WO2024128034A1 - Sodium ion secondary battery negative electrode and sodium ion secondary battery - Google Patents
Sodium ion secondary battery negative electrode and sodium ion secondary battery Download PDFInfo
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- WO2024128034A1 WO2024128034A1 PCT/JP2023/043102 JP2023043102W WO2024128034A1 WO 2024128034 A1 WO2024128034 A1 WO 2024128034A1 JP 2023043102 W JP2023043102 W JP 2023043102W WO 2024128034 A1 WO2024128034 A1 WO 2024128034A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/054—Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0561—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of inorganic materials only
- H01M10/0562—Solid materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/133—Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/583—Carbonaceous material, e.g. graphite-intercalation compounds or CFx
- H01M4/587—Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a negative electrode for a sodium ion secondary battery and a sodium ion secondary battery.
- Lithium-ion secondary batteries are essential for mobile devices and electric vehicles, and have established a position as a high-capacity, lightweight power source.
- current lithium-ion secondary batteries mainly use flammable organic electrolytes as the electrolyte, raising concerns about the risk of fire.
- development of all-solid-state batteries such as all-solid-state lithium-ion batteries that use solid electrolytes instead of organic electrolytes is underway.
- oxide-based solid electrolytes with lithium ion conductivity have the problem that they have low ionic conductivity and are difficult to operate at low temperatures or achieve high output. Therefore, as an alternative, development of all-solid-state sodium-ion secondary batteries that use oxide-based solid electrolytes with sodium ion conductivity is underway (for example, Patent Document 1).
- sodium ion secondary batteries such as those described in Patent Document 1 have the problem that their battery characteristics, such as rapid charge and discharge characteristics, are still insufficient.
- the object of the present invention is to provide a negative electrode for a sodium ion secondary battery that can improve battery characteristics such as the rapid charge/discharge characteristics of the secondary battery, and a sodium ion secondary battery using the negative electrode for the sodium ion secondary battery.
- the negative electrode for a sodium ion secondary battery according to aspect 1 of the present invention is a negative electrode for a sodium ion secondary battery containing a negative electrode active material including a carbon material, and is characterized in that it has a peak located in the range of 1800 cm -1 to 1850 cm -1 in a Raman spectrum measured by Raman spectroscopy.
- the carbon material is hard carbon.
- the negative electrode for a sodium ion secondary battery of aspect 3 is preferably in aspect 1 or aspect 2, and further contains a solid electrolyte.
- the solid electrolyte contains at least one selected from the group consisting of ⁇ ''-alumina, ⁇ -alumina, and NASICON crystal.
- the negative electrode for a sodium ion secondary battery of aspect 5 is preferably used in an all-solid-state sodium ion secondary battery in any one of aspects 1 to 4.
- the sodium ion secondary battery of aspect 6 preferably includes a negative electrode for a sodium ion secondary battery of any one of aspects 1 to 4.
- a sodium ion secondary battery according to a seventh aspect of the present invention includes a sodium ion secondary battery negative electrode, and is characterized in that, in a Raman spectrum of the sodium ion secondary battery negative electrode measured by Raman spectroscopy, the peak intensity located in the range of 1800 cm -1 to 1850 cm -1 increases during charging, and the peak intensity located in the range of 1800 cm -1 to 1850 cm -1 decreases during discharging.
- the present invention provides a negative electrode for a sodium ion secondary battery that can improve battery characteristics such as the rapid charge/discharge characteristics of the secondary battery, and a sodium ion secondary battery using the negative electrode for the sodium ion secondary battery.
- FIG. 1 is a schematic cross-sectional view showing a windowed laminate cell used when measuring the Raman spectrum of a negative electrode for a sodium ion secondary battery according to one embodiment of the present invention.
- FIG. 2 is a schematic cross-sectional view showing a sodium ion secondary battery according to one embodiment of the present invention.
- FIG. 3 is a diagram showing a Raman spectrum of the negative electrode constituting the test battery obtained in Example 1 when the charge depth is 0%.
- FIG. 4 is a diagram showing a Raman spectrum of the negative electrode constituting the test battery obtained in Example 1 when the charge depth is 100%.
- FIG. 5 is a graph showing the relationship between the charge depth and the voltage of the test battery obtained in Example 1.
- FIG. 1 is a schematic cross-sectional view showing a windowed laminate cell used when measuring the Raman spectrum of a negative electrode for a sodium ion secondary battery according to one embodiment of the present invention.
- FIG. 2 is a schematic cross-sectional view showing a sodium ion secondary
- FIG. 6 is a graph showing the relationship between the depth of charge of the test battery obtained in Example 1 and the intensity at 1816 cm ⁇ 1 in the Raman spectrum of the negative electrode.
- FIG. 7 is a graph showing the relationship between the depth of charge of the test battery obtained in Example 1 and the intensity at 1836 cm ⁇ 1 in the Raman spectrum of the negative electrode.
- FIG. 8 is a graph showing the relationship between the depth of discharge and the voltage of the test battery obtained in Example 1.
- FIG. 9 is a graph showing the relationship between the depth of discharge of the test battery obtained in Example 1 and the intensity at 1816 cm ⁇ 1 in the Raman spectrum of the negative electrode.
- FIG. 10 is a graph showing the relationship between the depth of discharge of the test battery obtained in Example 1 and the intensity at 1836 cm ⁇ 1 in the Raman spectrum of the negative electrode.
- FIG. 11 is a diagram showing the discharge curve of the test battery obtained in Example 1.
- FIG. 12 is a diagram showing a Raman spectrum of the negative electrode constituting the test battery obtained in Comparative Example 1 when the depth of charge is 100%.
- FIG. 13 is a diagram showing the discharge curve of the test battery obtained in Comparative Example 1.
- the negative electrode for a sodium ion secondary battery of the present invention contains a negative electrode active material containing a carbon material. Also, the negative electrode for a sodium ion secondary battery of the present invention has a peak located in the range of 1800 cm ⁇ 1 to 1850 cm ⁇ 1 in a Raman spectrum measured by Raman spectroscopy.
- the negative electrode for a sodium ion secondary battery of the present invention has the above-mentioned configuration, and therefore can improve the battery characteristics, such as the rapid charge/discharge characteristics, of the secondary battery.
- sodium-ion secondary batteries have had the problem that their battery characteristics, such as rapid charge and discharge characteristics, are still insufficient.
- a negative electrode for a sodium ion secondary battery having a peak in the range of 1800 cm -1 to 1850 cm -1 in a Raman spectrum measured by Raman spectroscopy can improve battery characteristics such as rapid charge/discharge characteristics of the secondary battery.
- the Raman spectrum of the negative electrode for sodium ion secondary batteries measured by Raman spectroscopy can be obtained by measuring the measurement range of 100 cm ⁇ 1 to 2500 cm ⁇ 1 using a laser Raman microscope.
- a model number "RamanTouch" excitation wavelength: 532 nm
- Nanophoton Corporation can be used.
- the energy density of the laser irradiated to the sample is low, and the laser energy density can be, for example, 100 kW/cm 2 or less.
- the laser irradiation time to the sample is short, and the laser irradiation time can be, for example, 10 seconds or less.
- the Raman spectroscopy measurement of the negative electrode for a sodium ion secondary battery may be performed by operando measurement using a windowed laminate cell 1 as shown in FIG. 1.
- the windowed laminate cell 1 can be formed by disposing the cell body 2 in a glove box 3, providing a window material 4, and sealing with a sealant 5.
- the cell body 2 is preferably charged and discharged in an inert gas atmosphere in the glove box 3.
- the inert gas argon gas, nitrogen gas, helium gas, etc. can be used.
- a cell can be used in which the negative electrode 7 (the negative electrode for a sodium ion secondary battery of the present invention) is laminated on one main surface of the solid electrolyte layer 6, and metallic sodium 8 is laminated on the other main surface.
- the negative electrode 7 is placed on the window material 4 side.
- a current collector can be formed on the surface of the negative electrode 7 on the window material 4 side, but it is preferable to provide a measurement area with a diameter of ⁇ 1 mm or more where no current collector is formed so that laser light can pass through.
- the window material 4 for example, a quartz plate or calcium fluoride can be used.
- the sealing material 5 can be a polyethylene film, a polypropylene film, a lead sealant film, etc.
- the peak intensity located in the range of 1800 cm -1 to 1850 cm -1 increases during charging, and the peak intensity located in the range of 1800 cm -1 to 1850 cm -1 decreases during discharging.
- the sodium ion secondary battery negative electrode of the present invention is subjected to Raman spectroscopy while charging and discharging using the windowed laminate cell 1 as described above, the peaks of the D band (near 1360 cm -1 ) and the G band (near 1580 cm -1 ) of the carbon material shift to the lower wavenumber side during charging, and the peaks of the D band and the G band shift back to their positions before charging during discharging.
- the negative electrode has a peak located in the range of 1800 cm -1 to 1850 cm -1 , which facilitates the diffusion of sodium ions into the carbon material during charging and discharging.
- the intensity of the highest peak located in the range of 1800 cm -1 to 1850 cm -1 normalized with the peak intensity of the D band (near 1360 cm -1 ) of the carbon material as 1 is preferably 0.1 or more, more preferably 0.2 or more, and even more preferably 0.4 or more, and is preferably 3.0 or less, more preferably 2.0 or less, and even more preferably 1.0 or less, and may be 0.7 or less, or may be 0.5 or less.
- the battery characteristics such as the rapid charge and discharge characteristics of the secondary battery can be further improved.
- the peak located in the range of 1800 cm ⁇ 1 to 1850 cm ⁇ 1 is considered to be due to the reductive decomposition product of the solid electrolyte, for example, due to a substance containing sodium and phosphorus.
- the peak located in the range of 1800 cm -1 to 1850 cm -1 can be adjusted, for example, by electrochemically reacting metallic sodium in an inert atmosphere with an electrode (negative electrode) in which Na 3.4 Zr 2 Si 2.4 P 0.6 O 12 powder and a conductive assistant are mixed.
- the negative electrode for a sodium ion secondary battery of the present invention is preferably used in an all-solid-state sodium ion secondary battery that uses a solid electrolyte as the electrolyte.
- the negative electrode for a sodium ion secondary battery of the present invention may also be used in a liquid-based sodium ion secondary battery that uses an organic electrolyte as the electrolyte, and is not particularly limited.
- the negative electrode for a sodium ion secondary battery contains a negative electrode active material.
- the negative electrode active material includes a carbon material.
- the carbon material hard carbon, soft carbon, etc. can be used. Of these, the carbon material is preferably hard carbon.
- the negative electrode active material may contain metals capable of absorbing sodium, such as tin, bismuth, lead, phosphorus, or alloys of these, or metallic sodium. It is preferable that the negative electrode is not a negative electrode consisting of a single phase of metallic sodium.
- the negative electrode may further contain a solid electrolyte and a conductive additive.
- the ratio of each material in the negative electrode for example, in mass %, can be: negative electrode active material 60% to 99%, solid electrolyte 1% to 35%, and conductive additive 0% to 20%.
- the content of the negative electrode active material in the negative electrode is, in mass %, preferably 60% or more, more preferably 65% or more, even more preferably 70% or more, and is preferably 99% or less, more preferably 93% or less, even more preferably 90% or less.
- the battery characteristics such as the charge/discharge capacity of the secondary battery can be improved even more effectively.
- the content of the solid electrolyte in the negative electrode is, in mass %, preferably 1% or more, more preferably 5% or more, even more preferably 10% or more, and is preferably 35% or less, more preferably 30% or less, even more preferably 25% or less.
- the ionic conductivity can be further improved, and the battery characteristics of the secondary battery can be further effectively improved.
- the content of the conductive assistant in the negative electrode is, in mass %, preferably 0% or more, more preferably 0.1% or more, even more preferably 0.5% or more, and is preferably 20% or less, more preferably 10% or less, even more preferably 5% or less.
- the electronic conductivity can be further improved, and the battery characteristics of the secondary battery can be further effectively improved.
- a sodium ion conductive oxide can be used as the solid electrolyte.
- sodium ion conductive oxides include compounds containing at least one selected from Al, Y, Zr, Si, and P, Na, and O.
- Specific examples of sodium ion conductive oxides include beta-alumina or NASICON crystal, which have excellent sodium ion conductivity.
- the sodium ion conductive oxide is preferably at least one sodium ion conductive oxide selected from the group consisting of ⁇ ''-alumina, ⁇ -alumina, and NASICON crystal. It is more preferable that the sodium ion conductive oxide is NASICON crystal. These are even more excellent in that the production cost is low due to the low firing temperature.
- Beta alumina has two crystal forms, ⁇ -alumina (theoretical formula: Na 2 O ⁇ 11Al 2 O 3 ) and ⁇ ′′-alumina (theoretical formula: Na 2 O ⁇ 5.3Al 2 O 3 ).
- ⁇ ′′-alumina is a metastable substance, and is usually used with Li 2 O or MgO added as a stabilizer.
- ⁇ ′′-alumina has a higher sodium ion conductivity than ⁇ -alumina, it is preferable to use ⁇ ′′-alumina alone or a mixture of ⁇ ′′-alumina and ⁇ -alumina, and it is more preferable to use Li 2 O-stabilized ⁇ ′′-alumina (Na 1.7 Li 0.3 Al 10.7 O 17 ) or MgO-stabilized ⁇ ′′-alumina ((Al 10.32 Mg 0.68 O 16 )(Na 1.68 O)).
- the NASICON crystals include Na3Zr2Si2PO12 , Na3.2Zr1.3Si2.2P0.7O10.5 , Na3Zr1.6Ti0.4Si2PO12 , Na3Hf2Si2PO12 , Na3.4Zr2Si2.4P0.6O12 , Na3.4Zr1.9Zn0.1Si2.4P0.6O12 , Na3.4Zr1.9Mg0.1Si2.2P0.8O12 , Na2.8Zr2Si2.4P0.6O12 , Na3.4
- Examples of the NASICON crystal include Zr0.9Hf1.4Al0.6Si1.2P1.8O12 , Na3Zr1.7Nb0.24Si2PO12 , Na3.6Ti0.2Y0.7Si2.8O9 , Na3Zr1.88Y0.12Si2PO12 , Na3.12Zr1.88Y0.12Si2PO12 , and Na3.6Zr0.13Yb1.67Si0.11P2.9O12 .
- Na3.4Zr2Si2.4P Na3.4Zr
- the average particle size of the solid electrolyte powder is preferably 0.05 ⁇ m or more and 3 ⁇ m or less, more preferably 0.05 ⁇ m or more and less than 1.8 ⁇ m, even more preferably 0.05 ⁇ m or more and 1.5 ⁇ m or less, particularly preferably 0.1 ⁇ m or more and 1.2 ⁇ m or less, and most preferably 0.1 ⁇ m or more and 0.7 ⁇ m or less.
- conductive carbon can be used as the conductive additive.
- conductive carbon include acetylene black, carbon black, ketjen black, vapor grown carbon fiber (VGCF), etc.
- the conductive additive is preferably a carbon-based conductive additive made of the above-mentioned materials.
- a paste containing a carbon material precursor and a solid electrolyte is prepared.
- a solid electrolyte precursor is first prepared.
- a solid electrolyte precursor solution Specific examples of the solid electrolyte precursor and its solution will be described later.
- a carbon material precursor (a precursor of a carbon material made of hard carbon) is prepared.
- the carbon material precursor can be an appropriate sugar, biomass, polymer, or the like.
- the solid electrolyte precursor solution and the carbon material precursor are mixed and then dried. This results in a powder mixture of the solid electrolyte precursor and the carbon material precursor.
- the powder mixture is pulverized and further mixed with a conductive assistant and a binder in an organic solvent as required.
- a conductive assistant and a binder in an organic solvent for example, N-methyl-2-pyrrolidone can be used as the organic solvent. This results in a paste.
- the paste may contain a second negative electrode component.
- the second negative electrode component include other carbon material powders, metals capable of absorbing sodium, such as tin, bismuth, lead, phosphorus, or alloys of these, or metallic sodium.
- other carbon material powders include hard carbon after sintering. In this case, the discharge capacity of the secondary battery can be increased, and a negative electrode with superior energy density can be formed.
- the content ratio of the first negative electrode component to the second negative electrode component is preferably 9:1 to 2:8, more preferably 8:2 to 3:7, and even more preferably 7:3 to 4:6, by mass.
- the first negative electrode component can provide excellent electrode forming ability, thereby further improving the rapid charge/discharge characteristics and charge/discharge cycle performance of the battery.
- paste is applied to one main surface of the solid electrolyte layer, which will be described later.
- a lamination process is performed in which the pastes serving as the solid electrolyte layer and the negative electrode material layer are laminated.
- the laminate of the pastes serving as the solid electrolyte layer and the negative electrode material layer is fired. This allows the negative electrode (negative electrode layer) to be formed on the solid electrolyte layer.
- the firing temperature (maximum temperature) during the firing is preferably 600°C or higher, more preferably 650°C or higher, and preferably 1200°C or lower, more preferably 1000°C or lower.
- the holding time at the firing temperature can be, for example, 10 minutes to 12 hours.
- the firing may be performed, for example, under an inert atmosphere.
- the firing may be performed under an N 2 , Ar, Ne or He atmosphere, or in a vacuum.
- the firing may be performed under a reducing atmosphere containing H 2.
- the atmosphere may contain a small amount of oxygen as long as the negative electrode material layer is not oxidized or oxidatively decomposed during firing.
- the oxygen concentration may be, for example, 1 ppm or more and 1000 ppm or less, but is not limited thereto.
- Carbon material precursor When sugar is used as the carbon material precursor, examples of the carbon material precursor include sucrose, cellulose, D-glucose, sucrose, etc. When biomass is used as the carbon material precursor, examples of the carbon material precursor include corn stalk, sorghum stalk, pine cone, mangosteen, argan shell, rice husk, dandelion, cereal straw core, ramie fiber, cotton, kelp, coconut endocarp, etc.
- examples of the carbon material precursor include polyacrylonitrile (PAN), pitch, polyvinyl chloride (PVC) nanofiber, polyaniline, sodium polyacrylate, tires (polymers for tires), phosphorus-doped PAN, etc.
- Solid electrolyte precursors and solutions thereof When the solid electrolyte is beta-alumina, the solid electrolyte precursor can be obtained by mixing, for example, aluminum nitrate, sodium nitrate, lithium nitrate, etc. At this time, the ratio of each of the above materials is adjusted to obtain the composition ratio of the target solid electrolyte.
- the solid electrolyte precursor solution may be a solution containing sodium element and transition metal element constituting the solid electrolyte, and carbonate ions.
- the sodium element is contained in the form of sodium ions
- the transition metal element is contained in the form of transition metal ions.
- the solid electrolyte precursor is, for example, a gelled or dried product of the solid electrolyte precursor solution.
- the solid electrolyte is a fired product of the solid electrolyte precursor.
- the solid electrolyte precursor solution may be, for example, a solution containing nitrate ions instead of carbonate ions, and is not particularly limited.
- the carbonate ions are bidentate to the transition metal element in the solid electrolyte precursor solution.
- the transition metal element tends to exist stably in the solution.
- the solution contains NR 4+ (wherein each R is independently at least one substituent selected from the group consisting of H, CH 3 , C 2 H 5 and CH 2 CH 2 OH) as a counter ion of the sodium ion, which makes it easier for the transition metal element to exist stably in the solution.
- the solid electrolyte precursor solution can be obtained, for example, by mixing water glass (sodium silicate), sodium tripolyphosphate, and an aqueous solution of ammoniated zirconium carbonate.
- Binders are materials used to bind raw materials (raw material powders) together.
- binders include cellulose derivatives such as carboxymethyl cellulose, hydroxypropyl methyl cellulose, hydroxypropyl cellulose, ethyl cellulose, hydroxyethyl cellulose, and hydroxymethyl cellulose, and water-soluble polymers such as polyvinyl alcohol; thermosetting resins such as thermosetting polyimide, phenolic resin, epoxy resin, urea resin, melamine resin, unsaturated polyester resin, and polyurethane; polycarbonate resins such as polypropylene carbonate; polyvinylidene fluoride; and acrylic resins such as polyacrylic acid.
- the sodium ion secondary battery 10 is a schematic cross-sectional view showing a sodium ion secondary battery according to one embodiment of the present invention.
- the sodium ion secondary battery 10 includes a solid electrolyte layer 20, a positive electrode layer 30, a negative electrode layer 40, a first current collector layer 50, and a second current collector layer 60.
- the solid electrolyte layer 20 has a first main surface 20a and a second main surface 20b that face each other.
- a positive electrode layer 30 is provided on the first main surface 20a of the solid electrolyte layer 20.
- a first current collector layer 50 is provided on the main surface of the positive electrode layer 30 opposite the solid electrolyte layer 20.
- the negative electrode layer 40 is provided on the second main surface 20b of the solid electrolyte layer 20.
- the negative electrode layer 40 is the above-mentioned negative electrode for a sodium ion secondary battery.
- a second current collector layer 60 is provided on the main surface of the negative electrode layer 40 opposite the solid electrolyte layer 20. Note that the first current collector layer 50 and the second current collector layer 60 do not necessarily have to be provided.
- the sodium ion secondary battery 10 has a negative electrode layer 40 made of the above-mentioned sodium ion secondary battery negative electrode.
- the peak intensity located in the range of 1800 cm -1 to 1850 cm -1 increases during charging, and the peak intensity located in the range of 1800 cm -1 to 1850 cm -1 decreases during discharging.
- the inventors have discovered that by using such a negative electrode for a sodium ion secondary battery, it is possible to improve the battery characteristics, such as the rapid charge and discharge characteristics, of the sodium ion secondary battery 10.
- the solid electrolyte constituting the solid electrolyte layer 20 is preferably formed from a sodium ion conductive oxide.
- a sodium ion conductive oxide those described in the section on the negative electrode for sodium ion secondary batteries can be used.
- the solid electrolyte layer 20 can be manufactured by mixing raw material powders, molding the mixed raw material powders, and then firing them. For example, it can be manufactured by forming a green sheet by turning the raw material powders into a slurry, and then firing the green sheet. It may also be manufactured by the sol-gel method.
- the thickness of the solid electrolyte layer 20 is preferably in the range of 5 ⁇ m to 1000 ⁇ m, and more preferably in the range of 10 ⁇ m to 200 ⁇ m. If the thickness of the solid electrolyte layer 20 is too thin, the mechanical strength decreases and it becomes more susceptible to breakage, which makes it more likely for an internal short circuit to occur. If the thickness of the solid electrolyte layer 20 is too thick, the sodium ion conduction distance associated with charging and discharging becomes longer, which increases the internal resistance and makes it more likely for the discharge capacity and operating voltage to decrease. In addition, the energy density per unit volume of the sodium ion secondary battery also tends to decrease.
- the positive electrode active material contained in the positive electrode layer 30 is not particularly limited, but is preferably a positive electrode active material made of crystallized glass containing crystals represented by the general formula Na x M y P 2 O z (1 ⁇ x ⁇ 2.8, 0.95 ⁇ y ⁇ 1.6, 6.5 ⁇ z ⁇ 8, M is at least one selected from the group consisting of Fe, Ni, Co, Mn, and Cr).
- M is at least one selected from the group consisting of Fe, Ni, Co, Mn, and Cr.
- the positive electrode active material is made of crystallized glass containing crystals represented by the general formula Na x MP 2 O 7 (1 ⁇ x ⁇ 2, M is at least one selected from the group consisting of Fe, Ni, Co, Mn, and Cr).
- a positive electrode active material crystal for example, Na 2 FeP 2 O 7 , Na 2 CoP 2 O 7 , Na 2 NiP 2 O 7 , etc. can be used.
- Crystalline glass refers to glass that has been obtained by heating (firing) a precursor glass containing an amorphous phase to cause crystals to precipitate (crystallize). The entire amorphous phase may be transformed into a crystalline phase, or the amorphous phase may remain. One type of crystal may be precipitated, or two or more types of crystals may be precipitated. For example, it is possible to determine whether or not crystalline glass is crystallized by the peak angle shown by powder X-ray diffraction (XRD).
- XRD powder X-ray diffraction
- the positive electrode layer 30 may also contain a solid electrolyte and a conductive additive.
- the ratio of each material in the positive electrode layer 30, for example, in mass %, can be 60% to 99.9% positive electrode active material, 0% to 30% solid electrolyte, and 0.1% to 10% conductive additive.
- solid electrolyte and conductive additive for example, those described above in the section on negative electrodes for sodium ion secondary batteries can be used.
- the positive electrode layer 30 can be formed, for example, by forming an electrode material layer containing a positive electrode active material precursor and, if necessary, a solid electrolyte powder and a conductive assistant on one main surface of the solid electrolyte layer 20, and then firing the electrode material layer.
- the electrode material layer can be obtained, for example, by applying a paste containing a positive electrode active material precursor and, if necessary, a solid electrolyte powder and a conductive assistant, and then drying the paste.
- the paste may contain a binder, a plasticizer, a solvent, or the like, if necessary.
- the electrode material layer may be a compressed powder.
- the drying temperature of the paste is not particularly limited, but can be, for example, 30°C or higher and 150°C or lower.
- the drying time of the paste is not particularly limited, but can be, for example, 5 minutes or higher and 600 minutes or lower.
- the atmosphere during firing is a reducing atmosphere.
- the firing temperature can be, for example, 400°C to 600°C, and the holding time at that temperature can be, for example, 5 minutes to less than 3 hours.
- the positive electrode active material precursor (positive electrode active material precursor powder) is preferably made of an amorphous oxide material that generates active material crystals by firing.
- the positive electrode active material precursor powder is made of an amorphous oxide material, active material crystals are generated during firing, and the material softens and flows to form a dense positive electrode layer 30.
- the positive electrode layer 30 contains a solid electrolyte, the positive electrode active material and the solid electrolyte can be integrated.
- the positive electrode layer 30 contacts the solid electrolyte layer 20 the two can be integrated.
- the amorphous oxide material is not limited to a completely amorphous oxide material, but also includes a material that contains some crystals (for example, a crystallinity of 10% or less).
- the positive electrode active material precursor powder preferably contains, in mole percent calculated on the oxide basis below, 25% to 55% Na 2 O , 10% to 30% Fe 2 O 3 + Cr 2 O 3 + MnO + CoO + NiO, and 25% to 55% P 2 O 5 .
- % means "mol percent” unless otherwise specified.
- Na 2 O is the main component of active material crystals represented by the general formula Na x M y P 2 O z (M is at least one transition metal element selected from Cr, Fe, Mn, Co and Ni, 1 ⁇ x ⁇ 2.8, 0.95 ⁇ y ⁇ 1.6, 6.5 ⁇ z ⁇ 8).
- the content of Na 2 O is preferably 25% to 55%, and more preferably 30% to 50%. When the content of Na 2 O is within the above range, the charge/discharge capacity of the sodium ion secondary battery 10 can be further increased.
- Fe2O3 , Cr2O3 , MnO, CoO and NiO are also the main components of the active material crystal represented by the general formula NaxMyP2Oz .
- the content of Fe2O3 + Cr2O3 +MnO+CoO+NiO is preferably 10% to 30%, and more preferably 15% to 25%.
- the charge / discharge capacity of the sodium ion secondary battery 10 can be further increased.
- the content of Fe 2 O 3 + Cr 2 O 3 + MnO + CoO + NiO is equal to or less than the upper limit, it is possible to make it difficult to precipitate undesired crystals such as Fe 2 O 3 , Cr 2 O 3 , MnO, CoO or NiO.
- the content of Fe 2 O 3 is preferably 1% to 30%, more preferably 5% to 30%, even more preferably 10% to 30%, and particularly preferably 15% to 25%.
- the contents of each of the components Cr 2 O 3 , MnO, CoO and NiO are preferably 0% to 30%, more preferably 10% to 30%, and even more preferably 15% to 25%.
- the total amount thereof is preferably 10% to 30%, and more preferably 15% to 25%.
- P 2 O 5 is also a main component of the active material crystal represented by the general formula Na x M y P 2 O z .
- the content of P 2 O 5 is preferably 25% to 55%, and more preferably 30% to 50%. When the content of P 2 O 5 is within the above range, the charge/discharge capacity of the sodium ion secondary battery 10 can be further increased.
- the positive electrode active material precursor powder may contain V 2 O 5 , Nb 2 O 5 , MgO, Al 2 O 3 , TiO 2 , ZrO 2 , or Sc 2 O 3 .
- These components have the effect of increasing electrical conductivity (electronic conductivity), and the rapid charge/discharge characteristics of the sodium ion secondary battery 10 are likely to be improved.
- the total content of the above components is preferably 0% to 25%, and more preferably 0.2% to 10%. When the content of the above components is equal to or less than the upper limit, heterogeneous crystals that do not contribute to the battery characteristics are unlikely to be generated, and the charge/discharge capacity of the sodium ion secondary battery 10 can be further increased.
- the positive electrode active material precursor powder may contain SiO 2 , B 2 O 3 , GeO 2 , Ga 2 O 3 , Sb 2 O 3 , or Bi 2 O 3 .
- the glass forming ability is further improved, and it becomes easier to obtain a more homogeneous positive electrode active material precursor powder.
- the total content of the above components is preferably 0% to 25%, and more preferably 0.2% to 10%. Since these components do not contribute to the battery characteristics, if the content is too high, the charge/discharge capacity of the sodium ion secondary battery 10 tends to decrease.
- the positive electrode active material precursor powder is preferably produced by melting and molding a raw material batch. This production method is preferable because it makes it easier to obtain amorphous positive electrode active material precursor powder with excellent homogeneity.
- the positive electrode active material precursor powder can be produced as follows.
- the raw materials are prepared to obtain a raw material batch having the desired composition.
- the obtained raw material batch is then melted.
- the melting temperature may be adjusted as appropriate so that the raw material batch is homogeneously melted.
- the melting temperature is preferably 800°C or higher, and more preferably 900°C or higher.
- There is no particular upper limit to the melting temperature but a melting temperature that is too high can lead to energy loss and evaporation of sodium components, etc., so it is preferably 1500°C or lower, and more preferably 1400°C or lower.
- the resulting molten material is molded.
- the molten material may be poured between a pair of cooling rolls and molded into a film while being rapidly cooled, or the molten material may be poured into a mold and molded into an ingot.
- the obtained molded body is pulverized to obtain a positive electrode active material precursor powder.
- the average particle size of the positive electrode active material precursor powder is preferably 0.01 ⁇ m or more and less than 0.7 ⁇ m, more preferably 0.03 ⁇ m or more and 0.6 ⁇ m or less, even more preferably 0.05 ⁇ m or more and 0.6 ⁇ m or less, and particularly preferably 0.1 ⁇ m or more and 0.5 ⁇ m or less.
- the binder is a material for integrating raw materials (raw material powders) together.
- the binder include water-soluble polymers such as cellulose derivatives such as carboxymethyl cellulose, hydroxypropyl methyl cellulose, hydroxypropyl cellulose, ethyl cellulose, hydroxyethyl cellulose, and hydroxymethyl cellulose, and polyvinyl alcohol; thermosetting resins such as thermosetting polyimide, phenol resin, epoxy resin, urea resin, melamine resin, unsaturated polyester resin, and polyurethane; polycarbonate resins such as polypropylene carbonate; and polyvinylidene fluoride.
- the thickness of the positive electrode layer 30 is preferably 10 ⁇ m or more, more preferably 20 ⁇ m or more, even more preferably 40 ⁇ m or more, particularly preferably 70 ⁇ m or more, and most preferably 100 ⁇ m or more. In this case, the charge/discharge capacity of the sodium ion secondary battery 10 can be further increased. On the other hand, if the thickness of the positive electrode layer 30 is too thick, the resistance to electronic conduction increases, which may reduce the discharge capacity and operating voltage of the sodium ion secondary battery 10, and the stress due to shrinkage during firing increases, which may lead to peeling. Therefore, the thickness of the positive electrode layer 30 is preferably 1000 ⁇ m or less.
- the amount of the positive electrode active material carried in the positive electrode layer 30 is preferably 1 mg/ cm2 or more, more preferably 2.5 mg/ cm2 or more, even more preferably 5 mg/ cm2 or more, particularly preferably 9 mg/ cm2 or more, and most preferably 12 mg/ cm2 or more. In this case, the capacity of the sodium ion secondary battery 10 can be further increased.
- the upper limit of the amount of the positive electrode active material carried is not particularly limited, but can be, for example, 150 mg/ cm2 .
- the negative electrode layer 40 As the negative electrode layer 40, the above-mentioned negative electrode for a sodium ion secondary battery can be used.
- the thickness of the anode layer 40 is preferably 3 ⁇ m or more, more preferably 6 ⁇ m or more, even more preferably 10 ⁇ m or more, particularly preferably 20 ⁇ m or more, and most preferably 30 ⁇ m or more. In this case, the charge/discharge capacity of the sodium ion secondary battery 10 can be further increased. On the other hand, if the thickness of the anode layer 40 is too thick, the resistance to electronic conduction increases, and the discharge capacity and operating voltage of the sodium ion secondary battery 10 may decrease, so the thickness of the anode layer 40 is preferably 500 ⁇ m or less.
- the amount of the negative electrode active material carried in the negative electrode layer 40 is preferably 0.5 mg/ cm2 or more, more preferably 1 mg/ cm2 or more, even more preferably 2 mg/ cm2 or more, particularly preferably 4 mg/ cm2 or more, and most preferably 6 mg/ cm2 or more. In this case, the capacity of the sodium ion secondary battery 10 can be further increased.
- the upper limit of the amount of the negative electrode active material carried is not particularly limited, but can be, for example, 100 mg/ cm2 .
- the materials for the first current collector layer 50 and the second current collector layer 60 are not particularly limited, but may be metal materials such as aluminum, titanium, silver, copper, stainless steel, or alloys thereof. The above metal materials may be used alone or in combination. These alloys are alloys containing at least one of the above metals.
- the thicknesses of the first current collector layer 50 and the second current collector layer 60 are not particularly limited, but may be 0.01 ⁇ m or more and 1000 ⁇ m or less, respectively.
- the method for forming the first current collector layer 50 and the second current collector layer 60 is not particularly limited, and examples of the method include physical vapor phase methods such as vapor deposition or sputtering, and chemical vapor phase methods such as thermal CVD, MOCVD, and plasma CVD. Other methods for forming the first current collector layer 50 and the second current collector layer 60 include plating, the sol-gel method, and liquid phase film formation methods using spin coating. However, it is preferable to form the first current collector layer 50 and the second current collector layer 60 on the positive electrode layer 30 and the negative electrode layer 40, respectively, by the sputtering method, as this provides excellent adhesion.
- Example 1 Preparation of Solid Electrolyte Precursor> A total of 25 g of water glass (sodium silicate: Na 2 O.nSiO 2 ), ammonium zirconium carbonate aqueous solution ((NH 4 ) 2 Zr( OH ) 2 (CO 3 ) 2 ), and sodium tripolyphosphate (Na 5 P 3 O 10 ) were weighed out so as to obtain a NASICON type crystal with a composition ratio of Na 3.4 Zr 2 Si 2.4 P 0.6 O 12. These were added to 100 g of pure water and mixed with a planetary mixer. This resulted in a solid electrolyte precursor solution. Next, this solution was gelled by leaving it to stand overnight in a thermostatic bath at 5°C. Thus, a solid electrolyte precursor was prepared.
- sodium silicate Na 2 O.nSiO 2
- ammonium zirconium carbonate aqueous solution (NH 4 ) 2 Zr( OH ) 2 (CO 3 ) 2
- a mixture was obtained by mixing sucrose (cane sugar), a hard carbon source, which is a carbon material precursor, and the solid electrolyte precursor obtained above in a weight ratio of 4:1 in a rotary mixer for 10 minutes. Next, this mixture was dried in a thermostatic bath at 60°C for 12 hours, and then vacuum-dried at 60°C for 6 hours. The mixture was then pulverized in an agate mortar and further pulverized in a planetary ball mill to produce a powder with an average particle size of 1 ⁇ m.
- a solid electrolyte layer made of ⁇ ''-alumina having a thickness of 500 ⁇ m was separately prepared.
- the electrode paste obtained above was applied to one main surface of the solid electrolyte layer to a thickness of 70 ⁇ m, and dried in a dryer at 50 ° C. to form an electrode-forming material layer. After drying the electrode paste, it was fired at 800 ° C. for 2 hours in a nitrogen atmosphere (N 2 : 99.99%) to precipitate a mixed phase of a solid electrolyte having a composition of Na 3.4 Zr 2 Si 2.4 P 0.6 O 12 and a carbon material made of hard carbon, thereby obtaining a sintered electrode that serves as a negative electrode.
- a current collector made of an aluminum thin film was formed on the sintered electrode by a sputtering method.
- a ⁇ 2 mm mask was placed on the negative electrode to form a film, so that only this range of the negative electrode was exposed. As a result, a battery member was obtained.
- Example 2 An electrode paste was prepared by adding a PPC (polypropylene carbonate) binder to a powder mixture of a solid electrolyte precursor and a carbon material precursor prepared in the same manner as in Example 1 in an external ratio of 15 mass % without adding hard carbon powder, and mixing the mixture in an N-methylpyrrolidone solvent using a planetary mixer.
- PPC polypropylene carbonate
- Example 3 A solid electrolyte precursor prepared in the same manner as in Example 1 was dried in a thermostatic chamber at 60° C. for 12 hours, and then vacuum-dried at 60° C. for 6 hours. The solid electrolyte precursor was then pulverized in an agate mortar and further pulverized in a planetary ball mill to produce a powder having an average particle size of 2 ⁇ m.
- Example 4 Preparation of Solid Electrolyte Precursor> A total of 25 g of water glass (sodium silicate: Na 2 O.nSiO 2 ), ammonium zirconium carbonate aqueous solution ((NH 4 ) 2 Zr ( OH) 2 (CO 3 ) 2 ), sodium tripolyphosphate (Na 5 P 3 O 10 ), and zinc oxide (ZnO) were weighed out so as to obtain a NASICON type crystal with a composition ratio of Na 3.4 Zr 1.9 Zn 0.1 Si 2.4 P 0.6 O 12. These were added to 100 g of pure water and mixed with a planetary mixer. This resulted in a solid electrolyte precursor solution. Next, this solution was gelled by leaving it to stand overnight in a thermostatic bath at 5°C. Thus, a solid electrolyte precursor was prepared.
- sodium silicate Na 2 O.nSiO 2
- ammonium zirconium carbonate aqueous solution (NH 4 ) 2 Zr (
- a mixture was obtained by mixing sucrose (glucose) as a hard carbon source, which is a carbon material precursor, and the solid electrolyte precursor obtained above in a weight ratio of 4:1 in a rotary mixer for 10 minutes. Next, this mixture was dried in a thermostatic chamber at 60°C for 12 hours, and then vacuum-dried at 60°C for 6 hours. The mixture was then pulverized in an agate mortar and further pulverized in a planetary ball mill to produce a powder with an average particle size of 1 ⁇ m.
- ⁇ Preparation of electrode paste> The powder of the mixture of the solid electrolyte precursor and the carbon material precursor obtained above as the first negative electrode component and the hard carbon powder as the second negative electrode component were weighed out so as to have a mass ratio of 3 :7 after firing.
- a solid electrolyte layer having a composition of Na3.4Zr2Si2.4P0.6O12 and a thickness of 500 ⁇ m was used instead of ⁇ ′′ -alumina .
- a battery member was obtained in the same manner as in Example 1.
- Example 5 Preparation of Solid Electrolyte Precursor> A total of 25 g of water glass (sodium silicate: Na 2 O.nSiO 2 ), ammonium zirconium carbonate aqueous solution ((NH 4 ) 2 Zr ( OH ) 2 (CO 3 ) 2 ), sodium tripolyphosphate (Na 5 P 3 O 10 ), and magnesium oxide (MgO) were weighed out so as to obtain a NASICON type crystal with a composition ratio of Na 3.4 Zr 1.9 Mg 0.1 Si 2.2 P 0.8 O 12. These were added to 100 g of pure water and mixed with a planetary mixer. This resulted in a solid electrolyte precursor solution. Next, this solution was gelled by leaving it to stand overnight in a thermostatic bath at 5°C. Thus, a solid electrolyte precursor was prepared.
- sodium silicate Na 2 O.nSiO 2
- ammonium zirconium carbonate aqueous solution ((NH 4 ) 2 Zr
- the powder mixture of the solid electrolyte precursor as the first negative electrode component obtained above and the carbon material precursor obtained in the same manner as in Example 4, and the hard carbon powder as the second negative electrode component were weighed out so that the mass ratio after firing was 7:3.
- PPC polypropylene carbonate
- a solid electrolyte layer having a thickness of 500 ⁇ m and a composition of Na 3.4 Zr 2 Si 2.4 P 0.6 O 12 was used instead of ⁇ ′′-alumina.
- a battery member was obtained in the same manner as in Example 1.
- Example 6 Preparation of Solid Electrolyte Precursor>
- a total of 25 g of water glass (sodium silicate: Na 2 O.nSiO 2 ), an aqueous solution of ammonium zirconium carbonate ((NH 4 ) 2 Zr (OH) 2 (CO 3 ) 2 ), polyphosphoric acid (condensed phosphoric acid P 2 O 5 ), and sodium carbonate (Na 2 CO 3 ) were weighed. These were added to 100 g of pure water and mixed with a rotary mixer. This resulted in a solid electrolyte precursor solution. Next, this solution was left to stand overnight in a thermostatic bath at 5°C to gel it. As described above, a solid electrolyte precursor was prepared. Other than that, a battery member was obtained in the same manner as in Example 4.
- Example 7 A powder mixture of a solid electrolyte precursor and a carbon material precursor as a first negative electrode component obtained in the same manner as in Example 1, and tin powder (average particle size 500 nm) as a second negative electrode component were weighed out so that the mass ratio after firing would be 7:3.
- a polyacrylic acid (molecular weight 300,000) binder was added to these in an external ratio of 15 mass%, and the mixture was mixed in an N-methylpyrrolidone solvent using a planetary mixer to prepare an electrode paste.
- a solid electrolyte layer having a thickness of 500 ⁇ m and a composition of Na 3.4 Zr 2 Si 2.4 P 0.6 O 12 was used instead of ⁇ ′′-alumina.
- a battery member was obtained in the same manner as in Example 1.
- the above electrode paste was formed to a thickness of 70 ⁇ m on ⁇ ′′-alumina of 500 ⁇ m as a solid electrolyte layer. After drying at 60° C. for 2 hours, it was fired at 400° C. in a nitrogen atmosphere (N 2 : 99.99%) to obtain a battery member.
- Comparative Example 2 A carbon material precursor polyacrylonitrile (molecular weight 150,000) as the first negative electrode component and a hard carbon powder as the second negative electrode component were weighed out so that the mass ratio after firing was 1: 9. A battery member was obtained in the same manner as in Comparative Example 1 in other respects.
- Comparative Example 3 A carbon material precursor polyacrylic acid (molecular weight 250,000) as the first negative electrode component and a tin powder (average particle size 500 nm) as the second negative electrode component were weighed out so that the mass ratio after firing was 1: 9. A battery member was obtained in the same manner as in Comparative Example 1 in other respects.
- test battery was fabricated in a glove box by attaching metallic sodium as a counter electrode to the other main surface of the solid electrolyte layer of the battery member, and the test battery was sealed in a laminate to fabricate a laminate cell.
- ⁇ Charge/discharge test> A charge and discharge test of the test battery was carried out in a thermostatic chamber at 30°C. Specifically, charging (insertion of sodium ions) was carried out at a cut-off voltage of 0.001V, and discharging (desorption of sodium ions) was carried out at a cut-off voltage of 2.5V, thereby measuring the charge capacity and discharge capacity. At this time, the actual capacity was set to the weight of the active material of the produced negative electrode x 300mAhg -1 , and the current value was set to be 0.02C rate, and charging and discharging were carried out. In addition, the charge capacity and discharge capacity were measured at a 1C rate in the same manner as above, and the output performance was evaluated.
- the test battery was taken out every 5% state of charge (SOC) during the charge/discharge test.
- the test battery was disassembled and taken out in an argon glove box.
- the test battery was sealed in an electrochemical cell (manufactured by EC Frontier, model number "VB1400") with a quartz window of 1 mm thickness so that the negative electrode could be seen, and measurement was performed by Raman spectroscopy (Raman spectroscopy measurement).
- the Raman spectroscopy measurement was performed using a laser Raman microscope (manufactured by nanophoton, model number "Ramantouch”) with an excitation wavelength of 532 nm, measuring the measurement range from 100 cm -1 to 2500 cm -1 .
- Figure 3 shows the Raman spectrum when the negative electrode constituting the test battery obtained in Example 1 has a charge depth of 0%.
- Figure 4 shows the Raman spectrum when the negative electrode constituting the test battery obtained in Example 1 has a charge depth of 100%.
- Figure 12 shows the Raman spectrum when the negative electrode constituting the test battery obtained in Comparative Example 1 has a charge depth of 100%.
- FIG. 5 is a diagram showing the relationship between the charge depth and voltage of the test battery obtained in Example 1.
- FIG. 6 is a diagram showing the relationship between the charge depth of the test battery obtained in Example 1 and the intensity at 1816 cm ⁇ 1 in the Raman spectrum of the negative electrode.
- FIG. 7 is a diagram showing the relationship between the charge depth of the test battery obtained in Example 1 and the intensity at 1836 cm ⁇ 1 in the Raman spectrum of the negative electrode.
- the intensity at 1816 cm ⁇ 1 in FIG. 6 and the intensity at 1836 cm ⁇ 1 in FIG. 7 are the intensities of the respective peak tops of the two peaks located in the range of 1800 cm ⁇ 1 to 1850 cm ⁇ 1 in FIG. 3 and FIG. 4.
- the peak intensities in FIG. 6 and FIG. 7 are intensities normalized with the peak intensity of the D band set to 1, and the maximum value on the vertical axis is 0.5.
- FIG. 8 is a diagram showing the relationship between the depth of discharge of the test battery obtained in Example 1 and the voltage.
- FIG. 9 is a diagram showing the relationship between the depth of discharge of the test battery obtained in Example 1 and the intensity at 1816 cm ⁇ 1 in the Raman spectrum of the negative electrode.
- FIG. 10 is a diagram showing the relationship between the depth of discharge of the test battery obtained in Example 1 and the intensity at 1836 cm ⁇ 1 in the Raman spectrum of the negative electrode.
- the intensity at 1816 cm ⁇ 1 in FIG. 9 and the intensity at 1836 cm ⁇ 1 in FIG. 10 are the intensities of the respective peak tops of the two peaks located in the range of 1800 cm ⁇ 1 to 1850 cm ⁇ 1 in FIG. 3 and FIG. 4.
- the peak intensities in FIG. 9 and FIG. 10 are intensities normalized with the peak intensity of the D band set to 1.
- FIG. 11 shows the discharge curve of the test battery obtained in Example 1.
- FIG. 13 shows the discharge curve of the test battery obtained in Comparative Example 1.
- the test battery obtained in Example 1 has an increased capacity retention rate (1C discharge capacity/0.02C discharge capacity), and is therefore excellent in battery characteristics such as rapid charge and discharge characteristics.
- the test battery obtained in Comparative Example 1 has an insufficient capacity retention rate (1C discharge capacity/0.02C discharge capacity), and is therefore insufficient in battery characteristics such as rapid charge and discharge characteristics.
- Tables 1 and 2 The evaluation results of the test batteries prepared in Examples 1 to 7 and Comparative Examples 1 to 3 are shown in Tables 1 and 2 below.
- Tables 1 and 2 the presence or absence of a peak is determined as follows: when peaks having peak tops in the ranges of 1800 cm -1 to 1820 cm -1 and 1820 cm -1 to 1850 cm -1 at a charge depth of 100%, and the intensity normalized to 1, taking the peak intensity of the D band in the Raman spectrum as 1, is 0.1 or more, the presence of a peak is determined; and when it is less than 0.1 or no peak is determined, the absence of a peak is determined.
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Abstract
Description
本発明は、ナトリウムイオン二次電池用負極及びナトリウムイオン二次電池に関する。 The present invention relates to a negative electrode for a sodium ion secondary battery and a sodium ion secondary battery.
リチウムイオン二次電池は、モバイル機器や電気自動車等に不可欠であり、高容量で軽量な電源としての地位を確立している。しかしながら、現行のリチウムイオン二次電池には、電解質として可燃性の有機系電解液が主に用いられているため、発火等の危険性が懸念される。この問題を解決する方法として、有機系電解液に代えて固体電解質を使用した全固体リチウムイオン電池などの全固体電池の開発が進められている。しかしながら、リチウムイオン伝導性を有する酸化物系固体電解質は、イオン伝導度が低く、低温作動や高出力化が難しいという課題がある。そこで、その代替として、ナトリウムイオン伝導性を有する酸化物系固体電解質を用いた全固体ナトリウムイオン二次電池の開発が進められている(例えば、特許文献1)。 Lithium-ion secondary batteries are essential for mobile devices and electric vehicles, and have established a position as a high-capacity, lightweight power source. However, current lithium-ion secondary batteries mainly use flammable organic electrolytes as the electrolyte, raising concerns about the risk of fire. As a method to solve this problem, development of all-solid-state batteries such as all-solid-state lithium-ion batteries that use solid electrolytes instead of organic electrolytes is underway. However, oxide-based solid electrolytes with lithium ion conductivity have the problem that they have low ionic conductivity and are difficult to operate at low temperatures or achieve high output. Therefore, as an alternative, development of all-solid-state sodium-ion secondary batteries that use oxide-based solid electrolytes with sodium ion conductivity is underway (for example, Patent Document 1).
しかしながら、特許文献1のようなナトリウムイオン二次電池では、急速充放電特性などの電池特性がなお十分ではないという問題がある。
However, sodium ion secondary batteries such as those described in
本発明の目的は、二次電池の急速充放電特性などの電池特性を向上させることができる、ナトリウムイオン二次電池用負極及び該ナトリウムイオン二次電池用負極を用いたナトリウムイオン二次電池を提供することにある。 The object of the present invention is to provide a negative electrode for a sodium ion secondary battery that can improve battery characteristics such as the rapid charge/discharge characteristics of the secondary battery, and a sodium ion secondary battery using the negative electrode for the sodium ion secondary battery.
上記課題を解決するナトリウムイオン二次電池用負極及びナトリウムイオン二次電池の各態様について説明する。 We will explain various aspects of negative electrodes for sodium ion secondary batteries and sodium ion secondary batteries that solve the above problems.
本発明の態様1に係るナトリウムイオン二次電池用負極は、炭素材料を含む負極活物質を含有する、ナトリウムイオン二次電池用負極であって、ラマン分光法により測定されるラマンスペクトルにおいて、1800cm-1~1850cm-1の範囲に位置するピークを有することを特徴としている。
The negative electrode for a sodium ion secondary battery according to
態様2のナトリウムイオン二次電池用負極は、態様1において、前記炭素材料が、ハードカーボンであることが好ましい。
In the negative electrode for a sodium ion secondary battery of
態様3のナトリウムイオン二次電池用負極は、態様1又は態様2において、さらに固体電解質を含有することが好ましい。
The negative electrode for a sodium ion secondary battery of
態様4のナトリウムイオン二次電池用負極は、態様3において、前記固体電解質が、β’’-アルミナ、β-アルミナ、及びNASICON結晶からなる群から選択される少なくとも1種を含有することが好ましい。
In the negative electrode for a sodium ion secondary battery of
態様5のナトリウムイオン二次電池用負極は、態様1~態様4のいずれか一つの態様において、全固体ナトリウムイオン二次電池に用いられることが好ましい。
The negative electrode for a sodium ion secondary battery of
態様6のナトリウムイオン二次電池は、態様1~態様4のいずれか一つの態様のナトリウムイオン二次電池用負極を備えることが好ましい。
The sodium ion secondary battery of
本発明の態様7に係るナトリウムイオン二次電池は、ナトリウムイオン二次電池用負極を備え、ラマン分光法により測定される前記ナトリウムイオン二次電池用負極のラマンスペクトルにおいて、充電時に1800cm-1~1850cm-1の範囲に位置するピーク強度が大きくなり、放電時に1800cm-1~1850cm-1の範囲に位置するピーク強度が小さくなることを特徴としている。 A sodium ion secondary battery according to a seventh aspect of the present invention includes a sodium ion secondary battery negative electrode, and is characterized in that, in a Raman spectrum of the sodium ion secondary battery negative electrode measured by Raman spectroscopy, the peak intensity located in the range of 1800 cm -1 to 1850 cm -1 increases during charging, and the peak intensity located in the range of 1800 cm -1 to 1850 cm -1 decreases during discharging.
本発明によれば、二次電池の急速充放電特性などの電池特性を向上させることができる、ナトリウムイオン二次電池用負極及び該ナトリウムイオン二次電池用負極を用いたナトリウムイオン二次電池を提供することができる。 The present invention provides a negative electrode for a sodium ion secondary battery that can improve battery characteristics such as the rapid charge/discharge characteristics of the secondary battery, and a sodium ion secondary battery using the negative electrode for the sodium ion secondary battery.
以下、好ましい実施形態について説明する。但し、以下の実施形態は単なる例示であり、本発明は以下の実施形態に限定されるものではない。また、各図面において、実質的に同一の機能を有する部材は同一の符号で参照する場合がある。 Below, preferred embodiments are described. However, the following embodiments are merely examples, and the present invention is not limited to the following embodiments. In addition, in each drawing, components having substantially the same functions may be referred to by the same reference numerals.
[ナトリウムイオン二次電池用負極]
本発明のナトリウムイオン二次電池用負極は、炭素材料を含む負極活物質を含有する。また、本発明のナトリウムイオン二次電池用負極は、ラマン分光法により測定されるラマンスペクトルにおいて、1800cm-1~1850cm-1の範囲に位置するピークを有する。
[Negative electrode for sodium ion secondary battery]
The negative electrode for a sodium ion secondary battery of the present invention contains a negative electrode active material containing a carbon material. Also, the negative electrode for a sodium ion secondary battery of the present invention has a peak located in the range of 1800 cm −1 to 1850 cm −1 in a Raman spectrum measured by Raman spectroscopy.
本発明のナトリウムイオン二次電池用負極は、上記の構成を備えるので、二次電池の急速充放電特性などの電池特性を向上させることができる。 The negative electrode for a sodium ion secondary battery of the present invention has the above-mentioned configuration, and therefore can improve the battery characteristics, such as the rapid charge/discharge characteristics, of the secondary battery.
従来、ナトリウムイオン二次電池では、急速充放電特性などの電池特性がなお十分ではないという問題があった。 Conventionally, sodium-ion secondary batteries have had the problem that their battery characteristics, such as rapid charge and discharge characteristics, are still insufficient.
これに対して、本発明者らは、ラマン分光法により測定されるラマンスペクトルにおいて、1800cm-1~1850cm-1の範囲に位置するピークを有する、ナトリウムイオン二次電池用負極が、二次電池の急速充放電特性などの電池特性を向上させ得ることを見出した。 In response to this, the present inventors have found that a negative electrode for a sodium ion secondary battery having a peak in the range of 1800 cm -1 to 1850 cm -1 in a Raman spectrum measured by Raman spectroscopy can improve battery characteristics such as rapid charge/discharge characteristics of the secondary battery.
この理由については、定かではないが、負極活物質におけるナトリウムイオンの拡散係数が高くなり、負極中のナトリウムイオンの移動を促進すること、または、充放電に伴う粒子の膨張収縮量が小さいため、充放電時において大きな接触面積(伝導ネットワーク)を維持でき、低い内部抵抗を示すことが理由であると考えられる。 The reason for this is unclear, but it is thought that this is because the diffusion coefficient of sodium ions in the negative electrode active material is high, promoting the movement of sodium ions in the negative electrode, or because the amount of expansion and contraction of the particles that accompanies charging and discharging is small, allowing a large contact area (conductive network) to be maintained during charging and discharging, resulting in low internal resistance.
なお、本明細書において、ラマン分光法により測定(ラマン分光測定)されるナトリウムイオン二次電池用負極のラマンスペクトルは、例えば、レーザーラマン顕微鏡により、測定範囲100cm-1~2500cm-1の範囲を測定することにより得ることができる。レーザーラマン顕微鏡としては、例えば、nanophoton社製、品番「ramantouch」(励起波長:532nm)を用いることができる。 In this specification, the Raman spectrum of the negative electrode for sodium ion secondary batteries measured by Raman spectroscopy (Raman spectroscopy measurement) can be obtained by measuring the measurement range of 100 cm −1 to 2500 cm −1 using a laser Raman microscope. As the laser Raman microscope, for example, a model number "RamanTouch" (excitation wavelength: 532 nm) manufactured by Nanophoton Corporation can be used.
レーザー照射による試料へのダメージをより抑制することを目的として、試料に照射するレーザーのエネルギー密度は低いことが好ましく、レーザーのエネルギー密度は、例えば、100kW/cm2以下とすることができる。同様に、レーザー照射による試料へのダメージを抑制することを目的として、試料へのレーザー照射時間は短いことが好ましく、レーザー照射時間は、例えば、10秒以下とすることができる。 In order to further suppress damage to the sample caused by the laser irradiation, it is preferable that the energy density of the laser irradiated to the sample is low, and the laser energy density can be, for example, 100 kW/cm 2 or less. Similarly, in order to suppress damage to the sample caused by the laser irradiation, it is preferable that the laser irradiation time to the sample is short, and the laser irradiation time can be, for example, 10 seconds or less.
また、ナトリウムイオン二次電池用負極のラマン分光測定は、図1に示すような窓付きラミネートセル1を用いてオペランド(operando)測定することにより行なってもよい。なお、窓付きラミネートセル1は、グローブボックス3内にセル本体2を配置し、窓材4を設けた状態で封止材5により封止することにより形成することができる。セル本体2の充放電は、グローブボックス3内を不活性ガス雰囲気として行われることが好ましい。不活性ガスとしては、アルゴンガス、窒素ガス、ヘリウムガス等を用いることができる。セル本体2としては、固体電解質層6の一方側主面上に負極7(本発明のナトリウムイオン二次電池用負極)が積層され、他方側主面上に金属ナトリウム8が積層されたセルを用いることができる。このとき、負極7を窓材4側に配置する。負極7の窓材4側の表面には集電体を形成できるが、レーザー光が透過できるようにφ1mm以上は集電体を形成しない測定エリアを設けることが好ましい。窓材4としては、例えば、石英板、フッ化カルシウムを用いることができる。また、封止材5としては、ポリエチレンフィルム、ポリプロピレンフィルム、リード用シーラントフィルム等を用いることができる。
Furthermore, the Raman spectroscopy measurement of the negative electrode for a sodium ion secondary battery may be performed by operando measurement using a windowed
本発明のナトリウムイオン二次電池用負極は、上記のような窓付きラミネートセル1を用いて、充放電しながらラマン分光測定を行うと、充電時に1800cm-1~1850cm-1の範囲に位置するピーク強度が大きくなり、放電時に1800cm-1~1850cm-1の範囲に位置するピーク強度が小さくなる。
When the sodium ion secondary battery negative electrode of the present invention is subjected to Raman spectroscopy while charging and discharging using the
また、本発明のナトリウムイオン二次電池用負極は、上記のような窓付きラミネートセル1を用いて、充放電しながらラマン分光測定を行うと、充電時に炭素材料のDバンド(1360cm-1付近)及び炭素材料のGバンド(1580cm-1付近)のピークが低波数側にシフトし、放電時にDバンド及びGバンドのピークが充電前の位置に戻るようにシフトする。この理由については、上述したように、負極が1800cm-1~1850cm-1の範囲に位置するピークを有することにより、充放電時のナトリウムイオンの炭素材料への拡散が容易となるためであると考えられる。
In addition, when the sodium ion secondary battery negative electrode of the present invention is subjected to Raman spectroscopy while charging and discharging using the
本発明のナトリウムイオン二次電池用負極は、充電深度100%において、1800cm-1~1850cm-1の範囲に位置する最も高いピークを、炭素材料のDバンド(1360cm-1付近)のピーク強度を1として規格化したときの強度が、好ましくは0.1以上、より好ましくは0.2以上、さらに好ましくは0.4以上であり、好ましくは3.0以下、より好ましくは2.0以下、さらに好ましくは1.0以下であり、0.7以下であってもよく、0.5以下であってもよい。この場合、二次電池の急速充放電特性などの電池特性をより一層向上させることができる。 In the negative electrode for a sodium ion secondary battery of the present invention, at a charge depth of 100%, the intensity of the highest peak located in the range of 1800 cm -1 to 1850 cm -1 normalized with the peak intensity of the D band (near 1360 cm -1 ) of the carbon material as 1 is preferably 0.1 or more, more preferably 0.2 or more, and even more preferably 0.4 or more, and is preferably 3.0 or less, more preferably 2.0 or less, and even more preferably 1.0 or less, and may be 0.7 or less, or may be 0.5 or less. In this case, the battery characteristics such as the rapid charge and discharge characteristics of the secondary battery can be further improved.
なお、ラマン分光法により測定されるラマンスペクトルにおいて、1800cm-1~1850cm-1の範囲に位置するピークは、固体電解質の還元分解生成物に起因するものであると考えられ、例えば、ナトリウムとリンとを含む物質に起因するものであると考えられる。 In addition, in the Raman spectrum measured by Raman spectroscopy, the peak located in the range of 1800 cm −1 to 1850 cm −1 is considered to be due to the reductive decomposition product of the solid electrolyte, for example, due to a substance containing sodium and phosphorus.
また、ラマン分光法により測定されるラマンスペクトルにおいて、1800cm-1~1850cm-1の範囲に位置するピークは、例えば、Na3.4Zr2Si2.4P0.6O12粉末と導電助剤とを混合した電極(負極)に対して、金属ナトリウムを不活性雰囲気中で電気化学反応させることなどにより調整することができる。 In addition, in the Raman spectrum measured by Raman spectroscopy, the peak located in the range of 1800 cm -1 to 1850 cm -1 can be adjusted, for example, by electrochemically reacting metallic sodium in an inert atmosphere with an electrode (negative electrode) in which Na 3.4 Zr 2 Si 2.4 P 0.6 O 12 powder and a conductive assistant are mixed.
本発明のナトリウムイオン二次電池用負極は、電解質として、固体電解質を用いた全固体ナトリウムイオン二次電池に用いることが好ましい。もっとも、本発明のナトリウムイオン二次電池用負極は、例えば、電解質として、有機系の電解質を用いた液系のナトリウムイオン二次電池に用いてもよく、特に限定はされない。 The negative electrode for a sodium ion secondary battery of the present invention is preferably used in an all-solid-state sodium ion secondary battery that uses a solid electrolyte as the electrolyte. However, the negative electrode for a sodium ion secondary battery of the present invention may also be used in a liquid-based sodium ion secondary battery that uses an organic electrolyte as the electrolyte, and is not particularly limited.
以下、ナトリウムイオン二次電池用負極の詳細について説明する。 The details of the negative electrode for sodium ion secondary batteries are explained below.
ナトリウムイオン二次電池用負極(以下、単に負極ともいう)は、負極活物質を含有する。負極活物質は、炭素材料を含む。炭素材料としては、ハードカーボンやソフトカーボン等を用いることができる。なかでも、炭素材料は、ハードカーボンであることが好ましい。もっとも、負極活物質は、スズや、ビスマス、鉛、リン、あるいはこれらの合金等のナトリウムを吸蔵できる金属や金属ナトリウムを含んでいてもよい。なお、負極は、金属ナトリウム単相からなる負極ではないことが好ましい。 The negative electrode for a sodium ion secondary battery (hereinafter also simply referred to as the negative electrode) contains a negative electrode active material. The negative electrode active material includes a carbon material. As the carbon material, hard carbon, soft carbon, etc. can be used. Of these, the carbon material is preferably hard carbon. However, the negative electrode active material may contain metals capable of absorbing sodium, such as tin, bismuth, lead, phosphorus, or alloys of these, or metallic sodium. It is preferable that the negative electrode is not a negative electrode consisting of a single phase of metallic sodium.
負極は、さらに固体電解質や導電助剤を含んでいてもよい。負極における各材料の比率は、例えば、質量%で、負極活物質 60%~99%、固体電解質 1%~35%、及び導電助剤 0%~20%とすることができる。
The negative electrode may further contain a solid electrolyte and a conductive additive. The ratio of each material in the negative electrode, for example, in mass %, can be: negative electrode
負極中における負極活物質の含有量は、質量%で、好ましくは60%以上、より好ましくは65%以上、さらに好ましくは70%以上であり、好ましくは99%以下、より好ましくは93%以下、さらに好ましくは90%以下である。負極中における負極活物質の含有量が上記範囲内にある場合、二次電池の充放電容量などの電池特性をより一層効果的に向上させることができる。 The content of the negative electrode active material in the negative electrode is, in mass %, preferably 60% or more, more preferably 65% or more, even more preferably 70% or more, and is preferably 99% or less, more preferably 93% or less, even more preferably 90% or less. When the content of the negative electrode active material in the negative electrode is within the above range, the battery characteristics such as the charge/discharge capacity of the secondary battery can be improved even more effectively.
負極中における固体電解質の含有量は、質量%で、好ましくは1%以上、より好ましくは5%以上、さらに好ましくは10%以上であり、好ましくは35%以下、より好ましくは30%以下、さらに好ましくは25%以下である。負極中における固体電解質の含有量が上記範囲内にある場合、イオン伝導性をより一層向上させることができ、二次電池の電池特性をより一層効果的に向上させることができる。 The content of the solid electrolyte in the negative electrode is, in mass %, preferably 1% or more, more preferably 5% or more, even more preferably 10% or more, and is preferably 35% or less, more preferably 30% or less, even more preferably 25% or less. When the content of the solid electrolyte in the negative electrode is within the above range, the ionic conductivity can be further improved, and the battery characteristics of the secondary battery can be further effectively improved.
また、負極中における導電助剤の含有量は、質量%で、好ましくは0%以上、より好ましくは0.1%以上、さらに好ましくは0.5%以上であり、好ましくは20%以下、より好ましくは10%以下、さらに好ましくは5%以下である。負極中における導電助剤の含有量が上記範囲内にある場合、電子伝導性をより一層向上させることができ、二次電池の電池特性をより一層効果的に向上させることができる。 The content of the conductive assistant in the negative electrode is, in mass %, preferably 0% or more, more preferably 0.1% or more, even more preferably 0.5% or more, and is preferably 20% or less, more preferably 10% or less, even more preferably 5% or less. When the content of the conductive assistant in the negative electrode is within the above range, the electronic conductivity can be further improved, and the battery characteristics of the secondary battery can be further effectively improved.
固体電解質としては、例えば、ナトリウムイオン伝導性酸化物を用いることができる。ナトリウムイオン伝導性酸化物としては、Al、Y、Zr、Si、及びPから選ばれる少なくとも1種、Na、並びにOを含有する化合物が挙げられる。ナトリウムイオン伝導性酸化物の具体例としては、ナトリウムイオン伝導性に優れるベータアルミナまたはNASICON結晶が挙げられる。なかでも、ナトリウムイオン伝導性酸化物は、β’’-アルミナ、β-アルミナ、及びNASICON結晶からなる群から選択される少なくとも1種のナトリウムイオン伝導性酸化物であることが好ましい。ナトリウムイオン伝導性酸化物は、NASICON結晶であることがより好ましい。これらは、焼成温度が低いため作製コストが低く一層優れている。 As the solid electrolyte, for example, a sodium ion conductive oxide can be used. Examples of sodium ion conductive oxides include compounds containing at least one selected from Al, Y, Zr, Si, and P, Na, and O. Specific examples of sodium ion conductive oxides include beta-alumina or NASICON crystal, which have excellent sodium ion conductivity. In particular, the sodium ion conductive oxide is preferably at least one sodium ion conductive oxide selected from the group consisting of β''-alumina, β-alumina, and NASICON crystal. It is more preferable that the sodium ion conductive oxide is NASICON crystal. These are even more excellent in that the production cost is low due to the low firing temperature.
ベータアルミナには、β-アルミナ(理論組成式:Na2O・11Al2O3)とβ’’-アルミナ(理論組成式:Na2O・5.3Al2O3)の2種類の結晶型が存在する。β’’-アルミナは、準安定物質であるため、通常、Li2OやMgOを安定化剤として添加したものが用いられる。β-アルミナよりもβ’’-アルミナの方がナトリウムイオン伝導度が高いため、β’’-アルミナ単独、またはβ’’-アルミナとβ-アルミナとの混合物を用いることが好ましく、Li2O安定化β’’-アルミナ(Na1.7Li0.3Al10.7O17)またはMgO安定化β’’-アルミナ((Al10.32Mg0.68O16)(Na1.68O))を用いることがより好ましい。 Beta alumina has two crystal forms, β-alumina (theoretical formula: Na 2 O·11Al 2 O 3 ) and β″-alumina (theoretical formula: Na 2 O·5.3Al 2 O 3 ). β″-alumina is a metastable substance, and is usually used with Li 2 O or MgO added as a stabilizer. Since β″-alumina has a higher sodium ion conductivity than β-alumina, it is preferable to use β″-alumina alone or a mixture of β″-alumina and β-alumina, and it is more preferable to use Li 2 O-stabilized β″-alumina (Na 1.7 Li 0.3 Al 10.7 O 17 ) or MgO-stabilized β″-alumina ((Al 10.32 Mg 0.68 O 16 )(Na 1.68 O)).
NASICON結晶としては、Na3Zr2Si2PO12、Na3.2Zr1.3Si2.2P0.7O10.5、Na3Zr1.6Ti0.4Si2PO12、Na3Hf2Si2PO12、Na3.4Zr2Si2.4P0.6O12、Na3.4Zr1.9Zn0.1Si2.4P0.6O12、Na3.4Zr1.9Mg0.1Si2.2P0.8O12、Na2.8Zr2Si2.4P0.6O12、Na3.4Zr0.9Hf1.4Al0.6Si1.2P1.8O12、Na3Zr1.7Nb0.24Si2PO12、Na3.6Ti0.2Y0.7Si2.8O9、Na3Zr1.88Y0.12Si2PO12、Na3.12Zr1.88Y0.12Si2PO12、Na3.6Zr0.13Yb1.67Si0.11P2.9O12等が挙げられる。NASICON結晶としては、特にNa3.4Zr2Si2.4P0.6O12がイオン伝導性に優れるため好ましい。 The NASICON crystals include Na3Zr2Si2PO12 , Na3.2Zr1.3Si2.2P0.7O10.5 , Na3Zr1.6Ti0.4Si2PO12 , Na3Hf2Si2PO12 , Na3.4Zr2Si2.4P0.6O12 , Na3.4Zr1.9Zn0.1Si2.4P0.6O12 , Na3.4Zr1.9Mg0.1Si2.2P0.8O12 , Na2.8Zr2Si2.4P0.6O12 , Na3.4 Examples of the NASICON crystal include Zr0.9Hf1.4Al0.6Si1.2P1.8O12 , Na3Zr1.7Nb0.24Si2PO12 , Na3.6Ti0.2Y0.7Si2.8O9 , Na3Zr1.88Y0.12Si2PO12 , Na3.12Zr1.88Y0.12Si2PO12 , and Na3.6Zr0.13Yb1.67Si0.11P2.9O12 . As the NASICON crystal , Na3.4Zr2Si2.4P0.6O12 is particularly preferred because of its excellent ionic conductivity .
固体電解質の粉末の平均粒子径は、0.05μm以上、3μm以下であることが好ましく、0.05μm以上、1.8μm未満であることがより好ましく、0.05μm以上、1.5μm以下であることがさらに好ましく、0.1μm以上、1.2μm以下であることが特に好ましく、0.1μm以上、0.7μm以下であることが最も好ましい。 The average particle size of the solid electrolyte powder is preferably 0.05 μm or more and 3 μm or less, more preferably 0.05 μm or more and less than 1.8 μm, even more preferably 0.05 μm or more and 1.5 μm or less, particularly preferably 0.1 μm or more and 1.2 μm or less, and most preferably 0.1 μm or more and 0.7 μm or less.
導電助剤としては、例えば、導電性炭素を用いることができる。導電性炭素としては、例えば、アセチレンブラック、カーボンブラック、ケッチェンブラック、気相法炭素繊維(VGCF)等を挙げることができる。導電助剤は、上記のような材料からなる、炭素系導電助剤であることが好ましい。 As the conductive additive, for example, conductive carbon can be used. Examples of conductive carbon include acetylene black, carbon black, ketjen black, vapor grown carbon fiber (VGCF), etc. The conductive additive is preferably a carbon-based conductive additive made of the above-mentioned materials.
以下、本発明のナトリウムイオン二次電池用負極の製造方法の一例について説明する。 Below, an example of a method for producing a negative electrode for a sodium ion secondary battery according to the present invention will be described.
(負極の製造方法)
まず、炭素材料前駆体と、固体電解質とを含むペーストを作製する。ペーストの作製に際しては、まず、固体電解質前駆体を用意する。なお、この段階では、固体電解質前駆体溶液を用意することが好ましい。固体電解質前駆体及びその溶液の具体例については後述する。さらに、炭素材料前駆体(ハードカーボンからなる炭素材料の前駆体)を用意する。炭素材料前駆体には、適宜の糖、バイオマスまたはポリマー等を用いることができる。
(Method of Manufacturing Negative Electrode)
First, a paste containing a carbon material precursor and a solid electrolyte is prepared. In preparing the paste, a solid electrolyte precursor is first prepared. At this stage, it is preferable to prepare a solid electrolyte precursor solution. Specific examples of the solid electrolyte precursor and its solution will be described later. Furthermore, a carbon material precursor (a precursor of a carbon material made of hard carbon) is prepared. The carbon material precursor can be an appropriate sugar, biomass, polymer, or the like.
次に、固体電解質前駆体溶液及び炭素材料前駆体を混合し、その後乾燥させる。これにより、固体電解質前駆体及び炭素材料前駆体の混合物の粉末を得る。次に、上記混合物の粉末を粉砕し、さらに、有機溶媒中において、必要に応じて導電助剤及びバインダと混合する。有機溶媒には、例えば、N-メチル-2-ピロリドン等を用いることができる。これにより、ペーストを得る。 Next, the solid electrolyte precursor solution and the carbon material precursor are mixed and then dried. This results in a powder mixture of the solid electrolyte precursor and the carbon material precursor. Next, the powder mixture is pulverized and further mixed with a conductive assistant and a binder in an organic solvent as required. For example, N-methyl-2-pyrrolidone can be used as the organic solvent. This results in a paste.
なお、ペースト中には、上記固体電解質前駆体及び炭素材料前駆体の混合物の粉末を第1の負極成分としたときに、第2の負極成分が含まれていてもよい。第2の負極成分としては、他の炭素材料粉末や、スズ、ビスマス、鉛、リン、あるいはこれらの合金等のナトリウムを吸蔵できる金属、あるいは金属ナトリウムが挙げられる。他の炭素材料粉末としては、例えば、焼成後のハードカーボンが挙げられる。この場合、二次電池の放電容量をより高くでき、エネルギー密度により優れた負極を形成できる。 In addition, when the powder mixture of the solid electrolyte precursor and the carbon material precursor is used as the first negative electrode component, the paste may contain a second negative electrode component. Examples of the second negative electrode component include other carbon material powders, metals capable of absorbing sodium, such as tin, bismuth, lead, phosphorus, or alloys of these, or metallic sodium. Examples of other carbon material powders include hard carbon after sintering. In this case, the discharge capacity of the secondary battery can be increased, and a negative electrode with superior energy density can be formed.
また、この場合、第1の負極成分と第2の負極成分との含有量比(第1の負極成分:第2の負極成分)は、質量比で、好ましくは9:1~2:8、より好ましくは8:2~3:7、さらに好ましくは7:3~4:6である。この場合、第1の負極成分により優れた電極形成能を得ることができるため、電池の急速充放電特性や充放電サイクル性能をより高めることができる。 In this case, the content ratio of the first negative electrode component to the second negative electrode component (first negative electrode component:second negative electrode component) is preferably 9:1 to 2:8, more preferably 8:2 to 3:7, and even more preferably 7:3 to 4:6, by mass. In this case, the first negative electrode component can provide excellent electrode forming ability, thereby further improving the rapid charge/discharge characteristics and charge/discharge cycle performance of the battery.
次に、後述する固体電解質層の一方側主面にペーストを塗布する。このように、固体電解質層及び負極材料層としてのペーストを積層する、積層工程を行う。次に、固体電解質層及び負極材料層としてのペーストの積層体を焼成する。それによって、固体電解質層上に、負極(負極層)を形成することができる。 Next, paste is applied to one main surface of the solid electrolyte layer, which will be described later. In this manner, a lamination process is performed in which the pastes serving as the solid electrolyte layer and the negative electrode material layer are laminated. Next, the laminate of the pastes serving as the solid electrolyte layer and the negative electrode material layer is fired. This allows the negative electrode (negative electrode layer) to be formed on the solid electrolyte layer.
なお、上記焼成時の焼成温度(最高温度)は、好ましくは600℃以上、より好ましくは650℃以上、好ましくは1200℃以下、より好ましくは1000℃以下である。また、上記焼成温度での保持時間は、例えば、10分~12時間とすることができる。 The firing temperature (maximum temperature) during the firing is preferably 600°C or higher, more preferably 650°C or higher, and preferably 1200°C or lower, more preferably 1000°C or lower. The holding time at the firing temperature can be, for example, 10 minutes to 12 hours.
また、上記焼成は、例えば、不活性雰囲気下で行うことができる。例えば、上記焼成をN2、Ar、Ne又はHe雰囲気下において行ってもよく、あるいは真空中において行ってもよい。また、焼成はH2を含む還元雰囲気下で行ってもよい。不活性雰囲気下または還元雰囲気下での焼成を行う場合、負極活物質の初回の充放電効率をより一層向上できるため好ましい。なお、焼成中に負極材料層が酸化、あるいは酸化分解しなければ、雰囲気中には少量の酸素を含んでいてもよい。酸素濃度は、例えば、1ppm以上、1000ppm以下とすることができるが、これに限定されるものではない。 The firing may be performed, for example, under an inert atmosphere. For example, the firing may be performed under an N 2 , Ar, Ne or He atmosphere, or in a vacuum. The firing may be performed under a reducing atmosphere containing H 2. When firing is performed under an inert atmosphere or a reducing atmosphere, the initial charge/discharge efficiency of the negative electrode active material can be further improved, which is preferable. Note that the atmosphere may contain a small amount of oxygen as long as the negative electrode material layer is not oxidized or oxidatively decomposed during firing. The oxygen concentration may be, for example, 1 ppm or more and 1000 ppm or less, but is not limited thereto.
炭素材料前駆体;
炭素材料前駆体に糖を用いる場合、例えば、ショ糖、セルロース、D-グルコース、スクロース等を挙げることができる。炭素材料前駆体にバイオマスを用いる場合、例えば、コーンの茎、ソルガムの茎、松かさ、マンゴスチン、アルガン殻、籾殻、タンポポ、穀物藁の芯、ラミーの繊維、コットン、昆布、ココナッツの内果皮等を挙げることができる。炭素材料前駆体にポリマーを用いる場合、例えば、PAN(ポリアクリロニトリル)、ピッチ、PVC(ポリ塩化ビニル)ナノファイバー、ポリアニリン、ポリアクリル酸ナトリウム、タイヤ(タイヤ用ポリマー)、リンドープPAN等を挙げることができる。
Carbon material precursor;
When sugar is used as the carbon material precursor, examples of the carbon material precursor include sucrose, cellulose, D-glucose, sucrose, etc. When biomass is used as the carbon material precursor, examples of the carbon material precursor include corn stalk, sorghum stalk, pine cone, mangosteen, argan shell, rice husk, dandelion, cereal straw core, ramie fiber, cotton, kelp, coconut endocarp, etc. When polymer is used as the carbon material precursor, examples of the carbon material precursor include polyacrylonitrile (PAN), pitch, polyvinyl chloride (PVC) nanofiber, polyaniline, sodium polyacrylate, tires (polymers for tires), phosphorus-doped PAN, etc.
固体電解質前駆体及びその溶液;
固体電解質がベータアルミナである場合、固体電解質前駆体は、例えば、硝酸アルミニウム、硝酸ナトリウム、硝酸リチウム等を混合することによって得ることができる。このとき、上記各材料の比率を、目的とする固体電解質の組成比となるように調整する。
Solid electrolyte precursors and solutions thereof;
When the solid electrolyte is beta-alumina, the solid electrolyte precursor can be obtained by mixing, for example, aluminum nitrate, sodium nitrate, lithium nitrate, etc. At this time, the ratio of each of the above materials is adjusted to obtain the composition ratio of the target solid electrolyte.
固体電解質がNASICON型結晶やNa5XSi4O12型結晶(Xは第3族遷移金属元素、好ましくは希土類元素から選択される少なくとも1種)である場合、固体電解質前駆体溶液としては、固体電解質を構成するナトリウム元素及び遷移金属元素と、炭酸イオンとを含む溶液が挙げられる。なお、当該溶液中において、ナトリウム元素はナトリウムイオンの状態で含まれており、遷移金属元素は遷移金属イオンの状態で含まれている。固体電解質前駆体は、例えば、固体電解質前駆体溶液のゲル化物または乾燥物からなる。そして、固体電解質は、固体電解質前駆体の焼成物からなる。
When the solid electrolyte is a NASICON type crystal or a Na 5 XSi 4 O 12 type crystal (X is at least one selected from
なお、固体電解質前駆体溶液には、例えば、炭酸イオンの代わりに硝酸イオンを含む溶液を使用してもよく、特に限定されない。 The solid electrolyte precursor solution may be, for example, a solution containing nitrate ions instead of carbonate ions, and is not particularly limited.
また、固体電解質前駆体溶液中において、炭酸イオンが遷移金属元素に対して二座配位していることが好ましい。この場合、遷移金属元素が溶液中で安定して存在しやすくなる。 In addition, it is preferable that the carbonate ions are bidentate to the transition metal element in the solid electrolyte precursor solution. In this case, the transition metal element tends to exist stably in the solution.
また、ナトリウムイオンの対イオンとして、NR4+(式中、各Rは互いに独立してH、CH3、C2H5及びCH2CH2OHからなる群より選ばれる少なくとも1種以上の置換基である)を含むことが好ましい。このようにすれば、遷移金属元素が溶液中で安定して存在しやすくなる。 In addition, it is preferable that the solution contains NR 4+ (wherein each R is independently at least one substituent selected from the group consisting of H, CH 3 , C 2 H 5 and CH 2 CH 2 OH) as a counter ion of the sodium ion, which makes it easier for the transition metal element to exist stably in the solution.
固体電解質前駆体溶液は、例えば、水ガラス(ケイ酸ナトリウム)、トリポリリン酸ナトリウム、炭酸ジルコニウムアンモニア水溶液を混合することによって得ることができる。 The solid electrolyte precursor solution can be obtained, for example, by mixing water glass (sodium silicate), sodium tripolyphosphate, and an aqueous solution of ammoniated zirconium carbonate.
バインダは、原料(原料粉末)同士を一体化させるための材料である。バインダとしては、カルボキシメチルセルロース、ヒドロキシプロピルメチルセルロース、ヒドロキシプロピルセルロース、エチルセルロース、ヒドロキシエチルセルロース、ヒドロキシメチルセルロース等のセルロース誘導体またはポリビニルアルコール等の水溶性高分子;熱硬化性ポリイミド、フェノール樹脂、エポキシ樹脂、ユリア樹脂、メラミン樹脂、不飽和ポリエステル樹脂、ポリウレタン等の熱硬化性樹脂;ポリプロピレンカーボネート等のポリカーボネート系樹脂;ポリフッ化ビニリデン;ポリアクリル酸等のアクリル系樹脂等が挙げられる。 Binders are materials used to bind raw materials (raw material powders) together. Examples of binders include cellulose derivatives such as carboxymethyl cellulose, hydroxypropyl methyl cellulose, hydroxypropyl cellulose, ethyl cellulose, hydroxyethyl cellulose, and hydroxymethyl cellulose, and water-soluble polymers such as polyvinyl alcohol; thermosetting resins such as thermosetting polyimide, phenolic resin, epoxy resin, urea resin, melamine resin, unsaturated polyester resin, and polyurethane; polycarbonate resins such as polypropylene carbonate; polyvinylidene fluoride; and acrylic resins such as polyacrylic acid.
[ナトリウムイオン二次電池]
図2は、本発明の一実施形態に係るナトリウムイオン二次電池を示す模式的断面図である。図2に示すように、ナトリウムイオン二次電池10は、固体電解質層20と、正極層30と、負極層40と、第1の集電体層50と、第2の集電体層60とを備える。
[Sodium ion secondary battery]
2 is a schematic cross-sectional view showing a sodium ion secondary battery according to one embodiment of the present invention. As shown in Fig. 2, the sodium ion
固体電解質層20は、対向している第1の主面20a及び第2の主面20bを有する。固体電解質層20の第1の主面20a上に、正極層30が設けられている。また、正極層30の固体電解質層20とは反対側の主面上に第1の集電体層50が設けられている。
The
固体電解質層20の第2の主面20b上に、負極層40が設けられている。負極層40は、上述したナトリウムイオン二次電池用負極である。また、負極層40の固体電解質層20とは反対側の主面上に第2の集電体層60が設けられている。なお、第1の集電体層50及び第2の集電体層60は設けられていなくてもよい。
The
ナトリウムイオン二次電池10は、上述したナトリウムイオン二次電池用負極からなる負極層40を備える。
The sodium ion
特に、ナトリウムイオン二次電池10では、ラマン分光法により測定されるナトリウムイオン二次電池用負極のラマンスペクトルにおいて、充電時に1800cm-1~1850cm-1の範囲に位置するピーク強度が大きくなり、放電時に1800cm-1~1850cm-1の範囲に位置するピーク強度が小さくなる。
In particular, in the sodium ion
本発明者らは、このようなナトリウムイオン二次電池用負極を用いることにより、ナトリウムイオン二次電池10における急速充放電特性などの電池特性を向上させ得ることを見出した。
The inventors have discovered that by using such a negative electrode for a sodium ion secondary battery, it is possible to improve the battery characteristics, such as the rapid charge and discharge characteristics, of the sodium ion
以下、本発明のナトリウムイオン二次電池における各層の詳細について説明する。 The details of each layer in the sodium ion secondary battery of the present invention are described below.
(固体電解質層)
固体電解質層20を構成する固体電解質は、ナトリウムイオン伝導性酸化物から形成されていることが好ましい。ナトリウムイオン伝導性酸化物としては、上述のナトリウムイオン二次電池用負極の欄で説明したものを用いることができる。
(Solid electrolyte layer)
The solid electrolyte constituting the
固体電解質層20は、原料粉末を混合し、混合した原料粉末を成形した後、焼成することにより製造することができる。例えば、原料粉末をスラリー化してグリーンシートを作製した後、グリーンシートを焼成することにより製造することができる。また、ゾルゲル法により製造してもよい。
The
固体電解質層20の厚みは、5μm~1000μmの範囲であることが好ましく、10μm~200μmの範囲であることがより好ましい。固体電解質層20の厚みが薄すぎると、機械的強度が低下して破損しやすくなるため、内部短絡が起こりやすくなる。固体電解質層20の厚みが厚すぎると、充放電に伴うナトリウムイオン伝導距離が長くなるため内部抵抗が高くなり、放電容量及び作動電圧が低下しやすくなる。また、ナトリウムイオン二次電池の単位体積当たりのエネルギー密度も低下しやすくなる。
The thickness of the
(正極層)
正極層30に含まれる正極活物質としては、特に限定されないが、一般式NaxMyP2Oz(1≦x≦2.8、0.95≦y≦1.6、6.5≦z≦8、MはFe、Ni、Co、Mn、及びCrからなる群から選択される少なくとも1種)で表される結晶を含む結晶化ガラスからなる正極活物質であることが好ましい。なかでも、一般式NaxMP2O7(1≦x≦2、MはFe、Ni、Co、Mn、及びCrからなる群から選択される少なくとも1種)で表される結晶を含む結晶化ガラスからなる正極活物質であることがより好ましい。このような正極活物質結晶としては、例えば、Na2FeP2O7、Na2CoP2O7、Na2NiP2O7等を用いることができる。
(Positive electrode layer)
The positive electrode active material contained in the
なお、結晶化ガラスとは、非晶質相を含有する前駆体ガラスを加熱(焼成)し、結晶を析出(結晶化)させたものを意味する。非晶質相のすべてが結晶相に転移していてもよいし、非晶質相が残存していてもよい。また1種類の結晶を析出させてもよいし、2種類以上の結晶を析出させてもよい。例えば、結晶化ガラスは粉末X線回折(XRD)により示されるピーク角度で結晶化ガラスか否かを判別することが可能である。 Crystalline glass refers to glass that has been obtained by heating (firing) a precursor glass containing an amorphous phase to cause crystals to precipitate (crystallize). The entire amorphous phase may be transformed into a crystalline phase, or the amorphous phase may remain. One type of crystal may be precipitated, or two or more types of crystals may be precipitated. For example, it is possible to determine whether or not crystalline glass is crystallized by the peak angle shown by powder X-ray diffraction (XRD).
また、正極層30は、固体電解質や、導電助剤を含んでいてもよい。正極層30における各材料の比率は、例えば、質量%で、正極活物質 60%~99.9%、固体電解質 0%~30%、及び導電助剤 0.1%~10%とすることができる。
The
なお、固体電解質及び導電助剤としては、例えば、上述のナトリウムイオン二次電池用負極の欄で説明したものを用いることができる。 As the solid electrolyte and conductive additive, for example, those described above in the section on negative electrodes for sodium ion secondary batteries can be used.
正極層30は、例えば、固体電解質層20の一方側主面に、正極活物質前駆体と必要に応じて固体電解質粉末及び導電助剤を含んだ電極材料層を形成し、該電極材料層を焼成することにより形成することができる。電極材料層は、例えば、正極活物質前駆体と必要に応じて固体電解質粉末及び導電助剤を含んだペーストを塗布し、乾燥することにより得ることができる。なお、ペーストには、必要に応じて、バインダ、可塑剤、又は溶剤等が含まれていてもよい。なお、電極材料層は、圧粉体であってもよい。
The
ペーストの乾燥温度としては、特に限定されないが、例えば、30℃以上、150℃以下とすることができる。また、ペーストの乾燥時間としては、特に限定されないが、例えば、5分以上、600分以下とすることができる。 The drying temperature of the paste is not particularly limited, but can be, for example, 30°C or higher and 150°C or lower. The drying time of the paste is not particularly limited, but can be, for example, 5 minutes or higher and 600 minutes or lower.
また、焼成時の雰囲気は還元雰囲気であることが好ましい。焼成温度(最高温度)は、例えば、400℃~600℃とすることができ、その温度での保持時間は、例えば、5分~3時間未満とすることができる。 Furthermore, it is preferable that the atmosphere during firing is a reducing atmosphere. The firing temperature (maximum temperature) can be, for example, 400°C to 600°C, and the holding time at that temperature can be, for example, 5 minutes to less than 3 hours.
正極活物質前駆体;
正極活物質前駆体(正極活物質前駆体粉末)は、焼成により活物質結晶を生成する非晶質酸化物材料からなることが好ましい。正極活物質前駆体粉末が非晶質酸化物材料からなる場合、焼成時に活物質結晶が生成するとともに、軟化流動して緻密な正極層30を形成することが可能となる。また、正極層30が固体電解質を含む場合、正極活物質と固体電解質との一体化も図ることができる。あるいは、正極層30が固体電解質層20と接触する場合、両者の一体化を図ることができる。その結果、イオン伝導パスがより良好に形成されるため好ましい。また、本発明において、「非晶質酸化物材料」は完全に非晶質の酸化物材料に限定されず、一部結晶を含有しているもの(例えば結晶化度10%以下)も含むものとする。
Positive electrode active material precursor;
The positive electrode active material precursor (positive electrode active material precursor powder) is preferably made of an amorphous oxide material that generates active material crystals by firing. When the positive electrode active material precursor powder is made of an amorphous oxide material, active material crystals are generated during firing, and the material softens and flows to form a dense
正極活物質前駆体粉末は、下記酸化物換算のモル%で、Na2O 25%~55%、Fe2O3+Cr2O3+MnO+CoO+NiO 10%~30%、及びP2O5 25%~55%を含有することが好ましい。組成をこのように限定した理由を以下に説明する。なお、以下の各成分の含有量に関する説明において、特に断りのない限り、「%」は「モル%」を意味する。 The positive electrode active material precursor powder preferably contains, in mole percent calculated on the oxide basis below, 25% to 55% Na 2 O , 10% to 30% Fe 2 O 3 + Cr 2 O 3 + MnO + CoO + NiO, and 25% to 55% P 2 O 5 . The reason for limiting the composition in this way is explained below. In the following explanation of the content of each component, "%" means "mol percent" unless otherwise specified.
Na2Oは、一般式NaxMyP2Oz(MはCr、Fe、Mn、Co及びNiから選択される少なくとも1種の遷移金属元素、1≦x≦2.8、0.95≦y≦1.6、6.5≦z≦8)で表される活物質結晶の主成分である。Na2Oの含有量は、25%~55%であることが好ましく、30%~50%であることがより好ましい。Na2Oの含有量が上記範囲内にある場合、ナトリウムイオン二次電池10の充放電容量をより一層大きくすることができる。
Na 2 O is the main component of active material crystals represented by the general formula Na x M y P 2 O z (M is at least one transition metal element selected from Cr, Fe, Mn, Co and Ni, 1≦x≦2.8, 0.95≦y≦1.6, 6.5≦z≦8). The content of Na 2 O is preferably 25% to 55%, and more preferably 30% to 50%. When the content of Na 2 O is within the above range, the charge/discharge capacity of the sodium ion
Fe2O3、Cr2O3、MnO、CoO及びNiOも、一般式NaxMyP2Ozで表される活物質結晶の主成分である。Fe2O3+Cr2O3+MnO+CoO+NiOの含有量は、10%~30%であることが好ましく、15%~25%であることがより好ましい。Fe2O3+Cr2O3+MnO+CoO+NiOの含有量が上記下限値以上である場合、ナトリウムイオン二次電池10の充放電容量をより一層大きくすることができる。一方、Fe2O3+Cr2O3+MnO+CoO+NiOの含有量が上記上限値以下である場合、望まないFe2O3、Cr2O3、MnO、CoOまたはNiO等の結晶を析出し難くすることができる。なお、ナトリウムイオン二次電池10のサイクル特性をより向上させるためには、Fe2O3を積極的に含有させることが好ましい。Fe2O3の含有量は、1%~30%であることが好ましく、5%~30%であることがより好ましく、10%~30%であることがさらに好ましく、15%~25%であることが特に好ましい。Cr2O3、MnO、CoO及びNiOの各成分の含有量は、それぞれ、0%~30%であることが好ましく、10%~30%であることがより好ましく、15%~25%であることがさらに好ましい。また、Fe2O3、Cr2O3、MnO、CoO及びNiOから選択される少なくとも2種以上の成分を含有させる場合、その合量は10%~30%であることが好ましく、15%~25%であることがより好ましい。
Fe2O3 , Cr2O3 , MnO, CoO and NiO are also the main components of the active material crystal represented by the general formula NaxMyP2Oz . The content of Fe2O3 + Cr2O3 +MnO+CoO+NiO is preferably 10% to 30%, and more preferably 15% to 25%. When the content of Fe2O3 + Cr2O3 + MnO +CoO+NiO is equal to or greater than the lower limit, the charge / discharge capacity of the sodium ion
P2O5も、一般式NaxMyP2Ozで表される活物質結晶の主成分である。P2O5の含有量は、25%~55%であることが好ましく、30%~50%であることがより好ましい。P2O5の含有量が上記範囲内にある場合、ナトリウムイオン二次電池10の充放電容量をより一層大きくすることができる。
P 2 O 5 is also a main component of the active material crystal represented by the general formula Na x M y P 2 O z . The content of P 2 O 5 is preferably 25% to 55%, and more preferably 30% to 50%. When the content of P 2 O 5 is within the above range, the charge/discharge capacity of the sodium ion
正極活物質前駆体粉末は、上記成分以外にも、V2O5、Nb2O5、MgO、Al2O3、TiO2、ZrO2、又はSc2O3を含有させてもよい。これらの成分は導電性(電子伝導性)を高める効果があり、ナトリウムイオン二次電池10の急速充放電特性が向上しやすくなる。上記成分の含有量は合量で、0%~25%であることが好ましく、0.2%~10%であることがより好ましい。上記成分の含有量が上記上限値以下である場合、電池特性に寄与しない異種結晶が生じ難く、ナトリウムイオン二次電池10の充放電容量をより一層大きくすることができる。
In addition to the above components, the positive electrode active material precursor powder may contain V 2 O 5 , Nb 2 O 5 , MgO, Al 2 O 3 , TiO 2 , ZrO 2 , or Sc 2 O 3 . These components have the effect of increasing electrical conductivity (electronic conductivity), and the rapid charge/discharge characteristics of the sodium ion
また、正極活物質前駆体粉末は、上記成分以外にも、SiO2、B2O3、GeO2、Ga2O3、Sb2O3、又はBi2O3を含有していてもよい。これらの成分を含有させることにより、ガラス形成能がより向上し、より均質な正極活物質前駆体粉末を得やすくなる。上記成分の含有量は合量で、0%~25%であることが好ましく、0.2%~10%であることがより好ましい。これらの成分は電池特性に寄与しないため、その含有量が多すぎると、ナトリウムイオン二次電池10の充放電容量が低下する傾向にある。
In addition to the above components, the positive electrode active material precursor powder may contain SiO 2 , B 2 O 3 , GeO 2 , Ga 2 O 3 , Sb 2 O 3 , or Bi 2 O 3 . By including these components, the glass forming ability is further improved, and it becomes easier to obtain a more homogeneous positive electrode active material precursor powder. The total content of the above components is preferably 0% to 25%, and more preferably 0.2% to 10%. Since these components do not contribute to the battery characteristics, if the content is too high, the charge/discharge capacity of the sodium ion
正極活物質前駆体粉末は、原料バッチを溶融、成形することにより作製することが好ましい。当該作製方法によれば、均質性に優れた非晶質の正極活物質前駆体粉末を得やすくなるため好ましい。具体的には、正極活物質前駆体粉末は以下のようにして作製することができる。 The positive electrode active material precursor powder is preferably produced by melting and molding a raw material batch. This production method is preferable because it makes it easier to obtain amorphous positive electrode active material precursor powder with excellent homogeneity. Specifically, the positive electrode active material precursor powder can be produced as follows.
まず、所望の組成となるように原料を調製して原料バッチを得る。次に、得られた原料バッチを溶融する。溶融温度は、原料バッチが均質に溶融されるよう適宜調整すればよい。例えば、溶融温度は800℃以上であることが好ましく、900℃以上であることがより好ましい。溶融温度の上限は、特に限定されないが、溶融温度が高すぎるとエネルギーロスや、ナトリウム成分等の蒸発につながることから、1500℃以下であることが好ましく、1400℃以下であることがより好ましい。 First, the raw materials are prepared to obtain a raw material batch having the desired composition. The obtained raw material batch is then melted. The melting temperature may be adjusted as appropriate so that the raw material batch is homogeneously melted. For example, the melting temperature is preferably 800°C or higher, and more preferably 900°C or higher. There is no particular upper limit to the melting temperature, but a melting temperature that is too high can lead to energy loss and evaporation of sodium components, etc., so it is preferably 1500°C or lower, and more preferably 1400°C or lower.
次に、得られた溶融物を成形する。成形方法としては特に限定されず、例えば、溶融物を一対の冷却ロール間に流し込み、急冷しながらフィルム状に成形してもよいし、あるいは、溶融物を鋳型に流し出し、インゴット状に成形してもよい。 Then, the resulting molten material is molded. There are no particular limitations on the molding method, and for example, the molten material may be poured between a pair of cooling rolls and molded into a film while being rapidly cooled, or the molten material may be poured into a mold and molded into an ingot.
続いて、得られた成形体を粉砕することにより正極活物質前駆体粉末を得る。正極活物質前駆体粉末の平均粒子径は、0.01μm以上、0.7μm未満であることが好ましく、0.03μm以上、0.6μm以下であることがより好ましく、0.05μm以上、0.6μm以下であることがさらに好ましく、0.1μm以上、0.5μm以下であることが特に好ましい。 Then, the obtained molded body is pulverized to obtain a positive electrode active material precursor powder. The average particle size of the positive electrode active material precursor powder is preferably 0.01 μm or more and less than 0.7 μm, more preferably 0.03 μm or more and 0.6 μm or less, even more preferably 0.05 μm or more and 0.6 μm or less, and particularly preferably 0.1 μm or more and 0.5 μm or less.
バインダ;
バインダは、原料(原料粉末)同士を一体化させるための材料である。バインダとしては、カルボキシメチルセルロース、ヒドロキシプロピルメチルセルロース、ヒドロキシプロピルセルロース、エチルセルロース、ヒドロキシエチルセルロース、ヒドロキシメチルセルロース等のセルロース誘導体またはポリビニルアルコール等の水溶性高分子;熱硬化性ポリイミド、フェノール樹脂、エポキシ樹脂、ユリア樹脂、メラミン樹脂、不飽和ポリエステル樹脂、ポリウレタン等の熱硬化性樹脂;ポリプロピレンカーボネート等のポリカーボネート系樹脂;ポリフッ化ビニリデン等が挙げられる。
Binder;
The binder is a material for integrating raw materials (raw material powders) together. Examples of the binder include water-soluble polymers such as cellulose derivatives such as carboxymethyl cellulose, hydroxypropyl methyl cellulose, hydroxypropyl cellulose, ethyl cellulose, hydroxyethyl cellulose, and hydroxymethyl cellulose, and polyvinyl alcohol; thermosetting resins such as thermosetting polyimide, phenol resin, epoxy resin, urea resin, melamine resin, unsaturated polyester resin, and polyurethane; polycarbonate resins such as polypropylene carbonate; and polyvinylidene fluoride.
なお、正極層30の厚みは、10μm以上であることが好ましく、20μm以上であることがより好ましく、40μm以上であることがさらに好ましく、70μm以上であることが特に好ましく、100μm以上であることが最も好ましい。この場合、ナトリウムイオン二次電池10の充放電容量をより一層高めることができる。他方、正極層30の厚みが厚すぎると、電子伝導に対する抵抗が大きくなり、ナトリウムイオン二次電池10の放電容量及び作動電圧が低下することがあるほか、焼成時の収縮による応力が大きくなり剥離につながることがあるため、正極層30の厚みは、1000μm以下であることが好ましい。
The thickness of the
また、正極層30に含まれる正極活物質の担持量は、好ましくは1mg/cm2以上、より好ましくは2.5mg/cm2以上、さらに好ましくは5mg/cm2以上、特に好ましくは9mg/cm2以上、最も好ましくは12mg/cm2以上である。この場合、ナトリウムイオン二次電池10の容量をより一層高めることができる。なお、正極活物質の担持量の上限値は、特に限定されないが、例えば、150mg/cm2とすることができる。
The amount of the positive electrode active material carried in the
(負極層)
負極層40としては、上述したナトリウムイオン二次電池用負極を用いることができる。
(Negative electrode layer)
As the
なお、負極層40の厚みは、3μm以上であることが好ましく、6μm以上であることがより好ましく、10μm以上であることがさらに好ましく、20μm以上であることが特に好ましく、30μm以上であることが最も好ましい。この場合、ナトリウムイオン二次電池10の充放電容量をより一層高めることができる。他方、負極層40の厚みが厚すぎると、電子伝導に対する抵抗が大きくなり、ナトリウムイオン二次電池10の放電容量及び作動電圧が低下することがあるため、負極層40の厚みは、500μm以下であることが好ましい。
The thickness of the
また、負極層40に含まれる負極活物質の担持量は、好ましくは0.5mg/cm2以上、より好ましくは1mg/cm2以上、さらに好ましくは2mg/cm2以上、特に好ましくは4mg/cm2以上、最も好ましくは6mg/cm2以上である。この場合、ナトリウムイオン二次電池10の容量をより一層高めることができる。なお、負極活物質の担持量の上限値は、特に限定されないが、例えば、100mg/cm2とすることができる。
The amount of the negative electrode active material carried in the
(第1の集電体層及び第2の集電体層)
第1の集電体層50及び第2の集電体層60の材料としては、特に限定されないが、それぞれ、アルミニウム、チタン、銀、銅、ステンレス鋼又はこれらの合金などの金属材料を用いることができる。上記金属材料は、単独で用いてもよく、複数を併用してもよい。なお、これらの合金とは、少なくとも1種の上記金属を含む合金である。第1の集電体層50及び第2の集電体層60の厚みは、特に限定されないが、それぞれ、0.01μm以上、1000μm以下とすることができる。
(First Current Collector Layer and Second Current Collector Layer)
The materials for the first
第1の集電体層50及び第2の集電体層60の形成方法としては、特に限定されず、例えば、蒸着又はスパッタリング等の物理的気相法や、熱CVD、MOCVD、プラズマCVD等の化学的気相法が挙げられる。第1の集電体層50及び第2の集電体層60のその他の形成方法としては、メッキ、ゾルゲル法、スピンコートによる液相成膜法が挙げられる。もっとも、第1の集電体層50及び第2の集電体層60は、それぞれ、正極層30及び負極層40上にスパッタリング法により形成することが、密着性に優れるため好ましい。
The method for forming the first
以下、本発明について、具体的な実施例に基づいて、さらに詳細に説明するが、本発明は以下の実施例に何ら限定されるものではなく、その要旨を変更しない範囲において適宜変更して実施することが可能である。 The present invention will be described in more detail below based on specific examples, but the present invention is not limited to the following examples and can be modified as appropriate within the scope of the gist of the invention.
(実施例1)
<固体電解質前駆体の調製>
組成比がNa3.4Zr2Si2.4P0.6O12のNASICON型結晶が得られるように、水ガラス(ケイ酸ナトリウム:Na2O・nSiO2)、炭酸ジルコニウムアンモニウム水溶液((NH4)2Zr(OH)2(CO3)2)、トリポリリン酸ナトリウム(Na5P3O10)を合計25g秤量した。これらを、100gの純水に加え、自公転ミキサーで混合した。これにより、固体電解質前駆体溶液を得た。次に、この溶液を、5℃の恒温槽内において一晩静置することにより、ゲル化させた。以上により、固体電解質前駆体を調製した。
Example 1
<Preparation of Solid Electrolyte Precursor>
A total of 25 g of water glass (sodium silicate: Na 2 O.nSiO 2 ), ammonium zirconium carbonate aqueous solution ((NH 4 ) 2 Zr( OH ) 2 (CO 3 ) 2 ), and sodium tripolyphosphate (Na 5 P 3 O 10 ) were weighed out so as to obtain a NASICON type crystal with a composition ratio of Na 3.4 Zr 2 Si 2.4 P 0.6 O 12. These were added to 100 g of pure water and mixed with a planetary mixer. This resulted in a solid electrolyte precursor solution. Next, this solution was gelled by leaving it to stand overnight in a thermostatic bath at 5°C. Thus, a solid electrolyte precursor was prepared.
<固体電解質前駆体及び炭素材料前駆体の混合物の作製>
炭素材料前駆体である、ハードカーボン源のスクロース(ショ糖)と、上記で得られた固体電解質前駆体とを、重量比で4:1となるように、自公転ミキサーで10分混合することにより、混合物を得た。次に、この混合物を、60℃の恒温槽内において12時間乾燥させ、その後、60℃において6時間真空乾燥させた後、メノウ乳鉢で粉砕し、さらに遊星ボールミルにより粉砕し、平均粒子径1μmの粉末を作製した。
<Preparation of Mixture of Solid Electrolyte Precursor and Carbon Material Precursor>
A mixture was obtained by mixing sucrose (cane sugar), a hard carbon source, which is a carbon material precursor, and the solid electrolyte precursor obtained above in a weight ratio of 4:1 in a rotary mixer for 10 minutes. Next, this mixture was dried in a thermostatic bath at 60°C for 12 hours, and then vacuum-dried at 60°C for 6 hours. The mixture was then pulverized in an agate mortar and further pulverized in a planetary ball mill to produce a powder with an average particle size of 1 μm.
<電極ペーストの作製>
上記で得られた第1の負極成分としての固体電解質前駆体及び炭素材料前駆体の混合物の粉末と、第2の負極成分としてのハードカーボン粉末とを、焼成後の質量比で3:7となるように秤量した。これらに、PPC(ポリプロピレンカーボネート)バインダを外分比で15質量%となるように加え、N-メチルピロリドン溶媒中において自公転ミキサーによって混合することにより、電極ペーストを作製した。
<Preparation of electrode paste>
The powder mixture of the solid electrolyte precursor and the carbon material precursor obtained above as the first negative electrode component and the hard carbon powder as the second negative electrode component were weighed out so that the mass ratio after firing was 3: 7. A PPC (polypropylene carbonate) binder was added to these in an external ratio of 15 mass%, and the mixture was mixed in an N-methylpyrrolidone solvent using a planetary mixer to prepare an electrode paste.
<電池用部材の作製>
厚み500μmのβ’’-アルミナからなる固体電解質層を別途用意した。固体電解質層の一方側主面に、上記で得られた電極ペーストを厚み70μmとなるように塗布し、50℃の乾燥機中において乾燥させ、電極形成用材料層を形成した。電極ペーストの乾燥後、窒素雰囲気下(N2:99.99%)で、800℃において2時間焼成し、Na3.4Zr2Si2.4P0.6O12の組成を有する固体電解質、及びハードカーボンからなる炭素材料の混合相を析出させることにより、負極となる焼結体電極を得た。次に、焼結体電極上に、スパッタリング法によりアルミニウム薄膜からなる集電体を形成した。また、ラマン分光測定において、測定を可能にするためにφ2mmのマスクを負極上に設置した状態で成膜することで、この範囲のみ負極が露出した状態にした。以上により、電池用部材を得た。
<Preparation of Battery Components>
A solid electrolyte layer made of β''-alumina having a thickness of 500 μm was separately prepared. The electrode paste obtained above was applied to one main surface of the solid electrolyte layer to a thickness of 70 μm, and dried in a dryer at 50 ° C. to form an electrode-forming material layer. After drying the electrode paste, it was fired at 800 ° C. for 2 hours in a nitrogen atmosphere (N 2 : 99.99%) to precipitate a mixed phase of a solid electrolyte having a composition of Na 3.4 Zr 2 Si 2.4 P 0.6 O 12 and a carbon material made of hard carbon, thereby obtaining a sintered electrode that serves as a negative electrode. Next, a current collector made of an aluminum thin film was formed on the sintered electrode by a sputtering method. In addition, in order to enable Raman spectroscopy measurement, a φ2 mm mask was placed on the negative electrode to form a film, so that only this range of the negative electrode was exposed. As a result, a battery member was obtained.
(実施例2)
実施例1と同様にして作製した固体電解質前駆体及び炭素材料前駆体の混合物の粉末に、ハードカーボン粉末を添加せずに、PPC(ポリプロピレンカーボネート)バインダを外分比で15質量%となるように加え、N-メチルピロリドン溶媒中において自公転ミキサーによって混合することにより、電極ペーストを作製した。その他の点は、実施例1と同様にして電池用部材を得た。
Example 2
An electrode paste was prepared by adding a PPC (polypropylene carbonate) binder to a powder mixture of a solid electrolyte precursor and a carbon material precursor prepared in the same manner as in Example 1 in an external ratio of 15 mass % without adding hard carbon powder, and mixing the mixture in an N-methylpyrrolidone solvent using a planetary mixer.
(実施例3)
実施例1と同様にして作製した固体電解質前駆体を、60℃の恒温槽内において12時間乾燥させ、その後、60℃において6時間真空乾燥させた後、メノウ乳鉢で粉砕し、さらに遊星ボールミルにより粉砕し、平均粒子径2μmの粉末を作製した。
Example 3
A solid electrolyte precursor prepared in the same manner as in Example 1 was dried in a thermostatic chamber at 60° C. for 12 hours, and then vacuum-dried at 60° C. for 6 hours. The solid electrolyte precursor was then pulverized in an agate mortar and further pulverized in a planetary ball mill to produce a powder having an average particle size of 2 μm.
上記で得られた、固体電解質前駆体の粉末と、ハードカーボン粉末とを、焼成後の質量比で1:1となるように秤量した。これらに、PPC(ポリプロピレンカーボネート)バインダを外分比で15質量%となるように加え、N-メチルピロリドン溶媒中において自公転ミキサーによって混合することにより、電極ペーストを作製した。その他の点は、実施例1と同様にして電池用部材を得た。 The solid electrolyte precursor powder and hard carbon powder obtained above were weighed out so that the mass ratio after firing would be 1:1. PPC (polypropylene carbonate) binder was added to these in an external ratio of 15 mass%, and mixed in an N-methylpyrrolidone solvent using a planetary mixer to produce an electrode paste. In other respects, battery components were obtained in the same manner as in Example 1.
(実施例4)
<固体電解質前駆体の調製>
組成比がNa3.4Zr1.9Zn0.1Si2.4P0.6O12のNASICON型結晶が得られるように、水ガラス(ケイ酸ナトリウム:Na2O・nSiO2)、炭酸ジルコニウムアンモニウム水溶液((NH4)2Zr(OH)2(CO3)2)、トリポリリン酸ナトリウム(Na5P3O10)、酸化亜鉛(ZnO)を合計25g秤量した。これらを、100gの純水に加え、自公転ミキサーで混合した。これにより、固体電解質前駆体溶液を得た。次に、この溶液を、5℃の恒温槽内において一晩静置することにより、ゲル化させた。以上により、固体電解質前駆体を調製した。
Example 4
<Preparation of Solid Electrolyte Precursor>
A total of 25 g of water glass (sodium silicate: Na 2 O.nSiO 2 ), ammonium zirconium carbonate aqueous solution ((NH 4 ) 2 Zr ( OH) 2 (CO 3 ) 2 ), sodium tripolyphosphate (Na 5 P 3 O 10 ), and zinc oxide (ZnO) were weighed out so as to obtain a NASICON type crystal with a composition ratio of Na 3.4 Zr 1.9 Zn 0.1 Si 2.4 P 0.6 O 12. These were added to 100 g of pure water and mixed with a planetary mixer. This resulted in a solid electrolyte precursor solution. Next, this solution was gelled by leaving it to stand overnight in a thermostatic bath at 5°C. Thus, a solid electrolyte precursor was prepared.
<固体電解質前駆体及び炭素材料前駆体の混合物の作製>
炭素材料前駆体である、ハードカーボン源のスクロース(グルコース)と、上記で得られた固体電解質前駆体とを、重量比で4:1となるように、自公転ミキサーで10分混合することにより、混合物を得た。次に、この混合物を、60℃の恒温槽内において12時間乾燥させ、その後、60℃において6時間真空乾燥させた後、メノウ乳鉢で粉砕し、さらに遊星ボールミルにより粉砕し、平均粒子径1μmの粉末を作製した。
<Preparation of Mixture of Solid Electrolyte Precursor and Carbon Material Precursor>
A mixture was obtained by mixing sucrose (glucose) as a hard carbon source, which is a carbon material precursor, and the solid electrolyte precursor obtained above in a weight ratio of 4:1 in a rotary mixer for 10 minutes. Next, this mixture was dried in a thermostatic chamber at 60°C for 12 hours, and then vacuum-dried at 60°C for 6 hours. The mixture was then pulverized in an agate mortar and further pulverized in a planetary ball mill to produce a powder with an average particle size of 1 μm.
<電極ペーストの作製>
上記で得られた第1の負極成分としての固体電解質前駆体及び炭素材料前駆体の混合物の粉末と、第2の負極成分としてのハードカーボン粉末とを、焼成後の質量比で3:7となるように秤量した。また、固体電解質層として、β’’-アルミナの代わりに、厚み500μmのNa3.4Zr2Si2.4P0.6O12の組成を有する固体電解質層を用いた。その他の点は、実施例1と同様にして電池用部材を得た。
<Preparation of electrode paste>
The powder of the mixture of the solid electrolyte precursor and the carbon material precursor obtained above as the first negative electrode component and the hard carbon powder as the second negative electrode component were weighed out so as to have a mass ratio of 3 :7 after firing. In addition, as the solid electrolyte layer, a solid electrolyte layer having a composition of Na3.4Zr2Si2.4P0.6O12 and a thickness of 500 μm was used instead of β ″ -alumina . In other respects, a battery member was obtained in the same manner as in Example 1.
(実施例5)
<固体電解質前駆体の調製>
組成比がNa3.4Zr1.9Mg0.1Si2.2P0.8O12のNASICON型結晶が得られるように、水ガラス(ケイ酸ナトリウム:Na2O・nSiO2)、炭酸ジルコニウムアンモニウム水溶液((NH4)2Zr(OH)2(CO3)2)、トリポリリン酸ナトリウム(Na5P3O10)、酸化マグネシウム(MgO)を合計25g秤量した。これらを、100gの純水に加え、自公転ミキサーで混合した。これにより、固体電解質前駆体溶液を得た。次に、この溶液を、5℃の恒温槽内において一晩静置することにより、ゲル化させた。以上により、固体電解質前駆体を調製した。
Example 5
<Preparation of Solid Electrolyte Precursor>
A total of 25 g of water glass (sodium silicate: Na 2 O.nSiO 2 ), ammonium zirconium carbonate aqueous solution ((NH 4 ) 2 Zr ( OH ) 2 (CO 3 ) 2 ), sodium tripolyphosphate (Na 5 P 3 O 10 ), and magnesium oxide (MgO) were weighed out so as to obtain a NASICON type crystal with a composition ratio of Na 3.4 Zr 1.9 Mg 0.1 Si 2.2 P 0.8 O 12. These were added to 100 g of pure water and mixed with a planetary mixer. This resulted in a solid electrolyte precursor solution. Next, this solution was gelled by leaving it to stand overnight in a thermostatic bath at 5°C. Thus, a solid electrolyte precursor was prepared.
また、上記で得られた第1の負極成分としての固体電解質前駆体及び実施例4と同様にして得られた炭素材料前駆体の混合物の粉末と、第2の負極成分としてのハードカーボン粉末とを、焼成後の質量比で7:3となるように秤量した。これらに、PPC(ポリプロピレンカーボネート)バインダを外分比で15質量%となるように加え、N-メチルピロリドン溶媒中において自公転ミキサーによって混合することにより、電極ペーストを作製した。 Furthermore, the powder mixture of the solid electrolyte precursor as the first negative electrode component obtained above and the carbon material precursor obtained in the same manner as in Example 4, and the hard carbon powder as the second negative electrode component were weighed out so that the mass ratio after firing was 7:3. To these, PPC (polypropylene carbonate) binder was added in an external ratio of 15 mass%, and the mixture was mixed in N-methylpyrrolidone solvent using a planetary mixer to prepare an electrode paste.
また、固体電解質層として、β’’-アルミナの代わりに、厚み500μmのNa3.4Zr2Si2.4P0.6O12の組成を有する固体電解質層を用いた。その他の点は、実施例1と同様にして電池用部材を得た。 Further, as the solid electrolyte layer, a solid electrolyte layer having a thickness of 500 μm and a composition of Na 3.4 Zr 2 Si 2.4 P 0.6 O 12 was used instead of β″-alumina. In other respects, a battery member was obtained in the same manner as in Example 1.
(実施例6)
<固体電解質前駆体の調製>
組成比がNa2.8Zr2Si2.4P0.6O12のNASICON型結晶が得られるように、水ガラス(ケイ酸ナトリウム:Na2O・nSiO2)、炭酸ジルコニウムアンモニウム水溶液((NH4)2Zr(OH)2(CO3)2)、ポリリン酸(縮合リン酸P2O5)、炭酸ナトリウム(Na2CO3)を合計25g秤量した。これらを、100gの純水に加え、自公転ミキサーで混合した。これにより、固体電解質前駆体溶液を得た。次に、この溶液を、5℃の恒温槽内において一晩静置することにより、ゲル化させた。以上により、固体電解質前駆体を調製した。その他の点は、実施例4と同様にして電池用部材を得た。
Example 6
<Preparation of Solid Electrolyte Precursor>
In order to obtain a NASICON type crystal with a composition ratio of Na 2.8 Zr 2 Si 2.4 P 0.6 O 12 , a total of 25 g of water glass (sodium silicate: Na 2 O.nSiO 2 ), an aqueous solution of ammonium zirconium carbonate ((NH 4 ) 2 Zr (OH) 2 (CO 3 ) 2 ), polyphosphoric acid (condensed phosphoric acid P 2 O 5 ), and sodium carbonate (Na 2 CO 3 ) were weighed. These were added to 100 g of pure water and mixed with a rotary mixer. This resulted in a solid electrolyte precursor solution. Next, this solution was left to stand overnight in a thermostatic bath at 5°C to gel it. As described above, a solid electrolyte precursor was prepared. Other than that, a battery member was obtained in the same manner as in Example 4.
(実施例7)
実施例1と同様にしてで得られた第1の負極成分としての固体電解質前駆体及び炭素材料前駆体の混合物の粉末と、第2の負極成分としてのスズ粉末(平均粒径500nm)とを、焼成後の質量比で7:3となるように秤量した。これらに、ポリアクリル酸(分子量30万)バインダを外分比で15質量%となるように加え、N-メチルピロリドン溶媒中において自公転ミキサーによって混合することにより、電極ペーストを作製した。
(Example 7)
A powder mixture of a solid electrolyte precursor and a carbon material precursor as a first negative electrode component obtained in the same manner as in Example 1, and tin powder (average particle size 500 nm) as a second negative electrode component were weighed out so that the mass ratio after firing would be 7:3. A polyacrylic acid (molecular weight 300,000) binder was added to these in an external ratio of 15 mass%, and the mixture was mixed in an N-methylpyrrolidone solvent using a planetary mixer to prepare an electrode paste.
また、固体電解質層として、β’’-アルミナの代わりに、厚み500μmのNa3.4Zr2Si2.4P0.6O12の組成を有する固体電解質層を用いた。その他の点は、実施例1と同様にして電池用部材を得た。 Further, as the solid electrolyte layer, a solid electrolyte layer having a thickness of 500 μm and a composition of Na 3.4 Zr 2 Si 2.4 P 0.6 O 12 was used instead of β″-alumina. In other respects, a battery member was obtained in the same manner as in Example 1.
(比較例1)
第1の負極成分としての炭素材料前駆体のポリアクリル酸(分子量25万)、第2の負極成分としてのハードカーボン粉末とを、焼成後の質量比で1:9となるように秤量した。これらに、N-メチルピロリドン溶媒中において自公転ミキサーによって混合することにより、電極ペーストを作製した。
(Comparative Example 1)
Polyacrylic acid (molecular weight 250,000) as a carbon material precursor as the first negative electrode component and hard carbon powder as the second negative electrode component were weighed out so that the mass ratio after firing would be 1:9. These were mixed in an N-methylpyrrolidone solvent using a planetary mixer to prepare an electrode paste.
また、固体電解質層として、500μmのβ’’-アルミナ上に厚み70μmとなるように上記電極ペーストを形成した。60℃で2時間乾燥後、窒素雰囲気下(N2:99.99%)で、400℃において焼成を行い電池用部材を得た。 In addition, the above electrode paste was formed to a thickness of 70 μm on β″-alumina of 500 μm as a solid electrolyte layer. After drying at 60° C. for 2 hours, it was fired at 400° C. in a nitrogen atmosphere (N 2 : 99.99%) to obtain a battery member.
(比較例2)
第1の負極成分としての炭素材料前駆体のポリアクリロニトリル(分子量15万)と、第2の負極成分としてのハードカーボン粉末とを、焼成後の質量比で1:9となるように秤量した。その他の点は比較例1と同様にして電池用部材を得た。
(Comparative Example 2)
A carbon material precursor polyacrylonitrile (molecular weight 150,000) as the first negative electrode component and a hard carbon powder as the second negative electrode component were weighed out so that the mass ratio after firing was 1: 9. A battery member was obtained in the same manner as in Comparative Example 1 in other respects.
(比較例3)
第1の負極成分としての炭素材料前駆体のポリアクリル酸(分子量25万)と、第2の負極成分としてのスズ粉末(平均粒径500nm)とを、焼成後の質量比で1:9となるように秤量した。その他の点は比較例1と同様にして電池用部材を得た。
(Comparative Example 3)
A carbon material precursor polyacrylic acid (molecular weight 250,000) as the first negative electrode component and a tin powder (average particle size 500 nm) as the second negative electrode component were weighed out so that the mass ratio after firing was 1: 9. A battery member was obtained in the same manner as in Comparative Example 1 in other respects.
[評価]
<試験電池の作製>
グローブボックス内において、電池用部材における固体電解質層の他方側主面に、対極として金属ナトリウムを貼り付けることにより、試験電池を作製した。この試験電池をラミネートに封止したラミネートセルを作製した。
[evaluation]
<Preparation of test battery>
A test battery was fabricated in a glove box by attaching metallic sodium as a counter electrode to the other main surface of the solid electrolyte layer of the battery member, and the test battery was sealed in a laminate to fabricate a laminate cell.
<充放電試験>
30℃の恒温槽内において、試験電池の充放電試験を行った。具体的には、カットオフ電圧0.001Vで充電(ナトリウムイオンの挿入)を行い、カットオフ電圧2.5Vで放電(ナトリウムイオンの脱離)を行うことにより、充電容量及び放電容量を測定した。このとき、作製した負極の活物質重量×300mAhg-1を実容量とし、0.02Cレートになるように電流値を設定し、充電及び放電を行った。また、1Cレートにおいても、上記と同様にして充電容量及び放電容量を測定し、出力性能を評価した。
<Charge/discharge test>
A charge and discharge test of the test battery was carried out in a thermostatic chamber at 30°C. Specifically, charging (insertion of sodium ions) was carried out at a cut-off voltage of 0.001V, and discharging (desorption of sodium ions) was carried out at a cut-off voltage of 2.5V, thereby measuring the charge capacity and discharge capacity. At this time, the actual capacity was set to the weight of the active material of the produced negative electrode x 300mAhg -1 , and the current value was set to be 0.02C rate, and charging and discharging were carried out. In addition, the charge capacity and discharge capacity were measured at a 1C rate in the same manner as above, and the output performance was evaluated.
<ラマン分光測定>
充放電試験中の試験電池を、充電状態(SOC)5%毎に取り出した。なお、試験電池は、アルゴングローブボックス中で解体し取り出した。試験電池を厚さ1mmの石英窓のついた電気化学セル(イーシーフロンティア社製、型番「VB1400」)に負極が見えるように封止し、ラマン分光法により測定(ラマン分光測定)を行った。ラマン分光測定は励起波長532nmのレーザーラマン顕微鏡(nanophoton社製、品番「ramantouch」)により、測定範囲100cm-1から2500cm-1の範囲を測定した。
<Raman spectroscopy measurement>
The test battery was taken out every 5% state of charge (SOC) during the charge/discharge test. The test battery was disassembled and taken out in an argon glove box. The test battery was sealed in an electrochemical cell (manufactured by EC Frontier, model number "VB1400") with a quartz window of 1 mm thickness so that the negative electrode could be seen, and measurement was performed by Raman spectroscopy (Raman spectroscopy measurement). The Raman spectroscopy measurement was performed using a laser Raman microscope (manufactured by nanophoton, model number "Ramantouch") with an excitation wavelength of 532 nm, measuring the measurement range from 100 cm -1 to 2500 cm -1 .
図3は、実施例1で得られた試験電池を構成する負極における充電深度が0%のときのラマンスペクトルを示す図である。図4は、実施例1で得られた試験電池を構成する負極における充電深度が100%のときのラマンスペクトルを示す図である。また、図12は、比較例1で得られた試験電池を構成する負極における充電深度が100%のときのラマンスペクトルを示す図である。 Figure 3 shows the Raman spectrum when the negative electrode constituting the test battery obtained in Example 1 has a charge depth of 0%. Figure 4 shows the Raman spectrum when the negative electrode constituting the test battery obtained in Example 1 has a charge depth of 100%. Also, Figure 12 shows the Raman spectrum when the negative electrode constituting the test battery obtained in Comparative Example 1 has a charge depth of 100%.
図3及び図4に示すように、実施例1で得られた負極では、ラマンスペクトルにおいて、炭素材料のDバンド(1360cm-1)とGバンド(1580cm-1)のピークに加えて、1800cm-1~1850cm-1の範囲に位置する2山のピークが観察されていることがわかる。また、実施例1における炭素材料のDバンド及びGバンドのピークは、充電深度が0%のときよりも充電深度が100%のときの方が低波数側にシフトしていることがわかる。他方、図12に示すように、比較例1で得られた負極では、1800cm-1~1850cm-1の範囲に位置するピークが観察されなかった。 As shown in Figures 3 and 4, in the negative electrode obtained in Example 1, in addition to the peaks of the D band (1360 cm -1 ) and G band (1580 cm -1 ) of the carbon material, two peaks located in the range of 1800 cm -1 to 1850 cm -1 are observed in the Raman spectrum. It is also found that the peaks of the D band and G band of the carbon material in Example 1 are shifted to the lower wave number side when the charge depth is 100% compared to when the charge depth is 0%. On the other hand, as shown in Figure 12, in the negative electrode obtained in Comparative Example 1, no peaks located in the range of 1800 cm -1 to 1850 cm -1 were observed.
図5は、実施例1で得られた試験電池の充電深度と、電圧との関係を示す図である。図6は、実施例1で得られた試験電池の充電深度と、負極のラマンスペクトルにおける1816cm-1の強度との関係を示す図である。また、図7は、実施例1で得られた試験電池の充電深度と、負極のラマンスペクトルにおける1836cm-1の強度との関係を示す図である。なお、図6の1816cm-1の強度及び図7の1836cm-1の強度は、図3及び図4の1800cm-1~1850cm-1の範囲に位置する2山のピークにおけるそれぞれのピークトップの強度である。図6及び図7におけるピーク強度は、Dバンドのピーク強度を1として規格化したときの強度であり、縦軸の最大値は0.5である。 FIG. 5 is a diagram showing the relationship between the charge depth and voltage of the test battery obtained in Example 1. FIG. 6 is a diagram showing the relationship between the charge depth of the test battery obtained in Example 1 and the intensity at 1816 cm −1 in the Raman spectrum of the negative electrode. FIG. 7 is a diagram showing the relationship between the charge depth of the test battery obtained in Example 1 and the intensity at 1836 cm −1 in the Raman spectrum of the negative electrode. The intensity at 1816 cm −1 in FIG. 6 and the intensity at 1836 cm −1 in FIG. 7 are the intensities of the respective peak tops of the two peaks located in the range of 1800 cm −1 to 1850 cm −1 in FIG. 3 and FIG. 4. The peak intensities in FIG. 6 and FIG. 7 are intensities normalized with the peak intensity of the D band set to 1, and the maximum value on the vertical axis is 0.5.
図5~図7に示すように、実施例1で得られた負極では、充電深度が大きくなるとともに、1800cm-1~1850cm-1の範囲に位置するピークのピーク強度が大きくなっていることがわかる。 As shown in FIGS. 5 to 7, in the negative electrode obtained in Example 1, it is seen that as the depth of charge increases, the peak intensity of the peak located in the range of 1800 cm -1 to 1850 cm -1 increases.
図8は、実施例1で得られた試験電池の放電深度と、電圧との関係を示す図である。図9は、実施例1で得られた試験電池の放電深度と、負極のラマンスペクトルにおける1816cm-1の強度との関係を示す図である。図10は、実施例1で得られた試験電池の放電深度と、負極のラマンスペクトルにおける1836cm-1の強度との関係を示す図である。なお、図9の1816cm-1の強度及び図10の1836cm-1の強度は、図3及び図4の1800cm-1~1850cm-1の範囲に位置する2山のピークにおけるそれぞれのピークトップの強度である。図9及び図10におけるピーク強度は、Dバンドのピーク強度を1として規格化したときの強度である。 FIG. 8 is a diagram showing the relationship between the depth of discharge of the test battery obtained in Example 1 and the voltage. FIG. 9 is a diagram showing the relationship between the depth of discharge of the test battery obtained in Example 1 and the intensity at 1816 cm −1 in the Raman spectrum of the negative electrode. FIG. 10 is a diagram showing the relationship between the depth of discharge of the test battery obtained in Example 1 and the intensity at 1836 cm −1 in the Raman spectrum of the negative electrode. The intensity at 1816 cm −1 in FIG. 9 and the intensity at 1836 cm −1 in FIG. 10 are the intensities of the respective peak tops of the two peaks located in the range of 1800 cm −1 to 1850 cm −1 in FIG. 3 and FIG. 4. The peak intensities in FIG. 9 and FIG. 10 are intensities normalized with the peak intensity of the D band set to 1.
図8~図10に示すように、実施例1で得られた負極では、放電深度が大きくなるとともに、1800cm-1~1850cm-1の範囲に位置するピークのピーク強度が小さくなっていることがわかる。 As shown in FIGS. 8 to 10, in the negative electrode obtained in Example 1, as the depth of discharge increases, the peak intensity of the peak located in the range of 1800 cm -1 to 1850 cm -1 decreases.
図11は、実施例1で得られた試験電池の放電曲線を示す図である。また、図13は、比較例1で得られた試験電池の放電曲線を示す図である。 FIG. 11 shows the discharge curve of the test battery obtained in Example 1. Also, FIG. 13 shows the discharge curve of the test battery obtained in Comparative Example 1.
図11に示すように、実施例1で得られた試験電池では、容量維持率(1C放電容量/0.02C放電容量)が高められており、急速充放電特性等の電池特性に優れていることがわかる。他方、図13に示すように、比較例1で得られた試験電池では、容量維持率(1C放電容量/0.02C放電容量)が十分ではなく、急速充放電特性等の電池特性が十分ではないことがわかる。 As shown in Figure 11, the test battery obtained in Example 1 has an increased capacity retention rate (1C discharge capacity/0.02C discharge capacity), and is therefore excellent in battery characteristics such as rapid charge and discharge characteristics. On the other hand, as shown in Figure 13, the test battery obtained in Comparative Example 1 has an insufficient capacity retention rate (1C discharge capacity/0.02C discharge capacity), and is therefore insufficient in battery characteristics such as rapid charge and discharge characteristics.
なお、実施例1~7及び比較例1~3で作製した試験電池の評価結果を下記の表1及び表2に示す。表1及び表2のピークの有無は、充電深度100%において、1800cm-1~1820cm-1の範囲、1820cm-1~1850cm-1の範囲に、それぞれピークトップを持つピークが見られた場合において、ラマンスペクトルのDバンドのピーク強度を1として規格化したときの強度が、0.1以上の場合をピーク有とし、0.1未満の場合又はピークが見られない場合をピーク無とした。 The evaluation results of the test batteries prepared in Examples 1 to 7 and Comparative Examples 1 to 3 are shown in Tables 1 and 2 below. In Tables 1 and 2, the presence or absence of a peak is determined as follows: when peaks having peak tops in the ranges of 1800 cm -1 to 1820 cm -1 and 1820 cm -1 to 1850 cm -1 at a charge depth of 100%, and the intensity normalized to 1, taking the peak intensity of the D band in the Raman spectrum as 1, is 0.1 or more, the presence of a peak is determined; and when it is less than 0.1 or no peak is determined, the absence of a peak is determined.
1…窓付きラミネートセル
2…セル本体
3…グローブボックス
4…窓材
5…封止材
6,20…固体電解質層
7…負極
8…金属ナトリウム
10…ナトリウムイオン二次電池
20a,20b…第1,第2の主面
30…正極層
40…負極層
50,60…第1,第2の集電体層
Claims (7)
ラマン分光法により測定されるラマンスペクトルにおいて、1800cm-1~1850cm-1の範囲に位置するピークを有する、ナトリウムイオン二次電池用負極。 A negative electrode for a sodium ion secondary battery, comprising a negative electrode active material including a carbon material,
A negative electrode for a sodium ion secondary battery, which has a peak located in the range of 1800 cm -1 to 1850 cm -1 in a Raman spectrum measured by Raman spectroscopy.
ラマン分光法により測定される前記ナトリウムイオン二次電池用負極のラマンスペクトルにおいて、充電時に1800cm-1~1850cm-1の範囲に位置するピーク強度が大きくなり、放電時に1800cm-1~1850cm-1の範囲に位置するピーク強度が小さくなる、ナトリウムイオン二次電池。 A negative electrode for a sodium ion secondary battery is provided,
In the Raman spectrum of the sodium ion secondary battery negative electrode measured by Raman spectroscopy, the peak intensity located in the range of 1800 cm -1 to 1850 cm -1 increases during charging, and the peak intensity located in the range of 1800 cm -1 to 1850 cm -1 decreases during discharging.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2022200426A JP2024085737A (en) | 2022-12-15 | 2022-12-15 | Negative electrode for sodium ion secondary battery and sodium ion secondary battery |
| JP2022-200426 | 2022-12-15 |
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| WO2024128034A1 true WO2024128034A1 (en) | 2024-06-20 |
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| PCT/JP2023/043102 Ceased WO2024128034A1 (en) | 2022-12-15 | 2023-12-01 | Sodium ion secondary battery negative electrode and sodium ion secondary battery |
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| JP (1) | JP2024085737A (en) |
| WO (1) | WO2024128034A1 (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017010802A (en) * | 2015-06-23 | 2017-01-12 | 住友電気工業株式会社 | Sodium ion secondary battery |
| JP2017107856A (en) * | 2015-12-01 | 2017-06-15 | 学校法人東京理科大学 | Negative electrode active material for sodium ion secondary battery, production method of the same, and sodium ion secondary battery |
| WO2021234418A1 (en) * | 2020-05-21 | 2021-11-25 | Faradion Limited | Carbon anode materials |
| WO2022009811A1 (en) * | 2020-07-09 | 2022-01-13 | 日本電気硝子株式会社 | Sintered body electrode, battery member, sintered body electrode and battery member manufacturing methods, solid electrolyte precursor solution, solid electrolyte precursor, and solid electrolyte |
-
2022
- 2022-12-15 JP JP2022200426A patent/JP2024085737A/en active Pending
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2023
- 2023-12-01 WO PCT/JP2023/043102 patent/WO2024128034A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017010802A (en) * | 2015-06-23 | 2017-01-12 | 住友電気工業株式会社 | Sodium ion secondary battery |
| JP2017107856A (en) * | 2015-12-01 | 2017-06-15 | 学校法人東京理科大学 | Negative electrode active material for sodium ion secondary battery, production method of the same, and sodium ion secondary battery |
| WO2021234418A1 (en) * | 2020-05-21 | 2021-11-25 | Faradion Limited | Carbon anode materials |
| WO2022009811A1 (en) * | 2020-07-09 | 2022-01-13 | 日本電気硝子株式会社 | Sintered body electrode, battery member, sintered body electrode and battery member manufacturing methods, solid electrolyte precursor solution, solid electrolyte precursor, and solid electrolyte |
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| JP2024085737A (en) | 2024-06-27 |
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