WO2024122361A1 - Poly(alkylene oxide)-containing compound - Google Patents
Poly(alkylene oxide)-containing compound Download PDFInfo
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- WO2024122361A1 WO2024122361A1 PCT/JP2023/042212 JP2023042212W WO2024122361A1 WO 2024122361 A1 WO2024122361 A1 WO 2024122361A1 JP 2023042212 W JP2023042212 W JP 2023042212W WO 2024122361 A1 WO2024122361 A1 WO 2024122361A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/333—Polymers modified by chemical after-treatment with organic compounds containing nitrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G81/00—Macromolecular compounds obtained by interreacting polymers in the absence of monomers, e.g. block polymers
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/38—Cationic compounds
- C11D1/42—Amino alcohols or amino ethers
- C11D1/44—Ethers of polyoxyalkylenes with amino alcohols; Condensation products of epoxyalkanes with amines
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
Definitions
- the present invention relates to a polyalkylene oxide-containing compound that is biodegradable and has excellent storage stability in a detergent composition, a method for producing the compound, and a detergent composition containing the compound.
- polyalkyleneimine polyalkyleneoxide polymers in which polyalkyleneimine has a main chain and ethylene oxide or the like is added to the nitrogen atom in the polyalkyleneimine have been known as polyalkyleneimine polyalkyleneoxide.
- This polymer is known to act as a polymer builder, and is used as a component of liquid detergents because it has the property of dissolving in liquid detergents.
- polyalkyleneimine polyalkyleneoxide is contained in a detergent together with an activator, it prevents re-contamination due to dirt removed by washing, and exerts high cleaning power.
- Patent Document 1 discloses a copolymer having a structure in which maleic anhydride is added to the terminal group of the polyalkyleneoxide of a polyalkyleneimine alkyleneoxide copolymer having an alkyleneimine monomer unit with polyalkyleneoxide.
- Patent Document 2 discloses a polyalkyleneamine alkyleneoxide copolymer containing an alkyleneamine structural unit having a polyalkyleneoxide chain, in which a part or all of the terminal groups of the polyalkyleneoxide chain of the polyalkyleneamine alkyleneoxide copolymer have been subjected to an addition reaction with lauryl glycidyl ether.
- Patent Document 3 discloses a polymer having a structure constituting the polymer, the structure of which includes at least one amine having at least two amino groups, at least one acrylate selected from predetermined acrylates, and at least one monoacrylate, each in a predetermined ratio.
- the inventors have found through their investigations that the anti-redeposition ability can be improved by using in a detergent composition a polymer in which the alkylene oxide end group of a polyalkylene oxide copolymer containing an alkyleneamine structural unit having a polyalkylene oxide chain is modified.
- the present invention has been made in consideration of the above-mentioned problems, and aims to provide a polyalkylene oxide-containing compound having good biodegradability and good storage stability in a detergent composition, a method for producing the compound, and a detergent composition containing the compound.
- the present inventors have investigated polyalkylene oxide-containing compounds that have good anti-soil redeposition ability and good storage stability in detergent compositions, and have found that a polyalkylene oxide-containing compound having a cationic group, a structural unit derived from polyalkylene oxide, and a linking group bonded to the structural unit derived from polyalkylene oxide, and further having a structure in which the cationic group has at least one amide bond, is a polymer that has excellent anti-soil redeposition ability and also has good storage stability in detergent compositions, thereby arriving at the present invention.
- R 1 is the same or different and represents a hydrocarbon group having 2 to 6 carbon atoms.
- R 2 , R 3 , and R 4 are the same or different and represent a hydrogen atom or an organic group having 1 to 10 carbon atoms.
- s is an integer from 1 to 300.
- Y is a direct bond, a linear or branched hydrocarbon group having 1 to 10 carbon atoms, or a substituent represented by the following general formula (2).
- Z is a direct bond, -(CH 2 ) n -(S) m -(CH 2 ) p represents an -O- group, a -(CH 2 ) n - ⁇ 2 - group, or a substituent represented by the following general formula (3).
- ⁇ 2 represents a heteroatom or a group in which a hydrogen atom is bonded to a heteroatom.
- m is 0 or 1
- n is an integer from 1 to 10.
- p is an integer from 1 to 10.
- T represents a hydrogen atom or an organic group having 1 to 30 carbon atoms.
- q is an integer of 1 to 300.
- R 5 and R 6 are the same or different and each represents a hydrocarbon group having 2 to 6 carbon atoms.
- n is an integer from 1 to 10.
- n is an integer from 1 to 10.
- polyalkylene oxide-containing compound according to any one of [3] to [5], characterized in that the amount of NH groups contained in the polyalkylene oxide-containing compound is 80 mol% or less based on the total number of moles of nitrogen atoms contained in the polyalkylene oxide-containing compound.
- the production method includes a first step of subjecting an ⁇ , ⁇ -unsaturated carbonyl compound having a polyalkylene oxide chain to a cationic amino group by Michael addition; and a second step of reacting an NH group in the structure of the cationic group portion of the product obtained in the first step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
- the production method includes a first step of subjecting one or more compounds selected from a cyclic lactone compound and a cyclic lactam compound to a ring-opening addition reaction with an amino group, which is a cationic group;
- a method for producing a polyalkylene oxide-containing compound comprising: a second step of introducing a polyalkylene oxide chain into the active hydrogen generated in the first step; and a third step of reacting an NH group in the structure of the cationic group portion of the product obtained in the second step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
- a detergent or detergent composition containing a polyalkylene oxide-containing compound according to any one of [1] to [6].
- the polyalkylene oxide-containing compound of the present invention has good biodegradability and good storage stability in a detergent composition, and therefore can be suitably used as a component of a detergent composition.
- the method for producing a polyalkylene oxide-containing compound of the present invention is a suitable method for producing such a polyalkylene oxide-containing compound.
- the polyalkylene oxide-containing compound of the present invention has the following substituents and structural units 1) to 4). 1) a cationic group; 2) a linking group; 3) a structural unit derived from a polyalkylene oxide; and 4) an amide structure bonded to a cationic group.
- the cationic group is a group having an amino group, which may be in the form of a primary amine, a secondary amine, a tertiary amine, or a quaternary amine.
- the cationic group may have one amino group or may have two or more amino groups, but it is preferable that the cationic group has two or more amino groups.
- the cationic group may be in the form of a polymer having two or more structural units having amino groups.Specific examples of the cationic group will be described later.
- the polyalkylene oxide-containing compound of the present invention is preferably a compound having a structure in which the structural unit derived from polyalkylene oxide and the cationic group (or the structural unit having the cationic group) are not directly bonded, but are linked via the linking group.
- the polyalkylene oxide-containing compound of the present invention is preferably a compound having a structure in which the nitrogen atom of the amino group of the cationic group is bonded to the linking group.
- the structural unit derived from polyalkylene oxide means a structural unit in which a plurality of structures represented by -R-O- (R represents an alkylene group) are bonded together.
- the linking group in the present invention is preferably at least one selected from an ester group, an amide group, a thioester group, a thioamide group, a hemiacetal group, a hemiketal group, and an acetal group.
- the linking group is one or more selected from ester group, amide group, thioester group, thioamide group, hemiacetal group, hemiketal group, and acetal group
- there is no particular limitation on the linking group but it is preferably one or more selected from ester group, amide group, thioester group, thioamide group, and acetal group, and more preferably one or more selected from ester group and amide group.
- the linking group is one of these groups, it is preferable because it can improve the storage stability and decomposition after use of the polyalkylene oxide-containing compound. In addition, it is preferable because the mud particle dispersion ability and redeposition prevention ability of the polyalkylene oxide-containing compound of the present invention tend to be improved. In recent years, detergent compositions are required to have excellent cleaning ability and also to be easily decomposed in nature from the viewpoint of environmental friendliness.
- the linking group is preferably a hydrolyzable group or a functional group that is decomposed by an extracellular enzyme, and among the above linking groups, an ester group or an amide group is particularly preferred. Biodegradable means that it can be metabolized and broken down by bacteria, fungi, and other living organisms.
- the polyalkylene oxide-containing compound of the present invention preferably has a substituent represented by the following general formula (1):
- the substituent represented by the following general formula (1) is a substituent containing a structural moiety derived from a polyalkylene oxide represented by (-R 1 -O-) s and a linking group represented by -Y-X-Z-.
- the polyalkylene oxide-containing compound of the present invention preferably has a structure in which a substituent represented by the following general formula (1) is bonded to a cationic group.
- R 1 is the same or different and represents a hydrocarbon group having 2 to 6 carbon atoms.
- R 2 , R 3 , and R 4 are the same or different and represent a hydrogen atom or an organic group having 1 to 10 carbon atoms.
- s is an integer from 1 to 300.
- Y is a direct bond, a linear or branched hydrocarbon group having 1 to 10 carbon atoms, or a substituent represented by the following general formula (2).
- Z is a direct bond, -(CH 2 ) n -(S) m -(CH 2 ) p represents an -O- group, a -(CH 2 ) n - ⁇ 2 - group, or a substituent represented by the following general formula (3).
- ⁇ 2 represents a heteroatom or a group in which a hydrogen atom is bonded to a heteroatom.
- m is 0 or 1
- n is an integer from 1 to 10.
- p is an integer from 1 to 10.
- T represents a hydrogen atom or an organic group having 1 to 30 carbon atoms.
- q is an integer of 1 to 300.
- R 5 and R 6 are the same or different and each represents a hydrocarbon group having 2 to 6 carbon atoms.
- n is an integer from 1 to 10.
- X is preferably an ester group, a thioester group, an amide group, a thioamide group, an acetal group, or a hemiacetal group, and more preferably an ester group, an amide group, or an acetal group.
- the type of the heteroatom is not particularly limited, but is preferably at least one type selected from an oxygen atom and a sulfur atom.
- ⁇ 1 and ⁇ 1 are groups in which a hydrogen atom is bonded to a heteroatom, they are preferably NH groups.
- R 1 in the general formula (1) is not particularly limited as long as it is a hydrocarbon group having 2 to 6 carbon atoms, but is preferably a hydrocarbon group having 2 to 4 carbon atoms.
- the s number of R 1 in the general formula (1) may be hydrocarbon groups having the same number of carbon atoms, or may be a combination of hydrocarbon groups having different numbers of carbon atoms, but the carbon number of R 1 is preferably 2 to 4, as described above.
- the —R 1 —O— group in the general formula (1) is preferably at least one type selected from an oxyethylene group, an oxypropylene group, and an oxybutylene group.
- s is not particularly limited as long as it is an integer of 1 to 300. It is preferably 1 to 200, more preferably 2 to 100, and further preferably 3 to 50. When s in the general formula (1) is within such a range, the mud dispersibility and anti-soil redeposition performance of the polyalkylene oxide compound are further improved.
- the general formula (1) preferably has a structure represented by the following general formula (1′):
- R 1a and R 1b each represent a hydrocarbon group having 2 to 6 carbon atoms, each having a different carbon number.
- s1 and s2 each represent the same or different integers, and s1+s2 is an integer of 2 to 300.
- X, Y, Z, and T are the same as X, Y, Z, and T in general formula (1), respectively.
- R 1a is preferably a hydrocarbon group having 3 to 6 carbon atoms, and more preferably a hydrocarbon group having 3 to 4 carbon atoms.
- R 1b is preferably a hydrocarbon group having 2 to 4 carbon atoms, more preferably a hydrocarbon group having 2 to 3 carbon atoms, and even more preferably a hydrocarbon group having 2 carbon atoms.
- s1 is preferably 1 to 10, more preferably 1 to 5, and even more preferably 1 to 3.
- s2 is preferably 1 to 200, more preferably 5 to 100, and further preferably 10 to 50.
- R 1b in the general formula (1') is a hydrocarbon group having 2 carbon atoms
- the content of -R 1b -O- groups is preferably 70 mol % or more, more preferably 75 mol % or more, and even more preferably 80 mol % or more, when the total amount of -R 1a -O- groups and -R 1b -O- groups in the general formula (1 ' ) is taken as 100 mol %.
- R 1b is a hydrocarbon group having 2 carbon atoms
- the content of -R 1b -O- groups in the general formula (1') is within the above-mentioned range, the hydrophilicity of the polyalkylene oxide chain is improved, and therefore, the dispersibility of mud particles and the mud redeposition prevention performance of the polyalkylene oxide-containing compound produced using that compound as a raw material are improved, which is preferable.
- R 2 , R 3 , and R 4 in the general formula (1) are not particularly limited as long as they are the same or different and are a hydrogen atom or an organic group having 1 to 10 carbon atoms. They are preferably a hydrogen atom or an organic group having 1 to 6 carbon atoms, more preferably a hydrogen atom or a hydrocarbon group having 1 to 6 carbon atoms, and even more preferably a hydrogen atom or a methyl group.
- Y in the general formula (1) is a direct bond, a linear or branched hydrocarbon group having 1 to 10 carbon atoms, or a group represented by the general formula (2).
- Y in the general formula (1) is a hydrocarbon group having 1 to 10 carbon atoms, it is preferably a hydrocarbon group having 2 to 6 carbon atoms, and more preferably a hydrocarbon group having 2 to 4 carbon atoms.
- the hydrocarbon group is preferably an alkylene group.
- q is an integer of 1 to 300, and the preferred range is the same as that of s in the general formula (1).
- R 5 and R 6 in formula (2) are the same or different and each is a hydrocarbon group having 2 to 6 carbon atoms, and preferred hydrocarbon groups are the same as R 1 in formula (1).
- the polyalkylene oxide-containing compound of the present invention is preferably one that is decomposed at the linking group portion.
- the decomposition portion of the linking group that bonds the cationic group and the structural unit derived from the polyalkylene oxide is not directly bonded to the cationic group, but is bonded to a position somewhat distant from the cationic group, as explained as the preferred structure in the above general formula (1), from the viewpoint of ensuring the decomposition property of the polyalkylene oxide compound.
- Z in the general formula (1) is not particularly limited as long as it is a direct bond, a -(CH 2 ) n -(S) m -(CH 2 ) p -O- group, a -(CH 2 ) n - ⁇ 2 - group, or the following general formula (3).
- ⁇ 2 is a heteroatom.
- n and p each represent an integer of 1 to 10, and m is 0 or 1.
- ⁇ 2 is a heteroatom, it is not particularly limited, but is preferably an oxygen atom or a sulfur atom.
- ⁇ 2 is a group in which a hydrogen atom is bonded to a heteroatom, it is preferably an NH group.
- n and p so long as they are integers of 1 to 10, preferably 1 to 5, and more preferably 1 to 3.
- m so long as it is 0 or 1.
- T may be the same or different and is not particularly limited as long as it is a hydrogen atom or an organic group having 1 to 30 carbon atoms, and the structure may be appropriately selected in order to adjust the hydrophilicity or hydrophobicity.
- a hydrocarbon group is preferable. More preferable are a linear or branched alkyl group, an alkenyl group, an alkynyl group, and an aryl group. Also preferred are organic groups having a structure in which any one of a carboxyl group, a phosphoric acid group, and a sulfonic acid group is bonded to the above-mentioned hydrocarbon group.
- the cationic group has at least one amide bond.
- the cationic group in the present invention has an amino group. If the cationic group has a primary amino group ( NH2 group) or a secondary amino group (NH group), and if the structure of the polyalkylene oxide-containing compound contains an ester structure, ester amide exchange or hydrolysis occurs at the primary or secondary amino group portion with the ester structure in the detergent composition, which causes a decrease in the storage stability of the polymer.
- ester-amide exchange and hydrolysis can be suppressed by amidating the NH group in the cationic group with an acid compound or the like, thereby imparting excellent storage stability to the polyalkylene oxide-containing compound of the present invention in a detergent composition.
- the amide bond may be formed by bonding a linking group to a primary or secondary amino group (NH group) in the cationic group, or may be formed by reacting the primary or secondary amino group in the cationic group with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
- the amide bond in the cationic group of the polyalkylene oxide-containing compound of the present invention may be formed by any of these methods, but a preferred embodiment of the polyalkylene oxide-containing compound of the present invention is one in which a linking group is bonded to the primary and secondary amino groups in the cationic group, and then the remaining primary and secondary amino groups are reacted with one or more compounds selected from acid anhydrides, acid halides, and cyclic ester compounds to reduce the number of primary and secondary amino groups.
- the polyalkylene oxide-containing compound of the present invention preferably has a structure containing an amide bond in the cationic group formed by a reaction between a primary amino group ( NH2 group) or a secondary amino group (NH group) and one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
- the acid anhydride is preferably an acid anhydride derived from a compound having two or more carboxyl groups, such as a dicarboxylic acid.
- the terminal of the amide structure becomes a carboxylic acid (or a salt thereof), thereby improving storage stability through intramolecular neutralization and enabling the expression of a chelating ability to improve cleaning performance.
- the structure including an amide bond formed by a reaction of a primary amino group ( NH2 group) or a secondary amino group (NH group) in the cationic group with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound is a structure represented by the following general formula (4-1) or (4-2).
- R 7 represents a monovalent hydrocarbon group having 1 to 18 carbon atoms or a -R 9 -COOX group.
- R 9 represents a divalent hydrocarbon group having 1 to 16 carbon atoms, and X represents a hydrogen atom, a halogen atom, or a metal atom.
- R 8 represents a linear alkylene group having 2 to 6 carbon atoms or a branched alkylene group having 3 to 6 carbon atoms.
- the hydrocarbon groups of R7 and R9 may be saturated or unsaturated. They may also have a chain structure, a cyclic structure, or a combination of a chain structure and a cyclic structure.
- metal atom of X include metal atoms of Group 1 of the periodic table, such as lithium, sodium, and potassium; and metal atoms of Group 2 of the periodic table, such as magnesium, calcium, and strontium.
- the amount of NH groups contained in the polyalkylene oxide-containing compound of the present invention is not particularly limited, but is preferably 80 mol % or less, more preferably 70 mol % or less, and even more preferably 60 mol % or less, based on the total number of moles of nitrogen atoms contained in the polyalkylene oxide-containing compound.
- the NH group in the cationic group of the polyalkylene oxide-containing compound of the present invention is reduced by amidation with an acid compound or the like. Also, the NH group is reduced by bonding with a linking group at the amino group part contained in the cationic group.
- the amount of polyalkylene oxide group introduced into the polyalkylene oxide compound is large, and it is preferable that the amount of NH group is small. Also, as mentioned above, from the viewpoint of making the polyalkylene oxide-containing compound of the present invention have excellent storage stability in a detergent composition, it is preferable that the amount of NH group is small.
- the cationic group of the polyalkylene oxide-containing compound of the present invention can also be expressed as a structural unit having an amino group.
- the cationic group can be formed by reacting a precursor that is a raw material of the structural unit having an amino group with a compound that is a raw material of a linking group or a structural unit portion derived from a polyalkylene oxide, and further reacting it with a compound such as an acid anhydride for forming an amide bond in the cationic group as necessary.
- polyethylene polyamines such as diethylene triamine, triethylene tetramine, and tetraethylene pentamine, tetrabutylene pentamine, polyethylene imine (PEI), and polyamidoamine.
- PEA polyethylene polyamines
- PEI polyethylene imine
- the precursor that serves as the raw material for the structural unit having an amino group can be represented by the following general formula (5).
- R 10 may be the same or different and represent a linear alkylene group having 2 to 6 carbon atoms or a branched alkylene group having 3 to 6 carbon atoms.
- P may be the same or different and represent a hydrogen atom or a structural unit having another amino group due to branching.
- a, b and c may be the same or different and represent an integer of 0 or 1 or more, and at least one of a, b and c is an integer of 1 to 100.
- the group formed by removing the hydrogen atom bonded to the nitrogen atom from the precursor becomes the cationic group possessed by the polyalkylene oxide compound of the present invention.
- examples of the structural formula of the amino group constituting the precursor in the case of the general formula (5) include H 2 N—R 10 —, —NH—R 10 —, and —N(—)—R 10 —.
- P in the general formula (5) is a structural unit having another amino group
- the structural unit having another amino group is preferably represented by the following general formula (6), and is preferably bonded to the structure represented by general formula (5) via an R 10′ group.
- the alkylene group in R 10 may be one type or two or more types, but is preferably one type, and is preferably an ethylene group. Note that when R 10 is a branched alkylene group having 3 to 6 carbon atoms, a 1,2-propylene group is preferred.
- a, b, and c may be the same or different and may be an integer of 0 or 1 or more, but each is preferably an integer of 0 to 100.
- a+b+c may be a number of 1 or more, but a+b+c being 1 to 4, 1 to 3, or 1 or 2 is a preferred embodiment of the precursor that serves as a raw material for the structural unit having an amino group.
- a number of a+b+c being 5 or more is also a preferred embodiment of the precursor that serves as a raw material for the structural unit having an amino group.
- Examples of the polyalkylene oxide-containing compound of the present invention include compounds having a structure in which a linking group is bonded to the nitrogen atom of an amino group of a (poly)alkyleneamine having at least one unit selected from the group consisting of an amino group unit containing a primary amine nitrogen atom, an amino group unit containing a secondary amine nitrogen atom, and an amino group unit containing a tertiary amine nitrogen atom, and a structural unit derived from a polyalkylene oxide is bonded to the other side of the linking group, and further at least one cationic group has an amide bond.
- the amino group unit containing a primary amine nitrogen atom is represented, for example, by the following formula: ( H2 -N- R10 )- R10 is the same as in formula (5). In some cases, it also contains a structural unit represented by the following formula: -NH2
- the amino group unit containing a secondary amine nitrogen atom is represented, for example, by the following general formula (7).
- the amino group unit containing the tertiary amine nitrogen atom is represented, for example, by the following general formula (8):
- the form of the amino group unit is not particularly limited, and for example, an amino group unit containing a primary amine nitrogen atom, an amino group unit containing a secondary amine nitrogen atom, and an amino group unit containing a tertiary amine nitrogen atom may be randomly present.
- the nitrogen atom constituting the amino group may be quaternized or oxidized.
- An example of a precursor that serves as a raw material for the structural unit having a cationic group of the present invention represented by the general formula (5) is an amine compound represented by the following general formula (9).
- R 11 may be the same or different and represent a linear alkylene group having 2 to 6 carbon atoms or a branched alkylene group having 3 to 6 carbon atoms.
- r represents an integer of 0 to 10.
- the cationic group (structural unit having an amino group) of the present invention can be represented by the following general formula (10) in addition to those having an amino group unit represented by the general formulas (7) and (8).
- R 11 may be the same or different and represent a linear alkylene group having 2 to 6 carbon atoms or a branched alkylene group having 3 to 6 carbon atoms.
- the diamine compound serves as a precursor of the structural unit of the general formula (10).
- a (meth)acrylic acid compound is subjected to a Michael addition reaction with a diamine compound, which is a precursor of the general formula (10)
- a compound represented by the following general formula (11) is produced.
- this product is further reacted with a diamine compound and an ester-amide exchange reaction occurs, a polyamine compound represented by the following general formula (12) is produced.
- R 11 in general formula (11) and general formula (12) is the same as in general formula (9) and general formula (10).
- R 12 may be the same or different and represents a hydrogen atom or an organic group having 1 to 30 carbon atoms, and R 13 represents a hydrogen atom or a methyl group.
- R 12 may be the same or different and is not particularly limited as long as it is a hydrogen atom or an organic group having 1 to 30 carbon atoms, and may be appropriately selected in order to adjust the hydrophilicity or hydrophobicity.
- the organic group is preferably a hydrocarbon group.
- the polyalkylene oxide-containing compound of the present invention can be obtained by addition reacting a glycidyl ether compound having a polyalkylene oxide structure with the polyamine compound represented by the general formula (12).
- the amino group portion introduced by the reaction of a diamine compound with the compound represented by the general formula (11) can be regarded as a cationic group, and the cationic group can be regarded as having an amide bond.
- the polyalkylene oxide-containing compound of the present invention can also be obtained by subjecting a polyamine compound represented by the general formula (12) to a Michael addition reaction with a (meth)acrylic acid compound having a polyalkylene oxide structure.
- the polyalkylene oxide-containing compound of the present invention can also be obtained by addition polymerization of an alkylene oxide to the compound of the general formula (12).
- the polyalkylene oxide-containing compound of the present invention can undergo a decomposition reaction by one or more decomposition methods selected from alkaline hydrolysis, enzymatic decomposition, and activated sludge, thereby reducing the molecular weight.
- the number average molecular weight after the decomposition test is preferably 0.5 or less, more preferably 0.4 or less, and even more preferably 0.2 or less, relative to the number average molecular weight before the decomposition test.
- the number average molecular weight after the decomposition test is smaller than the number average molecular weight before the decomposition test, because when the polyalkylene oxide-containing compound of the present invention is used, for example, as a detergent or detergent composition, the burden on the environment caused by the compound discharged after washing is reduced.
- the weight average molecular weight of the polyalkylene oxide-containing compound of the present invention is preferably 1,000 to 1,000,000, more preferably 3,000 to 500,000, and even more preferably 5,000 to 200,000. It is preferable that the weight average molecular weight of the polyalkylene oxide-containing compound of the present invention is within the above-mentioned range, since the compound has excellent anti-soil redeposition ability while reducing the environmental load due to the decomposition reaction.
- the weight average molecular weight of the polyalkylene oxide-containing compound can be measured by GPC under the following measurement conditions.
- composition of polyalkylene oxide-containing compound The polyalkylene oxide-containing compound of the present invention can be produced by a production method including a step of reacting one or more compounds selected from acid anhydrides, acid halides, and cyclic ester compounds with the NH group contained in the cationic group, as described below.
- a composition containing a polyalkylene oxide-containing compound and one or more compounds selected from acid anhydrides, acid halides, and cyclic ester compounds may be produced.Such a composition containing a polyalkylene oxide-containing compound and one or more compounds selected from acid anhydrides, acid halides, and cyclic ester compounds is also one of the present inventions.
- the content of one or more compounds selected from acid anhydrides, acid halides, and cyclic ester compounds is preferably 50% by mass or less, more preferably 30% by mass or less, and even more preferably 10% by mass or less, based on 100% by mass of the total amount of the polyalkylene oxide-containing compound composition.
- the production method (I) of the polyalkylene oxide-containing compound of the present invention includes a production method including a step of condensing a polyalkylene oxide compound having a carboxyl group with a hydrogen atom of an amino group of a (poly)alkyleneamine, or esterifying a polyalkylene oxide compound having a carboxylic acid halide group (hereinafter, this step is also referred to as the first step).
- the (poly)alkyleneamine used in the manufacturing method (I) is a compound having the structural formula represented by the above-mentioned general formula (5).
- the polyalkylene oxide compound having a carboxyl group or the polyalkylene oxide compound having a carboxylic acid halide group used in the manufacturing method (I) can be represented by the following general formula (13).
- R 1 and s are the same as those in general formula (1).
- R 14 represents a hydrogen atom or an organic group having 1 to 20 carbon atoms
- R 15 represents an organic group having 1 to 6 carbon atoms.
- R 14 is preferably a hydrogen atom, a linear or branched alkyl group having 1 to 20 carbon atoms, an alkenyl group, an alkynyl group, or an aryl group.
- R 15 is preferably an alkyl group having 1 to 6 carbon atoms.
- Q represents OH, Cl, Br, or I.
- R 1 , s, R 14 and Q are the same as those in general formula (13).
- R 15' represents an organic group having 1 to 5 carbon atoms.
- the organic group of R 14 in the general formula (13) and R 15' in the general formula (13') is preferably a saturated or unsaturated hydrocarbon group.
- polyalkylene oxide compound having a carboxyl group examples include an esterification reaction product of an alkoxypolyalkylene glycol with a dicarboxylic anhydride such as succinic anhydride or maleic anhydride; a reaction product of an alkoxypolyalkylene glycol with a carboxylic acid halide; and a compound in which the terminal hydroxyl group of an alkoxypolyalkylene glycol is oxidized and carboxylated with an oxidizing agent.
- a dicarboxylic anhydride such as succinic anhydride or maleic anhydride
- a reaction product of an alkoxypolyalkylene glycol with a carboxylic acid halide examples include a compound in which the terminal hydroxyl group of an alkoxypolyalkylene glycol is oxidized and carboxylated with an oxidizing agent.
- polyalkylene oxide compound having a carboxylic acid halide group examples include compounds having a structure in which the carboxyl group of the specific examples of the polyalkylene oxide compound having a carboxyl group is replaced with a carboxylic acid halide group.
- the carboxylic acid halide includes fluorides, chlorides, bromides, and iodides of carboxylic acids.
- the temperature at which the (poly)alkyleneamine represented by the general formula (5) is reacted with the polyalkylene oxide compound having a carboxyl group or a carboxylic acid halide group represented by the general formula (13) is preferably 50 to 200° C., and more preferably 100 to 200° C.
- the reaction time is preferably 1 to 20 hours, and more preferably 1 to 10 hours.
- the proportion of the polyalkylene oxide compound having a carboxyl group or a carboxylic acid halide group used in the first step of the production method (I) is preferably 10 to 100 mol % relative to the number of moles of NH groups contained in the (poly)alkyleneamine used in the first step. It is more preferably 15 to 90 mol %, and even more preferably 20 to 80 mol %.
- the manufacturing method (I) may further include a second step after the first step, in which the NH group in the structure of the cationic group portion of the product obtained in the first step is reacted with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
- This step is a step of further reducing the NH groups in the polyalkylene oxide-containing compound by forming an amide bond in the cationic group portion of the polyalkylene oxide-containing compound.
- Examples of the acid anhydride used in the second step of the production method (I) include anhydrides of monocarboxylic acids having 2 to 18 carbon atoms, such as acetic anhydride, propionic anhydride, butyric anhydride, lauric anhydride, stearic anhydride, and benzoic anhydride; anhydrides of dicarboxylic acids having 3 to 18 carbon atoms, such as succinic anhydride, glutaric anhydride, maleic anhydride, phthalic anhydride, itaconic anhydride, and malonic anhydride; and derivatives of these monocarboxylic anhydrides and dicarboxylic anhydrides to which a substituent such as a hydrocarbon group having 1 to 10 carbon atoms, a sulfonic acid group, a phosphoric acid group, or an amino group is bonded, and one or more of these can be used.
- a substituent such as a hydrocarbon group having 1 to 10 carbon atoms, a s
- the anhydride of a monocarboxylic acid is preferably one derived from a monocarboxylic acid having 2 to 14 carbon atoms, more preferably one derived from a monocarboxylic acid having 2 to 12 carbon atoms, more preferably one derived from a monocarboxylic acid having 2 to 10 carbon atoms, and even more preferably one derived from a monocarboxylic acid having 2 to 8 carbon atoms.
- the dicarboxylic acid anhydride preferably has 4 to 12 carbon atoms, more preferably 4 to 10 carbon atoms, and even more preferably 4 to 8 carbon atoms.
- the substituents on the derivatives of monocarboxylic anhydrides and dicarboxylic anhydrides preferably have 1 to 8 carbon atoms, and more preferably have 1 to 6 carbon atoms.
- the acid anhydride is preferably an acid anhydride derived from a compound having two or more carboxyl groups, such as a dicarboxylic acid.
- Examples of the acid halide used in the second step of the production method (I) include halides of monocarboxylic acids having 2 to 18 carbon atoms, such as acetic acid, propionic acid, butyric acid, lauric acid, stearic acid, and benzoic acid; halides of dicarboxylic acids having 3 to 18 carbon atoms, such as succinic acid, glutaric acid, adipic acid, fumaric acid, maleic acid, phthalic acid, itaconic acid, and malonic acid; and derivatives of these monocarboxylic acid halides and dicarboxylic acid halides to which a substituent such as a hydrocarbon group having 1 to 10 carbon atoms, a sulfonic acid group, a phosphoric acid group, or an amino group is bonded.
- a substituent such as a hydrocarbon group having 1 to 10 carbon atoms, a sulfonic acid group, a phosphoric acid group, or an amino group is bonded
- Halides include fluorides, chlorides, bromides, iodides, and the like.
- the monocarboxylic acid preferably has 2 to 18 carbon atoms, and more preferably has 2 to 10 carbon atoms.
- the dicarboxylic acid preferably has 4 to 18 carbon atoms, and more preferably has 4 to 10 carbon atoms.
- the substituents on the derivatives of monocarboxylic acids and dicarboxylic acids preferably have 1 to 10 carbon atoms, and more preferably have 1 to 8 carbon atoms.
- a cyclic ester compound can also be used in the second step of the production method (I).
- the cyclic ester compound undergoes a ring-opening addition reaction with the NH group in the structure of the cationic group portion to form an amide bond.
- the cyclic ester compound used in the second step of the production method (I) include lactone compounds having 2 to 18 carbon atoms, such as ⁇ -acetolactone, ⁇ -propiolactone, ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -caprolactone, and ⁇ -nonalactone; condensates of two or more molecules of hydroxycarboxylic acids having 4 to 18 carbon atoms, such as lactide and glycolide, and derivatives in which a substituent such as a hydrocarbon group having 1 to 10 carbon atoms, a sulfonic acid group, a phosphoric acid group, or an amino group is bonded to these lactone compounds or hydroxycarboxylic acid condens
- the ratio of the acid anhydride, acid halide, and cyclic ester compound used in the second step of the production method (I) is not particularly limited, but it is preferable that the sum of the number of moles of the polyalkylene oxide compound having a carboxyl group or a carboxylic acid halide group used in the first step and the number of moles of the acid anhydride, acid halide, and cyclic ester compound used in the second step is 10 to 100 mol % relative to the number of moles of NH groups contained in the (poly)alkyleneamine used in the first step. More preferably, it is 15 to 100 mol %, and even more preferably, it is 20 to 100 mol %.
- Another example of the method (II) for producing the polyalkylene oxide-containing compound of the present invention is a production method including a step of subjecting one or more compounds selected from a cyclic lactone compound and a cyclic lactam compound to a ring-opening addition reaction with an amino group contained in a cationic group (hereinafter, this step is also referred to as the first step), and then a step of introducing a polyalkylene oxide chain into the active hydrogen generated by the ring-opening addition reaction (hereinafter, this step is also referred to as the second step).
- an ester bond or an amide bond can be introduced by ring-opening addition reaction of a caprolactone compound or a caprolactam compound to the hydrogen atom of the amino group of a (poly)alkyleneamine.
- the terminal residue obtained by ring-opening addition reaction of a caprolactone compound or a caprolactam compound is a hydroxyl group or an NH2 group.
- the polyalkylene oxide-containing compound of the present invention can be produced by ring-opening addition reaction of an epoxy compound such as ethylene oxide to this hydroxyl group or NH2 group .
- the (poly)alkyleneamine used in the production method (II) is a compound having the structural formula represented by the above-mentioned general formula (5).
- the lactone compound used in the production method (II) may be ⁇ -lactone (three-membered ring), ⁇ -lactone (four-membered ring), ⁇ -lactone (five-membered ring), ⁇ -lactone (six-membered ring), ⁇ -lactone (seven-membered ring), or a derivative thereof. Specific examples include ⁇ -acetolactone, ⁇ -propiolactone, ⁇ -butyrolactone, ⁇ -valerolactone, and ⁇ -caprolactone.
- the lactam compound may be one or more of ⁇ -lactam (three-membered ring), ⁇ -lactam (four-membered ring), ⁇ -lactam (five-membered ring), ⁇ -lactam (six-membered ring), ⁇ -lactam (seven-membered ring), or a derivative thereof.
- a lactone compound and/or a lactam compound is bonded to the hydrogen atom of the amino group of the (poly)alkyleneamine represented by the general formula (5) through a ring-opening addition reaction of the lactone compound and/or the lactam compound to the (poly)alkyleneamine represented by the general formula (5), thereby obtaining a (poly)alkyleneamine-lactone adduct and/or a (poly)alkyleneamine-lactam adduct.
- An example of the reaction is shown in the following scheme.
- the reaction temperature for the ring-opening addition reaction between the (poly)alkyleneamine represented by the general formula (5) and the lactone compound and/or lactam compound is preferably 0 to 100° C., and more preferably 20 to 80° C.
- the reaction time is preferably 1 hour or longer.
- the terminal residues resulting from the addition reaction of the lactone compound and the lactam compound are hydroxyl groups or NH2 groups.
- the polyalkylene oxide-containing compound of the present invention can be obtained by subjecting this hydroxyl group or NH2 group to a ring-opening addition reaction with an alkylene oxide such as ethylene oxide or propylene oxide.
- the reaction conditions for the ring-opening addition reaction of the alkylene oxide are the same as those for a conventional method.
- the production method (II) may further include a third step after the second step, in which one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound are reacted with the NH group in the structure of the cationic group portion of the product obtained in the second step.
- This step is a step of forming an amide bond in the cationic group portion of the polyalkylene oxide-containing compound to further reduce the NH group in the polyalkylene oxide-containing compound.
- the acid anhydrides, acid halides and cyclic ester compounds that can be used in this third step are the same as those used in the second step of the above-mentioned production method (I).
- the amount of the acid anhydride, acid halide, and cyclic ester compound used in the third step is preferably such that the sum of the number of moles of the cyclic lactone compound or cyclic lactam compound used in the first step and the number of moles of the acid anhydride, acid halide, and cyclic ester compound used in the second step is 10 to 100 mol %, more preferably 15 to 100 mol %, and even more preferably 20 to 100 mol %, relative to the number of moles of NH groups contained in the (poly)alkyleneamine used in the first step.
- Another method (III) for producing the polyalkylene oxide-containing compound of the present invention includes a first step of Michael addition of an ⁇ , ⁇ -unsaturated carbonyl compound having a polyalkylene oxide chain to an amino group, which is a cationic group, and a second step of reacting one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound with the NH group in the structure of the cationic group portion of the product obtained in the first step.
- the ⁇ , ⁇ -unsaturated carbonyl compound having a polyalkylene oxide chain used in the first step of the production method (III) is preferably an (alkoxy)polyalkylene oxide (meth)acrylate or an (alkoxy)polyalkylene glycol (meth)acrylamide, and the compound having an amino group, which is a cationic group, is preferably a polyalkyleneamine.
- the first step is preferably a step of obtaining a compound in which a polyamine and an alkylene oxide are bonded via an ester bond by subjecting the double bond of an (alkoxy)polyalkylene oxide (meth)acrylate or an (alkoxy)polyalkylene glycol (meth)acrylamide to a Michael addition reaction with an amino group of a polyalkyleneamine.
- the (poly)alkyleneamine used in the manufacturing method (III) may be a compound having the structural formula represented by the above-mentioned general formula (5).
- the (alkoxy)polyalkylene oxide (meth)acrylate compound or (alkoxy)polyalkylene glycol (meth)acrylamide used in the manufacturing method (III) may be represented by the following general formula (17).
- R 1 , s, and T are the same as those in general formula (1).
- R 16 is the same or different and is a hydrogen atom or a methyl group.
- G represents O, N, or NH, and d is 1 or 2. When G is N, d is 2, and when G is O or NH, d is 1.
- R 16 , G, T, and d are the same as those in general formula (17).
- m 1 and n 1 each represent an integer of 0 to 300, and m 1 +n 1 is the same as s in general formula (1).
- R 17 and R 18 are the same or different and each represent a hydrocarbon group having 2 to 6 carbon atoms.
- R 17 is a hydrocarbon group having 2 to 6 carbon atoms, preferably a hydrocarbon group having 2 to 4 carbon atoms, more preferably a hydrocarbon group having 2 to 3 carbon atoms, and even more preferably a hydrocarbon group having 2 carbon atoms.
- R 18 is a hydrocarbon group having 3 to 6 carbon atoms, preferably a hydrocarbon group having 3 to 4 carbon atoms.
- m1 is not particularly limited as long as it is an integer of 0 to 300, and is preferably 1 to 10, more preferably 1 to 5, and further preferably 1 to 3. When m1 is 1 or more, R 16 is preferably a hydrogen atom.
- polyalkylene oxide (meth)acrylate compound when m1 is 1 or more are (meth)acrylic acid esters in which an alkylene glycol having 3 or more carbon atoms is bonded to the ester bond moiety, such as (alkoxy)polyethylene glycol (poly)propylene glycol (meth)acrylic acid ester and (alkoxy)polyethylene glycol (poly)butylene glycol (meth)acrylic acid ester.
- m1 When the value of m1 is within the above-mentioned range, hydrophobicity and steric hindrance can be imparted to the ester bond moiety, which is preferable in that the stability of the ester bond can be improved when stored in a protic solvent such as water, methanol, or ethanol.
- n1 is not particularly limited as long as it is an integer of 0 to 300, and is preferably 1 to 200, more preferably 5 to 100, and further preferably 10 to 50. It is preferable that the value of n1 is within the above-mentioned range, since the dispersibility of mud particles, the mud redeposition prevention performance, and the compounding stability in liquid detergent of the polyalkylene oxide-containing compound produced using the compound as a raw material are improved.
- R 17 is a hydrocarbon group having 2 carbon atoms
- the content of -R 17 -O- groups is preferably 70 mol % or more, more preferably 75 mol % or more, and even more preferably 80 mol % or more, assuming that the total amount of -R 18 -O- groups and -R 17 -O- groups in general formula (18) is 100 mol %.
- R 17 is a hydrocarbon group having 2 carbon atoms
- the content of -R 17 -O- groups in the general formula (18) is within the above-mentioned range in order to improve the hydrophilicity of the polyalkylene oxide chain, thereby improving the dispersibility of mud particles and the mud redeposition prevention performance of the polyalkylene oxide-containing compound produced using that compound as a raw material.
- the (poly)alkyleneamine represented by the general formula (5) and the (alkoxy)polyalkyleneoxide (meth)acrylate or (alkoxy)polyalkyleneglycol (meth)acrylamide represented by the general formula (17) or (18) are bonded to the hydrogen atom of the amino group of the (poly)alkyleneamine represented by the general formula (5) by a Michael addition reaction to obtain a (poly)alkyleneamine-(alkoxy)polyalkyleneoxide (meth)acrylate adduct or a (poly)alkyleneamine-(alkoxy)polyalkyleneoxide (meth)acrylamide adduct.
- the reaction temperature for the Michael addition reaction of the (poly)alkyleneamine represented by the general formula (5) and the (alkoxy)polyalkylene oxide (meth)acrylate or (alkoxy)polyalkylene glycol (meth)acrylamide represented by the general formula (17) or (18) is preferably 20 to 100° C., and more preferably 40 to 80° C.
- the reaction time of the first step is preferably 1 hour or more, more preferably 5 hours or more, and further preferably 10 hours or more.
- (meth) acrylic acid may remain.
- the Michael addition of (alkoxy) polyalkylene oxide (meth) acrylate is easier to proceed than that of (meth) acrylic acid, so that the reaction of the (poly) alkylene oxide (meth) amine represented by the general formula (5) and the (alkoxy) polyalkylene oxide (meth) acrylate is carried out at a low temperature, and the (alkoxy) polyalkylene oxide (meth) acrylate can be preferentially added to the (poly) alkylene amine represented by the general formula (5).Furthermore, by increasing the reaction temperature or extending the reaction time, (meth) acrylic acid can also be Michael added to the (poly) alkylene amine represented by the general formula (5).
- reaction when the (poly)alkyleneamine represented by the general formula (5) is reacted with the (alkoxy)polyalkylene oxide (meth)acrylate or (alkoxy)polyalkylene glycol (meth)acrylamide represented by the general formula (17) or the general formula (18), the reaction may be carried out without a solvent.
- alcohols such as methanol and ethanol
- alkanes such as pentane, hexane, and cyclohexane
- ethers such as diethyl ether and tetrahydrofuran
- polar solvents such as dimethyl sulfoxide and dimethylformamide
- water and mixed solvents of water and an organic solvent
- the second step of the production method (III) is a step of reacting an NH group in the structure of the cationic group portion of the (poly)alkyleneamine-(alkoxy)polyalkyleneoxide-(meth)acrylate adduct or (poly)alkyleneamine-(alkoxy)polyalkyleneoxide-(meth)acrylamide adduct obtained in the first step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
- This step reduces the number of NH groups in the structure of the (poly)alkyleneamine-(alkoxy)polyalkyleneoxide (meth)acrylate adduct or the (poly)alkyleneamine-(alkoxy)polyalkyleneoxide (meth)acrylamide adduct, thereby making it possible to impart excellent storage stability in the detergent composition.
- the amount of the acid anhydride, acid halide, or cyclic ester compound used in the second step is preferably such that the molar number of the acid anhydride, acid halide, or cyclic ester compound used in the second step is 10 to 100 mol %, more preferably 15 to 90 mol %, and even more preferably 20 to 80 mol %, relative to the molar number of NH groups contained in the (poly)alkyleneamine used in the first step.
- a production method similar to production method (III) includes a method of obtaining the polyalkylene oxide-containing compound of the present invention by carrying out a first step of Michael addition of an ⁇ , ⁇ -unsaturated carbonyl compound having a polyalkylene oxide chain to an amino group contained in a cationic group, and a second step of reacting an NH group in the structure of the cationic group portion of the product obtained in the first step with one or more compounds selected from acid anhydrides, acid halides, and cyclic ester compounds.
- Another example of a production method similar to production method (III) is a method for obtaining a polyalkylene oxide-containing compound of the present invention by carrying out a first step of Michael addition of an ⁇ , ⁇ -unsaturated carbonyl compound to an amino group, which is a cationic group, a second step of introducing a polyalkylene oxide chain into the product obtained in the first step, and a third step of reacting an NH group in the structure of the cationic group portion of the product obtained in the second step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
- Another example of the manufacturing method (IV) is a method for obtaining the polyalkylene oxide-containing compound of the present invention by carrying out a first step of introducing an amide bond by Michael addition of the double bond of acrylamide to the amino group of a (poly)alkyleneamine, a second step of carrying out a ring-opening addition reaction of an epoxy compound such as ethylene oxide with the amino group or hydroxyl group, which is the terminal residue obtained by the Michael addition reaction, and a third step of reacting the NH group in the structure of the cationic group portion of the product obtained in the second step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
- Another example of the manufacturing method (V) is a method for obtaining the polyalkylene oxide-containing compound of the present invention by carrying out a first step of subjecting the hydrogen atoms of the amino groups of a (poly)alkyleneamine to a ring-opening addition reaction with an epoxy compound such as ethylene oxide, a second step of acetalizing the (poly)alkyleneamine alkoxylate obtained in the first step with an (alkoxy)polyalkylene oxide, an acetalizing agent, and an acid catalyst, and a third step of reacting the NH group in the structure of the cationic group portion of the product obtained in the second step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
- an epoxy compound such as ethylene oxide
- Another example of the production method (VI) is a method for obtaining the polyalkylene oxide-containing compound of the present invention by carrying out a first step of Michael addition of the double bond of an alkyl (meth)acrylate to the amino group of a (poly)alkyleneamine, a second step of ester-amide exchange of the ester-containing compound obtained in the first step with an (alkoxy)polyalkylene oxide-containing terminal amine compound, and a third step of reacting the NH group in the structure of the cationic group portion of the product obtained in the second step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
- the production methods (I) to (VI) may further include, in addition to the above-mentioned steps, a step of reducing the number of unreacted NH groups by subjecting unreacted NH groups, which are not bonded to a linking group contained in the cationic group, to one or more of a Michael addition reaction and an epoxy compound addition reaction. More specifically, the method may include a step of reducing the number of unreacted NH groups by subjecting an alkyl acrylate such as methyl acrylate to Michael addition and/or an epoxy compound such as ethylene oxide or propylene oxide to unreacted NH groups that are not bonded to a linking group contained in the cationic group.
- the above-mentioned production method may further include a step of neutralizing with an acid compound as another method for reducing the number of NH groups.
- a step of neutralizing with an acid compound as another method for reducing the number of NH groups.
- the stability of the polyalkylene oxide-containing compound of the present invention is further improved. More specifically, it is preferable to reduce the number of NH groups by neutralizing unreacted NH groups that are not bonded to a linking group contained in the cationic group with an acid compound such as acetic acid, citric acid, hydrochloric acid, phosphoric acid, nitric acid, sulfuric acid, p-toluenesulfonic acid, or other common acid compounds.
- the amount of the acid compound added is preferably 50 to 300 mol % based on the NH groups contained in the cationic groups before the addition of the acid compound.
- polyalkylene oxide-containing compound of the present invention can be suitably used for detergent builders, detergents, water treatment agents, dispersants, fiber treatment agents, scale inhibitors (scale inhibitors), cement additives, metal ion sequestering agents, thickeners, various binders, etc. Among these, it can be suitably used for detergent builders, detergents, water treatment agents, and dispersants.
- the present invention further relates to a detergent builder, a detergent, a detergent composition, a water treatment agent, or a dispersant containing, as an essential component, the polyalkylene oxide-containing compound of the present invention or the polyalkylene oxide-containing compound produced by the production method of the present invention.
- the detergent and detergent composition of the present invention may be in a solid or liquid form, and may be for use in dishes or laundry.
- the content of the polyalkylene oxide-containing compound of the present invention in the detergent or detergent composition of the present invention is preferably 0.1% by mass to 15% by mass, more preferably 0.3% by mass to 10% by mass, and even more preferably 0.5% by mass to about 5% by mass, based on the total amount of the detergent or cleaning composition.
- the detergent and detergent composition of the present invention may contain, in addition to the polyalkylene oxide-containing compound of the present invention, one or more other components such as a solvent, a surfactant, a cleaning auxiliary additive, and an encapsulating agent.
- cleaning auxiliary additives include builders, surfactants or thickeners, mud stain removal/redeposition prevention agents, polymeric stain release agents, polymeric dispersants, polymeric grease cleaning agents, enzymes, enzyme stabilizing systems, bleaching compounds, bleaching agents, bleach activators, bleaching catalysts, brightening agents, dyes, hueing agents, dye transfer inhibitors, chelating agents, foam suppressors, softeners, fragrances, and the like, and these may be used alone or in combination of two or more.
- a jacketed glass reactor (capacity: 1 liter) equipped with a thermometer, a stirrer, a product water separator, a reflux condenser as a condenser, and a nitrogen inlet tube was charged with 538.93 g of compound (1), 35.48 g of acrylic acid, 19.06 g of paratoluenesulfonic acid monohydrate, 0.14 g of phenothiazine, 0.03 g of 4-hydroxyTEMPO, and 57.44 g of cyclohexane, and the esterification reaction was carried out at a reaction temperature of 115°C. It was confirmed that the esterification rate reached 97% in 60 hours.
- a jacketed glass reactor (capacity: 1 liter) equipped with a thermometer, a stirrer, a product water separator, a reflux condenser as a condenser, and a nitrogen inlet tube was charged with 363.89 g of compound (3), 38.44 g of acrylic acid, 19.07 g of 70% paratoluenesulfonic acid monohydrate, 0.10 g of phenothiazine, 0.02 g of 4-hydroxy TEMPO, and 40.33 g of cyclohexane, and the esterification reaction was carried out at a reaction temperature of 110°C. It was confirmed that the esterification rate (reaction rate of compound (3)) reached 95% in 48 hours.
- a jacketed glass reaction vessel (capacity: 1 liter) equipped with a thermometer, a stirrer, a water separator, a reflux condenser as a condenser, and a nitrogen inlet tube was charged with 671.88 g of compound (6), 60.31 g of acrylic acid, 34.65 g of 70% paratoluenesulfonic acid monohydrate, 0.18 g of phenothiazine, 0.04 g of 4-hydroxyTEMPO, and 72.54 g of cyclohexane, and the esterification reaction was carried out at a reaction temperature of 110°C. It was confirmed that the esterification rate (reaction rate of compound (6)) reached 95% in 67 hours.
- esterification reaction liquid 839.60 g 13.94 g of 48% aqueous sodium hydroxide solution and 48.62 g of water were added to neutralize the paratoluenesulfonic acid, and the temperature was raised to 105°C, and cyclohexane was distilled off by azeotropy with water.
- the internal temperature of the jacketed glass reactor reached 98° C., nitrogen was introduced into the reaction solution in the reactor to expel dissolved cyclohexane, and adjustment water was added to obtain a 94% aqueous solution of the esterified product (compound (7)).
- ⁇ Second step> 4.50 g of polymer (1) was charged into a glass reaction vessel equipped with a reflux condenser and a stirrer, and the temperature was raised to 50° C. while stirring. After the temperature was raised, 0.30 g of maleic anhydride (manufactured by Nippon Shokubai) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 5 hours. In this way, a polymer (polymer (2)) was obtained, which is a polyalkylene oxide-containing compound of the present invention, in which an NH group contained in a cationic group not bonded to a linking group is converted into an amide bond. The polymer (2) was 66% in the resulting reaction liquid.
- Example 2 ⁇ First step> The same procedure as in the first step of Example 1 was carried out to obtain polymer (1).
- ⁇ Second step> 4.50 g of polymer (1) was charged into a glass reaction vessel equipped with a reflux condenser and a stirrer, and the temperature was raised to 50° C. while stirring. After the temperature was raised, 0.40 g of propionic anhydride (manufactured by Fujifilm Wako Pure Chemical Industries, first grade) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 5 hours.
- propionic anhydride manufactured by Fujifilm Wako Pure Chemical Industries, first grade
- polymer (3) which is a polyalkylene oxide-containing compound of the present invention, in which the NH group contained in the cationic group to which no linking group is bonded is converted into an amide bond.
- the polymer (3) was 67% in the obtained reaction solution.
- Example 3 The same procedure as in the first step of Example 1 was carried out to obtain polymer (1).
- ⁇ Second step> 4.50 g of polymer (1) was charged into a glass reaction vessel equipped with a reflux condenser and a stirrer, and the temperature was raised to 50° C. while stirring. After the temperature was raised, 0.30 g of succinic anhydride (manufactured by Fujifilm Wako Pure Chemical Industries, special grade) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 5 hours.
- succinic anhydride manufactured by Fujifilm Wako Pure Chemical Industries, special grade
- polymer (4) which is a polyalkylene oxide-containing compound of the present invention, in which an NH group contained in a cationic group not bonded to a linking group is converted into an amide bond.
- the polymer (4) was 66% in the obtained reaction solution.
- Example 4 ⁇ First step> The same procedure as in the first step of Example 1 was carried out to obtain polymer (1).
- ⁇ Second step> 4.50 g of polymer (1) was charged into a glass reaction vessel equipped with a reflux condenser and a stirrer, and the temperature was raised to 50° C. while stirring. After the temperature was raised, 0.45 g of phthalic anhydride (manufactured by Fujifilm Wako Pure Chemical Industries, special grade) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 5 hours.
- phthalic anhydride manufactured by Fujifilm Wako Pure Chemical Industries, special grade
- polymer (5) which is a polyalkylene oxide-containing compound of the present invention, in which an NH group contained in a cationic group not bonded to a linking group is converted into an amide bond.
- the polymer (5) was 67% in the obtained reaction liquid.
- Example 5 The same procedure as in the first step of Example 1 was carried out to obtain polymer (1).
- ⁇ Second step> 4.50 g of polymer (1) was charged into a glass reaction vessel equipped with a reflux condenser and a stirrer, and the temperature was raised to 50° C. while stirring. After the temperature was raised, 0.31 g of acetic anhydride (manufactured by Fujifilm Wako Pure Chemical Industries, first grade) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 5 hours.
- acetic anhydride manufactured by Fujifilm Wako Pure Chemical Industries, first grade
- Example 6 The same procedure as in the first step of Example 1 was carried out to obtain polymer (1).
- ⁇ Second step> A glass reaction vessel equipped with a reflux condenser and a stirrer was charged with 6.00 g of polymer (1), and the temperature was raised to 50° C. while stirring. After the temperature was raised, 0.58 g of ⁇ -caprolactone (Tokyo Chemical Industry Co., Ltd.) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 5 hours.
- ⁇ -caprolactone Tokyo Chemical Industry Co., Ltd.
- polymer (7) which is a polyalkylene oxide-containing compound of the present invention, was obtained in which an NH group contained in a cationic group not bonded to a linking group was converted into an amide bond.
- the content of polymer (7) in the obtained reaction liquid was 67%.
- polyethyleneimine manufactured by Nippon Shokubai, average molecular weight 600
- ⁇ Second step> 5.02 g of polymer (8) was placed in a glass reaction vessel equipped with a reflux condenser and a stirrer, and the temperature was raised to 50° C. with stirring. After heating, 0.30 g of maleic anhydride (manufactured by Nippon Shokubai) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 3 hours. In this manner, a polymer (polymer (9)) was obtained, which is a polyalkylene oxide-containing compound of the present invention, in which an NH group contained in a cationic group not bonded to a linking group is converted into an amide bond.
- polymer (9) is a polyalkylene oxide-containing compound of the present invention, in which an NH group contained in a cationic group not bonded to a linking group is converted into an amide bond.
- Example 8 First step> 0.70 g of polyethyleneimine (manufactured by Nippon Shokubai, average molecular weight 600), 9.81 g of compound (7) and 1.91 g of pure water were charged into a glass reaction vessel equipped with a reflux condenser and a stirrer, and the atmosphere inside the reaction vessel was replaced with nitrogen. Thereafter, the temperature was raised to 60° C. with stirring, and the reaction was continued for 10 hours.
- polyethyleneimine manufactured by Nippon Shokubai, average molecular weight 600
- compound (7) 1.91 g of pure water
- polymer (11) which is a polyalkylene oxide-containing compound of the present invention, in which an NH group contained in a cationic group not bonded to a linking group is converted into an amide bond.
- Comparative Example 1 Polyethyleneimine ethoxylate (product name PN100, manufactured by Nippon Shokubai) was used as a comparative polymer (1).
- Comparative Example 2 10.0 g of methanol, 0.028 g of 4-methoxyphenol, and 2.76 g of trimethylpropane ethoxylate triacrylate (Aldrich) were mixed and stirred in a glass reaction vessel equipped with a reflux condenser and a stirrer. 2.24 g of N,N'-bis(3-aminopropyl)ethylenediamine (Tokyo Chemical Industry Co., Ltd.) was slowly dropped into the mixed solution. The mixture was stirred at 60°C for 15 hours to obtain a comparative polymer solution (2). It was confirmed by 1H-NMR that the peak derived from acrylate had disappeared.
- Polymers (2) to (6), (9), and (11) produced in Examples 1 to 5, and comparative polymers (1) and (3) in Comparative Examples 1 and 2 were subjected to stability tests in water, stability tests in a surfactant blend, and biodegradability tests by the following methods. The results are shown in Table 1.
- the peaks from 16.0 min to 18.5 min were taken as the polymer peaks (for polymers (9) and (11), the peaks from 16.0 min to 19.0 min) were taken as the reduction rate of the polymer-derived peak area before and after storage at 60 ° C., which was calculated by the following formula as the polymer decomposition rate, and was used as a stability test in water.
- Decomposition rate (%) (peak area derived from polymer before test ⁇ peak area derived from polymer after test)/(peak area derived from polymer before test) ⁇ 100
- ⁇ Stability test in surfactant blend> Preparation of surfactant formulations: First, 64.0g of propylene glycol and 16.0g of ethanol were mixed to prepare a compatibilizer. 269.2g of 65% linear alkylbenzenesulfonate sodium (LAS) (Neopelex G65, Kao) was mixed with 50.0g of the compatibilizer prepared above, and then 180.7g of pure water was added and stirred to prepare a 35% linear alkylbenzenesulfonate aqueous solution.
- LAS linear alkylbenzenesulfonate sodium
- the 5% polymer solution was adjusted to 0.5% with a GPC eluent and subjected to GPC measurement.
- the 5% polymer solution was stored at 60°C for 24 hours, and then GPC measurement was performed again.
- the peaks at 16.0 min to 18.5 min in the GPC chart were regarded as polymer peaks (for polymers (9) and (11), the peaks were 16.0 min to 19.0 min), and the reduction rate of the peak area derived from the polymer before and after storage at 60°C was calculated as the polymer decomposition rate using the following formula, which was used as a stability test in the surfactant blend.
- Decomposition rate (%) (peak area derived from polymer before test ⁇ peak area derived from polymer after test)/(peak area derived from polymer before test) ⁇ 100
- Solution A 0.850 g of potassium dihydrogen phosphate ( KH2PO4 ), 2.175 g of dipotassium hydrogen phosphate ( K2HPO4 ), 6.7217 g of disodium hydrogen phosphate-12-hydrate ( Na2HPO4.12H2O ), and 0.050 g of ammonium chloride ( NH4Cl ) were weighed into a 50 ml sample bottle, dissolved in an appropriate amount of water , and transferred to a 100 ml measuring flask, and then water was added up to the mark.
- KH2PO4 potassium dihydrogen phosphate
- K2HPO4 dipotassium hydrogen phosphate
- Na2HPO4.12H2O disodium hydrogen phosphate-12-hydrate
- NH4Cl ammonium chloride
- Solution B 3.640 g of calcium chloride dihydrate (CaCl 2 .2H 2 O) was dissolved in an appropriate amount of water and transferred to a 100 ml measuring flask, and water was then added up to the marked line.
- Solution C 2.250 g of magnesium sulfate heptahydrate (MgSO 4 .7H 2 O) was dissolved in an appropriate amount of water and transferred to a 100 ml measuring flask, and water was then added up to the marked line.
- Solution D 0.025 g of iron chloride (III) hexahydrate (FeCl 3 .6H 2 O) was dissolved in an appropriate amount of water and transferred to a 100 ml measuring flask, and water was then added up to the marked line.
- the above stock medium solutions A to D were adjusted to 25°C, and 10 ml of A was added to a 1 L volumetric flask using a whole pipette, and diluted with approximately 800 ml of water. Then, 1 ml each of B, C, and D was added using a whole pipette, and diluted to the mark with water adjusted to 25°C. Multiple portions of the above medium were prepared according to the amount required for the test. The prepared medium was transferred to a 5 L beaker, mixed, and bubbled for more than 1 hour while stirring. Preparation of sludge solution: The sludge used in the biodegradability test was obtained from Minami Suita Sewage Treatment Plant.
- the concentration of the obtained sludge was measured by the following method.
- the obtained sludge was bubbled while stirring, 5 ml was taken using a whole pipette, and suction filtered using filter paper. Five sheets of filter paper on which the sludge was collected in this way were prepared, and after drying in a dryer at 105°C for 1 hour, the concentration of the sludge was calculated from the average weight loss of the five sheets.
- This sludge was diluted with the medium prepared above to prepare a 1000 ppm sludge solution.
- Preparation of polymer aqueous solution The polymers obtained in the Examples and Comparative Examples were diluted with pure water to obtain 2% by mass aqueous polymer solutions.
- sodium benzoate was diluted with pure water to obtain a 2% by mass aqueous sodium benzoate solution.
- BOD test A pressure sensor type BOD meter was used to measure the BOD. 144.75 g of the medium prepared above was weighed into a flanking bottle, and 0.75 g of a 2% polymer aqueous solution was added. 0.75 g of pure water was added for blank measurement, and 0.75 g of a 2% sodium benzoate aqueous solution was added for standard substance measurement. The pH of the solution was then measured, and the pH was adjusted with a 0.1 M hydrochloric acid aqueous solution so that the pH value of the solution was 7.4 ⁇ 0.2.
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Abstract
Description
本発明は、生分解性、及び洗剤組成物中での保存安定性に優れるポリアルキレンオキシド含有化合物、その製造方法、当該化合物を含有する洗剤組成物に関するものである。 The present invention relates to a polyalkylene oxide-containing compound that is biodegradable and has excellent storage stability in a detergent composition, a method for producing the compound, and a detergent composition containing the compound.
従来、ポリアルキレンイミンを主鎖とし、エチレンオキシド等がポリアルキレンイミン中の窒素原子に付加した重合体は、ポリアルキレンイミンポリアルキレンオキシドとして知られている。この重合体は、高分子系ビルダーとして作用することが知られており、液体洗剤中に溶けるという性質を有することから、液体洗剤を構成する成分として使用されている。ポリアルキレンイミンポリアルキレンオキシドを活性剤と共に洗剤中に含有させると、洗濯により取り除かれた汚れによる再汚染を防止して、高い洗浄力を発揮することになる。 Conventionally, polymers in which polyalkyleneimine has a main chain and ethylene oxide or the like is added to the nitrogen atom in the polyalkyleneimine have been known as polyalkyleneimine polyalkyleneoxide. This polymer is known to act as a polymer builder, and is used as a component of liquid detergents because it has the property of dissolving in liquid detergents. When polyalkyleneimine polyalkyleneoxide is contained in a detergent together with an activator, it prevents re-contamination due to dirt removed by washing, and exerts high cleaning power.
ポリアルキレンイミンポリアルキレンオキシドについては、従来より様々な研究がされており、例えば、特許文献1では、ポリアルキレンオキシドをもつアルキレンイミン単量体単位を有するポリアルキレンイミンアルキレンオキシド共重合体のポリアルキレンオキシドの末端基に、無水マレイン酸を付加反応させた構造の共重合体が開示されている。 Various studies have been conducted on polyalkyleneimine polyalkyleneoxide. For example, Patent Document 1 discloses a copolymer having a structure in which maleic anhydride is added to the terminal group of the polyalkyleneoxide of a polyalkyleneimine alkyleneoxide copolymer having an alkyleneimine monomer unit with polyalkyleneoxide.
また、特許文献2では、ポリアルキレンオキシド鎖を有するアルキレンアミン構造単位を含むポリアルキレンアミンアルキレンオキシド系共重合体であって、ポリアルキレンアミンアルキレンオキシド系共重合体の有するポリアルキレンオキシド鎖の末端基の一部または全部が、ラウリルグリシジルエーテルで付加反応をさせた構造の重合体が開示されている。更に特許文献3では、ポリマーを構成する構造として、少なくとも2つのアミノ基を有する少なくとも1つのアミンと、所定のアクリレートから選択される少なくとも1つのアクリレートと、少なくとも1つのモノアクリレートとをそれぞれ所定の割合で含むポリマーが開示されている。 Patent Document 2 discloses a polyalkyleneamine alkyleneoxide copolymer containing an alkyleneamine structural unit having a polyalkyleneoxide chain, in which a part or all of the terminal groups of the polyalkyleneoxide chain of the polyalkyleneamine alkyleneoxide copolymer have been subjected to an addition reaction with lauryl glycidyl ether. Patent Document 3 discloses a polymer having a structure constituting the polymer, the structure of which includes at least one amine having at least two amino groups, at least one acrylate selected from predetermined acrylates, and at least one monoacrylate, each in a predetermined ratio.
ところで本発明者らは、これまでの検討により、ポリアルキレンオキシド鎖を有するアルキレンアミン構造単位を含むポリアルキレンオキシド系共重合体のアルキレンオキシドの末端基を修飾した重合体を洗剤組成物に用いることで、再汚染防止能が向上することを見出してきた。 By the way, the inventors have found through their investigations that the anti-redeposition ability can be improved by using in a detergent composition a polymer in which the alkylene oxide end group of a polyalkylene oxide copolymer containing an alkyleneamine structural unit having a polyalkylene oxide chain is modified.
しかしながら、特許文献1~3に記載の、ポリアルキレンオキシド鎖を有するアルキレンアミン構造単位を含むポリアルキレンアミンアルキレンオキシド系共重合体のアルキレンオキシドの末端基を修飾した重合体は、生分解性や洗剤組成物中での保存安定性に優れたものとする改良の余地があった。 However, the polymers in which the alkylene oxide end groups of the polyalkyleneamine alkylene oxide copolymers containing alkyleneamine structural units having polyalkylene oxide chains, as described in Patent Documents 1 to 3, have been modified, have room for improvement in terms of biodegradability and storage stability in detergent compositions.
本発明は欺かる点に鑑みてなされたものであり、良好な生分解性、及び、洗剤組成物中での良好な保存安定性を有するポリアルキレンオキシド含有化合物、その製造方法、当該化合物を含有する洗剤組成物を提供することを目的とする。 The present invention has been made in consideration of the above-mentioned problems, and aims to provide a polyalkylene oxide-containing compound having good biodegradability and good storage stability in a detergent composition, a method for producing the compound, and a detergent composition containing the compound.
本発明者は、良好な再汚染防止能、及び、洗剤組成物中での良好な保存安定性を有するポリアルキレンオキシド含有化合物について検討し、カチオン基、ポリアルキレンオキシドに由来する構造単位、及び、ポリアルキレンオキシドに由来する構造単位に結合した連結基を有し、更にカチオン基が、少なくとも一つのアミド結合を有する構造のポリアルキレンオキシド含有化合物が、再汚染防止能に優れるとともに、洗剤組成物中での保存安定性も良好な重合体であることを見出し、本発明に到達したものである。 The present inventors have investigated polyalkylene oxide-containing compounds that have good anti-soil redeposition ability and good storage stability in detergent compositions, and have found that a polyalkylene oxide-containing compound having a cationic group, a structural unit derived from polyalkylene oxide, and a linking group bonded to the structural unit derived from polyalkylene oxide, and further having a structure in which the cationic group has at least one amide bond, is a polymer that has excellent anti-soil redeposition ability and also has good storage stability in detergent compositions, thereby arriving at the present invention.
すなわち本発明は、以下のとおりである。
[1]カチオン基、連結基、及び、ポリアルキレンオキシドに由来する構造単位を有するポリアルキレンオキシド含有化合物であって、
前記連結基が、ポリアルキレンオキシドに由来する構造単位に結合しており、
前記カチオン基が、少なくとも一つのアミド結合を有する
ことを特徴とするポリアルキレンオキシド含有化合物。
That is, the present invention is as follows.
[1] A polyalkylene oxide-containing compound having a cationic group, a linking group, and a structural unit derived from a polyalkylene oxide,
the linking group is bonded to a structural unit derived from a polyalkylene oxide,
A polyalkylene oxide-containing compound, wherein the cationic group has at least one amide bond.
[2]前記連結基が、エステル基、チオエステル基、アミド基、チオアミド基、アセタール基、ヘミアセタール基、ヘミケタール基から選ばれる一つ以上の基である
ことを特徴とする[1]に記載のポリアルキレンオキシド含有化合物。
[2] The polyalkylene oxide-containing compound according to [1], wherein the linking group is one or more groups selected from an ester group, a thioester group, an amide group, a thioamide group, an acetal group, a hemiacetal group, and a hemiketal group.
[3]下記一般式(1)で表される置換基と、 [3] A substituent represented by the following general formula (1),
(一般式(1)中、R1は、同一又は異なって、炭素数2~6の炭化水素基を表す。Xは、-C(=α1)-β1-基、>C=α1基、-α1-CR2R3-β1-基、-CR4(OH)-α1-基から選ばれる1種以上を表し、α1、β1は、同一又は異なって、ヘテロ原子、又は、ヘテロ原子に水素原子が結合した基を表す。R2、R3、R4は、同一又は異なって、水素原子、又は、炭素数1~10の有機基を表す。sは、1~300の整数である。Yは、直接結合、炭素数1~10の直鎖もしくは分岐の炭化水素基、又は、下記一般式(2)で表される置換基を表す。Zは、直接結合、-(CH2)n-(S)m-(CH2)p-O-基、-(CH2)n-α2-基、又は、下記一般式(3)で表される置換基を表す。α2はヘテロ原子、又は、ヘテロ原子に水素原子が結合した基を表す。mは0または1であり、nは1~10の整数である。pは1~10の整数である。Tは、水素原子、又は、炭素数1~30の有機基を表す。) In the general formula (1), R 1 is the same or different and represents a hydrocarbon group having 2 to 6 carbon atoms. X is one or more selected from a -C(=α 1 )-β 1 - group, a >C=α 1 group, a -α 1 -CR 2 R 3 -β 1 - group, and a -CR 4 (OH)-α 1 - group, and α 1 and β 1 are the same or different and represent a hetero atom or a group in which a hydrogen atom is bonded to a hetero atom. R 2 , R 3 , and R 4 are the same or different and represent a hydrogen atom or an organic group having 1 to 10 carbon atoms. s is an integer from 1 to 300. Y is a direct bond, a linear or branched hydrocarbon group having 1 to 10 carbon atoms, or a substituent represented by the following general formula (2). Z is a direct bond, -(CH 2 ) n -(S) m -(CH 2 ) p represents an -O- group, a -(CH 2 ) n -α 2 - group, or a substituent represented by the following general formula (3). α 2 represents a heteroatom or a group in which a hydrogen atom is bonded to a heteroatom. m is 0 or 1, and n is an integer from 1 to 10. p is an integer from 1 to 10. T represents a hydrogen atom or an organic group having 1 to 30 carbon atoms.
(一般式(2)中、qは、1~300の整数である。R5、R6は、同一又は異なって、炭素数2~6の炭化水素基を表す。) (In general formula (2), q is an integer of 1 to 300. R 5 and R 6 are the same or different and each represents a hydrocarbon group having 2 to 6 carbon atoms.)
(一般式(3)中、nは、1~10の整数である。)
二つ以上の窒素原子を有するカチオン基とを有し、
前記一般式(1)で表される置換基が、前記カチオン基に含まれる窒素原子の少なくとも一つ以上と結合している
ことを特徴とする[1]又は[2]に記載のポリアルキレンオキシド含有化合物。
(In general formula (3), n is an integer from 1 to 10.)
and a cationic group having two or more nitrogen atoms,
The polyalkylene oxide-containing compound according to [1] or [2], characterized in that the substituent represented by the general formula (1) is bonded to at least one nitrogen atom contained in the cationic group.
[4]前記一般式(1)に記載の置換基中のXのα1、β1のヘテロ原子が、酸素原子、もしくは、窒素原子であることを特徴とする[3]に記載のポリアルキレンオキシド含有化合物。 [4] The polyalkylene oxide-containing compound according to [3], wherein the heteroatoms α 1 and β 1 of X in the substituent represented by the general formula (1) are oxygen atoms or nitrogen atoms.
[5]前記一般式(1)に記載の置換基中のYが、炭素数2~4の炭化水素基であることを特徴とする[3]又は[4]に記載のポリアルキレンオキシド含有化合物。 [5] The polyalkylene oxide-containing compound according to [3] or [4], characterized in that Y in the substituent group according to the general formula (1) is a hydrocarbon group having 2 to 4 carbon atoms.
[6]前記ポリアルキレンオキシド含有化合物に含まれるNH基の量が、ポリアルキレンオキシド含有化合物に含まれる窒素原子の総モル数に対して80mol%以下である
ことを特徴とする[3]~[5]のいずれかに記載のポリアルキレンオキシド含有化合物。
[6] The polyalkylene oxide-containing compound according to any one of [3] to [5], characterized in that the amount of NH groups contained in the polyalkylene oxide-containing compound is 80 mol% or less based on the total number of moles of nitrogen atoms contained in the polyalkylene oxide-containing compound.
[7][1]~[6]のいずれかに記載のポリアルキレンオキシド含有化合物の製造方法であって、
前記製造方法は、ポリアルキレンオキシド鎖を有するα,β-不飽和カルボニル化合物をカチオン基であるアミノ基にマイケル付加する第一工程と、
第一工程で得られた生成物のカチオン基部分の構造中のNH基に酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させる第二工程とを含む
ことを特徴とするポリアルキレンオキシド含有化合物の製造方法。
[7] A method for producing a polyalkylene oxide-containing compound according to any one of [1] to [6], comprising the steps of:
The production method includes a first step of subjecting an α,β-unsaturated carbonyl compound having a polyalkylene oxide chain to a cationic amino group by Michael addition;
and a second step of reacting an NH group in the structure of the cationic group portion of the product obtained in the first step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
[8][1]~[6]のいずれかに記載のポリアルキレンオキシド含有化合物の製造方法であって、
前記製造方法は、環状ラクトン化合物、環状ラクタム化合物から選ばれる1種以上の化合物をカチオン基であるアミノ基に開環付加反応させる第一工程と、
前記第一工程で生成した活性水素に、ポリアルキレンオキシド鎖を導入する第二工程と
第二工程で得られた生成物のカチオン基部分の構造中のNH基に酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させる第三工程とを含む
ことを特徴とするポリアルキレンオキシド含有化合物の製造方法。
[8] A method for producing a polyalkylene oxide-containing compound according to any one of [1] to [6], comprising the steps of:
The production method includes a first step of subjecting one or more compounds selected from a cyclic lactone compound and a cyclic lactam compound to a ring-opening addition reaction with an amino group, which is a cationic group;
A method for producing a polyalkylene oxide-containing compound, comprising: a second step of introducing a polyalkylene oxide chain into the active hydrogen generated in the first step; and a third step of reacting an NH group in the structure of the cationic group portion of the product obtained in the second step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
[9][1]~[6]のいずれかに記載のポリアルキレンオキシド含有化合物を含む洗剤又は洗剤組成物。 [9] A detergent or detergent composition containing a polyalkylene oxide-containing compound according to any one of [1] to [6].
本発明のポリアルキレンオキシド含有化合物は、良好な生分解性、及び、洗剤組成物中での良好な保存安定性を有することから、洗剤組成物の成分として好適に用いることができる。
本発明のポリアルキレンオキシド含有化合物の製造方法は、このようなポリアルキレンオキシド含有化合物を製造するための好適な方法である。
The polyalkylene oxide-containing compound of the present invention has good biodegradability and good storage stability in a detergent composition, and therefore can be suitably used as a component of a detergent composition.
The method for producing a polyalkylene oxide-containing compound of the present invention is a suitable method for producing such a polyalkylene oxide-containing compound.
以下、本発明の実施形態を詳細に説明する。以下の好ましい実施形態の説明は、本質的に例示に過ぎず、本発明、その適用物或いはその用途を制限することを意図するものでは全くない。
また、以下において記載する本発明の個々の好ましい形態を2つ以上組み合わせたものもまた、本発明の好ましい形態である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The following preferred embodiments of the present invention are merely exemplary in nature and are not intended to limit the present invention, its applications, or its uses.
Furthermore, a combination of two or more of the individual preferred embodiments of the present invention described below is also a preferred embodiment of the present invention.
これ以降の説明において特に記載がない限り、「%」は「質量%」を、「部」は「質量部」を、それぞれ意味し、範囲を示す「A~B」は、A以上B以下であることを示す。また、本発明において、「(メタ)アクリレ-ト」は、「アクリレ-ト」または「メタクリレ-ト」を意味し、「(メタ)アクリル」は、「アクリル」または「メタクリル」を意味する。 Unless otherwise specified in the following explanation, "%" means "% by mass", "parts" means "parts by mass", and the range "A to B" indicates that the range is from A to B. In addition, in the present invention, "(meth)acrylate" means "acrylate" or "methacrylate", and "(meth)acrylic" means "acrylic" or "methacrylic".
1.ポリアルキレンオキシド含有化合物
本発明のポリアルキレンオキシド含有化合物は、以下の1)~4)の置換基及び構造単位を有している。
1)カチオン基
2)連結基
3)ポリアルキレンオキシドに由来する構造単位
4)カチオン基に結合したアミド構造
1. Polyalkylene Oxide-Containing Compound The polyalkylene oxide-containing compound of the present invention has the following substituents and structural units 1) to 4).
1) a cationic group; 2) a linking group; 3) a structural unit derived from a polyalkylene oxide; and 4) an amide structure bonded to a cationic group.
前記カチオン基は、アミノ基を有する基である。アミノ基は、第1級アミン、第2級アミン、第3級アミン、第4級アミンの形態を取りうる。
本発明のポリアルキレンオキシド含有化合物において、カチオン基は、アミノ基を一つ有するものであってもよく、二つ以上有するものであってもよいが、アミノ基を二つ以上有することが好ましい。ポリアルキレンオキシド含有化合物が構造中にアミノ基を二つ以上有する場合、カチオン基は、アミノ基を有する構造単位を二つ以上有する重合体の形態であってもよい。カチオン基の具体例については後述する。
The cationic group is a group having an amino group, which may be in the form of a primary amine, a secondary amine, a tertiary amine, or a quaternary amine.
In the polyalkylene oxide-containing compound of the present invention, the cationic group may have one amino group or may have two or more amino groups, but it is preferable that the cationic group has two or more amino groups.When the polyalkylene oxide-containing compound has two or more amino groups in its structure, the cationic group may be in the form of a polymer having two or more structural units having amino groups.Specific examples of the cationic group will be described later.
本発明のポリアルキレンオキシド含有化合物は、ポリアルキレンオキシドに由来する構造単位と前記カチオン基(または前記カチオン基を有する構造単位)が直接結合するのではなく、前記連結基を介して繋ぎ合わさった構造を有する化合物であることが好ましい。また本発明のポリアルキレンオキシド含有化合物は、カチオン基が有するアミノ基の窒素原子と連結基とが結合した構造を有する化合物であることが好ましい。
なお、本発明において、ポリアルキレンオキシドに由来する構造単位とは、-R-O-(Rは、アルキレン基を表す。)で表される構造が複数結合した構造単位を意味する。
The polyalkylene oxide-containing compound of the present invention is preferably a compound having a structure in which the structural unit derived from polyalkylene oxide and the cationic group (or the structural unit having the cationic group) are not directly bonded, but are linked via the linking group.Furthermore, the polyalkylene oxide-containing compound of the present invention is preferably a compound having a structure in which the nitrogen atom of the amino group of the cationic group is bonded to the linking group.
In the present invention, the structural unit derived from polyalkylene oxide means a structural unit in which a plurality of structures represented by -R-O- (R represents an alkylene group) are bonded together.
本発明における連結基は、エステル基、アミド基、チオエステル基、チオアミド基、ヘミアセタール基、ヘミケタール基、アセタール基から選ばれる1種以上であることが好ましい。
連結基が、エステル基、アミド基、チオエステル基、チオアミド基、ヘミアセタール基、ヘミケタール基、アセタール基から選ばれる1種以上である場合、連結基に特に限定はないが、好ましくは、エステル基、アミド基、チオエステル基、チオアミド基、アセタール基から選ばれる1種以上であり、更に好ましくはエステル基、アミド基から選ばれる1種以上である。連結基が、これらの基であると、ポリアルキレンオキシド含有化合物の保存時安定性、使用後の分解性を高めることができるため好ましい。また、本発明のポリアルキレンオキシド含有化合物の泥粒子分散能及び再汚染防止能が向上する傾向にあることから好ましい。
近年、洗剤組成物には洗浄能力に優れることに加え、環境への配慮から自然界で分解されやすいものであることが求められる。このため連結基としては、特に加水分解性基、菌体外酵素で分解する官能基であることが好ましく、上記の連結基の中でも、エステル基、アミド基が特に好ましい。
なお、生分解性とは、例えばバクテリア、菌類、その他の生物によって代謝・分解可能なことをいう。
The linking group in the present invention is preferably at least one selected from an ester group, an amide group, a thioester group, a thioamide group, a hemiacetal group, a hemiketal group, and an acetal group.
When the linking group is one or more selected from ester group, amide group, thioester group, thioamide group, hemiacetal group, hemiketal group, and acetal group, there is no particular limitation on the linking group, but it is preferably one or more selected from ester group, amide group, thioester group, thioamide group, and acetal group, and more preferably one or more selected from ester group and amide group. When the linking group is one of these groups, it is preferable because it can improve the storage stability and decomposition after use of the polyalkylene oxide-containing compound. In addition, it is preferable because the mud particle dispersion ability and redeposition prevention ability of the polyalkylene oxide-containing compound of the present invention tend to be improved.
In recent years, detergent compositions are required to have excellent cleaning ability and also to be easily decomposed in nature from the viewpoint of environmental friendliness. For this reason, the linking group is preferably a hydrolyzable group or a functional group that is decomposed by an extracellular enzyme, and among the above linking groups, an ester group or an amide group is particularly preferred.
Biodegradable means that it can be metabolized and broken down by bacteria, fungi, and other living organisms.
本発明のポリアルキレンオキシド含有化合物は、下記一般式(1)で表される置換基を有することが好ましい。下記一般式(1)で表される置換基は、(-R1-O-)sで表されるポリアルキレンオキシドに由来する構造部位と、-Y-X-Z-で表される連結基とを含む置換基である。
本発明のポリアルキレンオキシド含有化合物は、カチオン基に下記一般式(1)で表される置換基が結合した構造を有することが好ましい。
The polyalkylene oxide-containing compound of the present invention preferably has a substituent represented by the following general formula (1): The substituent represented by the following general formula (1) is a substituent containing a structural moiety derived from a polyalkylene oxide represented by (-R 1 -O-) s and a linking group represented by -Y-X-Z-.
The polyalkylene oxide-containing compound of the present invention preferably has a structure in which a substituent represented by the following general formula (1) is bonded to a cationic group.
(一般式(1)中、R1は、同一又は異なって、炭素数2~6の炭化水素基を表す。Xは、-C(=α1)-β1-基、>C=α1基、-α1-CR2R3-β1-基、-CR4(OH)-α1-基から選ばれる1種以上を表し、α1、β1は、同一又は異なって、ヘテロ原子、又は、ヘテロ原子に水素原子が結合した基を表す。R2、R3、R4は、同一又は異なって、水素原子、又は、炭素数1~10の有機基を表す。sは、1~300の整数である。Yは、直接結合、炭素数1~10の直鎖もしくは分岐の炭化水素基、又は、下記一般式(2)で表される置換基を表す。Zは、直接結合、-(CH2)n-(S)m-(CH2)p-O-基、-(CH2)n-α2-基、又は、下記一般式(3)で表される置換基を表す。α2はヘテロ原子、又は、ヘテロ原子に水素原子が結合した基を表す。mは0または1であり、nは1~10の整数である。pは1~10の整数である。Tは、水素原子、又は、炭素数1~30の有機基を表す。) In the general formula (1), R 1 is the same or different and represents a hydrocarbon group having 2 to 6 carbon atoms. X is one or more selected from a -C(=α 1 )-β 1 - group, a >C=α 1 group, a -α 1 -CR 2 R 3 -β 1 - group, and a -CR 4 (OH)-α 1 - group, and α 1 and β 1 are the same or different and represent a hetero atom or a group in which a hydrogen atom is bonded to a hetero atom. R 2 , R 3 , and R 4 are the same or different and represent a hydrogen atom or an organic group having 1 to 10 carbon atoms. s is an integer from 1 to 300. Y is a direct bond, a linear or branched hydrocarbon group having 1 to 10 carbon atoms, or a substituent represented by the following general formula (2). Z is a direct bond, -(CH 2 ) n -(S) m -(CH 2 ) p represents an -O- group, a -(CH 2 ) n -α 2 - group, or a substituent represented by the following general formula (3). α 2 represents a heteroatom or a group in which a hydrogen atom is bonded to a heteroatom. m is 0 or 1, and n is an integer from 1 to 10. p is an integer from 1 to 10. T represents a hydrogen atom or an organic group having 1 to 30 carbon atoms.
(一般式(2)中、qは、1~300の整数である。R5、R6は、同一又は異なって、炭素数2~6の炭化水素基を表す。) (In general formula (2), q is an integer of 1 to 300. R 5 and R 6 are the same or different and each represents a hydrocarbon group having 2 to 6 carbon atoms.)
(一般式(3)中、nは、1~10の整数である。) (In general formula (3), n is an integer from 1 to 10.)
前記一般式(1)中のXは、-C(=α1)-β1-基、>C=α1基、-α1-CR2R3-β1-基、-CR4(OH)-α1-基から選ばれる1種以上であることが好ましい。
Xは好ましくは、エステル基、チオエステル基、アミド基、チオアミド基、アセタール基、ヘミアセタール基であり、より好ましくは、エステル基、アミド基、アセタール基である。
また、α1、β1がヘテロ原子である場合、ヘテロ原子の種類は特に制限されないが、好ましくは、酸素原子、及び、硫黄原子から選ばれる1種以上である。
α1、β1がヘテロ原子に水素原子が結合した基である場合、NH基であることが好ましい。
これらの好ましい置換基や原子であることで、ポリアルキレンオキシド化合物の保存安定性、分解性が向上する。
In the general formula (1), X is preferably at least one selected from a -C(=α 1 )-β 1 - group, a >C=α 1 group, a -α 1 -CR 2 R 3 -β 1 - group, and a -CR 4 (OH)-α 1 - group.
X is preferably an ester group, a thioester group, an amide group, a thioamide group, an acetal group, or a hemiacetal group, and more preferably an ester group, an amide group, or an acetal group.
Furthermore, when α 1 and β 1 are heteroatoms, the type of the heteroatom is not particularly limited, but is preferably at least one type selected from an oxygen atom and a sulfur atom.
When α 1 and β 1 are groups in which a hydrogen atom is bonded to a heteroatom, they are preferably NH groups.
By using these preferable substituents and atoms, the storage stability and decomposition property of the polyalkylene oxide compound are improved.
前記一般式(1)中のR1は、炭素数2~6の炭化水素基であれば特に限定はないが、好ましくは、炭素数2~4の炭化水素基である。前記一般式(1)中にs個存在するR1は同一の炭素数の炭化水素基でもよいし、また、異なる炭素数の炭化水素基の組み合わせであってもよいが、好ましいR1の炭素数は前述した通り2~4である。
このため、前記一般式(1)中の-R1-O-基は、オキシエチレン基、オキシプロプレン基、オキシブチレン基から選ばれる1種以上であることが好ましい。
これらの好ましい置換基や原子であることで、ポリアルキレンオキシド化合物の水溶性が向上し、本発明のポリアルキレンオキシド化合物を泥分散性と液体洗剤との相溶性により優れたものとすることができる。
R 1 in the general formula (1) is not particularly limited as long as it is a hydrocarbon group having 2 to 6 carbon atoms, but is preferably a hydrocarbon group having 2 to 4 carbon atoms. The s number of R 1 in the general formula (1) may be hydrocarbon groups having the same number of carbon atoms, or may be a combination of hydrocarbon groups having different numbers of carbon atoms, but the carbon number of R 1 is preferably 2 to 4, as described above.
For this reason, the —R 1 —O— group in the general formula (1) is preferably at least one type selected from an oxyethylene group, an oxypropylene group, and an oxybutylene group.
These preferred substituents and atoms improve the water solubility of the polyalkylene oxide compound, and the polyalkylene oxide compound of the present invention can have superior mud dispersibility and compatibility with liquid detergents.
前記一般式(1)中のsは、1~300の整数であれば特に限定はない。好ましくは、1~200であり、より好ましくは、2~100であり、更に好ましくは3~50である。
一般式(1)中のsがこのような範囲であることで、ポリアルキレンオキシド化合物の泥分散性、再汚染防止性能がより向上する。
In the general formula (1), s is not particularly limited as long as it is an integer of 1 to 300. It is preferably 1 to 200, more preferably 2 to 100, and further preferably 3 to 50.
When s in the general formula (1) is within such a range, the mud dispersibility and anti-soil redeposition performance of the polyalkylene oxide compound are further improved.
前記一般式(1)中にs個存在するR1が、異なる炭素数の炭化水素基の組み合わせである場合、前記一般式(1)は、下記一般式(1’) で表される構造であることが好ましい。 When s R 1s present in the general formula (1) are a combination of hydrocarbon groups having different numbers of carbon atoms, the general formula (1) preferably has a structure represented by the following general formula (1′):
(一般式(1’)中、R1a、R1bは、それぞれ異なる炭素数を有する炭素数2~6の炭化水素基を表す。s1、s2は同一又は異なる整数を表し、s1+s2は2~300の整数である。X、Y、Z及びTは、それぞれ一般式(1)のX、Y、Z及びTと同様である。) (In general formula (1'), R 1a and R 1b each represent a hydrocarbon group having 2 to 6 carbon atoms, each having a different carbon number. s1 and s2 each represent the same or different integers, and s1+s2 is an integer of 2 to 300. X, Y, Z, and T are the same as X, Y, Z, and T in general formula (1), respectively.)
前記一般式(1’)中、R1aは、炭素数3~6の炭化水素基であることが好ましく、より好ましくは、炭素数3~4の炭化水素基である。
R1bは、炭素数2~4の炭化水素基であることが好ましく、より好ましくは、炭素数2~3の炭化水素基であり、更に好ましくは、炭素数2の炭化水素基である。
s1は、好ましくは、1~10であり、より好ましくは、1~5であり、更に好ましくは、1~3である。
s2は、好ましくは、1~200であり、より好ましくは、5~100であり、更に好ましくは、10~50である。
In the above general formula (1'), R 1a is preferably a hydrocarbon group having 3 to 6 carbon atoms, and more preferably a hydrocarbon group having 3 to 4 carbon atoms.
R 1b is preferably a hydrocarbon group having 2 to 4 carbon atoms, more preferably a hydrocarbon group having 2 to 3 carbon atoms, and even more preferably a hydrocarbon group having 2 carbon atoms.
s1 is preferably 1 to 10, more preferably 1 to 5, and even more preferably 1 to 3.
s2 is preferably 1 to 200, more preferably 5 to 100, and further preferably 10 to 50.
また前記一般式(1’)中、R1bが炭素数2の炭化水素基である場合、前記一般式(1’)中の-R1a-O-基、-R1b-O-基の総量を100mol%とした場合、-R1b-O-基の含有量は、70mol%以上であることが好ましい。より好ましくは75mol%以上であり、更に好ましくは、80mol%以上である。
R1bが炭素数2の炭化水素基である場合に於ける前記一般式(1’)中の-R1b-O-基の含有量が前述の範囲であると、ポリアルキレンオキシド鎖の親水性が向上するため、その化合物を原料として製造されたポリアルキレンオキシド含有化合物の泥粒子の分散性、泥再汚染防止性能が向上するという点で好ましい。
Furthermore, when R 1b in the general formula (1') is a hydrocarbon group having 2 carbon atoms, the content of -R 1b -O- groups is preferably 70 mol % or more, more preferably 75 mol % or more, and even more preferably 80 mol % or more, when the total amount of -R 1a -O- groups and -R 1b -O- groups in the general formula (1 ' ) is taken as 100 mol %.
When R 1b is a hydrocarbon group having 2 carbon atoms, if the content of -R 1b -O- groups in the general formula (1') is within the above-mentioned range, the hydrophilicity of the polyalkylene oxide chain is improved, and therefore, the dispersibility of mud particles and the mud redeposition prevention performance of the polyalkylene oxide-containing compound produced using that compound as a raw material are improved, which is preferable.
前記一般式(1)中のR2、R3、R4は、同一又は異なって、水素原子、炭素数1~10の有機基であれば、特に限定はない。好ましくは、水素原子、炭素数1~6の有機基であり、より好ましくは、水素原子、炭素数1~6の炭化水素基である。更に好ましくは、水素原子、メチル基である。 R 2 , R 3 , and R 4 in the general formula (1) are not particularly limited as long as they are the same or different and are a hydrogen atom or an organic group having 1 to 10 carbon atoms. They are preferably a hydrogen atom or an organic group having 1 to 6 carbon atoms, more preferably a hydrogen atom or a hydrocarbon group having 1 to 6 carbon atoms, and even more preferably a hydrogen atom or a methyl group.
前記一般式(1)中のYは、直接結合、炭素数1~10の直鎖もしくは分岐鎖の炭化水素基、又は、前記一般式(2)で表される基である。一般式(1)中のYが、炭素数1~10の炭化水素基である場合、好ましくは炭素数2~6の炭化水素基であり、より好ましくは2~4の炭化水素基である。また、炭化水素基としてはアルキレン基が好ましい。 Y in the general formula (1) is a direct bond, a linear or branched hydrocarbon group having 1 to 10 carbon atoms, or a group represented by the general formula (2). When Y in the general formula (1) is a hydrocarbon group having 1 to 10 carbon atoms, it is preferably a hydrocarbon group having 2 to 6 carbon atoms, and more preferably a hydrocarbon group having 2 to 4 carbon atoms. Furthermore, the hydrocarbon group is preferably an alkylene group.
前記一般式(2)中のqは、1~300の整数であり、好ましい範囲は一般式(1)中のsと同様である。
一般式(2)中のR5、R6は、同一又は異なって、炭素数2~6の炭化水素基であり、好ましい炭化水素基は一般式(1)中のR1と同様である。
In the general formula (2), q is an integer of 1 to 300, and the preferred range is the same as that of s in the general formula (1).
R 5 and R 6 in formula (2) are the same or different and each is a hydrocarbon group having 2 to 6 carbon atoms, and preferred hydrocarbon groups are the same as R 1 in formula (1).
本発明のポリアルキレンオキシド含有化合物は、連結基部分で分解されるものであることが好ましい。この場合、カチオン基とポリアルキレンオキシド由来の構造単位を結合させる連結基の分解部分は、カチオン基に直接結合するのではなく、上記一般式(1)における好ましい構造として説明したような、カチオン基からある程度離れた位置に結合しているほうが、ポリアルキレンオキシド化合物の分解性確保の点から好ましい。 The polyalkylene oxide-containing compound of the present invention is preferably one that is decomposed at the linking group portion. In this case, it is preferable that the decomposition portion of the linking group that bonds the cationic group and the structural unit derived from the polyalkylene oxide is not directly bonded to the cationic group, but is bonded to a position somewhat distant from the cationic group, as explained as the preferred structure in the above general formula (1), from the viewpoint of ensuring the decomposition property of the polyalkylene oxide compound.
前記一般式(1)中のZは、直接結合、-(CH2)n-(S)m-(CH2)p-O-基、-(CH2)n-α2-基、又は、下記一般式(3)であれば特に制限されない。
α2はヘテロ原子である。nおよびpは1~10の整数を表し、mは0または1である。
α2がヘテロ原子である場合、特に限定はないが、好ましくは、酸素原子、硫黄原子である。
α2がヘテロ原子に水素原子が結合した基である場合、NH基であることが好ましい。
nおよびpは1~10の整数であれば特に限定はなく、好ましくは1~5であり、更に好ましくは1~3である。
mは0または1であれば特に限定はない。
一般式(1)中のZがこのような好ましい構造であると、ポリアルキレンオキシドに連結基を導入するための合成が容易になる。
Z in the general formula (1) is not particularly limited as long as it is a direct bond, a -(CH 2 ) n -(S) m -(CH 2 ) p -O- group, a -(CH 2 ) n -α 2 - group, or the following general formula (3).
α2 is a heteroatom. n and p each represent an integer of 1 to 10, and m is 0 or 1.
When α2 is a heteroatom, it is not particularly limited, but is preferably an oxygen atom or a sulfur atom.
When α2 is a group in which a hydrogen atom is bonded to a heteroatom, it is preferably an NH group.
There are no particular limitations on n and p so long as they are integers of 1 to 10, preferably 1 to 5, and more preferably 1 to 3.
There is no particular limitation on m so long as it is 0 or 1.
When Z in the general formula (1) has such a preferred structure, synthesis for introducing a linking group into the polyalkylene oxide becomes easy.
前記一般式(1)中のTは、同一又は異なって、水素原子、又は、炭素数1~30の有機基であれば、特に限定はなく、親水性、疎水性を調整するために、適宜、構造を選択すればよい。有機基としては、炭化水素基が好ましい。より好ましくは、直鎖又は分岐アルキル基、アルケニル基、アルキニル基、アリール基である。
また上記炭化水素基にカルボキシル基、リン酸基、スルホン酸基のいずれかが結合した構造の有機基も好ましい。
In the general formula (1), T may be the same or different and is not particularly limited as long as it is a hydrogen atom or an organic group having 1 to 30 carbon atoms, and the structure may be appropriately selected in order to adjust the hydrophilicity or hydrophobicity. As the organic group, a hydrocarbon group is preferable. More preferable are a linear or branched alkyl group, an alkenyl group, an alkynyl group, and an aryl group.
Also preferred are organic groups having a structure in which any one of a carboxyl group, a phosphoric acid group, and a sulfonic acid group is bonded to the above-mentioned hydrocarbon group.
本発明のポリアルキレンオキシド含有化合物は、カチオン基が少なくとも一つのアミド結合を有する。
前記のとおり、本発明におけるカチオン基はアミノ基を有するが、カチオン基中に第1級アミノ基(NH2基)、第2級アミノ基(NH基)を有すると、ポリアルキレンオキシド含有化合物の構造にエステル構造が含まれる場合に、洗剤組成物中で当該第1級、第2級アミノ基部分でエステル構造とのエステルアミド交換や加水分解が生じ、重合体の保存安定性を低下させる原因となる。
これに対し、カチオン基中のNH基を酸化合物等でアミド化することでこのようなエステルアミド交換や加水分解を抑制することができ、これにより本発明のポリアルキレンオキシド含有化合物は洗剤組成物中での保存安定性に優れたものとなる。
In the polyalkylene oxide-containing compound of the present invention, the cationic group has at least one amide bond.
As described above, the cationic group in the present invention has an amino group. If the cationic group has a primary amino group ( NH2 group) or a secondary amino group (NH group), and if the structure of the polyalkylene oxide-containing compound contains an ester structure, ester amide exchange or hydrolysis occurs at the primary or secondary amino group portion with the ester structure in the detergent composition, which causes a decrease in the storage stability of the polymer.
In response to this, such ester-amide exchange and hydrolysis can be suppressed by amidating the NH group in the cationic group with an acid compound or the like, thereby imparting excellent storage stability to the polyalkylene oxide-containing compound of the present invention in a detergent composition.
前記カチオン基が少なくとも一つのアミド結合を有する場合には、カチオン基中の第1級、第2級アミノ基(NH基)に連結基が結合することでアミド結合が形成される場合と、カチオン基中の第1級、第2級アミノ基に酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させることで形成される場合とがある。
本発明のポリアルキレンオキシド含有化合物のカチオン基が有するアミド結合は、これらいずれによって形成されたものであってもよいが、カチオン基中の第1級、第2級アミノ基に連結基を結合させた後、更に残りの第1級、第2級アミノ基に酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させて第1級、第2級アミノ基を減らしたものであることは本発明のポリアルキレンオキシド含有化合物の好ましい実施形態である。
したがって、本発明のポリアルキレンオキシド含有化合物は、カチオン基中に、第1級アミノ基(NH2基)、第2級アミノ基(NH基)と酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物との反応で形成されるアミド結合を含む構造を有することが好ましい。
更に、前記酸無水物は、ジカルボン酸等の二つ以上のカルボキシル基を有する化合物由来の酸無水物であることが好ましく、前記二つ以上のカルボキシル基を有する化合物由来の酸無水物を用いて、NH基に付加反応を行うことにより、アミド構造の末端がカルボン酸(又はその塩)となるため、分子内中和により保存安定性が向上し、またキレート能発現により洗浄性能を向上させることができる。
When the cationic group has at least one amide bond, the amide bond may be formed by bonding a linking group to a primary or secondary amino group (NH group) in the cationic group, or may be formed by reacting the primary or secondary amino group in the cationic group with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
The amide bond in the cationic group of the polyalkylene oxide-containing compound of the present invention may be formed by any of these methods, but a preferred embodiment of the polyalkylene oxide-containing compound of the present invention is one in which a linking group is bonded to the primary and secondary amino groups in the cationic group, and then the remaining primary and secondary amino groups are reacted with one or more compounds selected from acid anhydrides, acid halides, and cyclic ester compounds to reduce the number of primary and secondary amino groups.
Therefore, the polyalkylene oxide-containing compound of the present invention preferably has a structure containing an amide bond in the cationic group formed by a reaction between a primary amino group ( NH2 group) or a secondary amino group (NH group) and one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
Furthermore, the acid anhydride is preferably an acid anhydride derived from a compound having two or more carboxyl groups, such as a dicarboxylic acid. By performing an addition reaction with an NH group using an acid anhydride derived from a compound having two or more carboxyl groups, the terminal of the amide structure becomes a carboxylic acid (or a salt thereof), thereby improving storage stability through intramolecular neutralization and enabling the expression of a chelating ability to improve cleaning performance.
前記カチオン基中の、第1級アミノ基(NH2基)、第2級アミノ基(NH基)と酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物との反応で形成されるアミド結合を含む構造は、以下の一般式(4-1)又は(4-2)で表される構造である。 The structure including an amide bond formed by a reaction of a primary amino group ( NH2 group) or a secondary amino group (NH group) in the cationic group with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound is a structure represented by the following general formula (4-1) or (4-2).
(一般式(4-1)、(4-2)中、R7は炭素数1~18の1価の炭化水素基、又は、-R9-COOX基を表す。R9は、炭素数1~16の2価の炭化水素基を表し、Xは水素原子、ハロゲン原子又は金属原子を表す。R8は、炭素原子数2~6の直鎖アルキレン基、又は、炭素原子数3~6の分岐アルキレン基を表す。)
上記R7、R9の炭化水素基は、飽和炭化水素基であってもよく、不飽和炭化水素基であってもよい。また、鎖状構造であってもよく、環状構造であってもよく、鎖状構造と環状構造とを組み合わせたものであってもよい。環状構造である場合、脂環式構造であってもよく、芳香環であってもよい。
上記Xの金属原子としては、リチウム、ナトリウム、カリウム等の周期表第1族の金属原子;マグネシウム、カルシウム、ストロンチウム等の周期表第2族の金属原子等が挙げられる。
(In general formulas (4-1) and (4-2), R 7 represents a monovalent hydrocarbon group having 1 to 18 carbon atoms or a -R 9 -COOX group. R 9 represents a divalent hydrocarbon group having 1 to 16 carbon atoms, and X represents a hydrogen atom, a halogen atom, or a metal atom. R 8 represents a linear alkylene group having 2 to 6 carbon atoms or a branched alkylene group having 3 to 6 carbon atoms.)
The hydrocarbon groups of R7 and R9 may be saturated or unsaturated. They may also have a chain structure, a cyclic structure, or a combination of a chain structure and a cyclic structure. If they have a cyclic structure, they may be an alicyclic structure or an aromatic ring.
Examples of the metal atom of X include metal atoms of Group 1 of the periodic table, such as lithium, sodium, and potassium; and metal atoms of Group 2 of the periodic table, such as magnesium, calcium, and strontium.
本発明のポリアルキレンオキシド含有化合物に含まれるNH基の量は特に制限されないが、ポリアルキレンオキシド含有化合物に含まれる窒素原子の総モル数に対して80mol%以下であることが好ましい。より好ましくは、70mol%以下であり、更に好ましくは、60mol%以下である。
前記のとおり、本発明のポリアルキレンオキシド含有化合物のカチオン基中のNH基は、酸化合物等でアミド化することで少なくなる。また、カチオン基に含まれるアミノ基部分で連結基と結合することによっても少なくなる。ポリアルキレンオキシド含有化合物を泥分散性、再汚染防止性能により優れたものとする点からはポリアルキレンオキシド化合物へのポリアルキレンオキシド基の導入量は多いほうが好ましく、NH基の量は少ないほうが好ましい。また上記のとおり、本発明のポリアルキレンオキシド含有化合物を洗剤組成物中での保存安定性に優れたものとする点からもNH基の量は少ないほうが好ましい。
The amount of NH groups contained in the polyalkylene oxide-containing compound of the present invention is not particularly limited, but is preferably 80 mol % or less, more preferably 70 mol % or less, and even more preferably 60 mol % or less, based on the total number of moles of nitrogen atoms contained in the polyalkylene oxide-containing compound.
As mentioned above, the NH group in the cationic group of the polyalkylene oxide-containing compound of the present invention is reduced by amidation with an acid compound or the like. Also, the NH group is reduced by bonding with a linking group at the amino group part contained in the cationic group. From the viewpoint of making the polyalkylene oxide-containing compound more excellent in mud dispersibility and redeposition prevention performance, it is preferable that the amount of polyalkylene oxide group introduced into the polyalkylene oxide compound is large, and it is preferable that the amount of NH group is small. Also, as mentioned above, from the viewpoint of making the polyalkylene oxide-containing compound of the present invention have excellent storage stability in a detergent composition, it is preferable that the amount of NH group is small.
前述の通り、本発明のポリアルキレンオキシド含有化合物が有するカチオン基はアミノ基を有する構造単位として表すこともできる。カチオン基は、アミノ基を有する構造単位の原料となる前駆体を、連結基やポリアルキレンオキシドに由来する構造単位部分の原料となる化合物と反応させ、更に必要に応じてカチオン基中にアミド結合を形成するための酸無水物等の化合物と反応させることで形成することができる。
具体的には、ジエチレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン等のポリエチレンポリアミン(PEA)、テトラブチレンペンタミン、ポリエチレンイミン(PEI)、ポリアミドアミン等の化合物から由来する構造単位が挙げられる。
As described above, the cationic group of the polyalkylene oxide-containing compound of the present invention can also be expressed as a structural unit having an amino group. The cationic group can be formed by reacting a precursor that is a raw material of the structural unit having an amino group with a compound that is a raw material of a linking group or a structural unit portion derived from a polyalkylene oxide, and further reacting it with a compound such as an acid anhydride for forming an amide bond in the cationic group as necessary.
Specific examples of the structural units include those derived from compounds such as polyethylene polyamines (PEA) such as diethylene triamine, triethylene tetramine, and tetraethylene pentamine, tetrabutylene pentamine, polyethylene imine (PEI), and polyamidoamine.
前記アミノ基を有する構造単位の原料となる前駆体は、下記一般式(5)のように表すことができる。 The precursor that serves as the raw material for the structural unit having an amino group can be represented by the following general formula (5).
(一般式(5)中、R10は、同一又は異なって、炭素原子数2~6の直鎖アルキレン基、又は、炭素原子数3~6の分岐アルキレン基を表す。Pは、同一又は異なって、水素原子、又は、分岐による別のアミノ基を有する構造単位を表す。a、b及びcは、同一又は異なって、0又は1以上の整数を表し、a、b、cの少なくとも1つは1~100の整数である。なお、アミノ基を有する構造単位には少なくとも二つ以上の-N-R10-単位が存在することになる。)
上記一般式(5)で表される前駆体を用いた場合、前駆体から窒素原子に結合する水素原子を除いてできる基が、本発明のポリアルキレンオキシド化合物が有するカチオン基になる。
なお、前記アミノ基を有する構造単位の原料となる前駆体について、該前駆体を構成するアミノ基の構造式は、例えば、前記一般式(5)の場合について例示すると、H2N-R10-、-NH-R10-、-N(-)-R10-、が挙げられる。
(In general formula (5), R 10 may be the same or different and represent a linear alkylene group having 2 to 6 carbon atoms or a branched alkylene group having 3 to 6 carbon atoms. P may be the same or different and represent a hydrogen atom or a structural unit having another amino group due to branching. a, b and c may be the same or different and represent an integer of 0 or 1 or more, and at least one of a, b and c is an integer of 1 to 100. Note that at least two or more -N-R 10 - units are present in the structural unit having an amino group.)
When a precursor represented by the above general formula (5) is used, the group formed by removing the hydrogen atom bonded to the nitrogen atom from the precursor becomes the cationic group possessed by the polyalkylene oxide compound of the present invention.
In addition, with respect to the precursor serving as a raw material for the structural unit having an amino group, examples of the structural formula of the amino group constituting the precursor in the case of the general formula (5) include H 2 N—R 10 —, —NH—R 10 —, and —N(—)—R 10 —.
前記一般式(5)のPが別のアミノ基を有する構造単位である場合、該別のアミノ基を有する構造単位は、下記一般式(6)で表されるものであることが好ましく、R10’基を介して一般式(5)で表される構造に結合することが好ましい。 When P in the general formula (5) is a structural unit having another amino group, the structural unit having another amino group is preferably represented by the following general formula (6), and is preferably bonded to the structure represented by general formula (5) via an R 10′ group.
(一般式(6)中、a’、b’、c’、P’、R10’はそれぞれ一般式(5)のa、b、c、P、R10と同様である。) (In the general formula (6), a', b', c', P', and R10' are the same as a, b, c, P, and R10 in the general formula (5), respectively.)
上記一般式(5)や(6)で表されるアミノ基を有する構造単位の原料となる前駆体において、R10におけるアルキレン基が1種であってもよく、2種以上であってもよいが、1種であるものが好ましく、エチレン基が好ましい。なお、R10が炭素原子数3~6の分岐アルキレン基である場合には、1,2-プロピレン基が好適である。
上記一般式(5)や(6)におけるa、b及びcは、同一又は異なって、0又は1以上の整数であればよいが、それぞれ0~100の整数であることが好ましい。また、a+b+cは1以上の数であればよいが、a+b+cが1~4であること、1~3であること、1又は2であることはいずれも上記アミノ基を有する構造単位の原料となる前駆体の好ましい形態である。また、a+b+cが5以上の数であることも上記アミノ基を有する構造単位の原料となる前駆体の好ましい形態である。
In the precursors serving as raw materials for structural units having an amino group represented by the above general formulas (5) and (6), the alkylene group in R 10 may be one type or two or more types, but is preferably one type, and is preferably an ethylene group. Note that when R 10 is a branched alkylene group having 3 to 6 carbon atoms, a 1,2-propylene group is preferred.
In the above general formulas (5) and (6), a, b, and c may be the same or different and may be an integer of 0 or 1 or more, but each is preferably an integer of 0 to 100. Furthermore, a+b+c may be a number of 1 or more, but a+b+c being 1 to 4, 1 to 3, or 1 or 2 is a preferred embodiment of the precursor that serves as a raw material for the structural unit having an amino group. A number of a+b+c being 5 or more is also a preferred embodiment of the precursor that serves as a raw material for the structural unit having an amino group.
本発明のポリアルキレンオキシド含有化合物(上記一般式(1)で表される置換基を有する。)としては、一級アミン窒素原子を含むアミノ基単位、二級アミン窒素原子を含むアミノ基単位及び三級アミン窒素原子を含むアミノ基単位からなる群より選択される少なくとも一種を有する(ポリ)アルキレンアミンのアミノ基の窒素原子に連結基が結合し、ポリアルキレンオキシドに由来する構造単位が連結基のもう一方に結合した構造を有し、更にカチオン基が少なくとも一つがアミド結合を有するものが例として挙げられる。
前記一級アミン窒素原子を含むアミノ基単位は、例えば、下記式で表される。
(H2-N-R10)-
R10は一般式(5)と同じである。
場合により下記式で表される構成単位も含む。
-NH2
前記二級アミン窒素原子を含むアミノ基単位は、例えば、下記一般式(7)で表される。
Examples of the polyalkylene oxide-containing compound of the present invention (having a substituent represented by the above general formula (1)) include compounds having a structure in which a linking group is bonded to the nitrogen atom of an amino group of a (poly)alkyleneamine having at least one unit selected from the group consisting of an amino group unit containing a primary amine nitrogen atom, an amino group unit containing a secondary amine nitrogen atom, and an amino group unit containing a tertiary amine nitrogen atom, and a structural unit derived from a polyalkylene oxide is bonded to the other side of the linking group, and further at least one cationic group has an amide bond.
The amino group unit containing a primary amine nitrogen atom is represented, for example, by the following formula:
( H2 -N- R10 )-
R10 is the same as in formula (5).
In some cases, it also contains a structural unit represented by the following formula:
-NH2
The amino group unit containing a secondary amine nitrogen atom is represented, for example, by the following general formula (7).
上記三級アミン窒素原子を含むアミノ基単位は、例えば、下記一般式(8)で表される。 The amino group unit containing the tertiary amine nitrogen atom is represented, for example, by the following general formula (8):
(一般式(7)、(8)におけるP、R10は、一般式(5)と同じである。) (P and R10 in general formulas (7) and (8) are the same as those in general formula (5).)
前記アミノ基を有する構造単位において、アミノ基単位の存在形態としては特に限定はなく、例えば、一級アミン窒素原子を含むアミノ基単位、二級アミン窒素原子を含むアミノ基単位及び三級アミン窒素原子を含むアミノ基単位をランダムに有してもよい。なお、アミノ基を構成する窒素原子は、四級化又は酸化されていてもよい。 In the structural unit having an amino group, the form of the amino group unit is not particularly limited, and for example, an amino group unit containing a primary amine nitrogen atom, an amino group unit containing a secondary amine nitrogen atom, and an amino group unit containing a tertiary amine nitrogen atom may be randomly present. The nitrogen atom constituting the amino group may be quaternized or oxidized.
また、前記一般式(5)で表される本発明のカチオン基を有する構造単位の原料となる前駆体の1つの例としては、下記一般式(9)で表されるアミン化合物が挙げられる。 An example of a precursor that serves as a raw material for the structural unit having a cationic group of the present invention represented by the general formula (5) is an amine compound represented by the following general formula (9).
(一般式(9)中、R11は、同一、もしくは異なって、炭素原子数2~6の直鎖アルキレン基、又は、炭素原子数3~6の分岐アルキレン基を表す。また、rは、0~10の整数を表す。)
以下に、カチオン基を有する構造単位の原料となる前駆体が一級アミンを二つ有するアミン化合物である場合を例に、本発明のポリアルキレンオキシド化合物のカチオン基について下記に具体例を詳細に説明するが、本発明のカチオン基を有する構造単位の原料となる前駆体は、一級アミンを二つ有するアミン化合物に限定されない。
(In general formula (9), R 11 may be the same or different and represent a linear alkylene group having 2 to 6 carbon atoms or a branched alkylene group having 3 to 6 carbon atoms. In addition, r represents an integer of 0 to 10.)
Specific examples of the cationic group of the polyalkylene oxide compound of the present invention will be described in detail below, taking as an example a case where the precursor serving as a raw material for the structural unit having a cationic group is an amine compound having two primary amines; however, the precursor serving as a raw material for the structural unit having a cationic group of the present invention is not limited to an amine compound having two primary amines.
本発明のカチオン基(アミノ基を有する構造単位)としては、前記一般式(7)、(8)で表されるアミノ基単位を有するもの以外に、下記一般式(10)で表すことができる。 The cationic group (structural unit having an amino group) of the present invention can be represented by the following general formula (10) in addition to those having an amino group unit represented by the general formulas (7) and (8).
(一般式(10)中、R11は、同一、もしくは異なって、炭素原子数2~6の直鎖アルキレン基、又は、炭素原子数3~6の分岐アルキレン基を表す。) (In general formula (10), R 11 may be the same or different and represent a linear alkylene group having 2 to 6 carbon atoms or a branched alkylene group having 3 to 6 carbon atoms.)
ジアミン化合物が、前記一般式(10)の構造単位の前駆体となる。
前記一般式(10)の前駆体であるジアミン化合物に(メタ)アクリル酸化合物がマイケル付加反応すると、下記一般式(11)で表される化合物が生成する。この生成物に更にジアミン化合物が反応し、エステル-アミド交換反応をすると、下記一般式(12)のポリアミン化合物となる。
The diamine compound serves as a precursor of the structural unit of the general formula (10).
When a (meth)acrylic acid compound is subjected to a Michael addition reaction with a diamine compound, which is a precursor of the general formula (10), a compound represented by the following general formula (11) is produced. When this product is further reacted with a diamine compound and an ester-amide exchange reaction occurs, a polyamine compound represented by the following general formula (12) is produced.
(一般式(11)、一般式(12)中のR11は、一般式(9)及び一般式(10)と同一である。R12は、同一、もしくは異なって、水素原子、又は、炭素数1~30の有機基を表し、R13は、水素原子、又は、メチル基を表す。) (R 11 in general formula (11) and general formula (12) is the same as in general formula (9) and general formula (10). R 12 may be the same or different and represents a hydrogen atom or an organic group having 1 to 30 carbon atoms, and R 13 represents a hydrogen atom or a methyl group.)
前記一般式(11)中、R12は、同一もしくは異なって、水素原子、又は、炭素数1~30の有機基であれば、特に制限されず、親水性、疎水性を調整するために、適宜、選択すればよい。有機基として、好ましくは炭化水素基である。 In the general formula (11), R 12 may be the same or different and is not particularly limited as long as it is a hydrogen atom or an organic group having 1 to 30 carbon atoms, and may be appropriately selected in order to adjust the hydrophilicity or hydrophobicity. The organic group is preferably a hydrocarbon group.
前記一般式(12)で表されるポリアミン化合物に、ポリアルキレンオキシド構造を有するグリシジルエーテル化合物を付加反応させると、本発明のポリアルキレンオキシド含有化合物を得ることができる。この場合、一般式(11)で表される化合物にジアミン化合物が反応して導入されたアミノ基部分をカチオン基とみなすことができ、カチオン基がアミド結合を有するとみなすことができる。
また、前記一般式(12)で表されるポリアミン化合物に、ポリアルキレンオキシド構造を有する(メタ)アクリル酸化合物をマイケル付加反応させることによっても、本発明のポリアルキレンオキシド含有化合物を得ることができる。
更に、前記一般式(12)に、アルキレンオキシドを付加重合させることによっても、本発明のポリアルキレンオキシド含有化合物を得ることができる。
The polyalkylene oxide-containing compound of the present invention can be obtained by addition reacting a glycidyl ether compound having a polyalkylene oxide structure with the polyamine compound represented by the general formula (12). In this case, the amino group portion introduced by the reaction of a diamine compound with the compound represented by the general formula (11) can be regarded as a cationic group, and the cationic group can be regarded as having an amide bond.
The polyalkylene oxide-containing compound of the present invention can also be obtained by subjecting a polyamine compound represented by the general formula (12) to a Michael addition reaction with a (meth)acrylic acid compound having a polyalkylene oxide structure.
Furthermore, the polyalkylene oxide-containing compound of the present invention can also be obtained by addition polymerization of an alkylene oxide to the compound of the general formula (12).
本発明のポリアルキレンオキシド含有化合物は、アルカリ加水分解、酵素分解、活性汚泥から選ばれる1種以上の分解方法により分解反応が起こり、分子量を低減させることができる。
本発明のポリアルキレンオキシド含有化合物は、アルカリ加水分解、酵素分解、活性汚泥から選ばれる1種以上の分解方法により分解試験を行った場合に、分解試験後の数平均分子量が、分解試験前の数平均分子量に対して、0.5以下となることが好ましい。より好ましくは0.4以下、更に好ましくは0.2以下となることである。
分解試験後の数平均分子量が、分解試験前の数平均分子量よりも小さくなることで、本発明のポリアルキレンオキシド含有化合物を、例えば、洗剤や洗剤組成物として用いた場合、洗濯後に排出された化合物による環境への負荷が低減されるため好ましい。
The polyalkylene oxide-containing compound of the present invention can undergo a decomposition reaction by one or more decomposition methods selected from alkaline hydrolysis, enzymatic decomposition, and activated sludge, thereby reducing the molecular weight.
When the polyalkylene oxide-containing compound of the present invention is subjected to a decomposition test using one or more decomposition methods selected from alkaline hydrolysis, enzymatic decomposition, and activated sludge, the number average molecular weight after the decomposition test is preferably 0.5 or less, more preferably 0.4 or less, and even more preferably 0.2 or less, relative to the number average molecular weight before the decomposition test.
It is preferable that the number average molecular weight after the decomposition test is smaller than the number average molecular weight before the decomposition test, because when the polyalkylene oxide-containing compound of the present invention is used, for example, as a detergent or detergent composition, the burden on the environment caused by the compound discharged after washing is reduced.
本発明のポリアルキレンオキシド含有化合物の重量平均分子量は、1,000~1,000,000であることが好ましい。より好ましくは3,000~500,000であり、更に好ましくは5,000~200,000である。
本発明のポリアルキレンオキシド含有化合物の重量平均分子量が前述の範囲であると、優れた再汚染防止能を有しつつ、前記の分解反応により環境の負荷が低減されるため好ましい。
ポリアルキレンオキシド含有化合物の重量平均分子量は、GPCにより、以下の測定条件で測定することができる。
<ゲルろ過クロマトグラフィー(GPC)の測定条件>
装置:東ソー社製 EcoSEC HLC-8320GPC
検出器:示差屈折率計(RI)検出器
カラム:東ソー社製 TSKgel α-M、α-2500
カラム温度:40℃
流速:0.8mL/min
注入量:100μL
検量線:ジーエルサイエンス社製 ポリエチレングリコール、Mw=194、410、615、1020、1450、3860、8160、16100、21160、49930、67600、96100、205500、542500、942000、検量線の次数は3次である。
GPCソフト:東ソー社製 EcoSEC-WS
溶離液:0.5M酢酸+0.2M硝酸Na/アセトニトリル=50/50(v/v)
The weight average molecular weight of the polyalkylene oxide-containing compound of the present invention is preferably 1,000 to 1,000,000, more preferably 3,000 to 500,000, and even more preferably 5,000 to 200,000.
It is preferable that the weight average molecular weight of the polyalkylene oxide-containing compound of the present invention is within the above-mentioned range, since the compound has excellent anti-soil redeposition ability while reducing the environmental load due to the decomposition reaction.
The weight average molecular weight of the polyalkylene oxide-containing compound can be measured by GPC under the following measurement conditions.
<Gel Permeation Chromatography (GPC) Measurement Conditions>
Apparatus: Tosoh EcoSEC HLC-8320GPC
Detector: Differential Refractometer (RI) Detector column: TSKgel α-M, α-2500 manufactured by Tosoh Corporation
Column temperature: 40°C
Flow rate: 0.8 mL / min
Injection volume: 100 μL
Calibration curve: Polyethylene glycol manufactured by GL Sciences, Mw = 194, 410, 615, 1020, 1450, 3860, 8160, 16100, 21160, 49930, 67600, 96100, 205500, 542500, 942000, the order of the calibration curve is third order.
GPC software: EcoSEC-WS manufactured by Tosoh Corporation
Eluent: 0.5 M acetic acid + 0.2 M Na nitrate / acetonitrile = 50/50 (v/v)
2.ポリアルキレンオキシド含有化合物の組成物
本発明のポリアルキレンオキシド含有化合物は後述するように、カチオン基に含まれるNH基に酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させる工程を含む製造方法により製造することができる。このような製造方法でポリアルキレンオキシド含有化合物を製造した場合、ポリアルキレンオキシド含有化合物と、酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を含む組成物が生成することになる場合がある。このような、ポリアルキレンオキシド含有化合物と、酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物とを含む組成物もまた、本発明の1つである。
酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物の含有量は、ポリアルキレンオキシド含有化合物の組成物の総量を100質量%とした場合、50質量%以下であることが好ましい。より好ましくは30質量%以下であり、更に好ましくは10質量%以下である。
2. Composition of polyalkylene oxide-containing compound The polyalkylene oxide-containing compound of the present invention can be produced by a production method including a step of reacting one or more compounds selected from acid anhydrides, acid halides, and cyclic ester compounds with the NH group contained in the cationic group, as described below.When a polyalkylene oxide-containing compound is produced by such a production method, a composition containing a polyalkylene oxide-containing compound and one or more compounds selected from acid anhydrides, acid halides, and cyclic ester compounds may be produced.Such a composition containing a polyalkylene oxide-containing compound and one or more compounds selected from acid anhydrides, acid halides, and cyclic ester compounds is also one of the present inventions.
The content of one or more compounds selected from acid anhydrides, acid halides, and cyclic ester compounds is preferably 50% by mass or less, more preferably 30% by mass or less, and even more preferably 10% by mass or less, based on 100% by mass of the total amount of the polyalkylene oxide-containing compound composition.
3.ポリアルキレンオキシド含有化合物の製造方法
本発明のポリアルキレンオキシド含有化合物の製造方法(I)としては、(ポリ)アルキレンアミンのアミノ基の水素原子に、カルボキシル基を有するポリアルキレンオキシド化合物を縮合反応させる、または、カルボン酸ハライド基を有するポリアルキレンオキシド化合物をエステル化させる工程(以下においては、この工程を第一工程ともいう)を含む製造方法が挙げられる。
3. Production method of polyalkylene oxide-containing compound The production method (I) of the polyalkylene oxide-containing compound of the present invention includes a production method including a step of condensing a polyalkylene oxide compound having a carboxyl group with a hydrogen atom of an amino group of a (poly)alkyleneamine, or esterifying a polyalkylene oxide compound having a carboxylic acid halide group (hereinafter, this step is also referred to as the first step).
前記製造方法(I)に用いる(ポリ)アルキレンアミンは、上述した一般式(5)で表される構造式を有する化合物である。また、製造方法(I)に用いるカルボキシル基を有するポリアルキレンオキシド化合物または、カルボン酸ハライド基を有するポリアルキレンオキシド化合物は、下記一般式(13)で表すことができる。 The (poly)alkyleneamine used in the manufacturing method (I) is a compound having the structural formula represented by the above-mentioned general formula (5). The polyalkylene oxide compound having a carboxyl group or the polyalkylene oxide compound having a carboxylic acid halide group used in the manufacturing method (I) can be represented by the following general formula (13).
(一般式(13)中、R1、sは、前記一般式(1)と同一である。また、R14は、水素原子、または、炭素数1~20の有機基を表し、R15は、炭素数1~6の有機基を表す。R14は好ましくは水素、炭素数1~20の直鎖又は分岐アルキル基、アルケニル基、アルキニル基、アリール基である。R15は好ましくは炭素数1~6のアルキル基である。Qは、OH、Cl、Br又はIを表す。) (In general formula (13), R 1 and s are the same as those in general formula (1). R 14 represents a hydrogen atom or an organic group having 1 to 20 carbon atoms, and R 15 represents an organic group having 1 to 6 carbon atoms. R 14 is preferably a hydrogen atom, a linear or branched alkyl group having 1 to 20 carbon atoms, an alkenyl group, an alkynyl group, or an aryl group. R 15 is preferably an alkyl group having 1 to 6 carbon atoms. Q represents OH, Cl, Br, or I.)
一般式(13)で表される化合物の中でも、R15が末端にカルボニル基を有する有機基である下記一般式(13’)で表される化合物が好ましい。 Among the compounds represented by formula (13), a compound represented by the following formula (13') in which R 15 is an organic group having a carbonyl group at the terminal is preferred.
(一般式(13’)中、R1、s、R14、Qは、一般式(13)と同一である。R15’は、炭素数1~5の有機基を表す。) (In general formula (13'), R 1 , s, R 14 and Q are the same as those in general formula (13). R 15' represents an organic group having 1 to 5 carbon atoms.)
一般式(13)のR14、一般式(13’)のR15’の有機基としては、飽和又は不飽和の炭化水素基が好ましい。 The organic group of R 14 in the general formula (13) and R 15' in the general formula (13') is preferably a saturated or unsaturated hydrocarbon group.
前記カルボキシル基を有するポリアルキレンオキシド化合物の具体例としては、アルコキシポリアルキレングリコールと無水コハク酸、無水マレイン酸等のジカルボン酸無水物とのエステル化反応物;アルコキシポリアルキレングリコールとカルボン酸ハライドとの反応物;アルコキシポリアルキレングリコールの末端水酸基を酸化剤で酸化・カルボキシル化した化合物等が挙げられる。
前記カルボン酸ハライド基を有するポリアルキレンオキシド化合物の具体例としては、上記カルボキシル基を有するポリアルキレンオキシド化合物の具体例の、カルボキシル基をカルボン酸ハライド基に置き換えた構造の化合物が挙げられる。
カルボン酸ハライドとしては、カルボン酸のフッ化物、塩化物、臭化物、ヨウ化物が挙げられる。
Specific examples of the polyalkylene oxide compound having a carboxyl group include an esterification reaction product of an alkoxypolyalkylene glycol with a dicarboxylic anhydride such as succinic anhydride or maleic anhydride; a reaction product of an alkoxypolyalkylene glycol with a carboxylic acid halide; and a compound in which the terminal hydroxyl group of an alkoxypolyalkylene glycol is oxidized and carboxylated with an oxidizing agent.
Specific examples of the polyalkylene oxide compound having a carboxylic acid halide group include compounds having a structure in which the carboxyl group of the specific examples of the polyalkylene oxide compound having a carboxyl group is replaced with a carboxylic acid halide group.
The carboxylic acid halide includes fluorides, chlorides, bromides, and iodides of carboxylic acids.
前記一般式(5)で表される(ポリ)アルキレンアミンと前記一般式(13)で表されるカルボキシル基又はカルボン酸ハライド基を有するポリアルキレンオキシド化合物を反応させる温度は、50~200℃であることが好ましい。より好ましくは100~200℃である。
また、反応時間は、1~20時間であることが好ましい。より好ましくは、1~10時間である。
反応温度や反応時間が、上述の範囲であると、ほぼ定量的に反応が進んで反応性が向上し、未反応の原料が少なくなるため、本発明のポリアルキレンオキシド含有化合物の泥粒子分散能及び再汚染防止能が向上する傾向にある。
The temperature at which the (poly)alkyleneamine represented by the general formula (5) is reacted with the polyalkylene oxide compound having a carboxyl group or a carboxylic acid halide group represented by the general formula (13) is preferably 50 to 200° C., and more preferably 100 to 200° C.
The reaction time is preferably 1 to 20 hours, and more preferably 1 to 10 hours.
When the reaction temperature and reaction time are within the above-mentioned ranges, the reaction proceeds almost quantitatively, improving reactivity and reducing the amount of unreacted raw materials, which tends to improve the mud particle dispersion ability and redeposition prevention ability of the polyalkylene oxide-containing compound of the present invention.
前記製造方法(I)の第一工程に用いるカルボキシル基又はカルボン酸ハライド基を有するポリアルキレンオキシド化合物の割合は、第一工程に用いる(ポリ)アルキレンアミンに含まれるNH基のモル数に対して、10~100mol%であることが好ましい。より好ましくは、15~90mol%であり、更に好ましくは、20~80mol%である。 The proportion of the polyalkylene oxide compound having a carboxyl group or a carboxylic acid halide group used in the first step of the production method (I) is preferably 10 to 100 mol % relative to the number of moles of NH groups contained in the (poly)alkyleneamine used in the first step. It is more preferably 15 to 90 mol %, and even more preferably 20 to 80 mol %.
前記製造方法(I)は、前記第一工程の後に更に、第一工程で得られた生成物のカチオン基部分の構造中のNH基に、酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させる第二工程を含んでいてもよい。この工程はポリアルキレンオキシド含有化合物のカチオン基部分にアミド結合を形成することでポリアルキレンオキシド含有化合物中のNH基を更に減らす工程である。 The manufacturing method (I) may further include a second step after the first step, in which the NH group in the structure of the cationic group portion of the product obtained in the first step is reacted with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound. This step is a step of further reducing the NH groups in the polyalkylene oxide-containing compound by forming an amide bond in the cationic group portion of the polyalkylene oxide-containing compound.
前記製造方法(I)の第二工程に用いる酸無水物としては、無水酢酸、無水プロピオン酸、無水酪酸、無水ラウリン酸、無水ステアリン酸、無水安息香酸等の炭素数2~18のモノカルボン酸の無水物;無水コハク酸、無水グルタル酸、無水マレイン酸、無水フタル酸、無水イタコン酸、無水マロン酸等の炭素数3~18のジカルボン酸の無水物;これらのモノカルボン酸の無水物、ジカルボン酸の無水物に炭素数1~10の炭化水素基、スルホン酸基、リン酸基、アミノ基等の置換基が結合した誘導体等が挙げられ、これらの1種又は2種以上を用いることができる。
モノカルボン酸の無水物としては、炭素数2~14のモノカルボン酸由来のものが好ましい。より好ましくは、炭素数2~12、より好ましくは炭素数2~10、さらに好ましくは2~8のモノカルボン酸由来のものである。
ジカルボン酸の無水物としては、炭素数4~12のものが好ましい。より好ましくは、炭素数4~10、さらに好ましくは炭素数4~8のものである。
モノカルボン酸の無水物やジカルボン酸の無水物の誘導体が有する置換基としては、炭素数1~8のものが好ましい。より好ましくは、炭素数1~6のものである。
更に、前記酸無水物は、ジカルボン酸等の二つ以上のカルボキシル基を有する化合物由来の酸無水物であることが好ましく、前記二つ以上のカルボキシル基を有する化合物由来の酸無水物を用いて、NH基に付加反応を行うことにより、アミド構造の末端がカルボン酸(又はその塩)となるため、分子内中和により保存安定性が向上し、またキレート能発現により洗浄性能を向上させることができる。
Examples of the acid anhydride used in the second step of the production method (I) include anhydrides of monocarboxylic acids having 2 to 18 carbon atoms, such as acetic anhydride, propionic anhydride, butyric anhydride, lauric anhydride, stearic anhydride, and benzoic anhydride; anhydrides of dicarboxylic acids having 3 to 18 carbon atoms, such as succinic anhydride, glutaric anhydride, maleic anhydride, phthalic anhydride, itaconic anhydride, and malonic anhydride; and derivatives of these monocarboxylic anhydrides and dicarboxylic anhydrides to which a substituent such as a hydrocarbon group having 1 to 10 carbon atoms, a sulfonic acid group, a phosphoric acid group, or an amino group is bonded, and one or more of these can be used.
The anhydride of a monocarboxylic acid is preferably one derived from a monocarboxylic acid having 2 to 14 carbon atoms, more preferably one derived from a monocarboxylic acid having 2 to 12 carbon atoms, more preferably one derived from a monocarboxylic acid having 2 to 10 carbon atoms, and even more preferably one derived from a monocarboxylic acid having 2 to 8 carbon atoms.
The dicarboxylic acid anhydride preferably has 4 to 12 carbon atoms, more preferably 4 to 10 carbon atoms, and even more preferably 4 to 8 carbon atoms.
The substituents on the derivatives of monocarboxylic anhydrides and dicarboxylic anhydrides preferably have 1 to 8 carbon atoms, and more preferably have 1 to 6 carbon atoms.
Furthermore, the acid anhydride is preferably an acid anhydride derived from a compound having two or more carboxyl groups, such as a dicarboxylic acid. By performing an addition reaction with an NH group using an acid anhydride derived from a compound having two or more carboxyl groups, the terminal of the amide structure becomes a carboxylic acid (or a salt thereof), thereby improving storage stability through intramolecular neutralization and enabling the expression of a chelating ability to improve cleaning performance.
前記製造方法(I)の第二工程に用いる酸ハロゲン化物としては、酢酸、プロピオン酸、酪酸、ラウリン酸、ステアリン酸、安息香酸等の炭素数2~18のモノカルボン酸のハロゲン化物;コハク酸、グルタル酸、アジピン酸、フマル酸、マレイン酸、フタル酸、イタコン酸、マロン酸等の炭素数3~18のジカルボン酸のハロゲン化物;これらのモノカルボン酸のハロゲン化物、ジカルボン酸のハロゲン化物に炭素数1~10の炭化水素基、スルホン酸基、リン酸基、アミノ基等の置換基が結合した誘導体等が挙げられ、これらの1種又は2種以上を用いることができる。
ハロゲン化物としては、フッ化物、塩化物、臭化物、ヨウ化物等が挙げられる。
モノカルボン酸としては、炭素数2~18のものが好ましい。より好ましくは、炭素数2~10のものである。
ジカルボン酸としては、炭素数4~18のものが好ましい。より好ましくは、炭素数4~10のものである。
モノカルボン酸やジカルボン酸の誘導体が有する置換基としては、炭素数1~10のものが好ましい。より好ましくは、炭素数1~8のものである。
Examples of the acid halide used in the second step of the production method (I) include halides of monocarboxylic acids having 2 to 18 carbon atoms, such as acetic acid, propionic acid, butyric acid, lauric acid, stearic acid, and benzoic acid; halides of dicarboxylic acids having 3 to 18 carbon atoms, such as succinic acid, glutaric acid, adipic acid, fumaric acid, maleic acid, phthalic acid, itaconic acid, and malonic acid; and derivatives of these monocarboxylic acid halides and dicarboxylic acid halides to which a substituent such as a hydrocarbon group having 1 to 10 carbon atoms, a sulfonic acid group, a phosphoric acid group, or an amino group is bonded. One or more of these may be used.
Halides include fluorides, chlorides, bromides, iodides, and the like.
The monocarboxylic acid preferably has 2 to 18 carbon atoms, and more preferably has 2 to 10 carbon atoms.
The dicarboxylic acid preferably has 4 to 18 carbon atoms, and more preferably has 4 to 10 carbon atoms.
The substituents on the derivatives of monocarboxylic acids and dicarboxylic acids preferably have 1 to 10 carbon atoms, and more preferably have 1 to 8 carbon atoms.
前記製造方法(I)の第二工程には、環状エステル化合物も用いることができる。環状エステル化合物がカチオン基部分の構造中のNH基に開環付加反応することでアミド結合が形成される。
前記製造方法(I)の第二工程に用いる環状エステル化合物としては、α-アセトラクトン、β-プロピオラクトン、γ-ブチロラクトン、δ-バレロラクトン、ε-カプロラクトン、γ-ノナラクトン等の炭素数2~18のラクトン化合物;ラクチド、グリコリド等の炭素数4~18のヒドロキシカルボン酸の2分子以上の縮合物や、これらのラクトン化合物、ヒドロキシカルボン酸縮合物に炭素数1~10の炭化水素基、スルホン酸基、リン酸基、アミノ基等の置換基が結合した誘導体等が挙げられ、これらの1種又は2種以上を用いることができる。
ラクトン化合物としては、炭素数2~10のものが好ましい。より好ましくは、炭素数2~6のものである。
A cyclic ester compound can also be used in the second step of the production method (I). The cyclic ester compound undergoes a ring-opening addition reaction with the NH group in the structure of the cationic group portion to form an amide bond.
Examples of the cyclic ester compound used in the second step of the production method (I) include lactone compounds having 2 to 18 carbon atoms, such as α-acetolactone, β-propiolactone, γ-butyrolactone, δ-valerolactone, ε-caprolactone, and γ-nonalactone; condensates of two or more molecules of hydroxycarboxylic acids having 4 to 18 carbon atoms, such as lactide and glycolide, and derivatives in which a substituent such as a hydrocarbon group having 1 to 10 carbon atoms, a sulfonic acid group, a phosphoric acid group, or an amino group is bonded to these lactone compounds or hydroxycarboxylic acid condensates, and one or more of these may be used.
The lactone compound preferably has 2 to 10 carbon atoms, and more preferably has 2 to 6 carbon atoms.
前記製造方法(I)の第二工程において用いる酸無水物、酸ハロゲン化物、環状エステル化合物の割合は特に制限されないが、第一工程に用いる(ポリ)アルキレンアミンに含まれるNH基のモル数に対して、第一工程で用いるカルボキシル基又はカルボン酸ハライド基を有するポリアルキレンオキシド化合物のモル数と第二工程において用いる酸無水物、酸ハロゲン化物、環状エステル化合物のモル数との合計が10~100mol%となる割合であることが好ましい。より好ましくは、15~100mol%となる割合であり、更に好ましくは、20~100mol%となる割合である。 The ratio of the acid anhydride, acid halide, and cyclic ester compound used in the second step of the production method (I) is not particularly limited, but it is preferable that the sum of the number of moles of the polyalkylene oxide compound having a carboxyl group or a carboxylic acid halide group used in the first step and the number of moles of the acid anhydride, acid halide, and cyclic ester compound used in the second step is 10 to 100 mol % relative to the number of moles of NH groups contained in the (poly)alkyleneamine used in the first step. More preferably, it is 15 to 100 mol %, and even more preferably, it is 20 to 100 mol %.
また、本発明のポリアルキレンオキシド含有化合物の別の製造方法(II)としては、環状ラクトン化合物、環状ラクタム化合物から選ばれる1種以上の化合物を、カチオン基に含まれるアミノ基に開環付加反応させる工程(以下においては、この工程を第一工程ともいう)を行った後、その開環付加反応させて生成した活性水素に、ポリアルキレンオキシド鎖を導入する工程(以下においては、この工程を第二工程ともいう)を含む製造方法が挙げられる。
より具体的には、(ポリ)アルキレンアミンのアミノ基の水素原子に、カプロラクトン化合物やカプロラクタム化合物を開環付加反応させることで、エステル結合やアミド結合を導入することができる。カプロラクトン化合物やカプロラクタム化合物を開環付加反応させた末端残基は水酸基またはNH2基である。この水酸基またはNH2基に酸化エチレン等のエポキシ化合物を開環付加反応させることで、本発明のポリアルキレンオキシド含有化合物を製造することができる。
Another example of the method (II) for producing the polyalkylene oxide-containing compound of the present invention is a production method including a step of subjecting one or more compounds selected from a cyclic lactone compound and a cyclic lactam compound to a ring-opening addition reaction with an amino group contained in a cationic group (hereinafter, this step is also referred to as the first step), and then a step of introducing a polyalkylene oxide chain into the active hydrogen generated by the ring-opening addition reaction (hereinafter, this step is also referred to as the second step).
More specifically, an ester bond or an amide bond can be introduced by ring-opening addition reaction of a caprolactone compound or a caprolactam compound to the hydrogen atom of the amino group of a (poly)alkyleneamine. The terminal residue obtained by ring-opening addition reaction of a caprolactone compound or a caprolactam compound is a hydroxyl group or an NH2 group. The polyalkylene oxide-containing compound of the present invention can be produced by ring-opening addition reaction of an epoxy compound such as ethylene oxide to this hydroxyl group or NH2 group .
前記製造方法(II)に用いる(ポリ)アルキレンアミンは、上述した一般式(5)で表される構造式を有する化合物である。
また、前記製造方法(II)に用いるラクトン化合物としては、α-ラクトン(三員環)、β-ラクトン(四員環)、γ-ラクトン(五員環)、δ-ラクトン(六員環)、ε-ラクトン(七員環)及びこれらの誘導体を用いることができる。具体的には、α-アセトラクトン、β-プロピオラクトン、γ-ブチロラクトン、δ-バレロラクトン、ε-カプロラクトン等が挙げられる。ラクタム化合物としては、α-ラクタム(三員環)、β-ラクタム(四員環)、γ-ラクタム(五員環)、δ-ラクタム(六員環)、ε-ラクタム(七員環)及びこれらの誘導体の1種又は2種以上を用いることができる。
The (poly)alkyleneamine used in the production method (II) is a compound having the structural formula represented by the above-mentioned general formula (5).
The lactone compound used in the production method (II) may be α-lactone (three-membered ring), β-lactone (four-membered ring), γ-lactone (five-membered ring), δ-lactone (six-membered ring), ε-lactone (seven-membered ring), or a derivative thereof. Specific examples include α-acetolactone, β-propiolactone, γ-butyrolactone, δ-valerolactone, and ε-caprolactone. The lactam compound may be one or more of α-lactam (three-membered ring), β-lactam (four-membered ring), γ-lactam (five-membered ring), δ-lactam (six-membered ring), ε-lactam (seven-membered ring), or a derivative thereof.
前記製造方法(II)の第一工程において、一般式(5)で表される(ポリ)アルキレンアミンへのラクトン化合物及び/又はラクタム化合物の開環付加反応により、一般式(5)で表される(ポリ)アルキレンアミンのアミノ基の水素原子にラクトン化合物及び/又はラクタム化合物を結合させると、(ポリ)アルキレンアミン-ラクトン付加物及び/又は(ポリ)アルキレンアミン-ラクタム付加物が得られる。下記スキームに、その反応の一例を示す。 In the first step of the above-mentioned manufacturing method (II), a lactone compound and/or a lactam compound is bonded to the hydrogen atom of the amino group of the (poly)alkyleneamine represented by the general formula (5) through a ring-opening addition reaction of the lactone compound and/or the lactam compound to the (poly)alkyleneamine represented by the general formula (5), thereby obtaining a (poly)alkyleneamine-lactone adduct and/or a (poly)alkyleneamine-lactam adduct. An example of the reaction is shown in the following scheme.
(一般式(14)、一般式(15)、及び、一般式(16)中のR11、rは、前記一般式(9)と同一である。) (R 11 and r in general formula (14), general formula (15), and general formula (16) are the same as those in general formula (9) above.)
前記製造方法(II)の第一工程において、前記一般式(5)で表される(ポリ)アルキレンアミンと前記ラクトン化合物及び/又はラクタム化合物との開環付加反応の反応温度は、0~100℃であることが好ましい。より好ましくは20~80℃である。
また、反応時間は、1時間以上が好ましい。
In the first step of the production method (II), the reaction temperature for the ring-opening addition reaction between the (poly)alkyleneamine represented by the general formula (5) and the lactone compound and/or lactam compound is preferably 0 to 100° C., and more preferably 20 to 80° C.
The reaction time is preferably 1 hour or longer.
前記製造方法(II)の第一工程の生成物として得られる(ポリ)アルキレンアミン-ラクトン付加物及び(ポリ)アルキレンアミン-ラクタム付加物において、ラクトン化合物及びラクタム化合物が付加反応を行った末端残基は、水酸基又はNH2基となっている。製造方法(II)の第二工程で、この水酸基又はNH2基に酸化エチレンや酸化プロピレン等のアルキレンオキシドを開環付加反応させることで、本発明のポリアルキレンオキシド含有化合物を得ることができる。アルキレンオキシドを開環付加反応させる反応条件は、常法と同様である。 In the (poly)alkyleneamine-lactone adduct and (poly)alkyleneamine-lactam adduct obtained as the product of the first step of the production method (II), the terminal residues resulting from the addition reaction of the lactone compound and the lactam compound are hydroxyl groups or NH2 groups. In the second step of the production method (II), the polyalkylene oxide-containing compound of the present invention can be obtained by subjecting this hydroxyl group or NH2 group to a ring-opening addition reaction with an alkylene oxide such as ethylene oxide or propylene oxide. The reaction conditions for the ring-opening addition reaction of the alkylene oxide are the same as those for a conventional method.
前記製造方法(II)は、前記第二工程の後に更に、第二工程で得られた生成物のカチオン基部分の構造中のNH基に、酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させる第三工程を含んでいてもよい。この工程はポリアルキレンオキシド含有化合物のカチオン基部分にアミド結合を形成することでポリアルキレンオキシド含有化合物中のNH基を更に減らす工程である。
この第三工程に用いることができる酸無水物、酸ハロゲン化物、環状エステル化合物としては上述した製造方法(I)の第二工程に用いるものと同様である。
また第三工程に用いる酸無水物、酸ハロゲン化物、環状エステル化合物に使用量は、第一工程に用いる(ポリ)アルキレンアミンに含まれるNH基のモル数に対して、第一工程で用いる環状ラクトン化合物又は環状ラクタム化合物のモル数と第二工程において用いる酸無水物、酸ハロゲン化物、環状エステル化合物のモル数との合計が10~100mol%となる割合であることが好ましい。より好ましくは、15~100mol%となる割合であり、更に好ましくは、20~100mol%となる割合である。
The production method (II) may further include a third step after the second step, in which one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound are reacted with the NH group in the structure of the cationic group portion of the product obtained in the second step. This step is a step of forming an amide bond in the cationic group portion of the polyalkylene oxide-containing compound to further reduce the NH group in the polyalkylene oxide-containing compound.
The acid anhydrides, acid halides and cyclic ester compounds that can be used in this third step are the same as those used in the second step of the above-mentioned production method (I).
The amount of the acid anhydride, acid halide, and cyclic ester compound used in the third step is preferably such that the sum of the number of moles of the cyclic lactone compound or cyclic lactam compound used in the first step and the number of moles of the acid anhydride, acid halide, and cyclic ester compound used in the second step is 10 to 100 mol %, more preferably 15 to 100 mol %, and even more preferably 20 to 100 mol %, relative to the number of moles of NH groups contained in the (poly)alkyleneamine used in the first step.
また、本発明のポリアルキレンオキシド含有化合物の別の製造方法(III)として、ポリアルキレンオキシド鎖を有するα,β-不飽和カルボニル化合物をカチオン基であるアミノ基にマイケル付加する第一工程と、第一工程で得られた生成物のカチオン基部分の構造中のNH基に酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させる第二工程とを含む製造方法が挙げられる。 Another method (III) for producing the polyalkylene oxide-containing compound of the present invention includes a first step of Michael addition of an α,β-unsaturated carbonyl compound having a polyalkylene oxide chain to an amino group, which is a cationic group, and a second step of reacting one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound with the NH group in the structure of the cationic group portion of the product obtained in the first step.
前記製造方法(III)の第一工程において用いるポリアルキレンオキシド鎖を有するα,β-不飽和カルボニル化合物としては、(アルコキシ)ポリアルキレンオキシド(メタ)アクリレート又は(アルコキシ)ポリアルキレングリコール(メタ)アクリルアミドが好ましい。またカチオン基であるアミノ基を有する化合物は、ポリアルキレンアミンであることが好ましい。
したがって、第一工程は、(アルコキシ)ポリアルキレンオキシド(メタ)アクリレート又は(アルコキシ)ポリアルキレングリコール(メタ)アクリルアミドの二重結合をポリアルキレンアミンのアミノ基とマイケル付加させることにより、エステル結合でポリアミンとアルキレンオキシドを結合させた化合物を得る工程であることが好ましい。
The α,β-unsaturated carbonyl compound having a polyalkylene oxide chain used in the first step of the production method (III) is preferably an (alkoxy)polyalkylene oxide (meth)acrylate or an (alkoxy)polyalkylene glycol (meth)acrylamide, and the compound having an amino group, which is a cationic group, is preferably a polyalkyleneamine.
Therefore, the first step is preferably a step of obtaining a compound in which a polyamine and an alkylene oxide are bonded via an ester bond by subjecting the double bond of an (alkoxy)polyalkylene oxide (meth)acrylate or an (alkoxy)polyalkylene glycol (meth)acrylamide to a Michael addition reaction with an amino group of a polyalkyleneamine.
前記製造方法(III)に用いる(ポリ)アルキレンアミンとしては、上述した一般式(5)で表される構造式を有する化合物を用いることができる。また、前記製造方法(III)に用いる(アルコキシ)ポリアルキレンオキシド(メタ)アクリレート化合物、または、(アルコキシ)ポリアルキレングリコール(メタ)アクリルアミドは、下記一般式(17)で表すことができる。 The (poly)alkyleneamine used in the manufacturing method (III) may be a compound having the structural formula represented by the above-mentioned general formula (5). The (alkoxy)polyalkylene oxide (meth)acrylate compound or (alkoxy)polyalkylene glycol (meth)acrylamide used in the manufacturing method (III) may be represented by the following general formula (17).
(一般式(17)中、R1、s、Tは、一般式(1)と同じである。R16は、同一もしくは異なって、水素原子またはメチル基である。Gは、O、N、NHを表し、dは1または2である。GがNの場合、dは2であり、GがOまたはNHの場合、dは1である。) (In general formula (17), R 1 , s, and T are the same as those in general formula (1). R 16 is the same or different and is a hydrogen atom or a methyl group. G represents O, N, or NH, and d is 1 or 2. When G is N, d is 2, and when G is O or NH, d is 1.)
前記一般式(17)は、下記一般式(18)として表すこともできる。 The above general formula (17) can also be expressed as the following general formula (18):
(一般式(18)中、R16、G、T、dは、一般式(17)と同じである。m1、n1は、それぞれ0~300の整数であり、m1+n1は、一般式(1)のsと同じになる。R17、R18は、同一又は異なって、炭素数2~6の炭化水素基を表す。) (In general formula (18), R 16 , G, T, and d are the same as those in general formula (17). m 1 and n 1 each represent an integer of 0 to 300, and m 1 +n 1 is the same as s in general formula (1). R 17 and R 18 are the same or different and each represent a hydrocarbon group having 2 to 6 carbon atoms.)
一般式(18)中、R17は炭素数2~6の炭化水素基であり、好ましくは炭素数2~4の炭化水素基であり、より好ましくは炭素数2~3の炭化水素基であり、更に好ましくは炭素数2の炭化水素基である。
R18は炭素数3~6の炭化水素基であり、好ましくは炭素数3~4の炭化水素基である。
m1は0~300の整数であれば特に限定はなく、好ましくは1~10、より好ましくは1~5、更に好ましくは1~3である。
m1が1以上の場合、R16は水素原子であることが好ましい。
In general formula (18), R 17 is a hydrocarbon group having 2 to 6 carbon atoms, preferably a hydrocarbon group having 2 to 4 carbon atoms, more preferably a hydrocarbon group having 2 to 3 carbon atoms, and even more preferably a hydrocarbon group having 2 carbon atoms.
R 18 is a hydrocarbon group having 3 to 6 carbon atoms, preferably a hydrocarbon group having 3 to 4 carbon atoms.
m1 is not particularly limited as long as it is an integer of 0 to 300, and is preferably 1 to 10, more preferably 1 to 5, and further preferably 1 to 3.
When m1 is 1 or more, R 16 is preferably a hydrogen atom.
一般式(18)において、m1が1以上の場合のポリアルキレンオキシド(メタ)アクリレート化合物の具体例は、(アルコキシ)ポリエチレングリコール(ポリ)プロピレングリコール(メタ)アクリル酸エステル、(アルコキシ)ポリエチレングリコール(ポリ)ブチレングリコール(メタ)アクリル酸エステルなどのエステル結合部分に炭素数3以上のアルキレングリコールが結合した(メタ)アクリル酸エステルである。特に好ましくは(アルコキシ)ポリエチレングリコール(ポリ)プロピレングリコールアクリル酸エステル、(アルコキシ)ポリエチレングリコール(ポリ)ブチレングリコールアクリル酸エステル、メトキシポリエチレングリコール(ポリ)プロピレングリコールアクリル酸エステル、メトキシポリエチレングリコール(ポリ)ブチレングリコールアクリル酸エステルである。
m1が0の場合は、(アルコキシ)ポリエチレングリコールメタクリル酸エステル、メトキシポリエチレングリコールメタクリル酸エステルが好ましい。
m1の値が前述の範囲であると、エステル結合部分に疎水性と立体障害を付与することができ、水、メタノール、エタノール等のプロトン性溶媒中で保存した時のエステル結合の安定性を向上させることができるという点で好ましい。
In the general formula (18), specific examples of the polyalkylene oxide (meth)acrylate compound when m1 is 1 or more are (meth)acrylic acid esters in which an alkylene glycol having 3 or more carbon atoms is bonded to the ester bond moiety, such as (alkoxy)polyethylene glycol (poly)propylene glycol (meth)acrylic acid ester and (alkoxy)polyethylene glycol (poly)butylene glycol (meth)acrylic acid ester. Particularly preferred are (alkoxy)polyethylene glycol (poly)propylene glycol acrylic acid ester, (alkoxy)polyethylene glycol (poly)butylene glycol acrylic acid ester, methoxypolyethylene glycol (poly)propylene glycol acrylic acid ester, and methoxypolyethylene glycol (poly)butylene glycol acrylic acid ester.
When m1 is 0, (alkoxy)polyethylene glycol methacrylate and methoxypolyethylene glycol methacrylate are preferred.
When the value of m1 is within the above-mentioned range, hydrophobicity and steric hindrance can be imparted to the ester bond moiety, which is preferable in that the stability of the ester bond can be improved when stored in a protic solvent such as water, methanol, or ethanol.
一般式(18)中、n1は0~300の整数であれば特に限定はなく、好ましくは1~200、より好ましくは5~100、さらに好ましくは10~50である。
n1の値が前述の範囲であると、その化合物を原料として製造されたポリアルキレンオキシド含有化合物の泥粒子の分散性、泥再汚染防止性能、及び、液体洗剤への配合安定性が向上するため好ましい。
In the general formula (18), n1 is not particularly limited as long as it is an integer of 0 to 300, and is preferably 1 to 200, more preferably 5 to 100, and further preferably 10 to 50.
It is preferable that the value of n1 is within the above-mentioned range, since the dispersibility of mud particles, the mud redeposition prevention performance, and the compounding stability in liquid detergent of the polyalkylene oxide-containing compound produced using the compound as a raw material are improved.
また、R17が炭素数2の炭化水素基である場合、前記一般式(18)中の-R18-O-基、-R17-O-基の総量を100mol%とした場合、-R17-O-基の含有量は、70mol%以上であることが好ましい。より好ましくは75mol%以上であり、更に好ましくは、80mol%以上である。
R17が炭素数2の炭化水素基である場合に於ける前記一般式(18)中の-R17-O-基の含有量が前述の範囲であると、ポリアルキレンオキシド鎖の親水性が向上するため、その化合物を原料として製造されたポリアルキレンオキシド含有化合物の泥粒子の分散性、泥再汚染防止性能が向上するという点で好ましい。
Furthermore, when R 17 is a hydrocarbon group having 2 carbon atoms, the content of -R 17 -O- groups is preferably 70 mol % or more, more preferably 75 mol % or more, and even more preferably 80 mol % or more, assuming that the total amount of -R 18 -O- groups and -R 17 -O- groups in general formula (18) is 100 mol %.
When R 17 is a hydrocarbon group having 2 carbon atoms, it is preferable that the content of -R 17 -O- groups in the general formula (18) is within the above-mentioned range in order to improve the hydrophilicity of the polyalkylene oxide chain, thereby improving the dispersibility of mud particles and the mud redeposition prevention performance of the polyalkylene oxide-containing compound produced using that compound as a raw material.
前記製造方法(III)の第一工程においては、前記一般式(5)で表される(ポリ)アルキレンアミンと前記一般式(17)又は一般式(18)で表される(アルコキシ)ポリアルキレンオキシド(メタ)アクリレート又は(アルコキシ)ポリアルキレングリコール(メタ)アクリルアミドをマイケル付加反応により、一般式(5)で表される(ポリ)アルキレンアミンのアミノ基の水素原子に結合させると、(ポリ)アルキレンアミン-(アルコキシ)ポリアルキレンオキシド(メタ)アクリレート付加物又は(ポリ)アルキレンアミン-(アルコキシ)ポリアルキレンオキシド(メタ)アクリルアミド付加物が得られる。 In the first step of the manufacturing method (III), the (poly)alkyleneamine represented by the general formula (5) and the (alkoxy)polyalkyleneoxide (meth)acrylate or (alkoxy)polyalkyleneglycol (meth)acrylamide represented by the general formula (17) or (18) are bonded to the hydrogen atom of the amino group of the (poly)alkyleneamine represented by the general formula (5) by a Michael addition reaction to obtain a (poly)alkyleneamine-(alkoxy)polyalkyleneoxide (meth)acrylate adduct or a (poly)alkyleneamine-(alkoxy)polyalkyleneoxide (meth)acrylamide adduct.
また、前記製造方法(III)の第一工程において、前記一般式(5)で表される(ポリ)アルキレンアミンと前記一般式(17)又は一般式(18)で表される(アルコキシ)ポリアルキレンオキシド(メタ)アクリレート又は(アルコキシ)ポリアルキレングリコール(メタ)アクリルアミドのマイケル付加反応の反応温度は、20~100℃であることが好ましい。より好ましくは40~80℃である。
また、第一工程の反応時間は、1時間以上が好ましい。より好ましくは5時間以上、更に好ましくは10時間以上である。
反応温度や反応時間が、上述の範囲であると、ほぼ定量的に反応が進み反応が向上するため、未反応の原料が少なくなるため好ましい。
In the first step of the production method (III), the reaction temperature for the Michael addition reaction of the (poly)alkyleneamine represented by the general formula (5) and the (alkoxy)polyalkylene oxide (meth)acrylate or (alkoxy)polyalkylene glycol (meth)acrylamide represented by the general formula (17) or (18) is preferably 20 to 100° C., and more preferably 40 to 80° C.
The reaction time of the first step is preferably 1 hour or more, more preferably 5 hours or more, and further preferably 10 hours or more.
When the reaction temperature and reaction time are within the above-mentioned ranges, the reaction proceeds almost quantitatively and is improved, so that the amount of unreacted raw materials is reduced, which is preferable.
製造方法(III)で使用する(アルコキシ)ポリアルキレンオキシド(メタ)アクリレートの製造工程が、(メタ)アクリル酸と(アルコキシ)ポリアルキレンオキシドによるエステル化の工程を含む場合、(メタ)アクリル酸が残存していてもよい。その場合、(メタ)アクリル酸と比べて、(アルコキシ)ポリアルキレンオキシド(メタ)アクリレートのマイケル付加が進行しやすいため、前記一般式(5)で表される(ポリ)アルキレンアミンと(アルコキシ)ポリアルキレンオキシド(メタ)アクリレートの反応を低温で行うことで(アルコキシ)ポリアルキレンオキシド(メタ)アクリレートを優先して一般式(5)で表される(ポリ)アルキレンアミンに付加することができる。さらに、反応温度を上げることや反応時間を延ばすことで、(メタ)アクリル酸も一般式(5)で表される(ポリ)アルキレンアミンにマイケル付加させることができる。
(アルコキシ)ポリアルキレンオキシド(メタ)アクリレートの代わりに(アルコキシ)ポリアルキレングリコール(メタ)アクリルアミドを用いる場合についても同様である。
また製造方法(III)で使用する(アルコキシ)ポリアルキレンオキシド(メタ)アクリレートの製造工程でエステル化の工程を含む場合、(メタ)アクリル酸を(アルコキシ)ポリアルキレンオキシドに対して過剰量でエステル化すると、エステル化の反応時間が短縮され、生産性の面で好ましい。
When the manufacturing process of the (alkoxy) polyalkylene oxide (meth) acrylate used in the manufacturing method (III) includes a process of esterification with (meth) acrylic acid and (alkoxy) polyalkylene oxide, (meth) acrylic acid may remain.In this case, the Michael addition of (alkoxy) polyalkylene oxide (meth) acrylate is easier to proceed than that of (meth) acrylic acid, so that the reaction of the (poly) alkylene oxide (meth) amine represented by the general formula (5) and the (alkoxy) polyalkylene oxide (meth) acrylate is carried out at a low temperature, and the (alkoxy) polyalkylene oxide (meth) acrylate can be preferentially added to the (poly) alkylene amine represented by the general formula (5).Furthermore, by increasing the reaction temperature or extending the reaction time, (meth) acrylic acid can also be Michael added to the (poly) alkylene amine represented by the general formula (5).
The same applies to the case where an (alkoxy)polyalkylene glycol (meth)acrylamide is used in place of an (alkoxy)polyalkylene oxide (meth)acrylate.
Furthermore, when the production process of the (alkoxy)polyalkylene oxide (meth)acrylate used in the production method (III) includes an esterification step, esterifying (meth)acrylic acid in an excess amount relative to the (alkoxy)polyalkylene oxide shortens the esterification reaction time, which is preferable in terms of productivity.
製造方法(III)において、前記一般式(5)で表される(ポリ)アルキレンアミンと前記一般式(17)又は前記一般式(18)で表される(アルコキシ)ポリアルキレンオキシド(メタ)アクリレート又は(アルコキシ)ポリアルキレングリコール(メタ)アクリルアミドを反応させる際は、無溶媒で行ってもよい。また、反応溶媒を使用して反応を行う際は、メタノール、エタノール等のアルコール類;ペンタン、ヘキサン、シクロヘキサン等のアルカン類、ジエチルエーテル、テトラヒドロフラン等のエーテル類;ジメチルスルホキシド、ジメチルホルムアミド等の極性溶媒類;水および水と有機溶媒との混合溶媒を用いてもよい。 In the production method (III), when the (poly)alkyleneamine represented by the general formula (5) is reacted with the (alkoxy)polyalkylene oxide (meth)acrylate or (alkoxy)polyalkylene glycol (meth)acrylamide represented by the general formula (17) or the general formula (18), the reaction may be carried out without a solvent. When the reaction is carried out using a reaction solvent, alcohols such as methanol and ethanol; alkanes such as pentane, hexane, and cyclohexane; ethers such as diethyl ether and tetrahydrofuran; polar solvents such as dimethyl sulfoxide and dimethylformamide; water; and mixed solvents of water and an organic solvent may be used.
製造方法(III)の第二工程は、第一工程で得られた(ポリ)アルキレンアミン-(アルコキシ)ポリアルキレンオキシド(メタ)アクリレート付加物又は(ポリ)アルキレンアミン-(アルコキシ)ポリアルキレンオキシド(メタ)アクリルアミド付加物のカチオン基部分の構造中のNH基に酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させる工程である。
この工程により、(ポリ)アルキレンアミン-(アルコキシ)ポリアルキレンオキシド(メタ)アクリレート付加物又は(ポリ)アルキレンアミン-(アルコキシ)ポリアルキレンオキシド(メタ)アクリルアミド付加物の構造中のNH基を少なくして、洗剤組成物中での保存安定性に優れたものとすることができる。
The second step of the production method (III) is a step of reacting an NH group in the structure of the cationic group portion of the (poly)alkyleneamine-(alkoxy)polyalkyleneoxide-(meth)acrylate adduct or (poly)alkyleneamine-(alkoxy)polyalkyleneoxide-(meth)acrylamide adduct obtained in the first step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
This step reduces the number of NH groups in the structure of the (poly)alkyleneamine-(alkoxy)polyalkyleneoxide (meth)acrylate adduct or the (poly)alkyleneamine-(alkoxy)polyalkyleneoxide (meth)acrylamide adduct, thereby making it possible to impart excellent storage stability in the detergent composition.
製造方法(III)の第二工程において用いる酸無水物、酸ハロゲン化物、環状エステル化合物の具体例は、上述した製造方法(I)において記載したものと同様である。
第二工程に用いる酸無水物、酸ハロゲン化物、環状エステル化合物に使用量は、第一工程に用いる(ポリ)アルキレンアミンに含まれるNH基のモル数に対して、第二工程において用いる酸無水物、酸ハロゲン化物、環状エステル化合物のモル数が10~100mol%となる割合であることが好ましい。より好ましくは、15~90mol%となる割合であり、更に好ましくは、20~80mol%となる割合である。
Specific examples of the acid anhydride, acid halide and cyclic ester compound used in the second step of the production method (III) are the same as those described in the above production method (I).
The amount of the acid anhydride, acid halide, or cyclic ester compound used in the second step is preferably such that the molar number of the acid anhydride, acid halide, or cyclic ester compound used in the second step is 10 to 100 mol %, more preferably 15 to 90 mol %, and even more preferably 20 to 80 mol %, relative to the molar number of NH groups contained in the (poly)alkyleneamine used in the first step.
また、製造方法(III)の類似の製造方法としては、ポリアルキレンオキシド鎖を有するα,β-不飽和カルボニル化合物をカチオン基に含まれるアミノ基にマイケル付加する第一工程と、第一工程で得られた生成物のカチオン基部分の構造中のNH基に酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させる第二工程とを行って、本発明のポリアルキレンオキシド含有化合物を得る方法が挙げられる。
また別の製造方法(III)の類似の製造方法としては、α,β-不飽和カルボニル化合物をカチオン基であるアミノ基にマイケル付加する第一工程と、第一工程で得られた生成物にポリアルキレンオキシド鎖を導入する第二工程と、第二工程で得られた生成物のカチオン基部分の構造中のNH基に酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させる第三工程とを行って、本発明のポリアルキレンオキシド含有化合物を得る方法が挙げられる。
Also, a production method similar to production method (III) includes a method of obtaining the polyalkylene oxide-containing compound of the present invention by carrying out a first step of Michael addition of an α,β-unsaturated carbonyl compound having a polyalkylene oxide chain to an amino group contained in a cationic group, and a second step of reacting an NH group in the structure of the cationic group portion of the product obtained in the first step with one or more compounds selected from acid anhydrides, acid halides, and cyclic ester compounds.
Another example of a production method similar to production method (III) is a method for obtaining a polyalkylene oxide-containing compound of the present invention by carrying out a first step of Michael addition of an α,β-unsaturated carbonyl compound to an amino group, which is a cationic group, a second step of introducing a polyalkylene oxide chain into the product obtained in the first step, and a third step of reacting an NH group in the structure of the cationic group portion of the product obtained in the second step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
また別の製造方法(IV)としては、アクリルアミドの二重結合を(ポリ)アルキレンアミンのアミノ基にマイケル付加させることで、アミド結合を導入する第一工程と、マイケル付加反応させた末端残基であるアミノ基や水酸基に酸化エチレン等のエポキシ化合物を開環付加反応させる第二工程と、第二工程で得られた生成物のカチオン基部分の構造中のNH基に酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させる第三工程とを行って、本発明のポリアルキレンオキシド含有化合物を得る方法が挙げられる。 Another example of the manufacturing method (IV) is a method for obtaining the polyalkylene oxide-containing compound of the present invention by carrying out a first step of introducing an amide bond by Michael addition of the double bond of acrylamide to the amino group of a (poly)alkyleneamine, a second step of carrying out a ring-opening addition reaction of an epoxy compound such as ethylene oxide with the amino group or hydroxyl group, which is the terminal residue obtained by the Michael addition reaction, and a third step of reacting the NH group in the structure of the cationic group portion of the product obtained in the second step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
また別の製造方法(V)としては、(ポリ)アルキレンアミンのアミノ基の水素原子に酸化エチレン等のエポキシ化合物を開環付加反応させる第一工程と、第一工程で得られた(ポリ)アルキレンアミンアルコキシレートを(アルコキシ)ポリアルキレンオキシドとアセタール化剤と酸触媒とでアセタール化する第二工程と、第二工程で得られた生成物のカチオン基部分の構造中のNH基に酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させる第三工程とを行って、本発明のポリアルキレンオキシド含有化合物を得る方法が挙げられる。 Another example of the manufacturing method (V) is a method for obtaining the polyalkylene oxide-containing compound of the present invention by carrying out a first step of subjecting the hydrogen atoms of the amino groups of a (poly)alkyleneamine to a ring-opening addition reaction with an epoxy compound such as ethylene oxide, a second step of acetalizing the (poly)alkyleneamine alkoxylate obtained in the first step with an (alkoxy)polyalkylene oxide, an acetalizing agent, and an acid catalyst, and a third step of reacting the NH group in the structure of the cationic group portion of the product obtained in the second step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
また別の製造方法(VI)としては、アルキル(メタ)アクリレートの二重結合を(ポリ)アルキレンアミンのアミノ基にマイケル付加させる第一工程と、第一工程で得られたエステル含有化合物に(アルコキシ)ポリアルキレンオキシド含有末端アミン化合物をエステル-アミド交換する第二工程と、第二工程で得られた生成物のカチオン基部分の構造中のNH基に酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させる第三工程とを行って、本発明のポリアルキレンオキシド含有化合物を得る方法が挙げられる。 Another example of the production method (VI) is a method for obtaining the polyalkylene oxide-containing compound of the present invention by carrying out a first step of Michael addition of the double bond of an alkyl (meth)acrylate to the amino group of a (poly)alkyleneamine, a second step of ester-amide exchange of the ester-containing compound obtained in the first step with an (alkoxy)polyalkylene oxide-containing terminal amine compound, and a third step of reacting the NH group in the structure of the cationic group portion of the product obtained in the second step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
更に、前記製造方法(I)~(VI)では、上述した工程とは別に、カチオン基に含まれる連結基が結合していない未反応のNH基に対して、マイケル付加反応、エポキシ化合物付加反応のいずれかの1種以上の反応を行って、未反応のNH基を低減させる工程を含んでもよい。
より具体的には、カチオン基に含まれる連結基が結合していない未反応のNH基に対して、アクリル酸メチル等のアクリル酸アルキルエステルをマイケル付加させる、及び/又は、エチレンオキシド、プロピレンオキシド等のエポキシ化合物を付加させることにより、未反応のNH基を減少させる工程を含んでいてもよい。
Furthermore, the production methods (I) to (VI) may further include, in addition to the above-mentioned steps, a step of reducing the number of unreacted NH groups by subjecting unreacted NH groups, which are not bonded to a linking group contained in the cationic group, to one or more of a Michael addition reaction and an epoxy compound addition reaction.
More specifically, the method may include a step of reducing the number of unreacted NH groups by subjecting an alkyl acrylate such as methyl acrylate to Michael addition and/or an epoxy compound such as ethylene oxide or propylene oxide to unreacted NH groups that are not bonded to a linking group contained in the cationic group.
上述した製造方法は更に、NH基を低減させる別の方法として、酸化合物により、中和する工程を含んでいてもよい。この工程を含むと、本発明のポリアルキレンオキシド含有化合物の安定性が更に向上する。
より具体的には、カチオン基に含まれる連結基が結合していない未反応のNH基を、酸化合物である、酢酸、クエン酸、塩酸、リン酸、硝酸、硫酸、p-トルエンスルホン酸やその他一般的な酸化合物で、中和処理することで、NH基を低減することが好ましい。
酸化合物の添加量は、酸化合物を添加する前のカチオン基に含まれるNH基に対して50~300mol%使用することが好ましい。
The above-mentioned production method may further include a step of neutralizing with an acid compound as another method for reducing the number of NH groups. By including this step, the stability of the polyalkylene oxide-containing compound of the present invention is further improved.
More specifically, it is preferable to reduce the number of NH groups by neutralizing unreacted NH groups that are not bonded to a linking group contained in the cationic group with an acid compound such as acetic acid, citric acid, hydrochloric acid, phosphoric acid, nitric acid, sulfuric acid, p-toluenesulfonic acid, or other common acid compounds.
The amount of the acid compound added is preferably 50 to 300 mol % based on the NH groups contained in the cationic groups before the addition of the acid compound.
4.ポリアルキレンオキシド含有化合物の用途
本発明のポリアルキレンオキシド含有化合物(単に「本発明の化合物」とも言う)は、洗剤用ビルダー、洗剤、水処理剤、分散剤、繊維処理剤、スケール防止剤(スケール抑制剤)、セメント添加剤、金属イオン封止剤、増粘剤、各種バインダー等に好適に用いることができる。中でも、洗剤用ビルダー、洗剤、水処理剤、分散剤に好適に用いることができる。
4. Uses of polyalkylene oxide-containing compound The polyalkylene oxide-containing compound of the present invention (also simply referred to as "the compound of the present invention") can be suitably used for detergent builders, detergents, water treatment agents, dispersants, fiber treatment agents, scale inhibitors (scale inhibitors), cement additives, metal ion sequestering agents, thickeners, various binders, etc. Among these, it can be suitably used for detergent builders, detergents, water treatment agents, and dispersants.
本発明は更に、本発明のポリアルキレンオキシド含有化合物、又は、本発明の製造方法により製造されてなるポリアルキレンオキシド含有化合物を必須成分とする洗剤用ビルダー、洗剤、洗剤組成物、水処理剤又は分散剤でもある。
本発明の洗剤、洗剤組成物は、固形であっても、液体であってもよい。また食器用のものであっても、洗濯用のものであってもよい。
The present invention further relates to a detergent builder, a detergent, a detergent composition, a water treatment agent, or a dispersant containing, as an essential component, the polyalkylene oxide-containing compound of the present invention or the polyalkylene oxide-containing compound produced by the production method of the present invention.
The detergent and detergent composition of the present invention may be in a solid or liquid form, and may be for use in dishes or laundry.
本発明の洗剤、洗剤組成物における、本発明のポリアルキレンオキシド含有化合物の含有割合は、洗剤又は洗浄組成物の総量に対して、0.1質量%~15質量%であることが好ましい。より好ましくは0.3質量%~10質量%、更に好ましくは、0.5質量%~約5質量%である。 The content of the polyalkylene oxide-containing compound of the present invention in the detergent or detergent composition of the present invention is preferably 0.1% by mass to 15% by mass, more preferably 0.3% by mass to 10% by mass, and even more preferably 0.5% by mass to about 5% by mass, based on the total amount of the detergent or cleaning composition.
本発明の洗剤、洗剤組成物は、本発明のポリアルキレンオキシド含有化合物以外に溶剤、界面活性剤、洗浄補助添加剤、カプセル化剤等のその他の成分の1種又は2種以上を含んでいてもよい。
洗浄補助添加剤としては、ビルダー、界面活性剤又は増粘剤、泥汚れ除去/再付着防止剤、ポリマー汚れ遊離剤、ポリマー分散剤、ポリマー油脂クリーニング剤、酵素、酵素安定化系、漂白化合物、漂白剤、漂白活性剤、漂白触媒、増白剤、染料、色相剤、移染防止剤、キレート剤、抑泡剤、柔軟剤、香料等が挙げられ、これらの1種又は2種以上を用いることができる。
The detergent and detergent composition of the present invention may contain, in addition to the polyalkylene oxide-containing compound of the present invention, one or more other components such as a solvent, a surfactant, a cleaning auxiliary additive, and an encapsulating agent.
Examples of cleaning auxiliary additives include builders, surfactants or thickeners, mud stain removal/redeposition prevention agents, polymeric stain release agents, polymeric dispersants, polymeric grease cleaning agents, enzymes, enzyme stabilizing systems, bleaching compounds, bleaching agents, bleach activators, bleaching catalysts, brightening agents, dyes, hueing agents, dye transfer inhibitors, chelating agents, foam suppressors, softeners, fragrances, and the like, and these may be used alone or in combination of two or more.
以下に実施例を掲げて本発明を更に詳細に説明するが、本発明はこれらの実施例のみに限定されるものではない。なお、特に断りのない限り、「部」は「重量部」を、「%」は「質量%」を意味するものとする。 The present invention will be described in more detail below with reference to examples, but the present invention is not limited to these examples. Unless otherwise specified, "parts" means "parts by weight" and "%" means "% by mass."
製造例1
温度計、圧力計、撹拌機を備えたオートクレーブにメトキシポリ(n=25)エチレングリコールを504.0g、水酸化カリウムを0.50g(富士フイルム和光純薬製)仕込み、撹拌しながら100℃に昇温した。オートクレーブ系内を窒素置換したのち、真空ポンプを用いて1.2kPaに減圧して1時間脱水した。脱水終了後、オートクレーブ内を窒素で0.3MPaとし、1,2-ブチレンオキシド96.4g(東京化成工業製)を120分間かけて徐々に流し込み、さらに100℃で40分間保持した。続いて反応系を120℃に昇温し、150分間保持して熟成したのち、系内を常圧に戻した。さらに、系内を60℃にした状態でコールドトラップおよび真空ポンプを接続し、未反応ブチレンオキシドを減圧留去した。残留した生成物を回収し、メトキシポリ(n=25)エチレングリコール-ポリ(n=2.5)ブチレングリコール(化合物(1))を得た。
温度計、撹拌機、生成水分離器、コンデンサである還流冷却管、窒素導入管を備えたジャケット付きガラス製反応容器(内容量:1リットル)に化合物(1)538.93g、アクリル酸35.48g、パラトルエンスルホン酸一水和物19.06g、フェノチアジン0.14g、4-ヒドロキシTEMPO0.03g、シクロヘキサン57.44gを仕込み、反応温度115℃でエステル化反応を行った。60時間でエステル化率が97%に達したのを確認した。得られたエステル化反応液655.75gに49%水酸化ナトリウム水溶液8.61gと水98.50gを加えてパラトルエンスルホン酸を中和し、105℃まで昇温し、シクロヘキサンを水との共沸で留去した。ジャケット付きガラス製反応器の内温が98℃まで上がったところで反応器内の反応液中に窒素を導入し、溶存のシクロヘキサンを追い出した。そして、調整水を添加して80%のエステル化物水溶液(化合物(2))を得た。
Production Example 1
In an autoclave equipped with a thermometer, a pressure gauge, and a stirrer, 504.0 g of methoxypoly(n=25)ethylene glycol and 0.50 g of potassium hydroxide (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) were charged, and the temperature was raised to 100°C while stirring. After the inside of the autoclave was replaced with nitrogen, the pressure was reduced to 1.2 kPa using a vacuum pump and dehydration was carried out for 1 hour. After completion of dehydration, the inside of the autoclave was adjusted to 0.3 MPa with nitrogen, and 96.4 g of 1,2-butylene oxide (manufactured by Tokyo Chemical Industry Co., Ltd.) was gradually poured in over 120 minutes, and the mixture was further held at 100°C for 40 minutes. The reaction system was then heated to 120°C, and after aging by holding for 150 minutes, the inside of the system was returned to normal pressure. Furthermore, a cold trap and a vacuum pump were connected with the inside of the system at 60°C, and unreacted butylene oxide was distilled off under reduced pressure. The remaining product was collected to obtain methoxypoly(n=25)ethylene glycol-poly(n=2.5)butylene glycol (compound (1)).
A jacketed glass reactor (capacity: 1 liter) equipped with a thermometer, a stirrer, a product water separator, a reflux condenser as a condenser, and a nitrogen inlet tube was charged with 538.93 g of compound (1), 35.48 g of acrylic acid, 19.06 g of paratoluenesulfonic acid monohydrate, 0.14 g of phenothiazine, 0.03 g of 4-hydroxyTEMPO, and 57.44 g of cyclohexane, and the esterification reaction was carried out at a reaction temperature of 115°C. It was confirmed that the esterification rate reached 97% in 60 hours. 8.61 g of 49% aqueous sodium hydroxide solution and 98.50 g of water were added to 655.75 g of the obtained esterification reaction liquid to neutralize the paratoluenesulfonic acid, and the temperature was raised to 105°C, and cyclohexane was distilled off by azeotropy with water. When the internal temperature of the jacketed glass reactor reached 98°C, nitrogen was introduced into the reaction liquid in the reactor, and dissolved cyclohexane was expelled. Then, adjusting water was added to obtain an 80% aqueous solution of the esterified product (compound (2)).
製造例2
温度計、圧力計、撹拌機を備えたオートクレーブにメトキシポリ(n=25)エチレングリコールを705.4g、水酸化カリウムを0.70g(富士フイルム和光純薬製)仕込み、撹拌しながら120℃に昇温した。オートクレーブ系内を窒素置換したのち、真空ポンプを用いて1.2kPaに減圧して1時間脱水した。脱水終了後、オートクレーブ内を窒素で0.3MPaとし、プロピレンオキシド144.7g(富士フイルム和光純薬製)を120分間かけて滴下し、さらに120℃で120分間保持して熟成したのち、系内を常圧に戻した。さらに、系内を80℃にした状態でコールドトラップおよび真空ポンプを接続し、未反応プロピレンオキシドを減圧留去した。残留した生成物を回収し、メトキシポリ(n=25)エチレングリコール-ポリ(n=4.0)プロピレングリコール(化合物(3))を得た。
温度計、撹拌機、生成水分離器、コンデンサである還流冷却管、窒素導入管を備えたジャケット付きガラス製反応容器(内容量:1リットル)に化合物(3)363.89g、アクリル酸38.44g、70%パラトルエンスルホン酸一水和物19.07g、フェノチアジン0.10g、4-ヒドロキシTEMPO0.02g、シクロヘキサン40.33gを仕込み、反応温度110℃でエステル化反応を行った。48時間でエステル化率(化合物(3)の反応率)が95%に達したのを確認した。得られたエステル化反応液461.86gに48%水酸化ナトリウム水溶液7.65gと水7.07gを加えてパラトルエンスルホン酸を中和し、105℃まで昇温し、シクロヘキサンを水との共沸で留去した。ジャケット付きガラス製反応器の内温が98℃まで上がったところで反応器内の反応液中に窒素を導入し、溶存のシクロヘキサンを追い出した。そして、調整水を添加して92%のエステル化物水溶液(化合物(4))を得た。
Production Example 2
In an autoclave equipped with a thermometer, a pressure gauge, and a stirrer, 705.4 g of methoxypoly(n=25)ethylene glycol and 0.70 g of potassium hydroxide (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) were charged, and the temperature was raised to 120° C. while stirring. After the inside of the autoclave was replaced with nitrogen, the pressure was reduced to 1.2 kPa using a vacuum pump and dehydration was performed for 1 hour. After completion of dehydration, the inside of the autoclave was adjusted to 0.3 MPa with nitrogen, 144.7 g of propylene oxide (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) was dropped over 120 minutes, and the mixture was further maintained at 120° C. for 120 minutes for aging, and the inside of the system was returned to normal pressure. Furthermore, with the inside of the system at 80° C., a cold trap and a vacuum pump were connected, and unreacted propylene oxide was distilled off under reduced pressure. The remaining product was collected to obtain methoxypoly(n=25)ethylene glycol-poly(n=4.0)propylene glycol (compound (3)).
A jacketed glass reactor (capacity: 1 liter) equipped with a thermometer, a stirrer, a product water separator, a reflux condenser as a condenser, and a nitrogen inlet tube was charged with 363.89 g of compound (3), 38.44 g of acrylic acid, 19.07 g of 70% paratoluenesulfonic acid monohydrate, 0.10 g of phenothiazine, 0.02 g of 4-hydroxy TEMPO, and 40.33 g of cyclohexane, and the esterification reaction was carried out at a reaction temperature of 110°C. It was confirmed that the esterification rate (reaction rate of compound (3)) reached 95% in 48 hours. 7.65 g of 48% aqueous sodium hydroxide solution and 7.07 g of water were added to the obtained esterification reaction liquid of 461.86 g to neutralize paratoluenesulfonic acid, and the temperature was raised to 105°C, and cyclohexane was distilled off by azeotropy with water. When the internal temperature of the jacketed glass reactor reached 98°C, nitrogen was introduced into the reaction liquid in the reactor, and dissolved cyclohexane was expelled. Then, adjusting water was added to obtain a 92% aqueous solution of the esterified product (compound (4)).
製造例3
温度計、圧力計、撹拌機を備えたオートクレーブにメトキシポリ(n=25)エチレングリコールを710.6g、水酸化カリウムを1.14g(富士フイルム和光純薬製)仕込み、撹拌しながら120℃に昇温した。オートクレーブ系内を窒素置換したのち、真空ポンプを用いて1.2kPaに減圧して1時間脱水した。脱水終了後、オートクレーブ内を窒素で0.3MPaとし、エチレンオキシド690.1gを240分間かけて滴下し、さらに120℃で60分間保持して熟成したのち、系内を常圧に戻した。生成物を回収し、メトキシポリ(n=50)エチレングリコール(化合物(5))を得た。
温度計、圧力計、撹拌機を備えたオートクレーブに得られたメトキシポリ(n=50)エチレングリコール(化合物(5))を1398.9g仕込み、撹拌しながら120℃に昇温した。オートクレーブ系内を窒素置換したのち、真空ポンプを用いて1.2kPaに減圧して1時間脱水した。脱水終了後、オートクレーブ内を窒素で0.3MPaとし、プロピレンオキシド109.1g(富士フイルム和光純薬製)を90分間かけて滴下し、さらに120℃で120分間保持して熟成したのち、系内を常圧に戻した。さらに、系内を80℃にした状態でコールドトラップおよび真空ポンプを接続し、未反応プロピレンオキシドを減圧留去した。残留した生成物を回収し、メトキシポリ(n=50)エチレングリコール-ポリ(n=3.0)プロピレングリコール(化合物(6))を得た。
温度計、撹拌機、生成水分離器、コンデンサである還流冷却管、窒素導入管を備えたジャケット付きガラス製反応容器(内容量:1リットル)に化合物(6)671.88g、アクリル酸60.31g、70%パラトルエンスルホン酸一水和物34.65g、フェノチアジン0.18g、4-ヒドロキシTEMPO0.04g、シクロヘキサン72.54gを仕込み、反応温度110℃でエステル化反応を行った。67時間でエステル化率(化合物(6)の反応率)が95%に達したのを確認した。得られたエステル化反応液839.60gに48%水酸化ナトリウム水溶液13.94gと水48.62gを加えてパラトルエンスルホン酸を中和し、105℃まで昇温し、シクロヘキサンを水との共沸で留去した。ジャケット付きガラス製反応器の内温が98℃まで上がったところで反応器内の反応液中に窒素を導入し、溶存のシクロヘキサンを追い出した。そして、調整水を添加して94%のエステル化物水溶液(化合物(7))を得た。
Production Example 3
In an autoclave equipped with a thermometer, a pressure gauge, and a stirrer, 710.6 g of methoxypoly(n=25)ethylene glycol and 1.14 g of potassium hydroxide (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) were charged, and the temperature was raised to 120° C. while stirring. After the inside of the autoclave was replaced with nitrogen, the pressure was reduced to 1.2 kPa using a vacuum pump and dehydration was carried out for 1 hour. After completion of dehydration, the inside of the autoclave was adjusted to 0.3 MPa with nitrogen, 690.1 g of ethylene oxide was dropped over 240 minutes, and the mixture was further kept at 120° C. for 60 minutes for aging, and the inside of the system was returned to normal pressure. The product was recovered to obtain methoxypoly(n=50)ethylene glycol (compound (5)).
1398.9 g of the obtained methoxypoly(n=50)ethylene glycol (compound (5)) was charged into an autoclave equipped with a thermometer, a pressure gauge, and a stirrer, and the temperature was raised to 120° C. while stirring. After the autoclave system was replaced with nitrogen, the pressure was reduced to 1.2 kPa using a vacuum pump and dehydration was performed for 1 hour. After completion of dehydration, the pressure in the autoclave was adjusted to 0.3 MPa with nitrogen, 109.1 g of propylene oxide (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) was dropped over 90 minutes, and the system was further maintained at 120° C. for 120 minutes for aging, and the system was returned to normal pressure. Furthermore, with the system at 80° C., a cold trap and a vacuum pump were connected, and unreacted propylene oxide was distilled off under reduced pressure. The remaining product was collected to obtain methoxypoly(n=50)ethylene glycol-poly(n=3.0)propylene glycol (compound (6)).
A jacketed glass reaction vessel (capacity: 1 liter) equipped with a thermometer, a stirrer, a water separator, a reflux condenser as a condenser, and a nitrogen inlet tube was charged with 671.88 g of compound (6), 60.31 g of acrylic acid, 34.65 g of 70% paratoluenesulfonic acid monohydrate, 0.18 g of phenothiazine, 0.04 g of 4-hydroxyTEMPO, and 72.54 g of cyclohexane, and the esterification reaction was carried out at a reaction temperature of 110°C. It was confirmed that the esterification rate (reaction rate of compound (6)) reached 95% in 67 hours. To the obtained esterification reaction liquid 839.60 g, 13.94 g of 48% aqueous sodium hydroxide solution and 48.62 g of water were added to neutralize the paratoluenesulfonic acid, and the temperature was raised to 105°C, and cyclohexane was distilled off by azeotropy with water. When the internal temperature of the jacketed glass reactor reached 98° C., nitrogen was introduced into the reaction solution in the reactor to expel dissolved cyclohexane, and adjustment water was added to obtain a 94% aqueous solution of the esterified product (compound (7)).
実施例1
<第一工程>
還流冷却器、撹拌機を備えたガラス製反応容器にポリエチレンイミン2.40g(日本触媒製、平均分子量600)、化合物(2)29.59gを仕込み、反応容器内を窒素置換した。その後、撹拌しながら40℃に昇温し、3時間反応を継続した。反応終了後、液体クロマトグラフィーにより化合物(2)のエステル化物が消費されていることを確認し、ポリエチレンイミンのメトキシポリ(n=25)エチレングリコール-ポリ(n=2.5)ブチレングリコールアクリレート付加物(重合体(1))を得た。
<第二工程>
還流冷却器、撹拌機を備えたガラス製反応容器に重合体(1)を4.50g仕込み、撹拌しながら50℃に昇温した。昇温後、無水マレイン酸(日本触媒製)0.30gを1時間かけて滴下した後、50℃で5時間撹拌した。このようにして、連結基が結合していないカチオン基に含まれるNH基をアミド結合にした、本発明のポリアルキレンオキシド含有化合物である重合体(重合体(2))を得た。得られた反応液中に重合体(2)は66%であった。
Example 1
<First step>
2.40 g of polyethyleneimine (manufactured by Nippon Shokubai, average molecular weight 600) and 29.59 g of compound (2) were charged into a glass reaction vessel equipped with a reflux condenser and a stirrer, and the atmosphere inside the reaction vessel was replaced with nitrogen. The temperature was then raised to 40° C. with stirring, and the reaction was continued for 3 hours. After completion of the reaction, it was confirmed by liquid chromatography that the esterification product of compound (2) had been consumed, and a methoxypoly(n=25)ethylene glycol-poly(n=2.5)butylene glycol acrylate adduct of polyethyleneimine (polymer (1)) was obtained.
<Second step>
4.50 g of polymer (1) was charged into a glass reaction vessel equipped with a reflux condenser and a stirrer, and the temperature was raised to 50° C. while stirring. After the temperature was raised, 0.30 g of maleic anhydride (manufactured by Nippon Shokubai) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 5 hours. In this way, a polymer (polymer (2)) was obtained, which is a polyalkylene oxide-containing compound of the present invention, in which an NH group contained in a cationic group not bonded to a linking group is converted into an amide bond. The polymer (2) was 66% in the resulting reaction liquid.
実施例2
<第一工程>
実施例1の第一工程と同様に行い、重合体(1)を得た。
<第二工程>
還流冷却器、撹拌機を備えたガラス製反応容器に重合体(1)を4.50g仕込み、撹拌しながら50℃に昇温した。昇温後、無水プロピオン酸(富士フイルム和光純薬製、一級)0.40gを1時間かけて滴下した後、50℃で5時間撹拌した。このようにして、連結基が結合していないカチオン基に含まれるNH基をアミド結合にした、本発明のポリアルキレンオキシド含有化合物である重合体(重合体(3))を得た。得られた反応液中に重合体(3)は67%であった。
Example 2
<First step>
The same procedure as in the first step of Example 1 was carried out to obtain polymer (1).
<Second step>
4.50 g of polymer (1) was charged into a glass reaction vessel equipped with a reflux condenser and a stirrer, and the temperature was raised to 50° C. while stirring. After the temperature was raised, 0.40 g of propionic anhydride (manufactured by Fujifilm Wako Pure Chemical Industries, first grade) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 5 hours. In this way, a polymer (polymer (3)) was obtained, which is a polyalkylene oxide-containing compound of the present invention, in which the NH group contained in the cationic group to which no linking group is bonded is converted into an amide bond. The polymer (3) was 67% in the obtained reaction solution.
実施例3
<第一工程>
実施例1の第一工程と同様に行い、重合体(1)を得た。
<第二工程>
還流冷却器、撹拌機を備えたガラス製反応容器に重合体(1)を4.50g仕込み、撹拌しながら50℃に昇温した。昇温後、無水コハク酸(富士フイルム和光純薬製、特級)0.30gを1時間かけて滴下した後、50℃で5時間撹拌した。このようにして、連結基が結合していないカチオン基に含まれるNH基をアミド結合にした、本発明のポリアルキレンオキシド含有化合物である重合体(重合体(4))を得た。得られた反応液中に重合体(4)は66%であった。
Example 3
<First step>
The same procedure as in the first step of Example 1 was carried out to obtain polymer (1).
<Second step>
4.50 g of polymer (1) was charged into a glass reaction vessel equipped with a reflux condenser and a stirrer, and the temperature was raised to 50° C. while stirring. After the temperature was raised, 0.30 g of succinic anhydride (manufactured by Fujifilm Wako Pure Chemical Industries, special grade) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 5 hours. In this way, a polymer (polymer (4)) was obtained, which is a polyalkylene oxide-containing compound of the present invention, in which an NH group contained in a cationic group not bonded to a linking group is converted into an amide bond. The polymer (4) was 66% in the obtained reaction solution.
実施例4
<第一工程>
実施例1の第一工程と同様に行い、重合体(1)を得た。
<第二工程>
還流冷却器、撹拌機を備えたガラス製反応容器に重合体(1)を4.50g仕込み、撹拌しながら50℃に昇温した。昇温後、無水フタル酸(富士フイルム和光純薬製、特級)0.45gを1時間かけて滴下した後、50℃で5時間撹拌した。このようにして、連結基が結合していないカチオン基に含まれるNH基をアミド結合にした、本発明のポリアルキレンオキシド含有化合物である重合体(重合体(5))を得た。得られた反応液中に重合体(5)は67%であった。
Example 4
<First step>
The same procedure as in the first step of Example 1 was carried out to obtain polymer (1).
<Second step>
4.50 g of polymer (1) was charged into a glass reaction vessel equipped with a reflux condenser and a stirrer, and the temperature was raised to 50° C. while stirring. After the temperature was raised, 0.45 g of phthalic anhydride (manufactured by Fujifilm Wako Pure Chemical Industries, special grade) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 5 hours. In this way, a polymer (polymer (5)) was obtained, which is a polyalkylene oxide-containing compound of the present invention, in which an NH group contained in a cationic group not bonded to a linking group is converted into an amide bond. The polymer (5) was 67% in the obtained reaction liquid.
実施例5
<第一工程>
実施例1の第一工程と同様に行い、重合体(1)を得た。
<第二工程>
還流冷却器、撹拌機を備えたガラス製反応容器に重合体(1)を4.50g仕込み、撹拌しながら50℃に昇温した。昇温後、無水酢酸(富士フイルム和光純薬製、一級)0.31gを1時間かけて滴下した後、50℃で5時間撹拌した。このようにして、連結基が結合していないカチオン基に含まれるNH基をアミド結合にした、本発明のポリアルキレンオキシド含有化合物である重合体(重合体(6))を得た。得られた反応液中に重合体(6)は66%であった。
Example 5
<First step>
The same procedure as in the first step of Example 1 was carried out to obtain polymer (1).
<Second step>
4.50 g of polymer (1) was charged into a glass reaction vessel equipped with a reflux condenser and a stirrer, and the temperature was raised to 50° C. while stirring. After the temperature was raised, 0.31 g of acetic anhydride (manufactured by Fujifilm Wako Pure Chemical Industries, first grade) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 5 hours. In this way, a polymer (polymer (6)) was obtained, which is a polyalkylene oxide-containing compound of the present invention, in which the NH group contained in the cationic group to which no linking group is bonded is converted into an amide bond. The polymer (6) was 66% in the obtained reaction solution.
実施例6
<第一工程>
実施例1の第一工程と同様に行い、重合体(1)を得た。
<第二工程>
還流冷却器、撹拌機を備えたガラス製反応容器に重合体(1)を6.00g仕込み、撹拌しながら50℃に昇温した。昇温後、ε-カプロラクトン(東京化成工業製)0.58gを1時間かけて滴下した後、50℃で5時間撹拌した。このようにして、連結基が結合していないカチオン基に含まれるNH基をアミド結合にした、本発明のポリアルキレンオキシド含有化合物である重合体(重合体(7))を得た。得られた反応液中に重合体(7)は67%であった。
Example 6
<First step>
The same procedure as in the first step of Example 1 was carried out to obtain polymer (1).
<Second step>
A glass reaction vessel equipped with a reflux condenser and a stirrer was charged with 6.00 g of polymer (1), and the temperature was raised to 50° C. while stirring. After the temperature was raised, 0.58 g of ε-caprolactone (Tokyo Chemical Industry Co., Ltd.) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 5 hours. In this manner, a polymer (polymer (7)), which is a polyalkylene oxide-containing compound of the present invention, was obtained in which an NH group contained in a cationic group not bonded to a linking group was converted into an amide bond. The content of polymer (7) in the obtained reaction liquid was 67%.
実施例7
<第一工程>
還流冷却器、撹拌機を備えたガラス製反応容器にポリエチレンイミン1.24g(日本触媒製、平均分子量600)、化合物(4)12.73gを仕込み、反応容器内を窒素置換した。その後、撹拌しながら60℃に昇温し、12時間反応を継続した。反応終了後、液体クロマトグラフィーにより化合物(4)のエステル化物が消費されていることを確認し、ポリエチレンイミンのメトキシポリ(n=25)エチレングリコール-ポリ(n=4.0)プロピレングリコールアクリレート付加物(重合体(8))を得た。
<第二工程>
還流冷却器、撹拌機を備えたガラス製反応容器に重合体(8)を5.02g仕込み、撹拌しながら50℃に昇温した。昇温後、無水マレイン酸(日本触媒製)0.30gを1時間かけて滴下した後、50℃で3時間撹拌した。このようにして、連結基が結合していないカチオン基に含まれるNH基をアミド結合にした、本発明のポリアルキレンオキシド含有化合物である重合体(重合体(9))を得た。
Example 7
<First step>
A glass reaction vessel equipped with a reflux condenser and a stirrer was charged with 1.24 g of polyethyleneimine (manufactured by Nippon Shokubai, average molecular weight 600) and 12.73 g of compound (4), and the atmosphere inside the reaction vessel was replaced with nitrogen. The temperature was then raised to 60° C. with stirring, and the reaction was continued for 12 hours. After completion of the reaction, it was confirmed by liquid chromatography that the esterification product of compound (4) had been consumed, and a methoxypoly(n=25)ethylene glycol-poly(n=4.0)propylene glycol acrylate adduct of polyethyleneimine (polymer (8)) was obtained.
<Second step>
5.02 g of polymer (8) was placed in a glass reaction vessel equipped with a reflux condenser and a stirrer, and the temperature was raised to 50° C. with stirring. After heating, 0.30 g of maleic anhydride (manufactured by Nippon Shokubai) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 3 hours. In this manner, a polymer (polymer (9)) was obtained, which is a polyalkylene oxide-containing compound of the present invention, in which an NH group contained in a cationic group not bonded to a linking group is converted into an amide bond.
実施例8
<第一工程>
還流冷却器、撹拌機を備えたガラス製反応容器にポリエチレンイミン0.70g(日本触媒製、平均分子量600)、化合物(7)9.81gと純水1.91を仕込み、反応容器内を窒素置換した。その後、撹拌しながら60℃に昇温し、10時間反応を継続した。反応終了後、液体クロマトグラフィーにより化合物(7)のエステル化物が消費されていることを確認し、ポリエチレンイミンのメトキシポリ(n=50)エチレングリコール-ポリ(n=3.0)プロピレングリコールアクリレート付加物(重合体(10))を得た。
<第二工程>
還流冷却器、撹拌機を備えたガラス製反応容器に重合体(10)を4.99g仕込み、撹拌しながら50℃に昇温した。昇温後、無水マレイン酸(日本触媒製)0.30gを1時間かけて滴下した後、50℃で3時間撹拌した。このようにして、連結基が結合していないカチオン基に含まれるNH基をアミド結合にした、本発明のポリアルキレンオキシド含有化合物である重合体(重合体(11))を得た。
Example 8
<First step>
0.70 g of polyethyleneimine (manufactured by Nippon Shokubai, average molecular weight 600), 9.81 g of compound (7) and 1.91 g of pure water were charged into a glass reaction vessel equipped with a reflux condenser and a stirrer, and the atmosphere inside the reaction vessel was replaced with nitrogen. Thereafter, the temperature was raised to 60° C. with stirring, and the reaction was continued for 10 hours. After completion of the reaction, it was confirmed by liquid chromatography that the esterification product of compound (7) had been consumed, and a methoxypoly(n=50)ethylene glycol-poly(n=3.0)propylene glycol acrylate adduct of polyethyleneimine (polymer (10)) was obtained.
<Second step>
A glass reaction vessel equipped with a reflux condenser and a stirrer was charged with 4.99 g of polymer (10), and the temperature was raised to 50° C. with stirring. After the temperature was raised, 0.30 g of maleic anhydride (manufactured by Nippon Shokubai) was added dropwise over 1 hour, and the mixture was stirred at 50° C. for 3 hours. In this manner, a polymer (polymer (11)) was obtained, which is a polyalkylene oxide-containing compound of the present invention, in which an NH group contained in a cationic group not bonded to a linking group is converted into an amide bond.
比較例1
ポリエチレンイミンエトキシレート(日本触媒製、製品名PN100)を比較用重合体(1)とした。
Comparative Example 1
Polyethyleneimine ethoxylate (product name PN100, manufactured by Nippon Shokubai) was used as a comparative polymer (1).
比較例2
還流冷却器、撹拌機を備えたガラス製反応容器にメタノール10.0g、4-メトキシフェノール0.028g、トリメチルプロパンエトキシレートトリアクリレート(Aldrich)2.76gを混ぜて撹拌した。混合溶液にN,N’-ビス(3-アミノプロピル)エチレンジアミン(東京化成工業製)2.24gをゆっくりと滴下した。60℃で15時間撹拌し比較用重合体溶液(2)を得た。1H-NMRにてアクリレート由来のピークが消失していることを確認した。続いて、還流冷却器、撹拌機を備えたガラス製反応容器に比較用重合体溶液(2)8.75gとメトキシポリエチレングリコールメタクリレート(新中村化学製、製品名M-230G)2.09gを加え50℃で20時間撹拌を行い、比較用重合体溶液(3)を得た。得られた反応液中に比較用重合体(3)は46%であった。
Comparative Example 2
10.0 g of methanol, 0.028 g of 4-methoxyphenol, and 2.76 g of trimethylpropane ethoxylate triacrylate (Aldrich) were mixed and stirred in a glass reaction vessel equipped with a reflux condenser and a stirrer. 2.24 g of N,N'-bis(3-aminopropyl)ethylenediamine (Tokyo Chemical Industry Co., Ltd.) was slowly dropped into the mixed solution. The mixture was stirred at 60°C for 15 hours to obtain a comparative polymer solution (2). It was confirmed by 1H-NMR that the peak derived from acrylate had disappeared. Next, 8.75 g of the comparative polymer solution (2) and 2.09 g of methoxypolyethylene glycol methacrylate (Shin-Nakamura Chemical Co., Ltd., product name M-230G) were added to a glass reaction vessel equipped with a reflux condenser and a stirrer, and the mixture was stirred at 50°C for 20 hours to obtain a comparative polymer solution (3). The comparative polymer (3) was 46% in the obtained reaction solution.
実施例1~5で製造した重合体(2)~(6)、(9)、(11)、比較例1~2の比較用重合体(1)、(3)について、以下の方法により水中における安定性試験、界面活性剤配合中における安定性試験、生分解性試験を行った。結果を表1に示す。 Polymers (2) to (6), (9), and (11) produced in Examples 1 to 5, and comparative polymers (1) and (3) in Comparative Examples 1 and 2 were subjected to stability tests in water, stability tests in a surfactant blend, and biodegradability tests by the following methods. The results are shown in Table 1.
<水中における安定性試験>
実施例、比較例により得られた重合体を純水で10%へと希釈した後、0.1M水酸化ナトリウム、1M水酸化ナトリウム、1M塩酸(いずれも富士フイルム和光純薬製)を用いて水溶液のpHを7へと調整した。pHを調整した後、重合体が5%となるようにさらに純水を加え、pH7の5%重合体水溶液を得た。重合体水溶液をGPC溶離液で1.0%としGPCの測定を行った。5%重合体水溶液を60℃で24時間保管した後、再びGPCの測定を行った。GPCチャートにおいて16.0min~18.5minのピークを重合体のピーク(重合体(9)、(11)については16.0min~19.0minのピーク)とし、60℃における保管前後の重合体由来のピーク面積の減少率をポリマー分解率として以下の数式により算出し、水中における安定性試験とした。
分解率(%)=(試験前の重合体由来のピーク面積-試験後の重合体由来のピーク面積)/(試験前の重合体由来のピーク面積)×100
<Stability test in water>
The polymers obtained in the examples and comparative examples were diluted to 10% with pure water, and then the pH of the aqueous solution was adjusted to 7 using 0.1 M sodium hydroxide, 1 M sodium hydroxide, and 1 M hydrochloric acid (all manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.). After adjusting the pH, pure water was further added so that the polymer was 5%, and a 5% polymer aqueous solution of pH 7 was obtained. The polymer aqueous solution was adjusted to 1.0% with the GPC eluent and GPC measurement was performed. The 5% polymer aqueous solution was stored at 60 ° C. for 24 hours, and then GPC measurement was performed again. In the GPC chart, the peaks from 16.0 min to 18.5 min were taken as the polymer peaks (for polymers (9) and (11), the peaks from 16.0 min to 19.0 min) were taken as the reduction rate of the polymer-derived peak area before and after storage at 60 ° C., which was calculated by the following formula as the polymer decomposition rate, and was used as a stability test in water.
Decomposition rate (%)=(peak area derived from polymer before test−peak area derived from polymer after test)/(peak area derived from polymer before test)×100
<界面活性剤配合中における安定性試験>
界面活性剤配合の作製:
まず、プロピレングリコール64.0gとエタノール16.0gを混合し相溶化剤を調製した。65%直鎖アルキルベンゼンスルホン酸ナトリウム(LAS)(ネオペレックスG65、花王製)269.2gと前述で調製した相溶化剤50.0gを混合した後、純水を180.7g加えて撹拌し35%直鎖アルキルベンゼンスルホン酸ナトリウム水溶液を調製した。35%直鎖アルキルベンゼンスルホン酸ナトリウム192.8gとポリオキシエチレンラウリルエーテル(PAE)(エマルゲン108、花王製)22.5gを混合した後、相溶化剤を10.7g加えて撹拌し、純水64.9gをさらに加えて撹拌し、LAS:PAE=3:1(wt)で配合された界面活性剤配合水溶液を得た。
安定性試験:
実施例、比較例により得られた重合体が5%となるように前述で調製した界面活性剤配合水溶液で希釈し、5%の重合体を含む界面活性剤水溶液を得た。5%重合体溶液をGPC溶離液で0.5%としGPCの測定を行った。5%重合体溶液を60℃で24時間保管した後、再びGPCの測定を行った。GPCチャートにおいて16.0min~18.5minのピークを重合体のピーク(重合体(9)、(11)については16.0min~19.0minのピーク)とし、60℃における保管前後の重合体由来のピーク面積の減少率をポリマー分解率として以下の数式により算出し、界面活性剤配合中における安定性試験とした。
分解率(%)=(試験前の重合体由来のピーク面積-試験後の重合体由来のピーク面積)/(試験前の重合体由来のピーク面積)×100
<Stability test in surfactant blend>
Preparation of surfactant formulations:
First, 64.0g of propylene glycol and 16.0g of ethanol were mixed to prepare a compatibilizer. 269.2g of 65% linear alkylbenzenesulfonate sodium (LAS) (Neopelex G65, Kao) was mixed with 50.0g of the compatibilizer prepared above, and then 180.7g of pure water was added and stirred to prepare a 35% linear alkylbenzenesulfonate aqueous solution. 192.8g of 35% linear alkylbenzenesulfonate sodium and 22.5g of polyoxyethylene lauryl ether (PAE) (Emulgen 108, Kao) were mixed, and then 10.7g of the compatibilizer was added and stirred, and 64.9g of pure water was further added and stirred to obtain a surfactant blended aqueous solution blended with LAS:PAE=3:1 (wt).
Stability testing:
The surfactant-blended aqueous solution prepared above was diluted so that the polymer obtained in the examples and comparative examples was 5%, to obtain a surfactant aqueous solution containing 5% polymer. The 5% polymer solution was adjusted to 0.5% with a GPC eluent and subjected to GPC measurement. The 5% polymer solution was stored at 60°C for 24 hours, and then GPC measurement was performed again. The peaks at 16.0 min to 18.5 min in the GPC chart were regarded as polymer peaks (for polymers (9) and (11), the peaks were 16.0 min to 19.0 min), and the reduction rate of the peak area derived from the polymer before and after storage at 60°C was calculated as the polymer decomposition rate using the following formula, which was used as a stability test in the surfactant blend.
Decomposition rate (%)=(peak area derived from polymer before test−peak area derived from polymer after test)/(peak area derived from polymer before test)×100
<生分解性試験>
実施例、比較例により得られたポリアルキレンオキシド含有化合物の生分解性試験をOECD301Fに則り実施した。
培地の作製:
培地原液A~D液を下記方法により調製した。
A液;リン酸二水素カリウム(KH2PO4)0.850g、リン酸水素二カリウム(K2HPO4)2.175g、リン酸水素二ナトリウム・12水和物(Na2HPO4・12H2O)6.7217g、塩化アンモニウム(NH4Cl)0.050gを50mlサンプル瓶に計量し、適量の水に溶解して100mlメスフラスコに移した後、標線まで水を加えた。
B液;塩化カルシウム・2水和物(CaCl2・2H2O)3.640gを適量の水に溶解して100mlメスフラスコに移した後、標線まで水を加えた。
C液;硫酸マグネシウム・7水和物(MgSO4・7H2O)2.250gを適量の水に溶解して100mlメスフラスコに移した後、標線まで水を加えた。
D液;塩化鉄(III)・6水和物(FeCl3・6H2O)0.025gを適量の水に溶解して100mlメスフラスコに移した後、標線まで水を加えた。
上記の培地原液A~Dを25℃に調温し、1LメスフラスコにAをホールピペットで10ml入れ、水およそ800mlで希釈した。その後、B、C、Dをホールピペットで各1mlずつ加え、25℃に調温した水で標線まで希釈した。上記培地を試験に必要な量に合わせて複数個分を作製した。作製した培地を5Lビーカーに移して混合し、撹拌しながら1時間以上バブリングを行った。
汚泥溶液の作製:
生分解性試験に使用する汚泥は南吹田下水処理場から入手した。まず、下記の方法で入手した汚泥の濃度を測定した。入手した汚泥を撹拌しながらバブリングを行い、ホールピペットを用いて5mlとり、ろ紙を用いて吸引ろ過した。このようにして汚泥を採取したろ紙を5枚用意し、乾燥機にて105℃で1時間乾燥させた後、その5枚の平均の重量減少によって汚泥の濃度を算出した。この汚泥を上記で作製した培地によって希釈し、1000ppmの汚泥溶液を作製した。
重合体水溶液の作製:
実施例、比較例により得られた重合体を純水で希釈し、2質量%の重合体水溶液を得た。また標準物質として、安息香酸ナトリウムを純水で希釈し、2質量%の安息香酸ナトリウム水溶液を得た。
BOD試験:
BODの測定には圧力センサー式BOD測定器を用いた。ふらん瓶に上記で調製した培地を144.75gはかりとった後、2%重合体水溶液0.75gを加えた。なお、ブランク測定用には純水を0.75g、標準物質測定用には2%安息香酸ナトリウム水溶液0.75gを加えた。その後溶液のpHを測定し、溶液のpHの値が7.4±0.2となるように、0.1M塩酸水溶液でpHの調整を行った。その後、1000ppm汚泥溶液を4.5ml入れて試験液とした。ふらん瓶に撹拌子を入れた後、CO2吸収剤ホルダーにCO2吸収剤(ヤバシライム)を1.8g入れて、セットしBODセンサーを取り付けた。BODセンサーを取り付けた、ふらん瓶を22℃の恒温槽中で撹拌し、圧力センサーからBODの値を算出した。
分解率の算出:
重合体の理論的酸素要求量(ppm)を算出し、ブランク測定のBOD値とポリアルキレンオキシド含有化合物を用いて測定したBOD値の差から分解率を算出した。試験開始28日後の分解率を生分解率として以下の数式により算出した。
分解率(%)=(重合体由来の生物化学的酸素消費量)/(重合体の理論酸素要求量)×100
<Biodegradability test>
The polyalkylene oxide-containing compounds obtained in the Examples and Comparative Examples were subjected to a biodegradability test in accordance with OECD 301F.
Preparation of medium:
Stock medium solutions A to D were prepared by the following method.
Solution A: 0.850 g of potassium dihydrogen phosphate ( KH2PO4 ), 2.175 g of dipotassium hydrogen phosphate ( K2HPO4 ), 6.7217 g of disodium hydrogen phosphate-12-hydrate ( Na2HPO4.12H2O ), and 0.050 g of ammonium chloride ( NH4Cl ) were weighed into a 50 ml sample bottle, dissolved in an appropriate amount of water , and transferred to a 100 ml measuring flask, and then water was added up to the mark.
Solution B: 3.640 g of calcium chloride dihydrate (CaCl 2 .2H 2 O) was dissolved in an appropriate amount of water and transferred to a 100 ml measuring flask, and water was then added up to the marked line.
Solution C: 2.250 g of magnesium sulfate heptahydrate (MgSO 4 .7H 2 O) was dissolved in an appropriate amount of water and transferred to a 100 ml measuring flask, and water was then added up to the marked line.
Solution D: 0.025 g of iron chloride (III) hexahydrate (FeCl 3 .6H 2 O) was dissolved in an appropriate amount of water and transferred to a 100 ml measuring flask, and water was then added up to the marked line.
The above stock medium solutions A to D were adjusted to 25°C, and 10 ml of A was added to a 1 L volumetric flask using a whole pipette, and diluted with approximately 800 ml of water. Then, 1 ml each of B, C, and D was added using a whole pipette, and diluted to the mark with water adjusted to 25°C. Multiple portions of the above medium were prepared according to the amount required for the test. The prepared medium was transferred to a 5 L beaker, mixed, and bubbled for more than 1 hour while stirring.
Preparation of sludge solution:
The sludge used in the biodegradability test was obtained from Minami Suita Sewage Treatment Plant. First, the concentration of the obtained sludge was measured by the following method. The obtained sludge was bubbled while stirring, 5 ml was taken using a whole pipette, and suction filtered using filter paper. Five sheets of filter paper on which the sludge was collected in this way were prepared, and after drying in a dryer at 105°C for 1 hour, the concentration of the sludge was calculated from the average weight loss of the five sheets. This sludge was diluted with the medium prepared above to prepare a 1000 ppm sludge solution.
Preparation of polymer aqueous solution:
The polymers obtained in the Examples and Comparative Examples were diluted with pure water to obtain 2% by mass aqueous polymer solutions. As a standard substance, sodium benzoate was diluted with pure water to obtain a 2% by mass aqueous sodium benzoate solution.
BOD test:
A pressure sensor type BOD meter was used to measure the BOD. 144.75 g of the medium prepared above was weighed into a flanking bottle, and 0.75 g of a 2% polymer aqueous solution was added. 0.75 g of pure water was added for blank measurement, and 0.75 g of a 2% sodium benzoate aqueous solution was added for standard substance measurement. The pH of the solution was then measured, and the pH was adjusted with a 0.1 M hydrochloric acid aqueous solution so that the pH value of the solution was 7.4 ± 0.2. Then, 4.5 ml of 1000 ppm sludge solution was added to make a test solution. After placing a stirrer in the flanking bottle, 1.8 g of CO2 absorbent (Yabasirium) was placed in the CO2 absorbent holder, set it, and a BOD sensor was attached. The flanking bottle with the BOD sensor attached was stirred in a thermostatic bath at 22 ° C, and the BOD value was calculated from the pressure sensor.
Calculation of decomposition rate:
The theoretical oxygen demand (ppm) of the polymer was calculated, and the decomposition rate was calculated from the difference between the BOD value of the blank measurement and the BOD value measured using the polyalkylene oxide-containing compound. The decomposition rate 28 days after the start of the test was calculated as the biodegradation rate using the following formula.
Decomposition rate (%) = (biochemical oxygen consumption derived from polymer) / (theoretical oxygen demand of polymer) x 100
表1の結果から、本発明のポリアルキレンオキシド含有化合物である重合体(2)~(6)、(9)、(11)は、優れた安定性及び生分解性を示すことが明らかになった。
The results in Table 1 make it clear that the polymers (2) to (6), (9) and (11), which are the polyalkylene oxide-containing compounds of the present invention, exhibit excellent stability and biodegradability.
Claims (8)
前記連結基が、ポリアルキレンオキシドに由来する構造単位に結合しており、
前記カチオン基が、少なくとも一つのアミド結合を有する
ことを特徴とするポリアルキレンオキシド含有化合物。 A polyalkylene oxide-containing compound having a cationic group, a linking group, and a structural unit derived from polyalkylene oxide,
the linking group is bonded to a structural unit derived from a polyalkylene oxide,
A polyalkylene oxide-containing compound, wherein the cationic group has at least one amide bond.
ことを特徴とする請求項1に記載のポリアルキレンオキシド含有化合物。 2. The polyalkylene oxide-containing compound according to claim 1, wherein the linking group is one or more groups selected from an ester group, a thioester group, an amide group, a thioamide group, an acetal group, a hemiacetal group, and a hemiketal group.
二つ以上の窒素原子を有するカチオン基とを有し、
前記一般式(1)で表される置換基が、前記カチオン基に含まれる窒素原子の少なくとも一つ以上と結合している
ことを特徴とする請求項1に記載のポリアルキレンオキシド含有化合物。 A substituent represented by the following general formula (1),
and a cationic group having two or more nitrogen atoms,
The polyalkylene oxide-containing compound according to claim 1, characterized in that the substituent represented by the general formula (1) is bonded to at least one of the nitrogen atoms contained in the cationic group.
ことを特徴とする請求項3に記載のポリアルキレンオキシド含有化合物。 The polyalkylene oxide-containing compound according to claim 3, characterized in that the amount of NH groups contained in the polyalkylene oxide-containing compound is 80 mol % or less based on the total number of moles of nitrogen atoms contained in the polyalkylene oxide-containing compound.
前記製造方法は、ポリアルキレンオキシド鎖を有するα,β-不飽和カルボニル化合物をカチオン基であるアミノ基にマイケル付加する第一工程と、
第一工程で得られた生成物のカチオン基部分の構造中のNH基に酸無水物、酸ハロゲン化物、環状エステル化合物から選ばれる一つ以上の化合物を反応させる第二工程とを含む
ことを特徴とするポリアルキレンオキシド含有化合物の製造方法。 A method for producing the polyalkylene oxide-containing compound according to claim 1, comprising the steps of:
The production method includes a first step of subjecting an α,β-unsaturated carbonyl compound having a polyalkylene oxide chain to a cationic amino group by Michael addition;
and a second step of reacting an NH group in the structure of the cationic group portion of the product obtained in the first step with one or more compounds selected from an acid anhydride, an acid halide, and a cyclic ester compound.
A detergent or detergent composition comprising the polyalkylene oxide-containing compound of claim 1.
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WO2023017794A1 (en) * | 2021-08-10 | 2023-02-16 | 株式会社日本触媒 | Polyalkylene-oxide-containing compound |
CN115028273A (en) * | 2022-07-06 | 2022-09-09 | 郑州市新郑梅久实业有限公司 | Scale inhibitor for chemical pipeline |
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