WO2025160066A1 - Adaptive drilling control system - Google Patents
Adaptive drilling control systemInfo
- Publication number
- WO2025160066A1 WO2025160066A1 PCT/US2025/012408 US2025012408W WO2025160066A1 WO 2025160066 A1 WO2025160066 A1 WO 2025160066A1 US 2025012408 W US2025012408 W US 2025012408W WO 2025160066 A1 WO2025160066 A1 WO 2025160066A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- drilling
- data
- drawworks
- drillstring
- rop
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B2200/00—Special features related to earth drilling for obtaining oil, gas or water
- E21B2200/20—Computer models or simulations, e.g. for reservoirs under production, drill bits
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B2200/00—Special features related to earth drilling for obtaining oil, gas or water
- E21B2200/22—Fuzzy logic, artificial intelligence, neural networks or the like
Definitions
- a reservoir can be a subsurface formation that can be characterized at least in part by its porosity and fluid permeability.
- a reservoir may be part of a basin such as a sedimentary basin.
- a basin can be a depression (e.g., caused by plate tectonic activity, subsidence, etc.) in which sediments accumulate.
- hydrocarbon fluids e.g., oil, gas, etc.
- interpretation is a process that involves analysis of data to identify and locate various subsurface structures (e.g., horizons, faults, geobodies, etc.) in a geologic environment.
- Various types of structures e.g., stratigraphic formations
- hydrocarbon traps or flow channels may be indicative of hydrocarbon traps or flow channels, as may be associated with one or more reservoirs (e.g., fluid reservoirs).
- enhancements to interpretation can allow for construction of a more accurate model of a subsurface region, which, in turn, may improve characterization of the subsurface region for purposes of resource extraction. Characterization of one or more subsurface regions in a geologic environment can guide, for example, performance of one or more operations (e.g., field operations, etc.).
- a more accurate model of a subsurface region may make a drilling operation more accurate as to a borehole’s trajectory where the borehole is to have a trajectory that penetrates a reservoir, etc., where fluid may be produced via the borehole (e.g., as a completed well, etc.).
- one or more workflows may be performed using one or more computational frameworks and/or one or more pieces of equipment that include features for one or more of analysis, acquisition, model building, control, etc., for exploration, interpretation, drilling, fracturing, production, etc.
- a method can include receiving channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; responsive to a change in a value in one of the channels of data, computing a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generating a drawworks control command based at least in part on the maximum rate of penetration reference value; and issuing the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
- ROP maximum rate of penetration
- a system can include a processor; memory accessible to the processor; processor-executable instructions stored in the memory and executable by the processor to instruct the system to: receive channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; responsive to a change in a value in one of the channels of data, compute a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generate a drawworks control command based at least in part on the maximum rate of penetration reference value; and issue the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
- ROP maximum rate of penetration
- One or more non-transitory computer-readable media can include computer-executable instructions executable by a system to instruct the system to: receive channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; responsive to a change in a value in one of the channels of data, compute a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generate a drawworks control command based at least in part on the maximum rate of penetration reference value; and issue the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
- ROP maximum rate of penetration
- Fig. 1 illustrates an example system that includes various framework components associated with one or more geologic environments
- FIG. 2 illustrates examples of systems
- FIG. 3 illustrates an example of a system
- FIG. 4 illustrates an example of a system
- FIG. 5 illustrates an example of a system
- Fig. 6 illustrates an example of a drilling controller
- Fig. 7 illustrates an example of a plot
- Fig. 8 illustrates an example of a plot
- Fig. 9 illustrates an example of a plot
- FIG. 10 illustrates an example of a method and an example of a system
- Fig. 11 illustrates examples of computer and network equipment.
- Fig. 1 shows an example of a system 100 that includes a workspace framework 110 that can provide for instantiation of, rendering of, interactions with, etc., a graphical user interface (GUI) 120.
- GUI graphical user interface
- the GU1 120 can include graphical controls for computational frameworks (e.g., applications) 121 , projects 122, visualization 123, one or more other features 124, data access 125, and data storage 126.
- the workspace framework 110 may be tailored to a particular geologic environment such as an example geologic environment 150.
- the geologic environment 150 may include layers (e.g., stratification) that include a reservoir 151 and that may be intersected by a fault 153.
- the geologic environment 150 may be outfitted with a variety of sensors, detectors, actuators, etc.
- equipment 152 may include communication circuitry to receive and to transmit information with respect to one or more networks 155. Such information may include information associated with downhole equipment 154, which may be equipment to acquire information, to assist with resource recovery, etc.
- Other equipment 156 may be located remote from a wellsite and include sensing, detecting, emitting or other circuitry.
- Such equipment may include storage and communication circuitry to store and to communicate data, instructions, etc.
- one or more satellites may be provided for purposes of communications, data acquisition, etc.
- Fig. 1 shows a satellite in communication with the network 155 that may be configured for communications, noting that the satellite may additionally or alternatively include circuitry for imagery (e.g., spatial, spectral, temporal, radiometric, etc.).
- Fig. 1 also shows the geologic environment 150 as optionally including equipment 157 and 158 associated with a well that includes a substantially horizontal portion that may intersect with one or more fractures 159.
- equipment 157 and 158 associated with a well that includes a substantially horizontal portion that may intersect with one or more fractures 159.
- a well in a shale formation may include natural fractures, artificial fractures (e.g., hydraulic fractures) or a combination of natural and artificial fractures.
- a well may be drilled for a reservoir that is laterally extensive.
- lateral variations in properties, stresses, etc. may exist where an assessment of such variations may assist with planning, operations, etc. to develop a laterally extensive reservoir (e.g., via fracturing, injecting, extracting, etc.).
- the equipment 157 and/or 158 may include components, a system, systems, etc. for fracturing, seismic sensing, analysis of seismic data, assessment of one or more fractures, etc.
- GUI 120 shows some examples of computational frameworks, including the DRILLPLAN, PETREL, TECHLOG, PETROMOD, ECLIPSE, PIPESIM, and INTERSECT frameworks (SLB, Houston, Texas).
- the DRILLPLAN framework provides for digital well construction planning and includes features for automation of repetitive tasks and validation workflows, enabling improved quality drilling programs (e.g., digital drilling plans, etc.) to be produced quickly with assured coherency.
- the PETREL framework can be part of the DELFI cognitive E&P environment (SLB, Houston, Texas) for utilization in geosciences and geoengineering, for example, to analyze subsurface data from exploration to production of fluid from a reservoir.
- SLB DELFI cognitive E&P environment
- the TECHLOG framework can handle and process field and laboratory data for a variety of geologic environments (e.g., deepwater exploration, shale, etc.).
- the TECHLOG framework can structure wellbore data for analyses, planning, etc.
- the PETROMOD framework provides petroleum systems modeling capabilities that can combine one or more of seismic, well, and geological information to model the evolution of a sedimentary basin.
- the PETROMOD framework can predict if, and how, a reservoir has been charged with hydrocarbons, including the source and timing of hydrocarbon generation, migration routes, quantities, and hydrocarbon type in the subsurface or at surface conditions.
- the ECLIPSE framework provides a reservoir simulator (e.g., as a computational framework) with numerical solutions for fast and accurate prediction of dynamic behavior for various types of reservoirs and development schemes.
- the INTERSECT framework provides a high-resolution reservoir simulator for simulation of detailed geological features and quantification of uncertainties, for example, by creating accurate production scenarios and, with the integration of precise models of the surface facilities and field operations, the INTERSECT framework can produce reliable results, which may be continuously updated by real-time data exchanges (e.g., from one or more types of data acquisition equipment in the field that can acquire data during one or more types of field operations, etc.).
- the INTERSECT framework can provide completion configurations for complex wells where such configurations can be built in the field, can provide detailed chemical-enhanced-oil-recovery (EOR) formulations where such formulations can be implemented in the field, can analyze application of steam injection and other thermal EOR techniques for implementation in the field, advanced production controls in terms of reservoir coupling and flexible field management, and flexibility to script customized solutions for improved modeling and field management control.
- the INTERSECT framework may be utilized as part of the DELFI cognitive E&P environment, for example, for rapid simulation of multiple concurrent cases. For example, a workflow may utilize one or more of the DELFI on demand reservoir simulation features.
- the aforementioned DELFI environment provides various features for workflows as to subsurface analysis, planning, construction and production, for example, as illustrated in the workspace framework 110.
- Such an environment may be referred to as a process operations environment that can include a variety of frameworks (e.g., applications, etc.).
- outputs from the workspace framework 110 can be utilized for directing, controlling, etc., one or more processes in the geologic environment 150 and, feedback 160, can be received via one or more interfaces in one or more forms (e.g., acquired data as to operational conditions, equipment conditions, environment conditions, etc.).
- a workflow may progress to a geology and geophysics (“G&G”) service provider, which may generate a well trajectory, which may involve execution of one or more G&G software packages.
- G&G geology and geophysics
- software packages include the PETREL framework.
- a system or systems may utilize a framework such as the DELFI framework (SLB, Houston, Texas). Such a framework may operatively couple various other frameworks to provide for a multiframework workspace.
- the GUI 120 of Fig. 1 may be a GUI of the DELFI framework.
- the visualization features 123 may be implemented via the workspace framework 110, for example, to perform tasks as associated with one or more of subsurface regions, planning operations, constructing wells and/or surface fluid networks, and producing from a reservoir.
- a visualization process can implement one or more of various features that can be suitable for one or more web applications.
- a template may involve use of the JAVASCRIPT object notation format (JSON) and/or one or more other languages/formats.
- JSON JAVASCRIPT object notation format
- a framework may include one or more converters. For example, consider a JSON to PYTHON converter and/or a PYTHON to JSON converter. Such an approach can provide for compatibility of devices, frameworks, etc., with respect to one or more sets of instructions.
- visualization features can provide for visualization of various earth models, properties, etc., in one or more dimensions.
- visualization features can provide for rendering of information in multiple dimensions, which may optionally include multiple resolution rendering.
- information being rendered may be associated with one or more frameworks and/or one or more data stores.
- visualization features may include one or more control features for control of equipment, which can include, for example, field equipment that can perform one or more field operations.
- a workflow may utilize one or more frameworks to generate information that can be utilized to control one or more types of field equipment (e.g., drilling equipment, wireline equipment, fracturing equipment, etc.).
- reflection seismology may provide seismic data representing waves of elastic energy (e.g., as transmitted by P-waves and S-waves, in a frequency range of approximately 1 Hz to approximately 100 Hz). Seismic data may be processed and interpreted, for example, to understand better composition, fluid content, extent and geometry of subsurface rocks. Such interpretation results can be utilized to plan, simulate, perform, etc., one or more operations for production of fluid from a reservoir (e.g., reservoir rock, etc.).
- a reservoir e.g., reservoir rock, etc.
- Field acquisition equipment may be utilized to acquire seismic data, which may be in the form of traces where a trace can include values organized with respect to time and/or depth (e.g., consider 1 D, 2D, 3D or 4D seismic data). For example, consider acquisition equipment that acquires digital samples at a rate of one sample per approximately 4 ms. Given a speed of sound in a medium or media, a sample rate may be converted to an approximate distance. For example, the speed of sound in rock may be on the order of around 5 km per second. Thus, a sample time spacing of approximately 4 ms would correspond to a sample “depth” spacing of about 10 meters (e.g., assuming a path length from source to boundary and boundary to sensor).
- a trace may be about 4 seconds in duration; thus, for a sampling rate of one sample at about 4 ms intervals, such a trace would include about 1000 samples where latter acquired samples correspond to deeper reflection boundaries. If the 4 second trace duration of the foregoing example is divided by two (e.g., to account for reflection), for a vertically aligned source and sensor, a deepest boundary depth may be estimated to be about 10 km (e.g., assuming a speed of sound of about 5 km per second).
- a model may be a simulated version of a geologic environment.
- a simulator may include features for simulating physical phenomena in a geologic environment based at least in part on a model or models.
- a simulator such as a reservoir simulator, can simulate fluid flow in a geologic environment based at least in part on a model that can be generated via a framework that receives seismic data.
- a simulator can be a computerized system (e.g., a computing system) that can execute instructions using one or more processors to solve a system of equations that describe physical phenomena subject to various constraints.
- the system of equations may be spatially defined (e.g., numerically discretized) according to a spatial model that that includes layers of rock, geobodies, etc., that have corresponding positions that can be based on interpretation of seismic and/or other data.
- a spatial model may be a cell-based model where cells are defined by a grid (e.g., a mesh).
- a cell in a cell-based model can represent a physical area or volume in a geologic environment where the cell can be assigned physical properties (e.g., permeability, fluid properties, etc.) that may be germane to one or more physical phenomena (e.g., fluid volume, fluid flow, pressure, etc.).
- a reservoir simulation model can be a spatial model that may be cell-based.
- a simulator can be utilized to simulate the exploitation of a real reservoir, for example, to examine different productions scenarios to find an optimal one before production or further production occurs.
- a reservoir simulator does not provide an exact replica of flow in and production from a reservoir at least in part because the description of the reservoir and the boundary conditions for the equations for flow in a porous rock are generally known with an amount of uncertainty.
- Certain types of physical phenomena occur at a spatial scale that can be relatively small compared to size of a field.
- a balance can be struck between model scale and computational resources that results in model cell sizes being of the order of meters; rather than a lesser size (e.g., a level of detail of pores).
- a modeling and simulation workflow for multiphase flow in porous media can include generalizing real micro-scale data from macro scale observations (e.g., seismic data and well data) and upscaling to a manageable scale and problem size. Uncertainties can exist in input data and solution procedure such that simulation results too are to some extent uncertain.
- a process known as history matching can involve comparing simulation results to actual field data acquired during production of fluid from a field. Information gleaned from history matching, can provide for adjustments to a model, data, etc., which can help to increase accuracy of simulation.
- Entities may include earth entities or geological objects such as wells, surfaces, reservoirs, etc. Entities can include virtual representations of actual physical entities that may be reconstructed for purposes of simulation. Entities may include entities based on data acquired via sensing, observation, etc. (e.g., consider entities based at least in part on seismic data and/or other information). As an example, an entity may be characterized by one or more properties (e.g., a geometrical pillar grid entity of an earth model may be characterized by a porosity property, etc.). Such properties may represent one or more measurements (e.g., acquired data), calculations, etc.
- properties may represent one or more measurements (e.g., acquired data), calculations, etc.
- a simulator may utilize an object-based software framework, which may include entities based on pre-defined classes to facilitate modeling and simulation.
- an object class can encapsulate reusable code and associated data structures.
- Object classes can be used to instantiate object instances for use by a program, script, etc.
- borehole classes may define objects for representing boreholes based on well data.
- a model of a basin, a reservoir, etc. may include one or more boreholes where a borehole may be, for example, for measurements, injection, production, etc.
- a borehole may be a wellbore of a well, which may be a completed well (e.g., for production of a resource from a reservoir, for injection of material, etc.).
- VISAGE simulator includes finite element numerical solvers that may provide simulation results such as, for example, results as to compaction and subsidence of a geologic environment, well and completion integrity in a geologic environment, cap-rock and fault-seal integrity in a geologic environment, fracture behavior in a geologic environment, thermal recovery in a geologic environment, CO2 disposal, etc.
- the PIPESIM simulator includes solvers that may provide simulation results such as, for example, multiphase flow results (e.g., from a reservoir to a wellhead and beyond, etc.), flowline and surface facility performance, etc.
- the PIPESIM simulator may be integrated, for example, with the AVOCET production operations framework (SLB, Houston Texas).
- AVOCET production operations framework SLB, Houston Texas
- a reservoir or reservoirs may be simulated with respect to one or more enhanced recovery techniques (e.g., consider a thermal process such as steam-assisted gravity drainage (SAGD), etc.).
- SAGD steam-assisted gravity drainage
- the PIPESIM simulator may be an optimizer that can optimize one or more operational scenarios at least in part via simulation of physical phenomena.
- the MANGROVE simulator provides for optimization of stimulation design (e.g., stimulation treatment operations such as hydraulic fracturing) in a reservoir-centric environment.
- the MANGROVE framework can combine scientific and experimental work to predict geomechanical propagation of hydraulic fractures, reactivation of natural fractures, etc., along with production forecasts within 3D reservoir models (e.g., production from a drainage area of a reservoir where fluid moves via one or more types of fractures to a well and/or from a well).
- the MANGROVE framework can provide results pertaining to heterogeneous interactions between hydraulic and natural fracture networks, which may assist with optimization of the number and location of fracture treatment stages (e.g., stimulation treatment(s)), for example, to increased perforation efficiency and recovery.
- the PETREL framework provides components that allow for optimization of exploration and development operations.
- the PETREL framework includes seismic to simulation software components that can output information for use in increasing reservoir performance, for example, by improving asset team productivity.
- various professionals e.g., geophysicists, geologists, and reservoir engineers
- Such a framework may be considered an application (e.g., executable using one or more devices) and may be considered a data-driven application (e.g., where data is input for purposes of modeling, simulating, etc.).
- a framework may be implemented within or in a manner operatively coupled to the DELFI cognitive exploration and production (E&P) environment (SLB, Houston, Texas), which is a secure, cognitive, cloud-based collaborative environment that integrates data and workflows with digital technologies, such as artificial intelligence and machine learning.
- E&P DELFI cognitive exploration and production
- SLB Houston, Texas
- such an environment can provide for operations that involve one or more frameworks.
- the DELFI environment may be referred to as the DELFI framework, which may be a framework of frameworks.
- the DELFI framework can include various other frameworks, which can include, for example, one or more types of models (e.g., simulation models, etc.).
- data can include geochemical data.
- XRF X-ray fluorescence
- FTIR Fourier transform infrared spectroscopy
- wireline geochemical technology For example, consider data acquired using X-ray fluorescence (XRF) technology, Fourier transform infrared spectroscopy (FTIR) technology and/or wireline geochemical technology.
- one or more probes may be deployed in a bore via a wireline or wirelines.
- a probe may emit energy and receive energy where such energy may be analyzed to help determine mineral composition of rock surrounding a bore.
- nuclear magnetic resonance may be implemented (e.g., via a wireline, downhole NMR probe, etc.), for example, to acquire data as to nuclear magnetic properties of elements in a formation (e.g., hydrogen, carbon, phosphorous, etc.).
- lithology scanning technology may be employed to acquire and analyze data.
- LITHO SCANNER technology marketed by SLB (Houston, Texas).
- a LITHO SCANNER tool may be a gamma ray spectroscopy tool.
- a tool may be positioned to acquire information in a portion of a borehole. Analysis of such information may reveal vugs, dissolution planes (e.g., dissolution along bedding planes), stress-related features, dip events, etc.
- a tool may acquire information that may help to characterize a fractured reservoir, optionally where fractures may be natural and/or artificial (e.g., hydraulic fractures). Such information may assist with completions, stimulation treatment, etc.
- information acquired by a tool may be analyzed using a framework such as the aforementioned TECHLOG framework (SLB, Houston, Texas).
- a workflow may utilize one or more types of data for one or more processes (e.g., stratigraphic modeling, basin modeling, completion designs, drilling, production, injection, etc.).
- one or more tools may provide data that can be used in a workflow or workflows that may implement one or more frameworks (e.g., PETREL, TECHLOG, PETROMOD, ECLIPSE, etc.).
- Fig. 2 shows an example of a geologic environment 210 that includes reservoirs 211 -1 and 211 -2, which may be faulted by faults 212-1 and 212-2, an example of a network of equipment 230, an enlarged view of a portion of the network of equipment 230, referred to as network 240, and an example of a system 250.
- Fig. 2 shows some examples of offshore equipment 214 for oil and gas operations related to the reservoir 211 -2 and onshore equipment 216 for oil and gas operations related to the reservoir 211 -1.
- the various equipment 214 and 216 can include drilling equipment, wireline equipment, production equipment, etc.
- the equipment 214 as including a drilling rig that can drill into a formation to reach a reservoir target where a well can be completed for production of hydrocarbons.
- one or more features of the system 100 of Fig. 1 may be utilized. For example, consider utilizing a drilling or well plan framework, a drilling execution framework, etc., to plan, execute, etc., one or more drilling operations.
- various portions of the network 240 may include conduit.
- the example system 250 includes one or more information storage devices 252, one or more computers 254, one or more networks 260 and instructions 270 (e.g., organized as one or more sets of instructions).
- each computer may include one or more processors (e.g., or processing cores) 256 and memory 258 for storing the instructions 270 (e.g., one or more sets of instructions), for example, executable by at least one of the one or more processors.
- a computer may include one or more network interfaces (e.g., wired or wireless), one or more graphics cards, a display interface (e.g., wired or wireless), etc.
- imagery such as surface imagery (e.g., satellite, geological, geophysical, etc.) may be stored, processed, communicated, etc.
- data may include SAR data, GPS data, etc. and may be stored, for example, in one or more of the storage devices 252.
- information that may be stored in one or more of the storage devices 252 may include information about equipment, location of equipment, orientation of equipment, fluid characteristics, etc.
- the instructions 270 can include instructions (e.g., stored in the memory 258) executable by at least one of the one or more processors 256 to instruct the system 250 to perform various actions.
- the system 250 may be configured such that the instructions 270 provide for establishing a framework, for example, that can perform network modeling (see, e.g., the PIPESIM framework of the example of Fig. 1 , etc.).
- one or more methods, techniques, etc. may be performed using one or more sets of instructions, which may be, for example, the instructions 270 of Fig. 2.
- Fig. 3 shows an example of a wellsite system 300 (e.g., at a wellsite that may be onshore or offshore).
- the wellsite system 300 can include a mud tank 301 for holding mud and other material (e.g., where mud can be a drilling fluid), a suction line 303 that serves as an inlet to a mud pump 304 for pumping mud from the mud tank 301 such that mud flows to a vibrating hose 306, a drawworks 307 for winching drill line or drill lines 312, a standpipe 308 that receives mud from the vibrating hose 306, a kelly hose 309 that receives mud from the standpipe 308, a gooseneck or goosenecks 310, a traveling block 311 , a crown block 313 for carrying the traveling block 311 via the drill line or drill lines 312, a derrick 314, a kelly 318 or a top drive 340, a kelly drive bushing 319, a mud tank 301
- a derrick can be a structure used to support a crown block and a traveling block operatively coupled to the crown block at least in part via line.
- a derrick may be pyramidal in shape and offer a suitable strength-to-weight ratio.
- a derrick may be movable as a unit or in a piece by piece manner (e.g., to be assembled and disassembled).
- the drawworks 307 may include a spool, brakes, a power source and assorted auxiliary devices.
- the drawworks 307 may controllably reel out and reel in line.
- Line may be reeled over a crown block and coupled to a traveling block to gain mechanical advantage in a “block and tackle” or “pulley” fashion.
- Reeling out and in of line can cause a traveling block (e.g., and whatever may be hanging underneath it), to be lowered into or raised out of a bore.
- Reeling out of line may be powered by gravity and reeling in by a motor, an engine, etc. (e.g., an electric motor, a diesel engine, etc.).
- a crown block can include a set of pulleys (e.g., sheaves) that can be located at or near a top of a derrick or a mast, over which line is threaded.
- a traveling block can include a set of sheaves that can be moved up and down in a derrick or a mast via line threaded in the set of sheaves of the traveling block and in the set of sheaves of a crown block.
- a crown block, a traveling block and a line can form a pulley system of a derrick or a mast, which may enable handling of heavy loads (e.g., drillstring, pipe, casing, liners, etc.) to be lifted out of or lowered into a bore.
- line may be about a centimeter to about five centimeters in diameter as, for example, steel cable. Through use of a set of sheaves, such line may carry loads heavier than the line could support as a single strand.
- a demckman may be a rig crew member that works on a platform attached to a derrick or a mast.
- a derrick can include a landing on which a derrickman may stand. As an example, such a landing may be about 10 meters or more above a rig floor.
- a derrickman may wear a safety harness that enables leaning out from the work landing (e.g., monkeyboard) to reach pipe in located at or near the center of a derrick or a mast and to throw a line around the pipe and pull it back into its storage location (e.g., fingerboards), for example, until it a time at which it may be desirable to run the pipe back into the bore.
- a rig may include automated pipehandling equipment such that the derrickman controls the machinery rather than physically handling the pipe.
- a borehole 332 is formed in subsurface formations 330 by rotary drilling; noting that various example embodiments may also use one or more directional drilling techniques, equipment, etc.
- the drillstring 325 is suspended within the borehole 332 and has a drillstring assembly 350 that includes the drill bit 326 at its lower end.
- the drillstring assembly 350 may be a bottom hole assembly (BHA).
- the wellsite system 300 can provide for operation of the drillstring 325 and other operations. As shown, the wellsite system 300 includes the traveling block 311 and the derrick 314 positioned over the borehole 332. As mentioned, the wellsite system 300 can include the rotary table 320 where the drillstring 325 pass through an opening in the rotary table 320.
- the wellsite system 300 can include the kelly 318 and associated components, etc., or the top drive 340 and associated components.
- the kelly 318 may be a square or hexagonal metal/alloy bar with a hole drilled therein that serves as a mud flow path.
- the kelly 318 can be used to transmit rotary motion from the rotary table 320 via the kelly drive bushing 319 to the drillstring 325, while allowing the drillstring 325 to be lowered or raised during rotation.
- the kelly 318 can pass through the kelly drive bushing 319, which can be driven by the rotary table 320.
- the rotary table 320 can include a master bushing that operatively couples to the kelly drive bushing 319 such that rotation of the rotary table 320 can turn the kelly drive bushing 319 and hence the kelly 318.
- the kelly drive bushing 319 can include an inside profile matching an outside profile (e.g., square, hexagonal, etc.) of the kelly 318; however, with slightly larger dimensions so that the kelly 318 can freely move up and down inside the kelly drive bushing 319.
- the top drive 340 can provide functions performed by a kelly and a rotary table. The top drive 340 can turn the drillstring 325.
- the top drive 340 can include one or more motors (e.g., electric and/or hydraulic) connected with appropriate gearing to a short section of pipe called a quill, that in turn may be screwed into a saver sub or the drillstring 325 itself.
- the top drive 340 can be suspended from the traveling block 311 , so the rotary mechanism is free to travel up and down the derrick 314.
- a top drive 340 may allow for drilling to be performed with more joint stands than a kelly/rotary table approach.
- the mud tank 301 can hold mud, which can be one or more types of drilling fluids.
- mud can be one or more types of drilling fluids.
- a wellbore may be drilled to produce fluid, inject fluid or both (e.g., hydrocarbons, minerals, water, etc.).
- the drillstring 325 (e.g., including one or more downhole tools) may be composed of a series of pipes threadably connected together to form a long tube with the drill bit 326 at the lower end thereof.
- the mud may be pumped by the pump 304 from the mud tank 301 (e.g., or other source) via a the lines 306, 308 and 309 to a port of the kelly 318 or, for example, to a port of the top drive 340.
- the mud can then flow via a passage (e.g., or passages) in the drillstring 325 and out of ports located on the drill bit 326 (see, e.g., a directional arrow).
- a passage e.g., or passages
- the mud can then circulate upwardly through an annular region between an outer surface(s) of the drillstring 325 and surrounding wall(s) (e.g., open borehole, casing, etc.), as indicated by directional arrows.
- the mud lubricates the drill bit 326 and carries heat energy (e.g., frictional or other energy) and formation cuttings to the surface where the mud (e.g., and cuttings) may be returned to the mud tank 301 , for example, for recirculation (e.g., with processing to remove cuttings, etc.).
- heat energy e.g., frictional or other energy
- the mud pumped by the pump 304 into the drillstring 325 may, after exiting the drillstring 325, form a mudcake that lines the wellbore which, among other functions, may reduce friction between the drillstring 325 and surrounding wall(s) (e.g., borehole, casing, etc.). A reduction in friction may facilitate advancing or retracting the drillstring 325.
- the entire drillstring 325 may be pulled from a wellbore and optionally replaced, for example, with a new or sharpened drill bit, a smaller diameter drillstring, etc.
- tripping A trip may be referred to as an upward trip or an outward trip or as a downward trip or an inward trip depending on trip direction.
- the mud can be pumped by the pump 304 into a passage of the drillstring 325 and, upon filling of the passage, the mud may be used as a transmission medium to transmit energy, for example, energy that may encode information as in mud-pulse telemetry.
- mud-pulse telemetry equipment may include a downhole device configured to effect changes in pressure in the mud to create an acoustic wave or waves upon which information may modulated.
- information from downhole equipment e.g., one or more modules of the drillstring 325) may be transmitted uphole to an uphole device, which may relay such information to other equipment for processing, control, etc.
- telemetry equipment may operate via transmission of energy via the drillstring 325 itself.
- a signal generator that imparts coded energy signals to the drillstring 325 and repeaters that may receive such energy and repeat it to further transmit the coded energy signals (e.g., information, etc.).
- the drillstring 325 may be fitted with telemetry equipment 352 that includes a rotatable drive shaft, a turbine impeller mechanically coupled to the drive shaft such that the mud can cause the turbine impeller to rotate, a modulator rotor mechanically coupled to the drive shaft such that rotation of the turbine impeller causes said modulator rotor to rotate, a modulator stator mounted adjacent to or proximate to the modulator rotor such that rotation of the modulator rotor relative to the modulator stator creates pressure pulses in the mud, and a controllable brake for selectively braking rotation of the modulator rotor to modulate pressure pulses.
- telemetry equipment 352 that includes a rotatable drive shaft, a turbine impeller mechanically coupled to the drive shaft such that the mud can cause the turbine impeller to rotate, a modulator rotor mechanically coupled to the drive shaft such that rotation of the turbine impeller causes said modulator rotor to rotate, a modulator stator mounted adjacent to or proximate to the modulator
- an alternator may be coupled to the aforementioned drive shaft where the alternator includes at least one stator winding electrically coupled to a control circuit to selectively short the at least one stator winding to electromagnetically brake the alternator and thereby selectively brake rotation of the modulator rotor to modulate the pressure pulses in the mud.
- an uphole control and/or data acquisition system 362 may include circuitry to sense pressure pulses generated by telemetry equipment 352 and, for example, communicate sensed pressure pulses or information derived therefrom for process, control, etc.
- the assembly 350 of the illustrated example includes a logging-while- drilling (LWD) module 354, a measurement-while-drilling (MWD) module 356, an optional module 358, a rotary-steerable system (RSS) and/or motor 360, and the drill bit 326.
- LWD logging-while- drilling
- MWD measurement-while-drilling
- RSS rotary-steerable system
- Such components or modules may be referred to as tools where a drillstring can include a plurality of tools.
- an RSS it involves technology utilized for directional drilling.
- Directional drilling involves drilling into the Earth to form a deviated bore such that the trajectory of the bore is not vertical; rather, the trajectory deviates from vertical along one or more portions of the bore.
- drilling can commence with a vertical portion and then deviate from vertical such that the bore is aimed at the target and, eventually, reaches the target.
- Directional drilling may be implemented where a target may be inaccessible from a vertical location at the surface of the Earth, where material exists in the Earth that may impede drilling or otherwise be detrimental (e.g., consider a salt dome, etc.), where a formation is laterally extensive (e.g., consider a relatively thin yet laterally extensive reservoir), where multiple bores are to be drilled from a single surface bore, where a relief well is desired, etc.
- a target may be inaccessible from a vertical location at the surface of the Earth, where material exists in the Earth that may impede drilling or otherwise be detrimental (e.g., consider a salt dome, etc.), where a formation is laterally extensive (e.g., consider a relatively thin yet laterally extensive reservoir), where multiple bores are to be drilled from a single surface bore, where a relief well is desired, etc.
- a mud motor can present some challenges depending on factors such as rate of penetration (ROP), transferring weight to a bit (e.g., weight on bit, WOB) due to friction, etc.
- a mud motor can be a positive displacement motor (PDM) that operates to drive a bit (e.g., during directional drilling, etc.).
- PDM operates as drilling fluid is pumped through it where the PDM converts hydraulic power of the drilling fluid into mechanical power to cause the bit to rotate.
- a PDM may operate in a combined rotating mode where surface equipment is utilized to rotate a bit of a drillstring (e.g., a rotary table, a top drive, etc.) by rotating the entire drillstring and where drilling fluid is utilized to rotate the bit of the drillstring.
- a surface RPM SRPM
- SRPM surface RPM
- bit RPM can be determined or estimated as a sum of the SRPM and the mud motor RPM, assuming the SRPM and the mud motor RPM are in the same direction.
- a bit RPM estimator may be utilized by a controller, a framework, etc., where the bit RPM estimator (e.g., a bit rotational speed estimator) may receive one or more parameters as input (e.g., consider a top drive RPM parameter, a specification for a mud motor that relates flow rate to RPM, etc.).
- the bit RPM estimator e.g., a bit rotational speed estimator
- the bit RPM estimator may receive one or more parameters as input (e.g., consider a top drive RPM parameter, a specification for a mud motor that relates flow rate to RPM, etc.).
- a PDM mud motor can operate in a so-called sliding mode, when the drillstring is not rotated from the surface.
- a bit RPM can be determined or estimated based on the RPM of the mud motor.
- An RSS can drill directionally where there is continuous rotation from surface equipment, which can alleviate the sliding of a steerable motor (e.g., a PDM).
- An RSS may be deployed when drilling directionally (e.g., deviated, horizontal, or extended-reach wells).
- An RSS can aim to minimize interaction with a borehole wall, which can help to preserve borehole quality.
- An RSS can aim to exert a relatively consistent side force akin to stabilizers that rotate with the drillstring or orient the bit in the desired direction while continuously rotating at the same number of rotations per minute as the drillstring.
- the LWD module 354 may be housed in a suitable type of drill collar and can contain one or a plurality of selected types of logging tools. It will also be understood that more than one LWD and/or MWD module can be employed, for example, as represented at by the LWD module 354 and/or the MWD module 356 of the drillstring assembly 350. Where the position of an LWD module is mentioned, as an example, it may refer to a module at the position of the LWD module 354, the MWD module 356, etc.
- An LWD module can include capabilities for measuring, processing, and storing information, as well as for communicating with the surface equipment. In the illustrated example, the LWD module 354 may include a seismic measuring device.
- the MWD module 356 may be housed in a suitable type of drill collar and can contain one or more devices for measuring characteristics of the drillstring 325 and the drill bit 326.
- the MWD module 356 may include equipment for generating electrical power, for example, to power various components of the drillstring 325.
- the MWD module 356 may include the telemetry equipment 352, for example, where the turbine impeller can generate power by flow of the mud; it being understood that other power and/or battery systems may be employed for purposes of powering various components.
- the MWD module 356 may include one or more of the following types of measuring devices: a weight-on-bit measuring device, a torque measuring device, a vibration measuring device, a shock measuring device, a stick-slip measuring device, a direction measuring device, and an inclination measuring device.
- Fig. 3 also shows some examples of types of holes that may be drilled. For example, consider a slant hole 372, an S-shaped hole 374, a deep inclined hole 376 and a horizontal hole 378.
- a drilling operation can include directional drilling where, for example, at least a portion of a well includes a curved axis.
- a radius that defines curvature where an inclination with regard to the vertical may vary until reaching an angle between about 30 degrees and about 60 degrees or, for example, an angle to about 90 degrees or possibly greater than about 90 degrees.
- a directional well can include several shapes where each of the shapes may aim to meet particular operational demands.
- a drilling process may be performed on the basis of information as and when it is relayed to a drilling engineer.
- inclination and/or direction may be modified based on information received during a drilling process.
- deviation of a bore may be accomplished in part by use of a downhole motor and/or a turbine.
- a motor for example, a drillstring can include a positive displacement motor (PDM).
- PDM positive displacement motor
- a system may be a steerable system and include equipment to perform method such as geosteering.
- a steerable system can be or include an RSS.
- a steerable system can include a PDM or of a turbine on a lower part of a drillstring which, just above a drill bit, a bent sub can be mounted.
- MWD equipment that provides real time or near real time data of interest (e.g., inclination, direction, pressure, temperature, real weight on the drill bit, torque stress, etc.) and/or LWD equipment may be installed.
- LWD equipment can make it possible to send to the surface various types of data of interest, including for example, geological data (e.g., gamma ray log, resistivity, density and sonic logs, etc.).
- the coupling of sensors providing information on the course of a well trajectory, in real time or near real time, with, for example, one or more logs characterizing the formations from a geological viewpoint, can allow for implementing a geosteering method.
- Such a method can include navigating a subsurface environment, for example, to follow a desired route to reach a desired target or targets.
- a drillstring can include an azimuthal density neutron (ADN) tool for measuring density and porosity; a MWD tool for measuring inclination, azimuth and shocks; a compensated dual resistivity (CDR) tool for measuring resistivity and gamma ray related phenomena; one or more variable gauge stabilizers; one or more bend joints; and a geosteering tool, which may include a motor and optionally equipment for measuring and/or responding to one or more of inclination, resistivity and gamma ray related phenomena.
- ADN azimuthal density neutron
- MWD for measuring inclination, azimuth and shocks
- CDR compensated dual resistivity
- geosteering can include intentional directional control of a wellbore based on results of downhole geological logging measurements in a manner that aims to keep a directional wellbore within a desired region, zone (e.g., a pay zone), etc.
- geosteering may include directing a wellbore to keep the wellbore in a particular section of a reservoir, for example, to minimize gas and/or water breakthrough and, for example, to maximize economic production from a well that includes the wellbore.
- the wellsite system 300 can include one or more sensors 364 that are operatively coupled to the control and/or data acquisition system 362.
- a sensor or sensors may be at surface locations.
- a sensor or sensors may be at downhole locations.
- a sensor or sensors may be at one or more remote locations that are not within a distance of the order of about one hundred meters from the wellsite system 300.
- a sensor or sensor may be at an offset wellsite where the wellsite system 300 and the offset wellsite are in a common field (e.g., oil and/or gas field).
- one or more of the sensors 364 can be provided for tracking pipe, tracking movement of at least a portion of a drillstring, etc.
- the system 300 can include one or more sensors 366 that can sense and/or transmit signals to a fluid conduit such as a drilling fluid conduit (e.g., a drilling mud conduit).
- a fluid conduit such as a drilling fluid conduit (e.g., a drilling mud conduit).
- the one or more sensors 366 can be operatively coupled to portions of the standpipe 308 through which mud flows.
- a downhole tool can generate pulses that can travel through the mud and be sensed by one or more of the one or more sensors 366.
- the downhole tool can include associated circuitry such as, for example, encoding circuitry that can encode signals, for example, to reduce demands as to transmission.
- circuitry at the surface may include decoding circuitry to decode encoded information transmitted at least in part via mud-pulse telemetry.
- circuitry at the surface may include encoder circuitry and/or decoder circuitry and circuitry downhole may include encoder circuitry and/or decoder circuitry.
- the system 300 can include a transmitter that can generate signals that can be transmitted downhole via mud (e.g., drilling fluid) as a transmission medium.
- mud e.g., drilling fluid
- stuck can refer to one or more of varying degrees of inability to move or remove a drillstring from a bore.
- a stuck condition it might be possible to rotate pipe or lower it back into a bore or, for example, in a stuck condition, there may be an inability to move the drillstring axially in the bore, though some amount of rotation may be possible.
- a stuck condition there may be an inability to move at least a portion of the drillstring axially and rotationally.
- a condition referred to as “differential sticking” can be a condition whereby the drillstring cannot be moved (e.g., rotated or reciprocated) along the axis of the bore. Differential sticking may occur when high-contact forces caused by low reservoir pressures, high wellbore pressures, or both, are exerted over a sufficiently large area of the drillstring. Differential sticking can have time and financial cost.
- a sticking force can be a product of the differential pressure between the wellbore and the reservoir and the area that the differential pressure is acting upon. This means that a relatively low differential pressure (delta p) applied over a large working area can be just as effective in sticking pipe as can a high differential pressure applied over a small area.
- a condition referred to as “mechanical sticking” can be a condition where limiting or prevention of motion of the drillstring by a mechanism other than differential pressure sticking occurs.
- Mechanical sticking can be caused, for example, by one or more of junk in the hole, wellbore geometry anomalies, cement, keyseats or a buildup of cuttings in the annulus.
- Fig. 4 shows an example of a wellsite system 400, specifically, Fig. 4 shows the wellsite system 400 in an approximate side view and an approximate plan view along with a block diagram of a system 470.
- the wellsite system 400 can include a cabin
- Such equipment can include one or more associated functions and/or one or more associated operational risks, which may be risks as to time, resources, and/or humans.
- the wellsite system 400 can include a system 470 that includes one or more processors 472, memory 474 operatively coupled to at least one of the one or more processors 472, instructions 476 that can be, for example, stored in the memory 474, and one or more interfaces 478.
- the system 470 can include one or more processor-readable media that include processor-executable instructions executable by at least one of the one or more processors 472 to cause the system 470 to control one or more aspects of the wellsite system 400.
- the memory 474 can be or include the one or more processor-readable media where the processor-executable instructions can be or include instructions.
- a processor-readable medium can be a computer-readable storage medium that is not a signal and that is not a carrier wave.
- Fig. 4 also shows a battery 480 that may be operatively coupled to the system 470, for example, to power the system 470.
- the battery 480 may be a back-up battery that operates when another power supply is unavailable for powering the system 470.
- the battery 480 may be operatively coupled to a network, which may be a cloud network.
- the battery 480 can include smart battery circuitry and may be operatively coupled to one or more pieces of equipment via a SMBus or other type of bus.
- services 490 are shown as being available, for example, via a cloud platform. Such services can include data services 492, query services 494 and drilling services 496. As an example, the services 490 may be part of a system such as the system 300 of Fig. 3.
- system 470 may be utilized to generate one or more rate of penetration drilling parameter values, which may, for example, be utilized to control one or more drilling operations.
- Fig. 5 shows an example of a system 500 that includes a downhole data block 510, a telemetry block 514, a surface acquisition block 518, a surface data block 520, and a combined surface and downhole data acquisition and visualization system block 540 that includes a data analytics engine 545.
- the system 500 may include and/or be operatively coupled to one or more control system blocks 560 and one or more controllers, which can include, for example, controllers for autodriller control, top drive control, drawworks control, shown in Fig. 5 as an autodri Iler controller 562, a top drive controller 564 and a drawworks controller 566.
- controllers for autodriller control top drive control
- drawworks control shown in Fig. 5 as an autodri Iler controller 562
- a top drive controller 564 and a drawworks controller 566.
- a top drive 570 and an example of a drawworks 580 are also shown, which may be operatively coupled and/or include respective controllers.
- the data analytics engine 545 can be a processor-based computation engine that can analyze data, diagnostics dysfunction, recommend corrective actions, and automatically feed one or more recommended actions to one or more of the one or more control systems 560.
- output of the system 500 may be generated and appropriately directed in a timely manner (e.g., on-demand, responsive to output, according to a schedule, according to a trigger, according to an event, etc.) without user intervention.
- the system 500 can be utilized to perform one or more methods, which may be part of one or more workflows.
- the system 500 can acquire data from a variety of sources, which include downhole sources and surface sources.
- the system 500 can generate visualizations based on combined results, which can provide insights into which equipment is operating, interacting with rock, etc.
- a system, a method, a workflow, etc. may be configured to run in real-time. In such instances, real-time data channels may be utilized, which may provide for real-time control.
- drawworks control it can be utilized to control a drillstring going into and out of a borehole.
- rate of penetration ROI can be determined using drawworks information.
- top drive control it can be utilized for one or more purposes, which can include rotary drilling, oscillation while slide drilling, etc.
- an autodriller can be a type of controller that may control drawworks to achieve a certain ROP, WOB, etc.
- slide drilling it can be a particular mode of drilling that utilizes a mud motor driven by mud (drilling fluid) for rotating a bit of a drillstring downhole without rotating the drillstring from the surface (e.g., noting that oscillation may be utilized to oscillate the drillstring from the surface).
- Slide drilling may be conducted when a BHA has been fitted with a bent sub or a bent housing mud motor, or both, for directional drilling. Slide drilling may be utilized to build and control or correct hole angle in directional drilling operations.
- Directional drilling can involve pointing a bit in a desired direction where such pointing may be accomplished through a bent sub, which has a small angle offset from the axis of the drillstring, and a measurement device to determine the direction of offset.
- the bit in slide drilling, without turning the drillstring, the bit can be rotated with a mud motor, and drill in the direction it points.
- steerable motors when the desired wellbore direction is attained, the entire drillstring may be rotated and, for example, drill straight rather than at an angle.
- a system may generate a trajectory in a more precisely controlled manner.
- the top drive 570 can turn a string, for example, via one or more motors (e.g., electric, hydraulic, etc.).
- a top drive can include gearing that can be coupled to a short section of pipe called a quill, which, in turn, may be screwed into a saver sub or a string.
- a top drive may be suspended from a hook.
- the rotary mechanism can travel up and down a derrick or a mast.
- a top drive arrangement may be used with or without a rotary table and kelly for turning a string (e.g., a drillstring).
- the drawworks 580 can be operatively coupled to line where the line includes a so-called deadline and a supply reel line operatively coupled to a body.
- the drawworks 580 can include one or more drivers, such as, for example, one or more motors that can control rotation of a reel, line, etc.
- a deadline tiedown anchor of the body can firmly grip one end of the drilling line and keeps it from moving; noting that the body itself is anchored, for example, via an anchoring mechanism (e.g., bolted to a rig’s substructure or to another heavy, stationary part of the rig).
- the drawworks 580 can also serve as a mount for a weight indicator sensor such as a load sensor.
- a weight indicator sensor such as a load sensor.
- a sensor may be operatively coupled to a hydraulic line that can output a weight indication to a gauge, etc.
- a drilling console can include a gauge that indicates to an operator how much a traveling block load may be and, for example, how much weight is on a bit.
- a load may be referred to as a hookload, which indicates how much weight is hanging from a hook.
- weight on a bit may be how much drill stem weight is pressing on the bit.
- a load sensor may be a strain sensor (e.g., a strain gauge).
- the load sensor can pick up the flexes and send a signal to the weight indicator gauge (e.g., on the rig floor, drilling console, etc.).
- the weight indicator may be configured to translate such a signal into weight on the bit and the hookload.
- the drawworks 580 can be used to estimate depth of equipment in a bore in a geologic environment.
- depth of a drill bit may be of interest
- depth of a tool may be of interest
- a tool can acquire measurements in a bore, these may be recorded, plotted, analyzed, etc., with respect to depth.
- a depth tracking system based on a rotary encoder records movement of a travelling block in between joints to infer measurement of pipe length as it is lowered into or pulled out of the ground.
- Other measurements may be derived from a rotary encoder process. For example, it may be possible to track rate of penetration while drilling, or pipe speed when tripping (e.g., measurements that help provide for safe and efficient operations).
- a drawworks sensor can be easier and safer to install than a geolograph and utilize a more compact approach by installing the rotary encoder directly on a main shaft of a drill hoisting drum.
- a drawworks drum may wrap onto itself, for example, about 2 or 3 times.
- the effective diameter of the drum changes, and one revolution of the rotary encoder corresponds to different lengths of line spooling off the drum, hence different distances travelled by the block.
- Due to multi-wrapping use of a drawworks encoder involves a relatively complicated calibration procedure, which is to be repeated each time the drill line is replaced due to wear. Further, to calibration, a block reference is often to be reset. Being mechanical in nature and being in-line with the main drawworks shaft means that operations are stopped to perform replacement.
- Knowledge of depth can help inform an operator as to a well’s actual location, how much casing to bring to a well site, where perforating may be performed, and log information (e.g., to answer a question as to whether a log shows an actual extent of a reservoir).
- log information e.g., to answer a question as to whether a log shows an actual extent of a reservoir.
- an adaptive autodriller may be utilized for drilling control.
- an adaptive autodriller may provide for adaptively adjusting one or more values such as, for example, an ROP reference value.
- an ROP reference value may be adjusted using one or more ROP set point values (e.g., RopSpI , RopSp2, etc.) as may be determined using one or more controllers for weight on bit (WOB), differential pressure (Diff Pres), drilling torque (Drl Torque), etc.
- the one or more controllers may utilize one or more of proportional, integral and differential control (e.g., P, PI, PID, etc., control).
- a controller may account for past, present and future behaviors.
- a number of individual controllers may be supplied with individual set point values and present values.
- a WOB controller may be supplied with a set point (Wob Sp) and a present value (Wob Pv)
- a differential pressure controller may be supplied with a set point (Diff Pres Sp) and present value (Diff Pres Pv)
- a drilling torque controller may be supplied with a set point (Drl Torque Sp) and a present value (Drl Torque Pv), etc.
- an adaptive autodriller may include a maximum ROP reference component (max Rop Ref) that computes the ROP reference.
- the max Rop Ref component may include inputs for various set points and present values along with, for example, inputs for an ROP limit (Rop limit) and an ROP present value (Rop Pv).
- Rop limit an ROP limit
- Rop Pv an ROP present value
- a maximum ROP reference value may be adapted responsive to a bit RPM value, which may be an estimated value, for example, based on one or more inputs such as a flow rate present value (Flow Rate Pv), a top drive RPM present value (TD Rpm Pv), and a mud motor revolutions per gallon value (Mud Motor RPG), noting that other units may be utilized instead of gallons where, for example, the flow rate may be specified in the same units or different units and appropriately converted.
- drilling may involve rotating a bit via a top drive (TD) and/or via a mud motor.
- a maximum ROP reference value may be computed in a manner that depends on an on-bottom signal.
- an adaptive autodriller may include an ROP command generation component (Rop Command Generation) that receives an ROP reference value, an ROP present value (Rop Pv) and ROP set points generated by a number of individual controllers (e.g., RopSpI , RopSp2, etc.).
- the ROP command generation component may output a control signal such as a drawworks block velocity command. As explained, a drawworks can control movement of a drillstring in a borehole.
- drilling may be performed in one or more manners such as, for example, a rotational mode and/or a sliding mode.
- a top drive may be utilized to oscillate a drillstring, for example, by providing for clockwise and counter-clockwise rotation, which, for example, may help to reduce risk of sticking (e.g., due to friction, etc.).
- an adaptive autodriller may include features for operation in one or more drilling modes. For example, where a top drive may be used for oscillation, a bit RPM estimator may ignore or otherwise not account for such oscillation (e.g., set top drive RPM present value to zero).
- an autodriller may be configured with various features. For example, consider an autodri Iler that require a driller to manually adjust a set point for ROP to accommodate set point changes of drilling parameters that may include WOB, Diff Pres and Drl Torque and/or formation changes if detected.
- the set point for ROP can serve as the maximum limit for ROP that would be allowed while also acting as a deciding factor in an autodriller computation to determine a drawworks block velocity command during a drilling operation.
- a velocity command may be an ultimate output of an autodriller.
- an autodriller may function to generate a velocity command for a drawworks.
- an ROP adjustment may oftentimes bring up issues for a driller as well as performance of an autodriller.
- a driller may need to know quite well as to how to adjust the ROP set point to ensure the autodriller keeps perform ing stably and suitably, particularly given one or more new drilling parameter setpoint changes and/or formation changes at a particular time or time interval.
- Such adjustments made even by an experienced and well-trained driller may not necessarily be consistent and/or always appropriate. For example, it is not uncommon that as a driller failed to make a proper adjustment and/or did not make it in time, an autodriller may oscillate and/or otherwise be unstable.
- the autodriller is a control system, it can exhibit various types of control behavior, some of which may be detrimental. Where an autodriller demands manual adjustment, where a driller make efforts to find the appropriate ROP set points, that drill may typically adjust the set point 20 to 40 times in average per hour with autodriller enabled (e.g., “on”).
- an adaptive autodriller may provide for automatically adjusting an ROP set point, which may occur adaptive responsive to one or more set point changes and/or one or more formation changes. Such an adaptive autodriller may facilitate and ease a driller’s work on autodriller operation and enhance an autodriller’s stability and drilling control performance.
- various configurations of autodriller may exist where, for example, an autodriller may compute and set a surface ROP set point to achieve optimal drilling efficiency. For example, a model-based approach may first establish a first principles bit response model, and then use real-time measurements for online updates to a model parameter. After that, by running an optimization procedure, a ROP setpoint can be established.
- Such a model-based approach operates differently than the aforementioned adaptive autodriller. Further, such a model-based approach may be accompanied by a high computational cost, which thereby demands sufficient computational resources for execution.
- the aforementioned adaptive autodriller may demand a reasonable amount of computational resources, for example, as may be available in and readily implemented by a commercial PLC (e.g., as suitable for a rig control system).
- an autodri Iler may implement normalized drilling parameter values for internal control loops, and use ROP feedback values and ROP set points to be part of control logic to determine an ROP command, however, without including one or more features as to how to set an ROP set point and/or limit in an automated manner that does not demand driller input.
- an adaptive autodriller can include features for automatically adapting to various changes of drilling conditions, for example, caused either by one or more set point changes as to one or more drilling parameters and/or as to one or more formation changes. Such an approach may provide for computing a number of design variables in real-time, for example, using one or more feedback measurements from a rig control system. As explained, an adaptive autodriller may use one or more resulting values to automatically generate an ROP reference that may be updated periodically and/or according to a pre-specified drilling footage and/or at a time of one or more drilling parameters set points being changed.
- an ROP reference value may represent a maximum ROP that may be achieved at a particular point in time (e.g., or over a relatively small time period).
- various autodrillers demand that this ROP value be manually determined by a driller where such manual intervention may be required quite often.
- an adaptive autodriller may be operated in a manner whereby a driller no longer needs to set such an ROP value during operation.
- an adaptive autodriller may achieve better stability, consistency, and regulation performance as to drilling parameters.
- an adaptive autodriller may provide a recommended ROP value that can be used as an ROP limit when a driller intends to operate in a mode of Drill-on-ROP.
- an autodriller may be configured with various features for implementation of an adaptive mode of operation. As an example, such a mode of operation may be switched on and/or switched off manually, according to a schedule, responsive to one or more conditions, etc. As an example, an autodriller may be configured with levels of automation where level changes along a spectrum from manual to highly automated may occur, for example, for suitable performance, safety, etc.
- Fig. 6 shows a block diagram of an example of an adaptive autodriller 600.
- various inputs may be provided, which may include, for example, inputs 610 to a bit RPM estimator 615, an on bottom signal 612, ROP inputs 622 (e.g., limit and present value), WOB inputs 624 (e.g., set point and present value), Diff Pres inputs 626 (e.g., set point and present value), and Drl Torque inputs 628 (e.g., set point and present value).
- ROP inputs 622 e.g., limit and present value
- WOB inputs 624 e.g., set point and present value
- Diff Pres inputs 626 e.g., set point and present value
- Drl Torque inputs 628 e.g., set point and present value
- the adaptive autodri Iler 600 can include a number of individual controllers such as, for example, a WOB controller 650, a Diff Pres controller 660, and a Drl Torque controller 670.
- controllers may implement one or more types of control techniques (e.g., P, I, D, etc.) to output corresponding set point values, which may be normalized on a scale, for example, from 0 to 1 (see, e.g., RopSpI , RopSp2, and RopSp3).
- control techniques e.g., P, I, D, etc.
- set point values which may be normalized on a scale, for example, from 0 to 1 (see, e.g., RopSpI , RopSp2, and RopSp3).
- normalization it may be performed with respect to a parameter itself; whereas, as to scaling, it may be performed for one parameter with respect to another parameter (e.g., consider scaling a number of parameters using a
- the inputs 610, 612, 622, 624, 626, and 628 may ultimately be received by a maximum ROP reference computation block 640 that can compute an ROP reference value (e.g., Rop Reference).
- an adaptive autodriller may provide for adapting to a formation change and/or to a drilling parameter change.
- the bit RPM estimator 615 may provide for an implicit manner of tracking one or more formation changes via bit and formation types of interactions; whereas, as to drilling parameter changes, the various inputs 622, 624, 626, and 628 may provide for ROP reference value adaptations.
- the maximum ROP reference computation block 640 may respond by adaptively recomputing the ROP reference value.
- an adaptive autodriller may include a ROP command generation block 680 that can utilize an ROP reference value and output from a number of individual controllers, for example, to appropriately determine an ROP that is suitable for use in generating a command for a drawworks, as indicated by the drawworks block velocity command 690.
- a control system may provide for control of one or more of a top drive, a drawworks, etc.
- WOB may be considered a particular drilling parameter with which ROP, differential pressure (DifPRs), and drilling torque (DrlTrq) may be quite highly correlated.
- WOB may be formulated as a linchpin parameter for an adaptive autodriller. For example, consider the following parameters according to equations (1 )-(4):
- the equations represent depth of cut (DOC), scaled depth of cut (sDOC) as DOC divided by WOB, scaled differential pressure (sDifPrs) as DifPrs divided by WOB, and scaled drilling torque (sDrlTrq) as DrlTrg divided by WOB.
- the units of parameters may be set appropriately.
- ROP may be in foot/hour and DOC may be in foot/revolution.
- WOB may be correlated with other drilling parameters such that WOB may be utilized to scale one or more other drilling parameters such as, for example, a set of drilling parameters (e.g., consider drilling parameters controlled via one or more internal control loops, etc.).
- a present value of WOB may be received and utilized for scaling of a number of drilling parameters.
- WOB values e.g., present values as measured, etc.
- WOB values may reflect various types of phenomena that may occur during drilling. For example, friction between a borehole wall and a drillstring may affect WOB, bit bounce at a bottom of a borehole may affect WOB, drilling fluid phenomena may affect weight on bit (e.g., lubrication of a drillstring, etc.), etc.
- Variations of WOB present values may be above and/or below a WOB set point value due to occurrence of one or more phenomena; noting that a controller may act to control WOB (e.g., consider a P, PI, PID, etc., controller).
- a drilling segment may be utilized and, for example, determined by a specified time period or by a value of drilled footage.
- a statistical analysis of average value of the above-mentioned scaled values over a segment may be performed.
- scaled values may be found to be highly correlated.
- data and/or derivations of data for a segment may inform control of a subsequent segment where, for example, a segment may be a distance such as, for example, 1 foot, 1 meter, 3 feet, 3 meters, 5 feet, 5 meters, etc.
- an adaptive autodriller may provide for multiple adaptive updates to one or more drilling parameters, which may thereby provide for improved performance in a more consistent manner than drilling that relies on manual setting of one or more drilling parameters.
- an adaptive autodriller may ease a driller’s workload as to demands for adjustments to one or more set points and an adaptive autodriller may improve drilling performance, making drilling more consistent and stable.
- An adaptive autodriller may provide for logging of behavior such as for reporting, forensics, machine learning, improvements, etc.
- an adaptive autodriller may act responsive to one or more types of signals. For example, consider a drilling segment signal that indicates end of a drilling segment and/or commencement of another drilling segment, consider a set point change signal that indicates a change in one or more set points, etc. As an example, an on bottom signal may be utilized to indicate that a bit is on bottom (e.g., in contact with rock at a bottom of a borehole).
- Fig. 7 shows an example of a plot 700 of linear correlation of average values of sDOC between the consecutive segments where a segment is defined to be a distance of 1 meter).
- the axis labeled x1 represents the values for previous segments.
- Fig. 8 shows an example of a plot 800 of scaled DOC average values in feet per revolution per 1000 lbs versus distance in meters. As shown, over a distance of approximately 700 meters, the scaled values may have an average of unity where deviations therefrom may be in a range from approximately 0.4 to approximately 2.3.
- Fig. 9 shows an example of a plot 900 of ratios between scaled DOC average values of consecutive segments. As shown, the ratios substantially conform to a normal distribution with a mean of unity and a standard deviation of approximately 0.14.
- a segment may be a distance, which may depend on one or more factors (e.g., ROP, stand length, type of formation, type of drilling mode, etc.). As mentioned, a segment may be a distance of one meter. In such an example, where a stand is composed of three lengths of drill pipe, the stand may be approximately 30 meters in length.
- a single stand may be drilled according to an adaptive autodriller that considers adapting ROP thirty different times.
- the adaptive autodriller can operate more frequently than a stand-by-stand basis, which may provide for improved drilling (e.g., faster drilling, improved borehole, less equipment wear, lesser risk of issues, etc.).
- an adaptive autodriller may provide for consistent and reproducible drilling, particularly when compared to a manual approach to control performed by a human driller.
- example pseudo-code is provided as to how to establish a maximum ROP reference point using scaled variables.
- DepthThreshold is footage defined for a segment
- RopRefl min ([DifPrsSp/sDiffPrs_Avg, DrlTrqSp/sDrlTrq_Avg, WobSp])*sDOC_Avg*BitRpmPv
- RopRef2 c1 *RopRef1 ;
- %RopRef2 is the calculated ROP reference point
- the reference point is computed in real-time based on an array of computed scaled values when a rig is at the bottom drilling (on bottom).
- Such an ROP reference point (1 ) may be continuously updated if the segment is defined in short time interval, e.g., 100ms or in short footage, e.g., 1 inch, or (2) may be updated piecewise as the segment is defined by several foot/meters or minutes and may be immediately updated once one of the setpoints of WOB, DrlTrq and DifPrs is detected to be changed.
- the standard deviation (o) of sDOC ratios may be between approximately 0.1 and approximately 0.2; noting that c1 may be set as 1.0 plus 1 to 3 times of o.
- an automatically generated ROP reference point may serve as a primary input to generate an ROP command (e.g., a drawworks block velocity command).
- the example block diagram of the adaptive autodriller 600 includes the bit RPM estimator block 615, which may be used to estimate the bit RPM using flow rate, top drive speed and mud pump properties when bit RPM real-time measurement may not be available and/or to provide a value that can be compared to a real-time measurement value.
- bit RPM is estimated and available, it may be provided as an input for the maximum ROP reference computation component 640, which can compute the ROP reference value, for example, according to the foregoing example pseudo-code.
- an automatically generated ROP reference value can then be utilized, for example, (1 ) to limit a rate of change of one or more resulting ROP commands based on the ROP set points computed by the individual controllers (e.g., a number of internal control loops, etc.), which are denoted RopSpI , RopSp2 and RopSp3, or, for example, (2) as described in a published US patent application (Fergus Hopwood, Jian Wu, and Nathan Wicks, “Autodriller Utilizing Intermediate ROP Setpoint”, US 20210115779A1 , Apr 2021 ), which is incorporated by reference herein in its entirety, where, for example, RopSpI , RopSp2 and RopSp3 may be normalized values and where the ROP command generated by the component 680 of Fig. 6 be a direct multiplication of the ROP reference value and one of these values, or, for example, (3) by combining the ROP feedback values to generate a ROP command saturated
- an adaptive autodriller may provide for controlling a drilling ROP set point for a driller (e.g., as may be implemented via an interactive GUI, etc.).
- setting a limit of ROP equal or less than RopRef3 may provide for making the adaptive autocontroller (e.g., an autodriller) operate in a Drill on ROP manner.
- one or more types of autodrillers may include one or more features of an adaptive autodriller.
- an adaptive autodriller For example, consider one or more features described in a US patent 10,900,342 (James Belaskie and Richad John Meehan, “Using Models and Relationships to Obtain More Efficient Drilling Using Automatic Drilling Apparatus”, US 10900342, Jan 2021 ), which is incorporated by reference herein in its entirety and/or one or more features described in the aforementioned published US patent application (US 2021/0115,779 A1 ).
- an adaptive autodriller can be an adaptive controller for drilling.
- a controller can provide for adaptations responsive to one or more inputs, which may include one or more drilling parameter inputs and/or one or more bit and formation interaction inputs. As to the later, these may provide for adaptation responsive to one or more changes in drillstring and/or bit and formation (e.g., rock) interaction.
- Various conditions may have an effect on drilling, which may include, for example, hole cleaning (e.g., as may depend on drilling fluid characteristics, flow rate of drilling fluid, depth of bottom of hole, etc.), torque, formation inflow, drilling fluid outflow, borehole stability, formation characteristics (e.g., type of rock, etc.), etc.
- a bit RPM estimator may be a relatively lightweight component that can be implemented via a PLC in substantially real-time such that it may provide a proxy for one or more condition changes during field operations, which, as explained, can include formation changes.
- Fig. 10 shows an example of a method 1000 and an example of a system 1090.
- the method 1000 can include a reception block 1010 for receiving channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; a computation block 1020 for, responsive to a change in a value in one of the channels of data, computing a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; a generation block 1030 for generating a drawworks control command based at least in part on the maximum rate of penetration reference value; and an issuance block 1040 for issuing the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
- ROP maximum rate of penetration
- the system 1090 includes one or more information storage devices 1091 , one or more computers 1092, one or more networks 1095 and instructions 1096.
- each computer may include one or more processors (e.g., or processing cores) 1093 and memory 1094 for storing the instructions 1096, for example, executable by at least one of the one or more processors.
- a computer may include one or more network interfaces (e.g., wired or wireless), one or more graphics cards, a display interface (e.g., wired or wireless), etc.
- the method 1000 is shown along with various computer-readable media blocks 1011 , 1021 , 1031 and 1041 (e.g., CRM blocks). Such blocks may be utilized to perform one or more actions of the method 1000. For example, consider the system 1090 of Fig. 10 and the instructions 1096, which may include instructions of one or more of the CRM blocks 1011 , 1021 , 1031 and 1041 .
- one or more machine learning techniques may be utilized to enhance process operations, a process operations environment, a communications framework, etc.
- various types of information can be generated via operations where such information may be utilized for training one or more types of machine learning models to generate one or more trained machine learning models, which may be deployed within one or more frameworks, environments, etc.
- a bit RPM estimator e.g., a bit rotational speed estimator
- the adaptive autodriller 600 of Fig. 6 may include one or more trained machine learning models and may provide for training of one or more machine learning models.
- one or more of the one or more individual controllers 624, 626, and 628 of Fig. 6 may include one or more trained machine learning models and may provide for training of one or more machine learning models.
- types of machine learning models consider one or more of a support vector machine (SVM) model, a k-nearest neighbors (KNN) model, an ensemble classifier model, a neural network (NN) model, etc.
- SVM support vector machine
- KNN k-nearest neighbors
- NN neural network
- a machine learning model can be a deep learning model (e.g., deep Boltzmann machine, deep belief network, convolutional neural network, stacked auto-encoder, etc.), an ensemble model (e.g., random forest, gradient boosting machine, bootstrapped aggregation, AdaBoost, stacked generalization, gradient boosted regression tree, etc.), a neural network model (e.g., radial basis function network, perceptron, back-propagation, Hopfield network, etc.), a regularization model (e.g., ridge regression, least absolute shrinkage and selection operator, elastic net, least angle regression), a rule system model (e.g., cubist, one rule, zero rule, repeated incremental pruning to produce error reduction), a regression model (e.g., linear regression, ordinary least squares regression, stepwise regression, multivariate adaptive regression splines, locally estimated scatterplot smoothing, logistic regression, etc.), a Bayesian model (e.g., naive Bayes,
- a machine model may be built using a computational framework with a library, a toolbox, etc., such as, for example, those of the MATLAB framework (MathWorks, Inc., Natick, Massachusetts).
- the MATLAB framework includes a toolbox that provides supervised and unsupervised machine learning algorithms, including support vector machines (SVMs), boosted and bagged decision trees, k-nearest neighbor (KNN), k-means, k-medoids, hierarchical clustering, Gaussian mixture models, and hidden Markov models.
- SVMs support vector machines
- KNN k-nearest neighbor
- KNN k-means
- k-medoids hierarchical clustering
- Gaussian mixture models Gaussian mixture models
- hidden Markov models hidden Markov models.
- DLT Deep Learning Toolbox
- the DLT provides convolutional neural networks (ConvNets, CNNs) and long shortterm memory (LSTM) networks to perform classification and regression on image, time-series, and text data.
- ConvNets convolutional neural networks
- LSTM long shortterm memory
- the DLT includes features to build network architectures such as generative adversarial networks (GANs) and Siamese networks using custom training loops, shared weights, and automatic differentiation.
- GANs generative adversarial networks
- Siamese networks using custom training loops, shared weights, and automatic differentiation.
- the DLT provides for model exchange various other frameworks.
- the TENSORFLOW framework (Google LLC, Mountain View, CA) may be implemented, which is an open source software library for dataflow programming that includes a symbolic math library, which can be implemented for machine learning applications that can include neural networks.
- the CAFFE framework may be implemented, which is a DL framework developed by Berkeley Al Research (BAIR) (University of California, Berkeley, California).
- BAIR Berkeley Al Research
- SCIKIT platform e.g., scikit-learn
- a framework such as the APOLLO Al framework may be utilized (APOLLO.AI GmbH, Germany).
- a framework such as the PYTORCH framework may be utilized (Facebook Al Research Lab (FAIR), Facebook, Inc., Menlo Park, California).
- a training method can include various actions that can operate on a dataset to train a ML model.
- a dataset can be split into training data and test data where test data can provide for evaluation.
- a method can include cross-validation of parameters and best parameters, which can be provided for model training.
- the TENSORFLOW framework can run on multiple CPUs and GPUs (with optional CUDA (NVIDIA Corp., Santa Clara, California) and SYCL (The Khronos Group Inc., Beaverton, Oregon) extensions for general-purpose computing on graphics processing units (GPUs)).
- TENSORFLOW is available on 64-bit LINUX, MACOS (Apple Inc., Cupertino, California), WINDOWS (Microsoft Corp., Redmond, Washington), and mobile computing platforms including ANDROID (Google LLC, Mountain View, California) and IOS (Apple Inc.) operating system based platforms.
- TENSORFLOW computations can be expressed as stateful dataflow graphs; noting that the name TENSORFLOW derives from the operations that such neural networks perform on multidimensional data arrays. Such arrays can be referred to as "tensors”.
- a device may utilize TENSORFLOW LITE (TFL) or another type of lightweight framework.
- TFL is a set of tools that enables on-device machine learning where models may run on mobile, embedded, and loT devices.
- TFL is optimized for on-device machine learning, by addressing latency (no round-trip to a server), privacy (no personal data leaves the device), connectivity (Internet connectivity is demanded), size (reduced model and binary size) and power consumption (e.g., efficient inference and a lack of network connections).
- TFL provides for multiple platform support, covering ANDROID and iOS devices, embedded LINUX, and microcontrollers.
- TFL provides for diverse language support, which includes JAVA, SWIFT, Objective-C, C++, and PYTHON. TFL provides for high performance, with hardware acceleration and model optimization. Machine learning tasks may include, for example, one or more of classification, regression, prediction, object detection, pose estimation, question answering, text classification, etc., on multiple platforms.
- a workflow may include supervised and/or unsupervised learning using one or more types of data, which may include actual sensor-based data and/or synthetic data (e.g., from augmentation, simulation, etc.).
- a workflow may include labeling where, for example, types of behavior may be labeled in association with data that may be utilized for training one or more machine learning models.
- a trained machine learning model may provide for one or more of detection of behavior, prediction of behavior, etc., as part of a diagnostic system where, for example, one or more control actions may be recommended, which may be machine learning model recommendations and/or other recommendations.
- a recommendation may involve adjusting a level of control, which may be a level of automation, which may provide for more confidence in implementation of automation for various drilling operations; noting that a lack of confidence in automation may be a barrier to implementation of automation.
- a method can include receiving channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; responsive to a change in a value in one of the channels of data, computing a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generating a drawworks control command based at least in part on the maximum rate of penetration reference value; and issuing the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
- ROP maximum rate of penetration
- the channels of data can include a weight on bit (WOB) channel of data where computing the maximum ROP reference value may include scaling a number of drilling parameters using one or more values of the weight on bit channel of data.
- the number of drilling parameters may include, for example, one or more of a depth of cut (DOC) drilling parameter, a differential pressure (Diff Pres) drilling parameter, and a drilling torque (Drl Torque) drilling parameter.
- DOC depth of cut
- Diff Pres differential pressure
- Drl Torque drilling torque
- channels of data can include set point values and present values for a number of drilling parameters.
- the number of drilling parameters including one or more of an ROP limit, an ROP present value, a weight on bit (WOB) set point, a WOB present value, a differential pressure (Diff Pres) set point, a Diff Pres present value, a drilling torque (Drl Torque) set point, and a Drl Torque present value.
- a channel may be a real-time channel of data, which may be or may include sensor data, setting data, equipment specification (e.g., characteristics, etc.) data, etc.
- a method can include estimating a drill bit RPM for a drill bit of a drillstring, for example, using a drill bit RPM estimator.
- an estimation of a drill bit RPM may be based at least in part on a portion of data (e.g., channel data, etc.), for example, where a drill bit RPM estimator may track one or more changes in interactions between a drillstring and formation characteristics.
- a drill bit RPM estimator may include inputs for one or more of a flow rate present value channel of data, a top drive RPM present value channel of data, and a mud motor revolutions per unit volume channel of data.
- a method can include computing a maximum rate of penetration (ROP) reference value that accounts for one or more of a change in interactions between a drillstring and formation characteristics and a change in one or more drilling parameter set points and/or present values (e.g., as generated by one or more sensors, etc.).
- ROI maximum rate of penetration
- a number of channels of data may include an on bottom channel of data.
- a channel of data that indicates when a drill bit contacts a formation at a bottom of a borehole.
- the drill bit may be rotating prior to contact, for example, as driven by one or more of a top drive and a downhole motor (e.g., a mud motor, etc.).
- a downhole motor e.g., a mud motor, etc.
- a method can include generating a drawworks control command in a manner that utilizes a maximum rate of penetration reference value and one or more outputs of one or more individual drilling parameter controllers.
- the one or more individual drilling parameter controllers may include, for example, one or more of a weight on bit controller, a differential pressure controller, and a drilling torque controller.
- generating a drawworks control command may include multiplying a maximum rate of penetration reference value by one of one or more outputs of an individual drilling parameter controller.
- an individual drilling parameter controller may provide for one or more of proportional, integral and derivative control (e.g., one or more of P, I, and D control techniques, etc.).
- a method may include computing and generating a drawworks control command that occur automatically responsive to a change in the value in one of a number of channels of data.
- the method may include issuing a drawworks control command to a drawworks in a manner that occurs automatically responsive to the generating.
- issuing a drawworks control command to a drawworks may occur in response to actuation of a graphical control of a graphical user interface rendered to a display.
- HITL human in the loop
- a drawworks can include a spool and a cable where a driver (e.g., a motor, etc.) provides for rotation of the spool to let out or take in an amount of cable where such actions may provide for movement of a drillstring deeper into a borehole or movement of a drillstring a distance out of a borehole.
- a driver e.g., a motor, etc.
- a drillstring may be inslips and thereby supported by slips where, for example, a length of drill pipe may be added or removed from the drillstring.
- the drillstring may be movable responsive to rotation of a spool of a drawworks that lets out or takes in an amount of cable as may be operatively coupled to one or more components of a rig that may support a top drive and/or other equipment.
- a drilling operation may include drilling in a sliding mode using a mud motor driven by flow of drilling fluid or drilling in a rotating mode using a top drive.
- a method can include generating a drawworks control command that occurs according to a pre-determined distance of drilling. For example, consider a pre-determined distance of drilling depends on a period of time.
- a system can include a processor; memory accessible to the processor; processor-executable instructions stored in the memory and executable by the processor to instruct the system to: receive channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; responsive to a change in a value in one of the channels of data, compute a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generate a drawworks control command based at least in part on the maximum rate of penetration reference value; and issue the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
- ROP maximum rate of penetration
- one or more non-transitory computer-readable media can include computer-executable instructions executable by a system to instruct the system to: receive channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; responsive to a change in a value in one of the channels of data, compute a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generate a drawworks control command based at least in part on the maximum rate of penetration reference value; and issue the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
- a computer program product can include one or more computer-readable storage media that can include processor-executable instructions to instruct a computing system to perform one or more methods and/or one or more portions of a method.
- a method or methods may be executed by a computing system.
- Fig. 11 shows an example of a system 1100 that can include one or more computing systems 1101 -1 , 1101 -2, 1101 -3 and 1101 -4, which may be operatively coupled via one or more networks 1109, which may include wired and/or wireless networks.
- a system can include an individual computer system or an arrangement of distributed computer systems.
- the computer system 1101 -1 can include one or more modules 1102, which may be or include processor-executable instructions, for example, executable to perform various tasks (e.g., receiving information, requesting information, processing information, simulation, outputting information, etc.).
- a module may be executed independently, or in coordination with, one or more processors 1104, which is (or are) operatively coupled to one or more storage media 1106 (e.g., via wire, wirelessly, etc.).
- one or more of the one or more processors 1104 can be operatively coupled to at least one of one or more network interface 1107.
- the computer system 1101 -1 can transmit and/or receive information, for example, via the one or more networks 1109 (e.g., consider one or more of the Internet, a private network, a cellular network, a satellite network, etc.).
- one or more other components 1108 can be included.
- the computer system 1101 -1 may receive from and/or transmit information to one or more other devices, which may be or include, for example, one or more of the computer systems 1101 -2, etc.
- a device may be located in a physical location that differs from that of the computer system 1101 -1.
- a location may be, for example, a processing facility location, a data center location (e.g., server farm, etc.), a rig location, a wellsite location, a downhole location, etc.
- a processor may be or include a microprocessor, microcontroller, processor module or subsystem, programmable integrated circuit, programmable gate array, or another control or computing device.
- the storage media 1106 may be implemented as one or more computer-readable or machine-readable storage media.
- storage may be distributed within and/or across multiple internal and/or external enclosures of a computing system and/or additional computing systems.
- a storage medium or storage media may include one or more different forms of memory including semiconductor memory devices such as dynamic or static random access memories (DRAMs or SRAMs), erasable and programmable read-only memories (EPROMs), electrically erasable and programmable read-only memories (EEPROMs) and flash memories, magnetic disks such as fixed, floppy and removable disks, other magnetic media including tape, optical media such as compact disks (CDs) or digital video disks (DVDs), BLUERAY disks, or other types of optical storage, or other types of storage devices.
- semiconductor memory devices such as dynamic or static random access memories (DRAMs or SRAMs), erasable and programmable read-only memories (EPROMs), electrically erasable and programmable read-only memories (EEPROMs) and flash memories
- magnetic disks such as fixed, floppy and removable disks, other magnetic media including tape
- optical media such as compact disks (CDs) or digital video disks (DVDs), BLUERAY disks, or
- a storage medium or media may be located in a machine running machine-readable instructions, or located at a remote site from which machine-readable instructions may be downloaded over a network for execution.
- various components of a system such as, for example, a computer system, may be implemented in hardware, software, or a combination of both hardware and software (e.g., including firmware), including one or more signal processing and/or application specific integrated circuits.
- a system may include a processing apparatus that may be or include a general purpose processors or application specific chips (e.g., or chipsets), such as ASICs, FPGAs, PLDs, or other appropriate devices.
- a processing apparatus may be or include a general purpose processors or application specific chips (e.g., or chipsets), such as ASICs, FPGAs, PLDs, or other appropriate devices.
- a device may be a mobile device that includes one or more network interfaces for communication of information.
- a mobile device may include a wireless network interface (e.g., operable via IEEE 802.11 , ETSI GSM, BLUETOOTH, satellite, etc.).
- a mobile device may include components such as a main processor, memory, a display, display graphics circuitry (e.g., optionally including touch and gesture circuitry), a SIM slot, audio/video circuitry, motion processing circuitry (e.g., accelerometer, gyroscope), wireless LAN circuitry, smart card circuitry, transmitter circuitry, GPS circuitry, and a battery.
- a mobile device may be configured as a cell phone, a tablet, etc.
- a method may be implemented (e.g., wholly or in part) using a mobile device.
- a system may include one or more mobile devices.
- a system may be a distributed environment, for example, a so-called “cloud” environment where various devices, components, etc. interact for purposes of data storage, communications, computing, etc.
- a device or a system may include one or more components for communication of information via one or more of the Internet (e.g., where communication occurs via one or more Internet protocols), a cellular network, a satellite network, etc.
- a method may be implemented in a distributed environment (e.g., wholly or in part as a cloud-based service).
- information may be input from a display (e.g., consider a touchscreen), output to a display or both.
- information may be output to a projector, a laser device, a printer, etc. such that the information may be viewed.
- information may be output stereographically or holographically.
- a printer consider a 2D or a 3D printer.
- a 3D printer may include one or more substances that can be output to construct a 3D object.
- data may be provided to a 3D printer to construct a 3D representation of a subterranean formation.
- layers may be constructed in 3D (e.g., horizons, etc.), geobodies constructed in 3D, etc.
- holes, fractures, etc. may be constructed in 3D (e.g., as positive structures, as negative structures, etc.).
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Abstract
A method can include receiving channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; responsive to a change in a value in one of the channels of data, computing a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generating a drawworks control command based at least in part on the maximum rate of penetration reference value; and issuing the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
Description
ADAPTIVE DRILLING CONTROL SYSTEM
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application claims the benefit of and priority to U.S. Provisional Patent Application No. 63/624,054, entitled “ADAPTIVE DRILLING CONTROL SYSTEM,” filed January 23, 2024, which is incorporated by reference herein in its entirety.
BACKGROUND
[0002] A reservoir can be a subsurface formation that can be characterized at least in part by its porosity and fluid permeability. As an example, a reservoir may be part of a basin such as a sedimentary basin. A basin can be a depression (e.g., caused by plate tectonic activity, subsidence, etc.) in which sediments accumulate. As an example, where hydrocarbon source rocks occur in combination with appropriate depth and duration of burial, a petroleum system may develop within a basin, which may form a reservoir that includes hydrocarbon fluids (e.g., oil, gas, etc.).
[0003] In oil and gas exploration, interpretation is a process that involves analysis of data to identify and locate various subsurface structures (e.g., horizons, faults, geobodies, etc.) in a geologic environment. Various types of structures (e.g., stratigraphic formations) may be indicative of hydrocarbon traps or flow channels, as may be associated with one or more reservoirs (e.g., fluid reservoirs). In the field of resource extraction, enhancements to interpretation can allow for construction of a more accurate model of a subsurface region, which, in turn, may improve characterization of the subsurface region for purposes of resource extraction. Characterization of one or more subsurface regions in a geologic environment can guide, for example, performance of one or more operations (e.g., field operations, etc.). As an example, a more accurate model of a subsurface region may make a drilling operation more accurate as to a borehole’s trajectory where the borehole is to have a trajectory that penetrates a reservoir, etc., where fluid may be produced via the borehole (e.g., as a completed well, etc.). As an example, one or more workflows may be performed using one or more computational frameworks and/or one or more pieces of equipment that include features for one or more of analysis, acquisition, model building, control, etc., for exploration, interpretation, drilling, fracturing, production, etc.
SUMMARY
[0004] A method can include receiving channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; responsive to a change in a value in one of the channels of data, computing a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generating a drawworks control command based at least in part on the maximum rate of penetration reference value; and issuing the drawworks control command to the drawworks for control of the position of the drillstring with respect to time. A system can include a processor; memory accessible to the processor; processor-executable instructions stored in the memory and executable by the processor to instruct the system to: receive channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; responsive to a change in a value in one of the channels of data, compute a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generate a drawworks control command based at least in part on the maximum rate of penetration reference value; and issue the drawworks control command to the drawworks for control of the position of the drillstring with respect to time. One or more non-transitory computer-readable media can include computer-executable instructions executable by a system to instruct the system to: receive channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; responsive to a change in a value in one of the channels of data, compute a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generate a drawworks control command based at least in part on the maximum rate of penetration reference value; and issue the drawworks control command to the drawworks for control of the position of the drillstring with respect to time. Various other apparatuses, systems, methods, etc., are also disclosed.
[0005] This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to
identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] Features and advantages of the described implementations can be more readily understood by reference to the following description taken in conjunction with the accompanying drawings.
[0007] Fig. 1 illustrates an example system that includes various framework components associated with one or more geologic environments;
[0008] Fig. 2 illustrates examples of systems;
[0009] Fig. 3 illustrates an example of a system;
[0010] Fig. 4 illustrates an example of a system;
[0011] Fig. 5 illustrates an example of a system;
[0012] Fig. 6 illustrates an example of a drilling controller;
[0013] Fig. 7 illustrates an example of a plot;
[0014] Fig. 8 illustrates an example of a plot;
[0015] Fig. 9 illustrates an example of a plot;
[0016] Fig. 10 illustrates an example of a method and an example of a system; and
[0017] Fig. 11 illustrates examples of computer and network equipment.
DETAILED DESCRIPTION
[0018] This description is not to be taken in a limiting sense, but rather is made merely for the purpose of describing the general principles of the implementations. The scope of the described implementations should be ascertained with reference to the issued claims.
[0019] Fig. 1 shows an example of a system 100 that includes a workspace framework 110 that can provide for instantiation of, rendering of, interactions with, etc., a graphical user interface (GUI) 120. In the example of Fig. 1 , the GU1 120 can include graphical controls for computational frameworks (e.g., applications) 121 , projects 122,
visualization 123, one or more other features 124, data access 125, and data storage 126.
[0020] In the example of Fig. 1 , the workspace framework 110 may be tailored to a particular geologic environment such as an example geologic environment 150. For example, the geologic environment 150 may include layers (e.g., stratification) that include a reservoir 151 and that may be intersected by a fault 153. As an example, the geologic environment 150 may be outfitted with a variety of sensors, detectors, actuators, etc. For example, equipment 152 may include communication circuitry to receive and to transmit information with respect to one or more networks 155. Such information may include information associated with downhole equipment 154, which may be equipment to acquire information, to assist with resource recovery, etc. Other equipment 156 may be located remote from a wellsite and include sensing, detecting, emitting or other circuitry. Such equipment may include storage and communication circuitry to store and to communicate data, instructions, etc. As an example, one or more satellites may be provided for purposes of communications, data acquisition, etc. For example, Fig. 1 shows a satellite in communication with the network 155 that may be configured for communications, noting that the satellite may additionally or alternatively include circuitry for imagery (e.g., spatial, spectral, temporal, radiometric, etc.).
[0021] Fig. 1 also shows the geologic environment 150 as optionally including equipment 157 and 158 associated with a well that includes a substantially horizontal portion that may intersect with one or more fractures 159. For example, consider a well in a shale formation that may include natural fractures, artificial fractures (e.g., hydraulic fractures) or a combination of natural and artificial fractures. As an example, a well may be drilled for a reservoir that is laterally extensive. In such an example, lateral variations in properties, stresses, etc. may exist where an assessment of such variations may assist with planning, operations, etc. to develop a laterally extensive reservoir (e.g., via fracturing, injecting, extracting, etc.). As an example, the equipment 157 and/or 158 may include components, a system, systems, etc. for fracturing, seismic sensing, analysis of seismic data, assessment of one or more fractures, etc.
[0022] In the example of Fig. 1 , the GUI 120 shows some examples of computational frameworks, including the DRILLPLAN, PETREL, TECHLOG,
PETROMOD, ECLIPSE, PIPESIM, and INTERSECT frameworks (SLB, Houston, Texas).
[0023] The DRILLPLAN framework provides for digital well construction planning and includes features for automation of repetitive tasks and validation workflows, enabling improved quality drilling programs (e.g., digital drilling plans, etc.) to be produced quickly with assured coherency.
[0024] The PETREL framework can be part of the DELFI cognitive E&P environment (SLB, Houston, Texas) for utilization in geosciences and geoengineering, for example, to analyze subsurface data from exploration to production of fluid from a reservoir.
[0025] The TECHLOG framework can handle and process field and laboratory data for a variety of geologic environments (e.g., deepwater exploration, shale, etc.). The TECHLOG framework can structure wellbore data for analyses, planning, etc.
[0026] The PETROMOD framework provides petroleum systems modeling capabilities that can combine one or more of seismic, well, and geological information to model the evolution of a sedimentary basin. The PETROMOD framework can predict if, and how, a reservoir has been charged with hydrocarbons, including the source and timing of hydrocarbon generation, migration routes, quantities, and hydrocarbon type in the subsurface or at surface conditions.
[0027] The ECLIPSE framework provides a reservoir simulator (e.g., as a computational framework) with numerical solutions for fast and accurate prediction of dynamic behavior for various types of reservoirs and development schemes.
[0028] The INTERSECT framework provides a high-resolution reservoir simulator for simulation of detailed geological features and quantification of uncertainties, for example, by creating accurate production scenarios and, with the integration of precise models of the surface facilities and field operations, the INTERSECT framework can produce reliable results, which may be continuously updated by real-time data exchanges (e.g., from one or more types of data acquisition equipment in the field that can acquire data during one or more types of field operations, etc.). The INTERSECT framework can provide completion configurations for complex wells where such configurations can be built in the field, can provide detailed chemical-enhanced-oil-recovery (EOR) formulations where such formulations
can be implemented in the field, can analyze application of steam injection and other thermal EOR techniques for implementation in the field, advanced production controls in terms of reservoir coupling and flexible field management, and flexibility to script customized solutions for improved modeling and field management control. The INTERSECT framework, as with the other example frameworks, may be utilized as part of the DELFI cognitive E&P environment, for example, for rapid simulation of multiple concurrent cases. For example, a workflow may utilize one or more of the DELFI on demand reservoir simulation features.
[0029] The aforementioned DELFI environment provides various features for workflows as to subsurface analysis, planning, construction and production, for example, as illustrated in the workspace framework 110. Such an environment may be referred to as a process operations environment that can include a variety of frameworks (e.g., applications, etc.). As shown in Fig. 1 , outputs from the workspace framework 110 can be utilized for directing, controlling, etc., one or more processes in the geologic environment 150 and, feedback 160, can be received via one or more interfaces in one or more forms (e.g., acquired data as to operational conditions, equipment conditions, environment conditions, etc.).
[0030] As an example, a workflow may progress to a geology and geophysics (“G&G”) service provider, which may generate a well trajectory, which may involve execution of one or more G&G software packages. Examples of such software packages include the PETREL framework. As an example, a system or systems may utilize a framework such as the DELFI framework (SLB, Houston, Texas). Such a framework may operatively couple various other frameworks to provide for a multiframework workspace. As an example, the GUI 120 of Fig. 1 may be a GUI of the DELFI framework.
[0031] In the example of Fig. 1 , the visualization features 123 may be implemented via the workspace framework 110, for example, to perform tasks as associated with one or more of subsurface regions, planning operations, constructing wells and/or surface fluid networks, and producing from a reservoir.
[0032] As an example, a visualization process can implement one or more of various features that can be suitable for one or more web applications. For example, a template may involve use of the JAVASCRIPT object notation format (JSON) and/or
one or more other languages/formats. As an example, a framework may include one or more converters. For example, consider a JSON to PYTHON converter and/or a PYTHON to JSON converter. Such an approach can provide for compatibility of devices, frameworks, etc., with respect to one or more sets of instructions.
[0033] As an example, visualization features can provide for visualization of various earth models, properties, etc., in one or more dimensions. As an example, visualization features can provide for rendering of information in multiple dimensions, which may optionally include multiple resolution rendering. In such an example, information being rendered may be associated with one or more frameworks and/or one or more data stores. As an example, visualization features may include one or more control features for control of equipment, which can include, for example, field equipment that can perform one or more field operations. As an example, a workflow may utilize one or more frameworks to generate information that can be utilized to control one or more types of field equipment (e.g., drilling equipment, wireline equipment, fracturing equipment, etc.).
[0034] As to a reservoir model that may be suitable for utilization by a simulator, consider acquisition of seismic data as acquired via reflection seismology, which finds use in geophysics, for example, to estimate properties of subsurface formations. As an example, reflection seismology may provide seismic data representing waves of elastic energy (e.g., as transmitted by P-waves and S-waves, in a frequency range of approximately 1 Hz to approximately 100 Hz). Seismic data may be processed and interpreted, for example, to understand better composition, fluid content, extent and geometry of subsurface rocks. Such interpretation results can be utilized to plan, simulate, perform, etc., one or more operations for production of fluid from a reservoir (e.g., reservoir rock, etc.).
[0035] Field acquisition equipment may be utilized to acquire seismic data, which may be in the form of traces where a trace can include values organized with respect to time and/or depth (e.g., consider 1 D, 2D, 3D or 4D seismic data). For example, consider acquisition equipment that acquires digital samples at a rate of one sample per approximately 4 ms. Given a speed of sound in a medium or media, a sample rate may be converted to an approximate distance. For example, the speed of sound in rock may be on the order of around 5 km per second. Thus, a sample time spacing of approximately 4 ms would correspond to a sample “depth” spacing of about
10 meters (e.g., assuming a path length from source to boundary and boundary to sensor). As an example, a trace may be about 4 seconds in duration; thus, for a sampling rate of one sample at about 4 ms intervals, such a trace would include about 1000 samples where latter acquired samples correspond to deeper reflection boundaries. If the 4 second trace duration of the foregoing example is divided by two (e.g., to account for reflection), for a vertically aligned source and sensor, a deepest boundary depth may be estimated to be about 10 km (e.g., assuming a speed of sound of about 5 km per second).
[0036] As an example, a model may be a simulated version of a geologic environment. As an example, a simulator may include features for simulating physical phenomena in a geologic environment based at least in part on a model or models. A simulator, such as a reservoir simulator, can simulate fluid flow in a geologic environment based at least in part on a model that can be generated via a framework that receives seismic data. A simulator can be a computerized system (e.g., a computing system) that can execute instructions using one or more processors to solve a system of equations that describe physical phenomena subject to various constraints. In such an example, the system of equations may be spatially defined (e.g., numerically discretized) according to a spatial model that that includes layers of rock, geobodies, etc., that have corresponding positions that can be based on interpretation of seismic and/or other data. A spatial model may be a cell-based model where cells are defined by a grid (e.g., a mesh). A cell in a cell-based model can represent a physical area or volume in a geologic environment where the cell can be assigned physical properties (e.g., permeability, fluid properties, etc.) that may be germane to one or more physical phenomena (e.g., fluid volume, fluid flow, pressure, etc.). A reservoir simulation model can be a spatial model that may be cell-based.
[0037] A simulator can be utilized to simulate the exploitation of a real reservoir, for example, to examine different productions scenarios to find an optimal one before production or further production occurs. A reservoir simulator does not provide an exact replica of flow in and production from a reservoir at least in part because the description of the reservoir and the boundary conditions for the equations for flow in a porous rock are generally known with an amount of uncertainty. Certain types of physical phenomena occur at a spatial scale that can be relatively small compared to size of a field. A balance can be struck between model scale and computational
resources that results in model cell sizes being of the order of meters; rather than a lesser size (e.g., a level of detail of pores). A modeling and simulation workflow for multiphase flow in porous media (e.g., reservoir rock, etc.) can include generalizing real micro-scale data from macro scale observations (e.g., seismic data and well data) and upscaling to a manageable scale and problem size. Uncertainties can exist in input data and solution procedure such that simulation results too are to some extent uncertain. A process known as history matching can involve comparing simulation results to actual field data acquired during production of fluid from a field. Information gleaned from history matching, can provide for adjustments to a model, data, etc., which can help to increase accuracy of simulation.
[0038] As an example, a simulator may utilize various types of constructs, which may be referred to as entities. Entities may include earth entities or geological objects such as wells, surfaces, reservoirs, etc. Entities can include virtual representations of actual physical entities that may be reconstructed for purposes of simulation. Entities may include entities based on data acquired via sensing, observation, etc. (e.g., consider entities based at least in part on seismic data and/or other information). As an example, an entity may be characterized by one or more properties (e.g., a geometrical pillar grid entity of an earth model may be characterized by a porosity property, etc.). Such properties may represent one or more measurements (e.g., acquired data), calculations, etc.
[0039] As an example, a simulator may utilize an object-based software framework, which may include entities based on pre-defined classes to facilitate modeling and simulation. As an example, an object class can encapsulate reusable code and associated data structures. Object classes can be used to instantiate object instances for use by a program, script, etc. For example, borehole classes may define objects for representing boreholes based on well data. A model of a basin, a reservoir, etc. may include one or more boreholes where a borehole may be, for example, for measurements, injection, production, etc. As an example, a borehole may be a wellbore of a well, which may be a completed well (e.g., for production of a resource from a reservoir, for injection of material, etc.).
[0040] While several simulators are illustrated in the example of Fig. 1 , one or more other simulators may be utilized, additionally or alternatively. For example, consider the VISAGE geomechanics simulator (SLB, Houston Texas) or the PIPESIM
network simulator (SLB, Houston Texas), etc. The VISAGE simulator includes finite element numerical solvers that may provide simulation results such as, for example, results as to compaction and subsidence of a geologic environment, well and completion integrity in a geologic environment, cap-rock and fault-seal integrity in a geologic environment, fracture behavior in a geologic environment, thermal recovery in a geologic environment, CO2 disposal, etc. The PIPESIM simulator includes solvers that may provide simulation results such as, for example, multiphase flow results (e.g., from a reservoir to a wellhead and beyond, etc.), flowline and surface facility performance, etc. The PIPESIM simulator may be integrated, for example, with the AVOCET production operations framework (SLB, Houston Texas). As an example, a reservoir or reservoirs may be simulated with respect to one or more enhanced recovery techniques (e.g., consider a thermal process such as steam-assisted gravity drainage (SAGD), etc.). As an example, the PIPESIM simulator may be an optimizer that can optimize one or more operational scenarios at least in part via simulation of physical phenomena. The MANGROVE simulator (SLB, Houston, Texas) provides for optimization of stimulation design (e.g., stimulation treatment operations such as hydraulic fracturing) in a reservoir-centric environment. The MANGROVE framework can combine scientific and experimental work to predict geomechanical propagation of hydraulic fractures, reactivation of natural fractures, etc., along with production forecasts within 3D reservoir models (e.g., production from a drainage area of a reservoir where fluid moves via one or more types of fractures to a well and/or from a well). The MANGROVE framework can provide results pertaining to heterogeneous interactions between hydraulic and natural fracture networks, which may assist with optimization of the number and location of fracture treatment stages (e.g., stimulation treatment(s)), for example, to increased perforation efficiency and recovery.
[0041] The PETREL framework provides components that allow for optimization of exploration and development operations. The PETREL framework includes seismic to simulation software components that can output information for use in increasing reservoir performance, for example, by improving asset team productivity. Through use of such a framework, various professionals (e.g., geophysicists, geologists, and reservoir engineers) can develop collaborative workflows and integrate operations to streamline processes (e.g., with respect to one or more geologic environments, etc.). Such a framework may be considered an
application (e.g., executable using one or more devices) and may be considered a data-driven application (e.g., where data is input for purposes of modeling, simulating, etc.).
[0042] As mentioned, a framework may be implemented within or in a manner operatively coupled to the DELFI cognitive exploration and production (E&P) environment (SLB, Houston, Texas), which is a secure, cognitive, cloud-based collaborative environment that integrates data and workflows with digital technologies, such as artificial intelligence and machine learning. As an example, such an environment can provide for operations that involve one or more frameworks. The DELFI environment may be referred to as the DELFI framework, which may be a framework of frameworks. As an example, the DELFI framework can include various other frameworks, which can include, for example, one or more types of models (e.g., simulation models, etc.).
[0043] As an example, data can include geochemical data. For example, consider data acquired using X-ray fluorescence (XRF) technology, Fourier transform infrared spectroscopy (FTIR) technology and/or wireline geochemical technology.
[0044] As an example, one or more probes may be deployed in a bore via a wireline or wirelines. As an example, a probe may emit energy and receive energy where such energy may be analyzed to help determine mineral composition of rock surrounding a bore. As an example, nuclear magnetic resonance may be implemented (e.g., via a wireline, downhole NMR probe, etc.), for example, to acquire data as to nuclear magnetic properties of elements in a formation (e.g., hydrogen, carbon, phosphorous, etc.).
[0045] As an example, lithology scanning technology may be employed to acquire and analyze data. For example, consider the LITHO SCANNER technology marketed by SLB (Houston, Texas). As an example, a LITHO SCANNER tool may be a gamma ray spectroscopy tool.
[0046] As an example, a tool may be positioned to acquire information in a portion of a borehole. Analysis of such information may reveal vugs, dissolution planes (e.g., dissolution along bedding planes), stress-related features, dip events, etc. As an example, a tool may acquire information that may help to characterize a fractured reservoir, optionally where fractures may be natural and/or artificial (e.g., hydraulic
fractures). Such information may assist with completions, stimulation treatment, etc. As an example, information acquired by a tool may be analyzed using a framework such as the aforementioned TECHLOG framework (SLB, Houston, Texas).
[0047] As an example, a workflow may utilize one or more types of data for one or more processes (e.g., stratigraphic modeling, basin modeling, completion designs, drilling, production, injection, etc.). As an example, one or more tools may provide data that can be used in a workflow or workflows that may implement one or more frameworks (e.g., PETREL, TECHLOG, PETROMOD, ECLIPSE, etc.).
[0048] Fig. 2 shows an example of a geologic environment 210 that includes reservoirs 211 -1 and 211 -2, which may be faulted by faults 212-1 and 212-2, an example of a network of equipment 230, an enlarged view of a portion of the network of equipment 230, referred to as network 240, and an example of a system 250. Fig. 2 shows some examples of offshore equipment 214 for oil and gas operations related to the reservoir 211 -2 and onshore equipment 216 for oil and gas operations related to the reservoir 211 -1.
[0049] In the example of Fig. 2, the various equipment 214 and 216 can include drilling equipment, wireline equipment, production equipment, etc. For example, consider the equipment 214 as including a drilling rig that can drill into a formation to reach a reservoir target where a well can be completed for production of hydrocarbons. In such an example, one or more features of the system 100 of Fig. 1 may be utilized. For example, consider utilizing a drilling or well plan framework, a drilling execution framework, etc., to plan, execute, etc., one or more drilling operations.
[0050] In Fig. 2, the network 240 can be an example of a relatively small production system network. As shown, the network 240 forms somewhat of a tree like structure where flowlines represent branches (e.g., segments) and junctions represent nodes. As shown in Fig. 2, the network 240 provides for transportation of oil and gas fluids from well locations along flowlines interconnected at junctions with final delivery at a central processing facility.
[0051] In the example of Fig. 2, various portions of the network 240 may include conduit. For example, consider a perspective view of a geologic environment that includes two conduits which may be a conduit to Mani and a conduit to Man3 in the network 240.
[0052] As shown in Fig. 2, the example system 250 includes one or more information storage devices 252, one or more computers 254, one or more networks 260 and instructions 270 (e.g., organized as one or more sets of instructions). As to the one or more computers 254, each computer may include one or more processors (e.g., or processing cores) 256 and memory 258 for storing the instructions 270 (e.g., one or more sets of instructions), for example, executable by at least one of the one or more processors. As an example, a computer may include one or more network interfaces (e.g., wired or wireless), one or more graphics cards, a display interface (e.g., wired or wireless), etc. As an example, imagery such as surface imagery (e.g., satellite, geological, geophysical, etc.) may be stored, processed, communicated, etc. As an example, data may include SAR data, GPS data, etc. and may be stored, for example, in one or more of the storage devices 252. As an example, information that may be stored in one or more of the storage devices 252 may include information about equipment, location of equipment, orientation of equipment, fluid characteristics, etc.
[0053] As an example, the instructions 270 can include instructions (e.g., stored in the memory 258) executable by at least one of the one or more processors 256 to instruct the system 250 to perform various actions. As an example, the system 250 may be configured such that the instructions 270 provide for establishing a framework, for example, that can perform network modeling (see, e.g., the PIPESIM framework of the example of Fig. 1 , etc.). As an example, one or more methods, techniques, etc. may be performed using one or more sets of instructions, which may be, for example, the instructions 270 of Fig. 2.
[0054] Fig. 3 shows an example of a wellsite system 300 (e.g., at a wellsite that may be onshore or offshore). As shown, the wellsite system 300 can include a mud tank 301 for holding mud and other material (e.g., where mud can be a drilling fluid), a suction line 303 that serves as an inlet to a mud pump 304 for pumping mud from the mud tank 301 such that mud flows to a vibrating hose 306, a drawworks 307 for winching drill line or drill lines 312, a standpipe 308 that receives mud from the vibrating hose 306, a kelly hose 309 that receives mud from the standpipe 308, a gooseneck or goosenecks 310, a traveling block 311 , a crown block 313 for carrying the traveling block 311 via the drill line or drill lines 312, a derrick 314, a kelly 318 or a top drive 340, a kelly drive bushing 319, a rotary table 320, a drill floor 321 , a bell
nipple 322, one or more blowout preventers (BOPs) 323, a drillstring 325, a drill bit 326, a casing head 327 and a flow pipe 328 that carries mud and other material to, for example, the mud tank 301 .
[0055] A derrick can be a structure used to support a crown block and a traveling block operatively coupled to the crown block at least in part via line. A derrick may be pyramidal in shape and offer a suitable strength-to-weight ratio. A derrick may be movable as a unit or in a piece by piece manner (e.g., to be assembled and disassembled).
[0056] As an example, the drawworks 307 may include a spool, brakes, a power source and assorted auxiliary devices. The drawworks 307 may controllably reel out and reel in line. Line may be reeled over a crown block and coupled to a traveling block to gain mechanical advantage in a “block and tackle” or “pulley” fashion. Reeling out and in of line can cause a traveling block (e.g., and whatever may be hanging underneath it), to be lowered into or raised out of a bore. Reeling out of line may be powered by gravity and reeling in by a motor, an engine, etc. (e.g., an electric motor, a diesel engine, etc.).
[0057] As an example, a crown block can include a set of pulleys (e.g., sheaves) that can be located at or near a top of a derrick or a mast, over which line is threaded. A traveling block can include a set of sheaves that can be moved up and down in a derrick or a mast via line threaded in the set of sheaves of the traveling block and in the set of sheaves of a crown block. A crown block, a traveling block and a line can form a pulley system of a derrick or a mast, which may enable handling of heavy loads (e.g., drillstring, pipe, casing, liners, etc.) to be lifted out of or lowered into a bore. As an example, line may be about a centimeter to about five centimeters in diameter as, for example, steel cable. Through use of a set of sheaves, such line may carry loads heavier than the line could support as a single strand.
[0058] As an example, a demckman may be a rig crew member that works on a platform attached to a derrick or a mast. A derrick can include a landing on which a derrickman may stand. As an example, such a landing may be about 10 meters or more above a rig floor. In an operation referred to as trip out of the hole or pull out of hole (POOH), a derrickman may wear a safety harness that enables leaning out from the work landing (e.g., monkeyboard) to reach pipe in located at or near the center of
a derrick or a mast and to throw a line around the pipe and pull it back into its storage location (e.g., fingerboards), for example, until it a time at which it may be desirable to run the pipe back into the bore. As an example, a rig may include automated pipehandling equipment such that the derrickman controls the machinery rather than physically handling the pipe.
[0059] In the example system of Fig. 3, a borehole 332 is formed in subsurface formations 330 by rotary drilling; noting that various example embodiments may also use one or more directional drilling techniques, equipment, etc.
[0060] As shown in the example of Fig. 3, the drillstring 325 is suspended within the borehole 332 and has a drillstring assembly 350 that includes the drill bit 326 at its lower end. As an example, the drillstring assembly 350 may be a bottom hole assembly (BHA).
[0061] The wellsite system 300 can provide for operation of the drillstring 325 and other operations. As shown, the wellsite system 300 includes the traveling block 311 and the derrick 314 positioned over the borehole 332. As mentioned, the wellsite system 300 can include the rotary table 320 where the drillstring 325 pass through an opening in the rotary table 320.
[0062] As shown in the example of Fig. 3, the wellsite system 300 can include the kelly 318 and associated components, etc., or the top drive 340 and associated components. As to a kelly example, the kelly 318 may be a square or hexagonal metal/alloy bar with a hole drilled therein that serves as a mud flow path. The kelly 318 can be used to transmit rotary motion from the rotary table 320 via the kelly drive bushing 319 to the drillstring 325, while allowing the drillstring 325 to be lowered or raised during rotation. The kelly 318 can pass through the kelly drive bushing 319, which can be driven by the rotary table 320. As an example, the rotary table 320 can include a master bushing that operatively couples to the kelly drive bushing 319 such that rotation of the rotary table 320 can turn the kelly drive bushing 319 and hence the kelly 318. The kelly drive bushing 319 can include an inside profile matching an outside profile (e.g., square, hexagonal, etc.) of the kelly 318; however, with slightly larger dimensions so that the kelly 318 can freely move up and down inside the kelly drive bushing 319.
[0063] As to a top drive example, the top drive 340 can provide functions performed by a kelly and a rotary table. The top drive 340 can turn the drillstring 325. As an example, the top drive 340 can include one or more motors (e.g., electric and/or hydraulic) connected with appropriate gearing to a short section of pipe called a quill, that in turn may be screwed into a saver sub or the drillstring 325 itself. The top drive 340 can be suspended from the traveling block 311 , so the rotary mechanism is free to travel up and down the derrick 314. As an example, a top drive 340 may allow for drilling to be performed with more joint stands than a kelly/rotary table approach.
[0064] In the example of Fig. 3, the mud tank 301 can hold mud, which can be one or more types of drilling fluids. As an example, a wellbore may be drilled to produce fluid, inject fluid or both (e.g., hydrocarbons, minerals, water, etc.).
[0065] In the example of Fig. 3, the drillstring 325 (e.g., including one or more downhole tools) may be composed of a series of pipes threadably connected together to form a long tube with the drill bit 326 at the lower end thereof. As the drillstring 325 is advanced into a wellbore for drilling, at some point in time prior to or coincident with drilling, the mud may be pumped by the pump 304 from the mud tank 301 (e.g., or other source) via a the lines 306, 308 and 309 to a port of the kelly 318 or, for example, to a port of the top drive 340. The mud can then flow via a passage (e.g., or passages) in the drillstring 325 and out of ports located on the drill bit 326 (see, e.g., a directional arrow). As the mud exits the drillstring 325 via ports in the drill bit 326, it can then circulate upwardly through an annular region between an outer surface(s) of the drillstring 325 and surrounding wall(s) (e.g., open borehole, casing, etc.), as indicated by directional arrows. In such a manner, the mud lubricates the drill bit 326 and carries heat energy (e.g., frictional or other energy) and formation cuttings to the surface where the mud (e.g., and cuttings) may be returned to the mud tank 301 , for example, for recirculation (e.g., with processing to remove cuttings, etc.).
[0066] The mud pumped by the pump 304 into the drillstring 325 may, after exiting the drillstring 325, form a mudcake that lines the wellbore which, among other functions, may reduce friction between the drillstring 325 and surrounding wall(s) (e.g., borehole, casing, etc.). A reduction in friction may facilitate advancing or retracting the drillstring 325. During a drilling operation, the entire drillstring 325 may be pulled from a wellbore and optionally replaced, for example, with a new or sharpened drill bit, a smaller diameter drillstring, etc. As mentioned, the act of pulling a drillstring out of a
hole or replacing it in a hole is referred to as tripping. A trip may be referred to as an upward trip or an outward trip or as a downward trip or an inward trip depending on trip direction.
[0067] As an example, consider a downward trip where upon arrival of the drill bit 326 of the drillstring 325 at a bottom of a wellbore, pumping of the mud commences to lubricate the drill bit 326 for purposes of drilling to enlarge the wellbore. As mentioned, the mud can be pumped by the pump 304 into a passage of the drillstring 325 and, upon filling of the passage, the mud may be used as a transmission medium to transmit energy, for example, energy that may encode information as in mud-pulse telemetry.
[0068] As an example, mud-pulse telemetry equipment may include a downhole device configured to effect changes in pressure in the mud to create an acoustic wave or waves upon which information may modulated. In such an example, information from downhole equipment (e.g., one or more modules of the drillstring 325) may be transmitted uphole to an uphole device, which may relay such information to other equipment for processing, control, etc.
[0069] As an example, telemetry equipment may operate via transmission of energy via the drillstring 325 itself. For example, consider a signal generator that imparts coded energy signals to the drillstring 325 and repeaters that may receive such energy and repeat it to further transmit the coded energy signals (e.g., information, etc.).
[0070] As an example, the drillstring 325 may be fitted with telemetry equipment 352 that includes a rotatable drive shaft, a turbine impeller mechanically coupled to the drive shaft such that the mud can cause the turbine impeller to rotate, a modulator rotor mechanically coupled to the drive shaft such that rotation of the turbine impeller causes said modulator rotor to rotate, a modulator stator mounted adjacent to or proximate to the modulator rotor such that rotation of the modulator rotor relative to the modulator stator creates pressure pulses in the mud, and a controllable brake for selectively braking rotation of the modulator rotor to modulate pressure pulses. In such example, an alternator may be coupled to the aforementioned drive shaft where the alternator includes at least one stator winding electrically coupled to a control circuit to selectively short the at least one stator winding to electromagnetically brake the
alternator and thereby selectively brake rotation of the modulator rotor to modulate the pressure pulses in the mud.
[0071] In the example of Fig. 3, an uphole control and/or data acquisition system 362 may include circuitry to sense pressure pulses generated by telemetry equipment 352 and, for example, communicate sensed pressure pulses or information derived therefrom for process, control, etc.
[0072] The assembly 350 of the illustrated example includes a logging-while- drilling (LWD) module 354, a measurement-while-drilling (MWD) module 356, an optional module 358, a rotary-steerable system (RSS) and/or motor 360, and the drill bit 326. Such components or modules may be referred to as tools where a drillstring can include a plurality of tools.
[0073] As to an RSS, it involves technology utilized for directional drilling. Directional drilling involves drilling into the Earth to form a deviated bore such that the trajectory of the bore is not vertical; rather, the trajectory deviates from vertical along one or more portions of the bore. As an example, consider a target that is located at a lateral distance from a surface location where a rig may be stationed. In such an example, drilling can commence with a vertical portion and then deviate from vertical such that the bore is aimed at the target and, eventually, reaches the target. Directional drilling may be implemented where a target may be inaccessible from a vertical location at the surface of the Earth, where material exists in the Earth that may impede drilling or otherwise be detrimental (e.g., consider a salt dome, etc.), where a formation is laterally extensive (e.g., consider a relatively thin yet laterally extensive reservoir), where multiple bores are to be drilled from a single surface bore, where a relief well is desired, etc.
[0074] One approach to directional drilling involves a mud motor; however, a mud motor can present some challenges depending on factors such as rate of penetration (ROP), transferring weight to a bit (e.g., weight on bit, WOB) due to friction, etc. A mud motor can be a positive displacement motor (PDM) that operates to drive a bit (e.g., during directional drilling, etc.). A PDM operates as drilling fluid is pumped through it where the PDM converts hydraulic power of the drilling fluid into mechanical power to cause the bit to rotate.
[0075] As an example, a PDM may operate in a combined rotating mode where surface equipment is utilized to rotate a bit of a drillstring (e.g., a rotary table, a top drive, etc.) by rotating the entire drillstring and where drilling fluid is utilized to rotate the bit of the drillstring. In such an example, a surface RPM (SRPM) may be determined by use of the surface equipment and a downhole RPM of the mud motor may be determined using various factors related to flow of drilling fluid, mud motor type, etc. As an example, in the combined rotating mode, bit RPM can be determined or estimated as a sum of the SRPM and the mud motor RPM, assuming the SRPM and the mud motor RPM are in the same direction. As an example, a bit RPM estimator may be utilized by a controller, a framework, etc., where the bit RPM estimator (e.g., a bit rotational speed estimator) may receive one or more parameters as input (e.g., consider a top drive RPM parameter, a specification for a mud motor that relates flow rate to RPM, etc.).
[0076] As an example, a PDM mud motor can operate in a so-called sliding mode, when the drillstring is not rotated from the surface. In such an example, a bit RPM can be determined or estimated based on the RPM of the mud motor.
[0077] An RSS can drill directionally where there is continuous rotation from surface equipment, which can alleviate the sliding of a steerable motor (e.g., a PDM). An RSS may be deployed when drilling directionally (e.g., deviated, horizontal, or extended-reach wells). An RSS can aim to minimize interaction with a borehole wall, which can help to preserve borehole quality. An RSS can aim to exert a relatively consistent side force akin to stabilizers that rotate with the drillstring or orient the bit in the desired direction while continuously rotating at the same number of rotations per minute as the drillstring.
[0078] The LWD module 354 may be housed in a suitable type of drill collar and can contain one or a plurality of selected types of logging tools. It will also be understood that more than one LWD and/or MWD module can be employed, for example, as represented at by the LWD module 354 and/or the MWD module 356 of the drillstring assembly 350. Where the position of an LWD module is mentioned, as an example, it may refer to a module at the position of the LWD module 354, the MWD module 356, etc. An LWD module can include capabilities for measuring, processing, and storing information, as well as for communicating with the surface equipment. In the illustrated example, the LWD module 354 may include a seismic measuring device.
[0079] The MWD module 356 may be housed in a suitable type of drill collar and can contain one or more devices for measuring characteristics of the drillstring 325 and the drill bit 326. As an example, the MWD module 356 may include equipment for generating electrical power, for example, to power various components of the drillstring 325. As an example, the MWD module 356 may include the telemetry equipment 352, for example, where the turbine impeller can generate power by flow of the mud; it being understood that other power and/or battery systems may be employed for purposes of powering various components. As an example, the MWD module 356 may include one or more of the following types of measuring devices: a weight-on-bit measuring device, a torque measuring device, a vibration measuring device, a shock measuring device, a stick-slip measuring device, a direction measuring device, and an inclination measuring device.
[0080] Fig. 3 also shows some examples of types of holes that may be drilled. For example, consider a slant hole 372, an S-shaped hole 374, a deep inclined hole 376 and a horizontal hole 378.
[0081] As an example, a drilling operation can include directional drilling where, for example, at least a portion of a well includes a curved axis. For example, consider a radius that defines curvature where an inclination with regard to the vertical may vary until reaching an angle between about 30 degrees and about 60 degrees or, for example, an angle to about 90 degrees or possibly greater than about 90 degrees.
[0082] As an example, a directional well can include several shapes where each of the shapes may aim to meet particular operational demands. As an example, a drilling process may be performed on the basis of information as and when it is relayed to a drilling engineer. As an example, inclination and/or direction may be modified based on information received during a drilling process.
[0083] As an example, deviation of a bore may be accomplished in part by use of a downhole motor and/or a turbine. As to a motor, for example, a drillstring can include a positive displacement motor (PDM).
[0084] As an example, a system may be a steerable system and include equipment to perform method such as geosteering. As mentioned, a steerable system can be or include an RSS. As an example, a steerable system can include a PDM or of a turbine on a lower part of a drillstring which, just above a drill bit, a bent sub can
be mounted. As an example, above a PDM, MWD equipment that provides real time or near real time data of interest (e.g., inclination, direction, pressure, temperature, real weight on the drill bit, torque stress, etc.) and/or LWD equipment may be installed. As to the latter, LWD equipment can make it possible to send to the surface various types of data of interest, including for example, geological data (e.g., gamma ray log, resistivity, density and sonic logs, etc.).
[0085] The coupling of sensors providing information on the course of a well trajectory, in real time or near real time, with, for example, one or more logs characterizing the formations from a geological viewpoint, can allow for implementing a geosteering method. Such a method can include navigating a subsurface environment, for example, to follow a desired route to reach a desired target or targets.
[0086] As an example, a drillstring can include an azimuthal density neutron (ADN) tool for measuring density and porosity; a MWD tool for measuring inclination, azimuth and shocks; a compensated dual resistivity (CDR) tool for measuring resistivity and gamma ray related phenomena; one or more variable gauge stabilizers; one or more bend joints; and a geosteering tool, which may include a motor and optionally equipment for measuring and/or responding to one or more of inclination, resistivity and gamma ray related phenomena.
[0087] As an example, geosteering can include intentional directional control of a wellbore based on results of downhole geological logging measurements in a manner that aims to keep a directional wellbore within a desired region, zone (e.g., a pay zone), etc. As an example, geosteering may include directing a wellbore to keep the wellbore in a particular section of a reservoir, for example, to minimize gas and/or water breakthrough and, for example, to maximize economic production from a well that includes the wellbore.
[0088] Referring again to Fig. 3, the wellsite system 300 can include one or more sensors 364 that are operatively coupled to the control and/or data acquisition system 362. As an example, a sensor or sensors may be at surface locations. As an example, a sensor or sensors may be at downhole locations. As an example, a sensor or sensors may be at one or more remote locations that are not within a distance of the order of about one hundred meters from the wellsite system 300. As an example,
a sensor or sensor may be at an offset wellsite where the wellsite system 300 and the offset wellsite are in a common field (e.g., oil and/or gas field).
[0089] As an example, one or more of the sensors 364 can be provided for tracking pipe, tracking movement of at least a portion of a drillstring, etc.
[0090] As an example, the system 300 can include one or more sensors 366 that can sense and/or transmit signals to a fluid conduit such as a drilling fluid conduit (e.g., a drilling mud conduit). For example, in the system 300, the one or more sensors 366 can be operatively coupled to portions of the standpipe 308 through which mud flows. As an example, a downhole tool can generate pulses that can travel through the mud and be sensed by one or more of the one or more sensors 366. In such an example, the downhole tool can include associated circuitry such as, for example, encoding circuitry that can encode signals, for example, to reduce demands as to transmission. As an example, circuitry at the surface may include decoding circuitry to decode encoded information transmitted at least in part via mud-pulse telemetry. As an example, circuitry at the surface may include encoder circuitry and/or decoder circuitry and circuitry downhole may include encoder circuitry and/or decoder circuitry. As an example, the system 300 can include a transmitter that can generate signals that can be transmitted downhole via mud (e.g., drilling fluid) as a transmission medium.
[0091] As an example, one or more portions of a drillstring may become stuck. The term stuck can refer to one or more of varying degrees of inability to move or remove a drillstring from a bore. As an example, in a stuck condition, it might be possible to rotate pipe or lower it back into a bore or, for example, in a stuck condition, there may be an inability to move the drillstring axially in the bore, though some amount of rotation may be possible. As an example, in a stuck condition, there may be an inability to move at least a portion of the drillstring axially and rotationally.
[0092] As to the term “stuck pipe”, this can refer to a portion of a drillstring that cannot be rotated or moved axially. As an example, a condition referred to as “differential sticking” can be a condition whereby the drillstring cannot be moved (e.g., rotated or reciprocated) along the axis of the bore. Differential sticking may occur when high-contact forces caused by low reservoir pressures, high wellbore pressures, or
both, are exerted over a sufficiently large area of the drillstring. Differential sticking can have time and financial cost.
[0093] As an example, a sticking force can be a product of the differential pressure between the wellbore and the reservoir and the area that the differential pressure is acting upon. This means that a relatively low differential pressure (delta p) applied over a large working area can be just as effective in sticking pipe as can a high differential pressure applied over a small area.
[0094] As an example, a condition referred to as “mechanical sticking” can be a condition where limiting or prevention of motion of the drillstring by a mechanism other than differential pressure sticking occurs. Mechanical sticking can be caused, for example, by one or more of junk in the hole, wellbore geometry anomalies, cement, keyseats or a buildup of cuttings in the annulus.
[0095] Fig. 4 shows an example of a wellsite system 400, specifically, Fig. 4 shows the wellsite system 400 in an approximate side view and an approximate plan view along with a block diagram of a system 470.
[0096] In the example of Fig. 4, the wellsite system 400 can include a cabin
410, a rotary table 422, drawworks 424, a mast 426 (e.g., optionally carrying a top drive, etc.), mud tanks 430 (e.g., with one or more pumps, one or more shakers, etc.), one or more pump buildings 440, a boiler building 442, an HPU building 444 (e.g., with a rig fuel tank, etc.), a combination building 448 (e.g., with one or more generators, etc.), pipe tubs 462, a catwalk 464, a flare 468, etc. Such equipment can include one or more associated functions and/or one or more associated operational risks, which may be risks as to time, resources, and/or humans.
[0097] As shown in the example of Fig. 4, the wellsite system 400 can include a system 470 that includes one or more processors 472, memory 474 operatively coupled to at least one of the one or more processors 472, instructions 476 that can be, for example, stored in the memory 474, and one or more interfaces 478. As an example, the system 470 can include one or more processor-readable media that include processor-executable instructions executable by at least one of the one or more processors 472 to cause the system 470 to control one or more aspects of the wellsite system 400. In such an example, the memory 474 can be or include the one or more processor-readable media where the processor-executable instructions can
be or include instructions. As an example, a processor-readable medium can be a computer-readable storage medium that is not a signal and that is not a carrier wave.
[0098] Fig. 4 also shows a battery 480 that may be operatively coupled to the system 470, for example, to power the system 470. As an example, the battery 480 may be a back-up battery that operates when another power supply is unavailable for powering the system 470. As an example, the battery 480 may be operatively coupled to a network, which may be a cloud network. As an example, the battery 480 can include smart battery circuitry and may be operatively coupled to one or more pieces of equipment via a SMBus or other type of bus.
[0099] In the example of Fig. 4, services 490 are shown as being available, for example, via a cloud platform. Such services can include data services 492, query services 494 and drilling services 496. As an example, the services 490 may be part of a system such as the system 300 of Fig. 3.
[00100] As an example, the system 470 may be utilized to generate one or more rate of penetration drilling parameter values, which may, for example, be utilized to control one or more drilling operations.
[00101] Fig. 5 shows an example of a system 500 that includes a downhole data block 510, a telemetry block 514, a surface acquisition block 518, a surface data block 520, and a combined surface and downhole data acquisition and visualization system block 540 that includes a data analytics engine 545. As shown, the system 500 may include and/or be operatively coupled to one or more control system blocks 560 and one or more controllers, which can include, for example, controllers for autodriller control, top drive control, drawworks control, shown in Fig. 5 as an autodri Iler controller 562, a top drive controller 564 and a drawworks controller 566. In the example of Fig. 5, an approach can acquire surface data and downhole data and optionally synchronizes them automatically. In Fig. 5, an example of a top drive 570 and an example of a drawworks 580 are also shown, which may be operatively coupled and/or include respective controllers.
[00102] In the example of Fig. 5, the data analytics engine 545 can be a processor-based computation engine that can analyze data, diagnostics dysfunction, recommend corrective actions, and automatically feed one or more recommended actions to one or more of the one or more control systems 560. In such an example,
output of the system 500 may be generated and appropriately directed in a timely manner (e.g., on-demand, responsive to output, according to a schedule, according to a trigger, according to an event, etc.) without user intervention.
[00103] The system 500 can be utilized to perform one or more methods, which may be part of one or more workflows. For example, the system 500 can acquire data from a variety of sources, which include downhole sources and surface sources. As an example, the system 500 can generate visualizations based on combined results, which can provide insights into which equipment is operating, interacting with rock, etc. As explained, a system, a method, a workflow, etc., may be configured to run in real-time. In such instances, real-time data channels may be utilized, which may provide for real-time control.
[00104] As to drawworks control, it can be utilized to control a drillstring going into and out of a borehole. As an example, rate of penetration (ROP) can be determined using drawworks information. As to top drive control, it can be utilized for one or more purposes, which can include rotary drilling, oscillation while slide drilling, etc. As an example, an autodriller can be a type of controller that may control drawworks to achieve a certain ROP, WOB, etc.
[00105] As to slide drilling, it can be a particular mode of drilling that utilizes a mud motor driven by mud (drilling fluid) for rotating a bit of a drillstring downhole without rotating the drillstring from the surface (e.g., noting that oscillation may be utilized to oscillate the drillstring from the surface). Slide drilling may be conducted when a BHA has been fitted with a bent sub or a bent housing mud motor, or both, for directional drilling. Slide drilling may be utilized to build and control or correct hole angle in directional drilling operations. Directional drilling can involve pointing a bit in a desired direction where such pointing may be accomplished through a bent sub, which has a small angle offset from the axis of the drillstring, and a measurement device to determine the direction of offset. As explained, in slide drilling, without turning the drillstring, the bit can be rotated with a mud motor, and drill in the direction it points. With steerable motors, when the desired wellbore direction is attained, the entire drillstring may be rotated and, for example, drill straight rather than at an angle. By controlling the amount of hole drilled in the sliding versus the rotating mode, a system may generate a trajectory in a more precisely controlled manner.
[00106] As shown in Fig. 5, the top drive 570 can turn a string, for example, via one or more motors (e.g., electric, hydraulic, etc.). As an example, a top drive can include gearing that can be coupled to a short section of pipe called a quill, which, in turn, may be screwed into a saver sub or a string. As an example, a top drive may be suspended from a hook. In such an example, the rotary mechanism can travel up and down a derrick or a mast. A top drive arrangement may be used with or without a rotary table and kelly for turning a string (e.g., a drillstring).
[00107] As shown in Fig. 5, the drawworks 580 can be operatively coupled to line where the line includes a so-called deadline and a supply reel line operatively coupled to a body. The drawworks 580 can include one or more drivers, such as, for example, one or more motors that can control rotation of a reel, line, etc. For example, consider one or more electric motors (e.g., DC or AC). In the example of Fig. 5, a deadline tiedown anchor of the body can firmly grip one end of the drilling line and keeps it from moving; noting that the body itself is anchored, for example, via an anchoring mechanism (e.g., bolted to a rig’s substructure or to another heavy, stationary part of the rig).
[00108] Besides anchoring the drilling line, the drawworks 580 can also serve as a mount for a weight indicator sensor such as a load sensor. Such a sensor may be operatively coupled to a hydraulic line that can output a weight indication to a gauge, etc. For example, a drilling console can include a gauge that indicates to an operator how much a traveling block load may be and, for example, how much weight is on a bit. As an example, a load may be referred to as a hookload, which indicates how much weight is hanging from a hook. As an example, weight on a bit may be how much drill stem weight is pressing on the bit.
[00109] As an example, a load sensor may be a strain sensor (e.g., a strain gauge). As an example, as weight of a load on a deadline flexes the deadline, the load sensor can pick up the flexes and send a signal to the weight indicator gauge (e.g., on the rig floor, drilling console, etc.). The weight indicator may be configured to translate such a signal into weight on the bit and the hookload.
[00110] As an example, the drawworks 580 can be used to estimate depth of equipment in a bore in a geologic environment. For example, depth of a drill bit may be of interest, depth of a tool may be of interest, etc. As an example, where a tool can
acquire measurements in a bore, these may be recorded, plotted, analyzed, etc., with respect to depth. As an example, a depth tracking system based on a rotary encoder records movement of a travelling block in between joints to infer measurement of pipe length as it is lowered into or pulled out of the ground. Other measurements may be derived from a rotary encoder process. For example, it may be possible to track rate of penetration while drilling, or pipe speed when tripping (e.g., measurements that help provide for safe and efficient operations).
[00111] As an example, a drawworks sensor can be easier and safer to install than a geolograph and utilize a more compact approach by installing the rotary encoder directly on a main shaft of a drill hoisting drum. Depending on length of cable wrapped onto a drawworks drum, to allow for a complete block travel on a derrick, it may wrap onto itself, for example, about 2 or 3 times. In such an approach, the effective diameter of the drum changes, and one revolution of the rotary encoder corresponds to different lengths of line spooling off the drum, hence different distances travelled by the block. Due to multi-wrapping, use of a drawworks encoder involves a relatively complicated calibration procedure, which is to be repeated each time the drill line is replaced due to wear. Further, to calibration, a block reference is often to be reset. Being mechanical in nature and being in-line with the main drawworks shaft means that operations are stopped to perform replacement.
[00112] Knowledge of depth can help inform an operator as to a well’s actual location, how much casing to bring to a well site, where perforating may be performed, and log information (e.g., to answer a question as to whether a log shows an actual extent of a reservoir). Such concerns can exist where there are mismatches between a driller’s tally, wireline depth, and while drilling depth.
[00113] As an example, an adaptive autodriller may be utilized for drilling control. As an example, an adaptive autodriller may provide for adaptively adjusting one or more values such as, for example, an ROP reference value. In such an example, an ROP reference value may be adjusted using one or more ROP set point values (e.g., RopSpI , RopSp2, etc.) as may be determined using one or more controllers for weight on bit (WOB), differential pressure (Diff Pres), drilling torque (Drl Torque), etc. In such an approach, the one or more controllers may utilize one or more of proportional, integral and differential control (e.g., P, PI, PID, etc., control). As an example, a controller may account for past, present and future behaviors. As an example, a
number of individual controllers may be supplied with individual set point values and present values. For example, a WOB controller may be supplied with a set point (Wob Sp) and a present value (Wob Pv), a differential pressure controller may be supplied with a set point (Diff Pres Sp) and present value (Diff Pres Pv), a drilling torque controller may be supplied with a set point (Drl Torque Sp) and a present value (Drl Torque Pv), etc. As to an ROP reference, an adaptive autodriller may include a maximum ROP reference component (max Rop Ref) that computes the ROP reference. In such an example, the max Rop Ref component may include inputs for various set points and present values along with, for example, inputs for an ROP limit (Rop limit) and an ROP present value (Rop Pv). Such an approach can provide for adapting a maximum ROP reference value responsive to one or more changes in such input values. Additionally, a maximum ROP reference value may be adapted responsive to a bit RPM value, which may be an estimated value, for example, based on one or more inputs such as a flow rate present value (Flow Rate Pv), a top drive RPM present value (TD Rpm Pv), and a mud motor revolutions per gallon value (Mud Motor RPG), noting that other units may be utilized instead of gallons where, for example, the flow rate may be specified in the same units or different units and appropriately converted. As explained, drilling may involve rotating a bit via a top drive (TD) and/or via a mud motor. As an example, a maximum ROP reference value may be computed in a manner that depends on an on-bottom signal.
[00114] As to generation of suitable output for purposes of control, an adaptive autodriller may include an ROP command generation component (Rop Command Generation) that receives an ROP reference value, an ROP present value (Rop Pv) and ROP set points generated by a number of individual controllers (e.g., RopSpI , RopSp2, etc.). In such an example, the ROP command generation component may output a control signal such as a drawworks block velocity command. As explained, a drawworks can control movement of a drillstring in a borehole.
[00115] As explained, drilling may be performed in one or more manners such as, for example, a rotational mode and/or a sliding mode. In various instances, where a mud motor is utilized to rotate a drill bit in a sliding mode, a top drive may be utilized to oscillate a drillstring, for example, by providing for clockwise and counter-clockwise rotation, which, for example, may help to reduce risk of sticking (e.g., due to friction, etc.). As an example, an adaptive autodriller may include features for operation in one
or more drilling modes. For example, where a top drive may be used for oscillation, a bit RPM estimator may ignore or otherwise not account for such oscillation (e.g., set top drive RPM present value to zero).
[00116] As an example, an autodriller may be configured with various features. For example, consider an autodri Iler that require a driller to manually adjust a set point for ROP to accommodate set point changes of drilling parameters that may include WOB, Diff Pres and Drl Torque and/or formation changes if detected. In such an example, the set point for ROP can serve as the maximum limit for ROP that would be allowed while also acting as a deciding factor in an autodriller computation to determine a drawworks block velocity command during a drilling operation. As explained, such a velocity command may be an ultimate output of an autodriller. For example, an autodriller may function to generate a velocity command for a drawworks.
[00117] In various instances, an ROP adjustment may oftentimes bring up issues for a driller as well as performance of an autodriller. Where an autodriller demands manual setting of an ROP set point, a driller may need to know quite well as to how to adjust the ROP set point to ensure the autodriller keeps perform ing stably and suitably, particularly given one or more new drilling parameter setpoint changes and/or formation changes at a particular time or time interval. Such adjustments made even by an experienced and well-trained driller may not necessarily be consistent and/or always appropriate. For example, it is not uncommon that as a driller failed to make a proper adjustment and/or did not make it in time, an autodriller may oscillate and/or otherwise be unstable. As the autodriller is a control system, it can exhibit various types of control behavior, some of which may be detrimental. Where an autodriller demands manual adjustment, where a driller make efforts to find the appropriate ROP set points, that drill may typically adjust the set point 20 to 40 times in average per hour with autodriller enabled (e.g., “on”).
[00118] As explained an adaptive autodriller may provide for automatically adjusting an ROP set point, which may occur adaptive responsive to one or more set point changes and/or one or more formation changes. Such an adaptive autodriller may facilitate and ease a driller’s work on autodriller operation and enhance an autodriller’s stability and drilling control performance.
[00119] As explained, various configurations of autodriller may exist where, for example, an autodriller may compute and set a surface ROP set point to achieve optimal drilling efficiency. For example, a model-based approach may first establish a first principles bit response model, and then use real-time measurements for online updates to a model parameter. After that, by running an optimization procedure, a ROP setpoint can be established. Such a model-based approach operates differently than the aforementioned adaptive autodriller. Further, such a model-based approach may be accompanied by a high computational cost, which thereby demands sufficient computational resources for execution. As an example, the aforementioned adaptive autodriller may demand a reasonable amount of computational resources, for example, as may be available in and readily implemented by a commercial PLC (e.g., as suitable for a rig control system). As another example, an autodri Iler may implement normalized drilling parameter values for internal control loops, and use ROP feedback values and ROP set points to be part of control logic to determine an ROP command, however, without including one or more features as to how to set an ROP set point and/or limit in an automated manner that does not demand driller input.
[00120] As explained, an adaptive autodriller can include features for automatically adapting to various changes of drilling conditions, for example, caused either by one or more set point changes as to one or more drilling parameters and/or as to one or more formation changes. Such an approach may provide for computing a number of design variables in real-time, for example, using one or more feedback measurements from a rig control system. As explained, an adaptive autodriller may use one or more resulting values to automatically generate an ROP reference that may be updated periodically and/or according to a pre-specified drilling footage and/or at a time of one or more drilling parameters set points being changed. As an example, an ROP reference value may represent a maximum ROP that may be achieved at a particular point in time (e.g., or over a relatively small time period). As explained, various autodrillers demand that this ROP value be manually determined by a driller where such manual intervention may be required quite often. As an example, an adaptive autodriller may be operated in a manner whereby a driller no longer needs to set such an ROP value during operation. As explained, an adaptive autodriller may achieve better stability, consistency, and regulation performance as to drilling parameters. In addition, an adaptive autodriller may provide a recommended ROP
value that can be used as an ROP limit when a driller intends to operate in a mode of Drill-on-ROP.
[00121] As an example, an autodriller may be configured with various features for implementation of an adaptive mode of operation. As an example, such a mode of operation may be switched on and/or switched off manually, according to a schedule, responsive to one or more conditions, etc. As an example, an autodriller may be configured with levels of automation where level changes along a spectrum from manual to highly automated may occur, for example, for suitable performance, safety, etc.
[00122] Fig. 6 shows a block diagram of an example of an adaptive autodriller 600. As shown, various inputs may be provided, which may include, for example, inputs 610 to a bit RPM estimator 615, an on bottom signal 612, ROP inputs 622 (e.g., limit and present value), WOB inputs 624 (e.g., set point and present value), Diff Pres inputs 626 (e.g., set point and present value), and Drl Torque inputs 628 (e.g., set point and present value). As shown, the adaptive autodri Iler 600 can include a number of individual controllers such as, for example, a WOB controller 650, a Diff Pres controller 660, and a Drl Torque controller 670. As explained, such controllers may implement one or more types of control techniques (e.g., P, I, D, etc.) to output corresponding set point values, which may be normalized on a scale, for example, from 0 to 1 (see, e.g., RopSpI , RopSp2, and RopSp3). As to normalization, it may be performed with respect to a parameter itself; whereas, as to scaling, it may be performed for one parameter with respect to another parameter (e.g., consider scaling a number of parameters using a WOB value).
[00123] In the example of Fig. 6, the inputs 610, 612, 622, 624, 626, and 628 may ultimately be received by a maximum ROP reference computation block 640 that can compute an ROP reference value (e.g., Rop Reference). As explained, an adaptive autodriller may provide for adapting to a formation change and/or to a drilling parameter change. As to a formation change, the bit RPM estimator 615 may provide for an implicit manner of tracking one or more formation changes via bit and formation types of interactions; whereas, as to drilling parameter changes, the various inputs 622, 624, 626, and 628 may provide for ROP reference value adaptations. For example, where a WOB set point is changed, the maximum ROP reference
computation block 640 may respond by adaptively recomputing the ROP reference value.
[00124] As explained, an adaptive autodriller may include a ROP command generation block 680 that can utilize an ROP reference value and output from a number of individual controllers, for example, to appropriately determine an ROP that is suitable for use in generating a command for a drawworks, as indicated by the drawworks block velocity command 690. As explained with respect to the system 500 of Fig. 5, one or more control systems may provide for control of one or more of a top drive, a drawworks, etc.
[00125] As to the adaptive autodriller 600 of Fig. 6, among drilling parameters, WOB may be considered a particular drilling parameter with which ROP, differential pressure (DifPRs), and drilling torque (DrlTrq) may be quite highly correlated. As an example, WOB may be formulated as a linchpin parameter for an adaptive autodriller. For example, consider the following parameters according to equations (1 )-(4):
Depth of cut: DOC = ROP/(60*Bit_Rpm) (1 )
Scaled depth of cut over WOB: sDOC = DOC/WOB (2)
Scaled differential pressure over WOB: sDifPrs = DifPrs/WOB (3)
Scaled drilling torque over WOB: sDrlTrq = DrlTrq/WOB (4)
[00126] Above, the equations represent depth of cut (DOC), scaled depth of cut (sDOC) as DOC divided by WOB, scaled differential pressure (sDifPrs) as DifPrs divided by WOB, and scaled drilling torque (sDrlTrq) as DrlTrg divided by WOB. In the foregoing equations, the units of parameters may be set appropriately. For example, ROP may be in foot/hour and DOC may be in foot/revolution. As explained, WOB may be correlated with other drilling parameters such that WOB may be utilized to scale one or more other drilling parameters such as, for example, a set of drilling parameters (e.g., consider drilling parameters controlled via one or more internal control loops, etc.). In such an approach, a present value of WOB may be received and utilized for scaling of a number of drilling parameters. As an example, WOB values (e.g., present values as measured, etc.) may reflect various types of phenomena that may occur during drilling. For example, friction between a borehole wall and a drillstring may affect WOB, bit bounce at a bottom of a borehole may affect WOB, drilling fluid phenomena may affect weight on bit (e.g., lubrication of a drillstring, etc.), etc.
Variations of WOB present values may be above and/or below a WOB set point value due to occurrence of one or more phenomena; noting that a controller may act to control WOB (e.g., consider a P, PI, PID, etc., controller).
[00127] As an example, a drilling segment may be utilized and, for example, determined by a specified time period or by a value of drilled footage. As an example, a statistical analysis of average value of the above-mentioned scaled values over a segment may be performed. In such an example, based on the resulting correlations and distributions between consecutive segments, such scaled values may be found to be highly correlated. As an example, data and/or derivations of data for a segment may inform control of a subsequent segment where, for example, a segment may be a distance such as, for example, 1 foot, 1 meter, 3 feet, 3 meters, 5 feet, 5 meters, etc. As an example, during drilling of a length of drill pipe, an adaptive autodriller may provide for multiple adaptive updates to one or more drilling parameters, which may thereby provide for improved performance in a more consistent manner than drilling that relies on manual setting of one or more drilling parameters. As explained, an adaptive autodriller may ease a driller’s workload as to demands for adjustments to one or more set points and an adaptive autodriller may improve drilling performance, making drilling more consistent and stable. An adaptive autodriller may provide for logging of behavior such as for reporting, forensics, machine learning, improvements, etc.
[00128] As an example, an adaptive autodriller may act responsive to one or more types of signals. For example, consider a drilling segment signal that indicates end of a drilling segment and/or commencement of another drilling segment, consider a set point change signal that indicates a change in one or more set points, etc. As an example, an on bottom signal may be utilized to indicate that a bit is on bottom (e.g., in contact with rock at a bottom of a borehole).
[00129] Fig. 7 shows an example of a plot 700 of linear correlation of average values of sDOC between the consecutive segments where a segment is defined to be a distance of 1 meter). In the plot, the axis labeled x1 represents the values for previous segments.
[00130] Fig. 8 shows an example of a plot 800 of scaled DOC average values in feet per revolution per 1000 lbs versus distance in meters. As shown, over a distance
of approximately 700 meters, the scaled values may have an average of unity where deviations therefrom may be in a range from approximately 0.4 to approximately 2.3.
[00131] Fig. 9 shows an example of a plot 900 of ratios between scaled DOC average values of consecutive segments. As shown, the ratios substantially conform to a normal distribution with a mean of unity and a standard deviation of approximately 0.14.
[00132] As shown in the plots 700, 800 and 900, scaled values follow a substantially normal distribution, A/(p, o2) with a mean (p) of 1.0 with a relatively low standard deviation (o). Hence, these scaled values from previous segments can be adopted for use of a current segment, which can be an upcoming segment to be drilled. As explained, a segment may be a distance, which may depend on one or more factors (e.g., ROP, stand length, type of formation, type of drilling mode, etc.). As mentioned, a segment may be a distance of one meter. In such an example, where a stand is composed of three lengths of drill pipe, the stand may be approximately 30 meters in length. Thus, for a segment of 1 meter, a single stand may be drilled according to an adaptive autodriller that considers adapting ROP thirty different times. In such an example, the adaptive autodriller can operate more frequently than a stand-by-stand basis, which may provide for improved drilling (e.g., faster drilling, improved borehole, less equipment wear, lesser risk of issues, etc.). As an example, an adaptive autodriller may provide for consistent and reproducible drilling, particularly when compared to a manual approach to control performed by a human driller.
[00133] Below, example pseudo-code is provided as to how to establish a maximum ROP reference point using scaled variables.
DepthCount := 0; k := 0
WHILE True
%Shift up element of array of DOCpv, sDOC, SDiffPrs, sDrlTrq with new values FOR I = 1 :end-1
DOCPv(i) := DOCPv(i+1 ); %array of calculated depth of cut sDOC(i) := sDOCPv(i+1 ); %array of scaled depth of cut sDifPrs(i) := sDifPrs(i+1 ); % array of scaled differential pressure sDrlTrq(i) := sDrlTrq(i+1 ); %array of scaled drill torque
ENDFOR
%add the latest values to the end of arrays
DOCpv(end) := RopPv*60/BitRpmPv; %BitRpmPv is estimated or measured bit rpm sDOC(end) := DOCpv(k)/WobPv; sDifPrs(end) := DifPrsPv/WobPv; sDrlTrq(end) := DrlTrqPv/WobPv;
DepthCount := DepthCount+SamplingTime*RopPv/3600;
%SamplingTime is in [sec] k := k+1 ;
OnBottom := DetectOnBottom();
ENDWHILE
%Calculate/Update ROP reference points, DepthThreshold is footage defined for a segment
DetectSpChanges := DetectSetpointChange();
IF DepthCount <= DepthThreshold & DetectSpChanges == True THEN
% remove outliers
RemoOutlier(sDOC);
RemoOutlier(sDifPrs);
RemoOutlier(sDrlTrq); sDOC_Avg := mean(SDOC); sDifPrs_Avg := mean(sDifPrs); sDrlTrq_Avg := mean(sDrlTr);
RopRefl := min ([DifPrsSp/sDiffPrs_Avg, DrlTrqSp/sDrlTrq_Avg, WobSp])*sDOC_Avg*BitRpmPv
RopRef2 := c1 *RopRef1 ;
Goto top;
ENDIF
IF RopRef2 > RopLim, THEN RopRef2 := RopLim; ENDIF %RopLim is the driller set max limit for ROP
%RopRef2 is the calculated ROP reference point
[00134] As shown in the above example pseudo-code, the reference point is computed in real-time based on an array of computed scaled values when a rig is at
the bottom drilling (on bottom). Such an ROP reference point (1 ) may be continuously updated if the segment is defined in short time interval, e.g., 100ms or in short footage, e.g., 1 inch, or (2) may be updated piecewise as the segment is defined by several foot/meters or minutes and may be immediately updated once one of the setpoints of WOB, DrlTrq and DifPrs is detected to be changed. As an example, the standard deviation (o) of sDOC ratios may be between approximately 0.1 and approximately 0.2; noting that c1 may be set as 1.0 plus 1 to 3 times of o. As an example, an automatically generated ROP reference point may serve as a primary input to generate an ROP command (e.g., a drawworks block velocity command).
[00135] Referring again to Fig. 6, the example block diagram of the adaptive autodriller 600 includes the bit RPM estimator block 615, which may be used to estimate the bit RPM using flow rate, top drive speed and mud pump properties when bit RPM real-time measurement may not be available and/or to provide a value that can be compared to a real-time measurement value. As an example, as bit RPM is estimated and available, it may be provided as an input for the maximum ROP reference computation component 640, which can compute the ROP reference value, for example, according to the foregoing example pseudo-code.
[00136] As an example, an automatically generated ROP reference value can then be utilized, for example, (1 ) to limit a rate of change of one or more resulting ROP commands based on the ROP set points computed by the individual controllers (e.g., a number of internal control loops, etc.), which are denoted RopSpI , RopSp2 and RopSp3, or, for example, (2) as described in a published US patent application (Fergus Hopwood, Jian Wu, and Nathan Wicks, “Autodriller Utilizing Intermediate ROP Setpoint”, US 20210115779A1 , Apr 2021 ), which is incorporated by reference herein in its entirety, where, for example, RopSpI , RopSp2 and RopSp3 may be normalized values and where the ROP command generated by the component 680 of Fig. 6 be a direct multiplication of the ROP reference value and one of these values, or, for example, (3) by combining the ROP feedback values to generate a ROP command saturated at this ROP reference value.
[00137] As an example, an adaptive autodriller may provide for controlling a drilling ROP set point for a driller (e.g., as may be implemented via an interactive GUI, etc.). For example, a set point may be computed using equation (5), below:
RopRef3 = RopRefl *c2 (5) where c2 may be set between approximately 1.0 - o and 1.0. In such an example, given current set points of drilling parameters, setting a limit of ROP equal or less than RopRef3 may provide for making the adaptive autocontroller (e.g., an autodriller) operate in a Drill on ROP manner.
[00138] As explained, one or more types of autodrillers may include one or more features of an adaptive autodriller. For example, consider one or more features described in a US patent 10,900,342 (James Belaskie and Richad John Meehan, “Using Models and Relationships to Obtain More Efficient Drilling Using Automatic Drilling Apparatus”, US 10900342, Jan 2021 ), which is incorporated by reference herein in its entirety and/or one or more features described in the aforementioned published US patent application (US 2021/0115,779 A1 ).
[00139] As explained, an adaptive autodriller can be an adaptive controller for drilling. As explained, such a controller can provide for adaptations responsive to one or more inputs, which may include one or more drilling parameter inputs and/or one or more bit and formation interaction inputs. As to the later, these may provide for adaptation responsive to one or more changes in drillstring and/or bit and formation (e.g., rock) interaction. Various conditions may have an effect on drilling, which may include, for example, hole cleaning (e.g., as may depend on drilling fluid characteristics, flow rate of drilling fluid, depth of bottom of hole, etc.), torque, formation inflow, drilling fluid outflow, borehole stability, formation characteristics (e.g., type of rock, etc.), etc. As explained, conditions may impact risks that may include risks of non-productive time (NPT), risks of equipment increased equipment wear, risks of borehole quality, etc. As an example, a bit RPM estimator may be a relatively lightweight component that can be implemented via a PLC in substantially real-time such that it may provide a proxy for one or more condition changes during field operations, which, as explained, can include formation changes.
[00140] Fig. 10 shows an example of a method 1000 and an example of a system 1090. In the example of Fig. 10, the method 1000 can include a reception block 1010 for receiving channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; a computation block 1020 for, responsive
to a change in a value in one of the channels of data, computing a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; a generation block 1030 for generating a drawworks control command based at least in part on the maximum rate of penetration reference value; and an issuance block 1040 for issuing the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
[00141] In the example of Fig. 10, the system 1090 includes one or more information storage devices 1091 , one or more computers 1092, one or more networks 1095 and instructions 1096. As to the one or more computers 1092, each computer may include one or more processors (e.g., or processing cores) 1093 and memory 1094 for storing the instructions 1096, for example, executable by at least one of the one or more processors. As an example, a computer may include one or more network interfaces (e.g., wired or wireless), one or more graphics cards, a display interface (e.g., wired or wireless), etc.
[00142] The method 1000 is shown along with various computer-readable media blocks 1011 , 1021 , 1031 and 1041 (e.g., CRM blocks). Such blocks may be utilized to perform one or more actions of the method 1000. For example, consider the system 1090 of Fig. 10 and the instructions 1096, which may include instructions of one or more of the CRM blocks 1011 , 1021 , 1031 and 1041 .
[00143] As an example, one or more machine learning techniques may be utilized to enhance process operations, a process operations environment, a communications framework, etc. As explained, various types of information can be generated via operations where such information may be utilized for training one or more types of machine learning models to generate one or more trained machine learning models, which may be deployed within one or more frameworks, environments, etc. For example, consider a bit RPM estimator (e.g., a bit rotational speed estimator) that implements one or more trained ML models.
[00144] As an example, the adaptive autodriller 600 of Fig. 6 may include one or more trained machine learning models and may provide for training of one or more machine learning models. As an example, one or more of the one or more individual controllers 624, 626, and 628 of Fig. 6 may include one or more trained machine learning models and may provide for training of one or more machine learning models.
[00145] As to types of machine learning models, consider one or more of a support vector machine (SVM) model, a k-nearest neighbors (KNN) model, an ensemble classifier model, a neural network (NN) model, etc. As an example, a machine learning model can be a deep learning model (e.g., deep Boltzmann machine, deep belief network, convolutional neural network, stacked auto-encoder, etc.), an ensemble model (e.g., random forest, gradient boosting machine, bootstrapped aggregation, AdaBoost, stacked generalization, gradient boosted regression tree, etc.), a neural network model (e.g., radial basis function network, perceptron, back-propagation, Hopfield network, etc.), a regularization model (e.g., ridge regression, least absolute shrinkage and selection operator, elastic net, least angle regression), a rule system model (e.g., cubist, one rule, zero rule, repeated incremental pruning to produce error reduction), a regression model (e.g., linear regression, ordinary least squares regression, stepwise regression, multivariate adaptive regression splines, locally estimated scatterplot smoothing, logistic regression, etc.), a Bayesian model (e.g., naive Bayes, average on-dependence estimators, Bayesian belief network, Gaussian naive Bayes, multinomial naive Bayes, Bayesian network), a decision tree model (e.g., classification and regression tree, iterative dichotomiser 3, C4.5, C5.0, chi-squared automatic interaction detection, decision stump, conditional decision tree, M5), a dimensionality reduction model (e.g., principal component analysis, partial least squares regression, Sammon mapping, multidimensional scaling, projection pursuit, principal component regression, partial least squares discriminant analysis, mixture discriminant analysis, quadratic discriminant analysis, regularized discriminant analysis, flexible discriminant analysis, linear discriminant analysis, etc.), an instance model (e.g., k-nearest neighbor, learning vector quantization, self-organizing map, locally weighted learning, etc.), a clustering model (e.g., k-means, k-medians, expectation maximization, hierarchical clustering, etc.), etc.
[00146] As an example, a machine model may be built using a computational framework with a library, a toolbox, etc., such as, for example, those of the MATLAB framework (MathWorks, Inc., Natick, Massachusetts). The MATLAB framework includes a toolbox that provides supervised and unsupervised machine learning algorithms, including support vector machines (SVMs), boosted and bagged decision trees, k-nearest neighbor (KNN), k-means, k-medoids, hierarchical clustering,
Gaussian mixture models, and hidden Markov models. Another MATLAB framework toolbox is the Deep Learning Toolbox (DLT), which provides a framework for designing and implementing deep neural networks with algorithms, pretrained models, and apps. The DLT provides convolutional neural networks (ConvNets, CNNs) and long shortterm memory (LSTM) networks to perform classification and regression on image, time-series, and text data. The DLT includes features to build network architectures such as generative adversarial networks (GANs) and Siamese networks using custom training loops, shared weights, and automatic differentiation. The DLT provides for model exchange various other frameworks.
[00147] As an example, the TENSORFLOW framework (Google LLC, Mountain View, CA) may be implemented, which is an open source software library for dataflow programming that includes a symbolic math library, which can be implemented for machine learning applications that can include neural networks. As an example, the CAFFE framework may be implemented, which is a DL framework developed by Berkeley Al Research (BAIR) (University of California, Berkeley, California). As another example, consider the SCIKIT platform (e.g., scikit-learn), which utilizes the PYTHON programming language. As an example, a framework such as the APOLLO Al framework may be utilized (APOLLO.AI GmbH, Germany). As an example, a framework such as the PYTORCH framework may be utilized (Facebook Al Research Lab (FAIR), Facebook, Inc., Menlo Park, California).
[00148] As an example, a training method can include various actions that can operate on a dataset to train a ML model. As an example, a dataset can be split into training data and test data where test data can provide for evaluation. A method can include cross-validation of parameters and best parameters, which can be provided for model training.
[00149] The TENSORFLOW framework can run on multiple CPUs and GPUs (with optional CUDA (NVIDIA Corp., Santa Clara, California) and SYCL (The Khronos Group Inc., Beaverton, Oregon) extensions for general-purpose computing on graphics processing units (GPUs)). TENSORFLOW is available on 64-bit LINUX, MACOS (Apple Inc., Cupertino, California), WINDOWS (Microsoft Corp., Redmond, Washington), and mobile computing platforms including ANDROID (Google LLC, Mountain View, California) and IOS (Apple Inc.) operating system based platforms.
[00150] TENSORFLOW computations can be expressed as stateful dataflow graphs; noting that the name TENSORFLOW derives from the operations that such neural networks perform on multidimensional data arrays. Such arrays can be referred to as "tensors".
[00151] As an example, a device may utilize TENSORFLOW LITE (TFL) or another type of lightweight framework. TFL is a set of tools that enables on-device machine learning where models may run on mobile, embedded, and loT devices. TFL is optimized for on-device machine learning, by addressing latency (no round-trip to a server), privacy (no personal data leaves the device), connectivity (Internet connectivity is demanded), size (reduced model and binary size) and power consumption (e.g., efficient inference and a lack of network connections). TFL provides for multiple platform support, covering ANDROID and iOS devices, embedded LINUX, and microcontrollers. TFL provides for diverse language support, which includes JAVA, SWIFT, Objective-C, C++, and PYTHON. TFL provides for high performance, with hardware acceleration and model optimization. Machine learning tasks may include, for example, one or more of classification, regression, prediction, object detection, pose estimation, question answering, text classification, etc., on multiple platforms.
[00152] As an example, a workflow may include supervised and/or unsupervised learning using one or more types of data, which may include actual sensor-based data and/or synthetic data (e.g., from augmentation, simulation, etc.). As an example, a workflow may include labeling where, for example, types of behavior may be labeled in association with data that may be utilized for training one or more machine learning models. In such an example, a trained machine learning model may provide for one or more of detection of behavior, prediction of behavior, etc., as part of a diagnostic system where, for example, one or more control actions may be recommended, which may be machine learning model recommendations and/or other recommendations. As explained, a recommendation may involve adjusting a level of control, which may be a level of automation, which may provide for more confidence in implementation of automation for various drilling operations; noting that a lack of confidence in automation may be a barrier to implementation of automation.
[00153] As an example, a method can include receiving channels of data during a controlled drilling operation performed by a drilling controller and an instrumented
rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; responsive to a change in a value in one of the channels of data, computing a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generating a drawworks control command based at least in part on the maximum rate of penetration reference value; and issuing the drawworks control command to the drawworks for control of the position of the drillstring with respect to time. In such an example, the channels of data can include a weight on bit (WOB) channel of data where computing the maximum ROP reference value may include scaling a number of drilling parameters using one or more values of the weight on bit channel of data. In such an example, the number of drilling parameters may include, for example, one or more of a depth of cut (DOC) drilling parameter, a differential pressure (Diff Pres) drilling parameter, and a drilling torque (Drl Torque) drilling parameter.
[00154] As an example, channels of data can include set point values and present values for a number of drilling parameters. For example, consider the number of drilling parameters including one or more of an ROP limit, an ROP present value, a weight on bit (WOB) set point, a WOB present value, a differential pressure (Diff Pres) set point, a Diff Pres present value, a drilling torque (Drl Torque) set point, and a Drl Torque present value. As an example, a channel may be a real-time channel of data, which may be or may include sensor data, setting data, equipment specification (e.g., characteristics, etc.) data, etc.
[00155] As an example, a method can include estimating a drill bit RPM for a drill bit of a drillstring, for example, using a drill bit RPM estimator. As an example, an estimation of a drill bit RPM may be based at least in part on a portion of data (e.g., channel data, etc.), for example, where a drill bit RPM estimator may track one or more changes in interactions between a drillstring and formation characteristics. As an example, a drill bit RPM estimator may include inputs for one or more of a flow rate present value channel of data, a top drive RPM present value channel of data, and a mud motor revolutions per unit volume channel of data.
[00156] As an example, a method can include computing a maximum rate of penetration (ROP) reference value that accounts for one or more of a change in interactions between a drillstring and formation characteristics and a change in one or
more drilling parameter set points and/or present values (e.g., as generated by one or more sensors, etc.).
[00157] As an example, a number of channels of data may include an on bottom channel of data. For example, consider a channel of data that indicates when a drill bit contacts a formation at a bottom of a borehole. In such an example, the drill bit may be rotating prior to contact, for example, as driven by one or more of a top drive and a downhole motor (e.g., a mud motor, etc.).
[00158] As an example, a method can include generating a drawworks control command in a manner that utilizes a maximum rate of penetration reference value and one or more outputs of one or more individual drilling parameter controllers. In such an example, the one or more individual drilling parameter controllers may include, for example, one or more of a weight on bit controller, a differential pressure controller, and a drilling torque controller. As an example, generating a drawworks control command may include multiplying a maximum rate of penetration reference value by one of one or more outputs of an individual drilling parameter controller. As an example, an individual drilling parameter controller may provide for one or more of proportional, integral and derivative control (e.g., one or more of P, I, and D control techniques, etc.).
[00159] As an example, a method may include computing and generating a drawworks control command that occur automatically responsive to a change in the value in one of a number of channels of data. In such an example, the method may include issuing a drawworks control command to a drawworks in a manner that occurs automatically responsive to the generating. As an example, issuing a drawworks control command to a drawworks may occur in response to actuation of a graphical control of a graphical user interface rendered to a display. For example, consider a human in the loop (HITL) approach where a driller may review a drawworks control command and/or one or more other values, conditions, etc., prior to issuing the drawworks control command for controlling the drawworks. As explained, a drawworks can include a spool and a cable where a driver (e.g., a motor, etc.) provides for rotation of the spool to let out or take in an amount of cable where such actions may provide for movement of a drillstring deeper into a borehole or movement of a drillstring a distance out of a borehole. During various drilling operations, a drillstring may be inslips and thereby supported by slips where, for example, a length of drill pipe may be
added or removed from the drillstring. Upon going out-of-slips, the drillstring may be movable responsive to rotation of a spool of a drawworks that lets out or takes in an amount of cable as may be operatively coupled to one or more components of a rig that may support a top drive and/or other equipment.
[00160] As an example, a drilling operation may include drilling in a sliding mode using a mud motor driven by flow of drilling fluid or drilling in a rotating mode using a top drive.
[00161] As an example, a method can include generating a drawworks control command that occurs according to a pre-determined distance of drilling. For example, consider a pre-determined distance of drilling depends on a period of time.
[00162] As an example, a system can include a processor; memory accessible to the processor; processor-executable instructions stored in the memory and executable by the processor to instruct the system to: receive channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; responsive to a change in a value in one of the channels of data, compute a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generate a drawworks control command based at least in part on the maximum rate of penetration reference value; and issue the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
[00163] As an example, one or more non-transitory computer-readable media can include computer-executable instructions executable by a system to instruct the system to: receive channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that includes a drawworks operable to control position of a drillstring that includes a drill bit; responsive to a change in a value in one of the channels of data, compute a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generate a drawworks control command based at least in part on the maximum rate of penetration reference value; and issue the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
[00164] As an example, a computer program product can include one or more computer-readable storage media that can include processor-executable instructions to instruct a computing system to perform one or more methods and/or one or more portions of a method.
[00165] In some embodiments, a method or methods may be executed by a computing system. Fig. 11 shows an example of a system 1100 that can include one or more computing systems 1101 -1 , 1101 -2, 1101 -3 and 1101 -4, which may be operatively coupled via one or more networks 1109, which may include wired and/or wireless networks.
[00166] As an example, a system can include an individual computer system or an arrangement of distributed computer systems. In the example of Fig. 11 , the computer system 1101 -1 can include one or more modules 1102, which may be or include processor-executable instructions, for example, executable to perform various tasks (e.g., receiving information, requesting information, processing information, simulation, outputting information, etc.).
[00167] As an example, a module may be executed independently, or in coordination with, one or more processors 1104, which is (or are) operatively coupled to one or more storage media 1106 (e.g., via wire, wirelessly, etc.). As an example, one or more of the one or more processors 1104 can be operatively coupled to at least one of one or more network interface 1107. In such an example, the computer system 1101 -1 can transmit and/or receive information, for example, via the one or more networks 1109 (e.g., consider one or more of the Internet, a private network, a cellular network, a satellite network, etc.). As shown, one or more other components 1108 can be included.
[00168] As an example, the computer system 1101 -1 may receive from and/or transmit information to one or more other devices, which may be or include, for example, one or more of the computer systems 1101 -2, etc. A device may be located in a physical location that differs from that of the computer system 1101 -1. As an example, a location may be, for example, a processing facility location, a data center location (e.g., server farm, etc.), a rig location, a wellsite location, a downhole location, etc.
[00169] As an example, a processor may be or include a microprocessor, microcontroller, processor module or subsystem, programmable integrated circuit, programmable gate array, or another control or computing device.
[00170] As an example, the storage media 1106 may be implemented as one or more computer-readable or machine-readable storage media. As an example, storage may be distributed within and/or across multiple internal and/or external enclosures of a computing system and/or additional computing systems.
[00171] As an example, a storage medium or storage media may include one or more different forms of memory including semiconductor memory devices such as dynamic or static random access memories (DRAMs or SRAMs), erasable and programmable read-only memories (EPROMs), electrically erasable and programmable read-only memories (EEPROMs) and flash memories, magnetic disks such as fixed, floppy and removable disks, other magnetic media including tape, optical media such as compact disks (CDs) or digital video disks (DVDs), BLUERAY disks, or other types of optical storage, or other types of storage devices.
[00172] As an example, a storage medium or media may be located in a machine running machine-readable instructions, or located at a remote site from which machine-readable instructions may be downloaded over a network for execution.
[00173] As an example, various components of a system such as, for example, a computer system, may be implemented in hardware, software, or a combination of both hardware and software (e.g., including firmware), including one or more signal processing and/or application specific integrated circuits.
[00174] As an example, a system may include a processing apparatus that may be or include a general purpose processors or application specific chips (e.g., or chipsets), such as ASICs, FPGAs, PLDs, or other appropriate devices.
[00175] As an example, a device may be a mobile device that includes one or more network interfaces for communication of information. For example, a mobile device may include a wireless network interface (e.g., operable via IEEE 802.11 , ETSI GSM, BLUETOOTH, satellite, etc.). As an example, a mobile device may include components such as a main processor, memory, a display, display graphics circuitry (e.g., optionally including touch and gesture circuitry), a SIM slot, audio/video circuitry, motion processing circuitry (e.g., accelerometer, gyroscope), wireless LAN circuitry,
smart card circuitry, transmitter circuitry, GPS circuitry, and a battery. As an example, a mobile device may be configured as a cell phone, a tablet, etc. As an example, a method may be implemented (e.g., wholly or in part) using a mobile device. As an example, a system may include one or more mobile devices.
[00176] As an example, a system may be a distributed environment, for example, a so-called “cloud” environment where various devices, components, etc. interact for purposes of data storage, communications, computing, etc. As an example, a device or a system may include one or more components for communication of information via one or more of the Internet (e.g., where communication occurs via one or more Internet protocols), a cellular network, a satellite network, etc. As an example, a method may be implemented in a distributed environment (e.g., wholly or in part as a cloud-based service).
[00177] As an example, information may be input from a display (e.g., consider a touchscreen), output to a display or both. As an example, information may be output to a projector, a laser device, a printer, etc. such that the information may be viewed. As an example, information may be output stereographically or holographically. As to a printer, consider a 2D or a 3D printer. As an example, a 3D printer may include one or more substances that can be output to construct a 3D object. For example, data may be provided to a 3D printer to construct a 3D representation of a subterranean formation. As an example, layers may be constructed in 3D (e.g., horizons, etc.), geobodies constructed in 3D, etc. As an example, holes, fractures, etc., may be constructed in 3D (e.g., as positive structures, as negative structures, etc.).
[00178] Although only a few example embodiments have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the example embodiments. Accordingly, all such modifications are intended to be included within the scope of this disclosure as defined in the following claims. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures.
Claims
1 . A method comprising: receiving channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that comprises a drawworks operable to control position of a drillstring that comprises a drill bit; responsive to a change in a value in one of the channels of data, computing a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generating a drawworks control command based at least in part on the maximum rate of penetration reference value; and issuing the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
2. The method of claim 1 , wherein the channels of data comprise a weight on bit channel of data and wherein the computing the maximum ROP reference value comprises scaling a number of drilling parameters using one or more values of the weight on bit channel of data.
3. The method of claim 2, wherein the number of drilling parameters comprise a depth of cut (DOC) drilling parameter, a differential pressure (Diff Pres) drilling parameter, and a drilling torque (Drl Torque) drilling parameter.
4. The method of claim 1 , wherein the channels of data comprise set point values and present values for a number of drilling parameters.
5. The method of claim 4, wherein the number of drilling parameters comprise one or more of an ROP limit, an ROP present value, a weight on bit (WOB) set point, a WOB present value, a differential pressure (Diff Pres) set point, a Diff Pres present value, a drilling torque (Drl Torque) set point, and a Drl Torque present value.
6. The method of claim 1 , comprising estimating a drill bit RPM for the drill bit, using a drill bit RPM estimator, based at least in part on a portion of the data, wherein the drill bit RPM estimator tracks one or more changes in interactions between the drillstring and formation characteristics.
7. The method of claim 6, wherein the drill bit RPM estimator comprises inputs for a flow rate present value channel of data, a top drive RPM present value channel of data, and a mud motor revolutions per unit volume channel of data.
8. The method of claim 1 , wherein the computing the maximum rate of penetration (ROP) reference value accounts for one or more of a change in interactions between the drillstring and formation characteristics and a change in one or more drilling parameter set points and/or present values.
9. The method of claim 1 , wherein the channels of data comprise an on bottom channel of data.
10. The method of claim 1 , wherein the generating the drawworks control command utilizes the maximum rate of penetration reference value and one or more outputs of one or more individual drilling parameter controllers.
11 . The method of claim 10, wherein the one or more individual drilling parameter controllers comprise one or more of a weight on bit controller, a differential pressure controller, and a drilling torque controller.
12. The method of claim 11 , wherein the generating comprises multiplying the maximum rate of penetration reference value by one of the one or more outputs.
13. The method of claim 1 , wherein the computing and the generating occur automatically responsive to the change in the value in the one of the channels of data.
14. The method of claim 13, wherein the issuing the drawworks control command to the drawworks occurs automatically responsive to the generating.
15. The method of claim 13, wherein the issuing the drawworks control command to the drawworks occurs in response to actuation of a graphical control of a graphical user interface rendered to a display.
16. The method of claim 1 , wherein the drilling operation comprises drilling in a sliding mode using a mud motor driven by flow of drilling fluid or drilling in a rotating mode using a top drive.
17. The method of claim 1 , wherein the generating occurs according to a predetermined distance of drilling.
18. The method of claim 17, wherein the pre-determined distance of drilling depends on a period of time.
19. A system comprising: a processor; memory accessible to the processor; processor-executable instructions stored in the memory and executable by the processor to instruct the system to: receive channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that comprises a drawworks operable to control position of a drillstring that comprises a drill bit; responsive to a change in a value in one of the channels of data, compute a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generate a drawworks control command based at least in part on the maximum rate of penetration reference value; and issue the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
20. One or more non-transitory computer-readable media comprising computerexecutable instructions executable by a system to instruct the system to: receive channels of data during a controlled drilling operation performed by a drilling controller and an instrumented rig that comprises a drawworks operable to control position of a drillstring that comprises a drill bit; responsive to a change in a value in one of the channels of data, compute a maximum rate of penetration (ROP) reference value based at least in part on a portion of the data; generate a drawworks control command based at least in part on the maximum rate of penetration reference value; and issue the drawworks control command to the drawworks for control of the position of the drillstring with respect to time.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202463624054P | 2024-01-23 | 2024-01-23 | |
| US63/624,054 | 2024-01-23 |
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| WO2025160066A1 true WO2025160066A1 (en) | 2025-07-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2025/012408 Pending WO2025160066A1 (en) | 2024-01-23 | 2025-01-21 | Adaptive drilling control system |
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| WO (1) | WO2025160066A1 (en) |
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| US20160230530A1 (en) * | 2013-10-21 | 2016-08-11 | Halliburton Energy Services, Inc. | Drilling automation using stochastic optimal control |
| US20200190961A1 (en) * | 2018-12-17 | 2020-06-18 | Baker Hughes, A Ge Company, Llc | Earth-boring systems and methods for controlling earth-boring systems |
| WO2021062442A1 (en) * | 2019-09-26 | 2021-04-01 | Schlumberger Technology Corporation | Rate of penetration drilling operation controller |
| US20210115779A1 (en) * | 2019-10-17 | 2021-04-22 | Schlumberger Technology Corporation | Autodriller Utilizing Intermediate ROP Setpoint |
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| US20100300753A1 (en) * | 2006-12-06 | 2010-12-02 | Omron Oilfield & Marine, Inc. | Multiple input scaling autodriller |
| US20160230530A1 (en) * | 2013-10-21 | 2016-08-11 | Halliburton Energy Services, Inc. | Drilling automation using stochastic optimal control |
| US20200190961A1 (en) * | 2018-12-17 | 2020-06-18 | Baker Hughes, A Ge Company, Llc | Earth-boring systems and methods for controlling earth-boring systems |
| WO2021062442A1 (en) * | 2019-09-26 | 2021-04-01 | Schlumberger Technology Corporation | Rate of penetration drilling operation controller |
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