WO2024009703A1 - Pigment, and ink composition or coating composition using same - Google Patents
Pigment, and ink composition or coating composition using same Download PDFInfo
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- WO2024009703A1 WO2024009703A1 PCT/JP2023/021867 JP2023021867W WO2024009703A1 WO 2024009703 A1 WO2024009703 A1 WO 2024009703A1 JP 2023021867 W JP2023021867 W JP 2023021867W WO 2024009703 A1 WO2024009703 A1 WO 2024009703A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/05—Metallic powder characterised by the size or surface area of the particles
- B22F1/052—Metallic powder characterised by the size or surface area of the particles characterised by a mixture of particles of different sizes or by the particle size distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/06—Metallic powder characterised by the shape of the particles
- B22F1/068—Flake-like particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/36—Compounds of titanium
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/40—Compounds of aluminium
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/62—Metallic pigments or fillers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/62—Metallic pigments or fillers
- C09C1/64—Aluminium
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
- C09C3/04—Physical treatment, e.g. grinding, treatment with ultrasonic vibrations
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
- C09D11/32—Inkjet printing inks characterised by colouring agents
- C09D11/322—Pigment inks
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
Definitions
- the present invention relates to, for example, pigments used in inks and paints, and ink compositions or paint compositions using the pigments.
- Inkjet printing is a printing method in which minute droplets of ink ejected from an inkjet head land on a recording medium and are fixed through drying, curing, penetration, etc. to form dots, and images are formed when many of these dots come together. It's a method.
- images having glittering properties such as metallic luster may be expressed on substrates (recording media) or objects such as printed matter coated with colored ink compositions on part or all of their surfaces.
- Methods for imparting such glitter include applying ink using metal powder made from brass, aluminum fine particles, etc. by silk screen printing or gravure printing, foil stamping printing using metal foil, and metal foil printing. A thermal transfer method using , etc. has been used.
- Patent Document 1 describes a glitter pigment used in an ink composition discharged by an inkjet method, which is obtained by crushing a thin film formed by vapor deposition or sputtering, and an ink using the same. Compositions are disclosed.
- Patent Document 2 describes a glitter pigment used in an ink composition discharged by an inkjet method, which is obtained by crushing particles formed by an atomization method, and an ink composition using the same. things are disclosed.
- Patent Documents 1 and 2 both require a pulverization step, as is clear from their manufacturing methods. Since the grinding process relies on physical impact, it necessarily has a very wide particle size distribution.
- the width of the particle size distribution is measured, for example, as a volume-based cumulative particle diameter such as D10, D50, D90, etc.
- pigments such as glitter pigments
- compositions such as inks and paints
- they have irregular and distorted shapes and extremely wide particle size distributions due to the grinding process.
- stability of pigments such as dispersibility and sedimentation is insufficient.
- conventional glitter pigments it has been common for conventional glitter pigments to have a very wide particle size distribution, so it was considered inevitable to avoid this problem.
- Attempts have been made to narrow the particle size distribution through filtering, etc., but this is still insufficient, as it is limited by the pulverization process.
- ink that does not contribute to the required glitter or functionality, or that inhibits glitter or functionality contains many particles of unintended sizes and shapes, or has poor printing suitability. and coating compositions, which may result in insufficient glitter and functionality in printed materials and coated materials.
- An object of the present invention is to provide a pigment having a uniform shape with little variation in shape or size, and an ink composition or coating composition using the pigment.
- the present inventors have found that pigments of uniform shape and size can be obtained by a manufacturing method that does not use a pulverization process, thereby solving the above-mentioned problems. , we have completed the present invention. Specifically, the present invention provides the following.
- the volume-based cumulative 50% particle diameter (D50) is 0.1 ⁇ m or more and 10 ⁇ m or less
- the relationship between the volume-based cumulative 10% particle diameter (D10) ( ⁇ m), the volume-based cumulative 50% particle diameter (D50) ( ⁇ m), and the volume-based cumulative 90% particle diameter (D90) ( ⁇ m) is as follows.
- the pigment according to (1) which satisfies the relationship of formula (I). (D90-D10)/D50 ⁇ 1.0...(I)
- the pigment has a first surface and a second surface that are parallel to each other, and a planar view from the first surface side and the second surface side is a polygonal shape having corners.
- the pigment according to any one of (4).
- the pigment according to any one of (1) to (6) has a thickness, which is the distance between the first surface and the second surface, of 10 nm or more and 250 nm or less. .
- a method for producing a printed matter which comprises applying an ink composition containing a pigment according to any one of (1) to (7) onto the surface of a substrate by an inkjet method.
- the present invention it is possible to provide a pigment that can suppress deterioration of stability such as dispersibility and sedimentation, and an ink composition and a coating composition using the pigment.
- FIG. 2 is a schematic diagram of a shaping mold.
- Pigment> [Type of pigment] Pigments include, in addition to colored pigments (coloring materials), pigments containing metals and metal oxides, bright pigments, conductive pigments, insulating pigments, pigments that absorb specific wavelengths, and pigments that reflect specific wavelengths. Examples include materials having optical properties and functionality other than for decorative purposes, but are not particularly limited. Examples of bright pigments include those containing pearl pigments and metal-containing bright pigments.
- Pearl pigments include metal oxides and metal compounds such as mica, fish scale foil, bismuth acid chloride, silicon dioxide, and titanium oxide, and laminates of metal oxides such as titanium oxide/silicon dioxide/titanium oxide. Examples include pigments having pearlescent luster or interference luster.
- the metal contained in the metal-containing pigment includes at least one of simple metals such as aluminum, silver, gold, nickel, chromium, tin, zinc, indium, titanium, copper, and iron; metal compounds; alloys and mixtures thereof; Examples include oxides of these metals and inorganic oxides doped with metals.
- the metal-containing pigment it is preferable to use one containing aluminum, nickel, indium, silver, copper, chromium, or iron.
- a metal-containing glitter pigment containing any one of aluminum, nickel, indium, silver, copper, chromium, and iron it is possible to impart a more suitable metallic luster to the object.
- aluminum is preferred because it is cheaper and easier to process than other metals.
- the ink composition according to this embodiment can provide an effect of imparting a more suitable metallic gloss to the object, while also providing excellent ejection properties of the ink composition.
- the coefficient of variation of the maximum length Lmax on the projection plane when observed from the direction in which the projected area of the pigment is maximum is 10% or less.
- the coefficient of variation of the maximum length Lmax is 10% or less, it has a uniform shape and size, and has an extremely narrow particle size distribution, which reduces dispersibility and sedimentation when used as an ink composition or coating composition.
- the present inventors have found that it is possible to suppress a decrease in stability such as shelf life and shelf life. Moreover, when used as an ink composition for inkjet, inkjet ejection stability and printing unevenness are significantly improved.
- the pigments contained in the ink have the same shape and size, filterability is significantly improved.
- the plane is easily distorted (not smooth) and irregular, and the periphery in plan view is uneven, so it gets caught around the filtration holes, and the pigments tend to stick to each other.
- the pigment may aggregate around the filtration pores and block the filtration pores, resulting in a large amount of pigment not passing through the filtration pores.
- the particles are amorphous and uneven, particles tend to aggregate with each other, resulting in a large amount of pigment not passing through the filtration holes.
- the pigment of the present invention has a uniform shape, uniform size, and uniform plane, the filterability is significantly improved. Note that this is supported by the results of Examples described later.
- Droplet formation may become unstable due to uneven distribution of pigments of different sizes within the head or uneven transmission of pressure for ejecting ink. If the liquid permeability of the filter in the inkjet head deteriorates, ejection failure may occur, such as non-ejection, bending, or scattering, resulting in poor ejection performance, and the ejected ink droplet size and pigment concentration in the ink droplets may become uneven or uneven. It may occur.
- the present invention differs from conventional pigments in that it uses a mold for forming the pigment, which is formed by nanoimprinting, which will be described later. As a result, it is possible to basically obtain particles of the same shape and size depending on the mold, which is unprecedented.
- the maximum length Lmax on the projection plane when observed from the direction in which the projected area of the pigment is maximum is, for example, when the pigment is plate-shaped (also expressed as flat, fine plate, scale-like, etc.) , means the maximum length in plan view measured with a SEM image, and if the plan view is square, it means the length of the diagonal line. If it is columnar or conical, it means the maximum length observed in a SEM (scanning electron microscope) image.
- the coefficient of variation is preferably 10% or less, more preferably 9% or less, even more preferably 8% or less.
- the shape of the pigment has two or more rotational symmetries.
- a pigment has rotational symmetry, it means that it has a shape that is symmetrical about the rotation axis, and it means that it has n rotation axes (n is an integer of 2 or more), and includes a circle.
- the shape is a regular triangular prism, it has three-fold (120 degrees) rotational symmetry, and if it is a regular quadrangular prism, it has four-fold (90 degrees) rotational symmetry.
- a regular triangular pyramid shape with respect to the rotation axis passing through the center of gravity and perpendicular to the base, if it is a regular triangular pyramid shape, it has three times (120 degrees) rotational symmetry, and if it is a regular square pyramid shape, it has four times rotational symmetry. (90 degrees) rotational symmetry.
- the specific shape of the pigment having the above-mentioned rotational symmetry may be plate-shaped (also expressed as flat, fine plate-shaped, scale-shaped, etc.), columnar, or cone-shaped. You can.
- a plate In the case of a plate, it has a first surface and a second surface that are parallel to each other, and when viewed from the first surface side or the second surface side, it has a polygonal shape such as a triangle, square, pentagon, hexagon, etc.
- the shape may be a circle or an ellipse and similar shapes thereof.
- the corner is not limited to a strict corner, but may be a corner formed by a curved surface.
- parallel in the present invention includes not only complete parallelism but also substantial parallelism within a certain error range, that is, substantially parallelism.
- planar view seen from the first surface side or the second surface side means an observed image when a plate-shaped pigment is observed with an SEM.
- the length of one side of the first surface and the second surface is preferably 0.5 ⁇ m or more and 10.0 ⁇ m or less. Further, the thickness is preferably 10 nm or more and 250 nm or less.
- the length of one side of the first and second surfaces is preferably 0.5 ⁇ m or more and 10.0 ⁇ m or less. Further, the thickness is preferably more than 250 nm and not more than 10.0 ⁇ m.
- the length of one side is preferably 0.5 ⁇ m or more and 10.0 ⁇ m or less.
- the thickness (cone height) is preferably 10 nm or more and 10.0 ⁇ m or less.
- the maximum length of one side is preferably set so that the diagonal of the projection plane is 500 nm or more and 10 ⁇ m or less.
- the width of the particle size distribution of the pigment is also measured as a volume-based cumulative particle diameter such as D10, D50, D90, etc., for example.
- the volume-based cumulative 10% particle diameter (D10) ( ⁇ m), the volume-based cumulative 50% particle diameter (D50) ( ⁇ m), and the volume-based cumulative 90% particle diameter (D90) ( ⁇ m) of the pigment are preferably used.
- ⁇ m) satisfies the relationship of the following formula (I), and the volume-based cumulative 50% particle diameter (D50) is 0.5 ⁇ m or more and 10 ⁇ m or less.
- volume-based cumulative 10% particle diameter (D10) in this specification means the particle diameter ( ⁇ m) that is the cumulative 10% calculated from the small diameter side in the volume-based cumulative particle size distribution.
- 50% particle diameter (D50) ( ⁇ m) means the cumulative 50% particle diameter ( ⁇ m) calculated from the small diameter side
- the volume-based cumulative 90% particle diameter (D90) is calculated from the small diameter side. It means the particle diameter ( ⁇ m) that is cumulatively 90%.
- the volume-based cumulative 50% particle diameter (D50) may also be referred to as "volume average particle diameter,” “average particle diameter,” or “median diameter.”
- each particle size may be simply written as “D10", “D50", and "D90".
- a ⁇ B means that A is equivalent to B, or that A is smaller than B (B is larger than A).
- the D10, D50, D90 and thickness of the pigment can be measured using a particle size distribution measuring device or the like. Specifically, it can be measured with "FPIA-3000S” manufactured by Sysmex Corporation, “SALD 7500nano” laser diffraction particle size distribution analyzer manufactured by Shimadzu Corporation, “Accusizer” manufactured by Nippon Entegris LLC, etc. Alternatively, the measurement can be performed using a microscope, a scanning electron microscope (SEM), a transmission electron microscope (TEM), or the like. Specifically, it can be measured with S-4800 manufactured by Hitachi High Technologies, 1510 manufactured by Hitachi High Technologies, Phenon Prox manufactured by Jusco International, etc.
- (D90-D10)/D50 in formula (I) is 1.0 or less, preferably 0.9 or less, and more preferably 0.8 or less.
- (D90-D10)/D50 in formula (I) is preferably greater than zero, more preferably 0.1 or more.
- (D90-D10) in formula (I) is preferably 6.0 or less, more preferably 5.0 or less.
- (D90-D10) in formula (I) is preferably 0.1 or more, more preferably 0.2 or more.
- D90 is preferably 10.0 ⁇ m or less, more preferably 9.0 ⁇ m or less, and even more preferably 8.0 ⁇ m or less.
- D90 is preferably 0.5 ⁇ m or more, more preferably 0.6 ⁇ m or more, and even more preferably 0.7 ⁇ m or more.
- D50 is 10.0 ⁇ m or less, preferably 9.0 ⁇ m or less, more preferably 8.0 ⁇ m or less, and even more preferably 6.0 ⁇ m or less.
- D50 is 0.1 ⁇ m or more, preferably 0.3 ⁇ m or more, more preferably 0.4 ⁇ m or more, and even more preferably 0.5 ⁇ m or more.
- D10 is preferably 7.0 ⁇ m or less, more preferably 6.0 ⁇ m or less, and even more preferably 5.0 ⁇ m or less.
- D10 is 0.1 ⁇ m or more, preferably 0.2 ⁇ m or more, and more preferably 0.3 ⁇ m or more.
- the pigments of the present invention do not undergo a pulverization process after being formed in a large area as in the past, but each pigment is formed using a mold and then peeled off from the mold, resulting in a uniform shape and uniform size. pigments can be obtained directly. Specifically, the following two methods can be exemplified.
- the first manufacturing method is a method in which a substance constituting the pigment is vapor-deposited onto a mold in which a plurality of uneven shapes corresponding to the shape of the pigment are formed to form a vapor-deposited film, and then the vapor-deposited film is peeled from the mold. It is.
- a mold is formed in which a plurality of uneven shapes corresponding to the pigment shape are formed, and the uneven shape of this mold is shaped into a film or a film coated with resin to obtain a shaping mold.
- a process of obtaining a shaping mold by the so-called nanoimprint method a vapor deposition process of forming a thin film along the uneven shape with a predetermined thickness by vapor deposition or sputtering on this mold, and peeling off the thin film from the shaping mold.
- the method further includes, if necessary, a purification step for removing unnecessary size particles by centrifugation or filtration.
- the mold is not limited to a shaping mold, and may be formed by photolithography, which will be described later.
- a dry etching step may be provided after vapor deposition as necessary, and a desired pigment may be produced by repeating the vapor deposition and dry etching steps.
- FIG. 8 is a conceptual perspective view showing an example of the above-mentioned shaping mold.
- this shaping mold 100 on the surface of a shaping base material 150, square irregularities are alternately arranged in a staggered pattern when viewed from above.
- Each of the uneven portions is composed of a square top flat portion 110 constituting the first surface, a square bottom flat portion 120 constituting the second surface, and a vertical side wall 130.
- the vapor deposition process by performing vapor deposition perpendicularly to the xy plane in FIG. By performing this, a square-shaped pigment corresponding to concave and convex planes can be obtained.
- the peeling process may be physical peeling, chemical peeling, a combination thereof, etc., and is not particularly limited, and may be appropriately adjusted depending on the properties of the deposited film and the pigment.
- the standard deviation can be 10% or less.
- the standard deviation of the thickness is preferably 10% or less, more preferably 5% or less, and even more preferably 2% or less.
- the vapor deposition film may also be formed on the uneven side wall 130, but due to the characteristics of the vapor deposition method, it is easier to vapor deposit on the top and bottom surfaces than in the vertical direction.
- the side wall 130 is thinner than the top flat part 110 and the bottom flat part 120, so by applying an appropriate shearing force such as brushing to the xy plane (physical peeling), the vapor deposition film on the side wall 130 can be easily removed. It is possible to separate the pigment from the deposited film (pigment) on the top flat part 110 and the bottom flat part 120 and prevent the pigments from connecting with each other.
- a tabular pigment can be obtained by removing the adhesive layer by, for example, dissolving the adhesive layer.
- a purification process such as centrifugation or classification may preferably be performed to remove undersized particles originating from the side wall.
- a separate purification process such as a filtration process for removing non-imprinted portions and upper-sized fragments may be provided.
- the thickness may become uneven on the inclined surface or shadows may be formed, making it impossible to completely vapor deposit at the desired location.
- a pigment having rotational symmetry cannot be obtained, and the yield of the pigment also decreases.
- oblique vapor deposition is often performed in a batch manner for small areas, it is difficult to increase productivity.
- the second manufacturing method involves plating a substance constituting the pigment onto a mold in which a plurality of uneven shapes corresponding to the shape of the pigment are formed, and then peeling off the plating film from the mold. Note that plating is used to include the so-called electroforming method.
- a mold forming process in which a mold is formed with a plurality of uneven shapes corresponding to the shape of the pigment using photolithography, and a film formation process in which a plating film is formed by plating (electroforming) only on the concave portions of this mold. step, and a peeling step of peeling off the coating from the mold, and further includes a filtration step of removing unnecessary sizes by filtering, if necessary.
- the mold is not limited to photolithography, and may be formed using the above-mentioned shaping mold.
- a uniform pigment with a uniform shape corresponding to an uneven shape can be obtained, and it is particularly suitable for obtaining a pigment having a thickness such as a columnar shape or a conical shape.
- a protective layer may be formed (coated) on the surface of the pigment.
- the protective layer is a non-metallic protective layer.
- the non-metallic protective layer include a layer made of a hydrophobic compound such as a resin or a fatty acid compound.
- a hydrophobic compound such as a resin or a fatty acid compound.
- the protective layer is preferably made of a hydrophobic compound.
- hydrophobic compound examples include compounds having a structure such as an alkyl group having 4 or more carbon atoms, an aromatic group, an alicyclic group, a trifluoro group, etc., and which do not dissolve in water, and the above-mentioned resins.
- the ink composition or coating composition (hereinafter also simply referred to as composition) of the present invention contains the above pigment.
- the ink composition or coating composition may be solvent-based (non-aqueous), water-based, or active energy ray-curable, and is not particularly limited.
- an ink composition it is suitably used as an ink composition discharged by an inkjet method.
- this ink composition is ejected onto an object by an inkjet method, the ink composition is applied to the surface of the object, and when the pigment is a glitter pigment, the object has a metallic or pearlescent appearance. Glossiness (glitter) can be imparted.
- materials that have functions other than decoration such as conductive pigments, insulating pigments, pigments that absorb specific wavelengths, and pigments that reflect specific wavelengths, those functions can be imparted.
- the term "substrate” may be the surface of the recording medium itself, or may be one in which a colored ink composition or a primer is applied to a part or the entire surface of the recording medium, and there are no particular limitations. It is not something that will be done. It is also used not only for inkjet, but also for ink (paint) used in dispensers, ink (paint) used in coaters, sprayers, etc., ink used in offset and gravure printing, toner, etc. can.
- the pigment of the present invention is a uniformly shaped particle that can be obtained without the need for a pulverization process, so there is no distortion or deterioration of structure and functionality caused by general physical pulverization, and it has excellent dispersibility. It is easy to add to ink compositions and coating compositions.
- the composition may be an aqueous composition, an active energy ray-curable composition that is cured by irradiation with active energy rays, or a non-aqueous composition.
- a non-aqueous ink composition is an ink composition that does not contain water.
- "contains no water” means that the ink composition is manufactured without intentionally containing water, for example, water vapor contained in the atmosphere or contained in additives. Water that is contained due to reasons not intended by the manufacturer, such as water contained in the product, is not considered.
- the content of the pigment contained in the composition is not particularly limited, but the lower limit of the content of the pigment is preferably 0.3% by mass or more, and 0.5% by mass based on the total amount of the ink composition.
- the content is more preferably at least 1.0% by mass, and even more preferably at least 1.0% by mass.
- the upper limit of the pigment content is not particularly limited, but in the case of inkjet inks, it is preferably 5.0% by mass or less, and preferably 4.0% by mass or less based on the total amount of the ink composition.
- the content is more preferably 3.0% by mass or less. Since the pigment of the present invention has extremely high uniformity, good glitter can be obtained even with a small content, and dischargeability can be maintained even with a large content, so it is possible to obtain good functionality. It has the characteristic that it can be done.
- the content of pigment in the paint composition is preferably 40% by mass or less, and preferably 35% by mass or less.
- the content is more preferably 30% by mass or less.
- the content of the ink composition is preferably 30% by mass or less, more preferably 25% by mass or less, and 20% by mass or less. It is more preferable that In the case of an ink composition used in offset printing or the like, it is preferably at most 25% by mass, more preferably at most 20% by mass, and even more preferably at most 15% by mass.
- the lower limit is preferably 1.0% by mass or more, more preferably 3.0% by mass or more, and even more preferably 5.0% by mass or more.
- the method for producing the composition of the present invention involves adding a bright pigment and other necessary components such as an organic solvent, water, a polymerizable compound, a dispersant, a surfactant, a resin, a polymerization initiator, and a pH adjuster.
- a composition can be produced by mixing the following.
- a non-aqueous composition it can be prepared by adding an organic solvent, a bright pigment, and if necessary a resin, a surfactant, etc.; After adding a resin, a surfactant, and other ingredients as necessary, a method of preparing a glitter pigment, a resin, a surfactant, and other ingredients as necessary are added to an organic solvent. Examples include a method of preparing by adding a pigment.
- a method of preparing by adding a pigment For example, in the case of an aqueous composition, it can be prepared by adding water, an organic solvent, a glitter pigment, and if necessary a resin, an additive, etc., or it can be prepared by adding a glitter pigment and a surface treatment agent to an organic solvent.
- a method of preparing a composition by adding a polymerizable compound, a polymerization initiator, a glittering pigment, an oligomer, a polymer, an additive, etc. as necessary, or a method of preparing a composition by adding a glittering compound to an organic solvent examples include a method of preparing by adding a pigment and a dispersant, and then adding a polymerizable compound, a polymerization initiator, and other components as necessary.
- a polymerizable compound is a compound having an ethylenically unsaturated double bond that is polymerized by irradiation with active energy rays.
- Active energy rays include ultraviolet rays (UV), electron beams (EB), and the like.
- a coated product such as a printed matter obtained using the composition according to the above embodiment or a coating film obtained using the coating composition includes a base material (recording medium) and a base material (recording medium).
- the pigment is a glittering pigment, metallic luster can be imparted to the object.
- the substrate is not particularly limited, and may be a non-absorbent substrate such as a resin substrate, metal plate, or glass, or an absorbent substrate such as paper or cloth.
- a variety of base materials can be used, including a base material with a surface coating such as a base material provided with a layer.
- Non-absorbent base materials include polyester resins (polyethylene terephthalate, polyethylene naphthalate), polypropylene synthetic paper, polyolefin resins (polypropylene resins, polyethylene resins, etc.), acrylic resins, polystyrene resins, and polycarbonate resins.
- resin base materials such as ABS resin, vinyl chloride resin, and polyimide resin, metal, metal foil coated paper, glass, synthetic rubber, and natural rubber.
- absorbent substrate examples include cardboard, medium-quality paper, high-quality paper, synthetic paper, cotton, synthetic fabric, silk, hemp, fabric, nonwoven fabric, and leather.
- the surface-coated base material examples include coated paper, art paper, cast paper, lightweight coated paper, lightly coated paper, and the like.
- various base materials having an ink absorbing layer can also be used.
- a primer may be applied to the substrate.
- Primers are applied to the surface of a substrate (recording medium) to improve the fixing properties of colored ink compositions containing coloring materials (dyes and pigments) and compositions containing glitter pigments, and to suppress bleeding. It has a function to improve image quality.
- a colored ink composition is an ink composition containing a coloring material (dye/pigment) that is different from a glittering pigment and is used in ordinary ink compositions. Furthermore, printing with a colored ink composition may be performed before or after printing with the glitter ink composition.
- This colored ink composition may be an active energy ray-curable ink composition or a non-aqueous ink composition that contains a coloring material and does not contain water. It may also be an aqueous ink composition.
- a plurality of ink compositions for example, a plurality of ink compositions including yellow ink, magenta ink, cyan ink, and black ink may be used. Note that this colored ink composition may contain a resin.
- the method of applying this colored ink composition is not particularly limited. Examples include a spray method, a coater method, an inkjet method, a gravure method, a flexo method, and the like. Among these, it is preferable to discharge (coat) by an inkjet method. If the inkjet method is used, it is easy to discharge (coat) to any location on the base material or to discharge (coat) the entire surface of the base material.
- the coloring material of the colored ink composition is not particularly limited, and may be dye-based or pigment-based, but pigment-based ink with good water resistance, light resistance, etc. Preference is given to using compositions.
- Pigments that can be used in the colored ink composition are not particularly limited. Examples include organic pigments or inorganic pigments used in conventional ink compositions. These may be used alone or in combination of two or more. Specific organic pigments include, for example, insoluble azo pigments, soluble azo pigments, derivatives from dyes, phthalocyanine organic pigments, quinacridone organic pigments, perylene organic pigments, perinone organic pigments, dioxazine organic pigments, and nickel azo pigments.
- inorganic pigments such as organic solid solution pigments such as solid solution pigments include titanium oxide and zinc oxide, and examples of other pigments include carbon black and the like.
- Pigments that can be used in the ink composition may be a combination of multiple organic pigments or inorganic pigments, or a combination of a pigment dispersion dispersed in a water-soluble solvent using a pigment dispersant and a self-dispersed pigment. There may be.
- An overcoat agent may be applied to the surface of the printed matter.
- the overcoat agent is formed on the uppermost surface of the printed matter (for example, the surface of the colored ink composition) and has the function of improving the durability of the printed matter.
- the overcoat agent may be an active energy ray-curable ink composition, a nonaqueous ink composition that does not contain water, or an aqueous ink composition that contains water.
- the overcoat agent is, for example, a colored ink composition containing the above-mentioned coloring material (dye/pigment), which has a resin component or a polymerizable compound as its main component, and excludes or reduces the amount of the coloring material so that the color is not visible.
- An ink composition prepared as described above may also be used.
- Adhesion with the colored ink composition or glitter ink composition can be improved by using an overcoat agent having the same composition as the colored ink composition or glitter ink composition.
- the overcoat agent may be, for example, a conventionally known overcoat agent.
- any method may be used to apply the overcoat agent to the surface of the printed matter, such as spray application, application using cloth or sponge, dispenser, brush application, coater, gravure printing, flexographic printing, Any method such as silk screen printing, inkjet printing, or thermal transfer method may be used.
- any printing method or coating method can be applied, such as offset, gravure, silk screen, toner, spray, dispenser, etc. It is applicable to either method. Among these, when used in the inkjet method, the ejection stability is high and it is well applicable.
- the inkjet recording device can be applied to any inkjet recording device such as a piezo type, a thermal type, an electrostatic type, etc. From the viewpoint of versatility and high definition, the piezo method is preferable.
- the inkjet recording apparatus may be equipped with a drying mechanism such as a heater or a feeder in order to dry the ink composition (for example, glitter ink composition) discharged by the inkjet method.
- a drying mechanism such as a heater or a feeder in order to dry the ink composition (for example, glitter ink composition) discharged by the inkjet method.
- the glitter pigment contained in an ink composition has a particle diameter controlled within a predetermined range, so it has high inkjet ejection stability, and recording using this ink composition By this method it is possible to obtain printed matter with a desired metallic tone.
- a recording method in which a composition (for example, a glitter ink composition) according to the above embodiment is discharged onto the surface of a base material can also be defined as a method for producing a printed matter and a printed matter. For example, it is possible to obtain printed matter with a desired metallic tone by a method of manufacturing printed matter using a glitter ink composition.
- Example 1 A shaping mold having a square uneven shape in a plan view as shown in FIG. A thin aluminum film having a predetermined average film thickness was formed on the mold (in the table, it is labeled "NIP-vapor deposition"; the same applies to Examples 2 to 8). After that, it goes through a peeling process that applies physical shear using brush rollers, centrifugation to remove particles with a specific gravity that is lighter than the target particles, and a purification process that includes filtration to remove dust and some upper-sized fragments.
- Example 1 A bright pigment (A-1) of Example 1 was obtained.
- Example 2 Same as Example 1 except that the shaping mold and vapor deposition conditions were changed, and the average value of the major axis length was 1.4 ⁇ m, the coefficient of variation (Cv value) of the major axis length was 7%, and the thickness was 0.03 ⁇ m.
- a plate-shaped glitter pigment (A-2) of Example 2 was obtained.
- FIG. 1 is a SEM image of the glitter pigment of Example 2.
- Example 3 Same as Example 1 except that the shaping mold and vapor deposition conditions were changed, and the average value of the major axis length was 2.8 ⁇ m, the coefficient of variation (Cv value) of the major axis length was 3%, and the thickness was 0.10 ⁇ m.
- a plate-shaped glitter pigment (A-3) of Example 3 was obtained.
- Example 4 Same as Example 1 except that the shaping mold and vapor deposition conditions were changed, and the average value of the major axis length was 7.1 ⁇ m, the coefficient of variation (Cv value) of the major axis length was 3%, and the thickness was 0.25 ⁇ m.
- a plate-shaped glitter pigment (A-4) of Example 4 was obtained.
- FIG. 2 is a SEM image of the glitter pigment of Example 4.
- Example 5 The vapor deposition material was changed to chromium (Cr), the shaping type and vapor deposition conditions were changed, and the average value of the major axis length was 2.3 ⁇ m, the coefficient of variation (Cv value) of the major axis length was 3%, and the thickness was 0.
- a plate-shaped bright pigment (A-5) of Example 5 was obtained in the same manner as in Example 1 except that the thickness was 10 ⁇ m.
- Example 6 A shaping mold with a quadrangular pyramidal uneven shape was created using the nanoimprint method, the vapor deposition material was changed to titanium oxide (TiO 2 ), the shaping mold and the vapor deposition conditions were changed, and the major axis length (diagonal length of the bottom surface) was changed to titanium oxide (TiO 2 ).
- a square pyramid shape was prepared in the same manner as in Example 1, except that the average value of the diameter) was 2.8 ⁇ m, the coefficient of variation of the major axis length (Cv value) was 7%, and the thickness (cone height) was 0.50 ⁇ m.
- a bright pigment (A-6) of Example 6 was obtained.
- Example 7 The vapor deposition material was changed to a three-layer structure of titanium oxide (TiO 2 )-silicon oxide (SiO 2 )-titanium oxide (TiO 2 ), and the shaping type and vapor deposition conditions were changed so that the average value of the major axis length was 2.
- the bright pearl pigment of Example 7 (A-7) was prepared in the same manner as in Example 1 except that the coefficient of variation (Cv value) of the major axis length was 3% and the thickness was 0.20 ⁇ m. I got it.
- Example 8 A shaping mold having a concavo-convex shape in the shape of a truncated pyramid (with tapered sides) was created using the nanoimprint method, the deposition material was changed to silver (Ag), the shaping mold and deposition conditions were changed, and the major axis length was adjusted. Same as Example 1 except that the average value of the length (diagonal length of one base) was 1.4 ⁇ m, the coefficient of variation (Cv value) of the major axis length was 8%, and the thickness (cone height) was 0.50 ⁇ m. Then, a glitter pigment (A-8) of Example 8 in the shape of a truncated quadrangular pyramid was obtained.
- Example 9 A mold having a square uneven shape in plan view was created by photolithography, and a thin copper (Cu) film having a predetermined average film thickness was formed on the mold using electroforming (in the table, (Denoted as "electroforming"; the same applies to Example 10). After that, it goes through a peeling process that applies physical shear using brush rollers, centrifugation to remove particles with a specific gravity that is lighter than the target particles, and a purification process that includes filtration to remove dust and some upper-sized fragments.
- FIG. 3 is a SEM image of the glitter pigment of Example 9.
- Example 10 A mold having a rectangular parallelepiped uneven shape was created by photolithography, and copper (Cu) having a predetermined average thickness was electroformed in the recessed portions of the mold using electroforming. After that, it goes through a peeling process that applies physical shear using brush rollers, centrifugation to remove particles with a specific gravity that is lighter than the target particles, and a purification process that includes filtration to remove dust and some upper-sized fragments.
- Table 1 the luminescence of Example 10 in the shape of a rectangular parallelepiped, having an average value of the major axis length of 3.5 ⁇ m, a coefficient of variation (Cv value) of the major axis length of 5%, and a thickness of 2.0 ⁇ m.
- a pigment (A-10) was obtained.
- FIG. 4 is a side view SEM image of the glitter pigment of Example 10.
- ⁇ Comparative example 1> A resin layer coating solution consisting of 3.0% by mass of cellulose acetate butyrate (butylation rate 35-39%, manufactured by Kanto Kagaku Co., Ltd.) and 97% by mass of isopropanol was uniformly coated on a PET film with a thickness of 100 ⁇ m using a bar coating method. A thin resin layer was formed on the PET film by coating the resin on the PET film and drying it at 60°C for 10 minutes. Next, an aluminum thin film having an average thickness of 0.02 ⁇ m was formed on the resin layer using a vacuum evaporation apparatus (Vacuum Devices Co., Ltd. model VE-1010 vacuum evaporation apparatus).
- a vacuum evaporation apparatus Vauum Devices Co., Ltd. model VE-1010 vacuum evaporation apparatus
- the laminate of the resin layer and aluminum layer formed by the above method was immersed in diethylene glycol diethyl ether, and peeled from the PET film and micronized using a VS-150 ultrasonic dispersion machine (manufactured by As One Corporation). - A dispersion treatment was performed at the same time to obtain a bright pigment dispersion (in the table, it is marked as "vapor deposition-dispersion"; the same applies to Comparative Examples 2 and 3).
- the obtained metallic pigment dispersion was filtered using a SUS mesh filter to remove coarse particles.
- the filtrate is placed in a round-bottomed flask, and diethylene glycol diethyl ether is distilled off using a rotary evaporator.
- the particle size of the bright pigment is adjusted by changing the ultrasonic intensity, treatment time, and filter opening.
- the flat plate-shaped comparative example 1 has an average value of the major axis length of 1.1 ⁇ m, a coefficient of variation (Cv value) of the major axis length of 50%, and a thickness of 0.02 ⁇ m.
- a bright pigment (A-11) was obtained.
- FIG. 5 is a SEM image of the glitter pigment of Comparative Example 1.
- a plate-shaped comparative example 2 was prepared in the same manner as in Example 1, except that the average value of the major axis length was 2.0 ⁇ m, the coefficient of variation (Cv value) of the major axis length was 60%, and the thickness was 0.05 ⁇ m.
- a bright pigment (A-12) was obtained.
- a flat plate-shaped comparative example 2 was prepared in the same manner as in Example 1, except that the average value of the major axis length was 3.1 ⁇ m, the coefficient of variation (Cv value) of the major axis length was 64%, and the thickness was 0.10 ⁇ m.
- a bright pigment (A-13) was obtained.
- ⁇ Comparative example 5> Obtained by coating natural mica with a high refractive metal oxide film, the average value of the major axis length is 16.9 ⁇ m, the coefficient of variation (Cv value) of the major axis length is 69%, and the thickness is 0.50 ⁇ m. , a plate-shaped bright pearl pigment (A-15) of Comparative Example 5 was obtained (marked as "coated” in the table).
- FIG. 7 is a SEM image of the glitter pigment of Comparative Example 5.
- volume-based cumulative 10% particle diameter (D10), volume-based cumulative 50% particle diameter (D50), volume-based cumulative 90% particle diameter (D90), (D90-D10)/D50, and film thickness of Examples and Comparative Examples are shown in Table 1.
- the particle size was measured using a laser diffraction particle size distribution meter "SALD 7500nano" manufactured by Shimadzu Corporation. Table 1 shows the measurement results.
- Ink Composition An ink composition was produced using the above-mentioned "glitter pigment dispersion". Specifically, the above glittering pigment dispersion, water (B-1), various organic solvents (B-2 to B-4), and resin (C-1: cellulose acetate butyl) shown in Table 2 were used. Inks of Examples and Comparative Examples were prepared using a rate resin, C-2: polyvinyl alcohol (degree of polymerization 500)), and a surfactant (D-1, D-2) so that the ratios were as shown in Table 3 below. After mixing the composition, the composition was stirred for 24 hours and irradiated with ultrasonic waves for 10 minutes to adjust the composition. The blending amount unit in Table 3 is mass %.
- an ink composition containing a glittering pigment with a variation coefficient of maximum length Lmax of 10% or less and having two or more rotational symmetry has inkjet ejection stability. I can see that it is something.
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Abstract
Description
本発明は、たとえば、インクや塗料に用いられる顔料、及びそれを用いたインク組成物または塗料組成物に関する。 The present invention relates to, for example, pigments used in inks and paints, and ink compositions or paint compositions using the pigments.
近年、印刷物の小ロット多品種化が進んでおり、従来のオフセット方式やグラビア方式の印刷方法の代替として、オンデマンドプリントであるインクジェット方式の印刷方法が注目されている。インクジェット方式の印刷方法は、従来の印刷方法と比較して、簡便であり、経済性や省エネルギー性等のメリットを有する。インクジェット方式は、インクジェットヘッドから吐出したインクの微小液滴が記録媒体に着弾した後、乾燥、硬化、浸透等により定着してドットを形成し、このドットが多数集まることによって画像が形成される印刷方法である。 In recent years, there has been an increase in the diversification of small lots of printed matter, and inkjet printing methods, which are on-demand prints, are attracting attention as an alternative to conventional offset printing methods and gravure printing methods. Inkjet printing methods are simpler than conventional printing methods, and have advantages such as economic efficiency and energy saving. Inkjet printing is a printing method in which minute droplets of ink ejected from an inkjet head land on a recording medium and are fixed through drying, curing, penetration, etc. to form dots, and images are formed when many of these dots come together. It's a method.
また、基材(記録媒体)やその表面の一部又は全面に着色インク組成物が塗布された印刷物等の被体に金属調光沢等の光輝性を有する画像を表現することが行われることがある。このような光輝性を付与する手法として、真鍮、アルミニウム微粒子等から作製された金属粉を用いたインキをシルクスクリーン印刷や、グラビア印刷によって塗布する方式や、金属箔を用いた箔押し印刷、金属箔を用いた熱転写方式等が用いられてきた。 In addition, images having glittering properties such as metallic luster may be expressed on substrates (recording media) or objects such as printed matter coated with colored ink compositions on part or all of their surfaces. be. Methods for imparting such glitter include applying ink using metal powder made from brass, aluminum fine particles, etc. by silk screen printing or gravure printing, foil stamping printing using metal foil, and metal foil printing. A thermal transfer method using , etc. has been used.
そして、近年、光輝性を有する塗膜を形成する上記の方法の他に、インクジェット方式の印刷方法への応用例が数多く見受けられるようになってきており、インクジェット方式を用いた光輝性加飾印刷は、主としてインクジェットプリンター等を用いて行われる。 In recent years, in addition to the above-mentioned method of forming a glittering coating film, there have been many applications of inkjet printing methods, such as glittering decorative printing using an inkjet method. This is mainly carried out using an inkjet printer or the like.
例えば、特許文献1には、インクジェット法によって吐出されるインク組成物に用いられる光輝性顔料であって、蒸着やスパッタリングで形成された薄膜を粉砕して得られる光輝性顔料及びそれを用いたインク組成物が開示されている。 For example, Patent Document 1 describes a glitter pigment used in an ink composition discharged by an inkjet method, which is obtained by crushing a thin film formed by vapor deposition or sputtering, and an ink using the same. Compositions are disclosed.
また、特許文献2には、インクジェット法によって吐出されるインク組成物に用いられる光輝性顔料であって、アトマイズ法で形成された粒子を粉砕して得られる光輝性顔料及びそれを用いたインク組成物が開示されている。 Further, Patent Document 2 describes a glitter pigment used in an ink composition discharged by an inkjet method, which is obtained by crushing particles formed by an atomization method, and an ink composition using the same. things are disclosed.
特許文献1、2の顔料は、その製造方法から明らかなように、いずれも粉砕工程を必要とする。粉砕工程は物理的な衝撃によるものであるが故に、必然的に非常に広い粒度分布を有する。粒度分布の幅は、たとえば、D10、D50、D90などの体積基準累積粒子径として測定される。 The pigments of Patent Documents 1 and 2 both require a pulverization step, as is clear from their manufacturing methods. Since the grinding process relies on physical impact, it necessarily has a very wide particle size distribution. The width of the particle size distribution is measured, for example, as a volume-based cumulative particle diameter such as D10, D50, D90, etc.
インクや塗料などの組成物中に、光輝性顔料などの顔料を用いる場合、粉砕工程に由来する、不定形で歪な形状や非常に広い粒度分布で大きさのバラツキが存在するということによって、たとえば、顔料の分散性や沈降性などの安定性が不十分という問題が存在する。しかしながら、上記のように、従来の光輝性顔料は非常に広い粒度分布を有することが従来一般的であるために、この課題の回避は不可避と考えられていた。フィルタリングなどで粒度分布を狭める試みも行われているが、そもそも粉砕工程を経ているために限界があり、未だ十分ではない。また、そのため、必要とされる光輝性や機能等に寄与しない、または光輝性や機能性を阻害する、目的としない大きさや形状の粒子が多く含有されることになったり、印刷適正が劣るインクおよび塗料組成物となったりすることにより、印刷物や塗布物において、光輝性や機能の発現が不十分なものとなる場合があった。 When pigments such as glitter pigments are used in compositions such as inks and paints, they have irregular and distorted shapes and extremely wide particle size distributions due to the grinding process. For example, there is a problem that the stability of pigments such as dispersibility and sedimentation is insufficient. However, as mentioned above, it has been common for conventional glitter pigments to have a very wide particle size distribution, so it was considered inevitable to avoid this problem. Attempts have been made to narrow the particle size distribution through filtering, etc., but this is still insufficient, as it is limited by the pulverization process. In addition, as a result, ink that does not contribute to the required glitter or functionality, or that inhibits glitter or functionality, contains many particles of unintended sizes and shapes, or has poor printing suitability. and coating compositions, which may result in insufficient glitter and functionality in printed materials and coated materials.
上述の顔料をインクジェット法におけるインク組成物に適用した場合、形状や大きさのバラツキは、吐出性等のインクジェットインクとしての性能にも影響を及ぼす。 When the above-mentioned pigment is applied to an ink composition for an inkjet method, variations in shape and size also affect performance as an inkjet ink, such as ejection properties.
本発明は、形状や大きさのバラツキが少ない均一な形状の顔料、及び、それを用いたインク組成物や塗料組成物を提供することを目的とする。 An object of the present invention is to provide a pigment having a uniform shape with little variation in shape or size, and an ink composition or coating composition using the pigment.
本発明者らは、上記課題を解決するために鋭意検討をした結果、粉砕工程を用いない製造方法によって、均一形状、均一サイズの顔料を得ることができ、それにより上記課題を解決できることを見出し、本発明を完成するに至った。具体的には、本発明は、以下のものを提供する。 As a result of intensive studies to solve the above-mentioned problems, the present inventors have found that pigments of uniform shape and size can be obtained by a manufacturing method that does not use a pulverization process, thereby solving the above-mentioned problems. , we have completed the present invention. Specifically, the present invention provides the following.
(1)顔料の投影面積が最大となる方向から観察した際の、投影面における最大長さLmaxの変動係数が10%以下である、2回以上の回転対称性を有する顔料。 (1) A pigment with rotational symmetry of two or more times, in which the coefficient of variation of the maximum length Lmax in the projection plane is 10% or less when observed from the direction in which the projected area of the pigment is maximum.
(2)体積基準累積50%粒子径(D50)が、0.1μm以上10μm以下であって、
体積基準累積10%粒子径(D10)(μm)と、前記体積基準累積50%粒子径(D50)(μm)と、体積基準累積90%粒子径(D90)(μm)との関係が以下の式(I)の関係を満たす、(1)に記載の顔料。
(D90-D10)/D50≦1.0 ・・・(I)
(2) The volume-based cumulative 50% particle diameter (D50) is 0.1 μm or more and 10 μm or less,
The relationship between the volume-based cumulative 10% particle diameter (D10) (μm), the volume-based cumulative 50% particle diameter (D50) (μm), and the volume-based cumulative 90% particle diameter (D90) (μm) is as follows. The pigment according to (1), which satisfies the relationship of formula (I).
(D90-D10)/D50≦1.0...(I)
(3)前記顔料が光輝性顔料である、(1)又は(2)に記載の顔料。 (3) The pigment according to (1) or (2), wherein the pigment is a glittering pigment.
(4)インクジェット法によって吐出されるインク組成物に用いられる、(1)から(3)のいずれかに記載の顔料。 (4) The pigment according to any one of (1) to (3), which is used in an ink composition discharged by an inkjet method.
(5)前記顔料が、互いに平行な第1面及び第2面を有し、前記第1面側及び第2面側からの平面視が、角部を有する多角形状である、(1)から(4)のいずれかに記載の顔料。 (5) From (1), the pigment has a first surface and a second surface that are parallel to each other, and a planar view from the first surface side and the second surface side is a polygonal shape having corners. The pigment according to any one of (4).
(6)前記最大長さLmaxが、0.5μm以上10μm以下である、(1)から(5)のいずれかに記載の顔料。 (6) The pigment according to any one of (1) to (5), wherein the maximum length Lmax is 0.5 μm or more and 10 μm or less.
(7)前記顔料が板状の場合、前記第1面と前記第2面との距離である厚さが、10nm以上250nm以下である、(1)から(6)のいずれかに記載の顔料。 (7) When the pigment is plate-shaped, the pigment according to any one of (1) to (6) has a thickness, which is the distance between the first surface and the second surface, of 10 nm or more and 250 nm or less. .
(8)前記顔料形状に対応する凹凸形状が複数形成されている型上に、前記顔料を構成する物質を蒸着して蒸着膜を形成後、前記型から前記蒸着膜を剥離する、(1)から(7)のいずれかに記載の顔料の製造方法。 (8) After forming a deposited film by depositing a substance constituting the pigment on a mold in which a plurality of uneven shapes corresponding to the shape of the pigment are formed, (1) peeling off the deposited film from the mold. The method for producing a pigment according to any one of (7) to (7).
(9)前記顔料形状に対応する凹凸形状が複数形成されている型上に、前記顔料を構成する物質をメッキ被膜後、前記型からメッキ被膜を剥離する、(1)から(7)のいずれかに記載の顔料の製造方法。 (9) Any one of (1) to (7), including plating a substance constituting the pigment on a mold in which a plurality of uneven shapes corresponding to the shape of the pigment are formed, and then peeling off the plating film from the mold. A method for producing the pigment described in Crab.
(10)(1)から(7)のいずれかに記載の顔料を含むインク組成物または塗料組成物。 (10) An ink composition or coating composition containing the pigment according to any one of (1) to (7).
(11)基材の表面に、(1)から(7)のいずれかに記載の顔料を含むインク組成物または塗料組成物が塗布された塗布物。 (11) A coated product in which an ink composition or a coating composition containing the pigment according to any one of (1) to (7) is applied to the surface of a base material.
(12)基材の表面に、(1)から(7)のいずれかに顔料を含むインク組成物をインクジェット法により塗布する印刷物の製造方法。 (12) A method for producing a printed matter, which comprises applying an ink composition containing a pigment according to any one of (1) to (7) onto the surface of a substrate by an inkjet method.
(13)基材の表面に、(1)から(7)のいずれかに記載の顔料を含むインク組成物をインクジェット法により塗布する記録方法。 (13) A recording method in which an ink composition containing the pigment according to any one of (1) to (7) is applied to the surface of a substrate by an inkjet method.
本発明によれば、分散性や沈降性などの安定性が低下することを抑制できる顔料、及び、それを用いたインク組成物や塗料組成物を提供できる。 According to the present invention, it is possible to provide a pigment that can suppress deterioration of stability such as dispersibility and sedimentation, and an ink composition and a coating composition using the pigment.
以下、本発明の具体的な実施形態について詳細に説明するが、本発明は、以下の実施形態に何ら限定されるものではなく、本発明の目的の範囲内において、適宜変更を加えて実施することができる。 Hereinafter, specific embodiments of the present invention will be described in detail, but the present invention is not limited to the following embodiments, and may be implemented with appropriate changes within the scope of the purpose of the present invention. be able to.
<1.顔料>
[顔料の種類]
顔料としては、着色顔料(色材)以外に、金属および金属酸化物を含有する顔料、光輝性顔料、導電性顔料、絶縁性顔料、特定波長を吸収する顔料、特定波長を反射する顔料などの加飾目的以外の光学特性や機能性を持つ材料等が挙げられるが、特に限定されない。光輝性顔料としては、たとえばパール顔料や金属含有光輝性顔料を含むものが挙げられる。
<1. Pigment>
[Type of pigment]
Pigments include, in addition to colored pigments (coloring materials), pigments containing metals and metal oxides, bright pigments, conductive pigments, insulating pigments, pigments that absorb specific wavelengths, and pigments that reflect specific wavelengths. Examples include materials having optical properties and functionality other than for decorative purposes, but are not particularly limited. Examples of bright pigments include those containing pearl pigments and metal-containing bright pigments.
パール顔料としては、雲母、魚鱗箔、酸塩化ビスマス、二酸化ケイ素、酸化チタンなどの金属酸化物、金属化合物、および、酸化チタン/二酸化ケイ素/酸化チタンなどの、金属酸化物の積層体等の、真珠光沢や干渉光沢を有する顔料が挙げられる。 Pearl pigments include metal oxides and metal compounds such as mica, fish scale foil, bismuth acid chloride, silicon dioxide, and titanium oxide, and laminates of metal oxides such as titanium oxide/silicon dioxide/titanium oxide. Examples include pigments having pearlescent luster or interference luster.
金属含有顔料に含有される金属としては、アルミニウム、銀、金、ニッケル、クロム、錫、亜鉛、インジウム、チタン、銅、鉄等の単体金属;金属化合物;合金およびそれら混合物の少なくとも1種、およびそれらの金属の酸化物、および無機酸化物に金属をドープしたもの、等を挙げることができる。金属含有顔料としてはアルミニウム、ニッケル、インジウム、銀、銅、クロム、鉄のいずれかを含むものを使用することが好ましい。金属含有光輝性顔料としては、アルミニウム、ニッケル、インジウム、銀、銅、クロム、鉄のいずれかを含むものを用いることで、被体により好適な金属調の光沢性を付与することができる。特に、アルミニウムは、他の金属と比べて安価で加工が容易であり、好ましい。本実施の形態に係るインク組成物は、被体により好適な金属調の光沢性を付与するという効果を享受しつつ、インク組成物の吐出性に優れたものとすることが可能となる。 The metal contained in the metal-containing pigment includes at least one of simple metals such as aluminum, silver, gold, nickel, chromium, tin, zinc, indium, titanium, copper, and iron; metal compounds; alloys and mixtures thereof; Examples include oxides of these metals and inorganic oxides doped with metals. As the metal-containing pigment, it is preferable to use one containing aluminum, nickel, indium, silver, copper, chromium, or iron. By using a metal-containing glitter pigment containing any one of aluminum, nickel, indium, silver, copper, chromium, and iron, it is possible to impart a more suitable metallic luster to the object. In particular, aluminum is preferred because it is cheaper and easier to process than other metals. The ink composition according to this embodiment can provide an effect of imparting a more suitable metallic gloss to the object, while also providing excellent ejection properties of the ink composition.
[顔料の最大長さ]
本発明においては、顔料の投影面積が最大となる方向から観察した際の、投影面における最大長さLmaxの変動係数が10%以下である。
[Maximum length of pigment]
In the present invention, the coefficient of variation of the maximum length Lmax on the projection plane when observed from the direction in which the projected area of the pigment is maximum is 10% or less.
最大長さLmaxの変動係数が10%以下であることにより、均一形状、均一サイズであり、極めて粒径分布が狭く、これにより、インク組成物や塗料組成物として用いた場合、分散性や沈降性などの安定性や保存性が低下することを抑制できることが本発明者らによって判明した。また、インクジェット用のインク組成物として用いた場合には、インクジェット吐出安定性や印字ムラが格段に改善される。 Since the coefficient of variation of the maximum length Lmax is 10% or less, it has a uniform shape and size, and has an extremely narrow particle size distribution, which reduces dispersibility and sedimentation when used as an ink composition or coating composition. The present inventors have found that it is possible to suppress a decrease in stability such as shelf life and shelf life. Moreover, when used as an ink composition for inkjet, inkjet ejection stability and printing unevenness are significantly improved.
インク中に含まれる顔料が、同一形状、かつ同一サイズの顔料であることにより、ろ過性が格段に向上する。例えば、従来の板状の光輝性顔料では、平面が歪易く(平滑でなく)、不定形で、平面視の周縁は凹凸が多いため、ろ過孔の周囲に引っ掛かってしまい、また、顔料同士がろ過孔の周囲で凝集してろ過孔を塞ぐ場合があり、結果としてろ過孔を通過しない顔料が多くなる。また、不定形形状で凹凸があるため、粒子どうしが凝集しやすいため、ろ過孔を通過しない顔料が多くなる。これに対して、本発明の顔料は、均一形状、均一サイズ、均一平面であるために、ろ過性が格段に向上する。なお、このことは後述の実施例の結果によりサポートされる。 If the pigments contained in the ink have the same shape and size, filterability is significantly improved. For example, with conventional plate-shaped bright pigments, the plane is easily distorted (not smooth) and irregular, and the periphery in plan view is uneven, so it gets caught around the filtration holes, and the pigments tend to stick to each other. The pigment may aggregate around the filtration pores and block the filtration pores, resulting in a large amount of pigment not passing through the filtration pores. Furthermore, since the particles are amorphous and uneven, particles tend to aggregate with each other, resulting in a large amount of pigment not passing through the filtration holes. On the other hand, since the pigment of the present invention has a uniform shape, uniform size, and uniform plane, the filterability is significantly improved. Note that this is supported by the results of Examples described later.
特に、微細な構造のインクジェットヘッド内では、このような挙動が吐出性に大きく影響する。ヘッド内で大きさの異なる顔料の分布が偏ったり、インクを吐出させるための圧力の伝わり方が不均一になることによって、液滴形成が不安定になる場合がある。インクジェットヘッド内のフィルター通液性が悪くなると、不吐出や曲がりや散り等が発生して吐出性が悪くなったり、吐出されるインク滴の大きさやインク滴中の顔料濃度が偏ったり、ムラが生じたりする場合がある。 Particularly in an inkjet head with a fine structure, such behavior greatly affects ejection performance. Droplet formation may become unstable due to uneven distribution of pigments of different sizes within the head or uneven transmission of pressure for ejecting ink. If the liquid permeability of the filter in the inkjet head deteriorates, ejection failure may occur, such as non-ejection, bending, or scattering, resulting in poor ejection performance, and the ejected ink droplet size and pigment concentration in the ink droplets may become uneven or uneven. It may occur.
上記のように、従来の光輝性顔料は、蒸着法やアトマイズ法で製造されるものであり、この場合、その製造方法から明らかなように、いずれも粉砕工程を介して粒径を調整する必要がある。この粉砕工程はボールミルや超音波などの物理的な衝撃によるものであるが故に、必然的に所定の粒度分布を有し、形状は不定形となる。つまり、粉砕工程を経る以上は、同一形状、かつ同一サイズということは考えられない。 As mentioned above, conventional bright pigments are manufactured by vapor deposition or atomization methods, and in this case, as is clear from the manufacturing method, it is necessary to adjust the particle size through a pulverization process. There is. Since this pulverization process is based on physical impact such as a ball mill or ultrasonic waves, the particles inevitably have a predetermined particle size distribution and an amorphous shape. In other words, after going through the crushing process, it is impossible to have the same shape and size.
本発明は、後述するナノインプリントなどで形成された、顔料を形成するための型を用いる点が、従来の顔料と異なっている。この結果、基本的に、型に応じた同一形状、かつ同一サイズの粒子を得ることができる、という従来にはないものである。 The present invention differs from conventional pigments in that it uses a mold for forming the pigment, which is formed by nanoimprinting, which will be described later. As a result, it is possible to basically obtain particles of the same shape and size depending on the mold, which is unprecedented.
ここで、顔料の投影面積が最大となる方向から観察した際の、投影面における最大長さLmaxとは、例えば、板状(平板状、微細板状、鱗片状等とも表される)の場合、SEM像で測定される平面視の最大長さを意味し、平面視が四角形状であれば対角線の長さを意味する。柱状や錘状であればSEM(走査電子顕微鏡)像で観察される最大の長さを意味する。 Here, the maximum length Lmax on the projection plane when observed from the direction in which the projected area of the pigment is maximum is, for example, when the pigment is plate-shaped (also expressed as flat, fine plate, scale-like, etc.) , means the maximum length in plan view measured with a SEM image, and if the plan view is square, it means the length of the diagonal line. If it is columnar or conical, it means the maximum length observed in a SEM (scanning electron microscope) image.
また、本発明における変動係数(Cv値)は、100個の顔料を測定した、最大長さLmaxの算術平均値とその標準偏差より、変動係数=標準偏差÷算術平均値として算出されるものである。変動係数は10%以下が好ましく、9%以下がより好ましく、8%以下が更に好ましい。 Further, the coefficient of variation (Cv value) in the present invention is calculated from the arithmetic mean value of the maximum length Lmax and its standard deviation obtained by measuring 100 pigments, as coefficient of variation = standard deviation ÷ arithmetic mean value. be. The coefficient of variation is preferably 10% or less, more preferably 9% or less, even more preferably 8% or less.
[顔料の形状]
本発明においては、顔料の形状は、2回以上の回転対称性を有するものである。顔料が回転対称性を有するということは、回転軸に対して対称性を有する形状であるという意味であり、n回の回転軸(nは2以上の整数)を有する意味であり円を含む。これにより、インク組成物や塗料組成物として用いた場合、分散性や沈降性などの安定性や保存性が低下することを抑制できる。また、インクジェット用のインク組成物として用いた場合には、インクジェット吐出安定性が格段に改善される。
[Shape of pigment]
In the present invention, the shape of the pigment has two or more rotational symmetries. When a pigment has rotational symmetry, it means that it has a shape that is symmetrical about the rotation axis, and it means that it has n rotation axes (n is an integer of 2 or more), and includes a circle. Thereby, when used as an ink composition or a coating composition, it is possible to suppress deterioration of stability such as dispersibility and sedimentation property and storage stability. Furthermore, when used as an inkjet ink composition, the inkjet ejection stability is significantly improved.
例えば、板状の場合、面内垂直方向(図8のZ方向)で重心を通る回転軸に対して、平面視(図8のxy平面)が、楕円や長方形状であれば2回の(180度)回転対称性であるし、正三角形であれば3回の(120度)回転対称性であるし、正方形状であれば4回の(90度)回転対称性である。また、柱状の場合、重心を通り、対向する平行な第1面と第2面に垂直な回転軸に対して、長方体形状であれば2回の(180度)回転対称性であるし、正三角柱形状であれば3回の(120度)回転対称性であるし、正四角柱形状であれば4回の(90度)回転対称性である。また、錘状の場合、重心を通り、底面に垂直な回転軸に対して、正三角錐形状であれば3回の(120度)回転対称性であるし、正四角錐形状であれば4回の(90度)回転対称性である。 For example, in the case of a plate, if the plane view (xy plane in FIG. 8) is an ellipse or a rectangle, two times ( An equilateral triangle has three-fold (120 degrees) rotational symmetry, and a square has four-fold (90 degrees) rotational symmetry. In addition, in the case of a columnar shape, if it is a rectangular parallelepiped, it has two-fold (180 degrees) rotational symmetry with respect to the rotation axis that passes through the center of gravity and is perpendicular to the opposing parallel first and second surfaces. If the shape is a regular triangular prism, it has three-fold (120 degrees) rotational symmetry, and if it is a regular quadrangular prism, it has four-fold (90 degrees) rotational symmetry. In addition, in the case of a cone shape, with respect to the rotation axis passing through the center of gravity and perpendicular to the base, if it is a regular triangular pyramid shape, it has three times (120 degrees) rotational symmetry, and if it is a regular square pyramid shape, it has four times rotational symmetry. (90 degrees) rotational symmetry.
上記の回転対称性を有する顔料の具体的形状としては、板状(平板状、微細板状、鱗片状等とも表される)であってもよく、柱状であってもよく、錘状であってもよい。 The specific shape of the pigment having the above-mentioned rotational symmetry may be plate-shaped (also expressed as flat, fine plate-shaped, scale-shaped, etc.), columnar, or cone-shaped. You can.
板状の場合、互いに平行な第1面と第2面を有し、第1面側又は第2面側から見た平面視は、三角、四角、五角、六角、等の多角形状およびその類似形状であってもよく、円又は楕円およびその類似形状であってもよい。また、本発明の顔料が角部を有する場合、角部は厳密な角部に限定されず、曲面で構成されている隅部であってもよい。 In the case of a plate, it has a first surface and a second surface that are parallel to each other, and when viewed from the first surface side or the second surface side, it has a polygonal shape such as a triangle, square, pentagon, hexagon, etc. The shape may be a circle or an ellipse and similar shapes thereof. Further, when the pigment of the present invention has a corner, the corner is not limited to a strict corner, but may be a corner formed by a curved surface.
なお、本発明における「平行」とは、完全な平行のみならず、一定の誤差範囲内の実質的な平行、すなわち略平行も含むものである。また、「第1面側又は第2面側から見た平面視」とは、板状の顔料をSEMで観察した際の観察像を意味する。 Note that "parallel" in the present invention includes not only complete parallelism but also substantial parallelism within a certain error range, that is, substantially parallelism. Moreover, "planar view seen from the first surface side or the second surface side" means an observed image when a plate-shaped pigment is observed with an SEM.
板状の場合の第1面及び第2面の一辺の長さは0.5μm以上10.0μm以下が好ましい。また、厚さは10nm以上250nm以下が好ましい。 In the case of a plate shape, the length of one side of the first surface and the second surface is preferably 0.5 μm or more and 10.0 μm or less. Further, the thickness is preferably 10 nm or more and 250 nm or less.
柱状の場合の第1面及び第2面の一辺の長さは0.5μm以上10.0μm以下が好ましい。また、厚さは250nm超10.0μm以下が好ましい。 In the case of a columnar shape, the length of one side of the first and second surfaces is preferably 0.5 μm or more and 10.0 μm or less. Further, the thickness is preferably more than 250 nm and not more than 10.0 μm.
錘状の場合の一辺の長さは0.5μm以上10.0μm以下が好ましい。また、厚さ(錐高さ)は10nm以上10.0μm以下が好ましい。 In the case of a conical shape, the length of one side is preferably 0.5 μm or more and 10.0 μm or less. Further, the thickness (cone height) is preferably 10 nm or more and 10.0 μm or less.
なお、板状、柱状、錘状のいずれの場合であっても、1辺の長さの最大値は、投影面の対角線が500nm以上10μm以下になるように設定されることが好ましい。 In addition, regardless of whether it is plate-shaped, columnar, or conical, the maximum length of one side is preferably set so that the diagonal of the projection plane is 500 nm or more and 10 μm or less.
[顔料の体積基準累積粒子径]
顔料の粒度分布の幅は、たとえば、D10、D50、D90などの体積基準累積粒子径としても測定される。
[Pigment volume-based cumulative particle diameter]
The width of the particle size distribution of the pigment is also measured as a volume-based cumulative particle diameter such as D10, D50, D90, etc., for example.
本発明においては、好ましくは顔料の体積基準累積10%粒子径(D10)(μm)と、体積基準累積50%粒子径(D50)(μm)と、体積基準累積90%粒子径(D90)(μm)との関係が以下の式(I)の関係を満たし、体積基準累積50%粒子径(D50)が、0.5μm以上10μm以下である。
(D90-D10)/D50 ≦1.0・・・(I)
In the present invention, the volume-based cumulative 10% particle diameter (D10) (μm), the volume-based cumulative 50% particle diameter (D50) (μm), and the volume-based cumulative 90% particle diameter (D90) (μm) of the pigment are preferably used. μm) satisfies the relationship of the following formula (I), and the volume-based cumulative 50% particle diameter (D50) is 0.5 μm or more and 10 μm or less.
(D90-D10)/D50≦1.0...(I)
なお、本明細書においての体積基準累積10%粒子径(D10)とは、体積基準の累積粒度分布において、小径側から計算した累積10%となる粒子径(μm)を意味し、体積基準累積50%粒子径(D50)(μm)とは、小径側から計算した累積50%となる粒子径(μm)を意味し、体積基準累積90%粒子径(D90)とは、小径側から計算した累積90%となる粒子径(μm)を意味する。また、体積基準累積50%粒子径(D50)は「体積平均粒子径」「平均粒子径」「メジアン径」とも呼ばれることがある。以下、それぞれの粒子径について単に「D10」、「D50」、「D90」と表記することがある。また、本明細書において、「A≦B」とはAがBと同等であること、又はAがBよりも小さい(BがAよりも大きい)ことを意味する。 In addition, the volume-based cumulative 10% particle diameter (D10) in this specification means the particle diameter (μm) that is the cumulative 10% calculated from the small diameter side in the volume-based cumulative particle size distribution. 50% particle diameter (D50) (μm) means the cumulative 50% particle diameter (μm) calculated from the small diameter side, and the volume-based cumulative 90% particle diameter (D90) is calculated from the small diameter side. It means the particle diameter (μm) that is cumulatively 90%. Further, the volume-based cumulative 50% particle diameter (D50) may also be referred to as "volume average particle diameter," "average particle diameter," or "median diameter." Hereinafter, each particle size may be simply written as "D10", "D50", and "D90". Moreover, in this specification, "A≦B" means that A is equivalent to B, or that A is smaller than B (B is larger than A).
顔料のD10、D50、D90及び厚みは、粒度分布測定装置等を使用して測定することができる。具体的には、シスメックス(株)製の「FPIA-3000S」、(株)島津製作所製レーザー回折式粒度分布計「SALD 7500nano」、日本インテグリス合同会社製の「アキュサイザー」等で測定できる。また、マイクロスコープ、走査電子顕微鏡(SEM)、透過電子顕微鏡(TEM)等を使用して測定することもできる。具体的には、日立ハイテクノロジーズ製 S-4800や、日立ハイテクノロジーズ製す1510や、ジャスコインターナショナル製 Phenon Prox等で測定できる。 The D10, D50, D90 and thickness of the pigment can be measured using a particle size distribution measuring device or the like. Specifically, it can be measured with "FPIA-3000S" manufactured by Sysmex Corporation, "SALD 7500nano" laser diffraction particle size distribution analyzer manufactured by Shimadzu Corporation, "Accusizer" manufactured by Nippon Entegris LLC, etc. Alternatively, the measurement can be performed using a microscope, a scanning electron microscope (SEM), a transmission electron microscope (TEM), or the like. Specifically, it can be measured with S-4800 manufactured by Hitachi High Technologies, 1510 manufactured by Hitachi High Technologies, Phenon Prox manufactured by Jusco International, etc.
式(I)における(D90-D10)/D50は1.0以下であり、0.9以下であることが好ましく、0.8以下であることがより好ましい。これにより、インク組成物や塗料組成物として用いた場合、分散性や沈降性などの安定性や保存性が低下することを抑制できる。また、インクジェット用のインク組成物として用いた場合には、インクジェット吐出安定性が格段に改善される。 (D90-D10)/D50 in formula (I) is 1.0 or less, preferably 0.9 or less, and more preferably 0.8 or less. Thereby, when used as an ink composition or a coating composition, it is possible to suppress deterioration of stability such as dispersibility and sedimentation property and storage stability. Furthermore, when used as an inkjet ink composition, the inkjet ejection stability is significantly improved.
式(I)における(D90-D10)/D50はゼロ超であることが好ましく、0.1以上であることがより好ましい。 (D90-D10)/D50 in formula (I) is preferably greater than zero, more preferably 0.1 or more.
式(I)における(D90-D10)は6.0以下であることが好ましく、5.0以下であることがより好ましい。 (D90-D10) in formula (I) is preferably 6.0 or less, more preferably 5.0 or less.
式(I)における(D90-D10)は0.1以上であることが好ましく、0.2以上であることがより好ましい。 (D90-D10) in formula (I) is preferably 0.1 or more, more preferably 0.2 or more.
D90は10.0μm以下であることが好ましく、9.0μm以下であることがより好ましく、8.0μm以下であることが更に好ましい。 D90 is preferably 10.0 μm or less, more preferably 9.0 μm or less, and even more preferably 8.0 μm or less.
D90は0.5μm以上であることが好ましく、0.6μm以上であることがより好ましく、0.7μm以上であることが更に好ましい。 D90 is preferably 0.5 μm or more, more preferably 0.6 μm or more, and even more preferably 0.7 μm or more.
D50は、10.0μm以下であるが、9.0μm以下であることが好ましく、8.0μm以下であることがより好ましく、6.0μm以下であることが更に好ましい。 D50 is 10.0 μm or less, preferably 9.0 μm or less, more preferably 8.0 μm or less, and even more preferably 6.0 μm or less.
D50は、0.1μm以上であるが、0.3μm以上であることが好ましく、0.4μm以上であることがより好ましく、0.5μm以上であることが更に好ましい。 D50 is 0.1 μm or more, preferably 0.3 μm or more, more preferably 0.4 μm or more, and even more preferably 0.5 μm or more.
D10は7.0μm以下であることが好ましく、6.0μm以下であることがより好ましく、5.0μm以下であることが更に好ましい。 D10 is preferably 7.0 μm or less, more preferably 6.0 μm or less, and even more preferably 5.0 μm or less.
D10は0.1μm以上であるが、0.2μm以上であることが好ましく、0.3μm以上であることが更に好ましい。 D10 is 0.1 μm or more, preferably 0.2 μm or more, and more preferably 0.3 μm or more.
[顔料の製造方法]
本発明の顔料は、従来のように大面積で形成した後に粉砕工程を経るものではなく、顔料一つ一つが型を用いて形成され、その後に型から剥離することによって、均一形状、均一サイズの顔料を直接得ることができる。具体的には以下の2つの方法が例示できる。
[Pigment manufacturing method]
The pigments of the present invention do not undergo a pulverization process after being formed in a large area as in the past, but each pigment is formed using a mold and then peeled off from the mold, resulting in a uniform shape and uniform size. pigments can be obtained directly. Specifically, the following two methods can be exemplified.
第1の製造方法は、顔料形状に対応する凹凸形状が複数形成されている型上に、前記顔料を構成する物質を蒸着して蒸着膜を形成後、前記型から前記蒸着膜を剥離するものである。 The first manufacturing method is a method in which a substance constituting the pigment is vapor-deposited onto a mold in which a plurality of uneven shapes corresponding to the shape of the pigment are formed to form a vapor-deposited film, and then the vapor-deposited film is peeled from the mold. It is.
具体的には、顔料形状に対応する凹凸形状が複数形成されているモールドを形成して、このモールドの凹凸形状をフィルムや樹脂を塗工したフィルムなどに賦形して賦形型を得る、いわゆるナノインプリント法により賦形型を得る工程と、この型上に、蒸着法やスパッタリング法により、所定の膜厚で凹凸形状に沿った薄膜を形成する蒸着工程と、当該薄膜を賦形型から剥離する剥離工程と、を備え、不要なサイズのものを遠心分離やろ過(フィルタリング)により除去する精製工程を必要に応じて更に備える。なお、型は賦形型に限らず、後述のフォトリソグラフィーにより形成されていてもよい。また、蒸着面を平滑にするため、必要に応じて蒸着後にドライエッチング工程を設けてもよく、蒸着とドライエッチングの工程を繰り返すことにより所望の顔料を作製してもよい。 Specifically, a mold is formed in which a plurality of uneven shapes corresponding to the pigment shape are formed, and the uneven shape of this mold is shaped into a film or a film coated with resin to obtain a shaping mold. A process of obtaining a shaping mold by the so-called nanoimprint method, a vapor deposition process of forming a thin film along the uneven shape with a predetermined thickness by vapor deposition or sputtering on this mold, and peeling off the thin film from the shaping mold. The method further includes, if necessary, a purification step for removing unnecessary size particles by centrifugation or filtration. Note that the mold is not limited to a shaping mold, and may be formed by photolithography, which will be described later. Further, in order to smooth the vapor deposition surface, a dry etching step may be provided after vapor deposition as necessary, and a desired pigment may be produced by repeating the vapor deposition and dry etching steps.
図8は、上記の賦形型の一例を示す概念斜視図である。この賦形型100は、賦形基材150の表面上に、平面視で正方形の凹凸が交互に千鳥形状に配置されている。それそれの凹凸部は、第1面を構成する正方形の上部平面部110と、第2面を構成する正方形の底部平面部120と、垂直の側壁130とで構成されている。ここで、蒸着工程において、図8のxy平面に対して、Z方向より垂直に蒸着することにより、少なくともそれぞれの凹平面、凸平面に均一な厚さの蒸着膜が形成され、その後に剥離工程を行うことにより、凹平面、凸平面に対応した正方形形状の顔料が得られる。なお、剥離工程は、物理的剥離、化学的剥離、およびそれらの組合せ等、特に限定されるものではなく、蒸着膜および顔料の性質によって適宜調整される。
FIG. 8 is a conceptual perspective view showing an example of the above-mentioned shaping mold. In this shaping
蒸着膜の均一性は、AFM(原子間力顕微鏡または走査型プローブ顕微鏡ともいう)等により厚さのバラツキを測ることで得られ、本発明によれば、n=10以上における蒸着膜厚さの標準偏差が10%以下とすることができる。厚さの標準偏差は10%以下が好ましく、5%以下がより好ましく、2%以下がより好ましい。 The uniformity of the deposited film can be obtained by measuring the variation in thickness using an AFM (also called an atomic force microscope or a scanning probe microscope), and according to the present invention, the uniformity of the deposited film when n=10 or more is measured. The standard deviation can be 10% or less. The standard deviation of the thickness is preferably 10% or less, more preferably 5% or less, and even more preferably 2% or less.
なお、蒸着膜が凹凸面の側壁130にも形成される場合があるが、蒸着法の特性上、垂直方向よりも上面部および底面部に蒸着しやすいため、側壁130への蒸着量(蒸着厚さ)は、上部平面部110や底部平面部120に比較して薄くなるので、ブラッシングなどの適度なせん断力をxy平面に対して加えることで(物理的剥離)、側壁130の蒸着膜は容易に剥離して、上部平面部110や底部平面部120上の蒸着膜(顔料)から分離し、顔料同士がつながることを防止できる。また、粘着フィルムの粘着面に蒸着膜のみを転写することで、その衝撃によって側壁130、上部平面部110、底部平面部120のつながりを断つこともできる。その後、粘着層を溶解する等によって粘着層を除去することにより、平板状顔料を得ることができる。なお、側壁130の蒸着膜は、これを除去するために、好ましくは側壁由来のアンダーサイズの粒子を除去する遠心分離や分級などの精製工程を行ってもよい。また、更に別途、非賦形部分やアッパーサイズの破片を除去するろ過工程などの精製工程を設けてもよい。この方法により、凹凸形状に対応する均一形状、均一顔料が得られ、なかでも、平板状の顔料を得る場合に好適である。
Note that the vapor deposition film may also be formed on the
なお、蒸着面を傾けていわゆる斜め蒸着を行うと、傾斜面で厚さが不均一になったり、影ができて所望の箇所に完全に蒸着できない。この結果、回転対称性を有する顔料を得ることができず、顔料の収率も低下する。また、斜め蒸着は面積が小さいものをバッチ方式で行うことが多いため、生産性を高めることが困難となる。 Note that if the vapor deposition surface is tilted to perform so-called oblique vapor deposition, the thickness may become uneven on the inclined surface or shadows may be formed, making it impossible to completely vapor deposit at the desired location. As a result, a pigment having rotational symmetry cannot be obtained, and the yield of the pigment also decreases. Furthermore, since oblique vapor deposition is often performed in a batch manner for small areas, it is difficult to increase productivity.
第2の製造方法は、顔料形状に対応する凹凸形状が複数形成されている型上に、顔料を構成する物質をメッキ被膜後、型からメッキ被膜を剥離するものである。なお、メッキとは、いわゆる電鋳法を含む意味で用いられる。 The second manufacturing method involves plating a substance constituting the pigment onto a mold in which a plurality of uneven shapes corresponding to the shape of the pigment are formed, and then peeling off the plating film from the mold. Note that plating is used to include the so-called electroforming method.
具体的には、顔料形状に対応する凹凸形状が複数形成されている型をフォトリソグラフィーにより形成する型形成工程と、この型の凹部のみに、メッキ(電鋳)によりメッキ被膜を形成する被膜形成工程と、当該被膜を型から剥離する剥離工程と、を備え、不要なサイズをフィルタリングにより除去するろ過工程を必要に応じて更に備える。なお、型はフォトリソグラフィーに限らず、上述の賦形型により形成されていてもよい。 Specifically, there is a mold forming process in which a mold is formed with a plurality of uneven shapes corresponding to the shape of the pigment using photolithography, and a film formation process in which a plating film is formed by plating (electroforming) only on the concave portions of this mold. step, and a peeling step of peeling off the coating from the mold, and further includes a filtration step of removing unnecessary sizes by filtering, if necessary. Note that the mold is not limited to photolithography, and may be formed using the above-mentioned shaping mold.
この方法により、凹凸形状に対応する均一形状、均一顔料が得られ、なかでも、柱状や錘状などの厚さを有する顔料を得る場合に好適である。 By this method, a uniform pigment with a uniform shape corresponding to an uneven shape can be obtained, and it is particularly suitable for obtaining a pigment having a thickness such as a columnar shape or a conical shape.
顔料の表面には保護層が形成(被覆)されていてもよい。保護層は非金属性保護層であることが好ましい。非金属性保護層は、例えば、樹脂や脂肪酸類化合物等の疎水性化合物からなる層を挙げられる。例えば、脂肪酸、脂肪酸エステル、芳香族カルボン酸、芳香族カルボン酸エステル、リン酸エステル、含ケイ素化合物、含フッ素化合物、およびこれらを含有するポリマーやオリゴマー、ポリエステル樹脂、アクリル樹脂、エポキシ樹脂、ウレタン樹脂、セルロースエステル樹脂等が挙げられる。光輝性顔料が、アルミニウムを含有する場合は特に、保護層は疎水性化合物からなるものであることが好ましい。疎水性化合物としては、例えば、炭素数4以上のアルキル基、芳香族基、脂環基、トリフルオロ基、等の構造を有し、水に溶解しない化合物、および、上記樹脂等が挙げられる。顔料の表面に保護層が形成されることによって、顔料の酸化を抑制することが可能となり、保存安定性の高いインク組成物となる。 A protective layer may be formed (coated) on the surface of the pigment. Preferably, the protective layer is a non-metallic protective layer. Examples of the non-metallic protective layer include a layer made of a hydrophobic compound such as a resin or a fatty acid compound. For example, fatty acids, fatty acid esters, aromatic carboxylic acids, aromatic carboxylic esters, phosphoric acid esters, silicon-containing compounds, fluorine-containing compounds, polymers and oligomers containing these, polyester resins, acrylic resins, epoxy resins, urethane resins. , cellulose ester resin, etc. Particularly when the bright pigment contains aluminum, the protective layer is preferably made of a hydrophobic compound. Examples of the hydrophobic compound include compounds having a structure such as an alkyl group having 4 or more carbon atoms, an aromatic group, an alicyclic group, a trifluoro group, etc., and which do not dissolve in water, and the above-mentioned resins. By forming a protective layer on the surface of the pigment, oxidation of the pigment can be suppressed, resulting in an ink composition with high storage stability.
<2.インク組成物または塗料組成物>
本発明のインク組成物または塗料組成物(以下、単に組成物ともいう)は、上記の顔料を含有する。インク組成物または塗料組成物としては、溶剤系(非水系)、水系、活性エネルギー線硬化型、いずれにおいても使用可能であり特に限定されない。
<2. Ink composition or coating composition>
The ink composition or coating composition (hereinafter also simply referred to as composition) of the present invention contains the above pigment. The ink composition or coating composition may be solvent-based (non-aqueous), water-based, or active energy ray-curable, and is not particularly limited.
インク組成物の場合、インクジェット法によって吐出されるインク組成物として好適に用いられる。そして、このインク組成物はインクジェット法によって被体に吐出されると、被体の表面にインク組成物が塗布されることで、顔料が光輝性顔料の場合、被体に金属調やパール調の光沢性(光輝性)を付与することができる。導電性顔料、絶縁性顔料、特定波長を吸収する顔料、特定波長を反射する顔料などの加飾目的以外の機能を持つ材料の場合はそれらの機能を付与することができる。なお、本明細書において被体とは、記録媒体の表面そのものであっても、記録媒体の表面の一部又は全面に着色インク組成物やプライマーが塗布されたものであってもよく、特に限定されるものではない。また、インクジェットに限らず、例えば、ディスペンサー等で使用されるインク(塗料)、コーター、スプレー等で使用されるインク(塗料)、オフセットやグラビア等の印刷で使用されるインク、トナー等にも使用できる。本発明の顔料は、粉砕工程を必要とせずに得ることができる形状がそろった粒子であるため、一般的な物理的粉砕による歪みや構造および機能性の劣化がなく、分散性に優れるため、インク組成物や塗料組成物へ添加することが容易である。 In the case of an ink composition, it is suitably used as an ink composition discharged by an inkjet method. When this ink composition is ejected onto an object by an inkjet method, the ink composition is applied to the surface of the object, and when the pigment is a glitter pigment, the object has a metallic or pearlescent appearance. Glossiness (glitter) can be imparted. In the case of materials that have functions other than decoration, such as conductive pigments, insulating pigments, pigments that absorb specific wavelengths, and pigments that reflect specific wavelengths, those functions can be imparted. Note that in this specification, the term "substrate" may be the surface of the recording medium itself, or may be one in which a colored ink composition or a primer is applied to a part or the entire surface of the recording medium, and there are no particular limitations. It is not something that will be done. It is also used not only for inkjet, but also for ink (paint) used in dispensers, ink (paint) used in coaters, sprayers, etc., ink used in offset and gravure printing, toner, etc. can. The pigment of the present invention is a uniformly shaped particle that can be obtained without the need for a pulverization process, so there is no distortion or deterioration of structure and functionality caused by general physical pulverization, and it has excellent dispersibility. It is easy to add to ink compositions and coating compositions.
組成物は水系組成物であってもよく、活性エネルギー線を照射することにより硬化する活性エネルギー線硬化型の組成物であってもよく、非水系組成物であってもよい。非水系インク組成物とは、水を含有しないインク組成物である。本明細書において、「水を含有しない」とは、水を意図的に含有させずに製造されたインク組成物であることを意味し、例えば大気中等に含有される水蒸気等や添加剤に含有される水等に起因するような製造者が意図しないような原因により含有されてしまうような水は考慮しない。 The composition may be an aqueous composition, an active energy ray-curable composition that is cured by irradiation with active energy rays, or a non-aqueous composition. A non-aqueous ink composition is an ink composition that does not contain water. As used herein, "contains no water" means that the ink composition is manufactured without intentionally containing water, for example, water vapor contained in the atmosphere or contained in additives. Water that is contained due to reasons not intended by the manufacturer, such as water contained in the product, is not considered.
組成物に含まれる顔料の含有量は、とくに限定されるものではないが、顔料の含有量の下限は、インク組成物全量中0.3質量%以上であることが好ましく、0.5質量%以上であることがより好ましく、1.0質量%以上であることがさらに好ましい。これにより、顔料が光輝性顔料の場合、被体により好適な金属調の光沢性を付与することができるようになる。顔料の含有量の上限は、特に限定されるものではないが、インクジェット用インクの場合、インク組成物全量中5.0質量%以下であることが好ましく、4.0質量%以下であることがより好ましく、3.0質量%以下であることがさらに好ましい。本発明の顔料は均一性が極めて高いので、少ない含有量でも良好な光輝性が得られ、また、含有量が多くなっても吐出性を保つことができるため、良好な機能性を得ることができる、という特徴がある。 The content of the pigment contained in the composition is not particularly limited, but the lower limit of the content of the pigment is preferably 0.3% by mass or more, and 0.5% by mass based on the total amount of the ink composition. The content is more preferably at least 1.0% by mass, and even more preferably at least 1.0% by mass. As a result, when the pigment is a glittering pigment, it becomes possible to impart a more suitable metallic luster to the object. The upper limit of the pigment content is not particularly limited, but in the case of inkjet inks, it is preferably 5.0% by mass or less, and preferably 4.0% by mass or less based on the total amount of the ink composition. The content is more preferably 3.0% by mass or less. Since the pigment of the present invention has extremely high uniformity, good glitter can be obtained even with a small content, and dischargeability can be maintained even with a large content, so it is possible to obtain good functionality. It has the characteristic that it can be done.
なお、インクジェット用インク以外の、例えば塗装用塗料や、ディスペンサーやスプレー塗料の場合は、顔料の含有量は、塗料組成物中40質量%以下であることが好ましく、35質量%以下であることがより好ましく、30質量%以下であることがさらに好ましい。コーター塗布、シルクスクリーン印刷、グラビア印刷等で使用されるインク組成物の場合は、インク組成物中30質量%以下であることが好ましく、25質量%以下であることがより好ましく、20質量%以下であることがさらに好ましい。オフセット印刷等で使用されるインク組成物の場合は、インク組成物中25質量%以下であることが好ましく、20質量%以下であることがより好ましく、15質量%以下であることがさらに好ましい。下限値としては、1.0質量%以上が好ましく、3.0質量%以上がより好ましく、5.0質量%以上がさらに好ましい。 In addition, in the case of paints for painting, dispensers, and spray paints other than inkjet inks, the content of pigment in the paint composition is preferably 40% by mass or less, and preferably 35% by mass or less. The content is more preferably 30% by mass or less. In the case of ink compositions used in coater application, silk screen printing, gravure printing, etc., the content of the ink composition is preferably 30% by mass or less, more preferably 25% by mass or less, and 20% by mass or less. It is more preferable that In the case of an ink composition used in offset printing or the like, it is preferably at most 25% by mass, more preferably at most 20% by mass, and even more preferably at most 15% by mass. The lower limit is preferably 1.0% by mass or more, more preferably 3.0% by mass or more, and even more preferably 5.0% by mass or more.
(組成物の製造方法)
本発明の組成物を製造する方法は、光輝性顔料と、有機溶剤や水や重合性化合物や、分散剤や界面活性剤や樹脂や重合開始剤やpH調整剤等その他の必要に応じた成分とを混合することにより組成物を製造できる。
(Method for producing composition)
The method for producing the composition of the present invention involves adding a bright pigment and other necessary components such as an organic solvent, water, a polymerizable compound, a dispersant, a surfactant, a resin, a polymerization initiator, and a pH adjuster. A composition can be produced by mixing the following.
例えば、非水系組成物の場合、有機溶剤、光輝性顔料、及び必要に応じて樹脂、界面活性剤等を添加して調製する方法、有機溶剤に、光輝性顔料と分散剤を加えて調製した後、樹脂、界面活性剤及び必要に応じてその他の成分を添加して調製する方法、有機溶剤に光輝性顔料と樹脂と界面活性剤と必要に応じてその他の成分を添加した後、光輝性顔料を加えて調製する方法等が挙げられる。
例えば、水系組成物の場合、水、有機溶剤、光輝性顔料、及び必要に応じて樹脂、添加剤等を添加して調製する方法、有機溶剤に光輝性顔料と表面処理剤を加えて調整した後、水、樹脂、界面活性剤及び必要に応じてその他の成分を添加して調製する方法等が挙げられる。
例えば、活性エネルギー線硬化型の組成物の場合、重合性化合物、重合開始剤、光輝性顔料、オリゴマー、ポリマー、添加剤等を必要に応じて添加して調製する方法、有機溶剤に、光輝性顔料と分散剤を加えて調製した後、重合性化合物、重合開始剤、及び必要に応じてその他の成分を添加して調製する方法等が挙げられる。重合性化合物とは、活性エネルギー線を照射することにより重合されるエチレン性不飽和二重結合を有する化合物である。活性エネルギー線とは、紫外線(UV)、電子線(EB)、等である。
For example, in the case of a non-aqueous composition, it can be prepared by adding an organic solvent, a bright pigment, and if necessary a resin, a surfactant, etc.; After adding a resin, a surfactant, and other ingredients as necessary, a method of preparing a glitter pigment, a resin, a surfactant, and other ingredients as necessary are added to an organic solvent. Examples include a method of preparing by adding a pigment.
For example, in the case of an aqueous composition, it can be prepared by adding water, an organic solvent, a glitter pigment, and if necessary a resin, an additive, etc., or it can be prepared by adding a glitter pigment and a surface treatment agent to an organic solvent. After that, water, a resin, a surfactant, and other components are added as necessary.
For example, in the case of active energy ray-curable compositions, a method of preparing a composition by adding a polymerizable compound, a polymerization initiator, a glittering pigment, an oligomer, a polymer, an additive, etc. as necessary, or a method of preparing a composition by adding a glittering compound to an organic solvent, Examples include a method of preparing by adding a pigment and a dispersant, and then adding a polymerizable compound, a polymerization initiator, and other components as necessary. A polymerizable compound is a compound having an ethylenically unsaturated double bond that is polymerized by irradiation with active energy rays. Active energy rays include ultraviolet rays (UV), electron beams (EB), and the like.
次に、本発明の組成物により得られる印刷物(塗布物)について説明する。 Next, printed matter (coated matter) obtained using the composition of the present invention will be explained.
<3.印刷物(塗布物)>
上記の実施形態に係る組成物を使用して得られる印刷物や、塗料組成物を使用して得られる塗膜などの塗布物は、基材(記録媒体)と、この基材(記録媒体)の表面に、上記の組成物が塗布されており、顔料が光輝性顔料の場合には、被体に金属調の光沢性を付与することができる。
<3. Printed matter (coated material)>
A coated product such as a printed matter obtained using the composition according to the above embodiment or a coating film obtained using the coating composition includes a base material (recording medium) and a base material (recording medium). When the above-mentioned composition is applied to the surface and the pigment is a glittering pigment, metallic luster can be imparted to the object.
[基材(記録媒体)]
基材(記録媒体)としては、特に限定はされず、樹脂基材、金属板、ガラスなどの非吸収性基材であっても、紙や布帛などの吸収性基材であっても、受容層を備える基材のような表面塗工が施された基材であってもよく、種々の基材を使用することができる。
[Base material (recording medium)]
The substrate (recording medium) is not particularly limited, and may be a non-absorbent substrate such as a resin substrate, metal plate, or glass, or an absorbent substrate such as paper or cloth. A variety of base materials can be used, including a base material with a surface coating such as a base material provided with a layer.
非吸収性基材としては、ポリエステル系樹脂(ポリエチレンテレフタレート、ポリエチレンナフタレート)、ポリプロピレン系合成紙、ポリオレフィン系樹脂(ポリプロピレン系樹脂、ポリエチレン系樹脂等)、アクリル系樹脂、ポリスチレン系樹脂、ポリカーボネート系樹脂、ABS樹脂、塩化ビニル樹脂、ポリイミド樹脂等の樹脂基材や、金属、金属箔コート紙、ガラス、合成ゴム、天然ゴム等を挙げることができる。 Non-absorbent base materials include polyester resins (polyethylene terephthalate, polyethylene naphthalate), polypropylene synthetic paper, polyolefin resins (polypropylene resins, polyethylene resins, etc.), acrylic resins, polystyrene resins, and polycarbonate resins. Examples include resin base materials such as ABS resin, vinyl chloride resin, and polyimide resin, metal, metal foil coated paper, glass, synthetic rubber, and natural rubber.
吸収性基材としては、更紙、中質紙、上質紙、合成紙、綿、化繊織物、絹、麻、布帛、不織布、皮革等を挙げることができる。 Examples of the absorbent substrate include cardboard, medium-quality paper, high-quality paper, synthetic paper, cotton, synthetic fabric, silk, hemp, fabric, nonwoven fabric, and leather.
表面塗工が施された基材としてはコート紙、アート紙、キャスト紙、軽量コート紙、微塗工紙等を挙げることができる。また、インク組成物の場合、インク吸収層を有する各種基材を使用することもできる。 Examples of the surface-coated base material include coated paper, art paper, cast paper, lightweight coated paper, lightly coated paper, and the like. Moreover, in the case of an ink composition, various base materials having an ink absorbing layer can also be used.
[その他]
基材にはプライマーを塗布してもよい。プライマーは、基材(記録媒体)の表面に塗布され、色材(染料・顔料)を含有する着色インク組成物や光輝性顔料を含有する組成物の定着性を向上させたり、滲みを抑制して画質を向上させる機能を有する。
[others]
A primer may be applied to the substrate. Primers are applied to the surface of a substrate (recording medium) to improve the fixing properties of colored ink compositions containing coloring materials (dyes and pigments) and compositions containing glitter pigments, and to suppress bleeding. It has a function to improve image quality.
たとえば、光輝性インク組成物を印刷する際には着色インク組成物を共に用いてもよい。着色インク組成物とは、光輝性顔料とは異なる通常のインク組成物に使用されるような色材(染料・顔料)を含有するインク組成物である。又、光輝性インク組成物を印刷する前、あるいは後に、着色インク組成物による印刷を行ってもよい。この着色インク組成物は、活性エネルギー線硬化型のインク組成物であっても、色材を含有し、水を含有しない非水系インク組成物であっても、色材を含有し、水を含有する水性インク組成物であってもよい。また、複数のインク組成物(例えば、イエローインク、マゼンタインク、シアンインク、ブラックインクを含む複数の場合等)であってもよい。なお、この着色インク組成物には樹脂が含有されていてもよい。 For example, when printing a glitter ink composition, a colored ink composition may be used together. A colored ink composition is an ink composition containing a coloring material (dye/pigment) that is different from a glittering pigment and is used in ordinary ink compositions. Furthermore, printing with a colored ink composition may be performed before or after printing with the glitter ink composition. This colored ink composition may be an active energy ray-curable ink composition or a non-aqueous ink composition that contains a coloring material and does not contain water. It may also be an aqueous ink composition. Alternatively, a plurality of ink compositions (for example, a plurality of ink compositions including yellow ink, magenta ink, cyan ink, and black ink) may be used. Note that this colored ink composition may contain a resin.
又、この着色インク組成物の塗布方法は、特に限定されるものではない。例えば、スプレー法、コーター法、インクジェット法、グラビア法、フレキソ法等を挙げることができる。中でもインクジェット法により吐出(塗布)されることが好ましい。インクジェット法であれば、基材の任意の場所に吐出(塗布)することも、基材全面に吐出(塗布)することも容易である。 Furthermore, the method of applying this colored ink composition is not particularly limited. Examples include a spray method, a coater method, an inkjet method, a gravure method, a flexo method, and the like. Among these, it is preferable to discharge (coat) by an inkjet method. If the inkjet method is used, it is easy to discharge (coat) to any location on the base material or to discharge (coat) the entire surface of the base material.
着色インク組成物の色材は、特に限定されるものではなく、染料系であってもよいし、顔料系であってもよいが、耐水性や耐光性等の耐性が良好である顔料系インク組成物を使用することが好ましい。着色インク組成物に用いることのできる顔料は特に限定されない。従来のインク組成物に使用されている有機顔料又は無機顔料等が挙げられる。これらは1種単独で用いても、2種以上を組み合わせて用いてもよい。具体的な有機顔料としては、例えば、不溶性アゾ顔料、溶性アゾ顔料、染料からの誘導体、フタロシアニン系有機顔料、キナクリドン系有機顔料、ペリレン系有機顔料、ペリノン系有機顔料、ジオキサジン系有機顔料、ニッケルアゾ系顔料、イソインドリノン系有機顔料、ピランスロン系有機顔料、チオインジゴ系有機顔料、縮合アゾ系有機顔料、ベンズイミダゾロン系有機顔料、キノフタロン系有機顔料、イソインドリン系有機顔料、キナクリドン系固溶体顔料、ペリレン系固溶体顔料等の有機固溶体顔料等、無機顔料としては、酸化チタン、酸化亜鉛等、その他の顔料として、カーボンブラック等が挙げられる。インク組成物に用いることのできる顔料は、複数の有機顔料や無機顔料を併用してもよく、顔料分散剤によって水溶性溶媒中に分散させた顔料分散体と自己分散型顔料を併用したものであってもよい。 The coloring material of the colored ink composition is not particularly limited, and may be dye-based or pigment-based, but pigment-based ink with good water resistance, light resistance, etc. Preference is given to using compositions. Pigments that can be used in the colored ink composition are not particularly limited. Examples include organic pigments or inorganic pigments used in conventional ink compositions. These may be used alone or in combination of two or more. Specific organic pigments include, for example, insoluble azo pigments, soluble azo pigments, derivatives from dyes, phthalocyanine organic pigments, quinacridone organic pigments, perylene organic pigments, perinone organic pigments, dioxazine organic pigments, and nickel azo pigments. Pigments, isoindolinone organic pigments, pyranthrone organic pigments, thioindigo organic pigments, condensed azo organic pigments, benzimidazolone organic pigments, quinophthalone organic pigments, isoindoline organic pigments, quinacridone solid solution pigments, perylene pigments Examples of inorganic pigments such as organic solid solution pigments such as solid solution pigments include titanium oxide and zinc oxide, and examples of other pigments include carbon black and the like. Pigments that can be used in the ink composition may be a combination of multiple organic pigments or inorganic pigments, or a combination of a pigment dispersion dispersed in a water-soluble solvent using a pigment dispersant and a self-dispersed pigment. There may be.
[オーバーコート剤]
印刷物の表面にはオーバーコート剤を塗布してもよい。オーバーコート剤は、印刷物の最上面(例えば着色インク組成物の表面)に形成され、印刷物の耐久性を向上させる機能を有する。
[Overcoat agent]
An overcoat agent may be applied to the surface of the printed matter. The overcoat agent is formed on the uppermost surface of the printed matter (for example, the surface of the colored ink composition) and has the function of improving the durability of the printed matter.
オーバーコート剤としては活性エネルギー線硬化型のインク組成物であっても、水を含有しない非水系のインク組成物であっても、水を含有する水性型のインク組成物であってもよい。オーバーコート剤は、例えば、上述した色材(染料・顔料)を含有する着色インク組成物であって、樹脂成分や重合性化合物を主成分とし、色材を除外又は減量して色彩を視認しないように調整したようなインク組成物であってもよい。着色インク組成物や光輝性インク組成物と同様の組成のオーバーコート剤を使用することで着色インク組成物や光輝性インク組成物との密着性を向上させることができる。また、オーバーコート剤は、例えば、従来公知のオーバーコート剤であってもよい。 The overcoat agent may be an active energy ray-curable ink composition, a nonaqueous ink composition that does not contain water, or an aqueous ink composition that contains water. The overcoat agent is, for example, a colored ink composition containing the above-mentioned coloring material (dye/pigment), which has a resin component or a polymerizable compound as its main component, and excludes or reduces the amount of the coloring material so that the color is not visible. An ink composition prepared as described above may also be used. Adhesion with the colored ink composition or glitter ink composition can be improved by using an overcoat agent having the same composition as the colored ink composition or glitter ink composition. Further, the overcoat agent may be, for example, a conventionally known overcoat agent.
オーバーコート剤を印刷物の表面に塗布する方法としてはどのような方法であってもよく、例えば、スプレー塗布、布やスポンジ等を用いた塗布、ディスペンサー、刷毛塗り、コーター、グラビア印刷、フレキソ印刷、シルクスクリーン印刷、インクジェット印刷、熱転写方式等のいずれであってもよい。 Any method may be used to apply the overcoat agent to the surface of the printed matter, such as spray application, application using cloth or sponge, dispenser, brush application, coater, gravure printing, flexographic printing, Any method such as silk screen printing, inkjet printing, or thermal transfer method may be used.
<4.記録方法>
上記の実施形態に係る組成物を用いて基材(記録媒体)の表面に記録する記録方法は、あらゆる印刷方法や塗布方法が適用でき、オフセット、グラビア、シルクスクリーン、トナー、スプレー、ディスペンサーなどのいずれの方式にも適用可能である。なかでも、インクジェット法に用いた場合には吐出安定性が高く、良好に適応可能である。
<4. Recording method>
As a recording method for recording on the surface of a base material (recording medium) using the composition according to the above embodiment, any printing method or coating method can be applied, such as offset, gravure, silk screen, toner, spray, dispenser, etc. It is applicable to either method. Among these, when used in the inkjet method, the ejection stability is high and it is well applicable.
インクジェット記録装置は、ピエゾ方式、サーマル方式、静電方式等のいずれのインクジェット記録装置にも適用することができる。汎用性と高精細化の観点からは、ピエゾ方式が好ましい。 The inkjet recording device can be applied to any inkjet recording device such as a piezo type, a thermal type, an electrostatic type, etc. From the viewpoint of versatility and high definition, the piezo method is preferable.
インクジェット法によって吐出されたインク組成物(たとえば光輝性インク組成物)を乾燥させるためにインクジェット記録装置にヒーターや送付機等の乾燥機構を備えていてもよい。 The inkjet recording apparatus may be equipped with a drying mechanism such as a heater or a feeder in order to dry the ink composition (for example, glitter ink composition) discharged by the inkjet method.
インク組成物(たとえば光輝性インク組成物)に含まれる光輝性顔料は、粒子径を所定の範囲に制御しているのでインクジェットの吐出安定性が高いものであり、このインク組成物を使用する記録方法により所望の金属調が付与された印刷物を得ることが可能である。 The glitter pigment contained in an ink composition (for example, a glitter ink composition) has a particle diameter controlled within a predetermined range, so it has high inkjet ejection stability, and recording using this ink composition By this method it is possible to obtain printed matter with a desired metallic tone.
<5.印刷物(塗布物)の製造方法>
上記の実施形態に係る組成物(たとえば光輝性インク組成物)を基材の表面に吐出する記録方法は、印刷物の製造方法および印刷物として定義することもできる。たとえば光輝性インク組成物を使用する印刷物の製造方法により所望の金属調が付与された印刷物を得ることが可能である。
<5. Manufacturing method of printed matter (coated material)>
A recording method in which a composition (for example, a glitter ink composition) according to the above embodiment is discharged onto the surface of a base material can also be defined as a method for producing a printed matter and a printed matter. For example, it is possible to obtain printed matter with a desired metallic tone by a method of manufacturing printed matter using a glitter ink composition.
以下、実施例により、本発明を更に詳細に説明するが、本発明はこれらの記載に何ら制限を受けるものではない。 Hereinafter, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited to these descriptions in any way.
1.光輝性顔料の作製と評価
<実施例1>
図8に示すような平面視で正方形状の凹凸形状を有する賦形型をナノインプリント法で作製し、真空蒸着装置(真空デバイス社製VE-1010型真空蒸着装置)を用いて、上記の賦形型上に平均膜厚が所定膜厚のアルミニウム薄膜を形成した(表中、「NIP-蒸着」と標記、実施例2~8においても同様)。その後、ブラシローラーなど物理的なせん断を与える剥離工程、遠心分離による目的粒子より比重が軽いものを除去し、更にゴミ取りや一部アッパーサイズの破片を除去するためにろ過する、精製工程を経て、表1に示すような、長軸(正方形の対角線)長さの平均値が0.7μm、長軸長さの変動係数(Cv値)6%、厚さ0.05μmである、平板状の実施例1の光輝性顔料(A-1)を得た。
1. Preparation and evaluation of glitter pigment <Example 1>
A shaping mold having a square uneven shape in a plan view as shown in FIG. A thin aluminum film having a predetermined average film thickness was formed on the mold (in the table, it is labeled "NIP-vapor deposition"; the same applies to Examples 2 to 8). After that, it goes through a peeling process that applies physical shear using brush rollers, centrifugation to remove particles with a specific gravity that is lighter than the target particles, and a purification process that includes filtration to remove dust and some upper-sized fragments. , as shown in Table 1, the average length of the major axis (diagonal of the square) is 0.7 μm, the coefficient of variation (Cv value) of the major axis length is 6%, and the thickness is 0.05 μm. A bright pigment (A-1) of Example 1 was obtained.
<実施例2>
賦形型と蒸着条件を変更し、長軸長さの平均値が1.4μm、長軸長さの変動係数(Cv値)7%、厚さ0.03μmとした以外は実施例1と同様にして、平板状の実施例2の光輝性顔料(A-2)を得た。図1は実施例2の光輝性顔料のSEM像である。
<Example 2>
Same as Example 1 except that the shaping mold and vapor deposition conditions were changed, and the average value of the major axis length was 1.4 μm, the coefficient of variation (Cv value) of the major axis length was 7%, and the thickness was 0.03 μm. A plate-shaped glitter pigment (A-2) of Example 2 was obtained. FIG. 1 is a SEM image of the glitter pigment of Example 2.
<実施例3>
賦形型と蒸着条件を変更し、長軸長さの平均値が2.8μm、長軸長さの変動係数(Cv値)3%、厚さ0.10μmとした以外は実施例1と同様にして、平板状の実施例3の光輝性顔料(A-3)を得た。
<Example 3>
Same as Example 1 except that the shaping mold and vapor deposition conditions were changed, and the average value of the major axis length was 2.8 μm, the coefficient of variation (Cv value) of the major axis length was 3%, and the thickness was 0.10 μm. A plate-shaped glitter pigment (A-3) of Example 3 was obtained.
<実施例4>
賦形型と蒸着条件を変更し、長軸長さの平均値が7.1μm、長軸長さの変動係数(Cv値)3%、厚さ0.25μmとした以外は実施例1と同様にして、平板状の実施例4の光輝性顔料(A-4)を得た。図2は実施例4の光輝性顔料のSEM像である。
<Example 4>
Same as Example 1 except that the shaping mold and vapor deposition conditions were changed, and the average value of the major axis length was 7.1 μm, the coefficient of variation (Cv value) of the major axis length was 3%, and the thickness was 0.25 μm. A plate-shaped glitter pigment (A-4) of Example 4 was obtained. FIG. 2 is a SEM image of the glitter pigment of Example 4.
<実施例5>
蒸着材料をクロム(Cr)に変更し、賦形型と蒸着条件を変更し、長軸長さの平均値が2.3μm、長軸長さの変動係数(Cv値)3%、厚さ0.10μmとした以外は実施例1と同様にして、平板状の実施例5の光輝性顔料(A-5)を得た。
<Example 5>
The vapor deposition material was changed to chromium (Cr), the shaping type and vapor deposition conditions were changed, and the average value of the major axis length was 2.3 μm, the coefficient of variation (Cv value) of the major axis length was 3%, and the thickness was 0. A plate-shaped bright pigment (A-5) of Example 5 was obtained in the same manner as in Example 1 except that the thickness was 10 μm.
<実施例6>
四角錐形状の凹凸形状を有する賦形型をナノインプリント法で作成し、蒸着材料を酸化チタン(TiO2)に変更し、賦形型と蒸着条件を変更し、長軸長さ(底面の対角線長さ)の平均値が2.8μm、長軸長さの変動係数(Cv値)7%、厚さ(錐高さ)0.50μmとした以外は実施例1と同様にして、四角錐状の実施例6の光輝性顔料(A-6)を得た。
<Example 6>
A shaping mold with a quadrangular pyramidal uneven shape was created using the nanoimprint method, the vapor deposition material was changed to titanium oxide (TiO 2 ), the shaping mold and the vapor deposition conditions were changed, and the major axis length (diagonal length of the bottom surface) was changed to titanium oxide (TiO 2 ). A square pyramid shape was prepared in the same manner as in Example 1, except that the average value of the diameter) was 2.8 μm, the coefficient of variation of the major axis length (Cv value) was 7%, and the thickness (cone height) was 0.50 μm. A bright pigment (A-6) of Example 6 was obtained.
<実施例7>
蒸着材料を酸化チタン(TiO2)-酸化ケイ素(SiO2)-酸化チタン(TiO2)の三層構成に変更し、賦形型と蒸着条件を変更し、長軸長さの平均値が2.8μm、長軸長さの変動係数(Cv値)3%、厚さ0.20μmとした以外は実施例1と同様にして、平板状の実施例7の光輝性パール顔料(A-7)を得た。
<Example 7>
The vapor deposition material was changed to a three-layer structure of titanium oxide (TiO 2 )-silicon oxide (SiO 2 )-titanium oxide (TiO 2 ), and the shaping type and vapor deposition conditions were changed so that the average value of the major axis length was 2. The bright pearl pigment of Example 7 (A-7) was prepared in the same manner as in Example 1 except that the coefficient of variation (Cv value) of the major axis length was 3% and the thickness was 0.20 μm. I got it.
<実施例8>
四角錐台形状の凹凸形状を有する(側面がテーパーを有する)賦形型をナノインプリント法で作成し、蒸着材料を銀(Ag)に変更し、賦形型と蒸着条件を変更し、長軸長さ(一底面の対角線長さ)の平均値が1.4μm、長軸長さの変動係数(Cv値)8%、厚さ(錐高さ)0.50μmとした以外は実施例1と同様にして、四角錐台状の実施例8の光輝性顔料(A-8)を得た。
<Example 8>
A shaping mold having a concavo-convex shape in the shape of a truncated pyramid (with tapered sides) was created using the nanoimprint method, the deposition material was changed to silver (Ag), the shaping mold and deposition conditions were changed, and the major axis length was adjusted. Same as Example 1 except that the average value of the length (diagonal length of one base) was 1.4 μm, the coefficient of variation (Cv value) of the major axis length was 8%, and the thickness (cone height) was 0.50 μm. Then, a glitter pigment (A-8) of Example 8 in the shape of a truncated quadrangular pyramid was obtained.
<実施例9>
平面視で正方形状の凹凸形状を有する型をフォトリソグラフィーで作成し、電鋳法を用いて、上記の型上に平均膜厚が所定膜厚の銅(Cu)薄膜を形成した(表中、「電鋳」と標記、実施例10においても同様)。その後、ブラシローラーなど物理的なせん断を与える剥離工程、遠心分離による目的粒子より比重が軽いものを除去し、更にゴミ取りや一部アッパーサイズの破片を除去するためにろ過する、精製工程を経て、表1に示すような、長軸(正方形の対角線)長さの平均値が3.1μm、長軸長さの変動係数(Cv値)3%、厚さ0.20μmである、平板状の実施例9の光輝性顔料(A-9)を得た。図3は実施例9の光輝性顔料のSEM像である。
<Example 9>
A mold having a square uneven shape in plan view was created by photolithography, and a thin copper (Cu) film having a predetermined average film thickness was formed on the mold using electroforming (in the table, (Denoted as "electroforming"; the same applies to Example 10). After that, it goes through a peeling process that applies physical shear using brush rollers, centrifugation to remove particles with a specific gravity that is lighter than the target particles, and a purification process that includes filtration to remove dust and some upper-sized fragments. , as shown in Table 1, the average length of the major axis (diagonal of the square) is 3.1 μm, the coefficient of variation (Cv value) of the major axis length is 3%, and the thickness is 0.20 μm. A bright pigment (A-9) of Example 9 was obtained. FIG. 3 is a SEM image of the glitter pigment of Example 9.
<実施例10>
直方体状の凹凸形状を有する型をフォトリソグラフィーで作成し、電鋳法を用いて、上記の型凹部に平均膜厚が所定膜厚の銅(Cu)を電鋳形成した。その後、ブラシローラーなど物理的なせん断を与える剥離工程、遠心分離による目的粒子より比重が軽いものを除去し、更にゴミ取りや一部アッパーサイズの破片を除去するためにろ過する、精製工程を経て、表1に示すような、長軸長さの平均値が3.5μm、長軸長さの変動係数(Cv値)5%、厚さ2.0μmである、直方体状の実施例10の光輝性顔料(A-10)を得た。図4は実施例10の光輝性顔料の側面視SEM像である。
<Example 10>
A mold having a rectangular parallelepiped uneven shape was created by photolithography, and copper (Cu) having a predetermined average thickness was electroformed in the recessed portions of the mold using electroforming. After that, it goes through a peeling process that applies physical shear using brush rollers, centrifugation to remove particles with a specific gravity that is lighter than the target particles, and a purification process that includes filtration to remove dust and some upper-sized fragments. , as shown in Table 1, the luminescence of Example 10 in the shape of a rectangular parallelepiped, having an average value of the major axis length of 3.5 μm, a coefficient of variation (Cv value) of the major axis length of 5%, and a thickness of 2.0 μm. A pigment (A-10) was obtained. FIG. 4 is a side view SEM image of the glitter pigment of Example 10.
<比較例1>
膜厚100μmのPETフィルム上に、セルロースアセテートブチレート(ブチル化率35~39%、関東化学社製)3.0質量%及びイソプロパノール97質量%からなる樹脂層塗工液をバーコート法によって均一に塗布し、60℃、10分間乾燥する事で、PETフィルム上に樹脂層薄膜を形成した。次に、真空蒸着装置(真空デバイス社製VE-1010型真空蒸着装置)を用いて、上記の樹脂層上に平均膜厚が0.02μmのアルミニウム薄膜を形成した。
<Comparative example 1>
A resin layer coating solution consisting of 3.0% by mass of cellulose acetate butyrate (butylation rate 35-39%, manufactured by Kanto Kagaku Co., Ltd.) and 97% by mass of isopropanol was uniformly coated on a PET film with a thickness of 100 μm using a bar coating method. A thin resin layer was formed on the PET film by coating the resin on the PET film and drying it at 60°C for 10 minutes. Next, an aluminum thin film having an average thickness of 0.02 μm was formed on the resin layer using a vacuum evaporation apparatus (Vacuum Devices Co., Ltd. model VE-1010 vacuum evaporation apparatus).
次に、上記方法にて形成した樹脂層とアルミニウム層の積層体を、ジエチレングリコールジエチルエーテル中に浸漬し、VS-150超音波分散機(アズワン社製)を用いてPETフィルムからの剥離・微細化・分散処理を同時に行い、光輝性顔料分散液を得た(表中、「蒸着-分散」と標記、比較例2、3においても同様)。 Next, the laminate of the resin layer and aluminum layer formed by the above method was immersed in diethylene glycol diethyl ether, and peeled from the PET film and micronized using a VS-150 ultrasonic dispersion machine (manufactured by As One Corporation). - A dispersion treatment was performed at the same time to obtain a bright pigment dispersion (in the table, it is marked as "vapor deposition-dispersion"; the same applies to Comparative Examples 2 and 3).
得られたメタリック顔料分散液を、SUSメッシュフィルターにてろ過処理を行い、粗大粒子を除去した。次いで、ろ液を丸底フラスコに入れ、ロータリーエバポレターを用いてジエチレングリコールジエチルエーテルを留去し、超音波の強度や処理時間およびフィルターの目開きを変更して、光輝性顔料の粒径を調整し、表1に示すような、長軸長さの平均値が1.1μm、長軸長さの変動係数(Cv値)50%、厚さ0.02μmである、平板状の比較例1の光輝性顔料(A-11)を得た。図5は比較例1の光輝性顔料のSEM像である。 The obtained metallic pigment dispersion was filtered using a SUS mesh filter to remove coarse particles. Next, the filtrate is placed in a round-bottomed flask, and diethylene glycol diethyl ether is distilled off using a rotary evaporator. The particle size of the bright pigment is adjusted by changing the ultrasonic intensity, treatment time, and filter opening. However, as shown in Table 1, the flat plate-shaped comparative example 1 has an average value of the major axis length of 1.1 μm, a coefficient of variation (Cv value) of the major axis length of 50%, and a thickness of 0.02 μm. A bright pigment (A-11) was obtained. FIG. 5 is a SEM image of the glitter pigment of Comparative Example 1.
<比較例2>
長軸長さの平均値が2.0μm、長軸長さの変動係数(Cv値)60%、厚さ0.05μmとした以外は実施例1と同様にして、平板状の比較例2の光輝性顔料(A-12)を得た。
<Comparative example 2>
A plate-shaped comparative example 2 was prepared in the same manner as in Example 1, except that the average value of the major axis length was 2.0 μm, the coefficient of variation (Cv value) of the major axis length was 60%, and the thickness was 0.05 μm. A bright pigment (A-12) was obtained.
<比較例3>
長軸長さの平均値が3.1μm、長軸長さの変動係数(Cv値)64%、厚さ0.10μmとした以外は実施例1と同様にして、平板状の比較例2の光輝性顔料(A-13)を得た。
<Comparative example 3>
A flat plate-shaped comparative example 2 was prepared in the same manner as in Example 1, except that the average value of the major axis length was 3.1 μm, the coefficient of variation (Cv value) of the major axis length was 64%, and the thickness was 0.10 μm. A bright pigment (A-13) was obtained.
<比較例4>
特許文献2に記載のアトマイズ法を用い、その後粉砕することにより、長軸長さの平均値が4.9μm、長軸長さの変動係数(Cv値)36%、厚さ0.10μmである、平板状の比較例4のニッケル光輝性顔料(A-14)を得た(表中、「アトマイズ」と標記)。図6は比較例4の光輝性顔料のSEM像である。
<Comparative example 4>
By using the atomization method described in Patent Document 2 and then pulverizing, the average value of the long axis length is 4.9 μm, the coefficient of variation (Cv value) of the long axis length is 36%, and the thickness is 0.10 μm. A plate-like nickel bright pigment (A-14) of Comparative Example 4 was obtained (marked as "atomized" in the table). FIG. 6 is a SEM image of the glitter pigment of Comparative Example 4.
<比較例5>
天然マイカを高屈折金属酸化物膜で被覆して得られた、長軸長さの平均値が16.9μm、長軸長さの変動係数(Cv値)69%、厚さ0.50μmである、平板状の比較例5の光輝性パール顔料(A-15)を得た(表中、「被覆」と標記)。図7は比較例5の光輝性顔料のSEM像である。
<Comparative example 5>
Obtained by coating natural mica with a high refractive metal oxide film, the average value of the major axis length is 16.9 μm, the coefficient of variation (Cv value) of the major axis length is 69%, and the thickness is 0.50 μm. , a plate-shaped bright pearl pigment (A-15) of Comparative Example 5 was obtained (marked as "coated" in the table). FIG. 7 is a SEM image of the glitter pigment of Comparative Example 5.
[体積基準累積粒子径の測定]
実施例及び比較例の体積基準累積10%粒子径(D10)、体積基準累積50%粒子径(D50)、体積基準累積90%粒子径(D90)、(D90-D10)/D50、及び膜厚を表1に示す。なお、粒径は、島津製作所製レーザー回折式粒度分布計「SALD 7500nano」を用いて測定した。表1に測定結果を示す。
[Measurement of volume-based cumulative particle diameter]
Volume-based cumulative 10% particle diameter (D10), volume-based cumulative 50% particle diameter (D50), volume-based cumulative 90% particle diameter (D90), (D90-D10)/D50, and film thickness of Examples and Comparative Examples are shown in Table 1. The particle size was measured using a laser diffraction particle size distribution meter "SALD 7500nano" manufactured by Shimadzu Corporation. Table 1 shows the measurement results.
[ろ過性の測定]
エタノール中に0.1g/Lで無機粒子を分散させ、各粒子の長軸長さの2倍サイズ程度になる下記のフィルターを選定し、20ml通液させた。マイクロスコープ(キーエンス VHX-5000)で観察した際に、フィルター上に粒子が5個以上存在する場合は×とし、5個未満の場合を〇とした。表1に測定結果を示す。
φ2.5μm:目開き2.5μm金属フィルター
♯2300:金属メッシュ(真鍋工業製)
♯2000:金属メッシュ(真鍋工業製)
[Measurement of filterability]
Inorganic particles were dispersed in ethanol at a concentration of 0.1 g/L, the following filter having a size approximately twice the length of the long axis of each particle was selected, and 20 ml of the solution was passed through the filter. When observed with a microscope (Keyence VHX-5000), if 5 or more particles were present on the filter, it was marked as ×, and when there were less than 5 particles, it was marked as ○. Table 1 shows the measurement results.
φ2.5μm: opening 2.5μm metal filter #2300: metal mesh (manufactured by Manabe Kogyo)
#2000: Metal mesh (manufactured by Manabe Industries)
2.インク組成物の製造
上記の「光輝性顔料分散液」を使用してインク組成物を製造した。具体的には、上記の光輝性顔料分散液と、表2に示す、水(B-1)と、各種有機溶剤(B-2からB-4)と、樹脂(C-1:セルロースアセテートブチレート樹脂、C-2:ポリビニルアルコール(重合度500))と、界面活性剤(D-1、D-2)と、を用いて下記表3の割合になるように実施例、比較例のインク組成物を混合後、撹拌24時間、超音波10分間を照射して調整した。表3の配合量単位は質量%である。
2. Production of Ink Composition An ink composition was produced using the above-mentioned "glitter pigment dispersion". Specifically, the above glittering pigment dispersion, water (B-1), various organic solvents (B-2 to B-4), and resin (C-1: cellulose acetate butyl) shown in Table 2 were used. Inks of Examples and Comparative Examples were prepared using a rate resin, C-2: polyvinyl alcohol (degree of polymerization 500)), and a surfactant (D-1, D-2) so that the ratios were as shown in Table 3 below. After mixing the composition, the composition was stirred for 24 hours and irradiated with ultrasonic waves for 10 minutes to adjust the composition. The blending amount unit in Table 3 is mass %.
3.評価
インクジェット吐出安定性試験
製造例及び製造比較例のインク組成物について吐出安定性を評価した。具体的には、予めノズルクリーニングを行った後にノズル径20μmのインクジェットヘッドに実施例及び比較例のインク組成物を充填して吐出を行った。そして、5分間吐出を停止し、実施例及び比較例のインク組成物を再吐出し、以下の評価基準のもと曲がりや不吐出のノズル数を確認することによりインク組成物の吐出安定性を以下の評価基準で確認した。
<評価基準>
A:曲がりや不吐出のノズル数が全ノズル中10%未満である。
B:曲がりや不吐出のノズル数が全ノズル中10%以上30%%未満である。
C:曲がりや不吐出のノズル数が全ノズル中30%%以上である。
3. Evaluation Inkjet Ejection Stability Test The ejection stability of the ink compositions of Production Examples and Production Comparative Examples was evaluated. Specifically, after performing nozzle cleaning in advance, the ink compositions of Examples and Comparative Examples were filled into an inkjet head with a nozzle diameter of 20 μm and ejected. Then, the ejection was stopped for 5 minutes, the ink compositions of Examples and Comparative Examples were ejected again, and the ejection stability of the ink composition was evaluated by checking the number of bent or non-ejecting nozzles based on the following evaluation criteria. Confirmed using the following evaluation criteria.
<Evaluation criteria>
A: The number of bent or non-ejecting nozzles is less than 10% of all nozzles.
B: The number of bent or non-ejecting nozzles is 10% or more and less than 30% of all nozzles.
C: The number of bent or non-ejecting nozzles is 30% or more of all nozzles.
表3から分かるように、最大長さLmaxの変動係数が10%以下であって2回以上の回転対称性を有する光輝性顔料を含有するインク組成物であれば、インクジェットの吐出安定性を有するものであることが分かる。 As can be seen from Table 3, an ink composition containing a glittering pigment with a variation coefficient of maximum length Lmax of 10% or less and having two or more rotational symmetry has inkjet ejection stability. I can see that it is something.
Claims (13)
体積基準累積10%粒子径(D10)(μm)と、前記体積基準累積50%粒子径(D50)(μm)と、体積基準累積90%粒子径(D90)(μm)との関係が以下の式(I)の関係を満たす、請求項1に記載の顔料。
(D90-D10)/D50≦1.0 ・・・(I) The volume-based cumulative 50% particle diameter (D50) is 0.1 μm or more and 10 μm or less,
The relationship between the volume-based cumulative 10% particle diameter (D10) (μm), the volume-based cumulative 50% particle diameter (D50) (μm), and the volume-based cumulative 90% particle diameter (D90) (μm) is as follows. The pigment according to claim 1, which satisfies the relationship of formula (I).
(D90-D10)/D50≦1.0...(I)
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JP2006507381A (en) * | 2002-11-11 | 2006-03-02 | ビユーラア アクチエンゲゼルシヤフト | Diffraction pigment |
US20080107856A1 (en) * | 2002-09-13 | 2008-05-08 | Jds Uniphase Corporation | Provision of Frames Or Borders Around Pigment Flakes For Covert Security Applications |
US20120107738A1 (en) * | 2002-09-13 | 2012-05-03 | Alberto Argoitia | Taggent flakes for covert security applications having a selected shape |
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2023
- 2023-06-13 JP JP2024531978A patent/JPWO2024009703A1/ja active Pending
- 2023-06-13 WO PCT/JP2023/021867 patent/WO2024009703A1/en active Application Filing
- 2023-07-28 JP JP2023123405A patent/JP7387939B1/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080107856A1 (en) * | 2002-09-13 | 2008-05-08 | Jds Uniphase Corporation | Provision of Frames Or Borders Around Pigment Flakes For Covert Security Applications |
US20120107738A1 (en) * | 2002-09-13 | 2012-05-03 | Alberto Argoitia | Taggent flakes for covert security applications having a selected shape |
JP2006507381A (en) * | 2002-11-11 | 2006-03-02 | ビユーラア アクチエンゲゼルシヤフト | Diffraction pigment |
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JP7387939B1 (en) | 2023-11-28 |
JP2024008931A (en) | 2024-01-19 |
JPWO2024009703A1 (en) | 2024-01-11 |
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