WO2024111489A1 - Production method for fluorine-containing compound - Google Patents
Production method for fluorine-containing compound Download PDFInfo
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- WO2024111489A1 WO2024111489A1 PCT/JP2023/041154 JP2023041154W WO2024111489A1 WO 2024111489 A1 WO2024111489 A1 WO 2024111489A1 JP 2023041154 W JP2023041154 W JP 2023041154W WO 2024111489 A1 WO2024111489 A1 WO 2024111489A1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07B—GENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
- C07B39/00—Halogenation
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/28—Preparation of carboxylic acid esters by modifying the hydroxylic moiety of the ester, such modification not being an introduction of an ester group
- C07C67/287—Preparation of carboxylic acid esters by modifying the hydroxylic moiety of the ester, such modification not being an introduction of an ester group by introduction of halogen; by substitution of halogen atoms by other halogen atoms
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/66—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety
- C07C69/67—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety of saturated acids
- C07C69/708—Ethers
Definitions
- This disclosure relates to a method for producing a fluorine-containing compound.
- Patent Document 1 describes a method for increasing the fluorination conversion rate by adding an auxiliary to the reaction system.
- the present disclosure relates to the provision of a method for producing a fluorine-containing compound that can fluorinate with a good conversion rate and allows for simplified steps.
- a method for producing a fluorinated product comprising: fluorinating an organic compound having at least one fluorinatable atom or bond in an organic solvent into which fluorine gas has been introduced; the organic solvent contains a compound having a halogen atom and a C—H bond or a double bond, the amount of the compound having a halogen atom and a C—H bond or a double bond is 0.1 equivalents or more relative to the amount of the organic compound having at least one fluorinatable atom or bond.
- Ch is the amount of hydrogen atoms per mL of the organic solvent
- Cd (mmol) is the amount of double bonds per mL of the organic solvent.
- ⁇ 3> The method for producing a fluorine-containing compound according to ⁇ 1> or ⁇ 2>, wherein the organic solvent contains the compound having a halogen atom and a C—H bond or a double bond, and a perhalogeno compound.
- ⁇ 4> The method for producing a fluorine-containing compound according to ⁇ 3>, wherein the content of the compound having a halogen atom and a C-H bond or a double bond in the organic solvent is 1 mass% or more relative to the total amount of the compound having a halogen atom and a C-H bond or a double bond and the perhalogeno compound.
- ⁇ 5> The method for producing a fluorine-containing compound according to any one of ⁇ 1> to ⁇ 4>, which does not include the addition of an auxiliary.
- ⁇ 6> The method for producing a fluorine-containing compound according to any one of ⁇ 1> to ⁇ 5>, wherein the compound having a halogen atom and a C—H bond or a double bond includes at least one selected from the group consisting of a hydrocarbon, an ether compound, an ester compound, and a ketone compound.
- the method for producing a fluorine-containing compound according to any one of ⁇ 1> to ⁇ 6>, wherein the compound having a halogen atom and a C—H bond or a double bond includes at least one selected from the group consisting of chloroolefins, hydrochloroolefins, hydrochlorofluoroolefins, hydrofluoroethers, hydrofluorocarbons, hydrochlorofluorocarbons, and hydrobromocarbons.
- ⁇ 8> The method for producing a fluorine-containing compound according to any one of ⁇ 1> to ⁇ 7>, wherein in the organic compound having at least one fluorinable atom or bond, the fluorinable atom is a hydrogen atom bonded to a carbon atom, a chlorine atom bonded to a carbon atom, a bromine atom bonded to a carbon atom, or an iodine atom bonded to a carbon atom, and the fluorinable bond is a carbon-carbon unsaturated double bond or a carbon-carbon unsaturated triple bond.
- the present disclosure provides a method for producing a fluorine-containing compound that can be fluorinated with a good conversion rate and simplifies the process.
- the term “step” includes not only a step that is independent of other steps, but also a step that cannot be clearly distinguished from other steps as long as the purpose of the step is achieved.
- the numerical range indicated using “to” includes the numerical values before and after “to” as the minimum and maximum values, respectively.
- each component may contain multiple types of the corresponding substance. When multiple substances corresponding to each component are present in the composition, the content or amount of each component means the total content or amount of the multiple substances present in the composition, unless otherwise specified.
- organic group refers to a group that contains essentially a carbon atom.
- the "hydrocarbon group” may be any of linear, branched, and cyclic, and may be any of saturated aliphatic hydrocarbon groups, unsaturated aliphatic hydrocarbon groups, and aromatic hydrocarbon groups.
- “partially halogenated” means that only a portion of the halogenatable sites on a compound are halogenated.
- the compound represented by the formula (X) may be referred to as compound (X).
- the method for producing a fluorine-containing compound of the present disclosure comprises fluorinating an organic compound having at least one fluorinatable atom or bond (hereinafter also referred to as “starting compound”) in an organic solvent into which fluorine gas has been introduced, the organic solvent containing a compound having a halogen atom and a C-H bond or a double bond (hereinafter also referred to as "specific solvating compound”), and the amount of the specific solvating compound is 0.1 equivalents or more relative to the starting compound.
- the fluorine-containing compound produced by the present production method i.e., the product obtained by fluorinating the starting compound
- the target compound the fluorine-containing compound produced by the present production method
- the target compound the starting compound and the specific solvating compound are different compounds.
- This production method includes a fluorination step in a liquid phase (hereinafter, also referred to as "liquid-phase fluorination”).
- liquid-phase fluorination an organic solvent that is not reactive to fluorine gas, such as CF 2 ClCFCl 2 (also referred to as “R-113") or perfluorotributylamine, is used as a solvent. This is to prevent side reactions and a decrease in the efficiency of fluorination due to the fluorination of the solvent.
- the conversion rate of fluorination is low, so the conversion rate is improved by adding an auxiliary such as benzene or toluene to the reaction system.
- the present inventors have found that when liquid-phase fluorination is performed using a specific solvent compound as a solvent, a good fluorination conversion rate can be obtained without using an auxiliary.
- the reason for this is not necessarily clear, but is presumed to be as follows. Since the specific solvent compound has a C-H bond or a double bond in its structure, the solvent itself is fluorinated in the liquid-phase fluorination step. It is considered that fluorine radicals are generated in this process, which promotes the fluorination of the raw material compound and improves the conversion rate. For this reason, it is presumed that the target compound can be obtained at a high conversion rate even without adding an auxiliary.
- the present production method for example, it is possible to omit an auxiliary addition step, a removal step, etc., and to reduce impurities associated with the mixing of an auxiliary.
- a compound that can be converted into a desired fluorine-containing compound is used as the specific solvent compound, it is also possible to obtain the desired fluorine-containing compound.
- the raw material compound for the liquid phase fluorination is an organic compound having at least one fluorinatable atom or bond.
- the raw material compound may be either a commercially available compound or a synthesized compound.
- Atoms that can be fluorinated include hydrogen atoms bonded to carbon atoms, chlorine atoms bonded to carbon atoms, bromine atoms bonded to carbon atoms, and iodine atoms bonded to carbon atoms.
- Fluorinizable bonds include carbon-carbon unsaturated double bonds and carbon-carbon unsaturated triple bonds.
- the number of fluorinable atoms or bonds in the raw material compound may be at least 1.
- the number of fluorinable atoms is preferably 1 to 1,000, more preferably 1 to 500. From the viewpoint of increasing the purity of the fluorinated product, the number of fluorinable bonds is preferably 1 to 30, more preferably 1 to 20.
- the number of carbon atoms in the raw material compound may be selected depending on the target compound, and is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable.
- the raw material compound preferably has a halogen atom, more preferably has at least one selected from the group consisting of a fluorine atom and a chlorine atom, and even more preferably has a fluorine atom.
- the fluorine content in the raw material compound i.e., the proportion of fluorine atoms in the molecule
- the raw material compounds include aliphatic hydrocarbons, aromatic hydrocarbons, ether compounds, ester compounds, amide compounds, thioether compounds, and thioester compounds. These compounds may be partially halogenated or may not be halogenated.
- the raw material compounds may be compounds that contain a heteroatom or heteroatom group in the carbon skeleton of these compounds that is not changed by the fluorination reaction.
- ester compounds for the sake of convenience, raw material compounds that have both an ester bond and an ether bond will be classified as ester compounds.
- the carbon number of the aliphatic hydrocarbon which is the raw material compound, is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable.
- the aliphatic hydrocarbon may be saturated or unsaturated, and may be linear, branched, or cyclic.
- the aliphatic hydrocarbon may or may not have a substituent other than a halogen atom, and it is preferable that it does not have one.
- the number of carbon atoms in the aromatic hydrocarbon raw material compound is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable.
- the aromatic hydrocarbon may or may not have a substituent other than a halogen atom. Examples of the substituent include an aliphatic hydrocarbon group having 1 to 100 carbon atoms.
- the number of carbon atoms in the amide compound, which is the raw material compound, is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable.
- the amide compound is a compound having one or more amide groups.
- the amide compound may be a polyamide compound.
- the carbon number of the thioether compound which is the raw material compound, is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable.
- a thioether compound is a compound having one or more thioether bonds.
- the thioether compound may be a polythioether compound.
- the carbon number of the thioester compound which is the raw material compound, is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable.
- the thioester compound is a compound having one or more thioester bonds.
- the thioester compound may be a polythioester compound.
- the carbon number of the ester compound, which is the raw material compound, is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable.
- the ester compound is a compound having one or more ester bonds.
- the ester compound may be a polyester compound.
- the ester compound is preferably a monoester compound or a diester compound.
- ester compound examples include a compound represented by the following formula (1) and a compound represented by the following formula (2).
- R A1 -O-(C O)-R B1 ...
- R A1 , R B1 , R B2 , and R B3 each independently represent a monovalent saturated hydrocarbon group, a halogeno monovalent saturated hydrocarbon group, a heteroatom-containing monovalent saturated hydrocarbon group, or a halogeno (heteroatom-containing monovalent saturated hydrocarbon) group;
- R A2 is a divalent saturated hydrocarbon group, a halogeno divalent saturated hydrocarbon group, a heteroatom-containing divalent saturated hydrocarbon group, or a halogeno (heteroatom-containing divalent saturated hydrocarbon) group.
- a "monovalent saturated hydrocarbon group” may be any of a linear alkyl group, a branched alkyl group, and a cycloalkyl group.
- a “divalent saturated hydrocarbon group” may be any of a linear alkylene group, a branched alkylene group, and a cycloalkylene group.
- the linear alkyl group, the branched alkyl group, the linear alkylene group, and the branched alkylene group may contain an alicyclic structure.
- halogeno means that one or more hydrogen atoms present in the group are replaced with at least one halogen atom selected from a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom. Hydrogen atoms may or may not be present in the group.
- halogeno monovalent saturated hydrocarbon group refers to a group in which one or more hydrogen atoms present in a monovalent saturated hydrocarbon group have been replaced by a halogen atom.
- halogeno divalent saturated hydrocarbon group refers to a group in which one or more hydrogen atoms present in a divalent saturated hydrocarbon group have been replaced by a halogen atom.
- heteroatom means an atom other than a carbon atom or a hydrogen atom, and examples include a nitrogen atom, an oxygen atom, and a sulfur atom.
- a heteroatom-containing monovalent saturated hydrocarbon group refers to a group in which a divalent heteroatom or a divalent group containing a heteroatom is contained in a monovalent saturated hydrocarbon group.
- a “heteroatom-containing divalent saturated hydrocarbon group” refers to a group in which a divalent heteroatom or a divalent group containing a heteroatom is contained in a divalent saturated hydrocarbon group.
- divalent heteroatoms include -O- and -S-.
- halogeno (heteroatom-containing monovalent saturated hydrocarbon) group refers to a group in which one or more hydrogen atoms in the heteroatom-containing monovalent saturated hydrocarbon group have been replaced with a halogen atom.
- halogeno (heteroatom-containing divalent saturated hydrocarbon) group refers to a group in which one or more hydrogen atoms in the heteroatom-containing divalent saturated hydrocarbon group have been replaced with a halogen atom.
- R A1 and R B1 contains a hydrogen atom.
- at least one selected from the group consisting of R A2 , R B2 , and R B3 contains a hydrogen atom.
- R A1 represents a monovalent saturated hydrocarbon group, a halogeno monovalent saturated hydrocarbon group, a heteroatom-containing monovalent saturated hydrocarbon group, or a halogeno (heteroatom-containing monovalent saturated hydrocarbon) group.
- Examples of the monovalent saturated hydrocarbon group represented by R A1 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a tert-butyl group, a pentyl group, a hexyl group, an octyl group, a 2-ethylhexyl group, and a cyclohexyl group.
- the halogeno monovalent saturated hydrocarbon group represented by R A1 is preferably a halogenoalkyl group.
- the halogen atom contained in the halogeno monovalent saturated hydrocarbon group is preferably a fluorine atom, a chlorine atom or a bromine atom, and more preferably a fluorine atom.
- the heteroatom-containing monovalent saturated hydrocarbon group represented by R A1 is preferably a monovalent saturated hydrocarbon group containing an ethereal oxygen atom (that is, --O--), and more preferably an alkyl group containing an ethereal oxygen atom.
- the halogeno (heteroatom-containing monovalent saturated hydrocarbon) group represented by R A1 is preferably a halogeno (heteroatom-containing alkyl group).
- the halogen atom contained in the halogeno (heteroatom-containing monovalent saturated hydrocarbon) group is preferably a fluorine atom, a chlorine atom, or a bromine atom.
- the halogeno (heteroatom-containing monovalent saturated hydrocarbon) group is preferably a halogeno monovalent saturated hydrocarbon group containing an ethereal oxygen atom, and more preferably a halogenoalkyl group containing an ethereal oxygen atom.
- the carbon number of R A1 is preferably 1 to 200, and more preferably 3 to 100, in terms of excellent solubility in a solvent.
- R is preferably represented by the following formula ( A1 ):
- R preferably further has an ether bond, and more preferably includes at least one selected from the group consisting of a polyether chain and a fluoropolyether chain.
- R 11 O-(R 12 O) m1 -R 13 - ... (A1)
- R 11 is an alkyl group which may have a fluorine atom
- R 12 is each independently an alkylene group having 1 to 6 carbon atoms which may have a fluorine atom
- R 13 is an alkylene group having 1 to 6 carbon atoms which may have a fluorine atom
- m1 is an integer from 0 to 500.
- examples of R 11 include an alkyl group and a fluoroalkyl group.
- the number of carbon atoms in R 11 is preferably 1 to 100, more preferably 1 to 50, even more preferably 1 to 10, and particularly preferably 1 to 6, from the viewpoint of excellent solubility in a solvent.
- the alkyl group represented by R 11 may be a linear alkyl group, a branched alkyl group, or an alkyl group having a ring structure.
- the fluoroalkyl group represented by R 11 may be a straight-chain fluoroalkyl group, a branched-chain fluoroalkyl group, or a fluoroalkyl group having a ring structure.
- R 11 is preferably an alkyl group, more preferably a linear alkyl group, and even more preferably a linear alkyl group having 1 to 6 carbon atoms.
- -(R 12 O) m1 - is preferably represented by the following formula (A2). -[(R f1 O) k1 (R f2 O) k2 (R f3 O) k3 (R f4 O) k4 (R f5 O) k5 (R f6 O) k6 ]- ...
- R f1 is a fluoroalkylene group having 1 carbon atom
- R f2 is a fluoroalkylene group having 2 carbon atoms
- R f3 is a fluoroalkylene group having 3 carbon atoms
- R f4 is a fluoroalkylene group having 4 carbon atoms
- R f5 is a fluoroalkylene group having 5 carbon atoms
- R f6 is a fluoroalkylene group having 6 carbon atoms.
- k1, k2, k3, k4, k5, and k6 each independently represent an integer of 0 or 1 or more
- k1+k2+k3+k4+k5+k6 is an integer of 0 to 500.
- k1+k2+k3+k4+k5+k6 is preferably an integer from 1 to 500, more preferably an integer from 1 to 300, even more preferably an integer from 5 to 200, and particularly preferably an integer from 10 to 150.
- the bonding order of (R f1 O) to (R f6 O) in formula (A2) is arbitrary.
- k1 to k6 in formula (A2) respectively represent the number of (R f1 O) to (R f6 O), and do not represent the arrangement.
- (R f5 O) k5 represents that the number of (R f5 O) is k5, and does not represent a block arrangement structure of (R f5 O) k5 .
- the order of (R f1 O) to (R f6 O) does not represent the bonding order of each unit.
- the fluoroalkylene group may be a linear fluoroalkylene group, a branched fluoroalkylene group, or a fluoroalkylene group having a ring structure.
- R f1 include --CF 2 -- and --CHF--.
- R f2 examples include -CF 2 CF 2 -, -CF 2 CHF-, -CHFCF 2 -, -CHFCHF-, -CH 2 CF 2 -, and -CH 2 CHF-.
- R f3 include -CF 2 CF 2 CF 2 -, -CF 2 CHFCF 2 -, -CF 2 CH 2 CF 2 -, -CHFCF 2 CF 2 -, -CHFCHFCF 2 -, -CHFCHFCHF-, -CHFCH 2 CF 2 -, -CH 2 CF 2 CF 2 -, -CH 2 CHFCF 2 -, -CH 2 CH 2 CF 2 -, -CH 2 CF 2 CHF-, -CH 2 CHFCHF-, -CH 2 CH 2 CHF- , -CF (CF 3 )-CF 2 -, -CF(CHF 2 )-CF 2 -, -CF(CH 2 F)-CF 2 -, -CF( CH3 ) -CF2- , -CF(CF3)-CHF-, -CF( CHF2 )-CHF-, -CF( CH2F )-CHF- , -CF(CF3)
- R f4 include -CF 2 CF 2 CF 2 - , -CF 2 CF 2 CHF-, -CF 2 CF 2 CF 2 CH 2 - , -CF 2 CHFCF 2 CF 2 -, -CHFCHFCF 2 CF 2 -, -CH 2 CHFCF 2 CF 2 -, -CF 2 CH 2 CF 2 CF 2 -, -CHFCH 2 CF 2 CF 2 -, -CH 2 CH 2 CF 2 CF 2 -, -CHFCF 2 CHFCF 2 -, -CH 2 CF 2 CHFCF 2 -, -CF 2 CHFCFCF 2 - , and -CF 2 CHFCFCF 2 -, -CHFCHFCHFCF 2 -, -CH 2 CHFCHFCF 2 -, -CF 2 CH 2 CHFCF 2 -, -CHFCH 2 CHFCF 2 -, -CH 2 CH 2 CHFCF 2 -, -CH 2 CHFC
- R f5 examples include -CF 2 CF 2 CF 2 CF 2 CF 2 -, -CHFCF 2 CF 2 CF 2 -, -CH 2 CHFCF 2 CF 2 CF 2 -, -CF 2 CHFCF 2 CF 2 CF 2 -, -CHFCHFCF 2 CF 2 CF 2 -, -CF 2 CH 2 CF 2 CF 2 -, -CHFCH 2 CF 2 CF 2 CF 2 -, -CH 2 CH 2 CF 2 CF 2 CF 2 -, -CF 2 CF 2 CHFCF 2 CF 2 -, -CHFCF 2 CHFCF 2 Examples include -CF 2 -, -CH 2 CF 2 CHFCF 2 CF 2 -, -CH 2 CF 2 CF 2 CF 2 CH 2 -, and -cycloC 5 F 8 -.
- R f6 include -CF 2 CF 2 CF 2 CF 2 CF 2 -, -CF 2 CF 2 CHFCHFCF 2 CF 2 -, -CHFCF 2 CF 2 CF 2 CF 2 CF 2 -, -CHFCHFCHFCHFCHFCHF-, -CHFCF 2 CF 2 CF 2 CH 2 - , -CH 2 CF 2 CF 2 CF 2 CH 2 - , and -cycloC 6 F 10 -.
- -cycloC 4 F 6 - means a perfluorocyclobutanediyl group, a specific example of which is a perfluorocyclobutane-1,2-diyl group
- -cycloC 5 F 8 - means a perfluorocyclopentanediyl group, a specific example of which is a perfluorocyclopentane-1,3-diyl group
- -cycloC 6 F 10 - means a perfluorocyclohexanediyl group, a specific example of which is a perfluorocyclohexane-1,4-diyl group.
- —(R 12 O) m1 — preferably contains at least one selected from the group consisting of structures represented by the following formulas (F1) to (F3), and more preferably contains a structure represented by formula (F2). -(R f1 O) k1 -(R f2 O) k2 - ... (F1) -(R f2 O) k2 -(R f4 O) k4 - ... (F2) -(R f3 O) k3 - ... (F3)
- the symbols in formulas (F1) to (F3) are the same as those in formula (A2) above.
- the bonding order of (R f1 O) and (R f2 O), and (R f2 O) and (R f4 O) are each arbitrary.
- (R f1 O) and (R f2 O) may be arranged alternately, (R f1 O) and (R f2 O) may be arranged in blocks, or may be arranged randomly.
- k1 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
- k2 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
- k2 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
- k4 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
- k3 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
- examples of R 13 include the same as R f1 to R f6 above.
- R 13 is preferably a fluoroalkylene group having 1 to 4 carbon atoms.
- R A1 include the following structures. * represents a bonding site with --O--, n1 represents an integer of 0 to 60, and n2 represents an integer of 0 to 500. n1 is, for example, 13, and n2 is, for example, 7.
- R B1 is a monovalent saturated hydrocarbon group, a halogeno monovalent saturated hydrocarbon group, a heteroatom-containing monovalent saturated hydrocarbon group, or a halogeno (heteroatom-containing monovalent saturated hydrocarbon) group.
- Examples of the monovalent saturated hydrocarbon group represented by R B1 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a tert-butyl group, a pentyl group, a hexyl group, an octyl group, a 2-ethylhexyl group, and a cyclohexyl group.
- the halogeno monovalent saturated hydrocarbon group represented by R B1 is preferably a halogenoalkyl group.
- the halogen atom contained in the halogeno monovalent saturated hydrocarbon group is preferably a fluorine atom, a chlorine atom, or a bromine atom.
- the heteroatom-containing monovalent saturated hydrocarbon group represented by R is preferably a monovalent saturated hydrocarbon group containing an ethereal oxygen atom (i.e., -O-), and more preferably an alkyl group containing an ethereal oxygen atom.
- R preferably further has an ether bond.
- the halogeno (heteroatom-containing monovalent saturated hydrocarbon) group represented by R B1 is preferably a halogeno (heteroatom-containing alkyl group).
- the halogen atom contained in the halogeno (heteroatom-containing monovalent saturated hydrocarbon) group is preferably a fluorine atom, a chlorine atom, or a bromine atom.
- the halogeno (heteroatom-containing monovalent saturated hydrocarbon) group is preferably a halogeno monovalent saturated hydrocarbon group containing an ethereal oxygen atom, and more preferably a halogenoalkyl group containing an ethereal oxygen atom.
- the number of carbon atoms in R B1 is preferably 1 to 100, more preferably 2 to 50, and even more preferably 3 to 20, from the viewpoint of excellent solubility in a solvent.
- R B1 preferably contains at least one fluorine atom and preferably does not contain a hydrogen atom.
- R B1 is preferably represented by the following formula (B1). R21O- ( R22O ) m2 - R23 -... (B1)
- R 21 is an alkyl group which may have a fluorine atom
- R 22 is each independently an alkylene group having 1 to 6 carbon atoms which may have a fluorine atom
- R 23 is an alkylene group having 1 to 6 carbon atoms which may have a fluorine atom
- m2 is an integer of 0 to 20.
- examples of R 21 include an alkyl group and a fluoroalkyl group.
- the carbon number of R 21 is preferably 1 to 50, more preferably 1 to 10, and even more preferably 1 to 6, from the viewpoint of excellent solubility in a solvent.
- the alkyl group represented by R21 may be a linear alkyl group, a branched alkyl group, or an alkyl group having a ring structure.
- the fluoroalkyl group represented by R 21 may be a straight-chain fluoroalkyl group, a branched-chain fluoroalkyl group, or a fluoroalkyl group having a ring structure.
- R 21 is preferably a fluoroalkyl group, more preferably a linear fluoroalkyl group, still more preferably a linear fluoroalkyl group having 1 to 6 carbon atoms, and particularly preferably a linear perfluoroalkyl group having 1 to 6 carbon atoms.
- m2 is preferably 0 to 15, more preferably 0 to 10, even more preferably 0 to 4, and particularly preferably 0 to 2.
- examples of R 23 include the same as R f1 to R f6 above.
- R 23 is preferably a fluoroalkylene group having 1 to 3 carbon atoms, and more preferably a perfluoroalkylene group having 1 to 3 carbon atoms.
- R A2 is a divalent saturated hydrocarbon group, a halogeno divalent saturated hydrocarbon group, a heteroatom-containing divalent saturated hydrocarbon group, or a halogeno (heteroatom-containing divalent saturated hydrocarbon) group.
- Examples of the divalent saturated hydrocarbon group, halogeno divalent saturated hydrocarbon group, heteroatom-containing divalent saturated hydrocarbon group, or halogeno (heteroatom-containing divalent saturated hydrocarbon) group represented by R include groups in which one hydrogen atom or one halogen atom has been removed from the monovalent saturated hydrocarbon group, halogeno monovalent saturated hydrocarbon group, heteroatom-containing monovalent saturated hydrocarbon group, or halogeno (heteroatom-containing monovalent saturated hydrocarbon) group represented by R in formula ( 1).
- the carbon number of R A2 is preferably 1 to 200, and more preferably 3 to 100, in terms of excellent solubility in a solvent.
- R A2 is preferably represented by the following formula (A5):
- R A2 preferably further has an ether bond, and more preferably includes at least one selected from the group consisting of a polyether chain and a fluoropolyether chain.
- R 31 and R 33 each independently represent an alkylene group having 1 to 6 carbon atoms which may have a fluorine atom
- R 32 each independently represent an alkylene group having 1 to 6 carbon atoms which may have a fluorine atom
- m5 is an integer of 0 to 500.
- R 31 and R 33 each independently have the same meaning as R 13 in formula (A1).
- examples of -(R 32 O) m5 - include the same as -(R 12 O) m1 - in formula (A1).
- R A2 include the following structures: * represents a bonding site with —O—, and n2 represents an integer of 0 to 500.
- R B2 and R B3 each independently represent a monovalent saturated hydrocarbon group, a halogeno monovalent saturated hydrocarbon group, a heteroatom-containing monovalent saturated hydrocarbon group, or a halogeno (heteroatom-containing monovalent saturated hydrocarbon) group.
- Examples of the monovalent saturated hydrocarbon group, halogeno monovalent saturated hydrocarbon group, heteroatom-containing monovalent saturated hydrocarbon group, or halogeno (heteroatom-containing monovalent saturated hydrocarbon) group represented by R or R include groups similar to the monovalent saturated hydrocarbon group, halogeno monovalent saturated hydrocarbon group, heteroatom-containing monovalent saturated hydrocarbon group, or halogeno (heteroatom-containing monovalent saturated hydrocarbon) group represented by R in formula (1).
- An example of an ester compound is the following compound (T1).
- the carbon number of the ether compound, which is the raw material compound, is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable.
- the ether compound is a compound having one or more ether bonds.
- the ether compound may be a polyether compound.
- the ether compound has the structure: R x -O-R Y
- R x and R Y are each independently a monovalent saturated hydrocarbon group, a halogeno monovalent saturated hydrocarbon group, a heteroatom-containing monovalent saturated hydrocarbon group, or a halogeno (heteroatom-containing monovalent saturated hydrocarbon) group, provided that at least one of R x and R Y has at least one fluorinable atom or bond.
- Examples of the monovalent saturated hydrocarbon groups represented by Rx and Ry each independently include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a tert-butyl group, a pentyl group, a hexyl group, an octyl group, a 2-ethylhexyl group, and a cyclohexyl group.
- the halogeno monovalent saturated hydrocarbon groups represented by R x and R Y are each independently preferably a halogenoalkyl group.
- the halogen atom contained in the halogeno monovalent saturated hydrocarbon group is preferably a fluorine atom, a chlorine atom, or a bromine atom, and more preferably a fluorine atom.
- the heteroatom-containing monovalent saturated hydrocarbon group represented by R x and R Y is preferably a monovalent saturated hydrocarbon group containing an ethereal oxygen atom (i.e., —O—), and more preferably an alkyl group containing an ethereal oxygen atom.
- the halogeno (heteroatom-containing monovalent saturated hydrocarbon) groups represented by Rx and Ry are each preferably independently a halogeno (heteroatom-containing alkyl) group.
- the halogen atom contained in the halogeno (heteroatom-containing monovalent saturated hydrocarbon) group is preferably a fluorine atom, a chlorine atom, or a bromine atom.
- the halogeno (heteroatom-containing monovalent saturated hydrocarbon) group is preferably a halogeno monovalent saturated hydrocarbon group containing an ethereal oxygen atom, and more preferably a halogenoalkyl group containing an ethereal oxygen atom.
- the carbon number of R x and R Y is each independently preferably 1 to 1,000, more preferably 1 to 500, and even more preferably 1 to 300, from the viewpoint of excellent solubility in a solvent.
- raw material compounds include the following compounds listed in WO 2000/056694 and WO 2002/004397.
- Cy represents a cyclohexyl group
- Ph represents a phenyl group
- n, m, p, k, and r represent integers of 1 or more.
- CF3CF2COOCH2CH2CH3 CF3CF2COOCH2CH ( OCH2CH2CH3 ) CH3 , CF3CF2COOCH2CH ( OCH2CH2CHClCH2Cl ) CH3 , CF3CF2COO ( CH2 ) 4OCHClCH2Cl CF3CF2COO ( CH2 ) 5OCHClCH2Cl , CF3 ( CF3CF2CF2O ) CFCOO( CH2 ) 4OCHClCH2Cl , CF3 ( CF3CF2CF2O ) CFCOO ( CH2 ) 5OCHClCH2Cl , CF3 ( CF2ClCFClCF2CF2O ) CFCOOCH2CH ( OCH2CH2CHClCH2Cl ) CH3 , CF2ClCFClOCF2CF2CF2COO ( CH2 ) 4OCHClCH2Cl , CClF2
- CF3 ( CF3CF2CF2O ) CFCOOCH2CH ( OCH2CH2CH3 ) CH3 , CF3 ( CF3CF2CF2O ) CFCOOCH2CH ( OCH2CH2CHClCH2Cl ) CH3 , CF3 ( CF3CF2CF2O ) CFCOOCH2CH ( OCH2Cy ) CH3 , CF3 ( CF3CF2CF2O ) CFCOOCH2CH ( OCH2Ph ) CH3 , CF3 ( CF3CF2CF2O ) CFCOOCH2CH (O( CH2 ) 9CH3 ) CH3 , CF3 ( CF3CF2CF2O ) CFCOO ( CH2 ) 3OCH2Ph , CF3 ( CF3CF2CF2O ) CFCOO ( CH2 ) 3OCH2Ph , CF3 ( CF3CF2CF2O ) CFCOO ( CH2
- the boiling point of the raw material compound is preferably 30°C or higher, more preferably 50°C or higher, and more preferably 100°C or higher. From the same viewpoint, the boiling point of the raw material compound is preferably 500°C or lower, more preferably 400°C or lower, and even more preferably 300°C or lower. From the above viewpoint, the boiling point of the raw material compound is preferably 30 to 500°C, more preferably 50 to 400°C, and even more preferably 100 to 300°C. In this disclosure, "boiling point” refers to the boiling point at normal pressure (760 mmHg).
- the number average molecular weight (Mn) of the raw material compound is preferably 100 to 100,000, more preferably 100 to 20,000, further preferably 300 to 10,000, and particularly preferably 400 to 6,000.
- Mn is equal to or greater than the lower limit, the decomposition reaction in the gas phase during liquid phase fluorination is easily suppressed.
- Mn is equal to or less than the upper limit, the purification of the target compound is easily performed.
- Mn is the number average value of the molecular weight of each molecule calculated from the molecular structure identified by 1 H-NMR and 19 F-NMR.
- the target compound is a compound in which a fluorinatable atom or bond of a raw material compound is fluorinated.
- a fluorine-containing compound having a structure corresponding to the carbon skeleton of the raw material compound is produced.
- a fluorine atom may be added to one or more of the unsaturated bonds to change the bonding state.
- Examples of the target compound include fluorinated compounds of the compounds exemplified in the section on raw material compounds.
- examples of the target compound include fluorinated aliphatic hydrocarbons, aromatic hydrocarbons, ether compounds, ester compounds, amide compounds, thioether compounds, thioester compounds, etc.
- the target compound may also be a compound containing a heteroatom or a heteroatom group in the carbon skeleton of these compounds that is not changed by the fluorination reaction.
- specific examples of useful target compounds include perfluoroalkanes, perfluoroether compounds, chlorofluorocarbons, and chlorofluoroether compounds.
- target compound does not necessarily mean a final target product.
- the target fluorine-containing compound may be useful as it is or may be chemically converted into another compound.
- the target compound is preferably a compound represented by the following formula (6):
- R AF1 , R BF1 , R AF2 , R BF2 , and R BF3 are groups corresponding to R A1 , R B1 , R A2 , R B2 , and R B3 , respectively; when R A1 , R B1 , R A2 , R B2 and R B3 are each independently a group not containing a hydrogen atom, R AF1 , R BF1 , R AF2 , R BF2 and R BF3 are the same group as R A1 , R B1 , R A2 , R B2 and R B3 ; When R A1 , R B1 , R A2 , R B2 , and R B3 are each independently a group containing a hydrogen atom, R AF1 , R BF1 , R AF2 , R BF2 , and R BF3 are groups in which all hydrogen atoms present in R A1 , R B1 , R B1 , R A2
- R AF1 is a group corresponding to R A1 .
- R AF1 is a group in which all hydrogen atoms present in R A1 are substituted with fluorine atoms.
- R AF1 is the same group as R A1 .
- R AF1 is preferably represented by the following formula (A3).
- A3 R14O- ( R15O ) m3 - R16- ... (A3)
- R 14 is a perfluoroalkyl group
- R 15 is each independently a perfluoroalkylene group having 1 to 6 carbon atoms
- R 16 is a perfluoroalkylene group having 1 to 6 carbon atoms
- m3 is an integer of 0 to 500.
- R 14 corresponds to R 11 in formula (A1).
- R 14 is a group in which all hydrogen atoms contained in R 11 are substituted with fluorine atoms.
- R 14 is the same as R 11 .
- -(R 15 O) m3 - corresponds to -(R 12 O) m1 - in formula (A1).
- R 15 is a group in which all hydrogen atoms contained in R 12 are substituted with fluorine atoms.
- R 15 is the same as R 12 .
- —(R 15 O) m3 — is preferably represented by the following formula (A4). -[(R ff1 O) k7 (R ff2 O) k8 (R ff3 O) k9 (R ff4 O) k10 (R ff5 O) k11 (R ff6 O) k12 ]- ...
- R ff1 is a perfluoroalkylene group having 1 carbon atom
- R ff2 is a perfluoroalkylene group having 2 carbon atoms
- R ff3 is a perfluoroalkylene group having 3 carbon atoms
- R ff4 is a perfluoroalkylene group having 4 carbon atoms
- R ff5 is a perfluoroalkylene group having 5 carbon atoms
- R ff6 is a perfluoroalkylene group having 6 carbon atoms.
- k7, k8, k9, k10, k11, and k12 each independently represent an integer of 0 or 1 or more, and k7+k8+k9+k10+k11+k12 is an integer of 0 to 500.
- R ff1 to R ff6 correspond to R f1 to R f6 in formula (A2).
- R ff1 is a group in which all hydrogen atoms contained in R f1 are substituted with fluorine atoms.
- R ff1 is the same as R f1 .
- R ff2 to R ff6 is the same as R ff2 .
- k7+k8+k9+k10+k11+k12 is preferably an integer from 1 to 500, more preferably an integer from 1 to 300, even more preferably an integer from 5 to 200, and particularly preferably an integer from 10 to 150.
- —(R 15 O) m3 — preferably contains at least one selected from the group consisting of structures represented by the following formulae (G1) to (G3), and more preferably contains a structure represented by formula (G2). -(R ff1 O) k7 -(R ff2 O) k8 - ... (G1) -(R ff2 O) k8 -(R ff4 O) k10 - ... (G2) -(R ff3 O) k9 - ... (G3)
- the symbols in formulas (G1) to (G3) are the same as those in formula (A4) above.
- the bonding order of ( Rff1O ) and ( Rff2O ), and ( Rff2O ) and ( Rff4O ) are each arbitrary.
- ( Rff1O ) and ( Rff2O ) may be arranged alternately, ( Rff1O ) and ( Rff2O ) may be arranged in blocks, or may be arranged randomly.
- k7 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
- k8 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
- k8 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
- k10 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
- k9 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
- R 16 corresponds to R 13 in formula (A1).
- R 16 is a group in which all hydrogen atoms contained in R 13 are substituted with fluorine atoms.
- R 16 is the same as R 13 .
- R 16 examples include the same as R ff1 to R ff6 above.
- R 16 is preferably a perfluoroalkylene group having 1 to 3 carbon atoms.
- m3 corresponds to m1 in formula (A1). m3 is the same as m1.
- R AF1 include the following structures, in which * represents a bonding site with --O--, n1 represents an integer of 0 to 60, and n2 represents an integer of 0 to 500. n1 is, for example, 13, and n2 is, for example, 7.
- R BF1 is a group corresponding to R B1 .
- R BF1 is a group in which all hydrogen atoms present in R B1 are substituted with fluorine atoms.
- R BF1 is the same group as R B1 .
- R BF1 is preferably represented by the following formula (B2).
- R 24 is a perfluoroalkyl group
- R 25 is each independently a perfluoroalkylene group having 1 to 6 carbon atoms
- R 26 is a perfluoroalkylene group having 1 to 6 carbon atoms
- m4 is an integer of 0 to 20.
- R 24 corresponds to R 21 in formula (B1).
- R 24 is a group in which all hydrogen atoms contained in R 21 are substituted with fluorine atoms.
- R 24 is the same as R 21 .
- -(R 25 O) m4 - corresponds to -(R 22 O) m2 - in formula (B1).
- R 25 is a group in which all of the hydrogen atoms contained in R 22 are substituted with fluorine atoms.
- R 25 is the same as R 22 .
- R 26 corresponds to R 23 in formula (B1).
- R 26 is a group in which all hydrogen atoms contained in R 23 are substituted with fluorine atoms.
- R 26 is the same as R 23 .
- m4 corresponds to m2 in formula (B1). m4 is the same as m2.
- R AF2 is a group corresponding to R A2 .
- R AF2 is a group in which all hydrogen atoms present in R A2 are substituted with fluorine atoms.
- R AF2 is the same group as R A2 .
- R 34 and R 36 are each independently a perfluoroalkylene group having 1 to 6 carbon atoms; R 35 are each independently a perfluoroalkylene group having 1 to 6 carbon atoms; and m6 is an integer of 0 to 500.
- R AF2 include the following structures: * represents a bonding site with --O--, and n2 represents an integer of 0 to 500.
- R 3 BF2 and R 3 BF3 are groups corresponding to R 3 B2 and R 3 B3 , respectively.
- R BF2 is a group in which all hydrogen atoms present in R B2 are substituted with fluorine atoms.
- R BF2 is the same group as R B2 .
- R BF3 is a group in which all hydrogen atoms present in R B3 are substituted with fluorine atoms.
- R BF3 is the same group as R B3 .
- Examples of the group represented by R 3 BF2 or R 3 BF3 include the same groups as the group represented by R 3 BF1 in formula (6).
- the target compound is preferably a compound represented by the following formula: R XF -OR YF
- R XF and R YF are groups corresponding to R X and R Y , respectively;
- R X and R Y are each independently a group not containing a hydrogen atom, R XF and R YF are the same group as R X and R Y ;
- R 1 X and R 1 Y are each independently a group containing a hydrogen atom
- R 1 XF and R 1 YF are groups in which all hydrogen atoms present in R 1 X and R 1 Y have been substituted with fluorine atoms.
- the number average molecular weight of the target compound is not particularly limited, but is preferably 100 to 100,000, more preferably 100 to 20,000, even more preferably 300 to 10,000, and particularly preferably 400 to 6,000.
- the organic solvent may contain a specific solvent compound and a perhalogeno compound.
- a specific solvent compound and a perhalogeno compound By using such a mixed solvent, heat generation can be suppressed.
- the content of the specific solvent compound relative to the total amount of the specific solvent compound and the perhalogeno compound is preferably 1 mass% or more, more preferably 10 mass% or more, and even more preferably 20 mass% or more.
- the content may be 90 mass% or less, 80 mass% or less, or 70 mass% or less. From the above viewpoint, the content may be 1 to 90 mass%, 10 to 80 mass%, 20 to 70 mass%, or 50 to 70 mass%.
- perhalogeno compound examples include perfluoroalkanes, perfluoroether compounds, chlorofluorocarbons, chlorofluoroether compounds, perfluoroamines, etc. More specifically, examples of the perhalogeno compounds include those exemplified as fluorine-containing compounds other than the specific solvent compounds described below.
- the organic solvent should preferably have high solubility for the raw material compounds overall, and should preferably be capable of dissolving 1% or more by mass of the raw material compounds at 25°C, and more preferably be capable of dissolving 5% or more by mass.
- Ct is equal to or greater than the lower limit, the conversion rate of fluorination is excellent.
- Ct is equal to or less than the upper limit, the reaction heat can be suppressed, and the decomposition reaction of the raw material compound can be suppressed.
- the Ct represents the Ct for the specific solvate
- the Ct represents an average value calculated by multiplying the Ct of each compound contained in the organic solvent by its volume ratio.
- the boiling point of the organic solvent is preferably 10 to 500°C, more preferably 30 to 250°C, and even more preferably 50 to 150°C.
- the viscosity of the organic solvent at 25°C is preferably 2,000 mPa ⁇ s or less overall, more preferably 1,000 mPa ⁇ s or less, and even more preferably 500 mPa ⁇ s or less.
- the viscosity of the organic solvent can be measured using a rheometer (for example, device name RE-215L, Toki Sangyo Co., Ltd.) in accordance with JIS Z8803:2011.
- the total amount of organic solvents is preferably 1 time by mass or more, more preferably 5 times by mass or more, and even more preferably 10 times by mass or more, relative to the raw material compounds.
- the total amount of organic solvents may be 100 times by mass or less, 50 times by mass or less, or 20 times by mass or less, relative to the raw material compounds.
- the total amount of organic solvents may be 1 to 100 times by mass, 5 to 50 times by mass, or 10 to 20 times by mass, relative to the raw material compounds.
- the vapor pressure of the organic solvent in the container is preferably 0.009 MPa or less, more preferably 0.007 MPa or less, even more preferably 0.006 MPa or less (49 mmHg), particularly preferably 0.005 MPa or less (38 mmHg), and extremely preferably 0.003 MPa or less (23 mmHg).
- the specific solvent compound is not particularly limited as long as it is a compound having a halogen atom and a C-H bond or a double bond.
- the specific solvent compound may have either a C-H bond or a double bond, or may have both.
- the specific solvent compound has one or more halogen atoms, preferably at least one selected from the group consisting of fluorine atoms, chlorine atoms, and bromine atoms, more preferably at least one selected from the group consisting of fluorine atoms and chlorine atoms, and even more preferably a fluorine atom.
- the fluorine content of the specific solvent compound is preferably 5 to 99 mass%, more preferably 5 to 90 mass%, even more preferably 10 to 80 mass%, and particularly preferably 20 to 70 mass%.
- the number of hydrogen atoms in the molecule is preferably 1 to 10, more preferably 1 to 8, and may be 1 to 6. If the number of hydrogen atoms is equal to or greater than the lower limit, the conversion rate is excellent, and if the number is equal to or less than the upper limit, the reaction heat can be suppressed, and the decomposition reaction of the raw material compound can be suppressed.
- the number of double bonds in the molecule is preferably 1 to 10, more preferably 1 or 2, and even more preferably 1.
- the number of carbon atoms in the specific solvent compound is preferably 2 or more, more preferably 2 to 100, even more preferably 2 to 50, particularly preferably 2 to 20, and extremely preferably 2 to 10.
- the molecular weight of the specific solvent compound is preferably 100 or more, more preferably 100 to 50,000, even more preferably 100 to 10,000, and particularly preferably 100 to 5,000.
- the molecular weight represents the mass average molecular weight (Mw).
- the specific solvent compound is preferably a compound that, as a single compound, has high solubility for the raw material compound, preferably a compound that can dissolve 1% by mass of the raw material compound, and more preferably a compound that can dissolve 5% by mass or more.
- Examples of the specific solvent compound include hydrocarbons, ether compounds, ester compounds, and ketone compounds, with hydrocarbons and ether compounds being preferred.
- Examples of the hydrocarbon include those having a carbon number of 2 to 100, preferably 2 to 50, more preferably 2 to 20, and even more preferably 2 to 10.
- the hydrocarbon may be saturated or unsaturated, and may be linear, branched, or cyclic.
- the ether compound may be an ether compound having a carbon number of 2 to 100, preferably 2 to 50, more preferably 2 to 20, and even more preferably 2 to 10.
- the number of ether bonds in the ether compound may be one or more.
- the ester compound may be an ester compound having a carbon number of 2 to 100, preferably 2 to 50, more preferably 2 to 20, and even more preferably 2 to 10.
- the number of ester bonds in the ester compound may be one or more.
- the ketone compound may have a carbon number of 2 to 100, preferably 2 to 50, more preferably 2 to 20, and even more preferably 2 to 10.
- the number of carbonyl groups in the ketone compound may be one or more.
- the specific solvent compound may be used alone or in combination of two or more kinds.
- Specific examples of the specific solvent compound include chloroolefins, hydrochloroolefins, hydrochlorofluoroolefins, hydrofluoroethers, hydrochlorofluoroethers, hydrofluorocarbons, hydrochlorofluorocarbons, and hydrobromocarbons.
- Available specific solvates or mixtures thereof are shown in the table below, in which (Z) stands for Z form and (E) stands for E form.
- the specific solvent compound also includes the following compounds. CH 2 ClCHClCH 2 OCF 2 CHFCl (also referred to as "HCFE-473”); CF 2 ClCFClCHFOCF 2 CF 2 Cl (also referred to as “HCFE-428a, b”); CHFClCFClCF 2 OCF 2 CF 2 Cl (also referred to as “HCFE-428c, d”); CF 2 ClCHClCF 2 OCF 2 CF 2 Cl (also referred to as “HCFE-428e”); CHFClCFClCHFOCF 2 CF 2 Cl (also referred to as "HCFE-437a, b”); CF 2 ClCHClCHFOCF 2 CF 2 Cl (also referred to as "HCFE-437c”); CHFClCFClCH 2 OCF 2 CF 2 Cl (also referred to as "HCFE-446a”); CF 2 ClCCl 2 CF 2 OCF 2 CHFCl (also referred to as "HCFE-427a, b”);
- the amount of the specific solvent compound is 0.1 times the equivalent of the raw material compound or more, preferably 1 times the equivalent or more, more preferably 5 times the equivalent or more, and may be 10 times the equivalent or more.
- the amount of the specific solvent compound is preferably 200 times the equivalent of the raw material compound or less, more preferably 100 times the equivalent or less, and may be 50 times the equivalent or less.
- the amount of the specific solvent compound is equal to or more than the lower limit, the conversion rate of fluorination is excellent.
- the amount of the specific solvent compound is equal to or less than the upper limit, it is advantageous when it is desired to reduce the amount of the specific solvent compound used.
- the amount of the specific solvent compound is preferably 0.1 to 200 times the equivalent of the raw material compound, more preferably 1 to 100 times the equivalent, and may be 5 to 50 times the equivalent, or may be 10 to 50 times the equivalent.
- Organic solvents other than specific solvent compounds is preferably a fluorine-containing compound other than the specific solvent compound, for example, a perfluoroalkane, or an organic compound obtained by perfluorinating an organic compound having at least one atom selected from the group consisting of a chlorine atom, a nitrogen atom, and an oxygen atom.
- the fluorine-containing compound other than the specific solvent compound is preferably a compound that has high solubility in the raw material compound as a single compound, preferably a compound that can dissolve 1% by mass or more of the raw material compound at 25°C, and more preferably a compound that can dissolve 5% by mass or more.
- the fluorine-containing compound other than the specific solvent compound may be at least one selected from the group consisting of chlorine-containing solvents and fluorine-containing solvents other than chlorine-containing solvents.
- chlorine-containing solvents include CClF 2 CClFCF 2 OCF 2 CClF 2 (also referred to as “CFE-419”), 1,2,3,4-tetrachloroperfluorobutane (also referred to as "R-113”), CF 2 ClCFClCFClOCF 2 CF 2 Cl (also referred to as "CFE-418”), and the like.
- fluorine-containing solvents other than chlorine-containing solvents include perfluoroalkanes (FC-72, etc.), perfluoroethers (FC-75, FC-77, etc.), perfluoropolyethers (trade names: Krytox, Fomblin, Galden, Demnum, etc.), inert fluids (trade name: Fluorinert), and perfluorocarboxylic acid fluorides.
- fluorine-containing compound other than the specific solvent compound examples include the following acid fluorides. CF3CF2CF2OCF ( CF3 ) COF CF3CF2CF2OCF ( CF3 ) CF2OCF ( CF3 )COF CF3CF2CF2OCF ( CF3 ) CF2OCF( CF3 ) CF2OCF ( CF3 )COF
- the organic solvent other than the specific solvent compound may be used alone or in combination of two or more kinds.
- the reaction type of the fluorination reaction may be a batch system or a continuous system, and the continuous system is preferred.
- the fluorination method may be the fluorination methods 1 and 2 described below. From the viewpoint of excellent conversion, the fluorination method 2 described below is preferably carried out in a continuous system.
- Fluorination method 1 A reactor is charged with raw material compounds and a solvent, and stirring is started. The reaction is carried out at a given reaction temperature and pressure while continuously supplying fluorine gas.
- Fluorination method 2 A solvent is charged into a reactor and stirring is started. A raw material compound and fluorine gas are continuously and simultaneously fed at a predetermined molar ratio under a predetermined reaction temperature and reaction pressure.
- the raw material compound When supplying the raw material compound in fluorination method 2, the raw material compound may be supplied as is without diluting it with a solvent.
- the amount of the solvent is preferably at least 1-fold by mass, and more preferably at least 2-fold by mass, relative to the raw material compound.
- fluorine gas may be used as is, or a mixed gas in which fluorine gas is diluted with an inert gas may be used.
- inert gases include nitrogen gas, helium gas, neon gas, and argon gas. Nitrogen gas or helium gas is preferred, and nitrogen gas is more preferred.
- the concentration of fluorine gas in the mixed gas is preferably 10% by volume or more, more preferably 15% by volume or more, and even more preferably 20% by volume or more. From the viewpoint of suppressing excessive reactivity, it is preferably 60% by volume or less, more preferably 50% by volume or less, and even more preferably 40% by volume or less. From the above viewpoints, the concentration of fluorine gas in the mixed gas is preferably 10 to 60% by volume, more preferably 15 to 50% by volume, and even more preferably 20 to 40% by volume.
- the amount of fluorine used in the liquid-phase fluorination is preferably an amount that provides an excess equivalent of fluorine relative to the hydrogen atoms in the raw material compound, and more preferably an amount that provides 1.5 equivalents (i.e., 1.5 moles) or more. It is preferable that the amount of fluorine be such that an excess equivalent is maintained from the beginning to the end of the liquid-phase fluorination.
- the reaction temperature for the liquid phase fluorination is preferably ⁇ 60° C. or higher and the boiling point of the raw material compound or lower, and from the viewpoints of reaction yield, selectivity, and ease of industrial implementation, is more preferably ⁇ 50° C. to 100° C., and further preferably ⁇ 20° C. to 50° C.
- the reaction pressure for the liquid phase fluorination is not particularly limited, but from the viewpoints of excellent conversion rate and ease of industrial implementation, it is preferably 0 to 2 MPa.
- the reaction time in liquid phase fluorination is preferably 200 hours or less, more preferably 190 hours or less, even more preferably 170 hours or less, particularly preferably 150 hours or less, and extremely preferably 100 hours or less.
- the reaction time is preferably 0.3 hours or more, more preferably 0.6 hours or more, and even more preferably 1 hour or more. If the reaction time is equal to or greater than the lower limit, the reaction is likely to be sufficient, and if it is equal to or less than the upper limit, the production time and cost can be reduced. From the above viewpoint, the reaction time is preferably 0.3 to 200 hours, more preferably 0.6 to 190 hours, even more preferably 1 to 170 hours, particularly preferably 1 to 150 hours, and extremely preferably 1 to 100 hours.
- the content of the raw material compound in the liquid phase is preferably 10 to 70 mass%, more preferably 20 to 50 mass%.
- the reaction system In order to efficiently proceed with the liquid-phase fluorination and improve the yield, it is preferable to irradiate the reaction system with ultraviolet light. In a batch reaction, it is preferable to irradiate the reaction system with ultraviolet light in the later stages of the liquid-phase fluorination.
- the ultraviolet light irradiation time is preferably 0.1 to 3 hours.
- a compound having a C-H bond (however, a compound different from the specific solvating compound) or a compound having a carbon-carbon double bond may be added as an auxiliary.
- the auxiliary compound having a C-H bond is preferably an aromatic hydrocarbon, more preferably benzene, toluene, etc.
- the amount of the compound having a C-H bond added is preferably 0.1 mol % or more and less than 10 mol %, more preferably 0.1 to 5 mol %, based on the hydrogen atoms of the raw material compound.
- the auxiliary compound having a carbon-carbon double bond include CF 3 CF ⁇ CF 2 and CF 2 ⁇ CF-CF ⁇ CF 2 .
- the amount of the compound having a carbon-carbon double bond added is preferably 0.1 mol % or more and less than 10 mol %, more preferably 0.1 to 5 mol %, based on the hydrogen atoms in the raw material compounds.
- an auxiliary may be added to the reaction system in the later stages of liquid phase fluorination.
- the auxiliary is preferably added in a state where fluorine is present in the reaction system.
- the pressure during pressurization is preferably 0.01 to 5 MPa.
- this manufacturing method does not require the use of auxiliary agents. With this manufacturing method, a suitable yield can be obtained without using auxiliary agents.
- HF is produced as a by-product.
- an HF scavenger present in the reaction system or to bring the HF scavenger into contact with the outlet gas at the reactor gas outlet.
- NaF is a preferred HF scavenger.
- the crude product containing the fluorine-containing compound obtained by liquid-phase fluorination may be used as is in the next step, or may be purified to a high purity.
- purification methods include distilling the crude product directly under normal or reduced pressure.
- Examples 1 to 4 are examples
- Example 5 is a comparative example.
- the compounds used as solvents in the examples are as follows.
- (HFPO) 3 ... CF3CF2CF2OCF ( CF3 ) CF2OCF ( CF3 )C( O)F, boiling point 113° C AE-3000 (product name).
- ..CF 3 CH 2 OCF 2 CHF 2 boiling point 56°C, molecular weight 200, specific gravity 1.47 (25°C, g/mL) AS-300 (trade name).
- ..CF 2 HCF CHCl (Z), boiling point 54°C, molecular weight 130.5, specific gravity 1.38 (25°C, g/mL) (HFPO) 3 , AE-3000, and AS-300 were all manufactured by AGC.
- Example 1 CF3CF2OCF2CF2OCF2CF2OCOCF ( CF3 ) OCF2CF ( CF3 ) OCF2CF2CF3 (target compound ) was produced by the following method .
- CH 3 CH 2 OCH 2 CH 2 OCH 2 CH 2 OCOCF(CF 3 )OCF 2 CF(CF 3 )OCF 2 CF 2 CF 3 (raw material compound, molecular weight 612) was prepared according to Example 1 (step 1-1) of International Publication No. 2008/026707. 20 g of the raw material compound was dissolved in 200 g of AE-3000, and this was used as a raw material solution.
- Example 2 Except for using AS-300 instead of AE-3000, the raw material compound was fluorinated in the same manner as in Example 1. The product was quantitatively determined by 19 F-NMR and 1 H-NMR to determine the conversion rate.
- Example 3 The raw material compound was fluorinated in the same manner as in Example 1, except that a solvent in which AE-3000 and (HFPO) 3 were mixed in a ratio of 1:99 (mass ratio) was used instead of AE-3000.
- the product was quantified by 19 F-NMR and 1 H-NMR to determine the conversion rate.
- Example 4 The raw material compound was fluorinated in the same manner as in Example 1, except that a solvent in which AE-3000 and (HFPO) 3 were mixed in a ratio of 10:90 (mass ratio) was used instead of AE-3000.
- the product was quantified by 19 F-NMR and 1 H-NMR to determine the conversion rate.
- Example 5 Except for using (HFPO) 3 instead of AE-3000, the raw material compound was fluorinated in the same manner as in Example 1. The product was quantified by 19 F-NMR and 1 H-NMR to determine the conversion rate.
- the disclosed method for producing a fluorine-containing compound allows for fluorination with a good conversion rate, and simplifies the process.
- the obtained fluorine-containing compound can be derived into a fluorine-containing compound having various functional groups (e.g., a hydroxyl group, an ethylenically unsaturated group, an epoxy group, a carboxy group, etc.).
- the obtained fluorine-containing compound and fluorine-containing compounds that can be derived from the fluorine-containing compound can be used as a surface treatment agent, emulsifier, rubber, surfactant, solvent, heat transfer medium, pharmaceuticals, agricultural chemicals, lubricants, intermediates thereof, etc.
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Abstract
Description
本開示は、含フッ素化合物の製造方法に関する。 This disclosure relates to a method for producing a fluorine-containing compound.
含フッ素化合物には産業上有用な化合物が多く存在し、従来から様々な製造方法が開発されてきた。フッ素化可能な構造を有する化合物のフッ素化の方法の1つとして、フッ素ガスを用いて液相中でフッ素化反応を行う方法が知られている(例えば、特許文献1参照)。特許文献1には、反応系中に助剤を添加してフッ素化の転化率を上げる手法が記載されている。 There are many industrially useful fluorine-containing compounds, and various manufacturing methods have been developed. One method for fluorinating compounds having a fluorinatable structure is to carry out a fluorination reaction in a liquid phase using fluorine gas (see, for example, Patent Document 1). Patent Document 1 describes a method for increasing the fluorination conversion rate by adding an auxiliary to the reaction system.
本発明者らによれば、特許文献1の方法で含フッ素化合物をフッ素化する場合、原料及び有機溶媒とは別に助剤を添加する工程を要したり、生成物から助剤を除去する工程を要したり、助剤の分離が困難であったり、助剤を除去しない場合には系中に不純物が残留したりする等、改善の余地があった。かかる状況に鑑み、本開示は、良好な転化率でフッ素化でき、工程の簡略化が可能な含フッ素化合物の製造方法の提供に関する。 According to the present inventors, when fluorinating a fluorine-containing compound using the method of Patent Document 1, there was room for improvement, as it required a step of adding an auxiliary agent separately from the raw materials and organic solvent, required a step of removing the auxiliary agent from the product, made it difficult to separate the auxiliary agent, and impurities remained in the system if the auxiliary agent was not removed. In view of these circumstances, the present disclosure relates to the provision of a method for producing a fluorine-containing compound that can fluorinate with a good conversion rate and allows for simplified steps.
本開示は以下の態様を含む。
<1> フッ素ガスを導入した有機溶媒中で、フッ素化可能な原子又は結合を少なくとも1つ有する有機化合物をフッ素化することを含み、
前記有機溶媒が、ハロゲン原子とC-H結合又は二重結合とを有する化合物を含み、
前記ハロゲン原子とC-H結合又は二重結合とを有する化合物の量が、前記フッ素化可能な原子又は結合を少なくとも1つ有する有機化合物に対して0.1倍当量以上である、含フッ素化合物の製造方法。
<2> 前記有機溶媒の1mLあたりの水素原子の物質量をCh(mmol)、二重結合の物質量をCd(mmol)としたとき、Ct=Ch+2Cdで表されるCtが0.01~100mmolである、<1>に記載の含フッ素化合物の製造方法。
<3> 前記有機溶媒が、前記ハロゲン原子とC-H結合又は二重結合とを有する化合物と、ペルハロゲノ化合物と、を含む、<1>又は<2>に記載の含フッ素化合物の製造方法。
<4> 前記有機溶媒における、前記ハロゲン原子とC-H結合又は二重結合とを有する化合物と前記ペルハロゲノ化合物との合計量に対する、前記ハロゲン原子とC-H結合又は二重結合とを有する化合物の含有率が、1質量%以上である、<3>に記載の含フッ素化合物の製造方法。
<5> 助剤の添加を含まない、<1>~<4>のいずれか1項に記載の含フッ素化合物の製造方法。
<6> 前記ハロゲン原子とC-H結合又は二重結合とを有する化合物が、炭化水素、エーテル化合物、エステル化合物、及びケトン化合物からなる群より選択される少なくとも1つを含む、<1>~<5>のいずれか1項に記載の含フッ素化合物の製造方法。
<7> 前記ハロゲン原子とC-H結合又は二重結合とを有する化合物が、クロロオレフィン、ハイドロクロロオレフィン、ハイドロクロロフルオロオレフィン、ハイドロフルオロエーテル、ハイドロフルオロカーボン、ハイドロクロロフルオロカーボン、及びハイドロブロモカーボンからなる群より選択される少なくとも1つを含む、<1>~<6>のいずれか1項に記載の含フッ素化合物の製造方法。
<8> 前記フッ素化可能な原子又は結合を少なくとも1つ有する有機化合物において、フッ素化可能な原子が、炭素原子に結合する水素原子、炭素原子に結合する塩素原子、炭素原子に結合する臭素原子、又は炭素原子に結合するヨウ素原子であり、フッ素化可能な結合が、炭素-炭素不飽和二重結合又は炭素-炭素不飽和三重結合である、<1>~<7>のいずれか1項に記載の含フッ素化合物の製造方法。
The present disclosure includes the following aspects.
<1> A method for producing a fluorinated product comprising: fluorinating an organic compound having at least one fluorinatable atom or bond in an organic solvent into which fluorine gas has been introduced;
the organic solvent contains a compound having a halogen atom and a C—H bond or a double bond,
the amount of the compound having a halogen atom and a C—H bond or a double bond is 0.1 equivalents or more relative to the amount of the organic compound having at least one fluorinatable atom or bond.
<2> The method for producing a fluorine-containing compound according to <1>, wherein Ct, expressed as Ct=Ch+2Cd, is 0.01 to 100 mmol, where Ch (mmol) is the amount of hydrogen atoms per mL of the organic solvent, and Cd (mmol) is the amount of double bonds per mL of the organic solvent.
<3> The method for producing a fluorine-containing compound according to <1> or <2>, wherein the organic solvent contains the compound having a halogen atom and a C—H bond or a double bond, and a perhalogeno compound.
<4> The method for producing a fluorine-containing compound according to <3>, wherein the content of the compound having a halogen atom and a C-H bond or a double bond in the organic solvent is 1 mass% or more relative to the total amount of the compound having a halogen atom and a C-H bond or a double bond and the perhalogeno compound.
<5> The method for producing a fluorine-containing compound according to any one of <1> to <4>, which does not include the addition of an auxiliary.
<6> The method for producing a fluorine-containing compound according to any one of <1> to <5>, wherein the compound having a halogen atom and a C—H bond or a double bond includes at least one selected from the group consisting of a hydrocarbon, an ether compound, an ester compound, and a ketone compound.
<7> The method for producing a fluorine-containing compound according to any one of <1> to <6>, wherein the compound having a halogen atom and a C—H bond or a double bond includes at least one selected from the group consisting of chloroolefins, hydrochloroolefins, hydrochlorofluoroolefins, hydrofluoroethers, hydrofluorocarbons, hydrochlorofluorocarbons, and hydrobromocarbons.
<8> The method for producing a fluorine-containing compound according to any one of <1> to <7>, wherein in the organic compound having at least one fluorinable atom or bond, the fluorinable atom is a hydrogen atom bonded to a carbon atom, a chlorine atom bonded to a carbon atom, a bromine atom bonded to a carbon atom, or an iodine atom bonded to a carbon atom, and the fluorinable bond is a carbon-carbon unsaturated double bond or a carbon-carbon unsaturated triple bond.
本開示によれば、良好な転化率でフッ素化でき、工程の簡略化が可能な含フッ素化合物の製造方法が提供される。 The present disclosure provides a method for producing a fluorine-containing compound that can be fluorinated with a good conversion rate and simplifies the process.
以下、本開示の実施形態を実施するための形態について詳細に説明する。但し、本開示の実施形態は以下の実施形態に限定されるものではない。以下の実施形態において、その構成要素(要素ステップ等も含む)は、特に明示した場合を除き、必須ではない。数値及びその範囲についても同様であり、本開示の実施形態を制限するものではない。 Below, the form for carrying out the embodiment of the present disclosure will be described in detail. However, the embodiment of the present disclosure is not limited to the following embodiment. In the following embodiment, the components (including element steps, etc.) are not essential unless specifically stated. The same applies to the numerical values and their ranges, and they do not limit the embodiment of the present disclosure.
本開示において「工程」との語には、他の工程から独立した工程に加え、他の工程と明確に区別できない場合であってもその工程の目的が達成されれば、当該工程も含まれる。
本開示において「~」を用いて示された数値範囲には、「~」の前後に記載される数値がそれぞれ最小値及び最大値として含まれる。
本開示において各成分は該当する物質を複数種含んでいてもよい。組成物中に各成分に該当する物質が複数種存在する場合、各成分の含有率又は含有量は、特に断らない限り、組成物中に存在する当該複数種の物質の合計の含有率又は含有量を意味する。
本開示において、「有機基」とは、炭素原子を必須とする基をいう。
本開示において、「炭化水素基」は、直鎖状、分岐状、及び環状のいずれでもよく、飽和脂肪族炭化水素基、不飽和脂肪族炭化水素基、及び芳香族炭化水素基のいずれでもよい。
本開示において、「部分ハロゲン化」とは、化合物のハロゲン化可能な部位のうち一部のみがハロゲン化していることを意味する。
本開示において、化合物が特定の式(X)で表される場合、当該式(X)で表される化
合物を化合物(X)と記すことがある。
In the present disclosure, the term "step" includes not only a step that is independent of other steps, but also a step that cannot be clearly distinguished from other steps as long as the purpose of the step is achieved.
In the present disclosure, the numerical range indicated using "to" includes the numerical values before and after "to" as the minimum and maximum values, respectively.
In the present disclosure, each component may contain multiple types of the corresponding substance. When multiple substances corresponding to each component are present in the composition, the content or amount of each component means the total content or amount of the multiple substances present in the composition, unless otherwise specified.
In this disclosure, "organic group" refers to a group that contains essentially a carbon atom.
In the present disclosure, the "hydrocarbon group" may be any of linear, branched, and cyclic, and may be any of saturated aliphatic hydrocarbon groups, unsaturated aliphatic hydrocarbon groups, and aromatic hydrocarbon groups.
In this disclosure, "partially halogenated" means that only a portion of the halogenatable sites on a compound are halogenated.
In the present disclosure, when a compound is represented by a specific formula (X), the compound represented by the formula (X) may be referred to as compound (X).
[含フッ素化合物の製造方法]
本開示の含フッ素化合物の製造方法(以下、「本製造方法」とも記す。)は、フッ素ガスを導入した有機溶媒中で、フッ素化可能な原子又は結合を少なくとも1つ有する有機化合物(以下、「原料化合物」とも記す。)をフッ素化することを含み、前記有機溶媒が、ハロゲン原子とC-H結合又は二重結合とを有する化合物(以下、「特定溶媒化合物」とも記す。)を含み、前記特定溶媒化合物の量が、前記原料化合物に対して0.1倍当量以上である。以下、本製造方法により製造される含フッ素化合物(すなわち、原料化合物のフッ素化により得られる生成物)を「目的化合物」とも記す。なお、原料化合物と特定溶媒化合物とは異なる化合物である。
[Method of producing fluorine-containing compound]
The method for producing a fluorine-containing compound of the present disclosure (hereinafter also referred to as "the present production method") comprises fluorinating an organic compound having at least one fluorinatable atom or bond (hereinafter also referred to as "starting compound") in an organic solvent into which fluorine gas has been introduced, the organic solvent containing a compound having a halogen atom and a C-H bond or a double bond (hereinafter also referred to as "specific solvating compound"), and the amount of the specific solvating compound is 0.1 equivalents or more relative to the starting compound. Hereinafter, the fluorine-containing compound produced by the present production method (i.e., the product obtained by fluorinating the starting compound) is also referred to as the "target compound". Note that the starting compound and the specific solvating compound are different compounds.
本製造方法は液相中でのフッ素化工程(以下、「液相フッ素化」とも記す。)を含む。一般的に、液相フッ素化では、溶媒として、CF2ClCFCl2(「R-113」ともいう。)、ペルフルオロトリブチルアミン等のフッ素ガスに反応性のない有機溶媒を使用する。これは、溶媒のフッ素化により副反応が起こったり、フッ素化の効率が低下したりすることを抑制するためである。しかしながら、フッ素ガスに反応性のない有機溶媒のみを使用する場合、フッ素化の転化率が低いため、反応系中にベンゼン、トルエン等の助剤を添加することで転化率を向上させる。一方、本発明者らは、特定溶媒化合物を溶媒として用いて液相フッ素化を行うと、助剤を用いなくても良好なフッ素化の転化率が得られることを見出した。この理由は必ずしも明らかではないが、以下のように推測される。特定溶媒化合物は構造中にC-H結合又は二重結合を有するため、液相フッ素化工程において溶媒自体がフッ素化される。この過程でフッ素ラジカルが発生し、原料化合物のフッ素化を促進し、転化率を向上させると考えられる。このため、助剤を添加しなくても高転化率で目的化合物を得られると推測される。本製造方法によれば、例えば、助剤の添加工程、除去工程等を省略したり、助剤の混入に伴う不純物を低減したりできる。加えて、特定溶媒化合物として、所望の含フッ素化合物に変換される化合物を用いれば、当該所望の含フッ素化合物を併せて得ることも可能となる。 This production method includes a fluorination step in a liquid phase (hereinafter, also referred to as "liquid-phase fluorination"). In general, in liquid-phase fluorination, an organic solvent that is not reactive to fluorine gas, such as CF 2 ClCFCl 2 (also referred to as "R-113") or perfluorotributylamine, is used as a solvent. This is to prevent side reactions and a decrease in the efficiency of fluorination due to the fluorination of the solvent. However, when only an organic solvent that is not reactive to fluorine gas is used, the conversion rate of fluorination is low, so the conversion rate is improved by adding an auxiliary such as benzene or toluene to the reaction system. On the other hand, the present inventors have found that when liquid-phase fluorination is performed using a specific solvent compound as a solvent, a good fluorination conversion rate can be obtained without using an auxiliary. The reason for this is not necessarily clear, but is presumed to be as follows. Since the specific solvent compound has a C-H bond or a double bond in its structure, the solvent itself is fluorinated in the liquid-phase fluorination step. It is considered that fluorine radicals are generated in this process, which promotes the fluorination of the raw material compound and improves the conversion rate. For this reason, it is presumed that the target compound can be obtained at a high conversion rate even without adding an auxiliary. According to the present production method, for example, it is possible to omit an auxiliary addition step, a removal step, etc., and to reduce impurities associated with the mixing of an auxiliary. In addition, if a compound that can be converted into a desired fluorine-containing compound is used as the specific solvent compound, it is also possible to obtain the desired fluorine-containing compound.
(原料化合物)
液相フッ素化の原料化合物として、フッ素化可能な原子又は結合を少なくとも1つ有する有機化合物を用いる。原料化合物は、市販で入手可能なものでも合成したものでもよい。
フッ素化可能な原子としては、炭素原子に結合する水素原子、炭素原子に結合する塩素原子、炭素原子に結合する臭素原子、及び炭素原子に結合するヨウ素原子が挙げられる。
フッ素化可能な結合としては、炭素-炭素不飽和二重結合及び炭素-炭素不飽和三重結合が挙げられる。
原料化合物中のフッ素化可能な原子又は結合の個数は1個以上であればよい。溶解性に優れる観点からは、フッ素化可能な原子の個数は1~1,000個が好ましく、1~500個がより好ましい。フッ素化物の純度を高くできる観点からは、フッ素化可能な結合の個数は1~30個が好ましく、1~20個がより好ましい。
(Raw material compound)
The raw material compound for the liquid phase fluorination is an organic compound having at least one fluorinatable atom or bond. The raw material compound may be either a commercially available compound or a synthesized compound.
Atoms that can be fluorinated include hydrogen atoms bonded to carbon atoms, chlorine atoms bonded to carbon atoms, bromine atoms bonded to carbon atoms, and iodine atoms bonded to carbon atoms.
Fluorinizable bonds include carbon-carbon unsaturated double bonds and carbon-carbon unsaturated triple bonds.
The number of fluorinable atoms or bonds in the raw material compound may be at least 1. From the viewpoint of excellent solubility, the number of fluorinable atoms is preferably 1 to 1,000, more preferably 1 to 500. From the viewpoint of increasing the purity of the fluorinated product, the number of fluorinable bonds is preferably 1 to 30, more preferably 1 to 20.
原料化合物の炭素数は、目的化合物に応じて選択すればよく、4以上が好ましく、一態様において、4~1,000がより好ましく、4~500がさらに好ましく、4~100が特に好ましく、4~50が極めて好ましく、4~20がよりさらに好ましい。 The number of carbon atoms in the raw material compound may be selected depending on the target compound, and is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable.
一態様において、目的化合物の収率を向上する観点から、原料化合物はハロゲン原子を有することが好ましく、フッ素原子及び塩素原子からなる群より選択される少なくとも1つを有することがより好ましく、フッ素原子を有することがさらに好ましい。溶媒への溶解性及び目的化合物の収率を向上させる観点からは、原料化合物中のフッ素含量(すなわち、分子中のフッ素原子の割合)は、30質量%以上が好ましく、30~84質量%がより好ましく、30~76質量%がさらに好ましい。 In one embodiment, from the viewpoint of improving the yield of the target compound, the raw material compound preferably has a halogen atom, more preferably has at least one selected from the group consisting of a fluorine atom and a chlorine atom, and even more preferably has a fluorine atom. From the viewpoint of improving the solubility in the solvent and the yield of the target compound, the fluorine content in the raw material compound (i.e., the proportion of fluorine atoms in the molecule) is preferably 30% by mass or more, more preferably 30 to 84% by mass, and even more preferably 30 to 76% by mass.
原料化合物としては、脂肪族炭化水素、芳香族炭化水素、エーテル化合物、エステル化合物、アミド化合物、チオエーテル化合物、チオエステル化合物等が挙げられる。これらの化合物は部分ハロゲン化されていてもよく、ハロゲン化されていなくてもよい。原料化合物はこれらの化合物の炭素骨格にフッ素化反応により変化しないへテロ原子又はヘテロ原子団を含む化合物であってもよい。以下、便宜上、原料化合物においてエステル結合とエーテル結合を両方有する化合物はエステル化合物に分類するものとする。 The raw material compounds include aliphatic hydrocarbons, aromatic hydrocarbons, ether compounds, ester compounds, amide compounds, thioether compounds, and thioester compounds. These compounds may be partially halogenated or may not be halogenated. The raw material compounds may be compounds that contain a heteroatom or heteroatom group in the carbon skeleton of these compounds that is not changed by the fluorination reaction. Hereinafter, for the sake of convenience, raw material compounds that have both an ester bond and an ether bond will be classified as ester compounds.
原料化合物である脂肪族炭化水素の炭素数は、4以上が好ましく、一態様において、4~1,000がより好ましく、4~500がさらに好ましく、4~100が特に好ましく、4~50が極めて好ましく、4~20がよりさらに好ましい。脂肪族炭化水素は飽和でも不飽和でもよく、直鎖状、分岐鎖状及び環状のいずれでもよい。脂肪族炭化水素はハロゲン原子以外の置換基を有しても有しなくてもよく、有しないことが好ましい。 The carbon number of the aliphatic hydrocarbon, which is the raw material compound, is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable. The aliphatic hydrocarbon may be saturated or unsaturated, and may be linear, branched, or cyclic. The aliphatic hydrocarbon may or may not have a substituent other than a halogen atom, and it is preferable that it does not have one.
原料化合物である芳香族炭化水素の炭素数は、4以上が好ましく、一態様において、4~1,000がより好ましく、4~500がさらに好ましく、4~100が特に好ましく、4~50が極めて好ましく、4~20がよりさらに好ましい。芳香族炭化水素はハロゲン原子以外の置換基を有しても有しなくてもよい。置換基としては、炭素数1~100の脂肪族炭化水素基等が挙げられる。 The number of carbon atoms in the aromatic hydrocarbon raw material compound is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable. The aromatic hydrocarbon may or may not have a substituent other than a halogen atom. Examples of the substituent include an aliphatic hydrocarbon group having 1 to 100 carbon atoms.
原料化合物であるアミド化合物の炭素数は、4以上が好ましく、一態様において、4~1,000がより好ましく、4~500がさらに好ましく、4~100が特に好ましく、4~50が極めて好ましく、4~20がよりさらに好ましい。アミド化合物はアミド基を1つ又は複数有する化合物である。アミド化合物はポリアミド化合物であってもよい。 The number of carbon atoms in the amide compound, which is the raw material compound, is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable. The amide compound is a compound having one or more amide groups. The amide compound may be a polyamide compound.
原料化合物であるチオエーテル化合物の炭素数は、4以上が好ましく、一態様において、4~1,000がより好ましく、4~500がさらに好ましく、4~100が特に好ましく、4~50が極めて好ましく、4~20がよりさらに好ましい。チオエーテル化合物はチオエーテル結合を1つ又は複数有する化合物である。チオエーテル化合物はポリチオエーテル化合物であってもよい。 The carbon number of the thioether compound, which is the raw material compound, is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable. A thioether compound is a compound having one or more thioether bonds. The thioether compound may be a polythioether compound.
原料化合物であるチオエステル化合物の炭素数は、4以上が好ましく、一態様において、4~1,000がより好ましく、4~500がさらに好ましく、4~100が特に好ましく、4~50が極めて好ましく、4~20がよりさらに好ましい。チオエステル化合物はチオエステル結合を1つ又は複数有する化合物である。チオエステル化合物はポリチオエステル化合物であってもよい。 The carbon number of the thioester compound, which is the raw material compound, is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable. The thioester compound is a compound having one or more thioester bonds. The thioester compound may be a polythioester compound.
原料化合物であるエステル化合物の炭素数は、4以上が好ましく、一態様において、4~1,000がより好ましく、4~500がさらに好ましく、4~100が特に好ましく、4~50が極めて好ましく、4~20がよりさらに好ましい。エステル化合物はエステル結合を1つ又は複数有する化合物である。エステル化合物はポリエステル化合物であってもよい。エステル化合物は、モノエステル化合物又はジエステル化合物が好ましい。 The carbon number of the ester compound, which is the raw material compound, is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable. The ester compound is a compound having one or more ester bonds. The ester compound may be a polyester compound. The ester compound is preferably a monoester compound or a diester compound.
エステル化合物としては、例えば、下記式(1)で表される化合物、下記式(2)で表される化合物等が挙げられる。
RA1-O-(C=O)-RB1 …(1)
RB2-(C=O)-O-RA2-O-(C=O)-RB3 …(2)
Examples of the ester compound include a compound represented by the following formula (1) and a compound represented by the following formula (2).
R A1 -O-(C=O)-R B1 ... (1)
R B2 -(C=O)-O-R A2 -O-(C=O)-R B3 ... (2)
式(1)及び(2)中、
RA1、RB1、RB2、及びRB3はそれぞれ独立に、1価飽和炭化水素基、ハロゲノ1価飽和炭化水素基、ヘテロ原子含有1価飽和炭化水素基、又はハロゲノ(ヘテロ原子含有1価飽和炭化水素)基であり、
RA2は、2価飽和炭化水素基、ハロゲノ2価飽和炭化水素基、ヘテロ原子含有2価飽和炭化水素基、又はハロゲノ(ヘテロ原子含有2価飽和炭化水素)基である。
In formulas (1) and (2),
R A1 , R B1 , R B2 , and R B3 each independently represent a monovalent saturated hydrocarbon group, a halogeno monovalent saturated hydrocarbon group, a heteroatom-containing monovalent saturated hydrocarbon group, or a halogeno (heteroatom-containing monovalent saturated hydrocarbon) group;
R A2 is a divalent saturated hydrocarbon group, a halogeno divalent saturated hydrocarbon group, a heteroatom-containing divalent saturated hydrocarbon group, or a halogeno (heteroatom-containing divalent saturated hydrocarbon) group.
本開示において、「1価飽和炭化水素基」は、直鎖状アルキル基、分岐鎖状アルキル基、及びシクロアルキル基のいずれであってもよい。「2価飽和炭化水素基」は、直鎖状アルキレン基、分岐鎖状アルキレン基、及びシクロアルキレン基のいずれであってもよい。直鎖状アルキル基、分岐鎖状アルキル基、直鎖状アルキレン基、及び分岐鎖状アルキレン基には、脂環構造が含まれていてもよい。 In the present disclosure, a "monovalent saturated hydrocarbon group" may be any of a linear alkyl group, a branched alkyl group, and a cycloalkyl group. A "divalent saturated hydrocarbon group" may be any of a linear alkylene group, a branched alkylene group, and a cycloalkylene group. The linear alkyl group, the branched alkyl group, the linear alkylene group, and the branched alkylene group may contain an alicyclic structure.
本開示において、「ハロゲノ」とは、フッ素原子、塩素原子、臭素原子、及びヨウ素原子から選ばれる少なくとも1種のハロゲン原子により、基中に存在する水素原子の1個以上が置換されたことを意味する。基中には、水素原子が存在していてもよく、存在しなくてもよい。 In this disclosure, "halogeno" means that one or more hydrogen atoms present in the group are replaced with at least one halogen atom selected from a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom. Hydrogen atoms may or may not be present in the group.
本開示において、「ハロゲノ1価飽和炭化水素基」とは、ハロゲン原子により、1価飽和炭化水素基中に存在する水素原子の1個以上が置換された基を意味する。「ハロゲノ2価飽和炭化水素基」とは、ハロゲン原子により、2価飽和炭化水素基中に存在する水素原子の1個以上が置換された基を意味する。 In this disclosure, a "halogeno monovalent saturated hydrocarbon group" refers to a group in which one or more hydrogen atoms present in a monovalent saturated hydrocarbon group have been replaced by a halogen atom. A "halogeno divalent saturated hydrocarbon group" refers to a group in which one or more hydrogen atoms present in a divalent saturated hydrocarbon group have been replaced by a halogen atom.
本開示において、「ヘテロ原子」とは、炭素原子及び水素原子以外の原子を意味し、例えば、窒素原子、酸素原子、及び硫黄原子が挙げられる。 In this disclosure, "heteroatom" means an atom other than a carbon atom or a hydrogen atom, and examples include a nitrogen atom, an oxygen atom, and a sulfur atom.
本開示において、「ヘテロ原子含有1価飽和炭化水素基」とは、1価飽和炭化水素基中に、2価のヘテロ原子、又はヘテロ原子を含む2価の基が含まれている基を意味する。「ヘテロ原子含有2価飽和炭化水素基」とは、2価飽和炭化水素基中に、2価のヘテロ原子、又はヘテロ原子を含む2価の基が含まれている基を意味する。2価のヘテロ原子としては、例えば、-O-及び-S-が挙げられる。また、ヘテロ原子を含む2価の基としては、例えば、-NH-、-C(=O)-、及び-SO2-が挙げられる。 In the present disclosure, a "heteroatom-containing monovalent saturated hydrocarbon group" refers to a group in which a divalent heteroatom or a divalent group containing a heteroatom is contained in a monovalent saturated hydrocarbon group. A "heteroatom-containing divalent saturated hydrocarbon group" refers to a group in which a divalent heteroatom or a divalent group containing a heteroatom is contained in a divalent saturated hydrocarbon group. Examples of divalent heteroatoms include -O- and -S-. Examples of divalent groups containing a heteroatom include -NH-, -C(=O)-, and -SO2- .
本開示において、「ハロゲノ(ヘテロ原子含有1価飽和炭化水素)基」とは、上記ヘテロ原子含有1価飽和炭化水素基中の水素原子の1個以上がハロゲン原子に置換された基を意味する。「ハロゲノ(ヘテロ原子含有2価飽和炭化水素)基」とは、上記ヘテロ原子含有2価飽和炭化水素基中の水素原子の1個以上がハロゲン原子に置換された基を意味する。 In this disclosure, the term "halogeno (heteroatom-containing monovalent saturated hydrocarbon) group" refers to a group in which one or more hydrogen atoms in the heteroatom-containing monovalent saturated hydrocarbon group have been replaced with a halogen atom. The term "halogeno (heteroatom-containing divalent saturated hydrocarbon) group" refers to a group in which one or more hydrogen atoms in the heteroatom-containing divalent saturated hydrocarbon group have been replaced with a halogen atom.
式(1)において、RA1及びRB1の少なくとも一方が水素原子を含むことが好ましい。また、式(2)において、RA2、RB2、及びRB3からなる群より選択される少なくとも一つが水素原子を含むことが好ましい。 In formula (1), it is preferable that at least one of R A1 and R B1 contains a hydrogen atom. Also, in formula (2), it is preferable that at least one selected from the group consisting of R A2 , R B2 , and R B3 contains a hydrogen atom.
〔RA1〕
式(1)中、RA1は、1価飽和炭化水素基、ハロゲノ1価飽和炭化水素基、ヘテロ原子含有1価飽和炭化水素基、又はハロゲノ(ヘテロ原子含有1価飽和炭化水素)基である。
[R A1 ]
In formula (1), R A1 represents a monovalent saturated hydrocarbon group, a halogeno monovalent saturated hydrocarbon group, a heteroatom-containing monovalent saturated hydrocarbon group, or a halogeno (heteroatom-containing monovalent saturated hydrocarbon) group.
RA1で表される1価飽和炭化水素基としては、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、tert-ブチル基、ペンチル基、ヘキシル基、オクチル基、2-エチルヘキシル基、及びシクロヘキシル基が挙げられる。 Examples of the monovalent saturated hydrocarbon group represented by R A1 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a tert-butyl group, a pentyl group, a hexyl group, an octyl group, a 2-ethylhexyl group, and a cyclohexyl group.
RA1で表されるハロゲノ1価飽和炭化水素基としては、ハロゲノアルキル基が好ましい。ハロゲノ1価飽和炭化水素基に含まれるハロゲン原子は、フッ素原子、塩素原子、又は臭素原子が好ましく、フッ素原子がより好ましい。 The halogeno monovalent saturated hydrocarbon group represented by R A1 is preferably a halogenoalkyl group. The halogen atom contained in the halogeno monovalent saturated hydrocarbon group is preferably a fluorine atom, a chlorine atom or a bromine atom, and more preferably a fluorine atom.
RA1で表されるヘテロ原子含有1価飽和炭化水素基は、エーテル性酸素原子(すなわち、-O-)を含む1価飽和炭化水素基が好ましく、エーテル性酸素原子を含むアルキル基がより好ましい。 The heteroatom-containing monovalent saturated hydrocarbon group represented by R A1 is preferably a monovalent saturated hydrocarbon group containing an ethereal oxygen atom (that is, --O--), and more preferably an alkyl group containing an ethereal oxygen atom.
RA1で表されるハロゲノ(ヘテロ原子含有1価飽和炭化水素)基としては、ハロゲノ(ヘテロ原子含有アルキル基)が好ましい。ハロゲノ(ヘテロ原子含有1価飽和炭化水素)基に含まれるハロゲン原子は、フッ素原子、塩素原子、又は臭素原子が好ましい。ハロゲノ(ヘテロ原子含有1価飽和炭化水素)基は、エーテル性酸素原子を含むハロゲノ1価飽和炭化水素基が好ましく、エーテル性酸素原子を含むハロゲノアルキル基がより好ましい。 The halogeno (heteroatom-containing monovalent saturated hydrocarbon) group represented by R A1 is preferably a halogeno (heteroatom-containing alkyl group). The halogen atom contained in the halogeno (heteroatom-containing monovalent saturated hydrocarbon) group is preferably a fluorine atom, a chlorine atom, or a bromine atom. The halogeno (heteroatom-containing monovalent saturated hydrocarbon) group is preferably a halogeno monovalent saturated hydrocarbon group containing an ethereal oxygen atom, and more preferably a halogenoalkyl group containing an ethereal oxygen atom.
RA1の炭素数は、溶媒への溶解性に優れる点から、1~200が好ましく、3~100がより好ましい。 The carbon number of R A1 is preferably 1 to 200, and more preferably 3 to 100, in terms of excellent solubility in a solvent.
中でも、溶媒中への溶解性に優れる観点から、RA1は、下記式(A1)で表されることが好ましい。つまり、RA1は、エーテル結合をさらに有することが好ましく、ポリエーテル鎖及びフルオロポリエーテル鎖からなる群より選択される少なくとも一つを含むことがより好ましい。
R11O-(R12O)m1-R13- …(A1)
In particular, from the viewpoint of excellent solubility in a solvent, R is preferably represented by the following formula ( A1 ): In other words, R preferably further has an ether bond, and more preferably includes at least one selected from the group consisting of a polyether chain and a fluoropolyether chain.
R 11 O-(R 12 O) m1 -R 13 - ... (A1)
式(A1)中、R11は、フッ素原子を有していてもよいアルキル基であり、R12はそれぞれ独立に、炭素数1~6のフッ素原子を有していてもよいアルキレン基であり、R13は、炭素数1~6のフッ素原子を有していてもよいアルキレン基であり、m1は0~500の整数である。 In formula (A1), R 11 is an alkyl group which may have a fluorine atom, R 12 is each independently an alkylene group having 1 to 6 carbon atoms which may have a fluorine atom, R 13 is an alkylene group having 1 to 6 carbon atoms which may have a fluorine atom, and m1 is an integer from 0 to 500.
式(A1)中、R11としては、例えば、アルキル基及びフルオロアルキル基が挙げられる。 In formula (A1), examples of R 11 include an alkyl group and a fluoroalkyl group.
R11の炭素数は、溶媒への溶解性に優れる点から、1~100が好ましく、1~50がより好ましく、1~10がさらに好ましく、1~6が特に好ましい。 The number of carbon atoms in R 11 is preferably 1 to 100, more preferably 1 to 50, even more preferably 1 to 10, and particularly preferably 1 to 6, from the viewpoint of excellent solubility in a solvent.
R11で表されるアルキル基は、直鎖状アルキル基であってもよく、分岐鎖状アルキル基であってもよく、環構造を有するアルキル基であってもよい。 The alkyl group represented by R 11 may be a linear alkyl group, a branched alkyl group, or an alkyl group having a ring structure.
R11で表されるフルオロアルキル基は、直鎖状フルオロアルキル基であってもよく、分岐鎖状フルオロアルキル基であってもよく、環構造を有するフルオロアルキル基であってもよい。 The fluoroalkyl group represented by R 11 may be a straight-chain fluoroalkyl group, a branched-chain fluoroalkyl group, or a fluoroalkyl group having a ring structure.
中でも、R11は、アルキル基であることが好ましく、直鎖状アルキル基であることがより好ましく、炭素数1~6の直鎖状アルキル基であることがさらに好ましい。 Among these, R 11 is preferably an alkyl group, more preferably a linear alkyl group, and even more preferably a linear alkyl group having 1 to 6 carbon atoms.
式(A1)中、-(R12O)m1-は、下記式(A2)で表されることが好ましい。
-[(Rf1O)k1(Rf2O)k2(Rf3O)k3(Rf4O)k4(Rf5O)k5(Rf6O)k6]- …(A2)
ただし、
Rf1は、炭素数1のフルオロアルキレン基であり、
Rf2は、炭素数2のフルオロアルキレン基であり、
Rf3は、炭素数3のフルオロアルキレン基であり、
Rf4は、炭素数4のフルオロアルキレン基であり、
Rf5は、炭素数5のフルオロアルキレン基であり、
Rf6は、炭素数6のフルオロアルキレン基である。
k1、k2、k3、k4、k5、及びk6は、それぞれ独立に0又は1以上の整数を表し、k1+k2+k3+k4+k5+k6は0~500の整数である。
In formula (A1), -(R 12 O) m1 - is preferably represented by the following formula (A2).
-[(R f1 O) k1 (R f2 O) k2 (R f3 O) k3 (R f4 O) k4 (R f5 O) k5 (R f6 O) k6 ]- ... (A2)
however,
R f1 is a fluoroalkylene group having 1 carbon atom;
R f2 is a fluoroalkylene group having 2 carbon atoms,
R f3 is a fluoroalkylene group having 3 carbon atoms,
R f4 is a fluoroalkylene group having 4 carbon atoms,
R f5 is a fluoroalkylene group having 5 carbon atoms;
R f6 is a fluoroalkylene group having 6 carbon atoms.
k1, k2, k3, k4, k5, and k6 each independently represent an integer of 0 or 1 or more, and k1+k2+k3+k4+k5+k6 is an integer of 0 to 500.
溶媒中への溶解性に優れる観点から、k1+k2+k3+k4+k5+k6は、1~500の整数が好ましく、1~300の整数がより好ましく、5~200の整数がさらに好ましく、10~150の整数が特に好ましい。 From the viewpoint of excellent solubility in a solvent, k1+k2+k3+k4+k5+k6 is preferably an integer from 1 to 500, more preferably an integer from 1 to 300, even more preferably an integer from 5 to 200, and particularly preferably an integer from 10 to 150.
なお、式(A2)における(Rf1O)~(Rf6O)の結合順序は任意である。式(A2)のk1~k6は、それぞれ、(Rf1O)~(Rf6O)の個数を表すものであり、配置を表すものではない。例えば、(Rf5O)k5は、(Rf5O)の数がk5個であることを表し、(Rf5O)k5のブロック配置構造を表すものではない。同様に、(Rf1O)~(Rf6O)の記載順は、それぞれの単位の結合順序を表すものではない。 In addition, the bonding order of (R f1 O) to (R f6 O) in formula (A2) is arbitrary. k1 to k6 in formula (A2) respectively represent the number of (R f1 O) to (R f6 O), and do not represent the arrangement. For example, (R f5 O) k5 represents that the number of (R f5 O) is k5, and does not represent a block arrangement structure of (R f5 O) k5 . Similarly, the order of (R f1 O) to (R f6 O) does not represent the bonding order of each unit.
Rf3~Rf6において、フルオロアルキレン基は、直鎖状フルオロアルキレン基であってもよく、分岐鎖状フルオロアルキレン基であってもよく、環構造を有するフルオロアルキレン基であってもよい。 In R f3 to R f6 , the fluoroalkylene group may be a linear fluoroalkylene group, a branched fluoroalkylene group, or a fluoroalkylene group having a ring structure.
Rf1の具体例としては、-CF2-及び-CHF-が挙げられる。 Specific examples of R f1 include --CF 2 -- and --CHF--.
Rf2の具体例としては、-CF2CF2-、-CF2CHF-、-CHFCF2-、-CHFCHF-、-CH2CF2-、及び-CH2CHF-が挙げられる。 Specific examples of R f2 include -CF 2 CF 2 -, -CF 2 CHF-, -CHFCF 2 -, -CHFCHF-, -CH 2 CF 2 -, and -CH 2 CHF-.
Rf3の具体例としては、-CF2CF2CF2-、-CF2CHFCF2-、-CF2CH2CF2-、-CHFCF2CF2-、-CHFCHFCF2-、-CHFCHFCHF-、-CHFCH2CF2-、-CH2CF2CF2-、-CH2CHFCF2-、-CH2CH2CF2-、-CH2CF2CHF-、-CH2CHFCHF-、-CH2CH2CHF-、-CF(CF3)-CF2-、-CF(CHF2)-CF2-、-CF(CH2F)-CF2-、-CF(CH3)-CF2-、-CF(CF3)-CHF-、-CF(CHF2)-CHF-、-CF(CH2F)-CHF-、-CF(CH3)-CHF-、-CF(CF3)-CH2-、-CF(CHF2)-CH2-、-CF(CH2F)-CH2-、-CF(CH3)-CH2-、-CH(CF3)-CF2-、-CH(CHF2)-CF2-、-CH(CH2F)-CF2-、-CH(CH3)-CF2-、-CH(CF3)-CHF-、-CH(CHF2)-CHF-、-CH(CH2F)-CHF-、-CH(CH3)-CHF-、-CH(CF3)-CH2-、-CH(CHF2)-CH2-、及び-CH(CH2F)-CH2-が挙げられる。 Specific examples of R f3 include -CF 2 CF 2 CF 2 -, -CF 2 CHFCF 2 -, -CF 2 CH 2 CF 2 -, -CHFCF 2 CF 2 -, -CHFCHFCF 2 -, -CHFCHFCHF-, -CHFCH 2 CF 2 -, -CH 2 CF 2 CF 2 -, -CH 2 CHFCF 2 -, -CH 2 CH 2 CF 2 -, -CH 2 CF 2 CHF-, -CH 2 CHFCHF-, -CH 2 CH 2 CHF- , -CF (CF 3 )-CF 2 -, -CF(CHF 2 )-CF 2 -, -CF(CH 2 F)-CF 2 -, -CF( CH3 ) -CF2- , -CF(CF3)-CHF-, -CF( CHF2 )-CHF-, -CF( CH2F )-CHF- , -CF( CH3 )-CHF-, -CF( CF3 ) -CH2- , -CF(CHF2) -CH2- , -CF( CH2F ) -CH2- , -CF( CH3 ) -CH2- , -CH ( CF3 )-CF2-, -CH( CHF2 )-CF2-, -CH(CH2F) -CF2- , -CH( CH3 ) -CF2- , -CH( CF3 )-CHF-, -CH( CHF2 ) -CHF-, -CH( CH2 Examples of such groups include -CH(CH 3 )-CHF-, -CH(CH 3 )-CHF-, -CH(CF 3 )-CH 2 -, -CH(CHF 2 )-CH 2 -, and -CH(CH 2 F)-CH 2 -.
Rf4の具体例としては、-CF2CF2CF2CF2-、-CF2CF2CF2CHF-、-CF2CF2CF2CH2-、-CF2CHFCF2CF2-、-CHFCHFCF2CF2-、-CH2CHFCF2CF2-、-CF2CH2CF2CF2-、-CHFCH2CF2CF2-、-CH2CH2CF2CF2-、-CHFCF2CHFCF2-、-CH2CF2CHFCF2-、-CF2CHFCHFCF2-、-CHFCHFCHFCF2-、-CH2CHFCHFCF2-、-CF2CH2CHFCF2-、-CHFCH2CHFCF2-、-CH2CH2CHFCF2-、-CF2CH2CH2CF2-、-CHFCH2CH2CF2-、-CH2CH2CH2CF2-、-CHFCH2CH2CHF-、-CH2CH2CH2CHF-、及び-cycloC4F6-が挙げられる。 Specific examples of R f4 include -CF 2 CF 2 CF 2 - , -CF 2 CF 2 CF 2 CHF-, -CF 2 CF 2 CF 2 CH 2 - , -CF 2 CHFCF 2 CF 2 -, -CHFCHFCF 2 CF 2 -, -CH 2 CHFCF 2 CF 2 -, -CF 2 CH 2 CF 2 CF 2 -, -CHFCH 2 CF 2 CF 2 -, -CH 2 CH 2 CF 2 CF 2 -, -CHFCF 2 CHFCF 2 -, -CH 2 CF 2 CHFCF 2 -, -CF 2 CHFCFCF 2 - , and -CF 2 CHFCFCF 2 -, -CHFCHFCHFCF 2 -, -CH 2 CHFCHFCF 2 -, -CF 2 CH 2 CHFCF 2 -, -CHFCH 2 CHFCF 2 -, -CH 2 CH 2 CHFCF 2 -, -CF 2 CH 2 CH 2 CF 2 -, -CHFCH 2 CH 2 CF 2 -, -CH 2 CH 2 CH 2 CF 2 -, -CHFCH 2 CH 2 CHF-, -CH 2 CH 2 CH 2 CHF- , and -cycloC 4 F 6 -.
Rf5の具体例としては、-CF2CF2CF2CF2CF2-、-CHFCF2CF2CF2CF2-、-CH2CHFCF2CF2CF2-、-CF2CHFCF2CF2CF2-、-CHFCHFCF2CF2CF2-、-CF2CH2CF2CF2CF2-、-CHFCH2CF2CF2CF2-、-CH2CH2CF2CF2CF2-、-CF2CF2CHFCF2CF2-、-CHFCF2CHFCF2CF2-、-CH2CF2CHFCF2CF2-、-CH2CF2CF2CF2CH2-、及び-cycloC5F8-が挙げられる。 Specific examples of R f5 include -CF 2 CF 2 CF 2 CF 2 CF 2 -, -CHFCF 2 CF 2 CF 2 CF 2 -, -CH 2 CHFCF 2 CF 2 CF 2 -, -CF 2 CHFCF 2 CF 2 CF 2 -, -CHFCHFCF 2 CF 2 CF 2 -, -CF 2 CH 2 CF 2 CF 2 CF 2 -, -CHFCH 2 CF 2 CF 2 CF 2 -, -CH 2 CH 2 CF 2 CF 2 CF 2 -, -CF 2 CF 2 CHFCF 2 CF 2 -, -CHFCF 2 CHFCF 2 Examples include -CF 2 -, -CH 2 CF 2 CHFCF 2 CF 2 -, -CH 2 CF 2 CF 2 CF 2 CH 2 -, and -cycloC 5 F 8 -.
Rf6の具体例としては、-CF2CF2CF2CF2CF2CF2-、-CF2CF2CHFCHFCF2CF2-、-CHFCF2CF2CF2CF2CF2-、-CHFCHFCHFCHFCHFCHF-、-CHFCF2CF2CF2CF2CH2-、-CH2CF2CF2CF2CF2CH2-、及び-cycloC6F10-が挙げられる。
ここで、-cycloC4F6-は、ペルフルオロシクロブタンジイル基を意味し、その具体例としては、ペルフルオロシクロブタン-1,2-ジイル基が挙げられる。-cycloC5F8-は、ペルフルオロシクロペンタンジイル基を意味し、その具体例としては、ペルフルオロシクロペンタン-1,3-ジイル基が挙げられる。-cycloC6F10-は、ペルフルオロシクロヘキサンジイル基を意味し、その具体例としては、ペルフルオロシクロヘキサン-1,4-ジイル基が挙げられる。
Specific examples of R f6 include -CF 2 CF 2 CF 2 CF 2 CF 2 -, -CF 2 CF 2 CHFCHFCF 2 CF 2 -, -CHFCF 2 CF 2 CF 2 CF 2 CF 2 -, -CHFCHFCHFCHFCHFCHF-, -CHFCF 2 CF 2 CF 2 CF 2 CH 2 - , -CH 2 CF 2 CF 2 CF 2 CH 2 - , and -cycloC 6 F 10 -.
Here, -cycloC 4 F 6 - means a perfluorocyclobutanediyl group, a specific example of which is a perfluorocyclobutane-1,2-diyl group, -cycloC 5 F 8 - means a perfluorocyclopentanediyl group, a specific example of which is a perfluorocyclopentane-1,3-diyl group, -cycloC 6 F 10 - means a perfluorocyclohexanediyl group, a specific example of which is a perfluorocyclohexane-1,4-diyl group.
中でも、-(R12O)m1-は、下記式(F1)~(F3)で表される構造からなる群より選択される少なくとも1つを含むことが好ましく、式(F2)で表される構造を含むことがより好ましい。
-(Rf1O)k1-(Rf2O)k2- …(F1)
-(Rf2O)k2-(Rf4O)k4- …(F2)
-(Rf3O)k3- …(F3)
ただし、式(F1)~式(F3)の各符号は、上記式(A2)と同様である。
Among these, —(R 12 O) m1 — preferably contains at least one selected from the group consisting of structures represented by the following formulas (F1) to (F3), and more preferably contains a structure represented by formula (F2).
-(R f1 O) k1 -(R f2 O) k2 - ... (F1)
-(R f2 O) k2 -(R f4 O) k4 - ... (F2)
-(R f3 O) k3 - ... (F3)
However, the symbols in formulas (F1) to (F3) are the same as those in formula (A2) above.
式(F1)及び式(F2)において、(Rf1O)と(Rf2O)、(Rf2O)と(Rf4O)の結合順序は各々任意である。例えば(Rf1O)と(Rf2O)が交互に配置されてもよく、(Rf1O)と(Rf2O)が各々ブロックに配置されてもよく、またランダムであってもよい。式(F2)においても同様である。
式(F1)において、k1は1~30が好ましく、1~20がより好ましい。またk2は1~30が好ましく、1~20がより好ましい。
式(F2)において、k2は1~30が好ましく、1~20がより好ましい。またk4は1~30が好ましく、1~20がより好ましい。
式(F3)において、k3は1~30が好ましく、1~20がより好ましい。
In formula (F1) and formula (F2), the bonding order of (R f1 O) and (R f2 O), and (R f2 O) and (R f4 O) are each arbitrary. For example, (R f1 O) and (R f2 O) may be arranged alternately, (R f1 O) and (R f2 O) may be arranged in blocks, or may be arranged randomly. The same applies to formula (F2).
In formula (F1), k1 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20. Also, k2 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
In formula (F2), k2 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20. Also, k4 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
In formula (F3), k3 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
式(A1)中、R13としては、上記、Rf1~Rf6と同様のものが挙げられる。 In formula (A1), examples of R 13 include the same as R f1 to R f6 above.
中でも、R13は、炭素数1~4のフルオロアルキレン基が好ましい。 Of these, R 13 is preferably a fluoroalkylene group having 1 to 4 carbon atoms.
RA1の具体例として、例えば、以下の構造が挙げられる。*は、-O-との結合部位を表し、n1は0~60の整数、n2は0~500の整数を表す。n1としては例えば13が挙げられ、n2としては例えば7が挙げられる。 Specific examples of R A1 include the following structures. * represents a bonding site with --O--, n1 represents an integer of 0 to 60, and n2 represents an integer of 0 to 500. n1 is, for example, 13, and n2 is, for example, 7.
〔RB1〕
式(1)中、RB1は、1価飽和炭化水素基、ハロゲノ1価飽和炭化水素基、ヘテロ原子含有1価飽和炭化水素基、又はハロゲノ(ヘテロ原子含有1価飽和炭化水素)基である。
[R B1 ]
In formula (1), R B1 is a monovalent saturated hydrocarbon group, a halogeno monovalent saturated hydrocarbon group, a heteroatom-containing monovalent saturated hydrocarbon group, or a halogeno (heteroatom-containing monovalent saturated hydrocarbon) group.
RB1で表される1価飽和炭化水素基としては、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、tert-ブチル基、ペンチル基、ヘキシル基、オクチル基、2-エチルヘキシル基、及びシクロヘキシル基が挙げられる。 Examples of the monovalent saturated hydrocarbon group represented by R B1 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a tert-butyl group, a pentyl group, a hexyl group, an octyl group, a 2-ethylhexyl group, and a cyclohexyl group.
RB1で表されるハロゲノ1価飽和炭化水素基としては、ハロゲノアルキル基が好ましい。ハロゲノ1価飽和炭化水素基に含まれるハロゲン原子は、フッ素原子、塩素原子、又は臭素原子が好ましい。 The halogeno monovalent saturated hydrocarbon group represented by R B1 is preferably a halogenoalkyl group. The halogen atom contained in the halogeno monovalent saturated hydrocarbon group is preferably a fluorine atom, a chlorine atom, or a bromine atom.
RB1で表されるヘテロ原子含有1価飽和炭化水素基は、エーテル性酸素原子(すなわち、-O-)を含む1価飽和炭化水素基が好ましく、エーテル性酸素原子を含むアルキル基がより好ましい。つまり、RB1は、エーテル結合をさらに有することが好ましい。 The heteroatom-containing monovalent saturated hydrocarbon group represented by R is preferably a monovalent saturated hydrocarbon group containing an ethereal oxygen atom (i.e., -O-), and more preferably an alkyl group containing an ethereal oxygen atom. In other words, R preferably further has an ether bond.
RB1で表されるハロゲノ(ヘテロ原子含有1価飽和炭化水素)基としては、ハロゲノ(ヘテロ原子含有アルキル基)が好ましい。ハロゲノ(ヘテロ原子含有1価飽和炭化水素)基に含まれるハロゲン原子は、フッ素原子、塩素原子、又は臭素原子が好ましい。ハロゲノ(ヘテロ原子含有1価飽和炭化水素)基は、エーテル性酸素原子を含むハロゲノ1価飽和炭化水素基が好ましく、エーテル性酸素原子を含むハロゲノアルキル基がより好ましい。 The halogeno (heteroatom-containing monovalent saturated hydrocarbon) group represented by R B1 is preferably a halogeno (heteroatom-containing alkyl group). The halogen atom contained in the halogeno (heteroatom-containing monovalent saturated hydrocarbon) group is preferably a fluorine atom, a chlorine atom, or a bromine atom. The halogeno (heteroatom-containing monovalent saturated hydrocarbon) group is preferably a halogeno monovalent saturated hydrocarbon group containing an ethereal oxygen atom, and more preferably a halogenoalkyl group containing an ethereal oxygen atom.
RB1の炭素数は、溶媒への溶解性に優れる点から、1~100が好ましく、2~50がより好ましく、3~20がさらに好ましい。 The number of carbon atoms in R B1 is preferably 1 to 100, more preferably 2 to 50, and even more preferably 3 to 20, from the viewpoint of excellent solubility in a solvent.
RB1は、溶媒への溶解性に優れる点から、少なくとも1つのフッ素原子を含むことが好ましく、水素原子を含まないことが好ましい。 From the viewpoint of excellent solubility in a solvent, R B1 preferably contains at least one fluorine atom and preferably does not contain a hydrogen atom.
中でも、溶媒への溶解性に優れる観点から、RB1は、下記式(B1)で表されることが好ましい。
R21O-(R22O)m2-R23- …(B1)
Among these, from the viewpoint of excellent solubility in a solvent, R B1 is preferably represented by the following formula (B1).
R21O- ( R22O ) m2 - R23 -... (B1)
式(B1)中、R21は、フッ素原子を有していてもよいアルキル基であり、R22はそれぞれ独立に、炭素数1~6のフッ素原子を有していてもよいアルキレン基であり、R23は、炭素数1~6のフッ素原子を有していてもよいアルキレン基であり、m2は0~20の整数である。 In formula (B1), R 21 is an alkyl group which may have a fluorine atom, R 22 is each independently an alkylene group having 1 to 6 carbon atoms which may have a fluorine atom, R 23 is an alkylene group having 1 to 6 carbon atoms which may have a fluorine atom, and m2 is an integer of 0 to 20.
式(B1)中、R21としては、例えば、アルキル基及びフルオロアルキル基が挙げられる。 In formula (B1), examples of R 21 include an alkyl group and a fluoroalkyl group.
R21の炭素数は、溶媒への溶解性に優れる点から、1~50が好ましく、1~10がより好ましく、1~6がさらに好ましい。 The carbon number of R 21 is preferably 1 to 50, more preferably 1 to 10, and even more preferably 1 to 6, from the viewpoint of excellent solubility in a solvent.
R21で表されるアルキル基は、直鎖状アルキル基であってもよく、分岐鎖状アルキル基であってもよく、環構造を有するアルキル基であってもよい。
R21で表されるフルオロアルキル基は、直鎖状フルオロアルキル基であってもよく、分岐鎖状フルオロアルキル基であってもよく、環構造を有するフルオロアルキル基であってもよい。
The alkyl group represented by R21 may be a linear alkyl group, a branched alkyl group, or an alkyl group having a ring structure.
The fluoroalkyl group represented by R 21 may be a straight-chain fluoroalkyl group, a branched-chain fluoroalkyl group, or a fluoroalkyl group having a ring structure.
中でも、R21は、フルオロアルキル基が好ましく、直鎖状フルオロアルキル基がより好ましく、炭素数1~6の直鎖状フルオロアルキル基がさらに好ましく、炭素数1~6の直鎖状ペルフルオロアルキル基が特に好ましい。 Among these, R 21 is preferably a fluoroalkyl group, more preferably a linear fluoroalkyl group, still more preferably a linear fluoroalkyl group having 1 to 6 carbon atoms, and particularly preferably a linear perfluoroalkyl group having 1 to 6 carbon atoms.
式(B1)中、-(R22O)m2-は、上記式(A2)で表されることが好ましい。 In formula (B1), —(R 22 O) m2 — is preferably represented by the above formula (A2).
式(B1)中、m2は0~15が好ましく、0~10がより好ましく、0~4がさらに好ましく、0~2が特に好ましい。 In formula (B1), m2 is preferably 0 to 15, more preferably 0 to 10, even more preferably 0 to 4, and particularly preferably 0 to 2.
式(B1)中、R23としては、上記、Rf1~Rf6と同様のものが挙げられる。 In formula (B1), examples of R 23 include the same as R f1 to R f6 above.
中でも、R23は、炭素数1~3のフルオロアルキレン基が好ましく、炭素数1~3のペルフルオロアルキレン基がより好ましい。 Among these, R 23 is preferably a fluoroalkylene group having 1 to 3 carbon atoms, and more preferably a perfluoroalkylene group having 1 to 3 carbon atoms.
RB1の具体例として、例えば、以下の構造が挙げられる。*は、-O-(C=O)-との結合部位を表す。 Specific examples of R B1 include the following structures: * represents the bonding site with -O-(C=O)-.
〔RA2〕
式(2)中、RA2は、2価飽和炭化水素基、ハロゲノ2価飽和炭化水素基、ヘテロ原子含有2価飽和炭化水素基、又はハロゲノ(ヘテロ原子含有2価飽和炭化水素)基である。
[R A2 ]
In formula (2), R A2 is a divalent saturated hydrocarbon group, a halogeno divalent saturated hydrocarbon group, a heteroatom-containing divalent saturated hydrocarbon group, or a halogeno (heteroatom-containing divalent saturated hydrocarbon) group.
RA2で表される2価飽和炭化水素基、ハロゲノ2価飽和炭化水素基、ヘテロ原子含有2価飽和炭化水素基、又はハロゲノ(ヘテロ原子含有2価飽和炭化水素)基としては、式(1)中のRA1で表される1価飽和炭化水素基、ハロゲノ1価飽和炭化水素基、ヘテロ原子含有1価飽和炭化水素基、又はハロゲノ(ヘテロ原子含有1価飽和炭化水素)基から水素原子又はハロゲン原子を1つ除いた基が挙げられる。 Examples of the divalent saturated hydrocarbon group, halogeno divalent saturated hydrocarbon group, heteroatom-containing divalent saturated hydrocarbon group, or halogeno (heteroatom-containing divalent saturated hydrocarbon) group represented by R include groups in which one hydrogen atom or one halogen atom has been removed from the monovalent saturated hydrocarbon group, halogeno monovalent saturated hydrocarbon group, heteroatom-containing monovalent saturated hydrocarbon group, or halogeno (heteroatom-containing monovalent saturated hydrocarbon) group represented by R in formula ( 1).
RA2の炭素数は、溶媒への溶解性に優れる点から、1~200が好ましく、3~100がより好ましい。 The carbon number of R A2 is preferably 1 to 200, and more preferably 3 to 100, in terms of excellent solubility in a solvent.
中でも、溶媒への溶解性に優れる観点から、RA2は、下記式(A5)で表されることが好ましい。つまり、RA2は、エーテル結合をさらに有することが好ましく、ポリエーテル鎖及びフルオロポリエーテル鎖からなる群より選択される少なくとも一つを含むことがより好ましい。
-R31O-(R32O)m5-R33- …(A5)
Among these, from the viewpoint of excellent solubility in a solvent, R A2 is preferably represented by the following formula (A5): In other words, R A2 preferably further has an ether bond, and more preferably includes at least one selected from the group consisting of a polyether chain and a fluoropolyether chain.
-R 31 O-(R 32 O) m5 -R 33 - ... (A5)
式(A5)中、R31及びR33は、それぞれ独立に、炭素数1~6のフッ素原子を有していてもよいアルキレン基であり、R32はそれぞれ独立に、炭素数1~6のフッ素原子を有していてもよいアルキレン基であり、m5は0~500の整数である。 In formula (A5), R 31 and R 33 each independently represent an alkylene group having 1 to 6 carbon atoms which may have a fluorine atom, R 32 each independently represent an alkylene group having 1 to 6 carbon atoms which may have a fluorine atom, and m5 is an integer of 0 to 500.
式(A5)中、R31及びR33としては、それぞれ独立に、式(A1)中のR13と同様のものが挙げられる。
式(A5)中、-(R32O)m5-としては、式(A1)中の-(R12O)m1-と同様のものが挙げられる。
In formula (A5), R 31 and R 33 each independently have the same meaning as R 13 in formula (A1).
In formula (A5), examples of -(R 32 O) m5 - include the same as -(R 12 O) m1 - in formula (A1).
RA2の具体例として、例えば、以下の構造が挙げられる。*は、-O-との結合部位を表し、n2は0~500の整数を表す。 Specific examples of R A2 include the following structures: * represents a bonding site with —O—, and n2 represents an integer of 0 to 500.
〔RB2及びRB3〕
式(2)中、RB2及びRB3は、それぞれ独立に、1価飽和炭化水素基、ハロゲノ1価飽和炭化水素基、ヘテロ原子含有1価飽和炭化水素基、又はハロゲノ(ヘテロ原子含有1価飽和炭化水素)基である。
[R B2 and R B3 ]
In formula (2), R B2 and R B3 each independently represent a monovalent saturated hydrocarbon group, a halogeno monovalent saturated hydrocarbon group, a heteroatom-containing monovalent saturated hydrocarbon group, or a halogeno (heteroatom-containing monovalent saturated hydrocarbon) group.
RB2又はRB3で表される1価飽和炭化水素基、ハロゲノ1価飽和炭化水素基、ヘテロ原子含有1価飽和炭化水素基、又はハロゲノ(ヘテロ原子含有1価飽和炭化水素)基としては、式(1)中のRB1で表される1価飽和炭化水素基、ハロゲノ1価飽和炭化水素基、ヘテロ原子含有1価飽和炭化水素基、又はハロゲノ(ヘテロ原子含有1価飽和炭化水素)基と同様の基が挙げられる。 Examples of the monovalent saturated hydrocarbon group, halogeno monovalent saturated hydrocarbon group, heteroatom-containing monovalent saturated hydrocarbon group, or halogeno (heteroatom-containing monovalent saturated hydrocarbon) group represented by R or R include groups similar to the monovalent saturated hydrocarbon group, halogeno monovalent saturated hydrocarbon group, heteroatom-containing monovalent saturated hydrocarbon group, or halogeno (heteroatom-containing monovalent saturated hydrocarbon) group represented by R in formula (1).
エステル化合物の例としては、下記化合物(T1)等も挙げられる。 An example of an ester compound is the following compound (T1).
原料化合物であるエーテル化合物の炭素数は、4以上が好ましく、一態様において、4~1,000がより好ましく、4~500がさらに好ましく、4~100が特に好ましく、4~50が極めて好ましく、4~20がよりさらに好ましい。エーテル化合物はエーテル結合を1つ又は複数有する化合物である。エーテル化合物はポリエーテル化合物であってもよい。 The carbon number of the ether compound, which is the raw material compound, is preferably 4 or more, and in one embodiment, 4 to 1,000 is more preferable, 4 to 500 is even more preferable, 4 to 100 is particularly preferable, 4 to 50 is extremely preferable, and 4 to 20 is even more preferable. The ether compound is a compound having one or more ether bonds. The ether compound may be a polyether compound.
一態様において、エーテル化合物は下記構造を有する。
Rx-O-RY
In one embodiment, the ether compound has the structure:
R x -O-R Y
式中、
Rx及びRYはそれぞれ独立に、1価飽和炭化水素基、ハロゲノ1価飽和炭化水素基、ヘテロ原子含有1価飽和炭化水素基、又はハロゲノ(ヘテロ原子含有1価飽和炭化水素)基である。ただし、Rx及びRYの少なくとも一方はフッ素化可能な原子又は結合を少なくとも1つ有する。
In the formula,
R x and R Y are each independently a monovalent saturated hydrocarbon group, a halogeno monovalent saturated hydrocarbon group, a heteroatom-containing monovalent saturated hydrocarbon group, or a halogeno (heteroatom-containing monovalent saturated hydrocarbon) group, provided that at least one of R x and R Y has at least one fluorinable atom or bond.
1価飽和炭化水素基、ハロゲノ1価飽和炭化水素基、ヘテロ原子含有1価飽和炭化水素基、又はハロゲノ(ヘテロ原子含有1価飽和炭化水素)基の詳細は、それぞれ原料化合物であるエステル化合物である式(1)で表される化合物の項で説明されたそれぞれの詳細と同様である。 Details of the monovalent saturated hydrocarbon group, the halogeno monovalent saturated hydrocarbon group, the heteroatom-containing monovalent saturated hydrocarbon group, and the halogeno (heteroatom-containing monovalent saturated hydrocarbon) group are the same as those described in the section on the compound represented by formula (1), which is the raw material compound, that is, the ester compound.
Rx及びRYで表される1価飽和炭化水素基としては、それぞれ独立に、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、tert-ブチル基、ペンチル基、ヘキシル基、オクチル基、2-エチルヘキシル基、及びシクロヘキシル基が挙げられる。 Examples of the monovalent saturated hydrocarbon groups represented by Rx and Ry each independently include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a tert-butyl group, a pentyl group, a hexyl group, an octyl group, a 2-ethylhexyl group, and a cyclohexyl group.
Rx及びRYで表されるハロゲノ1価飽和炭化水素基としては、それぞれ独立に、ハロゲノアルキル基が好ましい。ハロゲノ1価飽和炭化水素基に含まれるハロゲン原子は、フッ素原子、塩素原子、又は臭素原子が好ましく、フッ素原子がより好ましい。 The halogeno monovalent saturated hydrocarbon groups represented by R x and R Y are each independently preferably a halogenoalkyl group. The halogen atom contained in the halogeno monovalent saturated hydrocarbon group is preferably a fluorine atom, a chlorine atom, or a bromine atom, and more preferably a fluorine atom.
Rx及びRYで表されるヘテロ原子含有1価飽和炭化水素基としては、それぞれ独立に、エーテル性酸素原子(すなわち、-O-)を含む1価飽和炭化水素基が好ましく、エーテル性酸素原子を含むアルキル基がより好ましい。 The heteroatom-containing monovalent saturated hydrocarbon group represented by R x and R Y is preferably a monovalent saturated hydrocarbon group containing an ethereal oxygen atom (i.e., —O—), and more preferably an alkyl group containing an ethereal oxygen atom.
Rx及びRYで表されるハロゲノ(ヘテロ原子含有1価飽和炭化水素)基としては、それぞれ独立に、ハロゲノ(ヘテロ原子含有アルキル)基が好ましい。ハロゲノ(ヘテロ原子含有1価飽和炭化水素)基に含まれるハロゲン原子は、フッ素原子、塩素原子、又は臭素原子が好ましい。ハロゲノ(ヘテロ原子含有1価飽和炭化水素)基は、エーテル性酸素原子を含むハロゲノ1価飽和炭化水素基が好ましく、エーテル性酸素原子を含むハロゲノアルキル基がより好ましい。 The halogeno (heteroatom-containing monovalent saturated hydrocarbon) groups represented by Rx and Ry are each preferably independently a halogeno (heteroatom-containing alkyl) group. The halogen atom contained in the halogeno (heteroatom-containing monovalent saturated hydrocarbon) group is preferably a fluorine atom, a chlorine atom, or a bromine atom. The halogeno (heteroatom-containing monovalent saturated hydrocarbon) group is preferably a halogeno monovalent saturated hydrocarbon group containing an ethereal oxygen atom, and more preferably a halogenoalkyl group containing an ethereal oxygen atom.
Rx及びRYの炭素数は、溶媒への溶解性に優れる観点から、それぞれ独立に、1~1,000が好ましく、1~500がより好ましく、1~300がさらに好ましい。 The carbon number of R x and R Y is each independently preferably 1 to 1,000, more preferably 1 to 500, and even more preferably 1 to 300, from the viewpoint of excellent solubility in a solvent.
原料化合物の具体例としては、例えば、国際公開第2000/056694号、及び国際公開第2002/004397号に挙げられる下記化合物も挙げられる。式中、Cyはシクロヘキシル基、Phはフェニル基を表し、n、m、p、k、rは1以上の整数を表す。 Specific examples of raw material compounds include the following compounds listed in WO 2000/056694 and WO 2002/004397. In the formula, Cy represents a cyclohexyl group, Ph represents a phenyl group, and n, m, p, k, and r represent integers of 1 or more.
CF3CF2COOCH2CH2CH3、
CF3CF2COOCH2CH(OCH2CH2CH3)CH3、
CF3CF2COOCH2CH(OCH2CH2CHClCH2Cl)CH3、
CF3CF2COO(CH2)4OCHClCH2Cl
CF3CF2COO(CH2)5OCHClCH2Cl、
CF3(CF3CF2CF2O)CFCOO(CH2)4OCHClCH2Cl、
CF3(CF3CF2CF2O)CFCOO(CH2)5OCHClCH2Cl、
CF3(CF2ClCFClCF2CF2O)CFCOOCH2CH(OCH2CH2CHClCH2Cl)CH3、
CF2ClCFClOCF2CF2CF2COO(CH2)4OCHClCH2Cl、
CClF2COOCH2CH2Cl、
CBrF2COOCH2CH2Br、
CF2BrCF2OCF(CF3)COOCH2CH(OCH2CH2Br)CH3、
CF2ClCFClCF2CF(CF3)OCF(CF3)COOCH2CH[OCH(CH3)CHClCH2Cl]CH3、
CH2ClCHClCH2COOCH2CF2CFClCF2Cl、
CF3(CH3CH2CH2O)CFCOOCH2CF(OCF2CF2CF3)CF3、
CF3(CH3CH2CH2O)CFCOOCH2CF(OCH2CH2CH3)CF3。
CF3CF2COOCH2CH2CH3 ,
CF3CF2COOCH2CH ( OCH2CH2CH3 ) CH3 ,
CF3CF2COOCH2CH ( OCH2CH2CHClCH2Cl ) CH3 ,
CF3CF2COO ( CH2 ) 4OCHClCH2Cl
CF3CF2COO ( CH2 ) 5OCHClCH2Cl ,
CF3 ( CF3CF2CF2O ) CFCOO( CH2 ) 4OCHClCH2Cl ,
CF3 ( CF3CF2CF2O ) CFCOO ( CH2 ) 5OCHClCH2Cl ,
CF3 ( CF2ClCFClCF2CF2O ) CFCOOCH2CH ( OCH2CH2CHClCH2Cl ) CH3 ,
CF2ClCFClOCF2CF2CF2COO ( CH2 ) 4OCHClCH2Cl ,
CClF2COOCH2CH2Cl ,
CBrF2COOCH2CH2Br ,
CF2BrCF2OCF ( CF3 ) COOCH2CH ( OCH2CH2Br ) CH3 ,
CF2ClCFClCF2CF ( CF3 )OCF( CF3 )COOCH2CH[OCH( CH3 ) CHClCH2Cl ] CH3 ,
CH2ClCHClCH2COOCH2CF2CFClCF2Cl ,
CF3 ( CH3CH2CH2O ) CFCOOCH2CF ( OCF2CF2CF3 ) CF3 ,
CF3 ( CH3CH2CH2O ) CFCOOCH2CF ( OCH2CH2CH3 ) CF3 .
CF3(CF3CF2CF2O)CFCOOCH2CH(OCH2CH2CH3)CH3、
CF3(CF3CF2CF2O)CFCOOCH2CH(OCH2CH2CHClCH2Cl)CH3、
CF3(CF3CF2CF2O)CFCOOCH2CH(OCH2Cy)CH3、
CF3(CF3CF2CF2O)CFCOOCH2CH(OCH2Ph)CH3、
CF3(CF3CF2CF2O)CFCOOCH2CH(O(CH2)9CH3)CH3、
CF3(CF3CF2CF2O)CFCOO(CH2)3OCH2Ph、
CF3(CF3CF2CF2O)CFCOO(CH2)3OCH2CH=CH2、
CF3CF2COOCH2CH2CHClCH2Cl、
CF2ClCFClCF2COOCH2CH2CHClCH2Cl、
CF2ClCF2CFClCOOCH2CH2CHClCH2Cl、
CF3 ( CF3CF2CF2O ) CFCOOCH2CH ( OCH2CH2CH3 ) CH3 ,
CF3 ( CF3CF2CF2O ) CFCOOCH2CH ( OCH2CH2CHClCH2Cl ) CH3 ,
CF3 ( CF3CF2CF2O ) CFCOOCH2CH ( OCH2Cy ) CH3 ,
CF3 ( CF3CF2CF2O ) CFCOOCH2CH ( OCH2Ph ) CH3 ,
CF3 ( CF3CF2CF2O ) CFCOOCH2CH (O( CH2 ) 9CH3 ) CH3 ,
CF3 ( CF3CF2CF2O ) CFCOO ( CH2 ) 3OCH2Ph ,
CF3 ( CF3CF2CF2O ) CFCOO ( CH2 ) 3OCH2CH = CH2 ,
CF3CF2COOCH2CH2CHClCH2Cl ,
CF2ClCFClCF2COOCH2CH2CHClCH2Cl ,
CF2ClCF2CFClCOOCH2CH2CHClCH2Cl ,
CF3CF2COO(CH2)nOCOCF2CF3、
CF3CF2COO[CH2CH(CH3)O]m(CH2)pOCOCF2CF3、
CF3CF2COO(CH2CH2O)k(CH2)rOCOCF2CF3、
CF3CF2COO(CH2)2O(CH2)2OCOCF2CF3、
CF3CF2CF2OCF(CF3)COOCH2CH(CH3)O(CH2)5OCOCF(CF3)OCF2CF2CF3、
CF3CF2COO(CH2)2O(CH2)2OCH(CH3)CH2OCOCF2CF3。
CF3CF2COO ( CH2 ) nOCOCF2CF3 ,
CF3CF2COO [ CH2CH ( CH3 ) O] m ( CH2 ) pOCOCF2CF3 ,
CF3CF2COO ( CH2CH2O ) k ( CH2 ) rOCOCF2CF3 ,
CF3CF2COO ( CH2 ) 2O ( CH2 ) 2OCOCF2CF3 ,
CF3CF2CF2OCF ( CF3 ) COOCH2CH ( CH3 ) O ( CH2 )5OCOCF ( CF3 ) OCF2CF2CF3 ,
CF3CF2COO ( CH2 ) 2O ( CH2 ) 2OCH ( CH3 ) CH2OCOCF2CF3 .
CH3CH2OCH2CH2OCH2CH2OCOCF(CF3)OCF2CF(CF3)OCF2CF2CF3。 CH3CH2OCH2CH2OCH2CH2OCOCCF ( CF3 ) OCF2CF ( CF3 ) OCF2CF2CF3 .
目的化合物の収率を向上させる観点から、原料化合物の沸点は、30℃以上が好ましく、50℃以上がより好ましく、100℃以上がより好ましい。同様の観点から、原料化合物の沸点は、500℃以下が好ましく、400℃以下がより好ましく、300℃以下がさらに好ましい。前記観点からは、原料化合物の沸点は、30~500℃が好ましく、50~400℃がより好ましく、100~300℃がさらに好ましい。本開示において、「沸点」は、常圧(760mmHg)における沸点である。 From the viewpoint of improving the yield of the target compound, the boiling point of the raw material compound is preferably 30°C or higher, more preferably 50°C or higher, and more preferably 100°C or higher. From the same viewpoint, the boiling point of the raw material compound is preferably 500°C or lower, more preferably 400°C or lower, and even more preferably 300°C or lower. From the above viewpoint, the boiling point of the raw material compound is preferably 30 to 500°C, more preferably 50 to 400°C, and even more preferably 100 to 300°C. In this disclosure, "boiling point" refers to the boiling point at normal pressure (760 mmHg).
原料化合物の数平均分子量(Mn)は、100~100,000が好ましく、100~20,000がより好ましく、300~10,000がさらに好ましく、400~6,000が特に好ましい。Mnが前記下限値以上であると、液相フッ素化において気相中での分解反応が抑制されやすい。Mnが前記上限値以下であると、目的化合物の精製が行いやすい。Mnは1H-NMR及び19F-NMRによって特定された分子構造から算出される各分子の分子量の数平均値である。 The number average molecular weight (Mn) of the raw material compound is preferably 100 to 100,000, more preferably 100 to 20,000, further preferably 300 to 10,000, and particularly preferably 400 to 6,000. When Mn is equal to or greater than the lower limit, the decomposition reaction in the gas phase during liquid phase fluorination is easily suppressed. When Mn is equal to or less than the upper limit, the purification of the target compound is easily performed. Mn is the number average value of the molecular weight of each molecule calculated from the molecular structure identified by 1 H-NMR and 19 F-NMR.
(目的化合物)
目的化合物である含フッ素化合物は、原料化合物のフッ素化可能な原子又は結合がフッ素化された化合物である。液相フッ素化では、原料化合物の炭素骨格に対応する構造を有する含フッ素化合物が生成する。ただし、原料化合物中に炭素-炭素不飽和結合がある場合には、当該不飽和結合の1個以上にフッ素原子が付加して結合状態が変化していてもよい。
(Target compound)
The target compound, a fluorine-containing compound, is a compound in which a fluorinatable atom or bond of a raw material compound is fluorinated. In liquid-phase fluorination, a fluorine-containing compound having a structure corresponding to the carbon skeleton of the raw material compound is produced. However, when the raw material compound has carbon-carbon unsaturated bonds, a fluorine atom may be added to one or more of the unsaturated bonds to change the bonding state.
目的化合物としては、原料化合物の項で例示した化合物のフッ素化物が挙げられる。したがって、目的化合物としては、フッ素化した、脂肪族炭化水素、芳香族炭化水素、エーテル化合物、エステル化合物、アミド化合物、チオエーテル化合物、チオエステル化合物等が挙げられる。目的化合物はこれらの化合物の炭素骨格にフッ素化反応により変化しないへテロ原子又はヘテロ原子団を含む化合物であってもよい。
なかでも有用な目的化合物の具体例としては、ペルフルオロアルカン、ペルフルオロエーテル化合物、クロロフルオロカーボン、クロロフルオロエーテル化合物等が挙げられる。
Examples of the target compound include fluorinated compounds of the compounds exemplified in the section on raw material compounds. Thus, examples of the target compound include fluorinated aliphatic hydrocarbons, aromatic hydrocarbons, ether compounds, ester compounds, amide compounds, thioether compounds, thioester compounds, etc. The target compound may also be a compound containing a heteroatom or a heteroatom group in the carbon skeleton of these compounds that is not changed by the fluorination reaction.
Among these, specific examples of useful target compounds include perfluoroalkanes, perfluoroether compounds, chlorofluorocarbons, and chlorofluoroether compounds.
「目的化合物」は、必ずしも最終的な目的物であることを意味するものではない。目的化合物である含フッ素化合物は、そのまま、又は他の化合物に化学変換されることにより有用に用いうる。
原料化合物が前記式(1)で表されるエステル化合物である場合、目的化合物は、下記式(6)で表される化合物が好ましい。また、原料化合物が前記式(2)で表される化合物である場合、目的化合物は、下記式(7)で表される化合物が好ましい。
RAF1-O-(C=O)-RBF1 …(6)
RBF2-(C=O)-O-RAF2-O-(C=O)-RBF3 …(7)
式(6)及び(7)中、
RAF1、RBF1、RAF2、RBF2、及びRBF3は、それぞれ、RA1、RB1、RA2、RB2、及びRB3に対応する基であり、
RA1、RB1、RA2、RB2、及びRB3がそれぞれ独立に水素原子を含まない基である場合、RAF1、RBF1、RAF2、RBF2、及びRBF3は、RA1、RB1、RA2、RB2、及びRB3と同一の基であり、
RA1、RB1、RA2、RB2、及びRB3がそれぞれ独立に水素原子を含む基である場合、RAF1、RBF1、RAF2、RBF2、及びRBF3は、RA1、RB1、RA2、RB2、及びRB3に存在するすべての水素原子がフッ素原子に置換された基である。
The term "target compound" does not necessarily mean a final target product. The target fluorine-containing compound may be useful as it is or may be chemically converted into another compound.
When the starting compound is an ester compound represented by the formula (1), the target compound is preferably a compound represented by the following formula (6): When the starting compound is a compound represented by the formula (2), the target compound is preferably a compound represented by the following formula (7):
R AF1 -O-(C=O)-R BF1 ... (6)
R BF2 -(C=O)-OR AF2 -O-(C=O)-R BF3 ... (7)
In formulas (6) and (7),
R AF1 , R BF1 , R AF2 , R BF2 , and R BF3 are groups corresponding to R A1 , R B1 , R A2 , R B2 , and R B3 , respectively;
when R A1 , R B1 , R A2 , R B2 and R B3 are each independently a group not containing a hydrogen atom, R AF1 , R BF1 , R AF2 , R BF2 and R BF3 are the same group as R A1 , R B1 , R A2 , R B2 and R B3 ;
When R A1 , R B1 , R A2 , R B2 , and R B3 are each independently a group containing a hydrogen atom, R AF1 , R BF1 , R AF2 , R BF2 , and R BF3 are groups in which all hydrogen atoms present in R A1 , R B1 , R A2 , R B2 , and R B3 have been replaced with fluorine atoms.
〔RAF1〕
式(6)中、RAF1はRA1に対応する基である。
RA1が水素原子を含む場合には、RAF1は、RA1に存在する全ての水素原子がフッ素原子に置換された基である。RA1が水素原子を含まない場合には、RAF1は、RA1と同一の基である。
溶媒への溶解性に優れる観点から、RAF1は、下記式(A3)で表されることが好ましい。
R14O-(R15O)m3-R16- …(A3)
[R AF1 ]
In formula (6), R AF1 is a group corresponding to R A1 .
When R A1 contains a hydrogen atom, R AF1 is a group in which all hydrogen atoms present in R A1 are substituted with fluorine atoms. When R A1 does not contain a hydrogen atom, R AF1 is the same group as R A1 .
From the viewpoint of excellent solubility in a solvent, R AF1 is preferably represented by the following formula (A3).
R14O- ( R15O ) m3 - R16- ... (A3)
式(A3)中、R14は、ペルフルオロアルキル基であり、R15はそれぞれ独立に、炭素数1~6のペルフルオロアルキレン基であり、R16は、炭素数1~6のペルフルオロアルキレン基であり、m3は0~500の整数である。 In formula (A3), R 14 is a perfluoroalkyl group, R 15 is each independently a perfluoroalkylene group having 1 to 6 carbon atoms, R 16 is a perfluoroalkylene group having 1 to 6 carbon atoms, and m3 is an integer of 0 to 500.
式(A3)中、R14は、式(A1)中のR11に対応する。R11が水素原子を含む場合、R14は、R11に含まれる全ての水素原子がフッ素原子に置換された基である。R11が水素原子を含まない場合、R14は、R11と同じである。 In formula (A3), R 14 corresponds to R 11 in formula (A1). When R 11 contains a hydrogen atom, R 14 is a group in which all hydrogen atoms contained in R 11 are substituted with fluorine atoms. When R 11 does not contain a hydrogen atom, R 14 is the same as R 11 .
式(A3)中、-(R15O)m3-は、式(A1)中の-(R12O)m1-に対応する。R12が水素原子を含む場合、R15は、R12に含まれる全ての水素原子がフッ素原子に置換された基である。R12が水素原子を含まない場合、R15は、R12と同じである。 In formula (A3), -(R 15 O) m3 - corresponds to -(R 12 O) m1 - in formula (A1). When R 12 contains a hydrogen atom, R 15 is a group in which all hydrogen atoms contained in R 12 are substituted with fluorine atoms. When R 12 does not contain a hydrogen atom, R 15 is the same as R 12 .
式(A3)中、-(R15O)m3-は、下記式(A4)で表されることが好ましい。
-[(Rff1O)k7(Rff2O)k8(Rff3O)k9(Rff4O)k10(Rff5O)k11(Rff6O)k12]- …(A4)
ただし、
Rff1は、炭素数1のペルフルオロアルキレン基であり、
Rff2は、炭素数2のペルフルオロアルキレン基であり、
Rff3は、炭素数3のペルフルオロアルキレン基であり、
Rff4は、炭素数4のペルフルオロアルキレン基であり、
Rff5は、炭素数5のペルフルオロアルキレン基であり、
Rff6は、炭素数6のペルフルオロアルキレン基である。
k7、k8、k9、k10、k11、及びk12は、それぞれ独立に0又は1以上の整数を表し、k7+k8+k9+k10+k11+k12は0~500の整数である。
In formula (A3), —(R 15 O) m3 — is preferably represented by the following formula (A4).
-[(R ff1 O) k7 (R ff2 O) k8 (R ff3 O) k9 (R ff4 O) k10 (R ff5 O) k11 (R ff6 O) k12 ]- ... (A4)
however,
R ff1 is a perfluoroalkylene group having 1 carbon atom;
R ff2 is a perfluoroalkylene group having 2 carbon atoms,
R ff3 is a perfluoroalkylene group having 3 carbon atoms,
R ff4 is a perfluoroalkylene group having 4 carbon atoms,
R ff5 is a perfluoroalkylene group having 5 carbon atoms,
R ff6 is a perfluoroalkylene group having 6 carbon atoms.
k7, k8, k9, k10, k11, and k12 each independently represent an integer of 0 or 1 or more, and k7+k8+k9+k10+k11+k12 is an integer of 0 to 500.
式(A4)中、Rff1~Rff6は、式(A2)中のRf1~Rf6に対応する。例えば、Rf1が水素原子を含む場合、Rff1は、Rf1に含まれる全ての水素原子がフッ素原子に置換された基である。Rf1が水素原子を含まない場合、Rff1は、Rf1と同じである。Rff2~Rff6に関しても、Rff1と同様である。 In formula (A4), R ff1 to R ff6 correspond to R f1 to R f6 in formula (A2). For example, when R f1 contains a hydrogen atom, R ff1 is a group in which all hydrogen atoms contained in R f1 are substituted with fluorine atoms. When R f1 does not contain a hydrogen atom, R ff1 is the same as R f1 . The same applies to R ff2 to R ff6 .
溶媒への溶解性に優れる観点から、k7+k8+k9+k10+k11+k12は、1~500の整数が好ましく、1~300の整数がより好ましく、5~200の整数がさらに好ましく、10~150の整数が特に好ましい。 From the viewpoint of excellent solubility in a solvent, k7+k8+k9+k10+k11+k12 is preferably an integer from 1 to 500, more preferably an integer from 1 to 300, even more preferably an integer from 5 to 200, and particularly preferably an integer from 10 to 150.
中でも、-(R15O)m3-は、下記式(G1)~(G3)で表される構造からなる群より選択される少なくとも1つを含むことが好ましく、式(G2)で表される構造を含むことがより好ましい。
-(Rff1O)k7-(Rff2O)k8- …(G1)
-(Rff2O)k8-(Rff4O)k10- …(G2)
-(Rff3O)k9- …(G3)
ただし、式(G1)~式(G3)の各符号は、上記式(A4)と同様である。
Among these, —(R 15 O) m3 — preferably contains at least one selected from the group consisting of structures represented by the following formulae (G1) to (G3), and more preferably contains a structure represented by formula (G2).
-(R ff1 O) k7 -(R ff2 O) k8 - ... (G1)
-(R ff2 O) k8 -(R ff4 O) k10 - ... (G2)
-(R ff3 O) k9 - ... (G3)
However, the symbols in formulas (G1) to (G3) are the same as those in formula (A4) above.
式(G1)及び式(G2)において、(Rff1O)と(Rff2O)、(Rff2O)と(Rff4O)の結合順序は各々任意である。例えば(Rff1O)と(Rff2O)が交互に配置されてもよく、(Rff1O)と(Rff2O)が各々ブロックに配置されてもよく、またランダムであってもよい。式(G2)においても同様である。
式(G1)において、k7は1~30が好ましく、1~20がより好ましい。またk8は1~30が好ましく、1~20がより好ましい。
式(G2)において、k8は1~30が好ましく、1~20がより好ましい。またk10は1~30が好ましく、1~20がより好ましい。
式(G3)において、k9は1~30が好ましく、1~20がより好ましい。
In formula (G1) and formula (G2), the bonding order of ( Rff1O ) and ( Rff2O ), and ( Rff2O ) and ( Rff4O ) are each arbitrary. For example, ( Rff1O ) and ( Rff2O ) may be arranged alternately, ( Rff1O ) and ( Rff2O ) may be arranged in blocks, or may be arranged randomly. The same applies to formula (G2).
In formula (G1), k7 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20. Furthermore, k8 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
In formula (G2), k8 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20. Also, k10 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
In formula (G3), k9 is preferably an integer of 1 to 30, and more preferably an integer of 1 to 20.
式(A3)中、R16は、式(A1)中のR13に対応する。R13が水素原子を含む場合、R16は、R13に含まれる全ての水素原子がフッ素原子に置換された基である。R13が水素原子を含まない場合、R16は、R13と同じである。 In formula (A3), R 16 corresponds to R 13 in formula (A1). When R 13 contains a hydrogen atom, R 16 is a group in which all hydrogen atoms contained in R 13 are substituted with fluorine atoms. When R 13 does not contain a hydrogen atom, R 16 is the same as R 13 .
R16としては、上記、Rff1~Rff6と同様のものが挙げられる。 Examples of R 16 include the same as R ff1 to R ff6 above.
中でも、R16は、炭素数1~3のペルフルオロアルキレン基が好ましい。 Of these, R 16 is preferably a perfluoroalkylene group having 1 to 3 carbon atoms.
式(A3)中、m3は、式(A1)中のm1に対応する。m3はm1と同じである。 In formula (A3), m3 corresponds to m1 in formula (A1). m3 is the same as m1.
RAF1の具体例として、例えば、以下の構造が挙げられる。*は、-O-との結合部位を表し、n1は0~60の整数、n2は0~500の整数を表す。n1としては例えば13が挙げられ、n2としては例えば7が挙げられる。 Specific examples of R AF1 include the following structures, in which * represents a bonding site with --O--, n1 represents an integer of 0 to 60, and n2 represents an integer of 0 to 500. n1 is, for example, 13, and n2 is, for example, 7.
〔RBF1〕
式(6)中、RBF1はRB1に対応する基である。
RB1が水素原子を含む場合には、RBF1は、RB1に存在する全ての水素原子がフッ素原子に置換された基である。RB1が水素原子を含まない場合には、RBF1は、RB1と同一の基である。
溶媒への溶解性に優れる観点から、RBF1は、下記式(B2)で表されることが好ましい。
R24O-(R25O)m4-R26- …(B2)
[R BF1 ]
In formula (6), R BF1 is a group corresponding to R B1 .
When R B1 contains a hydrogen atom, R BF1 is a group in which all hydrogen atoms present in R B1 are substituted with fluorine atoms. When R B1 does not contain a hydrogen atom, R BF1 is the same group as R B1 .
From the viewpoint of excellent solubility in a solvent, R BF1 is preferably represented by the following formula (B2).
R 24 O-(R 25 O) m4 -R 26 - ... (B2)
式(B2)中、R24は、ペルフルオロアルキル基であり、R25はそれぞれ独立に、炭素数1~6のペルフルオロアルキレン基であり、R26は炭素数1~6のペルフルオロアルキレン基であり、m4は0~20の整数である。 In formula (B2), R 24 is a perfluoroalkyl group, R 25 is each independently a perfluoroalkylene group having 1 to 6 carbon atoms, R 26 is a perfluoroalkylene group having 1 to 6 carbon atoms, and m4 is an integer of 0 to 20.
式(B2)中、R24は、式(B1)中のR21に対応する。R21が水素原子を含む場合、R24は、R21に含まれる全ての水素原子がフッ素原子に置換された基である。R21が水素原子を含まない場合、R24は、R21と同じである。 In formula (B2), R 24 corresponds to R 21 in formula (B1). When R 21 contains a hydrogen atom, R 24 is a group in which all hydrogen atoms contained in R 21 are substituted with fluorine atoms. When R 21 does not contain a hydrogen atom, R 24 is the same as R 21 .
式(B2)中、-(R25O)m4-は、式(B1)中の-(R22O)m2-に対応する。R22が水素原子を含む場合、R25は、R22に含まれる全ての水素原子がフッ素原子に置換された基である。R22が水素原子を含まない場合、R25は、R22と同じである。 In formula (B2), -(R 25 O) m4 - corresponds to -(R 22 O) m2 - in formula (B1). When R 22 contains a hydrogen atom, R 25 is a group in which all of the hydrogen atoms contained in R 22 are substituted with fluorine atoms. When R 22 does not contain a hydrogen atom, R 25 is the same as R 22 .
式(B2)中、-(R25O)m4-は、上記式(A4)で表されることが好ましい。 In formula (B2), —(R 25 O) m4 — is preferably represented by the above formula (A4).
式(B2)中、R26は、式(B1)中のR23に対応する。R23が水素原子を含む場合、R26は、R23に含まれる全ての水素原子がフッ素原子に置換された基である。R23が水素原子を含まない場合、R26は、R23と同じである。 In formula (B2), R 26 corresponds to R 23 in formula (B1). When R 23 contains a hydrogen atom, R 26 is a group in which all hydrogen atoms contained in R 23 are substituted with fluorine atoms. When R 23 does not contain a hydrogen atom, R 26 is the same as R 23 .
式(B2)中、m4は、式(B1)中のm2に対応する。m4はm2と同じである。 In formula (B2), m4 corresponds to m2 in formula (B1). m4 is the same as m2.
RBF1の具体例として、例えば、以下の構造が挙げられる。*は、-O-(C=O)-との結合部位を表す。 Specific examples of R BF1 include the following structures, in which * represents the bonding site with -O-(C=O)-.
〔RAF2〕
式(7)中、RAF2はRA2に対応する基である。
RA2が水素原子を含む場合には、RAF2は、RA2に存在する全ての水素原子がフッ素原子に置換された基である。RA2が水素原子を含まない場合には、RAF2は、RA2と同一の基である。
[R AF2 ]
In formula (7), R AF2 is a group corresponding to R A2 .
When R A2 contains a hydrogen atom, R AF2 is a group in which all hydrogen atoms present in R A2 are substituted with fluorine atoms. When R A2 does not contain a hydrogen atom, R AF2 is the same group as R A2 .
溶媒への溶解性に優れる観点から、RAF2は、下記式(A6)で表されることが好ましい。つまり、RAF2は、エーテル結合をさらに有することが好ましい。
-R34O-(R35O)m6-R36- …(A6)
From the viewpoint of excellent solubility in a solvent, R AF2 is preferably represented by the following formula (A6): That is, R AF2 preferably further has an ether bond.
-R34O- ( R35O ) m6 - R36- ... (A6)
式(A6)中、R34及びR36は、それぞれ独立に、炭素数1~6のペルフルオロアルキレン基であり、R35はそれぞれ独立に、炭素数1~6のペルフルオロアルキレン基であり、m6は0~500の整数である。 In formula (A6), R 34 and R 36 are each independently a perfluoroalkylene group having 1 to 6 carbon atoms; R 35 are each independently a perfluoroalkylene group having 1 to 6 carbon atoms; and m6 is an integer of 0 to 500.
式(A6)中、R34及びR36は、それぞれ式(A5)中のR31及びR33に対応する。R31が水素原子を含む場合、R34はR31に含まれる全ての水素原子がフッ素原子に置換された基である。R31が水素原子を含まない場合、R34はR31と同じである。R33が水素原子を含む場合、R36はR33に含まれる全ての水素原子がフッ素原子に置換された基である。R33が水素原子を含まない場合、R36はR33と同じである。 In formula (A6), R 34 and R 36 correspond to R 31 and R 33 in formula (A5), respectively. When R 31 contains a hydrogen atom, R 34 is a group in which all hydrogen atoms contained in R 31 are substituted with fluorine atoms. When R 31 does not contain a hydrogen atom, R 34 is the same as R 31. When R 33 contains a hydrogen atom, R 36 is a group in which all hydrogen atoms contained in R 33 are substituted with fluorine atoms. When R 33 does not contain a hydrogen atom, R 36 is the same as R 33 .
式(A6)中、-(R35O)m6-は、式(A5)中の-(R32O)m5-に対応する。R32が水素原子を含む場合、R35は、R32に含まれる全ての水素原子がフッ素原子に置換された基である。R32が水素原子を含まない場合、R35は、R32と同じである。 In formula (A6), -(R 35 O) m6 - corresponds to -(R 32 O) m5 - in formula (A5). When R 32 contains a hydrogen atom, R 35 is a group in which all hydrogen atoms contained in R 32 are substituted with fluorine atoms. When R 32 does not contain a hydrogen atom, R 35 is the same as R 32 .
式(A6)中、R34及びR36としては、それぞれ独立に、式(A5)中のR31及びR33と同様のものが挙げられる。
式(A6)中、-(R35O)m6-としては、式(A5)中の-(R32O)m5-と同様のものが挙げられる。
In formula (A6), R 34 and R 36 each independently have the same meaning as R 31 and R 33 in formula (A5).
In formula (A6), examples of -(R 35 O) m6 - include the same as -(R 32 O) m5 - in formula (A5).
RAF2の具体例として、例えば、以下の構造が挙げられる。*は、-O-との結合部位を表し、n2は0~500の整数を表す。 Specific examples of R AF2 include the following structures: * represents a bonding site with --O--, and n2 represents an integer of 0 to 500.
〔RBF2及びRBF3〕
式(7)中、RBF2及びRBF3は、それぞれ、RB2及びRB3に対応する基である。
RB2が水素原子を含む場合には、RBF2は、RB2に存在する全ての水素原子がフッ素原子に置換された基である。RB2が水素原子を含まない場合には、RBF2は、RB2と同一の基である。
RB3が水素原子を含む場合には、RBF3は、RB3に存在する全ての水素原子がフッ素原子に置換された基である。RB3が水素原子を含まない場合には、RBF3は、RB3と同一の基である。
[ RBF2 and RBF3 ]
In formula (7), R 3 BF2 and R 3 BF3 are groups corresponding to R 3 B2 and R 3 B3 , respectively.
When R B2 contains a hydrogen atom, R BF2 is a group in which all hydrogen atoms present in R B2 are substituted with fluorine atoms. When R B2 does not contain a hydrogen atom, R BF2 is the same group as R B2 .
When R B3 contains a hydrogen atom, R BF3 is a group in which all hydrogen atoms present in R B3 are substituted with fluorine atoms. When R B3 does not contain a hydrogen atom, R BF3 is the same group as R B3 .
RBF2又はRBF3で表される基は、式(6)中のRBF1で表される基と同様の基が挙げられる。 Examples of the group represented by R 3 BF2 or R 3 BF3 include the same groups as the group represented by R 3 BF1 in formula (6).
原料化合物が前記Rx-O-RYで表されるエーテル化合物である場合、目的化合物は、下記式で表される化合物が好ましい。
RXF-O-RYF
式中、RXF及びRYFは、それぞれ、RX及びRYに対応する基であり、
RX及びRYがそれぞれ独立に水素原子を含まない基である場合、RXF及びRYFは、RX及びRYと同一の基であり、
RX及びRYがそれぞれ独立に水素原子を含む基である場合、RXF及びRYFは、RX及びRYに存在するすべての水素原子がフッ素原子に置換された基である。
When the starting compound is an ether compound represented by the above-mentioned R x -OR Y , the target compound is preferably a compound represented by the following formula:
R XF -OR YF
In the formula, R XF and R YF are groups corresponding to R X and R Y , respectively;
When R X and R Y are each independently a group not containing a hydrogen atom, R XF and R YF are the same group as R X and R Y ;
When R 1 X and R 1 Y are each independently a group containing a hydrogen atom, R 1 XF and R 1 YF are groups in which all hydrogen atoms present in R 1 X and R 1 Y have been substituted with fluorine atoms.
目的化合物の数平均分子量は、特に限定されるものではなく、100~100,000が好ましく、100~20,000がより好ましく、300~10,000がさらに好ましく、400~6,000が特に好ましい。 The number average molecular weight of the target compound is not particularly limited, but is preferably 100 to 100,000, more preferably 100 to 20,000, even more preferably 300 to 10,000, and particularly preferably 400 to 6,000.
(有機溶媒)
液相フッ素化では液相における溶媒として有機溶媒を用いる。有機溶媒は、特定溶媒化合物を含む。有機溶媒は特定溶媒化合物に加えて、特定溶媒化合物以外の化合物を含んでも含まなくてもよい。液相フッ素化における転化率に優れる観点からは、有機溶媒全量に対する特定溶媒化合物の含有率は、1質量%以上が好ましく、10質量%以上がより好ましく、20質量%以上がさらに好ましく、50質量%以上でもよい。発熱を抑制する観点からは、前記含有率は90質量%以下でもよく、80質量%以下でもよく、70質量%以下でもよい。前記観点からは、前記含有率は、1~90質量%であってもよく、10~80質量%であってもよく、20~70質量%であってもよく、50~70質量%であってもよい。
(Organic solvent)
In the liquid phase fluorination, an organic solvent is used as a solvent in the liquid phase. The organic solvent includes a specific solvate. In addition to the specific solvate, the organic solvent may or may not include a compound other than the specific solvate. From the viewpoint of excellent conversion rate in the liquid phase fluorination, the content of the specific solvate relative to the total amount of the organic solvent is preferably 1 mass% or more, more preferably 10 mass% or more, even more preferably 20 mass% or more, and may be 50 mass% or more. From the viewpoint of suppressing heat generation, the content may be 90 mass% or less, 80 mass% or less, or 70 mass% or less. From the above viewpoint, the content may be 1 to 90 mass%, 10 to 80 mass%, 20 to 70 mass%, or 50 to 70 mass%.
一態様において、有機溶媒は、特定溶媒化合物とペルハロゲノ化合物とを含んでもよい。かかる混合溶媒を用いることで、発熱が抑制できる。液相フッ素化における転化率に優れる観点からは、特定溶媒化合物とペルハロゲノ化合物との合計量に対する特定溶媒化合物の含有率は、1質量%以上が好ましく、10質量%以上がより好ましく、20質量%以上がさらに好ましい。発熱が抑制できる観点からは、前記含有率は90質量%以下でもよく、80質量%以下でもよく、70質量%以下でもよい。前記観点からは、前記含有率は、1~90質量%であってもよく、10~80質量%であってもよく、20~70質量%であってもよく、50~70質量%であってもよい。
ペルハロゲノ化合物としては、ペルフルオロアルカン、ペルフルオロエーテル化合物、クロロフルオロカーボン、クロロフルオロエーテル化合物、ペルフルオロアミン等が挙げられる。より具体的には、後述の特定溶媒化合物以外の含フッ素化合物として例示されるペルハロゲノ化合物が挙げられる。
In one embodiment, the organic solvent may contain a specific solvent compound and a perhalogeno compound. By using such a mixed solvent, heat generation can be suppressed. From the viewpoint of excellent conversion rate in liquid-phase fluorination, the content of the specific solvent compound relative to the total amount of the specific solvent compound and the perhalogeno compound is preferably 1 mass% or more, more preferably 10 mass% or more, and even more preferably 20 mass% or more. From the viewpoint of suppressing heat generation, the content may be 90 mass% or less, 80 mass% or less, or 70 mass% or less. From the above viewpoint, the content may be 1 to 90 mass%, 10 to 80 mass%, 20 to 70 mass%, or 50 to 70 mass%.
Examples of the perhalogeno compound include perfluoroalkanes, perfluoroether compounds, chlorofluorocarbons, chlorofluoroether compounds, perfluoroamines, etc. More specifically, examples of the perhalogeno compounds include those exemplified as fluorine-containing compounds other than the specific solvent compounds described below.
有機溶媒は、全体として、原料化合物の溶解度が高いことが好ましく、25℃において原料化合物を1質量%以上溶解可能であることが好ましく、5質量%以上溶解可能であることがより好ましい。 The organic solvent should preferably have high solubility for the raw material compounds overall, and should preferably be capable of dissolving 1% or more by mass of the raw material compounds at 25°C, and more preferably be capable of dissolving 5% or more by mass.
有機溶媒の1mLあたりの水素原子の物質量をCh(mmol)、二重結合の物質量をCd(mmol)としたとき、Ct=Ch+2Cdで表されるCtは0.01~100mmolが好ましく、0.01~50mmolがより好ましい。Ctが前記下限値以上であると、フッ素化の転化率に優れる。Ctが前記上限値以下であると、反応熱が抑制でき、原料化合物の分解反応を抑制できる。
有機溶媒が特定溶媒化合物のみを含む場合、前記Ctは当該特定溶媒化合物についてのCtを表す。有機溶媒が特定溶媒化合物とその他の化合物とを含む場合、前記Ctは有機溶媒に含まれる各化合物のCtに体積比率を乗じて算出される平均値を表す。
When the amount of hydrogen atoms per mL of the organic solvent is Ch (mmol) and the amount of double bonds is Cd (mmol), Ct expressed as Ct=Ch+2Cd is preferably 0.01 to 100 mmol, more preferably 0.01 to 50 mmol. When Ct is equal to or greater than the lower limit, the conversion rate of fluorination is excellent. When Ct is equal to or less than the upper limit, the reaction heat can be suppressed, and the decomposition reaction of the raw material compound can be suppressed.
When the organic solvent contains only a specific solvate, the Ct represents the Ct for the specific solvate, and when the organic solvent contains a specific solvate and other compounds, the Ct represents an average value calculated by multiplying the Ct of each compound contained in the organic solvent by its volume ratio.
収率を向上させる観点から、有機溶媒の沸点(特定溶媒化合物単独の場合は当該特定溶媒化合物の沸点、混合溶媒の場合は各化合物の沸点)は、それぞれ10~500℃が好ましく、30~250℃がより好ましく、50~150℃がさらに好ましい。 From the viewpoint of improving the yield, the boiling point of the organic solvent (the boiling point of the specific solvent compound in the case of a single specific solvent compound, and the boiling points of each compound in the case of a mixed solvent) is preferably 10 to 500°C, more preferably 30 to 250°C, and even more preferably 50 to 150°C.
収率を向上させる観点から、有機溶媒の25℃における粘度は、全体として、2,000mPa・s以下が好ましく、1,000mPa・s以下がより好ましく、500mPa・s以下がさらに好ましい。粘度は低いほど好ましいが、下限値は、0.5mPa・sでもよく、1mPa・sでもよい。有機溶媒の粘度は、JISZ8803:2011に従い、レオメータ(例えば、装置名RE-215L、東機産業社)により測定できる。 From the viewpoint of improving the yield, the viscosity of the organic solvent at 25°C is preferably 2,000 mPa·s or less overall, more preferably 1,000 mPa·s or less, and even more preferably 500 mPa·s or less. The lower the viscosity, the better, but the lower limit may be 0.5 mPa·s or 1 mPa·s. The viscosity of the organic solvent can be measured using a rheometer (for example, device name RE-215L, Toki Sangyo Co., Ltd.) in accordance with JIS Z8803:2011.
有機溶媒の合計量は、原料化合物に対して、1質量倍以上が好ましく、5質量倍以上がより好ましく、10質量倍以上がさらに好ましい。有機溶媒の合計量は、原料化合物に対して100質量倍以下でもよく、50質量倍以下でもよく、20質量倍以下でもよい。有機溶媒の合計量は、原料化合物に対して、1~100質量倍でもよく、5~50質量倍でもよく、10~20質量倍でもよい。 The total amount of organic solvents is preferably 1 time by mass or more, more preferably 5 times by mass or more, and even more preferably 10 times by mass or more, relative to the raw material compounds. The total amount of organic solvents may be 100 times by mass or less, 50 times by mass or less, or 20 times by mass or less, relative to the raw material compounds. The total amount of organic solvents may be 1 to 100 times by mass, 5 to 50 times by mass, or 10 to 20 times by mass, relative to the raw material compounds.
収率を向上させる観点から、容器内での有機溶媒の蒸気圧は、0.009MPa以下が好ましく、0.007MPa以下がより好ましく、0.006MPa以下(49mmHg)がさらに好ましく、0.005MPa以下(38mmHg)が特に好ましく、0.003MPa以下(23mmHg)が極めて好ましい。 From the viewpoint of improving the yield, the vapor pressure of the organic solvent in the container is preferably 0.009 MPa or less, more preferably 0.007 MPa or less, even more preferably 0.006 MPa or less (49 mmHg), particularly preferably 0.005 MPa or less (38 mmHg), and extremely preferably 0.003 MPa or less (23 mmHg).
-特定溶媒化合物-
特定溶媒化合物はハロゲン原子とC-H結合又は二重結合とを有する化合物であれば特に制限されない。特定溶媒化合物は、C-H結合と二重結合のいずれかのみを有してもよく、両方を有してもよい。
-Specific solvent compounds-
The specific solvent compound is not particularly limited as long as it is a compound having a halogen atom and a C-H bond or a double bond. The specific solvent compound may have either a C-H bond or a double bond, or may have both.
特定溶媒化合物はハロゲン原子を1つ以上有し、フッ素原子、塩素原子、及び臭素原子からなる群より選択される少なくとも1つを有することが好ましく、フッ素原子及び塩素原子からなる群より選択される少なくとも1つを有することがより好ましく、フッ素原子を有することがさらに好ましい。特定溶媒化合物のフッ素含量は5~99質量%が好ましく、5~90質量%がより好ましく、10~80質量%がさらに好ましく、20~70質量%が特に好ましい。 The specific solvent compound has one or more halogen atoms, preferably at least one selected from the group consisting of fluorine atoms, chlorine atoms, and bromine atoms, more preferably at least one selected from the group consisting of fluorine atoms and chlorine atoms, and even more preferably a fluorine atom. The fluorine content of the specific solvent compound is preferably 5 to 99 mass%, more preferably 5 to 90 mass%, even more preferably 10 to 80 mass%, and particularly preferably 20 to 70 mass%.
特定溶媒化合物がC-H結合を有する場合、分子中の水素原子の数は、1~10個が好ましく、1~8個がより好ましく、1~6個でもよい。水素原子の数が前記下限値以上であると転化率に優れ、前記上限値以下であると、反応熱が抑制でき、原料化合物の分解反応を抑制できる。 When the specific solvent compound has a C-H bond, the number of hydrogen atoms in the molecule is preferably 1 to 10, more preferably 1 to 8, and may be 1 to 6. If the number of hydrogen atoms is equal to or greater than the lower limit, the conversion rate is excellent, and if the number is equal to or less than the upper limit, the reaction heat can be suppressed, and the decomposition reaction of the raw material compound can be suppressed.
特定溶媒化合物が二重結合を有する場合、分子中の二重結合の数は、1~10個が好ましく、1又は2個がより好ましく、1個がさらに好ましい。 If the specific solvent compound has a double bond, the number of double bonds in the molecule is preferably 1 to 10, more preferably 1 or 2, and even more preferably 1.
転化率を向上させる観点からは、特定溶媒化合物の炭素数は、2以上が好ましく、2~100がより好ましく、2~50がさらに好ましく、2~20が特に好ましく、2~10が極めて好ましい。 From the viewpoint of improving the conversion rate, the number of carbon atoms in the specific solvent compound is preferably 2 or more, more preferably 2 to 100, even more preferably 2 to 50, particularly preferably 2 to 20, and extremely preferably 2 to 10.
転化率を向上させる観点からは、特定溶媒化合物の分子量は、100以上が好ましく、100~50,000がより好ましく、100~10,000がさらに好ましく、100~5,000が特に好ましい。分子量に分布がある場合、前記分子量は、質量平均分子量(Mw)を表す。 From the viewpoint of improving the conversion rate, the molecular weight of the specific solvent compound is preferably 100 or more, more preferably 100 to 50,000, even more preferably 100 to 10,000, and particularly preferably 100 to 5,000. When there is a molecular weight distribution, the molecular weight represents the mass average molecular weight (Mw).
特定溶媒化合物は、単独の化合物として、原料化合物の溶解度が高い化合物であることが好ましく、原料化合物を1質量%溶解可能な化合物が好ましく、5質量%以上溶解可能な化合物がより好ましい。 The specific solvent compound is preferably a compound that, as a single compound, has high solubility for the raw material compound, preferably a compound that can dissolve 1% by mass of the raw material compound, and more preferably a compound that can dissolve 5% by mass or more.
特定溶媒化合物としては、炭化水素、エーテル化合物、エステル化合物、ケトン化合物等が挙げられ、炭化水素及びエーテル化合物が好ましい。
炭化水素としては、炭素数2~100、好ましくは2~50、より好ましくは2~20、さらに好ましくは2~10の炭化水素が挙げられる。炭化水素は、飽和でも不飽和でもよく、直鎖状、分岐鎖状及び環状のいずれでもよい。
エーテル化合物としては、炭素数2~100、好ましくは2~50、より好ましくは2~20、さらに好ましくは2~10のエーテル化合物が挙げられる。エーテル化合物中のエーテル結合の数は1つでも複数でもよい。
エステル化合物としては、炭素数2~100、好ましくは2~50、より好ましくは2~20、さらに好ましくは2~10のエステル化合物が挙げられる。エステル化合物中のエステル結合の数は1つでも複数でもよい。
ケトン化合物としては、炭素数2~100、好ましくは2~50、より好ましくは2~20、さらに好ましくは2~10のケトン化合物が挙げられる。ケトン化合物中のカルボニル基の数は1つでも複数でもよい。
特定溶媒化合物は1種を単独で用いてもよく、2種以上を併用してもよい。
Examples of the specific solvent compound include hydrocarbons, ether compounds, ester compounds, and ketone compounds, with hydrocarbons and ether compounds being preferred.
Examples of the hydrocarbon include those having a carbon number of 2 to 100, preferably 2 to 50, more preferably 2 to 20, and even more preferably 2 to 10. The hydrocarbon may be saturated or unsaturated, and may be linear, branched, or cyclic.
The ether compound may be an ether compound having a carbon number of 2 to 100, preferably 2 to 50, more preferably 2 to 20, and even more preferably 2 to 10. The number of ether bonds in the ether compound may be one or more.
The ester compound may be an ester compound having a carbon number of 2 to 100, preferably 2 to 50, more preferably 2 to 20, and even more preferably 2 to 10. The number of ester bonds in the ester compound may be one or more.
The ketone compound may have a carbon number of 2 to 100, preferably 2 to 50, more preferably 2 to 20, and even more preferably 2 to 10. The number of carbonyl groups in the ketone compound may be one or more.
The specific solvent compound may be used alone or in combination of two or more kinds.
特定溶媒化合物としては、具体的には、クロロオレフィン、ハイドロクロロオレフィン、ハイドロクロロフルオロオレフィン、ハイドロフルオロエーテル、ハイドロクロロフルオロエーテル、ハイドロフルオロカーボン、ハイドロクロロフルオロカーボン、ハイドロブロモカーボン等が挙げられる。
入手可能な特定溶媒化合物又はその混合物を下表に例示する。なお、表中の(Z)はZ体であり、(E)はE体であることを表している。
Specific examples of the specific solvent compound include chloroolefins, hydrochloroolefins, hydrochlorofluoroolefins, hydrofluoroethers, hydrochlorofluoroethers, hydrofluorocarbons, hydrochlorofluorocarbons, and hydrobromocarbons.
Available specific solvates or mixtures thereof are shown in the table below, in which (Z) stands for Z form and (E) stands for E form.
特定溶媒化合物としては、以下の化合物も挙げられる。
CH2ClCHClCH2OCF2CHFCl(「HCFE-473」ともいう。)、
CF2ClCFClCHFOCF2CF2Cl(「HCFE-428a,b」ともいう。)、
CHFClCFClCF2OCF2CF2Cl(「HCFE-428c,d」ともいう。)、
CF2ClCHClCF2OCF2CF2Cl(「HCFE-428e」ともいう。)、
CHFClCFClCHFOCF2CF2Cl(「HCFE-437a,b」ともいう。)、
CF2ClCHClCHFOCF2CF2Cl(「HCFE-437c」ともいう。)、
CHFClCFClCH2OCF2CF2Cl(「HCFE-446a」ともいう。)、
CF2ClCCl2CF2OCF2CHFCl(「HCFE-427a,b」ともいう。)、
CF2CFClCF2OCF2CF2Cl(「HCFE-429」ともいう。)。
The specific solvent compound also includes the following compounds.
CH 2 ClCHClCH 2 OCF 2 CHFCl (also referred to as "HCFE-473");
CF 2 ClCFClCHFOCF 2 CF 2 Cl (also referred to as "HCFE-428a, b");
CHFClCFClCF 2 OCF 2 CF 2 Cl (also referred to as "HCFE-428c, d");
CF 2 ClCHClCF 2 OCF 2 CF 2 Cl (also referred to as "HCFE-428e");
CHFClCFClCHFOCF 2 CF 2 Cl (also referred to as "HCFE-437a, b");
CF 2 ClCHClCHFOCF 2 CF 2 Cl (also referred to as "HCFE-437c");
CHFClCFClCH 2 OCF 2 CF 2 Cl (also referred to as "HCFE-446a");
CF 2 ClCCl 2 CF 2 OCF 2 CHFCl (also referred to as "HCFE-427a, b");
CF 2 CFClCF 2 OCF 2 CF 2 Cl (also known as "HCFE-429").
液相フッ素化において、特定溶媒化合物の量は原料化合物の0.1倍当量以上であり、1倍当量以上が好ましく、5倍当量以上がより好ましく、10倍当量以上でもよい。特定溶媒化合物の量は原料化合物の200倍当量以下が好ましく、100倍当量以下がより好ましく、50倍当量以下であってもよい。特定溶媒化合物の量が前記下限値以上であると、フッ素化の転化率に優れる。特定溶媒化合物の量が前記上限値以下であると、特定溶媒化合物の使用量を抑えたい場合には有利である。前記観点からは、特定溶媒化合物の量は原料化合物の0.1~200倍当量が好ましく、1~100倍当量がより好ましく、5~50倍当量であってもよく、10~50倍当量であってもよい。 In liquid phase fluorination, the amount of the specific solvent compound is 0.1 times the equivalent of the raw material compound or more, preferably 1 times the equivalent or more, more preferably 5 times the equivalent or more, and may be 10 times the equivalent or more. The amount of the specific solvent compound is preferably 200 times the equivalent of the raw material compound or less, more preferably 100 times the equivalent or less, and may be 50 times the equivalent or less. When the amount of the specific solvent compound is equal to or more than the lower limit, the conversion rate of fluorination is excellent. When the amount of the specific solvent compound is equal to or less than the upper limit, it is advantageous when it is desired to reduce the amount of the specific solvent compound used. From the above viewpoint, the amount of the specific solvent compound is preferably 0.1 to 200 times the equivalent of the raw material compound, more preferably 1 to 100 times the equivalent, and may be 5 to 50 times the equivalent, or may be 10 to 50 times the equivalent.
-特定溶媒化合物以外の有機溶媒-
特定溶媒化合物以外の有機溶媒としては、特定溶媒化合物以外の含フッ素化合物が好ましい。例えば、ペルフルオロアルカン、並びに、塩素原子、窒素原子、及び酸素原子からなる群より選択される少なくとも1種の原子を有する有機化合物をペルフルオロ化した有機化合物が挙げられる。
- Organic solvents other than specific solvent compounds -
The organic solvent other than the specific solvent compound is preferably a fluorine-containing compound other than the specific solvent compound, for example, a perfluoroalkane, or an organic compound obtained by perfluorinating an organic compound having at least one atom selected from the group consisting of a chlorine atom, a nitrogen atom, and an oxygen atom.
特定溶媒化合物以外の含フッ素化合物は、単独の化合物として、原料化合物の溶解度が高い化合物であることが好ましく、25℃において原料化合物を1質量%以上溶解可能な化合物が好ましく、5質量%以上溶解可能な化合物がより好ましい。 The fluorine-containing compound other than the specific solvent compound is preferably a compound that has high solubility in the raw material compound as a single compound, preferably a compound that can dissolve 1% by mass or more of the raw material compound at 25°C, and more preferably a compound that can dissolve 5% by mass or more.
特定溶媒化合物以外の含フッ素化合物としては、含塩素溶媒及び含塩素溶媒以外の含フッ素溶媒からなる群より選択される少なくとも一方が挙げられる。
含塩素溶媒としては、例えば、CClF2CClFCF2OCF2CClF2(「CFE-419」ともいう。)、1,2,3,4-テトラクロロパーフルオロブタン(「R-113」ともいう。)、CF2ClCFClCFClOCF2CF2Cl(「CFE-418」ともいう。)等が挙げられる。
含塩素溶媒以外の含フッ素溶媒としては、ペルフルオロアルカン類(FC-72等)、ペルフルオロエーテル類(FC-75、FC-77等)、ペルフルオロポリエーテル類(商品名:クライトックス、フォンブリン、ガルデン、デムナム等)、不活性流体(商品名:フロリナート)、ペルフルオロカルボン酸フッ化物等が挙げられる。
The fluorine-containing compound other than the specific solvent compound may be at least one selected from the group consisting of chlorine-containing solvents and fluorine-containing solvents other than chlorine-containing solvents.
Examples of chlorine-containing solvents include CClF 2 CClFCF 2 OCF 2 CClF 2 (also referred to as "CFE-419"), 1,2,3,4-tetrachloroperfluorobutane (also referred to as "R-113"), CF 2 ClCFClCFClOCF 2 CF 2 Cl (also referred to as "CFE-418"), and the like.
Examples of fluorine-containing solvents other than chlorine-containing solvents include perfluoroalkanes (FC-72, etc.), perfluoroethers (FC-75, FC-77, etc.), perfluoropolyethers (trade names: Krytox, Fomblin, Galden, Demnum, etc.), inert fluids (trade name: Fluorinert), and perfluorocarboxylic acid fluorides.
特定溶媒化合物以外の含フッ素化合物としては、以下の酸フッ化物も挙げられる。
CF3CF2CF2OCF(CF3)COF
CF3CF2CF2OCF(CF3)CF2OCF(CF3)COF
CF3CF2CF2OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)COF
特定溶媒化合物以外の有機溶媒は1種を単独で用いてもよく、2種以上を併用してもよい。
Examples of the fluorine-containing compound other than the specific solvent compound include the following acid fluorides.
CF3CF2CF2OCF ( CF3 ) COF
CF3CF2CF2OCF ( CF3 ) CF2OCF ( CF3 )COF
CF3CF2CF2OCF ( CF3 ) CF2OCF( CF3 ) CF2OCF ( CF3 )COF
The organic solvent other than the specific solvent compound may be used alone or in combination of two or more kinds.
〔液相フッ素化の工程〕
フッ素化反応の反応形式は、バッチ方式及び連続方式が挙げられ、連続方式が好ましい。フッ素化方法としては、以下に説明するフッ素化法1及び2が挙げられる。転化率が優れる観点からは、以下に説明するフッ素化法2を連続方式で実施することが好ましい。
[Liquid Phase Fluorination Process]
The reaction type of the fluorination reaction may be a batch system or a continuous system, and the continuous system is preferred. The fluorination method may be the fluorination methods 1 and 2 described below. From the viewpoint of excellent conversion, the fluorination method 2 described below is preferably carried out in a continuous system.
フッ素化法1:反応器に、原料化合物と溶媒とを仕込み、攪拌を開始する。所定の反応温度と反応圧力下で、フッ素ガスを、連続的に供給しながら反応させる。
フッ素化法2:反応器に溶媒を仕込み、攪拌を開始する。所定の反応温度と反応圧力下で、原料化合物とフッ素ガスとを所定のモル比で連続的かつ同時期に供給する。
Fluorination method 1: A reactor is charged with raw material compounds and a solvent, and stirring is started. The reaction is carried out at a given reaction temperature and pressure while continuously supplying fluorine gas.
Fluorination method 2: A solvent is charged into a reactor and stirring is started. A raw material compound and fluorine gas are continuously and simultaneously fed at a predetermined molar ratio under a predetermined reaction temperature and reaction pressure.
フッ素化法2において原料化合物を供給する際には、原料化合物を溶媒で希釈せずに、そのまま供給してもよい。原料化合物を溶媒で希釈する場合には、原料化合物に対する溶媒の量を1質量倍以上とすることが好ましく、2質量倍以上とすることがより好ましい。 When supplying the raw material compound in fluorination method 2, the raw material compound may be supplied as is without diluting it with a solvent. When diluting the raw material compound with a solvent, the amount of the solvent is preferably at least 1-fold by mass, and more preferably at least 2-fold by mass, relative to the raw material compound.
液相フッ素化では、フッ素ガスをそのまま用いてもよく、フッ素ガスを不活性ガスで希釈した混合ガスを用いてもよい。不活性ガスとしては、窒素ガス、ヘリウムガス、ネオンガス、アルゴンガス等が挙げられ、窒素ガス又はヘリウムガスが好ましく、窒素ガスがより好ましい。混合ガス中のフッ素ガスの濃度は、転化率が優れる観点からは、10体積%以上が好ましく、15体積%以上がより好ましく、20体積%以上がさらに好ましい。反応性が高くなりすぎることを抑制する観点からは、60体積%以下が好ましく、50体積%以下がより好ましく、40体積%以下がさらに好ましい。前記観点からは、混合ガス中のフッ素ガスの濃度は、10~60体積%が好ましく、15~50体積%がより好ましく、20~40体積%がさらに好ましい。 In liquid-phase fluorination, fluorine gas may be used as is, or a mixed gas in which fluorine gas is diluted with an inert gas may be used. Examples of inert gases include nitrogen gas, helium gas, neon gas, and argon gas. Nitrogen gas or helium gas is preferred, and nitrogen gas is more preferred. From the viewpoint of excellent conversion, the concentration of fluorine gas in the mixed gas is preferably 10% by volume or more, more preferably 15% by volume or more, and even more preferably 20% by volume or more. From the viewpoint of suppressing excessive reactivity, it is preferably 60% by volume or less, more preferably 50% by volume or less, and even more preferably 40% by volume or less. From the above viewpoints, the concentration of fluorine gas in the mixed gas is preferably 10 to 60% by volume, more preferably 15 to 50% by volume, and even more preferably 20 to 40% by volume.
液相フッ素化に用いるフッ素の量は、転化率が優れる観点からは、原料化合物中の水素原子に対して、フッ素の量が過剰当量となる量であることが好ましく、1.5倍当量(すなわち1.5倍モル)以上となる量であることがより好ましい。フッ素の量は、液相フッ素化の最初から最後まで過剰当量が保たれるようにすることが好ましい。 From the viewpoint of achieving a good conversion rate, the amount of fluorine used in the liquid-phase fluorination is preferably an amount that provides an excess equivalent of fluorine relative to the hydrogen atoms in the raw material compound, and more preferably an amount that provides 1.5 equivalents (i.e., 1.5 moles) or more. It is preferable that the amount of fluorine be such that an excess equivalent is maintained from the beginning to the end of the liquid-phase fluorination.
液相フッ素化の反応温度は、-60℃以上かつ原料化合物の沸点以下が好ましく、反応収率、選択率、及び工業的実施のしやすさの観点からは、-50℃~100℃がより好ましく、-20℃~50℃がさらに好ましい。
液相フッ素化の反応圧力は特に限定されず、転化率が優れる観点、工業的な実施のしやすさの観点からは、0~2MPaが好ましい。
The reaction temperature for the liquid phase fluorination is preferably −60° C. or higher and the boiling point of the raw material compound or lower, and from the viewpoints of reaction yield, selectivity, and ease of industrial implementation, is more preferably −50° C. to 100° C., and further preferably −20° C. to 50° C.
The reaction pressure for the liquid phase fluorination is not particularly limited, but from the viewpoints of excellent conversion rate and ease of industrial implementation, it is preferably 0 to 2 MPa.
液相フッ素化における反応時間(すなわち、原料化合物の反応場通過時間)は、200時間以下が好ましく、190時間以下がより好ましく、170時間以下がさらに好ましく、150時間以下が特に好ましく、100時間以下が極めて好ましい。前記反応時間は、0.3時間以上が好ましく、0.6時間以上がより好ましく、1時間以上がさらに好ましい。反応時間が前記下限値以上であると反応が充分となりやすく、前記上限値以下であると製造時間及びコストを低減しやすい。前記観点からは、反応時間は、0.3~200時間が好ましく、0.6~190時間がより好ましく、1~170時間がさらに好ましく、1~150時間が特に好ましく、1~100時間が極めて好ましい。 The reaction time in liquid phase fluorination (i.e., the time it takes for the raw material compounds to pass through the reaction field) is preferably 200 hours or less, more preferably 190 hours or less, even more preferably 170 hours or less, particularly preferably 150 hours or less, and extremely preferably 100 hours or less. The reaction time is preferably 0.3 hours or more, more preferably 0.6 hours or more, and even more preferably 1 hour or more. If the reaction time is equal to or greater than the lower limit, the reaction is likely to be sufficient, and if it is equal to or less than the upper limit, the production time and cost can be reduced. From the above viewpoint, the reaction time is preferably 0.3 to 200 hours, more preferably 0.6 to 190 hours, even more preferably 1 to 170 hours, particularly preferably 1 to 150 hours, and extremely preferably 1 to 100 hours.
フッ素化工程では、液相中の原料化合物の含有率は、10~70質量%が好ましく、20~50質量%がより好ましい。 In the fluorination process, the content of the raw material compound in the liquid phase is preferably 10 to 70 mass%, more preferably 20 to 50 mass%.
液相フッ素化を効率的に進行させ、収率を向上させる観点から、反応系に紫外線照射を行うことが好ましい。バッチ方式反応においては、液相フッ素化後期に反応系に紫外線を照射することが好ましい。紫外線照射時間は、0.1~3時間が好ましい。 In order to efficiently proceed with the liquid-phase fluorination and improve the yield, it is preferable to irradiate the reaction system with ultraviolet light. In a batch reaction, it is preferable to irradiate the reaction system with ultraviolet light in the later stages of the liquid-phase fluorination. The ultraviolet light irradiation time is preferably 0.1 to 3 hours.
液相フッ素化を効率的に進行させるために、C-H結合を有する化合物(ただし、特定溶媒化合物とは異なる化合物)、又は炭素-炭素二重結合を有する化合物を助剤として添加してもよい。なお、特定の1種類のC-H結合を有する化合物又は炭素-炭素二重結合を有する化合物が、原料化合物に対して0.1倍当量未満で用いられる場合には、当該化合物は助剤に分類するものとする。
助剤であるC-H結合を有する化合物としては、芳香族炭化水素が好ましく、ベンゼン、トルエン等がより好ましい。C-H結合を有する化合物の添加量は、原料化合物の水素原子に対して0.1モル%以上10モル%未満が好ましく、0.1~5モル%がより好ましい。
助剤である炭素-炭素二重結合を有する化合物としては、CF3CF=CF2、CF2=CF-CF=CF2が挙げられる。
炭素-炭素二重結合を有する化合物の添加量は、原料化合物中の水素原子に対して0.1モル%以上10モル%未満が好ましく、0.1~5モル%がより好ましい。
In order to efficiently proceed with the liquid phase fluorination, a compound having a C-H bond (however, a compound different from the specific solvating compound) or a compound having a carbon-carbon double bond may be added as an auxiliary. Note that when a compound having one specific type of C-H bond or a compound having a carbon-carbon double bond is used in an amount less than 0.1 equivalent relative to the raw material compound, the compound is classified as an auxiliary.
The auxiliary compound having a C-H bond is preferably an aromatic hydrocarbon, more preferably benzene, toluene, etc. The amount of the compound having a C-H bond added is preferably 0.1 mol % or more and less than 10 mol %, more preferably 0.1 to 5 mol %, based on the hydrogen atoms of the raw material compound.
Examples of the auxiliary compound having a carbon-carbon double bond include CF 3 CF═CF 2 and CF 2 ═CF-CF═CF 2 .
The amount of the compound having a carbon-carbon double bond added is preferably 0.1 mol % or more and less than 10 mol %, more preferably 0.1 to 5 mol %, based on the hydrogen atoms in the raw material compounds.
例えば、バッチ方式反応においては、液相フッ素化後期に助剤を反応系中に添加してもよい。助剤は、反応系中にフッ素が存在する状態で添加することが好ましい。助剤を加えた場合には、反応系を加圧することが好ましい。加圧時の圧力としては、0.01~5MPaが好ましい。 For example, in a batch reaction, an auxiliary may be added to the reaction system in the later stages of liquid phase fluorination. The auxiliary is preferably added in a state where fluorine is present in the reaction system. When the auxiliary is added, it is preferable to pressurize the reaction system. The pressure during pressurization is preferably 0.01 to 5 MPa.
一方、本製造方法は助剤を使用しなくてもよい。本製造方法によれば、助剤を使用しなくても好適な収率が得られる。 On the other hand, this manufacturing method does not require the use of auxiliary agents. With this manufacturing method, a suitable yield can be obtained without using auxiliary agents.
原料化合物の液相フッ素化において、水素原子をフッ素原子に置換する反応がおきた場合には、HFが副生する。HFを捕捉するために、反応系中にHFの捕捉剤を共存させるか、反応器ガス出口でHF捕捉剤と出口ガスとを接触させることが好ましい。HF捕捉剤としては、例えばNaFが好ましい。 When a reaction occurs in which hydrogen atoms are replaced by fluorine atoms during liquid-phase fluorination of raw material compounds, HF is produced as a by-product. To capture HF, it is preferable to either have an HF scavenger present in the reaction system or to bring the HF scavenger into contact with the outlet gas at the reactor gas outlet. For example, NaF is a preferred HF scavenger.
液相フッ素化で得た含フッ素化合物を含む粗生成物は、そのまま次の工程に用いてもよく、精製して高純度のものにしてもよい。精製方法としては、粗生成物をそのまま常圧又は減圧下に蒸留する方法等が挙げられる。 The crude product containing the fluorine-containing compound obtained by liquid-phase fluorination may be used as is in the next step, or may be purified to a high purity. Examples of purification methods include distilling the crude product directly under normal or reduced pressure.
次に本開示の実施形態を実施例により具体的に説明するが、本開示の実施形態はこれらの実施例に限定されるものではない。以下の例において、例1~4は実施例であり、例5は比較例である。 Next, the embodiments of the present disclosure will be described in detail using examples, but the embodiments of the present disclosure are not limited to these examples. In the following examples, Examples 1 to 4 are examples, and Example 5 is a comparative example.
実施例で溶媒に用いた各化合物は以下の通りである。
(HFPO)3・・・CF3CF2CF2OCF(CF3)CF2OCF(CF3)C(=O)F、沸点113℃
AE-3000(商品名)・・・CF3CH2OCF2CHF2、沸点56℃、分子量200、比重1.47(25℃、g/mL)
AS-300(商品名)・・・CF2HCF=CHCl(Z)、沸点54℃、分子量130.5、比重1.38(25℃、g/mL)
(HFPO)3、AE-3000、AS-300はいずれもAGC社製のものを用いた。
The compounds used as solvents in the examples are as follows.
(HFPO) 3 ... CF3CF2CF2OCF ( CF3 ) CF2OCF ( CF3 )C(=O)F, boiling point 113° C
AE-3000 (product name)...CF 3 CH 2 OCF 2 CHF 2 , boiling point 56°C, molecular weight 200, specific gravity 1.47 (25°C, g/mL)
AS-300 (trade name)...CF 2 HCF = CHCl (Z), boiling point 54°C, molecular weight 130.5, specific gravity 1.38 (25°C, g/mL)
(HFPO) 3 , AE-3000, and AS-300 were all manufactured by AGC.
〔例1〕
以下の方法でCF3CF2OCF2CF2OCF2CF2OCOCF(CF3)OCF2CF(CF3)OCF2CF2CF3(目的化合物)を製造した。
CH3CH2OCH2CH2OCH2CH2OCOCF(CF3)OCF2CF(CF3)OCF2CF2CF3(原料化合物、分子量612)を国際公開第2008/026707号の実施例1(工程1-1)に従って用意した。原料化合物の20gをAE-3000の200gに溶解し、これを原料溶液とした。500mLのSUS316製オートクレーブにAE-3000の200gを加えて攪拌し、窒素ガスを1時間吹き込んだ後に、窒素ガスで30体積%に希釈したフッ素ガスを流通した。その後、25℃で、流速を25.01L/時間として、窒素ガスで30体積%に希釈したフッ素ガスを吹き込みながら原料溶液を24時間かけて注入した。その後25℃で1時間攪拌した後に、窒素ガスを2時間吹き込み、得られた粗液をエバポレータで濃縮した。19F-NMR及び1H-NMRで生成物を定量し、転化率を求めた。転化率は下式の通りである。
転化率(%) = {1-(生成物1分子当たりのフッ素化された原子数)/(原料化合物1分子当たりのフッ素化可能な原子数)}×100
Example 1
CF3CF2OCF2CF2OCF2CF2OCOCF ( CF3 ) OCF2CF ( CF3 ) OCF2CF2CF3 (target compound ) was produced by the following method .
CH 3 CH 2 OCH 2 CH 2 OCH 2 CH 2 OCOCF(CF 3 )OCF 2 CF(CF 3 )OCF 2 CF 2 CF 3 (raw material compound, molecular weight 612) was prepared according to Example 1 (step 1-1) of International Publication No. 2008/026707. 20 g of the raw material compound was dissolved in 200 g of AE-3000, and this was used as a raw material solution. 200 g of AE-3000 was added to a 500 mL SUS316 autoclave and stirred, and nitrogen gas was blown in for 1 hour, and then fluorine gas diluted to 30% by volume with nitrogen gas was passed through. Thereafter, the raw material solution was injected over 24 hours while blowing in fluorine gas diluted to 30% by volume with nitrogen gas at a flow rate of 25.01 L/hour at 25°C. After stirring at 25° C. for 1 hour, nitrogen gas was blown in for 2 hours, and the resulting crude liquid was concentrated with an evaporator. The product was quantified by 19 F-NMR and 1 H-NMR to determine the conversion rate. The conversion rate is given by the following formula.
Conversion rate (%) = {1 - (number of fluorinated atoms per molecule of product) / (number of fluorinable atoms per molecule of starting compound)} x 100
〔例2〕
AE-3000のかわりにAS-300を用いたこと以外は、例1と同様に原料化合物をフッ素化した。19F-NMR及び1H-NMRで生成物を定量し、転化率を求めた。
Example 2
Except for using AS-300 instead of AE-3000, the raw material compound was fluorinated in the same manner as in Example 1. The product was quantitatively determined by 19 F-NMR and 1 H-NMR to determine the conversion rate.
〔例3〕
AE-3000のかわりにAE-3000と(HFPO)3を1:99(質量比)の比率で混合した溶媒を用いたこと以外は、実施例1と同様に原料化合物をフッ素化した。19F-NMR及び1H-NMRで生成物を定量し、転化率を求めた。
Example 3
The raw material compound was fluorinated in the same manner as in Example 1, except that a solvent in which AE-3000 and (HFPO) 3 were mixed in a ratio of 1:99 (mass ratio) was used instead of AE-3000. The product was quantified by 19 F-NMR and 1 H-NMR to determine the conversion rate.
〔例4〕
AE-3000のかわりにAE-3000と(HFPO)3を10:90(質量比)の比率で混合した溶媒を用いたこと以外は、実施例1と同様に原料化合物をフッ素化した。19F-NMR及び1H-NMRで生成物を定量し、転化率を求めた。
Example 4
The raw material compound was fluorinated in the same manner as in Example 1, except that a solvent in which AE-3000 and (HFPO) 3 were mixed in a ratio of 10:90 (mass ratio) was used instead of AE-3000. The product was quantified by 19 F-NMR and 1 H-NMR to determine the conversion rate.
〔例5〕
AE-3000のかわりに(HFPO)3を用いた以外は、実施例1と同様に原料化合物をフッ素化した。19F-NMR及び1H-NMRで生成物を定量し、転化率を求めた。
Example 5
Except for using (HFPO) 3 instead of AE-3000, the raw material compound was fluorinated in the same manner as in Example 1. The product was quantified by 19 F-NMR and 1 H-NMR to determine the conversion rate.
各例における条件及び転化率を表2に示す。 The conditions and conversion rates for each example are shown in Table 2.
表2に示されるように、特定溶媒化合物であるAE-3000及びAS-300を溶媒に用いて原料化合物をフッ素化した例1~4では助剤を使用しなくても高い転化率が得られている。このことから、特定溶媒化合物を使用すれば助剤を使用しなくても高い転化率で含フッ素化合物が製造できることがわかる。また、特定溶媒化合物とペルハロゲノ化合物との混合溶媒を用いた場合にも良好な転化率が得られている。 As shown in Table 2, in Examples 1 to 4, in which the raw material compounds were fluorinated using the specific solvent compounds AE-3000 and AS-300 as the solvent, a high conversion rate was obtained without the use of an auxiliary agent. This shows that if a specific solvent compound is used, a fluorine-containing compound can be produced at a high conversion rate without the use of an auxiliary agent. In addition, a good conversion rate was obtained when a mixed solvent of a specific solvent compound and a perhalogeno compound was used.
本開示の含フッ素化合物の製造方法は、良好な転化率でフッ素化でき、工程の簡略化が可能である。得られた含フッ素化合物は、種々の官能基(例えば、水酸基、エチレン性不飽和基、エポキシ基、カルボキシ基等)を有する含フッ素化合物に誘導できる。また、得られた含フッ素化合物及び当該含フッ素化合物から誘導できる含フッ素化合物は、表面処理剤、乳化剤、ゴム、界面活性剤、溶媒、熱媒体、医薬品、農薬、潤滑油、これらの中間体等に利用可能である。 The disclosed method for producing a fluorine-containing compound allows for fluorination with a good conversion rate, and simplifies the process. The obtained fluorine-containing compound can be derived into a fluorine-containing compound having various functional groups (e.g., a hydroxyl group, an ethylenically unsaturated group, an epoxy group, a carboxy group, etc.). In addition, the obtained fluorine-containing compound and fluorine-containing compounds that can be derived from the fluorine-containing compound can be used as a surface treatment agent, emulsifier, rubber, surfactant, solvent, heat transfer medium, pharmaceuticals, agricultural chemicals, lubricants, intermediates thereof, etc.
2022年11月21日に出願された日本国特許出願2022-185988号の開示は、その全体が参照により本明細書に取り込まれる。本明細書に記載された全ての文献、特許出願、及び技術規格は、個々の文献、特許出願、及び技術規格が参照により取り込まれることが具体的かつ個々に記された場合と同程度に、本明細書中に参照により取り込まれる。 The disclosure of Japanese Patent Application No. 2022-185988, filed on November 21, 2022, is incorporated herein by reference in its entirety. All documents, patent applications, and technical standards described herein are incorporated herein by reference to the same extent as if each individual document, patent application, and technical standard was specifically and individually indicated to be incorporated by reference.
Claims (8)
前記有機溶媒が、ハロゲン原子とC-H結合又は二重結合とを有する化合物を含み、
前記ハロゲン原子とC-H結合又は二重結合とを有する化合物の量が、前記フッ素化可能な原子又は結合を少なくとも1つ有する有機化合物に対して0.1倍当量以上である、含フッ素化合物の製造方法。 The method includes fluorinating an organic compound having at least one fluorinatable atom or bond in an organic solvent into which fluorine gas has been introduced,
the organic solvent contains a compound having a halogen atom and a C—H bond or a double bond,
the amount of the compound having a halogen atom and a C—H bond or a double bond is 0.1 equivalents or more relative to the amount of the organic compound having at least one fluorinatable atom or bond.
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| CN202380079482.1A CN120202182A (en) | 2022-11-21 | 2023-11-15 | Method for producing fluorine-containing compound |
| JP2024560101A JPWO2024111489A1 (en) | 2022-11-21 | 2023-11-15 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000056694A1 (en) * | 1999-03-23 | 2000-09-28 | Asahi Glass Company, Limited | Process for producing fluorine compound through liquid-phase fluorination |
| JP2006321797A (en) * | 2005-04-22 | 2006-11-30 | Asahi Glass Co Ltd | New process for producing perfluorocarboxylate |
| WO2007034701A1 (en) * | 2005-09-26 | 2007-03-29 | Shinzo Ito | Buoyancy power generating apparatus |
| WO2009069750A1 (en) * | 2007-11-28 | 2009-06-04 | Mitsubishi Materials Corporation | Processes for production of fluorine-containing compounds |
| JP2018090492A (en) * | 2016-11-30 | 2018-06-14 | 昭和電工株式会社 | Fluorination method and method for producing perfluoropolyether compound |
-
2023
- 2023-11-15 WO PCT/JP2023/041154 patent/WO2024111489A1/en not_active Ceased
- 2023-11-15 CN CN202380079482.1A patent/CN120202182A/en active Pending
- 2023-11-15 JP JP2024560101A patent/JPWO2024111489A1/ja active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000056694A1 (en) * | 1999-03-23 | 2000-09-28 | Asahi Glass Company, Limited | Process for producing fluorine compound through liquid-phase fluorination |
| JP2006321797A (en) * | 2005-04-22 | 2006-11-30 | Asahi Glass Co Ltd | New process for producing perfluorocarboxylate |
| WO2007034701A1 (en) * | 2005-09-26 | 2007-03-29 | Shinzo Ito | Buoyancy power generating apparatus |
| WO2009069750A1 (en) * | 2007-11-28 | 2009-06-04 | Mitsubishi Materials Corporation | Processes for production of fluorine-containing compounds |
| JP2018090492A (en) * | 2016-11-30 | 2018-06-14 | 昭和電工株式会社 | Fluorination method and method for producing perfluoropolyether compound |
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