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WO2025253859A1 - Radiation-sensitive composition, pattern formation method, and onium salt compound - Google Patents

Radiation-sensitive composition, pattern formation method, and onium salt compound

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Publication number
WO2025253859A1
WO2025253859A1 PCT/JP2025/017357 JP2025017357W WO2025253859A1 WO 2025253859 A1 WO2025253859 A1 WO 2025253859A1 JP 2025017357 W JP2025017357 W JP 2025017357W WO 2025253859 A1 WO2025253859 A1 WO 2025253859A1
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Prior art keywords
group
carbon atoms
radiation
atom
sensitive composition
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French (fr)
Japanese (ja)
Inventor
龍一 根本
望 寺田
春奈 田中
倫広 三田
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JSR Corp
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JSR Corp
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C307/00Amides of sulfuric acids, i.e. compounds having singly-bound oxygen atoms of sulfate groups replaced by nitrogen atoms, not being part of nitro or nitroso groups
    • C07C307/02Monoamides of sulfuric acids or esters thereof, e.g. sulfamic acids
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C309/00Sulfonic acids; Halides, esters, or anhydrides thereof
    • C07C309/01Sulfonic acids
    • C07C309/02Sulfonic acids having sulfo groups bound to acyclic carbon atoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C309/00Sulfonic acids; Halides, esters, or anhydrides thereof
    • C07C309/01Sulfonic acids
    • C07C309/02Sulfonic acids having sulfo groups bound to acyclic carbon atoms
    • C07C309/03Sulfonic acids having sulfo groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton
    • C07C309/07Sulfonic acids having sulfo groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton containing oxygen atoms bound to the carbon skeleton
    • C07C309/12Sulfonic acids having sulfo groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton containing oxygen atoms bound to the carbon skeleton containing esterified hydroxy groups bound to the carbon skeleton
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C309/00Sulfonic acids; Halides, esters, or anhydrides thereof
    • C07C309/01Sulfonic acids
    • C07C309/02Sulfonic acids having sulfo groups bound to acyclic carbon atoms
    • C07C309/03Sulfonic acids having sulfo groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton
    • C07C309/17Sulfonic acids having sulfo groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton containing carboxyl groups bound to the carbon skeleton
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C309/00Sulfonic acids; Halides, esters, or anhydrides thereof
    • C07C309/01Sulfonic acids
    • C07C309/02Sulfonic acids having sulfo groups bound to acyclic carbon atoms
    • C07C309/19Sulfonic acids having sulfo groups bound to acyclic carbon atoms of a saturated carbon skeleton containing rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C309/00Sulfonic acids; Halides, esters, or anhydrides thereof
    • C07C309/01Sulfonic acids
    • C07C309/28Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton
    • C07C309/39Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton containing halogen atoms bound to the carbon skeleton
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C381/00Compounds containing carbon and sulfur and having functional groups not covered by groups C07C301/00 - C07C337/00
    • C07C381/12Sulfonium compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/02Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
    • C07D307/26Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member
    • C07D307/30Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D307/32Oxygen atoms
    • C07D307/33Oxygen atoms in position 2, the oxygen atom being in its keto or unsubstituted enol form
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D317/00Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms
    • C07D317/08Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3
    • C07D317/44Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3 ortho- or peri-condensed with carbocyclic rings or ring systems
    • C07D317/70Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3 ortho- or peri-condensed with carbocyclic rings or ring systems condensed with ring systems containing two or more relevant rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D317/00Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms
    • C07D317/08Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3
    • C07D317/72Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3 spiro-condensed with carbocyclic rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D321/00Heterocyclic compounds containing rings having two oxygen atoms as the only ring hetero atoms, not provided for by groups C07D317/00 - C07D319/00
    • C07D321/02Seven-membered rings
    • C07D321/10Seven-membered rings condensed with carbocyclic rings or ring systems
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D327/00Heterocyclic compounds containing rings having oxygen and sulfur atoms as the only ring hetero atoms
    • C07D327/02Heterocyclic compounds containing rings having oxygen and sulfur atoms as the only ring hetero atoms one oxygen atom and one sulfur atom
    • C07D327/04Five-membered rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D327/00Heterocyclic compounds containing rings having oxygen and sulfur atoms as the only ring hetero atoms
    • C07D327/02Heterocyclic compounds containing rings having oxygen and sulfur atoms as the only ring hetero atoms one oxygen atom and one sulfur atom
    • C07D327/06Six-membered rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D333/00Heterocyclic compounds containing five-membered rings having one sulfur atom as the only ring hetero atom
    • C07D333/02Heterocyclic compounds containing five-membered rings having one sulfur atom as the only ring hetero atom not condensed with other rings
    • C07D333/46Heterocyclic compounds containing five-membered rings having one sulfur atom as the only ring hetero atom not condensed with other rings substituted on the ring sulfur atom
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D333/00Heterocyclic compounds containing five-membered rings having one sulfur atom as the only ring hetero atom
    • C07D333/50Heterocyclic compounds containing five-membered rings having one sulfur atom as the only ring hetero atom condensed with carbocyclic rings or ring systems
    • C07D333/76Dibenzothiophenes
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/038Macromolecular compounds which are rendered insoluble or differentially wettable
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/039Macromolecular compounds which are photodegradable, e.g. positive electron resists
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor

Definitions

  • the present invention relates to a radiation-sensitive composition, a pattern formation method, and an onium salt compound.
  • Photolithography technology which uses resist compositions, is used to form fine circuits on semiconductor elements.
  • a typical procedure involves exposing a resist composition coating to radiation through a mask pattern, generating an acid, which then causes a reaction catalyzed by the acid, creating a difference in the solubility of the polymer in alkaline or organic developers between the exposed and unexposed areas, thereby forming a resist pattern on the substrate.
  • the above-mentioned photolithography technology is promoting the miniaturization of patterns by using short-wavelength radiation such as ArF excimer lasers, and also by using liquid immersion lithography, in which exposure is carried out while the space between the lens of the exposure device and the resist film is filled with a liquid medium.
  • Lithography using even shorter-wavelength radiation such as electron beams, X-rays, and EUV (extreme ultraviolet) is also being considered as a next-generation technology.
  • photoacid generators which are the photosensitive component that is the main component of resist compositions, including from the perspective of cationic structure (see JP 2022-68394 A).
  • CDU critical dimension uniformity
  • MEEF mask error enhancement factor
  • the present invention aims to provide a radiation-sensitive composition, pattern formation method, and onium salt compound that exhibit excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity during pattern formation.
  • an onium salt compound represented by the following formula (1) (hereinafter also referred to as "onium salt compound (1)”), a polymer including a structural unit having an acid-dissociable group; and a solvent.
  • R1 is a monovalent organic group having 4 to 40 carbon atoms.
  • a ⁇ is —SO 3 ⁇ , —COO — or —N ⁇ —SO 2 —R X.
  • R X is a monovalent organic group having 1 to 20 carbon atoms.
  • E 1 is —O—, —S—, —SO— or —SO 2 —.
  • R2 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
  • R E is —O— or —NR Y —
  • R Y is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
  • R3 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
  • R4 and R5 are each independently a monovalent organic group having 1 to 20 carbon atoms, or R4 and R5 taken together represent a ring structure having 4 to 12 carbon atoms together with the sulfur atom to which they are bonded.
  • R6 is a halogen atom, a hydroxy group, a nitro group, an amino group, a carboxy group, a cyano group, or a monovalent organic group having 1 to 20 carbon atoms.
  • n is an integer from 0 to 4.
  • this radiation-sensitive composition contains onium salt compound (1) as a radiation-sensitive acid generator or acid diffusion controller, it can exhibit excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity during pattern formation. Without being bound by any theory, the reason for this is presumed to be as follows: Because a substituent having an ester bond or amide bond is bonded to the aromatic ring of the sulfonium cation of onium salt compound (1), in addition to a substituent having an ether bond or a sulfur-containing bond, the polarity of onium salt compound (1) as a whole is enhanced. This allows for control of solubility in the developer, while also increasing compatibility with the base resin, thereby improving dispersibility in the resist film.
  • bonds that can extend the conjugated system such as ether bonds, sulfur-containing bonds, ester bonds, and amide bonds
  • bonds that can extend the conjugated system such as ether bonds, sulfur-containing bonds, ester bonds, and amide bonds
  • bonds that can extend the conjugated system such as ether bonds, sulfur-containing bonds, ester bonds, and amide bonds
  • the light absorption efficiency of the sulfonium cation is improved, thereby increasing the acid generation efficiency from onium salt compound (1).
  • the number of carbon atoms in the organic acid anion of onium salt compound (1) is within a specified range, the diffusion length of the generated acid can be appropriately controlled. It is believed that these combined effects enable the resist properties mentioned above to be achieved.
  • the present invention provides a step of directly or indirectly applying the radiation-sensitive composition to a substrate to form a resist film; exposing the resist film to light; and developing the exposed resist film with a developer.
  • This pattern formation method uses the above-mentioned radiation-sensitive composition, which has excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity, during pattern formation, making it possible to efficiently form high-quality resist patterns.
  • the present invention provides The present invention relates to an onium salt compound represented by the following formula (1a):
  • R 1a is a monovalent organic group having 5 to 40 carbon atoms.
  • a ⁇ is —SO 3 ⁇ , —COO — or —N ⁇ —SO 2 —R X.
  • R X is a monovalent organic group having 1 to 20 carbon atoms.
  • E 1 is —O—, —S—, —SO— or —SO 2 —.
  • R2 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
  • E is —O— or —NR Y —
  • R Y is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms
  • R3 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
  • R4 and R5 are each independently a monovalent organic group having 1 to 20 carbon atoms, or R4 and R5 are combined with each other to form a ring structure having 4 to 12 carbon atoms together with the sulfur atom to which they are bonded, provided that in the ring structure, the ring containing the sulfur atom in formula (1a) is fused with two other rings to form a tricyclic structure, and when the ring containing the sulfur atom in formula (1a) contains a heteroatom other than the sulfur atom, the heteroatom is an oxygen atom or a nitrogen atom.
  • R6 is a halogen atom, a hydroxy group, a nitro group, an amino group, a carboxy group, a cyano group, or a monovalent organic group having 1 to 20 carbon atoms. When a plurality of R6s are present, the plurality of R6s may be the same or different.
  • m is 0 or 1. When m is 1, both R 3 -E-CO- and R 2 -E 1 - are bonded to the 6-membered ring structure to which the sulfur atom in the above formula (1a) is bonded.
  • n is an integer from 0 to 4.
  • the onium salt compound has the developer affinity, acid generation efficiency, and acid diffusion length described above, it is suitable as a radiation-sensitive acid generator or acid diffusion controller for radiation-sensitive compositions.
  • organic group refers to a group containing at least one carbon atom (excluding groups that constitute functional or characteristic groups by themselves, such as a cyano group or a ketone group).
  • fused ring structure refers to a structure in which adjacent rings share one edge (two adjacent atoms).
  • bridged ring hydrocarbon group refers to a polycyclic cyclic hydrocarbon group in which two non-adjacent carbon atoms that constitute the ring are linked by a linking group containing one or more carbon atoms.
  • the radiation-sensitive composition according to this embodiment (hereinafter also referred to simply as the "composition") contains an onium salt compound (1), a polymer containing a structural unit having an acid-dissociable group (hereinafter also referred to as the "base polymer”), and a solvent.
  • the composition may contain other optional components as long as the effects of the present invention are not impaired.
  • the onium salt compound (1) as a radiation-sensitive acid generator or an acid diffusion controller, the radiation-sensitive composition can exhibit excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity during pattern formation.
  • the onium salt compound (1) comprises an organic acid anion represented by the above formula (1) and a sulfonium cation, and functions as a radiation-sensitive acid generator or an acid diffusion controller. The function is determined by the organic acid anion. First, the sulfonium cation will be explained, followed by the organic acid anion.
  • examples of the monovalent organic group having 1 to 20 carbon atoms represented by R2 include a monovalent hydrocarbon group having 1 to 20 carbon atoms, a group (a) having a divalent heteroatom-containing group between carbon atoms of the hydrocarbon group (between two adjacent or non-adjacent carbon atoms) or at the end of the hydrocarbon group, a group in which some or all of the hydrogen atoms of the hydrocarbon group or the group (a) have been substituted with a monovalent heteroatom-containing group, and combinations thereof.
  • Examples of monovalent hydrocarbon groups having 1 to 20 carbon atoms include monovalent chain hydrocarbon groups having 1 to 20 carbon atoms, monovalent alicyclic hydrocarbon groups having 3 to 20 carbon atoms, monovalent aromatic hydrocarbon groups having 6 to 20 carbon atoms, and combinations of these.
  • Examples of monovalent chain hydrocarbon groups having 1 to 20 carbon atoms include alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, s-butyl, and t-butyl; alkenyl groups such as ethenyl, propenyl, and butenyl; and alkynyl groups such as ethynyl, propynyl, and butynyl.
  • Examples of monovalent alicyclic hydrocarbon groups having 3 to 20 carbon atoms include cycloalkyl groups such as cyclopentyl and cyclohexyl; cycloalkenyl groups such as cyclopropenyl, cyclopentenyl, and cyclohexenyl; bridged ring saturated hydrocarbon groups such as norbornyl, adamantyl, and tricyclodecyl; and bridged ring unsaturated hydrocarbon groups such as norbornenyl and tricyclodecenyl.
  • cycloalkyl groups such as cyclopentyl and cyclohexyl
  • cycloalkenyl groups such as cyclopropenyl, cyclopentenyl, and cyclohexenyl
  • bridged ring saturated hydrocarbon groups such as norbornyl, adamantyl, and tricyclodecyl
  • bridged ring unsaturated hydrocarbon groups such as norbornenyl and tricyclo
  • Examples of monovalent aromatic hydrocarbon groups having 6 to 20 carbon atoms include aryl groups such as phenyl, tolyl, xylyl, naphthyl, and anthryl, and aralkyl groups such as benzyl, phenethyl, naphthylmethyl, and anthrylmethyl.
  • heteroatoms constituting divalent or monovalent heteroatom-containing groups include oxygen atoms, nitrogen atoms, sulfur atoms, phosphorus atoms, silicon atoms, and halogen atoms.
  • halogen atoms include fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms.
  • divalent heteroatom-containing groups include -CO-, -CS-, -NR'-, -O-, -S-, -SO 2 -, and combinations thereof, where R' is a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms.
  • Examples of monovalent heteroatom-containing groups include hydroxy groups, sulfanyl groups, cyano groups, nitro groups, and halogen atoms.
  • Examples of halogen atoms include fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms.
  • R2 is preferably a hydrogen atom, an alkyl group, a cycloalkyl group, an acyl group, an alkoxycarbonyl group, an alkoxycarbonylalkyl group, a cycloalkoxycarbonylalkyl group, an alkoxyalkyl group, a lactone structure-containing group (a group in which one hydrogen atom has been removed from a lactone structure), a group in which the hydrogen atom of such a group has been substituted with the above-mentioned monovalent heteroatom-containing group, or a combination thereof.
  • R2 is preferably a hydrogen atom, a methyl group, an ethyl group, a carboxymethyl group, a t-butoxycarbonylmethyl group, a methylcyclopentyloxycarbonylmethyl group, an ethylcyclopentyloxycarbonylmethyl group, a methyladamantyloxycarbonylmethyl group, an ethyladamantyloxycarbonylmethyl group, an acetyl group, or a pivaloyl group.
  • E1 is preferably —O— from the viewpoint of acid generation efficiency.
  • a group corresponding to a carbon number of 1 to 10 among the monovalent hydrocarbon groups having 1 to 20 carbon atoms represented by R 2 can be suitably used.
  • E is preferably -O- from the viewpoint of developer affinity.
  • a monovalent organic group having 1 to 20 carbon atoms represented by R2 can be suitably used.
  • R3 is preferably a hydrogen atom, an alkyl group, a cycloalkyl group, an alkoxycarbonylalkyl group, a cycloalkoxycarbonylalkyl group, a lactone structure-containing group (a group in which one hydrogen atom has been removed from a lactone structure), a benzyl group, a hydroxyalkyl group, a group in which the hydrogen atom of these groups has been substituted with the above-mentioned monovalent heteroatom-containing group, or a combination thereof.
  • R3 is more preferably a hydrogen atom, a methyl group, a 2-trifluoroethyl group, a t-butyl group, a t-amyl group, a methylcyclopentyl group, an ethylcyclopentyl group, a carboxymethyl group, a t-butoxycarbonylmethyl group, a methylcyclopentyloxycarbonylmethyl group, an ethylcyclopentyloxycarbonylmethyl group, a methyladamantyloxycarbonylmethyl group, or an ethyladamantyloxycarbonylmethyl group. It is also preferable that R3 contains an acid-dissociable group.
  • a monovalent organic group having 1 to 20 carbon atoms represented by R2 can be suitably used.
  • Examples of the ring structure having 4 to 12 carbon atoms formed by combining R4 and R5 together with the sulfur atom to which they are bonded include a sulfur atom-containing aliphatic heterocyclic structure having 4 to 12 carbon atoms and a sulfur atom-containing aromatic heterocyclic structure having 4 to 12 carbon atoms.
  • Examples of the sulfur atom-containing aliphatic heterocyclic structure include thietane, tetrahydrothiophene, oxathiolane, thiane, dithiane, thiomorpholine, and thioxane.
  • sulfur atom-containing aromatic heterocyclic structure examples include thiophene, thiazole, benzothiophene, dibenzothiophene, and phenoxathiin.
  • thiophene examples include thiophene, thiazole, benzothiophene, dibenzothiophene, and phenoxathiin.
  • tetrahydrothiophene, thioxane, dibenzothiophene, benzothiophene, and phenoxathiin are more preferred as the ring structure formed by R4 and R5 .
  • the ring structure formed by R4 and R5 may have a substituent.
  • substituents include a halogen atom such as a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom; a hydroxy group; a carboxy group; a cyano group; a nitro group; an alkyl group, an alkoxy group, an alkoxycarbonyl group, an alkoxycarbonyloxy group, an acyl group, an acyloxy group, or a group in which a hydrogen atom of any of these groups has been substituted with a halogen atom; and an oxo group ( ⁇ O).
  • R4 and R5 are each independently a substituted or unsubstituted phenyl group.
  • the phenyl groups in R4 and R5 may have a substituent that the ring structure formed by R4 and R5 may have.
  • a monovalent organic group having 1 to 20 carbon atoms represented by R2 can be suitably used.
  • R6 is preferably a hydroxy group, an alkyl group or a halogen atom, and more preferably a hydroxy group, a methyl group, a fluoro group, an iodo group, a trifluoromethyl group or a t-butyl group.
  • n 0.
  • n is preferably an integer from 0 to 3, more preferably an integer from 0 to 2, and even more preferably 0 or 1.
  • R 3 -E-CO- is in an ortho position relative to R 2 -E 1 - (the carbon atom to which R 2 -E 1 - is bonded is adjacent to the carbon atom to which R 3 -E-CO- is bonded), which makes it possible to appropriately control the acid generation efficiency and to exhibit the above-mentioned resist performances at a higher level.
  • onium salt compound (1) examples include, but are not limited to, structures represented by the following formulas (a-1) to (a-104):
  • onium salt compound (1) functions as either a radiation-sensitive acid generator or an acid diffusion controller depending on the structure of the organic acid anion.
  • a radiation-sensitive acid generator is a compound that generates an acid that dissociates the acid-dissociable group upon exposure.
  • An acid diffusion controller is a compound that generates an acid that does not dissociate the acid-dissociable group upon exposure, and functions to inhibit the diffusion of the acid generated from the radiation-sensitive acid generator in unexposed areas.
  • the acid generated from the acid diffusion controller can be said to be a relatively weaker acid (having a higher pKa) than the acid generated from the radiation-sensitive acid generator.
  • onium salt compound (1) functions as a radiation-sensitive acid generator or an acid diffusion controller depends on factors such as the energy required to dissociate the acid-dissociable group in the base polymer and the acidity of the acid generated upon exposure.
  • the radiation-sensitive composition may contain onium salt compound (1) in the form of a sole compound (free from the polymer), in the form of a polymer incorporated as part of the polymer, or both, although the form of a sole compound is preferred.
  • Acids that are generated upon exposure include those that produce sulfonic acids, sulfonimides, carboxylic acids, and sulfonamides.
  • the organic acid anions can have structures corresponding to these.
  • Such acids include: (1) A compound in which one or more fluorine atoms, fluorinated hydrocarbon groups, or cyano groups are substituted on the carbon atom at the ⁇ - or ⁇ -position of the sulfur atom of a sulfo group, (2) a compound having a sulfonimide structure containing a fluorine atom, (3) Compounds in which the carbon atom at the ⁇ -position or ⁇ -position to the sulfur atom of the sulfo group is not substituted with a fluorine atom, a fluorinated hydrocarbon group, or a cyano group.
  • those corresponding to (1) and (2) above are preferred as radiation-sensitive acid generators.
  • those corresponding to (3) to (6) above are preferred as acid diffusion controllers, with those corresponding to (3) or (5) being particularly preferred.
  • the structure corresponds to (3) above it can function as a radiation-sensitive acid generator if an electron-withdrawing group (such as a cyano group) is bonded to the carbon atom at the ⁇ - or ⁇ -position of the sulfur atom of the sulfo group.
  • the organic acid anion of the onium salt compound (1) is preferably represented by the following formula (za).
  • R za is a monovalent organic group having 4 to 40 carbon atoms, provided that a fluorine atom, a monovalent fluorinated hydrocarbon group, or a cyano group is bonded to the carbon atom at the ⁇ - or ⁇ -position of —SO 3 — .
  • the monovalent organic group having 4 to 40 carbon atoms represented by R za a group in which the monovalent organic group having 1 to 20 carbon atoms represented by R 2 in the above formula (1) is extended to have 4 to 40 carbon atoms can be suitably used.
  • R za is preferably a monovalent organic group having 4 to 40 carbon atoms and containing a cyclic structure.
  • the organic group is not particularly limited and may be either a group containing only a cyclic structure or a group combining a cyclic structure with a chain structure.
  • the cyclic structure may be a monocyclic ring, a polycyclic ring, or a combination thereof.
  • the cyclic structure may be an alicyclic structure, an aromatic ring structure, or a combination thereof. In the case of a combination, the cyclic structures may be linked in a chain structure, or two or more cyclic structures may form a fused ring structure. These structures are preferably included as the smallest basic skeleton of the cyclic structure.
  • the number of cyclic structures as the basic skeleton in the organic group may be one or two or more.
  • the divalent heteroatom-containing group may be present between the carbon atoms forming the skeleton of the cyclic structure or the chain structure or at the terminal of the carbon chain, and hydrogen atoms on the carbon atoms of the cyclic structure or the chain structure may be substituted with other substituents.
  • alicyclic structure a structure corresponding to the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms in R 2 of the above formula (1) can be suitably adopted.
  • aromatic ring structure a structure corresponding to the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms in R2 of the above formula (1) can be preferably used.
  • aromatic heterocycles such as a furan ring, a pyrrole ring, a thiophene ring, a phosphole ring, a pyrazole ring, an oxazole ring, an isoxazole ring, a thiazole ring, a pyridine ring, a pyrazine ring, a pyrimidine ring, a pyridazine ring, and a triazine ring are also suitable.
  • chain structure a structure corresponding to the monovalent chain hydrocarbon group having 1 to 20 carbon atoms in R 2 of the above formula (1) can be suitably adopted.
  • the alicyclic structure may also be an aliphatic heterocyclic structure.
  • the aliphatic heterocyclic structure include oxygen atom-containing aliphatic heterocyclic structures such as oxirane, tetrahydrofuran, tetrahydropyran, dioxolane, and dioxane; Nitrogen atom-containing aliphatic heterocyclic structures such as aziridine, pyrrolidine, piperidine, and piperazine; Sulfur atom-containing aliphatic heterocyclic structures such as thietane, thiolane, and thiane; Examples include aliphatic heterocyclic structures containing multiple heteroatoms such as morpholine, 1,2-oxathiolane, and 1,3-oxathiolane.
  • Aliphatic heterocyclic structures include lactone structures, cyclic carbonate structures, sultone structures, cyclic acetal structures, cyclic imide structures, or combinations thereof.
  • R za preferably contains the above alicyclic structure.
  • the substituent that substitutes the hydrogen atom on the carbon atom of the cyclic structure or chain structure the substituent that the cyclic structure formed by R4 and R5 can have can be suitably used.
  • Examples of the monovalent fluorinated hydrocarbon group include monovalent fluorinated chain hydrocarbon groups having 1 to 20 carbon atoms, and monovalent fluorinated alicyclic hydrocarbon groups having 3 to 20 carbon atoms.
  • Examples of the monovalent fluorinated chain hydrocarbon group having 1 to 20 carbon atoms include fluorinated alkyl groups such as a trifluoromethyl group, a difluoromethyl group, a 2,2,2-trifluoroethyl group, a pentafluoroethyl group, a 2,2,3,3,3-pentafluoropropyl group, a 1,1,1,3,3,3-hexafluoropropyl group, a heptafluoro-n-propyl group, a heptafluoroisopropyl group, a nonafluoro-n-butyl group, a nonafluoroisobutyl group, a nonafluoro-t-butyl group, a 2,2,3,3,4,4,5,5-octafluoro-n-pentyl group, a tridecafluoro-n-hexyl group, and a 5,5,5-trifluoro-1,1-dieth
  • Examples of the monovalent fluorinated alicyclic hydrocarbon group having 3 to 20 carbon atoms include fluorinated cycloalkyl groups such as a fluorocyclopentyl group, a difluorocyclopentyl group, a nonafluorocyclopentyl group, a fluorocyclohexyl group, a difluorocyclohexyl group, an undecafluorocyclohexylmethyl group, a fluoronorbornyl group, a fluoroadamantyl group, a fluorobornyl group, a fluoroisobornyl group, and a fluorotricyclodecyl group;
  • Examples include fluorinated cycloalkenyl groups such as a fluorocyclopentenyl group and a nonafluorocyclohexenyl group.
  • the above-mentioned fluorinated hydrocarbon group is preferably a monovalent fluorinated chain hydrocarbon group having 1 to 8 carbon atoms, and more preferably a monovalent fluorinated straight-chain hydrocarbon group having 1 to 5 carbon atoms.
  • organic acid anions when onium salt compound (1) is a radiation-sensitive acid generator include, but are not limited to, structures represented by the following formulas (z-1-1) to (z-1-64) (including the structure represented by formula (z-a) above).
  • Onium salt compound (1) as a radiation-sensitive acid generator can be obtained by any combination of the above-mentioned sulfonium cation and the above-mentioned organic acid anion when onium salt compound (1) is used as a radiation-sensitive acid generator.
  • Specific examples include, but are not limited to, structures represented by the following formulas (1B-1) to (1B-66).
  • the lower limit of the content of onium salt compound (1) as a radiation-sensitive acid generator is preferably 0.1 parts by mass, more preferably 1 part by mass, even more preferably 2 parts by mass, and particularly preferably 3 parts by mass, per 100 parts by mass of the base polymer described below.
  • the upper limit of the content is preferably 100 parts by mass, more preferably 80 parts by mass, even more preferably 60 parts by mass, and particularly preferably 30 parts by mass. This enables the composition to exhibit excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity during pattern formation.
  • the composition may contain a known radiation-sensitive acid generator other than the onium salt compound (1) as the radiation-sensitive acid generator.
  • the organic acid anion of the onium salt compound (1) is preferably represented by the following formula (z-b) or (z-c).
  • R zb and R zc each independently represent a monovalent organic group having 4 to 40 carbon atoms. However, in formula (z-c), no fluorine atom, monovalent fluorinated hydrocarbon group, or cyano group is bonded to the carbon atom at the ⁇ -position or ⁇ -position of —SO 3 — .
  • a monovalent organic group having 4 to 40 carbon atoms represented by Rza in the above formula (za) can be suitably used.
  • Rzb and Rzc preferably contain at least one structure selected from the group consisting of a cyclic structure, a carbonyl group, and an ether bond.
  • a cyclic structure a carbonyl group
  • an ether bond As the cyclic structure of Rzb and Rzc , the cyclic structure of Rza in the above formula (za) can be suitably adopted.
  • organic acid anions when onium salt compound (1) is an acid diffusion controller include, but are not limited to, structures represented by the following formulas (z-2-1) to (z-2-44) (including the structures represented by the above formulas (z-b) and (z-c)).
  • the onium salt compound (1) serving as an acid diffusion controller can be obtained by any combination of the above sulfonium cation and the above organic acid anion when the onium salt compound (1) is used as an acid diffusion controller.
  • Specific examples include, but are not limited to, structures represented by the following formulas (1C-1) to (1C-34).
  • the lower limit of the content of onium salt compound (1) as an acid diffusion controller is preferably 0.1 parts by mass, more preferably 2 parts by mass, and even more preferably 4 parts by mass, per 100 parts by mass of the base polymer described below.
  • the upper limit of the content is preferably 60 parts by mass, more preferably 50 parts by mass, and even more preferably 40 parts by mass. This enables the composition to exhibit excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity during pattern formation.
  • the composition may contain a known acid diffusion controller other than the onium salt compound (1) as the acid diffusion controller.
  • the onium salt compound (1) can be synthesized typically according to the following scheme. The following describes a case where, in the above formula (1), R4 and R5 are aryl groups, m and n are both 0, and R3 -E-CO- is bonded to the ortho position relative to R2 - E1- . However, the synthesis is not limited to this, and known methods can be used.
  • R 1 to R 3 , E 1 , E, and A ⁇ are defined as in formula (1) above.
  • Each Ar represents an aryl group.
  • TfO 4 ⁇ represents a trifluorosulfonate anion.
  • M 4 + represents a monovalent alkali metal.
  • X ⁇ represents a monovalent halide ion.
  • Z 4 + represents a monovalent cation.
  • a diaryl sulfoxide and a benzoic acid derivative are reacted in the presence of a strong acid to form a sulfonium cation.
  • This is then reacted with an alkali metal halide to form a halide salt, which is then reacted with a salt containing the desired organic acid anion to perform salt exchange, thereby synthesizing the desired onium salt compound (1).
  • the first cationization step is a Friedel-Crafts type reaction, standard reactants used in such reactions can also be used.
  • Other structures can also be synthesized by appropriately changing the starting materials, intermediate components, etc.
  • the polymer i.e., base polymer
  • the polymer is an aggregate of polymer chains containing a structural unit having an acid-dissociable group (hereinafter also referred to as "structural unit (I)").
  • the "acid-dissociable group” refers to a group that substitutes a hydrogen atom in a carboxy group, a phenolic hydroxyl group, an alcoholic hydroxyl group, a sulfo group, or the like, and that dissociates under the action of an acid.
  • the radiation-sensitive composition has excellent pattern formability because the polymer contains the structural unit (I).
  • the base polymer preferably contains structural unit (II) containing at least one structure selected from the group consisting of a lactone structure, a cyclic carbonate structure, and a sultone structure, as described below, and may also contain structural units other than structural units (I) and (II). Each structural unit is described below.
  • the structural unit (I) is a structural unit containing an acid-dissociable group.
  • the structural unit (I) is not particularly limited as long as it has an acid-dissociable group, and examples thereof include a structural unit having a tertiary alkyl ester moiety, a structural unit having a structure in which the hydrogen atom of a phenolic hydroxyl group is substituted with a tertiary alkyl group, and a structural unit having an acetal bond.
  • a structural unit represented by the following formula (3) hereinafter also referred to as "structural unit (I-1)
  • structural unit (I-1) is preferred.
  • R 17 is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group.
  • R 18 is a monovalent substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms.
  • R 19 and R 20 each independently represent a monovalent substituted or unsubstituted chain hydrocarbon group having 1 to 10 carbon atoms, a monovalent substituted or unsubstituted alicyclic hydrocarbon group having 3 to 20 carbon atoms, or a divalent alicyclic group having 3 to 20 carbon atoms formed by combining these groups together with the carbon atoms to which they are bonded.
  • L 11 represents * -COO-, * -L 11a COO-, or * -COOL 11a COO-.
  • L 11a is a substituted or unsubstituted alkanediyl group or arenediyl group. * represents a bond to the carbon atom to which R 17 is bonded.
  • R 17 is preferably a hydrogen atom or a methyl group, more preferably a methyl group.
  • alkanediyl group represented by L 11a examples include alkanediyl groups having 1 to 10 carbon atoms, such as a methylene group, an ethanediyl group, a 1,3-propanediyl group, and a 2,2-propanediyl group.
  • L 11a is preferably a methylene group or an ethanediyl group.
  • Examples of the arenediyl group represented by L 11a include divalent aromatic hydrocarbon groups having 6 to 20 carbon atoms, such as benzenediyl and naphthalenediyl groups, with benzenediyl being preferred as L 11a .
  • Examples of the substituent that the arenediyl group represented by L 11a may have include a halogen atom, a hydroxy group, a carboxy group, a cyano group, a nitro group, an alkyl group, a fluorinated alkyl group, an alkoxycarbonyloxy group, an acyl group, an acyloxy group, and an alkoxy group.
  • Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms represented by R 18 include a monovalent chain hydrocarbon group having 1 to 10 carbon atoms, a monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms, and a monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms.
  • Examples of the monovalent chain hydrocarbon group having 1 to 10 carbon atoms represented by R 18 to R 20 include a monovalent linear or branched saturated hydrocarbon group having 1 to 10 carbon atoms, or a monovalent linear or branched unsaturated hydrocarbon group having 1 to 10 carbon atoms.
  • the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms represented by R 18 to R 20 can be suitably used.
  • the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms represented by R 18 can be suitably used as the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms represented by R 18 .
  • the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms represented by R 2 in the above formula (1) can be suitably used as the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms represented by R 18 .
  • R 18 is preferably a linear or branched saturated hydrocarbon group having 1 to 10 carbon atoms or an alicyclic hydrocarbon group having 3 to 20 carbon atoms.
  • the divalent alicyclic group having 3 to 20 carbon atoms formed when R 19 and R 20 are combined together with the carbon atom to which they are bonded can suitably be a group in which one hydrogen atom has been removed from the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms.
  • R 18 is an alkyl group, alkenyl group, or phenyl group having 1 to 4 carbon atoms, and that the alicyclic structure formed by combining R 19 and R 20 together with the carbon atoms to which they are bonded is a polycyclic or monocyclic cycloalkane structure.
  • substituents which R 18 to R 20 may have the substituents which the arenediyl group represented by L 11a may suitably have can be used.
  • structural unit (I-1) examples include structural units represented by the following formulas (3-1) to (3-14) (hereinafter also referred to as “structural units (I-1-1) to (I-1-14)").
  • R 17 to R 20 have the same meanings as in the above formula (3).
  • R L11 is a halogen atom, a hydroxy group, a carboxy group, a cyano group, a nitro group, an alkyl group, a fluorinated alkyl group, an alkoxycarbonyloxy group, an acyl group, an acyloxy group, or an alkoxy group.
  • i and j are each independently an integer of 1 to 4.
  • k and l are 0 or 1.
  • 3a are each independently an integer of 0 to 3. When 3a is 2 or more, multiple R L11 are the same or different.
  • a4 is an integer of 1 to 3.
  • R 18 is preferably a methyl group, an ethyl group, an isopropyl group, a t-butyl group, an ethenyl group, a phenyl group, or an iodophenyl group.
  • R 19 and R 20 are preferably a methyl group, an ethyl group, or an isopropyl group.
  • R L11 is preferably an iodine atom, a hydroxy group, or an alkoxy group. By employing an iodine atom as R L11 , an iodo group can be suitably introduced into the structural unit (I).
  • polymer may contain structural units represented by the following formulas (1f) to (2f) as structural unit (I).
  • R ⁇ f each independently represents a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group.
  • R ⁇ f each independently represents a hydrogen atom or a chain alkyl group having 1 to 5 carbon atoms.
  • h1 is an integer from 1 to 4.
  • R ⁇ f is preferably a hydrogen atom, a methyl group or an ethyl group.
  • the lower limit of the content of structural unit (I) (the total content when multiple types are included) relative to all structural units constituting the base polymer is preferably 10 mol%, more preferably 20 mol%, and even more preferably 25 mol%.
  • the upper limit of the content is preferably 80 mol%, more preferably 70 mol%, and even more preferably 65 mol%.
  • the structural unit (II) is a structural unit containing at least one selected from the group consisting of a lactone structure, a cyclic carbonate structure, and a sultone structure.
  • the base polymer can adjust its solubility in a developer, thereby improving the lithography performance, such as resolution, of the radiation-sensitive composition. Furthermore, the adhesion between a resist pattern formed from the base polymer and a substrate can be improved.
  • structural unit (II) examples include structural units represented by the following formulas (T-1) to (T-11).
  • R L1 is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group.
  • R L2 to R L5 are each independently a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, a cyano group, a trifluoromethyl group, a methoxy group, a methoxycarbonyl group, a hydroxy group, a hydroxymethyl group, a dimethylamino group, or a methylcyclopentyloxycarbonyl group.
  • R L4 and R L5 may be combined with each other to form a divalent alicyclic group having 3 to 8 carbon atoms together with the carbon atoms to which they are bonded.
  • L2 is a single bond or a divalent linking group.
  • X is an oxygen atom or a methylene group.
  • d is an integer of 0 to 3.
  • e is an integer of 1 to 3.
  • Examples of the divalent alicyclic group having 3 to 8 carbon atoms formed when R L4 and R L5 are combined together with the carbon atoms to which they are bonded include divalent alicyclic groups having 3 to 20 carbon atoms formed when R 19 and R 20 in the above formula (3) are combined together with the carbon atoms to which they are bonded, and include groups having 3 to 8 carbon atoms.
  • One or more hydrogen atoms on this alicyclic group may be substituted with a hydroxy group.
  • Examples of the divalent linking group represented by L2 above include a divalent linear or branched hydrocarbon group having 1 to 10 carbon atoms, a divalent alicyclic hydrocarbon group having 4 to 12 carbon atoms, or a group composed of one or more of these hydrocarbon groups and at least one group selected from -CO-, -O-, -NH-, and -S-.
  • structural units (II) are preferably structural units containing a lactone structure, more preferably structural units containing a norbornane lactone structure, and even more preferably structural units derived from norbornane lactone-yl (meth)acrylate.
  • the lower limit of the content of structural unit (II) (the total content when multiple types are included) relative to all structural units constituting the base polymer is preferably 2 mol%, more preferably 5 mol%, and even more preferably 8 mol%.
  • the upper limit of the content is preferably 90 mol%, more preferably 80 mol%, and even more preferably 75 mol%.
  • the base polymer optionally has other structural units in addition to the structural units (I) and (II).
  • the other structural units include a structural unit (III) containing a polar group (excluding those corresponding to the structural units (I) and (II)).
  • the base polymer can adjust its solubility in a developer, thereby improving the lithography performance, such as the resolution, of the radiation-sensitive composition.
  • the polar group include a hydroxy group, a carboxy group, a cyano group, a nitro group, and a sulfonamide group. Among these, a hydroxy group and a carboxy group are preferred, and a hydroxy group is more preferred.
  • structural unit (III) examples include structural units represented by the following formula:
  • R 1 K is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group.
  • the lower limit of the content of the structural unit (III) (the total content when multiple types are included) is preferably 1 mol %, more preferably 2 mol %, and even more preferably 3 mol %, based on all structural units constituting the base polymer.
  • the upper limit of the content is preferably 30 mol %, more preferably 20 mol %, and even more preferably 15 mol %.
  • the base polymer optionally contains, as other structural units, a structural unit having a phenolic hydroxyl group (hereinafter also referred to as “structural unit (IV)”) in addition to the structural unit (III) having the polar group.
  • the structural unit (IV) contributes to improving etching resistance and improving the difference in developer solubility (dissolution contrast) between exposed and unexposed areas.
  • the polymer is suitable for pattern formation using exposure to radiation having a wavelength of 50 nm or less, such as a KrF excimer laser, electron beam, or EUV.
  • the polymer preferably contains the structural unit (I) in addition to the structural unit (IV).
  • the structural unit having a phenolic hydroxyl group is preferably represented by the following formula (4):
  • R ⁇ is a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
  • L CA is a single bond, —COO— * or —O—. * is a bond on the aromatic ring side.
  • R 102 is a halogen atom, a cyano group, a nitro group, an alkyl group, an alkoxycarbonyl group, an acyl group or an acyloxy group. When a plurality of R 102 are present, the plurality of R 102 may be the same or different.
  • n3 is an integer of 0 to 2
  • m3 is an integer of 1 to 8
  • each m4 is independently an integer of 0 to 8, provided that 1 ⁇ m3 + m4 ⁇ 2n3 +5 is satisfied.
  • R ⁇ is preferably a hydrogen atom or a methyl group.
  • LCA is preferably a single bond or -COO- * .
  • the halogen atom in R 102 is preferably an iodine atom.
  • n3 is more preferably 0 or 1, and even more preferably 0.
  • m3 is preferably an integer of 1 to 3, more preferably 1 or 2.
  • m4 is preferably an integer of 0 to 3, and more preferably an integer of 0 to 2.
  • structural unit (IV) it is preferable to polymerize the corresponding monomer in a state in which the phenolic hydroxyl group is protected with a protecting group such as an alkali-dissociable group (e.g., an acyl group), and then to obtain structural unit (IV) by deprotecting the monomer through hydrolysis. Polymerization of the monomer may also be carried out without protecting the phenolic hydroxyl group.
  • a protecting group such as an alkali-dissociable group (e.g., an acyl group
  • the lower limit of the content of structural unit (IV) (the total content if multiple types are included) is preferably 20 mol%, more preferably 40 mol%, based on all structural units constituting the base polymer.
  • the upper limit of this content is preferably 60 mol%, more preferably 50 mol%.
  • the base polymer may contain a structural unit having an alicyclic structure represented by the following formula (6) (hereinafter also referred to as "structural unit (VII)”) as a structural unit other than the structural units listed above.
  • structural unit (VII) a structural unit having an alicyclic structure represented by the following formula (6)
  • R 1 ⁇ is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group.
  • R 2 ⁇ is a monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms.
  • the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms represented by R 2 ⁇ can be suitably used as the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms represented by R 2 ⁇ .
  • the lower limit of the content of structural unit (VII) is preferably 2 mol%, more preferably 5 mol%, and even more preferably 8 mol%, based on all structural units constituting the base polymer.
  • the upper limit of the content is preferably 30 mol%, more preferably 20 mol%, and even more preferably 15 mol%.
  • the base polymer can be synthesized, for example, by polymerizing the monomers that provide the respective structural units in an appropriate solvent using a radical polymerization initiator or the like.
  • radical polymerization initiators include azo-based radical initiators such as azobisisobutyronitrile (AIBN), 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile), 2,2'-azobis(2-cyclopropylpropionitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), and dimethyl 2,2'-azobisisobutyrate; and peroxide-based radical initiators such as benzoyl peroxide, t-butyl hydroperoxide, and cumene hydroperoxide.
  • AIBN and dimethyl 2,2'-azobisisobutyrate are preferred, with AIBN being more preferred.
  • These radical initiators can be used alone or in combination of two or more.
  • Examples of the solvent used in the polymerization include alkanes such as n-pentane, n-hexane, n-heptane, n-octane, n-nonane, and n-decane; cycloalkanes such as cyclohexane, cycloheptane, cyclooctane, decalin, and norbornane; aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene, and cumene; Halogenated hydrocarbons such as chlorobutanes, bromohexanes, dichloroethanes, hexamethylene dibromide, and chlorobenzene; saturated carboxylic acid esters such as ethyl acetate, n-butyl acetate, isobutyl acetate, methyl propionate, and propylene glycol monomethyl ether acetate; Ketones such
  • the reaction temperature for the above polymerization is typically 40°C to 150°C, with 50°C to 120°C being preferred.
  • the reaction time is typically 1 hour to 48 hours, with 1 hour to 24 hours being preferred.
  • the molecular weight of the base polymer is not particularly limited, but the lower limit of the polystyrene equivalent weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) is preferably 3,000, more preferably 4,000, and even more preferably 5,000.
  • the upper limit of Mw is preferably 30,000, more preferably 20,000, and even more preferably 12,000.
  • the ratio of Mw to the polystyrene-equivalent number average molecular weight (Mn) of the base polymer (Mw/Mn) measured by GPC is typically 1 or more and 5 or less, preferably 1 or more and 3 or less, and more preferably 1 or more and 2 or less.
  • the Mw and Mn of the polymers herein are values measured using gel permeation chromatography (GPC) under the following conditions:
  • the content of the base polymer is preferably 40% by mass or more, more preferably 50% by mass or more, and even more preferably 55% by mass or more, based on the total solids content of the radiation-sensitive composition.
  • the radiation-sensitive composition of this embodiment may contain, as the other polymer, a polymer having a higher mass content of fluorine atoms than the base polymer (hereinafter also referred to as a "high-fluorine content polymer.”
  • the high-fluorine content polymer can be unevenly distributed in the surface layer of the resist film relative to the base polymer, thereby improving the water repellency of the surface of the resist film during immersion exposure, and controlling the surface modification of the resist film and the distribution of composition within the film during EUV exposure.
  • the high-fluorine content polymer may have, for example, a structural unit represented by the following formula (5) (hereinafter also referred to as "structural unit (V)").
  • R 13 is a hydrogen atom, a methyl group, or a trifluoromethyl group.
  • G L is a single bond, an alkanediyl group having 1 to 5 carbon atoms, an oxygen atom, a sulfur atom, -COO-, -SO 2 ONH-, -CONH-, -OCONH-, or a combination thereof.
  • R 14 is a monovalent fluorinated chain hydrocarbon group having 1 to 20 carbon atoms or a monovalent fluorinated alicyclic hydrocarbon group having 3 to 20 carbon atoms.
  • R 13 is preferably a hydrogen atom or a methyl group, more preferably a methyl group.
  • G L from the viewpoint of copolymerizability of the monomer that gives the structural unit (V), a single bond and -COO- are preferred, and -COO- is more preferred.
  • Examples of the monovalent fluorinated chain hydrocarbon group having 1 to 20 carbon atoms represented by R 14 include linear or branched alkyl groups having 1 to 20 carbon atoms in which some or all of the hydrogen atoms have been substituted with fluorine atoms.
  • Examples of the monovalent fluorinated alicyclic hydrocarbon group having 3 to 20 carbon atoms represented by R 14 include monocyclic or polycyclic hydrocarbon groups having 3 to 20 carbon atoms in which some or all of the hydrogen atoms have been substituted with fluorine atoms.
  • R 14 is preferably a fluorinated chain hydrocarbon group, more preferably a fluorinated alkyl group, and even more preferably a 2,2,2-trifluoroethyl group, a 2,2,3,3,3-pentafluoropropyl group, a 1,1,1,3,3,3-hexafluoropropyl group, or a 5,5,5-trifluoro-1,1-diethylpentyl group.
  • the lower limit of the content of structural unit (V) is preferably 50 mol%, more preferably 60 mol%, and even more preferably 70 mol%, relative to all structural units constituting the high-fluorine content polymer.
  • the upper limit of this content is preferably 95 mol%, more preferably 90 mol%, and even more preferably 85 mol%.
  • the high-fluorine content polymer may have a fluorine atom-containing structural unit represented by the following formula (f-2) (hereinafter also referred to as structural unit (VI)) in addition to or instead of the structural unit (V).
  • structural unit (f-2) hereinafter also referred to as structural unit (VI)
  • the high-fluorine content polymer has improved solubility in alkaline developers, making it possible to suppress the occurrence of development defects.
  • Structural unit (VI) can be broadly classified into two types: (x) a unit having an alkali-soluble group; and (y) a unit having a group that dissociates under the action of an alkali to increase solubility in an alkaline developer (hereinafter simply referred to as an "alkali-dissociable group").
  • R C is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group.
  • R D is a single bond, an (s+1)-valent hydrocarbon group having 1 to 20 carbon atoms, a structure in which an oxygen atom, a sulfur atom, -NR dd -, a carbonyl group, -COO-, -OCO-, or -CONH- is bonded to the R E terminal of this hydrocarbon group, or a structure in which some of the hydrogen atoms of this hydrocarbon group are substituted with an organic group having a heteroatom.
  • R dd is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
  • s is an integer from 1 to 3.
  • R F is a hydrogen atom
  • a 1 is an oxygen atom, -COO-*, or -SO 2 O-*. * indicates the site bonding to R F.
  • W 1 is a single bond, a hydrocarbon group of 1 to 20 carbon atoms, or a divalent fluorinated hydrocarbon group.
  • a 1 is an oxygen atom
  • W 1 is a fluorinated hydrocarbon group having a fluorine atom or a fluoroalkyl group on the carbon atom to which A 1 is bonded.
  • R E is a single bond or a divalent organic group of 1 to 20 carbon atoms.
  • R E s , W 1 s , A 1 s , and R F s may be the same or different.
  • the structural unit (VI) has (x) an alkali-soluble group, it is possible to increase the affinity for an alkaline developer and suppress development defects.
  • a 1 is an oxygen atom and W 1 is a 1,1,1,3,3,3-hexafluoro-2,2-methanediyl group.
  • RF is a monovalent organic group having 1 to 30 carbon atoms
  • A1 is an oxygen atom, -NR aa -, -COO-*, -OCO-*, or -SO 2 O-*.
  • R aa is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms. * indicates the bonding site to RF .
  • W 1 is a single bond or a divalent fluorinated hydrocarbon group having 1 to 20 carbon atoms.
  • R E is a single bond or a divalent organic group having 1 to 20 carbon atoms.
  • W 1 or RF has a fluorine atom on the carbon atom bonding to A 1 or on the carbon atom adjacent thereto.
  • a 1 is an oxygen atom
  • W 1 and R E are single bonds
  • R D is a structure in which a carbonyl group is bonded to the R E terminal of a hydrocarbon group having 1 to 20 carbon atoms
  • R F is an organic group having a fluorine atom.
  • s is 2 or 3
  • multiple R E s , W 1 s , A 1 s , and R F s may be the same or different.
  • the resist film surface changes from hydrophobic to hydrophilic in the alkaline development step.
  • affinity for the developer is significantly increased, and development defects can be more efficiently suppressed.
  • the structural unit (VI) having (y) an alkali-dissociable group one in which A 1 is -COO-* and R F or W 1 or both have a fluorine atom is particularly preferred.
  • R 3 C from the viewpoint of copolymerizability of the monomer that gives the structural unit (VI), a hydrogen atom or a methyl group is preferred, and a methyl group is more preferred.
  • the content of structural unit (VI) is preferably 30 mol%, more preferably 40 mol%, and even more preferably 50 mol%, based on all structural units constituting the high-fluorine content polymer.
  • the upper limit of this content is preferably 95 mol%, more preferably 90 mol%, and even more preferably 80 mol%.
  • the high fluorine content polymer may, if necessary, contain structural units other than the structural units listed above, such as structural unit (I), structural unit (III) or structural unit (VII) in the base polymer.
  • the content of structural unit (I) is preferably 5 mol %, more preferably 8 mol %, based on all structural units constituting the high-fluorine content polymer.
  • the upper limit of this content is preferably 40 mol %, more preferably 30 mol %.
  • the content of structural unit (III) is preferably 5 mol %, more preferably 8 mol %, based on all structural units constituting the high-fluorine content polymer.
  • the upper limit of the content is preferably 50 mol %, more preferably 40 mol %.
  • the content of structural unit (VII) is preferably 20 mol %, more preferably 30 mol %, based on all structural units constituting the high-fluorine content polymer.
  • the upper limit of this content is preferably 60 mol %, more preferably 50 mol %.
  • the lower limit of the Mw of the high-fluorine content polymer is preferably 3,000, more preferably 4,000, and even more preferably 5,000.
  • the upper limit of the Mw is preferably 20,000, more preferably 10,000, and even more preferably 8,000.
  • the lower limit of Mw/Mn for high fluorine content polymers is typically 1, and more preferably 1.1.
  • the upper limit of Mw/Mn is typically 5, and preferably 3, and more preferably 2.
  • the lower limit of the content of the high-fluorine-content polymer is preferably 0.5 parts by mass, more preferably 1 part by mass, and even more preferably 1.5 parts by mass, per 100 parts by mass of the base polymer.
  • the upper limit of the content is preferably 15 parts by mass, more preferably 10 parts by mass, and even more preferably 8 parts by mass.
  • the high-fluorine content polymer By setting the content of the high-fluorine content polymer within the above range, the high-fluorine content polymer can be more effectively distributed unevenly on the surface layer of the resist film, which in turn improves the water repellency of the surface of the resist film during immersion exposure, and allows for surface modification of the resist film during EUV exposure and control of the distribution of composition within the film.
  • the radiation-sensitive composition may contain one or more types of high-fluorine content polymer.
  • the high fluorine content polymer can be synthesized by the same method as the above-mentioned method for synthesizing the base polymer.
  • the radiation-sensitive composition according to this embodiment contains a solvent.
  • the solvent is not particularly limited as long as it can dissolve or disperse at least the onium salt compound (1), the base polymer, and optional components that may be contained as desired.
  • solvents examples include alcohol-based solvents, ether-based solvents, ketone-based solvents, amide-based solvents, ester-based solvents, and hydrocarbon-based solvents.
  • alcohol-based solvents include: monoalcohol solvents having 1 to 18 carbon atoms, such as isopropanol, 4-methyl-2-pentanol, 3-methoxybutanol, n-hexanol, 2-ethylhexanol, furfuryl alcohol, cyclohexanol, 3,3,5-trimethylcyclohexanol, and diacetone alcohol; polyhydric alcohol solvents having 2 to 18 carbon atoms, such as ethylene glycol, 1,2-propylene glycol, 2-methyl-2,4-pentanediol, 2,5-hexanediol, diethylene glycol, dipropylene glycol, triethylene glycol, and tripropylene glycol;
  • suitable polyhydric alcohol solvents include partially etherified polyhydric alcohol solvents in which some of the hydroxy groups of the above polyhydric alcohol solvents have been etherified.
  • alcoholic acid ester solvents such as methyl lactate, ethyl lactate, propyl lactate, butyl lactate, methyl 2-hydroxyisobutyrate, isopropyl 2-hydroxyisobutyrate, isobutyl 2-hydroxyisobutyrate, and n-butyl 2-hydroxyisobutyrate are also included in the alcoholic solvents.
  • ether solvents include: dialkyl ether solvents such as diethyl ether, dipropyl ether, and dibutyl ether; cyclic ether solvents such as tetrahydrofuran and tetrahydropyran; aromatic ring-containing ether solvents such as diphenyl ether and anisole (methyl phenyl ether);
  • polyhydric alcohol solvent examples include polyhydric alcohol ether solvents obtained by etherifying the hydroxy groups of the above polyhydric alcohol solvents.
  • ketone solvent examples include chain ketone solvents such as acetone, butanone, and methyl isobutyl ketone: Cyclic ketone solvents such as cyclopentanone, cyclohexanone, and methylcyclohexanone: Examples include 2,4-pentanedione, acetonylacetone, and acetophenone.
  • amide solvent examples include cyclic amide solvents such as N,N'-dimethylimidazolidinone and N-methylpyrrolidone;
  • solvent examples include chain amide solvents such as N-methylformamide, N,N-dimethylformamide, N,N-diethylformamide, acetamide, N-methylacetamide, N,N-dimethylacetamide, and N-methylpropionamide.
  • ester solvents include: Monocarboxylic acid ester solvents such as n-butyl acetate; polyhydric alcohol partial ether acetate solvents such as diethylene glycol mono-n-butyl ether acetate, propylene glycol monomethyl ether acetate, and dipropylene glycol monomethyl ether acetate; Lactone solvents such as ⁇ -butyrolactone and valerolactone; Carbonate solvents such as diethyl carbonate, ethylene carbonate, and propylene carbonate; Examples of the solvent include polycarboxylic acid diester solvents such as propylene glycol diacetate, methoxytriglyceride acetate, diethyl oxalate, ethyl acetoacetate, and diethyl phthalate.
  • Monocarboxylic acid ester solvents such as n-butyl acetate
  • polyhydric alcohol partial ether acetate solvents such as diethylene glycol mono-n-butyl ether
  • hydrocarbon solvents examples include aliphatic hydrocarbon solvents such as n-hexane, cyclohexane, and methylcyclohexane;
  • the solvent examples include aromatic hydrocarbon solvents such as benzene, toluene, diisopropylbenzene, and n-amylnaphthalene.
  • alcohol-based solvents, ester-based solvents, and ketone-based solvents are preferred, with polyhydric alcohol partial ether acetate-based solvents, polyhydric alcohol partial ether-based solvents, lactone-based solvents, and cyclic ketone-based solvents being more preferred, and propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, ⁇ -butyrolactone, and cyclohexanone being even more preferred.
  • the radiation-sensitive composition may contain one or more solvents.
  • the radiation-sensitive composition may contain other optional components in addition to the above components.
  • the other optional components include a crosslinking agent, a localization promoter, a surfactant, an alicyclic skeleton-containing compound, and a sensitizer. These other optional components may be used alone or in combination of two or more.
  • the radiation-sensitive composition can be prepared, for example, by mixing the onium salt compound (1), the polymer, and, if necessary, a high-fluorine-content polymer, and a solvent in a predetermined ratio. After mixing, the radiation-sensitive composition is preferably filtered, for example, through a filter having a pore size of about 0.05 ⁇ m to 0.40 ⁇ m.
  • the solids concentration of the radiation-sensitive composition is usually 0.1% to 50% by mass, preferably 0.5% to 30% by mass, and more preferably 1% to 20% by mass.
  • a pattern forming method includes: a step (1) of forming a resist film by directly or indirectly applying the radiation-sensitive composition to a substrate (hereinafter also referred to as a "resist film forming step”); a step (2) of exposing the resist film to light (hereinafter also referred to as an "exposure step”); The method includes a step (3) of developing the exposed resist film with a developer (hereinafter also referred to as the "developing step”).
  • the above-described pattern formation method uses the above-described radiation-sensitive composition, which is capable of exhibiting excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity during pattern formation, making it possible to efficiently form high-quality resist patterns. Each step is described below.
  • a resist film is formed from the radiation-sensitive composition.
  • substrates on which this resist film is formed include conventionally known substrates such as silicon wafers, silicon dioxide wafers, and aluminum-coated wafers.
  • an organic or inorganic anti-reflective coating such as those disclosed in JP-B-6-12452 and JP-A-59-93448, may be formed on the substrate.
  • coating methods include spin coating, casting coating, and roll coating.
  • pre-baking (PB) may be performed to volatilize the solvent in the coating film.
  • the PB temperature is typically 60°C to 160°C, preferably 80°C to 140°C.
  • the PB time is typically 5 to 600 seconds, preferably 10 to 300 seconds.
  • the lower limit of the thickness of the resist film formed is preferably 10 nm, more preferably 15 nm, and even more preferably 20 nm.
  • the upper limit of the thickness is preferably 500 nm, more preferably 350 nm, and even more preferably 280 nm.
  • an immersion protective film that is insoluble in the immersion fluid may be provided on the formed resist film to prevent direct contact between the immersion fluid and the resist film.
  • the immersion protective film may be either a solvent-removable protective film that is removed with a solvent before the development step (see, for example, JP-A 2006-227632), or a developer-removable protective film that is removed simultaneously with development in the development step (see, for example, WO 2005-069076 and WO 2006-035790).
  • a developer-removable immersion protective film it is preferable to use a developer-removable immersion protective film.
  • the resist film formed in the resist film formation step (1) above is exposed to radiation through a photomask (or, in some cases, through an immersion liquid such as water).
  • radiation used for exposure include electromagnetic waves such as visible light, ultraviolet light, far ultraviolet light, EUV (extreme ultraviolet), X-rays, and gamma rays; and charged particle beams such as electron beams and alpha rays, depending on the line width of the desired pattern.
  • far ultraviolet light, electron beams, and EUV are preferred, with ArF excimer laser light (wavelength 193 nm), KrF excimer laser light (wavelength 248 nm), electron beams, and EUV being more preferred, and electron beams and EUV with wavelengths of 50 nm or less, which are positioned as next-generation exposure technologies, being even more preferred.
  • the immersion liquid used can be, for example, water or a fluorine-based inert liquid.
  • the immersion liquid is preferably a liquid that is transparent to the exposure wavelength and has as small a temperature coefficient of refractive index as possible to minimize distortion of the optical image projected onto the film.
  • the exposure light source is an ArF excimer laser (wavelength 193 nm)
  • water is preferred for its ease of availability and handling, in addition to the above considerations.
  • a small proportion of an additive that reduces the surface tension of the water and increases its surfactant power may be added. It is preferable that this additive does not dissolve the resist film on the wafer and has a negligible effect on the optical coating on the underside of the lens. Distilled water is preferred.
  • PEB post-exposure bake
  • This PEB creates a difference in solubility in the developer between the exposed and unexposed areas.
  • the PEB temperature is typically 50°C to 180°C, with 80°C to 130°C being preferred.
  • the PEB time is typically 5 to 600 seconds, with 10 to 300 seconds being preferred.
  • step (3) above the resist film exposed in the exposure step (step (2) above) is developed. This allows a predetermined resist pattern to be formed. After development, the resist film is generally washed with a rinse liquid such as water or alcohol, and then dried.
  • a rinse liquid such as water or alcohol
  • the developer used for the above development may, for example, be an alkaline aqueous solution containing at least one alkaline compound such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, aqueous ammonia, ethylamine, n-propylamine, diethylamine, di-n-propylamine, triethylamine, methyldiethylamine, ethyldimethylamine, triethanolamine, tetramethylammonium hydroxide (TMAH), pyrrole, piperidine, choline, 1,8-diazabicyclo-[5.4.0]-7-undecene, or 1,5-diazabicyclo-[4.3.0]-5-nonene.
  • TMAH tetramethylammonium hydroxide
  • a TMAH aqueous solution is preferred, with a 2.38% by mass TMAH aqueous solution being more preferred.
  • examples of the organic solvent include hydrocarbon solvents, ether solvents, ester solvents, ketone solvents, and alcohol solvents, as well as solvents containing an organic solvent.
  • examples of the organic solvent include one or more of the solvents listed above as solvents for the radiation-sensitive composition.
  • ether solvents, ester solvents, and ketone solvents are preferred.
  • glycol ether solvents are preferred, with ethylene glycol monomethyl ether and propylene glycol monomethyl ether being more preferred.
  • ester solvents acetate ester solvents are preferred, with n-butyl acetate and amyl acetate being more preferred.
  • ketone solvents chain ketones are preferred, with 2-heptanone being more preferred.
  • the content of the organic solvent in the developer is preferably 80% by mass or more, more preferably 90% by mass or more, even more preferably 95% by mass or more, and particularly preferably 99% by mass or more.
  • components other than the organic solvent in the developer include water and silicone oil.
  • the developer may be either an alkaline developer or an organic solvent developer. It can be selected appropriately depending on whether the desired pattern is a positive or negative one.
  • Development methods include, for example, immersing the substrate in a tank filled with developer for a certain period of time (dip method), puddling the developer on the surface of the substrate using surface tension and leaving it to stand for a certain period of time (puddle method), spraying the developer onto the substrate surface (spray method), and continuously dispensing developer while scanning a developer dispensing nozzle at a constant speed over a substrate that is rotating at a constant speed (dynamic dispense method).
  • dip method immersing the substrate in a tank filled with developer for a certain period of time
  • puddle method puddling the developer on the surface of the substrate using surface tension and leaving it to stand for a certain period of time
  • spray method spraying the developer onto the substrate surface
  • dynamic dispense method continuously dispensing developer while scanning a developer dispensing nozzle at a constant speed over a substrate that is rotating at a constant speed
  • onium salt compound (1) is represented by the following formula (1a):
  • onium salt compound (1) can be suitably used, except that in formula (1) in the radiation-sensitive composition, the monovalent organic group of R 1 in the organic acid anion has 5 to 40 carbon atoms.
  • R 1a is a monovalent organic group having 5 to 40 carbon atoms.
  • a ⁇ is —SO 3 ⁇ , —COO — or —N ⁇ —SO 2 —R X.
  • R X is a monovalent organic group having 1 to 20 carbon atoms.
  • E 1 is —O—, —S—, —SO— or —SO 2 —.
  • R2 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
  • E is —O— or —NR Y —
  • R Y is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
  • R3 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
  • R4 and R5 are each independently a monovalent organic group having 1 to 20 carbon atoms, or R4 and R5 are combined with each other to form a ring structure having 4 to 12 carbon atoms together with the sulfur atom to which they are bonded, provided that in the ring structure, the ring containing the sulfur atom in formula (1a) is fused with two other rings to form a tricyclic structure, and when the ring containing the sulfur atom in formula (1a) contains a heteroatom other than the sulfur atom, the heteroatom is an oxygen atom or a nitrogen atom.
  • R6 is a halogen atom, a hydroxy group, a nitro group, an amino group, a carboxy group, a cyano group, or a monovalent organic group having 1 to 20 carbon atoms. When a plurality of R6s are present, the plurality of R6s may be the same or different.
  • m is 0 or 1. When m is 1, both R 3 -E-CO- and R 2 -E 1 - are bonded to the 6-membered ring structure to which the sulfur atom in the above formula (1a) is bonded.
  • n is an integer from 0 to 4.
  • Mw Weight average molecular weight
  • Mn number average molecular weight
  • the start of the dropwise addition marked the start of the polymerization reaction, and the polymerization reaction was carried out for 6 hours.
  • the polymerization solution was cooled to below 30°C with water.
  • the cooled polymerization solution was poured into methanol (2,000 parts by mass), and the precipitated white powder was filtered off.
  • the filtered white powder was washed twice with methanol, filtered, and dried at 50°C for 24 hours to obtain a white powdery polymer (A-1) (yield: 80%).
  • the Mw of the polymer (A-1) was 5,900, and the Mw/Mn was 1.61.
  • the start of the dropwise addition marked the start of the polymerization reaction, and the polymerization reaction was carried out for 6 hours.
  • the polymerization solution was cooled with water to below 30°C.
  • the cooled polymerization solution was poured into hexane (2,000 parts by mass), and the precipitated white powder was filtered off.
  • the filtered white powder was washed twice with hexane, filtered off, and dissolved in 1-methoxy-2-propanol (300 parts by mass).
  • methanol (500 parts by mass), triethylamine (50 parts by mass), and ultrapure water (10 parts by mass) were added, and a hydrolysis reaction was carried out at 70°C for 6 hours while stirring.
  • the polymerization solution was cooled with water to below 30°C.
  • the solvent was replaced with acetonitrile (400 parts by mass), and then hexane (100 parts by mass) was added, stirred, and the acetonitrile layer was collected. This process was repeated three times.
  • the solvent was replaced with propylene glycol monomethyl ether acetate to obtain a solution of high fluorine content polymer (F-1) (yield: 75%).
  • the high fluorine content polymer (F-1) had an Mw of 6,600 and an Mw/Mn of 1.67.
  • the contents of the structural units derived from (M-1), (M-15) and (M-20) were 19.7 mol %, 10.1 mol % and 70.2 mol %, respectively.
  • Example B2 to B37 Synthesis of onium salt compounds (B-2) to (B-37)
  • Onium salt compounds represented by the following formulae (B-2) to (B-37) were synthesized as radiation-sensitive acid generators in the same manner as in Example B1, except that the raw materials and precursors were changed as appropriate (onium salt compound (B-1) is also shown).
  • Example C1 Synthesis of Onium Salt Compound (C-1)
  • An onium salt compound (C-1) as the acid diffusion controller (C) was synthesized according to the following synthesis scheme.
  • W-1 MEGAFACE EFS-321 (manufactured by DIC Corporation) (fluorine-free)
  • W-2 BYK-399 (manufactured by BYK Japan Co., Ltd.) (non-silicone type)
  • a radiation-sensitive composition (J-1) was prepared by mixing 100 parts by mass of (A-1) as the polymer (A), 10.0 parts by mass of (B-1) as the radiation-sensitive acid generator (B), 10.0 parts by mass of (cc-1) as the acid diffusion controller (C), 2.0 parts by mass (solids content) of (F-1) as the high fluorine content polymer (F), 0.1 parts by mass of (W-1) as the other additive component (W), and 3,400 parts by mass of a mixed solvent of (E-1)/(E-2)/(E-3) as the solvent (E), and filtering the mixture through a membrane filter having a pore size of 0.2 ⁇ m.
  • a composition for forming a bottom antireflective coating (“ARC66” from Brewer Science) was applied to a 12-inch silicon wafer using a spin coater ("CLEAN TRACK ACT12" from Tokyo Electron Limited), and then heated at 205°C for 60 seconds to form a bottom antireflective coating with an average thickness of 100 nm.
  • the positive radiation-sensitive composition for ArF exposure prepared above was applied to this bottom antireflective coating using the spin coater, and prebaked at 100°C for 60 seconds. This was followed by cooling at 23°C for 30 seconds to form a resist film with an average thickness of 120 nm.
  • a post-exposure bake (PEB) was performed at 100°C for 60 seconds.
  • the resist film was subjected to alkaline development using a 2.38 mass% aqueous TMAH solution as an alkaline developer, and after development, it was washed with water and further dried to form a positive resist pattern (50 nm holes, 100 nm pitch).
  • the resist patterns formed using the positive radiation-sensitive composition for ArF immersion exposure were evaluated for sensitivity, CDU, MEEF, number of development defects, pattern circularity, and pattern rectangularity according to the methods described below. The results are shown in Tables 5-1 and 5-2.
  • the resist patterns were measured using a scanning electron microscope (CG-5000 manufactured by Hitachi High-Technologies Corporation).
  • the optimal exposure dose was determined to be the exposure dose required to form a pattern with 50 nm holes and a 100 nm pitch, and this optimal exposure dose was used to determine the sensitivity (mJ/ cm2 ). Sensitivity was evaluated as "good” when it was 40 mJ/ cm2 or less, and “poor” when it exceeded 40 mJ/ cm2 .
  • CDU A total of 1,800 resist patterns with 50 nm holes and 100 nm pitch were measured at arbitrary points from the top of the pattern using the scanning electron microscope. The dimensional variation (3 ⁇ ) was calculated and used as CDU (nm). The smaller the CDU value, the smaller the variation in hole diameter over a long period, indicating better results. CDU performance was evaluated as "good” when it was 3.5 nm or less, and “poor” when it exceeded 3.5 nm.
  • MEEF In the resist patterns resolved by irradiation with the above-mentioned optimum exposure dose, the diameters of the resist patterns formed using mask patterns with hole diameters of 52 nm, 54 nm, 56 nm, 58 nm, and 60 nm were plotted on the vertical axis against the diameters of the mask patterns on the horizontal axis, and the slope of the line was calculated and defined as MEEF. The closer the MEEF value is to 1, the better the mask reproducibility. MEEF was evaluated as "good” when it was 2 or less, and as “poor” when it exceeded 2.
  • the resist film was exposed to an optimal exposure dose to form a resist pattern with 50 nm holes and a 100 nm pitch, which was used as a wafer for defect inspection.
  • the number of defects on this wafer for defect inspection was measured using a defect inspection device (KLA-Tencor's "KLA2810"). Defects with a diameter of 5 ⁇ m or less were determined to be originating from the resist film, and the number was calculated. After development, the number of defects determined to be originating from the resist film was evaluated as "good” if the number of defects was 100 or less, and as “poor” if the number of defects was more than 100.
  • the 50 nm holes and 100 nm pitch contact holes formed by irradiating with the optimum exposure dose obtained in the sensitivity evaluation were observed using the scanning electron microscope, and the cross-sectional shape of the contact hole pattern was evaluated.
  • the rectangularity of the resist pattern was evaluated as "A” (very good) if the ratio of the length of the lower side to the length of the upper side (opening diameter) in the cross-sectional shape of the hole portion was 1 or more and 1.05 or less, "B” (good) if it was more than 1.05 and 1.10 or less, and "C” (poor) if it was more than 1.10.
  • a radiation-sensitive composition (J-44) was prepared by mixing 100 parts by mass of (A-8) as the polymer (A), 12.0 parts by mass of (B-2) as the radiation-sensitive acid generator (B), 3.0 parts by mass of (B-33), 3.0 parts by mass of (cc-6) as the acid diffusion controller (C), 3.0 parts by mass (solids content) of (F-3) as the high fluorine content polymer (F), and 3,230 parts by mass of a mixed solvent of (E-1)/(E-2)/(E-3) (mass ratio 2,240/960/30) as the solvent (E), and filtering the mixture through a membrane filter having a pore size of 0.2 ⁇ m.
  • a composition for forming a bottom anti-reflective coating (Brewer Science's ARC66) was applied to a 12-inch silicon wafer using a spin coater (Tokyo Electron Limited's CLEAN TRACK ACT12), and then heated at 205°C for 60 seconds to form a bottom anti-reflective coating with an average thickness of 100 nm.
  • the negative-tone radiation-sensitive composition (J-44) for ArF exposure prepared above was applied to this bottom anti-reflective coating using the spin coater, and prebaked at 100°C for 60 seconds. This was then cooled at 23°C for 30 seconds to form a resist film with an average thickness of 230 nm.
  • a post-exposure bake (PEB) was performed at 100°C for 60 seconds.
  • the resist film was then developed using n-butyl acetate as the organic solvent developer and dried to form a negative resist pattern (contact hole pattern with 80 nm holes and a 150 nm pitch).
  • the resist patterns formed using the negative-tone radiation-sensitive composition for ArF immersion exposure were evaluated for sensitivity, CDU, MEEF, and pattern circularity in the same manner as for the resist patterns formed using the positive-tone radiation-sensitive composition for ArF immersion exposure.
  • the radiation-sensitive composition of Example 44 exhibited good sensitivity, MEEF, CDU, and pattern circularity, even when a negative-tone resist pattern was formed by ArF immersion exposure.
  • a radiation-sensitive composition (J-45) was prepared by mixing 100 parts by mass of (A-12) as the polymer (A), 50.0 parts by mass of (B-13) as the radiation-sensitive acid generator (B), 25.0 parts by mass of (C-9) as the acid diffusion controller (C), 5.0 parts by mass (solids content) of (F-5) as the high fluorine content polymer (F), and 6,800 parts by mass of a mixed solvent of (E-1)/(E-2) as the solvent (E), and filtering the mixture through a membrane filter having a pore size of 0.2 ⁇ m.
  • a composition for forming a bottom antireflective coating (Brewer Science's ARC66) was applied to a 12-inch silicon wafer using a spin coater (Tokyo Electron Limited's CLEAN TRACK ACT12), and then heated at 205°C for 60 seconds to form a bottom antireflective coating with an average thickness of 105 nm.
  • the positive radiation-sensitive composition for EUV exposure prepared above was applied to this bottom antireflective coating using the spin coater, and baked at 130°C for 60 seconds. This was then cooled at 23°C for 30 seconds to form a resist film with an average thickness of 65 nm.
  • PEB was performed for 60 seconds at 120° C.
  • the resist film was subjected to alkaline development using a 2.38% by mass aqueous solution of TMAH as an alkaline developer, and after development, the resist film was washed with water and further dried to form a positive resist pattern (30 nm contact hole pattern).
  • the exposure dose required to form a 30 nm contact hole pattern was defined as the optimum exposure dose, and this optimum exposure dose was defined as the sensitivity (mJ/ cm2 ). Sensitivity was evaluated as "good” when it was 40 mJ/ cm2 or less, and “poor” when it exceeded 40 mJ/ cm2 .
  • CDU A resist pattern was formed by adjusting the mask size so that a 30 nm contact hole pattern was formed by irradiating the optimal exposure dose determined in the sensitivity evaluation.
  • the formed resist pattern was observed from above the pattern using the scanning electron microscope.
  • the hole diameter was measured at 16 points within a 500 nm range to determine the average value, and this average value was measured at a total of 500 points at any point.
  • the 1 sigma value was calculated from the distribution of the measured values, and this was used as the CDU performance (nm). The smaller the CDU value, the smaller the variation in hole diameter over a long period, and the better the performance.
  • CDU performance was evaluated as "good” when it was 2.0 nm or less, and as “poor” when it exceeded 2.0 nm.
  • the resist film was exposed to an optimum exposure dose to form a 30 nm contact hole pattern, which was used as a wafer for defect inspection.
  • the number of defects on this wafer for defect inspection was measured using a defect inspection device (KLA-Tencor's "KLA2810"). Defects with a diameter of 5 ⁇ m or less were determined to be originating from the resist film, and the number of defects was calculated. After development, the number of defects determined to be originating from the resist film was evaluated as "good” if the number of defects was 50 or less, and as “poor” if the number of defects was more than 50.
  • a radiation-sensitive composition (J-94) was prepared by mixing 100 parts by mass of (A-15) as the polymer (A), 20.0 parts by mass of (B-10) as the radiation-sensitive acid generator (B), 18.0 parts by mass of (D-4) as the acid diffusion controller (D), 2.0 parts by mass (solids content) of (F-5) as the high fluorine content polymer (F), and 6,110 parts by mass of a mixed solvent of (E-1)/(E-2) (mass ratio 4,280/1,830) as the solvent (E), and filtering the mixture through a membrane filter having a pore size of 0.2 ⁇ m.
  • a 12-inch silicon wafer was coated with a composition for forming a bottom anti-reflective coating (Brewer Science's ARC66) using a spin coater (Tokyo Electron Limited's CLEAN TRACK ACT12), which was then heated at 205°C for 60 seconds to form a bottom anti-reflective coating with an average thickness of 105 nm.
  • the spin coater was then used to coat the bottom anti-reflective coating with the negative radiation-sensitive composition for EUV exposure (J-94) prepared above, followed by PB at 130°C for 60 seconds. This was then cooled at 23°C for 30 seconds to form a resist film with an average thickness of 55 nm.
  • EUV exposure system ASML's NXE3300
  • NA 0.33
  • a mask imecDEFECT32FFR15.
  • PEB was performed at 120°C for 60 seconds.
  • the resist film was then developed using n-butyl acetate as the organic solvent developer and dried to form a negative resist pattern (contact hole pattern with 25 nm holes and a 50 nm pitch).
  • the resist pattern formed using the negative-tone radiation-sensitive composition for EUV exposure was evaluated in the same manner as the resist pattern formed using the negative-tone radiation-sensitive composition for ArF immersion exposure.
  • the radiation-sensitive composition of Example 94 exhibited good sensitivity, CDU, and pattern circularity, even when a negative-tone resist pattern was formed by EUV exposure.
  • the radiation-sensitive composition and pattern formation method described above enable the formation of resist patterns that have good sensitivity to exposure light and are excellent in CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity. Therefore, these compositions can be suitably used in the fabrication processes of semiconductor devices, which are expected to become even more miniaturized in the future.

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Abstract

Provided are: a radiation-sensitive composition having excellent sensitivity, CDU, MEEF, development defect suppressing properties, pattern circularity, and pattern rectangularity when forming a pattern; a pattern formation method; and an onium salt compound. This radiation-sensitive composition comprises: an onium salt compound represented by formula (1); a polymer that contains a structural unit having an acid-dissociable group; and a solvent. (In the formula, R1 is a C4-C40 monovalent organic group. A- is –SO3 -, -COO-, or –N--SO2-RX. E1 is -O-, -S-, -SO-, or -SO2-. R2 and R3 are each a hydrogen atom or a C1-C20 monovalent organic group. E is –O- or –NRY-. R4 and R5 are each a C1-C20 monovalent organic group, or R4 and R5 are bonded to represent a C4-C12 ring structure together with a sulfur atom. m is 0 or 1. n is an integer of 0-4.)

Description

感放射線性組成物、パターン形成方法及びオニウム塩化合物Radiation-sensitive composition, pattern forming method, and onium salt compound

 本発明は、感放射線性組成物、パターン形成方法及びオニウム塩化合物に関する。 The present invention relates to a radiation-sensitive composition, a pattern formation method, and an onium salt compound.

 半導体素子における微細な回路形成にレジスト組成物を用いるフォトリソグラフィー技術が利用されている。代表的な手順として、例えば、レジスト組成物の被膜に対するマスクパターンを介した放射線照射による露光で酸を発生させ、その酸を触媒とする反応により露光部と未露光部とにおいて重合体のアルカリ系や有機系の現像液に対する溶解度の差を生じさせることで、基板上にレジストパターンを形成する。 Photolithography technology, which uses resist compositions, is used to form fine circuits on semiconductor elements. A typical procedure involves exposing a resist composition coating to radiation through a mask pattern, generating an acid, which then causes a reaction catalyzed by the acid, creating a difference in the solubility of the polymer in alkaline or organic developers between the exposed and unexposed areas, thereby forming a resist pattern on the substrate.

 上記フォトリソグラフィー技術ではArFエキシマレーザー等の短波長の放射線を利用したり、さらに露光装置のレンズとレジスト膜との間の空間を液状媒体で満たした状態で露光を行う液浸露光法(リキッドイマージョンリソグラフィー)を用いたりしてパターン微細化を推進している。次世代技術として、電子線、X線及びEUV(極端紫外線)等のより短波長の放射線を用いたリソグラフィーも検討されつつある。 The above-mentioned photolithography technology is promoting the miniaturization of patterns by using short-wavelength radiation such as ArF excimer lasers, and also by using liquid immersion lithography, in which exposure is carried out while the space between the lens of the exposure device and the resist film is filled with a liquid medium. Lithography using even shorter-wavelength radiation such as electron beams, X-rays, and EUV (extreme ultraviolet) is also being considered as a next-generation technology.

 レジスト組成物の主要成分である感光性成分としての光酸発生剤について、カチオン構造の観点からも種々の構造が検討されている(特開2022-68394号公報参照)。 Various structures have been investigated for photoacid generators, which are the photosensitive component that is the main component of resist compositions, including from the perspective of cationic structure (see JP 2022-68394 A).

特開2022-68394号公報JP 2022-68394 A

 パターンの微細化が進む中、レジスト組成物には、感度とともに、ライン幅やホール径の均一性の指標であるクリティカルディメンションユニフォーミティー(CDU)、マスクサイズの変化量に対するライン幅やホール径の変化量であるマスクエラーエンハンスメントファクター(MEEF)、現像欠陥抑制性、ホール形状の真円性を示すパターン円形性、レジストパターンの断面形状の矩形性を示すパターン矩形性等の点で従来と同等以上のレジスト諸性能が求められる。 As patterns become increasingly finer, resist compositions are required to have various resist performance characteristics that are equal to or better than conventional ones in terms of sensitivity as well as critical dimension uniformity (CDU), which is an index of the uniformity of line width and hole diameter, mask error enhancement factor (MEEF), which is the amount of change in line width or hole diameter relative to the amount of change in mask size, suppression of development defects, pattern circularity, which indicates the circularity of the hole shape, and pattern rectangularity, which indicates the rectangularity of the cross-sectional shape of the resist pattern.

 本発明は、パターン形成の際に、感度やCDU、MEEF、現像欠陥抑制性、パターン円形性、パターン矩形性に優れる感放射線性組成物、パターン形成方法及びオニウム塩化合物を提供することを目的とする。 The present invention aims to provide a radiation-sensitive composition, pattern formation method, and onium salt compound that exhibit excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity during pattern formation.

 本発明者らは、本課題を解決すべく鋭意検討を重ねた結果、下記構成を採用することにより、上記目的を達成できることを見出し、本発明を完成させるに至った。 As a result of extensive research into resolving this issue, the inventors discovered that the above objective could be achieved by adopting the following configuration, leading to the completion of the present invention.

 すなわち、本発明は、一実施形態において、
 下記式(1)で表されるオニウム塩化合物(以下、「オニウム塩化合物(1)」ともいう。)と、
 酸解離性基を有する構造単位を含む重合体と、
 溶剤と
 を含む、感放射線性組成物に関する。

(式(1)中、
 Rは、炭素数4~40の1価の有機基である。
 A-は、-SO -、-COO-又は-N--SO-Rである。Rは、炭素数1~20の1価の有機基である。
 Eは-O-、-S-、-SO-又は-SO-である。
 Rは、水素原子又は炭素数1~20の1価の有機基である。
 Eは、-O-又は-NR-である。Rは、水素原子又は炭素数1~10の1価の炭化水素基である。
 Rは、水素原子又は炭素数1~20の1価の有機基である。
 R及びRは、それぞれ独立して、炭素数1~20の1価の有機基であるか、又はR及びRは互いに合わせられこれらが結合する硫黄原子とともに構成される炭素数4~12の環構造を表す。
 Rは、ハロゲン原子、ヒドロキシ基、ニトロ基、アミノ基、カルボキシ基、シアノ基又は炭素数1~20の1価の有機基である。Rが複数存在する場合、複数のRは互いに同一又は異なる。
 mは、0又は1である。mが1である場合、R-E-CO-及びR-E-の両方が、上記式(1)中の硫黄原子が結合する6員環構造に結合する。
 nは、0~4の整数である。)
That is, in one embodiment, the present invention provides:
An onium salt compound represented by the following formula (1) (hereinafter also referred to as "onium salt compound (1)"),
a polymer including a structural unit having an acid-dissociable group;
and a solvent.

(In formula (1),
R1 is a monovalent organic group having 4 to 40 carbon atoms.
A is —SO 3 , —COO or —N —SO 2 —R X. R X is a monovalent organic group having 1 to 20 carbon atoms.
E 1 is —O—, —S—, —SO— or —SO 2 —.
R2 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
E is —O— or —NR Y —, and R Y is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
R3 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
R4 and R5 are each independently a monovalent organic group having 1 to 20 carbon atoms, or R4 and R5 taken together represent a ring structure having 4 to 12 carbon atoms together with the sulfur atom to which they are bonded.
R6 is a halogen atom, a hydroxy group, a nitro group, an amino group, a carboxy group, a cyano group, or a monovalent organic group having 1 to 20 carbon atoms. When a plurality of R6s are present, the plurality of R6s may be the same or different.
m is 0 or 1. When m is 1, both R 3 -E-CO- and R 2 -E 1 - are bonded to the 6-membered ring structure to which the sulfur atom in the above formula (1) is bonded.
n is an integer from 0 to 4.

 当該感放射線性組成物は、感放射線性酸発生剤又は酸拡散制御剤としてオニウム塩化合物(1)を含むので、パターン形成の際に、優れた感度やCDU、MEEF、現像欠陥抑制性、パターン円形性、パターン矩形性を発揮することができる。この理由としては、いかなる理論にも束縛されないものの、次のように推察される。オニウム塩化合物(1)のスルホニウムカチオンの芳香環上にエーテル結合又は硫黄含有結合を有する置換基とともに、エステル結合又はアミド結合を有する置換基が結合していることから、オニウム塩化合物(1)全体での極性が高まる。これにより現像液に対する溶解性を制御できると同時に、ベース樹脂との相溶性が増すことでレジスト膜中での分散性を向上させることができる。また、エーテル結合、硫黄含有結合、エステル結合、アミド結合という共役系を拡張可能な結合が芳香環に結合していることから、スルホニウムカチオンの光吸収効率が向上し、オニウム塩化合物(1)からの酸発生効率を高めることができる。さらにオニウム塩化合物(1)の有機酸アニオンの炭素数を所定範囲としているので、発生酸の拡散長を適度に制御することができる。これらの複合的な作用により、上述のレジスト諸性能を発揮することができると推察される。 Because this radiation-sensitive composition contains onium salt compound (1) as a radiation-sensitive acid generator or acid diffusion controller, it can exhibit excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity during pattern formation. Without being bound by any theory, the reason for this is presumed to be as follows: Because a substituent having an ester bond or amide bond is bonded to the aromatic ring of the sulfonium cation of onium salt compound (1), in addition to a substituent having an ether bond or a sulfur-containing bond, the polarity of onium salt compound (1) as a whole is enhanced. This allows for control of solubility in the developer, while also increasing compatibility with the base resin, thereby improving dispersibility in the resist film. Furthermore, because bonds that can extend the conjugated system, such as ether bonds, sulfur-containing bonds, ester bonds, and amide bonds, are bonded to the aromatic ring, the light absorption efficiency of the sulfonium cation is improved, thereby increasing the acid generation efficiency from onium salt compound (1). Furthermore, because the number of carbon atoms in the organic acid anion of onium salt compound (1) is within a specified range, the diffusion length of the generated acid can be appropriately controlled. It is believed that these combined effects enable the resist properties mentioned above to be achieved.

 本発明は、別の実施形態において、
 当該感放射線性組成物を基板に直接又は間接に塗布してレジスト膜を形成する工程と、
 上記レジスト膜を露光する工程と、
 露光された上記レジスト膜を現像液で現像する工程と
 を含むパターン形成方法に関する。
In another embodiment, the present invention provides
a step of directly or indirectly applying the radiation-sensitive composition to a substrate to form a resist film;
exposing the resist film to light;
and developing the exposed resist film with a developer.

 当該パターン形成方法では、パターン形成の際に、感度やCDU、MEEF、現像欠陥抑制性、パターン円形性、パターン矩形性に優れる上記感放射線性組成物を用いているので、高品位のレジストパターンを効率的に形成することができる。 This pattern formation method uses the above-mentioned radiation-sensitive composition, which has excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity, during pattern formation, making it possible to efficiently form high-quality resist patterns.

 本発明は、さらに別の実施形態において、
 下記式(1a)で表されるオニウム塩化合物に関する。

(式(1a)中、
 R1aは、炭素数5~40の1価の有機基である。
 A-は、-SO -、-COO-又は-N--SO-Rである。Rは、炭素数1~20の1価の有機基である。
 Eは-O-、-S-、-SO-又は-SO-である。
 Rは、水素原子又は炭素数1~20の1価の有機基である。
 Eは、-O-又は-NR-である。Rは、水素原子又は炭素数1~10の1価の炭化水素基である。
 Rは、水素原子又は炭素数1~20の1価の有機基である。
 R及びRは、それぞれ独立して、炭素数1~20の1価の有機基であるか、又はR及びRは互いに合わせられこれらが結合する硫黄原子とともに構成される炭素数4~12の環構造を表す。ただし、該環構造において、上記式(1a)中の硫黄原子を含む環と2つの環とがそれぞれ縮合して三環構造を形成し、かつ上記式(1a)中の硫黄原子を含む環が該硫黄原子以外のヘテロ原子を含む場合、該ヘテロ原子は、酸素原子又は窒素原子である。
 Rは、ハロゲン原子、ヒドロキシ基、ニトロ基、アミノ基、カルボキシ基、シアノ基又は炭素数1~20の1価の有機基である。Rが複数存在する場合、複数のRは互いに同一又は異なる。
 mは、0又は1である。mが1である場合、R-E-CO-及びR-E-の両方が、上記式(1a)中の硫黄原子が結合する6員環構造に結合する。
 nは、0~4の整数である。)
In yet another embodiment, the present invention provides
The present invention relates to an onium salt compound represented by the following formula (1a):

(In formula (1a),
R 1a is a monovalent organic group having 5 to 40 carbon atoms.
A is —SO 3 , —COO or —N —SO 2 —R X. R X is a monovalent organic group having 1 to 20 carbon atoms.
E 1 is —O—, —S—, —SO— or —SO 2 —.
R2 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
E is —O— or —NR Y —, and R Y is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
R3 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
R4 and R5 are each independently a monovalent organic group having 1 to 20 carbon atoms, or R4 and R5 are combined with each other to form a ring structure having 4 to 12 carbon atoms together with the sulfur atom to which they are bonded, provided that in the ring structure, the ring containing the sulfur atom in formula (1a) is fused with two other rings to form a tricyclic structure, and when the ring containing the sulfur atom in formula (1a) contains a heteroatom other than the sulfur atom, the heteroatom is an oxygen atom or a nitrogen atom.
R6 is a halogen atom, a hydroxy group, a nitro group, an amino group, a carboxy group, a cyano group, or a monovalent organic group having 1 to 20 carbon atoms. When a plurality of R6s are present, the plurality of R6s may be the same or different.
m is 0 or 1. When m is 1, both R 3 -E-CO- and R 2 -E 1 - are bonded to the 6-membered ring structure to which the sulfur atom in the above formula (1a) is bonded.
n is an integer from 0 to 4.

 当該オニウム塩化合物は、上述のような現像液親和性や酸発生効率、酸拡散長を有することから、感放射線性組成物の感放射線性酸発生剤又は酸拡散制御剤として好適である。 Because the onium salt compound has the developer affinity, acid generation efficiency, and acid diffusion length described above, it is suitable as a radiation-sensitive acid generator or acid diffusion controller for radiation-sensitive compositions.

 本明細書において、「有機基」とは、少なくとも1つの炭素原子を含む基をいう(ただし、シアノ基やケトン基等のそれ単独で官能基又は特性基を構成する基は除く。)。「縮合環構造」とは、隣接する環が1つの辺(隣接する2つの原子)を共有する構造をいう。「橋かけ環炭化水素基」とは、環を構成する炭素原子のうち互いに隣接しない2つの炭素原子間が1つ以上の炭素原子を含む連結基で結合された多環性の環式炭化水素基をいう。 In this specification, the term "organic group" refers to a group containing at least one carbon atom (excluding groups that constitute functional or characteristic groups by themselves, such as a cyano group or a ketone group). A "fused ring structure" refers to a structure in which adjacent rings share one edge (two adjacent atoms). A "bridged ring hydrocarbon group" refers to a polycyclic cyclic hydrocarbon group in which two non-adjacent carbon atoms that constitute the ring are linked by a linking group containing one or more carbon atoms.

 以下、本発明の実施形態について、詳細に説明するが、本発明はこれらの実施形態に限定されるものではない。好適な態様の組み合わせもまた好ましい。 Embodiments of the present invention are described in detail below, but the present invention is not limited to these embodiments. Combinations of preferred aspects are also preferred.

 <感放射線性組成物>
 本実施形態に係る感放射線性組成物(以下、単に「組成物」ともいう。)は、オニウム塩化合物(1)、酸解離性基を有する構造単位を含む重合体(以下、「ベース重合体」ともいう。)及び溶剤を含む。上記組成物は、本発明の効果を損なわない限り、他の任意成分を含んでいてもよい。感放射線性組成物は、感放射線性酸発生剤又は酸拡散制御剤としてオニウム塩化合物(1)を含むことにより、パターン形成の際に、優れた感度やCDU、MEEF、現像欠陥抑制性、パターン円形性、パターン矩形性を発揮することができる。
<Radiation sensitive composition>
The radiation-sensitive composition according to this embodiment (hereinafter also referred to simply as the "composition") contains an onium salt compound (1), a polymer containing a structural unit having an acid-dissociable group (hereinafter also referred to as the "base polymer"), and a solvent. The composition may contain other optional components as long as the effects of the present invention are not impaired. By containing the onium salt compound (1) as a radiation-sensitive acid generator or an acid diffusion controller, the radiation-sensitive composition can exhibit excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity during pattern formation.

 (オニウム塩化合物(1))
 オニウム塩化合物(1)は、上記式(1)で表される有機酸アニオンとスルホニウムカチオンとからなり、感放射線性酸発生剤又は酸拡散制御剤として機能する。これらの機能の別は有機酸アニオンによって定まる。まず、スルホニウムカチオンを説明した後に有機酸アニオンを説明する。
(Onium salt compound (1))
The onium salt compound (1) comprises an organic acid anion represented by the above formula (1) and a sulfonium cation, and functions as a radiation-sensitive acid generator or an acid diffusion controller. The function is determined by the organic acid anion. First, the sulfonium cation will be explained, followed by the organic acid anion.

 上記式(1)中、Rで表される炭素数1~20の1価の有機基としては、例えば、炭素数1~20の1価の炭化水素基、この炭化水素基の炭素-炭素間(隣接又は非隣接の2つの炭素間)若しくは上記炭化水素基の末端に2価のヘテロ原子含有基を有する基(a)、上記炭化水素基若しくは上記基(a)が有する水素原子の一部若しくは全部を1価のヘテロ原子含有基で置換した基、又はこれらの組み合わせ等があげられる。 In the above formula (1), examples of the monovalent organic group having 1 to 20 carbon atoms represented by R2 include a monovalent hydrocarbon group having 1 to 20 carbon atoms, a group (a) having a divalent heteroatom-containing group between carbon atoms of the hydrocarbon group (between two adjacent or non-adjacent carbon atoms) or at the end of the hydrocarbon group, a group in which some or all of the hydrogen atoms of the hydrocarbon group or the group (a) have been substituted with a monovalent heteroatom-containing group, and combinations thereof.

 炭素数1~20の1価の炭化水素基としては、例えば、炭素数1~20の1価の鎖状炭化水素基、炭素数3~20の1価の脂環式炭化水素基、炭素数6~20の1価の芳香族炭化水素基又はこれらの組み合わせ等があげられる。 Examples of monovalent hydrocarbon groups having 1 to 20 carbon atoms include monovalent chain hydrocarbon groups having 1 to 20 carbon atoms, monovalent alicyclic hydrocarbon groups having 3 to 20 carbon atoms, monovalent aromatic hydrocarbon groups having 6 to 20 carbon atoms, and combinations of these.

 炭素数1~20の1価の鎖状炭化水素基としては、例えばメチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、s-ブチル基、t-ブチル基等のアルキル基;エテニル基、プロペニル基、ブテニル基等のアルケニル基;エチニル基、プロピニル基、ブチニル基等のアルキニル基などが挙げられる。 Examples of monovalent chain hydrocarbon groups having 1 to 20 carbon atoms include alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, s-butyl, and t-butyl; alkenyl groups such as ethenyl, propenyl, and butenyl; and alkynyl groups such as ethynyl, propynyl, and butynyl.

 炭素数3~20の1価の脂環式炭化水素基としては、例えばシクロペンチル基、シクロヘキシル基等のシクロアルキル基;シクロプロペニル基、シクロペンテニル基、シクロヘキセニル基等のシクロアルケニル基;ノルボルニル基、アダマンチル基、トリシクロデシル基等の橋かけ環飽和炭化水素基;ノルボルネニル基、トリシクロデセニル基等の橋かけ環不飽和炭化水素基などが挙げられる。 Examples of monovalent alicyclic hydrocarbon groups having 3 to 20 carbon atoms include cycloalkyl groups such as cyclopentyl and cyclohexyl; cycloalkenyl groups such as cyclopropenyl, cyclopentenyl, and cyclohexenyl; bridged ring saturated hydrocarbon groups such as norbornyl, adamantyl, and tricyclodecyl; and bridged ring unsaturated hydrocarbon groups such as norbornenyl and tricyclodecenyl.

 炭素数6~20の1価の芳香族炭化水素基としては、例えばフェニル基、トリル基、キシリル基、ナフチル基、アントリル基等のアリール基、ベンジル基、フェネチル基、ナフチルメチル基、アントリルメチル基等のアラルキル基などが挙げられる。 Examples of monovalent aromatic hydrocarbon groups having 6 to 20 carbon atoms include aryl groups such as phenyl, tolyl, xylyl, naphthyl, and anthryl, and aralkyl groups such as benzyl, phenethyl, naphthylmethyl, and anthrylmethyl.

 2価又は1価のヘテロ原子含有基を構成するヘテロ原子としては、例えば、酸素原子、窒素原子、硫黄原子、リン原子、ケイ素原子、ハロゲン原子等があげられる。ハロゲン原子としては、例えばフッ素原子、塩素原子、臭素原子、ヨウ素原子があげられる。 Examples of heteroatoms constituting divalent or monovalent heteroatom-containing groups include oxygen atoms, nitrogen atoms, sulfur atoms, phosphorus atoms, silicon atoms, and halogen atoms. Examples of halogen atoms include fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms.

 2価のヘテロ原子含有基としては、例えば、-CO-、-CS-、-NR’-、-O-、-S-、-SO-、これらを組み合わせた基等があげられる。R’は、水素原子又は炭素数1~10の炭化水素基である。 Examples of divalent heteroatom-containing groups include -CO-, -CS-, -NR'-, -O-, -S-, -SO 2 -, and combinations thereof, where R' is a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms.

 1価のヘテロ原子含有基としては、例えば、ヒドロキシ基、スルファニル基、シアノ基、ニトロ基、ハロゲン原子等があげられる。ハロゲン原子としては、フッ素原子、塩素原子、臭素原子、ヨウ素原子等が挙げられる。 Examples of monovalent heteroatom-containing groups include hydroxy groups, sulfanyl groups, cyano groups, nitro groups, and halogen atoms. Examples of halogen atoms include fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms.

 Rとしては、水素原子、アルキル基、シクロアルキル基、アシル基、アルコキシカルボニル基、アルコキシカルボニルアルキル基、シクロアルコキシカルボニルアルキル基、アルコキシアルキル基、ラクトン構造含有基(ラクトン構造から1個の水素原子を除いた基)、これらの基の水素原子を上記1価のヘテロ原子含有基で置換した基、又はこれらの組み合わせが好ましい。中でも、Rとしては、水素原子、メチル基、エチル基、カルボキシメチル基、t-ブトキシカルボニルメチル基、メチルシクロペンチルオキシカルボニルメチル基、エチルシクロペンチルオキシカルボニルメチル基、メチルアダマンチルオキシカルボニルメチル基、エチルアダマンチルオキシカルボニルメチル基、アセチル基、ピバロイル基が好ましい。 R2 is preferably a hydrogen atom, an alkyl group, a cycloalkyl group, an acyl group, an alkoxycarbonyl group, an alkoxycarbonylalkyl group, a cycloalkoxycarbonylalkyl group, an alkoxyalkyl group, a lactone structure-containing group (a group in which one hydrogen atom has been removed from a lactone structure), a group in which the hydrogen atom of such a group has been substituted with the above-mentioned monovalent heteroatom-containing group, or a combination thereof. Among these, R2 is preferably a hydrogen atom, a methyl group, an ethyl group, a carboxymethyl group, a t-butoxycarbonylmethyl group, a methylcyclopentyloxycarbonylmethyl group, an ethylcyclopentyloxycarbonylmethyl group, a methyladamantyloxycarbonylmethyl group, an ethyladamantyloxycarbonylmethyl group, an acetyl group, or a pivaloyl group.

 Eは、酸発生効率の観点から、-O-であることが好ましい。 E1 is preferably —O— from the viewpoint of acid generation efficiency.

 EにおけるRで表される炭素数1~10の1価の炭化水素基としては、Rにおいて示した炭素数1~20の1価の炭化水素基のうち炭素数1~10に対応する基を好適に採用することができる。 As the monovalent hydrocarbon group having 1 to 10 carbon atoms represented by R Y in E, a group corresponding to a carbon number of 1 to 10 among the monovalent hydrocarbon groups having 1 to 20 carbon atoms represented by R 2 can be suitably used.

 Eは、現像液親和性の観点から、-O-であることが好ましい。 E is preferably -O- from the viewpoint of developer affinity.

 Rで表される炭素数1~20の1価の有機基としては、Rで表される炭素数1~20の1価の有機基を好適に採用することができる。 As the monovalent organic group having 1 to 20 carbon atoms represented by R3 , a monovalent organic group having 1 to 20 carbon atoms represented by R2 can be suitably used.

 Rとしては、水素原子、アルキル基、シクロアルキル基、アルコキシカルボニルアルキル基、シクロアルコキシカルボニルアルキル基、ラクトン構造含有基(ラクトン構造から1個の水素原子を除いた基)、ベンジル基、ヒドロキシアルキル基、これらの基の水素原子を上記1価のヘテロ原子含有基で置換した基、又はこれらの組み合わせが好ましい。中でも、Rとしては、水素原子、メチル基、2-トリフルオロエチル基、t-ブチル基、t-アミル基、メチルシクロペンチル基、エチルシクロペンチル基、カルボキシメチル基、t-ブトキシカルボニルメチル基、メチルシクロペンチルオキシカルボニルメチル基、エチルシクロペンチルオキシカルボニルメチル基、メチルアダマンチルオキシカルボニルメチル基、エチルアダマンチルオキシカルボニルメチル基、がより好ましい。またRとしては、酸解離性基を含むことも好ましい。 R3 is preferably a hydrogen atom, an alkyl group, a cycloalkyl group, an alkoxycarbonylalkyl group, a cycloalkoxycarbonylalkyl group, a lactone structure-containing group (a group in which one hydrogen atom has been removed from a lactone structure), a benzyl group, a hydroxyalkyl group, a group in which the hydrogen atom of these groups has been substituted with the above-mentioned monovalent heteroatom-containing group, or a combination thereof. Among these, R3 is more preferably a hydrogen atom, a methyl group, a 2-trifluoroethyl group, a t-butyl group, a t-amyl group, a methylcyclopentyl group, an ethylcyclopentyl group, a carboxymethyl group, a t-butoxycarbonylmethyl group, a methylcyclopentyloxycarbonylmethyl group, an ethylcyclopentyloxycarbonylmethyl group, a methyladamantyloxycarbonylmethyl group, or an ethyladamantyloxycarbonylmethyl group. It is also preferable that R3 contains an acid-dissociable group.

 R及びRで表される炭素数1~20の1価の有機基としては、Rで表される炭素数1~20の1価の有機基を好適に採用することができる。 As the monovalent organic group having 1 to 20 carbon atoms represented by R4 and R5 , a monovalent organic group having 1 to 20 carbon atoms represented by R2 can be suitably used.

 R及びRが互いに合わせられこれらが結合する硫黄原子とともに構成される炭素数4~12の環構造としては、炭素数4~12の硫黄原子含有脂肪族複素環構造や炭素数4~12の硫黄原子含有芳香族複素環構造が挙げられる。上記硫黄原子含有脂肪族複素環構造としては、チエタン、テトラヒドロチオフェン、オキサチオラン、チアン、ジチアン、チオモルホリン、チオキサン等が挙げられる。上記硫黄原子含有芳香族複素環構造としては、チオフェン、チアゾール、ベンゾチオフェン、ジベンゾチオフェン、フェノキサチイン等が挙げられる。中でも、R及びRにより構成される上記環構造としては、テトラヒドロチオフェン、チオキサン、ジベンゾチオフェン、ベンゾチオフェン、フェノキサチインがより好ましい。 Examples of the ring structure having 4 to 12 carbon atoms formed by combining R4 and R5 together with the sulfur atom to which they are bonded include a sulfur atom-containing aliphatic heterocyclic structure having 4 to 12 carbon atoms and a sulfur atom-containing aromatic heterocyclic structure having 4 to 12 carbon atoms. Examples of the sulfur atom-containing aliphatic heterocyclic structure include thietane, tetrahydrothiophene, oxathiolane, thiane, dithiane, thiomorpholine, and thioxane. Examples of the sulfur atom-containing aromatic heterocyclic structure include thiophene, thiazole, benzothiophene, dibenzothiophene, and phenoxathiin. Among these, tetrahydrothiophene, thioxane, dibenzothiophene, benzothiophene, and phenoxathiin are more preferred as the ring structure formed by R4 and R5 .

 R及びRにより構成される上記環構造は、置換基を有していてもよい。上記置換基としては、例えば、フッ素原子、塩素原子、臭素原子、ヨウ素原子等のハロゲン原子;ヒドロキシ基;カルボキシ基;シアノ基;ニトロ基;アルキル基、アルコキシ基、アルコキシカルボニル基、アルコキシカルボニルオキシ基、アシル基、アシロキシ基又はこれらの基の水素原子をハロゲン原子で置換した基;オキソ基(=O)等が挙げられる。 The ring structure formed by R4 and R5 may have a substituent. Examples of the substituent include a halogen atom such as a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom; a hydroxy group; a carboxy group; a cyano group; a nitro group; an alkyl group, an alkoxy group, an alkoxycarbonyl group, an alkoxycarbonyloxy group, an acyl group, an acyloxy group, or a group in which a hydrogen atom of any of these groups has been substituted with a halogen atom; and an oxo group (═O).

 R及びRは、それぞれ独立して、置換又は非置換のフェニル基であることが好ましい。R及びRにおけるフェニル基は、R及びRにより構成される上記環構造が有し得る置換基を有していてもよい。 Preferably, R4 and R5 are each independently a substituted or unsubstituted phenyl group. The phenyl groups in R4 and R5 may have a substituent that the ring structure formed by R4 and R5 may have.

 Rで表される炭素数1~20の1価の有機基としては、Rで表される炭素数1~20の1価の有機基を好適に採用することができる。 As the monovalent organic group having 1 to 20 carbon atoms represented by R6 , a monovalent organic group having 1 to 20 carbon atoms represented by R2 can be suitably used.

 Rとしては、ヒドロキシ基、アルキル基、ハロゲン原子が好ましく、ヒドロキシ基、メチル基、フルオロ基、ヨード基、トリフルオロメチル基、t-ブチル基がより好ましい。 R6 is preferably a hydroxy group, an alkyl group or a halogen atom, and more preferably a hydroxy group, a methyl group, a fluoro group, an iodo group, a trifluoromethyl group or a t-butyl group.

 mは0であることが好ましい。 It is preferable that m is 0.

 nは、0~3の整数であることが好ましく、0~2の整数であることがより好ましく、0又は1であることがさらに好ましい。 n is preferably an integer from 0 to 3, more preferably an integer from 0 to 2, and even more preferably 0 or 1.

 上記式(1)中、R-E-に対しR-E-CO-はオルト位の関係にある(R-E-が結合する炭素原子とR-E-CO-が結合する炭素原子とが隣接する)ことが好ましい。これにより、酸発生効率を適度に制御することが可能となり、上述のレジスト諸性能をより高いレベルで発揮することができる。 In the above formula (1), it is preferable that R 3 -E-CO- is in an ortho position relative to R 2 -E 1 - (the carbon atom to which R 2 -E 1 - is bonded is adjacent to the carbon atom to which R 3 -E-CO- is bonded), which makes it possible to appropriately control the acid generation efficiency and to exhibit the above-mentioned resist performances at a higher level.

 オニウム塩化合物(1)のスルホニウムカチオンの具体例としては、限定されないものの、例えば下記式(a-1)~(a-104)で表される構造等が挙げられる。 Specific examples of the sulfonium cation of onium salt compound (1) include, but are not limited to, structures represented by the following formulas (a-1) to (a-104):


 オニウム塩化合物(1)は、上述のように、有機酸アニオンの構造に応じて感放射線性酸発生剤又は酸拡散制御剤として機能する。感放射線性酸発生剤は、上記酸解離性基を解離する酸を露光により発生させる化合物である。酸拡散制御剤は、上記酸解離性基を解離しない酸を露光により発生させる化合物であり、未露光部において感放射線性酸発生剤から発生した酸の拡散を抑制する機能を有する。酸拡散制御剤から発生する酸は、感放射線性酸発生剤から発生する酸より相対的に弱い酸(pKaが大きい酸)であるということができる。オニウム塩化合物(1)が感放射線性酸発生剤または酸拡散制御剤として機能するかは、ベース重合体が有する酸解離性基が解離するのに必要とするエネルギー、および露光により発生する酸の酸性度等によって決まる。感放射線性組成物におけるオニウム塩化合物(1)の含有形態としては、それ単独で化合物として存在する(重合体から遊離した)形態でも、重合体の一部として組み込まれた形態でも、これらの両方の形態でもよいものの、単独で化合物として存在する形態が好ましい。 As described above, onium salt compound (1) functions as either a radiation-sensitive acid generator or an acid diffusion controller depending on the structure of the organic acid anion. A radiation-sensitive acid generator is a compound that generates an acid that dissociates the acid-dissociable group upon exposure. An acid diffusion controller is a compound that generates an acid that does not dissociate the acid-dissociable group upon exposure, and functions to inhibit the diffusion of the acid generated from the radiation-sensitive acid generator in unexposed areas. The acid generated from the acid diffusion controller can be said to be a relatively weaker acid (having a higher pKa) than the acid generated from the radiation-sensitive acid generator. Whether onium salt compound (1) functions as a radiation-sensitive acid generator or an acid diffusion controller depends on factors such as the energy required to dissociate the acid-dissociable group in the base polymer and the acidity of the acid generated upon exposure. The radiation-sensitive composition may contain onium salt compound (1) in the form of a sole compound (free from the polymer), in the form of a polymer incorporated as part of the polymer, or both, although the form of a sole compound is preferred.

 露光により発生する酸としては、スルホン酸、スルホンイミド、カルボン酸、スルホンアミドを生じるものをあげることができる。有機酸アニオンは、これらに対応する構造を採用することができる。 Acids that are generated upon exposure include those that produce sulfonic acids, sulfonimides, carboxylic acids, and sulfonamides. The organic acid anions can have structures corresponding to these.

 このような酸として、
 (1)スルホ基の硫黄原子のα位又はβ位の炭素原子に1以上のフッ素原子、フッ素化炭化水素基又はシアノ基が置換した化合物、
 (2)フッ素原子を含むスルホンイミド構造を有する化合物、
 (3)スルホ基の硫黄原子のα位又はβ位の炭素原子がフッ素原子、フッ素化炭化水素基又はシアノ基で置換されていない化合物
を挙げることができる。露光により発生するカルボン酸としては、
 (4)カルボキシ基に隣接する炭素原子に1以上のフッ素原子またはフッ素化炭化水素基が置換した化合物、
 (5)カルボキシ基に隣接する炭素原子がフッ素原子またはフッ素化炭化水素基で置換されていない化合物、
 (6)フッ素原子を有していてもよいスルホンアミド構造を有する化合物
 等を挙げることができる。
Such acids include:
(1) A compound in which one or more fluorine atoms, fluorinated hydrocarbon groups, or cyano groups are substituted on the carbon atom at the α- or β-position of the sulfur atom of a sulfo group,
(2) a compound having a sulfonimide structure containing a fluorine atom,
(3) Compounds in which the carbon atom at the α-position or β-position to the sulfur atom of the sulfo group is not substituted with a fluorine atom, a fluorinated hydrocarbon group, or a cyano group.
(4) A compound in which one or more fluorine atoms or fluorinated hydrocarbon groups are substituted on the carbon atom adjacent to the carboxy group.
(5) A compound in which the carbon atom adjacent to the carboxy group is not substituted with a fluorine atom or a fluorinated hydrocarbon group.
(6) Compounds having a sulfonamide structure which may have a fluorine atom.

 これらのうち、感放射線性酸発生剤としては上記(1)~(2)に該当するものが好ましい。酸拡散制御剤としては上記(3)~(6)に該当するものが好ましく、(3)又は(5)に該当するものが特に好ましい。上記(3)に該当する構造であっても、スルホ基の硫黄原子のα位又はβ位の炭素原子に電子求引性基(シアノ基等)が結合する場合は感放射線性酸発生剤として機能し得る。 Among these, those corresponding to (1) and (2) above are preferred as radiation-sensitive acid generators. Those corresponding to (3) to (6) above are preferred as acid diffusion controllers, with those corresponding to (3) or (5) being particularly preferred. Even if the structure corresponds to (3) above, it can function as a radiation-sensitive acid generator if an electron-withdrawing group (such as a cyano group) is bonded to the carbon atom at the α- or β-position of the sulfur atom of the sulfo group.

 オニウム塩化合物(1)が感放射線性酸発生剤である場合、オニウム塩化合物(1)の有機酸アニオンは下記式(z-a)で表されることが好ましい。

(式(z-a)中、Rzaは、炭素数4~40の1価の有機基である。ただし、-SO -のα位又はβ位の炭素原子にはフッ素原子、1価のフッ素化炭化水素基又はシアノ基が結合している。)
When the onium salt compound (1) is a radiation-sensitive acid generator, the organic acid anion of the onium salt compound (1) is preferably represented by the following formula (za).

(In formula (za), R za is a monovalent organic group having 4 to 40 carbon atoms, provided that a fluorine atom, a monovalent fluorinated hydrocarbon group, or a cyano group is bonded to the carbon atom at the α- or β-position of —SO 3 .)

 Rzaで表される炭素数4~40の1価の有機基としては、上記式(1)のRで表される炭素数1~20の1価の有機基を炭素数4~40に拡張した基を好適に採用することができる。 As the monovalent organic group having 4 to 40 carbon atoms represented by R za , a group in which the monovalent organic group having 1 to 20 carbon atoms represented by R 2 in the above formula (1) is extended to have 4 to 40 carbon atoms can be suitably used.

 Rzaは環状構造を含む炭素数4~40の1価の有機基であることが好ましい。当該有機基としては特に限定されず、環状構造のみを含む基又は環状構造と鎖状構造とを組み合わせた基のいずれであってもよい。環状構造としては、単環、多環又はこれらの組み合わせのいずれでもよい。また、環状構造は、脂環構造、芳香環構造又はこれらの組み合わせのいずれでもよい。組み合わせの場合、環構造が鎖状構造で結合した構造であってもよく、2つ以上の環構造が縮合環構造を形成していてもよい。これらの構造は環状構造の最小の基本骨格として含まれることが好ましい。有機基中の基本骨格としての環状構造の数は、1でもよく、2以上であってもよい。環状構造又は鎖状構造の骨格を形成する炭素原子間又は炭素鎖末端に上記2価のヘテロ原子含有基が存在していてもよく、環状構造又は鎖状構造の炭素原子上の水素原子が他の置換基で置換されていてもよい。 R za is preferably a monovalent organic group having 4 to 40 carbon atoms and containing a cyclic structure. The organic group is not particularly limited and may be either a group containing only a cyclic structure or a group combining a cyclic structure with a chain structure. The cyclic structure may be a monocyclic ring, a polycyclic ring, or a combination thereof. The cyclic structure may be an alicyclic structure, an aromatic ring structure, or a combination thereof. In the case of a combination, the cyclic structures may be linked in a chain structure, or two or more cyclic structures may form a fused ring structure. These structures are preferably included as the smallest basic skeleton of the cyclic structure. The number of cyclic structures as the basic skeleton in the organic group may be one or two or more. The divalent heteroatom-containing group may be present between the carbon atoms forming the skeleton of the cyclic structure or the chain structure or at the terminal of the carbon chain, and hydrogen atoms on the carbon atoms of the cyclic structure or the chain structure may be substituted with other substituents.

 上記脂環構造としては、上記式(1)のRにおける炭素数3~20の1価の脂環式炭化水素基に対応する構造を好適に採用することができる。 As the alicyclic structure, a structure corresponding to the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms in R 2 of the above formula (1) can be suitably adopted.

 上記芳香環構造としては、上記式(1)のRにおける炭素数6~20の1価の芳香族炭化水素基に対応する構造を好適に採用することができる。この他、フラン環、ピロール環、チオフェン環、ホスホール環、ピラゾール環、オキサゾール環、イソオキサゾール環、チアゾール環、ピリジン環、ピラジン環、ピリミジン環、ピリダジン環、トリアジン環等の芳香族複素環も好適である。 As the aromatic ring structure, a structure corresponding to the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms in R2 of the above formula (1) can be preferably used. In addition, aromatic heterocycles such as a furan ring, a pyrrole ring, a thiophene ring, a phosphole ring, a pyrazole ring, an oxazole ring, an isoxazole ring, a thiazole ring, a pyridine ring, a pyrazine ring, a pyrimidine ring, a pyridazine ring, and a triazine ring are also suitable.

 上記鎖状構造としては、上記式(1)のRにおける炭素数1~20の1価の鎖状炭化水素基に対応する構造を好適に採用することができる。 As the chain structure, a structure corresponding to the monovalent chain hydrocarbon group having 1 to 20 carbon atoms in R 2 of the above formula (1) can be suitably adopted.

 上記脂環構造として、脂肪族複素環構造も採用可能である。
 上記脂肪族複素環構造としては、例えば
 オキシラン、テトラヒドロフラン、テトラヒドロピラン、ジオキソラン、ジオキサン等の酸素原子含有脂肪族複素環構造;
 アジリジン、ピロリジン、ピペリジン、ピペラジン等の窒素原子含有脂肪族複素環構造;
 チエタン、チオラン、チアン等の硫黄原子含有脂肪族複素環構造;
 モルホリン、1,2-オキサチオラン、1,3-オキサチオラン等の複数のヘテロ原子を含有する脂肪族複素環構造等が挙げられる。
The alicyclic structure may also be an aliphatic heterocyclic structure.
Examples of the aliphatic heterocyclic structure include oxygen atom-containing aliphatic heterocyclic structures such as oxirane, tetrahydrofuran, tetrahydropyran, dioxolane, and dioxane;
Nitrogen atom-containing aliphatic heterocyclic structures such as aziridine, pyrrolidine, piperidine, and piperazine;
Sulfur atom-containing aliphatic heterocyclic structures such as thietane, thiolane, and thiane;
Examples include aliphatic heterocyclic structures containing multiple heteroatoms such as morpholine, 1,2-oxathiolane, and 1,3-oxathiolane.

 脂肪族複素環構造には、ラクトン構造、環状カーボネート構造、スルトン構造、環状アセタール、環状イミド構造又はこれらの組み合わせが含まれる。 Aliphatic heterocyclic structures include lactone structures, cyclic carbonate structures, sultone structures, cyclic acetal structures, cyclic imide structures, or combinations thereof.

 Rzaは上記脂環構造を含むことが好ましい。 R za preferably contains the above alicyclic structure.

 上記環状構造又は鎖状構造の炭素原子上の水素原子を置換する置換基としては、R及びRにより構成される上記環構造が有し得る置換基を好適に採用することができる。 As the substituent that substitutes the hydrogen atom on the carbon atom of the cyclic structure or chain structure, the substituent that the cyclic structure formed by R4 and R5 can have can be suitably used.

 上記1価のフッ素化炭化水素基としては、炭素数1~20の1価のフッ素化鎖状炭化水素基、炭素数3~20の1価のフッ素化脂環式炭化水素基等が挙げられる。 Examples of the monovalent fluorinated hydrocarbon group include monovalent fluorinated chain hydrocarbon groups having 1 to 20 carbon atoms, and monovalent fluorinated alicyclic hydrocarbon groups having 3 to 20 carbon atoms.

 上記炭素数1~20の1価のフッ素化鎖状炭化水素基としては、例えば
 トリフルオロメチル基、ジフルオロメチル基、2,2,2-トリフルオロエチル基、ペンタフルオロエチル基、2,2,3,3,3-ペンタフルオロプロピル基、1,1,1,3,3,3-ヘキサフルオロプロピル基、ヘプタフルオロn-プロピル基、ヘプタフルオロイソプロピル基、ノナフルオロn-ブチル基、ノナフルオロイソブチル基、ノナフルオロt-ブチル基、2,2,3,3,4,4,5,5-オクタフルオロn-ペンチル基、トリデカフルオロn-ヘキシル基、5,5,5-トリフルオロ-1,1-ジエチルペンチル基等のフッ素化アルキル基;
 トリフルオロエテニル基、ペンタフルオロプロペニル基等のフッ素化アルケニル基;
 フルオロエチニル基、トリフルオロプロピニル基等のフッ素化アルキニル基などが挙げられる。
Examples of the monovalent fluorinated chain hydrocarbon group having 1 to 20 carbon atoms include fluorinated alkyl groups such as a trifluoromethyl group, a difluoromethyl group, a 2,2,2-trifluoroethyl group, a pentafluoroethyl group, a 2,2,3,3,3-pentafluoropropyl group, a 1,1,1,3,3,3-hexafluoropropyl group, a heptafluoro-n-propyl group, a heptafluoroisopropyl group, a nonafluoro-n-butyl group, a nonafluoroisobutyl group, a nonafluoro-t-butyl group, a 2,2,3,3,4,4,5,5-octafluoro-n-pentyl group, a tridecafluoro-n-hexyl group, and a 5,5,5-trifluoro-1,1-diethylpentyl group;
fluorinated alkenyl groups such as a trifluoroethenyl group and a pentafluoropropenyl group;
Examples include fluorinated alkynyl groups such as a fluoroethynyl group and a trifluoropropynyl group.

 上記炭素数3~20の1価のフッ素化脂環式炭化水素基としては、例えば
 フルオロシクロペンチル基、ジフルオロシクロペンチル基、ノナフルオロシクロペンチル基、フルオロシクロヘキシル基、ジフルオロシクロヘキシル基、ウンデカフルオロシクロヘキシルメチル基、フルオロノルボルニル基、フルオロアダマンチル基、フルオロボルニル基、フルオロイソボルニル基、フルオロトリシクロデシル基等のフッ素化シクロアルキル基;
 フルオロシクロペンテニル基、ノナフルオロシクロヘキセニル基等のフッ素化シクロアルケニル基などが挙げられる。
Examples of the monovalent fluorinated alicyclic hydrocarbon group having 3 to 20 carbon atoms include fluorinated cycloalkyl groups such as a fluorocyclopentyl group, a difluorocyclopentyl group, a nonafluorocyclopentyl group, a fluorocyclohexyl group, a difluorocyclohexyl group, an undecafluorocyclohexylmethyl group, a fluoronorbornyl group, a fluoroadamantyl group, a fluorobornyl group, a fluoroisobornyl group, and a fluorotricyclodecyl group;
Examples include fluorinated cycloalkenyl groups such as a fluorocyclopentenyl group and a nonafluorocyclohexenyl group.

 上記フッ素化炭化水素基としては、炭素数1~8の1価のフッ素化鎖状炭化水素基が好ましく、炭素数1~5の1価のフッ素化直鎖状炭化水素基がより好ましい。 The above-mentioned fluorinated hydrocarbon group is preferably a monovalent fluorinated chain hydrocarbon group having 1 to 8 carbon atoms, and more preferably a monovalent fluorinated straight-chain hydrocarbon group having 1 to 5 carbon atoms.

 オニウム塩化合物(1)が感放射線性酸発生剤である場合の有機酸アニオンの具体例としては、限定されないものの、例えば下記式(z-1-1)~(z-1-64)で表される構造(上記式(z-a)で表される構造を含む。)等が挙げられる。 Specific examples of organic acid anions when onium salt compound (1) is a radiation-sensitive acid generator include, but are not limited to, structures represented by the following formulas (z-1-1) to (z-1-64) (including the structure represented by formula (z-a) above).

 感放射線性酸発生剤としてのオニウム塩化合物(1)は、上記スルホニウムカチオンとオニウム塩化合物(1)が感放射線性酸発生剤である場合の上記有機酸アニオンとを任意に組み合わせて得られる。具体例としては、限定されないものの、例えば下記式(1B-1)~(1B-66)で表される構造等が挙げられる。 Onium salt compound (1) as a radiation-sensitive acid generator can be obtained by any combination of the above-mentioned sulfonium cation and the above-mentioned organic acid anion when onium salt compound (1) is used as a radiation-sensitive acid generator. Specific examples include, but are not limited to, structures represented by the following formulas (1B-1) to (1B-66).

 感放射線性酸発生剤としてのオニウム塩化合物(1)の含有量(複数種含む場合はそれらの合計)の下限としては、後述のベース重合体100質量部に対し0.1質量部が好ましく、1質量部がより好ましく、2質量部がさらに好ましく、3質量部が特に好ましい。上記含有量の上限は100質量部が好ましく、80質量部がより好ましく、60質量部がさらに好ましく、30質量部が特に好ましい。これにより当該組成物は、パターン形成の際に、優れた感度やCDU、MEEF、現像欠陥抑制性、パターン円形性、パターン矩形性を発揮することができる。 The lower limit of the content of onium salt compound (1) as a radiation-sensitive acid generator (the total content when multiple types are included) is preferably 0.1 parts by mass, more preferably 1 part by mass, even more preferably 2 parts by mass, and particularly preferably 3 parts by mass, per 100 parts by mass of the base polymer described below. The upper limit of the content is preferably 100 parts by mass, more preferably 80 parts by mass, even more preferably 60 parts by mass, and particularly preferably 30 parts by mass. This enables the composition to exhibit excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity during pattern formation.

 本発明の効果を損なわない限り、当該組成物は、感放射線性酸発生剤としてのオニウム塩化合物(1)以外の公知の感放射線性酸発生剤を含んでいてもよい。 As long as the effects of the present invention are not impaired, the composition may contain a known radiation-sensitive acid generator other than the onium salt compound (1) as the radiation-sensitive acid generator.

 オニウム塩化合物(1)が酸拡散制御剤である場合、オニウム塩化合物(1)の有機酸アニオンは下記式(z-b)又は(z-c)で表されることが好ましい。

(式(z-b)及び(z-c)中、Rzb及びRzcは、それぞれ独立して、炭素数4~40の1価の有機基である。ただし、式(z-c)中、-SO -のα位又はβ位の炭素原子にはフッ素原子、1価のフッ素化炭化水素基又はシアノ基は結合していない。)
When the onium salt compound (1) is an acid diffusion controller, the organic acid anion of the onium salt compound (1) is preferably represented by the following formula (z-b) or (z-c).

(In formulas (z-b) and (z-c), R zb and R zc each independently represent a monovalent organic group having 4 to 40 carbon atoms. However, in formula (z-c), no fluorine atom, monovalent fluorinated hydrocarbon group, or cyano group is bonded to the carbon atom at the α-position or β-position of —SO 3 .)

 Rzb及びRzcで表される炭素数4~40の1価の有機基としては、上記式(z-a)のRzaで表される炭素数4~40の1価の有機基を好適に採用することができる。 As the monovalent organic group having 4 to 40 carbon atoms represented by Rzb and Rzc , a monovalent organic group having 4 to 40 carbon atoms represented by Rza in the above formula (za) can be suitably used.

 Rzb及びRzcは、環状構造、カルボニル基及びエーテル結合からなる群より選ばれる少なくとも1種の構造を含むことが好ましい。Rzb及びRzcの環状構造としては、上記式(z-a)のRzaにおける環状構造を好適に採用することができる。 Rzb and Rzc preferably contain at least one structure selected from the group consisting of a cyclic structure, a carbonyl group, and an ether bond. As the cyclic structure of Rzb and Rzc , the cyclic structure of Rza in the above formula (za) can be suitably adopted.

 オニウム塩化合物(1)が酸拡散制御剤である場合の有機酸アニオンの具体例としては、限定されないものの、例えば下記式(z-2-1)~(z-2-44)で表される構造(上記式(z-b)及び(z-c)で表される構造を含む。)等が挙げられる。 Specific examples of organic acid anions when onium salt compound (1) is an acid diffusion controller include, but are not limited to, structures represented by the following formulas (z-2-1) to (z-2-44) (including the structures represented by the above formulas (z-b) and (z-c)).

 酸拡散制御剤としてのオニウム塩化合物(1)は、上記スルホニウムカチオンとオニウム塩化合物(1)が酸拡散制御剤である場合の上記有機酸アニオンとを任意に組み合わせて得られる。具体例としては、限定されないものの、例えば下記式(1C-1)~(1C-34)で表される構造等が挙げられる。 The onium salt compound (1) serving as an acid diffusion controller can be obtained by any combination of the above sulfonium cation and the above organic acid anion when the onium salt compound (1) is used as an acid diffusion controller. Specific examples include, but are not limited to, structures represented by the following formulas (1C-1) to (1C-34).

 酸拡散制御剤としてのオニウム塩化合物(1)の含有量(複数種含む場合はそれらの合計)の下限としては、後述のベース重合体100質量部に対し0.1質量部が好ましく、2質量部がより好ましく、4質量部がさらに好ましい。上記含有量の上限は60質量部が好ましく、50質量部がより好ましく、40質量部がさらに好ましい。これにより当該組成物は、パターン形成の際に、優れた感度やCDU、MEEF、現像欠陥抑制性、パターン円形性、パターン矩形性を発揮することができる。 The lower limit of the content of onium salt compound (1) as an acid diffusion controller (the total content when multiple types are included) is preferably 0.1 parts by mass, more preferably 2 parts by mass, and even more preferably 4 parts by mass, per 100 parts by mass of the base polymer described below. The upper limit of the content is preferably 60 parts by mass, more preferably 50 parts by mass, and even more preferably 40 parts by mass. This enables the composition to exhibit excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity during pattern formation.

 本発明の効果を損なわない限り、当該組成物は、酸拡散制御剤としてのオニウム塩化合物(1)以外の公知の酸拡散制御剤を含んでいてもよい。 As long as the effects of the present invention are not impaired, the composition may contain a known acid diffusion controller other than the onium salt compound (1) as the acid diffusion controller.

 (オニウム塩化合物(1)の合成方法)
 オニウム塩化合物(1)は、代表的には下記スキームに従って合成することができる。上記式(1)において、R及びRがアリール基であり、m及びnがともに0であり、R-E-に対しR-E-CO-がオルト位に結合する場合について説明する。ただし、これに限定されず、公知の方法を採用することができる。
(Method for synthesizing onium salt compound (1))
The onium salt compound (1) can be synthesized typically according to the following scheme. The following describes a case where, in the above formula (1), R4 and R5 are aryl groups, m and n are both 0, and R3 -E-CO- is bonded to the ortho position relative to R2 - E1- . However, the synthesis is not limited to this, and known methods can be used.


(スキーム中、R~R、E、E及びA-は上記式(1)と同義である。Arはそれぞれアリール基である。TfO-はトリフルオロスルホン酸アニオンである。Mは1価のアルカリ金属である。X-は1価のハロゲン化物イオンである。Zは1価のカチオンである。)

(In the scheme, R 1 to R 3 , E 1 , E, and A are defined as in formula (1) above. Each Ar represents an aryl group. TfO 4 − represents a trifluorosulfonate anion. M 4 + represents a monovalent alkali metal. X − represents a monovalent halide ion. Z 4 + represents a monovalent cation.)

 ジアリールスルホキシドと安息香酸誘導体とを強酸存在下にて反応させ、スルホニウムカチオン体を形成する。これにハロゲン化アルカリ金属を反応させてハロゲン化物塩を形成し、目的とする有機酸アニオンを有する塩を反応させて塩交換することで、所望のオニウム塩化合物(1)を合成することができる。一工程目のカチオン化に関しては、フリーデル・クラフツ型の反応であることから、該反応に用いられる一般的な反応剤を採用することもできる。他の構造についても出発原料や中間成分等を適宜変更することにより合成することができる。 A diaryl sulfoxide and a benzoic acid derivative are reacted in the presence of a strong acid to form a sulfonium cation. This is then reacted with an alkali metal halide to form a halide salt, which is then reacted with a salt containing the desired organic acid anion to perform salt exchange, thereby synthesizing the desired onium salt compound (1). Because the first cationization step is a Friedel-Crafts type reaction, standard reactants used in such reactions can also be used. Other structures can also be synthesized by appropriately changing the starting materials, intermediate components, etc.

 (重合体)
 重合体(すなわち、ベース重合体)は、酸解離性基を有する構造単位(以下、「構造単位(I)」ともいう)を含む重合鎖の集合体である。「酸解離性基」とは、カルボキシ基、フェノール性水酸基、アルコール性水酸基、スルホ基等が有する水素原子を置換する基であって、酸の作用により解離する基をいう。当該感放射線性組成物は、重合体が構造単位(I)を有することで、パターン形成性に優れる。
(polymer)
The polymer (i.e., base polymer) is an aggregate of polymer chains containing a structural unit having an acid-dissociable group (hereinafter also referred to as "structural unit (I)"). The "acid-dissociable group" refers to a group that substitutes a hydrogen atom in a carboxy group, a phenolic hydroxyl group, an alcoholic hydroxyl group, a sulfo group, or the like, and that dissociates under the action of an acid. The radiation-sensitive composition has excellent pattern formability because the polymer contains the structural unit (I).

 ベース重合体は、構造単位(I)以外にも、後述するラクトン構造、環状カーボネート構造及びスルトン構造からなる群より選ばれる少なくとも1種を含む構造単位(II)を含むことが好ましく、構造単位(I)及び(II)以外のその他の構造単位を含んでいてもよい。以下、各構造単位について説明する。 In addition to structural unit (I), the base polymer preferably contains structural unit (II) containing at least one structure selected from the group consisting of a lactone structure, a cyclic carbonate structure, and a sultone structure, as described below, and may also contain structural units other than structural units (I) and (II). Each structural unit is described below.

[構造単位(I)]
 構造単位(I)は、酸解離性基を含む構造単位である。構造単位(I)としては、酸解離性基を有する限り特に限定されず、例えば、第三級アルキルエステル部分を有する構造単位、フェノール性水酸基の水素原子が第三級アルキル基で置換された構造を有する構造単位、アセタール結合を有する構造単位等が挙げられるが、当該感放射線性組成物のパターン形成性の向上の観点から、下記式(3)で表される構造単位(以下、「構造単位(I-1)」ともいう)が好ましい。
[Structural unit (I)]
The structural unit (I) is a structural unit containing an acid-dissociable group. The structural unit (I) is not particularly limited as long as it has an acid-dissociable group, and examples thereof include a structural unit having a tertiary alkyl ester moiety, a structural unit having a structure in which the hydrogen atom of a phenolic hydroxyl group is substituted with a tertiary alkyl group, and a structural unit having an acetal bond. From the viewpoint of improving the pattern formability of the radiation-sensitive composition, a structural unit represented by the following formula (3) (hereinafter also referred to as "structural unit (I-1)") is preferred.

 上記式(3)中、R17は、水素原子、フッ素原子、メチル基又はトリフルオロメチル基である。R18は、炭素数1~20の1価の置換又は非置換の炭化水素基である。R19及びR20は、それぞれ独立して、炭素数1~10の1価の置換又は非置換の鎖状炭化水素基若しくは炭素数3~20の1価の置換又は非置換の脂環式炭化水素基であるか、又はこれらの基が互いに合わせられこれらが結合する炭素原子と共に構成される炭素数3~20の2価の脂環式基を表す。L11は、-COO-、-L11aCOO-又は-COOL11aCOO-を表す。L11aは置換又は非置換のアルカンジイル基又はアレーンジイル基である。*は、R17が結合する炭素原子との結合手である。 In the above formula (3), R 17 is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group. R 18 is a monovalent substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms. R 19 and R 20 each independently represent a monovalent substituted or unsubstituted chain hydrocarbon group having 1 to 10 carbon atoms, a monovalent substituted or unsubstituted alicyclic hydrocarbon group having 3 to 20 carbon atoms, or a divalent alicyclic group having 3 to 20 carbon atoms formed by combining these groups together with the carbon atoms to which they are bonded. L 11 represents * -COO-, * -L 11a COO-, or * -COOL 11a COO-. L 11a is a substituted or unsubstituted alkanediyl group or arenediyl group. * represents a bond to the carbon atom to which R 17 is bonded.

 上記R17としては、構造単位(I-1)を与える単量体の共重合性の観点から、水素原子、メチル基が好ましく、メチル基がより好ましい。 From the viewpoint of copolymerizability of the monomer that gives the structural unit (I-1), R 17 is preferably a hydrogen atom or a methyl group, more preferably a methyl group.

 L11aで表されるアルカンジイル基としては、メチレン基、エタンジイル基、1,3-プロパンジイル基、2,2-プロパンジイル基等の炭素数1~10のアルカンジイル基が挙げられる。L11aとしてはメチレン基、エタンジイル基が好ましい。 Examples of the alkanediyl group represented by L 11a include alkanediyl groups having 1 to 10 carbon atoms, such as a methylene group, an ethanediyl group, a 1,3-propanediyl group, and a 2,2-propanediyl group. L 11a is preferably a methylene group or an ethanediyl group.

 L11aで表されるアレーンジイル基としては、ベンゼンジイル基、ナフタレンジイル基等の炭素数6~20の2価の芳香族炭化水素基が挙げられる。L11aとしてはベンゼンジイル基が好ましい。 Examples of the arenediyl group represented by L 11a include divalent aromatic hydrocarbon groups having 6 to 20 carbon atoms, such as benzenediyl and naphthalenediyl groups, with benzenediyl being preferred as L 11a .

 L11aで表されるアレーンジイル基が有し得る置換基としては、ハロゲン原子、ヒドロキシ基、カルボキシ基、シアノ基、ニトロ基、アルキル基、フッ素化アルキル基、アルコキシカルボニルオキシ基、アシル基、アシロキシ基、アルコキシ基等が挙げられる。 Examples of the substituent that the arenediyl group represented by L 11a may have include a halogen atom, a hydroxy group, a carboxy group, a cyano group, a nitro group, an alkyl group, a fluorinated alkyl group, an alkoxycarbonyloxy group, an acyl group, an acyloxy group, and an alkoxy group.

 上記R18で表される炭素数1~20の1価の炭化水素基としては、例えば、炭素数1~10の1価の鎖状炭化水素基、炭素数3~20の1価の脂環式炭化水素基、炭素数6~20の1価の芳香族炭化水素基等が挙げられる。 Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms represented by R 18 include a monovalent chain hydrocarbon group having 1 to 10 carbon atoms, a monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms, and a monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms.

 上記R18~R20で表される炭素数1~10の1価の鎖状炭化水素基としては、炭素数1~10の1価の直鎖若しくは分岐鎖飽和炭化水素基、又は炭素数1~10の1価の直鎖若しくは分岐鎖不飽和炭化水素基が挙げられる。 Examples of the monovalent chain hydrocarbon group having 1 to 10 carbon atoms represented by R 18 to R 20 include a monovalent linear or branched saturated hydrocarbon group having 1 to 10 carbon atoms, or a monovalent linear or branched unsaturated hydrocarbon group having 1 to 10 carbon atoms.

 上記R18~R20で表される炭素数3~20の1価の脂環式炭化水素基としては、上記式(1)のRにおける炭素数3~20の1価の脂環式炭化水素基を好適に採用することができる。 As the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms represented by R 18 to R 20 , the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms represented by R 2 in the above formula (1) can be suitably used.

 上記R18で表される炭素数6~20の1価の芳香族炭化水素基としては、上記式(1)のRにおける炭素数6~20の1価の芳香族炭化水素基を好適に採用することができる。 As the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms represented by R 18 , the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms represented by R 2 in the above formula (1) can be suitably used.

 上記R18としては、炭素数1~10の直鎖又は分岐鎖飽和炭化水素基、炭素数3~20の脂環式炭化水素基が好ましい。 R 18 is preferably a linear or branched saturated hydrocarbon group having 1 to 10 carbon atoms or an alicyclic hydrocarbon group having 3 to 20 carbon atoms.

 上記R19及びR20が互いに合わせられこれらが結合する炭素原子と共に構成される炭素数3~20の2価の脂環式基は、上記炭素数3~20の1価の脂環式炭化水素基から1個の水素原子を除いた基を好適に採用することができる。 The divalent alicyclic group having 3 to 20 carbon atoms formed when R 19 and R 20 are combined together with the carbon atom to which they are bonded can suitably be a group in which one hydrogen atom has been removed from the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms.

 これらの中で、R18は炭素数1~4のアルキル基、アルケニル基又はフェニル基であり、R19及びR20が互いに合わせられこれらが結合する炭素原子と共に構成される脂環構造が多環又は単環のシクロアルカン構造であることが好ましい。 Among these, it is preferred that R 18 is an alkyl group, alkenyl group, or phenyl group having 1 to 4 carbon atoms, and that the alicyclic structure formed by combining R 19 and R 20 together with the carbon atoms to which they are bonded is a polycyclic or monocyclic cycloalkane structure.

 上記R18~R20が有し得る置換基としては、L11aで表されるアレーンジイル基が有し得る置換基を好適に採用することができる。 As the substituents which R 18 to R 20 may have, the substituents which the arenediyl group represented by L 11a may suitably have can be used.

 構造単位(I-1)としては、例えば、下記式(3-1)~(3-14)で表される構造単位(以下、「構造単位(I-1-1)~(I-1-14)」ともいう)等が挙げられる。 Examples of the structural unit (I-1) include structural units represented by the following formulas (3-1) to (3-14) (hereinafter also referred to as "structural units (I-1-1) to (I-1-14)").

 上記式(3-1)~(3-14)中、R17~R20は、上記式(3)と同義である。RL11は、ハロゲン原子、ヒドロキシ基、カルボキシ基、シアノ基、ニトロ基、アルキル基、フッ素化アルキル基、アルコキシカルボニルオキシ基、アシル基、アシロキシ基又はアルコキシ基である。i及びjは、それぞれ独立して、1~4の整数である。k及びlは0又は1である。3aは、それぞれ独立して、0~3の整数である。3aが2以上の場合、複数のRL11は互いに同一又は異なる。a4は、1~3の整数である。 In the above formulas (3-1) to (3-14), R 17 to R 20 have the same meanings as in the above formula (3). R L11 is a halogen atom, a hydroxy group, a carboxy group, a cyano group, a nitro group, an alkyl group, a fluorinated alkyl group, an alkoxycarbonyloxy group, an acyl group, an acyloxy group, or an alkoxy group. i and j are each independently an integer of 1 to 4. k and l are 0 or 1. 3a are each independently an integer of 0 to 3. When 3a is 2 or more, multiple R L11 are the same or different. a4 is an integer of 1 to 3.

 i及びjとしては、1が好ましい。R18としては、メチル基、エチル基、イソプロピル基、t-ブチル基、エテニル基、フェニル基、ヨードフェニル基が好ましい。R19及びR20としては、メチル基、エチル基、イソプロピル基が好ましい。RL11としては、ヨウ素原子、ヒドロキシ基、アルコキシ基が好ましい。RL11としてヨウ素原子を採用することで、構造単位(I)にヨード基を好適に導入することができる。 i and j are preferably 1. R 18 is preferably a methyl group, an ethyl group, an isopropyl group, a t-butyl group, an ethenyl group, a phenyl group, or an iodophenyl group. R 19 and R 20 are preferably a methyl group, an ethyl group, or an isopropyl group. R L11 is preferably an iodine atom, a hydroxy group, or an alkoxy group. By employing an iodine atom as R L11 , an iodo group can be suitably introduced into the structural unit (I).

 さらに、重合体は、構造単位(I)として下記式(1f)~(2f)で表される構造単位を含んでいてもよい。 Furthermore, the polymer may contain structural units represented by the following formulas (1f) to (2f) as structural unit (I).

 上記式(1f)~(2f)中、Rαfはそれぞれ独立して水素原子、フッ素原子、メチル基又はトリフルオロメチル基である。Rβfは、それぞれ独立して水素原子又は炭素数1~5の鎖状アルキル基である。hは、1~4の整数である。 In the above formulas (1f) to (2f), R αf each independently represents a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group. R βf each independently represents a hydrogen atom or a chain alkyl group having 1 to 5 carbon atoms. h1 is an integer from 1 to 4.

 上記Rβfとしては、水素原子、メチル基又はエチル基が好ましい。hとしては1又は2が好ましい。 The above R βf is preferably a hydrogen atom, a methyl group or an ethyl group.

 構造単位(I)の含有割合(複数種含む場合は合計の含有割合)の下限は、ベース重合体を構成する全構造単位に対して、10モル%が好ましく、20モル%がより好ましく、25モル%がさらに好ましい。また、上記含有割合の上限は、80モル%が好ましく、70モル%がより好ましく、65モル%がさらに好ましい。構造単位(I)の含有割合を上記範囲とすることで、当該感放射線性組成物のパターン形成性をより向上させることができる。 The lower limit of the content of structural unit (I) (the total content when multiple types are included) relative to all structural units constituting the base polymer is preferably 10 mol%, more preferably 20 mol%, and even more preferably 25 mol%. The upper limit of the content is preferably 80 mol%, more preferably 70 mol%, and even more preferably 65 mol%. By keeping the content of structural unit (I) within the above range, the pattern formability of the radiation-sensitive composition can be further improved.

[構造単位(II)]
 構造単位(II)は、ラクトン構造、環状カーボネート構造及びスルトン構造からなる群より選ばれる少なくとも1種を含む構造単位である。ベース重合体は、構造単位(II)をさらに有することで、現像液への溶解性を調整することができ、その結果、当該感放射線性組成物は、解像性等のリソグラフィー性能を向上させることができる。また、ベース重合体から形成されるレジストパターンと基板との密着性を向上させることができる。
[Structural unit (II)]
The structural unit (II) is a structural unit containing at least one selected from the group consisting of a lactone structure, a cyclic carbonate structure, and a sultone structure. By further including the structural unit (II), the base polymer can adjust its solubility in a developer, thereby improving the lithography performance, such as resolution, of the radiation-sensitive composition. Furthermore, the adhesion between a resist pattern formed from the base polymer and a substrate can be improved.

 構造単位(II)としては、例えば、下記式(T-1)~(T-11)で表される構造単位等が挙げられる。 Examples of structural unit (II) include structural units represented by the following formulas (T-1) to (T-11).

 上記式中、RL1は、水素原子、フッ素原子、メチル基又はトリフルオロメチル基である。RL2~RL5は、それぞれ独立して、水素原子、炭素数1~4のアルキル基、シアノ基、トリフルオロメチル基、メトキシ基、メトキシカルボニル基、ヒドロキシ基、ヒドロキシメチル基、ジメチルアミノ基、メチルシクロペンチルオキシカルボニル基である。RL4及びRL5は、互いに合わせられこれらが結合する炭素原子と共に構成される炭素数3~8の2価の脂環式基であってもよい。Lは、単結合又は2価の連結基である。Xは、酸素原子又はメチレン基である。dは0~3の整数である。eは1~3の整数である。 In the above formula, R L1 is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group. R L2 to R L5 are each independently a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, a cyano group, a trifluoromethyl group, a methoxy group, a methoxycarbonyl group, a hydroxy group, a hydroxymethyl group, a dimethylamino group, or a methylcyclopentyloxycarbonyl group. R L4 and R L5 may be combined with each other to form a divalent alicyclic group having 3 to 8 carbon atoms together with the carbon atoms to which they are bonded. L2 is a single bond or a divalent linking group. X is an oxygen atom or a methylene group. d is an integer of 0 to 3. e is an integer of 1 to 3.

 上記RL4及びRL5が互いに合わせられこれらが結合する炭素原子と共に構成される炭素数3~8の2価の脂環式基としては、上記式(3)中のR19及びR20が互いに合わせられこれらが結合する炭素原子と共に構成される炭素数3~20の2価の脂環式基のうち炭素数が3~8の基が挙げられる。この脂環式基上の1つ以上の水素原子は、ヒドロキシ基で置換されていてもよい。 Examples of the divalent alicyclic group having 3 to 8 carbon atoms formed when R L4 and R L5 are combined together with the carbon atoms to which they are bonded include divalent alicyclic groups having 3 to 20 carbon atoms formed when R 19 and R 20 in the above formula (3) are combined together with the carbon atoms to which they are bonded, and include groups having 3 to 8 carbon atoms. One or more hydrogen atoms on this alicyclic group may be substituted with a hydroxy group.

 上記Lで表される2価の連結基としては、例えば、炭素数1~10の2価の直鎖状若しくは分岐状の炭化水素基、炭素数4~12の2価の脂環式炭化水素基、又はこれらの炭化水素基の1個以上と-CO-、-O-、-NH-及び-S-のうちの少なくとも1種の基とから構成される基等が挙げられる。 Examples of the divalent linking group represented by L2 above include a divalent linear or branched hydrocarbon group having 1 to 10 carbon atoms, a divalent alicyclic hydrocarbon group having 4 to 12 carbon atoms, or a group composed of one or more of these hydrocarbon groups and at least one group selected from -CO-, -O-, -NH-, and -S-.

 構造単位(II)としては、これらの中で、ラクトン構造を含む構造単位が好ましく、ノルボルナンラクトン構造を含む構造単位がより好ましく、ノルボルナンラクトン-イル(メタ)アクリレートに由来する構造単位がさらに好ましい。 Among these, structural units (II) are preferably structural units containing a lactone structure, more preferably structural units containing a norbornane lactone structure, and even more preferably structural units derived from norbornane lactone-yl (meth)acrylate.

 構造単位(II)の含有割合(複数種含む場合は合計の含有割合)の下限は、ベース重合体を構成する全構造単位に対して、2モル%が好ましく、5モル%がより好ましく、8モル%がさらに好ましい。また、含有割合の上限は、90モル%が好ましく、80モル%がより好ましく、75モル%がさらに好ましい。構造単位(II)の含有割合を上記範囲とすることで、当該感放射線性組成物は解像性等のリソグラフィー性能及び形成されるレジストパターンの基板との密着性をより向上させることができる。 The lower limit of the content of structural unit (II) (the total content when multiple types are included) relative to all structural units constituting the base polymer is preferably 2 mol%, more preferably 5 mol%, and even more preferably 8 mol%. The upper limit of the content is preferably 90 mol%, more preferably 80 mol%, and even more preferably 75 mol%. By ensuring that the content of structural unit (II) falls within the above range, the radiation-sensitive composition can further improve lithography performance such as resolution, and the adhesion of the formed resist pattern to the substrate.

[構造単位(III)]
 ベース重合体は、上記構造単位(I)及び(II)以外にも、その他の構造単位を任意で有する。上記その他の構造単位としては、例えば、極性基を含む構造単位(III)等が挙げられる(但し、構造単位(I)、(II)に該当するものを除く)。ベース重合体は、構造単位(III)をさらに有することで、現像液への溶解性を調整することができ、その結果、当該感放射線性組成物の解像性等のリソグラフィー性能を向上させることができる。上記極性基としては、例えば、ヒドロキシ基、カルボキシ基、シアノ基、ニトロ基、スルホンアミド基等が挙げられる。これらの中で、ヒドロキシ基、カルボキシ基が好ましく、ヒドロキシ基がより好ましい。
[Structural unit (III)]
The base polymer optionally has other structural units in addition to the structural units (I) and (II). Examples of the other structural units include a structural unit (III) containing a polar group (excluding those corresponding to the structural units (I) and (II)). By further including the structural unit (III), the base polymer can adjust its solubility in a developer, thereby improving the lithography performance, such as the resolution, of the radiation-sensitive composition. Examples of the polar group include a hydroxy group, a carboxy group, a cyano group, a nitro group, and a sulfonamide group. Among these, a hydroxy group and a carboxy group are preferred, and a hydroxy group is more preferred.

 構造単位(III)としては、例えば、下記式で表される構造単位等が挙げられる。 Examples of structural unit (III) include structural units represented by the following formula:

 上記式中、Rは水素原子、フッ素原子、メチル基又はトリフルオロメチル基である。 In the above formula, R 1 K is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group.

 上記ベース重合体が上記極性基を有する構造単位(III)を有する場合、上記構造単位(III)の含有割合(複数種含む場合は合計の含有割合)の下限は、ベース重合体を構成する全構造単位に対して、1モル%が好ましく、2モル%がより好ましく、3モル%がさらに好ましい。また、上記含有割合の上限は、30モル%が好ましく、20モル%がより好ましく、15モル%がさらに好ましい。構造単位(III)の含有割合を上記範囲とすることで、当該感放射線性組成物の解像性等のリソグラフィー性能をさらに向上させることができる。 When the base polymer contains the structural unit (III) having the polar group, the lower limit of the content of the structural unit (III) (the total content when multiple types are included) is preferably 1 mol %, more preferably 2 mol %, and even more preferably 3 mol %, based on all structural units constituting the base polymer. The upper limit of the content is preferably 30 mol %, more preferably 20 mol %, and even more preferably 15 mol %. By ensuring that the content of the structural unit (III) falls within the above range, the lithography performance, such as resolution, of the radiation-sensitive composition can be further improved.

[構造単位(IV)]
 ベース重合体は、その他の構造単位として、上記極性基を有する構造単位(III)以外に、フェノール性水酸基を有する構造単位(以下、「構造単位(IV)」ともいう。)を任意で有する。構造単位(IV)はエッチング耐性の向上と、露光部と未露光部との間の現像液溶解性の差(溶解コントラスト)の向上に寄与する。KrFエキシマレーザーや電子線やEUVといった波長50nm以下の放射線による露光を用いるパターン形成に好適に適用することができる。この場合、重合体は、構造単位(IV)とともに構造単位(I)を有することが好ましい。
[Structural unit (IV)]
The base polymer optionally contains, as other structural units, a structural unit having a phenolic hydroxyl group (hereinafter also referred to as "structural unit (IV)") in addition to the structural unit (III) having the polar group. The structural unit (IV) contributes to improving etching resistance and improving the difference in developer solubility (dissolution contrast) between exposed and unexposed areas. The polymer is suitable for pattern formation using exposure to radiation having a wavelength of 50 nm or less, such as a KrF excimer laser, electron beam, or EUV. In this case, the polymer preferably contains the structural unit (I) in addition to the structural unit (IV).

 フェノール性水酸基を有する構造単位は、下記式(4)で表されることが好ましい。 The structural unit having a phenolic hydroxyl group is preferably represented by the following formula (4):


(上記式(4)中、
 Rβは、水素原子、フッ素原子、メチル基又はトリフルオロメチル基である。
 LCAは、単結合、-COO-又は-O-である。*は芳香環側の結合手である。
 R102は、ハロゲン原子、シアノ基、ニトロ基、アルキル基、アルコキシカルボニル基、アシル基又はアシロキシ基である。R102が複数存在する場合、複数のR102は互いに同一又は異なる。
 nは0~2の整数であり、mは1~8の整数であり、mは、それぞれ独立して、0~8の整数である。ただし、1≦m+m≦2n+5を満たす。)

(In the above formula (4),
R β is a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
L CA is a single bond, —COO— * or —O—. * is a bond on the aromatic ring side.
R 102 is a halogen atom, a cyano group, a nitro group, an alkyl group, an alkoxycarbonyl group, an acyl group or an acyloxy group. When a plurality of R 102 are present, the plurality of R 102 may be the same or different.
n3 is an integer of 0 to 2, m3 is an integer of 1 to 8, and each m4 is independently an integer of 0 to 8, provided that 1≦ m3 + m42n3 +5 is satisfied.

 上記Rβとしては、構造単位(IV)を与える単量体の共重合性の観点から、水素原子又はメチル基であることが好ましい。 From the viewpoint of copolymerizability of the monomer that gives the structural unit (IV), R β is preferably a hydrogen atom or a methyl group.

 LCAとしては、単結合又は-COO-が好ましい。 LCA is preferably a single bond or -COO- * .

 R102におけるハロゲン原子としてはヨウ素原子が好ましい。 The halogen atom in R 102 is preferably an iodine atom.

 上記nとしては、0又は1がより好ましく、0がさらに好ましい。 The above n3 is more preferably 0 or 1, and even more preferably 0.

 上記mとしては、1~3の整数が好ましく、1又は2がより好ましい。 The above m3 is preferably an integer of 1 to 3, more preferably 1 or 2.

 上記mとしては、0~3の整数が好ましく、0~2の整数がより好ましい。 The above m4 is preferably an integer of 0 to 3, and more preferably an integer of 0 to 2.

 構造単位(IV)を得る場合、重合時には対応する単量体のフェノール性水酸基をアルカリ解離性基(例えばアシル基)等の保護基により保護した状態で重合させておき、その後加水分解を行って脱保護することにより構造単位(IV)を得るようにすることが好ましい。フェノール性水酸基を保護せずに単量体の重合を行ってもよい。 When obtaining structural unit (IV), it is preferable to polymerize the corresponding monomer in a state in which the phenolic hydroxyl group is protected with a protecting group such as an alkali-dissociable group (e.g., an acyl group), and then to obtain structural unit (IV) by deprotecting the monomer through hydrolysis. Polymerization of the monomer may also be carried out without protecting the phenolic hydroxyl group.

 KrFエキシマレーザーや波長50nm以下の放射線による露光用の重合体の場合、構造単位(IV)の含有割合(複数種含む場合は合計の含有割合)の下限は、ベース重合体を構成する全構造単位に対して、20モル%が好ましく、40モル%がより好ましい。また、上記含有割合の上限は、60モル%が好ましく、50モル%がより好ましい。 In the case of polymers intended for exposure to KrF excimer lasers or radiation having a wavelength of 50 nm or less, the lower limit of the content of structural unit (IV) (the total content if multiple types are included) is preferably 20 mol%, more preferably 40 mol%, based on all structural units constituting the base polymer. The upper limit of this content is preferably 60 mol%, more preferably 50 mol%.

[その他の構造単位]
 ベース重合体は、上記列挙した構造単位以外の構造単位として、下記式(6)で表される脂環構造を有する構造単位(以下、「構造単位(VII)」ともいう。)を含んでいてもよい。

(上記式(6)中、R1αは、水素原子、フッ素原子、メチル基又はトリフルオロメチル基である。R2αは、炭素数3~20の1価の脂環式炭化水素基である。)
[Other structural units]
The base polymer may contain a structural unit having an alicyclic structure represented by the following formula (6) (hereinafter also referred to as "structural unit (VII)") as a structural unit other than the structural units listed above.

(In the above formula (6), R is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group. R is a monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms.)

 上記式(6)中、R2αで表される炭素数3~20の1価の脂環式炭化水素基としては、上記式(1)のRにおける炭素数3~20の1価の脂環式炭化水素基を好適に採用することができる。 In the above formula (6), as the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms represented by R , the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms represented by R 2 in the above formula (1) can be suitably used.

 ベース重合体が構造単位(VII)を含む場合、構造単位(VII)の含有割合の下限は、ベース重合体を構成する全構造単位に対して、2モル%が好ましく、5モル%がより好ましく、8モル%がさらに好ましい。また、上記含有割合の上限は、30モル%が好ましく、20モル%がより好ましく、15モル%がさらに好ましい。 When the base polymer contains structural unit (VII), the lower limit of the content of structural unit (VII) is preferably 2 mol%, more preferably 5 mol%, and even more preferably 8 mol%, based on all structural units constituting the base polymer. The upper limit of the content is preferably 30 mol%, more preferably 20 mol%, and even more preferably 15 mol%.

 (ベース重合体の合成方法)
 ベース重合体は、例えば、各構造単位を与える単量体を、ラジカル重合開始剤等を用い、適当な溶剤中で重合することにより合成できる。
(Method for synthesizing base polymer)
The base polymer can be synthesized, for example, by polymerizing the monomers that provide the respective structural units in an appropriate solvent using a radical polymerization initiator or the like.

 上記ラジカル重合開始剤としては、アゾビスイソブチロニトリル(AIBN)、2,2’-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)、2,2’-アゾビス(2-シクロプロピルプロピオニトリル)、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、ジメチル2,2’-アゾビスイソブチレート等のアゾ系ラジカル開始剤;ベンゾイルパーオキサイド、t-ブチルハイドロパーオキサイド、クメンハイドロパーオキサイド等の過酸化物系ラジカル開始剤等が挙げられる。これらの中で、AIBN、ジメチル2,2’-アゾビスイソブチレートが好ましく、AIBNがより好ましい。これらのラジカル開始剤は1種単独で又は2種以上を混合して用いることができる。 The above-mentioned radical polymerization initiators include azo-based radical initiators such as azobisisobutyronitrile (AIBN), 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile), 2,2'-azobis(2-cyclopropylpropionitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), and dimethyl 2,2'-azobisisobutyrate; and peroxide-based radical initiators such as benzoyl peroxide, t-butyl hydroperoxide, and cumene hydroperoxide. Of these, AIBN and dimethyl 2,2'-azobisisobutyrate are preferred, with AIBN being more preferred. These radical initiators can be used alone or in combination of two or more.

 上記重合に使用される溶剤としては、例えば
 n-ペンタン、n-ヘキサン、n-ヘプタン、n-オクタン、n-ノナン、n-デカン等のアルカン類;
 シクロヘキサン、シクロヘプタン、シクロオクタン、デカリン、ノルボルナン等のシクロアルカン類;
 ベンゼン、トルエン、キシレン、エチルベンゼン、クメン等の芳香族炭化水素類;
 クロロブタン類、ブロモヘキサン類、ジクロロエタン類、ヘキサメチレンジブロミド、クロロベンゼン等のハロゲン化炭化水素類;
 酢酸エチル、酢酸n-ブチル、酢酸イソブチル、プロピオン酸メチル、酢酸プロピレングリコールモノメチルエーテル等の飽和カルボン酸エステル類;
 アセトン、メチルエチルケトン、2-ブタノン、4-メチル-2-ペンタノン、2-ヘプタノン、シクロヘキサノン等のケトン類;
 テトラヒドロフラン、ジメトキシエタン類、ジエトキシエタン、1,4-ジオキサン類等のエーテル類;
 メタノール、エタノール、1-プロパノール、2-プロパノール、4-メチル-2-ペンタノール、1-メトキシ-2-プロパノール(プロピレングリコールモノメチルエーテル)等のアルコール類;
γ-ブチロラクトン等のラクトン等が挙げられる。これらの重合に使用される溶剤は、1種単独で又は2種以上を併用してもよい。
Examples of the solvent used in the polymerization include alkanes such as n-pentane, n-hexane, n-heptane, n-octane, n-nonane, and n-decane;
cycloalkanes such as cyclohexane, cycloheptane, cyclooctane, decalin, and norbornane;
aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene, and cumene;
Halogenated hydrocarbons such as chlorobutanes, bromohexanes, dichloroethanes, hexamethylene dibromide, and chlorobenzene;
saturated carboxylic acid esters such as ethyl acetate, n-butyl acetate, isobutyl acetate, methyl propionate, and propylene glycol monomethyl ether acetate;
Ketones such as acetone, methyl ethyl ketone, 2-butanone, 4-methyl-2-pentanone, 2-heptanone, and cyclohexanone;
ethers such as tetrahydrofuran, dimethoxyethanes, diethoxyethane, and 1,4-dioxanes;
Alcohols such as methanol, ethanol, 1-propanol, 2-propanol, 4-methyl-2-pentanol, and 1-methoxy-2-propanol (propylene glycol monomethyl ether);
Examples of the solvents used in the polymerization include lactones such as γ-butyrolactone, etc. These solvents may be used alone or in combination of two or more.

 上記重合における反応温度としては、通常40℃~150℃であり、50℃~120℃が好ましい。反応時間としては、通常1時間~48時間であり、1時間~24時間が好ましい。 The reaction temperature for the above polymerization is typically 40°C to 150°C, with 50°C to 120°C being preferred. The reaction time is typically 1 hour to 48 hours, with 1 hour to 24 hours being preferred.

 ベース重合体の分子量は特に限定されないが、ゲルパーミエーションクロマトグラフィー(GPC)によるポリスチレン換算重量平均分子量(Mw)の下限としては、3,000が好ましく、4,000がより好ましく、5,000がさらに好ましい。Mwの上限としては30,000が好ましく、20,000がより好ましく、12,000がさらに好ましい。ベース重合体のMwが上記範囲内とすることで、得られるレジスト膜において良好な耐熱性や現像性を得ることができる。 The molecular weight of the base polymer is not particularly limited, but the lower limit of the polystyrene equivalent weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) is preferably 3,000, more preferably 4,000, and even more preferably 5,000. The upper limit of Mw is preferably 30,000, more preferably 20,000, and even more preferably 12,000. By ensuring that the Mw of the base polymer falls within the above range, the resulting resist film can have good heat resistance and developability.

 ベース重合体のGPCによるポリスチレン換算数平均分子量(Mn)に対するMwの比(Mw/Mn)は、通常、1以上5以下であり、1以上3以下が好ましく、1以上2以下がさらに好ましい。 The ratio of Mw to the polystyrene-equivalent number average molecular weight (Mn) of the base polymer (Mw/Mn) measured by GPC is typically 1 or more and 5 or less, preferably 1 or more and 3 or less, and more preferably 1 or more and 2 or less.

 本明細書における重合体のMw及びMnは、以下の条件によるゲルパーミエーションクロマトグラフィー(GPC)を用いて測定される値である。 The Mw and Mn of the polymers herein are values measured using gel permeation chromatography (GPC) under the following conditions:

 GPCカラム:G2000HXL 2本、G3000HXL 1本、G4000HXL 1本(以上、東ソー製)
 カラム温度:40℃
 溶出溶剤:テトラヒドロフラン
 流速:1.0mL/分
 試料濃度:1.0質量%
 試料注入量:100μL
 検出器:示差屈折計
 標準物質:単分散ポリスチレン
GPC columns: 2 G2000HXL, 1 G3000HXL, 1 G4000HXL (all manufactured by Tosoh)
Column temperature: 40°C
Elution solvent: tetrahydrofuran Flow rate: 1.0 mL/min Sample concentration: 1.0 mass%
Sample injection volume: 100 μL
Detector: Differential refractometer Standard material: Monodisperse polystyrene

 ベース重合体の含有割合としては、当該感放射線性組成物の全固形分に対して、40質量%以上が好ましく、50質量%以上がより好ましく、55質量%以上がさらに好ましい。 The content of the base polymer is preferably 40% by mass or more, more preferably 50% by mass or more, and even more preferably 55% by mass or more, based on the total solids content of the radiation-sensitive composition.

 (他の重合体)
 本実施形態の感放射線性組成物は、他の重合体として、上記ベース重合体よりもフッ素原子の質量含有率が大きい重合体(以下、「高フッ素含有量重合体」ともいう。)を含んでいてもよい。当該感放射線性組成物が高フッ素含有量重合体を含有する場合、上記ベース重合体に対してレジスト膜の表層に偏在化させることができ、その結果、液浸露光時のレジスト膜の表面の撥水性を高めたり、EUV露光時のレジスト膜の表面改質や膜内組成の分布の制御を図ったりすることができる。
(Other polymers)
The radiation-sensitive composition of this embodiment may contain, as the other polymer, a polymer having a higher mass content of fluorine atoms than the base polymer (hereinafter also referred to as a "high-fluorine content polymer." When the radiation-sensitive composition contains a high-fluorine content polymer, the high-fluorine content polymer can be unevenly distributed in the surface layer of the resist film relative to the base polymer, thereby improving the water repellency of the surface of the resist film during immersion exposure, and controlling the surface modification of the resist film and the distribution of composition within the film during EUV exposure.

 高フッ素含有量重合体としては、例えば下記式(5)で表される構造単位(以下、「構造単位(V)」ともいう。)を有していてもよい。 The high-fluorine content polymer may have, for example, a structural unit represented by the following formula (5) (hereinafter also referred to as "structural unit (V)").

 上記式(5)中、R13は、水素原子、メチル基又はトリフルオロメチル基である。Gは、単結合、炭素数1~5のアルカンジイル基、酸素原子、硫黄原子、-COO-、-SOONH-、-CONH-、-OCONH-又はこれらの組み合わせである。R14は、炭素数1~20の1価のフッ素化鎖状炭化水素基又は炭素数3~20の1価のフッ素化脂環式炭化水素基である。 In the above formula (5), R 13 is a hydrogen atom, a methyl group, or a trifluoromethyl group. G L is a single bond, an alkanediyl group having 1 to 5 carbon atoms, an oxygen atom, a sulfur atom, -COO-, -SO 2 ONH-, -CONH-, -OCONH-, or a combination thereof. R 14 is a monovalent fluorinated chain hydrocarbon group having 1 to 20 carbon atoms or a monovalent fluorinated alicyclic hydrocarbon group having 3 to 20 carbon atoms.

 上記R13としては、構造単位(V)を与える単量体の共重合性の観点から、水素原子及びメチル基が好ましく、メチル基がより好ましい。 From the viewpoint of copolymerizability of the monomer that gives the structural unit (V), R 13 is preferably a hydrogen atom or a methyl group, more preferably a methyl group.

 上記Gとしては、構造単位(V)を与える単量体の共重合性の観点から、単結合及び-COO-が好ましく、-COO-がより好ましい。 As the above G L , from the viewpoint of copolymerizability of the monomer that gives the structural unit (V), a single bond and -COO- are preferred, and -COO- is more preferred.

 上記R14で表される炭素数1~20の1価のフッ素化鎖状炭化水素基としては、炭素数1~20の直鎖又は分岐鎖アルキル基が有する水素原子の一部又は全部がフッ素原子により置換されたものが挙げられる。 Examples of the monovalent fluorinated chain hydrocarbon group having 1 to 20 carbon atoms represented by R 14 include linear or branched alkyl groups having 1 to 20 carbon atoms in which some or all of the hydrogen atoms have been substituted with fluorine atoms.

 上記R14で表される炭素数3~20の1価のフッ素化脂環式炭化水素基としては、炭素数3~20の単環又は多環式炭化水素基が有する水素原子の一部又は全部がフッ素原子により置換されたものが挙げられる。 Examples of the monovalent fluorinated alicyclic hydrocarbon group having 3 to 20 carbon atoms represented by R 14 include monocyclic or polycyclic hydrocarbon groups having 3 to 20 carbon atoms in which some or all of the hydrogen atoms have been substituted with fluorine atoms.

 上記R14としては、フッ素化鎖状炭化水素基が好ましく、フッ素化アルキル基がより好ましく、2,2,2-トリフルオロエチル基、2,2,3,3,3-ペンタフルオロプロピル基、1,1,1,3,3,3-ヘキサフルオロプロピル基及び5,5,5-トリフルオロ-1,1-ジエチルペンチル基がさらに好ましい。 R 14 is preferably a fluorinated chain hydrocarbon group, more preferably a fluorinated alkyl group, and even more preferably a 2,2,2-trifluoroethyl group, a 2,2,3,3,3-pentafluoropropyl group, a 1,1,1,3,3,3-hexafluoropropyl group, or a 5,5,5-trifluoro-1,1-diethylpentyl group.

 高フッ素含有量重合体が構造単位(V)を有する場合、構造単位(V)の含有割合の下限は、高フッ素含有量重合体を構成する全構造単位に対して、50モル%が好ましく、60モル%がより好ましく、70モル%がさらに好ましい。また、上記含有割合の上限は、95モル%が好ましく、90モル%がより好ましく、85モル%がさらに好ましい。構造単位(V)の含有割合を上記範囲とすることで、高フッ素含有量重合体のフッ素原子の質量含有率をより適度に調整してレジスト膜の表層への偏在化をさらに促進することができ、その結果、液浸露光時のレジスト膜の撥水性をより向上させることができる。 When the high-fluorine content polymer has structural unit (V), the lower limit of the content of structural unit (V) is preferably 50 mol%, more preferably 60 mol%, and even more preferably 70 mol%, relative to all structural units constituting the high-fluorine content polymer. The upper limit of this content is preferably 95 mol%, more preferably 90 mol%, and even more preferably 85 mol%. By setting the content of structural unit (V) within the above range, the mass content of fluorine atoms in the high-fluorine content polymer can be more appropriately adjusted, further promoting uneven distribution of fluorine atoms in the surface layer of the resist film, and as a result, the water repellency of the resist film during immersion exposure can be further improved.

 高フッ素含有量重合体は、構造単位(V)とともに又は構造単位(V)に代えて、下記式(f-2)で表されるフッ素原子含有構造単位(以下、構造単位(VI)ともいう。)を有していてもよい。高フッ素含有量重合体は構造単位(f-2)を有することで、アルカリ現像液への溶解性が向上し、現像欠陥の発生を抑制することができる。 The high-fluorine content polymer may have a fluorine atom-containing structural unit represented by the following formula (f-2) (hereinafter also referred to as structural unit (VI)) in addition to or instead of the structural unit (V). By having the structural unit (f-2), the high-fluorine content polymer has improved solubility in alkaline developers, making it possible to suppress the occurrence of development defects.

 構造単位(VI)は、(x)アルカリ可溶性基を有する場合と、(y)アルカリの作用により解離してアルカリ現像液への溶解性が増大する基(以下、単に「アルカリ解離性基」とも言う。)を有する場合の2つに大別される。(x)、(y)双方に共通して、上記式(f-2)中、Rは水素原子、フッ素原子、メチル基又はトリフルオロメチル基である。Rは単結合、炭素数1~20の(s+1)価の炭化水素基、この炭化水素基のR側の末端に酸素原子、硫黄原子、-NRdd-、カルボニル基、-COO-、-OCO-若しくは-CONH-が結合された構造、又はこの炭化水素基が有する水素原子の一部がヘテロ原子を有する有機基により置換された構造である。Rddは、水素原子又は炭素数1~10の1価の炭化水素基である。sは、1~3の整数である。 Structural unit (VI) can be broadly classified into two types: (x) a unit having an alkali-soluble group; and (y) a unit having a group that dissociates under the action of an alkali to increase solubility in an alkaline developer (hereinafter simply referred to as an "alkali-dissociable group"). Common to both (x) and (y), in the above formula (f-2), R C is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group. R D is a single bond, an (s+1)-valent hydrocarbon group having 1 to 20 carbon atoms, a structure in which an oxygen atom, a sulfur atom, -NR dd -, a carbonyl group, -COO-, -OCO-, or -CONH- is bonded to the R E terminal of this hydrocarbon group, or a structure in which some of the hydrogen atoms of this hydrocarbon group are substituted with an organic group having a heteroatom. R dd is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms. s is an integer from 1 to 3.

 構造単位(VI)が(x)アルカリ可溶性基を有する場合、Rは水素原子であり、Aは酸素原子、-COO-*又は-SOO-*である。*はRに結合する部位を示す。Wは単結合、炭素数1~20の炭化水素基又は2価のフッ素化炭化水素基である。Aが酸素原子である場合、WはAが結合する炭素原子にフッ素原子又はフルオロアルキル基を有するフッ素化炭化水素基である。Rは単結合又は炭素数1~20の2価の有機基である。sが2又は3の場合、複数のR、W、A及びRはそれぞれ同一でも異なっていてもよい。構造単位(VI)が(x)アルカリ可溶性基を有することで、アルカリ現像液に対する親和性を高め、現像欠陥を抑制することができる。(x)アルカリ可溶性基を有する構造単位(VI)としては、Aが酸素原子でありWが1,1,1,3,3,3-ヘキサフルオロ-2,2-メタンジイル基である場合が特に好ましい。 When the structural unit (VI) has (x) an alkali-soluble group, R F is a hydrogen atom, and A 1 is an oxygen atom, -COO-*, or -SO 2 O-*. * indicates the site bonding to R F. W 1 is a single bond, a hydrocarbon group of 1 to 20 carbon atoms, or a divalent fluorinated hydrocarbon group. When A 1 is an oxygen atom, W 1 is a fluorinated hydrocarbon group having a fluorine atom or a fluoroalkyl group on the carbon atom to which A 1 is bonded. R E is a single bond or a divalent organic group of 1 to 20 carbon atoms. When s is 2 or 3, multiple R E s , W 1 s , A 1 s , and R F s may be the same or different. When the structural unit (VI) has (x) an alkali-soluble group, it is possible to increase the affinity for an alkaline developer and suppress development defects. (x) As the structural unit (VI) having an alkali-soluble group, it is particularly preferred that A 1 is an oxygen atom and W 1 is a 1,1,1,3,3,3-hexafluoro-2,2-methanediyl group.

 構造単位(VI)が(y)アルカリ解離性基を有する場合、Rは炭素数1~30の1価の有機基であり、Aは酸素原子、-NRaa-、-COO-*、-OCO-*又は-SOO-*である。Raaは水素原子又は炭素数1~10の1価の炭化水素基である。*はRに結合する部位を示す。Wは単結合又は炭素数1~20の2価のフッ素化炭化水素基である。Rは、単結合又は炭素数1~20の2価の有機基である。Aが-COO-*、-OCO-*又は-SOO-*である場合、W又はRはAと結合する炭素原子又はこれに隣接する炭素原子上にフッ素原子を有する。Aが酸素原子である場合、W、Rは単結合であり、Rは炭素数1~20の炭化水素基のR側の末端にカルボニル基が結合された構造であり、Rはフッ素原子を有する有機基である。sが2又は3の場合、複数のR、W、A及びRはそれぞれ同一でも異なっていてもよい。構造単位(VI)が(y)アルカリ解離性基を有することにより、アルカリ現像工程においてレジスト膜表面が疎水性から親水性へと変化する。この結果、現像液に対する親和性を大幅に高め、より効率的に現像欠陥を抑制することができる。(y)アルカリ解離性基を有する構造単位(VI)としては、Aが-COO-*であり、R若しくはW又はこれら両方がフッ素原子を有するものが特に好ましい。 When the structural unit (VI) has an alkali-dissociable group (y), RF is a monovalent organic group having 1 to 30 carbon atoms, and A1 is an oxygen atom, -NR aa -, -COO-*, -OCO-*, or -SO 2 O-*. R aa is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms. * indicates the bonding site to RF . W 1 is a single bond or a divalent fluorinated hydrocarbon group having 1 to 20 carbon atoms. R E is a single bond or a divalent organic group having 1 to 20 carbon atoms. When A 1 is -COO-*, -OCO-*, or -SO 2 O-*, W 1 or RF has a fluorine atom on the carbon atom bonding to A 1 or on the carbon atom adjacent thereto. When A 1 is an oxygen atom, W 1 and R E are single bonds, R D is a structure in which a carbonyl group is bonded to the R E terminal of a hydrocarbon group having 1 to 20 carbon atoms, and R F is an organic group having a fluorine atom. When s is 2 or 3, multiple R E s , W 1 s , A 1 s , and R F s may be the same or different. When the structural unit (VI) has (y) an alkali-dissociable group, the resist film surface changes from hydrophobic to hydrophilic in the alkaline development step. As a result, affinity for the developer is significantly increased, and development defects can be more efficiently suppressed. As the structural unit (VI) having (y) an alkali-dissociable group, one in which A 1 is -COO-* and R F or W 1 or both have a fluorine atom is particularly preferred.

 Rとしては、構造単位(VI)を与える単量体の共重合性等の観点から、水素原子及びメチル基が好ましく、メチル基がより好ましい。 As R 3 C , from the viewpoint of copolymerizability of the monomer that gives the structural unit (VI), a hydrogen atom or a methyl group is preferred, and a methyl group is more preferred.

 高フッ素含有量重合体が構造単位(VI)を有する場合、構造単位(VI)の含有割合は、高フッ素含有量重合体を構成する全構造単位に対して、30モル%が好ましく、40モル%がより好ましく、50モル%がさらに好ましい。また、上記含有割合の上限は、95モル%が好ましく、90モル%がより好ましく、80モル%がさらに好ましい。構造単位(VI)の含有割合を上記範囲とすることで、液浸露光時のレジスト膜の撥水性を高めたり、アルカリ現像液への溶解性を向上させて現像欠陥の発生を抑制したりすることができる。 When the high-fluorine content polymer has structural unit (VI), the content of structural unit (VI) is preferably 30 mol%, more preferably 40 mol%, and even more preferably 50 mol%, based on all structural units constituting the high-fluorine content polymer. The upper limit of this content is preferably 95 mol%, more preferably 90 mol%, and even more preferably 80 mol%. By ensuring that the content of structural unit (VI) falls within this range, it is possible to increase the water repellency of the resist film during immersion exposure and to improve its solubility in an alkaline developer, thereby suppressing the occurrence of development defects.

[その他の構造単位]
 高フッ素含有量重合体は、必要に応じて、上記列挙した構造単位以外の構造単位として、上記ベース重合体における構造単位(I)や構造単位(III)、構造単位(VII)を含んでいてもよい。
[Other structural units]
The high fluorine content polymer may, if necessary, contain structural units other than the structural units listed above, such as structural unit (I), structural unit (III) or structural unit (VII) in the base polymer.

 高フッ素含有量重合体が構造単位(I)を含む場合、構造単位(I)の含有割合は、高フッ素含有量重合体を構成する全構造単位に対して、5モル%が好ましく、8モル%がより好ましい。また、上記含有割合の上限は、40モル%が好ましく、30モル%がより好ましい。 When the high-fluorine content polymer contains structural unit (I), the content of structural unit (I) is preferably 5 mol %, more preferably 8 mol %, based on all structural units constituting the high-fluorine content polymer. The upper limit of this content is preferably 40 mol %, more preferably 30 mol %.

 高フッ素含有量重合体が構造単位(III)を含む場合、構造単位(III)の含有割合は、高フッ素含有量重合体を構成する全構造単位に対して、5モル%が好ましく、8モル%がより好ましい。また、上記含有割合の上限は、50モル%が好ましく、40モル%がより好ましい。 When the high-fluorine content polymer contains structural unit (III), the content of structural unit (III) is preferably 5 mol %, more preferably 8 mol %, based on all structural units constituting the high-fluorine content polymer. The upper limit of the content is preferably 50 mol %, more preferably 40 mol %.

 高フッ素含有量重合体が構造単位(VII)を含む場合、構造単位(VII)の含有割合は、高フッ素含有量重合体を構成する全構造単位に対して、20モル%が好ましく、30モル%がより好ましい。また、上記含有割合の上限は、60モル%が好ましく、50モル%がより好ましい。 When the high-fluorine content polymer contains structural unit (VII), the content of structural unit (VII) is preferably 20 mol %, more preferably 30 mol %, based on all structural units constituting the high-fluorine content polymer. The upper limit of this content is preferably 60 mol %, more preferably 50 mol %.

 高フッ素含有量重合体のMwの下限は、3,000が好ましく、4,000がより好ましく、5,000がさらに好ましい。また、上記Mwの上限は、20,000が好ましく、10,000がより好ましく、8,000がさらに好ましい。 The lower limit of the Mw of the high-fluorine content polymer is preferably 3,000, more preferably 4,000, and even more preferably 5,000. The upper limit of the Mw is preferably 20,000, more preferably 10,000, and even more preferably 8,000.

 高フッ素含有量重合体のMw/Mnの下限は、通常1であり、1.1がより好ましい。また、上記Mw/Mnの上限は、通常5であり、3が好ましく、2がより好ましい。 The lower limit of Mw/Mn for high fluorine content polymers is typically 1, and more preferably 1.1. The upper limit of Mw/Mn is typically 5, and preferably 3, and more preferably 2.

 当該感放射線性組成物が高フッ素含有量重合体を含む場合、高フッ素含有量重合体の含有量の下限は、上記ベース重合体100質量部に対して、0.5質量部が好ましく、1質量部がより好ましく、1.5質量部がさらに好ましい。また、上記含有量の上限は、15質量部が好ましく、10質量部がより好ましく、8質量部がさらに好ましい。 When the radiation-sensitive composition contains a high-fluorine-content polymer, the lower limit of the content of the high-fluorine-content polymer is preferably 0.5 parts by mass, more preferably 1 part by mass, and even more preferably 1.5 parts by mass, per 100 parts by mass of the base polymer. The upper limit of the content is preferably 15 parts by mass, more preferably 10 parts by mass, and even more preferably 8 parts by mass.

 高フッ素含有量重合体の含有量を上記範囲とすることで、高フッ素含有量重合体をレジスト膜の表層へより効果的に偏在化させることができ、その結果、液浸露光時のレジスト膜の表面の撥水性を高めたり、EUV露光時のレジスト膜の表面改質や膜内組成の分布の制御を図ったりすることができる。当該感放射線性組成物は、高フッ素含有量重合体を1種又は2種以上含有していてもよい。 By setting the content of the high-fluorine content polymer within the above range, the high-fluorine content polymer can be more effectively distributed unevenly on the surface layer of the resist film, which in turn improves the water repellency of the surface of the resist film during immersion exposure, and allows for surface modification of the resist film during EUV exposure and control of the distribution of composition within the film. The radiation-sensitive composition may contain one or more types of high-fluorine content polymer.

 (高フッ素含有量重合体の合成方法)
 高フッ素含有量重合体は、上述のベース重合体の合成方法と同様の方法により合成することができる。
(Method for synthesizing high fluorine content polymer)
The high fluorine content polymer can be synthesized by the same method as the above-mentioned method for synthesizing the base polymer.

 (溶剤)
 本実施形態に係る感放射線性組成物は、溶剤を含有する。溶剤は、少なくともオニウム塩化合物(1)及びベース重合体、並びに所望により含有される任意成分等を溶解又は分散可能な溶剤であれば特に限定されない。
(solvent)
The radiation-sensitive composition according to this embodiment contains a solvent. The solvent is not particularly limited as long as it can dissolve or disperse at least the onium salt compound (1), the base polymer, and optional components that may be contained as desired.

 溶剤としては、例えば、アルコール系溶剤、エーテル系溶剤、ケトン系溶剤、アミド系溶剤、エステル系溶剤、炭化水素系溶剤等が挙げられる。 Examples of solvents include alcohol-based solvents, ether-based solvents, ketone-based solvents, amide-based solvents, ester-based solvents, and hydrocarbon-based solvents.

 アルコール系溶剤としては、例えば、
 イソプロパノール、4-メチル-2-ペンタノール、3-メトキシブタノール、n-ヘキサノール、2-エチルヘキサノール、フルフリルアルコール、シクロヘキサノール、3,3,5-トリメチルシクロヘキサノール、ジアセトンアルコール等の炭素数1~18のモノアルコール系溶剤;
 エチレングリコール、1,2-プロピレングリコール、2-メチル-2,4-ペンタンジオール、2,5-ヘキサンジオール、ジエチレングリコール、ジプロピレングリコール、トリエチレングリコール、トリプロピレングリコール等の炭素数2~18の多価アルコール系溶剤;
 上記多価アルコール系溶剤が有するヒドロキシ基の一部をエーテル化した多価アルコール部分エーテル系溶剤等が挙げられる。
 本実施形態において、乳酸メチル、乳酸エチル、乳酸プロピル、乳酸ブチル、2-ヒドロキシイソ酪酸メチル、2-ヒドロキシイソ酪酸イソプロピル、2-ヒドロキシイソ酪酸イソブチル、2-ヒドロキシイソ酪酸-n-ブチル等のアルコール酸エステル系溶剤もアルコール系溶剤に含まれる。
Examples of alcohol-based solvents include:
monoalcohol solvents having 1 to 18 carbon atoms, such as isopropanol, 4-methyl-2-pentanol, 3-methoxybutanol, n-hexanol, 2-ethylhexanol, furfuryl alcohol, cyclohexanol, 3,3,5-trimethylcyclohexanol, and diacetone alcohol;
polyhydric alcohol solvents having 2 to 18 carbon atoms, such as ethylene glycol, 1,2-propylene glycol, 2-methyl-2,4-pentanediol, 2,5-hexanediol, diethylene glycol, dipropylene glycol, triethylene glycol, and tripropylene glycol;
Examples of suitable polyhydric alcohol solvents include partially etherified polyhydric alcohol solvents in which some of the hydroxy groups of the above polyhydric alcohol solvents have been etherified.
In this embodiment, alcoholic acid ester solvents such as methyl lactate, ethyl lactate, propyl lactate, butyl lactate, methyl 2-hydroxyisobutyrate, isopropyl 2-hydroxyisobutyrate, isobutyl 2-hydroxyisobutyrate, and n-butyl 2-hydroxyisobutyrate are also included in the alcoholic solvents.

 エーテル系溶剤としては、例えば、
 ジエチルエーテル、ジプロピルエーテル、ジブチルエーテル等のジアルキルエーテル系溶剤;
 テトラヒドロフラン、テトラヒドロピラン等の環状エーテル系溶剤;
 ジフェニルエーテル、アニソール(メチルフェニルエーテル)等の芳香環含有エーテル系溶剤;
 上記多価アルコール系溶剤が有するヒドロキシ基をエーテル化した多価アルコールエーテル系溶剤等が挙げられる。
Examples of ether solvents include:
dialkyl ether solvents such as diethyl ether, dipropyl ether, and dibutyl ether;
cyclic ether solvents such as tetrahydrofuran and tetrahydropyran;
aromatic ring-containing ether solvents such as diphenyl ether and anisole (methyl phenyl ether);
Examples of the polyhydric alcohol solvent include polyhydric alcohol ether solvents obtained by etherifying the hydroxy groups of the above polyhydric alcohol solvents.

 ケトン系溶剤としては、例えばアセトン、ブタノン、メチルイソブチルケトン等の鎖状ケトン系溶剤:
 シクロペンタノン、シクロヘキサノン、メチルシクロヘキサノン等の環状ケトン系溶剤:
 2,4-ペンタンジオン、アセトニルアセトン、アセトフェノン等が挙げられる。
Examples of the ketone solvent include chain ketone solvents such as acetone, butanone, and methyl isobutyl ketone:
Cyclic ketone solvents such as cyclopentanone, cyclohexanone, and methylcyclohexanone:
Examples include 2,4-pentanedione, acetonylacetone, and acetophenone.

 アミド系溶剤としては、例えばN,N’-ジメチルイミダゾリジノン、N-メチルピロリドン等の環状アミド系溶剤;
 N-メチルホルムアミド、N,N-ジメチルホルムアミド、N,N-ジエチルホルムアミド、アセトアミド、N-メチルアセトアミド、N,N-ジメチルアセトアミド、N-メチルプロピオンアミド等の鎖状アミド系溶剤等が挙げられる。
Examples of the amide solvent include cyclic amide solvents such as N,N'-dimethylimidazolidinone and N-methylpyrrolidone;
Examples of the solvent include chain amide solvents such as N-methylformamide, N,N-dimethylformamide, N,N-diethylformamide, acetamide, N-methylacetamide, N,N-dimethylacetamide, and N-methylpropionamide.

 エステル系溶剤としては、例えば、
 酢酸n-ブチル等のモノカルボン酸エステル系溶剤;
 ジエチレングリコールモノ-n-ブチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコールモノメチルエーテルアセテート等の多価アルコール部分エーテルアセテート系溶剤;
 γ-ブチロラクトン、バレロラクトン等のラクトン系溶剤;
 ジエチルカーボネート、エチレンカーボネート、プロピレンカーボネート等のカーボネート系溶剤;
 ジ酢酸プロピレングリコール、酢酸メトキシトリグリコール、シュウ酸ジエチル、アセト酢酸エチル、フタル酸ジエチル等の多価カルボン酸ジエステル系溶剤が挙げられる。
Examples of ester solvents include:
Monocarboxylic acid ester solvents such as n-butyl acetate;
polyhydric alcohol partial ether acetate solvents such as diethylene glycol mono-n-butyl ether acetate, propylene glycol monomethyl ether acetate, and dipropylene glycol monomethyl ether acetate;
Lactone solvents such as γ-butyrolactone and valerolactone;
Carbonate solvents such as diethyl carbonate, ethylene carbonate, and propylene carbonate;
Examples of the solvent include polycarboxylic acid diester solvents such as propylene glycol diacetate, methoxytriglyceride acetate, diethyl oxalate, ethyl acetoacetate, and diethyl phthalate.

 炭化水素系溶剤としては、例えば
 n-ヘキサン、シクロヘキサン、メチルシクロヘキサン等の脂肪族炭化水素系溶剤;
 ベンゼン、トルエン、ジイソプロピルベンゼン、n-アミルナフタレン等の芳香族炭化水素系溶剤等が挙げられる。
Examples of hydrocarbon solvents include aliphatic hydrocarbon solvents such as n-hexane, cyclohexane, and methylcyclohexane;
Examples of the solvent include aromatic hydrocarbon solvents such as benzene, toluene, diisopropylbenzene, and n-amylnaphthalene.

 これらの中で、アルコール系溶剤、エステル系溶剤、ケトン系溶剤が好ましく、多価アルコール部分エーテルアセテート系溶剤、多価アルコール部分エーテル系溶剤、ラクトン系溶剤、環状ケトン系溶剤がより好ましく、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテル、γ-ブチロラクトン、シクロヘキサノンがさらに好ましい。当該感放射線性組成物は、溶剤を1種又は2種以上含有していてもよい。 Among these, alcohol-based solvents, ester-based solvents, and ketone-based solvents are preferred, with polyhydric alcohol partial ether acetate-based solvents, polyhydric alcohol partial ether-based solvents, lactone-based solvents, and cyclic ketone-based solvents being more preferred, and propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, γ-butyrolactone, and cyclohexanone being even more preferred. The radiation-sensitive composition may contain one or more solvents.

 (その他の任意成分)
 上記感放射線性組成物は、上記成分以外にも、その他の任意成分を含有していてもよい。上記その他の任意成分としては、例えば、架橋剤、偏在化促進剤、界面活性剤、脂環式骨格含有化合物、増感剤等をあげることができる。これらのその他の任意成分は、それぞれ1種又は2種以上を併用してもよい。
(Other optional ingredients)
The radiation-sensitive composition may contain other optional components in addition to the above components. Examples of the other optional components include a crosslinking agent, a localization promoter, a surfactant, an alicyclic skeleton-containing compound, and a sensitizer. These other optional components may be used alone or in combination of two or more.

 <感放射線性組成物の調製方法>
 上記感放射線性組成物は、例えば、オニウム塩化合物(1)、重合体、及び必要に応じて高フッ素含有量重合体等、並びに溶剤を所定の割合で混合することにより調製できる。上記感放射線性組成物は、混合後に、例えば、孔径0.05μm~0.40μm程度のフィルター等でろ過することが好ましい。上記感放射線性組成物の固形分濃度としては、通常0.1質量%~50質量%であり、0.5質量%~30質量%が好ましく、1質量%~20質量%がより好ましい。
<Method for preparing radiation-sensitive composition>
The radiation-sensitive composition can be prepared, for example, by mixing the onium salt compound (1), the polymer, and, if necessary, a high-fluorine-content polymer, and a solvent in a predetermined ratio. After mixing, the radiation-sensitive composition is preferably filtered, for example, through a filter having a pore size of about 0.05 μm to 0.40 μm. The solids concentration of the radiation-sensitive composition is usually 0.1% to 50% by mass, preferably 0.5% to 30% by mass, and more preferably 1% to 20% by mass.

 <パターン形成方法>
 本発明の一実施形態に係るパターン形成方法は、
 上記感放射線性組成物を基板に直接又は間接に塗布してレジスト膜を形成する工程(1)(以下、「レジスト膜形成工程」ともいう)と、
 上記レジスト膜を露光する工程(2)(以下、「露光工程」ともいう)と、
 露光された上記レジスト膜を現像液で現像する工程(3)(以下、「現像工程」ともいう)とを含む。
<Pattern Forming Method>
A pattern forming method according to one embodiment of the present invention includes:
a step (1) of forming a resist film by directly or indirectly applying the radiation-sensitive composition to a substrate (hereinafter also referred to as a "resist film forming step");
a step (2) of exposing the resist film to light (hereinafter also referred to as an "exposure step");
The method includes a step (3) of developing the exposed resist film with a developer (hereinafter also referred to as the "developing step").

 上記パターン形成方法によれば、パターン形成の際に、優れた感度やCDU、MEEF、現像欠陥抑制性、パターン円形性、パターン矩形性を発揮可能な上記感放射線性組成物を用いているため、高品位のレジストパターンを効率的に形成することができる。以下、各工程について説明する。 The above-described pattern formation method uses the above-described radiation-sensitive composition, which is capable of exhibiting excellent sensitivity, CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity during pattern formation, making it possible to efficiently form high-quality resist patterns. Each step is described below.

 [レジスト膜形成工程]
 本工程(上記工程(1))では、上記感放射線性組成物でレジスト膜を形成する。このレジスト膜を形成する基板としては、例えば、シリコンウエハ、二酸化シリコン、アルミニウムで被覆されたウェハ等の従来公知のもの等を挙げることができる。また、例えば、特公平6-12452号公報や特開昭59-93448号公報等に開示されている有機系又は無機系の反射防止膜を基板上に形成してもよい。塗布方法としては、例えば、回転塗布(スピンコーティング)、流延塗布、ロール塗布等をあげることができる。塗布した後に、必要に応じて、塗膜中の溶剤を揮発させるため、プレベーク(PB)を行ってもよい。PB温度としては、通常60℃~160℃であり、80℃~140℃が好ましい。PB時間としては、通常5秒~600秒であり、10秒~300秒が好ましい。
[Resist film forming process]
In this step (step (1) above), a resist film is formed from the radiation-sensitive composition. Examples of substrates on which this resist film is formed include conventionally known substrates such as silicon wafers, silicon dioxide wafers, and aluminum-coated wafers. Alternatively, an organic or inorganic anti-reflective coating, such as those disclosed in JP-B-6-12452 and JP-A-59-93448, may be formed on the substrate. Examples of coating methods include spin coating, casting coating, and roll coating. After coating, if necessary, pre-baking (PB) may be performed to volatilize the solvent in the coating film. The PB temperature is typically 60°C to 160°C, preferably 80°C to 140°C. The PB time is typically 5 to 600 seconds, preferably 10 to 300 seconds.

 形成されるレジスト膜の膜厚の下限としては、10nmが好ましく、15nmがより好ましく、20nmがさらに好ましい。膜厚の上限としては、500nmが好ましく、350nmがより好ましく、280nmがさらに好ましい。 The lower limit of the thickness of the resist film formed is preferably 10 nm, more preferably 15 nm, and even more preferably 20 nm. The upper limit of the thickness is preferably 500 nm, more preferably 350 nm, and even more preferably 280 nm.

 液浸露光を行う場合、上記感放射線性組成物における上記高フッ素含有量重合体等の撥水性重合体添加剤の有無にかかわらず、上記形成したレジスト膜上に、液浸液とレジスト膜との直接の接触を避ける目的で、液浸液に不溶性の液浸用保護膜を設けてもよい。液浸用保護膜としては、現像工程の前に溶剤により剥離する溶剤剥離型保護膜(例えば、特開2006-227632号公報参照)、現像工程の現像と同時に剥離する現像液剥離型保護膜(例えば、WO2005-069076号公報、WO2006-035790号公報参照)のいずれを用いてもよい。ただし、スループットの観点からは、現像液剥離型液浸用保護膜を用いることが好ましい。 When performing immersion exposure, regardless of whether the radiation-sensitive composition contains a water-repellent polymer additive such as the high-fluorine content polymer, an immersion protective film that is insoluble in the immersion fluid may be provided on the formed resist film to prevent direct contact between the immersion fluid and the resist film. The immersion protective film may be either a solvent-removable protective film that is removed with a solvent before the development step (see, for example, JP-A 2006-227632), or a developer-removable protective film that is removed simultaneously with development in the development step (see, for example, WO 2005-069076 and WO 2006-035790). However, from the perspective of throughput, it is preferable to use a developer-removable immersion protective film.

 [露光工程]
 本工程(上記工程(2))では、上記工程(1)であるレジスト膜形成工程で形成されたレジスト膜に、フォトマスクを介して(場合によっては、水等の液浸液を介して)、放射線を照射し、露光する。露光に用いる放射線としては、目的とするパターンの線幅に応じて、例えば、可視光線、紫外線、遠紫外線、EUV(極端紫外線)、X線、γ線等の電磁波;電子線、α線等の荷電粒子線などをあげることができる。これらの中でも、遠紫外線、電子線、EUVが好ましく、ArFエキシマレーザー光(波長193nm)、KrFエキシマレーザー光(波長248nm)、電子線、EUVがより好ましく、次世代露光技術として位置付けされる波長50nm以下の電子線、EUVがさらに好ましい。
[Exposure process]
In this step (step (2) above), the resist film formed in the resist film formation step (1) above is exposed to radiation through a photomask (or, in some cases, through an immersion liquid such as water). Examples of radiation used for exposure include electromagnetic waves such as visible light, ultraviolet light, far ultraviolet light, EUV (extreme ultraviolet), X-rays, and gamma rays; and charged particle beams such as electron beams and alpha rays, depending on the line width of the desired pattern. Among these, far ultraviolet light, electron beams, and EUV are preferred, with ArF excimer laser light (wavelength 193 nm), KrF excimer laser light (wavelength 248 nm), electron beams, and EUV being more preferred, and electron beams and EUV with wavelengths of 50 nm or less, which are positioned as next-generation exposure technologies, being even more preferred.

 露光を液浸露光により行う場合、用いる液浸液としては、例えば、水、フッ素系不活性液体等をあげることができる。液浸液は、露光波長に対して透明であり、かつ膜上に投影される光学像の歪みを最小限に留めるよう屈折率の温度係数ができる限り小さい液体が好ましいが、特に露光光源がArFエキシマレーザー光(波長193nm)である場合、上述の観点に加えて、入手の容易さ、取り扱いのし易さといった点から水を用いるのが好ましい。水を用いる場合、水の表面張力を減少させるとともに、界面活性力を増大させる添加剤をわずかな割合で添加しても良い。この添加剤は、ウェハ上のレジスト膜を溶解させず、かつレンズの下面の光学コートに対する影響が無視できるものが好ましい。使用する水としては蒸留水が好ましい。 When exposure is performed by immersion exposure, the immersion liquid used can be, for example, water or a fluorine-based inert liquid. The immersion liquid is preferably a liquid that is transparent to the exposure wavelength and has as small a temperature coefficient of refractive index as possible to minimize distortion of the optical image projected onto the film. However, particularly when the exposure light source is an ArF excimer laser (wavelength 193 nm), water is preferred for its ease of availability and handling, in addition to the above considerations. When using water, a small proportion of an additive that reduces the surface tension of the water and increases its surfactant power may be added. It is preferable that this additive does not dissolve the resist film on the wafer and has a negligible effect on the optical coating on the underside of the lens. Distilled water is preferred.

 上記露光の後、ポストエクスポージャーベーク(PEB)を行い、レジスト膜の露光された部分において、露光により感放射線性酸発生剤から発生した酸による重合体等が有する酸解離性基の解離を促進させることが好ましい。このPEBによって、露光部と未露光部とで現像液に対する溶解性に差が生じる。PEB温度としては、通常50℃~180℃であり、80℃~130℃が好ましい。PEB時間としては、通常5秒~600秒であり、10秒~300秒が好ましい。 After the exposure, it is preferable to perform a post-exposure bake (PEB) to promote dissociation of acid-dissociable groups in the polymer, etc., in the exposed areas of the resist film due to the acid generated from the radiation-sensitive acid generator upon exposure. This PEB creates a difference in solubility in the developer between the exposed and unexposed areas. The PEB temperature is typically 50°C to 180°C, with 80°C to 130°C being preferred. The PEB time is typically 5 to 600 seconds, with 10 to 300 seconds being preferred.

 [現像工程]
 本工程(上記工程(3))では、上記工程(2)である上記露光工程で露光されたレジスト膜を現像する。これにより、所定のレジストパターンを形成することができる。現像後は、水又はアルコール等のリンス液で洗浄し、乾燥することが一般的である。
[Development process]
In this step (step (3) above), the resist film exposed in the exposure step (step (2) above) is developed. This allows a predetermined resist pattern to be formed. After development, the resist film is generally washed with a rinse liquid such as water or alcohol, and then dried.

 上記現像に用いる現像液としては、アルカリ現像の場合、例えば、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、けい酸ナトリウム、メタけい酸ナトリウム、アンモニア水、エチルアミン、n-プロピルアミン、ジエチルアミン、ジ-n-プロピルアミン、トリエチルアミン、メチルジエチルアミン、エチルジメチルアミン、トリエタノールアミン、テトラメチルアンモニウムヒドロキシド(TMAH)、ピロール、ピペリジン、コリン、1,8-ジアザビシクロ-[5.4.0]-7-ウンデセン、1,5-ジアザビシクロ-[4.3.0]-5-ノネン等のアルカリ性化合物の少なくとも1種を溶解したアルカリ水溶液等をあげることができる。これらの中でも、TMAH水溶液が好ましく、2.38質量%TMAH水溶液がより好ましい。 In the case of alkaline development, the developer used for the above development may, for example, be an alkaline aqueous solution containing at least one alkaline compound such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, aqueous ammonia, ethylamine, n-propylamine, diethylamine, di-n-propylamine, triethylamine, methyldiethylamine, ethyldimethylamine, triethanolamine, tetramethylammonium hydroxide (TMAH), pyrrole, piperidine, choline, 1,8-diazabicyclo-[5.4.0]-7-undecene, or 1,5-diazabicyclo-[4.3.0]-5-nonene. Of these, a TMAH aqueous solution is preferred, with a 2.38% by mass TMAH aqueous solution being more preferred.

 また、有機溶媒現像の場合、炭化水素系溶媒、エーテル系溶媒、エステル系溶媒、ケトン系溶媒、アルコール系溶媒等の有機溶媒、又は有機溶媒を含有する溶媒をあげることができる。上記有機溶媒としては、例えば、上述の感放射線性組成物の溶剤として列挙した溶剤の1種又は2種以上等をあげることができる。これらの中でも、エーテル系溶媒、エステル系溶媒、ケトン系溶媒が好ましい。エーテル系溶媒としては、グリコールエーテル系溶媒が好ましく、エチレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルがより好ましい。エステル系溶媒としては、酢酸エステル系溶媒が好ましく、酢酸n-ブチル、酢酸アミルがより好ましい。ケトン系溶媒としては、鎖状ケトンが好ましく、2-ヘプタノンがより好ましい。現像液中の有機溶媒の含有量としては、80質量%以上が好ましく、90質量%以上がより好ましく、95質量%以上がさらに好ましく、99質量%以上が特に好ましい。現像液中の有機溶媒以外の成分としては、例えば、水、シリコンオイル等をあげることができる。 In the case of organic solvent development, examples of the organic solvent include hydrocarbon solvents, ether solvents, ester solvents, ketone solvents, and alcohol solvents, as well as solvents containing an organic solvent. Examples of the organic solvent include one or more of the solvents listed above as solvents for the radiation-sensitive composition. Among these, ether solvents, ester solvents, and ketone solvents are preferred. As ether solvents, glycol ether solvents are preferred, with ethylene glycol monomethyl ether and propylene glycol monomethyl ether being more preferred. As ester solvents, acetate ester solvents are preferred, with n-butyl acetate and amyl acetate being more preferred. As ketone solvents, chain ketones are preferred, with 2-heptanone being more preferred. The content of the organic solvent in the developer is preferably 80% by mass or more, more preferably 90% by mass or more, even more preferably 95% by mass or more, and particularly preferably 99% by mass or more. Examples of components other than the organic solvent in the developer include water and silicone oil.

 上述のように、現像液としてはアルカリ現像液、有機溶媒現像液のいずれであってもよい。目的とするポジ型パターン又はネガ型パターンの別に応じて適宜選択することができる。 As mentioned above, the developer may be either an alkaline developer or an organic solvent developer. It can be selected appropriately depending on whether the desired pattern is a positive or negative one.

 現像方法としては、例えば、現像液が満たされた槽中に基板を一定時間浸漬する方法(ディップ法)、基板表面に現像液を表面張力によって盛り上げて一定時間静止することで現像する方法(パドル法)、基板表面に現像液を噴霧する方法(スプレー法)、一定速度で回転している基板上に一定速度で現像液吐出ノズルをスキャンしながら現像液を吐出しつづける方法(ダイナミックディスペンス法)等をあげることができる。 Development methods include, for example, immersing the substrate in a tank filled with developer for a certain period of time (dip method), puddling the developer on the surface of the substrate using surface tension and leaving it to stand for a certain period of time (puddle method), spraying the developer onto the substrate surface (spray method), and continuously dispensing developer while scanning a developer dispensing nozzle at a constant speed over a substrate that is rotating at a constant speed (dynamic dispense method).

 <オニウム塩化合物>
 当該オニウム塩化合物は、下記式(1a)で表される。このようなオニウム塩化合物としては、上記感放射線性組成物における上記式(1)において、有機酸アニオンのRの1価の有機基ついて炭素数5~40とすること以外は、オニウム塩化合物(1)を好適に採用することができる。
<Onium Salt Compound>
The onium salt compound is represented by the following formula (1a): As such an onium salt compound, onium salt compound (1) can be suitably used, except that in formula (1) in the radiation-sensitive composition, the monovalent organic group of R 1 in the organic acid anion has 5 to 40 carbon atoms.


(式(1a)中、
 R1aは、炭素数5~40の1価の有機基である。
 A-は、-SO -、-COO-又は-N--SO-Rである。Rは、炭素数1~20の1価の有機基である。
 Eは-O-、-S-、-SO-又は-SO-である。
 Rは、水素原子又は炭素数1~20の1価の有機基である。
 Eは、-O-又は-NR-である。Rは、水素原子又は炭素数1~10の1価の炭化水素基である。
 Rは、水素原子又は炭素数1~20の1価の有機基である。
 R及びRは、それぞれ独立して、炭素数1~20の1価の有機基であるか、又はR及びRは互いに合わせられこれらが結合する硫黄原子とともに構成される炭素数4~12の環構造を表す。ただし、該環構造において、上記式(1a)中の硫黄原子を含む環と2つの環とがそれぞれ縮合して三環構造を形成し、かつ上記式(1a)中の硫黄原子を含む環が該硫黄原子以外のヘテロ原子を含む場合、該ヘテロ原子は、酸素原子又は窒素原子である。
 Rは、ハロゲン原子、ヒドロキシ基、ニトロ基、アミノ基、カルボキシ基、シアノ基又は炭素数1~20の1価の有機基である。Rが複数存在する場合、複数のRは互いに同一又は異なる。
 mは、0又は1である。mが1である場合、R-E-CO-及びR-E-の両方が、上記式(1a)中の硫黄原子が結合する6員環構造に結合する。
 nは、0~4の整数である。)

(In formula (1a),
R 1a is a monovalent organic group having 5 to 40 carbon atoms.
A is —SO 3 , —COO or —N —SO 2 —R X. R X is a monovalent organic group having 1 to 20 carbon atoms.
E 1 is —O—, —S—, —SO— or —SO 2 —.
R2 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
E is —O— or —NR Y —, and R Y is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
R3 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
R4 and R5 are each independently a monovalent organic group having 1 to 20 carbon atoms, or R4 and R5 are combined with each other to form a ring structure having 4 to 12 carbon atoms together with the sulfur atom to which they are bonded, provided that in the ring structure, the ring containing the sulfur atom in formula (1a) is fused with two other rings to form a tricyclic structure, and when the ring containing the sulfur atom in formula (1a) contains a heteroatom other than the sulfur atom, the heteroatom is an oxygen atom or a nitrogen atom.
R6 is a halogen atom, a hydroxy group, a nitro group, an amino group, a carboxy group, a cyano group, or a monovalent organic group having 1 to 20 carbon atoms. When a plurality of R6s are present, the plurality of R6s may be the same or different.
m is 0 or 1. When m is 1, both R 3 -E-CO- and R 2 -E 1 - are bonded to the 6-membered ring structure to which the sulfur atom in the above formula (1a) is bonded.
n is an integer from 0 to 4.

 以下、本発明を実施例に基づいて具体的に説明するが、本発明は、これらの実施例に限定されるものではない。各種物性値の測定方法を以下に示す。 The present invention will be explained in detail below based on examples, but the present invention is not limited to these examples. The methods for measuring various physical properties are shown below.

[重量平均分子量(Mw)及び数平均分子量(Mn)]
 重合体のMw及びMnは、上述した条件により測定した。また、分散度(Mw/Mn)は、Mw及びMnの測定結果より算出した。
[Weight average molecular weight (Mw) and number average molecular weight (Mn)]
The Mw and Mn of the polymer were measured under the conditions described above, and the dispersity (Mw/Mn) was calculated from the measurement results of Mw and Mn.

13C-NMR分析]
 重合体の13C-NMR分析は、核磁気共鳴装置(日本電子(株)の「JNM-Delta400」)を用いて行った。
[ 13C -NMR analysis]
The 13 C-NMR analysis of the polymer was carried out using a nuclear magnetic resonance spectrometer (JNM-Delta400 manufactured by JEOL Ltd.).

<重合体の合成>
 各実施例及び各比較例における各重合体の合成で用いた単量体を以下に示す。なお、以下の合成例においては特に断りのない限り、質量部は使用した単量体の合計質量を100質量部とした場合の値を意味し、モル%は使用した単量体の合計モル数を100モル%とした場合の値を意味する。
<Synthesis of Polymer>
The monomers used in the synthesis of each polymer in each Example and Comparative Example are shown below. In the following synthesis examples, unless otherwise specified, parts by mass refer to a value where the total mass of the monomers used is taken as 100 parts by mass, and mol % refers to a value where the total number of moles of the monomers used is taken as 100 mol %.

[合成例1]
(重合体(A-1)の合成)
 単量体(M-1)、単量体(M-2)、単量体(M-5)、単量体(M-10)及び単量体(M-14)を、モル比率が40/10/20/25/5(モル%)となるよう2-ブタノン(200質量部)に溶解し、開始剤としてAIBN(アゾビスイソブチロニトリル)(使用した単量体の合計100モル%に対して5モル%)を添加して単量体溶液を調製した。反応容器に2-ブタノン(100質量部)を入れ、30分窒素パージした後、反応容器内を80℃とし、撹拌しながら上記単量体溶液を3時間かけて滴下した。滴下開始を重合反応の開始時間とし、重合反応を6時間実施した。重合反応終了後、重合溶液を水冷して30℃以下に冷却した。冷却した重合溶液をメタノール(2,000質量部)中に投入し、析出した白色粉末をろ別した。ろ別した白色粉末をメタノールで2回洗浄した後、ろ別し、50℃で24時間乾燥させて白色粉末状の重合体(A-1)を得た(収率:80%)。重合体(A-1)のMwは5,900であり、Mw/Mnは1.61であった。また、13C-NMR分析の結果、(M-1)、(M-2)、(M-5)、(M-10)及び(M-14)に由来する各構造単位の含有割合は、それぞれ39.3モル%、9.4モル%、20.5モル%、24.8モル%及び6.0モル%であった。
[Synthesis Example 1]
(Synthesis of Polymer (A-1))
Monomer (M-1), monomer (M-2), monomer (M-5), monomer (M-10), and monomer (M-14) were dissolved in 2-butanone (200 parts by mass) to a molar ratio of 40/10/20/25/5 (mol%), and AIBN (azobisisobutyronitrile) (5 mol% relative to 100 mol% of the total monomers used) was added as an initiator to prepare a monomer solution. 2-butanone (100 parts by mass) was placed in a reaction vessel, and after purging with nitrogen for 30 minutes, the reaction vessel was heated to 80°C, and the monomer solution was added dropwise over 3 hours with stirring. The start of the dropwise addition marked the start of the polymerization reaction, and the polymerization reaction was carried out for 6 hours. After completion of the polymerization reaction, the polymerization solution was cooled to below 30°C with water. The cooled polymerization solution was poured into methanol (2,000 parts by mass), and the precipitated white powder was filtered off. The filtered white powder was washed twice with methanol, filtered, and dried at 50°C for 24 hours to obtain a white powdery polymer (A-1) (yield: 80%). The Mw of the polymer (A-1) was 5,900, and the Mw/Mn was 1.61. Furthermore, as a result of 13C -NMR analysis, the contents of the structural units derived from (M-1), (M-2), (M-5), (M-10), and (M-14) were 39.3 mol%, 9.4 mol%, 20.5 mol%, 24.8 mol%, and 6.0 mol%, respectively.

[合成例2~11]
(重合体(A-2)~重合体(A-11)の合成)
 下記表1に示す種類及び配合割合の単量体を用いたこと以外は合成例1と同様にして、重合体(A-2)~重合体(A-11)を合成した。得られた重合体の各構造単位の含有割合(モル%)及び物性値(Mw及びMw/Mn)を下記表1に併せて示す。なお、下記表1における「-」は、該当する単量体を使用しなかったことを示す(以降の表についても同様)。
[Synthesis Examples 2 to 11]
(Synthesis of Polymers (A-2) to (A-11))
Polymers (A-2) to (A-11) were synthesized in the same manner as in Synthesis Example 1, except that the types and blending ratios of monomers shown in Table 1 below were used. The content (mol %) of each structural unit and physical properties (Mw and Mw/Mn) of the resulting polymers are also shown in Table 1 below. In Table 1 below, "-" indicates that the corresponding monomer was not used (the same applies to the following tables).

[合成例12]
(重合体(A-12)の合成)
 単量体(M-1)及び単量体(M-29)を、モル比率が55/45(モル%)となるよう1-メトキシ-2-プロパノール(200質量部)に溶解し、開始剤としてMAIB(ジメチル2,2’-アゾビスイソブチレート)(4モル%)を添加して単量体溶液を調製した。反応容器に1-メトキシ-2-プロパノール(100質量部)を入れ、30分窒素パージした後、反応容器内を80℃とし、撹拌しながら上記単量体溶液を3時間かけて滴下した。滴下開始を重合反応の開始時間とし、重合反応を6時間実施した。重合反応終了後、重合溶液を水冷して30℃以下に冷却した。冷却した重合溶液をヘキサン(2,000質量部)中に投入し、析出した白色粉末をろ別した。ろ別した白色粉末をヘキサンで2回洗浄した後、ろ別し、1-メトキシ-2-プロパノール(300質量部)に溶解した。次いで、メタノール(500質量部)、トリエチルアミン(50質量部)及び超純水(10質量部)を加え、撹拌しながら70℃で6時間加水分解反応を実施した。反応終了後、残溶媒を留去し、得られた固体をアセトン(100質量部)に溶解し、水(500質量部)の中に滴下して重合体を凝固させた。得られた固体をろ別し、50℃で13時間乾燥させて白色粉末状の重合体(A-12)を得た(収率:85%)。重合体(A-12)のMwは7,000であり、Mw/Mnは1.57であった。また、13C-NMR分析の結果、(M-1)及び(M-29)に由来する各構造単位の含有割合は、それぞれ52.3モル%及び47.8モル%であった。
[Synthesis Example 12]
(Synthesis of Polymer (A-12))
Monomer (M-1) and monomer (M-29) were dissolved in 1-methoxy-2-propanol (200 parts by mass) to a molar ratio of 55/45 (mol%), and MAIB (dimethyl 2,2'-azobisisobutyrate) (4 mol%) was added as an initiator to prepare a monomer solution. 1-Methoxy-2-propanol (100 parts by mass) was placed in a reaction vessel, and after purging with nitrogen for 30 minutes, the reaction vessel was heated to 80°C and the monomer solution was added dropwise over 3 hours with stirring. The start of the dropwise addition marked the start of the polymerization reaction, and the polymerization reaction was carried out for 6 hours. After completion of the polymerization reaction, the polymerization solution was cooled with water to below 30°C. The cooled polymerization solution was poured into hexane (2,000 parts by mass), and the precipitated white powder was filtered off. The filtered white powder was washed twice with hexane, filtered off, and dissolved in 1-methoxy-2-propanol (300 parts by mass). Next, methanol (500 parts by mass), triethylamine (50 parts by mass), and ultrapure water (10 parts by mass) were added, and a hydrolysis reaction was carried out at 70°C for 6 hours while stirring. After completion of the reaction, the remaining solvent was distilled off, and the resulting solid was dissolved in acetone (100 parts by mass) and added dropwise to water (500 parts by mass) to coagulate the polymer. The resulting solid was filtered and dried at 50°C for 13 hours to obtain a white powdery polymer (A-12) (yield: 85%). The Mw of the polymer (A-12) was 7,000, and the Mw/Mn was 1.57. Furthermore, as a result of 13C -NMR analysis, the content ratios of the structural units derived from (M-1) and (M-29) were 52.3 mol% and 47.8 mol%, respectively.

[合成例13~34]
(重合体(A-13)~重合体(A-34)の合成)
 下記表2に示す種類及び配合割合の単量体を用いたこと以外は合成例12と同様にして、重合体(A-13)~重合体(A-34)を合成した。なお、構造単位(IV)を与える単量体については、重合体において、13C-NMRの測定により、アセチル基のカルボニル基のピークが消失していることを確認し、実質的に全てのアルカリ解離性基が加水分解されてフェノール性水酸基となっていた。得られた重合体の各構造単位の含有割合(モル%)及び物性値(Mw及びMw/Mn)を下記表2に併せて示す。
[Synthesis Examples 13 to 34]
(Synthesis of Polymers (A-13) to (A-34))
Polymers (A-13) to (A-34) were synthesized in the same manner as in Synthesis Example 12, except that the types and blending ratios of monomers shown in Table 2 below were used. Regarding the monomer providing structural unit (IV), 13C -NMR measurement confirmed that the peak of the carbonyl group of the acetyl group had disappeared in the polymer, and substantially all of the alkali-dissociable groups had been hydrolyzed to phenolic hydroxyl groups. The content (mol %) of each structural unit and physical properties (Mw and Mw/Mn) of the obtained polymers are also shown in Table 2 below.

[合成例35]
(高フッ素含有量重合体(F-1)の合成)
 単量体(M-1)、単量体(M-15)及び単量体(M-20)を、モル比率が20/10/70(モル%)となるよう2-ブタノン(200質量部)に溶解し、開始剤としてAIBN(5モル%)を添加して単量体溶液を調製した。反応容器に2-ブタノン(100質量部)を入れ、30分窒素パージした後、反応容器内を80℃とし、撹拌しながら上記単量体溶液を3時間かけて滴下した。滴下開始を重合反応の開始時間とし、重合反応を6時間実施した。重合反応終了後、重合溶液を水冷して30℃以下に冷却した。溶媒をアセトニトリル(400質量部)に置換した後、ヘキサン(100質量部)を加えて撹拌しアセトニトリル層を回収する作業を3回繰り返した。溶媒をプロピレングリコールモノメチルエーテルアセテートに置換することで、高フッ素含有量重合体(F-1)の溶液を得た(収率:75%)。高フッ素含有量重合体(F-1)のMwは6,600であり、Mw/Mnは1.67であった。また、13C-NMR分析の結果、(M-1)、(M-15)及び(M-20)に由来する各構造単位の含有割合は、それぞれ19.7モル%、10.1モル%及び70.2モル%であった。
[Synthesis Example 35]
(Synthesis of High Fluorine Content Polymer (F-1))
Monomer (M-1), monomer (M-15), and monomer (M-20) were dissolved in 2-butanone (200 parts by mass) to a molar ratio of 20/10/70 (mol%), and AIBN (5 mol%) was added as an initiator to prepare a monomer solution. 2-butanone (100 parts by mass) was placed in a reaction vessel, and after purging with nitrogen for 30 minutes, the reaction vessel was heated to 80°C and the monomer solution was added dropwise over 3 hours with stirring. The start of the dropwise addition marked the start of the polymerization reaction, and the polymerization reaction was carried out for 6 hours. After completion of the polymerization reaction, the polymerization solution was cooled with water to below 30°C. The solvent was replaced with acetonitrile (400 parts by mass), and then hexane (100 parts by mass) was added, stirred, and the acetonitrile layer was collected. This process was repeated three times. The solvent was replaced with propylene glycol monomethyl ether acetate to obtain a solution of high fluorine content polymer (F-1) (yield: 75%). The high fluorine content polymer (F-1) had an Mw of 6,600 and an Mw/Mn of 1.67. As a result of C-NMR analysis, the contents of the structural units derived from (M-1), (M-15) and (M-20) were 19.7 mol %, 10.1 mol % and 70.2 mol %, respectively.

[合成例36~39]
(高フッ素含有量重合体(F-2)~高フッ素含有量重合体(F-5)の合成)
 下記表3に示す種類及び配合割合の単量体を用いたこと以外は合成例35と同様にして、高フッ素含有量重合体(F-2)~高フッ素含有量重合体(F-5)を合成した。得られた高フッ素含有量重合体の各構造単位の含有割合(モル%)及び物性値(Mw及びMw/Mn)を下記表3に併せて示す。
[Synthesis Examples 36 to 39]
(Synthesis of High Fluorine Content Polymers (F-2) to (F-5))
High fluorine content polymers (F-2) to (F-5) were synthesized in the same manner as in Synthesis Example 35, except for using monomers of the types and blending ratios shown in Table 3. The content (mol %) of each structural unit and physical properties (Mw and Mw/Mn) of the obtained high fluorine content polymers are also shown in Table 3.

<感放射線性酸発生剤(B)の合成>
[実施例B1]
(オニウム塩化合物(B-1)の合成)
 感放射線性酸発生剤(B)としてのオニウム塩化合物(B-1)を以下の合成スキームに従って合成した。
<Synthesis of Radiation-Sensitive Acid Generator (B)>
[Example B1]
(Synthesis of Onium Salt Compound (B-1))
An onium salt compound (B-1) as the radiation-sensitive acid generator (B) was synthesized according to the following synthesis scheme.

 反応容器にジフェニルスルホキシド20.0mmol、t-ブチル-2-メトキシベンゾエート40.0mmol、無水トリフルオロスルホン酸(TfO)30.0mmol、及びジクロロメタン50gを加えて-78℃で12時間撹拌した。その後、反応溶液に、飽和炭酸水素ナトリウム水溶液を加えて反応を終了させたのち、ジクロロメタンを加えて抽出し、有機層を分離した。得られた有機層を飽和塩化ナトリウム水溶液、次いで水で洗浄した。硫酸ナトリウムで乾燥後、溶媒を留去し、カラムクロマトグラフィーで精製することで、化合物(B-1-a)を良好な収率で得た。 20.0 mmol of diphenyl sulfoxide, 40.0 mmol of t-butyl-2-methoxybenzoate, 30.0 mmol of trifluorosulfonic anhydride (Tf 2 O), and 50 g of dichloromethane were added to a reaction vessel and stirred at −78° C. for 12 hours. Subsequently, saturated aqueous sodium bicarbonate solution was added to the reaction solution to terminate the reaction, followed by extraction with dichloromethane and separation of the organic layer. The resulting organic layer was washed with saturated aqueous sodium chloride solution and then with water. After drying with sodium sulfate, the solvent was distilled off, and the mixture was purified by column chromatography to obtain compound (B-1-a) in good yield.

 上記化合物(B-1-a)に1Mヨウ化ナトリウム水溶液50g及びジクロロメタン50gを加えて50℃で12時間撹拌した。その後、反応溶液にジクロロメタンを加えて抽出し、有機層を分離した。得られた有機層の溶媒を留去することで、化合物(B-1-b)を良好な収率で得た。 50 g of a 1 M aqueous solution of sodium iodide and 50 g of dichloromethane were added to the compound (B-1-a) and stirred at 50°C for 12 hours. Dichloromethane was then added to the reaction solution for extraction, and the organic layer was separated. The solvent in the resulting organic layer was distilled off, yielding compound (B-1-b) in good yield.

 上記化合物(B-1-b)に化合物(B-1-c)20.0mmol、ジクロロメタン50g及び水50gを加えて室温で4時間撹拌した。反応液にジクロロメタンを加えて抽出し、有機層を分離した。得られた有機層を飽和塩化ナトリウム水溶液、次いで水で洗浄した。硫酸ナトリウムで乾燥後、溶媒を留去し、カラムクロマトグラフィーで精製することで、上記式(B-1)で表される化合物(B-1)を良好な収率で得た。 20.0 mmol of compound (B-1-c), 50 g of dichloromethane, and 50 g of water were added to the above compound (B-1-b), and the mixture was stirred at room temperature for 4 hours. Dichloromethane was added to the reaction solution for extraction, and the organic layer was separated. The resulting organic layer was washed with a saturated aqueous sodium chloride solution and then with water. After drying with sodium sulfate, the solvent was distilled off, and the mixture was purified by column chromatography to obtain compound (B-1) represented by the above formula (B-1) in good yield.

[実施例B2~B37]
(オニウム塩化合物(B-2)~(B-37)の合成)
 原料及び前駆体を適宜変更したこと以外は実施例B1と同様にして、下記式(B-2)~(B-37)で表される感放射線性酸発生剤としてのオニウム塩化合物を合成した(オニウム塩化合物(B-1)も併記している。)。
[Examples B2 to B37]
(Synthesis of onium salt compounds (B-2) to (B-37))
Onium salt compounds represented by the following formulae (B-2) to (B-37) were synthesized as radiation-sensitive acid generators in the same manner as in Example B1, except that the raw materials and precursors were changed as appropriate (onium salt compound (B-1) is also shown).



[実施例C1]
(オニウム塩化合物(C-1)の合成)
 酸拡散制御剤(C)としてのオニウム塩化合物(C-1)を以下の合成スキームに従って合成した。
[Example C1]
(Synthesis of Onium Salt Compound (C-1))
An onium salt compound (C-1) as the acid diffusion controller (C) was synthesized according to the following synthesis scheme.

 反応容器にジフェニルスルホキシド20.0mmol、2-メトキシ安息香酸40.0mmol、無水トリフルオロスルホン酸(TfO)30.0mmol、及びジクロロメタン50gを加えて-78℃で12時間撹拌した。その後、反応溶液に、水を加えて反応を終了させたのち、ジクロロメタンを加えて抽出し、有機層を分離した。得られた有機層を飽和塩化ナトリウム水溶液、次いで水で洗浄した。硫酸ナトリウムで乾燥後、溶媒を留去し、カラムクロマトグラフィーで精製することで、化合物(C-1-a)を良好な収率で得た。 20.0 mmol of diphenyl sulfoxide, 40.0 mmol of 2-methoxybenzoic acid, 30.0 mmol of trifluorosulfonic anhydride (Tf 2 O), and 50 g of dichloromethane were added to a reaction vessel and stirred at −78° C. for 12 hours. Water was then added to the reaction solution to terminate the reaction, followed by extraction with dichloromethane and separation of the organic layer. The resulting organic layer was washed with a saturated aqueous sodium chloride solution and then with water. After drying over sodium sulfate, the solvent was removed by distillation, and the mixture was purified by column chromatography to obtain compound (C-1-a) in good yield.

 上記化合物(C-1-a)に1Mヨウ化ナトリウム水溶液50g及びジクロロメタン50gを加えて50℃で12時間撹拌した。その後、反応溶液にジクロロメタンを加えて抽出し、有機層を分離した。得られた有機層の溶媒を留去することで、化合物(C-1-b)を良好な収率で得た。 50 g of a 1 M aqueous solution of sodium iodide and 50 g of dichloromethane were added to the compound (C-1-a) and stirred at 50°C for 12 hours. Dichloromethane was then added to the reaction solution for extraction, and the organic layer was separated. The solvent in the resulting organic layer was distilled off, yielding compound (C-1-b) in good yield.

 上記化合物(C-1-b)に化合物(C-1-c)20.0mmol、ジクロロメタン50g及び水50gを加えて室温で4時間撹拌した。反応液にジクロロメタンを加えて抽出し、有機層を分離した。得られた有機層を飽和塩化ナトリウム水溶液、次いで水で洗浄した。硫酸ナトリウムで乾燥後、溶媒を留去することで、上記式(C-1)で表される化合物(C-1)を良好な収率で得た。 20.0 mmol of compound (C-1-c), 50 g of dichloromethane, and 50 g of water were added to the above compound (C-1-b), and the mixture was stirred at room temperature for 4 hours. Dichloromethane was added to the reaction mixture for extraction, and the organic layer was separated. The resulting organic layer was washed with a saturated aqueous sodium chloride solution and then with water. After drying over sodium sulfate, the solvent was distilled off, yielding compound (C-1) represented by the above formula (C-1) in good yield.

[実施例C2~C17]
(オニウム塩化合物(C-2)~(C-17)の合成)
 原料及び前駆体を適宜変更したこと以外は実施例C1及び実施例B1と同様にして、下記式(C-2)~(C-17)で表される酸拡散制御剤としてのオニウム塩化合物を合成した。
[Examples C2 to C17]
(Synthesis of onium salt compounds (C-2) to (C-17))
Onium salt compounds as acid diffusion controllers represented by the following formulae (C-2) to (C-17) were synthesized in the same manner as in Example C1 and Example B1, except that the raw materials and precursors were appropriately changed.



 上記合成した成分以外の成分として、以下の化合物を用いた。 In addition to the components synthesized above, the following compounds were used:

[感放射線性酸発生剤(B-1)~(B-37)以外の感放射線性酸発生剤]
 b-1~b-10:下記式(b-1)~(b-10)で表される化合物(以下、式(b-1)~(b-10)で表される化合物をそれぞれ「化合物(b-1)」~「化合物(b-10)」と記載する場合がある。)
[Radiation-sensitive acid generators other than the radiation-sensitive acid generators (B-1) to (B-37)]
b-1 to b-10: Compounds represented by the following formulas (b-1) to (b-10) (hereinafter, the compounds represented by formulas (b-1) to (b-10) may be referred to as "compound (b-1)" to "compound (b-10)," respectively.)

[酸拡散制御剤(C-1)~(C-17)以外の感放射線性酸発生剤]
 cc-1~cc-6:下記式(cc-1)~(cc-6)で表される化合物(以下、式(cc-1)~(cc-6)で表される化合物をそれぞれ「化合物(cc-1)」~「化合物(cc-6)」と記載する場合がある。)
[Radiation-sensitive acid generators other than the acid diffusion controllers (C-1) to (C-17)]
cc-1 to cc-6: Compounds represented by the following formulas (cc-1) to (cc-6) (hereinafter, the compounds represented by formulas (cc-1) to (cc-6) may be referred to as "compound (cc-1)" to "compound (cc-6)", respectively).

[溶剤(E)]
 E-1:酢酸プロピレングリコールモノメチルエーテル
 E-2:プロピレングリコールモノメチルエーテル
 E-3:γ-ブチロラクトン
 E-4:シクロヘキサノン
[Solvent (E)]
E-1: Propylene glycol monomethyl ether acetate E-2: Propylene glycol monomethyl ether E-3: γ-butyrolactone E-4: Cyclohexanone

[その他添加剤成分(W)]
 W-1:MEGAFACE EFS-321(DIC(株)製)(非フッ素系)
 W-2:BYK-399(ビックケミージャパン(株)製)(非シリコン系)
[Other additive components (W)]
W-1: MEGAFACE EFS-321 (manufactured by DIC Corporation) (fluorine-free)
W-2: BYK-399 (manufactured by BYK Japan Co., Ltd.) (non-silicone type)

[ArF液浸露光用ポジ型感放射線性組成物の調製]
[実施例1]
 重合体(A)としての(A-1)100質量部、感放射線性酸発生剤(B)としての(B-1)10.0質量部、酸拡散制御剤(C)としての(cc-1)10.0質量部、高フッ素含有量重合体(F)としての(F-1)2.0質量部(固形分)、その他添加剤成分(W)としての(W-1)0.1質量部、及び溶剤(E)としての(E-1)/(E-2)/(E-3)の混合溶媒3,400質量部を混合し、孔径0.2μmのメンブランフィルターで濾過することにより、感放射線性組成物(J-1)を調製した。
[Preparation of Positive Radiation-Sensitive Composition for ArF Immersion Exposure]
[Example 1]
A radiation-sensitive composition (J-1) was prepared by mixing 100 parts by mass of (A-1) as the polymer (A), 10.0 parts by mass of (B-1) as the radiation-sensitive acid generator (B), 10.0 parts by mass of (cc-1) as the acid diffusion controller (C), 2.0 parts by mass (solids content) of (F-1) as the high fluorine content polymer (F), 0.1 parts by mass of (W-1) as the other additive component (W), and 3,400 parts by mass of a mixed solvent of (E-1)/(E-2)/(E-3) as the solvent (E), and filtering the mixture through a membrane filter having a pore size of 0.2 μm.

[実施例2~43、101~103及び比較例1~13]
 下記表4-1及び表4-2に示す種類及び含有量の各成分を用いたこと以外は実施例1と同様にして、感放射線性組成物(J-2)~(J-43)、(J-101)~(J-103)及び(CJ-1)~(CJ-13)を調製した。
[Examples 2 to 43, 101 to 103 and Comparative Examples 1 to 13]
Radiation-sensitive compositions (J-2) to (J-43), (J-101) to (J-103), and (CJ-1) to (CJ-13) were prepared in the same manner as in Example 1, except that the types and amounts of each component shown in Tables 4-1 and 4-2 below were used.


<ArF液浸露光用ポジ型感放射線性組成物を用いたレジストパターンの形成>
 12インチのシリコンウエハ上に、スピンコーター(東京エレクトロン(株)の「CLEAN TRACK ACT12」)を使用して、下層反射防止膜形成用組成物(ブルワーサイエンス社の「ARC66」)を塗布した後、205℃で60秒間加熱することにより平均厚さ100nmの下層反射防止膜を形成した。この下層反射防止膜上に上記スピンコーターを使用して上記調製したArF露光用ポジ型感放射線性組成物を塗布し、100℃で60秒間PB(プレベーク)を行った。その後、23℃で30秒間冷却することにより、平均厚さ120nmのレジスト膜を形成した。次に、このレジスト膜に対し、ArFエキシマレーザー液浸露光装置(ASML社の「TWINSCAN XT-1900i」)を用い、NA=1.35、Dipole(σ=0.9/0.7)の光学条件にて、50nmホール、100nmピッチのマスクパターンを介して露光した。露光後、100℃で60秒間PEB(ポストエクスポージャーベーク)を行った。その後、アルカリ現像液として2.38質量%のTMAH水溶液を用いて上記レジスト膜をアルカリ現像し、現像後に水で洗浄し、さらに乾燥させることでポジ型のレジストパターン(50nmホール、100nmピッチ)を形成した。
<Formation of Resist Pattern Using Positive Radiation-Sensitive Composition for ArF Immersion Exposure>
A composition for forming a bottom antireflective coating ("ARC66" from Brewer Science) was applied to a 12-inch silicon wafer using a spin coater ("CLEAN TRACK ACT12" from Tokyo Electron Limited), and then heated at 205°C for 60 seconds to form a bottom antireflective coating with an average thickness of 100 nm. The positive radiation-sensitive composition for ArF exposure prepared above was applied to this bottom antireflective coating using the spin coater, and prebaked at 100°C for 60 seconds. This was followed by cooling at 23°C for 30 seconds to form a resist film with an average thickness of 120 nm. Next, this resist film was exposed to light using an ArF excimer laser immersion exposure system (ASML's "TWINSCAN XT-1900i") under optical conditions of NA = 1.35 and dipole (σ = 0.9/0.7) through a mask pattern with 50 nm holes and a 100 nm pitch. After exposure, a post-exposure bake (PEB) was performed at 100°C for 60 seconds. Thereafter, the resist film was subjected to alkaline development using a 2.38 mass% aqueous TMAH solution as an alkaline developer, and after development, it was washed with water and further dried to form a positive resist pattern (50 nm holes, 100 nm pitch).

<評価>
 上記ArF液浸露光用ポジ型感放射線性組成物を用いて形成したレジストパターンについて、感度、CDU、MEEF、現像欠陥数、パターン円形性及びパターン矩形性を下記方法に従って評価した。その結果を下記表5-1及び表5-2に示す。なお、レジストパターンの測長には、走査型電子顕微鏡(日立ハイテクノロジーズ(株)の「CG-5000」)を用いた。
<Evaluation>
The resist patterns formed using the positive radiation-sensitive composition for ArF immersion exposure were evaluated for sensitivity, CDU, MEEF, number of development defects, pattern circularity, and pattern rectangularity according to the methods described below. The results are shown in Tables 5-1 and 5-2. The resist patterns were measured using a scanning electron microscope (CG-5000 manufactured by Hitachi High-Technologies Corporation).

[感度]
 上記ArF液浸露光用ポジ型感放射線性組成物を用いたレジストパターンの形成において、50nmホール、100nmピッチのパターンを形成する露光量を最適露光量とし、この最適露光量を感度(mJ/cm)とした。感度は、40mJ/cm以下の場合は「良好」、40mJ/cmを超える場合は「不良」と評価した。
[sensitivity]
In forming a resist pattern using the positive-tone radiation-sensitive composition for ArF immersion exposure, the optimal exposure dose was determined to be the exposure dose required to form a pattern with 50 nm holes and a 100 nm pitch, and this optimal exposure dose was used to determine the sensitivity (mJ/ cm2 ). Sensitivity was evaluated as "good" when it was 40 mJ/ cm2 or less, and "poor" when it exceeded 40 mJ/ cm2 .

[CDU]
 50nmホール、100nmピッチのレジストパターンを、上記走査型電子顕微鏡を用い、パターン上部から任意のポイントで計1,800個測長した。寸法のバラつき(3σ)を求め、これをCDU(nm)とした。CDUは、その値が小さいほど、長周期でのホール径のばらつきが小さく良好であることを示す。CDU性能は、3.5nm以下の場合は「良好」と、3.5nmを超える場合は「不良」と評価した。
[CDU]
A total of 1,800 resist patterns with 50 nm holes and 100 nm pitch were measured at arbitrary points from the top of the pattern using the scanning electron microscope. The dimensional variation (3σ) was calculated and used as CDU (nm). The smaller the CDU value, the smaller the variation in hole diameter over a long period, indicating better results. CDU performance was evaluated as "good" when it was 3.5 nm or less, and "poor" when it exceeded 3.5 nm.

[MEEF]
 上記最適露光量を照射して解像されるレジストパターンにおいて、ホール直径が52nm、54nm、56nm、58nm、60nmとなるマスクパターンを用いて形成されたレジストパターンの直径を縦軸に、マスクパターンの直径を横軸にプロットしたときの直線の傾きを算出し、これをMEEFとした。MEEFは、その値が1に近いほどマスク再現性が良好であることを示す。MEEFは、2以下の場合は「良好」と、2を超える場合は「不良」と評価した。
[MEEF]
In the resist patterns resolved by irradiation with the above-mentioned optimum exposure dose, the diameters of the resist patterns formed using mask patterns with hole diameters of 52 nm, 54 nm, 56 nm, 58 nm, and 60 nm were plotted on the vertical axis against the diameters of the mask patterns on the horizontal axis, and the slope of the line was calculated and defined as MEEF. The closer the MEEF value is to 1, the better the mask reproducibility. MEEF was evaluated as "good" when it was 2 or less, and as "poor" when it exceeded 2.

[現像欠陥数]
 最適露光量にてレジスト膜を露光して50nmホール、100nmピッチのレジストパターンを形成し、欠陥検査用ウェハとした。この欠陥検査用ウェハ上の欠陥数を、欠陥検査装置(KLA-Tencor社の「KLA2810」)を用いて測定した。直径5μm以下の欠陥をレジスト膜由来のものと判断し、その数を算出した。現像後欠陥数は、このレジスト膜由来と判断される欠陥の数が100個以下の場合は「良好」と、100個を超える場合は「不良」と評価した。
[Number of development defects]
The resist film was exposed to an optimal exposure dose to form a resist pattern with 50 nm holes and a 100 nm pitch, which was used as a wafer for defect inspection. The number of defects on this wafer for defect inspection was measured using a defect inspection device (KLA-Tencor's "KLA2810"). Defects with a diameter of 5 μm or less were determined to be originating from the resist film, and the number was calculated. After development, the number of defects determined to be originating from the resist film was evaluated as "good" if the number of defects was 100 or less, and as "poor" if the number of defects was more than 100.

[パターン円形性]
 上記感度の評価で求めた最適露光量を照射して形成された50nmホール、100nmピッチのコンタクトホールについて、上記走査型電子顕微鏡を用いて平面視にて観察し、縦方向のサイズと横方向のサイズをそれぞれ測定した。縦方向のサイズ/横方向のサイズの比が0.90以上1.10以下であれば「A」(良好)、0.90未満もしくは1.10超であれば「B」(不良)と評価した。
[Pattern circularity]
The 50 nm holes and 100 nm pitch contact holes formed by irradiating with the optimum exposure dose obtained in the sensitivity evaluation were observed in plan view using the scanning electron microscope, and their vertical and horizontal sizes were measured. If the ratio of the vertical size to the horizontal size was 0.90 or more and 1.10 or less, the hole was rated "A" (good), and if it was less than 0.90 or more than 1.10, the hole was rated "B" (poor).

[パターン矩形性]
 上記感度の評価で求めた最適露光量を照射して形成された50nmホール、100nmピッチのコンタクトホールについて、上記走査型電子顕微鏡を用いて観察し、当該コンタクトホールパターンの断面形状を評価した。レジストパターンの矩形性は、ホール部分の断面形状における下辺の長さの上辺の長さ(開口径)に対する比が、1以上1.05以下であれば「A」(極めて良好)、1.05超1.10以下であれば「B」(良好)、1.10超であれば「C」(不良)と評価した。
[Pattern rectangularity]
The 50 nm holes and 100 nm pitch contact holes formed by irradiating with the optimum exposure dose obtained in the sensitivity evaluation were observed using the scanning electron microscope, and the cross-sectional shape of the contact hole pattern was evaluated. The rectangularity of the resist pattern was evaluated as "A" (very good) if the ratio of the length of the lower side to the length of the upper side (opening diameter) in the cross-sectional shape of the hole portion was 1 or more and 1.05 or less, "B" (good) if it was more than 1.05 and 1.10 or less, and "C" (poor) if it was more than 1.10.


 表5-1及び表5-2の結果から明らかなように、実施例の感放射線性組成物は、ArF液浸露光に用いた場合、感度、CDU、MEEF、現像欠陥性能及びパターン形状が良好であったのに対し、比較例では、各特性が実施例に比べて劣っていた。したがって、実施例の感放射線性組成物をArF液浸露光に用いた場合、高い感度で、ラフネス性能、現像欠陥性能及びパターン形状が良好なレジストパターンを形成することができる。 As is clear from the results in Tables 5-1 and 5-2, when the radiation-sensitive compositions of the Examples were used in ArF immersion exposure, the sensitivity, CDU, MEEF, development defect performance, and pattern shape were good, whereas in the Comparative Examples, each characteristic was inferior to that of the Examples. Therefore, when the radiation-sensitive compositions of the Examples are used in ArF immersion exposure, resist patterns can be formed with high sensitivity and good roughness performance, development defect performance, and pattern shape.

[ArF液浸露光用ネガ型感放射線性組成物の調製、この組成物を用いたレジストパターンの形成及び評価]
[実施例44]
 重合体(A)としての(A-8)100質量部、感放射線性酸発生剤(B)としての(B-2)12.0質量部、(B-33)3.0質量部、酸拡散制御剤(C)としての(cc-6)3.0質量部、高フッ素含有量重合体(F)としての(F-3)3.0質量部(固形分)、及び溶剤(E)としての(E-1)/(E-2)/(E-3)(質量比2,240/960/30)の混合溶媒3,230質量部を混合し、孔径0.2μmのメンブランフィルターで濾過することにより、感放射線性組成物(J-44)を調製した。
[Preparation of a negative-tone radiation-sensitive composition for ArF immersion exposure, and formation and evaluation of a resist pattern using this composition]
[Example 44]
A radiation-sensitive composition (J-44) was prepared by mixing 100 parts by mass of (A-8) as the polymer (A), 12.0 parts by mass of (B-2) as the radiation-sensitive acid generator (B), 3.0 parts by mass of (B-33), 3.0 parts by mass of (cc-6) as the acid diffusion controller (C), 3.0 parts by mass (solids content) of (F-3) as the high fluorine content polymer (F), and 3,230 parts by mass of a mixed solvent of (E-1)/(E-2)/(E-3) (mass ratio 2,240/960/30) as the solvent (E), and filtering the mixture through a membrane filter having a pore size of 0.2 μm.

 12インチのシリコンウエハ上に、スピンコーター(東京エレクトロン(株)の「CLEAN TRACK ACT12」)を使用して、下層反射防止膜形成用組成物(ブルワーサイエンス社の「ARC66」)を塗布した後、205℃で60秒間加熱することにより平均厚さ100nmの下層反射防止膜を形成した。この下層反射防止膜上に上記スピンコーターを使用して上記調製したArF露光用ネガ型感放射線性組成物(J-44)を塗布し、100℃で60秒間PB(プレベーク)を行った。その後、23℃で30秒間冷却することにより、平均厚さ230nmのレジスト膜を形成した。次に、このレジスト膜に対し、ArFエキシマレーザー液浸露光装置(ASML社の「TWINSCAN XT-1900i」)を用い、NA=1.35、Annular(σ=0.8/0.6)の光学条件にて、80nmホール、150nmピッチのマスクパターンを介して露光した。露光後、100℃で60秒間PEB(ポストエクスポージャーベーク)を行った。その後、有機溶媒現像液として酢酸n-ブチルを用いて上記レジスト膜を有機溶媒現像し、乾燥させることでネガ型のレジストパターン(80nmホール、150nmピッチのコンタクトホールパターン)を形成した。 A composition for forming a bottom anti-reflective coating (Brewer Science's ARC66) was applied to a 12-inch silicon wafer using a spin coater (Tokyo Electron Limited's CLEAN TRACK ACT12), and then heated at 205°C for 60 seconds to form a bottom anti-reflective coating with an average thickness of 100 nm. The negative-tone radiation-sensitive composition (J-44) for ArF exposure prepared above was applied to this bottom anti-reflective coating using the spin coater, and prebaked at 100°C for 60 seconds. This was then cooled at 23°C for 30 seconds to form a resist film with an average thickness of 230 nm. Next, this resist film was exposed to light using an ArF excimer laser immersion exposure system (ASML's "TWINSCAN XT-1900i") under optical conditions of NA = 1.35 and annular (σ = 0.8/0.6) through a mask pattern with 80 nm holes and a 150 nm pitch. After exposure, a post-exposure bake (PEB) was performed at 100°C for 60 seconds. The resist film was then developed using n-butyl acetate as the organic solvent developer and dried to form a negative resist pattern (contact hole pattern with 80 nm holes and a 150 nm pitch).

 上記ArF液浸露光用ネガ型感放射線性組成物を用いたレジストパターンについて、上記ArF液浸露光用ポジ型感放射線性組成物を用いたレジストパターンの評価と同様にして感度、CDU、MEEF、パターン円形性を評価した。その結果、実施例44の感放射線性組成物は、ArF液浸露光にてネガ型のレジストパターンを形成した場合においても、感度、MEEF、CDU、パターン円形性が良好であった。 The resist patterns formed using the negative-tone radiation-sensitive composition for ArF immersion exposure were evaluated for sensitivity, CDU, MEEF, and pattern circularity in the same manner as for the resist patterns formed using the positive-tone radiation-sensitive composition for ArF immersion exposure. As a result, the radiation-sensitive composition of Example 44 exhibited good sensitivity, MEEF, CDU, and pattern circularity, even when a negative-tone resist pattern was formed by ArF immersion exposure.

[極端紫外線(EUV)露光用ポジ型感放射線性組成物の調製]
[実施例45]
 重合体(A)としての(A-12)100質量部、感放射線性酸発生剤(B)としての(B-13)50.0質量部、酸拡散制御剤(C)としての(C-9)25.0質量部、高フッ素含有量重合体(F)としての(F-5)5.0質量部(固形分)、溶剤(E)としての(E-1)/(E-2)の混合溶媒6,800質量部を混合し、孔径0.2μmのメンブランフィルターで濾過することにより、感放射線性組成物(J-45)を調製した。
[Preparation of Positive-Working Radiation-Sensitive Composition for Exposure to Extreme Ultraviolet (EUV) Radiation]
[Example 45]
A radiation-sensitive composition (J-45) was prepared by mixing 100 parts by mass of (A-12) as the polymer (A), 50.0 parts by mass of (B-13) as the radiation-sensitive acid generator (B), 25.0 parts by mass of (C-9) as the acid diffusion controller (C), 5.0 parts by mass (solids content) of (F-5) as the high fluorine content polymer (F), and 6,800 parts by mass of a mixed solvent of (E-1)/(E-2) as the solvent (E), and filtering the mixture through a membrane filter having a pore size of 0.2 μm.

[実施例46~93、104~105及び比較例14~26]
 下記表6-1及び表6-2に示す種類及び含有量の各成分を用いたこと以外は実施例44と同様にして、感放射線性組成物(J-46)~(J-93)、(J-104)~(J-105)及び(CJ-14)~(CJ-26)を調製した。
[Examples 46 to 93, 104 to 105 and Comparative Examples 14 to 26]
Radiation-sensitive compositions (J-46) to (J-93), (J-104) to (J-105), and (CJ-14) to (CJ-26) were prepared in the same manner as in Example 44, except that the types and amounts of each component shown in Tables 6-1 and 6-2 below were used.


<EUV露光用ポジ型感放射線性組成物を用いたレジストパターンの形成>
 12インチのシリコンウエハ上に、スピンコーター(東京エレクトロン(株)の「CLEAN TRACK ACT12」)を使用して、下層反射防止膜形成用組成物(ブルワーサイエンス社の「ARC66」)を塗布した後、205℃で60秒間加熱することにより平均厚さ105nmの下層反射防止膜を形成した。この下層反射防止膜上に上記スピンコーターを使用して上記調製したEUV露光用ポジ型感放射線性組成物を塗布し、130℃で60秒間PBを行った。その後、23℃で30秒間冷却することにより、平均厚さ65nmのレジスト膜を形成した。次に、このレジスト膜に対し、EUV露光装置(ASML社の「NXE3300」)を用い、NA=0.33、照明条件:Conventional s=0.89、マスク:imecDEFECT32FFR02にて露光した。露光後、120℃で60秒間PEBを行った。その後、アルカリ現像液として2.38質量%のTMAH水溶液を用いて上記レジスト膜をアルカリ現像し、現像後に水で洗浄し、さらに乾燥させることでポジ型のレジストパターン(30nmコンタクトホールパターン)を形成した。
<Formation of Resist Pattern Using Positive Radiation-Sensitive Composition for EUV Exposure>
A composition for forming a bottom antireflective coating (Brewer Science's ARC66) was applied to a 12-inch silicon wafer using a spin coater (Tokyo Electron Limited's CLEAN TRACK ACT12), and then heated at 205°C for 60 seconds to form a bottom antireflective coating with an average thickness of 105 nm. The positive radiation-sensitive composition for EUV exposure prepared above was applied to this bottom antireflective coating using the spin coater, and baked at 130°C for 60 seconds. This was then cooled at 23°C for 30 seconds to form a resist film with an average thickness of 65 nm. Next, this resist film was exposed to light using an EUV exposure system (ASML's NXE3300) with NA=0.33, illumination conditions: Conventional s=0.89, and a mask: imecDEFECT32FFR02. After the exposure, PEB was performed for 60 seconds at 120° C. Thereafter, the resist film was subjected to alkaline development using a 2.38% by mass aqueous solution of TMAH as an alkaline developer, and after development, the resist film was washed with water and further dried to form a positive resist pattern (30 nm contact hole pattern).

<評価>
 上記EUV露光用ポジ型感放射線性組成物を用いて形成したレジストパターンについて、感度、CDU及び現像欠陥数を下記方法に従って評価した。その結果を下記表7-1及び表7-2に示す。なお、レジストパターンの測長には、走査型電子顕微鏡(日立ハイテクノロジーズ(株)の「CG-5000」)を用いた。
<Evaluation>
The resist patterns formed using the above-described positive-tone radiation-sensitive composition for EUV exposure were evaluated for sensitivity, CDU, and the number of development defects according to the following methods. The results are shown in Tables 7-1 and 7-2 below. The resist patterns were measured using a scanning electron microscope (CG-5000 manufactured by Hitachi High-Technologies Corporation).

[感度]
 上記EUV露光用ポジ型感放射線性組成物を用いたレジストパターンの形成において、30nmコンタクトホールパターンを形成する露光量を最適露光量とし、この最適露光量を感度(mJ/cm)とした。感度は、40mJ/cm以下の場合は「良好」と、40mJ/cmを超える場合は「不良」と評価した。
[sensitivity]
In forming a resist pattern using the positive-tone radiation-sensitive composition for EUV exposure, the exposure dose required to form a 30 nm contact hole pattern was defined as the optimum exposure dose, and this optimum exposure dose was defined as the sensitivity (mJ/ cm2 ). Sensitivity was evaluated as "good" when it was 40 mJ/ cm2 or less, and "poor" when it exceeded 40 mJ/ cm2 .

[CDU]
 上記感度の評価で求めた最適露光量を照射して30nmコンタクトホールパターンを形成するようにマスクサイズを調整して、レジストパターンを形成した。形成したレジストパターンを、上記走査型電子顕微鏡を用い、パターン上部から観察した。500nmの範囲でホール径を16点測定してその平均値を求め、その平均値を任意のポイントで計500点測定し、その測定値の分布から1シグマ値を求め、これをCDU性能(nm)とした。CDU性能は、その値が小さいほど、長周期でのホール径のばらつきが小さく良好である。CDU性能は、2.0nm以下の場合は「良好」と、2.0nmを超える場合は「不良」と評価した。
[CDU]
A resist pattern was formed by adjusting the mask size so that a 30 nm contact hole pattern was formed by irradiating the optimal exposure dose determined in the sensitivity evaluation. The formed resist pattern was observed from above the pattern using the scanning electron microscope. The hole diameter was measured at 16 points within a 500 nm range to determine the average value, and this average value was measured at a total of 500 points at any point. The 1 sigma value was calculated from the distribution of the measured values, and this was used as the CDU performance (nm). The smaller the CDU value, the smaller the variation in hole diameter over a long period, and the better the performance. CDU performance was evaluated as "good" when it was 2.0 nm or less, and as "poor" when it exceeded 2.0 nm.

[現像欠陥数]
 最適露光量にてレジスト膜を露光して30nmコンタクトホールパターンを形成し、欠陥検査用ウェハとした。この欠陥検査用ウェハ上の欠陥数を、欠陥検査装置(KLA-Tencor社の「KLA2810」)を用いて測定した。直径5μm以下の欠陥をレジスト膜由来のものと判断し、その数を算出した。現像後欠陥数は、このレジスト膜由来と判断される欠陥の数が50個以下の場合は「良好」と、50個を超える場合は「不良」と評価した。
[Number of development defects]
The resist film was exposed to an optimum exposure dose to form a 30 nm contact hole pattern, which was used as a wafer for defect inspection. The number of defects on this wafer for defect inspection was measured using a defect inspection device (KLA-Tencor's "KLA2810"). Defects with a diameter of 5 μm or less were determined to be originating from the resist film, and the number of defects was calculated. After development, the number of defects determined to be originating from the resist film was evaluated as "good" if the number of defects was 50 or less, and as "poor" if the number of defects was more than 50.


 表7-1及び表7-2の結果から明らかなように、実施例の感放射線性組成物は、EUV露光に用いた場合、感度、CDU及び現像欠陥性能が良好であったのに対し、比較例では、各特性が実施例に比べて劣っていた。 As is clear from the results in Tables 7-1 and 7-2, the radiation-sensitive compositions of the Examples exhibited good sensitivity, CDU, and development defect performance when used for EUV exposure, whereas the Comparative Examples were inferior to the Examples in each of these properties.

[EUV露光用ネガ型感放射線性組成物の調製、この組成物を用いたレジストパターンの形成及び評価]
[実施例94]
 重合体(A)としての(A-15)100質量部、感放射線性酸発生剤(B)としての(B-10)20.0質量部、酸拡散制御剤(D)としての(D-4)18.0質量部、高フッ素含有量重合体(F)としての(F-5)2.0質量部(固形分)、及び溶剤(E)としての(E-1)/(E-2)(質量比4,280/1,830)の混合溶媒6,110質量部を混合し、孔径0.2μmのメンブランフィルターで濾過することにより、感放射線性組成物(J-94)を調製した。
[Preparation of a negative radiation-sensitive composition for EUV exposure, and formation and evaluation of a resist pattern using this composition]
[Example 94]
A radiation-sensitive composition (J-94) was prepared by mixing 100 parts by mass of (A-15) as the polymer (A), 20.0 parts by mass of (B-10) as the radiation-sensitive acid generator (B), 18.0 parts by mass of (D-4) as the acid diffusion controller (D), 2.0 parts by mass (solids content) of (F-5) as the high fluorine content polymer (F), and 6,110 parts by mass of a mixed solvent of (E-1)/(E-2) (mass ratio 4,280/1,830) as the solvent (E), and filtering the mixture through a membrane filter having a pore size of 0.2 μm.

 12インチのシリコンウエハ上に、スピンコーター(東京エレクトロン(株)の「CLEAN TRACK ACT12」)を使用して、下層反射防止膜形成用組成物(ブルワーサイエンス社の「ARC66」)を塗布した後、205℃で60秒間加熱することにより平均厚さ105nmの下層反射防止膜を形成した。この下層反射防止膜上に上記スピンコーターを使用して上記調製したEUV露光用ネガ型感放射線性組成物(J-94)を塗布し、130℃で60秒間PBを行った。その後、23℃で30秒間冷却することにより、平均厚さ55nmのレジスト膜を形成した。次に、このレジスト膜に対し、EUV露光装置(ASML社の「NXE3300」)を用い、NA=0.33、照明条件:Conventional s=0.89、マスク:imecDEFECT32FFR15にて露光した。露光後、120℃で60秒間PEBを行った。その後、有機溶媒現像液として酢酸n-ブチルを用いて上記レジスト膜を有機溶媒現像し、乾燥させることでネガ型のレジストパターン(25nmホール、50nmピッチのコンタクトホールパターン)を形成した。 A 12-inch silicon wafer was coated with a composition for forming a bottom anti-reflective coating (Brewer Science's ARC66) using a spin coater (Tokyo Electron Limited's CLEAN TRACK ACT12), which was then heated at 205°C for 60 seconds to form a bottom anti-reflective coating with an average thickness of 105 nm. The spin coater was then used to coat the bottom anti-reflective coating with the negative radiation-sensitive composition for EUV exposure (J-94) prepared above, followed by PB at 130°C for 60 seconds. This was then cooled at 23°C for 30 seconds to form a resist film with an average thickness of 55 nm. This resist film was then exposed to light using an EUV exposure system (ASML's NXE3300) with NA = 0.33, illumination conditions: Conventional s = 0.89, and a mask: imecDEFECT32FFR15. After exposure, PEB was performed at 120°C for 60 seconds. The resist film was then developed using n-butyl acetate as the organic solvent developer and dried to form a negative resist pattern (contact hole pattern with 25 nm holes and a 50 nm pitch).

 上記EUV露光用ネガ型感放射線性組成物を用いたレジストパターンについて、上記ArF液浸露光用ネガ型感放射線性組成物を用いたレジストパターンの評価と同様にして評価した。その結果、実施例94の感放射線性組成物は、EUV露光にてネガ型のレジストパターンを形成した場合においても、感度、CDU、パターン円形性が良好であった。 The resist pattern formed using the negative-tone radiation-sensitive composition for EUV exposure was evaluated in the same manner as the resist pattern formed using the negative-tone radiation-sensitive composition for ArF immersion exposure. As a result, the radiation-sensitive composition of Example 94 exhibited good sensitivity, CDU, and pattern circularity, even when a negative-tone resist pattern was formed by EUV exposure.

 上記で説明した感放射線性組成物及びパターン形成方法によれば、露光光に対する感度が良好であり、CDU、MEEF、現像欠陥抑制性、パターン円形性、パターン矩形性に優れるレジストパターンを形成することができる。したがって、これらは、今後さらに微細化が進行すると予想される半導体デバイスの加工プロセス等に好適に用いることができる。 The radiation-sensitive composition and pattern formation method described above enable the formation of resist patterns that have good sensitivity to exposure light and are excellent in CDU, MEEF, development defect suppression, pattern circularity, and pattern rectangularity. Therefore, these compositions can be suitably used in the fabrication processes of semiconductor devices, which are expected to become even more miniaturized in the future.

Claims (13)

 下記式(1)で表されるオニウム塩化合物と、
 酸解離性基を有する構造単位を含む重合体と、
 溶剤と
 を含む、感放射線性組成物。

(式(1)中、
 Rは、炭素数4~40の1価の有機基である。
 A-は、-SO -、-COO-又は-N--SO-Rである。Rは、炭素数1~20の1価の有機基である。
 Eは-O-、-S-、-SO-又は-SO-である。
 Rは、水素原子又は炭素数1~20の1価の有機基である。
 Eは、-O-又は-NR-である。Rは、水素原子又は炭素数1~10の1価の炭化水素基である。
 Rは、水素原子又は炭素数1~20の1価の有機基である。
 R及びRは、それぞれ独立して、炭素数1~20の1価の有機基であるか、又はR及びRは互いに合わせられこれらが結合する硫黄原子とともに構成される炭素数4~12の環構造を表す。
 Rは、ハロゲン原子、ヒドロキシ基、ニトロ基、アミノ基、カルボキシ基、シアノ基又は炭素数1~20の1価の有機基である。Rが複数存在する場合、複数のRは互いに同一又は異なる。
 mは、0又は1である。mが1である場合、R-E-CO-及びR-E-の両方が、上記式(1)中の硫黄原子が結合する6員環構造に結合する。
 nは、0~4の整数である。)
an onium salt compound represented by the following formula (1);
a polymer including a structural unit having an acid-dissociable group;
A radiation-sensitive composition comprising: a solvent;

(In formula (1),
R1 is a monovalent organic group having 4 to 40 carbon atoms.
A is —SO 3 , —COO or —N —SO 2 —R X. R X is a monovalent organic group having 1 to 20 carbon atoms.
E 1 is —O—, —S—, —SO— or —SO 2 —.
R2 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
E is —O— or —NR Y —, and R Y is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
R3 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
R4 and R5 are each independently a monovalent organic group having 1 to 20 carbon atoms, or R4 and R5 taken together represent a ring structure having 4 to 12 carbon atoms together with the sulfur atom to which they are bonded.
R6 is a halogen atom, a hydroxy group, a nitro group, an amino group, a carboxy group, a cyano group, or a monovalent organic group having 1 to 20 carbon atoms. When a plurality of R6s are present, the plurality of R6s may be the same or different.
m is 0 or 1. When m is 1, both R 3 -E-CO- and R 2 -E 1 - are bonded to the 6-membered ring structure to which the sulfur atom in the above formula (1) is bonded.
n is an integer from 0 to 4.
 上記式(1)中、E及びEは、-O-である、請求項1に記載の感放射線性組成物。 2. The radiation-sensitive composition according to claim 1, wherein in the formula (1), E and E1 are —O—.  mが0である、請求項1に記載の感放射線性組成物。 The radiation-sensitive composition according to claim 1, wherein m is 0.  上記式(1)中、R-E-に対しR-E-CO-はオルト位の関係にある、請求項1~3のいずれか1項に記載の感放射線性組成物。 4. The radiation-sensitive composition according to claim 1, wherein in the formula (1), R 3 -E-CO- is in an ortho position relative to R 2 -E 1 -.  上記式(1)中、Rは、アルキル基、アルコキシアルキル基、アルコキシカルボニルアルキル基又はシクロアルコキシカルボニルアルキル基である、請求項1~3のいずれか1項に記載の感放射線性組成物。 4. The radiation-sensitive composition according to claim 1, wherein in the formula (1), R 2 is an alkyl group, an alkoxyalkyl group, an alkoxycarbonylalkyl group, or a cycloalkoxycarbonylalkyl group.  上記式(1)中、Rは、環状構造、カルボニル基及びエーテル結合からなる群より選ばれる少なくとも1種の構造を含む、請求項1~3のいずれか1項に記載の感放射線性組成物。 4. The radiation-sensitive composition according to claim 1, wherein in the formula (1), R 1 includes at least one structure selected from the group consisting of a cyclic structure, a carbonyl group, and an ether bond.  上記式(1)中、A-は、-SO -であり、-SO -中の硫黄原子に対するR中のα位炭素又はβ位炭素にフッ素原子、フッ素化炭化水素基又はシアノ基が結合する、請求項1~3のいずれか1項に記載の感放射線性組成物。 The radiation-sensitive composition according to any one of claims 1 to 3 , wherein in the above formula (1), A - is -SO 3 - , and a fluorine atom, a fluorinated hydrocarbon group, or a cyano group is bonded to the α-position carbon or β-position carbon in R 1 relative to the sulfur atom in -SO 3 -.  上記式(1)中、
 A-は、-COO-であるか、又は
 A-は、-SO -であり、-SO -中の硫黄原子に対するR中のα位炭素又はβ位炭素にフッ素原子、フッ素化炭化水素基又はシアノ基が結合しない、請求項1~3のいずれか1項に記載の感放射線性組成物。
In the above formula (1),
The radiation-sensitive composition according to any one of claims 1 to 3 , wherein A - is -COO- , or A - is -SO 3 - , and a fluorine atom, a fluorinated hydrocarbon group, or a cyano group is not bonded to the carbon atom in R 1 at the α-position or the β-position relative to the sulfur atom in -SO 3 -.
 上記オニウム塩化合物の含有量は、上記重合体100質量部に対して0.1質量部以上100質量部以下である、請求項1~3のいずれか1項に記載の感放射線性組成物。 The radiation-sensitive composition according to any one of claims 1 to 3, wherein the content of the onium salt compound is 0.1 parts by mass or more and 100 parts by mass or less per 100 parts by mass of the polymer.  上記酸解離性基を有する構造単位は、下記式(3)で表される、請求項1~3のいずれか1項に記載の感放射線性組成物。

(式(3)中、R17は、水素原子、フッ素原子、メチル基又はトリフルオロメチル基である。
 R18は、炭素数1~20の1価の置換又は非置換の炭化水素基である。
 R19及びR20は、それぞれ独立して、炭素数1~10の1価の置換又は非置換の鎖状炭化水素基若しくは炭素数3~20の1価の置換又は非置換の脂環式炭化水素基であるか、又はこれらの基が互いに合わせられこれらが結合する炭素原子と共に構成される炭素数3~20の2価の脂環式基を表す。
 L11は、-COO-、-L11aCOO-又は-COOL11aCOO-を表す。L11aは置換又は非置換のアルカンジイル基又はアレーンジイル基である。
 *は、R17が結合する炭素原子との結合手である。)
4. The radiation-sensitive composition according to claim 1, wherein the structural unit having an acid-dissociable group is represented by the following formula (3):

In formula (3), R 17 is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group.
R 18 is a monovalent substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms.
R 19 and R 20 each independently represent a monovalent substituted or unsubstituted chain hydrocarbon group having 1 to 10 carbon atoms, a monovalent substituted or unsubstituted alicyclic hydrocarbon group having 3 to 20 carbon atoms, or a divalent alicyclic group having 3 to 20 carbon atoms formed by combining these groups together with the carbon atoms to which they are bonded.
L 11 represents * -COO-, * -L 11a COO- or * -COOL 11a COO-, wherein L 11a is a substituted or unsubstituted alkanediyl group or arenediyl group.
* indicates a bond to the carbon atom to which R 17 is bonded.)
 請求項1~3のいずれか1項に記載の感放射線性組成物を基板に直接又は間接に塗布してレジスト膜を形成する工程と、
 上記レジスト膜を露光する工程と、
 露光された上記レジスト膜を現像液で現像する工程と
 を含むパターン形成方法。
a step of directly or indirectly applying the radiation-sensitive composition according to any one of claims 1 to 3 to a substrate to form a resist film;
exposing the resist film to light;
and developing the exposed resist film with a developer.
 上記露光をArFエキシマレーザー又は極端紫外線により行う請求項11に記載のパターン形成方法。 The pattern formation method according to claim 11, wherein the exposure is performed using an ArF excimer laser or extreme ultraviolet light.  下記式(1a)で表されるオニウム塩化合物。

(式(1a)中、
 R1aは、炭素数5~40の1価の有機基である。
 A-は、-SO -、-COO-又は-N--SO-Rである。Rは、炭素数1~20の1価の有機基である。
 Eは-O-、-S-、-SO-又は-SO-である。
 Rは、水素原子又は炭素数1~20の1価の有機基である。
 Eは、-O-又は-NR-である。Rは、水素原子又は炭素数1~10の1価の炭化水素基である。
 Rは、水素原子又は炭素数1~20の1価の有機基である。
 R及びRは、それぞれ独立して、炭素数1~20の1価の有機基であるか、又はR及びRは互いに合わせられこれらが結合する硫黄原子とともに構成される炭素数4~12の環構造を表す。ただし、該環構造において、上記式(1a)中の硫黄原子を含む環と2つの環とがそれぞれ縮合して三環構造を形成し、かつ上記式(1a)中の硫黄原子を含む環が該硫黄原子以外のヘテロ原子を含む場合、該ヘテロ原子は、酸素原子又は窒素原子である。
 Rは、ハロゲン原子、ヒドロキシ基、ニトロ基、アミノ基、カルボキシ基、シアノ基又は炭素数1~20の1価の有機基である。Rが複数存在する場合、複数のRは互いに同一又は異なる。
 mは、0又は1である。mが1である場合、R-E-CO-及びR-E-の両方が、上記式(1a)中の硫黄原子が結合する6員環構造に結合する。
 nは、0~4の整数である。)
An onium salt compound represented by the following formula (1a):

(In formula (1a),
R 1a is a monovalent organic group having 5 to 40 carbon atoms.
A is —SO 3 , —COO or —N —SO 2 —R X. R X is a monovalent organic group having 1 to 20 carbon atoms.
E 1 is —O—, —S—, —SO— or —SO 2 —.
R2 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
E is —O— or —NR Y —, and R Y is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
R3 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
R4 and R5 are each independently a monovalent organic group having 1 to 20 carbon atoms, or R4 and R5 are combined with each other to form a ring structure having 4 to 12 carbon atoms together with the sulfur atom to which they are bonded, provided that in the ring structure, the ring containing the sulfur atom in formula (1a) is fused with two other rings to form a tricyclic structure, and when the ring containing the sulfur atom in formula (1a) contains a heteroatom other than the sulfur atom, the heteroatom is an oxygen atom or a nitrogen atom.
R6 is a halogen atom, a hydroxy group, a nitro group, an amino group, a carboxy group, a cyano group, or a monovalent organic group having 1 to 20 carbon atoms. When a plurality of R6s are present, the plurality of R6s may be the same or different.
m is 0 or 1. When m is 1, both R 3 -E-CO- and R 2 -E 1 - are bonded to the 6-membered ring structure to which the sulfur atom in the above formula (1a) is bonded.
n is an integer from 0 to 4.
PCT/JP2025/017357 2024-06-05 2025-05-13 Radiation-sensitive composition, pattern formation method, and onium salt compound Pending WO2025253859A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004361577A (en) * 2003-06-03 2004-12-24 Fuji Photo Film Co Ltd Photosensitive composition
JP2015091935A (en) * 2013-09-27 2015-05-14 ローム アンド ハース エレクトロニック マテリアルズ エルエルシーRohm and Haas Electronic Materials LLC Substituted arylonium materials
JP2021038203A (en) * 2019-08-29 2021-03-11 住友化学株式会社 Method for Producing Salt, Quencher, Resist Composition and Resist Pattern
JP2021076666A (en) * 2019-11-07 2021-05-20 信越化学工業株式会社 Resist composition and pattern formation method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004361577A (en) * 2003-06-03 2004-12-24 Fuji Photo Film Co Ltd Photosensitive composition
JP2015091935A (en) * 2013-09-27 2015-05-14 ローム アンド ハース エレクトロニック マテリアルズ エルエルシーRohm and Haas Electronic Materials LLC Substituted arylonium materials
JP2021038203A (en) * 2019-08-29 2021-03-11 住友化学株式会社 Method for Producing Salt, Quencher, Resist Composition and Resist Pattern
JP2021076666A (en) * 2019-11-07 2021-05-20 信越化学工業株式会社 Resist composition and pattern formation method

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