WO2025005314A1 - In-die riveting mold, and component-manufacturing method using same - Google Patents
In-die riveting mold, and component-manufacturing method using same Download PDFInfo
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- WO2025005314A1 WO2025005314A1 PCT/KR2023/008912 KR2023008912W WO2025005314A1 WO 2025005314 A1 WO2025005314 A1 WO 2025005314A1 KR 2023008912 W KR2023008912 W KR 2023008912W WO 2025005314 A1 WO2025005314 A1 WO 2025005314A1
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- Prior art keywords
- pair
- die
- rivet
- members
- joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/02—Riveting procedures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/02—Riveting procedures
- B21J15/04—Riveting hollow rivets mechanically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
Definitions
- the present invention relates to an in-die riveting mold for manufacturing a part by riveting a plurality of fixed members within a mold, and a method for manufacturing a part using the same.
- automobile parts such as duct mountings that form the floor of the passenger space inside a bus are typically manufactured by joining multiple steel plates together using a welding method such as TIG (Tungsten Inert Gas Welding).
- TIG Tungsten Inert Gas Welding
- steel plates in automobile parts are being replaced with non-ferrous metal plates or plastic plates.
- non-ferrous metal plates or plastic plates are not suitable for welding.
- a method of manufacturing a part by riveting a non-ferrous metal plate or a plastic plate may be considered.
- multiple rivet joint points are required for one part, and multiple rivetings must be repeated, which reduces the productivity of manufacturing the part, and the variation in the quality of the joints may increase depending on the skill level of the worker, which may reduce the yield of good products.
- the present invention was created to improve the above problems, and provides an in-die riveting mold that fixes a plurality of members in a mold and simultaneously connects a plurality of points by riveting, and a method for manufacturing a part using the same.
- the present invention provides an in-die riveting mold comprising: a lower die for supporting a pair of members, each having a joint, so that the pair of joints overlap; an upper die which is relatively movable with respect to the lower die in a direction approaching the lower die and in an opposite direction thereto, and approaches the lower die, on which the pair of members are supported, to hold the pair of members; and a rivet punch which is installed in one of the upper die and the lower die and supports a rivet at a distal end thereof; wherein the rivet punch moves relatively with respect to the pair of joints so as to approach the pair of joints while the pair of members is held between the upper die and the lower die, so that the rivet joins the pair of joints.
- the above rivet may be a self-piercing rivet (SPR) having a head portion supported by a distal end of the rivet punch, and a hook portion protruding from the head portion so as to penetrate a pair of joints.
- SPR self-piercing rivet
- the in-die riveting mold of the present invention may further include an anvil block, which is installed on an opposite die of the upper die and the lower die, in which the rivet punch is installed, and induces deformation of the hook portion dug into the pair of joints so that the rivet is fastened to the pair of joints.
- the above anvil block can be removably fixed to the opposite die.
- the lower die may have a base block, a joint mounting surface on which the pair of joints are mounted in an overlapping state, a core block supporting the pair of members, and a spring elastically urging the core block in a direction away from the base block.
- the rivet punch is installed in the base block, a rivet punch through-hole is formed in the core block for the rivet punch to penetrate through, and when the pair of members are supported on the core block and the upper die and the base block come close to each other, the upper die first closely holds the pair of members, and then the rivet supported by the rivet punch can connect the pair of joints.
- the in-die riveting mold of the present invention may further include a shaped punch, which is installed in one of the upper die and the lower die and moves relatively toward one of the pair of members to form a concave groove or hole in the one of the members.
- At least one of the above pair of absences may be made of a non-ferrous metal or plastic.
- the present invention provides a method for manufacturing a part in which a pair of members are joined by the rivet using the above-described in-die riveting mold, the method comprising: a part preparation step for manufacturing the pair of members; a rivet loading step for loading the rivet so that the rivet is supported by the distal end of the rivet punch while the upper die and the lower die are spaced apart; a part loading step for settling and supporting the pair of members on the lower die so that the pair of joints overlap; a mold closing step for moving at least one of the upper die and the lower die toward the other die so that the upper die and the lower die come closer to each other to hold the pair of members; a rivet joining step for bringing the rivet punch close to the pair of joints so that the rivet joins the pair of joints; and a mold opening and part taking out step for separating the upper die and the lower die and removing the part from between the upper die and the lower die.
- At least one of the above pair of members is made of metal, and the member preparation step may include a step of manufacturing the at least one member by pressing a metal plate.
- a plurality of members can be fixed in a mold and a plurality of points can be simultaneously joined by riveting, thereby improving the productivity of parts manufacturing and increasing the yield of good products regardless of the skill level of the worker.
- FIG. 1 is a perspective view illustrating a part manufactured using an indie riveting mold according to an embodiment of the present invention.
- FIGS. 2 and 3 are cross-sectional views of an indie riveting mold according to an embodiment of the present invention, wherein FIG. 2 is a cross-sectional view corresponding to a cross-sectional view taken along line II-II of a component of FIG. 1, and FIG. 3 is a cross-sectional view corresponding to a cross-sectional view taken along line III-III of a component of FIG. 1.
- Figure 4 is a flowchart of a method for manufacturing a component according to an embodiment of the present invention.
- Figures 5 and 6 are enlarged cross-sectional views of portion A of Figure 2.
- Figure 5 is a drawing showing the mold in an opened state
- Figure 6 is a drawing showing the mold in a closed state.
- Figure 7 is an enlarged cross-sectional view of part B of Figure 3, showing the mold being opened.
- FIG. 1 is a perspective view illustrating a component manufactured using an in-die riveting mold according to an embodiment of the present invention.
- the component illustrated in FIG. 1 is a duct mounting (10) that constitutes a floor of a passenger space inside a bus.
- the duct mounting (10) is manufactured by connecting a first member (11) and a second member (21) to each other.
- the first member (11) and the second member (21) have the same cross-section when cut in the width direction.
- the first member (11) and the second member (21) each have flange portions (15, 25) at both ends in the width direction, and channel portions (12, 22) that are connected to the flange portions (15, 25) and protrude stepwise from the flange portions (15, 25).
- the channel portions (12, 22) extend in one direction so that a cable (not shown) can be accommodated in the stepped internal space, and the flange portions (15, 25) also extend parallel to the channel portions (12, 22).
- a plurality of grooves (13, 23) that are concavely recessed inward are formed at the center of the channel portions (12, 22) so as to reinforce rigidity against bending or twisting.
- At least one of the first member (11) and the second member (21) may be made of a non-ferrous metal or plastic.
- the material of the first member (11) and the second member (21) is a metal plate made of iron (Fe) or a non-ferrous metal
- the metal plate as the material may be press-processed to manufacture the first member (11) and the second member (21) before riveting the first member (11) and the second member (21).
- the non-ferrous metal may be aluminum (Al) or an alloy containing aluminum as a main material.
- the material made of plastic may be manufactured by injection molding.
- FIGS. 2 and 3 are cross-sectional views of an in-die riveting mold according to an embodiment of the present invention, wherein FIG. 2 is a cross-sectional view corresponding to a cross-sectional view taken along line II-II of a component of FIG. 1, FIG. 3 is a cross-sectional view corresponding to a cross-sectional view taken along line III-III of the component of FIG. 1, FIG. 4 is a flowchart of a method for manufacturing a component according to an embodiment of the present invention, and FIGS. 5 and 6 are enlarged cross-sectional views of portion A of FIG. 2, wherein FIG. 5 is a view illustrating an opened state of the mold, FIG. 6 is a view illustrating an closed state of the mold, and FIG.
- FIG. 7 is an enlarged cross-sectional view of portion B of FIG. 3, illustrating an opened state of the mold.
- the component (10) of FIG. 1 is riveted using the in-die riveting mold (30) according to the embodiment of the present invention illustrated in FIGS. 2 and 3.
- the in-die riveting mold (30) is a mold that chucks, i.e., holds and fixes, a separated first member (11) and a second member (21), and performs multiple riveting operations simultaneously to rivet-join the first member (11) and the second member (21).
- the in-die riveting mold (30) is equipped with a lower die (31), an upper die (50), a plurality of rivet punches (60), a plurality of anvil blocks (70), and a plurality of shape punches (66).
- the lower die (31) supports the first member (11) and the second member (21) so that a pair of joints (16, 26), that is, the joint (16) of the first member (11) and the joint (26) of the second member (21) overlap.
- the lower die (31) has a base block (32), a core block (40), and a plurality of springs (65).
- the core block (40) is positioned on the upper side of the base block (32) so that the upper side (33) of the base block (32) faces the lower side (41) of the core block (40).
- a plurality of rivet punch installation grooves (34) in which a plurality of rivet punches (60) are fixedly installed, a plurality of spring mounting grooves (35) in which a plurality of springs (65) are inserted and mounted, and a plurality of shape punch installation grooves (36) in which a plurality of shape punches (66) are fixedly installed are formed.
- the plurality of springs (65) are inserted and mounted one by one in the plurality of spring mounting grooves (35) to elastically press the core block (40) in a direction in which the lower surface (41) of the core block (40) is spaced apart from the upper surface (33) of the base block (32).
- a joint mounting surface (45) is formed on which a pair of joints (16, 26) are supported in an overlapping state, a first member mounting surface (42) on which another portion of the first member (11) excluding the joint (16), that is, the channel portion (12) and the flange portion (15) of the first member (11) are supported, and a second member mounting surface (43) on which another portion of the second member (21) excluding the joint (26), that is, the channel portion (22) and the flange portion (25) of the second member (21) are supported.
- the first member (11) and the second member (21) are supported on the core block (40) in a form in which the channel portions (12, 22) are protruded and turned over.
- the upper die (50) is relatively movable with respect to the lower die (31) in the direction approaching the lower die (31) and in the opposite direction by hydraulic pressure, and approaches the lower die (31) on which the first member (11) and the second member (21) are supported, thereby holding the first member (11) and the second member (21).
- the separated first member (11) and second member (21) are chucked without shaking while the joints (16, 26) are overlapped with each other.
- a plurality of anvil block installation grooves (57) in which a plurality of anvil blocks (70) are fixedly installed are formed on the lower surface of the upper die (50).
- the present invention also includes an in-die riveting mold having a structure in which only the lower die is raised and lowered while the upper die is not raised and lowered to switch between the mold-closing and mold-opening states, or an in-die riveting mold having a structure in which the upper die and the lower die are simultaneously moved in opposite directions to switch between the mold-closing and mold-opening states.
- a plurality of rivet punches (60) are removably and securely installed one by one in a plurality of rivet punch installation grooves (34) of a base block (32).
- Each rivet punch (60) has the shape of a column or rod extending in the vertical direction, and a rivet installation groove (61) in which a rivet (1) is installed is formed at a distal end, that is, an upper end.
- a plurality of rivet punch through holes (46) are formed in the core block (40) so that a plurality of rivet punches (60) can penetrate through it.
- Each rivet punch through hole (46) is formed so as to penetrate the core block (40) in the thickness direction at a position aligned vertically with the corresponding rivet punch (60).
- the rivet (1) is a self-piercing rivet (SPR) having a head portion (2) that is supported and secured in a rivet mounting groove (61) of a rivet punch (60), and a hook portion (3) that protrudes and extends from the head portion (2) to penetrate a pair of overlapping joints (16, 26).
- the hook portion (3) may have a plurality of projections whose ends (4) are spaced apart from each other.
- a plurality of anvil blocks (70) are removably and securely installed one by one in a plurality of anvil block installation grooves (57) formed in an upper die (50), which is an opposite die of a lower die (31) in which a plurality of rivet punches (60) are installed.
- Each anvil block (70) is installed at a position aligned vertically with a corresponding rivet punch (60).
- the upper die (50) and the lower die (31) are spaced apart and the first member (11) and the second member (21) are supported and fixed on the upper side of the core block (40), and the upper die (50) approaches the lower die (31), the upper die (50) first firmly holds the first member (11) and the second member (21) supported by the core block (40) so that they do not shake. In other words, the first member (11) and the second member (21) are chucked.
- the core block (40) and the base block (32) are spaced apart by a plurality of springs (65).
- the core member (40) descends toward the base member (32) while the first member (11) and the second member (21) are chucked, so that the plurality of rivet punches (60) move relative to each other to approach the pair of overlapping joints (16, 26). Accordingly, the plurality of rivets (1) supported by the plurality of rivet punches (60) join the pair of overlapping joints (16, 26).
- Each anvil block (70) supports the overlapped joints (16, 26) so that the ends (4) of the hook portions (3) of the rivets (1) pressed by the corresponding rivet punches (60) can easily dig into and be inserted into the overlapped joints (16, 26).
- the anvil block (70) induces deformation of the hook portions (3) dug into the overlapped joints (16, 26) so that the rivets (1) are fastened to the overlapped joints (16, 26) and the pair of joints (16, 26) are joined without being separated.
- the anvil block (70) has a central protrusion (73) that protrudes toward the rivet punch (60) so as to be aligned vertically with the center of the head portion (2), and an annular groove portion (73) that is concavely formed along a circumferential orbit centered on the central protrusion (73).
- the hook portion (3) that has dug into a pair of overlapping joints (16, 26) has its end (4) penetrate into the joint portion (26) that is relatively farther from the rivet punch (60) among the pair of joints (16, 26).
- the head portion (2) cannot dig into the pair of joints (16, 26).
- the hook portion (3) is deformed plastically in the direction of spreading out within the pair of joints (16, 26) by avoiding the central projection (73). Unlike the central projection (73), the concavely dug annular groove portion (73) provides a space in which the hook portion (3) is deformed and the pair of joints (16, 26) pushed by the hook portion (3) are partially deformed and filled.
- a plurality of shape punches (66) are removably and fixedly installed one by one in the plurality of shape punch installation grooves (36) of the base block (32).
- Each shape punch (66) is provided with an upwardly protruding projection (67) so as to form a concave groove (13, 23) in the channel portions (12, 22) of the first member (11) and the second member (21).
- the shape punch (66) illustrated in FIGS. 3 and 7 is for forming the concave groove (13, 23) in the component (10), but the in-die riveting mold of the present invention is not limited thereto, and may also be provided with a shape punch for forming a hole penetrating the first member (11) and the second member (21).
- a plurality of shape punch penetration holes (47) are formed in the core block (40) so that a plurality of shape punches (66) can penetrate through them.
- Each shape punch penetration hole (47) is formed so as to penetrate the core block (40) in the thickness direction at a position aligned vertically with the corresponding shape punch (66).
- a fine concave surface (55) is formed on the lower surface of the upper die (50) so that a portion of the first member (11) and a portion of the second member (21) pressed against the plurality of protrusions (67) can be plastically deformed into a concave groove (13, 23) shape.
- a plurality of rivet punches (60) and a plurality of shape punches (66) are detachably fixedly installed to the base block (32), and a plurality of anvil blocks (70) are detachably fixedly installed to the upper die (50). Therefore, even if one of the rivet punches (60), the shape punches (66), and the anvil block (70) is damaged by repeated work, only the damaged part needs to be replaced and installed without having to remanufacture the entire lower die (31) or upper die (50), so the maintenance cost of the in-die riveting mold (30) is reduced.
- the rivet punch (60) and the shape punch (66) are installed in the lower die (31) and the anvil block (70) is installed in the upper die (50).
- an in-die riveting mold in which the rivet punch and the shape punch are installed in the upper die and the anvil block is installed in the lower die may also belong to the present invention.
- the in-die riveting mold (30) described with reference to FIGS. 2, 3, and 5 to 7 has the rivet punch (60) fixedly installed in the base block (32) and does not have a separate actuator for raising and lowering the rivet punch (60) in addition to an actuator for raising and lowering the upper die (50).
- an in-die riveting mold that has a separate actuator for raising and lowering the rivet punch unlike this, may also belong to the present invention.
- a method for manufacturing a part (10) in which a first part (11) and a second part (21) are joined by a plurality of rivets (1) using an in-die riveting mold (30) comprises a part preparation step (S10), a rivet loading step (S20), a part loading step (S30), a mold closing step (S40), a rivet joining step (S50), and a mold opening and part removal step (S60).
- the absence preparation step (S10) is a step for manufacturing the first absence (11) and the second absence (21).
- the metal plate material that is the material of the first absence (11) and the second absence (21) can be press-processed using a separate press mold rather than an in-die riveting mold (30) to manufacture the first absence (11) and the second absence (21).
- the metal plate material can be, for example, a non-ferrous metal plate material made of a non-ferrous metal such as aluminum (Al) or an alloy containing aluminum as a main material.
- At least one of the first member (11) and the second member (21) may be made of plastic.
- the member made of plastic may be manufactured by injection molding.
- the rivet loading step (S20) is a step of loading a plurality of rivets (1) so that the plurality of rivets (1) are supported in the distal rivet loading grooves (61) of the plurality of rivet punches (60) in a mold opening state where the upper die (50) and the lower die (31) are spaced apart.
- the member loading step (S30) is a step of supporting and fixing the first member (11) and the second member (21) to the lower die (31) so that the pair of joints (16, 26) overlap each other.
- a pair of joints (16, 26) are supported in an overlapping state on the joint mounting surface (45) of the core block (40), another part of the first member (11) excluding the joint (16), that is, the channel part (12) and the flange part (15) of the first member (11) are supported on the first member mounting surface (42) of the core block (40), and another part of the second member (21) excluding the joint (26), that is, the channel part (22) and the flange part (25) of the second member (21) are supported on the second member mounting surface (43) of the core block (40).
- the rivet loading step (S20) and the member loading step (S30) can be performed by a worker or a robot arm (not shown).
- the first member (11) and the second member (21) are supported and secured to the lower die (31) with the pair of joints (16, 26) overlapping each other so that the joint (16, 26) with greater rigidity among the pair of joints is positioned closer to the rivet punch (60) than the other joint (26).
- first member (11) is made of stainless steel and the second member (21) is made of aluminum (Al) or an aluminum alloy having lower rigidity than the first member (11)
- a pair of joints (16, 26) overlap so that the joint (16) of the first member (11) is supported by contacting the joint mounting surface (45) of the core block (40), and the joint (26) of the second member (21) is supported by contacting the joint (16) of the first member (11).
- the mold closing step (S40) is a step of moving the upper die (50) toward the lower die (31) so that the upper die (50) and the lower die (31) come closer to each other, thereby holding the first member (11) and the second member (21) without shaking during the riveting process.
- the riveting joining step (S50) is a step of bringing a plurality of rivet punches (60) close to a pair of joints (16, 26) in which a plurality of rivets (1) are overlapped so as to join the pair of joints (16, 26).
- the mold closing step (S40) and the rivet joining step (S50) have been described in detail while explaining the in-die riveting mold (30) with reference to FIGS.
- the mold opening and component extraction step (S60) is a step of separating the upper die (50) and the lower die (31) and extracting the component (10) in which the first component (11) and the second component (21) are combined from between the upper die (50) and the lower die (31) to the outside of the in-die riveting mold (30).
- the upper die (50) can be raised and separated from the lower die (31).
- the work of extracting the component (10) can be performed by a worker or a robot arm (not shown).
- the upper die (50) may not be raised and lowered, and only the lower die (31) may be raised and lowered, or the upper die (50) and the lower die (31) may be raised and lowered simultaneously in opposite directions to perform the mold closing step (S40), the riveting step (S50), and the mold opening and component removal step (S60).
- a plurality of members (11, 21) can be fixed in the mold (30) and a plurality of points can be simultaneously riveted, thereby improving the productivity of manufacturing the members (10) and improving the yield of good products regardless of the skill level of the worker.
- members (11, 21) made of non-ferrous metal or plastic material that are difficult to join by welding can be joined, so that, in particular, parts for transportation machinery such as automobiles and aircraft can be easily reduced in weight.
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Abstract
Description
본 발명은 금형 내에서 고정된 복수의 부재를 리벳 접합하여 부품을 제조하는 인다이 리벳팅 금형과, 이를 이용한 부품 제조 방법에 관한 것이다. The present invention relates to an in-die riveting mold for manufacturing a part by riveting a plurality of fixed members within a mold, and a method for manufacturing a part using the same.
예컨대, 버스(bus) 내부의 승차 공간의 플로우(floor)를 구성하는 덕트 마운팅(duct mounting)과 같은 자동차 부품은 통상적으로 복수의 강판(steel plate)을 TIG 용접(Tungsten Inert Gas Welding)과 같은 용접 방법으로 이어 붙여 제조된다. 그러나, 자동차의 연비 개선을 위한 부품 경량화 요구에 따라 자동차 부품에서 강판은 비철금속 판재 또는 플라스틱 판재로 대체되고 있는 추세로서, 비철금속 판재 또는 플라스틱 판재는 용접으로 접합하기에 부적합하다는 문제가 있다. For example, automobile parts such as duct mountings that form the floor of the passenger space inside a bus are typically manufactured by joining multiple steel plates together using a welding method such as TIG (Tungsten Inert Gas Welding). However, with the demand for lighter parts to improve fuel efficiency of automobiles, steel plates in automobile parts are being replaced with non-ferrous metal plates or plastic plates. However, there is a problem in that non-ferrous metal plates or plastic plates are not suitable for welding.
한편, 비철금속 판재 또는 플라스틱 판재를 리벳 접합하여 부품을 제조하는 방법이 고려될 수 있다. 그러나, 이 경우에 하나의 부품에 다수 개의 리벳 접합 지점이 요구되는데, 다수 회의 리벳팅(riveting)을 반복하여야 하므로 부품 제조 생산성이 저하되고, 작업자의 숙련도에 따라 접합 품질의 편차가 커져서 양품 수율이 저하될 수 있다. Meanwhile, a method of manufacturing a part by riveting a non-ferrous metal plate or a plastic plate may be considered. However, in this case, multiple rivet joint points are required for one part, and multiple rivetings must be repeated, which reduces the productivity of manufacturing the part, and the variation in the quality of the joints may increase depending on the skill level of the worker, which may reduce the yield of good products.
본 발명의 배경기술은 대한민국 등록특허공보 제10-2147098호(2020.08.24. 등록, 발명의 명칭: 셀프 피어싱 리벳팅 장치)에 개시되어 있다.The background technology of the present invention is disclosed in Korean Patent Publication No. 10-2147098 (registered on August 24, 2020, title of the invention: self-piercing riveting device).
본 발명은 상기와 같은 문제점을 개선하기 위해 창출된 것으로, 금형 내에서 복수의 부재를 고정하고 복수의 지점을 동시에 리벳팅(riveting)으로 접합하는 인다이 리벳팅 금형 및 이를 이용한 부품 제조 방법을 제공한다. The present invention was created to improve the above problems, and provides an in-die riveting mold that fixes a plurality of members in a mold and simultaneously connects a plurality of points by riveting, and a method for manufacturing a part using the same.
본 발명은, 접합부를 각각 구비한 한 쌍의 부재를 상기 한 쌍의 접합부가 겹쳐지도록 지지하는 하부 다이(die); 상기 하부 다이에 접근하는 방향 및 그 반대 방향으로 상기 하부 다이에 대해 상대적으로 이동 가능하며, 상기 한 쌍의 부재가 지지된 상기 하부 다이에 접근하여 상기 한 쌍의 부재를 잡아주는 상부 다이; 및, 상기 상부 다이 및 상기 하부 다이 중 하나의 다이에 설치되며, 말단부에 리벳을 지지하는 리벳 펀치;를 구비하고, 상기 상부 다이와 상기 하부 다이 사이에 상기 한 쌍의 부재가 잡힌 상태에서 상기 리벳 펀치가 상기 한 쌍의 접합부에 접근하도록 상기 한 쌍의 접합부에 대해 상대적으로 이동하여 상기 리벳이 상기 한 쌍의 접합부를 결합시키는 인다이 리벳팅 금형을 제공한다. The present invention provides an in-die riveting mold comprising: a lower die for supporting a pair of members, each having a joint, so that the pair of joints overlap; an upper die which is relatively movable with respect to the lower die in a direction approaching the lower die and in an opposite direction thereto, and approaches the lower die, on which the pair of members are supported, to hold the pair of members; and a rivet punch which is installed in one of the upper die and the lower die and supports a rivet at a distal end thereof; wherein the rivet punch moves relatively with respect to the pair of joints so as to approach the pair of joints while the pair of members is held between the upper die and the lower die, so that the rivet joins the pair of joints.
상기 리벳은, 상기 리벳 펀치의 말단부에 지지되는 헤드부(head portion), 및 한 쌍의 접합부에 파고들도록 상기 헤드부에서 돌출된 후크부(hook portion)를 구비한 셀프 피어싱 리벳(SPR: self-piercing rivet)일 수 있다. The above rivet may be a self-piercing rivet (SPR) having a head portion supported by a distal end of the rivet punch, and a hook portion protruding from the head portion so as to penetrate a pair of joints.
본 발명의 인다이 리벳팅 금형은, 상기 상부 다이 및 상기 하부 다이 중 상기 리벳 펀치가 설치된 다이의 맞은편 다이에 설치되며, 상기 한 쌍의 접합부에 상기 리벳이 체결되도록 상기 한 쌍의 접합부로 파고든 상기 후크부의 변형을 유도하는 앤빌 블록(anvil block);을 더 구비할 수 있다.The in-die riveting mold of the present invention may further include an anvil block, which is installed on an opposite die of the upper die and the lower die, in which the rivet punch is installed, and induces deformation of the hook portion dug into the pair of joints so that the rivet is fastened to the pair of joints.
상기 앤빌 블록은 상기 맞은편 다이에 착탈 가능하게 고정될 수 있다.The above anvil block can be removably fixed to the opposite die.
상기 하부 다이는, 베이스 블록(base block), 상기 한 쌍의 접합부가 겹쳐진 상태로 안착되는 접합부 안착면을 구비하며, 상기 한 쌍의 부재를 지지하는 코어 블록(core block), 및 상기 코어 블록을 상기 베이스 블록에 대해 이격되는 방향으로 탄성 가압하는 스프링을 구비할 수 있다. The lower die may have a base block, a joint mounting surface on which the pair of joints are mounted in an overlapping state, a core block supporting the pair of members, and a spring elastically urging the core block in a direction away from the base block.
상기 리벳 펀치는 상기 베이스 블록에 설치되고, 상기 코어 블록에는 상기 리벳 펀치가 관통하도록 리벳 펀치 관통공이 형성되고, 상기 코어 블록에 상기 한 쌍의 부재가 지지된 상태에서 상기 상부 다이와 상기 베이스 블록이 서로 가까워지면, 먼저 상기 상부 다이가 상기 한 쌍의 부재를 밀착하여 잡은 후 상기 리벳 펀치에 지지된 상기 리벳이 상기 한 쌍의 접합부를 결합시킬 수 있다. The rivet punch is installed in the base block, a rivet punch through-hole is formed in the core block for the rivet punch to penetrate through, and when the pair of members are supported on the core block and the upper die and the base block come close to each other, the upper die first closely holds the pair of members, and then the rivet supported by the rivet punch can connect the pair of joints.
본 발명의 인다이 리벳팅 금형은, 상기 상부 다이 및 상기 하부 다이 중 하나의 다이에 설치되며, 상기 한 쌍의 부재 중 하나의 부재를 향해 상대적으로 이동하여 상기 하나의 부재에 오목한 홈(groove) 또는 홀(hole)을 형성하는 형상 펀치;를 더 구비할 수 있다. The in-die riveting mold of the present invention may further include a shaped punch, which is installed in one of the upper die and the lower die and moves relatively toward one of the pair of members to form a concave groove or hole in the one of the members.
상기 한 쌍의 부재 중 적어도 하나의 부재는 비철금속 또는 플라스틱으로 이루어질 수 있다. At least one of the above pair of absences may be made of a non-ferrous metal or plastic.
또한 본 발명은 상기한 인다이 리벳팅 금형을 이용하여 상기 한 쌍의 부재가 상기 리벳에 의해 결합된 부품을 제조하는 방법으로서, 상기 한 쌍의 부재를 제조하는 부재 준비 단계; 상기 상부 다이와 상기 하부 다이가 이격된 상태에서 상기 리벳 펀치의 말단부에 상기 리벳이 지지되도록 상기 리벳을 탑재하는 리벳 로딩(loading) 단계; 상기 한 쌍의 부재를 상기 한 쌍의 접합부가 겹쳐지도록 상기 하부 다이에 안착 지지시키는 부재 로딩 단계; 상기 상부 다이와 상기 하부 다이가 가까워지도록 상기 상부 다이와 상기 하부 다이 중 적어도 하나의 다이를 상대편의 다이를 향해 이동시켜 상기 한 쌍의 부재를 잡는 형폐 단계; 상기 리벳이 상기 한 쌍의 접합부를 결합시키도록 상기 리벳 펀치를 상기 한 쌍의 접합부에 접근시키는 리벳 결합 단계; 및, 상기 상부 다이와 상기 하부 다이를 이격시키고, 상기 부품을 상기 상부 다이와 상기 하부 다이 사이에서 제거하는 형개 및 부품 취출 단계;를 구비하는 부품 제조 방법을 제공한다. In addition, the present invention provides a method for manufacturing a part in which a pair of members are joined by the rivet using the above-described in-die riveting mold, the method comprising: a part preparation step for manufacturing the pair of members; a rivet loading step for loading the rivet so that the rivet is supported by the distal end of the rivet punch while the upper die and the lower die are spaced apart; a part loading step for settling and supporting the pair of members on the lower die so that the pair of joints overlap; a mold closing step for moving at least one of the upper die and the lower die toward the other die so that the upper die and the lower die come closer to each other to hold the pair of members; a rivet joining step for bringing the rivet punch close to the pair of joints so that the rivet joins the pair of joints; and a mold opening and part taking out step for separating the upper die and the lower die and removing the part from between the upper die and the lower die.
상기 한 쌍의 부재 중 적어도 하나의 부재는 금속으로 이루어지고, 상기 부재 준비 단계는, 금속판재를 프레스 가공하여 상기 적어도 하나의 부재를 제조하는 단계를 구비할 수 있다. At least one of the above pair of members is made of metal, and the member preparation step may include a step of manufacturing the at least one member by pressing a metal plate.
본 발명에 의하면, 복수의 부재를 금형 내에서 고정하고 복수의 지점을 동시에 리벳팅으로 접합할 수 있어, 부품 제조 생산성이 향상되고, 작업자의 작업 숙련도에 무관하게 양품 수율이 향상된다. According to the present invention, a plurality of members can be fixed in a mold and a plurality of points can be simultaneously joined by riveting, thereby improving the productivity of parts manufacturing and increasing the yield of good products regardless of the skill level of the worker.
본 발명에 의하면 용접으로 접합하기 어려운 비철금속 또는 플라스틱 소재의 부재를 접합할 수 있다. 따라서, 특히, 자동차, 항공기 등의 수송기계용 부품을 용이하게 경량화할 수 있다.According to the present invention, it is possible to join non-ferrous metal or plastic material members that are difficult to join by welding. Therefore, in particular, parts for transportation machinery such as automobiles and aircraft can be easily made lighter.
도 1은 본 발명의 실시예에 따른 인다이 리벳팅 금형을 이용하여 제조된 부품을 도시한 사시도이다. FIG. 1 is a perspective view illustrating a part manufactured using an indie riveting mold according to an embodiment of the present invention.
도 2 및 도 3은 본 발명의 실시예에 따른 인다이 리벳팅 금형의 단면도로서, 도 2는 도 1의 부품을 II-II에 따라 절개 도시한 단면도에 대응되는 그림이고, 도 3은 도 1의 부픔을 III-III에 따라 절개 도시한 단면도에 대응되는 그림이다. FIGS. 2 and 3 are cross-sectional views of an indie riveting mold according to an embodiment of the present invention, wherein FIG. 2 is a cross-sectional view corresponding to a cross-sectional view taken along line II-II of a component of FIG. 1, and FIG. 3 is a cross-sectional view corresponding to a cross-sectional view taken along line III-III of a component of FIG. 1.
도 4는 본 발명의 실시예에 따른 부품 제조 방법의 순서도이다. Figure 4 is a flowchart of a method for manufacturing a component according to an embodiment of the present invention.
도 5 및 도 6은 도 2의 A 부분을 확대 도시한 단면도로서, 도 5는 금형이 형개된 모습을 도시한 도면이고, 도 6은 금형이 형폐된 모습을 도시한 도면이다.Figures 5 and 6 are enlarged cross-sectional views of portion A of Figure 2. Figure 5 is a drawing showing the mold in an opened state, and Figure 6 is a drawing showing the mold in a closed state.
도 7은 도 3의 B 부분을 확대 도시한 단면도로서, 금형이 형개된 모습을 도시한 도면이다. Figure 7 is an enlarged cross-sectional view of part B of Figure 3, showing the mold being opened.
이하, 첨부된 도면들을 참조하여 본 발명의 실시예에 따른 인다이 리벳팅 금형 및 이를 이용한 부품 제조 방법을 상세하게 설명한다. 본 명세서에서 사용되는 용어(terminology)들은 본 발명의 바람직한 실시예를 적절히 표현하기 위해 사용된 용어들로서, 이는 사용자 또는 운용자의 의도 또는 본 발명이 속하는 분야의 관례 등에 따라 달라질 수 있다. 따라서, 본 용어들에 대한 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다. Hereinafter, with reference to the attached drawings, an in-die riveting mold according to an embodiment of the present invention and a method for manufacturing parts using the same will be described in detail. The terminology used in this specification is a terminology used to appropriately express a preferred embodiment of the present invention, and may vary depending on the intention of a user or operator or the customs of the field to which the present invention belongs. Therefore, the definition of these terms should be made based on the contents throughout this specification.
도 1은 본 발명의 실시예에 따른 인다이 리벳팅 금형을 이용하여 제조된 부품을 도시한 사시도이다. 도 1에 도시된 부품은 구체적으로, 버스(bus) 내부의 승차 공간의 플로우(floor)를 구성하는 덕트 마운팅(duct mounting)(10)이다. 도 1을 참조하면, 덕트 마운팅(10)은 덕트 마운팅(10)은 제1 부재(11)와 제2 부재(21)가 이어지게 접합되어 제조된다. 제1 부재(11)와 제2 부재(21)는 폭 방향으로 절단한 단면이 서로 동일하다. FIG. 1 is a perspective view illustrating a component manufactured using an in-die riveting mold according to an embodiment of the present invention. Specifically, the component illustrated in FIG. 1 is a duct mounting (10) that constitutes a floor of a passenger space inside a bus. Referring to FIG. 1, the duct mounting (10) is manufactured by connecting a first member (11) and a second member (21) to each other. The first member (11) and the second member (21) have the same cross-section when cut in the width direction.
제1 부재(11)와 제2 부재(21)는 각각, 폭 방향 양 단부의 플랜지부(flange ortion)(15, 25)와, 플랜지부(15, 25)와 연결되며 플랜지부(15, 25)와 단차지게 돌출된 채널부(channel portion)(12, 22)를 구비한다. 채널부(12, 22)는 단차지게 파인 내부 공간에 케이블(cable)(미도시)이 수용되도록 일 방향으로 연장되며, 플랜지부(15, 25)도 채널부(12, 22)와 평행하게 연장된다. 채널부(12, 22)의 중앙에는 휨이나 비틀림에 대한 강성이 보강되도록 내측으로 오목하게 파인 복수의 홈(groove)(13, 23)이 형성된다. The first member (11) and the second member (21) each have flange portions (15, 25) at both ends in the width direction, and channel portions (12, 22) that are connected to the flange portions (15, 25) and protrude stepwise from the flange portions (15, 25). The channel portions (12, 22) extend in one direction so that a cable (not shown) can be accommodated in the stepped internal space, and the flange portions (15, 25) also extend parallel to the channel portions (12, 22). A plurality of grooves (13, 23) that are concavely recessed inward are formed at the center of the channel portions (12, 22) so as to reinforce rigidity against bending or twisting.
제1 부재(11)와 제2 부재(21)의 단부에는 서로 겹쳐져 복수의 리벳(1)에 의해 접합되는 접합부(16, 26)가 구비된다. 부품(10), 즉 덕트 마운팅의 경량화를 위해서 제1 부재(11)와 제2 부재(21) 중 적어도 하나는 비철금속 또는 플라스틱으로 이루어질 수 있다. 제1 부재(11) 및 제2 부재(21)의 소재가 철(Fe) 또는 비철금속으로 이루어진 금속판재인 경우에는 제1 부재(11)와 제2 부재(21)를 리벳 접합하기에 앞서서 소재가 되는 금속판재를 프레스 가공하여 제1 부재(11) 및 제2 부재(21)를 제작할 수 있다. 예컨대, 비철금속은 알루미늄(Al) 또는 알루미늄을 주재료로 포함하는 합금일 수 있다. 한편, 제1 부재(11) 및 제2 부재(21) 중 적어도 하나가 플라스틱으로 이루어진 경우에, 플라스틱으로 이루어진 소재는 사출 성형에 의해 제조될 수 있다. The ends of the first member (11) and the second member (21) are provided with joints (16, 26) that overlap each other and are joined by a plurality of rivets (1). In order to reduce the weight of the component (10), i.e., the duct mounting, at least one of the first member (11) and the second member (21) may be made of a non-ferrous metal or plastic. When the material of the first member (11) and the second member (21) is a metal plate made of iron (Fe) or a non-ferrous metal, the metal plate as the material may be press-processed to manufacture the first member (11) and the second member (21) before riveting the first member (11) and the second member (21). For example, the non-ferrous metal may be aluminum (Al) or an alloy containing aluminum as a main material. Meanwhile, when at least one of the first member (11) and the second member (21) is made of plastic, the material made of plastic may be manufactured by injection molding.
도 2 및 도 3은 본 발명의 실시예에 따른 인다이 리벳팅 금형의 단면도로서, 도 2는 도 1의 부품을 II-II에 따라 절개 도시한 단면도에 대응되는 그림이고, 도 3은 도 1의 부픔을 III-III에 따라 절개 도시한 단면도에 대응되는 그림이고, 도 4는 본 발명의 실시예에 따른 부품 제조 방법의 순서도이고, 도 5 및 도 6은 도 2의 A 부분을 확대 도시한 단면도로서, 도 5는 금형이 형개된 모습을 도시한 도면이고, 도 6은 금형이 형폐된 모습을 도시한 도면이며, 도 7은 도 3의 B 부분을 확대 도시한 단면도로서, 금형이 형개된 모습을 도시한 도면이다. 도 1의 부품(10)은 도 2 및 도 3에 도시된 본 발명의 실시예에 따른 인다이 리벳팅 금형(30)을 이용하여 리벳 접합된다. FIGS. 2 and 3 are cross-sectional views of an in-die riveting mold according to an embodiment of the present invention, wherein FIG. 2 is a cross-sectional view corresponding to a cross-sectional view taken along line II-II of a component of FIG. 1, FIG. 3 is a cross-sectional view corresponding to a cross-sectional view taken along line III-III of the component of FIG. 1, FIG. 4 is a flowchart of a method for manufacturing a component according to an embodiment of the present invention, and FIGS. 5 and 6 are enlarged cross-sectional views of portion A of FIG. 2, wherein FIG. 5 is a view illustrating an opened state of the mold, FIG. 6 is a view illustrating an closed state of the mold, and FIG. 7 is an enlarged cross-sectional view of portion B of FIG. 3, illustrating an opened state of the mold. The component (10) of FIG. 1 is riveted using the in-die riveting mold (30) according to the embodiment of the present invention illustrated in FIGS. 2 and 3.
도 1 내지 도 3을 참조하면, 인다이 리벳팅 금형(30)은 분리된 제1 부재(11)와 제2 부재(21)를 척킹(chucking), 즉 잡아 고정하고, 복수 회의 리벳팅(riveting)을 동시에 수행하여 제1 부재(11)와 제2 부재(21)를 리벳 접합하는 금형이다. 인다이 리벳팅 금형(30)은 하부 다이(die)(31), 상부 다이(50), 복수의 리벳 펀치(rivet punch)(60), 복수의 앤빌 블록(anvil block)(70), 및 복수의 형상 펀치(66)를 구비한다. Referring to FIGS. 1 to 3, the in-die riveting mold (30) is a mold that chucks, i.e., holds and fixes, a separated first member (11) and a second member (21), and performs multiple riveting operations simultaneously to rivet-join the first member (11) and the second member (21). The in-die riveting mold (30) is equipped with a lower die (31), an upper die (50), a plurality of rivet punches (60), a plurality of anvil blocks (70), and a plurality of shape punches (66).
하부 다이(31)는 한 쌍의 접합부(16, 26), 다시 말해서 제1 부재(11)의 접합부(16)와 제2 부재(21)의 접합부(26)가 겹쳐지도록 제1 부재(11)와 제2 부재(21)를 지지한다. 하부 다이(31)는 베이스 블록(base block)(32)과 코어 블록(core block)(40)과, 복수의 스프링(spring)(65)을 구비한다. 베이스 블록(32)의 상측면(33)이 코어 블록(40)의 하측면(41)과 마주보도록 코어 블록(40)이 베이스 블록(32)의 상측에 위치한다. The lower die (31) supports the first member (11) and the second member (21) so that a pair of joints (16, 26), that is, the joint (16) of the first member (11) and the joint (26) of the second member (21) overlap. The lower die (31) has a base block (32), a core block (40), and a plurality of springs (65). The core block (40) is positioned on the upper side of the base block (32) so that the upper side (33) of the base block (32) faces the lower side (41) of the core block (40).
베이스 블록(32)의 상측면(33)에는 복수의 리벳 펀치(60)가 고정 설치되는 복수의 리벳 펀치 설치 홈(34), 복수의 스프링(65)이 삽입 탑재되는 복수의 스프링 탑재 홈(35), 및 복수의 형상 펀치(66)가 고정 설치되는 복수의 형상 펀치 설치 홈(36)이 형성된다. 복수의 스프링(65)은 복수의 스프링 탑재 홈(35)에 하나씩 삽입 탑재되어 코어 블록(40)의 하측면(41)을 베이스 블록(32)의 상측면(33)에 대해 이격되는 방향으로 코어 블록(40)을 탄성 가압한다. On the upper surface (33) of the base block (32), a plurality of rivet punch installation grooves (34) in which a plurality of rivet punches (60) are fixedly installed, a plurality of spring mounting grooves (35) in which a plurality of springs (65) are inserted and mounted, and a plurality of shape punch installation grooves (36) in which a plurality of shape punches (66) are fixedly installed are formed. The plurality of springs (65) are inserted and mounted one by one in the plurality of spring mounting grooves (35) to elastically press the core block (40) in a direction in which the lower surface (41) of the core block (40) is spaced apart from the upper surface (33) of the base block (32).
코어 블록(40)의 상측면에는 한 쌍의 접합부(16, 26)가 겹쳐진 상태로 안착 지지되는 접합부 안착면(45), 접합부(16)를 제외한 제1 부재(11)의 다른 부분, 즉 제1 부재(11)의 채널부(12)와 플랜지부(15)가 안착 지지되는 제1 부재 안착면(42), 및 접합부(26)를 제외한 제2 부재(21)의 다른 부분, 즉 제2 부재(21)의 채널부(22)와 플랜지부(25)가 안착 지지되는 제2 부재 안착면(43)이 형성된다. 제1 부재(11)와 제2 부재(21)는 도 1에 도시된 형태와 다르게, 채널부(12, 22)가 돌출되게 뒤집어진 형태로 코어 블록(40)에 안착 지지된다. On the upper surface of the core block (40), a joint mounting surface (45) is formed on which a pair of joints (16, 26) are supported in an overlapping state, a first member mounting surface (42) on which another portion of the first member (11) excluding the joint (16), that is, the channel portion (12) and the flange portion (15) of the first member (11) are supported, and a second member mounting surface (43) on which another portion of the second member (21) excluding the joint (26), that is, the channel portion (22) and the flange portion (25) of the second member (21) are supported. Unlike the form illustrated in FIG. 1, the first member (11) and the second member (21) are supported on the core block (40) in a form in which the channel portions (12, 22) are protruded and turned over.
상부 다이(50)는 유압(hydraulic pressure)에 의해 하부 다이(31)에 접근하는 방향 및 그 반대 방향으로 하부 다이(31)에 대해 상대적으로 이동 가능하며, 제1 부재(11) 및 제2 부재(21)가 지지된 하부 다이(31)에 접근하여 제1 부재(11)와 제2 부재(21)를 잡아준다. 다시 말해서, 분리된 제1 부재(11)와 제2 부재(21)가 접합부(16, 26)가 서로 겹쳐진 상태로 흔들리지 않게 척킹(chucking)된다. The upper die (50) is relatively movable with respect to the lower die (31) in the direction approaching the lower die (31) and in the opposite direction by hydraulic pressure, and approaches the lower die (31) on which the first member (11) and the second member (21) are supported, thereby holding the first member (11) and the second member (21). In other words, the separated first member (11) and second member (21) are chucked without shaking while the joints (16, 26) are overlapped with each other.
상부 다이(50)의 하측면에는 겹쳐진 한 쌍의 접합부(16, 26)에 밀착되는 접합부 밀착면(53), 접합부(16)를 제외한 제1 부재(11)의 다른 부분, 즉 제1 부재(11)의 채널부(12)와 플랜지부(15)에 밀착되는 제1 부재 밀착면(51), 및 접합부(26)를 제외한 제2 부재(21)의 다른 부분, 즉 제2 부재(21)의 채널부(22)와 플랜지부(25)에 밀착되는 제2 부재 밀착면(52)이 형성된다. 또한, 상부 다이(50)의 하측면에는 복수의 앤빌 블록(70)이 고정 설치되는 복수의 앤빌 블록 설치 홈(57)이 형성된다. On the lower surface of the upper die (50), a joint contact surface (53) that is in close contact with a pair of overlapping joints (16, 26), a first member contact surface (51) that is in close contact with another portion of the first member (11) excluding the joint (16), that is, the channel portion (12) and the flange portion (15) of the first member (11), and a second member contact surface (52) that is in close contact with another portion of the second member (21) excluding the joint (26), that is, the channel portion (22) and the flange portion (25) of the second member (21) are formed. In addition, a plurality of anvil block installation grooves (57) in which a plurality of anvil blocks (70) are fixedly installed are formed on the lower surface of the upper die (50).
제1 부재(11)와 제2 부재(21)가 하부 다이(31)와 상부 다이(50) 사이에서 척킹되도록 하부 다이(31)와 상부 다이(50)가 서로 가까워지는 것을 '형폐(型閉)'라 하고, 이와 반대로 하부 다이(31)와 상부 다이(50)가 서로 이격되는 것을 '형개(型開)'라 한다. 한편, 도 2 및 도 3에 도시된 인다이 리벳팅 금형(30)은 하부 다이(31)는 승강하지 않고 상부 다이(50)만 승강하여 형폐 및 형개 상태로 전환되는 것이나, 본 발명의 인다이 리벳팅 금형이 이와 같은 구조에 한정되는 것은 아니다. 다시 말해서, 상부 다이는 승강하지 않고 하부 다이만 승강하여 형폐 및 형개 상태로 전환되는 구조의 인다이 리벳팅 금형, 또는 상부 다이와 하부 다이가 동시에 서로 반대 방향으로 이동하여 형폐 및 형개 상태로 전환되는 구조의 인다이 리벳팅 금형도 본 발명에 포함된다. When the lower die (31) and the upper die (50) come closer to each other so that the first member (11) and the second member (21) are chucked between the lower die (31) and the upper die (50), this is called 'molding closing', and conversely, when the lower die (31) and the upper die (50) move away from each other, this is called 'molding opening'. Meanwhile, in the in-die riveting mold (30) illustrated in FIGS. 2 and 3, the lower die (31) is not raised and lowered, but only the upper die (50) is raised and lowered to switch between the mold closing and mold opening states, but the in-die riveting mold of the present invention is not limited to this structure. In other words, the present invention also includes an in-die riveting mold having a structure in which only the lower die is raised and lowered while the upper die is not raised and lowered to switch between the mold-closing and mold-opening states, or an in-die riveting mold having a structure in which the upper die and the lower die are simultaneously moved in opposite directions to switch between the mold-closing and mold-opening states.
도 1 내지 도 3, 도 5, 및 도 6을 함께 참조하면, 복수의 리벳 펀치(60)는 베이스 블록(32)의 복수의 리벳 펀치 설치 홈(34)에 하나씩 착탈 가능하게 고정 설치된다. 각각의 리벳 펀치(60)는 상하 방향으로 연장되는 기둥 내지 로드(rod)의 형상으로서, 말단부, 다시 말해 상단부에 리벳(1)이 안착 탑재되는 리벳 탑재 홈(61)이 형성된다. Referring to FIGS. 1 to 3, 5, and 6 together, a plurality of rivet punches (60) are removably and securely installed one by one in a plurality of rivet punch installation grooves (34) of a base block (32). Each rivet punch (60) has the shape of a column or rod extending in the vertical direction, and a rivet installation groove (61) in which a rivet (1) is installed is formed at a distal end, that is, an upper end.
코어 블록(40)에는 복수의 리벳 펀치(60)가 관통하도록 복수의 리벳 펀치 관통공(46)이 형성된다. 각각의 리벳 펀치 관통공(46)은 대응되는 리벳 펀치(60)와 상하 방향으로 정렬되는 위치에 코어 블록(40)을 두께 방향으로 관통하도록 형성된다. A plurality of rivet punch through holes (46) are formed in the core block (40) so that a plurality of rivet punches (60) can penetrate through it. Each rivet punch through hole (46) is formed so as to penetrate the core block (40) in the thickness direction at a position aligned vertically with the corresponding rivet punch (60).
리벳(1)은 리벳 펀치(60)의 리벳 탑재 홈(61)에 안착 지지되는 헤드부(head portion)(2)와, 겹쳐진 한 쌍의 접합부(16, 26)를 파고들도록 헤드부(2)에서 돌출 연장된 후크부(hook portion)(3)를 구비한 셀프 피어싱 리벳(SPR: self-piercing rivet)이다. 후크부(3)는 말단(4)이 서로 이격된 복수의 돌기를 구비할 수 있다. The rivet (1) is a self-piercing rivet (SPR) having a head portion (2) that is supported and secured in a rivet mounting groove (61) of a rivet punch (60), and a hook portion (3) that protrudes and extends from the head portion (2) to penetrate a pair of overlapping joints (16, 26). The hook portion (3) may have a plurality of projections whose ends (4) are spaced apart from each other.
복수의 앤빌 블록(70)은, 복수의 리벳 펀치(60)가 설치된 하부 다이(31)의 맞은편 다이인 상부 다이(50)에 형성된 복수의 앤빌 블록 설치 홈(57)에 하나씩 착탈 가능하게 고정 설치된다. 각각의 앤빌 블록(70)은 대응되는 리벳 펀치(60)와 상하 방향으로 정렬되는 위치에 설치된다. A plurality of anvil blocks (70) are removably and securely installed one by one in a plurality of anvil block installation grooves (57) formed in an upper die (50), which is an opposite die of a lower die (31) in which a plurality of rivet punches (60) are installed. Each anvil block (70) is installed at a position aligned vertically with a corresponding rivet punch (60).
상부 다이(50)와 하부 다이(31) 사이에 제1 부재(11)와 제2 부재(21)가 흔들리지 않게 잡힌 상태에서 복수의 리벳 펀치(60)가 겹쳐진 한 쌍의 접합부(16, 26)에 접근하도록 한 쌍의 접합부(16, 26)에 대해 상대적으로 이동하면 리벳 탑재 홈(61)에 안착 지지된 복수의 리벳(1)이 동시에 겹쳐진 한 쌍의 접합부(16, 26)를 결합시킨다. When a plurality of rivet punches (60) are moved relative to a pair of overlapping joints (16, 26) so as to approach the pair of overlapping joints (16, 26) while the first member (11) and the second member (21) are held without shaking between the upper die (50) and the lower die (31), a plurality of rivets (1) supported by being secured in the rivet mounting grooves (61) simultaneously join the pair of overlapping joints (16, 26).
구체적으로, 상부 다이(50)와 하부 다이(31)가 이격되고 코어 블록(40)의 상측면에 제1 부재(11)와 제2 부재(21)가 안착 지지된 상태에서 상부 다이(50)가 하부 다이(31)에 가까워지면, 먼저 상부 다이(50)가 코어 블록(40)에 지지된 제1 부재(11)와 제2 부재(21)를 밀착하여 흔들리지 않게 잡는다. 다시 말해 제1 부재(11)와 제2 부재(21)가 척킹된다. 이때, 코어 블록(40)과 베이스 블록(32)은 복수의 스프링(65)에 의해 이격된 상태이다. Specifically, when the upper die (50) and the lower die (31) are spaced apart and the first member (11) and the second member (21) are supported and fixed on the upper side of the core block (40), and the upper die (50) approaches the lower die (31), the upper die (50) first firmly holds the first member (11) and the second member (21) supported by the core block (40) so that they do not shake. In other words, the first member (11) and the second member (21) are chucked. At this time, the core block (40) and the base block (32) are spaced apart by a plurality of springs (65).
상부 다이(50)가 베이스 부재(32)에 가까워지도록 계속 하강하면, 제1 부재(11)와 제2 부재(21)가 척킹된 상태로 코어 부재(40)가 베이스 부재(32)를 향해 하강하므로, 복수의 리벳 펀치(60)가 겹쳐진 한 쌍의 접합부(16, 26)에 가까워지게 상대 이동한다. 이에 따라, 복수의 리벳 펀치(60)에 지지된 복수의 리벳(1)이 겹쳐진 한 쌍의 접합부(16, 26)를 결합시킨다. As the upper die (50) continues to descend to approach the base member (32), the core member (40) descends toward the base member (32) while the first member (11) and the second member (21) are chucked, so that the plurality of rivet punches (60) move relative to each other to approach the pair of overlapping joints (16, 26). Accordingly, the plurality of rivets (1) supported by the plurality of rivet punches (60) join the pair of overlapping joints (16, 26).
각각의 앤빌 블록(70)은 대응되는 리벳 펀치(60)에 의해 가압된 리벳(1)의 후크부(3)의 말단(4)이 겹쳐진 접합부(16, 26)를 쉽게 파고들어가 삽입될 수 있도록 겹쳐진 접합부(16, 26)를 받쳐준다. 또한, 앤빌 블록(70)은 겹쳐진 한 쌍의 접합부(16, 26)에 리벳(1)이 체결되어 한 쌍의 접합부(16, 26)가 분리되지 않고 결합되도록 겹쳐진 한 쌍의 접합부(16, 26)로 파고든 후크부(3)의 변형을 유도한다. Each anvil block (70) supports the overlapped joints (16, 26) so that the ends (4) of the hook portions (3) of the rivets (1) pressed by the corresponding rivet punches (60) can easily dig into and be inserted into the overlapped joints (16, 26). In addition, the anvil block (70) induces deformation of the hook portions (3) dug into the overlapped joints (16, 26) so that the rivets (1) are fastened to the overlapped joints (16, 26) and the pair of joints (16, 26) are joined without being separated.
구체적으로, 앤빌 블록(70)은 헤드부(2)의 중앙과 상하 방향으로 정렬되게 리벳 펀치(60)를 향해 돌출된 중앙 돌출부(73)와, 중앙 돌출부(73)를 중심으로 하는 원주 궤도를 따라 오목하게 파이게 형성된 환형 홈부(73)를 구비한다. 도 6에 도시된 바와 같이, 겹쳐진 한 쌍의 접합부(16, 26)를 파고들어간 후크부(3)는 그 말단(4)이 한 쌍의 접합부(16, 26) 중 리벳 펀치(60)에서 상대적으로 더 멀리 위치한 접합부(26)까지 침투한다. 헤드부(2)는 후크부(3)와 달리 한 쌍의 접합부(16, 26)로 파고들어가지 못한다. Specifically, the anvil block (70) has a central protrusion (73) that protrudes toward the rivet punch (60) so as to be aligned vertically with the center of the head portion (2), and an annular groove portion (73) that is concavely formed along a circumferential orbit centered on the central protrusion (73). As illustrated in FIG. 6, the hook portion (3) that has dug into a pair of overlapping joints (16, 26) has its end (4) penetrate into the joint portion (26) that is relatively farther from the rivet punch (60) among the pair of joints (16, 26). Unlike the hook portion (3), the head portion (2) cannot dig into the pair of joints (16, 26).
후크부(3)는 중앙 돌출부(73)를 회피하여 한 쌍의 접합부(16, 26) 내에서 벌어지는 방향으로 소성 변형된다. 중앙 돌출부(73)와 달리 오목하게 파여진 환형 홈부(73)는, 후크부(3)가 변형되고 후크부(3)에 밀리는 한 쌍의 접합부(16, 26)가 부분적으로 변형되어 채워지는 공간을 제공한다. The hook portion (3) is deformed plastically in the direction of spreading out within the pair of joints (16, 26) by avoiding the central projection (73). Unlike the central projection (73), the concavely dug annular groove portion (73) provides a space in which the hook portion (3) is deformed and the pair of joints (16, 26) pushed by the hook portion (3) are partially deformed and filled.
복수의 형상 펀치(66)는 베이스 블록(32)의 복수의 형상 펀치 설치 홈(36)에 하나씩 착탈 가능하게 고정 설치된다. 제1 부재(11) 및 제2 부재(21)의 채널부(12, 22)에 오목한 홈(groove)(13, 23)을 형성하도록, 각각의 형상 펀치(66)는 상향 돌출된 돌기부(67)를 구비한다. 한편, 도 3 및 도 7에 도시된 형상 펀치(66)는 부품(10)에 오목한 홈(13, 23)을 형성하기 위한 것이지만, 본 발명의 인다이 리벳팅 금형이 이에 한정되는 것은 아니며, 제1 부재(11) 및 제2 부재(21)를 관통하는 홀(hole)을 형성하기 위한 형상 펀치를 구비할 수도 있다. A plurality of shape punches (66) are removably and fixedly installed one by one in the plurality of shape punch installation grooves (36) of the base block (32). Each shape punch (66) is provided with an upwardly protruding projection (67) so as to form a concave groove (13, 23) in the channel portions (12, 22) of the first member (11) and the second member (21). Meanwhile, the shape punch (66) illustrated in FIGS. 3 and 7 is for forming the concave groove (13, 23) in the component (10), but the in-die riveting mold of the present invention is not limited thereto, and may also be provided with a shape punch for forming a hole penetrating the first member (11) and the second member (21).
코어 블록(40)에는 복수의 형상 펀치(66)가 관통하도록 복수의 형상 펀치 관통공(47)이 형성된다. 각각의 형상 펀치 관통공(47)은 대응되는 형상 펀치(66)와 상하 방향으로 정렬되는 위치에 코어 블록(40)을 두께 방향으로 관통하도록 형성된다. 상부 다이(50)의 하측면에는 복수의 돌기부(67)에 가압되는 제1 부재(11)의 부분과 제2 부재(21)의 부분이 오목한 홈(13, 23) 형상으로 소성 변형될 수 있도록 파인 오목면(55)이 형성된다. A plurality of shape punch penetration holes (47) are formed in the core block (40) so that a plurality of shape punches (66) can penetrate through them. Each shape punch penetration hole (47) is formed so as to penetrate the core block (40) in the thickness direction at a position aligned vertically with the corresponding shape punch (66). A fine concave surface (55) is formed on the lower surface of the upper die (50) so that a portion of the first member (11) and a portion of the second member (21) pressed against the plurality of protrusions (67) can be plastically deformed into a concave groove (13, 23) shape.
상술한 바와 같이 복수의 리벳 펀치(60) 및 복수의 형상 펀치(66)는 베이스 블록(32)에 착탈 가능하게 고정 설치되고, 복수의 앤빌 블록(70)은 상부 다이(50)에 착탈 가능하게 고정 설치된다. 따라서 반복된 작업으로 리벳 펀치(60), 형상 펀치(66), 및 앤빌 블록(70) 중 하나가 손상되더라도 하부 다이(31) 또는 상부 다이(50) 전체를 다시 제작할 필요 없이 손상된 것만 교체하여 설치하면 되므로, 인다이 리벳팅 금형(30)의 유지/보수(maintenance) 비용이 절감된다. As described above, a plurality of rivet punches (60) and a plurality of shape punches (66) are detachably fixedly installed to the base block (32), and a plurality of anvil blocks (70) are detachably fixedly installed to the upper die (50). Therefore, even if one of the rivet punches (60), the shape punches (66), and the anvil block (70) is damaged by repeated work, only the damaged part needs to be replaced and installed without having to remanufacture the entire lower die (31) or upper die (50), so the maintenance cost of the in-die riveting mold (30) is reduced.
도 2, 도 3, 도 5 내지 도 7을 참조하여 설명한 인다이 리벳팅 금형(30)의 경우에는 리벳 펀치(60)와 형상 펀치(66)가 하부 다이(31)에 설치되고 앤빌 블록(70)이 상부 다이(50)에 설치되나, 이와 반대로 리벳 펀치와 형상 펀치가 상부 다이에 설치되고 앤빌 블록이 하부 다이에 설치된 인다이 리벳팅 금형도 본 발명에 속할 수 있다. 또한, 도 2, 도 3, 도 5 내지 도 7을 참조하여 설명한 인다이 리벳팅 금형(30)은 리벳 펀치(60)가 베이스 블록(32)에 고정 설치되며, 상부 다이(50)를 승강시키는 액추에이터(actuator) 외에 리벳 펀치(60)를 승강시키는 별도의 액추에이터를 구비하지는 않으나, 이와 달리 리벳 펀치를 승강시키는 별도의 액추에이터를 구비하는 인다이 리벳팅 금형도 본 발명에 속할 수 있다. In the case of the in-die riveting mold (30) described with reference to FIGS. 2, 3, and 5 to 7, the rivet punch (60) and the shape punch (66) are installed in the lower die (31) and the anvil block (70) is installed in the upper die (50). However, conversely, an in-die riveting mold in which the rivet punch and the shape punch are installed in the upper die and the anvil block is installed in the lower die may also belong to the present invention. In addition, the in-die riveting mold (30) described with reference to FIGS. 2, 3, and 5 to 7 has the rivet punch (60) fixedly installed in the base block (32) and does not have a separate actuator for raising and lowering the rivet punch (60) in addition to an actuator for raising and lowering the upper die (50). However, an in-die riveting mold that has a separate actuator for raising and lowering the rivet punch, unlike this, may also belong to the present invention.
도 1 내지 도 4를 함께 참조하면, 인다이 리벳팅 금형(30)을 이용하여 제1 부재(11) 및 제2 부재(21)가 복수의 리벳(1)에 의해 결합된 부품(10)을 제조하는 방법은, 부재 준비 단계(S10), 리벳 로딩 단계(S20), 부재 로딩 단계(S30), 형폐 단계(S40), 리벳 결합 단계(S50), 및 형개 및 부품 취출 단계(S60)를 구비한다. Referring to FIGS. 1 to 4 together, a method for manufacturing a part (10) in which a first part (11) and a second part (21) are joined by a plurality of rivets (1) using an in-die riveting mold (30) comprises a part preparation step (S10), a rivet loading step (S20), a part loading step (S30), a mold closing step (S40), a rivet joining step (S50), and a mold opening and part removal step (S60).
부재 준비 단계(S10)는 제1 부재(11) 및 제2 부재(21)를 제조하는 단계이다. 제1 부재(11) 및 제2 부재(21)가 금속으로 이루어진 경우에는 제1 부재(11) 및 제2 부재(21)의 소재가 되는 금속판재를 인다이 리벳팅 금형(30)이 아닌 별개의 프레스 금형을 이용하여 프레스 가공하여 제1 부재(11) 및 제2 부재(21)를 제작할 수 있다. 상기 금속판재는 예컨대, 알루미늄(Al) 또는 알루미늄을 주재료로 포함하는 합금과 같은 비철금속으로 이루어진 비철금속 판재일 수 있다. The absence preparation step (S10) is a step for manufacturing the first absence (11) and the second absence (21). When the first absence (11) and the second absence (21) are made of metal, the metal plate material that is the material of the first absence (11) and the second absence (21) can be press-processed using a separate press mold rather than an in-die riveting mold (30) to manufacture the first absence (11) and the second absence (21). The metal plate material can be, for example, a non-ferrous metal plate material made of a non-ferrous metal such as aluminum (Al) or an alloy containing aluminum as a main material.
한편, 제1 부재(11) 및 제2 부재(21) 중 적어도 하나의 부재가 플라스틱으로 이루어질 수도 있다. 이 경우에는 상기 플라스틱으로 이루어진 부재는 사출 성형에 의해 제조될 수 있다.Meanwhile, at least one of the first member (11) and the second member (21) may be made of plastic. In this case, the member made of plastic may be manufactured by injection molding.
도 1 내지 도 5를 함께 참조하면, 리벳 로딩 단계(S20)는 상부 다이(50)와 하부 다이(31)가 이격된 형개 상태에서 복수의 리벳 펀치(60)의 말단부 리벳 탑재 홈(61)에 복수의 리벳(1)이 지지되도록 복수의 리벳(1)을 탑재하는 단계이다. 부재 로딩 단계(S30)는 제1 부재(11) 및 제2 부재(21)를 한 쌍의 접합부(16, 26)가 서로 겹쳐지도록 하부 다이(31)에 안착 지지시키는 단계이다. Referring to FIGS. 1 to 5 together, the rivet loading step (S20) is a step of loading a plurality of rivets (1) so that the plurality of rivets (1) are supported in the distal rivet loading grooves (61) of the plurality of rivet punches (60) in a mold opening state where the upper die (50) and the lower die (31) are spaced apart. The member loading step (S30) is a step of supporting and fixing the first member (11) and the second member (21) to the lower die (31) so that the pair of joints (16, 26) overlap each other.
구체적으로, 코어 블록(40)의 접합부 안착면(45)에 한 쌍의 접합부(16, 26)가 겹쳐진 상태로 안착 지지되고, 코어 블록(40)의 제1 부재 안착면(42)에 접합부(16)를 제외한 제1 부재(11)의 다른 부분, 즉 제1 부재(11)의 채널부(12)와 플랜지부(15)가 안착 지지되고, 코어 블록(40)의 제2 부재 안착면(43)에 접합부(26)를 제외한 제2 부재(21)의 다른 부분, 즉 제2 부재(21)의 채널부(22)와 플랜지부(25)가 안착 지지된다. 작업자 또는 로봇 암(robot arm)(미도시)에 의해 리벳 로딩 단계(S20) 및 부재 로딩 단계(S30)가 수행될 수 있다. Specifically, a pair of joints (16, 26) are supported in an overlapping state on the joint mounting surface (45) of the core block (40), another part of the first member (11) excluding the joint (16), that is, the channel part (12) and the flange part (15) of the first member (11) are supported on the first member mounting surface (42) of the core block (40), and another part of the second member (21) excluding the joint (26), that is, the channel part (22) and the flange part (25) of the second member (21) are supported on the second member mounting surface (43) of the core block (40). The rivet loading step (S20) and the member loading step (S30) can be performed by a worker or a robot arm (not shown).
부재 로딩 단계(S30)에서 한 쌍의 접합부(16, 26) 중 강성이 더 큰 접합부(16)가 다른 하나의 접합부(26)보다 리벳 펀치(60)에 더 가깝게 위치하도록 한 쌍의 접합부(16, 26)를 겹친 상태로 제1 부재(11) 및 제2 부재(21)가 하부 다이(31)에 안착 지지된다. In the absence loading step (S30), the first member (11) and the second member (21) are supported and secured to the lower die (31) with the pair of joints (16, 26) overlapping each other so that the joint (16, 26) with greater rigidity among the pair of joints is positioned closer to the rivet punch (60) than the other joint (26).
예를 들어, 제1 부재(11)가 스테인레스스틸(stainless steel)로 이루어지고, 제2 부재(21)가 제1 부재(11)보다 강성이 작은 알루미늄(Al) 또는 알루미늄 합금(alloy)로 이루어진 경우에, 제1 부재(11)의 접합부(16)가 코어 블록(40)의 접합부 안착면(45)에 접촉 지지되고, 제2 부재(21)의 접합부(26)가 제1 부재(11)의 접합부(16)에 접촉 지지되도록 한 쌍의 접합부(16, 26)가 겹쳐진다. For example, when the first member (11) is made of stainless steel and the second member (21) is made of aluminum (Al) or an aluminum alloy having lower rigidity than the first member (11), a pair of joints (16, 26) overlap so that the joint (16) of the first member (11) is supported by contacting the joint mounting surface (45) of the core block (40), and the joint (26) of the second member (21) is supported by contacting the joint (16) of the first member (11).
도 1 내지 도 6을 함께 참조하면, 형폐 단계(S40)는 상부 다이(50)와 하부 다이(31)가 가까워지도록 상부 다이(50)를 하부 다이(31)를 향해 이동시켜 제1 부재(11)와 제2 부재(21)를 리벳팅 과정 중에도 흔들리지 않게 잡는 단계이다. 리벳 결합 단계(S50)는 복수의 리벳(1)이 겹쳐진 한 쌍의 접합부(16, 26)를 결합시키도록 복수의 리벳 펀치(60)를 한 쌍의 접합부(16, 26)에 접근시키는 단계이다. 형폐 단계(S40)와 리벳 결합 단계(S50)는 도 2, 도 3, 도 5, 및 도 6을 참조하여 인다이 리벳팅 금형(30)을 설명하면서 상세히 설명한 바 있으므로 중복되는 설명은 생략한다. 도 2, 도 3 및 도 7을 참조한 설명을 통하여 알 수 있는 바와 같이, 리벳 결합 단계(S50)에 의해 리벳(1)이 겹쳐진 접합부(16, 26)에 체결됨과 동시에 복수의 형상 펀치(66)에 의해 제1 부재(22)와 제2 부재(21)에 오목한 홈(13, 23)이 형성된다. Referring to FIGS. 1 to 6 together, the mold closing step (S40) is a step of moving the upper die (50) toward the lower die (31) so that the upper die (50) and the lower die (31) come closer to each other, thereby holding the first member (11) and the second member (21) without shaking during the riveting process. The riveting joining step (S50) is a step of bringing a plurality of rivet punches (60) close to a pair of joints (16, 26) in which a plurality of rivets (1) are overlapped so as to join the pair of joints (16, 26). The mold closing step (S40) and the rivet joining step (S50) have been described in detail while explaining the in-die riveting mold (30) with reference to FIGS. 2, 3, 5, and 6, so that a duplicate description will be omitted. As can be seen from the description with reference to FIGS. 2, 3 and 7, at the same time as the rivet (1) is fastened to the overlapping joint (16, 26) by the riveting step (S50), concave grooves (13, 23) are formed in the first member (22) and the second member (21) by a plurality of shape punches (66).
형개 및 부품 취출 단계(S60)는 상부 다이(50)와 하부 다이(31)를 이격시키고, 제1 부품(11)과 제2 부품(21)이 결합된 부품(10)을 상부 다이(50)와 하부 다이(31)의 사이에서 제거되도록 인다이 리벳팅 금형(30)의 외부로 취출하는 단계이다. 상부 다이(50)가 상승하여 하부 다이(31)로부터 이격될 수 있다. 부품(10)을 취출하는 작업은 작업자 또는 로봇 암(robot arm)(미도시)에 의해 수행될 수 있다. The mold opening and component extraction step (S60) is a step of separating the upper die (50) and the lower die (31) and extracting the component (10) in which the first component (11) and the second component (21) are combined from between the upper die (50) and the lower die (31) to the outside of the in-die riveting mold (30). The upper die (50) can be raised and separated from the lower die (31). The work of extracting the component (10) can be performed by a worker or a robot arm (not shown).
한편, 상술한 바와 달리 상부 다이(50)는 승강하지 않고 하부 다이(31)만 승강하거나, 상부 다이(50)와 하부 다이(31)가 동시에 서로 반대 방향으로 승강하여 형폐 단계(S40), 리벳 결합 단계(S50), 및 형개 및 부품 취출 단계(S60)가 수행될 수도 있다. Meanwhile, unlike the above-described process, the upper die (50) may not be raised and lowered, and only the lower die (31) may be raised and lowered, or the upper die (50) and the lower die (31) may be raised and lowered simultaneously in opposite directions to perform the mold closing step (S40), the riveting step (S50), and the mold opening and component removal step (S60).
이상에서 설명한 인다이 리벳팅 금형(30)과 이를 이용한 부품 제조 방법에 의하면, 복수의 부재(11, 21)를 금형(30) 내에서 고정하고 복수의 지점을 동시에 리벳팅으로 접합할 수 있어, 부품(10) 제조의 생산성이 향상되고, 작업자의 작업 숙련도에 무관하게 양품 수율이 향상된다. 또한, 용접으로 접합하기 어려운 비철금속 또는 플라스틱 소재의 부재(11, 21)를 접합할 수 있어서, 특히, 자동차, 항공기 등의 수송기계용 부품을 용이하게 경량화할 수 있다. According to the in-die riveting mold (30) described above and the method for manufacturing parts using the same, a plurality of members (11, 21) can be fixed in the mold (30) and a plurality of points can be simultaneously riveted, thereby improving the productivity of manufacturing the members (10) and improving the yield of good products regardless of the skill level of the worker. In addition, members (11, 21) made of non-ferrous metal or plastic material that are difficult to join by welding can be joined, so that, in particular, parts for transportation machinery such as automobiles and aircraft can be easily reduced in weight.
본 발명은 도면에 도시되는 일 실시예를 참고로 하여 설명되었으나 이는 예시적인 것에 불과하며, 당해 기술이 속하는 분야에서 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 이해할 것이다. 따라서 본 발명의 진정한 보호범위는 첨부된 청구범위에 의해서만 정해져야 할 것이다.Although the present invention has been described with reference to the embodiments illustrated in the drawings, this is merely exemplary, and those skilled in the art will understand that various modifications and equivalent other embodiments are possible therefrom. Therefore, the true scope of protection of the present invention should be determined only by the appended claims.
Claims (10)
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| PCT/KR2023/008912 WO2025005314A1 (en) | 2023-06-27 | 2023-06-27 | In-die riveting mold, and component-manufacturing method using same |
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| PCT/KR2023/008912 WO2025005314A1 (en) | 2023-06-27 | 2023-06-27 | In-die riveting mold, and component-manufacturing method using same |
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| US20150239077A1 (en) * | 2014-02-21 | 2015-08-27 | Ford Global Technologies, Llc | Expanding Die for Clinching and Riveting Operations |
| KR20170136581A (en) * | 2015-07-01 | 2017-12-11 | 신닛테츠스미킨 카부시키카이샤 | Mechanical bonding apparatus and mechanical bonding method |
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| JP2021115574A (en) * | 2020-01-22 | 2021-08-10 | 株式会社三五 | Metal mold self-piercing rivet joining |
| KR20230158205A (en) * | 2022-05-11 | 2023-11-20 | (주)현대하이텍 | Mold for in-die riveting and method for manufacturing part using the same |
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| US20150239077A1 (en) * | 2014-02-21 | 2015-08-27 | Ford Global Technologies, Llc | Expanding Die for Clinching and Riveting Operations |
| KR20170136581A (en) * | 2015-07-01 | 2017-12-11 | 신닛테츠스미킨 카부시키카이샤 | Mechanical bonding apparatus and mechanical bonding method |
| US20180043421A1 (en) * | 2016-08-12 | 2018-02-15 | GM Global Technology Operations LLC | Indexing self-aligning hardware tool |
| JP2021115574A (en) * | 2020-01-22 | 2021-08-10 | 株式会社三五 | Metal mold self-piercing rivet joining |
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