WO2024181009A1 - フッ化ビニリデン及びトリフルオロメタンの分離方法、並びに、組成物、及び組成物の製造方法 - Google Patents
フッ化ビニリデン及びトリフルオロメタンの分離方法、並びに、組成物、及び組成物の製造方法 Download PDFInfo
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- WO2024181009A1 WO2024181009A1 PCT/JP2024/003332 JP2024003332W WO2024181009A1 WO 2024181009 A1 WO2024181009 A1 WO 2024181009A1 JP 2024003332 W JP2024003332 W JP 2024003332W WO 2024181009 A1 WO2024181009 A1 WO 2024181009A1
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- vinylidene fluoride
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/38—Separation; Purification; Stabilisation; Use of additives
- C07C17/383—Separation; Purification; Stabilisation; Use of additives by distillation
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/38—Separation; Purification; Stabilisation; Use of additives
- C07C17/383—Separation; Purification; Stabilisation; Use of additives by distillation
- C07C17/386—Separation; Purification; Stabilisation; Use of additives by distillation with auxiliary compounds
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C19/00—Acyclic saturated compounds containing halogen atoms
- C07C19/08—Acyclic saturated compounds containing halogen atoms containing fluorine
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C21/00—Acyclic unsaturated compounds containing halogen atoms
- C07C21/02—Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds
- C07C21/18—Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds containing fluorine
Definitions
- the present disclosure relates to a method for separating vinylidene fluoride and trifluoromethane, as well as a composition and a method for producing the composition.
- Vinylidene fluoride is useful as a monomer for fluororesin.
- Patent Document 1 describes a method for separating vinylidene fluoride and trifluoroethane, which includes a step of adding a first extraction solvent, which is at least one selected from the group consisting of alcohols, ketones, esters, amides, ethers, sulfoxides, and nitriles having 1 to 3 carbon atoms, to a first mixture containing vinylidene fluoride and trifluoroethane to obtain a second mixture, and an extractive distillation step of distilling the second mixture to obtain a distillate mainly composed of vinylidene fluoride and a bottoms product mainly composed of the first extraction solvent and containing trifluoroethane.
- a first extraction solvent which is at least one selected from the group consisting of alcohols, ketones, esters, amides, ethers, sulfoxides, and nitriles having 1 to 3 carbon atoms
- Patent Document 1 At least one selected from the group consisting of alcohols, ketones, esters, amides, ethers, sulfoxides, and nitriles having 1 to 3 carbon atoms is used as the extraction solvent, and the energy required for distillation to recover the extraction solvent tends to be high.
- the objective of one embodiment of the present invention is to provide a method for separating vinylidene fluoride and trifluoromethane, which can obtain high-purity vinylidene fluoride from a mixture containing vinylidene fluoride and trifluoromethane, and which can recover the extraction solvent with less energy than conventional methods, a composition related to the above separation method, and a method for producing the composition.
- the present disclosure includes the following aspects. ⁇ 1> A step of mixing a mixture containing vinylidene fluoride and trifluoromethane with a compound having a boiling point of ⁇ 60 to 0° C. to obtain a mixture for extraction; and distilling the mixture for extraction to obtain a distillate whose main component is vinylidene fluoride and a bottoms product whose main component is a compound having a boiling point of -60 to 0°C and further containing trifluoromethane.
- ⁇ 2> The method for separating vinylidene fluoride and trifluoromethane according to ⁇ 1>, wherein an interaction distance Ra R23 between trifluoromethane and a compound having a boiling point of ⁇ 60 to 0° C., which is calculated from the value of the Hansen solubility parameter, is smaller than an interaction distance Ra VdF between vinylidene fluoride and a compound having a boiling point of ⁇ 60 to 0° C.
- ⁇ 3> The method for separating vinylidene fluoride and trifluoromethane according to ⁇ 2>, wherein a ratio of the interaction distance Ra R23 to the interaction distance Ra VdF is 0.81 or less.
- ⁇ 4> The method for separating vinylidene fluoride and trifluoromethane according to any one of ⁇ 1> to ⁇ 3>, wherein the compound having a boiling point of ⁇ 60 to 0° C. has a boiling point of ⁇ 60 to ⁇ 10° C.
- ⁇ 5> The method for separating vinylidene fluoride and trifluoromethane according to any one of ⁇ 1> to ⁇ 4>, wherein the compound having a boiling point of -60 to 0°C has a boiling point of -60 to -30°C.
- ⁇ 6> The method for separating vinylidene fluoride and trifluoromethane according to any one of ⁇ 1> to ⁇ 5>, wherein the compound having a boiling point of ⁇ 60 to 0° C. is a hydrofluorocarbon.
- ⁇ 7> The method for separating vinylidene fluoride and trifluoromethane according to any one of ⁇ 1> to ⁇ 5>, wherein the compound having a boiling point of -60 to 0°C is at least one selected from the group consisting of difluoromethane, chlorofluoromethane, ammonia, isocyanic acid, ethyl azide, azidopropene, formyl fluoride, formaldehyde, and sulfur dioxide.
- ⁇ 8> The method for separating vinylidene fluoride and trifluoromethane according to any one of ⁇ 1> to ⁇ 7>, wherein the ratio of the molar amount of the compound having a boiling point of ⁇ 60 to 0° C. to the total molar amount of vinylidene fluoride and trifluoromethane in the mixture for extraction is 1 to 100.
- ⁇ 9> The method for separating vinylidene fluoride and trifluoromethane according to any one of ⁇ 1> to ⁇ 8>, further comprising a step of distilling the bottoms to recover a compound having a boiling point of ⁇ 60 to 0° C.
- ⁇ 10> The method for separating vinylidene fluoride and trifluoromethane according to ⁇ 9>, wherein the recovered compound having a boiling point of ⁇ 60 to 0° C. is reused in the step of obtaining a mixture for extraction.
- a composition comprising vinylidene fluoride, trifluoromethane, and a compound having a boiling point of ⁇ 60 to 0° C., A composition having a vinylidene fluoride content of 99 mol % or more based on the total amount of the composition.
- a method for separating vinylidene fluoride and trifluoromethane which can obtain high-purity vinylidene fluoride from a mixture containing vinylidene fluoride and trifluoromethane, and which can recover the extraction solvent with less energy than conventional methods, a composition related to the above separation method, and a method for producing the composition.
- a numerical range indicated using “to” means a range that includes the numerical values before and after “to” as the minimum and maximum values, respectively.
- the upper or lower limit value described in a certain numerical range may be replaced with the upper or lower limit value of another numerical range described in the present disclosure.
- the upper or lower limit value described in a certain numerical range may be replaced with a value shown in the examples.
- combinations of two or more preferred aspects are more preferred aspects.
- the amount of each component means the total amount of multiple substances, unless otherwise specified.
- distillate refers to material that is distilled from the top of a distillation column
- bottoms refers to material that is distilled from the bottom of a distillation column.
- main component means that the amount of components other than the component in question is relatively small.
- the amount of the "main component” is preferably 50 mol % or more of the total, more preferably 60 mol % or more, even more preferably 70 mol % or more, and most preferably 80 mol % or more.
- the boiling point of a compound is a value at normal pressure, which is 1.013 ⁇ 10 5 Pa.
- the method for separating vinylidene fluoride (VdF) and trifluoromethane (R23) includes a step of mixing a mixture containing VdF and R23 with a compound having a boiling point of ⁇ 60 to 0° C. to obtain a mixture for extraction, and a step of distilling the mixture for extraction to obtain a distillate whose main component is VdF and a bottoms product whose main component is a compound having a boiling point of ⁇ 60 to 0° C. and further containing R23.
- the disclosed method for separating VdF and R23 makes it possible to obtain high-purity VdF from a mixture containing VdF and R23, and also makes it possible to recover the extraction solvent from the mixture of R23 and extraction solvent after VdF has been separated using less energy than conventional methods, and also provides excellent separability between R23 and extraction solvent.
- VdF is useful as a monomer for fluororesin, but for example, when a polymerization reaction is carried out using a composition containing VdF and R23 as an impurity, the R23 that is not consumed in the polymerization reaction accumulates inside the reactor in the latter stages of the polymerization process and inhibits the polymerization reaction. As a result, the rate of the polymerization reaction decreases or the polymerization reaction stops, and the desired polymer is not obtained. For this reason, it is desirable to separate VdF and R23 to obtain high-purity VdF.
- VdF has a boiling point of -83°C
- R23 has a boiling point of -82°C.
- VdF and R23 have similar boiling points, and a mixture of VdF and R23 has an azeotropic composition, so it is difficult to separate and purify VdF and R23 by normal distillation.
- Patent Document 1 describes performing extractive distillation using an extracting solvent that is at least one selected from the group consisting of alcohols, ketones, esters, amides, ethers, sulfoxides, and nitriles having 1 to 3 carbon atoms.
- the boiling point of the extracting solvent described in Patent Document 1 is high, ranging from 40°C to 250°C. Because the boiling point of the extracting solvent is high, a large amount of energy tends to be required for distillation to recover the extracting solvent contained in the bottom product after extractive distillation.
- the inventors discovered that by using a compound with a boiling point of -60 to 0°C as the extraction solvent, the extraction solvent can be recovered with less energy than before.
- the method for separating VdF and R23 disclosed herein includes a step of mixing a mixture containing VdF and R23 with a compound having a boiling point of -60 to 0°C to obtain a mixture for extraction (hereinafter also referred to as the "mixing step").
- the mixture containing VdF and R23 may contain other components in addition to VdF and R23, but from the viewpoint of efficiently obtaining high-purity VdF, it is preferable that the content of other components is small.
- other components include fluoroolefins other than VdF and hydrofluorocarbons other than R23.
- the total content of VdF and R23 relative to the total amount of the mixture containing VdF and R23 is, for example, 50 mol% or more, may be 80 mol% or more, may be 90 mol% or more, may be 99 mol% or more, or may be 100 mol%.
- the molar ratio of VdF to R23 is not particularly limited. From the viewpoint of production efficiency, the ratio of the molar amount of R23 to the molar amount of VdF (i.e., the molar ratio) is preferably 0.01 to 1, more preferably 0.01 to 0.5, and even more preferably 0.01 to 0.1.
- reaction product containing VdF obtained by reacting various raw materials for the purpose of producing VdF can be used.
- a reaction product containing VdF can be obtained by using chlorodifluoroethane as a raw material and carrying out a dehydrochlorination reaction.
- a reaction product containing VdF can be obtained by using chlorodifluoromethane and chloromethane as raw materials and carrying out a dehydrochlorination reaction.
- Compounds with boiling points of -60 to 0°C The compound having a boiling point of ⁇ 60 to 0° C. (hereinafter, also referred to as “compound C”) is positioned as an extraction solvent.
- Compound C may be one type or two or more types.
- compound C Since compound C has a boiling point of -60°C or higher, the difference between its boiling point and that of R23 is large, making it easy to separate R23. In addition, since compound C has a boiling point of 0°C or lower, it is possible to recover compound C by distilling the bottoms with less energy than before.
- Compound C preferably has a boiling point of -60 to -10°C, more preferably -60 to -30°C, from the viewpoint of lowering the bottom temperature of the distillation column when recovered by distillation and reducing the amount of heat required for heating.
- compound C is preferably a hydrofluorocarbon (HFC).
- HFC hydrofluorocarbon
- An example of an HFC is difluoromethane (HFC-32).
- HFCs are preferable because they have low reactivity with other compounds and do not self-decompose. HFCs are also preferable because they have low redox properties and can suppress deterioration of manufacturing equipment.
- compound C is preferably at least one selected from the group consisting of difluoromethane (HFC-32), chlorofluoromethane (HCFC-31), ammonia, isocyanic acid, ethyl azide, azidopropene, formyl fluoride, formaldehyde, and sulfur dioxide.
- HFC-32 difluoromethane
- HCFC-31 chlorofluoromethane
- ammonia isocyanic acid
- ethyl azide azidopropene
- formyl fluoride formyl fluoride
- formaldehyde formaldehyde
- sulfur dioxide sulfur dioxide
- compound C is preferably HFC-32.
- the interaction distance Ra R23 between R23 and compound C calculated from the value of the Hansen solubility parameter is smaller than the interaction distance Ra VdF between VdF and compound C.
- the ratio of the interaction distance Ra R23 to the interaction distance Ra VdF is preferably 0.81 or less, more preferably 0.79 or less, and even more preferably 0.64 or less.
- Ra VdF [4 ⁇ ( ⁇ D VdF - ⁇ D C ) 2 + ( ⁇ P VdF - ⁇ P C ) 2 + ( ⁇ H VdF - ⁇ H C ) 2 ]
- Ra R23 [4 ⁇ ( ⁇ D R23 - ⁇ D C ) 2 + ( ⁇ P R23 - ⁇ P C ) 2 + ( ⁇ H R23 - ⁇ H C ) 2 ]
- ⁇ D VdF , ⁇ P VdF , and ⁇ H VdF respectively represent the dispersion term, polar term, and hydrogen bond term in the Hansen solubility parameter of VdF
- ⁇ D R23 , ⁇ P R23 , and ⁇ H R23 respectively represent the dispersion term, polar term, and hydrogen bond term in the Hansen solubility parameter of R23, and
- the dispersion term, polarity term, and hydrogen bond term in the Hansen solubility parameters of each compound are values estimated from literature values or the chemical structure of the compound using computer software (Hansen Solubility Parameters in Practice (HSPiP) version 4).
- Hansen Solubility Parameters in Practice (HSPiP) version 4 The Hansen solubility parameter of a mixture containing two or more compounds is calculated as the vector sum of the Hansen solubility parameters of each compound multiplied by the volume ratio of each compound to the entire mixture.
- the ratio of the molar amount of compound C to the total molar amount of VdF and R23 in the mixture for extraction is preferably 1 to 100, more preferably 1 to 50.
- compound C/(VdF+R23) represents the molar ratio of the amount of compound C supplied to the extractive distillation column to the total amount of VdF and R23 supplied to the extractive distillation column.
- the method of mixing the mixture containing VdF and R23 with compound C is not particularly limited.
- Compound C may be added to the mixture containing VdF and R23, or the mixture containing VdF and R23 may be added to compound C.
- timing of obtaining the mixture for extraction is not particularly limited, as long as it is obtained before the mixture for extraction is distilled.
- the components of the extraction mixture other than VdF, R23, and compound C include other components that may be contained in the mixture containing VdF and R23.
- the method for separating VdF and R23 includes a step of distilling the mixture for extraction to obtain a distillate whose main component is VdF and a bottoms product whose main components are compounds having a boiling point of ⁇ 60 to 0° C. and further containing trifluoromethane (hereinafter also referred to as the “extraction and separation step”).
- the extractive distillation process can be carried out using a commonly used distillation apparatus, for example, a distillation tower such as a plate tower, a packed tower, etc.
- a distillation tower such as a plate tower, a packed tower, etc.
- Various conditions of the extractive distillation process for example, the operating temperature, operating pressure, reflux ratio, total number of stages in the distillation tower, position of the charging stage, position of the extraction solvent supply stage, etc., are not particularly limited and can be appropriately selected to achieve the desired separation.
- the number of stages of the distillation tower can be, for example, 1 to 100, and from the viewpoint of obtaining VdF with high purity, 30 or more is preferable, and 50 or more is more preferable. Since both VdF and R23 have low boiling points, it is preferable to carry out the extractive distillation under pressure, for example, a pressure of 0 to 5 MPaG (gauge pressure).
- the temperature of the top and bottom of the distillation column is determined according to the operating pressure and the composition of the distillate and bottom products.
- the temperatures of the condenser and reheater installed at the top and bottom of the column it is preferable to set the temperature of the top of the column to -60 to 100°C and the temperature of the bottom of the column to -10 to 300°C.
- Extractive distillation can be performed in a batch or continuous manner, and in some cases in a semi-continuous manner in which the distillate and bottom products are intermittently withdrawn or intermittently charged, but it is preferable to continuously supply the extraction solvent to the distillation apparatus.
- Compound C has affinity with R23. Therefore, by subjecting the extraction mixture containing VdF, R23, and compound C to extractive distillation, a distillate containing VdF as the main component is obtained from the top side of the extractive distillation tower.
- the composition of this distillate is not limited as long as it contains VdF as the main component, but the molar fraction of VdF in the distillate is preferably 90 mol% or more, and more preferably 99 mol% or more.
- the molar fraction of R23 in the distillate is preferably 1/10 or less, and more preferably 1/100 or less, of the molar fraction of R23 in the extraction mixture.
- the molar fraction of R23 in the distillate is preferably 10 mol% or less, and more preferably 1 mol% or less.
- a bottom product containing compound C as the main component and also containing R23 is obtained from the bottom side of the extractive distillation column.
- the composition of this bottom product is not limited as long as it contains compound C as the main component, but the molar fraction of compound C in the bottom product is preferably 30 mol % or more, and more preferably 50 mol % or more.
- the method for separating VdF and R23 of the present disclosure further includes a step of distilling the bottoms to recover compound C (hereinafter also referred to as the "distillation step").
- the distillation process can be carried out using a distillation apparatus similar to that used in the extractive distillation process.
- the various conditions of the distillation process such as the operating temperature, operating pressure, reflux ratio, total number of stages in the distillation column, and the position of the feed stage, are not particularly limited and can be appropriately selected to achieve the desired separation.
- the distillation process separates compound C from VdF and R23, allowing compound C to be recovered.
- a bottom product containing compound C is obtained from the bottom side of the distillation column. It is preferable to reuse the recovered compound C in the above-mentioned extractive distillation step.
- the separation method of VdF and R23 disclosed herein the difference in boiling points between R23 and compound C is large, and therefore separation between R23 and compound C is excellent. Therefore, high-purity compound C can be recovered and is suitable for reuse.
- composition is a composition comprising VdF, R23, and compound C, and the content of VdF is 99 mol % or more, preferably 99.5 mol % or more, and more preferably 99.9 mol % or more, based on the total amount of the composition.
- R23 and compound C are impurities, and it is preferable that they are present in small amounts, and it is desirable that they are not substantially present. However, from the viewpoint of simplifying the manufacturing process, compound C may be present.
- the content of R23 is preferably 1 mol% or less, more preferably 0.5 mol% or less, and even more preferably 0.1 mol% or less, based on the total amount of the composition.
- the content of R23 is preferably 1 mol ppm or more, more preferably 5 mol ppm or more, and even more preferably 10 mol ppm or more, based on the total amount of the composition.
- the content of compound C is preferably 1 mol% or less, more preferably 0.5 mol% or less, and even more preferably 0.1 mol% or less, based on the total amount of the composition.
- the content of R23 is preferably 1 mol ppm or more, more preferably 5 mol ppm or more, and even more preferably 10 mol ppm or more, based on the total amount of the composition.
- composition of one embodiment of the present disclosure may contain other components in addition to VdF, R23, and the compound.
- the other components may be the same as the other components that may be contained in the mixture containing VdF and R23.
- a composition containing VdF, R23, and compound C, and having a VdF content of 99 mass% or more based on the total amount of the composition can be obtained, for example, by separating a mixture containing VdF and R23 using the above-mentioned separation method.
- a method for producing a composition according to one embodiment of the present disclosure includes the steps of mixing a mixture containing VdF and R23 with compound C to obtain a mixture for extraction, and distilling the mixture for extraction to obtain a composition containing VdF as a main component.
- the step of obtaining a mixture for extraction is the same as the step of obtaining a mixture for extraction in the separation method of one embodiment of the present disclosure.
- the step of distilling the mixture for extraction to obtain a composition whose main component is vinylidene fluoride is the same as the step of distilling the mixture for extraction to obtain a distillate whose main component is vinylidene fluoride in the separation method of one embodiment of the present disclosure.
- the method for producing the composition of one embodiment of the present disclosure may include a step of mixing a mixture containing VdF and R23 with compound C to obtain a mixture for extraction, and a step of distilling the mixture for extraction to obtain a composition whose main component is VdF and a composition whose main component is compound C and further contains R23, respectively.
- HFC-32 HFC-32 (hereinafter referred to as "R32") was used as the extraction solvent (compound C).
- R32 HFC-32
- VdF and R23 Vapor-liquid equilibrium tests were performed using VdF and R23.
- VdF and R23 were placed in a 75 mL autoclave equipped with a pressure gauge, and gradually heated to a predetermined pressure by an external heater. After the pressure reached a predetermined value, the pressure was maintained for a certain period of time to stabilize the composition inside the autoclave. Next, measurement samples were taken from the gas phase and liquid phase, and analyzed by gas chromatography to measure the molar ratio of VdF to R23.
- VdF, R23, and R32 Vapor-liquid equilibrium tests were performed using VdF, R23, and R32.
- VdF, R23, and R32 were placed in a 75 mL autoclave equipped with a pressure gauge, and gradually heated to a predetermined pressure by an external heater. After the pressure reached a predetermined value, the pressure was maintained for a certain period of time to stabilize the composition in the autoclave. Next, measurement samples were taken from the gas phase and liquid phase, and analyzed by gas chromatography to measure the molar ratios of VdF, R23, and R32. The relative volatility was also calculated. The measurement results and calculation results are shown in Table 2.
- Example 1 is a comparative example, and Example 2 is an embodiment.
- Example 1 the purity of VdF was 98.01 mol %, whereas in Example 2, it was 99.94 mol %.
- Example 2 the boiling point of the extraction solvent was ⁇ 60 to 0° C., and the extraction solvent could be recovered with less energy than in the past.
- the contents of R23 and R32 in the distillate from the extractive distillation were small, they are listed as 0.00 in Table 3. In detail, the content of R23 was 563 ppm mol, and the content of R32 was 16 ppm mol.
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Abstract
Description
<1>
フッ化ビニリデン及びトリフルオロメタンを含む混合物と、沸点-60~0℃の化合物と、を混合して抽出用混合物を得る工程と、
抽出用混合物を蒸留して、主成分がフッ化ビニリデンである留出物と、主成分が沸点-60~0℃の化合物であり、さらにトリフルオロメタンを含む缶出物と、をそれぞれ得る工程と、を備えるフッ化ビニリデン及びトリフルオロメタンの分離方法。
<2>
ハンセン溶解度パラメータの値から求められるトリフルオロメタンと沸点-60~0℃の化合物との相互作用距離RaR23が、フッ化ビニリデンと沸点-60~0℃の化合物との相互作用距離RaVdFよりも小さい、<1>に記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
<3>
相互作用距離RaR23の相互作用距離RaVdFに対する比率が0.81以下である、<2>に記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
<4>
沸点-60~0℃の化合物は、沸点が-60~-10℃である、<1>~<3>のいずれか1つに記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
<5>
沸点-60~0℃の化合物は、沸点が-60~-30℃である、<1>~<4>のいずれか1つに記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
<6>
沸点-60~0℃の化合物は、ヒドロフルオロカーボンである、<1>~<5>のいずれか1つに記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
<7>
沸点-60~0℃の化合物は、ジフルオロメタン、クロロフルオロメタン、アンモニア、イソシアン酸、エチルアザイド、アジドプロペン、フッ化ホルミル、ホルムアルデヒド、及び二酸化硫黄からなる群より選択される少なくとも1種である、<1>~<5>のいずれか1つに記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
<8>
抽出用混合物は、フッ化ビニリデン及びトリフルオロメタンの合計モル量に対する、沸点-60~0℃の化合物のモル量の比率が1~100である、<1>~<7>のいずれか1つに記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
<9>
缶出物を蒸留して、沸点-60~0℃の化合物を回収する工程をさらに含む、<1>~<8>のいずれか1つに記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
<10>
回収した沸点-60~0℃の化合物を、抽出用混合物を得る工程において再使用する、<9>に記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
<11>
フッ化ビニリデン、トリフルオロメタン、及び沸点-60~0℃の化合物を含む組成物であって、
フッ化ビニリデンの含有量が、組成物の全量に対して99モル%以上である、組成物。<12>
フッ化ビニリデン及びトリフルオロメタンを含む混合物と、沸点-60~0℃の化合物と、を混合して抽出用混合物を得る工程と、
抽出用混合物を蒸留して、主成分がフッ化ビニリデンである組成物を得る工程と、を含む組成物の製造方法。
本開示に段階的に記載されている数値範囲において、ある数値範囲で記載された上限値又は下限値は、他の段階的な記載の数値範囲の上限値又は下限値に置き換えてもよい。また、本開示に記載されている数値範囲において、ある数値範囲で記載された上限値又は下限値は、実施例に示されている値に置き換えてもよい。
本開示において、2以上の好ましい態様の組み合わせは、より好ましい態様である。
本開示において、各成分の量は、各成分に該当する物質が複数種存在する場合には、特に断らない限り、複数種の物質の合計量を意味する。
本開示において「主成分」とは、当該成分以外の成分の量が相対的に少ないことを意味する。「主成分」の量は全体の50モル%以上が好ましく、より好ましくは60モル%以上、さらに好ましくは70モル%以上、最も好ましくは80モル%以上である。
本開示において、特に断りのない限り、化合物の沸点は常圧での値であり、常圧は1.013×105Paである。
本開示のフッ化ビニリデン(VdF)及びトリフルオロメタン(R23)の分離方法は、VdF及びR23を含む混合物と、沸点-60~0℃の化合物と、を混合して抽出用混合物を得る工程と、抽出用混合物を蒸留して、主成分がVdFである留出物と、主成分が沸点-60~0℃の化合物であり、さらにR23を含む缶出物と、をそれぞれ得る工程と、を備える。
本開示のVdF及びR23の分離方法は、VdF及びR23を含む混合物と、沸点-60~0℃の化合物と、を混合して抽出用混合物を得る工程(以下、「混合工程」ともいう)を含む。
VdF及びR23を含む混合物は、VdF及びR23以外の他の成分を含んでいてもよいが、効率良く高純度のVdFを得る観点から、他の成分の含有量は少ない方が好ましい。他の成分としては、例えば、VdF以外のフルオロオレフィン、及び、R23以外のハイドロフルオロカーボンが挙げられる。
沸点-60~0℃の化合物(以下、「化合物C」ともいう)は、抽出溶剤として位置付けられる。化合物Cは1種であってもよく、2種以上であってもよい。
式(1):RaVdF=[4×(δDVdF-δDC)2+(δPVdF-δPC)2+(δHVdF-δHC)2]0.5
式(2):RaR23=[4×(δDR23-δDC)2+(δPR23-δPC)2+(δHR23-δHC)2]0.5
式(1)及び(2)中、δDVdF、δPVdF、及びδHVdFはそれぞれVdFのハンセン溶解度パラメータにおける分散項、極性項、及び水素結合項を表し、δDR23、δPR23、及びδHR23はそれぞれR23のハンセン溶解度パラメータにおける分散項、極性項、及び水素結合項を表し、δDC、δPC、及びδHCはそれぞれ、沸点化合物Cのハンセン溶解度パラメータにおける分散項、極性項、及び水素結合項を表し、単位はいずれも(MPa)1/2である。
なお、上記各化合物のハンセン溶解度パラメータにおける分散項、極性項、及び水素結合項は、文献値又は化合物の化学構造からコンピュータソフトウエア(Hansen Solubility Parameters in Practice(HSPiP)バージョン4)によって推算した値である。2種以上の化合物を含む混合物のハンセン溶解度パラメータは、各化合物のハンセン溶解度パラメータに、混合物全体に対する各化合物の体積比を乗じた値のベクトル和として算出される。
本開示のVdF及びR23の分離方法は、抽出用混合物を蒸留して、主成分がVdFである留出物と、主成分が沸点-60~0℃の化合物であり、さらにトリフルオロメタンを含む缶出物と、をそれぞれ得る工程(以下、「抽出分離工程」ともいう)を含む。
本開示のVdF及びR23の分離方法は、缶出物を蒸留して、化合物Cを回収する工程(以下、「蒸留工程」ともいう)をさらに含むことが好ましい。
本開示の一実施形態の組成物は、VdF、R23、及び化合物Cを含む組成物であって、VdFの含有量が、組成物の全量に対して、99モル%以上であり、99.5モル%以上が好ましく、99.9モル%以上がより好ましい。
本開示の一実施形態の組成物の製造方法は、VdF及びR23を含む混合物と、化合物Cと、を混合して抽出用混合物を得る工程と、抽出用混合物を蒸留して、主成分がVdFである組成物を得る工程と、を含む。
抽出用混合物を蒸留して、主成分がフッ化ビニリデンである組成物を得る工程は、本開示の一実施形態の分離方法における、抽出用混合物を蒸留して、主成分がフッ化ビニリデンである留出物を得る工程と同様である。
R23とR32との相互作用距離RaR23:3.6
VdFとR32との相互作用距離RaVdF:6.8
VdF及びR23を用いて気液平衡試験を行った。
75mLの圧力計付きオートクレーブにVdF及びR23を入れ、所定の圧力となるように外部ヒータによって徐々に加熱し、圧力が所定の値となった後、一定時間保持してオートクレーブ内の組成を安定化させた。次いで、気相および液相からそれぞれ測定試料のサンプルを採取して、ガスクロマトグラフィにより分析し、VdFとR23のモル比を測定した。
また、気相におけるVdFの濃度(VdF気相濃度)、気相におけるR23の濃度(R23気相濃度)、液相におけるVdFの濃度(VdF液相濃度)、及び、液相におけるR23の濃度(R23液相濃度)を用いて、比揮発度を算出した。
比揮発度α={(VdF気相濃度/R23気相濃度)}/{(VdF液相濃度/R23液相濃度)}
測定結果及び算出結果を表1に示す。
VdF、R23、及びR32を用いて気液平衡試験を行った。
75mLの圧力計付きオートクレーブにVdF、R23、及びR32を入れ、所定の圧力となるように外部ヒータによって徐々に加熱し、圧力が所定の値となった後、一定時間保持してオートクレーブ内の組成を安定化させた。次いで、気相および液相からそれぞれ測定試料のサンプルを採取して、ガスクロマトグラフィにより分析し、VdF、R23、及びR32のモル比を測定した。また、比揮発度を算出した。
測定結果及び算出結果を表2に示す。
表2に示すように、R32を加えることでVdFとR23の比揮発度は1.657となった。VdFとR23の合計量に対するVdFの濃度は80モル%を超えており、VdFとR23の2成分であれば、比揮発度が1未満であるところ(表1)、R32を加えることで比揮発度が1よりも大きくなり、R23が液相に抽出されることが分かった。
また、従来、抽出溶剤の沸点が40℃~250℃と高いと、抽出蒸留後の缶出物に含まれる抽出溶剤を回収するための蒸留に、多大なエネルギーを要する傾向にあった。これに対して、例2では、抽出溶剤の沸点が-60~0℃であり、抽出溶剤を従来よりも低エネルギーで回収できた。
なお、抽出蒸留における留出物において、R23及びR32の含有量が少量であったため、表3では0.00と記載したが、詳細には、R23の含有量は563ppmモルであり、R32の含有量は16ppmモルであった。
Claims (12)
- フッ化ビニリデン及びトリフルオロメタンを含む混合物と、沸点-60~0℃の化合物と、を混合して抽出用混合物を得る工程と、
前記抽出用混合物を蒸留して、主成分がフッ化ビニリデンである留出物と、主成分が沸点-60~0℃の化合物であり、さらにトリフルオロメタンを含む缶出物と、をそれぞれ得る工程と、を備えるフッ化ビニリデン及びトリフルオロメタンの分離方法。 - ハンセン溶解度パラメータの値から求められるトリフルオロメタンと前記沸点-60~0℃の化合物との相互作用距離RaR23が、フッ化ビニリデンと前記沸点-60~0℃の化合物との相互作用距離RaVdFよりも小さい、請求項1に記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
- 前記相互作用距離RaR23の前記相互作用距離RaVdFに対する比率が0.81以下である、請求項2に記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
- 前記沸点-60~0℃の化合物は、沸点が-60~-10℃である、請求項1~3のいずれか1項に記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
- 前記沸点-60~0℃の化合物は、沸点が-60~-30℃である、請求項1~3のいずれか1項に記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
- 前記沸点-60~0℃の化合物は、ヒドロフルオロカーボンである、請求項1~3のいずれか1項に記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
- 前記沸点-60~0℃の化合物は、ジフルオロメタン、クロロフルオロメタン、アンモニア、イソシアン酸、エチルアザイド、アジドプロペン、フッ化ホルミル、ホルムアルデヒド、及び二酸化硫黄からなる群より選択される少なくとも1種である、請求項1~3のいずれか1項に記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
- 前記抽出用混合物は、フッ化ビニリデン及びトリフルオロメタンの合計モル量に対する、前記沸点-60~0℃の化合物のモル量の比率が1~100である、請求項1~3のいずれか1項に記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
- 前記缶出物を蒸留して、前記沸点-60~0℃の化合物を回収する工程をさらに含む、請求項1~3のいずれか1項に記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
- 回収した前記沸点-60~0℃の化合物を、前記抽出用混合物を得る工程において再使用する、請求項9に記載のフッ化ビニリデン及びトリフルオロメタンの分離方法。
- フッ化ビニリデン、トリフルオロメタン、及び沸点-60~0℃の化合物を含む組成物であって、
前記フッ化ビニリデンの含有量が、前記組成物の全量に対して99モル%以上である、組成物。 - フッ化ビニリデン及びトリフルオロメタンを含む混合物と、沸点-60~0℃の化合物と、を混合して抽出用混合物を得る工程と、
前記抽出用混合物を蒸留して、主成分がフッ化ビニリデンである組成物を得る工程と、を含む組成物の製造方法。
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| WO2014178352A1 (ja) * | 2013-04-30 | 2014-11-06 | 旭硝子株式会社 | トリフルオロエチレンを含む組成物 |
| WO2015072305A1 (ja) | 2013-11-14 | 2015-05-21 | 旭硝子株式会社 | フッ化ビニリデンとトリフルオロメタンの分離方法、およびフッ化ビニリデンの製造方法 |
| JP2019501862A (ja) * | 2016-01-14 | 2019-01-24 | エスアールエフ リミテッド | 含フッ素オレフィンの製造方法 |
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