 2019-11-18 2021-05-27 Agc株式会社 Supporting glass substrate and laminated body
JP2022511158A (en) * 2018-11-13 2022-01-31 コーニング インコーポレイテッド Chemically Strengthened Lithium Disilicate-Petalite Glass Ceramic
JP2023504787A (en) * 2019-11-26 2023-02-07 コーニング インコーポレイテッド Three-dimensional glass-ceramic article and method of making same
JP2023164724A (en) * 2016-04-08 2023-11-10 コーニング インコーポレイテッド Glass article containing stress profile containing two regions and manufacturing method
JP2024073578A (en) * 2016-04-08 2024-05-29 コーニング インコーポレイテッド Glass-Based Articles Containing Metal Oxide Concentration Gradient

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017530933A (en) * 2014-10-08 2017-10-19 コーニング インコーポレイテッド High strength glass ceramic with petalite and lithium silicate structure
JP2023164724A (en) * 2016-04-08 2023-11-10 コーニング インコーポレイテッド Glass article containing stress profile containing two regions and manufacturing method
JP2024073578A (en) * 2016-04-08 2024-05-29 コーニング インコーポレイテッド Glass-Based Articles Containing Metal Oxide Concentration Gradient
JP2022511158A (en) * 2018-11-13 2022-01-31 コーニング インコーポレイテッド Chemically Strengthened Lithium Disilicate-Petalite Glass Ceramic
WO2020261711A1 (en) * 2019-06-26 2020-12-30 Agc株式会社 Chemically strengthened glass and manufacturing method therefor
JP2021080126A (en) * 2019-11-18 2021-05-27 Agc株式会社 Supporting glass substrate and laminated body
JP2023504787A (en) * 2019-11-26 2023-02-07 コーニング インコーポレイテッド Three-dimensional glass-ceramic article and method of making same

Similar Documents

Publication Publication Date Title
JP7115479B2 (en) Crystallized glass and chemically strengthened glass
JP7548227B2 (en) Method for producing chemically strengthened glass and chemically strengthened glass
CN111268912B (en) Ion exchangeable glasses, glass-ceramics and methods of making the same
JP2025085691A (en) Crystallized glass, chemically strengthened glass, and semiconductor support substrate
WO2019167850A1 (en) Crystallized glass of three-dimensional shape, chemically strengthened glass of three-dimensional shape, and method for producing crystallized glass of three-dimensional shape and chemically strengthened glass of three-dimensional shape
JP7722372B2 (en) Glass and chemically strengthened glass
JP2022044041A (en) Crystallized glass and chemically strengthened glass
WO2022181812A1 (en) Chemically strengthened glass production method and chemically strengthened glass
WO2019172426A1 (en) Cover glass and wireless communication device
WO2022215717A1 (en) Chemically strengthened glass and manufacturing method therefor
JP2025159118A (en) Chemically strengthened glass article and method for manufacturing the same
WO2022215575A1 (en) Chemically-strengthened glass containing crystallized glass, and method for manufacturing same
WO2022049823A1 (en) Crystallized glass and chemically strengthened glass
JP2021181388A (en) Crystallized glass
US20230365456A1 (en) Glass ceramic and chemically strengthened glass
JP7726212B2 (en) Glass-ceramics
WO2023149384A1 (en) Glass, chemically strengthened glass, and cover glass
WO2025254111A1 (en) Chemically strengthened glass, crystallized glass, and glass
JP2023086707A (en) COVER PLATE HAVING ANORMAL STRESS PROFILE, PRODUCTION METHOD AND USE THEREOF
WO2025254112A1 (en) Crystallised glass
WO2025254106A1 (en) Crystallized glass, chemically strengthened glass, glass, and three-dimensionally shaped cover glass
WO2025254113A1 (en) Crystallized glass, glass, and method for producing crystallized glass
WO2025254115A1 (en) Crystallized glass
WO2025121292A1 (en) Chemically strengthened glass, cover glass, display, and solar cell module
WO2025142100A1 (en) Crystallized glass and three-dimensionally shaped cover glass

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 25819869

Country of ref document: EP

Kind code of ref document: A1