WO2024148188A1 - Non-axial flow pressure exchanger - Google Patents
Non-axial flow pressure exchanger Download PDFInfo
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- WO2024148188A1 WO2024148188A1 PCT/US2024/010350 US2024010350W WO2024148188A1 WO 2024148188 A1 WO2024148188 A1 WO 2024148188A1 US 2024010350 W US2024010350 W US 2024010350W WO 2024148188 A1 WO2024148188 A1 WO 2024148188A1
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- WIPO (PCT)
- Prior art keywords
- rotor
- port
- fluid
- post
- pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04F—PUMPING OF FLUID BY DIRECT CONTACT OF ANOTHER FLUID OR BY USING INERTIA OF FLUID TO BE PUMPED; SIPHONS
- F04F13/00—Pressure exchangers
Definitions
- FIGS.1A-D illustrate schematic diagrams of fluid handling systems including hydraulic energy transfer systems, according to certain embodiments.
- FIG.4D illustrates a perspective view of components of a PX, according to some embodiments.
- FIGS.4E-F illustrate cross sectional views of components of PXs, according to some embodiments.
- FIG.4G illustrates a perspective view of components of a PX, according to some embodiments.
- FIGS.5A-B illustrate components of PXs, according to some embodiments.
- FIGS.6A-B illustrate components of PXs, according to some embodiments. Attorney Docket No.: 38708.619 (L0107PCT) [0016]
- FIGS.7A-B illustrate components of PXs, according to certain embodiments.
- These systems may include hydraulic fracturing (e.g., fracking or fracing) systems, desalinization systems, refrigeration systems, heat pump systems, energy generation systems, mud pumping systems, slurry pumping systems, industrial fluid systems, waste fluid systems, fluid transportation systems, etc. Pumps or compressors may be used to increase pressure of fluids of such systems.
- hydraulic fracturing e.g., fracking or fracing
- desalinization systems e.g., desalinization systems
- refrigeration systems e.g., heat pump systems, energy generation systems, mud pumping systems, slurry pumping systems, industrial fluid systems, waste fluid systems, fluid transportation systems, etc.
- Pumps or compressors may be used to increase pressure of fluids of such systems.
- systems e.g., refrigeration systems, heat pump systems, reversible heat pump systems, water systems, or the like
- a fluid e.g., a refrigeration fluid such as carbon dioxide (CO 2 ), R-744, R-134a, hydrocarbons, hydrofluorocarbons (HFCs), hydrochlorofluorocarbons (HCFCs), ammonia (NH 3 ), refrigerant blends, R-407A, R-404A, etc.
- a fluid e.g., a refrigeration fluid such as carbon dioxide (CO 2 ), R-744, R-134a, hydrocarbons, hydrofluorocarbons (HFCs), hydrochlorofluorocarbons (HCFCs), ammonia (NH 3 ), refrigerant blends, R-407A, R-404A, etc.
- HFCs hydrofluorocarbons
- HCFCs hydrochlorofluorocarbons
- NH 3 ammonia
- refrigerant blends R-407A, R
- a PX for use in systems (e.g., fluid handling systems, heat transfer systems, refrigeration systems, Attorney Docket No.: 38708.619 (L0107PCT) heat pump systems, cooling systems, heating systems, etc.).
- a PX may be configured to exchange pressure between a first fluid (e.g., a high pressure portion of a refrigeration fluid in a refrigeration cycle) and a second fluid (e.g., a low pressure portion of the refrigeration fluid in the refrigeration cycle).
- the PX may receive the first fluid (e.g., a portion of the refrigeration fluid at high pressure) via a first inlet (e.g., a high pressure inlet) and a second fluid (e.g., a portion of the refrigeration fluid at a low pressure) via a second inlet (e.g., a low pressure inlet).
- first inlet e.g., a high pressure inlet
- second inlet e.g., a low pressure inlet
- the PX may exchange pressure between the first fluid and the second fluid.
- the first fluid may exit the PX via a first outlet (e.g., a low pressure outlet) and the second fluid may exit the PX via a second outlet (e.g., a high pressure outlet).
- Fluted ducts can refer to ducts formed by the surface of the rotor.
- the surface of the rotor can form substantially parallel grooves or Attorney Docket No.: 38708.619 (L0107PCT) channels (the fluted ducts).
- the fluted ducts can be longitudinally orientated with respect to the length of the rotor.
- the fluted ducts can have a uniform shape and depth, forming a consistent pattern across the surface of the rotor.
- the fluted ducts can be covered by the sleeve encasing the rotor causing the fluted ducts to be enclosed.
- fluted ducts can be formed by the rotor (e.g., a groove or channel on an outer surface of the rotor. Fluted ducts can vary in terms of depth, width, and shape. Fluted ducts can be pathways (conduits) used to control the flow of fluids or gases, improving heat transfer, and increasing pressure exchange efficiency.
- the rotor has a planar upper surface, a planar bottom surface, a curved inner side surface (where post is disposed), and curved outer side surface. The curved outer side surface can form the fluted ducts.
- a PX includes a rotor configured to exchange pressure between a first fluid and a second fluid, the rotor forming a rotor cavity.
- the rotor includes an outer side surface, where the first fluid is to enter the rotor radially via the outer side surface.
- the rotor further includes an inner side surface forming the rotor cavity, where the second fluid is to enter the rotor radially via the inner side surface.
- the PX further includes a post disposed in the rotor cavity, the post forming a post cavity, where the second fluid is to enter the post cavity axially and exit the post cavity radially to enter the rotor radially.
- the rotor can form ducts, where at least one of the first fluid or the second fluid is to radially enter the rotor into at least one of the ducts.
- the ducts can be fluted.
- flutes of the fluted ducts open to at least one of a sleeve disposed around the rotor or the post.
- the ducts can span the rotor beginning proximate a first distal end of the rotor and ending proximate a second distal end of the rotor.
- a flute of the fluted ducts refers to the individual groove or channel on the outer surface of the rotor (e.g., formed by the fluted duct).
- the PX can include a post disposed in a cavity formed by the rotor, where the first fluid is to radially enter the rotor via a first port of a first pair of ports formed by a sleeve disposed around the rotor or the post into a radial duct of the radial ducts and radially exit the rotor via a second port of the first pair of ports.
- the PX includes a second pair of ports formed by a sleeve or the post. The sleeve being disposed around the rotor and the post being disposed in the rotor cavity.
- the rotor can be configured to rotate around a rotation axis.
- the post can form an angled port disposed around a port axis, where the port axis does not intersect the rotation axis.
- the PX includes a third pair of ports formed by the sleeve or the post.
- the third pair of ports can include either an LPIN port and an HPOUT port, or an HPIN port and an LPOUT port.
- the PX includes a fourth pairs of ports formed by the sleeve or the post.
- a PX includes one or more of the features described in one or more of FIGS.3A-7B.
- Systems, devices, and methods of the present disclosure provide advantages over conventional solutions.
- Systems of the present disclosure reduce energy consumption compared to conventional systems.
- use of a PX of the present disclosure may recover energy stored as pressure and transfer that energy back into the system, reducing the energy cost of operating the system and increasing efficiency.
- Systems of the present disclosure may reduce wear on components (e.g., pumps, compressors) compared to conventional systems.
- Systems of the present disclosure prevent unintended leakage or mixing.
- the hydraulic energy transfer system 110 receives low pressure (LP) fluid in 120 (e.g., low-pressure inlet stream) from a LP in system 122.
- the hydraulic energy transfer system 110 also receives high pressure (HP) fluid in 130 (e.g., high-pressure inlet stream) from HP in system 132.
- HP high pressure
- the hydraulic energy transfer system 110 exchanges pressure between the HP fluid in 130 and the LP fluid in 120 to provide LP fluid out 140 (e.g., low-pressure outlet stream) to LP fluid out system 142 and to provide HP fluid out 150 (e.g., high-pressure outlet stream) to HP fluid out system 152.
- Rotary PXs such as those manufactured by Energy Recovery, Inc. of San Leandro, Calif., may not have any separate valves, since the effective valving action is accomplished internal to the device via the relative motion of a rotor with respect to end covers.
- Rotary PXs may be designed to operate with internal pistons to isolate fluids and transfer pressure with relatively little mixing of the inlet fluid streams.
- Reciprocating PXs may include a piston moving back and forth in a rotor duct for transferring pressure between the fluid streams. Any PX or multiple PXs may be used in the present disclosure, such as, but not limited to, rotary PXs, reciprocating PXs, or any combination thereof.
- the hydraulic energy transfer system 110 may be a hydraulic protection system (e.g., hydraulic buffer system, hydraulic isolation system) that may block or limit contact between solid particle laden fluid (e.g., frac fluid) and various equipment (e.g., hydraulic fracturing equipment, high-pressure pumps) while exchanging work and/or pressure with another fluid.
- a hydraulic protection system e.g., hydraulic buffer system, hydraulic isolation system
- solid particle laden fluid e.g., frac fluid
- various equipment e.g., hydraulic fracturing equipment, high-pressure pumps
- the hydraulic energy transfer system 110 increases the life and performance, while reducing abrasion and wear, of various equipment (e.g., fracturing equipment, high pressure fluid pumps).
- the hydraulic energy transfer system 110 may be made out of ceramics (e.g., alumina, cermets, such as carbide, oxide, nitride, or boride hard phases) within a metal matrix (e.g., Co, Cr or Ni or any combination thereof) such as tungsten carbide in a matrix of CoCr, Ni, NiCr or Co.
- ceramics e.g., alumina, cermets, such as carbide, oxide, nitride, or boride hard phases
- a metal matrix e.g., Co, Cr or Ni or any combination thereof
- tungsten carbide in a matrix of CoCr, Ni, NiCr or Co.
- FIG.1C illustrates a schematic diagram of a fluid handling system 100C including a hydraulic energy transfer system 110, according to certain embodiments.
- Fluid handling system 100C may be a desalination system (e.g., remove salt and/or other minerals from Attorney Docket No.: 38708.619 (L0107PCT) water).
- fluid handling system 100C includes more components, less components, same routing, different routing, and/or the like than that shown in FIG.1C.
- LP in system 122 may include a feed pump 126 (e.g., low pressure fluid pump 124) that receives seawater in 170 (e.g., feed water from a reservoir or directly from the ocean) and provides LP fluid in 120 (e.g., low pressure seawater, feed water) to hydraulic energy transfer system 110 (e.g., PX).
- HP in system 132 may include membranes 136 that provide HP fluid in 130 (e.g., high pressure brine) to hydraulic energy transfer system 110 (e.g., PX).
- the hydraulic energy transfer system 110 exchanges pressure between the HP fluid in 130 and LP fluid in 120 to provide HP fluid out 150 (e.g., high pressure seawater) to HP out system 152 and to provide LP fluid out 140 (e.g., low pressure brine) to LP out system 142 (e.g., geological mass, ocean, sea, discarded, etc.).
- HP fluid out 150 e.g., high pressure seawater
- LP fluid out 140 e.g., low pressure brine
- LP out system 142 e.g., geological mass, ocean, sea, discarded, etc.
- the membranes 136 may be a membrane separation device configured to separate fluids traversing a membrane, such as a reverse osmosis membrane.
- Membranes 136 may provide HP fluid in 130 which is a concentrated feed-water or concentrate (e.g., brine) to the hydraulic energy transfer system 110.
- the hydraulic energy transfer system 110 may exchange pressure between the LP fluid in 120 and HP fluid in 130 to provide HP fluid out 150 to HP out system 152 (e.g., high pressure lift device 159) and to provide LP fluid out 140 to LP out system 142 (e.g., evaporator 144).
- HP fluid out 150 to HP out system 152 (e.g., high pressure lift device 159)
- LP fluid out 140 to LP out system 142 (e.g., evaporator 144).
- the evaporator 144 may provide the fluid to compressor 178 and low pressure lift device 128.
- the condenser 138 may receive fluid from compressor 178 and high pressure lift device 159.
- the fluid handling system 100D may be a closed system.
- Manifold 52 includes respective inlet port 56 and outlet port 58, while manifold 54 includes respective inlet port 60 and outlet port 62.
- these inlet ports 56, 60 enable the first and second fluids to enter the rotary PX 40 to exchange pressure
- the outlet ports 58, 62 enable the first and second fluids to then exit the rotary PX 40.
- the inlet port 56 may receive a high- pressure first fluid (e.g., HP fluid in 130), and after exchanging pressure, the outlet port 58 may be used to route a low-pressure first fluid (e.g., LP fluid out 140) out of the rotary PX 40.
- a high- pressure first fluid e.g., HP fluid in 130
- the outlet port 58 may be used to route a low-pressure first fluid (e.g., LP fluid out 140) out of the rotary PX 40.
- a controller using sensor feedback may control the extent of mixing between the first and second fluids in the rotary PX 40, which may be used to improve the operability of the fluid handling system (e.g., fluid handling systems 100A-D of FIGS.1A-D).
- the fluid handling system e.g., fluid handling systems 100A-D of FIGS.1A-D.
- varying the volume flow rates of the first and second fluids entering the rotary PX 40 allows the plant operator (e.g., system operator) to control the amount of fluid mixing within the PX 40.
- varying the rotational speed of the rotor 46 also allows the operator to control mixing.
- the rotary PX 40 Three characteristics of the rotary PX 40 that affect mixing are: (1) the aspect ratio of the rotor channels 70; (2) the duration of exposure between the first and second fluids; and (3) the creation of a fluid barrier (e.g., an interface) between the first and second fluids within the rotor channels 70.
- the rotor channels 70 e.g., ducts
- the first and second fluids may move through the channels 70 in a plug flow regime with minimal axial mixing.
- the speed of the rotor 46 reduces contact between the first and second fluids.
- the speed of the rotor 46 may reduce contact times between the first and second fluids to less than approximately 0.15 seconds, 0.10 seconds, or 0.05 seconds.
- RPM revolutions per minute
- a small portion of the rotor channel 70 is used for the exchange of pressure between the first and second fluids. Therefore, a volume of fluid remains in the channel 70 as a barrier between the first and second fluids. All these mechanisms may limit mixing within the rotary PX 40.
- the rotary PX 40 may be designed to operate with internal pistons or other barriers, either complete or partial, that isolate the first and second fluids while enabling pressure transfer.
- FIG.2B is an exploded perspective view of an embodiment of a rotary PX 40 (e.g., rotary LPC), according to certain embodiments.
- the channel opening 72 is in a first position. In the first position, the channel opening 72 is in fluid communication with the aperture 78 in end cover 64 and therefore with the manifold 52, while the opposing channel opening 74 is in hydraulic communication with the aperture 82 in end cover 66 and by extension with the manifold 54.
- the rotor 46 may rotate in the clockwise direction indicated by arrow 84.
- low-pressure second fluid 86 passes through end cover 66 and enters the channel 70, where it contacts the first fluid 88 at a dynamic fluid interface 90.
- FIG.2C is an exploded perspective view of an embodiment of a rotary PX 40 (e.g., rotary LPC), according to certain embodiments.
- the channel 70 has rotated clockwise through an arc of approximately 90 degrees.
- the opening 74 e.g., outlet
- the opening 72 is no longer in fluid communication with the apertures 76 and 78 of end cover 64.
- FIG.2D is an exploded perspective view of an embodiment of a rotary PX 40 (e.g., rotary LPC), according to certain embodiments.
- the channel 70 has rotated through approximately 60 degrees of arc from the position shown in FIG.2B.
- the opening 74 is now in fluid communication with aperture 80 in end cover 66, and the opening 72 of the channel 70 is now in fluid communication with aperture 76 of the end cover 64.
- high-pressure first fluid 88 enters and pressurizes the low-pressure second fluid 86, driving the second fluid 86 out of the rotor channel 70 and through the aperture 80.
- FIG.2E is an exploded perspective view of an embodiment of a rotary PX 40 (e.g., rotary LPC), according to certain embodiments.
- the channel 70 has rotated through approximately 270 degrees of arc from the position shown in FIG.2B.
- the opening 74 is no longer in fluid communication with the apertures 80 and 82 of end cover 66
- the opening 72 is no longer in fluid communication with the apertures 76 and 78 of end cover 64.
- the first fluid 88 is no longer pressurized and is temporarily contained within the channel 70 until the rotor 46 rotates another substantially 90 degrees, starting the cycle over again.
- FIGS.3A-7B illustrate components of PXs, according to some embodiments.
- a PX of the present disclosure may include features of one or more of FIGS.3A-7B.
- a PX of the present disclosure may have non-axial entry of fluids into the rotor of the PX and/or non- axial exit of fluids from the rotor of the PX.
- a PX includes a rotor that is configured to receive a first fluid, receive a second fluid, and exchange pressure between the first fluid and the second fluid.
- the first fluid and/or the second fluid are to non-axially enter and/or non-axially exit the rotor.
- the present disclosure may solve the problem of axial contact (e.g., friction, rubs, etc.) between the rotor and end covers of the PX that may arise (e.g., primarily arise) due to axial clearances (e.g., very tight axial clearances, axial clearances of about 10 to 25 microns) between the rotor and end covers.
- FIGS.3A-C illustrate components of PXs, according to some embodiments.
- FIG. 3A illustrates a perspective view of components of a PX (e.g., a PX having radial entry, substantially straight duct, and post flow path design)
- FIG.3B illustrates a cross-sectional view of components of a PX (e.g., a PX having radial entry, substantially straight duct, and post flow path design)
- FIG.3C illustrates a top or bottom view of a rotor of a PX, according to some embodiments.
- two or more of FIGS.3A-C illustrate views of components of a same PX (e.g., PX 300).
- two or more of FIGS.3A-C illustrate views of components of different PXs.
- the PXs of FIGS.3A-C may have two cycles of pressure exchange per revolution of the rotor (e.g., each rotor duct gets pressurized and depressurized twice per revolution) to balance radial loads (e.g., radial thrust) on the rotor 310.
- FIGS.3A-B may have a single cycle per revolution (e.g., each rotor duct gets pressurized and depressurized once per revolution). For example, each complete rotation (e.g., 360-degree rotation) of the rotor accomplishes one full cycle of pressure exchange. In a single rotation the rotor may facilitate the process of transferring pressure from an HP fluid to an LP fluid.
- the single cycle HP ports (HPIN and HPOUT formed by the sleeve) and LP ports (LPIN and LPOUT formed by the center post) may be clocked substantially 180 degrees apart (e.g., HP ports are positioned directly opposite each other on the surface of the cylindrical sleeve and LP ports are positioned directly opposite each other on the surface of the cylindrical center post respectively).
- two additional ports can be formed on the sleeve substantially 180 degrees apart from each other and substantially 90 degrees from the single HP and LP ports.
- FIGS.3A-B may be a larger sealing area between HPIN port 381 and LPOUT port 371 as well as between LPIN port 361 and HPOUT port 391 to provide lower leakage.
- the PX of FIGS.3A-B may be used for lower pressure applications such as brackish water desalination, wastewater treatment applications (e.g., municipal water), etc.
- the first fluid is to enter rotor 310 radially (e.g., in the direction of arrows 302, from an outer side surface of the rotor into the rotor, via HPIN port 381, etc.) through sleeve 320.
- the second fluid is to enter rotor 310 radially (e.g., in the direction of arrows 302, from an inner side surface of the rotor into the rotor, via LPIN port 361, etc.).
- fluids enter radially into the rotor instead of axially.
- PX 300 can include a post 330 disposed inside the rotor. In some embodiments, post 330 forms a post cavity 350.
- FIG.3B illustrates a cross-sectional view of PX 300 having radial rotor entry and exit (e.g., via HPIN port 381, HPOUT port 391, LPIN port 361, and/or LPOUT port 371), substantially straight ducts 311, and post flow path (e.g., via post 330) design.
- PX 300 may be substantially cylindrical.
- a radial direction may be a direction that is substantially perpendicular to a central axis 309 of PX 300.
- arrows 302 show a radial direction in relation to central axis 309 of PX 300.
- an axial direction may be a direction that is substantially parallel to central axis 309 of PX 300.
- arrows 301 show an axial direction in relation to central axis 309 of PX 300.
- the second fluid is to enter rotor 310 radially via post 330.
- post 330 forms a first LPIN port 361 and a first LPOUT port 371.
- sleeve 320 forms a first HPIN port 381 and a first HPOUT port 391.
- post 330 may form a first HPIN port and a first HPOUT port.
- rotor 310 Attorney Docket No.: 38708.619 (L0107PCT) includes an inner side surface 324 forming rotor cavity 360, where the second fluid is to enter rotor 310 radially via inner side surface 324.
- PX 300 further includes a post 330 (e.g., see FIG.3A and/or FIG.3B) disposed in rotor cavity 360, the post 330 forming a post cavity 350.
- the second fluid is to enter post cavity 350 axially and exit post cavity 350 radially to enter rotor 310 radially.
- FIGS.4A-C illustrate components of PXs, according to some embodiments.
- FIGS.4A-C illustrate PXs that have radial entry (e.g., via HPIN port 481 and 482, HPOUT port 491 and 492, LPIN port 461 and 462, and/or LPOUT port 471 and 472), substantially straight ducts 411, and center bore (e.g., via center bore 450) flow path design.
- FIGS.4B-C illustrate a cross-sectional view of an embodiment of the present disclosure.
- the center bore 450 e.g., formed by the post
- the center bore 450 is used as a fluid path. This is done using a center post 430 with flow paths as shown in FIGS.4A-C.
- the flow enters the PX 400 radially (through the sleeve 420 outside the cartridge, and through the center post 430, inside the rotor 410) and takes a substantially 90 degree turn into the rotor 410.
- the LP fluid is shown in the center bore 450 and HP outside. In some embodiments, HP and LP regions may be switched.
- HP ports e.g., 481-482 and 491-492
- LP ports e.g., 461-462 and 471-472
- HP and LP ports are positioned substantially 90 degrees from each other on the surface of the cylindrical sleeve 420 or the center post 430
- the angular separation of the ports is equal to or greater than the angular separation of the ducts.
- FIG.4A illustrates a PX 400 having radial entry, substantially straight duct, and post flow path design, according to some embodiments.
- PX 400 can include a rotor 410 that can be configured to receive a first fluid, receive a second fluid, and exchange pressure between the first fluid and the second fluid.
- PX 400 can include a sleeve 420 that can be disposed around rotor 410.
- the first fluid is to enter rotor 410 radially (e.g., in the direction of arrows 402) through sleeve 420.
- fluids enter radially into the rotor instead of axially.
- PX 400 can include a post 430 disposed inside the rotor.
- FIGS.4B-C illustrate cross-sectional views of PXs 400 having radial entry, substantially straight duct, and post flow path design. In some embodiments, FIGS.4B-C illustrate the same PX 400.
- PX 400 may be substantially cylindrical.
- a radial direction may be a direction that is substantially perpendicular to a central axis 405 of PX 400.
- arrows 402 show a radial direction in relation to central axis 405 of PX 400.
- an axial direction may be a direction that is substantially parallel to central axis 405 of PX 400.
- arrows 401 show an axial direction in relation to central axis 405 of PX 400.
- the second fluid is to enter rotor 410 radially via post 430.
- post 430 forms a first LPIN port 461 and a first LPOUT port 471.
- post 430 further forms a second LPIN port 462 and a second LPOUT port 472.
- sleeve 420 forms a first HPIN port 481 and a first HPOUT port 491.
- sleeve 420 forms a second HPIN port 482 and a second HPOUT port 492.
- post 430 may form a first HPIN port and a first HPOUT port.
- Post 430 may further form a second HPIN port and a second HPOUT port.
- Sleeve 420 may form a first LPIN port and a first LPOUT port.
- Sleeve 420 may further form a second LPIN port and a second LPOUT port.
- PX 400 can include a rotor 410 forming radial ducts (e.g., see FIGS.4A-B), where rotor 410 is configured to receive a first fluid, receive a second fluid, and exchange pressure between the first fluid and the second fluid.
- PX 400 includes a post 430 disposed in a rotor cavity formed by rotor 410, where the first fluid is to radially enter rotor 410 via a first radial duct of the radial ducts, pass through a post cavity (e.g., center bore 450) formed by post 430 into a second radial duct of the radial ducts, and radially exit rotor 410 via the second radial duct.
- a post cavity e.g., center bore 450
- PX 400 further includes a first pair of ports formed by sleeve 420 or post 430.
- first pair of ports includes an LPIN port and an LPOUT port.
- the first pair of ports can include an HPIN port and an HPOUT port.
- PX 400 further includes a second pair of ports formed by sleeve 420 or post 430.
- the second pair of ports includes an HPIN port and an HPOUT port.
- the second pair of ports includes an LPIN port and an LPOUT port.
- PX 400 may include a third pair of ports formed by sleeve 420 or post 430.
- FIGS.4D-F illustrate components of PXs, according to some embodiments.
- FIGS. 4D-F illustrate PXs 400 that have a fluted and helical design (e.g., instead of a 90 degree turn in the rotor 410). Fluted and helical ducts can refer to ducts formed by the surface of the rotor.
- sleeve 420 (e.g., disposed around rotor 410) can seal the flutes (e.g., to contain the fluid).
- Sleeve 420 can be a cylindrical casing that encapsulates rotor 410 and covers fluted ducts 411. This sealing ensures that fluids or gases within fluted ducts 411 are contained and directed according to the desired flow pattern, preventing any unintended leakage or mixing.
- a flute of fluted ducts 411 refers to the individual groove or channel on the outer surface of rotor 410 (e.g., formed by the fluted duct).
- FIGS.5A-B illustrate components of PXs, according to some embodiments.
- FIGS. 5A-B illustrates a PX 500 that has a rotor with radial ducts.
- the LPIN fluid enters through the (outer diameter) OD sleeve and exits the OD sleeve as HPOUT.
- the HPIN fluid enters the rotor ducts through the center post as HPIN and leaves through the center post after transferring its pressure energy as LPOUT.
- an advantage of this embodiment is that the HPOUT fluid may gain a pressure boost due to centrifugal head imparted by the rotor.
- PX 500 includes a post 530 disposed in a rotor cavity formed by rotor 510, where the first fluid is to radially enter rotor 510 via a first port 541 of a first pair of ports, the first pair of ports being formed by a sleeve 520 disposed around rotor 510 or by post 530, into a radial duct of the radial ducts 511 and radially exit rotor 510 via a second port 552 of the first pair of ports.
- the first pair of ports includes an HPIN port 551 and an LPOUT port 542.
- a radial direction is represented by arrows 502.
- the third pair of ports includes an LPIN port 561 and an HPOUT 572 port. In some embodiments, the third pair of ports includes an HPIN port 571 and an LPOUT port 562.
- PX 500 may include a fourth pair of ports formed by sleeve 520 or post 530. In some embodiments, the fourth pair of ports includes an HPIN port 551 and LPOUT port 562. In some embodiments, the fourth pair of ports includes an LPIN port 561 and an HPOUT port 572.
- the third pair of ports formed by post 530 are disposed substantially 180 degrees from the second pair of ports formed by post 530.
- the third pair of ports formed by post 530 are disposed substantially 180 degrees from the first pair of ports disposed on the sleeve.
- the third pair of ports formed by post 530 and the fourth pair of ports formed by sleeve 520 are disposed substantially 0 degrees from each other on post 530 and sleeve 520 respectively.
- the first pair of ports formed by sleeve 520 and the second pair of ports formed by post 530 are disposed substantially 0 degrees from each other on the sleeve 520 and post respectively.
- FIGS.6A-B illustrate components of PXs, according to some embodiments.
- FIGS. 6A-B may illustrate components of a PX 600 used to generate torque on the rotor to start rotation and maintain that rotation.
- To generate torque on the rotor to cause the rotor to spin and to exchange pressure may include having the fluid enter and exit at an angle with respect to the radial direction.
- the PX may have a single cycle per revolution (e.g., of FIGS.3A-B) and/or may be applied to other embodiments of the present disclosure.
- adjustable vanes on the ports (on the sleeve) through which the fluid enters the rotor.
- adjustable vanes can be inserts mounted in the ports and adjusted based on the flow rate of the application.
- Adjustable vanes can also be incorporated into the sleeve port and actuated mechanically, electrically, or hydraulically (e.g., if the flow rate changes substantially from time to time).
- PX 600 can include a post 630 disposed inside the rotor.
- rotor 610 can be configured to rotate around a rotation axis 605.
- sleeve 620 can form an angled port 615 disposed around a port axis 606.
- port axis 606 does not intersect the rotation axis 605.
- rotor 610 can be configured to rotate around rotation axis 605. In FIG.6B, rotation axis 605 is shown as a circle with a dot in the middle.
- FIGS.7A-B are associated with PXs, according to some embodiments.
- FIGS.7A-B may illustrate a layout of a PX that includes a cartridge inside a housing 701.
- radial bearings 709 may be used to seal HP and LP fluids.
- FIGS.7A-B also illustrates the axial bearings 708. Unlike conventional systems, these axial bearings may not act as seals and may not have as tight of a tolerance and may not have as small of clearances as conventional systems.
- FIG.7A illustrates forcing the fluid flow in a particular direction (e.g., clockwise in FIG.7A) using a flow diverter insert 712 to aid in providing torque to the rotor. [00149] To attain high pressures and low leakage, conventional systems may use very small margin of error with regard to manufacturing tolerances and inspection.
- Radial sealing surfaces of the present disclosure allow for axial clearances (e.g., generous axial clearances), preventing the end covers and rotors coming in contact with each other. Any residual thrust load may be taken by a bearing system (e.g., that is not dependent on tight clearances).
- radial bearing surfaces convex rotor against concave sleeve may better handle unexpected operational loads such as vibration etc. the PX would see in the field compared to conventional systems.
- radial loads of the PX may be balanced.
- the radial loads of the present Attorney Docket No.: 38708.619 (L0107PCT) disclosure may be higher compared to conventional systems.
- the flow velocities may be higher in comparison to conventional systems (e.g., for the same rotor and sleeve size envelope).
- one or more components of the PX may be produced using complex machining processes (e.g., components incorporating helical flutes).
- the present disclosure may have improvement in one or more of pressure range, efficiency, reduction in volume and cost, etc. compared to conventional solutions.
- the preceding description sets forth numerous specific details, such as examples of specific systems, components, methods, and so forth, in order to provide a good understanding of several embodiments of the present disclosure. It will be apparent to one skilled in the art, however, that at least some embodiments of the present disclosure may be practiced without these specific details. In other instances, well-known components or methods are not described in detail or are presented in simple block diagram format in order to avoid unnecessarily obscuring the present disclosure. Thus, the specific details set forth are merely exemplary.
- one layer disposed on, over, or under another layer may be directly in contact with the other layer or may have one or more intervening layers.
- one layer disposed between two layers may be directly in contact with the two Attorney Docket No.: 38708.619 (L0107PCT) layers or may have one or more intervening layers.
- one feature disposed between two features may be in direct contact with the adjacent features or may have one or more intervening layers or components.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
Description
Claims
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202480006837.9A CN120513349A (en) | 2023-01-06 | 2024-01-04 | Non-axial flow pressure exchanger |
| EP24704634.5A EP4646537A1 (en) | 2023-01-06 | 2024-01-04 | Non-axial flow pressure exchanger |
| IL321914A IL321914A (en) | 2023-01-06 | 2024-01-04 | Non-axial flow pressure exchanger |
| JP2025539823A JP2026500947A (en) | 2023-01-06 | 2024-01-04 | Non-axial flow pressure exchanger |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202363437606P | 2023-01-06 | 2023-01-06 | |
| US63/437,606 | 2023-01-06 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024148188A1 true WO2024148188A1 (en) | 2024-07-11 |
Family
ID=89901178
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2024/010350 Ceased WO2024148188A1 (en) | 2023-01-06 | 2024-01-04 | Non-axial flow pressure exchanger |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP4646537A1 (en) |
| JP (1) | JP2026500947A (en) |
| CN (1) | CN120513349A (en) |
| IL (1) | IL321914A (en) |
| WO (1) | WO2024148188A1 (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1019636B1 (en) * | 1997-10-01 | 2002-12-11 | Leif J. Hauge | Pressure exchanger |
| US20060054223A1 (en) * | 2003-03-12 | 2006-03-16 | Ksb Aktiengesellschaft | Valve unit for pressure exchanger installations |
| US20070137170A1 (en) * | 2004-08-07 | 2007-06-21 | Ksb Aktiengesellschaft | Speed-regulated pressure exchanger |
| US20120257991A1 (en) * | 2009-11-24 | 2012-10-11 | Ghd Pty Ltd | Pressure exchanger |
| EP2694819B1 (en) * | 2011-04-04 | 2017-04-05 | Flowserve Holdings, Inc. | Pressure exchanger |
| WO2017059542A1 (en) * | 2015-10-09 | 2017-04-13 | University Of Saskatchewan | Switched inertance converter |
| CN107542705A (en) * | 2016-06-23 | 2018-01-05 | 宁波泽泽环保科技有限公司 | A kind of more inlet and multi-exit pressure exchangers |
-
2024
- 2024-01-04 WO PCT/US2024/010350 patent/WO2024148188A1/en not_active Ceased
- 2024-01-04 EP EP24704634.5A patent/EP4646537A1/en active Pending
- 2024-01-04 JP JP2025539823A patent/JP2026500947A/en active Pending
- 2024-01-04 IL IL321914A patent/IL321914A/en unknown
- 2024-01-04 CN CN202480006837.9A patent/CN120513349A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1019636B1 (en) * | 1997-10-01 | 2002-12-11 | Leif J. Hauge | Pressure exchanger |
| US20060054223A1 (en) * | 2003-03-12 | 2006-03-16 | Ksb Aktiengesellschaft | Valve unit for pressure exchanger installations |
| US20070137170A1 (en) * | 2004-08-07 | 2007-06-21 | Ksb Aktiengesellschaft | Speed-regulated pressure exchanger |
| US20120257991A1 (en) * | 2009-11-24 | 2012-10-11 | Ghd Pty Ltd | Pressure exchanger |
| EP2694819B1 (en) * | 2011-04-04 | 2017-04-05 | Flowserve Holdings, Inc. | Pressure exchanger |
| WO2017059542A1 (en) * | 2015-10-09 | 2017-04-13 | University Of Saskatchewan | Switched inertance converter |
| CN107542705A (en) * | 2016-06-23 | 2018-01-05 | 宁波泽泽环保科技有限公司 | A kind of more inlet and multi-exit pressure exchangers |
Also Published As
| Publication number | Publication date |
|---|---|
| IL321914A (en) | 2025-09-01 |
| JP2026500947A (en) | 2026-01-09 |
| CN120513349A (en) | 2025-08-19 |
| EP4646537A1 (en) | 2025-11-12 |
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