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WO2024240167A1 - 光学模组及光学整形系统 - Google Patents

光学模组及光学整形系统 Download PDF

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Publication number
WO2024240167A1
WO2024240167A1 PCT/CN2024/094621 CN2024094621W WO2024240167A1 WO 2024240167 A1 WO2024240167 A1 WO 2024240167A1 CN 2024094621 W CN2024094621 W CN 2024094621W WO 2024240167 A1 WO2024240167 A1 WO 2024240167A1
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WO
WIPO (PCT)
Prior art keywords
lens
group
optical module
optical
light beam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2024/094621
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English (en)
French (fr)
Inventor
蔡磊
胡博宇
刘金豆
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Focuslight Technologies Inc
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Focuslight Technologies Inc
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Publication date
Application filed by Focuslight Technologies Inc filed Critical Focuslight Technologies Inc
Priority to KR1020257039160A priority Critical patent/KR20250168702A/ko
Publication of WO2024240167A1 publication Critical patent/WO2024240167A1/zh
Anticipated expiration legal-status Critical
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
    • G02B27/0927Systems for changing the beam intensity distribution, e.g. Gaussian to top-hat
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
    • G02B27/0938Using specific optical elements
    • G02B27/095Refractive optical elements
    • G02B27/0955Lenses
    • G02B27/0961Lens arrays
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
    • G02B27/0938Using specific optical elements
    • G02B27/0994Fibers, light pipes

Definitions

  • the present invention relates to the field of optical technology, and in particular to an optical module and an optical shaping system.
  • high-power laser beam output is used, and after optical processing such as collimation and convergence, the surface of the object to be processed can be processed accordingly.
  • the energy of the laser beam output by the current laser is usually distributed in a Gaussian shape. After collimation and focusing, the beam is directly hit on the processing surface.
  • the energy of the circular, rectangular or linear spot formed is also distributed in a Gaussian shape. The energy in the center of the spot is too high, while the energy in the periphery of the spot is low.
  • processing such as laser welding, Mini-LED repair, etc.
  • the energy utilization, uniformity and process effect are not ideal.
  • the commonly used improvement method in the prior art is to perform beam homogenization and shaping to change the laser energy distribution.
  • Common homogenization methods include optical waveguides and microlens arrays.
  • the object of the present invention is to provide an optical module and an optical shaping system, wherein the optical path structure of the optical module is universal and can be compatible with both the homogenization shaping of a microlens array group and the homogenization shaping of an optical waveguide.
  • an optical module which comprises a beam expander, a collimator and a focusing lens group arranged in sequence along the main optical axis; after the light beam is expanded by the beam expander, The light is incident on the collimator, which collimates the light beam and then focuses it through the focusing lens group before emitting it.
  • the optical path structure of this optical module is universal and can be compatible with both the homogenization shaping of the microlens array group and the homogenization shaping of the optical waveguide.
  • the beam expander is a plano-concave lens, and the planar side of the plano-concave lens faces the collimator, and the concave side of the plano-concave lens faces away from the collimator.
  • the collimating lens is a first plano-convex lens
  • the plane of the first plano-convex lens faces the beam expander
  • the convex surface of the first plano-convex lens faces the focusing lens assembly.
  • the focusing lens group includes a first meniscus lens and a second meniscus lens which are arranged in sequence, the convex surface of the first meniscus lens faces the collimating lens, and the concave surface of the first meniscus lens faces the convex surface of the second meniscus lens.
  • the optical module further includes a protective window disposed on the light-emitting side of the focusing lens group, and the light beam emitted from the focusing lens group can be emitted through the protective window.
  • the provision of the protective window can protect the optical element on the light-incoming side of the protective window, thereby increasing the service life of the optical module.
  • the optical module further includes a first homogenization group, and the first homogenization group is arranged on the light incident side of the beam expander.
  • the first homogenization group includes a fiber optic output light source, a coupling mirror group arranged on the light output side of the fiber optic output light source, and a polygonal optical waveguide arranged on the light output side of the coupling mirror group; the light beam emitted by the fiber optic output light source is coupled into the polygonal optical waveguide through the coupling mirror group, and the polygonal optical waveguide homogenizes the light beam and then emits it.
  • the coupling lens group includes a second plano-convex lens, a third meniscus lens and a fourth meniscus lens arranged in sequence; the plane of the second plano-convex lens faces the optical fiber output light source, and the convex surface of the second plano-convex lens faces the convex surface of the third meniscus lens; the concave surface of the third meniscus lens faces the convex surface of the fourth meniscus lens.
  • the optical module further includes a second homogenization group, and the second homogenization group is arranged between the collimating lens and the focusing lens group.
  • the second homogenization group includes a first microlens array group and a second microlens array group arranged in sequence.
  • the lens array group, the first micro lens array group is located between the second micro lens array group and the collimating lens.
  • the first microlens array group includes a first surface for homogenizing the light beam in the fast axis direction and a second surface for homogenizing the light beam in the slow axis direction, and the microstructures of the first surface and the second surface are arranged orthogonally;
  • the second microlens array group includes a third surface for homogenizing the light beam in the fast axis direction and a fourth surface for homogenizing the light beam in the slow axis direction, and the microstructures of the third surface and the fourth surface are arranged orthogonally.
  • Another aspect of the present invention provides an optical shaping system, which includes the above-mentioned optical module.
  • the optical module provided by the present application includes a beam expander, a collimator, and a focusing lens group arranged in sequence along the main optical axis direction; the light beam is incident on the collimator after being expanded by the beam expander, and the collimator collimates the light beam and then focuses it through the focusing lens group before emitting it.
  • the optical waveguide when it is necessary to use an optical waveguide to homogenize the light beam, the optical waveguide can be set on the light incident side of the beam expander of the optical module, so that the optical waveguide can homogenize and shape the light beam, and after homogenization and plasticization, a uniform focused light spot can be obtained on the receiving surface after the beam is expanded by the beam expander, collimated by the collimator, and focused by the focusing lens group; and when it is necessary to use a microlens array to homogenize the light beam, the microlens array can be set between the collimator and the focusing lens group, so that the microlens array can homogenize the light beam after being expanded by the beam expander, so that a uniform focused light spot can be obtained on the receiving surface after focusing by the focusing lens group.
  • the optical module provided by the present application can be used as the basic optical path structure of the optical waveguide, and can also be used as the basic optical path structure of the microlens array, so that both homogenization methods can be applied to the optical module.
  • the structure of the optical module can be applied, and it has high compatibility.
  • the optical module of the present application can greatly reduce the design cost and production cost due to its high compatibility and versatility, and has better Application prospects.
  • FIG1 is a schematic diagram of a structure of an optical module according to an embodiment of the present invention.
  • FIG2 is a second schematic diagram of the structure of an optical module provided by an embodiment of the present invention.
  • FIG3 is a schematic structural diagram of a first homogenization group of the optical module provided in FIG2 ;
  • FIG4 is a third schematic diagram of the structure of the optical module provided in an embodiment of the present invention.
  • FIG5 is a light path diagram of the optical module provided in FIG4 in the fast axis direction;
  • FIG6 is a light path diagram of the optical module provided in FIG4 in the slow axis direction;
  • FIG7 is a fourth schematic diagram of the structure of the optical module provided in an embodiment of the present invention.
  • FIG. 8 is a fifth structural schematic diagram of the optical module provided in an embodiment of the present invention.
  • Icons 10- beam expander; 20- collimator; 30- focusing lens group; 31- first meniscus lens; 32- second meniscus lens; 40- protective window; 50- first homogenization group; 51- optical fiber output light source; 52- coupling lens group; 521- second plano-convex lens; 522- third meniscus lens; 523- fourth meniscus lens; 53- polygonal optical waveguide; 60- second homogenization group; 61- first microlens array group; 611- first surface; 612- second surface; 62- second microlens array group; 621- third surface; 622- fourth surface.
  • the terms “center”, “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “inside”, “outside”, etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms “first”, “second”, “third”, etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
  • horizontal does not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted.
  • horizontal only means that its direction is more horizontal than “vertical”, and does not mean that the structure must be completely horizontal, but can be slightly tilted.
  • the terms “set”, “install”, “connect”, and “connect” should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements.
  • the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
  • this embodiment provides an optical module, which includes The beam expander 10, collimator 20 and focusing lens group 30 are arranged in sequence in the direction of the optical axis; the light beam is expanded by the beam expander 10 and then incident on the collimator 20, and the collimator 20 collimates the light beam and then focuses it through the focusing lens group 30 before emitting it.
  • the optical path structure of the optical module is universal and can be compatible with both the homogenization shaping of the microlens array group and the homogenization shaping of the optical waveguide.
  • the beam expander 10, collimator 20 and focusing lens group 30 are sequentially arranged along the direction of the main optical axis, as shown in Fig. 1.
  • the beam expander 10 is used to expand the light beam emitted by the light source.
  • the collimator 20 is located at the light-emitting side of the beam expander 10 and is used to collimate the light beam expanded by the beam expander 10 , as shown in FIG. 1 , so that a collimated light beam can be obtained.
  • the focusing lens group 30 is disposed on the light-emitting side of the collimating lens 20 , and is used to focus the collimated light beam after being collimated by the collimating lens 20 , so that a focused light spot can be obtained on the receiving surface.
  • the optical waveguide when used to homogenize and shape the light beam, the optical waveguide can be set on the light incident side of the collimator 10, so that the light beam homogenized by the optical waveguide can obtain a homogenized light spot on the receiving surface under the action of the collimator 10, the collimator 20 and the focusing lens group 30; when a microlens array is used to homogenize the light beam, the microlens array can be set on the light output side of the collimator 20 and the light incident side of the focusing lens group 30, so that it can also play a role in homogenizing and shaping the light beam.
  • the optical module provided by the present application has a collimator 10 disposed on the light output side of the light source, and a corresponding collimator 20 is disposed between the focusing lens group 30 and the collimator 10. Therefore, its optical path structure can cooperate with the optical waveguide to realize the need of using the optical waveguide for homogenization and shaping; and can also cooperate with the microlens array to realize the need of using the microlens array for homogenization and shaping.
  • a basic optical path structure suitable for it must be designed separately, and when using the microlens array for homogenization and shaping, a basic optical path structure suitable for the microlens array must be designed separately.
  • the optical module provided by the present application can be used as the basic optical path structure for homogenization of the optical waveguide, and can also be used as the basic optical path structure for the microlens array. In this way, Users only need to replace the homogenization components according to their needs.
  • the basic optical path structure does not require additional design, which can greatly reduce production costs and work efficiency and has good application prospects.
  • the optical module provided in the present application includes a beam expander 10, a collimator 20 and a focusing lens group 30 which are sequentially arranged along the main optical axis direction; the light beam is expanded by the beam expander 10 and then incident on the collimator 20, and the collimator 20 collimates the light beam and then focuses it through the focusing lens group 30 before emitting it.
  • the optical waveguide when it is necessary to use an optical waveguide to homogenize the light beam, the optical waveguide can be set on the light incident side of the collimator 10 of the optical module, so that the optical waveguide can homogenize and shape the light beam, and after homogenization and shaping, a uniform focused light spot can be obtained on the receiving surface after the expansion of the collimator 10, the collimation of the collimator 20 and the focusing of the focusing lens group 30; and when it is necessary to use a microlens array to homogenize the light beam, the microlens array can be set between the collimator 20 and the focusing lens group 30, so that the microlens array can homogenize the light beam after expansion by the collimator 10, so as to obtain a uniform focused light spot on the receiving surface after focusing by the focusing lens group 30.
  • the optical module provided by the present application can be used as the basic optical path structure of the optical waveguide, and can also be used as the basic optical path structure of the microlens array, so that both homogenization methods can be applicable to the optical module.
  • the structure of the optical module can be applicable and has high compatibility.
  • the optical module of the present application can greatly reduce the design cost and production cost due to its high compatibility and versatility, and has a better application prospect.
  • the beam expander 10 is a plano-concave lens, and the planar side of the plano-concave lens faces the collimator 20 , and the concave side of the plano-concave lens faces away from the collimator 20 .
  • the collimating lens 20 is a first plano-convex lens, the plane of the first plano-convex lens faces the beam expander 10 , and the convex surface of the first plano-convex lens faces the focusing lens assembly 30 .
  • the type of the beam expander 10 and the type of the collimator 20 are only examples given in the present application and are not intended to limit the present application. The technicians may also select other types of optical elements as the beam expander 10 and the collimator 20 as needed, as long as they can play the role of beam expansion and collimation.
  • the present application selects a plano-concave lens as the beam expander 10 and a first plano-convex lens as the collimator 20.
  • the plano-convex lens serves as a positive lens
  • the plano-concave lens serves as a negative lens.
  • the spherical aberrations of the two are negative and positive respectively.
  • the positive and negative spherical aberrations of the optical module can at least partially offset each other, thereby partially eliminating the spherical aberration and the aberration.
  • the above-mentioned focusing lens group 30 includes a first meniscus lens 31 and a second meniscus lens 32 arranged in sequence, the convex surface of the first meniscus lens 31 faces the collimating lens 20, and the concave surface of the first meniscus lens 31 faces the convex surface of the second meniscus lens 32.
  • the convex surfaces of the first meniscus lens 31 and the second meniscus lens 32 are both facing the collimating lens 20
  • the concave surfaces of the first meniscus lens 31 and the second meniscus lens 32 are both facing away from the collimating lens 20 .
  • the present application sets the focusing lens group 30 as two meniscus lenses, sets the beam expander 10 as a plano-concave lens, and sets the collimator 20 as a plano-convex lens.
  • the multiple lenses cooperate with each other and adjust their respective curvatures accordingly to correct the spherical aberration and the parallax, so that the spherical aberration and the parallax of the optical module are reduced to a lower value, thereby obtaining a highly focused uniform light spot with almost no discreteness on the receiving surface.
  • the optical module also includes a protection window 40 arranged on the light-emitting side of the focusing lens group 30, and the light beam emitted from the focusing lens group 30 can be emitted through the protection window 40.
  • the protective window 40 may be a transparent glass.
  • the specific material of the protective window 40 is not particularly limited in this application, and those skilled in the art may select a suitable material as needed.
  • a light-transmitting layer may be plated on the protection window 40.
  • the light transmittance of the light-transmitting film can be selected by those skilled in the art according to actual conditions, and this application does not impose any limitation thereto.
  • the optical module can be used in combination with different homogenization components.
  • the following uses a first homogenization group of 50 pieces and a second homogenization group of 60 pieces as examples for illustration.
  • the optical module further includes a first homogenization group 50 , and the first homogenization group 50 is disposed on the light incident side of the beam expander 10 .
  • the first homogenization group 50 includes an optical fiber output light source 51, a coupling mirror group 52 arranged on the light output side of the optical fiber output light source 51, and a polygonal optical waveguide 53 arranged on the light output side of the coupling mirror group 52; the light beam emitted by the optical fiber output light source 51 is coupled into the polygonal optical waveguide 53 through the coupling mirror group 52, and the polygonal optical waveguide 53 homogenizes the light beam and then emits it.
  • the shape of the optical fiber output light source 51 is not limited in the present application, and it can be any shape, such as round or square.
  • the coupling lens group 52 is located at the light output side of the optical fiber output light source 51, and is used to couple the light beam emitted by the optical fiber output light source 51 into the polygonal optical waveguide 53.
  • the polygonal optical waveguide 53 is used to homogenize the light beam entering therein.
  • the shape and size of the polygonal optical waveguide 53 can be set by a person skilled in the art, and this application does not limit this.
  • the shape of the polygonal optical waveguide 53 can be a quadrilateral.
  • the polygonal optical fiber may include a plurality of polygonal optical fibers, and the specifications of the plurality of polygonal optical fibers are different.
  • the user may select a polygonal optical fiber of appropriate specifications according to the size and shape of the desired light spot.
  • the present application can realize the conversion of a light source (i.e., the optical fiber output light source 51) that outputs a light beam of any shape into a polygonal light spot through the combination of the optical fiber output light source 51, the coupling lens group 52, the polygonal optical waveguide 53, the beam expander 10, the collimator 20, and the focusing lens group 30; and To achieve the output of low spherical aberration and low aberration high focused light spot, as well as low coherence and decoherence characteristics.
  • a light source i.e., the optical fiber output light source 51
  • the coupling lens group 52 includes a second plano-convex lens 521, a third meniscus lens 522 and a fourth meniscus lens 523 arranged in sequence; the plane of the second plano-convex lens 521 faces the optical fiber output light source 51, and the convex surface of the second plano-convex lens 521 faces the convex surface of the third meniscus lens 522; the concave surface of the third meniscus lens 522 faces the convex surface of the fourth meniscus lens 523.
  • the second plano-convex lens 521 is located between the optical fiber output light source 51 and the third meniscus lens 522, and the plane of the second plano-convex lens 521 faces the optical fiber output light source 51, and the convex surface faces the third meniscus lens 522; the convex surface of the third meniscus lens 522 faces the second plano-convex lens 521, and the concave surface faces the fourth meniscus lens 523; the convex surface of the fourth meniscus lens 523 faces the third meniscus lens 522, and the concave surface faces away from the third meniscus lens 522.
  • the second plano-convex lens 521 is used to collimate the light beam emitted by the optical fiber output light source 51 , and the third meniscus lens 522 and the fourth meniscus lens 523 are used to focus the light beam collimated by the second plano-convex lens 521 , so that the focused light beam is coupled into the polygonal optical waveguide 53 .
  • polygonal optical waveguide 53 may also be a polygonal optical fiber.
  • the optical module further includes a second homogenizing group 60 , and the second homogenizing group 60 is disposed between the collimating lens 20 and the focusing lens group 30 .
  • the second homogenization group 60 includes a first microlens array group 61 and a second microlens array group 62 which are sequentially arranged, and the first microlens array group 61 is located between the second microlens array group 62 and the collimating lens 20 .
  • the first microlens array group 61 and the second microlens array group 62 are used to homogenize the light beam collimated by the autocollimator 20 .
  • the first microlens array group 61 includes a first surface 611 for homogenizing the light beam in the fast axis direction and a second surface 612 for homogenizing the light beam in the slow axis direction, and the first surface 611 and the second surface 612 are The microstructures are arranged orthogonally; the second microlens array group 62 includes a third surface 621 for homogenizing the light beam in the fast axis direction and a fourth surface 622 for homogenizing the light beam in the slow axis direction, and the microstructures of the third surface 621 and the fourth surface 622 are arranged orthogonally.
  • the first surface 611 and the second surface 612 can respectively realize the homogenization of the fast axis and the slow axis
  • the third surface 621 and the fourth surface 622 can also respectively realize the homogenization of the fast axis and the slow axis.
  • the present application does not limit the setting position of the first surface 611 and the second surface 612.
  • the first surface 611 can be between the second surface 612 and the collimator 20, or the second surface 612 can be between the first surface 611 and the collimator 20.
  • the present application does not limit the order of the third surface 621 and the fourth surface 622.
  • the first surface 611 may be used to homogenize the fast axis
  • the second surface 612 may be used to homogenize the slow axis.
  • first surface 611 and the second surface 612 may belong to different optical elements, that is, two optical elements are used, one of which has a first surface 611 and the other has a second surface 612, as shown in FIGS. 5 and 6.
  • first surface 611 and the second surface 612 belong to the same optical element, that is, the first surface 611 and the second surface 612 belong to two opposite surfaces of an optical element, as shown in FIGS. 7 and 8.
  • those skilled in the art may select a suitable method as needed, and this application does not limit this.
  • the third surface 621 and the fourth surface 622 may belong to different optical elements, that is, two optical elements are used, one of which has the third surface 621 and the other has the fourth surface 622, as shown in Figures 5 and 6.
  • the third surface 621 and the fourth surface 622 belong to the same optical element, that is, the third surface 621 and the fourth surface 622 belong to two opposite surfaces of one optical element, as shown in Figures 7 and 8.
  • first surface 611 and the second surface 612 belong to different optical elements
  • first surface 611 and the second surface 612 can be arranged facing each other or facing away from each other, or even in the same direction (ie, the first surface 611 and the second surface 612 both face the light source or both face away from the light source).
  • Another aspect of the present invention provides an optical shaping system, which includes the above optical module. Since the specific structure and beneficial effects of the above optical module have been described in detail above, this application will not repeat them again.

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Abstract

一种光学模组及光学整形系统,涉及光学技术领域。该光学模组包括沿主光轴方向依次设置的扩束镜、准直镜以及聚焦镜组;光束经扩束镜扩束后入射至准直镜,准直镜将光束准直后通过聚焦镜组聚焦后出射。该光学模组的光路结构具有通用性,能够同时兼容微透镜阵列组匀化塑形和光波导匀化塑形。

Description

光学模组及光学整形系统 技术领域
本发明涉及光学技术领域,具体而言,涉及一种光学模组及光学整形系统。
背景技术
在激光扫描、焊接、抛光、切割、打标、表面整形、激光熔覆加工等激光加工和再造领域,利用高功率的激光光束输出,并通过准直、汇聚等光学处理后能够对待处理对象的表面进行对应的加工处理。目前激光器输出的激光束,其能量通常呈高斯型分布,再通过准直、聚焦后直接将这种光束打到加工表面,形成的圆形、矩形或线形的光斑的能量也是呈高斯型分布的,其光斑中心能量过高,而光斑外围能量较低,在进行加工(例如激光焊接、Mini-LED修复等)时,能量利用率、均匀性和工艺效果均不理想。
现有技术中常用的改善方式是进行光束匀化整形,以改变激光能量分布,常用的匀化方式包括光波导和微透镜阵列等。然而,现有的光学模组很难做到对两种匀化方式的兼容,这样,在采用不同的匀化方式时便需要对应设计不同的光学模组以与该匀化方式适配。
发明内容
本发明的目的在于提供一种光学模组及光学整形系统,该光学模组的光路结构具有通用性,能够同时兼容微透镜阵列组匀化塑形和光波导匀化塑形。
本发明的实施例是这样实现的:
本发明的一方面,提供一种光学模组,该光学模组包括沿主光轴方向依次设置的扩束镜、准直镜以及聚焦镜组;光束经扩束镜扩束后 入射至准直镜,准直镜将光束准直后通过聚焦镜组聚焦后出射。该光学模组的光路结构具有通用性,能够同时兼容微透镜阵列组匀化塑形和光波导匀化塑形。
可选地,扩束镜为平凹透镜,且平凹透镜的平面一侧朝向准直镜,平凹透镜的凹面一侧背向准直镜。
可选地,准直镜为第一平凸透镜,第一平凸透镜的平面朝向扩束镜,第一平凸透镜的凸面朝向聚焦镜组。
可选地,聚焦镜组包括依次设置的第一弯月透镜和第二弯月透镜,第一弯月透镜的凸面朝向准直镜,第一弯月透镜的凹面朝向第二弯月透镜的凸面。
可选地,光学模组还包括设于聚焦镜组出光侧的保护窗,自聚焦镜组出射的光束能够透过保护窗出射。该保护窗的设置能够对保护窗入光侧的光学元件进行保护,从而提高光学模组的使用寿命。
可选地,光学模组还包括第一匀化组,第一匀化组设于扩束镜的入光侧。
可选地,第一匀化组包括光纤输出光源、设于光纤输出光源出光侧的耦合镜组以及设于耦合镜组出光侧的多边形光波导;光纤输出光源出射的光束经耦合镜组耦入多边形光波导内,多边形光波导对光束进行匀化后出射。
可选地,耦合镜组包括依次设置的第二平凸透镜、第三弯月透镜和第四弯月透镜;第二平凸透镜的平面朝向光纤输出光源,且第二平凸透镜的凸面朝向第三弯月透镜的凸面;第三弯月透镜的凹面朝向第四弯月透镜的凸面。
可选地,光学模组还包括第二匀化组,第二匀化组设于准直镜和聚焦镜组之间。
可选地,第二匀化组包括依次设置的第一微透镜阵列组和第二微 透镜阵列组,第一微透镜阵列组位于第二微透镜阵列组和准直镜之间。
可选地,第一微透镜阵列组包括用于匀化快轴方向上的光束的第一表面和用于匀化慢轴方向上的光束的第二表面,第一表面和第二表面的微结构呈正交设置;第二微透镜阵列组包括用于匀化快轴方向上的光束的第三表面和用于匀化慢轴方向上的光束的第四表面,第三表面和第四表面的微结构呈正交设置。
本发明的另一方面,提供一种光学整形系统,该光学整形系统包括上述的光学模组。
本发明的有益效果包括:
本申请提供的光学模组包括沿主光轴方向依次设置的扩束镜、准直镜以及聚焦镜组;光束经扩束镜扩束后入射至准直镜,准直镜将光束准直后通过聚焦镜组聚焦后出射。采用本申请提供的光学模组时,当需要采用光波导对光束进行匀化时,可以将光波导设置于该光学模组的扩束镜的入光侧,这样,光波导能够对光束进行匀化塑形,匀化塑性后再通过扩束镜的扩束、准直镜的准直和聚焦镜组的聚焦后在接收面能够得到均匀的聚焦光斑;而当需要采用微透镜阵列对光束进行匀化时,可以将微透镜阵列设置于准直镜和聚焦镜组之间,这样,微透镜阵列能够对经扩束镜扩束后的光束进行匀化处理,从而再通过聚焦镜组聚焦后在接收面得到均匀的聚焦光斑。如此,本申请提供的光学模组既能够作为光波导的基础光路结构,也可以作为微透镜阵列的基础光路结构,使得两种匀化方式均能够适用于该光学模组中,这样,用户采用光波导匀化或者采用微透镜阵列匀化时,该光学模组的结构都能够适用,具有较高的兼容性,相对现有技术中不同的匀化方式必须设计各自对应的基础光路结构而言,本申请的光学模组因其较高的兼容性和通用性,能够极大地降低设计成本和生产成本,具有较佳的 应用前景。
附图说明
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。
图1为本发明实施例提供的光学模组的结构示意图之一;
图2为本发明实施例提供的光学模组的结构示意图之二;
图3为图2提供的光学模组的第一匀化组的结构示意图;
图4为本发明实施例提供的光学模组的结构示意图之三;
图5为图4提供的光学模组在快轴方向的光路图;
图6为图4提供的光学模组在慢轴方向的光路图;
图7为本发明实施例提供的光学模组的结构示意图之四;
图8为本发明实施例提供的光学模组的结构示意图之五。
图标:10-扩束镜;20-准直镜;30-聚焦镜组;31-第一弯月透镜;32-第二弯月透镜;40-保护窗;50-第一匀化组;51-光纤输出光源;52-耦合镜组;521-第二平凸透镜;522-第三弯月透镜;523-第四弯月透镜;53-多边形光波导;60-第二匀化组;61-第一微透镜阵列组;611-第一表面;612-第二表面;62-第二微透镜阵列组;621-第三表面;622-第四表面。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件 可以以各种不同的配置来布置和设计。
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。
此外,术语“水平”、“竖直”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。
请参照图1,本实施例提供一种光学模组,该光学模组包括沿主 光轴方向依次设置的扩束镜10、准直镜20以及聚焦镜组30;光束经扩束镜10扩束后入射至准直镜20,准直镜20将光束准直后通过聚焦镜组30聚焦后出射。该光学模组的光路结构具有通用性,能够同时兼容微透镜阵列组匀化塑形和光波导匀化塑形。
上述扩束镜10、准直镜20和聚焦镜组30沿主光轴的方向依次设置,如图1所示。其中,扩束镜10用于对光源出射的光束进行光束扩束。
准直镜20位于扩束镜10的出光侧,用于对扩束镜10扩束后的光束进行准直处理,如图1所示,这样,便可以得到准直光束。
聚焦镜组30设于准直镜20的出光侧,用于将经准直镜20准直后的准直光束进行聚焦,从而使得能够在接收面得到聚焦后的光斑。
需要说明的是,当采用光波导对光束进行匀化塑性时,可以将该光波导设置于扩束镜10的入光侧,这样,经过光波导匀化后的光束能够在扩束镜10、准直镜20和聚焦镜组30的作用下在接收面得到匀化后的光斑;当采用微透镜阵列对光束进行匀化时,可以将该微透镜阵列设置于准直镜20的出光侧和聚焦镜组30的入光侧,这样,也能够起到对光束的匀化塑形作用。
本申请提供的光学模组由于其在光源的出光侧设置了扩束镜10,且在聚焦镜组30和扩束镜10之间又设置了对应的准直镜20,因此,其光路结构既能够实现与光波导的配合,实现采用光波导进行匀化塑形的需求;又能够实现与微透镜阵列的配合,实现采用微透镜阵列进行匀化塑形的需求。这样,相对于现有技术中,对于采用光波导进行匀化塑形而言必须单独设计一种适用于其的基础光路结构,采用微透镜阵列进行匀化塑形时又得单独设计一种适用于微透镜阵列的基础光路结构来说,本申请提供的光学模组既能够作为光波导匀化的基础光路结构,也可以作为微透镜阵列的基础光路结构,这样,用 户只需要根据需要对应替换匀化组件即可,其基础光路结构无需额外设计,能够极大的降低生产成本和工作效率,具有较佳的应用前景。
综上所述,本申请提供的光学模组包括沿主光轴方向依次设置的扩束镜10、准直镜20以及聚焦镜组30;光束经扩束镜10扩束后入射至准直镜20,准直镜20将光束准直后通过聚焦镜组30聚焦后出射。采用本申请提供的光学模组时,当需要采用光波导对光束进行匀化时,可以将光波导设置于该光学模组的扩束镜10的入光侧,这样,光波导能够对光束进行匀化塑形,匀化塑性后再通过扩束镜10的扩束、准直镜20的准直和聚焦镜组30的聚焦后在接收面能够得到均匀的聚焦光斑;而当需要采用微透镜阵列对光束进行匀化时,可以将微透镜阵列设置于准直镜20和聚焦镜组30之间,这样,微透镜阵列能够对经扩束镜10扩束后的光束进行匀化处理,从而再通过聚焦镜组30聚焦后在接收面得到均匀的聚焦光斑。如此,本申请提供的光学模组既能够作为光波导的基础光路结构,也可以作为微透镜阵列的基础光路结构,使得两种匀化方式均能够适用于该光学模组中,这样,用户采用光波导匀化或者采用微透镜阵列匀化时,该光学模组的结构都能够适用,具有较高的兼容性,相对现有技术中不同的匀化方式必须设计各自对应的基础光路结构而言,本申请的光学模组因其较高的兼容性和通用性,能够极大地降低设计成本和生产成本,具有较佳的应用前景。
如图1所示,可选地,上述扩束镜10为平凹透镜,且平凹透镜的平面一侧朝向准直镜20,平凹透镜的凹面一侧背向准直镜20。
另外,可选地,准直镜20为第一平凸透镜,第一平凸透镜的平面朝向扩束镜10,第一平凸透镜的凸面朝向聚焦镜组30。
应理解,上述扩束镜10的类型和准直镜20的类型仅为本申请给出的一种示例,并非是对本申请的限制,在其他的实施例中,本领域 技术人员还可以根据需要选择其他类型的光学元件作为扩束镜10和准直镜20,只要能起到扩束和准直的作用即可。
但同时,需要说明的是,本申请选用平凹透镜作为扩束镜10,采用第一平凸透镜作为准直镜20,这样,平凸透镜作为正透镜,平凹透镜作为负透镜,两者的球差一个为负球差一个为正球差,如此,能使得该光学模组的正负球差至少部分相抵,进而能够部分消除球差和惠差。
还有,如图1所示,在本实施例中,上述聚焦镜组30包括依次设置的第一弯月透镜31和第二弯月透镜32,第一弯月透镜31的凸面朝向准直镜20,第一弯月透镜31的凹面朝向第二弯月透镜32的凸面。
即第一弯月透镜31和第二弯月透镜32的凸面均朝向准直镜20,而第一弯月透镜31和第二弯月透镜32的凹面均背向准直镜20。
本申请将聚焦镜组30设置为两个弯月透镜,将扩束镜10设置为平凹透镜,将准直镜20设置为平凸透镜,这样,多个透镜相互配合并对应调整各自的曲率能够校正球差和惠差,使得该光学模组的球差和惠差降低至较低值,从而在接收面得到高聚焦几乎无离散的均匀光斑。
为了对该光学模组的各光学元件进行保护,从而提高光学模组的使用寿命,在本实施例中,可选地,光学模组还包括设于聚焦镜组30出光侧的保护窗40,自聚焦镜组30出射的光束能够透过保护窗40出射。
该保护窗40可以为透光的玻璃。具体的,该保护窗40的具体材料本申请不做特别限制,本领域技术人员可以根据需要自行选择合适材料。
为提高保护窗40的透光率,可以在该保护窗40上镀设一层透光 膜。该透光膜的透光率本领域技术人员视实际情况自行选择,本申请不做限制。
在本实施例中,该光学模组可以和不同的匀化组件结合使用,下文将第一匀化组50件和第二匀化组60件为例进行举例说明。
在第一种情况下,请结合参照图2和图3,可选地,光学模组还包括第一匀化组50,第一匀化组50设于扩束镜10的入光侧。
在本实施例中,第一匀化组50包括光纤输出光源51、设于光纤输出光源51出光侧的耦合镜组52以及设于耦合镜组52出光侧的多边形光波导53;光纤输出光源51出射的光束经耦合镜组52耦入多边形光波导53内,多边形光波导53对光束进行匀化后出射。
该光纤输出光源51的形状本申请不做限制,其可以为任意形状,例如圆形或者方形。
耦合镜组52位于光纤输出光源51的出光侧,其用于将光纤输出光源51出射的光束耦合至多边形光波导53内。多边形光波导53用于对进入其内的光束进行匀化处理。
示例性地,该多边形光波导53的形状和尺寸本领域技术人员可以自行设置,本申请不做限制。例如,该多边形光波导53的形状可以为四边形。
另外,在本实施例中,该多边形光纤可以包括多个,且该多个多边形光纤的规格各不相同,这样,用户可以根据所需光斑的大小和形状需要选择合适规格的多边形光纤使用。
需要说明的是,上述规格可以为形状,也可以为尺寸,也可以为形状和尺寸。
本申请通过光纤输出光源51、耦合镜组52、多边形光波导53、扩束镜10、准直镜20以及聚焦镜组30的组合可以实现输出任意形状的光束的光源(即光纤输出光源51)向多边形光斑的转换;还可 以实现低球差和低惠差高聚焦光斑的输出,以及低相干和消相干特性。
请参照图3,可选地,耦合镜组52包括依次设置的第二平凸透镜521、第三弯月透镜522和第四弯月透镜523;第二平凸透镜521的平面朝向光纤输出光源51,且第二平凸透镜521的凸面朝向第三弯月透镜522的凸面;第三弯月透镜522的凹面朝向第四弯月透镜523的凸面。
第二平凸透镜521位于光纤输出光源51和第三弯月透镜522之间,且第二平凸透镜521的平面朝向光纤输出光源51、凸面朝向第三弯月透镜522;第三弯月透镜522的凸面朝向第二平凸透镜521、凹面朝向第四弯月透镜523;第四弯月透镜523的凸面朝向第三弯月透镜522、凹面背向第三弯月透镜522。
第二平凸透镜521用于将光纤输出光源51出射的光束进行准直,第三弯月透镜522和第四弯月透镜523用于将第二平凸透镜521准直后的光束进行聚焦,以使得聚焦后的光束耦合至多边形光波导53内。
需要说明的是,上述多边形光波导53也可以为多边形光纤。
在第二种情况下,请结合图4至图8,光学模组还包括第二匀化组60,第二匀化组60设于准直镜20和聚焦镜组30之间。
示例性地,该第二匀化组60包括依次设置的第一微透镜阵列组61和第二微透镜阵列组62,第一微透镜阵列组61位于第二微透镜阵列组62和准直镜20之间。
第一微透镜阵列组61和第二微透镜阵列组62用于对自准直镜20准直后的光束进行匀化。
可选地,如图5和图6(或者图7和图8)所示,第一微透镜阵列组61包括用于匀化快轴方向上的光束的第一表面611和用于匀化慢轴方向上的光束的第二表面612,第一表面611和第二表面612的 微结构呈正交设置;第二微透镜阵列组62包括用于匀化快轴方向上的光束的第三表面621和用于匀化慢轴方向上的光束的第四表面622,第三表面621和第四表面622的微结构呈正交设置。
这样,第一表面611和第二表面612可以分别实现对快轴和慢轴的匀化,相应地,第三表面621和第四表面622也可以分别实现对快轴和慢轴方向的匀化。本申请对第一表面611和第二表面612的设置位置不做限制,可以第一表面611在第二表面612和准直镜20之间,也可以是第二表面612在第一表面611和准直镜20之间。同理,第三表面621和第四表面622的先后位置本申请也不做限制。
示例性地,第一表面611可以用于匀化快轴,第二表面612用于匀化慢轴。
还有,第一表面611和第二表面612可以分属于不同的光学元件,即采用两光学元件,其中一个光学元件具有第一表面611,另一个光学元件具有第二表面612,如图5和图6所示。或者,第一表面611和第二表面612属于同一个光学元件,即第一表面611和第二表面612分属于一个光学元件的相对两个表面,如图7和图8所示。具体地,本领域技术人员可以根据需要选择合适的方式,本申请不做限制。
同理,第三表面621和第四表面622可以分属于不同的光学元件,即采用两光学元件,其中一个光学元件具有第三表面621,另一个光学元件具有第四表面622,如图5和图6所示。或者,第三表面621和第四表面622属于同一个光学元件,即第三表面621和第四表面622分属于一个光学元件的相对两个表面,如图7和图8所示。
另外,当第一表面611和第二表面612分属于不同的光学元件时,第一表面611和第二表面612可以相向设置或者相背设置,甚至还可以同向设置(即第一表面611和第二表面612都朝向光源或者都背向光源)。
本发明的另一方面,提供一种光学整形系统,该光学整形系统包括上述的光学模组。由于上述的光学模组的具体结构及其有益效果均已在前文做了详细阐述与说明,故本申请对此不再赘述。
以上仅为本发明的可选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。

Claims (11)

  1. 一种光学模组,其特征在于,包括沿主光轴方向依次设置的扩束镜、准直镜以及聚焦镜组;
    光束经所述扩束镜扩束后入射至所述准直镜,所述准直镜将所述光束准直后通过所述聚焦镜组聚焦后出射。
  2. 根据权利要求1所述的光学模组,其特征在于,所述扩束镜为平凹透镜,且所述平凹透镜的平面一侧朝向所述准直镜,所述平凹透镜的凹面一侧背向所述准直镜。
  3. 根据权利要求1或2所述的光学模组,其特征在于,所述准直镜为第一平凸透镜,所述第一平凸透镜的平面朝向所述扩束镜,所述第一平凸透镜的凸面朝向所述聚焦镜组。
  4. 根据权利要求1所述的光学模组,其特征在于,所述聚焦镜组包括依次设置的第一弯月透镜和第二弯月透镜,所述第一弯月透镜的凸面朝向所述准直镜,所述第一弯月透镜的凹面朝向所述第二弯月透镜的凸面。
  5. 根据权利要求1所述的光学模组,其特征在于,所述光学模组还包括第一匀化组,所述第一匀化组设于所述扩束镜的入光侧。
  6. 根据权利要求5所述的光学模组,其特征在于,所述第一匀化组包括光纤输出光源、设于所述光纤输出光源出光侧的耦合镜组以及设于所述耦合镜组出光侧的多边形光波导;所述光纤输出光源出射的光束经所述耦合镜组耦入所述多边形光波导内,所述多边形光波导对所述光束进行匀化后出射。
  7. 根据权利要求6所述的光学模组,其特征在于,所述耦合镜组包括依次设置的第二平凸透镜、第三弯月透镜和第四弯月透镜;所述第二平凸透镜的平面朝向所述光纤输出光源,且所述第二平凸透镜的 凸面朝向所述第三弯月透镜的凸面;所述第三弯月透镜的凹面朝向所述第四弯月透镜的凸面。
  8. 根据权利要求1所述的光学模组,其特征在于,所述光学模组还包括第二匀化组,所述第二匀化组设于所述准直镜和所述聚焦镜组之间。
  9. 根据权利要求8所述的光学模组,其特征在于,所述第二匀化组包括依次设置的第一微透镜阵列组和第二微透镜阵列组,所述第一微透镜阵列组位于所述第二微透镜阵列组和所述准直镜之间。
  10. 根据权利要求9所述的光学模组,其特征在于,所述第一微透镜阵列组包括用于匀化快轴方向上的光束的第一表面和用于匀化慢轴方向上的光束的第二表面,所述第一表面和所述第二表面的微结构呈正交设置;所述第二微透镜阵列组包括用于匀化快轴方向上的光束的第三表面和用于匀化慢轴方向上的光束的第四表面,所述第三表面和所述第四表面的微结构呈正交设置。
  11. 一种光学整形系统,其特征在于,包括权利要求1至10中任意一项所述的光学模组。
PCT/CN2024/094621 2023-05-22 2024-05-22 光学模组及光学整形系统 Pending WO2024240167A1 (zh)

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