WO2025025662A1 - Capacitor winding and paper-film cutting apparatus - Google Patents
Capacitor winding and paper-film cutting apparatus Download PDFInfo
- Publication number
- WO2025025662A1 WO2025025662A1 PCT/CN2024/086568 CN2024086568W WO2025025662A1 WO 2025025662 A1 WO2025025662 A1 WO 2025025662A1 CN 2024086568 W CN2024086568 W CN 2024086568W WO 2025025662 A1 WO2025025662 A1 WO 2025025662A1
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- WIPO (PCT)
- Prior art keywords
- assembly
- blade
- film
- cutting
- insulating paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/22—Safety devices specially adapted for cutting machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/28—Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
Definitions
- the invention belongs to the field of power capacitor processing equipment, and in particular relates to a capacitor wrapping paper film cutting device.
- the failure rate is higher. Even with a sharp straight blade, the cutting effect is still poor.
- the insulating paper is brittle and easy to cut, and the film is thick and tough, so the cutting reliability is not high. This causes frequent penetration of the paper film, wastes operation time, and affects production efficiency.
- the technical purpose of the present invention is to provide a capacitor wrapping paper film cutting device to solve the technical problems mentioned in the background technology.
- a capacitor wrapping paper film cutting device comprising:
- the wrapping transfer component is used to transfer the insulating paper and film and wrap them around the capacitor core;
- the longitudinal cutting assembly is arranged on one side of the transfer part of the wrapping transfer assembly to cut the insulation during transfer. Cut off the excess part of the paper top edge;
- the transverse cutting assembly is arranged on one side of the transmission part and is used to cut the insulating paper and film after the capacitor core is wound;
- the longitudinal cutting assembly is located at the front end of the transverse cutting assembly.
- the longitudinal cutting assembly includes a mounting base, a first power unit, a blade mounting assembly and a first blade;
- the mounting base is a right-angle bracket, the first power unit is mounted on the upper end surface of the mounting base, and the power end of the first power unit is connected to a blade mounting assembly; the first blade is mounted in the blade mounting assembly, and the first blade follows the blade mounting assembly and extends to the wrapping transfer assembly under the push of the first power unit, so as to cut the excess part of the upper edge of the insulating paper being transferred.
- the first power unit is a double-rod cylinder, a slide is provided on the upper part of the double-rod cylinder, the sliding direction of the slide is perpendicular to the transmission direction, and the blade mounting assembly is fixed on the slide and moves with the movement of the slide;
- the blade mounting assembly includes a blade seat and a pressing plate, wherein the blade seat is fixed above the slide, and the pressing plate is fixed above the blade seat, a groove is provided below the pressing plate, and a receiving space is formed with the upper end surface of the blade seat, and a first blade is fixed in the receiving space;
- the knife seat is provided with a plurality of screw holes
- the pressure plate is provided with a plurality of screw holes correspondingly.
- the first blade is connected with the knife seat and the pressure plate by bolts, and the length of the first blade is adjusted according to the position of the screw holes.
- the longitudinal cutting assembly is further provided with a first protective cover, which is sleeved on the mounting base. In the working state, the first blade extends out of the first protective cover, and in the standby state, the first blade is located in the first protective cover.
- a support assembly is further provided, and one side of the longitudinal cutting assembly is fixedly connected to the support assembly;
- the support assembly includes an adjustment column, a ruler, a clamping plate and a ruler indicator strip;
- the adjustment column is a rectangular square tube, one side of the adjustment column is provided with a long slot, a clamping plate is provided in the long slot, the clamping plate is provided with an internal threaded hole, the mounting base is connected with the clamping plate by bolts, and the height of the mounting base can be adjusted by moving the clamping plate;
- the scale is arranged on the adjustment column, the scale indicator strip is installed on the first protective cover, and the scale indicator strip cooperates with the scale to mark the current height of the longitudinal cutting assembly.
- the transverse cutting assembly includes a second power unit, a connecting plate, a blade assembly and a knife groove column;
- the second power unit is a rodless cylinder, one side of the connecting plate is connected to the rodless cylinder, the blade assembly is fixed to the other side of the connecting plate, the knife groove column and the blade assembly are respectively arranged on both sides of the transmission part, the knife groove column is provided with a knife groove that matches the second blade in the blade assembly, and the blade assembly cooperates with the knife groove column to cut the insulating paper and film after winding.
- a sliding block is arranged on the rodless cylinder, and the sliding block is controlled by the rodless cylinder to slide along the transmission direction, and the blade assembly moves synchronously with the sliding block.
- the blade assembly includes a motor and reduction box assembly, an elastic coupling, a seated double bearing assembly and a rotating blade shaft assembly;
- the output shaft of the motor and reduction box assembly is connected to one end of the elastic coupling, the other end of the elastic coupling is connected to the knife shaft of the rotating knife shaft assembly, and the double bearing assembly with a seat is sleeved on the knife shaft and located between the elastic coupling and the rotating knife shaft assembly;
- the motor and reduction box assembly are used to output rotational power, the elastic coupling is used to adjust the operating accuracy, the double bearing assembly with a seat is used to prevent the knife shaft from jumping, and the rotating knife shaft assembly is used for cutting.
- the transverse cutting assembly is also provided with a second protective cover and a third protective cover;
- the second protective cover is sleeved on the outside of the rotating knife shaft assembly and connected to the connecting plate, and a through slit is opened on the side of the second protective cover close to the transmission part, and the second blade extends to the outside through the through slit for cutting;
- the third protective cover is sleeved on the outside of the motor and reduction gearbox assembly and the elastic coupling, and connected to the connecting plate, for protecting the motor and reduction gearbox assembly and the elastic coupling.
- the wrapping transfer assembly includes a transfer portion, a guide portion and a pressing portion
- the guide part is arranged at the front end of the longitudinal cutting component, and the pressing part is arranged between the longitudinal cutting component and the transverse cutting component; the guide part is used to achieve preliminary bonding of the insulating paper and the film, and the pressing part is used to achieve tight bonding of the insulating paper and the film.
- the present invention has the following advantages and positive effects compared with the prior art:
- the second blade of the present invention adopts an octagonal blade, with a large arc on the straight edge and a small arc at the intersection.
- the blade edge is sharp and the arc surface is subjected to large force, which reduces the force on the straight edge.
- the octagonal blade cuts the paper film intermittently in a dotted manner, and the cutting of the paper film is reliable and stable.
- the reduction box can reduce the rotation speed and reduce the linear speed of the blade.
- An elastic coupling is provided to reduce operating noise and vibration.
- a double bearing assembly with a seat is provided to ensure stable operation of the rotating knife shaft.
- a flange gasket is installed on the knife shaft to improve the operating accuracy of the second blade, reduce the amount of runout, and increase the service life of the bearing.
- a hexagonal nut is provided at one end of the knife shaft, which adopts a fine thread, a small helix angle, and a screw thread.
- the nut is not easy to loosen, and the tightening torque is large, ensuring the stability of the blade operation.
- the rotation direction of the blade shaft is opposite to the tightening direction of the hexagonal nut.
- the reverse force of the hexagonal nut tightens the hexagonal blade more and more, preventing the blade from loosening.
- a double-rod slide cylinder is used to extend the first blade to cut the insulating paper. After cutting, the first blade is retracted into the protective cover to prevent workers from cutting their fingers when cleaning the machine, wearing insulating paper and film, and other industrial accidents.
- the adjustment column is equipped with a ruler indicator, which serves as a reference for the height adjustment of the longitudinal cutting assembly.
- the first blade is set in the groove of the pressure plate to prevent the first blade from sliding.
- FIG1 is an overall structural diagram of a capacitor wrapping paper film cutting device of the present invention.
- FIG2 is a schematic structural diagram of a longitudinal cutting assembly of the present invention.
- FIG3 is a schematic diagram of the longitudinal cutting assembly of the present invention in operation and standby mode
- FIG4 is a three-view diagram of a transverse cutting assembly of the present invention.
- FIG5 is a schematic diagram of the knife shaft structure of the present invention.
- FIG. 6 is a three-view diagram of the double bearing assembly with a seat according to the present invention.
- this embodiment is a capacitor wrapping paper film cutting device, which aims to solve the problems of difficult cutting, low reliability and high cutting failure when cutting paper film horizontally.
- This embodiment can not only cut thin films with sufficient toughness, but also cut insulating paper that is not fully tightened, thereby significantly reducing cutting failures, solving operation time, and meeting production output requirements.
- this embodiment manufactures a set of longitudinal cutting knives that can extend the blade during work and retract it after work, thereby ensuring safe production.
- the wrapping transfer assembly is the unloading shaft of the wrapping machine.
- the insulating paper and the film are placed at the starting end of the unloading shaft of the wrapping machine.
- the wrapping transfer assembly is rotated by the transmission roller, and the insulating paper and the film are synchronously transferred to the wrapping transfer assembly, and are cut in turn by the longitudinal cutting assembly 2 and the transverse cutting assembly 3, and then transported to the capacitor core to be wound and wound around.
- a guide portion 101 and a clamping portion 102 are also provided during the transfer process of the wrapping transfer assembly. Along the transfer direction of the insulating paper and the film, the guide portion 101 is first passed through.
- the guide portion 101 is two staggered guide wheels, and its function is to achieve preliminary bonding of the insulating paper and the film. Then it passes through the longitudinal cutting assembly 2, which is arranged on one side of the transfer portion, and is used to cut the excess portion of the upper edge of the insulating paper being transferred. Then enter the clamping part 102, which is two clamping wheels arranged opposite to each other, used to make the insulating paper and the film fit tightly together, so as to facilitate the smooth cutting of the transverse cutting component 3. Further, the transverse cutting component 3 is also arranged on one side of the transmission part, and its function is to cut the insulating paper and the film after the capacitor core is wound. Finally, it is transmitted to the capacitor core for winding.
- the longitudinal cutting assembly 2 of this embodiment includes a mounting base 201, a first power unit, a blade mounting assembly and a first blade 206.
- Mounting base 201 A right-angle bracket is used, and the first power unit is installed on the upper end surface of the mounting base 201.
- the power end of the first power unit is connected to a blade mounting assembly.
- the first blade 206 is installed in the blade mounting assembly. The first blade 206 follows the blade mounting assembly and extends to the wrapping transfer assembly under the push of the first power unit to cut the excess portion of the upper edge of the insulation paper being transferred.
- the first power unit is a double-rod cylinder 202
- a slide is provided on the upper part of the double-rod cylinder 202, and the sliding direction of the slide is perpendicular to the transmission direction.
- the blade mounting assembly is fixed on the slide and can move with the movement of the slide.
- the blade mounting assembly includes a knife seat 203 and a pressure plate 204.
- the knife seat 203 is a steel plate fixed on the top of the slide.
- the pressure plate 204 is fixed on the top of the knife seat 203.
- a groove is provided below the pressure plate 204, and a storage space is formed with the upper end surface of the knife seat 203.
- the first blade 206 is fixed in the storage space. Therefore, the first blade 206 is actually placed on the upper end surface of the knife seat 203.
- a plurality of screw holes are provided on the knife seat 203, and a plurality of screw holes are provided on the pressure plate 204 correspondingly.
- the first blade 206 is fixedly connected to the knife seat 203 and the pressure plate 204 by screws, and the position of the screw hole is selected according to the actual use needs to adjust the length of the first blade 206.
- the first blade 206 uses an art blade, which has a thin blade and a sharp edge, and is easy to cut insulating paper.
- the tail hole of the blade can be threaded with a screw for fixing.
- the longitudinal cutting assembly 2 is further provided with a first protective cover 205, which is sleeved on the mounting base 201, similar to a scabbard.
- a first protective cover 205 which is sleeved on the mounting base 201, similar to a scabbard.
- the first blade 206 extends out of the first protective cover 205 along with the slide of the cylinder, and in the standby state, the first blade 206 retracts into the first protective cover 205. This prevents workers from cutting their fingers when cleaning the machine or wearing insulating paper and film.
- a support assembly is also provided in this embodiment, and one side of the mounting base 201 is fixedly connected to the support assembly.
- the support assembly includes an adjustment column 208, a ruler 209, a clamping plate 210 and a ruler indicator strip 207.
- the adjustment column 208 is a rectangular square tube, which stands upright on the ground.
- a long slot is provided on one side of the mounting base 201, and a clamping plate 210 is provided in the long slot.
- the clamping plate 210 has two internal threaded holes. The mounting base 201 and the clamping plate 210 are fixedly connected by tightening screws.
- the clamping plate 210 and the mounting base 201 can be moved together to adjust the height of the mounting base 201, and the screws are tightened after adjustment.
- the adjustment column 208 is affixed with a ruler 209, and the ruler 209 is engraved with a degree value.
- the indicator strip is installed on the side of the first protective cover 205, and the ruler indicator strip 207 cooperates with the ruler 209 to read the current height value of the longitudinal cutting assembly 2.
- the transverse cutting assembly 3 of this embodiment will now be described, which includes a second power unit, a connecting plate 302 , a blade assembly and a knife groove column 312 .
- the second power unit adopts a rodless cylinder 301, which is a mechanical cylinder with a guide rail, driving the connecting plate 302 and the blade assembly to achieve linear motion.
- the cylinder has a long piston structure inside, and the offset is small when loaded.
- a sliding block is provided on the rodless cylinder 301, and the sliding block is controlled by the rodless cylinder 301 to slide along the transmission direction.
- One side of the connecting plate 302 is connected to the sliding block of the rodless cylinder 301, and the blade assembly is fixed to the other side of the connecting plate 302, and the blade assembly will move synchronously with the sliding block.
- the knife groove column 312 and the blade assembly are respectively arranged on both sides of the transmission part, and the knife groove column 312 is provided with a knife groove that matches the second blade 308 in the blade assembly.
- the knife groove column 312 adopts a rectangular square tube, and there is a 3mm knife groove on the facade, and the second blade 308 extends into it about 3mm, and the paper film is attached to the facade, and the second blade 308 extends into the knife groove column 312 to rotate, and the paper film is fully cut.
- the blade assembly is further divided into a motor and reduction box assembly 303, an elastic coupling 304, a seated double bearing assembly 305 and a rotating blade shaft assembly 306.
- the motor drives the reduction box, which in turn drives the seated double bearing assembly 305 and the second blade 308 to operate.
- the motor and reduction box assembly 303 is composed of a motor, a reduction box, and a bracket, and is used to output rotational power.
- the motor uses a DC motor with a DC 24V safety voltage, 30W, and 421 rpm.
- the reduction box uses a planetary gear reduction box. The motor and reduction box are combined into one, and the speed can be adjusted.
- the bracket uses an angle iron bracket, which is connected to the motor and reduction box assembly 303 on one side and fixed on the connecting plate 302 on the other side. Therefore, the motor and reduction box assembly 303 moves with the sliding block to prevent the risk of electric shock.
- the output shaft of the motor and reduction box assembly 303 is connected to one end of the elastic coupling 304, and the other end of the elastic coupling 304 is connected to the knife shaft of the rotating knife shaft assembly 306.
- the elastic coupling 304 adopts a plum blossom elastic coupling 304, which can freely adjust the operation accuracy, has low noise, and is easy to maintain and disassemble.
- the double bearing assembly 305 with seat is sleeved on the knife shaft and is located between the elastic coupling 304 and the rotating knife shaft assembly 306. It is composed of bearings, bearing seats, cushion blocks, etc.
- the rotating knife shaft assembly 306 includes a knife shaft, a basket washer, a flange washer 307, a round nut 309 and a second blade 308.
- the knife shaft is assembled between the two bearings, one end is connected to the elastic coupling 304, the middle is connected to the double bearing assembly 305 with seat, and the other end is connected to the flange step.
- the knife shaft is loaded with the second blade 308, the flange washer 307 and the basket washer, and then tightened with the round nut 309.
- the round nut 309 is also used to adjust the radial clearance of the bearing.
- the basket washer locks the round nut 309 to prevent the round nut 309 from loosening and causing the knife shaft to jump.
- the cushion block is connected between the double bearing assembly 305 with seat and the connecting plate 302.
- the second blade 308 has outer edge surfaces of the flange gasket 307 and flange step surfaces on both sides, and the center hole of the second blade 308 is connected to the blade shaft, which can ensure the verticality of the flange surface and the blade shaft, improve the blade operation accuracy, and reduce the noise of high-speed operation.
- the second blade 308 adopts an octagonal blade with a thickness of 1mm and a diameter of 70mm. It is an octagonal blade with sharp cutting edges and an octagonal arc transition. It has eight sharp arc surfaces, and can cut paper film in a point-like manner. It has a large cutting force and is easy to cut paper film. It is more stable and reliable to cut paper film in irregular arcs at high speed.
- the octagonal blade runs in the forward cutting direction to cut paper film.
- the above-mentioned round nut 309 adopts a hexagonal nut with fine pitch thread and a small helix angle. The nut is not easy to loosen and has a large tightening torque.
- the spiral direction: left-handed (reverse thread), the nut and the rotating shaft run together, and the reverse force of the nut tightens the flange and the second blade 308 to prevent the nut from loosening.
- the transverse cutting assembly 3 is also provided with a second protective cover 310 and a third protective cover 311.
- the second protective cover 310 is covered on the outside of the flange gasket 307, the octagonal blade, and the hexagonal nut to prevent contact, prevent damage to the high-speed blade, and prevent personal injury caused by splashing debris.
- One side of the second protective cover 310 is connected to the connecting plate 302, and a through slit is provided on the side close to the transmission part, and the second blade 308 extends to the outside through the through slit for cutting.
- a guide bell mouth is provided in the paper film input direction to facilitate the introduction of the paper film.
- the third protective cover 311 covers the outside of the motor and reduction box assembly 303 and the elastic coupling 304, and is connected to the connecting plate 302, which is used to protect the motor and reduction box assembly 303 and the elastic coupling 304 from external force damage and prevent the coupling from rotating at high speed and injuring people.
- the insulating paper and film are placed at the starting end of the discharge shaft of the wrapping machine, and the driving roller rotates to drive the insulating paper and film to move in a straight line.
- the first blade 206 extends from the first protective cover 205 by the double-rod cylinder 202, inserts the insulating paper, and cuts the excess part of the insulating paper as the insulating paper moves in a straight line.
- the waste paper winding machine (not shown in the figure) rolls up the excess insulating paper. Subsequently, the paper film will enter the next step of the process along the horn guide port of the second protective cover 310.
- the main shaft of the wrapping machine drives the core to rotate, and the paper film is wrapped around the core. After rotating a number of circles, it stops rotating.
- the motor of the transverse cutting component 3 automatically starts a few seconds in advance, and the octagonal blade runs smoothly.
- the clamping wheel presses the paper film, and the rodless cylinder 301 rises slowly from bottom to top in a straight line, and the octagonal blade runs at high speed to cut the paper film from bottom to top.
- the first blade 206 will automatically retract into the first protective cover 205.
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- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
Description
本发明属于电力电容器加工设备领域,尤其涉及一种电容器绕包纸膜切割装置。The invention belongs to the field of power capacitor processing equipment, and in particular relates to a capacitor wrapping paper film cutting device.
随着中国特高压技术的快速发展,对电容器的绝缘性能要求更强,使用寿命要求更长,需要耐高压等级更高的电力电容器来满足市场需求。由于原来仅在电容器芯子外面缠绕绝缘纸,改成绝缘纸和薄膜组合一起,缠绕在电容器芯子外面。原有的切割圆刀片,伴随无杆气缸的直线运动,圆刀片自然滚动,横向切割绝缘纸。当前增加了薄膜,一起切割时,特别在起刀处容易将纸膜向上拱起,切不断纸膜,甚至切割半途中拱起薄膜,或者使得尾部纸膜破损,对没有完全由张力轴绷紧的纸膜,故障率更高,即便采用锋利直刀片,切割效果依旧不佳。绝缘纸脆性容易切割,薄膜较厚韧性足,切割可靠性不高。造成经常穿纸膜,浪费操作时间,影响生产效率。With the rapid development of China's UHV technology, the insulation performance of capacitors is required to be stronger and the service life is required to be longer. Power capacitors with higher high-voltage resistance are needed to meet market demand. Since only the insulating paper was wound around the outside of the capacitor core, it was changed to a combination of insulating paper and film, which was wound around the outside of the capacitor core. The original cutting circular blade, accompanied by the linear motion of the rodless cylinder, the circular blade rolls naturally and cuts the insulating paper horizontally. At present, the film is added. When cutting together, it is easy to arch the paper film upward, especially at the starting point of the knife, and the paper film cannot be cut, or even arch the film halfway through the cutting, or the tail paper film is damaged. For paper films that are not completely tightened by the tension shaft, the failure rate is higher. Even with a sharp straight blade, the cutting effect is still poor. The insulating paper is brittle and easy to cut, and the film is thick and tough, so the cutting reliability is not high. This causes frequent penetration of the paper film, wastes operation time, and affects production efficiency.
此外,由于电容器的规格较多,需要切割绝缘纸上沿多余部分,刀具一直处于外露状态,工人在串纸膜和清洁工作时,容易出现安全问题,有较大的安全隐患,而且新装绝缘纸卷料,起步割纸需要人工干预,工作比较繁琐。In addition, due to the large number of specifications of capacitors, the excess part of the upper edge of the insulating paper needs to be cut off, and the cutter is always exposed. Workers are prone to safety problems when stringing the paper film and cleaning, which poses a great safety hazard. Moreover, when newly installed insulating paper rolls are used, manual intervention is required to start cutting the paper, and the work is relatively cumbersome.
发明内容Summary of the invention
本发明的技术目的是提供一种电容器绕包纸膜切割装置,以解决背景技术所提及的技术问题。The technical purpose of the present invention is to provide a capacitor wrapping paper film cutting device to solve the technical problems mentioned in the background technology.
为解决上述问题,本发明的技术方案为:To solve the above problems, the technical solution of the present invention is:
一种电容器绕包纸膜切割装置,包括:A capacitor wrapping paper film cutting device, comprising:
绕包传递组件、纵向切割组件和横向切割组件;Wrapping transfer assembly, longitudinal cutting assembly and transverse cutting assembly;
绕包传递组件用于将绝缘纸和薄膜贴合传递并缠绕于电容器芯子的四周;The wrapping transfer component is used to transfer the insulating paper and film and wrap them around the capacitor core;
纵向切割组件设于绕包传递组件的传递部的一侧,用于对传递中的绝缘 纸上沿的多余部分进行切割;The longitudinal cutting assembly is arranged on one side of the transfer part of the wrapping transfer assembly to cut the insulation during transfer. Cut off the excess part of the paper top edge;
横向切割组件设于传递部的一侧,用于在电容器芯子缠绕结束后,对绝缘纸和薄膜进行切割;The transverse cutting assembly is arranged on one side of the transmission part and is used to cut the insulating paper and film after the capacitor core is wound;
沿绝缘纸和薄膜的传递方向上,纵向切割组件位于横向切割组件前端。Along the transmission direction of the insulating paper and the film, the longitudinal cutting assembly is located at the front end of the transverse cutting assembly.
具体地,纵向切割组件包括安装底座、第一动力单元、刀片安装组件和第一刀片;Specifically, the longitudinal cutting assembly includes a mounting base, a first power unit, a blade mounting assembly and a first blade;
安装底座为直角形支架,第一动力单元安装于安装底座的上端面,第一动力单元的动力端连接有刀片安装组件;第一刀片安装于刀片安装组件中,第一刀片跟随刀片安装组件在第一动力单元推动下伸出至绕包传递组件处,用以对传递中的绝缘纸上沿的多余部分进行切割。The mounting base is a right-angle bracket, the first power unit is mounted on the upper end surface of the mounting base, and the power end of the first power unit is connected to a blade mounting assembly; the first blade is mounted in the blade mounting assembly, and the first blade follows the blade mounting assembly and extends to the wrapping transfer assembly under the push of the first power unit, so as to cut the excess part of the upper edge of the insulating paper being transferred.
其中,第一动力单元为双杆气缸,双杆气缸的上部设有滑台,滑台的滑动方向垂直于传递方向,刀片安装组件固定于滑台上,跟随滑台移动而移动;The first power unit is a double-rod cylinder, a slide is provided on the upper part of the double-rod cylinder, the sliding direction of the slide is perpendicular to the transmission direction, and the blade mounting assembly is fixed on the slide and moves with the movement of the slide;
刀片安装组件包括刀座和压板,刀座固定于滑台的上方,压板固定于刀座的上方,压板的下方开设有凹槽,并与刀座的上端面构成容置空间,容置空间内固定有第一刀片;The blade mounting assembly includes a blade seat and a pressing plate, wherein the blade seat is fixed above the slide, and the pressing plate is fixed above the blade seat, a groove is provided below the pressing plate, and a receiving space is formed with the upper end surface of the blade seat, and a first blade is fixed in the receiving space;
刀座开设有若干螺孔,压板相对应地开设有若干螺孔,第一刀片与刀座和压板螺栓连接,并根据螺孔位置调节第一刀片的长度。The knife seat is provided with a plurality of screw holes, and the pressure plate is provided with a plurality of screw holes correspondingly. The first blade is connected with the knife seat and the pressure plate by bolts, and the length of the first blade is adjusted according to the position of the screw holes.
进一步优选地,纵向切割组件还设有第一防护罩,第一防护罩套设于安装底座上,工作状态下,第一刀片伸出第一防护罩,待机状态下,第一刀片位于第一防护罩内。Further preferably, the longitudinal cutting assembly is further provided with a first protective cover, which is sleeved on the mounting base. In the working state, the first blade extends out of the first protective cover, and in the standby state, the first blade is located in the first protective cover.
进一步优选地,还设有支撑组件,纵向切割组件的一侧固定连接于支撑组件;Further preferably, a support assembly is further provided, and one side of the longitudinal cutting assembly is fixedly connected to the support assembly;
支撑组件包括调节立柱、标尺、夹板和标尺指示条;The support assembly includes an adjustment column, a ruler, a clamping plate and a ruler indicator strip;
调节立柱为矩形方管,调节立柱的一侧开设有长槽,长槽内夹板,夹板开设有内螺纹孔,安装底座与夹板螺栓连接,通过移动夹板以调整安装底座的高度;The adjustment column is a rectangular square tube, one side of the adjustment column is provided with a long slot, a clamping plate is provided in the long slot, the clamping plate is provided with an internal threaded hole, the mounting base is connected with the clamping plate by bolts, and the height of the mounting base can be adjusted by moving the clamping plate;
标尺设于调节立柱上,标尺指示条安装于第一防护罩上,标尺指示条配合标尺用以标识纵向切割组件的当前高度。The scale is arranged on the adjustment column, the scale indicator strip is installed on the first protective cover, and the scale indicator strip cooperates with the scale to mark the current height of the longitudinal cutting assembly.
具体地,横向切割组件包括第二动力单元、连接板、刀片组件和刀槽立柱; Specifically, the transverse cutting assembly includes a second power unit, a connecting plate, a blade assembly and a knife groove column;
第二动力单元为无杆气缸,连接板的一侧与无杆气缸连接,刀片组件固定于连接板的另一侧,刀槽立柱与刀片组件分别设于传递部的两侧,刀槽立柱开设有与刀片组件中的第二刀片相配合的刀槽,刀片组件配合刀槽立柱用以对缠绕结束后的绝缘纸和薄膜进行切割。The second power unit is a rodless cylinder, one side of the connecting plate is connected to the rodless cylinder, the blade assembly is fixed to the other side of the connecting plate, the knife groove column and the blade assembly are respectively arranged on both sides of the transmission part, the knife groove column is provided with a knife groove that matches the second blade in the blade assembly, and the blade assembly cooperates with the knife groove column to cut the insulating paper and film after winding.
其中,无杆气缸上设有滑动块,滑动块受无杆气缸控制沿传递方向滑动,刀片组件跟随滑动块同步移动。Wherein, a sliding block is arranged on the rodless cylinder, and the sliding block is controlled by the rodless cylinder to slide along the transmission direction, and the blade assembly moves synchronously with the sliding block.
具体地,刀片组件包括电机及减速箱组件、弹性联轴器、带座双轴承组件和旋转刀轴组件;Specifically, the blade assembly includes a motor and reduction box assembly, an elastic coupling, a seated double bearing assembly and a rotating blade shaft assembly;
电机及减速箱组件的出轴与弹性联轴器的一头联接,弹性联轴器的另一头与旋转刀轴组件的刀轴联接,带座双轴承组件套设于刀轴上,并位于弹性联轴器与旋转刀轴组件之间;The output shaft of the motor and reduction box assembly is connected to one end of the elastic coupling, the other end of the elastic coupling is connected to the knife shaft of the rotating knife shaft assembly, and the double bearing assembly with a seat is sleeved on the knife shaft and located between the elastic coupling and the rotating knife shaft assembly;
电机及减速箱组件用于输出旋转动力,弹性联轴器用于调整运转精度,带座双轴承组件用于防止刀轴跳动,旋转刀轴组件用于进行切割。The motor and reduction box assembly are used to output rotational power, the elastic coupling is used to adjust the operating accuracy, the double bearing assembly with a seat is used to prevent the knife shaft from jumping, and the rotating knife shaft assembly is used for cutting.
进一步优选地,横向切割组件还设有第二防护罩和第三防护罩;第二防护罩套设于旋转刀轴组件外侧,并与连接板连接,第二防护罩套靠近传递部的一侧开设有通缝,第二刀片经通缝伸出至外部以进行切割;第三防护罩套设于电机及减速箱组件和弹性联轴器外侧,并与连接板连接,用于保护电机及减速箱组件和弹性联轴器。Further preferably, the transverse cutting assembly is also provided with a second protective cover and a third protective cover; the second protective cover is sleeved on the outside of the rotating knife shaft assembly and connected to the connecting plate, and a through slit is opened on the side of the second protective cover close to the transmission part, and the second blade extends to the outside through the through slit for cutting; the third protective cover is sleeved on the outside of the motor and reduction gearbox assembly and the elastic coupling, and connected to the connecting plate, for protecting the motor and reduction gearbox assembly and the elastic coupling.
其中,绕包传递组件包括传递部、导向部和压紧部;Wherein, the wrapping transfer assembly includes a transfer portion, a guide portion and a pressing portion;
沿传递方向,导向部设于纵向切割组件的前端,压紧部设于纵向切割组件与横向切割组件之间;导向部用于将绝缘纸和薄膜实现初步贴合,压紧部用于将绝缘纸和薄膜实现紧密贴合。Along the transmission direction, the guide part is arranged at the front end of the longitudinal cutting component, and the pressing part is arranged between the longitudinal cutting component and the transverse cutting component; the guide part is used to achieve preliminary bonding of the insulating paper and the film, and the pressing part is used to achieve tight bonding of the insulating paper and the film.
本发明由于采用以上技术方案,使其与现有技术相比具有以下的优点和积极效果:Due to the adoption of the above technical solution, the present invention has the following advantages and positive effects compared with the prior art:
本发明的第二刀片采用八角形刀片,直边大圆弧,交角处小圆弧,刃口尖锐锋利,圆弧面受力大,减轻直边受力,刀片旋转时,八角刀刃点状断续切割纸膜,切割纸膜可靠稳定。减速箱可降低转速,减小刀片线速度。设置弹性联轴器,降低运转噪声和振动。设置带座双轴承组件,旋转刀轴运行稳定。刀轴上装入法兰式垫圈,提高了第二刀片运转精度,跳动量小,提高轴承使用寿命。刀轴的一端套设有六角螺母,采用细牙螺纹,螺旋升角小,螺 母不易松动,拧紧力矩大,确保刀片运转稳定性。刀轴旋转方向与六角螺母的旋紧方向相反,六角螺母的反向力,将六角刀片越旋越紧,防止了刀片的松动。采用双杆滑台气缸,伸出第一刀片切割绝缘纸,切割完成后,缩回第一刀片至防护罩内,防止了工人在清洁机器、穿绝缘纸和薄膜时手指割伤等工伤事故。调节立柱上带有标尺指示,为纵向切割组件的高度调节作为参考。第一刀片设置在压板凹槽内,防止第一刀片的滑动。The second blade of the present invention adopts an octagonal blade, with a large arc on the straight edge and a small arc at the intersection. The blade edge is sharp and the arc surface is subjected to large force, which reduces the force on the straight edge. When the blade rotates, the octagonal blade cuts the paper film intermittently in a dotted manner, and the cutting of the paper film is reliable and stable. The reduction box can reduce the rotation speed and reduce the linear speed of the blade. An elastic coupling is provided to reduce operating noise and vibration. A double bearing assembly with a seat is provided to ensure stable operation of the rotating knife shaft. A flange gasket is installed on the knife shaft to improve the operating accuracy of the second blade, reduce the amount of runout, and increase the service life of the bearing. A hexagonal nut is provided at one end of the knife shaft, which adopts a fine thread, a small helix angle, and a screw thread. The nut is not easy to loosen, and the tightening torque is large, ensuring the stability of the blade operation. The rotation direction of the blade shaft is opposite to the tightening direction of the hexagonal nut. The reverse force of the hexagonal nut tightens the hexagonal blade more and more, preventing the blade from loosening. A double-rod slide cylinder is used to extend the first blade to cut the insulating paper. After cutting, the first blade is retracted into the protective cover to prevent workers from cutting their fingers when cleaning the machine, wearing insulating paper and film, and other industrial accidents. The adjustment column is equipped with a ruler indicator, which serves as a reference for the height adjustment of the longitudinal cutting assembly. The first blade is set in the groove of the pressure plate to prevent the first blade from sliding.
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the following detailed description of the preferred embodiment.The drawings are only for the purpose of illustrating the preferred embodiments and are not to be construed as limiting the invention.
图1为本发明的一种电容器绕包纸膜切割装置的整体结构图;FIG1 is an overall structural diagram of a capacitor wrapping paper film cutting device of the present invention;
图2为本发明的纵向切割组件的结构示意图;FIG2 is a schematic structural diagram of a longitudinal cutting assembly of the present invention;
图3为本发明的纵向切割组件的工作、待机示意图;FIG3 is a schematic diagram of the longitudinal cutting assembly of the present invention in operation and standby mode;
图4为本发明的横向切割组件的三视图;FIG4 is a three-view diagram of a transverse cutting assembly of the present invention;
图5为本发明的刀轴结构示意图;FIG5 is a schematic diagram of the knife shaft structure of the present invention;
图6为本发明的带座双轴承组件的三视图。FIG. 6 is a three-view diagram of the double bearing assembly with a seat according to the present invention.
附图标记说明
101:导向部;102:压紧部;2:纵向切割组件;201:安装底座;202:
双杆气缸;203:刀座;204:压板;205:第一防护罩;206:第一刀片;207:标尺指示条;208:调节立柱;209:标尺;210:夹板;3:横向切割组件;301:无杆气缸;302:连接板;303:电机及减速箱组件;304:弹性联轴器;305:带座双轴承组件;306:旋转刀轴组件;307:法兰式垫圈;308:第二刀片;309:圆螺帽;310:第二防护罩;311:第三防护罩;312:刀槽立柱。Description of Reference Numerals
101: guide part; 102: pressing part; 2: longitudinal cutting assembly; 201: mounting base; 202:
Double-rod cylinder; 203: knife holder; 204: pressure plate; 205: first protective cover; 206: first blade; 207: ruler indicator strip; 208: adjustment column; 209: ruler; 210: clamp; 3: transverse cutting assembly; 301: rodless cylinder; 302: connecting plate; 303: motor and reduction box assembly; 304: elastic coupling; 305: double bearing assembly with seat; 306: rotating knife shaft assembly; 307: flange gasket; 308: second blade; 309: round nut; 310: second protective cover; 311: third protective cover; 312: knife groove column.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对照附图说明本发明的具体实施方式。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图,并获得其他的实施方式。 In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
为使图面简洁,各图中只示意性地表示出了与本发明相关的部分,它们并不代表其作为产品的实际结构。另外,以使图面简洁便于理解,在有些图中具有相同结构或功能的部件,仅示意性地绘示了其中的一个,或仅标出了其中的一个。在本文中,“一个”不仅表示“仅此一个”,也可以表示“多于一个”的情形。In order to simplify the drawings, only the parts related to the present invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically drawn or marked. In this article, "one" not only means "only one", but also means "more than one".
以下结合附图和具体实施例对本发明提出的一种电容器绕包纸膜切割装置作进一步详细说明。根据下面说明和权利要求书,本发明的优点和特征将更清楚。The advantages and features of the present invention will become more apparent from the following description and claims.
实施例Example
参看图1至图6,本实施例一种电容器绕包纸膜切割装置,旨在横向切割纸膜时不易切割,可靠性不高以及切割故障高等问题。而本实施例既能够切割韧性足的薄膜,同时还能够切割没有完全绷紧的绝缘纸,从而显著降低切割故障,解决操作时间,满足生产产量要求。另外,针对纵向切割刀具容易对人身造成伤害的安全问题,本实施例针对纵向切割刀具制造一套工作时可将刀片伸出,工作结束后,刀片缩回,以此确保安全生产。Referring to Figures 1 to 6, this embodiment is a capacitor wrapping paper film cutting device, which aims to solve the problems of difficult cutting, low reliability and high cutting failure when cutting paper film horizontally. This embodiment can not only cut thin films with sufficient toughness, but also cut insulating paper that is not fully tightened, thereby significantly reducing cutting failures, solving operation time, and meeting production output requirements. In addition, in order to address the safety issue that longitudinal cutting knives are prone to causing harm to people, this embodiment manufactures a set of longitudinal cutting knives that can extend the blade during work and retract it after work, thereby ensuring safe production.
参看图1,现对本实施例的整体进行描述,其包括:绕包传递组件、纵向切割组件2和横向切割组件3。绕包传递组件为绕包机放料轴,将绝缘纸和薄膜放置于绕包机放料轴的启始端,由传动辊转动,绕包传递组件实现对绝缘纸和薄膜地同步传递,并依次经过纵向切割组件2和横向切割组件3进行切割,然后被运输至待缠绕的电容器芯子处对其四周进行缠绕。绕包传递组件的传递过程中还设置有导向部101和压紧部102。沿绝缘纸和薄膜的传递方向,首先经过导向部101,导向部101为两个错开设置的导向轮,其作用在于将绝缘纸和薄膜实现初步贴合。然后经过纵向切割组件2,设于传递部的一侧,用于对传递中的绝缘纸上沿的多余部分进行切割。紧接着进入压紧部102,压紧部102为相对设置的两个夹紧轮,用于将绝缘纸和薄膜实现紧密贴合,以方便横向切割组件3顺利进行切割。进一步为横向切割组件3,同样设于传递部的一侧,作用在于当电容器芯子缠绕结束后,对绝缘纸和薄膜进行切割。最后传输至电容器芯子处进行缠绕。Referring to FIG1 , the whole of this embodiment is now described, which includes: a wrapping transfer assembly, a longitudinal cutting assembly 2 and a transverse cutting assembly 3. The wrapping transfer assembly is the unloading shaft of the wrapping machine. The insulating paper and the film are placed at the starting end of the unloading shaft of the wrapping machine. The wrapping transfer assembly is rotated by the transmission roller, and the insulating paper and the film are synchronously transferred to the wrapping transfer assembly, and are cut in turn by the longitudinal cutting assembly 2 and the transverse cutting assembly 3, and then transported to the capacitor core to be wound and wound around. A guide portion 101 and a clamping portion 102 are also provided during the transfer process of the wrapping transfer assembly. Along the transfer direction of the insulating paper and the film, the guide portion 101 is first passed through. The guide portion 101 is two staggered guide wheels, and its function is to achieve preliminary bonding of the insulating paper and the film. Then it passes through the longitudinal cutting assembly 2, which is arranged on one side of the transfer portion, and is used to cut the excess portion of the upper edge of the insulating paper being transferred. Then enter the clamping part 102, which is two clamping wheels arranged opposite to each other, used to make the insulating paper and the film fit tightly together, so as to facilitate the smooth cutting of the transverse cutting component 3. Further, the transverse cutting component 3 is also arranged on one side of the transmission part, and its function is to cut the insulating paper and the film after the capacitor core is wound. Finally, it is transmitted to the capacitor core for winding.
参看图2和图3,现对本实施例的纵向切割组件2进行说明,其包括安装底座201、第一动力单元、刀片安装组件和第一刀片206。安装底座201 采用直角形支架,第一动力单元安装于安装底座201的上端面,第一动力单元的动力端连接有刀片安装组件。第一刀片206安装于刀片安装组件中,第一刀片206跟随刀片安装组件在第一动力单元推动下伸出至绕包传递组件处,用以对传递中的绝缘纸上沿的多余部分进行切割。2 and 3, the longitudinal cutting assembly 2 of this embodiment is now described, which includes a mounting base 201, a first power unit, a blade mounting assembly and a first blade 206. Mounting base 201 A right-angle bracket is used, and the first power unit is installed on the upper end surface of the mounting base 201. The power end of the first power unit is connected to a blade mounting assembly. The first blade 206 is installed in the blade mounting assembly. The first blade 206 follows the blade mounting assembly and extends to the wrapping transfer assembly under the push of the first power unit to cut the excess portion of the upper edge of the insulation paper being transferred.
具体地,第一动力单元为双杆气缸202,双杆气缸202的上部设有滑台,滑台的滑动方向垂直于传递方向。刀片安装组件固定于滑台上,可以跟随滑台移动而移动。Specifically, the first power unit is a double-rod cylinder 202, and a slide is provided on the upper part of the double-rod cylinder 202, and the sliding direction of the slide is perpendicular to the transmission direction. The blade mounting assembly is fixed on the slide and can move with the movement of the slide.
刀片安装组件包括刀座203和压板204,刀座203是一块钢板,固定于滑台的上方。压板204固定于刀座203的上方,压板204的下方开设有一凹槽,并与刀座203的上端面构成容置空间,容置空间内固定有第一刀片206。因此,第一刀片206实际放置在刀座203的上端面。刀座203上开设有多个螺孔,压板204相对应地开设有若干螺孔,第一刀片206分别与刀座203和压板204通过螺钉固定连接,并根据实际使用需要选择螺孔位置从而调节第一刀片206的长度。第一刀片206选用美工刀片,刀片薄,刃口锋利,易于切割绝缘纸。刀片的尾部孔可串入螺钉固定。The blade mounting assembly includes a knife seat 203 and a pressure plate 204. The knife seat 203 is a steel plate fixed on the top of the slide. The pressure plate 204 is fixed on the top of the knife seat 203. A groove is provided below the pressure plate 204, and a storage space is formed with the upper end surface of the knife seat 203. The first blade 206 is fixed in the storage space. Therefore, the first blade 206 is actually placed on the upper end surface of the knife seat 203. A plurality of screw holes are provided on the knife seat 203, and a plurality of screw holes are provided on the pressure plate 204 correspondingly. The first blade 206 is fixedly connected to the knife seat 203 and the pressure plate 204 by screws, and the position of the screw hole is selected according to the actual use needs to adjust the length of the first blade 206. The first blade 206 uses an art blade, which has a thin blade and a sharp edge, and is easy to cut insulating paper. The tail hole of the blade can be threaded with a screw for fixing.
较优地,纵向切割组件2还设有第一防护罩205,第一防护罩205套设于安装底座201上,类似于刀鞘。工作状态下,第一刀片206随着气缸的滑台伸出第一防护罩205,待机状态下,第一刀片206缩回至第一防护罩205内。从而防止工人在清洁机器、或是穿绝缘纸和薄膜时手指割伤等工伤事故。Preferably, the longitudinal cutting assembly 2 is further provided with a first protective cover 205, which is sleeved on the mounting base 201, similar to a scabbard. In the working state, the first blade 206 extends out of the first protective cover 205 along with the slide of the cylinder, and in the standby state, the first blade 206 retracts into the first protective cover 205. This prevents workers from cutting their fingers when cleaning the machine or wearing insulating paper and film.
较优地,参看图2和图3,本实施例中还设有支撑组件,安装底座201的一侧固定连接于支撑组件。具体地,支撑组件包括调节立柱208、标尺209、夹板210和标尺指示条207。调节立柱208为矩形方管,竖立于地面,连接安装底座201的一侧开设有长槽,长槽内设置夹板210,夹板210开设有两个内螺纹孔,安装底座201与夹板210通过拧紧螺钉以实现固定连接。拧松螺钉后,可以一起移动夹板210和安装底座201,以调整安装底座201的高度,调整后再拧紧螺钉。调节立柱208贴有标尺209,标尺209上刻有度数值,指示条安装于第一防护罩205侧面上,标尺指示条207配合标尺209以读取纵向切割组件2的当前高度数值。Preferably, referring to Fig. 2 and Fig. 3, a support assembly is also provided in this embodiment, and one side of the mounting base 201 is fixedly connected to the support assembly. Specifically, the support assembly includes an adjustment column 208, a ruler 209, a clamping plate 210 and a ruler indicator strip 207. The adjustment column 208 is a rectangular square tube, which stands upright on the ground. A long slot is provided on one side of the mounting base 201, and a clamping plate 210 is provided in the long slot. The clamping plate 210 has two internal threaded holes. The mounting base 201 and the clamping plate 210 are fixedly connected by tightening screws. After loosening the screws, the clamping plate 210 and the mounting base 201 can be moved together to adjust the height of the mounting base 201, and the screws are tightened after adjustment. The adjustment column 208 is affixed with a ruler 209, and the ruler 209 is engraved with a degree value. The indicator strip is installed on the side of the first protective cover 205, and the ruler indicator strip 207 cooperates with the ruler 209 to read the current height value of the longitudinal cutting assembly 2.
参看图4,现对本实施例的横向切割组件3进行说明,其包括第二动力单元、连接板302、刀片组件和刀槽立柱312。 4 , the transverse cutting assembly 3 of this embodiment will now be described, which includes a second power unit, a connecting plate 302 , a blade assembly and a knife groove column 312 .
第二动力单元采用无杆气缸301,是机械式带导轨的气缸,带动连接板302和刀片组件实现直线运动。气缸内部为长活塞结构,负载时偏移量小。无杆气缸301上设有滑动块,滑动块受无杆气缸301控制沿传递方向滑动。连接板302的一侧与无杆气缸301的滑动块连接,刀片组件固定于连接板302的另一侧,刀片组件会跟随滑动块同步移动。刀槽立柱312与刀片组件分别设于传递部的两侧,刀槽立柱312开设有与刀片组件中的第二刀片308相配合的刀槽。具体地,刀槽立柱312采用矩形方管,立面上有3mm的刀槽,第二刀片308伸入其间3mm左右,纸膜贴向立面,第二刀片308伸入刀槽立柱312旋转,对纸膜进行充分切割。The second power unit adopts a rodless cylinder 301, which is a mechanical cylinder with a guide rail, driving the connecting plate 302 and the blade assembly to achieve linear motion. The cylinder has a long piston structure inside, and the offset is small when loaded. A sliding block is provided on the rodless cylinder 301, and the sliding block is controlled by the rodless cylinder 301 to slide along the transmission direction. One side of the connecting plate 302 is connected to the sliding block of the rodless cylinder 301, and the blade assembly is fixed to the other side of the connecting plate 302, and the blade assembly will move synchronously with the sliding block. The knife groove column 312 and the blade assembly are respectively arranged on both sides of the transmission part, and the knife groove column 312 is provided with a knife groove that matches the second blade 308 in the blade assembly. Specifically, the knife groove column 312 adopts a rectangular square tube, and there is a 3mm knife groove on the facade, and the second blade 308 extends into it about 3mm, and the paper film is attached to the facade, and the second blade 308 extends into the knife groove column 312 to rotate, and the paper film is fully cut.
具体地,刀片组件又分为电机及减速箱组件303、弹性联轴器304、带座双轴承组件305和旋转刀轴组件306。由电机带动减速箱,再带动带座双轴承组件305和第二刀片308运转。Specifically, the blade assembly is further divided into a motor and reduction box assembly 303, an elastic coupling 304, a seated double bearing assembly 305 and a rotating blade shaft assembly 306. The motor drives the reduction box, which in turn drives the seated double bearing assembly 305 and the second blade 308 to operate.
其中,电机及减速箱组件303由电机、减速箱、支架组成,用于输出旋转动力。电机采用直流24V安全电压,30W,421转/分的直流电机,减速箱采用行星齿轮减速箱,电机和减速箱组合为一体,可调控转速。支架采用角铁形支架,一面连接电机及减速箱组件303,一面固定在连接板302上,因此电机及减速箱组件303随着滑动块移动,防止触电风险。The motor and reduction box assembly 303 is composed of a motor, a reduction box, and a bracket, and is used to output rotational power. The motor uses a DC motor with a DC 24V safety voltage, 30W, and 421 rpm. The reduction box uses a planetary gear reduction box. The motor and reduction box are combined into one, and the speed can be adjusted. The bracket uses an angle iron bracket, which is connected to the motor and reduction box assembly 303 on one side and fixed on the connecting plate 302 on the other side. Therefore, the motor and reduction box assembly 303 moves with the sliding block to prevent the risk of electric shock.
电机及减速箱组件303的出轴与弹性联轴器304的一头联接,弹性联轴器304的另一头与旋转刀轴组件306的刀轴联接。弹性联轴器304采用梅花弹性联轴器304,可自由调整运转精度,噪音低,便于维护和拆装。The output shaft of the motor and reduction box assembly 303 is connected to one end of the elastic coupling 304, and the other end of the elastic coupling 304 is connected to the knife shaft of the rotating knife shaft assembly 306. The elastic coupling 304 adopts a plum blossom elastic coupling 304, which can freely adjust the operation accuracy, has low noise, and is easy to maintain and disassemble.
带座双轴承组件305套设于刀轴上,并位于弹性联轴器304与旋转刀轴组件306之间,由轴承、轴承座、垫块等组成。旋转刀轴组件306包括刀轴、花篮垫圈、法兰式垫圈307、圆螺帽309和第二刀片308等组成。刀轴装配在两轴承之间,一头联接在弹性联轴器304上,中间联接在带座双轴承组件305上,另一头联接法兰式台阶,刀轴装入第二刀片308、法兰式垫圈307和花篮垫圈,再用圆螺帽309拧紧。圆螺帽309还用于调整轴承的径向间隙,花篮垫圈锁定圆螺帽309,防止圆螺帽309松动,引起刀轴跳动。垫块连结在带座双轴承组件305和连接板302之间。第二刀片308两侧在法兰式垫圈307外缘面和法兰式台阶面上,第二刀片308的中心孔联接在刀轴上,可确保法兰面与刀轴的垂直度,提高刀片运转精度,减少高速运转的噪声。 The double bearing assembly 305 with seat is sleeved on the knife shaft and is located between the elastic coupling 304 and the rotating knife shaft assembly 306. It is composed of bearings, bearing seats, cushion blocks, etc. The rotating knife shaft assembly 306 includes a knife shaft, a basket washer, a flange washer 307, a round nut 309 and a second blade 308. The knife shaft is assembled between the two bearings, one end is connected to the elastic coupling 304, the middle is connected to the double bearing assembly 305 with seat, and the other end is connected to the flange step. The knife shaft is loaded with the second blade 308, the flange washer 307 and the basket washer, and then tightened with the round nut 309. The round nut 309 is also used to adjust the radial clearance of the bearing. The basket washer locks the round nut 309 to prevent the round nut 309 from loosening and causing the knife shaft to jump. The cushion block is connected between the double bearing assembly 305 with seat and the connecting plate 302. The second blade 308 has outer edge surfaces of the flange gasket 307 and flange step surfaces on both sides, and the center hole of the second blade 308 is connected to the blade shaft, which can ensure the verticality of the flange surface and the blade shaft, improve the blade operation accuracy, and reduce the noise of high-speed operation.
其中,第二刀片308采用八角刀片,厚度1mm,直径70mm,呈八角形刀片,刃口锐角锋利,八角形交角圆弧过渡,具有八个锋利圆弧面,点状切割纸膜,切割力大,容易切割纸膜,高速运转下地不规则圆弧切割纸膜更加稳定可靠。八角刀片运转方向,采用顺切方向,切割纸膜。上述的圆螺帽309采用六角螺母,细牙螺纹,螺旋升角小,螺母不易松动,而且拧紧力矩大;螺旋方向:左旋(反牙),螺母与旋转轴共同运转,螺母的反向力将法兰和第二刀片308越转越紧,防止了螺母松动。Among them, the second blade 308 adopts an octagonal blade with a thickness of 1mm and a diameter of 70mm. It is an octagonal blade with sharp cutting edges and an octagonal arc transition. It has eight sharp arc surfaces, and can cut paper film in a point-like manner. It has a large cutting force and is easy to cut paper film. It is more stable and reliable to cut paper film in irregular arcs at high speed. The octagonal blade runs in the forward cutting direction to cut paper film. The above-mentioned round nut 309 adopts a hexagonal nut with fine pitch thread and a small helix angle. The nut is not easy to loosen and has a large tightening torque. The spiral direction: left-handed (reverse thread), the nut and the rotating shaft run together, and the reverse force of the nut tightens the flange and the second blade 308 to prevent the nut from loosening.
较优地,横向切割组件3还设有第二防护罩310和第三防护罩311。第二防护罩310套罩于法兰式垫圈307、八角刀片、六角螺母的外部,防止触碰,预防高速运转刀片损坏,碎屑飞溅等造成人身伤害。第二防护罩310的一侧与连接板302连接,其靠近传递部的一侧开设有通缝,第二刀片308经通缝伸出至外部以进行切割。其纸膜输入方向开设有导向喇叭口,便于纸膜导入。另外,纸膜输入方向的侧端面开设有铰链门,可以方便更换八角刀片。第三防护罩311罩于电机及减速箱组件303和弹性联轴器304外侧,并与连接板302连接,用于保护电机及减速箱组件303和弹性联轴器304受外力损坏以及防止联轴器高速转动伤人。Preferably, the transverse cutting assembly 3 is also provided with a second protective cover 310 and a third protective cover 311. The second protective cover 310 is covered on the outside of the flange gasket 307, the octagonal blade, and the hexagonal nut to prevent contact, prevent damage to the high-speed blade, and prevent personal injury caused by splashing debris. One side of the second protective cover 310 is connected to the connecting plate 302, and a through slit is provided on the side close to the transmission part, and the second blade 308 extends to the outside through the through slit for cutting. A guide bell mouth is provided in the paper film input direction to facilitate the introduction of the paper film. In addition, a hinged door is provided on the side end face in the paper film input direction, which can facilitate the replacement of the octagonal blade. The third protective cover 311 covers the outside of the motor and reduction box assembly 303 and the elastic coupling 304, and is connected to the connecting plate 302, which is used to protect the motor and reduction box assembly 303 and the elastic coupling 304 from external force damage and prevent the coupling from rotating at high speed and injuring people.
现对本实施例的工作流程进行说明:将绝缘纸和薄膜放置于绕包机放料轴的启始端,由传动辊转动,带动绝缘纸和薄膜直线移动。第一刀片206由双杆气缸202伸出第一防护罩205,插入绝缘纸,随着绝缘纸的直线移动,切割绝缘纸上多余部分,废纸卷绕机(图中未示出)将多余部分的绝缘纸卷起来。后续,纸膜会沿着第二防护罩310的喇叭导向口进入下一步流程。需要手动将纸膜(绝缘纸和薄膜)放在芯子表面,水溶性胶带固定住纸膜,由张力轴控制器设定张力,纸膜在绕包机放料轴的导向下,绕包机主轴带动芯子旋转,将纸膜缠绕在芯子四周,旋转圈数后,停止旋转。横向切割组件3的电机提前几秒自动启动,八角刀片平稳运转。夹紧轮对纸膜进行压紧,无杆气缸301自下而上直线缓慢升起,在八角刀片高速运转下,将纸膜由下而上切割断开。待工作结束后第一刀片206会自动缩回至第一防护罩205内。The working process of this embodiment is now described: the insulating paper and film are placed at the starting end of the discharge shaft of the wrapping machine, and the driving roller rotates to drive the insulating paper and film to move in a straight line. The first blade 206 extends from the first protective cover 205 by the double-rod cylinder 202, inserts the insulating paper, and cuts the excess part of the insulating paper as the insulating paper moves in a straight line. The waste paper winding machine (not shown in the figure) rolls up the excess insulating paper. Subsequently, the paper film will enter the next step of the process along the horn guide port of the second protective cover 310. It is necessary to manually place the paper film (insulating paper and film) on the surface of the core, fix the paper film with a water-soluble tape, and set the tension by the tension shaft controller. Under the guidance of the discharge shaft of the wrapping machine, the main shaft of the wrapping machine drives the core to rotate, and the paper film is wrapped around the core. After rotating a number of circles, it stops rotating. The motor of the transverse cutting component 3 automatically starts a few seconds in advance, and the octagonal blade runs smoothly. The clamping wheel presses the paper film, and the rodless cylinder 301 rises slowly from bottom to top in a straight line, and the octagonal blade runs at high speed to cut the paper film from bottom to top. After the work is completed, the first blade 206 will automatically retract into the first protective cover 205.
上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于上述实施方式。即使对本发明作出各种变化,倘若这些变化属于本发明权利要求及其等同技术的范围之内,则仍落入在本发明的保护范围之中。 The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Even if various changes are made to the present invention, if these changes fall within the scope of the claims of the present invention and their equivalents, they still fall within the protection scope of the present invention.
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